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XtraDrive (XD-) SERIES AC SERVO DRIVER Short Form Installation

1. INN Noise filter j K Magnetic contactor Host controller XtraDrive is compatible with most PLC motion controllers and indexers Magnetic contactor Turns the servo ON or OFF Use a surge suppressor for the magnetic contactor Green Yellow th wire Qu vw lU e contactor S Protective 13 SN Type 1C Ground LPSE 2H01 for 200 V input L A power supply Regenerative resistor unit Brake power supply L2C 1 2 MA Regenerative resistor option Cables and Connectors for encoder and motor If capacity of built in regenerative resistor is insufficient connect an external regenera tive resistor unit to B1 and B2 terminals 23 Short Form Installation Guide Wiring 4 2 4 XtraDrive 10 Single phase 200 to 230 VAC isz 50 60 Hz 1MCCB Example of Connections for Single phase 200V 0 8kW Noise filter Power Power Alarm OFF ON 1MC processing 5 21 Connect properly to protective ground Reference speed t2 to t10 V rated motor speed Torque reference 1 to 10 V rated motor torque 410 PULS puisi 1509 K nasel Ein T SIGN sign J som AL Fo Position reference CLR Bathe 1 12V Open collector PL11 55 reference piz lis power supply PL3 118 1 1 3 t 52 1 Backup battery 2 8 to 4 5V
2. 32 SM REM RTE TI Saige c C 32 52 Replacing Parts nta 33 6 3 Conditioris eee 33 6 4 Replacing Battery for Absolute Encoder sse 33 6 4 1 Recommended Battery oui c etre d 33 64 2 Replacing Battety beni eder ne ences 33 7 Installation Conditions of EMC Directive 34 7 1 EMC Installation COonDdItlonsg nece or eec teet ete terc ots tot 34 7 2 Installation for Single and Three phase 200V XtraDrive PC 34 7 3 Installation for Single and Three phase 200V XtraDrive PLC 35 7 4 Installation for Three phase 400V 36 du Cable Core and Cable Clamp e share Goons aret mira tete 37 Short Form Installation Guide Introduction 8 7 5 1 Cote sore prede m beta n be dU ed be ati ia lect dU ia ibas 37 7 5 2 Cable C Tampere a RS 37 1 EN 38 8 1 Peripheral Device Types and Capacities essere 38 82 Noise Filter for Brake Power Supply ecce 39 5 Cable Specifications aio ree er ee beu Fa es n R 39 8 4 Recommended Ferrite Cortes euet tcp rt pee ta ot exe dimus 39 Bos Shield BOR ak cath e bert dn dada uocat Meo b re Meis 39 db
3. Sr e GE Ne OON the following SS ND NU CM RU A FAN FAN lt Es i YET x aprive 1 7 2 5 02 79 S ge d A ee Si Tn MP ue Ofe Yi no ooj no D o v A no A Do d HD 1 Io 10mm 0 4in or more 5 5 yl D a 5 30mm 1 2in or more 30mm 1 2in or more e Front Panel Install XtraDrive perpendicular to the wall so that the front panel digital operator mounted face faces outward e Cooling Provide sufficient space around each XtraDrive to allow cooling by fan and natural convection When installing XtraDrives side by side provide at least 10mm 0 41 space between them and at least 50mm 2in space above and below them as shown in the figure above Install cooling fans above the XtraDrives to prevent the temperature around each XtraDrive from increasing excessively and also to maintain an even temperature inside the control panel 16 Short Form Installation Guide Installation e Where Mounted Side by Side When installing XtraDrives side by side provide at least 10 mm 0 4 in space between them and at least 50 mm 2 in space above and below them as shown in the figure above Install cooling fans above the XtraDrives to prevent the temperature around each XtraDrive from in
4. p3 p5 01 O2 04 For Online Main circuit 11 12 AWGI6 AWGIA4 200 V terminals power input Single W HIV 2 0 terminals phase HIV 1 25 0 002 0 003 Motor U V W connection AWGI16 HIV 1 25 0 002 terminals Control power LIC L2C supply input AWGI6 HIV 1 25 0 002 terminals Offline Control VO CNI Twisted pair or shielded twisted pair wires terminals signal connector Core wire at least 0 12 mm2 0 0002 in2 tinned annealed copper twisted wires PG signal CN2 Finished cable dimensions connector Max 16 mm 0 63 in for and max 6 8 mm 0 27 in for CN2 Ground terminal D AWG14 HIV 2 0 0 003 min Wire Size mm in External Terminal Name For Online Main circuit L1 L2 L3 200 V terminals power input Three AWG14 AWGI2 HIV 2 0 0 003 HIV 3 5 0 005 terminals phase Motor AWGIO connection U V W AWG14 HIV AWGI2 HIV 3 5 HIV 6 es 2 0 0 003 0 005 5 5 0 009 Control power supply input LIC L2C AWG16 HIV 1 25 0 002 terminals Offline Control I O Twisted pair or shielded twisted pair wires terminals signal connector CN1 Core wire at least 0 12 mm2 0 0002 in2 tinned annealed copper twisted wires PG signal Finished cable dimensions connector CN2 Max 16 mm 0 63 in for and max 6 8 mm 0 27 in for CN2 Ground terminal AWG14 HIV 2 0 0 003 min 19 Short Form Installation Guide Wiring The f
5. ON SEMI or the equivalent Backup battery 2 8 to 45v 5 20 J 1 Pco 1 1 48 g IPSO S phase rotation SEN signal input 3 4 pu serial data output 1 fee g SG 5 d ignal Groun 25 ee CM Speed coincidence detection Servo ON fot 4 h s d incides Servo ON with 1Ry ON IKIE 26 when speed coincides Proportional L v CMP Positioning completed P control with 2Ry ON P control coIn ON when positoning is completed Forward run prohibited with Forward run 27 P LS OPEN prohibited T GON output Reverse run ha 28 1 r GON ON at levels above the Reverse run prohibited with prohibited za setting TORRE irr 29 4 s RDY Servo ready output Alarm reset 1 1 Alarm reset with 3Ry ON L 30 4 S RDY ON when ready Forward as Reverse els aj current 120 Le S fout current limit ON with 6Ry ON Hm ON EKI go CORE ai a eae zy Reverse GR pas Forward current limit ON with O OoZLN EL 1j it ON 7Ry ON SRP cig ee Ma uo er Mus J Photocoupler maximum output e operating voltage 30 VDC 11 operating current 50 mA FG Connect P represents twisted pair wires 2 The time constant for the primary filter is 47us 3 Connect only with an absolute encoder 4 Used only with an absolute encoder 5 Connect an external regenerative resistor between terminals B1 and B2 for XtraDrives with big capacity 6
6. communication cable Shielded cable Servomotor cable Shielded cable Encoder cable Shielded cable line cable Shielded cable 34 Short Form Installation Guide Installation Conditions of EMC Directive 7 3 Installation for Single and Three phase 200V XtraDrive PLC XD P3 M Represents option with PLC or controller connected to CN1 connector Note Shielded Box with door closed Mains Cabl Length Approx 2m AC Power Supply Single phase 200V or Three phase 200V 50 60Hz e ou ET to 30 M 30W to 3 0kW Ground Plate Shielded Box NOISE FILTER XtraDrive L1C L2C Cables length approx 5m Cable length approx 3m Symbol Cable Name Specification PLC communication cable Shielded cable Q Servomotor cable Shielded cable Encoder cable Shielded cable AC line cable Shielded cable 35 Short Form Installation Guide Installation Conditions of EMC Directive 7 4 Installation for Three phase 400V XtraDrive 10 to 30 T 0 5 kW to 3 0 kW Represents option with PLC or controller connected to CN1 connector or PC connected to CN3 connector Note Shielded Box with door closed Cables length Ground Plate Shielded Box approx 5m Power Supply Single phase 200 VAC Brake Power Supply BRAKE
