AquaPure 5583101 Instructions / Assembly
Contents
1. UTC Shroud Mounting Pin not shown 9 68845 31 3 8 NPT x 1 4 tube elbow 10 68873 31 1 4 NPT adaptor x 1 4 tube 11 74 3230404 1 4 plug in elbow 12 68870 33 Metering valve 13 69804 34 Metering valve screw need 4 each Must order minimum of 10 ft 3 m Installation Overview Figure 3 Standard Installation Overview 1 Install DWS Faucet 1 2 Mount System 3 Install Feedwater Valve 4 Making Connections Stainless Bezel Rubber Washer 5 Test System Countertop 6 Flush Filter amp Plastic Backing Spacer Star Washer Nut 17 43 2 cm Minimum 2 5 cm Minimum Install Drinking Water System Faucet Figure 4 Stainless Bezel Stainless Bezel Stainless Bezel Rubber Washer Rubber Washer Rubber Washer Countertop Si Plastic Backing Spacer Si Plastic Backing Spacer Star Washer Star Washer B Hex Nut 8 Nut Making Connections Figure 6 ez Ai 62 Lech D OY f Z 2 Ee Y e a FEEDWATER FROM VALVE 9 E L We N d d A Y H Cartridge Change Instructions Refer to Corresponding Diagrams Below 1 Turn water supply off at saddle valve or at undersink cold water line and remove protective shroud from bracket Reset shutoff meter by pushing in knob and turning to the right until the2. at 625 gallons 2366 liters 5 Test System A Open cold water valve under the sink B The system will pressurize Check for leaks If any leaks are present refer to the Troubleshooting Section 6 Flush Filter A Pressing down on the faucet lever will dispense water until you let go Lifting up on the lever will lock the faucet open B Run water through the drinking water system faucet for at least five 5 minutes to remove any trapped air and carbon fines At this point the water will run clear Residual air bubbles in water may take a week or more to totally go away C The system installation is now complete and ready to serve filtered water Enjoy Special Section Procedure For Drilling Hole Through Porcelain Enamel Ceramic Sinks With Sheet Metal or Cast Iron Base Recommended tools Variable Speed Drill Porcelain Cutter Tool Set 9 16 Size Plumber s Putty Note It is important to understand this procedure 1 The glassy layer of porcelain enamel ceramic must be scored through to the metal base creating a disk 2 This disc must be removed while protecting the surrounding decorative coating against chipping or fracturing 3 The base metal must be drilled through to complete the hole Procedure A Mark center for 9 16 hole B Form of shallow putty around hole location and fill with enough water to lubricate carbide drill bit C Carefully drill pilot hole through porcelain enamel ceramic a
3. 6888931 0701 Installation and Operating Instructions AP DWS1000 Drinking Water Appliance Owner s Manual Installation Precautions Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system e Installation must comply with state and local plumbing codes Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts System must be protected from freezing Drain filter when room temperature drops below 40 F 4 4 C Do not install on line pressure above 125 psi 862 kPa not install on hot water line Maximum temperature allowed is 100 F 38 C Teflon is a registered trademark of DuPont The filter must be installed with the inlet and outlet ports as labeled Make sure not to reverse connections Do not use wicking or sealer for fitting connections into head of filter Use Teflon tape for connections Do not use torch or other high temperature sources near filter or plastic cartridge Do not install near electric wires or water pipes which will be in the path of drill when selecting the position to mount bracket Do not install in direct sunlight Allow a minimum of 2 5cm clear space under filter to facilitate cartridge change Mount filter in such a position as to prevent it from being struck by other items Specifications Inlet Ou
4. arrow on the top of the meter body is approximately lined up to 625 gallons The shutoff meter will shut water pressure to the faucet down when the preset number of gallons are dispensed It is recommended that the cartridges be replaced at this time or every twelve months Open faucet to depressurize the system Lift red knob upward and hold Turn cartridge to the left and gently pull straight down Discard spent cartridge If system has not been properly depressurized a small amount of water may discharge Repeat for second cartridge Align tabs of the new cartridges with head and insert cartridge Turn cartridge to the right until a clicking sound is heard Now the cartridge is properly seated Use the color number coded labels to match FILTER 1 cartridge with FILTER 1 head Repeat with Filter 2 Turn on water at saddle valve or water line and check system for leaks If leaks occur check connections or repeat cartridge installation Run faucet for five minutes to remove any air in the system Residual air may cause temporary cloudiness in water Place protective shroud back on bracket 2002 CUNO0 Incorporated UN Water Group CUNO Incorporated 400 Research Parkway Meriden CT 06450 U S A Toll Free 1 800 222 7880 Worldwide 203 237 5541 Fax 203 238 8701 Www aquapure com e www cuno com
