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GP3000 Series Hardware Manual - Pro

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1. Rear 30 1 18 Power Connector Pin terminal 4 Zl A FAOHBGBSERGEREGe HE a S amp S SSF amp Cable Bottom 35 1 38 Voar Depending on the type of connection cable used the dimensions shown above will change The dimensions given here are representative values and are intended for reference only 4 27 GP3000 Series Hardware Manual AGP 3310T 3360T Unit mm in fE OS 2 O 25 O 11 0 43 i Ee a gt 7412 91 i I H O 3358 Tole Q 6 ul B a El i tH ae 5 L ou HE PAN LS LT a UCTIL U w ia gt O Left side Rear Right side Ti p ol 5 dolio aeg e A Q J Bottom The fig
2. Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt In the case of RS232C Pin f RS232C Pin No Arrangement Signal Name Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data N 4 ER DTR Output Data Terminal Ready 3 o 9 5 SG Signal Ground o 5 6 DR DSR Input Data Set Ready 1 oo 16 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible Called status display 9 CI RI VCC Input 3 GP unit side nats 0 25A rame Groun shell EG i Common with SG In the case of RS422 RS485 Pin RS422 RS485 Pin No Arrangement Signal Name Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 516 9 4 ERA Output Data Terminal Ready A o x 5 SG Signal Ground o9 6 6 CSB Input Send Possible B 2 7 SDB Output Send Data B L O 8 CSA Input Send Possible A 9 ERB Output Data Terminal Ready B GP unit side Frame Ground Shell EG i Common with SG Communication method is switched via software 2 The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunc
3. Left side 294 11 57 ZJ ds il w e C o et 165 6 5 160 6 3 Bottom Chapter 4 Specifications 60 2 36 5 0 20 Er j i ol N 0O D ae als 3 AIA m a0 Fae L Right side 4 85 GP3000 Series Hardware Manual mCable Attached Dimensions Unit mm in 12 7 0 50 10 0 39 The DC type unit has the power supply terminals shown above Bottom IKONI All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only mPanel Cut Dimensions Unit mm in 1 0 04 383 5 15 10 rA gt 4 R3 0 12 or less p 4 86 Panel thickness area 1 6 0 06 to 10 0 0 39 Chapter 4 Specifications Installation Fasteners Unit mm in 16 0 63 e Q 11 0 43 16 6 0 65 1 M6 31 1 22 te 10 0 39 4 8
4. LG j Gs 75 Setscrew a o C3 o i 6 Oo o ba A ft qr 5 NOTE The Setscrews are not attached to all DC model of GP 4 Open the circuit board chassis it s turn left to right k VOAN A hot circuit board chassis can burn you Be sure the chassis has cooled completely prior to replacing the backlights 5 Disconnect the Backlight Unit cable from the connector on the inverter board and then remove the cable from the cable clamp ono C Cable m x Cable clump Connector uul 9 21 GP3000 Series Hardware Manual 6 Remove the Setscrew from the Backlight Unit Setscrew for the Backlight Unit 7 Lift the edge of the Backlight Unit and remove the unit while sliding it along the groove Backlight Unit 7 4 GOO TIT IIIT SIS sj _ 8 Insert a new Backlight Unit while sliding it along the groove Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder Be careful not to soil the Backlight with moisture oil content or finger prints otherwise the life duration of the Backlight will be shortened Backlight Unit hres A PIE IT TIT
5. Chapter 3 Part Names and Functions Dip Switches Function ON OFF Note CF Card Startup Settings Controls unit startup from the CF Card Startup from CF Card is enabled Startup from CF Card is disabled CF Card with startup data required Forced Transfer Mode Forced Transfer Mode ON Forced Transfer Mode OFF Booking Constantly OFF This setting controls the 4 forced closing of the CF Card cover Forced close enabled Forced close disabled Used when CF Card cover is damaged 4 When power supply is turned ON at dip switch 2 is ON it starts with Transfer Mode Usually use it in OFF 3 13 GP3000 Series Hardware Manual 3 5 GP 3600 Series The following images of an AGP 3650T AC model unit Front DIO board type alo HEEL oO FLEX NETWORK board type CANopen board type Only for AGP 3600S CA1M A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution Logic execu Operation iori m d Color Indicator Mode ee Drawing when logic is 9 enabled OFFLINE ON In RUN Green operation Flashing m
6. Pin Arrangement Pin Signal Name Direction Meaning 1 RESET IN_A Input External Reset Input 2 RESET IN_B Input P 3 RUN Output RUN Signal 4 RUN Output Inform the GP s Online status 1900042 5 ALARM Output ALARM Signal O O 6 ALARM Output Sound GP buzzer e 7 BUZZER Output Buzzer Signal Sound the external audio 1110 O 12 8 BUZZER Output output device Gable canneddi 9 NC Not Connected side 10 NC Not Connected Speaker Out Ii oP Output Announce errors with sounds 12 SP_GND Output Speaker Ground Input Circuit GP Bre Wh oc tei ece es RESET IN_A a 1 4 z 3 r 1 2 _L pceav l z 5 4kQ External Power l o RESET IN_B e Output Circuit GP 5 RUN 3 coll ie eee l ALARM 5 Load O z BUZZER 7 ag T N 1L 470pF D P DC24V O External Power RUN 4 ALARM 6 BUZZER 8 4 83 GP3000 Series Hardware Manual 4 6 4 Dimensions The following dimensions apply to all GP 3700 Series units The following drawings show the AGP 3750T mExternal Dimensions Unit mm in 383 15 08 395 15 55 T 5 1O T F or O foe N N Front Right side 4 84 Installation Fasteners Attached Dimensions Unit mm in 395 15 55 383 15 08 160 6 30 160 6 30 iI tt Top 405 15 94
7. In the case of RS232C Pin RS232C Pin No f Arrangement SignalName Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data Sa 4 ER DTR Output Data Terminal Ready 4 2o 9 5 SG Signal Ground o z 6 DR DSR Input Data Set Ready 1 lo Oy 6 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible 5 Called status display Geuka k CRICC Input 5V 5 Output 0 25 Frame Ground snell ra g Common with SG 1 The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current In the case of RS422 RS485 Pin RS422 RS485 Pin No o Arrangement SignalName Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 5 6 9 4 ERA Output Data Terminal Ready A 5 5 SG Signal Ground o2 6 6 CSB Input Send Possible B 7 SDB Output Send Data B O 8 CSA Input Send Possible A 9 ERB Output Data Terminal Ready B GP unit side Frame Ground Shell FG g Common with SG Serial Interface COM2 This interface is used to connect an RS422 RS485 serial cable A D sub 9 pin socket connector is used NOTE Always connect close to the GP unit s COM port when terminating with t
8. Bottom AGP 3500L 3500S Chapter 3 Part Names and Functions G Ethernet Interface LAN The Ethernet transmission interface IOBASE T 100BASE TX An RJ 45 type modular jack connector 8 pole is used The LED turns on or off to indicate the current status LED Indicates Green ON Data transmission available No connection or subsequent Green OFF ae transmission failure Data transmission is Yellow ON occurring Yellow OFF No data transmission H USB Host Interface USB X2 Complies with USB 1 1 Uses a TYPE A connector Power supply voltage 5VDC 5 Output current 5SOOmA max The maximum communication distance 5m I Expansion Unit Interface 1 Connects expansion units with communication features J VM Unit Interface AGP 35 0T only The interface which connects the expansion unit which is a kind of Display manufactured by Pro face K Auxiliary input output Voice Output Interface AUX This interface is External Reset Alarm Output Buzzer Output and sound output L Function Expansion Memory Interface Cover Remove the cover This is the interface for inserting the function expansion memory that expands Pro face s Screen Editor s alarm and text table function The Expansion Unit Interface 1 and VM Unit Interface cannot be used simultaneously with AGP 35 0T 3 11 GP3000 Series Hardware Manual M CF Ca
9. 4 73 GP3000 Series Hardware Manual 4 6 GP 3700 Series 4 6 1 General Specifications Electrical Specifications 4 74 DC model AC model Input Voltage DC24V AC100 to 240V Rated Voltage DC19 2 to 28 8V AC85 to 265V Rated frequency 50 60Hz gt g Rated frequency range 40 to 72Hz 0p Shorter than 1cycle S Allowable Voltage 10ms or less Voltage drop interval must be 1s or more Power 50W or less AC100V 1 1A or less TYP0 75A Consumption AC240V 0 7A or less TYP0 44A In Rush Current 30A or less 60A or less Voltage Endurance AC1000V 20mA 1minute between charging and FG terminals AC1500V 20mA 1minute between charging and FG terminals Insulation Resistance 10MQ or higher at DC500V min between charging and FG terminals 10MQ or higher at DC500V min between charging and FG terminals BEnvironmental Specifications Chapter 4 Specifications Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C ms 10 to 90 RH Ambient Humidity Wet bulb temperature 39 C max no condensation v 10 to 90 RH oO won F Storage Humidity Wet bulb temperature 39 C max no condensation gt a Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration 800 to 1114hPa
10. Circuit board chassis ylexe Sav Nam A hot circuit board chassis can burn you Be sure the chassis has cooled completely prior to replacing the backlights 9 8 Chapter 9 Maintenance 6 Disconnect the Backlight Unit cable from the connector on the inverter board and then remove the cable from the cable clamp Cable Cable Clamp Connector 9 9 GP3000 Series Hardware Manual 9 Insert a new Backlight Unit while sliding it along the groove Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder Be careful not to soil the Backlight with moisture oil content or finger prints otherwise the life duration of the Backlight will be shortened Backlight Unit 10 Insert the Backlight Unit cable to the connector on the inverter board and the secure the cable with the cable clamp Be sure the cable is inserted completely into the backlight connector Failure to do so may cause arcing which can damage the connector 11 Return the circuit board chassis to the original position and reattach the setscrew The necessary torque is 0 SNem 12 Return the rear face cover to the original position and secure the cover in place using the mounting screws 6 The necessary torque is 0 5Nem Woa The cable clamp is used to prevent the cable from being caught inside in t
11. Bottom WoR All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only 4 10 mPanel Cut Dimensions Unit mm in 1 0 04 118 5 4 67 9 be Chapter 4 Specifications 4 R3 0 12 or less gt ac stc Panel thickness area S l 1 6 0 06 to 5 0 0 20 lt oO us 19 YS B nstallation Fasteners Unit mm in 16 0 63 lt gt Oo H No 110 43 O LJ M6 31 1 22 4 16 6 0 65 1 10 0 39 Me GP3000 Series Hardware Manual 4 2 GP 3300 Series 4 2 1 General Specifications Electrical Specifications Power Supply AGP 3300 3301 3310T 3360T AGP 3302 Input Voltage DC24V Rated Voltage DC19 2 to 28 8V Allowable Voltage Drop 5ms max 10ms max Power Consumption 26W max 18W max In Rush Current 30A max Voltage Endurance AC1000V 20mA for 1 minute between charging and FG terminals Insulation Resistance DC500V 10MQ min between charging and FG terminals mEnvironmental Specifications Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C
12. Z WARNING Q Electric shock e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down e When the GP s power cord is connected and the GP is ON high voltage runs through the wires in the backlight area do not touch them Q Burn e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Q Glass e The backlight is very fragile Do not touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured Procedure for replacing the backlight 1 Unplug the power cord from the main power supply Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the GP unit and the accidental cutting of any of its power cord Be sure to protect the display surface to prevent damage during the operations 9 20 Chapter 9 Maintenance 2 Remove the retaining screws 7 on the rear cover Pi Screws Screws IVar Nig Do not let the attachment screws fall inside the GP or lose them 3 Remove the setscrew 1 on the circuit board chassis
13. 65 seconds month at room temperature 4 77 GP3000 Series Hardware Manual gt 2 Variable Area 64 KB SRAM uses lithium battery o g 5 Program Area 132 KB FLASH EPROM O 1 User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required NOTE When the message RAAAOS51 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days e A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery e 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using
14. 4 45 GP3000 Series Hardware Manual 4 4 2 4 46 Performance Specifications Performance Specifications AGP 3500L 3500S AGP 3500T AGP 3510T AGP 3550T AGP 3560T Internal Memory 1 FLASH EPROM 8MB Backup Data SRAM 320KB Used lithium battery for backup memory Interface COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps Connector D Sub 9 pin plug COM2 RS422 RS485 nterface ae Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps 187 5 kbps MPI Connector D Sub 9 pin socket Ethernet IEEE802 3u 10BASE T 100BASE TX Interface Connector modular jack connector RJ 45 Expansion Connects the communication unit Unit Interface VM Unit Connects the VM unit DVI Input unit manufactured by Pro Interface face Conforms to USB1 1 TYPE A conn x 2 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Communication Distance 5m max For Pro face s Function Function Expansion Memory mounting For Pro face s Function Expansion Memory mounting Expansion Inside interface cover on internal circuit board Memory SEE 8 6 Installation and 8 6 Installation and Removal of Function Interface Removal of
15. Output Voltage Drop DC 1 5V or less Output Delay Time OFF to ON 1ms or less ON to OFF 1 ms or less Voltage Leakage when OFF 0 1mA or less Clamp Voltage 39V 1V Type of Output Transistor Output Common Lines 1 Common Design 2 points 1 common line External Connection 12 pin connector also used for Input Output Protection Type Output is unprotected Internal Fuse 1 5A 125V DIP fuse not replaceable Surge Control Circuit Zener diode Output Points 2 Output Signal Display No LED indicators Status Display Element None Isolation Method Photocoupler Isolation External Power Supply DC 24V Output Circuit Source type Fuse 1 5A 24V B1 M 1 DC 24V m OUT1 A2 External Power Internal Circuit y A gt O WW Internal Circuit y vQ OUTO B2 0 0 OV Al O NOTE Since the output terminals are not electrically protected an output line might be short circuited or a connection fault might damage the GP unit Please install an applicable fuse to prevent an overload in the circuit if necessary 5 5 GP3000 Series Hardware Manual 5 2 Wiring to the DIO Connector N WARNING Q Be sure to remove the DIO Connector from the GP unit prior to starting wiring Failure to do so may cause an electric shock Items Requi
16. 2 AGP3500 T1 AF AGP3510 T1 AF s 2 AGP3550 T1 AF AGP3560 T1 AF AGP3650 T1 AF AGP3750 T1 AF AGP3600 T1 AF 1 Additional four digits at the end of the model name do not affect compliance For example AGP3500 T1 AF and AGP3500 T1 AF D81K are CE marked products complying with the same EMC Directive and low voltage directive 2 As for models of CA1M at the end of the model no the sales area is limited About Revision The nameplate on the GP has the revision number of the GP In the example below the asterisk which is placed at the A position shows that the revision number is A Pro fac DIGITAL ELECTRONICS CORP CDEFGHIJKLMNOPQRSTUVWXYZ12345 14 Contents PYETAGCE ss kcsverdes Te E dieses EE lego aan ke Sands Pasa an eee eee 1 Essential Safety PrecautoniS is nccsaacwelved stteseceetil atin Qa hncmnnteaeaaharthar iis 2 ADOUE THE MANUAIS iscsi devia toned svheas yoxeste a qnaed d a a a A 7 Information SYMDOMS vececsehcrstcenene va teevedseddeeeddibaladandeuen aAA E AE AE REE AE TEATER 8 GP3000 Series Model Name Indication ccecceeeeeeeeeeeeeeeeeneeeeeeenaeeeeeeeneeeeeeenneees 8 GP3000 Series Model Names eccccessdepeiess sedan tater ietergteencues se teedensdheeeesent ca deetdeeseteeeks 9 PACKAGE Contents ie a a eaea aaan Gaata aaea A EE endratoueees 10 UL G UL CSAApproV l inin
17. cececceeeeeeseeeeeeeeeeeaeeeeceeeeeaaaeeeceeeeeeaeeseeeeessiaeeneneeees 4 12 4 2 2 Performance Specifications c cccccececeeeceeeeceeeeeeeeeeceaeeeeeeeeeseaaeeseeeesetaeeeeeeees 4 14 4 2 3 Interface Specifications ecccececceceeeeeeeeneeeceeeeeeeneeeceaeeeeseneeceaeesseaeeesesaeeneaeees 4 19 4 274 DIMENSIONS reciia e tian ME eed es etd eee ee 4 24 4 3 GP 3400 SEES i tei daisy dda dnd a coder ce eTR 4 30 4 3 1 General Specifications 20 2 2 eceeceeeeeeeeeeeeeeeeeeaeeeeeeeeeseaaeeeeeeeeesaeeseeeeeesaeeseeeees 4 30 4 3 2 Performance Specifications c cccccececeeeeeececeeeeeeeeeeseaeeeeeeeeeseaaeeseeeesecaeeeeeeeees 4 32 4 3 3 Interface Specifications ecceccecceeceeeeeeeeeeececeeeeeseeeseaeeeeseeeesecaeeeseneeessnaeeesaeees 4 35 4 3 4 DIMENSIONS rresia hee ile ae ease AN a E TA E 4 39 4 4 GP 3500 Series ccc tact ce mearoinssctcnsseedantecnaiiancgca angia en atceas inendeteanntaensneueasiweatints 4 43 4 4 1 General Specifications eceececceeeeeeeeeeeeeeeaeeeeceeeeeaaaeseceeeeesaaeeseeeeeesaaeeseneees 4 43 4 4 2 Performance Specifications c cccccceceeeceeeeceeeeeeeeeeeeaeeeeeeeeeeeaaeeseeeesecaeeeeeeeees 4 46 4 4 3 Interface Specifications ecccceceseeecseeeeeeeeeececeeeeseeeeeceaeeesseeeesecaeesseaeeessceeesaeees 4 49 4 4 4 DIMENSIONS irinenn ARa A ET oeelenecereeteedadie tied lea ce em SEA ANE RES 4 53 455 GR 3600 Snes ccsiacta cat sires a eee Rat eee uae 4 60 4 5 1 General Specifi
18. 9 5 Host Controller PLC etc 4 O RS 422 Cable CA3 CBL422 01 Ox 2 Port Adapter Cable CA3 MDCB11 SO Terminal Block Conversion Adapter CA3 ADPTRM 01 i Siemens COM Port Conversion Adapter CA3 ADPSEI 01 4O RS 422 Cable CA3 CBL422 01 M Online Adapter CA4 ADPONL 01 Online adapter is required for these cases 1 1 Communication For use in 1 n n 1 n m communication terminal 1 unit can be used CA3 MDCB11 SO Terminal Block CA3 ADPTRM 01 O gt Multi Link Cable CA3 CBLMLT 01 2 Port Adapter Cable Multi Link Cable CA3 CBLMLT 01 Conversion Adapter MPI Cable GP3000 MPI21 PFE Chapter 1 System Design 9 o Host Controller PLC etc SEA Mitsubishi PLC A QnA FX Series 2 Port Adapter II GP070 MD11 9 O gt RS 422 Cable Prepared by user lt gt PROFIBUS Cable Prepared by user Hige Mitsubishi PLC A QnA FX Series 2 Port Adapter II GP070 MD11 9 O RS 422 Cable Prepared by user 1 5 GP3000 Series Hardware Manual RS 485 Isolation Unit CA3 ISO485 01 Switch setting 2 Port Adapter Cable 4 wire RS422 CA3 MDCB11 Terminal Block Conversion Adapter CA3 ADPTRM 01 i
19. IVa lt Models that can mount Function Expansion Memory are as indicated below e GP 3400 Series e GP 3500 Series e GP 3600 Series e GP 3700 Series N WARNING Q Operate after confirming power is not being supplied to the GP Failure to do so may cause electric shock or device damage Z CAUTION S The Function Expansion Memory the GP s inner circuit board and other components are precision mechanical equipment which are extremely weak to static electricity Be sure to wear an antistatic wrist strap Failure to do so can be cause for malfunction S The Function Expansion Memory the GP s inner circuit board and other components are precision mechanical equipment Do not touch unnecessary areas when operating Failure to do so can be cause for malfunction S Be sure not to exert strong force on the Function Expansion Memory Failure to do can be cause for damage 8 6 1 GP 3400 Series Eitems to prepare e Function Expansion Memory Model GP3300 EXDM01 e One pair of clean preferably new cotton gloves e Antistatic wrist strap e Phillips screwdriver no 2 Einstallation method 1 Turn off the power to the GP unit Unplug the power cable from the main power supply Ioa Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform work on a flat area This will prevent damage to the GP unit
20. CA3 ISO232 01 Mitsubishi PLC Q Series Link Cable CA3 CBLLNKMQ 01 Switch setting RS 232C Omron PLC SYSMAC Link Cable CA3 CBLSYS 01 sO Mitsubishi PLC Q Series Connection Cable CA3 CBLQ 01 sQ gt Siemens TTY Converter Cable CA6 CBLTTY 5M 01 Host Controller PLC etc RS 232C RS 422 Cable Isolation Unit CA3 CBL422 5M 01 CA3 ISO232 01 M SOx Switch setting COM Port RS 422 Cable RS 422 Conversion Adapter CA3 CBL422 01 CA3 ADPCOM 01 an Oxr i pdd 2 Port Mitsubishi PLC A QnA Adapter Cable FX Series 2 Port Adapter II CA3 MDCB11 GP070 MD11 O 2 Terminal Block RS 422 Cable Conversion Adapter Prepared by user CA3 ADPTRM 01 NOTE When connecting the CA3 ISO232 01 the 9 Pin s setting of COM port is required to be VCC COM port settings can be set with the GP Pro EX or in GP s offline mode 1 9 GP3000 Series Hardware Manual 3 MPI Cable LO ST03 A2B MP121 PEE Mitsubishi PLC KO FX Series Connection Cable CA3 CBLFX 1M 01 CA3 CBLFX 5M 01 Mitsubishi PLC A Series Connection Cable CA3 CBLA 01 Host Controller PLC etc RS 422 Cable CA3 CBL422 5M 01 i sOx COM Port RS 422 Cable Conversion CA3 CBL422 01 Adapter CA3 ADPCOM 01 sOx 2 Port Adapter Cable Mitsubishi PLC A QnA CA3 MDCB11 FX Series 2 Port Adapter II GP070 MD11 Multi Link Cable
21. Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A ee 9 4 ERA Output Data Terminal Ready A z 5 SG Signal Ground i o8 6 6 CSB Input Send Possible B 7 SDB Output Send Data B O 8 CSA Input Send Possible A Sy 9 ERB Output Data Terminal Ready B GP unit side Frame Ground Shell Pe g Common with SG 4 7 GP3000 Series Hardware Manual FSS 4 1 4 Dimensions The following dimensions apply to all GP 3200 Series units External Dimensions Unit mm in 118 4 65 iea Top 40 1 57 130 5 12 5 0 20 104 4 09 Front 4 8 Installation Fasteners Attached Dimensions Unit mm in 139 3 5 48 130 5 12 21 5 21 5 0 85 0 85 Left side Front Bottom 104 4 16 Chapter 4 Specifications 5 0 20 92 3 62 401 57 49 GP3000 Series Hardware Manual E Cable Attached Dimensions Unit mm in 83 3 27 83 3 27 70 2 76 106 4 17 Right side Left side
22. Forced close CF Card 4 forced closing of the CF enabled disabled cover is Card cover damaged 1 When power supply is turned ON at dip switch 2 is ON it starts with Transfer Mode Usually use it in OFF Q Audio Input Interface L IN MIC This interface connects a microphone Use for mini jack connector 3 5mm AGP 3360T only R Video Input Interface V IN This interface connects a video camera Supports NTSC 59 9Hz PAL 50Hz formats Use RCA Connector 75Q AGP 3360T only 3 5 GP3000 Series Hardware Manual S Speaker Output Interface This interface connects a speaker Use for mini jack connector 3 5 mm AGP 3310T 3360T only NOTE J The following are parts for the AGP 3310T 3360T AGP 3360T AGP 3360T AGP 3360T AGP 3360T Front Rear Bottom Right Side 3 6 Chapter 3 Part Names and Functions 3 3 GP 3400 Series The following images of an GP 3450T Series unit A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution A Lodi Operation N ASN Color Indicator Mode oo Drawing when logic is 9 enabled OFFLINE Front ON In F RUN Green operation Flashing o STOP operation ON When power is turned on Red In Flashing Major Error operation B ON
23. The round shaped hole will then close and the wire will be held securely in place To remove the wire re insert the screwdriver into the square shaped hole and when the wire s spring clamp releases pull the wire out 2 2m Wire Screwdriver 3 1 4 Insert the wired AUX connector into the auxiliary I O or voice output interface AUX of the GP unit If the connector cannot be fully inserted turn the levers at both ends of the connector to reverse the direction and insert the connector again 8 29 GP3000 Series Hardware Manual 1 Wire should be AWG22 to AWG18 thick and twisted Applicable wire sizes are UL1015 and UL1007 2 Be sure to strip from 6 5 to 8 0mm 0 26 to 0 31in of cover from the wire ise aya Be sure to strip only the amount of cover required If too much cover is removed the end wires may short against each other or against an electrode which can create an electric shock If not enough cover is removed the wire cannot carry a charge Do not solder the wire itself This could lead to a bad or poor contact e Insert each wire completely into its opening Failure to do so can lead to a unit malfunction or short either against wire filaments or against an electrode 3 Do not rotate the point of the screwdriver inside the square shaped opening It may cause a malfunction 8 30 Chapter 8 Installation and Wiring 8 6 Installation and Removal of Function Expansion Memory