7. 22 P z 2 Remove paint from mounting surface 37 Short Form Installation Guide Peripheral Devices 8 Peripheral Devices 8 1 Peripheral Device Types and Capacities The following table gives examples of peripheral devices for using with Yaskawa or other compatible motors Main Model MCCB Recommended Noise Magnetic Circuit mca Supply Fuse Filter 2 Contactor Power Yaskawa or Per Capacity 1 Current Capacity 2 other raDrive ae SuPPY X073 manufacturer Arms Model Specifications 0 03 SGMAH A3A 0 2 0 05 5 SGMAH A5A 0 25 SGMAH 01A i 0 10 01 Mc 0 40 4 FN2070 Single phase 20 SGMPH 01A 6 07 250 VAC 6A Single SGMAH 02A phase 0 20 02 M0 0 75 200V SGMPH 02A SGMAH 04A i 040 04 4 2 8 FN2070 Single phase 20 SGMPH 04A 10 07 250 VAC 10A SGMAH 08A i 0 75 08 M 24 11 Fn2070 Single phase 35 SGMPH 08A 16 07 250 VAC 16A SGMGH 09A A 1 0 10 MO SGMGH 09A 1B 2 3 7 SGMSH 10A Fn258L Three phase 35 Th 20 16 07 480VAC 16A iud 2 0 20 M SGMGH 20A A 43 13 SGMSH 20A 200V SGMDH 22A SGMGH 30A 0A Fn258L Three phase on REUS wm us 30 07 480VAC 30A 33 SGMSH 30A 0 45 05 SGMGH 05D 1 2 1 7 SGMGH 09D 1 0 10 0 SGMSH 10D 2 3 3 4 Fn258L Three phas
8. Read the following safety precautions thoroughly before installation operation maintenance or inspection of the XtraDrive Servo Drives N WARNING Q After voltage resistance test wait at least five minutes before Page No servicing the product Failure to observe this warning could result in electric shock 14 Wiring XtraDrive grounding must be in accordance with the national code 18 and consistent with sound local practices Failure to observe this warning could result in electric shock or fire Inspection and Maintenance Be sure to turn OFF power before inspection or maintenance 32 Failure to observe this warning could result in electric shock Never open the terminal cover while power is ON and never turn 32 ON power when the terminal cover is open Failure to observe this warning could result in electric shock After turning OFF power wait at least five minutes before servicing the product 26 Failure to observe this warning could result in residual electric charges causing electric shock Short Form Installation Guide Introduction N CAUTION Receiving Reference Use the specified combination of servomotor and XtraDrive Page No Failure to observe this caution could result in fire or equipment failure 12 Installation Q Never use the equipment near flammable materials or where it 14 may be exposed to splashes of water or corrosive or flammable gases Fai
9. 17 d c MEI eiii POUR tes tod esL PRISES EE S re ace 18 41 Cable Specifications PV eed Read et due eR HERR Uniti ee QR 18 4 2 Connecting to Peripheral Devices is erre haeo dena le de neler ene epa eia 21 4 2 1 Single phase 200V Main Circuit s aiio uei eve esset er emite 21 4 2 20 Example of Connections for Single phase 200V XtraDrive 22 4 2 3 Single phase 0 8kW 200V Main Circuit sese 23 4 2 4 Example of Connections for Single phase 200V 0 8kW XtraDrive 24 4 2 5 Three phase 200V Main qe eo 25 4 2 6 Example of Connections for Three phase 200V XtraDrive 26 4 2 7 Three phase 400V Main Circuit iis 27 4 2 8 Example of Connections for Three phase 400V XtraDrive 28 43 AG Power Source Supply erasoei uo e ipo PE xr ea esae ie et 30 44 DC Power Source 1 30 d Noise tee uds Nd ae inae pe m endi ts id NN 30 MEL IOCIS p ceci 31 S4 Precautions at Fest S sc P Ser eset y ts 31 52 Conducting Test Run for Servomotor Without Load 31 5 3 Conducting Test Run with Servomotor Connected to Machine 31 5 4 Precautions During Padel 31 6 Inspection and
10. Separate power cables from control cables Make the signal line as short as possible and use twisted pair wires Never use a line filter for power input for servomotor circuit If peripheral devices malfunction due to the noise from XtraDrive insert a line filter for output type LF 310KA made by Tokin Corp between the servomotor and XtraDrive 30 Short Form Installation Guide 9 Operation This section describes precautions that should be taken at test run and during operation For instructions on test run and operation refer to XtraDrive Series User Manual P N 8U0108 5 1 Precautions at Test Run N CAUTION Q To avoid accidents run the servomotor only in test run without load Failure to observe this caution could result in personal injury Q Before starting operation with a load connected set up user constants suitable for the machine Failure to do so could result in overrun failure When the load moves vertically incorrect setting of the user constants could cause the load to fall Before starting operation with a load connected make sure emergency stop procedures are in place Failure to observe this caution could result in personal injury 5 2 Conducting Test Run for Servomotor Without Load When the servomotor is operated without a load set the speed loop gain user constant Pn100 to 40 or less The factory setting is 40 The speed loop gain user constant Pn100 is d
11. Single phase 200 to 230 VAC 19 50 60 Hz 1MCCB Power ON Noise filter 1MC t4 I I 1 1 N i Connect properly to protective ground Reference speed X2 to t10 V rated motor speed Torque reference 1 to 10 V rated motor torque PULS PULSI 1509 s NIRE Meus Ki SIGN sicn PLA ER EN NT RF Position reference CLR cei Asst A im 1 1 Open collector PL1 I 5 1 12 reference PL2 Liz power supply pis ca 1 1 92 Backup battery 2 8 to 4 5V gt P parc SEN signal input 8 Servo ON with 1Ry ON P control with 2Ry ON Forward run prohibited with P LS OPEN Reverse run prohibited with N LS OPEN Alarm reset with 3Ry ON Reverse current limit ON with 6Ry P CLI ON 7R Shr Forward current limit ON with 7Ry ON 7 1 irn 1 1 1 1 1 1 1 201 1 1 wo STI 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 gt sure to attach a surge supressor to the excitation coil of the magnetic contactor and relay XD OO moO XtraDrive vo r1 Optiona Cable Optical encoder shield 1 A B C R Und Commutation sensors 2 H wo d coble Optical encoder 1 1 1 Serial RS 232C RS 422 1 Alarm code output e ALO1 Maximum operating voltage 30 VDC K z Maximum operating current
12. 59 J ALO3 20 mA a gt 33 PAO PAO PG dividing ratio output gt 35 PBO Applicable line receiver SN75175 manufactured by MC3486 manufactured by 19 ON SEMI or the equivalent 20 l PCO 48 f M 2 PSO S phase rotation E PSO serial data output i4 1 SG Signal Ground 25 1 V CMP Speed coincidence detection Servo ON 1 i f COIN ON when speed coincides Proportional L 26 4 v CMP Positioning completed P control ON when positoning is completed 1 COIN Forward run 27 prohibited m TCON TGON output Reverse run LERJ 28 TGON ON at levels above the prohibited m setting m S RDY Alarm reset HE l zo 1 D b M b ls when ready Forward a l S RDY current 31 limit ON T 4 ALM Servo alarm output Reverse i l OFF with an alarm current Ln 32 4 ALM ON 4 Photocoupler maximum output operating voltage 30 VDC Connect P represents twisted pair wires 2 The time constant for the primary filter is 4705 3 Connect only with an absolute encoder 4 Used only with an absolute encoder 5 These circuits are hazardous therefore are separated by protecting separator operating current 50 mA shield to connector shell 6 These circuits are SELV circuits therefore are separated from all other circuits by double and reinforced insulator 7 Use a double insulated
