Mass GI - thornam-shop
Contents
1. Do not make T connections in the network H Dy EDE TI Terminating feminae device device Figure 8 Figure 5 EN Mass GI June 2009 11 MASTERBUS ON THE MASS GI MIASTE RVO LT 7 MASTERBUS ON THE MASS GI 7 1 Monitoring Variable Description Default Range OK Standby No shore Waiting Load high Overload Short circuit Configuration fault Shore fuse Set maximum shore fuse current 16A 2A 4A 6A 10A 14A 16A Unlimited Mass GI 3 5 kW Shore fuse Set maximum shore fuse current 32A 4A 8A2. 10 QUICK INSTALLATION 11 TROUBLE SHOOTING 12 TECHNICAL DATA 7 NMEME 0 cio ERU 122 OIMSASONS ETT 13 EC DECLARATION OF CONFORMITY EN Mass GI June 2009 CONTENTS GENERAL INFORMATION 2 GENERAL INFORMATION 2 1 Product description The Mass Gl is an isolation transformer based on switch mode technology providing you with a separation between AC shore power and the onboard AC electrical system This prevents corrosion of your metal ship while grounding is still present The input circuit of the Mass GI is equipped with a soft start circuit to eliminate high inrush currents and an automatic circuit breaker Mass GI 3 5 or internal fuse Mass GI 7 0 to protect your system against electrical overload 2 2 Use of this manual Copyright 2009 Mastervolt All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Mastervolt is prohibited This manual serves as a guideline for the safe and effective operation maintenance trouble shooting and configuration of the Mass Gl It is therefore obligatory that every person who works with the Mass Gl is completely familiar with the contents of this manual and that he she carefully follows the instructions contained herein Installation of and work with the Mass Gl may be carried out only by qualified authorised and trained personnel consi
3. heat sink temperature 20 C 4 F to 60 C 104 F Ambient temperature 40 C 40 F to 100 C 212 F 20 C 4 F to 60 C 104 F Ambient temperature 40 C 40 F to 100 C 212 F Max 95 relative humidity non condensing IP 21 IP 21 NOTE specifications are subject to change without prior notice 20 20 C 4 F to 60 C 104 F Ambient temperature 40 C 40 F to 100 C 212 F IP 21 June 2009 Mass GI EN MASTERVOLT 12 2 Dimensions 237 9 33 Figure 19 Dimensions in mm inch of Mass GI 3 5 EN Mass GI June 2009 MASS Gl 8 5 trensformer Trensformsteur d isolement Ti Scheidingstrensformator Trensformsdor de sislemiento 371 14 60 145 5 69 TECHNICAL DATA 332 13 07 21 TECHNICAL DATA 237 9 33 31h J OMETE A WANE J V RU LT ETS D A eo amp A G5 on ON AN CN DLO vaar 9 q Mi PN E CN UUb6EeEVYUUUSNUUU J HO V MW XU L
4. 0 kW per unit No MasterView display Display is switched off Switch on display refer to display manual function Error in the wiring Check the MasterBus cables No powering device With shore power disconnected the Mass Gl does not available on the power the MasterBus network At least one other MasterBus connected MasterBus device should have powering capabilities Slow or no MasterBus Error in the MasterBus Check the MasterBus cables communication wiring No terminating device MasterBus needs a terminating device on both ends of placed at the ends of the the network Check if connected see section 6 2 network MasterBus network is Ring networks are not allowed Check the connections configured as a ring of the network see section 6 2 network EN Mass GI June 2009 19 TECHNICAL DATA 12 TECHNICAL DATA 12 1 Specifications Model Article number Nominal power Input Input voltage Input frequency Nominal input current No load AC current consumption Standby AC current consumption DC current consumption no MasterBus traffic Earth leakage protection Output Output voltage Output frequency Output current behavior Efficiency max MasterBus powering capability Options Remote panel Parallel operation Environment Dimensions L x W x H Approximate weight Specified operation temperature will meet specified tolerances Allowed operating temperature may not meet specified t
5. 12A 20A 28A 32A Unlimited Mass GI status Mass GI 7 0 kW 7 0 kW Multitap Restart Switching function no front switch override Input voltage Voltage at input of the GI 0 300 V Input current Current at input of the Mass GI 0 16 A Power Input power of the Mass GI 0 5 0 kW Frequency Input frequency 35 70 Hz 7 2 Alarm Variable Description Voltage high Input voltage over 253V Voltage low Input voltage under 90V Short circuit A too high current has been measured during a predetermined period of time Temperature high The internal temperature is higher than 90 C 194 F the Mass GI is in Failure mode Overload The load on the output is too high Frequency fail The input frequency is out of range below 45Hz or over 65Hz 7 3 History Category Variable Description AC present Time Period shore power has been present since latest shore power connection Energy Energy consumed since latest connection to shore power Max A Maximum input current since latest connection to shore power Average A Average input current during latest connection to shore power Max V Maximum input voltage since latest connection to shore power Average V Average input voltage during latest connection to shore power Min V Minimum input voltage since latest connection to shore power AC not present Time Time elapsed when no shore power was available Total Runtime Total operating time since first use of the Mass GI Energy Total energy consumed si