24. e Be sure to protect the display surface to prevent damage during the operations 8 31 GP3000 Series Hardware Manual 2 Remove the retaining screws 4 on the rear cover Screws Woar Ng Do not let the attachment screws fall inside the GP or lose them 3 Open the rear cover by lifting it vertically 4 Place the rear cover with the inner part facing up Confirm the position of the frame for installing the Function Expansion Memory GP 3400 Series interior WMO aNg ifthe GP interior is hot it may cause burns Perform installation of the Function Expansion Memory once the main body has cooled 5 Insert the Function Expansion Memory at an angle so it s base plate locks on to the frame s tabs While pushing the Function Expansion Memory in the tab s direction connect to the push in connector Function Expansion Memory 6 Verify that the Function Expansion Memory is securely attached to the frame 8 32 Chapter 8 Installation and Wiring 7 Return the rear face cover to the original position and secure the cover in place using the mounting screws 4 The necessary torque is 0 5Nem Z CAUTION S The Function Expansion Memory is not designed to be removed Do not remove it unless mounting it to another GP Insert remove limit 10 times 1 Lay the frame with the lever facing outward While pushing in
25. eared RE ALARM 5 Load O l i BUZZER 7 O 1L 470pF alt i r DC24V eee ape jl External Power MRON 4 f ALARM 6 C BUZZER 8 Chapter 4 Specifications 4 3 4 Dimensions The following dimensions apply to all GP 3400 Series units The dimensions of the AGP 3400 are the same The following drawings show the AGP 3450T mExternal Dimensions Unit mm in 204 8 03 Top 215 8 46 60 2 36 5 0 20 D 3 ar o se Oo N S B LO Front Right side 4 39 GP3000 Series Hardware Manual Installation Fasteners Attached Dimensions Unit mm in 204 8 03 83 3 27 83 3 27 1 H all a o Top 215 8 46 510 20 60 2 36 co q 8 S L y 6 R F EZ S AA rot Left side Front Right side p pres m RHI qmr HA L 83 3 27 L 83 3 27 Bottom 4 40 Chapter 4 Specifications mCable Attached Dimensions Unit mm in 40 1 57 441 73 9 1 14 AUX Co
26. s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in 4 13 GP3000 Series Hardware Manual 4 2 2 Performance Specifications m Performance Specifications GP 3300 Series except AGP 3310T 3360T AGP 3300 AGP 3301 AGP 3302B Internal Memory FLASH EPROM 6MB SRAM 320KB SRAM 128KB Backup Data a Use lithium battery for backup memory COM1 RS232C RS422 RS485 COMI ROSE 4 Doa bent ie Asynchronous Transmission Asynchronous Transmission ae Eaa Data Length 7 bit 8 bit Data Length 7 bit 8 bit ET a Parity none Odd or Even Parity none Odd or Even ge a tae eae aga Stop Bit 1bit 2bit Stop Bit Thit 2bit Data transmission Speed Data transmission Speed 2400bps to 115 2 kbps psec Connector D Sub 9 pin plug 2400 bps 10 115 2 KopS Connector D Sub 9 pin plug Serial COM2 RS422 RS485 Interface COM2 RS422 RS485 Asynchronous Transmission Asynchronous Transmission Data Length Data Length 7 bit 8 bit 7bit 8bit Parity none Odd or Even Parity none Odd or Even Stop Bit 1bit 2bit Stop Bit 1bit 2bit Data transmission Speed 2400 bps to
27. s recommended that the GP should be mounted at least 100 mm away from any other adjacent structures or machine parts The temperature must be checked on the final product in which the GP is installed Serial Interface COM2 is not Limited Power Source For use on a flat surface of a Type 4X Indoor Use Only and or Type 13 Enclosure lt UL1604 ANSI ISA 12 12 01 2007 CSA C22 2 No 213 Compliance and Handling Cautions gt a 2 3 4 5 6 7 Power and input output wiring must be in accordance with Class I Division 2 wiring methods Article 501 10 B of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Canadian Electrical Code for units installed within Canada Suitable for use in Class I Division 2 Groups A B C and D Hazardous Locations or Non Hazardous Locations WARNING Explosion hazard substitution of components may impair compliance to Class I Division 2 WARNING Explosion hazard when in hazardous locations turn the power OFF before replacing or wiring modules WARNING Explosion hazard confirm that the power supply has been turned OFF before disconnecting equipment or confirm that the location is not subject to the risk of explosion WARNING Explosion hazard do not disconnect equipment unless power has been switched off or the area is known to be Non Hazardous In the case of use in Hazardous Locations be sure to check that t
28. terminals terminals TOMC ene at 10M9 or higher at DC500V min DC500V min Insulation Resistance between charging and FG between charging and FG i terminals terminals BEnvironmental Specifications Chapter 4 Specifications Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C ms 10 to 90 RH Ambient Humidity Wet bulb temperature 39 C max no condensation v 10 to 90 RH oO won F Storage Humidity Wet bulb temperature 39 C max no condensation gt a Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration 800 to 1114hPa Resistance atitude 2 000 meters above sea level and below range IEC61131 2 compliant 7 eae f 5 to 9Hz single amplitude 3 5mm z Vibration Resistance 9 to 150Hz constant accelerated velocity 9 8m s X Y Z directions for 10 cycle 100 minute o 7 IEC61131 2 compliant Concussion Resistance 147m s2 X Y Z directions for 3 time Noise Voltage 1000Vp p DC model 1500Vp_p AC model g Noise Immunity Pulse Duration 1 us 5 Rise Time ins 8 via noise simulator nT Electrostatic Discharge 6kV complies with EN 61000 4 2 Level 3 Immunity 4 61 GP3000 Series Hardware Manual Structural Specifications Installation Grounding resistance of 100Q 2mm or thicker wire or your cou
29. 167 5 6 59 50 20 50 1 97 Bottom 5 0 20 a iS Chapter 4 Specifications 59 5 2 34 134 4 5 29 59 5 2 34 134 4 5 29 T H Side 4 25 GP3000 Series Hardware Manual E Cable Attached Dimensions GP 3300 dimensions with cable connected differ between AGP 3300 3301 3302 and AGP 3310T 3360T AGP 3300 3301 3302 Unit mm in AGP 3301 3302B Series units are not equipped with an Ethernet interface coa DIO Connector L FLEX NETWORK S H 24 T 4 Connector or CANopen i 0 94 A Left side 0 94 Rear Connector Right side ff HEPAARRARRHAR ME mH Sr s Baa TTT aos Bottom The figure shows the DIO board type unit A 20mm 0 79 in space is necessary for the DIO FLEX NETWORK board and a 127mm 5 in space for the CANopen board type WORNI All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only 4 26 Chapter 4 Specifications Unit mm in
30. 1900942 5 ALARM Output ALARM Signal O O 6 ALARM Output Sound GP buzzer gt 5 7 BUZZER Output Buzzer Signal Sound the external audio 11 0 O 12 8 BUZZER Output output device Cable connection 7 hi et Conneries side 10 NC Not Connected Speaker Out 11 op Output Announce errors with sounds 12 SP_GND Output Speaker Ground e Input Circuit GP rat ee RESET IN_A 1 ay a i 1 2kQ cea lon l 5 4kO External Power ab l 2 o E RESET IN_B e Output Circuit GP 3 RUN 3 rH BURR 5 tons O O c DC24V 2 External Power S 4 RUN 4 ALARM 6 BUZZER 8 Chapter 4 Specifications 4 4 4 Dimensions The following dimensions apply to all GP 3500 Series units External Dimensions AGP 35 0T Unit mm in 258 5 10 18 Top 57 2 24 212 5 8 37 200 5 7 89 Front Right side AGP 3500L AGP 3500S Unit mm in 301 11 85 Top 313 12 32 56 2 20 227 8 94 v 2 D oe al Front Right side 4 53 GP3000 Series Hardware Manual Installation Fasteners Attached Dimensions AGP 35 0T Unit mm in 258 5 10 18 110 4 33 110 4 33 Top 270 5 10 65 57 2 24 Front Right side 7 i eee Craft 4 110 4 33 ion 33 Bottom 4 54 Chapter 4 Specifications AGP 3500L AGP 3500S Unit mm in 301 11 85
31. Connector RCA 75Q MIC input LINE input reales Change with S W Connector MINI JACK 3 5 Speaker Output Sound Output 70mW Rated Load 8Q Frequency 1KHz Interface i Connector Two piece type terminal block Alarm Output RUN Output Buzzer Output Rated Voltage DC24V Rated Current 50mA AUX Input Output Remote Reset Input Interface Input Voltage DC24V Input Current 6mA Operating Voltage When ON Min DC9V When OFF Max DC2 5V Two piece type terminal block Clock Accuracy 2 65 seconds month at room temperature Chapter 4 Specifications Variable Area 64 KB SRAM uses lithium battery Program Area 132 KB FLASH EPROM Control Memory User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required NOTE f When the message RAAAOS1 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days A Li
32. Contrast 3 7 Adjustment 8 levels of adjustment available via touch panel Not applicable Display Service Life Backlight display serv MTBF value 50 000hrs TYP ice life is not included Backlight Service Life 58 000hrs or more at 25 C and continuous operation period until backlight brightness decreases to 50 or backlight starts to flicker 75 000hrs or more at 25 C and con tinuous operation period until backlight bright ness decreases to 50 or backlight starts to flicker 50 000hrs or more at 25 C and con tinuous operation period until backlight bright ness decreases to 50 or backlight starts to flicker 75 000hrs or more at 25 C and con tinuous operation period until backlight bright ness decreases to 50 or backlight starts to flicker 50 000hrs or more at 25 C and con tinuous operation period until backlight bright ness decreases to 50 or backlight starts to flicker Language Fonts Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable S Character Standard font 8X8 8X16 16X16 and 32X32 dot fonts Sizes Stroke font 6 to 127dot fonts a 8 Standard font Width can be expanded up to 8 times z Font Sizes pie Height can be expanded up to 8 times 8 X
33. In the case of RS422 RS485 Pin 3 RS422 RS485 Pin No m Arrangement SignalName Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 5 9 4 ERA Output Data Terminal Ready A S 5 SG Signal Ground j o 6 6 CSB Input Send Possible B 7 SDB Output Send Data B L O 8 CSA Input Send Possible A aeS 9 ERB Output Data Terminal Ready B Frame Ground Shell EG g Common with SG Serial Interface COM2 Chapter 4 Specifications This interface is used to connect an RS422 RS485 serial cable A D sub 9 pin socket connector is used NOTE f Always connect close to the GP unit s COM port when terminating with the termination pins TRMRX TRMTX lt GP unit side gt GP Connector XM3B 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2A 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Pin RS422 RS485 Pin No Arrangement SignalName Direction Meaning Termination l TRMRX g Receiver side 1009 2 RDA Input Receive Data A O 3 SDA Output Send Data A 11G 6 4 RS RTS Output Request for Send A 5 SG Signal Ground 5 9 6 VCC 5V5
34. Make sure to use a hub for the Ethernet Communication 4 78 Chapter 4 Specifications Display Specifications AGP 3750T Display Type TFT Color LCD Resolution W1024 X H768 pixels Dot pitch W0 297mm 0 01in X HO 297mm 0 01in Effective Display Area W306 2mm 12 06in X H230 1mm 9 06in lors No blink Paloronade level 1 Stoke E a eee Backlight CCFL Brightness control 8 levels of adjustment available via touch panel Contrast Adjustment No corresponding function MTBF value 50 000hrs or more Backlight display service life is not included 50 000hrs or more Backlight Service Life at 25 C and continuous operation period until backlight brightness decreases to 50 or backlight starts to flicker Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters Language Fonts ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable Display Service Life 5 Ch aracterSizes Standard font 8X8 8X16 16X16 and 32X32 dot fonts A Stroke font 6 to 127dot fonts a 5 Standard font Width can be expanded up to 8 times Font Sizes we ic Height can be expanded up to 8 times 8 X 8 dots 128 Char X 96 rows s 8X 16 dots 128 Char X 48 rows 16 X 16 dots 64 Char X 48 rows 32 X 32 dots 32 Char X 24 rows The other font sizes can be set up by software Touch Panel Specifications Type
35. Output Voltage Drop 1 5V or less Output Delay Time OFF to ON 1ms or less ON to OFF 1 ms or less Voltage Leakage when OFF 0 1mA or less Clamp Voltage 39V 1V Type of Output Transistor Output Common Lines 1 Common Design 2 points 1 common line External Connection 12 pin connector also used for Input Output Protection Type Output is unprotected Internal Fuse 1 5A 125V DIP fuse not replaceable Surge Control Circuit Zener diode Output Points 2 Output Signal Display No LED indicators Status Display Element None Isolation Method Photocoupler Isolation External Power Supply DC 24V Output Circuit Sink type 24V B1 Internal Circuit yr K Fuse 1 5A 0V A1 i DC 24V AMM ONO i y External Power O 9 OUT1 A2 Internal Circuit KY WW Le OUTO B2 NOTE Since the output terminals are not electrically protected an output line might be short circuited or a connection fault might damage the GP unit Please install an applicable fuse to prevent an overload in the circuit if necessary 5 4 Output Specifications Source type Chapter 5 DIO Connector Rated Voltage DC 24V Rated Voltage Range DC 20 4V to DC 28 8V Output Method Source Output Maximum Load Voltage 0 2A point 0 4A common
36. Resistance atitude 2 000 meters above sea level and below range IEC61131 2 compliant 7 eae f 5 to 9Hz single amplitude 3 5mm z Vibration Resistance 9 to 150Hz constant accelerated velocity 9 8m s X Y Z directions for 10 cycle 100 minute o 7 IEC61131 2 compliant Concussion Resistance 147m s X Y Z directions for 3 time Noise Voltage 1000Vp p DC model 1500Vp_p AC model g Noise Immunity Pulse Duration 1us 5 Rise Time ins 8 via noise simulator nT Electrostatic Discharge 6kV complies with EN 61000 4 2 Level 3 Immunity 4 75 GP3000 Series Hardware Manual Siructurel Specifications 2 Grounding resistance of 100Q 2mm or thicker wire or your country s Grounding applicable standard Same for FG and SG terminals Rating Equivalent to IP65f NEMA 250 TYPE 4X 13 R Structure Front surface at panel embedding 5 Feature size All in one T Installation configuration Panel embedding s Cooling Method Natural air circulation Weight Approx 5 6kg 12 3lb max unit only emna W395mm 15 55in X H294mm 11 57in X D60mm 2 36in Dimensions Panel Cut W383 5mm 15 10in X H282 5mm 11 12in Dimensions Panel Thickness 1 6mm 0 06in to 10 0mm 0 39in The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standar
37. failure Yellow ON Data transmission is occurring Yellow OFF No data transmission Complies with USB 1 1 Uses a TYPE A connector Power supply voltage 5VDC5 Output current 500mA max The maximum communication distance 5m Q CF Card Cover The CF Card I F and Dip Switches are located in the CF Card Cover open This cover must be closed when accessing the CF Card R Dip Switches ON Dip Switches Function ON OFF Note CF Card Startup Settings 1 Controls unit startup from the CF Card Startup from CF Card is enabled Startup from CF CF Card with Card is disabled required startup data Forced Transfer Forced Transfer 4 2 Forced Transfer Mode Mode ON Mode OFF 3 Booking Constantly OFF This setting controls the Used when CF Forced close Forced close 4 forced closing of the CF f Card cover is enabled disabled Card cover damaged 1 When power supply is turned ON at dip switch 2 is ON it starts with Transfer Mode Usually use it in OFF 3 9 GP3000 Series Hardware Manual 3 4 GP 3500 Series PH FLEX NETWORK board type DIO board type Left side A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also i
38. is used The LED turns on or off to indicate the current status _ LED Indicates o 2 Green ON Data transmission available K j gt eo r No connection or E J a G o M Green OFF subsequent transmission i i failure G ol Yellow ON Data transmission is occurring N O Q R S Yellow OFF No data transmission Back H USB Host Interface USB X2 Complies with USB 1 1 Uses a TYPE A connector Power supply voltage 5VDC 5 Output current 500mA max The maximum communication distance 5m I Expansion Unit Interface 1 Connects expansion units with communication features Bottom J VM Unit Interface The interface which connects the expansion unit which is a kind of Display manufactured by Pro face K Auxiliary input output Voice Output Interface AUX This interface is External Reset Alarm Output Buzzer Output and sound output L Function Expansion Memory Interface Cover Remove the cover This is the interface for inserting the function expansion memory that expands Pro face s Screen Editor s alarm and text table function M CF Card Access LED This lamp light up when CF card is inserted and CF card cover is closed However opening the CF card cover in the CF card while accessing it continues to light up Access Lamp Indicates The CF Card is inserted and the CF Card Cover Green ON is closed Or the CF Card is being accessed The CF Card is not Green OFF inser
39. s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in 4 62 4 5 2 Chapter 4 Specifications Performance Specifications m Performance Specifications AGP 3600T AGP 3650T Internal Memory FLASH EPROM 8MB Backup Data SRAM 320KB Used lithium battery for backup memory Interface Serial Interface COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps Connector D Sub 9 pin plug COM2 RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps 187 5 kbps MPI Connector D Sub 9 pin socket Ethernet Interface IEEE802 3u 10BASE T 100BASE TX Connector modular jack connector RJ 45 Expansion Unit Interface Connects the communication unit VM Unit Interface Connects the VM unit DVI Input unit manufactured by Pro face USB Host Interface Conforms to USB1 1 TYPE A conn x 2 Power Supply Voltage DC5
40. 640 x 480 dots A 4 GP 3400 series 7 5 inch VGA 640 x 480 dots 5 GP 3500 series 10 4 inch 7 VGA 640 x 480 dots SVGA 800 x 600 dots 6 GP 3600 series 12 1 inch SVGA 800 x 600 dots 7 GP 3700 series 15 inch XGA 1024 x 768 dots 2 E Standard machine B al Low cost machine 02 50 60 T3 Multimedia machine A Monochrome amber red mode LCD B Monochrome blue mode LCD c L Monochrome LCD S STN color LCD T TFT color LCD U TFT Color LCD Ultra luminance D AF AC type power supply is used D24 DC type power supply is used Omitted Standard type D81K DIO board type sink type D81C DIO board type source type FN1M FLEX NETWORK board type CA1M CANopen board type 1 AGP 3310T 3360T only 2 The AGP 3500L and The AGP 3500S have the same dimensions as a 12 1 inch display unit 3 AGP 3510T 3560T only GP3000 Series Model Names GP3000 series Series Names Models AGP 3200A AGP3200 A1 D24 GR ree OURSetIes AGP 3200T AGP3200 11 D24 AGP 3300L AGP3300 L1 D24 GP 3300 series AGP 3300L D81 AGP3300 L1 D24 D81K AGP3300 L1 D24 D81C AGP 3300L FN1M AGP3300 L1 D24 FN1M AGP 3300L CA1M AGP3300 L1 D24 CA1M AGP 3300S AGP3300 S1 D24 AGP 3300S D81 AGP3300 S1 D24 D81K AGP3300 S1 D24 D81C AGP 3300S CA1M AGP3300 S1 D24 CA1M AGP 3300T U AGP3300 T1 D24 AGP3300 U1 D24 AGP 3300T D81 AGP3300 T1 D24 D81K AGP3300 T1 D24 D81C AGP 3300T FN1M AGP3300 T1 D
41. 8 dots 40 Char X 30 rows 80 Char X 60 rows z 8 X 16 dots 40 Char X 15 rows 80 Char X 30 rows 16 X 16 dots 20 Char X 15 rows 40 Char X 30 rows 32 X 32 dots 10 Char X 7 rows 20 Char X 15 rows The other font sizes can be set up by software Touch Panel Specifications 4 18 Type Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more Chapter 4 Specifications 4 2 3 Interface Specifications This section describes the specifications of each interface of the GP Series unit For instructions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit e When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system NOTE When isolation is necessary you can use the RS232C isolation unit CA3 ISO232 01 on COMI 4 19 GP3000 Series Hardware Manual BAGP 3300 3301 3310T 3360T Serial Interfaces COM1 This interface is used to connect an RS232C RS422 RS485 cable D sub 9 pin plug connector is used lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt
42. A i 10 to 90 RH Ambient mony Wet bulb temperature 39 C max no condensation T ni 10 to 90 RH td Storage Humidity Wet bulb temperature 39 C max no condensation a Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration 800 to 1114hPa Bg stance alles 2 000 meters above sea level and below range IEC61131 2 compliant PETN 5 to 9Hz single amplitude 3 5mm 0 14 in Vibratton Mesistance 9 to 150Hz constant accelerated velocity 9 8m s X Y Z directions for 10 cycle 100 minute 3 Ss IEC61131 2 compliant Concussion Resistance 447m s2 X Y Z directions for 3 time Noise Voltage 1000Vp_p Noise Immunit Pulse Duration 1us 9 y Rise Time 1ns 8 via noise simulator ww A Electrostatic Discharge y complies with EN 61000 4 2 Level 3 Immunity When using Monoc temperature becomes or exceeds 40 C for an extended period of time the screen contrast level may decrease 4 12 hrome STN Color LCD model in an environment where the from its original level of brightness Chapter 4 Specifications Structural Specifications Installation Grounding applicable standard Grounding resistance of 100Q 2mm or thicker wire or your country s Same for FG and SG terminals Structure e GP 3300 Series except AGP 3300U Rating Equivalent to IP65f NEMA 250
43. CF i Card cover is enabled disabled Card cover damaged 3 16 mL When power supply is turned ON at dip switch 2 is ON it starts with Transfer Mode Usually use it in OFF 3 6 GP 3700 Series The following images of an AGP 3750 AC model unit Front Left side Chapter 3 Part Names and Functions A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution Logic execu Operation tion mode Color Indicator Mode ae Drawing when logic is 9 enabled OFFLINE ON in RUN Green operation Flashing M STOP operation ON When power is turned on Red 7 In Flashing Major Error operation ON Backlight burnout Orange Flashing During software startup B Expansion Unit Interface for internal Connects expansion units with communication features C Ethernet Interface LAN The Ethernet transmission interface 1OBASE T 100BASE TX An RJ 45 type modular jack connector 8 pole is used The LED turns on or off to indicate the current status LED Indicates Green ON Data transmission available No connection or Green OFF subsequent transmission failure Data transmission is Yellow ON occurring Yellow OFF No data transmission D USB
44. Create special application screens to perform operations like turning power OFF resetting the GP or inserting or removing the CF Card Unit Disposal Q When the product is disposed of it should be done so according to your country s regulations for similar types of industrial waste General Safety Precautions S Do not press on the GP unit s display with excessive force or with a hard object since it can damage the display Also do not press on the touch panel with a pointed object such as the tip of a mechanical pencil or a screwdriver since doing so can damage the touch panel S Do not install the GP where the ambient temperature exceeds the specified range Doing so may cause a unit malfunction S To prevent abnormally high temperatures from occurring inside the GP do not restrict or block the GP unit s rear face ventilation slots S Do not operate the GP in areas where large sudden temperature changes can occur These changes can cause condensation to form inside the GP possibly causing it to malfunction S Do not allow water liquids or metal fragments to enter inside the GP unit s case since they can cause either a malfunction or an electric shock The allowable pollution degree is 2 S Do not operate or store the GP in locations where it can be exposed to direct sunlight high temperatures excessive dust moisture or vibration S Do not operate or store the GP where chemicals evaporate or where chemicals a
45. FLEX NETWORK interface Connects the FLEX NETWORK communication cable Set of 5 connectors Single Axis Teaching Loader Cable FN LD10CBL 5m Connects the FLEX NETWORK single axis positioning unit and the single axis teaching loader 2 4 Optional Item for the CANopen Board Type 2 4 1 CANopen Interface Unit Product Name Model No Description 12 digital inputs 6 relay outputs and 2 Hybrid Terminal Block HTB1CODM9LP transistor source output terminals are included Up to 7 EX modules can be connected 2 9 GP3000 Series Hardware Manual LL eee SSS SSS 2 10 3 Part Names and Functions GP 3200 Series GP 3300 Series GP 3400 Series GP 3500 Series GP 3600 Series GP 3700 Series oar WN This chapter describes the GP s part name and functions of each part 3 1 GP3000 Series Hardware Manual 3 1 GP 3200 Series 3 2 A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution LED Indicates Normal operation power is Green ON ON or OFFLINE operation Orange Flashing During software startup Red ON When power is turned on OFF No Power B Power Plug Connector C USB Host Interface Complies with USB 1
46. Function Expansion Expansion Memory page 8 31 Memory page 8 31 ade Compact Flash CF Card Slot TYPE I Interface i NTSC 59 9Hz A PAL 50Hz Connector RCA 75Q MIC input LINE input rn Change with S W Connector MINI JACK 3 5 Speaker Output Sound Output 70mW Rated Load 8Q Frequency 1KHz Interface i Connector Two piece type terminal block Alarm Output RUN Output Buzzer Output Rated Voltage DC24V Rated Current 50mA AUX Input Output Remote Reset Input Interface Input Voltage DC24V Input Current 6mA Operating Voltage When ON Min DC9V When OFF Max DC2 5V Two piece type terminal block Clock Accuracy 2 65 seconds month at room temperature Chapter 4 Specifications Variable Area 64 KB SRAM uses lithium battery Program Area 132 KB FLASH EPROM Control Memory User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required NOTE f When the message RAAAOS1 Low battery is displayed supply power to the display unit and fully charge the battery