13. 230 VAC XD P3 ML to 04 o 04 30 W to 400 W 10 to 15 50 60 Hz LIC L2C Control pio 1 phase 220 VAC to 230 VAC 200V phase L1 L3 Mai 10 to 15 50 60 Hz ae XD 08 MO 750 W 1 phase 200 VAC to 230 L1C L2C 10 to 15 50 60 Hz Control 3 phase 220 VAC to 230 11 12 13 10 to 15 50 60 Hz Main 3 Phase 0 10 to 1 0 2 0 and 200V 0 30 3 0 kW 1 phase 200 VAC to 230 11 L2C 10 to 15 50 60 Hz Control 3 phase 380 VAC to 480 L1 12 L3 10 to 15 50 60 Hz Main 3 Phase XD 05 TL to 1 0 1 5 2 0 10 o wey 400V XD 30 TO 3 0 KW DC power supply 24 V 15 24V ov not provided by YET Control When a power supply of 187V 15 of 220V or less is used alarm A41 indicating voltage shortage may occur when accelerating to max speed with max torque of servomotor 4 4 DC Power Source Supply 3 Phase 400V XtraDrive models require 24VDC for its control circuit The user must provide a 24VDC 15 power supply with a current capacity of at least 1Ampere This power supply must also be able to withstand a surge of up to 3Amperes for 50msec It should be connected to the terminals marked 24V and OV on the XtraDrive N WARNING Do not connect AC voltage to these terminals Doing so may cause permanent damage to the amplifier 4 5 Noise Control If the signal line is affected by noise malfunction may result
14. 9o gu Connect bronsi 1 Commutation sensors connect properly to L5 o I n rotective ground Ji ox 9 1 1 9 vd amp v REFI 5 Reference speed S wed Cabl I Optical encoder 2 to 10 V rated motor speed SC AS shield Serial ae vehe 5 ao External torque control 2 1 torque feed forward scli10 roe i 1 to 10 V rated motor torque H L_ iE m RS 232C RS 422 PULS gt PULSIL7 19509 Pew 7 4 af m La hase P PULS S 37 ty Alarm code output SN r sa Maximum operating voltage SIGNI L11 aie g ALOZ 30VDC 4 2 Ee Sy et 1 Maximum operating current LB phase SIGN g2 T g ALO3 20mA Position reference CLR gt p15 n ycirtlia y CLRI 14 55 5 y l PAO PG dividing ratio output Open collector l reference 35 4 Applicable line receiver power supply se PBO SN75175 manufactured by Tl 1 MC3486 manufactured by BAT gt 19 4 l pco ON SEMI or the equivalent E i C Backup battery 2 8 to 4 5V in P BAT PCO e 48 1 S phase rotation 5V SENI 4 gt d IPSO 4 4 serial data output SEN signal input scll2 PSO g I 1 fi sc Signal Ground 3 3KQ Ka ILLI N CMP Speed coincidence detection Servo ON ror 25 41 incides Servo ON with 1Ry ON n 96 I COIN when speed coincides Seb Propo
15. SEN signal input 3 Servo ON with 1Ry ON P control with 2Ry ON Forward run prohibited with P LS OPEN Reverse run prohibited with N LS OPEN Alarm reset with 3Ry ON 1t 1 Reverse current limit ON with 6Ry P CLI Rimes ON a 7Ry sr Forward current limit ON with 7Ry L 5 GN CU 4 ON 10 Be sure to attach a surge supressor to the excitation coil of the magnetic contactor and relay cmt LU pU nU Iden eU A 5 PAM PES B Bi ef Servomotor 1 XD DE MU ud AC r9 L1 T TN EET XtraDrive vo ICI EE L3 Optiona cable Optical encoder shield A B C 2 D ye Und Commutation sensors H 8 Vd 1 Wade Cable 1 eee encoder shield 1 eodd 1 1 Llc RS 232C RS 422 1 37 1 Alarm code output e ALO1 Maximum operating voltage K z 1 Maximum operating current 39 4 ALO3 20 mA v 1 gt 334 pao PAO PG dividing ratio output 5 9 PBO Applicable line receiver PBO SN75175 manufactured by MC3486 manufactured by 19 ON SEMI or the equivalent g 1 PCO yon 48 gt g IPSO S phase rotation 4 49 PSO serial data output 1 P 1 15 1 SG Signal Ground l TE 25 V CMP4 Speed coincidence detection Servo ON EKI 96 ON when speed coincides Proportional L 26 e V CMP Positioning completed P control COIN ON whe
16. These circuits are hazardous therefore are separated by protecting separator 28 shield to connector shell 7 These circuits are SELV circuits therefore are separated from all other circuits by double and reinforced insulator 8 Use a double insulated 24 VDC power supply 9 Optional not available in all models 10 Resistors are different for each model 11 Represents contacts of CN1 connector Short Form Installation Guide Wiring In conformance with local electrical codes ground the XtraDrive grounding terminal grounding resistance 100 Q or less Be sure to connect the grounding wire of the servomotor to of the XtraDrive Never share the grounding cable or main grounding point with welding equipment power equipment or other high voltage devices Separate the grounding cable from wiring of high voltage equipment Make the grounding wire as short as possible For cable size refer to the XtraDrive Series User Manual Cat No 8U0108 If two or more XtraDrives are used ground them as shown in a below Avoid methods b and c agg 5 GOOD POOR POOR a b c 29 Short Form Installation Guide Wiring 4 3 AC Power Source Supply Use the XtraDrive AC power source supply according to product ratings See the following table for details AN Connection Power XtraDrive Motor Output Specifications Terminals L1 L2 Main 1 phase 200 VAC to
17. conditions as described in the following table Installation Location Notes Design the control panel size unit layout and cooling Inside a control panel method so that temperature around the periphery of the XtraDrive does not exceed 55 C Suppress radiated heat from the heating unit and a temperature rise caused by convection so that the temperature around the periphery of the XtraDrive does not exceed 55 C Near a heating unit Near a source of Install a vibration isolator underneath the XtraDrive to vibration prevent it from receiving vibration Corrosive gases do not immediately affect the XtraDrive but will eventually cause contactor related devices to malfunction Take appropriate action to protect against corrosive gases In a location where corrosive gases are present Avoid installation in a hot and humid place or where Other excessive dust or iron powder is present in the air 14 Short Form Installation Guide Installation 3 4 Orientation Install the XtraDrive perpendicular to the wall and orientate it as shown in the figure below Firmly secure the XtraDrive through two or four mounting holes depending on the XtraDrive capacity Wall LI t pm Ve ntilation Short Form Installation Guide Installation 3 5 Multiple XtraDrive Installation When installing multiple XtraDrives side by side in a control panel observe
