Fusion™ Series
Contents
1. 250V 4 F 250V Time Time Delay Delay Power In 85 265V AC 47 63 Hz 20 VA Figure 4 AC Power Input for AC Powered Model 57551400 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V I M05401001E 57550 900 02 For more information visit www durant com Fusion Series E TeN November 2004 High Speed Counter Input Terminal Identification Input 115 Count Input A Input 116 Count Input B Input 117 Reset Input Tt NL Sensor Power Out 12V DC 10 75 mA max short circuit protected Typical Count Input Wiring Match DIP Switch Settings to Input Contact PNP Mag AB 30V DC Max Pickup Hi Reset A x A B E For 95 130V AC DC signals use Durant 36059450 input module or equivalent Figure 5 High Speed Counter Inputs 115 117 and DIP Switches Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V DIP Switch Figure 6 High Speed Counter Input DIP Switch Set the DIP switches to electrically match the type of input wired to count inputs A and B and the reset input Sink refers to an NPN or contact input as shown in Figure 5 Source refers to a PNP input as shown in Figure 5 For any of the inputs used set all of the switches for that input to the proper setting as determined by Table 1 If a mag input is wired to input A switch 1 must be set to Source Slow response is 140 Hz maximum for NPN push pull and2. mag inputs and 60 Hz maximum for PNP inputs Fast response is 14 kHz maximum 6 For more information visit www durant com I M05401001E 57550 900 02 ETN November 2004 IM05401001E 57550 900 02 Fusion Series Table 1 DIP Switch Settings A Input Source A Input Fast Response B Input Source B Input Fast Response Reset Input Fast Response Typical Control Input Wiring NPN Contact 11 110 Pano Ko a For 95 130V AC DC signals use Durant 36059450 input module or equivalent For 10 32V DC or 15 32V AC signals use Durant 36059451 input module or equivalent Figure 7 Control Inputs 11 110 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V Analog Input Terminal Identification 111 4 20 mA Input 112 0 10V Input 113 4 20 mA Input 114 0 10V Input Typical Analog Input Wiring 4 20mA Control Or Powered Loop ies DC P200 13 Sensor Powered Loop ke 113 Ground 0 10V BG Ground Figure 8 Analog Inputs 111 114 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V For more information visit www durant com 7 Fusion Series E TeN November 2004 Output K1 Cam An RC surge suppressor Output K2 NC is recommended across NO all inductive loads Durant part number 38091400 or Output K3 nc equivalent for most applications NO Figure 9 Relay Outputs K1 K2 amp K3 Terminal rati
3. 0 0 ee 7 Figure 9 Relay Outputs K1 K2 amp K3 2 es 8 Figure 10 Relay Outputs K4 amp K5 1 1 tes 8 Figure 11 Transistor and Analog Outputs K6 K9 9 Figure 12 RS 232 Serial Port DCE polarity 0 00 eee eee a 9 Figure 13 RS 485 Serial Port 2 052 eee ee 10 List of Tables Table 1 DIP Switch Settings 3 2 2 205 at edad oe dee ewe eee eee ee ees 7 Table 2 Fusion Technical Data xr paaa sivas GS nG deuwsd NG NAA 11 il For more information visit www durant com IM05401001E 57550 900 02 E T N November 2004 eman Safety Definitions and Symbols IM05401001E 57550 900 02 A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious Injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING For mo
4. F F2 fr3 123456 Ba B7 al 5 6 RUN STOP JOG CROP Gf J 3 Edit V View NB 6 18 157 50 63 5 2 79 70 8 gt Figure 1 Approximate Dimensions in Inches mm Mounting Instructions 1 Slide O ring gasket over unit body until it is tucked under the back of the front bezel 2 Slide unit into cutout in panel 3 Attach mounting clips and screws Tighten screws until the unit is firmly in place DO NOT OVERTIGHTEN screws Once the bezel makes contact with the panel further tightening may break the bezel I M05401001E 57550 900 02 For more information visit www durant com 3 Fusion Series E TeN November 2004 eel Wiring and DIP Switches All wiring to the Fusion is done to rear terminal de pluggable connectors There are nine headers on the back of the control to accept the wired connectors The input and output terminals are grouped by function such as Power In Outputs 1 3 RS 485 etc in the headers Functions that are not needed for the application are simply left open The same is true for individual terminals on connectors that are not used The wiring to each connector and the designation for each terminal is shown in the wiring diagrams below A WARNING Disconnect all power before wiring terminals A safety hazard may exist if this precaution is not observed Treat all power and output terminals as hazardous since they may carry line voltage A CAUTION To reduce the risk of fire or electric
5. Fusion Series inslallahon Manual Industrial Control Unit Model 57550 400 Model 5755 1 400 November 2004 Supersedes December 2003 Durant C 123456 eee NG Vi Pi 654371 Bee F4 FS F6 B 78 3 Ges RUN_S TOP JOG CROP NEGA Wo 9 Bhkkta cee Clear Of Enter IM05401001E 57550 900 02 For more information visit www durant com E TeN Fusion Series November 2004 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FORA PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information reco
