Relay Terminal Module User`s Manual (Hardware)
Contents
1.2. 1 CONDITIONS OF USE FOR THE PRODUCT Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCL
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4. 2 When the terminal cover is open 30 1 52 6 2 1 1 2 40 1 6 E 7 ie E t E N ae O i ya ee Dj 5 DIN rail 2 2 En a DIN rail is installed Unit mm in View from A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 24V YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 cCOMm3 Y8 Y9 YA YB YC YD YE YE 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 ee nn concn com pore conc 7 Rear of the symbol sheet Number Name Cover Terminal block Terminal cover 4 Wiring 4 1 Wiring Use the connection cables descried in Section 4 2 and wire them as shown in Figure O ll S E lat e 3 Connector line O O O S co O O 2 Si 6 Si 8 Q gi O Q gi Q ET tavaryry l 24V YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1COMBY8 Y9 YA YB YC YD YE YF C2 C2 C2 C2 C2 C2 C2 C2COM2 COM C4 C4 C4 C4 C4 C4 C4 C4 at lal le 2 Q 5 Ss 5 24G Terminal block area 1 Power supply for load is described below 24V 24G YO C2 OR ed oe dO eh eC a Len Ltt 24VDC Power supply Power supply Power supply for load for load 100 200VAC for relay or 24VDC Figur
5. N 1 I I 1 I 1 I I 1 I a ee eee eee ee ee ee ee e AIK MARE LLIB SE ee E Ks OFF 100mm
6. Remark 24VDC connector 40 pin made by FUJITSU COMPONENT LIMITED For a sink tank type output use 2 wire terminal block 1 See Figure 2 1 for details 2 For the maximum switching frequency when load L is driven set ON for 1 second or longer and OFF for 1 second or longer REMARK 1 See the User s Manual of the programmable controller CPU for the general m SESS EEC CRRA ttt Life 10 thousand times EN EN EN T Tes N TSE ESE E E E E E T ES E E p E Pe e NA E Contact current A Figure 2 1 Electrical Life Curve of a Relay 2 Do not use A6TE2 16SRN under pressure higher than the atmospheric pressure of Om Oft altitude Doing so can cause a malfunction When using AGTE2 16SRN under pressure please consult your sales representative 3 Part Identification and External Dimensions 4 6 7 5 1 d 1 MITSUBISHI OPOWER 00 O1 02 03 O04 O5 06 O7 O8 O9 OA OB OC OD OE OF 67 2 6 Y 153 6 ae 180 7 1 als Wl PULL Aj rl mnie Ta ia 3
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9. Ltd Centro Dir Colleoni Pal Perseo Ingr 2 Bang Chan Industrial Estate No 111 Via Paracelso 12 20041 Agrate Brianza Moo 4 Serithai Rd T Kannayao Milano Italy A Kannayao Bangkok 10230 Thailand Tel 39 039 60531 Tel 66 2 517 1326 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo Sumber Makmur Branch Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 France ee Electric Europe B V French India Neseling Syctame PL Lid 25 Boulevard des Bouvets F 92741 Electronic Sadan NO III Unit No15 Nanterre Cedex France M 1 D C Bhosari Pune 411026 India Tel 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without
10. MITSUBISHI Relay Terminal Module User s Manual Hardware A6TE2 16SRN Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL A6TE2 16SRN U E pees 13JL53 IB NA 66833 F 1112 MEE MELSE 1997 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the CPU module user s manual In this manual the safety precautions are classified into two levels N WARNING and CAUTION Indicates that incorrect handling may cause hazardous A WARNING conditions resulting in death or severe injury NCAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manu
11. Ts are required For details please contact the Mitsubishi representative in your region 1 OVERVIEW This User s Manual explains the specifications and part identification of AGTE2 16SRN Relay Terminal Module abbreviated as AGTE2 16SRN hereafter The A6TE2 16SRN is used in place of a joint terminal block and in panel relay It reduces wiring work processes for the programmable controller joint terminal block and in panel relay A6TE2 16SRN 1 The A6TE2 16SRN can be used in combination with sink type output modules having the following connectors only Fujitsu component Limited 40 pin connector Applicable Models QY41H QY41P QY42P QH42P QY41P QY42P QH42P A1SH42P A1SH42 S1 A1SH42P S11 Aseries AY42 AY42 S1 AY42 S2 AY42 S3 AY42 S4 AH42 A sees __ Link AJ65SBTCF1 32T AJ65BTC1 32T MELSECNET MINI AJ35TC1 32T 2 One cable separate arrangement see Figure 4 2 and two relay terminal modules can share 32 points one connector 3 By using the dedicated cable it is possible to install the relay terminal module in a position of maximum 10 m 32 8 feet There are five types of dedicated cables each having different cable length Because it is a socket type relay each relay can be replaced individually as necessary e The relay has a structure that allows secure installation and prevents drop offs due to vibration etc e It is supplied with a relay removal tool 6 Because it can be replaced by a r
12. UDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUC
13. al in a safe place for future reference Se am a a a a DESIGN PRECAUTIONS N WARNING Install a safety circuit external to the programmable controller that keeps the entire system safe even when there are problems with the external power supply or the programmable controller main module An accident may occur by a false output or a malfunction Output could be left ON or OFF when there is trouble in the output module s relay or transistor So build an external monitoring circuit that will monitor any signal output that could cause serious trouble In an output module build a safety circuit such as a fuse externally of the module because there is a possibility of fire or smoke in the case when overcurrent exceeding the rating flows continuously for a prolonged time due to shorted load CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9 in or more from each other Not doing so could result in noise that would cause malfunction INSTALLATION PRECAUTIONS CAUTION Use the module in the environment given in the general specifications of CPU module user s manual Using the programmable controller outside the range of the general specifications may result in electric shock fire or malfunction or may damage the product Load a cable by inserting to a module connector until a clicking sound com
14. bishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon China Ltd Hills IL 60061 U S A A F Zhi Fu Plazz No 80 Xin Chang Road Tel 1 847 478 2100 Shanghai 200003 China Tel 86 21 6120 0808 Brazil MELCO TEC Rep Com e Assessoria Tecnica Ltda Taiwan Setsuyo Enterprise Co Ltd Rua Correia Dias 184 6F No 105 Wu Kung 3rd Rd Wu Ku SEU ee andar Hsiang Taipei Hsine Taiwan i U zi j Tel 886 2 2299 24 Tel 55 11 5908 8331 A Germany Mitsubishi Electric Europe B V German sorea MSUOISNL IERIE automaton Korea Co Ltd th 1480 6 G dong G k Gothaer Strasse 8 D 40880 Ratingen 9 Sayang Solid Sangsgo Ku GERMANY Seoul 157 200 Korea Tel 49 2102 486 0 Tel 82 2 3660 9552 U K Mitsubishi Electric Europe B V UK Singapore Mitsubishi Electric Asia Pte Ltd Branch 307 Alexandra Road 05 01 02 Travellers Lane Hatfield Hertfordshire Mitsubishi Electric Building AL10 8XB U K Singapore 159943 Tel 44 1707 276100 Tel 65 6470 2480 Italy Mitsubishi Electric Europe B V Italian Thailand Mitsubishi Electric Automation Thailand Branch Co
15. e 4 1 Wiring Diagram 4 2 Connection Cable The following displays the connection cables that can be used for wiring of A6TE2 16SRN Cable length L ACO6TE 0 6m 2ft 1m 3 2ft 3m 9 8ft 5m 16 4ft AC100TE 10m 32 8ft B side last 16 points L Y10 to Y1F ZORA a A side first 16 points YO to YF Figure 4 2 Connection Cable Unit mm in 5 Installation 5 1 Installation Orientation Figure 5 1 shows the orientation of installation a Vertical orientation Correct b Vertical orientation Correct 0 01 0 03 0t 05 OF OF Os 0 04 08 Of OP OF OF AIEEE ET EE EEE EEE EEE EE i AARAA ie c Vertical orientation Correct d Vertical orientation Incorrect e Horizontal orientation Correct f Horizontal orientation Incorrect Figure 5 1 Installation Orientation Horizontal view Confirm that the relay is securely installed before turning on the power supply for the first time after shipment 5 2 Replacing the Relay The relay is replaced in the following manner 1 Open the top cover of the module 2 Pull out the red relay removal tool at the left end 3 Insert the relay removal tool from top of the relay and pull out the relay Relay removal direction t Relay removal tool lt Relay Figure 5 2 Relay Removal Procedure 4 Mount a new relay from the upper direction taking no
16. elay output it can be used either for AC or DC with larger current capacity 7 Self up screws are adopted so that the terminal screws do not fall off 8 Wiring works have been simplified by the indication on the symbol sheet of the relay terminal module 9 Only a DIN rail can be installed 10 2 wire load can be connected 2 Performance Specifications 24VDC 2A resistive load per point 8A per common voltage current 240VAC 2A COS o 1 per point 5VDC 1mA 5VDC1ImA S O Maximum switching load 264VAC 125VDC Response OFF gt ON 10ms or below excluding delay of the PC output module time ON OFF 12ms or below excluding delay of the PC output module Life Over 20 million times 1 Rated switching voltage current load Over 100 thousand Electrical times 200VAC 1 5A 240VAC 1A COSo 0 7 Over 100 thousand times 200VAC 1A 240VAC 0 5A COSo 0 35 Over 100 thousand times 24VDC 1A 100VDC 0 1A L Rd 7ms Over 100 thousand times frequency 2 38 point terminal block connector M3 screw 0 75 to 1 25 mm max 2 wires per point Applicable tightening torque 60 to 100N cm 1 25 3 1 25 MS3 1 25 B3A 1 25 C3A terminal V1 25 3 V1 25 MS3 V1 25 B3A max 2 wires per point External Voltage 24VDC 10 ripple voltage 4VP P or less supply Sower 350mA TYP 24VDC all points ON Internal current consumption 5VDC Weight 0 35kg Specifications Relays for replacement RV3T 3G24 made by IDEC Corporation prepared by user