18. 01460 ISRAEL USA Tel 4972 3 9004114 Tel 41 866 YET 8080 Fax 4972 3 9030412 Fax 1 978 952 6821 info yetmotion com USinfo yetmotion com web site www yetmotion com Short Form Installation Guide This page intentionally left blank Short Form Installation Guide Introduction L DIntroducUoIL 7 1 1 gt Safety PERCE AUTOS as Ac sito eese ed ase nd tene sas todas 8 12 Warming sgh a to i sts oe Ne ata at la SE a E I LI P ade 10 11 2 Checking On 12 GIS sa sect hed uet its 12 2 2 Appearance Nameplate inu RES 13 2 35 Type DGSIEDAUOTL rot inu tas isa Suit lua ie et aide eve ipta 13 3 Installati n 14 3 1 Storage Temperature 14 3 2 Operating Conditions NE aa cs 14 3 3 Installation Locations ua 14 344 0 ODCDEOO R i uai testas S Re uta 15 352 Multiple XtraDfiyeTIastallationi ete e Ee pr con dert erg aee tid 16 e Bront Panel uae s dieat Ac cs de t AUS 16 Cooling cgi ieiunio adit ique bodie ast breite 16 e Where Mounted Side by Side sse 17 e Environment Inside Control Box 17 50 Voltage Resistance ue idera pas rris dea
19. 24 VDC power supply 8 Optional not available in all models O Resistors are different for each model 10 Represents contacts of connector 22 Short Form Installation Guide Wiring 4 2 3 Single phase 0 8kW 200V Main Circuit XtraDrive XD 08 MS has been changed from three phase specifications to single phase Main circuit connection terminals L1 L2 L3 remained These devices have terminal B3 and internal regenerative resistor Observe the following points 1 Connect main power supply shown below to L1 and L3 terminals Power supply is single phase 220 to 230 VAC 10 to 15 50 60Hz If power supply of 187V 15 of 220V or less is used alarm A 41 indicating voltage shortage may occur when accelerating to max speed with max torque of motor 2 Short circuit B2 and B3 terminals using the internal regenerative resistor If capacity of the regenerative resistor is insufficient remove the lead between B2 and B3 terminals and connect an external regenerative resistor unit to B1 and B2 terminals Molded case circuit breaker MCCB Power supply Used to protect 1 phase 200VAC power supply line Shuts the circuit off RT if overcurrent is detected am N Molded case Py circuit breaker Personal computer Used to eliminate external noise from power supply line PY Cable type P N 004145
20. 6 TMON 41 P CON 17 VTG 42 P OT 18 PL3 43 N OT 19 PCO 44 ALM RST 20 PCO 45 P CL 21 BAT 46 IN CL 22 BAT 47 24V IN 23 NC 48 PSO 24 NC 49 IPSO 25 V CMP out 1 50 NC Note NC Leave contact open Not Connected 40 Short Form Installation Guide Appendix A 9 2 Encoder Connector CN2 m Mating 20 Pin Connector Model YET P N Connector Parts Connector 4J4001 10120 3000VE Cover 4J0101 10320 52A0 008 Manufactured by Sumitomo 3M Co m Terminal Layout Pin No Name Pin No Name 1 PG GND 11 Serial PG GND 2 PG GND 12 BAT 3 PG GND 13 BAT 4 PG 5V 14 PC 5 PG 5V 15 IPC 6 PG 5V 16 PA 7 NC 17 IPA 8 PS 18 PB 9 IPS 19 PB 10 Serial PG 5V 20 NC Note NC Leave contact open Not Connected m Terminal Layout for Encoder Connector with Commutation Sensors Optional Pin No Name Pin No Name 1 PG GND 11 Serial PG GND 2 PG GND 12 BAT 3 PG GND 13 BAT 4 PG 5V 14 PC 5 PG 5V 15 IPC 6 PG 5V 16 PA 7 UIN 17 IPA 8 NC 18 PB 9 NIN 19 IPB 10 Serial PG 5V 20 WIN Note NC Leave contact open Not Connected 41 Short Form Installation Guide Appendix A 9 3 Serial Communication Connector CN3 m Mating 14 Pin Connector Model YET P N Connector Parts 4J4002 Connector 10114 3000VE 4J0102 Cover 10314 52A0 008 Manu
21. Mains Cabl XtraDrive Length Approx 2m MOTOR eee Power Supply 2 Three phase 400VAC CORE CORE Controller a EET PE Personal Computer LI Cable length Cable length approx 3m approx 3m cl connector Symbol Cable Name Specification Controller or PC Shielded cable communication cable Servomotor cable Shielded cable Encoder cable Shielded cable AC line cable Shielded cable AC line cable Shielded cable 36 XtraDrive Short Form Installation Guide Installation Conditions of EMC Directive 7 5 Cable Core and Cable Clamp 7 5 1 Cable Core Attach the core on the cable as shown in the diagram below which shows two turns of the cable Cable The table below lists the cable names and the mounting positions of the core Cable Name Core Mounting Position Controller cable Near the Controller and the XtraDrive Near the XtraDrive and the Servomotor cable Servomotor Near the XtraDrive and the Encoder cable Servomotor 7 5 2 Cable Clamp Fix and ground the cable shield using a piece of conductive metal The figure below shows an example of a cable clamp controller side XtraDrive Side j Shield F Remove Cable Sheath L Cable Clamp
22. Mc esM RM TI ToU OD 40 9 1 TO Signals Connector CN1 e sedet een ae sed rete te Re e CEN 40 92 Encoder Connector ON entreaties 41 9 3 Serial Communication Connector CN3 42 9 4 Analog Monitor Connector CNS sse 42 9 5 Connecting NON Yaskawa Motor with 43 9 6 Connecting Pulse Encoder without C Pulse Index Pulse 44 Short Form Installation Guide Introduction 1 Introduction This guide describes the XtraDrive XD SERIES AC SERVO DRIVER controlling Yaskawa series or any compatible AC servomotor The product conforms to the following standards EN61000 6 2 1999 EN55011 1998 Group 1 Class A However because this product is a built in type reconfirmation of the above standards is required after being installed in the final product Upon receipt of the product and prior to installing the product read these instructions carefully and retain for future reference This will enable you to properly use the XtraDrive Series AC Servo Driver and carry out periodic inspection maintenance etc Related documents Title Catalog No XtraDrive Series Servo System User s Manual 8U0108 AC Servo Motor Instructions for Yaskawa Y I TOE C231 2 for X I series motors or documentation for other Manufacturer s motor compatible motors specification XtraWare U
23. N 32 Failure to observe this warning could result in electric shock or personal injury Short Form Installation Guide Introduction 1 2 Warning Label fr Bk BRTUIUESI7R SDMETECMLU MBORAH Annu Disconnect all power and wait 5 min x WARNING before servicing May cause electric shock uo Antha N aiian Do not touch heatsink when power is ON CAUTION May cause burn P dq7 2ABt Wv Use proper grounding techniques WARNING LABEL 3I e 4 6 J Short Form Installation Guide Introduction 1 3 Parts The part names of the XtraDrive series AC Servo Driver are shown in the following diagram 2 5 4 HEAT SINK LS ANALOG MONITOR CN5 I INDICATORS SWITCHES WARNING LABEL MODEL LABEL MAIN POWER TERMINAL SERIAL COMMUNICATION CONNECTOR CN3 CONTROL POWER TERMINAL rs NAMEPLATE MOTOR CONNECTION SIGNAL TERMINAL CONNECTOR CN1 GROUNDING ENCODER TERMINAL CONNECTOR CN2 Short Form Installation Guide Checking On Delivery 2 Checking On Delivery N CAUTION Use the specified combination of servomotor and XtraDrive Failure to observe this caution could result in fire or equipment failure For more information refer to the XtraDrive Series User Manual Cat No 8U0108 2 1 Checking Items When XtraDrive series pr