47. Host Interface USB X2 Complies with USB 1 1 Uses a TYPE A connector Power supply voltage 5VDC 5 Output current 500mA max The maximum communication distance 5m 3 17 GP3000 Series Hardware Manual 3 18 E Expansion Unit Interface 1 E F Connects expansion units with communication features F VM Unit Interface j The interface which connects the expansion unit i which is a kind of Display manufactured by Pro face G Auxiliary input output Voice Output O Interface AUX e This interface is External Reset Alarm Output Buzzer Output and sound output H Function Expansion Memory Interface Cover Remove the cover This is the interface for inserting the function expansion memory that expands Pro face s Screen Editor s alarm and text table function Back I CF Card Access LED This lamp light up when CF card is inserted and CF card cover is closed However opening the CF card cover in the CF card while accessing it continues to light up Access Lamp Indicates The CF Card is inserted and the CF Card Cover Bottom Green ON is closed Or the CF Card is being accessed The CF Card is not Green OFF inserted or is not being accessed NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card J Power Input Term
48. Nig Do not let the attachment screws fall inside the GP or lose them 3 Open the rear cover carefully from the bottom of the unit to the top 4 Remove the setscrew 1 on the circuit board chassis Setscrew 5 Open the circuit board chassis it s turn left to right Circuit board chassis Visxe eay Num A hot circuit board chassis can burn you Be sure the chassis has cooled completely prior to replacing the backlights 9 12 Chapter 9 Maintenance 6 Disconnect the Backlight Unit cable from the connector on the inverter board and then remove the cable from the cable clamp Cable Cable Clamp Connector 7 Remove the setscrew from the Backlight Unit NOTE f Use the Phillips screwdriver No 1 8 Remove the Backlight Unit while sliding it along the groove Backlight Unit ta 9 Insert a new Backlight Unit while sliding it along the groove e Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder e Be careful not to soil the Backlight with moisture oil content or finger prints otherwise the life duration of the Backlight will be shortened 9 13 GP3000 Series Hardware Manu
49. No Signal Name Al OV B1 24V A1 A2 OUT1 B2 OUTO A3 NC B3 COM A4 IN5 B4 IN4 A 6 A5 IN3 B5 IN2 Cable connection side A6 IN1 B6 INO 5 2 B nput Specifications Chapter 5 DIO Connector Rated Voltage DC 24V Maximum Allowable Voltage DC 28 8V Input Method Source Sink Input Rated Current 5 7 mA DC 24V Input Resistance 4 2 KQ Operation Range ON Voltage DC 15V or more OFF Voltage DC 5V or less Input Delay Time OFF to ON 1 5 ms or less ON to OFF 1 5 ms or less Common Lines 1 Common Design 6 points 1 common line External Connection 12 pin connector used with Output section Input Points 6 Input Signal Display No LED indicators Status Display None Isolation Method Photocoupler Isolation External Power Supply For Signal DC 24V Input Circuit DC 24V External Power com s3 a He IN5 A4 xo b _ IN4 B4 gt IN3 A5 te IN2 B5 IN1 AG 2 oon B6 M 1 Dotted line shows connection to sink output type kyr K Internal Circuit kyr Internal Circuit 5 3 GP3000 Series Hardware Manual Output Specifications Sink type Rated Voltage DC 24V Rated Voltage Range DC 20 4V to DC 28 8V Output Method Sink Output Maximum Load Voltage 0 2A point 0 4A common
50. Output 0 25A 1 2 7 RDB Input Receive Data B 8 SDB Output Send Data B Termination GP unit side i als Receiver side 1000 Frame Ground shell Fa g Common with SG 1 The VCC output for Pin 6 is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current 4 37 GP3000 Series Hardware Manual 4 38 BSound Output AUX Input Output Interface This interface is used for external reset alarm output buzzer output or sound output lt Cable side gt Applicable Connector 2L3 5 12 90F lt made by Weidmuller gt Pin Arrangement Pin Signal Name Direction Meaning 1 RESET IN_A Input E IR l 2 RESETINB Input ema meset input 3 RUN Output RUN Signal 4 RUN Output Inform the GP s Online status 1 2 2 5 ALARM Output ALARM Signal O O 6 ALARM Output Sound GP buzzer 7 BUZZER Output Buzzer Signal Sound the external audio 11 O 12 8 BUZZER Output output device 9 NC Not Connected Cable connection side 10 NC Not Connected Speaker Out n P Output Announce errors with sounds 12 SP_GND Output Speaker Ground Input Circuit GP 2 seat seers RESET IN_A ae pew l 7 T i External Power e 2 gt O RESET IN_B e Output Circuit GP 5 RUN 3 f
51. Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more 4 79 GP3000 Series Hardware Manual 4 6 3 4 80 Interface Specifications This section describes the specifications of each interface of the GP Series unit For instructions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system NOTE When isolation is necessary you can use either RS232C isolation unit CA3 ISO232 01 on COM or RS485 isolation unit CA3 ISO485 01 on COM2 MSerial Interfaces Serial Interface COM1 This interface is used to connect an RS232C RS422 RS485 serial cable A D sub 9 pin plug connector is used Communication method is switched via software lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Chapter 4 Specifications
52. SO Online Adapter CA4 ADPONL 01 Online adapter is required for these cases 1 1 Communication For use in 1 n n 1 n m communication terminal 2 Port Adapter Cable CA3 MDCB11 Terminal Block Conversion Adapter CA3 ADPTRM 01 7 OR sO RS 422 Cable 9 CA3 CBL422 01 O sO Multi Link Cable CA3 CBLMLT 01 Orx me EEE RS 422 Cable 9 CA3 CBL422 01 O LO Multi Link Cable CA3 CBLMLT 01 1 unit can R 1 unit can be used ec xOrx 9 ae SS be 11 Host Controller PLC etc atl elalelaie O Mitsubishi PLC A QnA FX Series 2 Port Adapter II GP070 MD11 9 RS 422 Cable Prepared by user L felefelefe Mitsubishi PLC A QnA FX Series 2 Port Adapter II GP070 MD11 9 RS 422 Cable Prepared by user sO PROFIBUS Cable __ us u Prepared by user RS 485 Isolation Unit Switch setting CA3 ISO485 01 2 wire RS485 GP Interfaces 1 Ethernet Interface 10BASE T 100BASE TX Not available with AGP 3301 units 2 VM Unit Interface 3 USB Host Interface 4 CF Card Interface Not available with GP 3200 series 5 Serial Interface COM1 RS232C mode 6 Serial Interface COM1 RS422 mode 7 Serial Interface COM2 Not available with GP 3200 series 13 Expansion Unit Interface Not available with GP 3200 series 14 Enhanced Inter
53. Speaker Out i SP Output Announce errors with sounds 12 SP_GND Output Speaker Ground e Input Circuit GP 3 RESET IN_A Sig H 1 2KQ _ DC24V lan l p c l 5 4kQ External Power l o RESET IN_B e Output Circuit GP RUN 3 yl lhe ALARM 5 Load 5 i BUZZER 7 O T L 470pF a _L DC24V External Power a 7 MRON 4 ALARM 6 BUZZER 8 4 69 GP3000 Series Hardware Manual 4 5 4 Dimensions The following dimensions apply to all GP 3600 Series units The dimensions of the AGP 3600 are the same The following drawings show the AGP 3650T mExternal Dimensions Unit mm in 301 11 85 Ll amp a amp Top 313 12 32 5 0 20 56 2 20 3 4 S 2 N al N Front Right side 4 70 Installation Fasteners Attached Dimensions Unit mm in 301 11 85 130 5 12 130 5 12 lJ ka H Top 313 12 32 8 2 2 Oo NIA EEs t AU To WZ Left side Front Ga aS i i gt e ee eaf idi 130 5 12 130 5 12 Bottom 5 0 20 Chapter 4 Specifications 56 2 20 22
54. TIT SITS gg aa J 9 Fasten the setscrew for the backlight unit The necessary torque is 0 147Nem 10 Insert the Backlight Unit cable to the connector on the inverter board and the secure the cable with the cable clamp isxe ay Num Be sure the cable is inserted completely into the backlight connector Failure to do so may cause arcing which can damage the connector 11 Return the circuit board chassis to the original position 9 22 Chapter 9 Maintenance 12 Return the rear face cover to the original position and secure the cover in place using the mounting screws 7 The necessary torque is 0 5Nem Ioa The cable clamp is used to prevent the cable from being caught inside in the GP unit and possibly damaged Be sure to insert the cable in the cable clamp around the cable before replacing the rear cover e If any of the screws is missing check if it fell inside the GP unit s chassis If the power is turned ON while a screw is inside it may cause an accident or fire NOTE J After backlight replacement is completed turn the GP unit s power ON and check if the screen s display is normal If the display is not correct please contact the GP distributor from whom you purchased the backlight unit 9 23 GP3000 Series Hardware Manual 9 4 4 AGP 3750T Preparation Please have the following ready beforehand e Replacement backlight Model CA3 BLU
55. Terminal Block HTB T 13 GP3000 Series Hardware Manual LL eee SSS SSS 2 I Accessories 1 Accessories 2 Optional Item for the DIO Board Type 3 Optional Items for the FLEX NETWORK Board Type 4 Optional Item for the CANopen Board Type This chapter describes peripheral devices that can be connected to GP Series units GP3000 Series Hardware Manual 2 1 Accessories 2 1 1 2 2 All accessories listed here are produced by Pro face Serial Interface Item Product Name Model No Description RS 232C Cable CA3 CBL232 5M 01 5m Connects Mitsubishi PLC A Series or other host controller to the AGP RS 232C RS 422 Cable CA3 CBL422 5M 01 5m Connects a host controller to the GP RS 422 Mitsubishi PLC Q Series Link Cable CA3 CBLLNKMQ 01 5m Connects Mitsubishi PLC Q Series or other host controller to the AGP RS 232C Omron PLC SYSMAC Link Cable CA3 CBLSYS 01 5m Connects Omron PLC SYSMAC Series unit or other host controller to the AGP RS 232C Mitsubishi PLC A Series Connection Cable CA3 CBLA 01 5m Connects Mitsubishi PLC A QnA Series programming console I F to AGP Simultaneous use of programming console is not possible Mitsubishi PLC Q Series Connection Cable CA3 CBLQ 01 5m Connects Mitsubishi PLC Q Series programming console I F to AGP Simultaneous use of programming console is not possible Mitsubishi PLC FX
56. The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days e A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery e 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 47 GP3000 Series Hardware Manual Display Specifications AGP 3500T AGP 3510T AGP 33001 AGE Sette AGP 3550T AGP 3560T Display Type Monochrome LCD STN Color LCD TFT Color LCD Resolution W640 X H480 pixels W800 X H600 pixels Dot pitch WO0 33mm 0 01in X HO 33mm 0 01in Wo 26ammlo 0Tinjos H0 264mm 0 01in Effective Display Area W216 0mm 8 5in X H160 8mm 6 33in W215 2mm 8 43in X H162 3mm 6 39in W211 2mm 8 31in X H158 4mm 6 24in Black and White 65 536 Colors No blink Color Shade level 16 Shades 4 098 Golors 16 384 Colors Enables blink feature CCFL Not user replaceable When Backlight replacement is CCFL CCFL required contact your local GP distributor Brightness control 8 l
57. This section describes the procedures and precautions for installing the GP Series units Check the Installation Gasket s Seating It is strongly recommended that you use the installation gasket since it absorbs vibration in addition to repelling water For the procedure for attaching the installation gasket refer to 9 3 Replacing the Installation Gasket 9 3 Replacing the Installation Gasket page 9 4 IVa Before installing the GP into a cabinet or panel check that the installation gasket is securely attached to the unit A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket periodically or when scratches or dirt become visible Creating a Panel Cut Create the correct sized opening required to install the GP using the installation dimensions given Decide the panel s thickness based on the level of panel strength required GP 3200 Series Panel Cut Dimensions page 4 11 GP 3300 Series Panel Cut Dimensions page 4 29 GP 3400 Series Panel Cut Dimensions page 4 42 GP 3500 Series Panel Cut Dimensions page 4 58 GP 3600 Series Panel Cut Dimensions page 4 73 GP 3700 Series Panel Cut Dimensions page 4 86 NOTE Check that the installation panel or cabinet s surface is flat in good condition and has no jagged edges Also if desired metal reinforcing s
58. and Data under ICOM Transfer Connections in the GP Pro EX Reference Manual Certain types and models of PCs cannot be used GP Pro EX Reference Manual 1 7 GP3000 Series Hardware Manual 1 2 AGP 3302 The following diagram illustrates the standard range of items that can be connected to AGP 3302 units For host controller PLC etc connection information refer to the GP Pro EX Device PLC Connection Manual GP RUN Mode Peripherals GP Unit O i ummm Expansion Unit 1 USB Serial RS 232C Conversion Cable CA6 USB232 01 USB to IEEE1284 KO Conversion Cable a Commercial type USB Cable FP US00 or a commercial type USB Front Cable CA5 USBEXT 01 USB Hub Commercial type Bar Code Reader Commercial type Bar Code Reader Commercial type Printer Commercial type USB Memory Strage Commercial type a Oj OOOCOO OO Bar Code Reader Commercial type sO 2 RS 232C Cable CA3 CBL232 5M 01 4 Mitsubishi PLC Q Series Link Cable CA3 CBLLNKMQ 01 4 Host Controller Omron PLC SYSMAC Link Cable PLC etc CA3 CBLSYS 01 sQ Mitsubishi PLC Q Series Connection Cable CA3 CBLQ 01 9 Siemens TTY Converter Cable CA6 CBLTTY 5M 01 Chapter 1 System Design RS 232C RS 232C Cable Isolation Unit CA3 CBL232 5M 01
59. backup operation Completing a full charge requires about 96 hours 4 days e A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery e 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 15 GP3000 Series Hardware Manual 4 16 AGP 3310T 3360T AGP 3310T AGP 3360T Internal Memory FLASH EPROM 8MB SRAM 320KB Backup Data Use lithium battery for backup memory COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400bps to 115 2 kbps Connector D Sub 9 pin plug Serial Interface COM2 RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps 187 5 kbps MPI Connector D Sub 9 pin socket Ethernet Interface Ethernet IEEE802 3u 10BASE T 100BASE TX Connector modular jack connector RJ 45 x 7 Expansion Uni
60. breaks you may be injured 9 16 Chapter 9 Maintenance Procedure for replacing the backlight There are two backlight of AGP 3500S 1 Unplug the power cord from the main power supply Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the GP unit and the accidental cutting of any of its power cord e Be sure to protect the display surface to prevent damage during the operations 2 Remove the I F cover and retaining screws 7 on the rear cover Screws Ioa lt Do not let the attachment screws fall inside the GP or lose them 3 The top face of the rear cover uses two 2 alignment tabs Open the rear cover from the bottom of the unit to free these tabs Be sure to open the cover from the bottom of the GP Attempting to open the cover from the top of the GP could damage the alignment tabs 4 Remove the setscrew 1 on the circuit board chassis Setscrew NOTE The Setscrews are not attached to all DC model of GP 9 17 GP3000 Series Hardware Manual 5 Open the circuit boa
61. carefully packed with special attention to quality However should you find anything dam aged or missing please contact your local GP distributor immediately 10 UL c UL CSA Approval 1 The following units are UL c UL CSA listed products UL File No E220851 UL File No E182139 CSA File No 219866 Product Model No UL c UL CSA Registration Model No AGP3300 L1 D24 3280007 03 AGP3300 S1 D24 2 3280007 02 AGP3300 T1 D24 3280007 01 AGP3301 L1 D24 3280007 13 AGP3301 S1 D24 3280007 12 AGP3302 B1 D24 3280007 24 AGP3310 T1 D24 3710011 01 AGP3360 T1 D24 3710011 02 AGP3400 T1 D24 3280035 01 AGP3400 S1 D24 2 3280035 02 AGP3450 T1 D24 3280035 31 Additional four digits at the end of the model name do not affect the registration model No For example AGP3300 L1 D24 and AGP3300 L1 D24 D81K are approved for the same UL c UL CSA registration model No of 3280007 03 2 As for AGP3300 S1 D24 CA1M and AGP3400 S1 D24 CA 1M the sales area is limited This product conforms to the following standards UL508 Industrial Control Equipment UL1604 Electrical Equipment for use in Class I and II Division 2 and Class II Hazardous classified locations ANSI ISA 12 12 01 2007 Nonincendive Electrical Equipment for Use in Class I and II Division2 and Class III Division 1 and 2 Hazardous classified Locations CSA C22 2 No 14 M95 Industrial Control Equipment
62. consult a doctor The GP unit s LCD screen may flicker or show unevenness in the brightness of certain images or at some contrast settings This is an LCD characteristic and not a product defect There s an individual difference in brightness and tone of LCD screen Please be aware of this difference before using the lined up plural units Depending on the ambient temperature LCD displays may sometimes look whitish at high temperatures or blackish at low temperatures This is an LCD characteristic and not a product defect Some of GP unit s LCD screens may contain light or dark pixels This is an LCD characteristic and not a product defect Extended shadows or Crosstalk may appear on the sides of screen images This is an LCD characteristic and not a product defect The color displayed on the GP unit s LCD screen may appear different when seen from outside the specified viewing angle This is an LCD characteristic and not a product defect When the same image is displayed on the GP unit s screen for a long period an afterimage may appear when the image is changed If this happens turn off the GP wait 10 seconds and then restart the unit This is an LCD characteristic and not a product defect To prevent an afterimage Set the GP unit s display OFF feature when you plan to display the same screen image for a long period of time Change the screen image periodically and try to not display the same image for a long peri
63. especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system NOTE When isolation is necessary you can use either RS232C isolation unit CA3 ISO232 01 on COM or RS485 isolation unit CA3 ISO485 01 on COM2 MSerial Interfaces Serial Interface COM1 This interface is used to connect an RS232C RS422 RS485 serial cable A D sub 9 pin plug connector is used Communication method is switched via software lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw XM2Z 0073 lt OMRON Co gt 4 40 UNC Chapter 4 Specifications In the case of RS232C Pin RS232C Pin No f Arrangement SignalName Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data Sa 4 ER DTR Output Data Terminal Ready 4 2o 9 5 SG Signal Ground o z 6 DR DSR Input Data Set Ready 1 lo Oy 6 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible 5 Called status display Geuka k CRICC Input 5V 5 Output 0 25 Frame Groun
64. for the GP s moisture resistance to be equivalent to IP65f Since the gasket is flexible but not elastic be careful not to stretch it unnecessarily as doing so could tear the gasket Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearing To ensure stable resistance against dust and moisture insert the gasket so that the seam is at the bottom of the GP unit The upper surface of the gasket should protrude approximately 2 0 mm out from the groove Be sure to check that the gasket is correctly inserted before installing the GP into a panel Unit mm 2 0mm T 9 5 GP3000 Series Hardware Manual 9 4 Replacing the Backlight Miexe eay Nam The GP 3200 3300 3400 s backlight and AGP 3500L s backlight cannot be replaced by the user When the backlight needs to be replaced please contact your local GP distributor 9 4 1 AGP 35 0T NOTE Use the following table to check that you have ordered the correct backlight GP Rev Backlight Attachment Procedures Model i CA5 BLU10T 01 peel MCAS BLUIOT 01 page 9 6 Rev 2 is marked CA6 AGP 3510T BLU10T 02 CA6 BLU10T 02 page 9 11 AGP 3560T 1 The revision number of the GP is shown in the label affixed to the GP In the example shown below an asterisk is displayed in th
65. is NOT equipped with a PC Card slot Use a commercially available PC Card Reader or a CF Card Reader Chapter 8 Installation and Wiring 8 4 USB Cable Clamp Attachment Removal This clamp is used to prevent the USB cable connected to the USB Host Interface of the GP unit from being unplugged due to vibration or other causes Ioa When the USB Host Interface is used in the hazardous locations specified in UL1604 use the USB holder to secure the USB cable The USB Host Interface cannot be used unless the connectors attached to the GP unit and connected device are completely secured to prevent disconnection AGP 3300U does not conform to UL1604 8 4 1 GP 3200 Series Ioa When using USB Host Interface in Hazardous Locations it is necessary to meet the following requirements a Use the associated USB Cable Clamp CA5 USBATL 01 made by Pro face b Use the USB cable with the housing that suits the associated USB Cable Clamp CA3 USBCB 01 made by Pro face or USB cable with the housing of the same size as CA3 USBCB 01 If USB cable with a small housing is used it may not be securely fixed mAttachment 1 Before starting the procedure pull up the tabs on both sides of the USB Holder and remove the USB Cover 2 Attach the USB Holder to the USB Host Interface part ipp attachment of the main unit Hook the upper pick of the USB Ze hole holder to the attachment hole of the main unit and then insert th
66. or cable connectors with your guarantee 7 4 CANopen communication cable and other recommended items Chapter 7 CANopen Interface es J mm Recommended XM2D 0901 lt OMRON Co gt D Sub 9 pin socket Cable Connector TSXCANKCDF180T lt Schneider Electric gt Siraight corinector with terminal selector switch attached Right angle connector with terminal TSXCANKCDF90T lt Schneider Electric gt selector switch attached Only for TSXCANKCDF90TP use for GP 3300 Series CANopen board type Connector with terminal block VS 09 BU DSUB CAN lt PHOENIX CONTACT gt attached with terminal selector switch attached SUBCON PLUS CAN AX lt PHOENIX CONTACT gt Straight connector with terminal selector switch attached SUBCON PLUS CAN PG Right angle connector with terminal SUBCON PLUS CAN SPHOENIX CONTACTS selector switch attached CANopen TSX CAN CA50 TSX CAN lt Schneider Electric gt Cable for CANopen Recommended CA100 IEC60332 1 50 m 100 m Transfer Cable UL authenticated cable for TSX CAN CB50 TSX CAN lt Schneider Electric gt CANopen CB100 IEC60332 2 50 m 100 m 7 5 GP3000 Series Hardware Manual LL eee SSS SSS 7 6 Installation Wiring Precautions CF Card Insertion Removal USB Cable Clamp Attachment Removal Attaching the AUX Connector Installation and Removal of Function Expansion Memory OOA ON Installation and Wiring GP3000 Series Hardware Manual 8 1 Installation
67. the direction of the frame s tab lift the Function Expansion Memory Lever 8 6 2 AGP 35 0T Mltems to prepare e Function Expansion Memory Model GP3300 EXDMO01 e One pair of clean preferably new cotton gloves e Antistatic wrist strap e Phillips screwdriver no 2 Einstallation method 1 Turn off the power to the GP unit Unplug the power cable from the main power supply WW iaxe 2av um Remove the GP unit from the equipment to which the unit has been installed and work with the GP unit with the display surface facing downward Be sure to perform work on a flat area This will prevent damage to the GP unit Be sure to protect the display surface from damage during the Function Expansion Memory installation 8 33 GP3000 Series Hardware Manual 2 Remove the retaining screws 6 on the rear cover Screws Screws GP 35 0T rear view Moara Do not let the attachment screws fall inside the GP or lose them 3 Open the rear cover by lifting it vertically 4 Remove the setscrew 1 on the circuit board chassis Setscrew 5 Open the circuit board chassis lifting from left to right L WW is
68. unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw XM2Z 0073 lt OMRON Co gt 4 40 UNC Pin r RS232C Pin No a Arrangement Signal Name Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data 4 ER DTR Output Data Terminal Ready n o 9 5 SG Signal Ground o gt 6 DR DSR Input Data Set Ready 1 oO 16 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible Called status displa Puea CI RI VCC Input 5V5 Output 025A 4 Shell FG g Frame Ground Common with SG The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current Chapter 4 Specifications Serial Interface COM2 This interface is used to connect an RS422 serial cable A D sub 9 pin plug connector is used lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 09