17. es Check any looseness after the loading False connection may cause a mis input or mis output Load a module by pressing against the DIN rail until a clicking sound comes Check any looseness after the loading Improper installation may cause the module to fall out resulting in breakdowns Do not directly touch the module s conductive parts or electronic components Doing so could cause malfunction or trouble in the module WIRING PRECAUTIONS WARNING Before beginning any installation or wiring work make sure all phases of the power supply have been obstructed from the outside Failure to completely shut off the power supply phases may cause electric shock and or damage to the module When turning on the power or operating the module after installation or wiring work be sure the module s terminal covers are correctly attached Failure to attach the terminal covers may result in electric shock CAUTION When wiring the programmable controller check the rated voltage and terminal layout of the wiring and make sure the wiring is done correctly Connecting a power supply that differs from the rated voltage or wiring it incorrectly may cause fire or failure Tighten the terminal screws with the specified torque If the terminal screws are loose it may result in short circuits fire or malfunction Tightening the screws too far may cause damage to the screw and or the module resulting in short circuits fire or ma
18. he modules Doing so could cause failure malfunction injury or fire When detaching the communication cable or power cable from the module do not pull the cable portion For cables with connectors hold the connector at the junction to the module then detach it For cables without connectors first loosen the screw at the junction then detach the cable Pulling the cable portion while it is connected to the module may cause a malfunction or damage to the module and cable Be sure to shut off all phases of the external power supply used by the system before connecting or disconnecting the cable Failure to do so may result in failure or malfunctions of the module Before touching the module always touch grounded metal etc to discharge static electricity from human body etc Not doing so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS WARNING When disposing of this product treat it as industrial waste eee CPU N
19. lfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fire failure or malfunction Be sure to fix wires or cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shirt allowing them to be accidentally pulled which may result in a module malfunction and cable damage Install our programmable controller in a control panel for use Wire the main power supply to the power supply module installed in a control panels through a distribution terminal block Furthermore the wining and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shook protection For the wiring methods refer to section 4 1 STARTING AND MAINTENANCE PRECAUTIONS WARNING Do not touch the terminals while the power is on Doing so may cause electric shock or malfunction Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock Undertightening of terminal screws can cause a short circuit or malfunction Overtightening of screws can cause damages to the screws and or the module resulting in fallout short circuits or malfunction STARTING AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify t
20. te of the relay installation direction 5 After confirming that the relay is firmly connected and there is no bent in its lead turn on the power supply 5 3 Installation and Removal to from a DIN Rail 1 Installation to a DIN Rail a Insert the top of the DIN rail to the upper side of the groove for the DIN rail b Fix the module to the DIN rail by pressing against the rail Direction of module installation Figure 5 3 Installation Procedure to a DIN Rail 2 Removal from a DIN Rail a Pull down the hook at the bottom of the module with a flat blade screwdriver b Pull the module forward while the hook is pulled down then remove the module from the DIN rail Module DIN rail Direction of module removal Figure 5 4 Removal Procedure from a DIN Rail 6 Precautionary Items for Relay Replacement When the A6TE2 16SRN relay is replaced always use a relay that is compatible with the AGTE2 16SRN The following table shows the relationship between the relay terminal module types and applicable relays for replacement Relay for replacement O usable x unusable New type New type Existing replacement replacement relay replacement relay with an adapter relay Relay terminal module RV3T 3G24 RV3T 3G24MA RV3S 3B24S AGTIE2T6SRN O Sh E A6TE2 16SR 1 x O O 1 Conventional relay terminal module WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsu
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