24. XtraDrive XD SERIES AC SERVO DRIVER Prior to installing the product read these instructions thoroughly and retain for future reference Short Form Installation Guide Catalog No 8U0107 YASKAWA ESHED TECHNOLOGY LTD Copyright 2004 by Yaskawa Eshed Technology Ltd XtraDrive Short Form Installation Guide Cat No 8U0107 Rev B February 2004 All rights reserved No part of this publication may be stored in a retrieval system or reproduced in any way including but not limited to photocopy photography magnetic or other recording without the prior agreement and written permission of the publisher Program listings may be entered stored and executed in a computer system but not reproduced for publication This guide is designed to provide information about the XtraDrive hardware Every effort has been made to make this guide complete and as accurate as possible However no warranty of suitability purpose or fitness is made or implied YET Ltd is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of XtraDrive and or the information contained in this publication YET Ltd bears no responsibility for errors which may appear in this publication and retains the right to make changes to the products and the guide without prior notice YET Ltd ISRAEL YET US Inc 13 Hamelacha St 531 King St Afeq Industrial Estate Unit 1 Rosh Ha ayin 48091 Littleton MA
25. ative resistor unit If the capacity of the regenerative resistor is insufficient connect the external regenera tive resistor unit to the B1 B2 terminals 27 Short Form Installation Guide Wiring 4 2 8 Three phase 380 to 480 vAct 0 Hz 15 50 60 Power ON Power OFF Connect properly to protective ground 24V 1 Reference speed 2 to 10 V rated motor speed Example of Connections for Three phase 400V XtraDrive Alarm processing Be sure to attach a surge supressor to the excitation coil of the magnetic contactor and relay Servomotor xD OO 1TO oes ee ere CN Optiona Cable shield Optical encoder i A B C Commutation SANI 1 1 encoder 1 1 lt min na nn itty tty itty 1 a i Serial External torque control LPF 9 T 10 torque feed forward P 1 SG 10 t1 to 10 V rated motor torque Pus y Joe 1 c Sipe eus 1500 RS 232C RS 422 CW SIGN sicn E zs Bes Maximum operating voltage E Ei 30VDC LB AE I ALOS Maximum operating current Position reference CLR 3 1 20mA Ki 1 gt 4 PAO 1 1 12 1 PAO PG dividing ratio output Open collector 1457 reference PL2 35 4 PBO Applicable line receiver power supply PL3 i8 C 367 1 PBO SN75175 manufactured by 1 MC3486 manufactured by BAT PE gt 19
26. creasing excessively and also to maintain the temperature inside the control panel evenly e Environment Inside Control Box Maintain the following conditions inside the control box Ambient temperature for XtraDrive 0 to 55 C Humidity 90 RH or less no condensing Vibration 4 9 m s No freezing Ambient temperature to ensure long term reliability 45 C or less 3 6 Voltage Resistance Test N WARNING Q After voltage resistance test wait at least five minutes before servicing the product Failure to observe this warning could result in electric shock Conduct voltage resistance tests under the following conditions Voltage 1500 Vims AC for one minute Breaking current 30 mA or more Frequency 50 or 60 Hz Voltage applied points Between the frame ground and the point where the terminals L1 L2 L3 L1C L2C U V and W are connected 17 Short Form Installation Guide Wiring 4 Wiring This section provides a standard example for connecting XD series products to peripheral devices and briefly explains how to connect each peripheral device N WARNING XtraDrive grounding must be in accordance with the national code and consistent with sound local practices Failure to observe this warning could result in electric shock or fire N CAUTION Do not connect three phase power supply to XtraDrive output terminals V and W Failure to observe this caution could result
27. d 24 VDC power supply 9 Optional not available in all models 10 Resistors are different for each model 11 Represents contacts of connector by protecting separator 26 Short Form Installation Guide Wiring 4 2 7 Three phase 400V Main Circuit Power supply for brake Input Voltage 200 VAC or 24 VDC for Servomotor with 24 VDC brake Molded case circuit breaker MCCB Option board Lf Power supply 3 phase 400VAC RST Used to protect power supply line Shuts the circuit off if overcurrent is detected Molded case circuit breaker Noise filter Used to eliminate external noise from power supply line Personal computer Cable type P N 004145 Noise filter Host controller Magnetic contactor XtraDrive is compatible with most PLC Turns the servo motion controllers and indexers ON or OFF Use a surge suppressor for the magnetic contactor Magnetic Magnetic contactor contactor Brake power supply Type LPSE 2H01 for 200 V input Cables and Connectors for encoder and motor Regenerative resistor option iu Regener
28. e 7 07 480 VAC 7A SGMGH 13D Three 1 5 15 TO SGMSH 15D 3 2 4 6 phase 400 V SGMUH 15D SGMGH 20D 2 0 20 0 4 9 7 1 SGMSH 20D Fn258L Three phase SCNIGIESUD 16 07 480 VAC 16A 99 3 0 30 TO SGMSH 30D 6 8 9 8 SGMUH 30D 1 This is net value for rated load When selecting fuses determine the capacity using the prescribed derating Braking characteristics at 25 C 200 for 2s min 700 for 0 01s min 2 The FN type noise filter is manufactured by Schaffner The FMAC type noise filter is manufactured by Timonta 3 0 optional letter S no optional board N with optional board 38 Short Form Installation Guide 8 2 Noise Filter for Brake Power Supply Peripheral Devices The table below shows the recommended noise suppression filters models Circuit Filter model Manufacturer Main power circuit FN2070 6 or FN2070 10 Schaffner Brake power circuit FN2070 6 or FMW2 52 6 07 Schaffner or Timonta Depends on XtraDrive model capacity FN2070 6 for 30 50 100 and 200W FN2070 10 for 400W connection type 07 wire 06 for soldering or fast on 8 3 Cable Specifications Shield cables should be used for the following cables AC power input line cable between power supply and noise filter e Servomotor cable between XtraDrive and Servomotor e Encoder cable between XtraDrive and Servomotor Controller cable between XtraDriv
29. e and controller 8 4 Recommended Ferrite Cores Cable Encoder Cable Power Cable Manufacturer Absolute Serial 30W to 400W 0 8kW to 3kW Tokin Corp ESD SR 25 ESD SR 25 ESD SR 25 Fair Rite Corp 0444173551 0444164181 0444173551 TDK Corp PC40T96x20x70 8 5 Shield Box A shield box a closed metallic enclosure should be used for shielding from electromagnetic interference The structure of the box should allow the main body door cooling unit etc to be attached to the ground The box opening should be as small as possible 39 Short Form Installation Guide 9 Appendix A 9 1 I O Signals Connector CN1 connector is required to connect the host controller to XtraDrive It comprised of a connector and a connector cover m Mating 50 Pin Connector Model Kit YET P N Connector Parts Connector 10150 3000VE 4J4003 Case 10350 52A0 008 Manufactured by Sumitomo 3M Co m Terminal Layout Pin No Name Pin No Name 1 Signal Ground 26 V CMP out 1 2 Signal Ground 27 TGON out 2 3 PL1 28 TGON out 2 4 SEN 29 S RDY out 3 5 V REF 30 S RDY out 3 6 Signal Ground 31 ALM out 4 7 PULS 32 ALM out 4 8 PULS 33 PAO 9 T REF 34 PAO 10 Signal Ground 35 PBO 11 SIGN 36 PBO 12 ISIGN 37 ALO1 13 PL2 38 ALO2 14 CLR 39 ALO3 15 CLR 40 S ON 1
