Manuel Supervision pour XPR
Contents
1. OneProd FALCON Technical datasheet Document reference TDS3143 December 2013 C Name FALCON technical datasheet WWW acoemgroup com support acoemgroup com Copyright 2013 01dB Metravib SAS Ce document est la propri t de 01dB Metravib SAS Toute diffusion copie ou publicit de ce document complete ou partielle est interdite sans autorisation crite du propri taire TABLE OF CONTENT USE AND APPLICATIONS suite ee eg sanagara anune enda unang akena an geginan aaa aaa 5 e DICIS FeAl A tias RE TA KARA KR RNCS 5 MM a Catal COMCC ION Seesen ee OE 5 Automatic machine controller kki dam cdi 6 uS p ala Leu EN AAN 5 E CP o UE OO DO NR 6 Condition monitoring new generation enne nennen nnne nnn nnns n nnns nnn nnn nsns 7 JING USUSE A o 7 ACCOSSIDINY 7 Maximum DROGEN argento gana aaa naa ee aa ag kaa aa naa a aana ee ee 7 Suited to industrial SEttiNQS oooccccnnccccoononnncnnnnnonononannnnnnnnnonononnnnnnnnnnnnnnnnnnnnnnnnnnononnnnennnnnnnnnnnannnnnns 7 Description of FALCON packages cccccccccssseseeeceeeeeeeaeeeeeceeeeeeseuseeseeceeeeeesueaaeeeceeeeesseaaaeeeeeeeesssaaageses 8 FALCON BA MN agan aaa 8 FG ON NOIL e e o Pon 8 FALCON SI coartada an BA a a a kaa Sami aa abang sacarte iban 8 FALCON EDOT e 8 FALCON Automatic Ccontroller ooooncccnnnccccono2. 200 chemin des Ormeaux 69578 LIMONEST FRANCE T l 33 0 4 72 52 48 00 www acoemgroup com Asie T l 66 2 7112 293 Fax 66 2 7112 293 Am rique du Sud T l 55 11 5089 6460 Fax 55 11 5089 6454
3. 12 8K 5 12K 2 56 K 1 28K 512 256 128 PO TDA Tst WLS aimant 2 MT Ax Tps 51 2 kHz 32K 12 08 2013 14 31 33 24289 i 0 02472 I 0 35329 i ARAM unt OneProd Integration none single or double integration for measurement of acceleration velocity or displacement Synchronous analysis e Triggering on signal or trigger input Trigger delay programmable from 8192 samples to 20 seconds Programmable trigger level on positive or negative slope Averaging from 1 to 4 096 with linear or exponential mode Time analysis on all types of signal vibration force pressure current user defined parameter and unit Orbit display with 2 channel measurement Spectral Analysis Number of lines 100 200 400 800 1 600 3 200 6 400 12 8k 25 6k 51 2k 102 4k 102 4k only with 2 channels max Envelope spectrum of demodulated time waveform filtered by a programmable band pass filter any central frequency band width 1 2 to 1 128 of analysis range Max number of lines 6 400 Zoom factor 2 4 8 16 32 64 128 Frequency ranges Hz 80k 40k 20k 10k 5k 2k 1k 500 200 100 50 Averaging from 1 to 4 096 with linear exponential or peak hold mode Overlap rate 0 50 75 Real time up to 40 kHz Weighting window Rectangular Hanning Flat top Synchronous analysis triggering on signal or trigger input Trigger delay programmable from 8 192 samples to 20 seconds Programmable trigger lev
4. Full scale 80g e Signal to Noise ratio 80 dB e Accuracy 396 ENVIRONMENT e Operating temperature from 20 C to 80 C e Protection IP65 ATEX IECEX certification pending A e Automatic sensor detection by FALCON e FALCON detection time upon power up of sensor ON OFF 30s e Pairing association of sensor to one FALCON at a time e Coexistence o Several FALCON WLS systems scan operate together in the same area o FALCON operates with one triaxial wireless sensor at a time e Wireless protocol Wi Fi e Range from 10 m to 20 m depending on the environment O TDA Tst_WLS_aimant 2 MT Ax Velocity 10 1000Hz _1000 Hz RMS 5s 12 08 2013 14 31 36 2 88 1 29 4 13 mm s mm s mm s 129 20 dB 122 24 dB 132 32 dB 20 20 20 y 0 L Q 0 C B f OneProd Brand of ACOEM 15 DESCRIPTION OF FALCON AUTOMATIC DIAGNOSIS Associated with the automatic setup provided in the PC software FALCON s built in automatic diagnosis offers condition monitoring to all One just needs to describe the kinematics of the machine and to do the measurements FALCON takes care of the diagnosis MACHINE AND COMPONENTS TYPES Electric motors Synchronous asynchronous DC Pump Fan Compressors Centrifuge Lobed Gearbox with up to 4 stages Bevel gearbox Roller Shaft MAIN ANALYSED DEFECTS Unbalance Misalignment Bearing and lubrication Mounting clearance friction Gear defects Cavitation LIMIT