69. 1 Uses a TYPE A connector Power supply voltage 5VDC 5 Output current 500mA max The maximum communication distance 5m D Serial Interface COM1 RS232C RS422 RS485 serial interface D sub 9 pin plug type connector Communication method is switched via software E Ethernet Interface LOBASE T 100BASE TX The Ethernet transmission interface 1OBASE T 100BASE TX An RJ 45 type modular jack connector 8 pole is used The LED turns on or off to indicate the current status LED Indicates Green ON Data transmission available Green Data transmission is Flashing occurring Green OFF No connection or subsequent transmission failure During connection with Yellow ON 100BASE TX Yellow OFF During connection with 10BASE T or No connection NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card Chapter 3 Part Names and Functions 3 2 GP 3300 Series A Status LED This LED indicates the GP s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution The logic program is disabled in the AGP 3302B 3301L 3301S The Status LED turns on only in Operation Mode Drawing Logic execu Operation f tion mode Color Indicator Mode ter A Drawing when logic is enabled Front OFFLIN
70. 115 2 kbps Data transmission Speed 8 187 5 kbps MPI 2400 bps to 115 2 kbps 5 Connector D Sub 9 pin socket 187 5 kbps MPI E Connector D Sub 9 pin plug Ethernet IEEE802 3u 10BASE T Ethernet 100BASE TX E Interface Connector modular jack connector RJ 45 Expansion Connects the communication unit Unit Interface Conforms to USB1 1 TYPE A conn x 1 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Communication Distance 5m max Or varg Compact Flash CF Card Slot TYPE II Interface Clock Accuracy 2 65 seconds month at room temperature P Variable Area 64KB SRAM uses lithium battery 5 Program Area 132KB FLASH EPROM e O User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required 3 Available only in units supporting logic programs 4 14 Chapter 4 Specifications NOTE f When the message RAAAOS1 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows
71. 12 bit resolution FLEX NETWORK 4 Channel colt at oe nar Digital Analog Conversion Output FN DAO4AH11 Converts channel te bit digital signal to Unit analog signal and sends output 2 3 3 Single Axis Positioning Units Product Name Model No Description Both of this unit and GP can store positioning See oak Unit FN PC10SK41 data Motor driver connection cable FN g g PC10CB01 is required Programmer for Single Axis Positioning Unit Teaching Loader for Single Axis Allows entry editing and operation checking FEAN FN PC10LD41 i noes at Positioning Unit of high precision positioning data 5m cable included 2 3 4 High Speed Counter Unit Product Name Model No Description High performance High Speed counter that FLEX NETWORK FN HC10SK41 can easily change counter input types Can High Speed Counter Unit create both a wide range of data and cam output 2 3 5 Optional Items Product Name Model No Description FLEX NETWORK Communication Cable FN CABLE2010 31 MS 10m FN CABLE2050 31 MS 50m Connect GP units with FLEX FN CABLE2200 31 MS 200m NETWORK units Motor Driver Connection Cable FN PC10CB01 1m Connects the FLEX NETWORK single axis positioning unit and the servo and stepping drivers 2 8 2 3 6 Maintenance Items Chapter 2 Accessories Product Name Model No Description FLEX NETWORK Connector CA6 FNCNALL 01 Connector attached to the
72. 13 lt OMRON Co gt aaah Jack Serew XM2Z 0073 lt OMRON Co gt Pin f RS422 Pin No Arrangement Signal Name Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 5 6 9 4 ERA Output Data Terminal Ready A 2 5 SG Signal Ground f o9 6 6 CSB Input Send Possible B 2 7 SDB Output Send Data B O 8 CSA Input Send Possible A T 9 ERB Output Data aai Ready B Frame Ground Sael i g Common with SG 4 23 GP3000 Series Hardware Manual 4 2 4 Dimensions The following dimensions apply to GP 3300 Series units mExternal Dimensions Dimensions are the same for AGP 3300 3301 3302B 3310T 3360T models Unit mm in i 155 5 6 12 AGP 3300T Top 59 5 2 34 167 5 6 59 sao eaa A A A 3 2 lt 2 S D S Front Side 155 5 6 12 AGP 3360T 59 5 2 34 F S m N S 135 0 5 31 Front 4 24 Installation Fasteners Attached Dimensions Dimensions are the same for AGP 3300 3301 3302B 3310T 3360T models Unit mm in AGP 3300T 144 4 5 69 AGP 3360T 144 4 5 69 65 2 56 65 2 56 SS B Top 167 5 6 59 65 2 56 65 2 56 50 1 97 50 1 97 ee Bottom its Top
73. 15 01 Set of two e One pair of clean preferably new cotton gloves e Phillips screwdriver no 2 About the Backlight GP units use a CFL long life type backlight In a real world situation the backlight may need to be replaced depending on the GP s operating environment It is recommended that it be replaced periodically A backlight life refer to ll Display Specifications page 4 79 when the backlight is lit continuously time required for brightness to fall to half its normal level Z WARNING Q Electric shock e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down e When the GP s power cord is connected and the GP is ON high voltage runs through the wires in the backlight area do not touch them Q Burn e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Q Glass e The backlight is very fragile Do not touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured mProcedure for replacing the backlight There are two backlight of AGP 3750T 1 Unplug the power cord from the main power supply Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform the backlight changeover on a flat level surfac
74. 2 20in Panel Cut Dimensions AGP 35 0T W259mn 10 20in X H201mm 7 91in 2 AGP 3500L 3500S W301 5mm 11 87in X H227 5mm 8 96in 2 Panel Thickness 1 6mm 0 06in to 10 0mm 0 39in 2 The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in
75. 24 FN1M AGP 3300T CA1M AGP3300 T1 D24 CA1M GP 3400 series AGP 3302B AGP3302 B1 D24 AGP 3301L AGP3301 L1 D24 AGP 3301S AGP3301 S1 D24 AGP 3310T AGP3310 T1 D24 AGP 3360T AGP3360 T1 D24 AGP 3400S AGP3400 S1 D24 AGP 3400S D81 AGP3400 S1 D24 D81K AGP3400 S1 D24 D81C AGP 3400S CA1M AGP3400 S1 D24 CA1M AGP 3400T AGP3400 T1 D24 AGP 3400T D81 AGP3400 T1 D24 D81K AGP3400 T1 D24 D81C AGP 3400T FN1M AGP3400 T1 D24 FN1M AGP 3400T CA1M AGP3400 T1 D24 CA1M GP 3500 series AGP 3450T AGP3450 T1 D24 AGP 3500L AGP3500 L1 D24 AGP 3500L D81 AGP3500 L1 D24 D81C AGP 3500S AGP3500 S1 AF AGP3500 S1 D24 AGP 3500S D81 AGP3500 S1 AF D81K AGP3500 S1 AF D81C AGP3500 S1 D24 D81K AGP3500 S1 D24 D81C AGP 3500S CA1M AGP3500 S1 AF CA1M AGP3500 S1 D24 CA1M AGP 3500T AGP3500 T1 AF AGP3500 T1 D24 AGP 3500T D81 AGP3500 T1 AF D81K AGP3500 T1 AF D81C AGP3500 T1 D24 D81K AGP3500 T1 D24 D81C AGP 3500T FN1M AGP3500 T1 AF FN1M AGP3500 T1 D24 FN1M AGP 3500T CA1M AGP3500 T1 AF CA1M AGP3500 T1 D24 CA1M GP 3600 series AGP 3510T AGP3510 11 AF AGP 3510T CA1M AGP3510 11 AF CATM AGP 3550T AGP3550 11 AF AGP 3560T AGP3560 11 AF AGP 3600T AGP3600 11 AF AGP3600 T1 D24 AGP 3600T D81 AGP3600 T1 AF D81K AGP3600 T1 AF D81C AGP3600 T1 D24 D81K AGP3600 T1 D24 D81C AGP 3600T FN1M AGP3600 T1 AF FN1M AGP3600 T1 D2
76. 4 FN1M AGP 3600T CA1M AGP3600 T1 AF CA1M AGP3600 T1 D24 CA1M AGP 3650T AGP3650 T1 AF GP 3700 series AGP 3750T AGP3750 T1 AF AGP3750 T1 D24 Package Contents The following items are included in the GP unit s package Before using the GP please check that all items listed here are present GP Unit 1 e English and Japa nese Installation Guides 1 of each e Warning Caution Information 1 DC Power Connector 1 e GP 3200 3300 3400 series Attached to the GP unit for GP 3200 3300 series Installation Gasket 1 Attached to the GP unit Installation Fasteners 4 per set GP 3700 series only 4 x 2 sets ic e GP 3500 3600 3700 series DC model only Attached to the GP unit USB Cable Clamp 1 set GP 3300 series lt All GP 3300 series except AGP 3310T 3360T gt Holder 1 Clamp 1 e GP3000 series except GP 3300 series Holder 1 Cover 2 GP 3200 series only Holder 1 Cover 1 lt AGP 3310T 3360T only gt Clip 2 Tie 2 AUX Connector 1 e GP3000 series except GP 3200 3300 series Attached to the GP unit for GP 3500 3600 3700 series RCA BNC Convertor 1 e GP 3 50 series AGP 3360T 3560T only DIO Connector 1 Installation Guide 1 DIO board type only FLEX NETWORK Connector 1 Installation Guide 1 FLEX NETWORK board type only This unit has been
77. 7 GP3000 Series Hardware Manual LL eee SSS SSS 4 88 DIO Connector 1 DIO Interface Connector 2 Wiring to the DIO Connector This section explains the interface specifications of the DIO board type unit model with DIO I F and the wir ing to the DIO Connector 5 1 GP3000 Series Hardware Manual 5 1 This section describes the DIO Connector packaged with the DIO board type unit of the GP3000 series This connector is an accessory of the GP unit It is also offered as an optional maintenance item by Pro face 2 2 Optional Item for the DIO Board Type page 2 7 NOTE When you use the DIO board type unit of the GP3000 series read this section in conjunction with the specifications of your GP series Chapter 4 e This section describes the information specific to the DIO board type unit of the GP3000 series The information common to the standard type and DIO board type units of the GP3000 series is described using the model of the standard type Example For information about model AGP3500 T1 D24 D81K read the information about the standard type model AGP 3500T DIO Interface Connector This interface is used to connect an external I O device When preparing the cable to connect the wiring check the pin numbers inscribed on the DIO Connector Recommended connector 1 1871940 6 lt Tyco Electronics AMP gt Pin Arrangement Pin No Signal Name Pin
78. 7 8 94 2399 41 Right side 4 7 GP3000 Series Hardware Manual mCable Attached Dimensions Unit mm in x DIO Connector FLEX o o m f NETWORK a S cay Connector or o CANopen Dyo i Connector Ho 12 7 0 50 Ht 2 gt o 8 10 0 39 ALO Eo og o5 g e AUX Connector 0 o o 4 U i 1 28 1 1 Left side S Rear 59 2 32 Right side N 8 4 0 33 Bottom The D it has th Mate nae 5 j The figure shows the DIO board type unit shown above 1 A 20 mm space is necessary for the DIO FLEX NETWORK board and a 127 mm space for the CANopen board type Woa Ng All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only 4 72 mPanel Cut Dimensions Unit mm in 301 a 11 87 aes lt 4 an A 0 04 0 d 8 96 Einstallation Fasteners Unit mm in Q E M6 10 0 39 H 227 5 gt 4 R3 0 12 or les 11 0 43 G N 16 6 0 65 MM 31 1 22 Chapter 4 Specifications k Panel thickness area 1 6 0 06 to 10 0 0 39 16 0 63 1 O
79. 8 6 FLEX NETWORK Connector 1 FLEX NETWORK Specifications 2 Wiring to the FLEX NETWORK Connector This section explains the interface and communication specifications of the FLEX NETWORK board type unit model with FLEX NETWORK I F and the wiring to the FLEX NETWORK Connector GP3000 Series Hardware Manual This section describes the FLEX NETWORK Connector packaged with the FLEX NETWORK board type unit of the GP3000 series This connector is an accessory of the GP unit It is also offered as an optional maintenance item by Pro face 2 3 Optional Items for the FLEX NETWORK Board Type page 2 7 NOTE When you use the FLEX NETWORK board type unit of the GP3000 series read this section in conjunction with the specifications of your GP series Chapter 4 e This section describes the information specific to the FLEX NETWORK board type unit of the GP3000 series The information common to the standard type and FLEX NETWORK board type units of the GP3000 series is described using the model of the standard type Example For information about model AGP3500 T1 D24 FN1M read the information about the standard type model AGP 3500T 6 1 FLEX NETWORK Specifications Connect the FLEX NETWORK Connector accessory to the GP unit and then connect I O units or other FLEX NETWORK units 6 1 1 FLEX NETWORK Interface Connector Applicable connector 284510 6 lt Tyco Electronics AMP gt Pin Arrange
80. Backlight burnout Orange Flashing During software startup B Expansion Unit Interface Connects expansion units with communication features C C CF Card Access Lamp This lamp light up when CF card is inserted and CF card cover is closed However opening the CF card cover in the CF card while accessing it continues to light up Access Lamp Indicates The CF Card is inserted and the CF Card Cover Green ON is closed Or the CF Card is being accessed The CF Card is not Green OFF inserted or is not being accessed NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card 3 7 GP3000 Series Hardware Manual CANA FLEX NETWORK board type CANopen board type Only for AGP 3400S CA1M AGP 3400T CA1M Right side D Auxiliary input output Voice Output Interface AUX This interface is External Reset Alarm Output Buzzer Output and sound output E Audio Input Interface L IN MIC AGP 3450T only This interface connects a microphone Use for mini jack connector 3 5mm F Video Input Interface V IN AGP 3450T only This interface connects a video camera Supports NTSC 59 9Hz PAL 50Hz formats Use for RCA Connector 750 G DIO Interface DIO board type only FLEX NETWORK Interface FLEX NETWORK board type only CANopen Interface CANopen board type only The in
81. C19 2 to 28 8V mRelated Items O Are all power cords and cables connected properly Have any become loose O Are all mounting brackets holding the unit securely O Are there many scratches or traces of dirt on the installation gasket 9 3 GP3000 Series Hardware Manual 9 3 Replacing the Installation Gasket The installation gasket provides protection against dust and moisture A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its water resistance Be sure to change the gasket at least once a year or when scratches or dirt become visible The GP unit installation gasket s model number is as follows GP 3200 Series ST400 WP01 GP 3300 Series CA3 WPG6 01 GP 3400 Series CA5 WPG8 01 AGP 35 0T CA5 WPG10 01 AGP 3500L 3500S CA3 WPG12 01 GP 3600 Series CA3 WPG12 01 GP 3700 Series CA3 WPG15 01 Installation Gasket Attachment Procedure 1 Place the GP on a flat level surface facing the display face downwards 2 Remove the gasket from the GP 3 Attach the new gasket to the GP Be sure to insert the gasket into the GP s groove so that the gasket s groove sides are vertical GP Rear Face Gasket Installation Groove Gasket Seam 4 Check that the gasket is attached correctly to the GP 9 4 IMPORTANT Chapter 9 Maintenance The gasket must be inserted correctly into the groove
82. CA3 CBLMLT 01 RS 422 Cable Terminal Block Prepared by user Conversion Adapter CA3 ADPTRM 01 o lt s Siemens COM Port PROFIBUS Cable Conversion Adapter Prepared by user CA3 ADPSEI 01 MPI Cable GP3000 MPI21 PEE GP Interfaces PLC Interfaces 1 USB I F 4 RS 232C Port 2 Serial Interface COM1 5 RS 422 Port 3 Serial Interface COM2 6 RS 485 Port 8 Expansion Unit Interface 7 Programing Console Port Not available with GP 3200 series 9 PG Port Chapter 1 System Design Edit Mode Peripherals GP Unit 1 Or USB Transfer Cable USB Port Q CA3 USBCB 01 USB Memory Strage Commercial type USB Serial RS 232C RS 232C Cable Conversion Cable Prepared by user CA6 USB232 01 Modem Commercial type Telephone lines I K Screen Editor 2 ae Software Personal Computer 3 GP Pro EX Commercial type GP Interfaces 1 USB Host Interface 1 For supported models refer to Pro face s support site Otasuke Pro http www pro face com otasuke You can connect to this site by clicking the GP Pro EX s Help H menu Connect to Support Site Otasuke Pro C command 2 For details regarding connection methods be sure to read Transferring Projects and Data under ECOM Transfer Connections in the GP Pro EX Reference Manual 3 Certain types and models of PCs
83. CA3 CBLSYS 01 8 Mitsubishi PLC Q Series Connection Cable CA3 CBLQ 01 12 i Host Controller PLC etc Siemens TTY Converter Cable CA6 CBLTTY 5M 01 5 EF LO RS 232C RS 422 Cable Isolation Unit CA3 CBL422 5M 01 CA3 IS0232 01 i 40 Switch setting RS 422 Cable CA3 CBL422 01 SOs H eleele 2 Port Mitsubishi PLC A QnA Adapter Cable FX Series 2 Port Adapter II CA3 MDCB11 GP070 MD11 2 RS422 COM Port Conversion Adapter CA3 ADPCOM 01 Terminal Block RS 422 Cable Conversion Adapter Prepared by user CA3 ADPTRM 01 NOTE When connecting the CA3 ISO232 01 the 9 Pin s setting of COM port is required to be VCC COM port settings can be set with the GP Pro EX or in GP s offline mode GP3000 Series Hardware Manual MPI Cable ST03 A2B MPI21 PFE Mitsubishi PLC FX Series Connection Cable CA3 CBLFX 1M 01 CA3 CBLFX 5M 01 Mitsubishi PLC A Series Connection Cable CA3 CBLA 01 RS 422 Cable CA3 CBL422 5M 01 a S amp C COM Port RS 422 Cable Conversion CA3 CBL422 01 Adapter SO CA3 ADPCOM 01 gl el fale 2 Port F be ies Adapter Cable Mitsubishi PLC A QnA CA3 MDCB11 FX Series 2 Port Adapter II GP070 MD11 Multi Link Cable CA3 CBLMLT 01 a SS Terminal Block RS 422 Cable Conversion Adapter Prepared by user CA3 ADPTRM 01
84. CSA C22 2 No 213 M1987 Non incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations 2 The following units are UL c UL recognized components UL File No E171486 UL File No E231702 Product Model No UL c UL Registration Model No AGP3500 S1 AF 2 3280024 21 AGP3500 T1 AF 3280035 45 AGP3510 T1 AF 2 3581301 01 AGP3550 T1 AF 3280035 75 AGP3560 T1 AF 3581301 03 AGP3600 T1 AF 3280024 13 AGP3650 T1 AF 3280024 11 AGP3750 T1 AF 3280024 01 11 2 Additional four digits at the end of the model name do not affect the registration model No For example AGP3500 S1 AF and AGP3500 S1 AF D81K are approved for the same UL c UL registration model No of 3280024 21 As for AGP3500 S1 AF CAIM and AGP3510 T1 AF CAIM the sales area is limited This product conforms to the following standards e UL60950 1 e UL1604 Information Technology Equipment Safety Part 1 Electrical Equipment for use in Class I and II Division 2 and Class III Hazardous classified locations e CAN CSA C22 2 No 60950 1 03 c UL approval Information Technology Equipment Safety Part 1 e CSA C22 2 No 213 M1987 c UL approval Non incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations 3 The following units are UL c UL CSA listed products UL File No E220851 UL File No E210412 CSA File No 219866 2
85. Card DO NOT drop or strike the CF Card against another object e Keep the CF Card dry e DO NOT touch the CF Card connectors e DO NOT disassemble or modify the CF Card Chapter 8 Installation and Wiring 8 3 1 Inserting the CF Card Use the following steps to insert the CF Card in the GP 1 Pull the CF Card Cover frontward and then open it upward amp 2 Insert the CF Card in the CF Card Slot until the eject button is pushed forward Eject Button 3 Close the cover As shown NOTE gt Make sure that the CF Card cover is closed only accessing the CF Card 8 3 2 Removing the CF Card Simply reverse the steps shown in the previous Inserting CF Card explanation Prior to pressing the eject button to remove the CF Card confirm that the CF Card Access LED is turned OFF 8 19 GP3000 Series Hardware Manual 8 3 3 8 20 CF Card Handling The CF Card has a data overwrite limit of approximately 100 000 times Therefore be sure to back up all CF Card data regularly to another storage media 100 000 times assumes the overwriting of 500KB of data in DOS format Two methods are available for backing up data After using either method 1 or method 2 use your personal computer to save your data to the CF Card 1 If your PC is equipped with a PC Card Slot To view CF Card data on a personal computer first insert the CF Card into a CF Card Adapter GP077 CFAD10 2 If your PC
86. DC24V input signals and DC24V output load current 200mA max 1 6A common devices can be connected FLEX NETWORK 16 Point Input Sink Source 16 Point Transistor Output Source Type I O Unit FN XY16SC41 16 point input sink source and 16 point transistor output source mixed I O unit Both DC24V input signals and DC24V output load current 200mA max 1 6A common devices can be connected FLEX NETWORK 32 Point Input Sink 32 point input sink source and 32 point transistor output sink mixed I O unit Both Output 1 Common Type I O Unit Source 32 Point Transistor Output ee DC24V input signals and DC24V output Sink Type I O Unit load current 200mA max 1 6A common devices can be connected Dai 8 point relay output 1 common I O Unit FLEX NETWORK 8 Point Relay FN YO8RL41 Up to AC240V 1A load current can be connected 2 7 GP3000 Series Hardware Manual 2 3 2 Analog Units Product Name Model No Description FLEX NETWORK 2 Channel EN ADO2AH41 Converts 2 channel analog signals to digital Analog Digital Conversion Input Unit signals at 12 bit resolution FLEX NETWORK 2 Channel Bn Linh Digital Analog Conversion Output FN DAO2AH41 Converts 2 channel 12 bit digital signal to Unit analog signal and sends output FLEX NETWORK 4 Channel EN ADO4AH11 Converts 4 channel analog signals to digital Analog Digital Conversion Input Unit signals at
87. E ON In RUN Green operation Flashing Int STOP operation ON When power is turned on Red In Flashing Major Error operation ON Backlight burnout Orange Flashing During software startup B B Expansion Unit Interface Connects expansion units with communication features C CF Card Access Lamp This lamp light up when CF card is inserted and CF card cover is closed However opening the CF card C cover in the CF card while accessing it continues to light up Except AGP 3302B Back Access Lamp Indicates The CF Card is inserted and the CF Green ON Card Cover is closed Or the CF Card is being accessed The CF Card is not Green OFF inserted or is not being accessed NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card 3 3 GP3000 Series Hardware Manual DIO board type E_ Hiio Q FLEX NETWORK board type CANopen board type Right side D Ethernet Interface LOBASE T 100BASE TX The Ethernet transmission interface 1OBASE T 100BASE TX An RJ 45 type modular ja
88. OM1 AGP 3300 3301 3310T 3360T RS232C RS422 RS485 serial interface D sub 9 pin plug type connector Communication method is switched via software AGP 3302 RS232C serial interface D sub 9 pin plug type connector 3 4 Zz om om Ss g Bottom With CF Card Cover open Chapter 3 Part Names and Functions M Serial Interface COM2 AGP 3300 3301 3310T 3360T RS422 RS485 serial interface D sub 9 pin socket type connector AGP 3302 RS422 serial interface D sub 9 pin plug type connector N CF Card Cover The CF Card I F and Dip Switches are located in the CF Card Cover open This cover must be closed when accessing the CF Card Except AGP 3302B O CF Card Interface Insert the CF Card in this slot Except AGP 3302B P Dip Switches Except AGP 3302B ON 123 4 Dip i Function ON OFF Note Switches CF Card Startup Settings Startup from Startup from CF Card with 1 Controls unit startup from CF Card is CF Card is startup data the CF Card enabled disabled required s Forced Forced 2 Forced Transfer Mode Transfer Transfer Mode ON Mode OFF Constantly 3 Booking OFF Used when This setting contro sine Forced close
89. ORK Connector Z WARNING Q Be sure to remove the FLEX NETWORK Connector from the GP unit prior to starting wir ing Failure to do so may cause an electric shock Remove the wire s external covering and insert the wire center strand into the opening The applicable wire size is AWG28 16 Strip at least 7 0mm 0 28in of cover from the wire Unit mm in Blue TR iotiaodes y T White TR Do not solder end Shield SLD 0 98 to 1 38 IMPORTANT Tightening torque is 0 25Nem e Be sure to tape or put a plastic tube over the shield line Do not solder the wire itself This could lead to a bad or poor contact NOTE Usea small sized screwdriver to tighten the set screws Point depth 0 6mm 0 02in point height 2 5mm 0 10in e If the central wire s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode To use a pin terminal reference the recom mended pin terminal shown below or equivalent terminals The optimum pin terminal varies depending on the size of the electric wire to be used 966067 manufactured by Tyco Electronics AMP 6 4 CANopen Interface 1 CANopen Specifications This section explains the interface and communication specifications of the CANopen board type unit model with CANopen I F 7 1 GP3000 Series Hardware Manual This section describes the CANopen Interface packaged wi
90. P touch panel switches to control machine safety operations such as an emergency stop switch Install these switches as separate hardware switches otherwise severe bodily injury or equipment damage can occur Q Be sure to design your system so that a communication fault between the GP and its host controller will not cause equipment to malfunction This is to prevent any possibility of bodily injury or equipment dam age S Do not use the GP as a warning device for critical alarms that can cause serious operator injury machine damage or can halt system operation Critical alarm indicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks S Do not use the GP with aircraft control devices aerospace equipment central trunk data transmission communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability Q When using the GP with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment and medical devices that are not life support related use redundant and or failsafe system designs to ensure proper reliability and safety S After the GP unit s backlight burns out the touch panel is still active unlike the GP unit s Standby Mode If the operator fails to notice that the backlight is burned o