30. ersonal computer Power supply 1 phase 200VAC Used to protect power supply line Shuts the circuit off if overcurrent is detected RT Cable type P N 004145 Molded case circuit breaker Noise filter Used to eliminate external noise from power supply roro line 8 gt 1 zoa o 5 o Noise filter ki P B Host controller lt lt 6 Lp Magnetic contactor Tro XtraDrive is compatible with most PLC motion controllers and indexers Turns the servo ON or OFF Use a surge suppressor for the magnetic contactor Magnetic Magnetic contactor contactor A cc Brake power supply Type LPSE 2H01 for 200 V input Green Yellow wire L2C B1B2 Cables and Connectors for encoder and motor power supply Regenerative resistor option Regenerative resistor unit ANI If the capacity of the regenerative resistor is insufficient connect the external regenera tive resistor unit to the B1 B2 terminals 21 Short Form Installation Guide Wiring 4 2 2 Example of Connections for Single phase 200V XtraDrive The following diagram shows an example of standard XtraDrive connections Design the circuit so that the main circuit power supply turns OFF at emergency stop
31. es User Manual Cat No 8U0108 Troubleshooting Contact your YET representative if the problem persists N WARNING Be sure to turn OFF power before inspection or maintenance Failure to observe this warning could result in electric shock Never open the terminal cover while power is ON and never turn ON power when the terminal cover is open Failure to observe this warning could result in electric shock After turning OFF power wait at least five minutes before servicing the product Otherwise residual electric charges could result in electric shock N CAUTION Q Never change wiring while power is ON Failure to observe this caution could result in electric shock or personal injury 6 1 XtraDrive The inspection and maintenance procedures listed in the table below should be performed at least once every year Item Procedure Remedy Clean unit interior and circuit boards Check for dust dirt and oil on surfaces Clean with compressed air if necessary Loose screws Check for loose terminal block Tighten any loose and connector screws Screws Defective parts in unit Check for discoloration damage Contact your YET or on circuit boards or discontinuities due to heating representative 32 Short Form Installation Guide Inspection and Maintenance 6 2 Replacing Parts The following parts are subject to mechanical wear or deteri
32. etermined by Load inertia gt servomotor inertia 1 to 3 Therefore if the servomotor is rotated without a load 1 without load inertia or if the load inertia is small the servomotor may oscillate To avoid this possibility set the value of Pn100 speed loop gain to 40 or less and then switch servo ON 5 3 Conducting Test Run with Servomotor Connected to Machine Initial parameters for XtraDrive are set assuming normal operation conditions Before conducting a test run set up user constants suitable for the machine Failure to do so could result in machine overrun or breakdown For the setting procedures and methods refer to XtraDrive Series User Manual Cat No 8U0108 The following items should be checked during the test run Unusual vibration e Abnormal noise e Excessive temperature rise 5 4 Precautions During Operation N CAUTION During operation do not touch the XtraDrive s heat sink Failure to observe this caution could result in burns Motor overload protection is provided internally Refer to the XtraDrive Series Servo System User Manual for rating 3l Operation Short Form Installation Guide Inspection and Maintenance 6 Inspection and Maintenance This section describes the basic inspection and maintenance procedures for XtraDrive Series AC Servo Driver and battery replacement for absolute encoder If any failure occurs on XtraDrive refer to XtraDrive Seri
33. factured by Sumitomo 3M Co m Terminal Layout ne Name d Name 1 TXD 8 TXD 2 TXD 9 TXD 3 RXD 10 RXD 4 RXD 11 NC 5 NC 12 NC 6 RXD 13 5V 7 RT termination resistor 14 GND Note NC Leave contact open Not Connected 9 4 Analog Monitor Connector CN5 m Mating 4 Pin Connector Model YET P N Model Socket 4J7004 DF11 4DS 2C Pin 4J0414 DF11 EP2428SCA Manufactured by Hirose Electric Co m Mating Cable Model YET P N Model 4W 1003 DE9404559 Manufactured by Yaskawa Electric Co m Terminal Layout Pin No Wire Color Name 1 Red Analog Monitor 2 2 White Analog Monitor 1 3 Black GND 4 Black GND 42 Short Form Installation Guide 9 5 Connecting NON Yaskawa Motor with A B Encoder Encoder cable made by customer id N X 20 PIN CONNECTOR XtraDrive Side Pin Number Signal Name Remarks 20 pin connector 1 2 3 PG GND 4 5 6 10 PG 5V Twisted Pair 14 PC 1 f 15 PC Twisted Pair 16 PA 17 PA Twisted Pair 18 PB 19 PB Twisted Pair FG Connector Shield 43 Short Form Installation Guide Appendix A 9 6 Connecting Pulse A B Encoder without C Pulse Index Pulse OEM Encoder Cable made by YET 20 PIN CONNECTOR SANE Sige Ein Number Signal Name Wire Color Remarks 20
34. in personal injury or fire Q Securely tighten screws on the terminal block and ground terminals of power input and motor connections Failure to observe this caution can result in a fire Q When using a 400V XtraDrive the amount of current leaking from the power line increases Therefore use cables and isolation materials rated for 400V and keep the wires as short as possible Refer to the XtraDrive s Design and Maintenance Manual for the following wiring instructions B Main circuit wiring B 1 0 signal wiring B Encoder wiring B Example of connections 4 1 Cable Specifications Ratings and specifications of cables for XtraDrives are summarized in the following tables N CAUTION Donot bundle or run power and signal lines together in same duct Keep power and signal lines at least 30 cm 11 81 in apart Use twisted pair wires or shielded multi core twisted pair wires for signal and encoder PG feedback lines Q The maximum length for signal lines are as follows Maximum of 3 m 9 84 ft for reference input lines Maximum of 20 m 65 6 ft for PG feedback lines Use a cable with 50 m 164 0 ft specifications for distances over 20 m 65 6 ft 18 Short Form Installation Guide Wiring The following table provides wire size specifications External Terminal Name Wire Size mm in