5. entirely user configurable template in WORD format It includes polar mode Storage in 2 level tree structure folder balancing Display of trial and balancing masses in table mode and Balancing configuration Summary of balancing with graphic in graphic polar mode 3D mode for 2 plane balancing Lb oll Metric or imperial units Icture of sensor mounting Comment Detailed results Spectra at the beginning and the end of balancing Assistance to configuration Easy duplication of balancing with copy paste function for any stored balancing it is very easy to do a new balancing operation by following the previously used procedure Direct access to tachometric signal and configuration using an automatic setup function Trial values for masses and estimated positions Pump 34 Balancng setup Units and Machine JI ET Was Sensor position Point name Channel number Angle C mi E 7 PT 2 2 270 Optional input for estimation of the position of the trial weight The angle is the one between the high position of the machine and the position of the sensor in the direction of rotor rotation Trial run 2 definition Pump 34 0 OneProd Management of interruptions Possibility to stop and resume balancing as you want Possibility to repeat any operation without repeating the entire procedure Pump 34 Balancing setup Units and Machine Measurement Sensor position ES control Trial weight uni
6. impedance AC DC 100 kO Accuracy 1 Sensors without electronics with optional charge amplifier DC input from 24 VDC to 24 VDC for measurements of position and process parameters AC coupling 0 3 Hz Compatible with triaxial sensor Trigger input Range 10 V 0 to 24 V O to 24 V Adjustable triggering parameters Automatic setup function OneProd For rotation speed measurement synchronous analysis balancing order analysis Input impedance 100 kO 5 Vdc power supply for tacho probe 24 Vdc power supply for proximity probes Microphone input Microphone input for audio inspection notes ANALOGUE OUTPUTS 1 headphone output to listen sensor signal recorded signal or audio inspection notes 1 stroboscope output TTL For each channel and trigger input 24 Vdc power supply for proximity probe BUILT IN PYROMETER WITH LASER SIGHTING Contactless temperature measurement Range 0 to 200 C Accuracy 3 C for ambient temperature ranging from 18 C to 28 C Resolution 0 5 C Repeatability 1 C Field of view 5 50 D target 4 cm O 50 cm Time response 1 s e Fixed emissivity 9596 BUILT IN STROBOSCOPE Rotation speed measurement Range 30 to 15000 RPM e Automatic setting to machine speed predefined in setup e Adjustment O Vo X2 O Fast O Fine Flash duration adjustable from 0 5 to 15 Can be used independently or to adjust rotation speed in a route
7. lines Spectra of up to 102 400 lines Enveloppe Zoom Vector Recorder time wave of up to 80s 4M samples 1 4 e e e e e e e e e e e e e O e Included Option OneProd Brand of ACOEM 14 DATA COLLECTION SPEED TABLE incl Time Mean time Machine Measurement i Nb of TOTAL TIME lengh is with Tri Setup Type Filter averages Overlap FOR 3 AXES E E E RY required axial sensor ee FFT ACC 10 Hz 8 1 E 22s 135 Time Wave Acc 10 Hz 5 120 4k 1 Overall Acc 10 HZ 20 kHz Overall Velocity 10Hz 1kHz Ean FFT Acc 2 Hz 200 800 4 1 9s 7s ec FFT Acc 2Hz 2 000 1 600 8 1 FFT Acc 2Hz 20 000 3 200 12 1 Time Wave Acc 2Hz 51 200 8k 1 Overall Acc 3kHz 20kHz FFT Acc 2Hz 2 000 6 400 6 1 Dryer FFT Acc 2 Hz 20 000 800 100 1 9s 7S 3s FFT Env Acc 2Hz 20 000 1 600 6 1 Time Wave Acc 2Hz 12 800 32k 1 Overall Acc 2Hz 20kHz Overall Velocity 10Hz 1kHz Overall DEF Crusher FFT Acc 2Hz 200 800 1 9s 7s 3s FFT Acc 2Hz 2 000 1 600 1 FFT Acc 2Hz 20 000 800 12 1 Time Wave Acc 2 Hz 20 000 1 600 10 1 Overall Acc 2Hz 20kHz Overall DEF FFT Acc 2 Hz 200 1 600 1 Eon FFT Acc 2Hz 2 000 1 600 1 16s 14s 53s FFT Acc 2Hz 20 000 800 16 1 FFT Env Acc 2Hz 20 000 1 600 10 1 Time Wave Acc 10 Hz 5 120 16k 1 Notes e All axes are measured synchronously with the same measurement setup as described above e Measurement time for 1 axis with mono axis accelerometer will be very similar to 3 axes total time with tri axial accelerometer as it h