5. esota New Hampshire North Dakota Ohio Oregon and South Dakota Check your local plumbing codes for any restrictions that apply Massachusetts CMR 248 strictly prohibits the use of saddle type valves The feedwater connection must conform to applicable plumbing codes 1 Install Drinking Water System Faucet Beier to Figure 4 Page 7 Note The drinking water system faucet should be located on a flat surface conveniently located near the sink so that it empties into the sink Most sinks have pre drilled holes designated for sprayers soap dispensers and other accessories If your sink does not have an extra hole then 9 16 diameter hole must be drilled Warning Porcelain enamel and ceramic sinks require special procedures for drilling holes Refer to the special section on porcelain enamel and ceramic sinks for detailed instructions Instructions for drilling 9 16 diameter hole through countertop or stainless steel sink A Locate area to be drilled Mark center of the hole with center punch B Drill hole with 9 16 drill bit suitable for countertop materials or cast iron stainless steel C With grinding wheel or file smooth out any rough edges Installing the Faucet A Slide the following parts in the order specified up blue tubing and threaded brass stem 1 Stainless steel bezel 2 Large rubber washer B Next feed blue tubing and faucet stem down through faucet mounting hole C From underneath sink assemble
6. nd base metal using a carbide pilot drill Always operate drill with light pressure at slow speed 300 400 rpm D Drill porcelain enamel ceramic using special 9 16 cutting tool making certain a complete ring has been cut through to the sinks metal base E Change to metal cutting drill bit and drill out the center of the ring making sure not to contact outer rim of decorative coating Cut through metal sink base Troubleshooting Section Water leaks from threaded connection Tighten fittings or hex nut a bit more until leak stops If leaks persist shut off water at the cold water valve remove threaded fittings reapply Teflon tape around the fitting to the left and screw back into head assembly or saddle valve Water leaks at quick connect fittings Push tubing in as far as it will go If leaking continues close cold water valve and remove water line by pushing in on the connector collet while pulling the tubing away Inspect tubing for cracks If tubing is cracked simply cut that portion away and re insert tubing into quick connect fitting see Figure 1 Water does not flow from the drinking water system faucet Check to see if the main water line valve is open allowing water to flow to the filter If water still does not flow from the drinking water system faucet make sure the filter s shut off valve is reset to 625 gallons Also check for crimps or sharp bends in the blue and yellow tubing Water appears cloudy or air c
7. ning the handle to the left will open the valve C Assemble insert plastic sleeve and compression nut as shown onto yellow tubing and fasten securely to saddle valve Note Some states and plumbing codes prohibit the use of saddle valves Installation must comply with existing state and local plumbing codes 4 Making Connections Refer to Figure 6 Page 8 Note Be sure to arrange tubing so there are no sharp bends and leave some play in the tubing for ease of service Try to keep tubing from the unit to the faucet as short as practical for good flow If necessary refer to the enclosed diagram Figure 1 Page 5 on the use of Push In plastic fittings A Connect yellow 1 4 tubing from saddle valve to the Push In fitting on the left side of the bracket assembly THE YELLOW TUBE MUST GO UP AND THROUGH THE BASE OF THE BRACKET NOTE Failure to route the tubing through the bracket will not allow protective shroud to be fastened securely to the bracket B Connect the blue 1 4 tubing from the base of the faucet to the Push In fitting attached to the base of the shutoff meter Installing Filter Cartridge amp Replacing Filter Cartridges In order to assure proper performance it is essential that Filter 1 be installed on the left and Filter 2 on the right side of the bracket assembly Use the color number coded labels to match Filter 1 cartridge with Filter 1 head D Meter should be set
