LAMPIRAN A - Hospital Sibu
Contents
1. LAMPIRAN A To provide temporary supply arrangement if required 24 using existing manifold system or loose cylinder for all Ls Ls 4 critical area department which affected by the work j j of the installation new medical air plant 4 0 CIVIL WORK To construct new reinforced concrete plinth Double layer 10mm rebar welded mesh for the new medical air plant detail design plan and drawing by the consultant and approval by local authority if required The new foundation used for medical compressed air plant shall be designed with maximum load weight with safety factor refer to submited catalogue and detail specification MEDICAL COMPRESSED AIR PLANT Otherwise stated new medical compressed air quality function componenets system and plant shall comply at least with Health Technical Memorandum HTM 2022 Medical gas pipeline systems The medical compressed air system shall be designedto achieve these minimum specification a Medical Air system shall conform at least to NHS HTM 2022 or higher Medical quality air to the European Pharmacopoeia monograph shall be delivered at pressures of 400kPa 4bar gauge for supply of the hospital medical system b Plant Noise level less than 80 dB A c The standard range of medical air plant systems are shall be CE marked under the Medical Devices Directive 93 42 EEC with approval from notified body Lloyd s Register Quality Assurance Under this dir2. supply complete of electrical and integrate with plant control panel system for new medical compressed air system whi i a Amp Meter and R Y B Volt meter shall be install within the panel Emergency push button start stop buttons and start stop trip indicator light for compressors shall be install within the control panel Phase indicator light also shall be install Auto off manual selector shall be provided withinthe panel NOS b Control panel shall be located at Compressed air plant room c all cables wires shall be withinthe JKR standard and externalcable need to be trunking properly 6 4 13A 3 pin waterproof switched socket point in ring circuit 1 gang minimum IP 55 Accepted brands Clipsal PDL or MEM NOS 7 0 Lal TESTING amp COMMISSION T amp C To organize pre and T amp C for the whole project before handing over the system T amp C will be consist of several mechanical and electrical test Intrument certificate test results and certifications shall be submited with hand over documents All tools and instruments shall be provided by tenderer Related tests are listed below associated forms as per appendix a System test Cross connection test b System test Functional test of supply system c System test Pressurr safety valves d System test Warning systems e System test Verification of drawings LS f System test Purging and filing g Sy
3. system Filter dryer shall be minimumly complied with these specification and standard Catalogue amp Detail Specification are required a A Duplexed filter and dryer module shall incorporate with high efficiency water separators oil filters heatless regenerative desiccant dryer dust activated carbon filters hopcolite filters and bacterial filters with autoclavable element b Electrical contacts shall be installed on the filters to provide warning alarms on the dryer controller in the eventof high pressure drop dew point ie blockage c Contaminants in the delivered air downstream of the bacterial filters shall be maintained at below than shall be tested twice within T amp C and defect liability period DLP d The dryer shall incorporate a ceramic dew point hygrometer with an accuracy of 10C in the range 20 to 800C atmospheric dew point and 4 20mA analogue output c w dewpoint dependant switching Aluminium oxide or palladium wire sensors are not acceptable An alarm condition shall trigger on the dryer control panel if the dew point exceedsa 460C atmospheric set point i H20 67 ppm v v ii Dry particulates Free from visible particulates in a 75 litre sample iii Oil droplet or mist 0 1 mg m iv CO 5 ppm v v v CO2 500 ppm v v vi SO2 1 ppm v v vii NO 2 ppm v v viii NO2 2 ppm v v Seksyen Kejuruteraan JKN Sarawak 4 5 6 To supply and install new central contro
4. LAMPIRAN A KERJA KERJA BAGI PENGGANTIAN SISTEM GAS PERUBATAN COMPRESSED AIR DAN LAIN PROJEK LAIN KERJA BERKAITAN DI HOSPITAL SIBU SARAWAK ITEM WORKS ACTIVITIES DETAIL SPECIFICATIONS UNIT TOTAL unr Mil an 1 0 GENERAL REQUIREMENT Work scope for this upgrading project will be design amp build of Mechanical Electrical M amp E and Civil works related with Medical Gas Pipeline System MGPS Plant at Hospital Sibu Sarawak Tenderer shall be registered with Lembaga Pembangunan Industri Pembinaan Malaysia LPIPM CIDB under SSPK Sistem Satu Pendaftaran Kerajaan in related category and speciality Category M amp E Speciality M06 Peralatan Perubatan M09 Pemampatandan Penjanaan Berasaskan Mekanikal All requirements from the Department of Occupational Safety and Health DOSH shall be complied by the tenderer within the project Tenderer shall comply with all federal and local authorities current rules regulations and standard in tendering design amp engineering procurement construction testing amp commisioning of the project Site visit and project brief shall be attended by tenderer manufacturer vendor All disputed items such as measurement items quantity products quality existing drawing dimension electrical load and etc shall be clarified from the tenderer detail inspection and approved by MOH technical team within the site visit Tenderer shall submit their proposal design drawings