8. peak to peak Rolling element detection defect factor scale from O to 12 for standard rotation speed Measurement of Kurtosis Shock detection for low speed rolling element bearing High pass filter 50 Hz to 20 kHz 1 Hz step Low pass filter 500 Hz to 20 kHz 1 Hz step LPF gt 2 x HPF Programmable measurement time 1 to 99 s Alarms 4 alarm types up to 4 alarm levels comparison to previous measurement Display instantaneous measurement measured value alarm limits previous measurement Display of measurement and alarm levels as bar graphs Integration none single or double integration for measurement of acceleration velocity or displacement Overall level value in engineering unit and dB Rotation Speed External trigger input with direct access to trigger level setup Automatic setup mode Range 12 to 288 000 RPM 0 2 to 4 800 Hz With built in stroboscope DC input Keyboard input Other parameters Integrated pyrometer with laser sighting for contactless temperature measurement Any other parameters user defined parameter and unit with DC input and keyboard input Machine operating condition Time Wave Number of samples 256 512 1 024 2 048 4 096 8 192 16 384 32 768 65 536 Extended number of samples with long time wave option up to 80 s split over the number of channels or 4 096K samples Demodulation of time waveform band pass filtered Sampling frequency Hz 204 8K 102 4K 51 2K 25 6K
9. pending Sensors amp Accessories Included Wireless 3 axis sensor with USB charger Data collection Wired Accelerometer Kit e O O O Balacing Accelerometer Kit 2 4 Balancing kit tachy magnetic base cable e e O O O 2m Straight cord for tachometer ECTA6b BNC connectors e e e e e e Contact Point M6 e e e e e e Coiled cord ECTA BNC e e e e e e Quick start Guide e e e e e e DVD with firmware and users manuals e e e e e e USB cable e e e e e Standard Power Supply e e e e e e Connector caps e e e e e e Transportable case e e e e e e Harness amp carrying strap e e e e e e Cementing Stud M6 x5 units e e e e e e 1x Flat Magnet e e e e e Maintenance Contract amp Warranty ONEPROD Product Hotline 1 year Free Support FALCON Instrument 1 year Warranty FALCON 1 year free Firmware Upgrade Condition Monitoring Software 1 year free Upgrade Maintenance contract 1 year extension O O oe o oO O O o o oO O Oe oe o oO O O oe o oO OOOO o oO OOOO o oO Maintenance contract 2 year extension e Included O Option C Internet access required Cloud OneProd Brand of ACOEM FALCON GENERAL SPECIFICATIONS Touchscreen Graphic colour touchscreen Resolution 800x480 pixels Dimension 154x92 mm D7 Adjustable brightness Can be used outdoors Icon functions Touch keyboard On touchscreen 10 contextual function keys e Functions are organised for single hand measurement left or right Direct access to g
10. procedure Rotation speed from 12 to 288 000 RPM from 0 2 to 4 800 Hz Amplitude range With 100 mV g accelerometer acceleration 80 g Measurement is also possible for vibration velocity and displacement With 8 mV um 200 mV mil proximity probe 1 5 mm 60 mils Amplitude display in physical units or dB Phase 4 digit display from 0 to 360 or any other user defined unit Precision 40 5 Results display Indication of rotation speed in Hz or RPM Display in measurement in table mode and in graphic Function to distribute masses over two defined angles Function to merge additional masses with installed masses User defined angle unit to make mass installation easier Assistance to measurement Measurement with programmable averaging to decrease external disturbance Display of instant value during averaging Balancing in a single operation using stored influence factors Calculation of balancing masses for any operation with or without trial masses Results reliability Automatic control of rotation and vibration speeds dispersion to check measurement reliability Display of balancing quality rating standards ISO 1940 VDI 2060 NFE 90 600 Display of the limits of standard ISO 10816 3 Step by step guiding of the user during balancing at any moment the user can know where he she is in the balancing process and follow the guide step by step Balancing report The report is generated from an