6. 40 C Humidity 0 90 non condensing 14 MASTERVOLT e Never use the Mass Gl at a location where there is danger of gas or dust explosions e Mount the Mass Gl in such a way that obstruction of the airflow through the ventilation openings is prevented No objects must be located within a distance of 10 cm 4 inch around the Mass Gl e For optimum air flow the MASS Gl should always be mounted vertically this means with the cable glands facing downwards 8 6 Mounting of the cabinet to a wall Take the following steps to mount the cabinet 1 Determine the four mounting spots using the outline drawings section 12 2 2 Fix the mounting screws into the surface but do not tighten them entirely 3 Place the housing over the screws 4 Fix the housing by fastening the screws securely 8 7 Opening the connection compartment The connection compartment must never be opened while the Mass Gl is connected to a power source Step 1 2X Step 2 E S Figure 10 See figure 10 Steps 1 Loosen the two Phillips screws A and B that secure the front cover plate 1 for two turns 2 Slide the front cover plate 1 from the cabinet downwards 3 The terminals and fuse button are accessible now June 2009 Mass GI EN MASTERVOLT 8 8 Cabling The wiring is connected inside the connection compartment If necessary the cabling can be fed from the top to the bottom side of the cabinet along the back of the cabin
7. GI EN MASTERVOLT 5 OPERATION The Mass GI can be activated by switching the main switch figure 1 ref 1 to the ON position When no error is present the green ON LED illuminates after this The Mass GI will then generate an AC output voltage Move the switch to the Standby position to switch off the Mass Gl In standby the Mass GI remains connected to the AC mains 5 1 Resetting the Mass Gl When the Mass Gl is in failure mode it can be reset in two ways 1 By switching it Off and On again using the main switch figure 1 ref 1 2 By using the MasterBus function Restart section 7 1 100 uvp ovp g a On a blinking Waiting Gi a b Normal 50 High temp o a b c Normal a b c d Normal n a b c d e Normal 5 Short circuit a b c d e Normal m f yellow atb c d e f red stand by f red J Illuminating LED Status Overload OPERATION 5 2 Maintenance No specific maintenance is required If necessary use a soft clean cloth to clean the Mass Gl Never use any liquids acids and or scourers For reliable and optimum function examine your electrical installation on a regular base at least once a year Defects such as loose connections burnt wiring etc must be corrected immediately 5 3 LED indicators The operation of the Mass Gl is displayed by means of front panel LEDs See the table below for explanation Meaning Mass Gl is switched on Mass Gl waits for parallel units to s
8. GI 3 5 32 A 3 Mass GI 3 5 50 A 4 Mass GI 3 5 63 A 1 Mass GI 7 0 32 A 2 Mass GI 7 0 63 A Figure 13 Safety devices with paralleled Mass Gl EN Mass GI June 2009 At the output each Mass GI shall be provided with a circuit breaker and the common output must contain a residual current device suitable for the total output current Input M MasterBus Circuit Breaker 32A RCD 30mA Circuit Breaker 32A 17 QUICK INSTALLATION 10 QUICK INSTALLATION CO This section provides a brief overview of a basic stand alone installation of the Mass Gl However please review the entire manual for connection of additional features and to ensure best performance and years of trouble free service The electrical system must be disconnected from any power source during the entire installation Mount the Mass Gl to a vertical surface Allow at least 10 cm 4 inch space around the apparatus Use M8 or M10 Screws Open the connection compartment Loosen the two Philips screws that secure the front cover plate for two turns Slide the front cover plate from the cabinet Figure 15 18 8 MASTERVOLT Connect the AC load to the Mass Gl AC output We recommend to connect both the AC output earth PE and the neutral N to the central grounding point which is connected to t