6. PPM C 250V AC 2300V AC DB 9S DCE 1200 19200 6 wire RJ 12 phonejack 1200 19200 Non volatile 100 Years no batteries Capacitor 3 Minutes 1 5 Days 128 x 64 pixel graphic LCD with LED backlight 0 12 high 21 characters per line 6 lines maximum 0 24 high 10 characters per line 3 lines maximum 0 35 high 7 characters per line 2 lines maximum 18 membrane switches with tactile feedback Real Time Clock Format Seconds minutes hours day and date For more information visit www durant com IM05401001E 57550 900 02 E TeN Fusion Series November 2004 Baraan Warranty Seller warrants that the Products manufactured by it will conform to Seller s applicable specifications and be free from failure due to defects in workmanship and material for one 1 year from the date of installation of the Product or eighteen 18 months from the date of shipment of the Product whichever occurs first In the event any Product fails to comply with the foregoing warranty Seller will at its option either a repair or replace the defective Product or defective part or component thereof F O B Seller s facility freight prepaid or b credit Buyer for the purchase price of the Product All warranty claims shall be made in writing Seller requires all non conforming Products be returned at Seller s expense for evaluation unless specifically stated otherwise in writing by Seller This warranty does not cover failure or d
7. al shock do not interconnect the outputs of different SELV limited energy circuits A CAUTION Risk of electrical shock more than one disconnect switch may be required to de energize the equipment before servicing A switch shall be included in the building installation It shall be in close proximity to the equipment and within easy reach of the operator It shall be marked as the disconnecting device for the equipment e Switches and breakers in Europe must comply with IEC 947 Transistor and Analog Control RS 232 Analog High Speed Outputs Inputs Serial Port Inputs Counter Inputs Power Input Rel 2 Terminals for K oe ia ee ee DC Powered Units 3 Terminals for AC Powered Units Figure 2 Rear Terminal Layout 4 For more information visit www durant com IM05401001E 57550 900 02 E TeN Fusion Series November 2004 General Wiring Guidelines 1 Keep all signal wires as short as possible 2 Use shielded cable for signal wiring 3 Connect shielded cable drain wires to earth or machine ground 4 Do not bundle signal wires with power wiring D No Internal Fuse External Fuse Size U S European 2 0A 50V T2A 50V Time Time Delay Delay Power In 10 30V DC _ 15 VA Figure 3 DC Power Input for DC Powered Model 57550400 Terminal ratings 10A 380V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V No Internal Fuse External Fuse Size U S European 0 2A T200 mA
8. amage due to storage installation operation or maintenance not in conformance with Seller s recommendations and industry standard practice or due to accident misuse abuse or negligence This warranty does not cover reimbursement for labor gaining access removal installation temporary power or any other expenses which may be incurred in connection with repair or replacement This warranty does not apply to equipment not manufactured by Seller Seller limits itself to extending the same warranty it receives from the supplier Limitation on Warranties for Products Services and Power Systems Studies THE FOREGOING WARRANTIES ARE EXCLUSIVE EXCEPT FOR WARRANTIES OF TITLE AND AGAINST PATENT INFRINGEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE SELLER S SOLE LIABILITY AND BUYER S EXCLUSIVE REMEDY FOR FAILURE OF SELLER TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE BUYER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE IM05401001E 57550 900 02 For more information visit www durant com 13 Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufact
9. edance 4 75k Ohms to 5V DC or 26 9k Ohms to ground Thresholds High 3 5 30V Low 0 1 5V or 200 mV p p to 50V rms 26 9k Ohms mag pickup Response 140 Hz or 14 kHz for sinking push pull or mag pickup inputs 60 Hz or 6 kHz for sourcing only inputs All frequencies based on 50 50 duty cycle 6 kHz maximum sustained count speed Analog Number 4 Type 4 20 mA and two 0 10V DC Accuracy 0 5 FS and 200 PPM C Impedance 100 Ohms current input 1 27M Ohms voltage input Overrange 45 mA maximum current input 20V maximum voltage input I M05401001E 57550 900 02 For more information visit www durant com 11 Fusion Series 12 ETN November 2004 Table 2 Fusion Technical Data continued Outputs Power 24V DC 15 100 mA maximum short circuit protected 12V DC 10 75 mA maximum short circuit protected Relays Number Contacts Isolation Transistors Number Type Ratings Analog Number Type Accuracy Common Mode Voltage Rating Isolation RS 232 Connector Polarity Baud Rate RS 485 Connector Baud Rate Data Retention Program Data Type Duration Real Time Clock Type Charge Time Retention Human Interface Display Type Character Size 3 Form C 2 Form A 5A 250V AC 30V DC 2300V AC 2 NPN Darlington 150 mA maximum ON current 30V DC maximum OFF voltage 2 short circuit protected 4 720 mA lt 450 Ohms O 10V 52500 Ohms 0 5 FS and 200