35. ing normally after power is turned on Battery replacement is now completed After replacing the battery initialize the absolute encoder Refer to XtraDrive Series User s Manual Cat No 8U0108 Initializing of Absolute Encoder 33 Short Form Installation Guide Installation Conditions of EMC Directive 7 Installation Conditions of EMC Directive The following conditions must be satisfied for a combination of SGMLIH servomotor and XtraDrive to comply EMC Directives EN61000 6 2 and EN55011 Group 1 Class A 7 1 EMC Installation Conditions This section describes the test installation conditions prepared by YET that meet EMC guidelines for all XtraDrive models including the standard type base mounted and rack mounted The actual EMC level may differ depending on the actual system s configuration wiring and other conditions 7 2 Installation for Single and Three phase 200V XtraDrive PC XD P3 ML to 30 M 30W to 3 0kW Represents option with PC connected to CN3 connector Note Shielded Box with door closed Cables length Ground Plate Shielded Box approx 5m Brake Power BRAKE Supply MOTOR ENCODER Mains Cable Length Approx 2m AC Power Supply Single phase 200V Or Three phase 200V LAMP LN CO W CORE COR LAMP C PE C Personal Computer Cable length approx 3m Symbol Cable Name Specification
36. ise from power supply Personal computer Cable type P N 004145 Noise filter Host controller Magnetic contactor XtraDrive is compatible with most PLC motion controllers and indexers Turns the servo ON or OFF Use a surge suppressor for the magnetic contactor Magnetic contactor Magnetic contactor Brake power supply Type LPSE 2 01 200 V input Cables and Connectors for encoder and motor Regenerative resistor option TES Regenerative resistor unit If the capacity of the regenerative resistor is insufficient connect the external regenera tive resistor unit to the B1 B2 terminals 25 Short Form Installation Guide Wiring 4 2 6 Example of Connections for Three phase 200V XtraDrive 10 Three phase 200 to 230 VAC 119 50 60 Hz gt 1MCCB Q Noise filter Power Power Alarm a ON 1MC processing 5 o4 n od Be sure to attach a surge supressor to the excitation coil of the magnetic contactor and relay p SS SS SSS mum mime um 1 6 EO EE E 1MC 1 z 1 m OL B2 BS 1 UO Hn XD DEI MH TT 2 M DO i ME XtraDrive wot c 3 I e Bo ES S 1 ELA QL2C Optional 1 1 Cable Optical encoder mge 1 shield 4 A B C de d hn T xe 10
37. lure to observe this caution could result in electric shock or fire Wiring Q Do not connect three phase power supply to XtraDrive output 18 terminals U V and W Failure to observe this caution could result in personal injury or fire Q Securely tighten screws on the terminal block and ground 18 terminals of power input and motor connections When using a 400V XtraDrive the amount of current leaking from 18 the power line increases Therefore use cables and isolation materials rated for 400V and keep the wires as short as possible Operation Q Toavoid accidents perform a test run of the servomotor with no load 31 Failure to observe this caution could result in personal injury Q Before starting operation with a load connected set up user constants suitable for the machine 31 Failure to do so could result in overrun failure When the load moves vertically incorrect setting of the user constants may cause the load to fall Q Before starting operation with a load connected make sure emergency stop procedures are in place 31 Failure to observe this caution could result in personal injury Q During operation do not touch the XtraDrive s heat sink Failure to observe this caution could result in burns 31 Q Motor overload protection is internally provided For further information refer to the XtraDrive User Manual Cat No 8U0108 32 Inspection and Maintenance Q Never change wiring while power is O
38. n positoning is completed E 1 27 prohibite r 4 TGON TGON output Reverse run if 28 1G0N ON at levels above the prohibited ex setting 29 1 r S RDY Servo ready output Alarm reset ras ON when eds 2 7 LED S RDY onward 31 imit O rr ALM Servo alarm output Reverse DER az iau OFF with on alarm 4 Photocoupler maximum output operating voltage 30 VDC 2 operating current 50 mA FG Connect shield to connector shell P represents twisted pair wires 2 The time constant for the primary filter is 47us 3 Connect only with an absolute encoder 4 Used only with an absolute encoder 5 These circuits are hazardous therefore are separated by protecting separator 6 These circuits are SELV circuits therefore are separated from all other circuits by double and reinforced insulator 7 Use a double insulated 24 VDC power supply 8 Optional not available in all models 9 Resistors are different for each model 10 Represents contacts of connector 24 Short Form Installation Guide Wiring 4 2 5 Three phase 200V Main Circuit Option board AA Molded case circuit breaker MCCB Power supply 3 phase 200VAC Used to protect power supply line Shuts the circuit off if overcurrent is detected Molded case circuit breaker Noise filter Used to eliminate external no
39. oducts are delivered check the following Item Remarks Are the delivered products the ones you ordered Check the types marked on the nameplates of the servomotor and XtraDrive The motor shaft should rotate smoothly when rotated Doss uie moter shan manually If the motor has brakes it cannot be turned rotate smoothly manually Is there any visible Check the overall appearance and check for damage or damage scratches resulting from transportation any screws loose Tighten any loose screws with a screwdriver If any of the above items are faulty or incorrect contact your local sales representative or the dealer from whom you purchased the product s 12 Short Form Installation Guide Checking On Delivery arance and Nameplate ee XtraDrive MODEL XD P3 MS AC INPUT AC OUTPUT 200 230V 50 60Hz 0 230V 3 PHASE 1 PHASE 0 81 AMPS 0 03 0 04 kW hp 0 33 AMPS S N 002006000000000 c TOV gepr ft LISTED PRODUCT SERVICE IND Eu EQ VZ Yaskawa Eshed Technology MADE IN JAPAN SERIAL NUMBER APPLICABLE POWER SUPPLY SERVOMOTOR OUTPUT NAMEPLATE 2 3 Type Designation XD 01 MS 01 Y999 XtraDrive Series i Max Applicable Servomotor Power see table below Input Voltage M 200VAC or T 400VAC Extended Functionality By Option Boards S no CN10 connector or N with CN10 connector Design Version Blank
40. ollowing table shows types of cables and must be used with the previous tables for wire size specifications Cable Types Allowable Conductor Symbol Name Temperature C PVC Normal vinyl cable IV 600V vinyl cable 60 HIV Temperature resistant 75 vinyl cable The following table shows appropriate cables for CN1 and CN2 XtraDrive connectors Wire sizes were selected for three cables per bundle at 40 C ambient temperature with the rated current Connector Name TEST 2 Item Specification and Signal Cable Twisted pair or shielded twisted pair wire Control AWG24 0 2 mm 0 0003 in AWG26 0 12 mm Applicable wire 0 0002 in AWG28 0 08 mm 0 0001 in e oe CNI AWG30 0 05 mm 0 00008 2 onnector m 016 0 0 63 dimension Cable Shielded twisted pair wire AWG24 0 2 mm 0 0003 in AWG26 0 12 mm 0 0002 in AWG28 0 08 mm 0 0001 in AWG30 0 05 mm 0 00008 in Signal Applicable wire Use AWG22 0 33 mm 0 001 in for encoder CN2 Connector power supply and AWG26 0 12 mm 0 0002 in for other signals These conditions permit wiring distances up to 20 m 65 6 ft Pines Cable 06 8 mm 0 27 in MAX dimension 20 Short Form Installation Guide Wiring 4 2 Connecting to Peripheral Devices 4 2 1 Single phase 200V Main Circuit Molded case circuit breaker MCCB P