9. compartment never open the housing as high voltages may be present inside e When opening the connection compartment disconnect the AC input first e Do not expose the Mass GI to rain snow spray moisture excessive pollution and condensing circumstances To reduce risk of fire hazard do not cover or obstruct the ventilation openings Install the Mass GI in a well ventilated area to prevent overheating e The Mass GI must be provided with an equipment grounding to the AC input ground terminal e Check the wiring and connections at least once a year Defects such as loose connections burned cables etc must be corrected immediately e Do not touch the equipment when wet or if your hands are clammy e Only allow changes in your electrical system to be carried out by qualified electricians e In case of fire use a fire extinguisher for electrical equipment 3 6 Warning applications regarding life support The Mass GI products are not sold for applications in any medical equipment intended for use as a component of any life support system unless a specific written agreement pertaining to such intended use is executed between the manufacturer and Mastervolt HOW IT WORKS 4 HOW IT WORKS In order to prevent electrical corrosion of metal parts on your ship while maintaining the onboard earth a separation between the AC shore power and the onboard AC power is necessary As mentioned before the Mass Isolating Transformer
10. power Input voltage is was Check the input voltage Then reset the Mass GI by OVP UVP LED is on either too high or too low switching it Standby On or by using Restart MasterBus No output power Input frequency is was Check the input frequency Then reset the Mass GI OVP UVP LED is blinking either too high or too low see section 5 2 No output power High Environmental Check temperature Reduce load and let the Mass GI temp LED is on temperature is too high cool down Then reset the Gl see section 5 2 Fan is blocked Make sure the fan is not blocked by the wiring of the connection compartment See section 8 7 to open the connection compartment Too much load Reduce the connected load Then reset the Mass GI connected see section 5 2 Use an extra Gl in parallel No output power Short Short circuit at the output Remove the short circuit Then reset the Mass Gl see circuit LED is on section 5 2 No output power 100 Overload Reduce the connected load Then reset the Mass GI LED illuminates red see section 5 2 MasterView Easy panel The Easy panel has been Check MasterBus wiring a terminator should be connected to the Gl no switched off or MasterBus placed on both ends of the MasterBus network communication is not working correctly Parallel units are shut off Installation fault Cable lengths and thickness must be of the same size due to overload while load for all units See chapter 9 is less than 3 5 7
11. LG T TA LL on C6 CN MASTERVOLT 371 14 60 EM LLL 245 9 65 eee EL i WV dy DS O i ceo NNNM N ap m T Figure 20 Dimensions in mm inch of Mass Gl 7 0 and Mass Gl 7 0 MultiTap 22 June 2009 Mass GI EN MASTERVOLT ________gcpecLaRATIoN or conrormiry 13 EC DECLARATION OF CONFORMITY Manufacturer Mastervolt Address Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Herewith declares that Product 88000355 Mass GI 3 5 88000705 Mass GI 7 0 88060705 Mass GI 7 0 MultiTap Is in conformity with the Low Voltage Directive 2006 95 EC With standards EN 60950 1 2001 EN 61558 1 2005 EN 61558 2 4 1997 Recreational Craft Directive 94 25 EEG With standard NEN ISO 13297 2000 Electromagnetic Compatibility Directive 2004 108 EC With standards EN 61000 6 1 2007 EN 61000 6 2 2007 EN 61000 6 3 2007 EN 61000 6 4 2007 Amsterdam P F Kenninck C E O MASTERVOLT EN Mass GI June 2009 23 MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 Email info mastervolt com
12. MASTERVOLT USERS MANUAL GEBRUIKERSHANDLEIDING BETRIEBSANLEITUNG MANUEL UTILISATEUR MANUAL DE UTILIZACION INSTRUZIONI PER L USO Mass Gl 3 5 7 0 7 0 MultiTap Isolation transformer MASTERVOLT ENGLISH PAGE 1 Snijdersbergweg 93 NEDERLANDS PAGINA 25 1105 AN Amsterdam DEUTSCH SEITE 49 The Netherlands FRANCAIS PAGINA 73 Tel 31 20 3422100 CASTELLANO PAGINA 97 Fax 31 20 697 1006 ITALIANO PAGINA 121 www Mastervolt com Copyright 2009 Mastervolt v 3 2 June 2009 OVERVIEW MAST e RVO LT 1 OVERVIEW 100 uvp ovp o 75 50 High temp 0 25 5 Short circuit On Stand by On ISOLATION TRANSFORMER Main switch LED On LEDs Load bar Failure LEDs Cable glands Grommet for MasterBus cabling RON Inside connection compartment AC input Line 8 AC input Neutral 9 Earth INPUT 10 Thermal fuse 20A T LN 11 Fan 12 AC output Line 13 AC output Neutral 14 Protective Earth 15 6 MasterBus connectors 16 Identification labels 1 outside 1 inside 20AT Push to reset Figure 1 Overview Mass Gl 3 5 2 June 2009 Mass GI EN MASTERVOLT AC input Line CZ ES EN Mass GI June 2009 OVERVIEW 17 Fans 18 MasterBus connectors 19 Input termin