8. omes out of the drinking water system faucet Flush filter for a full five 5 minutes to remove any carbon fines or trapped air in the filter and water lines Note It may take a week or more for residual air to be completely flushed from the system Quick Connect Guide Figure 1 Push In Tubing Connector This product is outfitted with user friendly Push In connectors Proper Quick Connect Fittings use of the connectors is shown in the diagrams It is most important that the tubing selected for use with these connectors be of high quality exact size and roundness and with no surface nicks or scratches If it is necessary to cut the tubing use a plastic tubing cutter or sharp razor knife Make a clean square cut Should a leak occur at a Push In connector the cause is usually defective tubing To Fix Relieve pressure EN e Release tubing e e Cut off at least 1 4 from end e Reattach tubing e Confirm connection is leak free To Attach Tubing KS Tubing Push tubing straight in as far as it will go Tubing is secured in grey Geess to release tubing Pull tubing straight out AP DWS1000 Parts List Figure 2 1 69968 31 Self piercing water valve 2 36897 82 1 4 inlet yellow tubing price per ft 3 55851 02 DW 80 amp DW90 Cartridge Set 4 36897 62 1 4 inlet blue tubing price per ft 5 69888 42 Faucet 6 68841 31 Shroud 7 68871 01 Head 8 85 400201
9. the black spacer star washer and hex nut as shown Fig 4 Page 7 onto the threaded brass stem and tighten by hand D With a padded adjustable wrench turn the faucet base above the counter to the right to securely fasten Remove piece of plastic tubing from base E Insert faucet neck onto base until seated and align over sink 2 Mount System Determine undersink mounting location Warning Before drilling holes under your sink locate any hidden electrical wires or plumbing behind the mounting surface Note adjacent appliances dishwasher refrigerator trash compactor oven which may interfere with the system fastening screws Note Be sure to locate the unit where there is a minimum of 2 5 cm clearance below the unit to facilitate cartridge changes Mark holes on mounting surface using holes on bracket as guides B Drill starter holes into mounting surface C Hang unit onto mounting surface by fastening wood screws through backplate of bracket 3 Install Feedwater Valve Refer to Figure 5 Page 7 Warning Make sure cold water valve is turned off under the sink A Most sinks use 3 8 copper tubing Connect the saddle valve as shown in Figure 5 Page 7 The back saddle bracket can be reversed for smaller pipe sizes 7 16 to 1 2 Tighten screws evenly and firmly brackets should be parallel B To pierce soft copper tubing turn handle to the right several times until it stops The valve is now closed Tur
10. tlet Size 1 4 Tube with Quick Connect Fittings Flow Rate 0 6 gpm 2 3 Ipm Temperature Range 40 100 F 4 4 38 C Pressure Range 30 125 psi 207 862 kPa Capacity 625 gallons 2 366 liters Weight 7 lbs 3 2 kg Dimensions 10 7 8 x 15 3 4 W x 4 1 4 D 28 cm x 40 cm x 11 cm Parts Included Model AP DWS1000 Drinking Water System e Drinking water system bracket assembly includes heads connections shutoff meter Filter cartridge 1 AP DW80 Filter cartridge 2 AP DW90 Saddle valve assembly e Faucet assembly with blue tubing Tubing yellow e Mounting hardware Installation Operation and Maintenance Manual NOTE Model AP DWS1000 LF Less Faucet does not include tubing to connect filter system to a drinking water faucet The filter system s outlet connection will accept 1 4 plastic or copper tubing Tools Required not included Drill cordless recommended Phillips head screwdriver e Adjustable wrench Razor knife or tube cutter 8 Gauge fastening screws appropriate for mounting surface If a faucet hole needs to be drilled for faucet e Center punch File or grinding wheel 9 16 Drill bit suitable for countertop materials or cast iron stainless steel Note Some state and local plumbing codes may prohibit the use of saddle type valves and or drain connections The use of saddle type valves are prohibited in Alaska Delaware Idaho Kentucky Massachusetts Michigan Minn
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