11. ATIONS e Speed 120 to 12000 RPM e Types of bearings managed o Roller Bearings o Journal Bearing not all defects are supported for journal bearings instability UNRIVALLED RELIABILITY Proven in many industrial cases over the years in any type of industry due to the ONEPROD Measurement and Analysis SERVICES activity FALCON provides results showing unrivalled relevance and reliability RESULTS From the analysis of the symptoms observed on your rotating machines FALCON provides in a fully automatic mode e Advice and recommendation on the global condition of the machine taking into account all measurement points Automatic detection of multiple defects on the same machine Automatic detection of multiple defects on the same measurement point Supply of a result even with an incomplete measurement as soon as the first point is measured For each defect Localisation of the defect on the machine Severity of the defect Confidence level given by FALCON 1 level of recommendation for maintenance action O O O 0 FAN YPZ244 FAN YPZ244 wi Drying workshop wal Drying workshop a Y Tour burning area 2 Tour buming area 2 1234 RPM 15 06 12 15 36 24 i 1234 RPM 15 06 12 15 36 24 6 6 points Dangerous global state for component Fan it is recommended to stop the ma o Bearing defect wear a keke Good global state for component Motor Serious bearing wear if lubrication is not the cause replace bearing on compo sever
12. as no impact on the time wave length required e Measurement setups above are given as examples Other treatments can be performed embedded in FALCON during the data collection or automatically by post processing in the analysis software after transfer of the data Route 11 Route 1 1 PPO TDA M1 MP cor 1 MT Ax 1 MT RH 1 MT RV 2 MT Ax 2 MT RH 2 MT RV 3 PP Ax 3 PP RH OI TDA Tst WLS aimant 2 MT Ax Velocity 10 1000Hz 1000 Hz RMS TT 12 00 2013 14 31 36 mmis mmis mmis 12920 dB 122 24 dB 132 32 dB Accelerametar IEPE 13 00 7013 Of 50 28 Pompe COA Q Ts WLS aimant 4 a O PITE e Acceleration 2 0 00139 0 00118 0 00224 20 20 20 eben 1010 9 33738 0 24180 0 44191 mm 0 00004 0 00004 0 00004 rr Y Y Y D Y Y Y v Y 0 OneProd Brand of ACOEM FALCON WLS WIRELESS TRIAXIAL ACCELEROMETER PHYSICAL Dimensions 240 x H115 mm Weight 373 g Resistance to shocks 5 000 g Mounting M6 threaded hole Mounting accessories o Fixing studs o Magnet for planar surfaces to be used with flat bases o Indexed magnet for automatic positioning of axes on planar surfaces to be used with indexed bases o Bipolar magnet for all surfaces BATTERY Type Li ion Operating life 8 hours Rechargeable through USB Automatic stand by mode after 10 min METROLOGY e Synchronous 3 axis acquisition X Y Z e Bandwidth 20 kHz on all axes e Frequency range at 3 dB o 15 kHz Z o 6kHz XY e
13. easurement with laser sighting including 1x optical trigger input 1 x 1 5 m straight cable 1 x 5 m extension cable 1 x self adhesive reflecting tape 1 meter 1 x magnetic base for the optical triggering device O O 0 e 4 plane balancing sensor kit o 4x ASH201 A accelerometers 4 x magnets for ASH201 A 4 x 5 m straight cables for ASH201 2 X 20 cm Y ECTA ECTA adaptors for connecting 2 sensors on a FALCON channel 1 x optical triggering device for phase measurement with laser sighting including 1x optical trigger input 1 x 1 5 m straight cable 1 x 5 m extension cable 1 x self adhesive reflecting tape 1 meter 1 x magnetic base for the optical triggering device O O O 0 OneProd Brand of ACOEM 17 ACOEM Smart monitoring diagnosis amp solutions ACOEM propose une offre globale de monitoring intelligent de diagnostic et de solutions s appuyant sur une maitrise unique des phenomenes vibratoires et acoustiques ACOEM contribue ainsi am liorer la qualit de vie et la pr vention des risques en milieu urbain ou industriel la productivit et la fiabilit des process industriels la conception de produits robustes silencieux et performants la protection des sites des v hicules et des hommes en milieu hostile Partout dans le monde ACOEM accompagne les acteurs de l Environnement de l Industrie et de la Defense avec ses marques 01dB METRAVIB et ONEPROD Retrouvez nous sur www acoemgroup com scoem
14. el on positive or negative slope Display Lin Log automatic scaling engineering unit dB RMS Peak Peak Peak amplitude for each type of parameter Hz RPM Display of instantaneous spectrum and averaging during measurement Spectral analysis on all types of signal vibration force pressure current user defined parameter and unit Vector measurement phased spectrum Number of lines 100 200 400 800 1 600 3 200 6 400 Frequency ranges Hz 40k 20k 10k 5k 2k 1k 500 200 100 50 Synchronous averaging from 1 to 4 096 Display Lin Log automatic scaling engineering unit dB RMS Peak Peak Peak amplitude for each type of parameter Hz RPM Display of instantaneous spectrum and averaging during measurement PO TDA Tst WLS aimant 2 MT Ax Sp 2 2000Hz 3200 12 08 2013 14 31 37 0 0004 0 0002 ff 0 00066 TIO AAA on ENS Ww ewah ka fee a ET 20 08 0 Hz 2000 4 25 Hz b Brand of ACOEM 11 12 BALANCING SPECIFICATIONS Balancing types FALCON allows performing 1 to 4 plane balancing Rotors from any size can thus be balanced from the simplest single plane balancing to the most complex 3 or 4 plane balancing 4 channel option required Measurements Balancing using acceleration velocity or displacement Measurement and compensation of Run Out if balancing using proximity probes Parallel measurements 2 or 4 channels which results in a more accurate more secure and faster