13. al Earth AC input Neutral 20 Output terminal Protective Earth _ AC output Neutral AC output Line WARNING AN Never connect Earth input to Protective Earth output Figure 2 Overview Mass GI 7 0 7 0 MultiTap MASTERVOLT CONTENTS CONTENTS v 3 2 June 2009 1 OVERVIEW 2 2 GENERAL INFORMATION 6 2 1 gite od eerie roo DNE IEEE E OT EET 6 2 2 Berendina n NN TE ETE ER 6 2 3 Guarantee specifications iecit reet taa tarte Boc dua tbe to teiten deserteren dnandel 6 2 4 Validiy OL AIS mantal sate a nee da E R eo io emee 6 2 5 REY m 6 2 6 Ero E 6 2 1 PST UTC AU ON lo RENTE un 6 2 8 Changes tothe Mass Gl neten nen mene er re ere a ee een eee eee ee 6 3 SAFETY GUIDELINES AND MEASURES 7 3 1 VA EUAN SANS VINA 0 SP E D EUNT rf 3 2 Use ftor intended DUNNO SS ee dd se m T 3 3 Organizational TINS AS SS a cases a DOTT FA 3 4 Vitel RI e Rs gie e Tepa en 7 3 5 General safety and installation precautions ss 7 3 6 Warning regarding life support applications LL 7 HOW IT WORKS 8 4 1 MastorB s COMMING eg 8 4 2 BO MII TRE ced cesses as et ssi a oo 8 4 2 1 Overload POICON eenen ee Rm 8 422 Second overload protection senreresendanensenskardn kenen eenden delende elanden eux dende 8 42 3 Peak current MIN IVA ONG T 8 4 2 4 Short circuit BFGIGOHOLeescutien itae manden ta
14. ause of failure of the thermal fuse like overload or short circuits 4 Refer to section 8 7 to open the connection compartment MASTERVOLT 5 Wait for at least two minutes and then reset the 20AT fuse by pushing the button inside the connection compartment see figure 1 ref 10 6 Close the connection compartment again 7 Connect the Mass Gl to the power sources 8 Switch on the Mass Gl If the fuse trips again in short time please contact your Mastervolt supplier for service At the Mass Gl 7 0 MultiTap the 20AT fuse is located inside the device Therefore corrections can only be performed by qualified technicians 4 2 3 Peak current limitation The Mass Gl is automatically protected against a peak current during a short period 4 2 4 Short circuit protection The Mass Gl is protected against a short circuit situation by a fuse which trips when during 1 second short circuit conditions are met In case of short circuit the Mass Gl switches to Standby the short circuit LED illuminates and the MasterBus alarm is triggered 4 2 5 Thermal protection The Mass Gl is protected against high temperature by 3 integrated thermal fuses If one of these fuses trips the Mass Gl will switch to Stand by the high temperature LED illuminates and the MasterBus alarm is triggered 4 2 06 MasterBus power supply protection The MasterBus power supply internal aux power supply is protected by means of a 1A fuse June 2009 Mass
15. et Always feed the wiring through the cable glands fig 1 ref 5 of the cabinet and then connect the wiring to the terminals Cut the wiring as shown in figure 11 Strip the conductors for 8 mm eS The diameter of the outer isolation must be between 10 and 14 mm to fit in the cable glands correctly enabling strain relieve 9 cm at least PE GND green yellow L Phase brown N neutral blue Europe 230V AC Single phase system 5 cm at least PE GND green L Phase g black N neutral white USA 120 V AC Single phase system 9 cm at least PE GND green L1 Phase NC black L2 Phase red USA 240 V AC Double phase system Figure 11 Wiring EN Mass GI June 2009 INSTALLATION STAND ALONE WARNING Never connect Earth input to Protective Earth output eS For safe installation it is necessary to e Connect both the earth PE GND and the neutral N of the AC output of the Mass GI to the grounding point fig 16 This grounding point must be connected to the central ground connection of the ship which is connected to the hull of the ship e Integrate a Residual Current Device RCD in wiring of the AC output Refer to local applicable regulations on these issues 8 9 Connection Steps 1 Connect the AC load to the AC output fig 16 2 Connect the incoming shore power via a circuit breaker to the AC input fig 15 Phase line to L Neutral to N and Ground to PE GND 8 10 Commis
16. etwork is power for the network At least one device in the equipped with two data ports When two or more network should have powering capabilities see devices are connected by these ports they form a specifications local data network called the MasterBus One powering device can power up to three non Keep the following rules in mind powering devices As all powering devices are galvanically isolated multiple powering devices are allowed Connections between the devices are made by standard straight UTP patch cables Mastervolt can supply these cables These cables are also commonly available at computer supply stores Figure 6 Do not make ring networks ONODOQARAUOUN gt Figure 4 As with all high speed data networks MasterBus needs a terminating device on both ends of the network Figure 7