91. Pro Tace Human Machine Interface Pro face GP3000 Series Hardware Manual Preface Thank you for purchasing Pro face s GP3000 Series Programmable Operator Interface Hereafter referred to as the GP unit Before operating your GP unit be sure to read this manual to familiarize yourself with the GP unit s operation procedures and features NOTICE 1 Copying this manual s contents either in whole or in part is prohibited without the express permission of Digital Electronics Corporation Japan 2 The information contained in this manual is subject to change without notice 3 If you should you find any errors or omissions in this document please contact Digital Electronics Corporation to report your findings 4 Regardless of Clause 3 above Digital Electronics Corporation shall not be held responsible for any damages losses or third party damages resulting from the use of this product 2005 Copyright Digital Electronics Corporation All rights reserved Product names used in this manual are the trademarks registered trademarks of their respective owners Essential Safety Precautions All safety related procedures stated in this document must be followed to operate the GP correctly and safely Be sure to read this and any related documents thoroughly to understand the correct operation and functions of the GP unit Safety Icons Throughout this manual these icons provide e
92. Product Model No UL c UL CSA Registration Model No AGP3200 A1 D24 3580205 03 AGP3200 T1 D24 3580205 04 AGP3500 L1 D24 3280024 32 AGP3500 S1 D24 2 3280024 22 AGP3500 T1 D24 3280035 41 AGP3600 T1 D24 3280024 14 AGP3750 T1 D24 3280024 02 Additional four digits at the end of the model name do not affect the registration model No For example AGP3500 T1 D24 and AGP3500 T 1 D24 D81K are approved for the same UL c UL CSA registration model No of 3280035 41 As for AGP3500 S 1 D24 CA IM the sales area is limited This product conforms to the following standards e ULS508 e UL1604 Industrial Control Equipment Electrical Equipment for use in Class I and II Division 2 and Class III Hazardous classified locations e CSA C22 2 No 14 M95 Industrial Control Equipment e CSA C22 2 No 213 M1987 Non incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations 12 lt Cautions gt Be aware of the following items when building the GP into an end use product The GP unit s rear face is not approved as an enclosure When building the GP unit into an end use product be sure to use an enclosure that satisfies standards as the end use product s overall enclosure The GP unit must be used indoors only Install and operate the GP with its front panel facing outwards If the GP is mounted so as to cool itself naturally be sure to install it in a vertical panel Also it
93. S485 Pin No Arrangement SignalName Direction Meaning Termination 1 TRMRX g Receiver side 1009 2 RDA Input Receive Data A O 3 SDA Output Send Data A 1 6 4 RS RTS Output Request for Send o S 5 SG Signal Ground g gt 2 9 6 VCC 5V 5 Output 0 25A 1 7 RDB Input Receive Data B O 8 SDB Output Send Data B Termination GP unit side TAMTA eda side 1000 Frame Ground Shell FG g Common with SG The VCC output for Pin 6 is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current BSound Output AUX Input Output Interface Chapter 4 Specifications This interface is used for external reset alarm output buzzer output or sound output lt Cable side gt Applicable Connector 2L3 5 12 180F lt made by Weidmuller gt Pin Arrangement Pin Signal Name Direction Meaning 1 RESET IN_A Input E IR I 2 RESETINB Input xterna Heset input 3 RUN Output RUN Signal 4 RUN Output Inform the GP s Online status We e M 5 ALARM Output ALARM Signal O OT 6 ALARM Output Sound GP buzzer gt 7 BUZZER Output Buzzer Signal Sound the external audio 1110 O 12 8 BUZZER Output output device Cable connection 9 NC Not Connected side 10 NC Not Connected
94. STOP operation ON When power is turned on Red In Flashing Major Error operation ON Backlight burnout Orange Flashing During software startup B DIO Interface DIO board type only FLEX NETWORK Interface FLEX NETWORK board type only CANopen Interface CANopen board type only The interface to which the unit with communication capabilities is connected C FLEX NETWORK Communication Status LED The LED indicates the status of FLEX NETWORK communication The LED turns on to indicate the current status Status LED Indicates Turns on when Communication is enabled Turns on when failure occurs in connected I O Unit RUN Green ERR Red D E F CANopen Status LED This LED indicates the communication status of the CANopen Status LED Indicates D PWR ON When applying current Green OFF When light is off E RUN Turns on when Green Communication is enabled Turns on when failure F ERR Red occurs in connected slaves ex Hybrid Terminal Block 3 14 Chapter 3 Part Names and Functions G Ethernet Interface LAN The Ethernet transmission interface IOBASE T T a 100BASE TX An RJ 45 type modular jack S H p 5 j connector 8 pole
95. Series Connection Cable CA3 CBLFX 1M 01 1m CA3 CBLFX 5M 01 5m Connects Mitsubishi PLC FX Series programming console I F and AGP Simultaneous use of programming console is not possible 9 pin to 25 pin RS a232C Conversion Cable CA3 CBLCBT232 01 0 2m Connects a standard RS 232C cable GP Connector D sub 25 pin to the GP 9 pin to 25 pin RS 422 Conversion Cable CA3 CBLCBT422 01 0 2m Connects a standard RS 422 cable GP Connector D sub 25 pin to the GP RS 422 Cable CA3 CBL422 01 5m Connects a host controller to the GP RS 422 2 Port Adapter Cable CA3 MDCB11 5m Connects Mitsubishi PLC to the GP using 2 port adapter II RS 422 Mitsubishi PLC A QnA FX Series 2 Port Adapter II GP070 MD11 Allows simultaneous use of an GP Series unit and a Mitsubishi PLC A QnA FX Series peripheral device Multi Link Cable CA3 CBLMLT 01 5m Connects a host controller to the GP for multi link n 1 communication Terminal Block Conversion Adapter CA3 ADPTRM 01 Connects output from a serial interface with an RS 422 terminal block COM Port Conversion Adapter CA3 ADPCOM 01 Connects optional RS 422 communication items to AGP unit s COM1 port AGP 3302 is compatible with COM1 and COM2 port On line adapter CA4 ADPONL 01 Terminal adapter in the case of performing RS 422 RS 485 communication at COM2 port 2 1 2 Chapter 2 A
96. T PS501S BU00 AGP 3500S AGP 3600T CA3 BLU12 01 AGP 3650T CA3 BLU15 01 GP 3700 Series This backlight is used for replacement Connector Cover CA3 BUSCVR 01 GP3000 Series except GP 3200 series Protects the AGP unit s rear face connector AUX Connector CA5 AUXCNALL 01 GP 3400 Series GP 3500 Series GP 3600 Series GP 3700 Series AUX connector for GP3000 series required in case an external output is used USB Cable Clamp 1 port CA5 USBATM 01 GP 3300 Series except AGP 3310T 3360T CA8 USBATALL 01 AGP 3310T AGP 3360T USB Cable clamp for 1 port products to prevent disconnection USB Cable Clamp 2 ports CA5 USBATL 01 GP 3200 Series GP 3400 Series GP 3500 Series GP 3600 Series GP 3700 Series USB Cable clamp for 2 port products to prevent disconnection DC Power Supply Connector for Medium sized Units CA5 DCCNM 01 GP 3200 Series GP 3300 Series GP 3400 Series Connector for attaching power supply to medium sized units DC Power Supply Connector for Large sized Units CA5 DCCNL 01 GP 3500 Series GP 3600 Series GP 3700 Series Connector for attaching power supply to large sized units Panel Cutout Adapter CA4 ATM5 01 GP 3300 Series Panel cutout adapter for mounting GP 3300 series in cutout of GP 37W2B CA4 ATM10 01 AGP 35 0T Panel cutout dapper for mounting GP 3500 series TFT color LCD
97. TYPE 4X 13 Front surface at panel embedding Feature size All in one Installation configuration Panel embedding e AGP 3300U Rating IP65f Front surface at panel embedding Feature size All in one Installation configuration Panel embedding Cooling Method Natural air circulation Weight Approx 1 0kg 2 2Ib max unit only 1 2kg 2 6lb max DIO FLEX NETWORK CANopen board type External Dimensions W167 5mm 6 59in X H135mm 5 31in X D59 5mm 2 34in Panel Cut W156 0mn 6 14in X H123 5mm 4 86in 2 Dimensions Panel Thickness 1 6mm 0 06in to 5 0mm 0 20in 2 The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP
98. Top 313 12 32 56 2 20 239 9 41 249 9 80 227 8 94 239 9 41 n JE e o k e 130 5 12 1305 12 Bottom 4 55 GP3000 Series Hardware Manual mCable Attached Dimensions AGP 35 0T Unit mm in DIO Connector FLEX CANopen 59 2 32 Right side The DC type unit has the power supply terminals shown above The figure shows the DIO board type unit A 20 mm space is necessary for the DIO FLEX NETWORK board and a 127 mm space for the CANopen board type Woa All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only 4 56 AGP 3500L AGP 3500S Unit mm in Chapter 4 Specifications DIO Connector FLEX NETWORK Connector or CANopen Connector The DC type unit has the power supply terminals shown above 59 2 32 Right side UY The figure shows the DIO board type unit 1 A 20 mm space is necessary for the DIO FLEX NETWORK board and a 127 mm space for the CANopen board type WV isxe 2ar Nam Depending on the type of connection cable used the dimensions shown abo
99. U00 Set of two e One pair of clean preferably new cotton gloves e Phillips screwdriver no 2 About the Backlight GP units use a CFL long life type backlight In a real world situation the backlight may need to be replaced depending on the GP s operating environment It is recommended that it be replaced periodically A backlight life refer to ll Display Specifications page 4 48 when the backlight is lit continuously time required for brightness to fall to half its normal level NOTE f Ifthe backlight or the display unit is damaged the screen display will go out Even if the screen goes out however there is a possibility that the touch panel is still operating correctly Therefore since any type of touch panel contact could have an unexpected or dangerous effect or result be sure not to touch the screen when this condition occurs N WARNING Q Electric shock e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down When the GP s power cord is connected and the GP is ON high voltage runs through the wires in the backlight area do not touch them Q Burn e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Q Glass e The backlight is very fragile Do not touch the glass tube directly or try to remove its power cord If the glass tube
100. V 5 Output Current 500mA max Communication Distance 5m max Function Expansion Memory Interface For Pro face s Function Expansion Memory mounting Inside interface cover 8 6 Installation and Removal of Function Expansion Memory page 8 31 CF Card Interface Compact Flash CF Card Slot TYPE II NTSC 59 9Hz Video Input PAL 50Hz Interface Connector RCA 75Q MIC input LINE input A Input Change with S W ertace Connector MINI JACK 3 5 Speaker Output Sound Output 70mW Rated Load 8Q Frequency 1KHz Interface Connector Two piece type terminal block AUX Input Output Interface Alarm Output RUN Output Buzzer Output Rated Voltage DC24V Rated Current 50mA Remote Reset Input Input Voltage DC24V Input Current 6mA Operating Voltage When ON Min DC9V When OFF Max DC2 5V Two piece type terminal block Clock Accuracy 65 seconds month at room temperature 4 63 GP3000 Series Hardware Manual Variable Area 64 KB SRAM uses lithium battery Program Area 132 KB FLASH EPROM Control Memory 1 User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per m
101. aa a a r E A A A 11 GE Markings enana raa e E a a ARE aRar aa EEE EE EARED EAE AEE EERE D TRAA 14 ADOUt REVISION EEEE E E E E E E 14 Chapter 1 System Design 1 1 AGP 3300 3301 3310T 3360T and GP 3200 3400 3500 3600 3700 Series 1 2 T2 AGP 3302 a a e a a m a E Ta e anaE RE EE 1 8 1 37 DIO Board Type crooner a E E alyedheeaed Miawemky 1 12 1 4 FLEX NETWORK Board Type siccc sad ceccsaacteidhsedi ceasecteuccth dhcassvaatanaeseennes 1 12 12 CANopen Board Typo aeiia hs ad dataa Aaaa eed ee aa ienaa 1 13 Chapter 2 Accessories 2 1 NCCOSSONOS sipia aa EE o a aKa A EE E EiS 2 2 2 1 1 Serialilnterface Iten nitie ena Anat aha aa ea aa aaaea a Aa 2 2 2 1 2 USB Host Interface oiiaaie ien ade pa eei aaa iaaa ani aa an aa 2 3 213 CR Card Items ycni aaa a ee 2 4 PA SiE AEE ATE E E ea deliee en dt aie eeeeieiedaesinien tale hetaees 2 4 2 1 5 Maintenance Items 0 2 2 ccceceeeccccceeeseeceeeeeeneeceeeeeesneceeeeesseeceeeeenseeeeeeeensieeeeeeeesnaaaes 2 5 2 1 6 Expansion Unit nennst ini eE NE ANE rA E E sees VUE E 2 6 2 2 Optional Item for the DIO Board Type ecceeceeeeeeeeeeeeneeeeeeeeneeeeeeeneeeteeeaes 2 7 2 2 1 Maintenance Items eere roa n EEEE AR EE A A EAS TE ETER 2 7 2 3 Optional Items for the FLEX NETWORK Board Tyfe cceeeeeeereeeeeeees 2 7 259 W O WN st cite te a ane patil antic Nek weil ae 2 7 2 392 Analog UNS ys zccnccg toxin east e E inact engedasiaeaetdasdsnbuetadesiaetiadess ac beaesteiaees 2 8 2 3 3 Single Axis P
102. ace com otasuke You can connect to this site by clicking the GP Pro EX s Help H menu Connect to Support Site Otasuke Pro C command 2 Requires an RS 232C cable prepared by user for connection For details regarding system design refer to Edit Mode Peripherals page 1 7 if using models except for AGP 3302 refer to Edit Mode Peripherals page 1 11 if using AGP 3302 For instructions on how to connect between USB Serial RS 232C Conversion Cable and your PC always refer to the GP Pro EX Reference Manual gt Transferring Projects and Data gt COM Transfer Connections 2 3 GP3000 Series Hardware Manual 2 1 3 2 1 4 2 4 CF Card Items GP 3200 series and AGP 3302B are not available Product Name Model No Description CF Card 128MB CA3 CFCALL 128MB 01 CF Card 256MB CA3 CFCALL 256MB 01 CF Card 512MB CA3 CFCALL 512MB 01 CF Card 1GB CA6 CFCALL 1GB 01 CF Card 2GB CA8 CFCALL 2GB 01 Inserted into the GP unit s CF Card slot CF Card Adapter GP077 CFAD10 Used for read write of CF Card data via a PC s PCMCIA slot Option Items Product Name Model No Corresponding GP Description CA6 DFS4 01 GP 3200 Series GP 3300 Series CA3 DFS6 01 except AGP 3300U Screen Protection PS400 DF00 GP 3400 Series Disposable dirt resistant sheet for Sheet the GP unit s screen 5 sheets
103. al Backlight Unit Zo setscrew NOTE Use the Phillips screwdriver No 1 11 Insert the Backlight Unit cable to the connector on the inverter board and the secure the cable with the cable clamp Mioa Nig Be sure the cable is inserted completely into the backlight connector Failure to do so may cause arcing which can damage the connector 12 Return the circuit board chassis to the original position and reattach the setscrew The necessary torque is 0 5Nem 13 Return the rear face cover to the original position and secure the cover in place using the mounting screws 6 The necessary torque is 0 5Nem The cable clamp is used to prevent the cable from being caught inside in the GP unit and possibly damaged Be sure to insert the cable in the cable clamp around the cable before replacing the rear cover If any of the screws is missing check if it fell inside the GP units chassis If the power is turned ON while a screw is inside it may cause an accident or fire 9 14 Chapter 9 Maintenance NOTE gt After backlight replacement is completed turn the GP unit s power ON and check if the screen s display is normal If the display is not correct please contact the GP distributor from whom you purchased the backlight unit 9 15 GP3000 Series Hardware Manual 9 4 2 AGP 3500S Preparation Please have the following ready beforehand e Replacement backlight Model PS501S B
104. ations GP 3200 Series GP 3300 Series GP 3400 Series GP 3500 Series GP 3600 Series GP 3700 Series oak wnrh This chapter describes the general functional and interface specifications of the GP as well as its dimensions GP3000 Series Hardware Manual 4 1 GP 3200 Series 4 1 1 General Specifications Electrical Specifications Power Supply Input Voltage DC24V Rated Voltage DC19 2 to 28 8V Allowable Voltage Drop 2ms max Power Consumption 13W max In Rush Current 60A max Voltage Endurance AC1000V 20mA for 1 minute between charging and FG terminals Insulation Resistance DC500V 10MQ min between charging and FG terminals 1 Half width Time duration with a current exceeding 30A 40 us max mEnvironmental Specifications Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C Avr 10 to 90 RH AOA MEY Wet bulb temperature 39 C max no condensation T ak 10 to 90 RH td Storage Humidity Wet bulb temperature 39 C max no condensation a Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Aaaa ade 80010 sT14nPa 2 000 meters above sea level and below range IEC61131 2 compliant i PENES 5 to 9Hz single amplitude 3 5mm Vibration Resistance 9 to 150Hz constant accelerated vel
105. attery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery e 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 17 GP3000 Series Hardware Manual Display Specifications AGP 3300L AGP 3300S AGP 3310T AGP 3302B AGP 3301L aGP 33019 AGP S800T AGP 3300U AGP 3360T Blue mode TFT Color LCD f Monochrome Display Type Monochrome LCD STN Color LCD TFT Color LCD Ultra lumi TFT Color LCD LCD nance Resolution W320 X H240 pixels weed Aago pixels W0 18mm 0 007in Dot pitch W0 36mm 0 01 in X H0 36mm 0 01in X HO 18mm 0 007in he Display W115 2mm 4 54in X H86 4mm 3 40in Black and White 65 536 Colors No blink ColorShade level i 1T6 Shades 16 Shades 4098 Colors 16 384 Colors Enables blink feature Backlight CCFL Not user replaceable When replacement is required contact your local GP distributor White LED Not user replaceable When replace ment is required contact your local GP distributor Brightness control 8 levels of adjustment available via touch panel
106. by repeating the procedures shown in steps 6 to 9 11 Return the circuit board chassis to its original position and reattach the rear cover by reversing steps 1 to 5 Ioa The cable clamp is used to prevent the cable from being caught inside in the GP unit and possibly damaged Be sure to insert the cable in the cable clamp around the cable before replacing the rear cover e If any of the screws is missing check if it fell inside the GP unit s chassis If the power is turned ON while a screw is inside it may cause an accident or fire NOTE f After backlight replacement is completed turn the GP unit s power ON and check if the screen s display is normal If the display is not correct please contact the GP distributor from whom you purchased the backlight unit 9 19 GP3000 Series Hardware Manual 9 4 3 AGP 3600T 3650T Preparation Please have the following ready beforehand e Replacement backlight Model CA3 BLU12 01 e One pair of clean preferably new cotton gloves e Phillips screwdriver no 2 About the Backlight GP units use a CFL long life type backlight In a real world situation the backlight may need to be replaced depending on the GP s operating environment It is recommended that it be replaced periodically A backlight life refer to ll Display Specifications page 4 65 when the backlight is lit continuously time required for brightness to fall to half its normal level
107. cannot be used GP Pro EX Reference Manual GP3000 Series Hardware Manual 1 3 DIO Board Type GP Unit DIO Connector CA6 DIOCNALL 01 DIO Cable 2 OOO000 z mums Various parts including I O Unit Indicator LED Sensor Switch etc pogogo HUU00U O00009 a Prepared by the user GP Interfaces 1 DIO Interface 1 4 FLEX NETWORK Board Type FLEX NETWORK GP Unit et Aa Communication Cable CA6 FNCNALL 01 FN CABLE2010 31 MS 10m FN CABLE2050 31 MS 50m FN CABLE2200 31 MS 200m as amp gt mum FLEX NETWORK 1 0 Unit Analog Unit etc GP Interfaces 1 FLEX NETWORK Interface T12 Chapter 1 System Design 1 5 CANopen Board Type GP Unit CANopen slave Commercial type IO Cable 1 Various types of I O sQ quipment indicwiors LEDs Prepared by user sensors switches CANopen slave and so on Hybrid Terminal Block EX Module my IO Cable Various types of I O Equipment O gt Indicators LEDs sensors switches Prepared by user and so on GP Interface 1 CANopen Interface 1 For supported models refer to Pro face s support site Otasuke Pro http www pro face com otasuke You can connect to this site by clicking the GP Pro EX s Help H menu Connect to Support Site Otasuke Pro C command 2 Up to seven EX modules can be connected next to the Hybrid
108. cations 20 2 2 cecececeeeeeeeeeeeeeeeeeeecaeeeeceeeeeaaaeeeceeeeesaeeseneeeesaaeeeeeeeees 4 60 4 5 2 Performance Specifications c cccccceceeeeeececeeeeeeeeeeseaeeeeeeeeeseaaeeseaeeesetaeeeeeeeees 4 63 4 5 3 Interface Specifications iiaa a aa th sduces ai aa eaa iraa ala tA 4 66 R DIMENSIONS E EE EEE A E E E gua suedsoties 4 70 A B GP3700 SONOS spa aa a aeaa eaan eenaa Aana 4 74 4 6 1 General Specifications ccecceceecceeeeeeeeeeeeeeeeaeeeeceeeesaaaeseeeeeeeeaeeeeeeeeesiaaeeseeeees 4 74 4 6 2 Performance Specifications ccccccececeeeeeececeeeeeeeeeeccaeeeeeeeeeeeaaeseeeeesetaeeeeeeeees 4 77 4 6 3 Interface Specifications ccccceceeceeeeeeeeeeneeececeeeseeeeeceaeeeeseeeeseaeeeeeaeeeseseeeeaeees 4 80 4o 4 DIMENSIONS aae oera TE EAA T AS 4 84 Chapter 5 DIO Connector 5 1 DIO Interface Connector 5 sacs siccesjens dceesaderucnard tea cueysweteebegicbegesdertsacneedencedesats 5 2 5 2 Wiring to the DIO COnneclors acs achacci senate deat hina 5 6 Chapter 6 FLEX NETWORK Connector 6 1 FLEX NETWORK Specifications ccccceecescceeeeeceeeeeeeeeeeeeeesaeeeeesneaeeeeeeeaas 6 2 6 1 1 FLEX NETWORK Interface COnnector cccceeceeeeeeeeeneeeeeeeeesaaeseeeeeeseaeeeeneees 6 2 6 1 2 Flex Network Data Transfer Settings c cccccsceceeeeeeeeeeeeeeeeeseeaeeeeseeeseaeeeenaees 6 3 6 2 Wiring to the FLEX NETWORK Connectot c cccseceeeeeeeeneeeeeeetenneeeeneeene 6 3 6 2 1 FLEX NETWORK Communicati
109. ccessories Siemens COM Port Conversion Adapter CA3 ADPSEI 01 Connects Siemens PLCs to the AGP for RS 485 communication Siemens TTY Converter Cable CA6 CBLTTY 5M 01 5m Connects Siemens PLC S5 Series to the GP MPI Cable ST03 A2B MP121 PFE 3 5m GP3000 MPI21 PFE 3 5m Connects a host controller to the GP for MPI communication RS 232C Isolation Unit CA3 1SO0232 01 Connects a host controller to the GP with provides isolation RS 232C and RS 422 are switchable RS 485 Isolation Unit CA3 ISO485 01 Connects a host controller to the GP with provides isolation RS 422 and RS 485 are switchable USB Host Interface Product Name Model No Description USB Transfer Cable CA3 USBCB 01 2m Downloads project data created with the Screen Editor via the GP unit s USB I F USB Cable FP US00 5m Connects a USB printer TYPE B USB Front Cable CA5 USBEXT 01 1m Extension cable attaching USB port to front panel USB Serial RS 232C Conversion Cable CA6 USB232 01 0 5m Cable for converting a GP unit s USB interface into a serial interface RS 232C Allows connection to modems or barcode readers that support RS 232C Can be used to transfer project data created with the Screen Editor via a serial interface 2 1 For supported models refer to Pro face s support site Otasuke Pro http www pro f
110. ck connector 8 pole is used The LED turns on or off to indicate the current status Except AGP 3301 AGP 3302B LED Indicates Green ON Data transmission available No connection or subsequent reen OFF pane Green O transmission failure Yellow ON Data transmission is occurring Yellow OFF No data transmission E DIO Interface DIO board type only FLEX NETWORK Interface FLEX NETWORK board type only CANopen Interface CANopen board type only The interface to which the unit with communication capabilities is connected F FLEX NETWORK Communication Status LED The LED indicates the status of FLEX NETWORK communication The LED turns on to indicate the current status Status LED Indicates Turns on when RUN Green Communication is enabled Turns on when failure ERR Red occurs in connected I O Unit G H I CANopen Status LED This LED indicates the communication status of the CANopen Status LED Indicates G PWR ON When applying current Green OFF When light is off Turns on when H i Communication i4 s enabled Turns on when failure ERR Red occurs in connected slaves ex Hybrid Terminal Block J Power Plug Connector K USB Host Interface Complies with USB 1 1 Uses a TYPE A connector Power supply voltage 5VDC 5 Output current 500mA max The maximum communication distance 5m L Serial Interface C