10. m 600V Receive Data Out Pin 2 Transmit Data In Pin 3 Data Terminal Ready In Pin 4 Ground Pin 5 oot BING o me O Figure 12 RS 232 Serial Port DCE polarity Mating connector DB 9P I M05401001E 57550 900 02 For more information visit www durant com 9 ETN November 2004 Fusion Series Figure 13 RS 485 Serial Port Mating connector RJ 12 plug Typical wiring Both commons are connected inside the control as are both RS 485 terminals and both RS 485 terminals Connect all devices on the RS 485 network to to and common to common using three conductor cable For more information visit www durant com IM05401001E 57550 900 02 10 E TeN Fusion Series November 2004 SSS Specifications Table 2 Fusion Technical Data Environmental Operation Indoor use to 2000m Temperature 32 to 122 F 0 to 50 C operating 4 to 158 F 20 to 70 C storage EMC EN61326 1997 All I O lines except RS 485 lt 30m Type 4X indoor use only when mounted with gasket provided Mechanical Outline 157 mm x 87 mm x 81 mm Panel depth 72 mm maximum Enclosure Polycarbonate ABS Label Polyester Input Power AC Model 85 265V AC 47 63 Hz 20 VA Isolation 2300V AC DC Model 10 30V DC 15 VA Inputs Control Number 10 Impedance 4 75k Ohms to 5V DC Thresholds High 3 5 30V DC Low 0 1 0V DC Counter Number 3 including reset Imp
11. measures may be required to correct the interference IV For more information visit www durant com IM05401001E 57550 900 02 E TeN Fusion Series November 2004 Saas Introduction This manual describes the installation of the Durant Fusion from Eaton Corporation Catalog Numbers 57550 400 10 30V DC and 57551 400 85 265V AC Following a brief description of the control this manual provides mounting and wiring information and specifications A separate user manual Part Number 57590 900 gives programming operating and diagnostic information and may be obtained by contacting the Durant Literature Department at 800 540 9242 option 3 US and Canada or 920 261 4070 option 3 or by fax at 920 261 9097 The user manual is also available from our website at www durant com Description The Durant Fusion from Eaton is an industrial control unit consisting of a high speed count control module and a logic control capable of processing up to 100 rungs of ladder logic The Fusion also features a multi line alohanumeric display and 18 front panel input keys as an operator interface Configuration programming may be done using the display and keys or may be accomplished by serially downloading from a PC Count Module The count module has two dedicated count inputs and a high speed reset input These inputs can be simultaneously used as ladder logic input contacts The unit has 10 discreet control inputs that can be used a
12. mmendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo Model 57550 400 Durant Fusion I M05401001E 57550 900 02 For more information visit www durant com i Fusion Series E TeN November 2004 ees ae Table of Contents SAFETY Definitions and SymbolS cies ceded ee bak wha ede Pee ae PEG Behe aS iii Warnings and Cautions aaa nanana nanana aa IV INTRODUCTION 2 2 oc o2426462244 0075 6848860 58 24804028406 t360825 RAK AA 1 DESCGRIPHON a5 at AA AA 1 ko Nadi ol PA AA AA ee eae eee 1 LOGIC COINIOM PAP 2 Mounting DIMENSIONS AKA one 0ew see oust cease AWA GAS ened ees bee s 3 WIRING AND DIP SWITCHES 222 4 General Wiring Guidelines 0 00 ccc ee eee 5 SPECIFICATIONS 6 apa KG See He bebe hehe tone deen bed Hees 11 WARRANTY o 5 22 205 oooe508 can oun oe eee da MAKAKARANAS DAA eee ANA 13 List of Figures Figure 1 Approximate Dimensions in Inches mm 02020008 3 Figure 2 Rear Terminal Layout aaa 4 Figure 3 DC Power Input for DC Powered Model 57550400 5 Figure 4 AC Power Input for AC Powered Model 57551400 5 Figure 5 High Speed Counter Inputs 115 117 and DIP Switches 6 Figure 6 High Speed Counter Input DIP Switch a ees 6 Figure 7 Control Inputs 11 110 ceca eos cee ee eck bee owe oe deh ee SEA wd ool 7 Figure 8 Analog Inputs 111 114
13. ngs 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V Output Ka An RC surge suppressor is recommended across Output K5 all inductive loads Durant ue part number 38091400 or equivalent for most applications Figure 10 Relay Outputs K4 amp K5 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V For more information visit www durant com IM05401001E 57550 900 02 E TeN Fusion Series November 2004 Transistor Analog Output Terminal Description Output K6 NPN Open Collector Output Output K7 NPN Open Collector Output Output K8 the Positive Side of the Isolated 4 20 mA Output Analog Output Return Output K9 the Positive Side of the Isolated 0 10V Output Output K9 Analog Output Return Output K8 the Negative Side of Isolated 4 20 mA and 0 10V Outputs Ground gt Output K7 Sensor Power Out O Output K6 24V DC 15 100 mA max short circuit protected at 24V DC with respect to the ground terminal Typical Transistor and Analog Out Wiring Match DIP Switch Settings to Input Transistor Out 4 20 mA Out 0 10V Out V 30V DC Max 34500 525000 Dm Analog Analog Out Return Out Return K6 K7 gt 150 mA Max Ground W __ V Suppress inductive loads with a diode 1N4004 or equivalent Figure 11 Transistor and Analog Outputs K6 K9 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 m