17. g UTP patch cables All system components are simply chained together The results are a reduction of material costs as only a few electrical cables are needed and less installation time For central monitoring and control of the connected devices Mastervolt offers a wide range of panels 10 MASTERVOLT which show full status information of your electrical system at a glance and a push of a button All monitoring panels can be used for monitoring control and configuration of all connected MasterBus devices New devices can be added to the existing network in a very easy way by just extending the network With this the MasterBus network offers a high degree of flexibility for extended system configuration not only today but in the future as well Mastervolt also offers several interfaces making even non MasterBus devices suitable to operate in the MasterBus network For direct communication between the MasterBus network and a product which is not from Mastervolt the Modbus interface is recommended CAUTION Never connect a non N MasterBus device to the MasterBus network directly This will void warranty of all MasterBus devices connected The event configuration of the Mass Gl as target and as source is described in chapter 7 of this manual June 2009 Mass GI EN p MAST E RVO LT MASTERBUS 6 2 Howto set up a MasterBus network The connected devices provide the electric Every device suitable for the MasterBus n
18. he hull of the ship using a Residual Current Device RCD in the wiring of the AC output Refer to local applicable regulations Mass GI 7 0 7 0 MultiTap Mass GI 3 5 Figure 16 Connect the contra plug for incoming shore power via an external circuit breaker to the AC input terminal of the Mass Gl Phase line to L Neutral to N Ground to PE Do NOT connect the ground wire PE of the shore power to the central grounding point hull of the ship neither to the PE connection of the output or to the Mass GI enclosure Figure 17 Close the connection compartment Connect shore power to the Mass Gl Switch On the Mass Gl Check LED On and ensure that failure LEDs are Off In case of failure disconnect shore power and check Mass Gl Figure 18 June 2009 Mass GI EN MASTERVOLT OTROS 11 TROUBLE SHOOTING See section 5 3 for LED indicators Problem Possible cause What to do No output power all LED Main switch is in position Switch ON the Mass Gl See chapter 5 indicators are off STAND BY No shore power available Check the circuit breaker of the shore power on the on AC input quay Check the wiring of the shore power cable 20AT fuse has tripped Reset the fuse see section 4 2 2 No output power only the External RCD has tripped Mass Gl is working normally Check the external RCD On LED figure 1 ref 2 at the AC output if applied illuminates No output
19. ication label is located at the right hand side of the Mass Gl and in the connection compartment see figure 1 2 Important technical information required for service maintenance amp secondary delivery of parts can be derived from the identification label MASTERVOLT TER EKO I LL Part no 88000705 Type Isolation transformer Mass GI Input 100 240V AC 50 60Hz 3 2 7 0kW max 32A Output 100 240V AC 50 60Hz Serial V329F0007 iat no C e Made in the netherlands Figure 3 Identification label CAUTION Never remove the identification label 2 8 Changes to the Mass GI Changes to the Mass Gl may be carried out only after obtaining the written permission of Mastervolt June 2009 Mass GI EN MASTERVOLT SAFETY GUIDELINES AND MEASURES 3 SAFETY GUIDELINES AND MEASURES WARNING A N Before using the Mass GI read and save these safety instructions 3 1 Warnings and symbols Safety instructions and warnings are marked in this manual by the following pictograms US A procedure circumstance etc which deserves extra attention CAUTION opecial data restrictions and rules with regard to preventing damage WARNING A WARNING refers to possible injury to the user or significant material damage to the Gl if the user does not carefully follow the procedures 3 2 Use for intended purpose The Mass GI is constructed as per the applicable safety technical guidelines 2 Use the Mass Gl onl
20. ing The delivery consists of the following parts e Mass Gl e MasterBus cable in connection compartment e MasterBus terminator in connection compartment e This user s manual Save this manual at a secure place After unpacking check the Mass Gl for possible damage Do not use the Mass GI if it is damaged If in doubt contact your supplier 8 2 Before you start e Be sure that the output of the supplying source is switched off during the entire installation e Make sure the main switch is set to the Standby position See fig 1 ref 1 e Do not connect the AC output of the Mass GI to an incoming AC source 8 3 Extra materials needed Every Mass GI is mounted to the wall using four screws with rings and plugs recommended size m8 Use suiting materials to carry the weight of the Mass Gl 8 4 Cable sizes Undersized cables and or loose connections can cause dangerous overheating of the cables and or terminals In order to limit transition resistance as far as possible use proper cable sizes and tighten all connections well See table below to select the appropriate cross section for the AC wiring Model AC Current Min cross AWG section Mass GI 3 5 0 16 A 2 5 mm 13 Mass GI 7 0 16 35 A 6 0 mm 8 8 5 Choosing the location to install Obey the following stipulations during installation e Install the Mass GI in a well ventilated room protected against rain vapour moisture and dust e Ambient temperature 0