15. eneral functions Home Help Setup Screen copy Picture Bar code reader Text note Audio comment Pyrometer Stroboscope Full keyboard for text input Several keyboards available qwerty azerty Chinese Acquisition Synchronous on 4 channels trigger input 24 bits conversion Sampling frequency 102 4 kHz for each channel Up to 204 8 kHz on 1 channel Antialiasing filter Wireless acquisition with FALCON WLS triaxial accelerometer Digital signal processors Real time processing e 40 kHz on 4 channels Up to 80 kHz on 2 channels Memory 3 5 GB for measurements Communication USB 2 type B device direct connection to PC USB 2 type A host for USB stick Ethernet Wi Fi Battery Auto test and calibration function High density Li lon type Rechargeable without removing Battery lifetime 10 hours under intense use Programmable automatic standby mode and switch off Analogue Inputs Up to 4 programmable signal inputs depending on instrument option Frequency range 0 40 kHz on 4 channels 80 kHz on 1 channel Overload indicator in with memorisation IEPE interface with real time integrity control range 8V power supply 4 mA constant current 23 VDC Dynamic signal measurements acceleration vibration velocity absolute displacement relative displacement electrical current etc O 10 VAC O 0 24 V for proximity probes a 24Vdc power supply is available on each channel Input
16. from an expert By accessing raw data measured by FALCON the expert will be able to provide you with all the information required to make a decision for the most critical or most complex cases Expert sur le cloud ASSISTANCE DISTANTE DIAGNOSTIC AUTOMATIQUE SUR SITE e RAPPORTS L expertise ONEPROD est dans la boite eer MAIN APPLICATIONS FALCON is available for all industrial applications where ONEPROD based condition monitoring is deployed e Steel industry e Pharmaceuticals e Mining e Water and wasie treatment e Chemistry e Fabrics e Petrochemistry e Automotive industry e Power e Defence e Oil amp gas e Wind power e Cement works e Air and space e Paper industry e Teaching Research e Food industry e Other industries OneProd Brand of ACOEM CONDITION MONITORING NEW GENERATION UNIQUE USER COMFORT FALCON is the first new generation portable instrument that offers a user comfort unrivalled on the market e Large colour touchscreen with high brightness e Built in sensors pyrometer stroboscope camera e Wireless vibration data collector e Wireless communication with the information system ACCESSIBILITY TO ALL With FALCON any user can start condition monitoring by following up vibrations All required functions are accessible even to non specialists e Automatic configuration module based on the description of machine kinematics Only the information listed on the identifica
17. ity p nent Fan as soon as possible Otherwise grease and measure as soon as possi ble o Bearing defect wear e xen Eu dE unbalance a kkk FAN DE e FAN NDE e Automatic Result of the global Detailed information on a defect health status of a machine with identified location Brand of ACOEM OneProd FALCON PACKAGES AND KITS FALCON STANDARD HARDWARE KIT Carrying case A built in rechargeable battery pack A mains power supply unit 110 220 V 50 60 Hz 1 voltage input cable Safety harness USB cables Quick start manual User manual on CD Safety instructions Sensor kit depending on FALCON package o 2 plane balancing kit for FALCON 2 plane Balancer o 4 plane balancing kit for FALCON 4 plane Balancer o FALCON WLS or ASH kit your selection for other packages DATA COLLECTION SENSOR KITS YOUR SELECTION e FALCON WLS wireless triaxial sensor kit o 1x triaxial wireless sensor with wrist strap and built in rechargeable battery pack o 1x USB charger including a mains power block 110 220 V 50 60 Hz USB cable o 1x magnet for FALCON WLS wireless triaxial accelerometer M6 mounting e ASH wired sensor kit 1 x ASH201 A accelerometer 1 x spiral cable 0 75 m wound 2 m unwound 1 x M6 magnet for ASH sensor 1 x M6 contact point O O O D BALANCING KITS e 2 plane balancing sensor kit o 2x ASH201 A accelerometers 2 x M6 magnets for ASH sensors 2 x 5 m straight cables for ASH201 1 x optical trigger device for phase m