5. diagram catalogue within tendering process and will be reviewed by MOH technical committee All work task shall be done only with approved permitto work from management authorized personnel from hospital Work task shall be done and implimented by competent personnel and monitored by authorized personnel from tenderer site All individual detail resume copy of certification shall be attached within the submited tender document Tenderer shall submit handing over all related documents 4 copies and 1 soft copy CD DVD such as products catalogue technical specification for 1 7 each products shop drawings Instruction for Construction IFC Drawings NA NA As Built Drawings operational amp user manual and related documents amp drawings in the end of the project Tenderer shall provide monthly technical progress report within the project 1 8 period which inform MOH technical team the technical information issues NA NA progress pictures and current status IMPORTANT Notification to the hospital administration user concession company shall be made before the work start All hospital activities shall be not disturbed within the project progress All planned and unplanned interuption shall be notified and rectified as soon as possible Response 1 9 time shall be approved by Hospital Administration and MOH Technical NA NA team Temporary power supply and others interupted services equipments components shall be provided if r
6. ective the specified products are classified as Class lla Medical Devices d All plant isto be connected to the essential electricity supply To supply and install complete package of new medical grade air compressor All compressors shall minimumly comply with these specification and standard Brand Atlas Copco Comp Air Drager equivalent or higher shall be used Catalogue amp Detail Specification are required a Design flow for the plant shall be minimumly 3900 litres minute b The medical air compressor package and arrangement shall comply at least HTM 2022 2 unit compressor as a primary system and a existing MCS2 as a secondary supply or higher standard c Complete package of medical grade air compressor shall be included with air intake filter pressure safety non return amp ball valve pressure amp temperature switch aftercooler and automatic d Compressors shall be oil injected rotary screw compressors suitable for both continuous and frequent start stop operation at a nominal outlet pressure of 750 kPa 7 5 bar 950 kPa 9 5 bar or 13000 kPa 13 bar gauge e Compressors shall be supplied with a block and fin style after cooler with a dedicated quiet running fan f A multistage oil separator capable of achieving 2ppm oil carry over shall be fitted to minimise g Compressor noise level shall be less than 65 dB A h EFF1 CEMEP rated TEFC Total enclosed Fan Cooled IP55 class F elec
7. equired Hospital has the power to stop any works tasks that bring any hazards to the operation buildings system and etc Seksyen Kejuruteraan JKN Sarawak 1 LAMPIRAN A 20 oo ENGINEERING amp DESIGNWORK gt Tenderer shall appoint related consultant for this upgrading project so that all the engineering tasks drawings calculations and etc will be approved by Proffesional Engineer P E M amp E Consultant shall be registered with Board of Engineer Malaysia B E M Consultant shall consult the contractor regarding all related tasks issues activities programs All pressure vessels shall be approved and certified by the Department of Occupational Safety and Health DOSH Permit to install once Permit to Operate once and certificate of fitness yearly within the warranty period shall be acquired by the the tenderer The design proposed by the consultant shall at least comply with the MOH standard and Health Technical Memorandum HTM 2022 current standard or higher for health care facility Consultant shall submit all related documents such as 1 Submission of federal and local authorities if required DOSH State Authorities 2 gas flow pipe size calculations 3 Shop Drawings General Arrangement Drawings Instruction for Construction IFC Drawings 4 As Built Drawings Civil and M amp E if required such as Structural Drawings Architectural layout Electrical single line diagram pipe