21. l 9 3 Multiple groups of Mass Gl s in parallel With more than four Mass Gl s in parallel you need more than one group For example 8 Mass Gl s can be configured as two groups of four Mass Gls running in parallel In this situation additional configuration of the system is required Per group of Gl s one of the units needs to be assigned the status of Master In Configuration Parallel one should 16 select Master After this action the required number of Mass Gls can be selected to run in parallel to the Master via selection in Product 1 Product 2 Product 3 and Product 4 Note Product 1 is the product that was selected as Master US Rename Mass Gls before configuring multiple groups of Gls For example Transformer 1 etc If the automatic paralleling of Mass Gl s is not desirable select Master on the units in parallel configuration and do not select additional products to run in parallel This effectively creates single units that will not switch to parallel mode automatically IC June 2009 Mass GI EN _ MASTERVOLT TWO TO FOUR MASS GI S IN PARALLEL ADDITIONAL INFO 9 4 Safety devices in parallel configuration The figure below shows the recommended safety devices and their rates for parallel configuration At the input only one circuit breaker is sufficient given the fuse is rated according to the total input current MassGl Magnetic Circuit Breaker 1 Mass Gl 3 5 16 A 2 Mass
22. nce first use of the Mass GI Average A Average total input current since first use of the Mass GI Latest alarms Latest Select an alarm to see the values of maximum 9 alarms can be stored Alarm Shows the present alarm if applicable Input voltage Input voltage at detection of the alarm shown Output voltage Output voltage at detection of the alarm shown Output current Output current at detection of the alarm shown 7 4 Configuration general Variable Description Default Range Language Set the Mass GI menu language English See specifications Device name Any name with 12 characters max Mass GI Max 12 characters 7 5 Reset settings Variable Description Reset settings This option allows resetting the Mass Gl to default factory settings 12 June 2009 Mass GI EN MASTERVOLT 9 im3 4 9 V 9q 9 wsreesovmewssoi 1 6 Event Configuration In Event configuration changing variables of the Mass Gl can be used to trigger other devices Variable Description Default Range Event x Event by the Mass GI that should result in an action by Disabled See section 7 7 Event source source one of the other devices on the MasterBus network list Nine events are available x can be 1 9 Event x Select a connected MasterBus device that should take Select Selectable targets are system target action due to a Mass Gl event dependent Event x Action to be taken by the target device Select See command list in manual of comma
23. nd the selected device Mass GI section 7 8 Event x Data is linked to the command See also figure 9 Off On Copy Copy Invert data Toggle Figure 9 shows the meaning of the event data e Input is a pulse followed by a longer signal 1 0 e On changes the status to On at the first signal e Off changes the status to Off at the first signal e Copy lets the status follow the input e Copy Invert lets the status follow the opposite of the input e Toggle changes the status at the first signal and N back at the second signal It is often used in Output E combination with a pulse switch Figure 9 Event data 7 7 Mass GI Event Source List Variable Description Load 5 Mass Gl load is 5 of maximum Load 25 Mass GI load is 25 of maximum Load 50 Mass Gl load is 50 of maximum Load 75 Mass GI load is 75 of maximum Load 100 Mass Gl load is 100 of maximum Pre overload Mass Gl is going to be in overload if the actual situation lasts Fan on The internal fan is switched on Failure mode Mass Gl is in failure mode 7 8 Mass Gl Event Target List Variable Description Range Restart Restart the Mass GI EN Mass GI June 2009 13 INSTALLATION STAND ALONE 8 INSTALLATION STAND ALONE In this chapter we describe the installation of a stand alone Mass Gl Chapter 9 describes the installation of Mass Gl s in parallel 8 1 Unpack
24. o achieve maximum performance all input and output wiring must be of equal length For more than two Mass Gls we recommend a star configuration like shown in figure 12 1 ED d jo 1 vab E imine E E E z MASS GI CE MASS GI CE MASS GI CE MASS CE _ 2 C le d le d le d le n Input 2 5 mm g TH g Mg pg Ve 5D ep pum 2 L ine x n Output 2 5 mm Nan a an MasterBus EN T MV Easy on Input from shore power 10 mm 9 2 Output to loads 10 mm pw Figure 12 Parallel connection of four Mass GI 3 5 in one group 9 2 Parallel operation in one group In one group all Mass Gls in the MasterBus network run in parallel Parallel configuration is done automatically via MasterBus communication When two three or four units are detected in a MasterBus network the system assumes that these operate in paralle