18. nctions and can easily be upgraded from one package to another FALCON BALANCER The FALCON BALANCER package is a fully stand alone portable device embedding a lot of functions improving the productivity and reliability of balancing making FALCON the best balancing tool of the market This package exists in 2 channel and in 4 channel version FALCON Basic The BASIC data collector package is especially adapted to all industrialists who want to start condition monitoring on a set of machines and discover the world of vibration analysis step by step FALCON SMART The SMART data collection package is especially adapted to all industrialists who want to improve the reliability of their facilities in a very productive and easy way With FALCON SMART data collector the expert is in the box FALCON EXPERT The EXPERT data collector package is especially adapted to all users who have good knowledge of vibration analysis and can provide reliable diagnosis and maintenance recommendation on their own The EXPERT data collector package will provide them with the most productive tool of the market thus helping them to drastically save time FALCON AUTOMATIC CONTROLLER The FALCON Machine Automatic Controller package is particularly well suited to industrialists who want to perform on site diagnosis of a set of machines very easily and with minimum investment It can be perfectly adapted to the need for automatic control by users who are not expert
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20. od Brand of ACOEM USE AND APPLICATIONS Relying on ACOEM s 25 years of experience formerly 01dB Metravib Stell Diagnostic 01dB Stell and then 01dB Acoustics amp Vibration in developing portable instruments for condition monitoring FALCON includes all the technology to address any set of machines FALCON is a multifunction instrument that can be used as e A smart balancer e Asmart data collector e An advanced analyser e An automatic machine controller SMART BALANCER This function allows correcting unbalance on your machines It is possible to balance rotors of any size from the simplest to the most complex one 1 to 4 plane balancing Using multi channel acquisition parallel measurements are possible on all sensors FALCON Balancer includes all tools to guide the operator and control the results during the entire balancing process e Easy to use with the guided mode Graphic display of measurements and weight positions Automatic setup of tachometer Trial weight estimation Control of the data at each step with recommendation to improve result quality Rotation speed control Tools to split or merge weights Result assessment according to ISO 10816 3 and ISO 1940 Get a detailed report documented with histograms pictures and spectra With FALCON the balancing of your machines is more accurate more secure and faster SMART DATA COLLECTOR The FALCON data collector allows any user to perform periodic monitoring of
21. oon as the measurement is completed the result of automatic diagnosis is available even in collection mode if the machine was configured to do automatic diagnosis Visual display of the data on the instrument Display during measurement of your selection e Progress bar Values of overall levels Scrolling of time signal Consultation of data on FALCON for on site analysis Input of information during collection Selection of an inspection note in a predefined list Input of a free comment even in Chinese Recording of an audio comment Picture of the inspection using the built in camera Input of the class of operating conditions relative to the measurement Trends can then be filtered by operating condition when analysing the data in the powerful XPR analysis software Off route mode Specific route to carry out measurements that are not programmed in the PC Creation made easy with copy paste of the machines of any route Measurements created off route can be unloaded into the analysis platform for existing machines or into a new machine created automatically Available measurement and processing capabilities for 2 levels of function depending on available FALCON packages FALCON AUTO CONTROLLER BASIC SMART FALCON EXPERT Acquisition and processing performances Analog Channels Overall Levels calculation Time waveforms of up to 8K samples Time waveforms of up to 64K samples Spectra of up to 6400