14. ngs Each rung can contain up to six contacts and one coil In addition to the 10 control inputs and three high speed count inputs contacts also include one power up signal 11 front panel keys e eight analog comparators for use with the four analog inputs eight real time clock comparators seven digital and two analog outputs e 16 memory bits e 16 display and print messages e eight counters e eight timers one totalizer preset one batch counter preset and two ratemeter presets from the high speed counter Coil types include seven digital and two analog outputs e 16 memory bits e 16 display and print messages eight counters eight timers seven high speed counter inputs nine high speed counter output unlatches nine high speed counter output latches 2 For more information visit www durant com IM05401001E 57550 900 02 E TeN Fusion Series November 2004 Mounting Dimensions A WARNING This device is an Open Type Listed Process Control Equipment and must be mounted in an overall enclosure A WARNING To reduce the risk of fire or electrical shock install in a controlled environment relatively free of contaminants 135 5 ooo m m Fan 2 677 0 028 a re pI ex ve 68 0 7 onmm00000 Saale PAGE To 68L9G7EZ L OOOOO OOOO000 0O00000000000 N 173 004188485 N d pjueing 5 433 0 039 13841 Recommended Panel Cutout 0 375 9 5 Max Panel Thickness Durant
15. re information visit www durant com Fusion Series Fusion Series E TeN November 2004 Warnings and Cautions A WARNING This device is an Open Type Listed Process Control Equipment and must be mounted in an overall enclosure A WARNING To reduce the risk of fire or electrical shock install in a controlled environment relatively free of contaminants A WARNING Disconnect all power before wiring terminals A safety hazard may exist if this precaution is not observed Treat all power and output terminals as hazardous since they may carry line voltage A CAUTION To reduce the risk of fire or electrical shock do not interconnect the outputs of different SELV limited energy circuits A CAUTION Risk of electrical shock more than one disconnect switch may be required to de energize the equipment before servicing A CAUTION This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever
16. s counter control inputs and or ladder logic inputs Four analog inputs two 4 20 mA and two 0 10V are dedicated to ladder comparators only The Fusion has three form C and two form A relay outputs and two NPN transistor outputs These outputs can be individually assigned to counter functions or as ladder outputs Two analog outputs one 0 10V and one 4 20 mA are also available These outputs may be used as followers assigned to count or rate functions or as open loop control outputs from the counter or the ladder The high speed count module is capable of counting at a sustained count speed of 6 kHz in any of 13 count modes The module consists of a ratemeter and three counters a main counter a totalizer and a batch counter The six digit main counter has up to five presets plus prewarn The eight digit totalizer and six digit batch counter each have a single preset and the five digit ratemeter has two presets Presets can be pre loaded as parameter sets for programming recipes or for job stacking Up to 10 parameter sets are available Both the main counter and the totalizer are bi directional for up down counting and can be reset to zero or to a selected offset value The batch counter counts up only and can be reset to zero only I M05401001E 57550 900 02 For more information visit www durant com 1 Fusion Series E TeN November 2004 Logic Control The ladder logic processor can process a program of up to 100 ru
17. uring methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2003 sales of 8 1 billion Eaton is a global leader in fluid power systems and services for industrial mobile and aircraft equipment electrical systems and components for power quality distribution and control automotive engine air management systems and powertrain controls for fuel economy and intelligent drivetrain systems for fuel economy and safety in trucks Eaton has 55 000 employees and sells products to customers in more than 100 countries For more information visit www eaton com Eaton Electrical Inc Durant Products 1000 Cherrington Parkway 901 S 12th Street Moon Township PA 15108 4312 Watertown WI 53094 USA USA tel 1 800 525 2000 tel 1 920 261 4070 www EatonElectrical com tel 1 800 540 9242 www durant com 2004 Eaton Corporation All Rights Reserved A Printed in USA Publication No IM05401001E 57550 900 02 CPG November 2004
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