25. olerances Non operating temperature storage temperature Relative humidity Environment class MASS Gl 3 5 88000355 3500VA 230V 90 255V 45 65Hz 16A cont lt 60 W rms lt 600 mA rms 11W 10mA MASS GI 7 0 88000705 000VA 230V 90 255V 45 65Hz 32A cont lt 60 W rms lt 600 mA rms 11W lt 10mA Not present inside an external RCD is required Same as input voltage 5 Same as input frequency Fuse B characteristic gt 93 Yes if shore power is present Optional MasterView panel Yes up to four units can be paralleled 371x261x145 mm 14 6x10 3x5 7 inch 5 6 kg 12 Ibs Same as input voltage 5 Same as input frequency Fuse B characteristic gt 93 Yes if shore power is present Optional MasterView panel Yes up to two units can be paralleled 371x261x232 mm 14 6x10 3x9 1 inch 10 kg 22 Ibs MASTERVOLT MASS GI 7 0 MultiTap 88060705 7000VA 230V 3500VA 120V 90 145VAC or 180 255VAC 45 65Hz 32A cont lt 60 W rms lt 600 mA rms 11W lt 10mA 230V 5 Same as input frequency Fuse B characteristic gt 93 Yes if shore power is present Optional MasterView panel Yes up to two units can be paralleled 371x261x232 mm 14 6x10 3x9 1 inch 10 kg 22 Ibs Full specifications from 0 C 32 F to 40 C 104 F Derating 5 C 3 F at ambient temperatures from 40 104 F to 60 C 140 F Shutdown at 90 C 194 F
26. provides you with this separation It is installed in between the AC shore power connection and the onboard AC loads If 3 5 kW of shore power is not sufficient more Mass Gls can be connected in parallel to increase the power up to 14 kW maximum With the Mass Gl s in parallel power conversion will be divided between the units See chapter 9 for more details 4 1 MasterBus Communication The Mass GI communicates via the MasterBus network This network is used for remote control and remote alarm monitoring of the Mass Gl for configuration in parallel and for communication with other system devices See chapters 6 and 7 for more information 4 2 Protection The Mass Gl is protected against overload peak current short circuit and high temperature See section 5 1 for LED indications when a protection comes into effect 4 2 1 Overload protection The Mass Gl is equipped with an integrated fuse which limits the input current to 16A This fuse will switch the Mass Gl to Stand by in overload situations and trigger the MasterBus alarm 4 2 2 Second overload protection The Mass Gl is protected by a 20AT fuse as well This fuse switches off the Mass Gl input there will be no MasterBus alarm To correct the situation at the Mass GI 3 5 proceed as follows 1 Move the main switch of the Mass GI to the Standby position 2 Disconnect the Mass Gl from any power source Disconnect all loads from the Mass Gl 3 Investigate the c
27. rbes secte nee lee nee 8 A2 RO DOC cm 8 4 2 6 MasterBus power supply protection is 8 5 OPERATION 9 5 1 Resetting the Mass Ole 9 5 2 PLEN TV AN NN Ec 9 5 3 BBA eo NT m 9 6 MASTERBUS 10 6 1 Wrnatis MasterBUS pss asec beten teens 10 6 2 How to set up a MasterBus HONOR encens dans eaepuclesadutuciensdasiap Ur iuEu ae iaa 11 7 MASTERBUS ON THE MASS GI 12 s ure gels PEE UU m E E E E denke 12 12 SIE UR MNT 12 7 3 ze TL qt mm 12 7 4 Conngurat m general TE eens a Oo Ee 12 1 5 ESER gn 12 7 6 mica CONIO ANON eraren neee estate ie 13 LA Mass GI Event Source List a 13 7 8 Mass GI Event Var BET m Rem 13 8 INSTALLATION STAND ALONE 14 8 1 Dineren E Mmm T ne 14 8 2 PEVOU Eig NRI CHE 14 8 3 Extra materials TAS a nsu EE op deen dees 14 8 4 CAD ene ee E E een ee 14 8 5 Choosing the location to IrisSt ll saa onera trie twee D etat toro Faune edicta nb raa rad iron inn 14 8 6 M u unt ng f the cabinet to ANA D a he 14 4 June 2009 Mass GI EN MASTERVOLT 8 Opening the connection compartment 8 8 Oe EEn 8 9 GOORSE NON NEN RR ER OR heere RO ERE 8 10 Commissioning after installation sse 9 TWO TO FOUR MASS GI S IN PARALLEL ADDITIONAL INFO 9 1 Installation of four Mass Gl s in parallel Mass GI 3 5 only 9 2 Parallel operation in one group 9 3 Multiple groups of multple Mass Gl s running in parallel 9 4 Safety devices in parallel configuration