22. or from a spectrum display Built in camera Resolution 640 x 480 Autofocus Distance 20 cm to oo Flash mode Identification of measurement point Built in bar code reader Reading distance from 20 cm to 50cm according to code dimension Bar code format QRcode Learning mode to avoid codes manual input Mechanical environment Protection IP65 Case with shock protection rubber Shock protection 1 2 m drop Standard compliance Safety IEC61010 1 EMC directive 2004 108 CE Dimensions 200 x 265 x 65 mm Weight 1 8 kg including battery and rubber protection Operating temperature 10 C to 55 C Humidity 9596 no condensation FALCON EX intrinsically safe version ATEX certification pending IECEX certification pending EX II 3 G EEx ic IIC T4 option and supplies with certified accessories Remote access FALCON can be set up so as to communicate with your network through its Ethernet or Wi Fi interface and used as a remote station You can then use the applications installed on your computer directly from FALCON SUPERVISION CMMS Brand of ACOEM FALCON SIGNAL PROCESSING Vibration Overall Level High pass filters 2 10 3 000 Hz Low pass filters 300 1 000 2 000 3 000 20 000 40 000 Hz Vibration velocity in accordance with ISO 2954 ISO10816 VDI 2056 standards for rotating machinery VDI 2063 standard 2 300 Hz for reciprocating machines Detection RMS true or equivalent peak true or equivalent
23. s in vibration analysis For instance as a control tool at the end of the line in a repair workshop ACCESSIBLES OPTIONS e Digital Recorder This option increases the time signal acquisition capability to ranges of signals up to 4 096 Ksamples or 80 s to be distributed over the number of channels used e Balancing The balancing function can be added as an option to each of the following packages AUTO CONTROLLER BASIC SMART and EXPERT e Automatic Diagnosis The automatic diagnosis capabilities as well as the automatic setup module for automatic diagnosis required can be added as options to the EXPERT package Note These functions are available as standard functions in the AUTO CONTROLLER and SMART packages e Automatic Setup for monitoring configuration off automatic diagnosis Automatic creation of monitoring measurements with simple description of the machine kinematics based on a library of model points Included in the AUTO CONTROLLER and SMART Packages it is also available as an option for the EXPERT package This option allows for considerable time savings during the set up phases of large sets of machines e Temporary licence FALCON allows managing temporary licences Use a function only when you need it e Upgradeability Each FALCON package can be upgraded You can upgrade your instrument from one package to another at any time e Sensor Option Standard BASIC SMART and EXPERT packages are provided with a wireless tria
24. t Radius unit g cm class ISO 1940 G 6 3 ISO 1940 group ISO 10816 3 Group 1 rigid ptor weight Rotor weght unit o dK Lin 4 79 dB 18 19 mm s e Full AS scale P 270 9o 270 iO j Lo N 2 so tL 14 10 15 46 mms 261 01 45 80 0 5220104 4798326 RPM Brand of ACOEM 13 DATA COLLECTOR ANALYSER SPECIFICATIONS Flexibility of data transfer Direct connection to PC through USB Connection to network or PC via Ethernet or Wi Fi USB stick remote transfer by e mail User friendly navigation Organisation as a tree structure e Location Machine e Point Measurement Fast navigation in a route based on list or map navigation modes pictures Identification up to 22 characters level 20 for measurement Automatic positioning on points or machines Learning upon the first route by FALCON Automatic recognition of point or machine by reading of QR code labels Simultaneous measurement on 1 to 4 channels Management of wireless triaxial accelerometer Management of wired triaxial accelerometer Management of 4 synchronous channels from 4 single axis wired accelerometers This operating mode requires using 2 cables with Y connectors to connect to the FALCON ports Real time processing Parallel processing Instant display of measurement results as soon as the time signal measurement is completed AVAILABLE COLLECTION LEVELS Instant access to automatic diagnosis As s