41. or 01 FF optional Blank or Rack mounted or V Board coating optional Blank or Y followed by 1 to 4 alphanumeric characters to identify customer applications optional Output Max Appli Output Applicable Max Applicable pond Servomotor Power kW used Servomotor Power kW P3 0 03 08 0 75 P5 0 05 10 1 0 01 0 10 15 1 5 02 0 20 20 2 0 04 0 40 30 3 0 05 0 50 Short Form Installation Guide Installation 3 Installation XtraDrive series servo driver is a base mount type servo controller Incorrect installation will cause problems Always observe the installation instructions provided below N CAUTION Q Never use the equipment near flammable materials or where it may be exposed to splashes of water or corrosive or flammable gases Failure to observe this caution could result in electric shock or fire 3 1 Storage Temperature Range If the XtraDrive is to be stored with the power cable disconnected store it in a temperature range of between 20 85 C 3 2 Operating Conditions Ensure the following operating conditions for XtraDrive use Installation category Overvoltage category II Pollution degree 2 Protection class 1X Maximum altitude 1000 m Conforming to the following standards EN55011 1198 Group 1 Class A EN61000 6 2 1999 3 3 Installation Locations Different locations for the XtraDrive necessitate certain
42. oration over time To avoid failure replace these parts at the frequency indicated Part ae Replacement Replacement Method eriod Cooling fan 4 to 5 years Replace with new part Test Replace with new part if Smoothing capacitor 7 to 8 years necessary Relays Test Replace if necessary Fuse 10 years Replace with new part Electrolytic Capacitor on Circuit Board Test Replace with new circuit 5 years board if necessary 6 3 Operating Conditions Ambient Temperature annual average 30 C Load factor 80 max Operation rate 20 hours day max 6 4 Replacing Battery for Absolute Encoder Battery replacement is only required for servo systems using an absolute encoder When battery voltage is 2 7V or less XtraDrive outputs absolute encoder battery alarm A 83 when using Yaskawa motors with absolute encoder only when the XtraDrive power is ON but not while XtraDrive is operating 6 4 1 Recommended Battery Lithium battery ER6VC3 manufactured by Toshiba Battery Co Ltd 3 6 2000mAh or other compatible lithium battery Battery kit battery with connector P N JZSP BA02 Yaskawa 704004 YET 6 4 2 Replacing Battery 1 With XtraDrive control power turned ON replace the old battery with a new one 2 Turn OFF the XtraDrive control power to clear the absolute encoder battery alarm A 83 3 Turn ON the XtraDrive control power 4 Make sure that XtraDrive is operat
43. pin connector 1 2 3 PG GND Black Red Twisted 4 5 6 10 PG 5V White Pair 14 PC Green Twisted 15 PC White Pair 16 PA Blue Twisted 17 PA White Pair 18 PB Yellow Twisted 19 PB White Pair FG Connector Shield Yellow Green In case of using encoder without pulse e Connect signal PC Green Wire directly to 5V terminal together with Red White PG 5V wires e Connect signal PC White wire from Green White pair directly to GND terminal together with Black wire WHITE PC TO GROUND i TERMINAL EN BLACK GND GREEN PC ON p TO 45V TERMINAL RED WHITE 5V GREEN YELLOW 44 YET Ltd ISRAEL YET US Inc 13 Hamelacha St 531 King St Afeq Industrial Estate Unit 1 Rosh Ha ayin 48091 Littleton MA 01460 ISRAEL USA Tel 972 3 9004114 Tel 1 866 YET 8080 Fax 4972 3 9030412 Fax 1 978 952 6821 info yetmotion com USinfo yetmotion com For more information refer to our web site www yetmotion com Specifications are subject to change without notice due to ongoing product modifications and improvements YASKAWA ESHED TECHNOLOGY LTD Catalog No 8U0107 Rev B
44. rtional LL 1 V CMP Positioning com leted P control with 2Ry ON LE DN P control COIN ON when positoning is leted TT A tb Forward run l completed cee prohibited with rohibited pen 2 T GON TGON output Lad 28 1 T GON ON at levels above the Reverse run prohibited with d LE ay prohibited i setting LS OPEN Lr Le i 29 _ 4 S t 3R ALM 1 Z EL alarm r S RDY Servo ready oy put F oY ast 1 U aj 1 50 ON when ready Alarm reset with 3Ry ON _ a tL ROS I Reverse Ry P cL I a B zh current fcr 1 Servo alarm output current limit ON with 6Ry ONT gw EL 3 OFF with an alarm TRy 1146 current ALM Forward current limit ON witht O imit ON Photocoupler maximum output 7Ry ON P represents twiste 2 The time constant for the primary filter is 4705 3 Connect only with 4 Used only with an 5 Connect an external regenerative resistor between terminals B1 and B2 for XtraDrives with big capacity 6 These circuits are hazardous therefore are separated operating voltage 30 VDC operating current 50 mA FG Connect shield to connector shell 7 These circuits are SELV circuits therefore are separated from all other circuits by double and reinforced insulator d pair wires an absolute encoder absolute encoder 8 Use a double insulate
45. ser s Manual 8U0109 Topics described in this manual include Safety precautions Checking XtraDrive upon delivery Installing XtraDrive Wiring XtraDrive Operating XtraDrive Inspecting and maintaining XtraDrive Some drawings in this guide are shown as typical examples and may differ from the shipped product You can order a copy of this guide by contacting your YET representative Contact information is provided on the copyright page Please state the catalog number which appears on the front cover Notes Some drawings in this guide are shown with the protective cover or shields removed in order to enhance clarity Make sure all covers and shields are replaced before operating this product YET is not responsible for accidents or damages resulting from product modifications made by the user Short Form Installation Guide Introduction 1 1 Safety Precautions In this guide safety precautions are classified as WARNING or CAUTION It is extremely important that you pay close attention to these precautions The following symbols are used N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious personal injury N CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate personal injury and or damage to the equipment In some instances items described in CAUTION could also result in a serious accident

XtraDrive (XD-) SERIES AC SERVO DRIVER Short Form Installation

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