28. sioning after installation 1 Tighten all cable glands fig 1 ref 5 to ensure the strain relief 2 Check all wiring and connections 3 Close the front cover plate of the connection compartment Beware that the cabling does not obstruct the cooling fan fig 1 ref 11 and air flow Now the Mass Gl is ready for operation 15 TWO TO FOUR MASS GI S IN PARALLEL ADDITIONAL INFO MASTERVOLT 9 TWO TO FOUR MASS GPS IN PARALLEL ADDITIONAL INFO For shore connections of more than 16A 32A multiple Mass Gls can be used in parallel maximum four Mass GI 3 5 or two Mass GI 7 0 Mass GI 7 0 MultiTap A A See figure 12 for installation Steps 1 Connect the MasterBus cable between the communication ports on the Mass Gl s 2 Connect the AC load to the AC output on the units figure 16 CAUTION In parallel all inputs must be connected to the same phase WARNING Never connect the output s to any other power source 3 Connect the incoming shore power to the AC input on your Mass Gls Phase line to L Neutral to N and Ground to PE figure 17 9 1 Installation of four Mass Gl s in parallel Mass GI 3 5 only Extra materials needed for 4 Mass Gl s 16 screws with rings and plugs size m8 Use suiting materials to carry the weight of the Mass Gl If you have more than four Mass Gls to put in parallel you need to install two groups using manual setup US T
29. stent with the locally applicable standards and taking into consideration the safety guidelines and measures chapter 3 of this manual Keep this manual at a secure place 2 3 Guarantee specifications Mastervolt guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the quidelines instructions and specifications contained in this users manual then damage may occur and or the unit may not fulfil its specifications All of these matters may mean that the guarantee becomes invalid The guarantee is limited to the costs of repair and or replacement of the product Costs for installation labor or shipping of the defective parts are not covered by this guarantee 2 4 Validity of this manual All of the specifications provisions and instructions contained in this manual apply solely to standard MASTERVOLT versions of the Mass Gl delivered by Mastervolt with part numbers 88060705 88000705 or 88000355 For other models see manuals available on www mastervolt com 2 5 Quality During production and prior to delivery all of our units are tested and inspected The standard guarantee period is two years after date of purchase 2 6 Liability Mastervolt can accept no liability for e consequential damage due to Mass GI use e possible errors in the manuals and the results thereof 2 7 Identification label The identif
30. witch on Current conversion 5 of nominal current Current conversion 25 of nominal current Current conversion 50 of nominal current Current conversion 75 of nominal current Current conversion 100 of nominal current Current conversion gt 100 of nominal current Mass GI will be shut off soon due to overload Failure mode Mass GI has been shut off due to overload Failure mode Mass GI has been shut off due to too low or too high input voltage g blinking Failure mode Mass Gl has been shut off due to a frequency ISOLATION TRANSFORMER error on the input h Failure mode Mass GI has been shut off due to too high temperature Failure mode Mass Gl has been shut off due to short circuit Table Front LEDs with function EN Mass GI June 2009 MASTERBUS 6 MASTERBUS 6 1 What is MasterBus All devices that are suitable for M MasterBus are marked by the MasterBus symbol MasterBus is a fully decentralized data network for communication between the different Mastervolt system devices It is a CAN bus based communication network which has proven a reliable bus system in automotive applications MasterBus is used aS power management system for all connected devices such as the inverter battery charger generator and many more This enables communication between the connected devices for instance to start the generator when the batteries are low MasterBus reduces complexity of electrical systems by usin
31. y e atthe input connected to a dedicated double pole circuit breaker and earth leakage switch e ina technical correct condition e in a well ventilated room protected against rain moist dust and condensation e observing the instructions in the users manual WARNING AN Never use the Mass GI in situations where there is danger of gas or dust explosion or potentially flammable products 3 Use ofthe Mass GI other than mentioned in point 2 is not considered to be consistent with the intended purpose Mastervolt is not liable for any damage resulting from the above 3 3 Organizational measures The user must always e have access to this manual e be familiar with the contents of this manual This applies in particular to chapter 3 EN Mass GI June 2009 3 4 Maintenance amp repair 1 Ifthe Mass GI is switched off during maintenance or repair activities it should be secured against unexpected and unintentional switching on e Remove the AC supply e Be sure that third parties cannot reverse the measures taken 2 Use original spare parts only 3 5 General safety and installation precautions e Install the Mass Gl according to this manual e Connections wiring grounding and other safety features must be executed according to the locally applicable regulations e Use cables with an appropriate size e Use the Mass Gl in accordance with the specifications as stated in section 12 1 e Except for the connection
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