111. completely tighten the tie and thoroughly attach the clip on the connector shell 8 25 GP3000 Series Hardware Manual NOTE Attach the USB cable to the GP unit s rear face USB socket using the same procedure m Detaching the USB cable 1 Remove the USB cable while pushing the grip section of the clip NOTE When the clip is removed from the USB cable cut the tie making sure not to damage the cable 8 26 Chapter 8 Installation and Wiring 8 4 4 GP 3400 3500 3600 3700 Series mAttachment 1 Before starting the procedure orient the two tabs on both sides of the USB Holder in the direction of the arrows in the figure and remove the USB Cover 2 Attach the USB Holder to the USB Host Interface part of the main unit Hook the upper pick of the USB holder to the attachment hole of the main unit and then insert the lower pick as shown below to fix the USB holder GP 3400 3500 3600 series GP 3700 series 3 Insert the USB cable into the USB Host Interface GP 3400 3500 3600 series GP 3700 series USB cable 8 27 GP3000 Series Hardware Manual 4 Attach the USB cover to fix the USB cable Insert the USB cover into the tab of the USB Holder GP 3400 3500 3600 Series GP 3700 series USB Holder In case of installing the second USB cable repeat the steps 3 and 4 Iou When attaching the USB holder be sure to attach all the 2 USB covers mRemoval 1 Lift up the tab of th
112. connected to the GP should be secured by cable clamps to prevent weight or tension of the cables added to the connectors or terminals Q The GP unit s wiring should be checked to confirm that both the operating voltage and wiring terminal loca tions are correct If either the voltage or the wiring terminal location is incorrect it can cause a fire or acci dent Maintenance S NEVER touch a live power terminal Doing so could cause an electrical shock or a machine malfunction S To prevent an electrical shock unplug the GP unit s power cord before either cleaning the GP or attaching detaching the power terminal attachment screws S When replacing the GP unit s backlight be sure to unplug the units power cord to prevent an electrical shock and wear safety gloves to prevent burns OQ Do not connect or disconnect Host and GP unit communication cables while the GP is turned ON S Do not replace the GP unit s battery yourself The GP uses a lithium battery for backing up its internal clock data and the battery may explode if it is replaced incorrectly When replacement is required please contact your local GP distributor Z CAUTION Wiring Layout Precautions Q To prevent a GP unit malfunction due to excessive noise isolate all GP input output signal lines from all power wiring or power cables via a separate wiring duct Installation Q Be sure all cable connectors are securely attached to the GP unit A loose co
113. d Insertion Direction NOTE The power supply connector plug is CAS DCCNM O01 made by Pro face or MSTB2 5 3 ST 5 08 made by Phoenix Contact When the GP 3500 3600 3700 series is used FG Grounding Terminal connected to the Power Cord Insertion Holes GP NOTE The power supply connector plug is CA5 DCCNL 01 made by Pro face or GMVSTBW2 5 3 STF 7 62 made by Phoenix Contact 1 For details please contact your local Phoenix Contact distributor 8 9 GP3000 Series Hardware Manual Wiring When connecting the Power Cord use the following items when performing wiring Items are made by Phoenix Contact Recommended Driver SZF 1 0 6x3 5 1204517 Al 0 75 8GY 3200519 Recommended Pin Al 1 8RD 3200030 Terminals Al 1 5 8BK 3200043 Al 2 5 8BU 3200522 Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 1201882 Connecting the Power Cord WM isxe 2ay nm Be sure to remove the connector from the GP unit prior to starting wiring Failure to do so may cause an electric shock The temperature rating of field installed Conductors 75 C only When the GP 3200 3300 3400 series is used 1 Confirm that the power cord is unplugged from the power supply 2 When using GP 3200 3300 Series remove the power connector plug from the main unit When using GP 3400 Series the power connector plug is packaged with other accessories 3 Strip the membrane of t
114. d snell ra g Common with SG 1 The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current In the case of RS422 RS485 Pin RS422 RS485 Pin No o Arrangement SignalName Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 5 6 9 4 ERA Output Data Terminal Ready A 5 5 SG Signal Ground o2 6 6 CSB Input Send Possible B 7 SDB Output Send Data B O 8 CSA Input Send Possible A 9 ERB Output Data Terminal Ready B GP unit side Frame Ground Shell FG g Common with SG Serial Interface COM2 This interface is used to connect an RS422 RS485 serial cable A D sub 9 pin socket connector is used NOTE Always connect close to the GP unit s COM port when terminating with the termination pins TRMRX TRMTX lt GP unit side gt GP Connector XM3B 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC 4 67 GP3000 Series Hardware Manual 4 68 lt Cable side gt Recommended Cable Connector XM2A 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Pin RS422 R
115. de 3 5mm 2 Vipration Mesi tarice 9 to 150Hz constant accelerated velocity 9 8m s E X Y Z directions for 10 cycle 100 minute r Ss IEC61131 2 compliant Concussion Resistance 147m s2 X Y Z directions for 3 time Noise Voltage 1000Vp p DC model 1500Vp_p AC model E Noise Immunity Pulse Duration 1us Rise Time 1ns amp via noise simulator Flectostatic Discharge 6kV complies with EN 61000 4 2 Level 3 Immunity 1 When using Monochrome STN Color LCD model in an environment where the temperature becomes or exceeds 40 C for an extended period of time the screen contrast level may decrease from its original level of brightness Chapter 4 Specifications Structural Specifications Installation Grounding applicable standard Grounding resistance of 100Q 2mm or thicker wire or your country s Same for FG and SG terminals Structure Rating Equivalent to IP65f NEMA 250 TYPE 4X 13 Front surface at panel embedding Feature size All in one Installation configuration Panel embedding Cooling Method Natural air circulation Weight Approx AGP 35 0T 2 5kg 5 5Ib max unit only 2 7kg 5 9lb max DIO FLEX NETWORK CANopen board type AGP 3500L 3500S 3 0kg 6 6lb max unit only 3 2kg 7 0lb max DIO FLEX NETWORK CANopen board type External Dimensions AGP 3500L 3500S AGP 35 0T W270 5mm 10 65in X H212 5mn 8 37in X D57mm 2 24in W313mm 12 32in X H239mm 9 41 in X D56mm
116. ds oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in 4 76 4 6 2 Chapter 4 Specifications Performance Specifications mPerformance Specifications AGP 3750T Internal Memory d FLASH EPROM 8MB Backup Data SRAM 320KB Used lithium battery for backup memory Interface COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps Co
117. e This will prevent damage to the GP unit and the accidental cutting of any of its power cord Be sure to protect the display surface to prevent damage during the operations 9 24 Chapter 9 Maintenance 2 Remove the retaining screws 6 on the rear cover and detach the cover from the main unit Retaining screws Rear IVONI Do not let the attachment screws fall inside the GP or lose them 3 Pull out cable from inverter insulating sheet and remove from cable clump Remove cable from backlight connector on inverter circuit board e FN v Cable fa Inverter insulating sheet We FS g Backlight connector Cable clump Z Vioara A hot circuit board chassis can burn you Be sure the chassis has cooled completely prior to replacing the backlights 4 Insert shuttle driver to circular hole and remove backlight setscrew There are two circular hole Shuttle driver entry 9 25 GP3000 Series Hardware Manual 5 Drawn out the cable in the direction of an arrow Creep out backlight unit from backlight unit slot Cable Meaig Replace backlight the whole backlight unit 6 Insert a new backlight unit i
118. e USB Holder and then remove the USB cover as shown below GP 3400 3500 3600 Series GP 3700 series USB Holder USB cover 2 After removing the USB cable remove the picks pushing the USB Holder from both top and bottom 8 28 Chapter 8 Installation and Wiring 8 5 Attaching the AUX Connector N WARNING Q Be sure to remove the AUX Connector from the GP unit prior to starting wiring Failure to do so may cause an electric shock Items Required to Wire Connectors e Screwdriver Recommended type SDI Product No 900837 lt Weidmuller Japan gt If another manufacturer is used be sure the part has the following dimensions point depth 0 4mm 0 02in point height 2 5mm 0 10in length from the point to the handle 80mm 3 15in Point shape should be DIN5264A and meet Security Standard DN EN60900 Also the screwdriver s tip should be flat as indicated in order to access the narrow hole of the connector xX oO Screwdriver Tip Shape The connectors are a spring clamp type Use the following procedure to connect the wires to the connectors Voa Ng Be sure to remove the connector from the GP unit prior to starting wiring Failure to do so may cause an electric shock 1 Insert the screwdriver into the square shaped hole This will open the wire s round shaped hole 2 Hold the screwdriver and insert the wire into the wire s round shaped hole 3 Take out the screwdriver from the square shaped hole
119. e lower pick as shown below to fix the USB holder 3 Insert the USB cable into the USB Host Interface USB cable 8 21 GP3000 Series Hardware Manual 4 Attach the USB cover to fix the USB cable Insert the USB cover into the tab of the USB Holder WW sxe 2av Num Check the up down orientation of the USB cover to ensure that the USB cable is secured properly mRemoval 1 Lift up the tab of the USB Holder and then remove the USB cover as shown below My s DO a 2 After removing the USB cable remove the picks pushing the USB Holder from both top and bottom 8 22 Chapter 8 Installation and Wiring 8 4 2 GP 3300 Series except AGP 3310T 3360T mAttachment 1 Insert the USB holder into the slot in front of the AGP unit s USB port and pull it down and forward 2 Pass the band of the USB cable clamp through the bridge of the USB holder Bridge USB Holder 3 Insert the USB cable into the port Fasten the band around the plug and secure it with the clamp Clamp USB Cable 8 23 GP3000 Series Hardware Manual mRemoval To remove the clamp from the USB cables push down on the clamp strap s clip to release it while pulling up on the clamp Clip Clamp 8 4 3 AGP 3310T 3360T units BAttaching the USB Cable Clip Visxe ay um Watch your fingers the edge of the clip is sharp 1 Mount the clip to the USB mark lt gt connector shell so
120. e position where 2 should be meaning Rev 2 Pro fac DIGITAL ELECTRONICS CORP REV ABCDEFGHIJKLMNOPQRSTUVWXYZ1 345 QURAVAG UU MOURU RUT OLN OOOI OUN UAT ROY TAVU OOUE OTOMAT BCA5 BLU10T 01 Preparation Please have the following ready beforehand e Replacement backlight Model CA5 BLU10T 01 e One pair of clean preferably new cotton gloves e Phillips screwdriver no 2 About the Backlight GP units use a CFL long life type backlight In a real world situation the backlight may need to be replaced depending on the GP s operating environment It is recommended that it be replaced periodically A backlight life refer to ll Display Specifications page 4 48 when the backlight is lit continuously time required for brightness to fall to half its normal level 9 6 Chapter 9 Maintenance NOTE f Ifthe backlight or the display unit is damaged the screen display will go out Even if the screen goes out however there is a possibility that the touch panel is still operating correctly Therefore since any type of touch panel contact could have an unexpected or dangerous effect or result be sure not to touch the screen when this condition occurs Q Electric shock e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down When the GP s power cord is connected and the GP is ON hi
121. e z 40 to 72Hz Shorter than 1cycle gt Allowable Voltage 10ms or less Voltage drop interval must be 2 1s or more n AGP 3500T AC100V 0 9A or less g AGP 3510T DC24V 2 08A or less TYP 0 58A a AGP 3550T TYP 1 22A AC240V 0 45A or less Power AGP 3560T TYP 0 29A Consumption AC100V 0 90A or less AGP 3500L DC24V 2 08A or less TYP 0 45A AGP 3500S TYP 1 08A AC240V 0 45A or less TYP 0 26A In Rush Current 30A or less 60A or less Voltage Endurance AC1000V 20mA 1minute between charging and FG terminals AC1500V 20mA 1minute between charging and FG terminals Insulation Resistance 10MQ or higher at DC500V min between charging and FG terminals 10MQ or higher at DC500V min between charging and FG terminals 4 43 GP3000 Series Hardware Manual 4 44 BEnvironmental Specifications Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C F a 10 to 90 RH Ampoent Umm ny Wet bulb temperature 39 C max no condensation T a 10 to 90 RH td Storage Humidity Wet bulb temperature 39 C max no condensation a Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration 800 to 1114hPa Resistance altitude 2 000 meters above sea level and below range IEC61131 2 compliant 7 RREN 5 to 9Hz single amplitu
122. eecceeeeeceeeceeeeeeeeeecaeeeeeeeeeseaaeseeeeeeeseaeeeseeeeesecaeeeseeeeee 8 19 8 3 2 Removing the CF Card cccccececceeeseeeeeeeeeeeceeeeseeeeesaeeeeeeeeeecsaeeeseaaeeeecaeeeeeeeeees 8 19 8 3 9 GE Card Handlings a a tag poze dessa N aR a a a 8 20 8 4 USB Cable Clamp Attachment Removal ssssssssssnessnersssrrrnserrnnerrrnressrernsee 8 21 8 4 1 GP 3200 Series ii neie aeai a dena aie Manteca a anaa 8 21 8 4 2 GP 3300 Series except AGP 3310T 3360T ccccccececssseeeeeeessteeesesesseeseseesaees 8 23 8 4 3 AGP 3310T S360T UNitS 20 2 arrian eai aeaa a aaa aas 8 24 8 4 4 GP 3400 3500 3600 3700 Series cccececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeecaeeesnaeeeeaas 8 27 8 5 Attaching the AUX Connector sssseessssnessesrrnreernrrtstrrsssrtrnstennnnernnnnssrennsnet 8 29 8 6 Installation and Removal of Function Expansion Memory 8 31 8 621 GP 8400 Series ys ctieccti cates theaters raain aaa hehehe ei vice Sara Ea teeta ie 8 31 86 2 AGP SD OTi asinine he ee Ron ae hii ee iat eee ede 8 33 8 6 3 AGP 3500L 3500S GP 3600 3700 Series 00 0 cece ences cece tener seeeeeeeeeeeeeeaees 8 36 Chapter 9 Maintenance 9 1 Cleaning the DIS LAY ed eect cota factor eed naire ented acted ducted acs dbaaeay eeu deedsiree ee eens Sere 9 2 9 2 Periodic Check a 9 ee eRe rt a a re 9 3 9 3 Replacing the Installation Gasket ccecccseeeesseeeeeeeeeeeeeeeeaaeeeetesaeeeeeeneeees 9 4 9 4 Replacing the Backlight si ii cccsercncsec
123. egularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in 4 31 GP3000 Series Hardware Manual 4 3 2 4 32 Performance Specifications m Performance Specifications AGP 3400 AGP 3450T Internal Memory FLASH EPROM 8MB Backup Data SRAM 320KB Used lithium battery for backup memory Interface COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps Connector D Sub 9 pin plug Serial Interface CONM2 RS422 RS485_ Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps 187 5 kbps MPI Connector D Sub 9 pin socket Ethernet IEEE802 3u 10BASE T 100BASE TX Interface Connector modular jack connector RJ 45 Expansion Unit Interface Connects the communication unit Conforms to USB1 1 TYPE A conn x 1 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Communication Distance 5m max Function Expansion For Pro face s Function Expansion Memory mounting on internal circuit board Memory 8 6 Installation and Removal of Function Expansion Memory page 8 31 Interface as Compact Flash CF Card Slot TYPE II Interface NTSC 59 9Hz eee PAL 50Hz
124. emer gency stop circuit of the control unit GP3000 Series Hardware Manual 8 3 8 18 CF Card Insertion Removal This section describes how to insert and remove a CF Card Z CAUTION When using the GP Unit and a CF Card observe the following precautions S Prior to inserting or removing a CF Card be sure to turn the AGP unit s CF Card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit If you do not CF Card internal data may be damaged or lost S While a CF Card is being accessed Status LED Green ON NEVER turn OFF or reset the GP or insert or remove the CF Card If you do not CF Card internal data may be damaged or lost Q Prior to inserting a CF Card familiarize yourself with the CF Card s front and rear face orientation as well as the CF Card connector s position If the CF Card is not correctly positioned when it is inserted into the Multi Unit the CF Card s internal data and the GP unit may be damaged or broken Q Be sure to use only CF Cards manufactured by Pro face The CF Card s internal data may be damaged when using another manufacturer s CF Card Q Once GP data is lost it cannot be recovered Since accidental data loss can occur at any time be sure to back up all GP screen and CF Card data regularly S Be sure to follow the instructions given below to prevent the CF Card s internal data from being destroyed or a CF Card malfunction from occurring DO NOT bend the CF
125. et bulb temperature 39 C max no condensation Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration Resistance altitude range 800 to 1114hPa 2 000 meters above sea level and below Mechanical Vibration Resistance IEC61131 2 compliant 5 to 9Hz single amplitude 3 5mm 9 to 150Hz constant accelerated velocity 9 8m s X Y Z directions for 10 cycle 100 minute Concussion Resistance IEC61131 2 compliant 147m s X Y Z directions for 3 time Electrical Noise Immunity Noise Voltage 1000Vp_p Pulse Duration 1us Rise Time ins via noise simulator Electrostatic Discharge Immunity 6kV complies with EN 61000 4 2 Level 3 4 30 1 When using STN Color LCD model in an environment where the temperature becomes or exceeds 40 C for an extended period of time the screen contrast level may decrease from its original level of brightness Chapter 4 Specifications Structural Specifications Installation Grounding applicable standard Grounding resistance of 100Q 2mm or thicker wire or your country s Same for FG and SG terminals Structure Rating Equivalent to IP65f NEMA 250 TYPE 4X 13 Front surface at panel embedding Feature size All in one Installation configuration Panel embedding Cooling Method Natural air circ
126. evels of adjustment available via touch panel Contrast Adjustment 8 levels of adjustment available via touch panel Not applicable Display Service Life MTBF value 50 000hrs or more Backlight display service life is not included Backlight Service Life 50 000hrs or more at 25 C and continuous operation period until backlight brightness decreases to 50 or backlight starts to flicker Language Fonts Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable c Standard font 8X8 8X16 16X16 and 32X32 dot fonts g crara ier Sizes Stroke font 6 to 127dot fonts 8 f Standard font Width can be expanded up to 8 times Font Sizes ues Height can be expanded up to 8 times 8 X 8 dots 80 Char X 60 rows 100 Char X 75 rows 8 X 16 dots 80 Char X 30 rows 100 Char X 37 rows 16X 16 dots 40 Char X 30 rows 50 Char X 37 rows 32 X 32 dots 20 Char X 15 rows 25 Char X 18 rows The other font sizes can be set up by software Touch Panel Specifications 4 48 Type Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more Chapter 4 Specifications 4 4 3 Interface Specifications This section describes the specifications of each interface of the GP Series unit Moa NNa For instruct
127. face PLC Interfaces 8 RS 232C Port 9 RS 422 Port 0 RS 485 Port 1 Programming Console Port 12 PG Port 1 1 1 Chapter 1 System Design Edit Mode Peripherals GP Unit 2 3 4 To an Ethernet Network 1 OM USB Transfer Cable USB Port Q Q CA3 USBCB 01 USB Memory Strage Lo JE Commercial type Q O gt USB Serial RS 232C RS 232C Cable 3 Conversion Cable Prepared by user CA6 USB232 01 Serial Port Modem Commercial type Telephone lines A E CF Card CA3 CFCALL 128MB 01 CA3 CFCALL 256MB 01 CA3 CFCALL 512MB 01 Screen Editor CA6 CFCALL 1GB 01 Software CA8 CFCALL 2GB 01 Personal Computer GP Pro EX Commercial type 4 PCMCIA Slot CF Card Adapter GP077 CFAD10 GP Interfaces 1 Ethernet Interface 10BASE T 100BASE TX Not available with AGP 3301 units 2 USB Host Interface 3 CF Card Interface Not available with GP 3200 series For supported models refer to Pro face s support site Otasuke Pro http www pro face com otasuke You can connect to this site by clicking the GP Pro EX s Help H menu Connect to Support Site Otasuke Pro C command GP 3200 series unit is compatible for the 4 wired 1 1communication connection For details regarding connection methods be sure to read Transferring Projects
128. fect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly As for dimensional tolerance everything 1 Omm 0 04 0in and R in angle are below R3 RO 12in 4 3 GP3000 Series Hardware Manual 4 1 2 Performance Specifications m Performance Specifications Internal Memory FLASH EPROM 6MB Backup Data SRAM 320KB Used lithium battery for backup memory Interface Interface Stop Bit 1bit 2bit COM1 RS232C RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Data transmission Speed 2400bps to 115 2 kbps 187 5 kbps MPI Connector D SUB 9pin p
129. gh voltage runs through the wires in the backlight area do not touch them Q Burn e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Q Glass e The backlight is very fragile Do not touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured Procedure for replacing the backlight 1 Unplug the power cord from the main power supply Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the GP unit and the accidental cutting of any of its power cord e Be sure to protect the display surface to prevent damage during the operations 9 7 GP3000 Series Hardware Manual 2 Remove the retaining screws 6 on the rear cover Wiona Do not let the attachment screws fall inside the GP or lose them 3 Open the rear cover carefully from the bottom of the unit to the top 4 Remove the setscrew 1 on the circuit board chassis Setscrew 5 Open the circuit board chassis it s turn left to right
130. h AGP 35 0T AGP 36 0T AGP 37 0T only GP3000 RGB201 Bar Code Reader Commercial type Bar Code Reader Commercial type a USB Serial RS 232C Conversion Cable CA6 USB232 01 USB to IEEE1284 Printer _4Conversion Cable Commercial type Commercial type USB Cable KO FP US00 or commercial type OR USB Front Cable CA5 USBEXT 01 Ol 000000 00 USB Hub Commercial type USB Memory Strage Commercial type J CA3 CFCALL 128MB 01 CF Card CA3 CFCALL 256MB 01 CA3 CFCALL 512MB 01 CA6 CFCALL 1GB 01 CA8 CFCALL 2GB 01 Bar Code Reader Commercial type sO H RS 232C Cable Mouse Emulator Commercial type CA3 CBL232 5M 01 Available with AGP 35 0T AGP 36 0T AGP 37 0T only Chapter 1 System Design O a RS 232C Cable sO CA3 CBL232 5M 01 Mitsubishi PLC Q Series Link Cable CA3 CBLLNKMQ 01 8 SE Omron PLC SYSMAC Link Cable CA3 CBLSYS 01 Host Controller PLC etc 8 Mitsubishi PLC Q Series Connection Cable CA3 CBLQ 01 12 Siemens TTY Converter Cable CA6 CBLTTY 5M 01 RS 232C Cable RS 232C CA3 CBL232 5M 01 Isolation Unit 8 CA3 ISO232 01 z aa 5 p Mitsubishi PLC Q Series Link Cable Switch setting CA3 CBLLNKMQ 01 RS232C LsO 8 Omron PLC SYSMAC Link Cable
131. he GP unit and possibly damaged Be sure to insert the cable in the cable clamp around the cable before replacing the rear cover If any of the screws is missing check if it fell inside the GP unit s chassis If the power is turned ON while a screw is inside it may cause an accident or fire NOTE After backlight replacement is completed turn the GP unit s power ON and check if the screen s display is normal If the display is not correct please contact the GP distributor from whom you purchased the backlight unit 9 10 Chapter 9 Maintenance BCA6 BLU10T 02 Preparation Please have the following ready beforehand e Replacement backlight Model CA6 BLU10T 02 e One pair of clean preferably new cotton gloves e Phillips screwdriver no 1 for the attachment of the backlight unit s one 1 attachment setscrew no 2 for the attachment of the other mounting screws About the Backlight GP units use a CFL long life type backlight In a real world situation the backlight may need to be replaced depending on the GP s operating environment It is recommended that it be replaced periodically A backlight life refer to ll Display Specifications page 4 48 when the backlight is lit continuously time required for brightness to fall to half its normal level NOTE Ifthe backlight or the display unit is damaged the screen display will go out Even if the screen goes out however there is a poss