8. l system which provide an intelligent human machine interface incorporating on board flash memory and real time clock for recording operational parameters in the in built event log The central control unit shall incorporate a user friendly display with clear pictograms and LEDindicators providing easy access to system operational information 5 7 To supply and install new medical grade copper pipe pipe size base on consultant calculation valves and fitings within the plant room and medical gas manifold system supply line system Identification of copper pipe shall be using a standard colour code A terminal unit at supply line system with a lockable valve shall be provided as a test terminal Certificate of medical grade copper pipe fittings are required LS LAMPIRAN A LS 6 0 6 1 ELECTRICAL WORK All wiring shall be run on surface in Class B galvanized steel conduits and complete with GS conduit boxes together with all necessary metal clad lighting switch plates switched socket plates isolators L S and accessories Underground wiring in Class B galvanized steel conduits shall be layed properly with proper procedure and standard LS 6 2 To supply and install new or refurbish existing electrical board DB SSB for new medical compressed air system c w cable cable trunking from MSB All electrical shall be essential supply powered by SESCO Generator set NOS 6 3 To
9. layout general arrangement of medical gas plant 5 Project planning and progress with Critical Path Method CPM MS Project Primavera To attend monthly meeting and a kick off meeting with MOH technical team and the contractor in finalize the design amp engineering issues PRELIMINARIES OF CONSTRUCTION Factory Acceptance Test FAT of the medical air compressor shall be made withinthe factory and witnessed by MOH technical team Hydrostatic test pressure vessel shall be made by the manufactured witnessed by the DOSH MOH technical team and result certification shall be prepared All related tools instrument shall be supplied and prepared by the tenderer manufacturer Mobilization and demobilization of the equipments components and etc Preparation of the construction work site clearing relocation of current materials components system disposal activities shall be notified and approved by the MOH technical team or appointed persons Cleaning of the work areas before within and after the project end The cleanliness of the work area shall be maintainedin good condition Any loaner or temporary system required for maintaining the hospital operation shall be provided by the tenderer contractor Without any prior notice and approval from the hospital management all dismantle and existing equipments components systems shall be not brought out from the hospital area Seksyen Kejuruteraan JKN Sarawak 2
10. stem test Quality test 7 2 h System test Gas identification To do the quality test twice withinthe T amp C and DLP of the gas at the test terminal so that delivered air is comply with the pharmaceutical standard 7 3 7 4 To do all electrical related T amp C Test certificates are required T amp C shall be done by competent CP authorized personnel AP and witnessed by MOH technical team users concession company and other related parties LS Seksyen Kejuruteraan JKN Sarawak LAMPIRAN A 4 PO TECHNICALTRAINING WARRANTY Tenderer shall give 12 months of warranty after handing over all of the system Maintenace and servicing during defects and liability period for 12 months after handing over All spare part shall be available at market within more than 10 years Any kind of work that are not included in listings above but deemed necessary to complete entire works such as which indicated in plan and specification if there is contractor need to listing supply types and work together under with budget expenditure Superintending Officer S O should be mandated to fraction all cost such as that list under PROVISIONAL SUM ADDITIONAL MECHANICAL ELECTRICAL ARCHITECTURAL WORK L S 20 000 00 20 000 00 which approval by the board TOTAL PROJECT COST PROJECT PERIOD Seksyen Kejuruteraan JKN Sarawak 6 LAMPIRAN A
11. tric motors shall be used and incorporate maintenance free greased for life Seksyen Kejuruteraan JKN Sarawak 3 LAMPIRAN A To supply and install complete package of new medical grade air receiver or refurbished the existing air receivers New or refurbished air receivers shall be complied and registered with DOSH PTI PTO CF Air receiver shall be minimumly complied with these specification and standard Catalogue amp Detail Specification are required a All new air receivers capacity shall be minimumly 1500 liters only if refurbished receivers are used b Receiver arrangement shall consist 2 unit of receiver in standby duty mode or alternate mode and there are provided with components that allow maintenance shutdown to be done to any of 5 4 receiver if required by pass mode SET 1 c Each air receiver shall be hot dip galvanised inside and out and fitted with a zero loss electronic drain ZLD valve Float type drain valves are not acceptable and manual valve shall be provided only for standby mode if ZLD out of service d The receiver assembly shall be fitted with a pressure safety valve capable of passing the maximum flow output of the compressor at 10 receiver overpressure e The receiver shall be further protected by a safety pressure relief valve and include a pressure gauge To supply and install complete package of new medical grade air dryer filter regulator
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