25. tion plate is required speed power e Automatic defect detection and identification based on the embedded automatic diagnosis capabilities MAXIMUM PRODUCTIVITY FALCON is the fastest data collection tool on the market and stands out at the scale of an industrial site Synchronous triaxial wireless collection 3 measurements carried out in a single shot and simultaneously Real time processing no waiting time before display of the results Automatic detection of the measurement points by reading of the bar code no error is possible Documentation of routes allowing guiding the roundsman and making measurement more reliable pictures of sensor positioning navigation on a map SUITED TO INDUSTRIAL SETTINGS Anti shock design resistant to a fall of 1 2 m Screen protection IP65 protection Specific FALCON EX model suited to dangerous areas ATEX Zone 2 IECEX pending 2294945 8C Ors x e Ventilateur YPZ244 wi Atelier de s chage Ronde zone cuisson 2 1234 RPM 15 06 12 15 36 24 6 6 points Etat global dangereux pour le composant Ventilateur il est recommand d arr ter l quipement Etat global bon pour le composant Moteur s v rit confiance eo Usure roulement g n ralis e e kk kk Q Balourd e kk xk OneProd Brand of ACOEM DESCRIPTION OF FALCON PACKAGES Several packages are available depending on your own requirements The same instrument can contain all or part of the available fu
26. xial accelerometer classic wired single axis accelerometer in option A wired version of these packages wireless triaxial accelerometer in option is however available upon request OneProd Brand of ACOEM SUMMARY TABLE Auto Data Collector Analyzer Controller Basic Smart Expert XPR EASY XPR ADVANCED O XPR PREMIUM FALCON Data Transfer Module e Cc e Automatic Setup for Monitoring all machines e 0 Automatic Setup for Automatic Diagnosis cf automatic diagnosis limitations e C SUPERVISION access for 1 user e 0 XPR Desktop Use for 1 user XPR Network Use for 1 user Additionnal XPR amp SUPERVISION users Instrument Characteristics Analog Channels simultaneous O Oe 6 o o o eo Lee ou 0 0 e O O 6 e Tachometer Inputs DC Coupled Inputs Stroboscope Embedded Pyrometer ee 0 0 0 e 0 0 0 0 Colourful 7 TouchScreen e 00 0 o oe Y eoo 9o o gt Camera e 0 0 0 0 0 0 Fr eoe 0e 0e 0e Automatic Point Detection Real Time Processing Instant Result Display Fmax 80kHz e Spectral Lines 6400 e e e e e Spectral Lines 102 4k Zoom e e e e O eoe o oe oO Embedded Automatic Diagnosis Recording Types Time Wave 8k samples e e Time Wave 64 ksamples O e Offroute e e e Process entry e e e e Demodulation e e e Time Waveform Recorder at 51 2kHz 4Msamples 80s O Balancing Functionnality incl Built in reports e O O O O Coast down Run Up O pending X Channel Phase O
27. your rotating machines based on their vibration signatures FALCON offers the most efficient solution at each step of the implementation of condition monitoring in your factory The defects of your rotating machines can thus be detected several months in advance and the maintenance operations can be scheduled which avoids unscheduled shutdowns and associated production losses Suited to non specialists due to its automatic configuration and diagnosis tool its advanced measurement capabilities also turn FALCON into the perfect tool for the analysis of the most complex problems e Locally with FALCON e On the computer with the powerful XPR analysis software OneProd Brand of ACOEM AUTOMATIC MACHINE CONTROLLER FALCON can be used as a machine automatic controller i e users who are not experts in vibration and signal processing can in a fully autonomous way know the condition of their machine accurately and in a way that can be understood by anyone Without any software required on site one can thus e Control on a one time basis or periodically the condition of suspicious machines in order to decide on a maintenance action to carry out e Use FALCON as a control tool at the end of the production line in a repair workshop for instance or to check the proper correction of an unbalance or alignment problem Based on FALCON s communication capabilities through a hosted platform one can also at any time request remote advice
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