132. he externally connected unit and each interface have been fixed with screws and locked In Hazardous Locations it s impossible to insert or pull the cable from the applicable port Be sure to check that the location is Non Hazardous before inserting or pulling it 13 CE Marking The following units are CE marked products complying with the EMC Directive They comply with EN55011 Class A EN61131 2 The following units are CE marked products complying with the EMC Directive AGP3200 A1 D24 AGP3200 T1 D24 They comply with EN55011 Class A EN61000 6 2 The following units are CE marked products complying with both the EMC Directive and low voltage directive AGP3300 L1 D24 AGP3300 S1 D24 4x 2 AGP3300 T 1 D24 AGP3300 U1 D24 AGP3301 L1 D24 AGP3301 S1 D24 AGP3302 B1 D24 AGP3310 T1 D24 AGP3360 T1 D24 AGP3400 S1 D24 x 2 AGP3400 T1 D24 AGP3450 T1 D24 AGP3500 L1 D24 AGP3500 S1 D24 2 AGP3500 T1 D24 AGP3600 T1 D24 s AGP3750 T1 D24 Additional four digits at the end of the model name do not affect compliance For example AGP3500 T1 D24 and AGP3500 T1 D24 D81K are CE marked products complying with the same EMC Directive 2 As for models of CA1M at the end of the model no the sales area is limited They comply with EN55011 Class A EN61000 6 2 and EN60950 1 AGP3500 S1 AF
133. he main power supply Moug Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform work on a flat area This will prevent damage to the GP unit Be sure to protect the display surface from damage during the Function Expansion Memory installation 8 36 Chapter 8 Installation and Wiring 2 Verify the position of the Function Expansion Memory interface cover Function Expansion Memory interface cover GP 3600 Series rear view NOTE Depending on the series in use the position of the Function Expansion Memory interface cover will differ however the installation method will be the same 3 While pushing on the Function Expansion Memory interface cover s tab raise and open 4 Insert the Function Expansion Memory at an angle so it s base plate locks on to the frame s tabs While pushing the Function Expansion Memory in the tab s direction connect to the push in connector Function Expansion Memory 5 Verify that the Function Expansion Memory is securely attached to the frame 6 Return the Function Expansion Memory interface cover to its original position 8 37 GP3000 Series Hardware Manual mRemoval Z CAUTION S The Function Expansion Memory is not designed to be removed Do not remove it unless mounting it to another GP Insert remove limit 10 time
134. he power cord twist the wire ends and connect them to the Power Connector WW ie zar Num e Use a flat blade screwdriver Size 0 6 X 3 5 to tighten the terminal screws The torque required to tighten these screws is 0 5 to 0 6Nem 5 7LbeIn Do not solder the cable connection Doing so may damage the unit due to abnormal heat or cause a fire 4 Reattach the Power Connector plug Power Right side Connector Socket Power Connector Plug AGP 3300T NOTE Be sure to twist the power cords together up to the power connector 8 10 Chapter 8 Installation and Wiring When the GP 3500 3600 3700 series is used 1 Confirm that the power cord is unplugged from the power supply 2 Remove the power connector plug from the main unit 3 Loosen the three screws in the center of the Power Connector plug 4 Strip the sheath of the power cord twist the wire ends insert them into the bar terminals 5 Fix them with screws Ioa Use a flat blade screwdriver Size 0 6 X 3 5 to tighten the terminal screws The torque required to tighten these screws is 0 5 to 0 6Nem 5 7LbeIn Do not solder the cable connection NOTE Be sure to twist the power cords together up to the power connector a 6 Attach the Power Connector Plug to the GP and fix it to the GP main unit with right left tightening screws GP3000 Series Hardware Manual 8 2 2 Connecting the Po
135. he termination pins TRMRX TRMTX lt GP unit side gt GP Connector XM3B 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC 4 81 GP3000 Series Hardware Manual 4 82 lt Cable side gt Recommended Cable Connector XM2A 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Pin RS422 RS485 Pin No Arrangement SignalName Direction Meaning Termination 1 TRMRX g Receiver side 1009 2 RDA Input Receive Data A 3 SDA Output Send Data A ane 6 4 RS RTS Output Request for Send 5 5 SG Signal Ground g o 9 6 VCC 5V15 Output 0 25A 1 7 RDB Input Receive Data B 8 SDB Output Send Data B Termination GP unit side 9 ee Receiver side 1000 Frame Ground Shell HE g Common with SG 1 The VCC output for Pin 6 is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current BSound Output AUX Input Output Interface Chapter 4 Specifications This interface is used for external reset alarm output buzzer output or sound output lt Cable side gt Applicable Connector 2L3 5 12 180F lt made by Weidmuller gt
136. ibility that the touch panel is still operating correctly Therefore since any type of touch panel contact could have an unexpected or dangerous effect or result be sure not to touch the screen when this condition occurs Q Electric shock e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down When the GP s power cord is connected and the GP is ON high voltage runs through the wires in the backlight area do not touch them Q Burn e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Q Glass e The backlight is very fragile Do not touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured GP3000 Series Hardware Manual Procedure for replacing the backlight 1 Unplug the power cord from the main power supply Remove the GP unit from the equipment to which the unit has been incorporated and work with the GP unit with the display surface facing downward Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the GP unit and the accidental cutting of any of its power cord Be sure to protect the display surface to prevent damage during the operations 2 Remove the retaining screws 6 on the rear cover Woa
137. imp type terminal with insulating sleeve Connecting the Power Cord When connecting the AC type power cord be sure to follow the procedures given below 1 Be sure that the GP s power cord is not plugged in to the power supply 2 Remove the Terminal Srtip s clear plastic cover 3 Remove the screws from the two 2 terminals L N and FG Frame Ground Terminal position the Ring Terminals and reattach the screws Check each wire to make sure the connections are correct The torque required to tighten these screws are as follows Terminal Block 0 5 to 0 6Nem 5 7Lbeln FG Frame Ground Terminal 0 6 to 0 7Nem FG Frame Ground Terminal DONT CONNECT 4 o 4 Reattach the Terminal Strip s clear plastic cover 8 8 Chapter 8 Installation and Wiring mWhen the DC Type Power Cord Specifications Power Cord Diameter 0 75 to 2 5mm 18 12AWG Conductor Type Simple or Twisted Wire Conductor Length 7mm 0 28in a viexe 2ay um Use copper conductors only e If the Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode Power Connector Plug Specifications When the GP 3200 3300 3400 series is use
138. inal Block AC model Power Plug Connector DC model K CF Card Cover The CF Card I F and Dip Switches are located in the CF Card Cover open This cover must be closed when accessing the CF Card L Audio Input Interface L IN MIC This interface connects a microphone Use for mini jack connector 3 5mm M Video Input Interface V IN This interface connects a video camera Supports NTSC 59 9Hz PAL 50Hz formats Use for RCA Connector 75Q N Serial Interface COM1 RS232C RS422 RS485 serial interface D sub 9 pin plug type connector Communication method is switched via software O Serial Interface COM2 RS422 RS485 serial interface D sub 9 pin socket type connector P Dip Switches Chapter 3 Part Names and Functions ON 1 2 3 4 Dip Function ON OFF Note Switches CF Card Startup Settings Startup from CF CF Card with 1 Controls unit startup from o nie r Card is startup data the CF Card disabled required pal Forced Transfer Mode eae Fa 3 Booking Constantly OFF This setting controls the Forced close Forced aloe Used when CF 4 forced closing of the CF enabled disabled Card cover is Card cover i j damaged 1 When power supply is turned ON at dip switch 2 is ON it starts with Transfer Mode Usually use it in OFF 3 19 GP3000 Series Hardware Manual LL eee SSS SSS 3 20 4 Specific
139. ion and Wiring NOTE f After executing an internal program the GP outputs ON OFF information to the output devices at the same time For example the electromagnetic switches for forward and reverse rotation of a motor are turned on and off at the same time Consequently a situation may arise in which both of the main contacts of the motor circuits for the electromagnetic switches for forward and reverse rotation may turn on causing a short cir cuit of the R and T phases To avoid this situation you need to provide the interlock circuit shown above or use an electromagnetic switch equipped with a mechanical interlock for a for ward reverse circuit Interlock Circuit 2 If there is a possibility that the abnormal operation of the GP may lead to an accident design a fail safe measure to configure an interlock circuit with external hardware devices For a system which requires the running motor to stop before all other processes when the travel limit switch is activated never design a system in which the signals from the travel limit switch are input to the input terminals of the GP and then processed using software Configure a circuit that reliably stops the running motor using hardware as shown below GP Travel limit switch o Running motor control signal Running motor control circuit Emergency Travel limit stop switch switch oO ele oe Direct input to the
140. ions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit e When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system NOTE J When isolation is necessary you can use either RS232C isolation unit CA3 ISO232 01 on COM1 or RS485 isolation unit CA3 ISO485 01 on COM2 MSerial Interfaces Serial Interface COM1 This interface is used to connect an RS232C RS422 RS485 serial cable A D sub 9 pin plug connector is used Communication method is switched via software lt GP unit side gt GP Connector XM2C 0942 502L lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw XM2Z 0073 lt OMRON Co gt 4 40 UNC 4 49 GP3000 Series Hardware Manual In the case of RS232C Pin RS232C Pin No i Arrangement SignalName Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data Sa 4 ER DTR Output Data Terminal Ready 9 o 9 5 SG Sig
141. lation unit CA3 ISO232 01 on COMI E Serial Interfaces Serial Interfaces COM1 This interface is used to connect an RS232C RS422 RS485_ cable D sub 9 pin plug connector is used lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt 1 Communication method is switched via software Chapter 4 Specifications In the case of RS232C Pin RS232C Pin No Arrangement Signal Name Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data 4 ER DTR Output Data Terminal Ready 5 2o J9 5 SG Signal Ground 6 DR DSR Input Data Set Ready 1 lo Oy 6 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible Called status displa GP unit side i SARIN REZ j PPRD ee Ouput 025A al rame Groun shel z Common with SG 1 The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current In the case of RS422 RS485 Pin f RS422 RS485 Pin No nE Arrangement Signal Name
142. lug Ethernet Ethernet IEEE802 3u 10BASE T 100BASE TX Interface Connector modular jack connector RJ 45 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Conforms to USB1 1 TYPE A conn x 1 Communication Distance 5m max Clock Accuracy 2 65 seconds month at room temperature 1 User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required NOTE When the message RAAAOS1 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery 1 1 co
143. machine move ment a Failsafe Circuit should be created which is completely external to the GP For a failsafe circuit refer to 8 2 5 Installation Precautions page 8 15 3 If a problem arises with an external unit s relay or transistor causing an output coil to remain either ON or OFF a major accident can occur To prevent this be sure to set up external watchdog circuits that will monitor vital output signals Q Design a circuit that will supply power to the GP unit s I O before starting up the GP If the GP unit s inter nal program enters RUN mode prior to the I O unit s load control power turning ON an incorrect output signal or malfunction could cause an accident Q Design a user program that ensures the safety of the user s system in the event of a GP display or control error or either a data transmission error or power failure between the GP and a connected unit These types of problems can lead to an incorrect output signal or malfunction resulting in an accident S Do not make switches using the switches on the touch panels which may cause operator injury and machine damage An output may remain either ON or OFF and a major accident can occur To prevent this set up circuits such as limiters that will monitor vital output signals Design switches for important operations to be performed by separate devices An incorrect output or malfunction can occur and thereby cause an accident S Do not create G
144. ment Signal Name Description 1 TR CH1 communication data 2 TR CH1 communication data 3 SLD CH1 cable shielded wire 65432 4 TR CH2 communication data Cable connection side 5 TR CH2 communication data 6 SLD CH2 cable shielded wire 6 2 6 1 2 Chapter 6 FLEX NETWORK Connector Flex Network Data Transfer Settings Communication Type 1 N Connection Method Multi Drop Transfer Distance At 6Mbps 200m per CH at 12Mbps100m per CH Transfer Method During cyclic period distributed transmission Half duplex Transfer Speed 6Mbps 12Mbps Transfer I F Differential method Pulse transfer resistance Error Check Format check bit check CRC 12 check No of Stations 63 stations max Bit variable input 256 points Bit variable output 256 points Integer variable input 64 points Integer variable output 64 points depending on type of units used NOTE J For details about the FLEX NETWORK refer to the user manual for the respective FLEX NET WORK product 6 2 Wiring to the FLEX NETWORK Connector 6 2 1 FLEX NETWORK Communication Cable Use the following FLEX NETWORK Communication Cable when connecting to the FLEX NETWORK Unit Model Length per Unit FN CABLE2010 31 MS 10m FN CABLE2050 31 MS 50m FN CABLE2200 31 MS 200m 6 3 GP3000 Series Hardware Manual 6 2 2 Wiring to the FLEX NETW
145. n backlight unit slot Secure the backlight setscrew The necessary torque is 0 147Nem The procedure of opposite to proce dure 4 7 Insert the cable to backlight connector Secure the cable with the cable clamp The procedure of opposite to procedure 3 Viou Nig Be sure the cable is inserted completely into the backlight connector Failure to do so may cause arcing which can damage the connector Backlight has used 1 each of top and bottom LCD The case of exchange 2 please exchange simultaneously 8 Return the rear face cover to the original position and secure the cover in place using the mounting screws 6 The necessary torque is 0 5Nem Woa The cable clamp is used to prevent the cable from being caught inside in the GP unit and possibly damaged Be sure to insert the cable in the cable clamp around the cable before replacing the rear cover If any of the screws is missing check if it fell inside the GP unit s chassis If the power is turned ON while a screw is inside it may cause an accident or fire NOTE After backlight replacement is completed turn the GP unit s power ON and check if the screen s display is normal If the display is not correct please contact the GP distributor from whom you purchased the backlight unit 9 26
146. n open state With the slot screwdriver inserted insert the wire into the wire insertion hole round shaped hole Screwdriver Wire Wire insertion hole Round shaped hole Tool insertion hole Square shaped hole 4 Remove the slot screwdriver from the tool insertion hole square shaped hole The wire insertion hole round shaped hole will close and the wire will be secured For wire removal remove the desired wire by inserting a slot screwdriver into the corresponding tool insertion hole square shaped hole following procedures 1 and 2 5 Insert the wired DIO connector straight into the DIO I F of the GP unit IVar Be sure to strip only the amount of wire cover required If too much cover is removed the end wires may short against each other or against an electrode which can create an electric shock If not enough cover is removed the wire cannot carry a charge Do not solder the wire itself This could lead to a bad or poor contact e Insert each wire completely into its opening round shaped hole Failure to do so can lead to a unit malfunction or short either against wire filaments or against an electrode e When wiring be aware of the installation position direction and twisting of the wiring as to not develop stress on the connector Fix the cable near the GP by cable clamp and set it loosely as to not place tension on the connector 5 7 GP3000 Series Hardware Manual LL eee SSS SSS 5
147. nal Ground o R 6 DR DSR Input Data Set Ready 1 oo 6 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible Called status display T 2 CI RI VCC Input 5V 5 Output 0 254 Frame Ground ou p g Common with SG The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current In the case of RS422 RS485 Pin RS422 RS485 Pin No Arrangement SignalName Direction Meaning 1 RDA Input Receive Data A 2 RDB Input Receive Data B O 3 SDA Output Send Data A 51 9 4 ERA Output Data Terminal Ready A o a 5 SG Signal Ground i o2 6 6 CSB Input Send Possible B 7 SDB Output Send Data B O 8 CSA Input Send Possible A K 9 ERB Output Data Terminal Ready B GP unit side Frame Ground Shell FG g Common with SG Serial Interface COM2 This interface is used to connect an RS422 RS485 serial cable A D sub 9 pin socket connector is used NOTE Always connect close to the GP unit s COM port when terminating with the termination pins TRMRX TRMTX lt GP unit side gt GP Connector XM3B 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC 4 50 lt Cable side gt Chapter 4 Specifications Recommended Cable Connector XM2A 0901 lt OMRON Co gt Rec
148. ndicates the status of logic program execution Logic execu Operation ton mo Color Indicator Mode a Drawing when logic is 9 enabled OFFLINE ON In RUN Green operation Flashing m STOP operation ON When power is turned on Red In N Flashing r Major Error operation ON Backlight burnout Orange i Flashing During software startup B DIO Interface DIO board type only FLEX NETWORK Interface FLEX NETWORK board type only CANopen Interface CANopen board type only The interface to which the unit with communication capabilities is connected C FLEX NETWORK Communication Status LED The LED indicates the status of FLEX NETWORK communication The LED turns on to indicate the current status Status LED Indicates Turns on when Communication is enabled Turns on when failure occurs in connected I O Unit RUN Green ERR Red D E F CANopen Status LED This LED indicates the communication status of CANopen board type the CANopen Status LED Indicates D PWR ON When applying current Green OFF When light is off E RUN Turns on when Green Communication is enabled Turns on when failure F ERR Red occurs in connected slaves ex Hybrid Terminal Block 3 10 J E o Ham Se a co K e a a a T eo e He Pe l N O S Back AGP 3500L 3500S N O R S
149. nnection may cause incorrect input or output signals Wiring Q Be sure to ground the GP unit s FG wire separately from other equipment FG lines Also be sure to use a grounding resistance of 100 or less and a 2mm 0 0062inch7 or thicker wire or your country s applicable standard Otherwise electric shock or malfunctions may result Q Be sure to use only the designated torque to tighten the GP unit s terminal block screws If these screws are not tightened firmly it may cause a short circuit fire or incorrect unit operation Q Be sure that metal particles and wiring debris do not fall inside the GP unit They can cause a fire mal function or incorrect unit operation Maintenance Q Be sure to read the GP units manual carefully before performing program changes entering forced out put or using the RUN STOP or PAUSE commands while the GP is operating Mistakes made when using these items can cause machine accidents or damage Q Be sure the electricity is turned OFF before attaching or detaching an I O unit If the electricity is ON when an I O unit is attached or detached damage or malfunction to the I O unit may occur S Be sure to turn the GP units CF Card ACCESS switch OFF and confirm that the ACCESS lamp is not lit prior to inserting or removing a CF Card Otherwise CF Card internal data may be damaged or lost S Do not reset or turn the GP OFF or insert or remove the CF Card while the GP units CF Card is being accessed
150. nnections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 4 Display Specifications Chapter 4 Specifications AGP 3200A AGP 3200T Display Type Monochrome Amber Red LCD TFT Color LCD Resolution W320 X H240 pixels Dot pitch W0 24mm 0 01in X HO 24mm 0 01in Effective Display Area W78 8mm 3 10in X H59 6mm 2 35in Color Shade level Black and White 8 Shades 256 Colors No blink 64 Colors Enables blink feature Backlight Amber Red LED Not user replaceable When replacement is required contact your local GP distributor White LED Not user replaceable When replacement is required contact your local GP distributor Brightness control 16 levels of adjustment available via touch panel Contrast Adjustment 8 levels of adjustment available via touch panel Not applicable Display Service Life MTBF value 50 000hrs TYP Backlight display service life is not included MTBF value 40 000hrs TYP Backlight display service life is not included Backlight Service Life 50 000hrs or more at 25 C and continuous operation period until backlight brightness decreases to 50 40 000hrs or more at 25 C and continuous operation period until backlight brightness decreases to 50 Language Fonts nese fonts a
151. nnector D Sub 9 pin plug Serial Interface CONM2 RS422 RS485 Asynchronous Transmission Data Length 7 bit 8 bit Parity none Odd or Even Stop Bit 1bit 2bit Data transmission Speed 2400 bps to 115 2 kbps 187 5 kbps MPI Connector D Sub 9 pin socket Ethernet IEEE802 3u 10BASE T 100BASE TX Interface Connector modular jack connector RJ 45 Expansion Connects the communication unit Unit Interface ale Connects the VM unit DVI Input unit manufactured by Pro face Interface Conforms to USB1 1 TYPE A conn x 2 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Communication Distance 5m max Function Expansion For Pro face s Function Expansion Memory mounting Inside interface cover Memory SEE 8 6 Installation and Removal of Function Expansion Memory page 8 31 Interface CF Card Compact Flash CF Card Slot TYPE I Interface Video Input NTSC 59 9Hz f ie al PAL 50Hz SASE Connector RCA 759 MIC input LINE input pepe ala Change with S W Connector MINI JACK 3 5 Speaker Output rar aa 70mW Rated Load 80 Frequency 1KHz Connector Two piece type terminal block Alarm Output RUN Output Buzzer Output Rated Voltage DC24V Rated Current 50mA AUX Input Output Remote nesel Input Interface Input Voltage DC24V Input Current 6mA Operating Voltage When ON Min DC9V When OFF Max DC2 5V Two piece type terminal block Clock Accuracy
152. nnector 20 0 79 2 o m o C o o N 4 J K 4 Power Connector S S DIO Connector H TH FLEX NETWORK 28 1 10 Connector or CANopen Connector 59 2 32 Left side Right side Rear Power Connector Cable 36 Pin terminal 1 42 Bottom The figure shows the DIO board type unit 1 A 20 mm space is necessary for the DIO FLEX NETWORK board and a 127 mm space for the CANopen board type IVN All the above values are designed in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only 4 41 GP3000 Series Hardware Manual mPanel Cut Dimensions Unit mm in 204 5 a 8 05 da 4 R3 0 12 or less i gt Panel thickness area 1 6 0 06 to 10 0 0 39 A 1 0 04 159 5 0 6 28 0 Einstallation Fasteners Unit mm in oO me U GT 16 0 63 1 O i gt 110 43 16 6 0 65 1 M6 31 1 22 4 ae 7 op s D s O 4 42 4 4 GP 3500 Series 4 4 1 General Specifications Electrical Specifications Chapter 4 Specifications DC model AC model Input Voltage DC24V AC100 to 240V Rated Voltage DC19 2 to 28 8V AC85 to 265V Rated frequency 50 60Hz Rated frequency rang
153. ntry s Grounding applicable standard Same for FG and SG terminals Structure Rating Equivalent to IP65f NEMA 250 TYPE 4X 13 Front surface at panel embedding Feature size All in one Installation configuration Panel embedding Cooling Method Natural air circulation 3 0kg 6 6lb max unit only weight Approx 3 2kg 7 0lb max DIO FLEX NETWORK CANopen board type External Dimensions W313mm 12 32in X H239mm 9 41in X D56mm 2 20in Panel Cut W301 5mm 11 87in X H227 5mn 8 96in Dimensions Panel Thickness 1 6mm 0 06in to 10 0mm 0 39in 2 The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP
154. ocity 9 8m s X Y Z directions for 10 cycle 100 minute 0 7 Ss l IEC61131 2 compliant Concussion Resistance 447m s2 X Y Z directions for 3 time Noise Voltage 1000Vp_p Noise Immunit Pulse Duration ius 2 y Rise Time 1ns R via noise simulator D A Electrostatic Discharge kV complies with EN 61000 4 2 Level 3 Immunity 1 In the case of AGP 3200A Extended use in environments where Surrounding air temperature is 40 C or higher may degrade the display quality and result in decreased contrast 4 2 Chapter 4 Specifications Structural Specifications 2 Grounding resistance of 100Q 2mm or thicker wire or your country s Grounding applicable standard Same for FG and SG terminals Rating Equivalent to IP65f NEMA 250 TYPE 4X 13 S Structure Front surtace at panel embedding 5 Feature size All in one T Installation configuration Panel embedding gS Cooling Method Natural air circulation Weight Approx 0 4kg 0 9lb max unit only vena W130 0mm 5 12in X H104 0mm 4 09in X D40 0mmf 1 57in Dimensions Panel Cut W118 5mm 4 67in X H92 5mm 3 64in Dimensions Panel Thickness 1 6mm 0 06in to 5 0mm 0 20in The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no ef
155. od of time Please be aware that characteristics of the GP unit s LCD screen with a white LED backlight may change gradually owing to the deterioration of the backlight LED and the LCD display may look bluish About the Manuals For the detailed information on GP3000 Series refer to the following manuals Maintenance Troubleshooting For the Offline Settings see Maintenance Troubleshooting Offline Settings Guide GP Pro EX Device PLC Connection Manual GP Pro EX Reference Manual The manuals can be downloaded from Pro face Home Page Otasuke Pro URL Otasuke Pro http www pro face com otasuke Information Symbols This manual uses the following icons Indicates a warning or a product limitation Be sure to follow the instructions given with this icon to ensure the safe operation of the GP Screen Editor Indicates the GP Pro EX software PLC Abbreviation for Programmable Logic Controller Logic program Indicates a ladder program created with the GP Pro Ex Indicates useful or important supplemental information Contains additional or useful information Indicates pages containing related information GP3000 Series Model Name Indication Model name AGPI t r tis 8 AB C D E 2 GP 3200 series 3 8 inch QVGA 320 x 240 dots 3 GP 3300 series 5 7 inch QVGA 320 x 240 dots VGA
156. ommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Pin RS422 RS485 Pin No f Arrangement SignalName Direction Meaning Termination 1 An g Receiver side 1009 2 RDA Input Receive Data A 3 SDA Output Send Data A 4 RS RTS Output Request for Send 5 SG Signal Ground 6 VCC 5V 5 Output 0 25A 1 7 RDB Input Receive Data B 8 SDB Output Send Data B Termination GP unit side 9 TRMTX Receiver side 1000 Frame Ground Snel FG i Common with SG 1 The VCC output for Pin 6 is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current 4 51 GP3000 Series Hardware Manual 4 52 BSound Output AUX Input Output Interface This interface is used for external reset alarm output buzzer output or sound output lt Cable side gt Applicable Connector AGP 35 0T 2L3 5 12 90F lt made by Weidmuller gt AGP 3500L AGP 3500S 2L3 5 12 180F lt made by Weidmuller gt Pin Arrangement Pin Signal Name Direction Meaning 1 RESET IN_A Input E IR 2 RESETINB Input ey peset Mpui 3 RUN Output RUN Signal 4 RUN Output Inform the GP s Online status
157. on Cable 0 ccccceceeeeeeeeeeeeeeeaeeeeeeeeestaeenennees 6 3 6 2 2 Wiring to the FLEX NETWORK Conn ctot cccecceeeeeeeeeeeeeeeceaeeeeeeeeseaaeeneneees 6 4 Chapter 7 CANopen Interface 7 1 CAN open Specifications sterre e aaa iena a E dated hates 7 3 7 1 1 CANopen Interface cccececceeceneeeeeeeeeceaaeceeeeeeesaaeesseneeecaaaesseaeeessaaeseseneeessaeeeeeaeees 7 3 7 1 2 CANopen Data Transfer Settings c cccececeeeseeeeeceeeeeeeeeeceeeeeeaaeeeeeeeesaaeessaees 7 3 7 1 3 CANopen cable arrangement ccceccceceeeeeeeeeeeeeeaeeceeeeeeeaeeseaeeeesaaeesesaeeeseaeees 7 3 7 1 4 CANopen communication cable and other recommended iteMS 00cee 7 4 Chapter 8 Installation and Wiring 8 1 installation Seea ranio a tn teeta Case 8 2 8 2 Wiring PRECAUTIONS osinon eeen eeraa a NEE E EAA EAT ENE ENE 8 7 8 2 1 Connecting the Power Cord ccccccccececeeeeeeeceeeeeeeeaaeeeeeeeesaaeeseaeeeseaaeesecaeeeeeaeees 8 7 8 2 2 Connecting the Power Supply ccecceeceeeceeeeneeeeeeeeeeeaeeseeeeeeeeaeeseeeeeestaeeteed 8 12 B22 3 GOUCING cits se eat aah A sina peeteneses teas bat ea ethan beats deat teats kee wack rae 8 13 8 2 4 Wiring Precautions oroesi een pae eaaa aTe ENa Tea E EEA EAEE AE 8 14 8 2 5 Installation Precautions nesie eea aiir EE AA k a ia 8 15 8 3 CF Card Insertion Removal cccccceeeesseeeeeeeeeeeeeeeeaeeeeeeeaaeeseeneneeeseenaaeeees 8 18 8 3 1 Inserting the CF Card ecc
158. onth For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required NOTE When the message RAAAOS51 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 64 Chapter 4 Specifications Display Specifications AGP 3600T AGP 3650T Display Type TFT Color LCD Resolution W800 X H600 pixels Dot pitch W0 3075mm 0 01in X HO 3075mm 0 01in Effective Display Area W248mm 9 76in X H186 5mm 7 34in Color Shade level 65 536 Colors No blink 16 384 Colors Enables blink feature Backlight CCFL Brightness control 8 levels of adjustment available via touch panel Contrast Adjustment No cor
159. ositioning Units pissaa tabean atinaeina enie aaao inian sia 2 8 2 3 4 High Speed Counter Unit cecceceecceccceeceeeeeeeceaeeeeeeeeesaaeesseeeeesaaeseeneeessaeeeeeaes 2 8 2 3 5 Optional Items niesione tenia ed laa Dae tees 2 8 2 3 6 Maintenance tens eroien Cio ee a a a 2 9 2 4 Optional Item for the CANopen Board Type c cccceeeeeeeeeeeeeeeeeeeeseneeeeeeeees 2 9 2 4 1 CANopen Interface Unit cceececceceeeceeeeeeeeeeeeaeeeeeeeeeseaaeseeneeeesaeeseeeeeessaaeeseaes 2 9 Chapter 3 Part Names and Functions Bs 1 GP 3200 Seres vers sues sce csevesieseeiesteg ee a e aaa we E a Eara EAEE 3 2 3 2 GP 3300 SeS wishes hide ee ition ee ees A eect 3 3 3 3 GP 3400 SOneS np ees Ee nee shied tte eee de ela 3 7 3 4 GP 3500 Series c2 0 2602 E E asia esos T eset taavede Soci te pokes E E 3 10 3 5 GP 3600 SEL ies e a r e E a r aa a o e Ear rae E EEE 3 14 3 6 1GP 3700 Sere EEEE E EENT 3 17 Chapter 4 Specifications 16 4 1 GP 3200 Series iienaa ae aa oleae n E EE E EAE EAE RE ENAERE SEES 4 2 4 1 1 General SpecifCat OS aaa e a aTa ra gh Aa aea A a aAa E badass 4 2 4 1 2 Performance Specifications cccccccccceececeeceeeeeeeeeeeeceaeeeseeeeeseaeeseaeeeseeeeeseeeesas 4 4 4 1 3 Interface Specifications s eeseeeeeeeeee esee nese nssr r ntn netnnnttnnnttnnsstenstnnsstensstnnsenn nent 4 6 ARA DINENSIONS senri a n E A E Bas Clas 4 8 AD GP 3300 SONOS vrsna aan ee e a a aaa aa E S 4 12 4 2 1 General Specifications
160. ower Input Terminal Block is also vertical 8 4 B Installing the GP 1 Insert the GP into the panel cut as shown 2 Insert the installation fasteners into the GP insertion slots at the left and right or top and bottom of the unit total 4 slots Only the AGP 3750T has 8 slot locations The following shows the insertion slots location that are on both left and right sides GP 3200 Series Chapter 8 Installation and Wiring Installation Panel lt __ jj Hook The following shows the insertion slots location that are on the top and bottom sides GP 3300 Series Mioa Nge Insert each installation fastener securely into the slot s recess shaded area Cc left and right top and bottom 8 5 GP3000 Series Hardware Manual 3 Insert each of the fasteners shown below Be sure to pull the fastener back until it is flush with the rear of the attachment hole 4 Use a Phillips screwdriver to tighten each fastener screw and secure the GP in place Moar NNa Tightening the screws with too much force can damage the GP unit s plastic case The torque required to tighten these screws is 0 5 Nem 8 6 Chapter 8 Installation and Wiring 8 2 Wiring Precautions 8 2 1 This section describes the procedures and precautions for wiring power cord
161. power down status when an instantaneous power interruption of the rated voltage continues for 10ms or longer When the GP unit enters power down status it stops the calculation even if the instruction is not finished For example when the GP unit enters power down status while 100 words of data are being transferred by an FMOV instruction the transfer stops midway Consequently design your program with consideration to power down occurrences 8 15 GP3000 Series Hardware Manual mEmergency Stop Circuit Do not process emergency stop signals with a software program by inputting the signal to the GP Configure the emergency stop circuit externally to the GP as shown in the figure below GP 100 to 240VAC or 24VDC Output Input Emergency stop button Machine to be b normally closed contact a controlled i ole MInterlock Circuit 1 To use the GP or a PLC to control a motor circuit for forward reverse rotation configure the interlock circuit shown below externally to the GP Auxiliary b normally closed contact of electromagnetic switch for motor reverse rotation Electromagnetic i ee switch for motor Motor forward rotation forward rotation signal GP Motor reverse rotation Electromagnetic signal g ae switch for motor Auxiliary b contact of reverse rotation electromagnetic switch for motor forward rotation 8 16 Chapter 8 Installat
162. r that has a maximum circuit voltage greater than that of the peak voltage of the power supply Chapter 8 Installation and Wiring 8 2 3 Grounding This section describes the precautions for grounding the GP unit Z CAUTION Q Do not use common grounding since it can lead to an accident or machine breakdown a Exclusive Grounding BEST When supplying power to the GP unit be sure to separate the Other input output and power lines as shown diagram a GP Equipment WIZ a NNa Check that the grounding resistance is 10029 or less e FG and SG terminals are internally connected in the GP When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system Other Equipment e The grounding wire should have a cross sectional area greater than 2mm Create the grounding point as close to the GP unit as possible and make the wire as short as possible When using a long grounding wire replace the thin wire with a thicker wire and place it ina duct e If exclusive grounding is not possible use a common grounding point diagram b A D type grounding or equiva lent should be used for the grounding point C Common Grounding Not Ok NOTE f the equipment does not function properly when grounded disconnect the ground wire from the FG terminal Other Equipment 8 13 GP3000 Series Hardwa
163. rd Access LED This lamp light up when CF card is inserted and CF card cover is closed However opening the CF card cover in the CF card while accessing it continues to light up Access Lamp Indicates The CF Card is inserted M and the CF Card Cover ane Green ON is closed Or the CF k EREE r a a Card is being accessed The CF Card is not N Q Q RoS Green OFF inserted or is not being Back accessed AGP 35 0T NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card N Power Input Terminal Block AC model Bottom Power Plug Connector DC model AGP 35 0T O CF Card Cover The CF Card I F and Dip Switches are located in the CF Card Cover open This cover must be closed when accessing the CF Card P Audio Input Interface L IN MIC AGP 3550T AGP 3560T only This interface connects a microphone Use for mini jack connector 3 5mm Q Video Input Interface V IN AGP 3550T AGP 3560T only This interface connects a video camera Supports NTSC 59 9Hz PAL 50Hz formats Use for RCA Connector 75Q R Serial Interface COM1 RS232C RS422 RS4835 serial interface D sub 9 pin plug type connector Communication method is switched via software S Serial Interface COM2 RS422 RS485 serial interface D sub 9 pin socket type connector 3 12 T Dip Switches1 ON
164. rd chassis it s turn left to right WoA A hot circuit board chassis can burn you Be sure the chassis has cooled completely prior to replacing the backlights 6 Disconnect the Backlight Unit cable from the connector on the inverter board and then remove the cable from the cable clamp Inverter Cable Clamp for bottom Backlight Unit Connector 7 As shown here push the backlight unit s attachment clip to the right to release the backlight unit Backlight Unit Hook 9 18 Chapter 9 Maintenance 8 Insert the new lower backlight unit into the backlight holder as shown here After the backlight is completely inserted and the attachment clip clicks into place lower the unit into the GP Backlight Unit oag Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder Be sure to handle the replacement backlight unit carefully since if can be easily damaged or broken 9 Confirm that the backlight unit is securely in place and reattach the backlight unit power connector IOa When replacing the Backlight unit be sure not to catch any wiring on the edge of the unit If a wire is caught and becomes cut it could cause a fire 10 Replace the upper backlight unit
165. re Manual 8 2 4 Wiring Precautions To help prevent noise and interference problems separate all control communication and power lines by placing them in a separate ducts Duct for I O Signal Duct for Control Duct for Power Lines Lines Lines OO000 OO000 OO000 If different wires must be placed in the same duct separate them with an earthed grounded divider I O Signal Lines Control Lines Power Lines Grounded Separators Duct oe Ta non conducting resin plastic ooo0oo0oojooo0oo0oo0joo0oo0o0o0 Earth Ground NOTE If the lines cannot be separated use shielded lines and create a ground from the shield line isxe eay num Use noise reducing external wiring methods to increase overall system reliability To prevent power surges or noise interference use ducts to separate all DC I O or current circuit wires from communication cables To prevent malfunctions due to noise communication cables must be wired separately from high frequency lines and power lines such as high voltage lines high current lines and inverters 8 14 Chapter 8 Installation and Wiring 8 2 5 Installation Precautions Ioar NNa When you use the DIO FLEX NETWORK board type unit of the GP3000 series read the following installation precautions External power failure or failure of the GP unit may cause abnormal behavior To prevent such abnormal behavior from leading to the abnormal operation of the entire system and
166. re downloadable Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chi 5 Character Sizes Standard font 8X8 8X16 16X16 and 32X32 dot fonts g Stroke font 6 to 127dot fonts Q 5 Standard font Width can be expanded up to 8 times Font Sizes ee Height can be expanded up to 8 times 8 X 8 dots 40 Char X 30 rows 8 X 16 dots 40 Char X 15 rows 16X 16 dots 20 Char X 15 rows 32 X 32 dots 10 Char X 7 rows The other font sizes can be set up by software Touch Panel Specifications Type Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more 4 5 GP3000 Series Hardware Manual 4 1 3 4 6 Interface Specifications This section describes the specifications of each interface of the GP Series unit For instructions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the system NOTE When isolation is necessary you can use the RS232C iso
167. re present in the air Corrosive chemicals Acids alkalines liquids containing salt Flammable chemicals Organic Solvents S Do not use paint thinner or organic solvents to remove dirt or oil from the GP unit s surface Instead use a soft cloth moistened with a diluted neutral detergent S Do not use or store the GP in areas with direct sunlight since the sun s ultraviolet rays may cause the LCD s quality to deteriorate Q Do not store the GP in an area where the temperature is lower than that recommended in the GP unit s specifications Doing so may cause the LCD display s liquid to congeal which can damage the LCD Also if the storage area s temperature becomes higher than the specified level the LCD s liquid may become isotropic causing irreversible damage to the LCD Therefore only store the GP in areas where temperatures are within the GP unit s specifications Q After turning OFF the GP be sure to wait a few seconds before turning it ON again The GP may not oper ate correctly if it is restarted too quickly Q Be sure to back up the GP screen data and logic programs in case they are lost accidentally LCD Panel Usage Precautions The LCD panel s liquid contains an irritant If the panel is damaged and any of this liquid contacts your skin immediately rinse the area with running water for at least 15 minutes If the liquid gets in your eyes immediately rinseyour eyes with running water for at least 15 minutes and
168. red to Wire Connectors e Screwdriver Recommended type 1891348 1 lt Tyco Electronics AMP gt If another manufacturer is used be sure the part has the following dimensions point depth 1 5mm 0 06in point width 2 4mm 0 09in Point shape should be DIN5264A and meet Security Standard DN EN60900 Also the screwdriver s tip should be flat as indicated in order to access the narrow hole of the connector xX oO Screwdriver Tip Shape The connectors are a spring clamp type Use the following procedure to connect the wires to the connectors m DIO Cable Specifications AWG24 to 18 DIO Cable Diameter UL1015 or UL1007 Conductor Type Stranded Wire Conductor Length 1_ If the Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode E Connecting the DIO Cable 1 Insert a slot screwdriver at an angle into the tool insertion hole square shaped hole of the connector 2 When inserting the flathead screw driver be sure that it is perpendicular to the center division wall NOTE Insert the screwdriver approximately 4 mm 0 16 in Inserting forcefully may break the inside of the connector and cause a contact defect Also do not turn the screwdriver while the tip is inside of the tool insertion hole square shaped hole 5 6 Chapter 5 DIO Connector 3 The adjacent wire insertion hole round shaped hole will be in a
169. responding function Display Service Life MTBF value 50 000hrs or more Backlight display service life is not included Backlight Service Life 50 000hrs or more at 25 C and continuous operation period until backlight brightness decreases to 50 or backlight starts to flicker Language Fonts Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable 5 Character Sizes Standard font 8X8 8X16 16X16 and 32X32 dot fonts S Stroke font 6 to 127dot fonts om 5 Standard font Width can be expanded up to 8 times Font Sizes 5 4 Height can be expanded up to 8 times 8 X 8 dots 100 Char X 75 rows s 8 X 16 dots 100 Char X 37 rows 16 X 16 dots 50 Char X 37 rows 32 X 32 dots 25 Char X 18 rows The other font sizes can be set up by software Touch Panel Specifications Type Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more 4 65 GP3000 Series Hardware Manual 4 5 3 4 66 Interface Specifications This section describes the specifications of each interface of the GP Series unit For instructions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device
170. s 1 Lay the frame with the lever facing outward While pushing in the direction of the frame s tab lift the Function Expansion Memory Lever 8 38 9O Maintenance 1 Cleaning the Display 2 Periodic Check Points 3 Replacing the Installation Gasket 4 Replacing the Backlight This chapter explains cautions and inspection criteria that will ensure trouble free use of the GP 9 1 GP3000 Series Hardware Manual 9 1 Cleaning the Display When the surface or frame of the display become dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display Moara lt Do not use paint thinner organic solvents or a strong acid compound to clean the unit Do not use hard or pointed objects to operate the touch screen panel since it can damage the panel surface 9 2 Chapter 9 Maintenance 9 2 Periodic Check Points To keep your GP unit in its best condition please inspect the following points periodically EGP Operation Environment O Is the operating temperature within the allowable range 0 C to 50 C O Is the operating humidity within the specified range 10 RH to 90 RH dry bulb temperature of 39 C or less O Is the operating atmosphere free of corrosive gasses When using the GP unit inside a panel the ambient environment refers to the interior of the panel Electrical Specifications O Is the input voltage appropriate AC100 to 240V 50 60Hz D
171. s Connecting the Power Cord N WARNING Q To avoid an electric shock prior to connecting the GP unit s power cord terminals to the ower terminal block confirm that the GP unit s power supply is completely turned OFF via a breaker or similar unit Q Supplying a power voltage other than that specified will damage the power source and the GP unit Q Since there is no power switch on the GP unit be sure to attach a breaker type switch to its power cord Q When the FG terminal is connected be sure the wire is grounded iaxe 2av um When the FG terminal is connected be sure the wire is grounded Not grounding the GP unit will result in excess noise and vibration The SG and FG terminals are connected internally in the GP unit When connecting the SG wire to another device be sure that the design of the system connection does not produce a shorting loop 8 7 GP3000 Series Hardware Manual mWhen the AC type Power Cord Specifications Woa NNI Use copper conductors only AC Power Cord Grounding Wire e Grounding Wire e Double insulated Wire 1 25 to 2 0mm 16 14awG 1 25 2 0mm 16 14AWG Recommended J S T Mfg Co Ltd J S T Mfg Co Ltd Ring Terminal V2 MS3 compatible V2 P4 compatible 3 2mm or more 4 3mm or more less than less than 6 0mm 7 0mm 1 In order to prevent a short circuit caused by loose screws make sure to use a cr
172. s factory settings 250m 125 kbps 500m 50 kbps 1000m 1 Set the baud rate with the software 63 nodes max Bit variable input 256 points Bit variable output 256 No of nodes poins Integer variable input 64 points Integer variable output 64 points CANopen cable arrangement The CANopen interface uses D sub 9 pin plug connector The plug is assigned with the CAN_H CAN_L and CAN_GND connections CAN_H and CAN_L are two physically different bus levels CAN_GND is the common reference potential 7 3 GP3000 Series Hardware Manual t Line Termination Diagram 1 D sub 9 pin a Shield Pz cant oo ETER Termination Resistance GP Diagram 2 GP NOTE The cable s resistance value should be 70mQ m or less e The above diagrams shows the case used the cable connector XM2D 0901 by OMRON Co BLine termination To minimize the signal s reflections from the end of the cable a line termination shall be placed close to the 2 ends of the bus Connect both ends of the twisted pair cable CAN_H and CAN_L to each LT Use line termi nation whose resistance value is 120 5 1 4 W maximum Recommended Cable Connector CiA recommended CANopen CiA DR 303 1 compatible D Sub 9 pin connector DIN41652 CANopen Recommended Transfer Cable CiA recommended CANopen CiA DR 303 1 compatible twisted pair cables with shield NOTE Please use your own cables
173. s decreases to 50 or backlight starts to flicker Language Fonts Japanese 6962 JIS Standards 1 amp 2 including 607 non kanji characters ANK 158 Korean fonts Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable 5 Character Sizes Standard font 8X8 8X16 16X16 and 32X32 dot fonts g Stroke font 6 to 127dot fonts Q 5 Standard font Width can be expanded up to 8 times Font Sizes 4 Height can be expanded up to 8 times 8 X 8 dots 80 Char X 60 rows 8 X 16 dots 80 Char X 30 rows 16X16 dots 40 Char X 30 rows 32 X 32 dots 20 Char X 15 rows The other font sizes can be set up by software Touch Panel Specifications 4 34 Type Resistive Film analog Resolution 1024 X 1024 Service Life 1 000 000 times or more Chapter 4 Specifications 4 3 3 Interface Specifications This section describes the specifications of each interface of the GP Series unit Moa NNa For instructions on how to connect to other devices always refer to the GP Pro EX Device PLC Connection Manual Always connect the 5 SG Signal Ground of the GP unit to the connected device especially if the connected device is also not isolated Failure to do so may damage the RS232C RS422 RS485 circuit e When connecting an external device to the GP using the SG terminal be sure to check that no short circuit loop is created when you setup the sy
174. s ecg eiarentay need diseetii sake neue aie loeasl edd Riaweety 9 6 9 41 AGP B5 OT cists ths A easivienticitieaa E A A teal asimusdel tiie E 9 6 O42 AGP S500 eua a E A E E ae0d de ibianddcactunwata e lee Muvneh aeweaaes 9 16 9743 AGP 3600 T 3650 u oaa li a Mawar ctw a a a denen 9 20 S E E TEE I EEE A E ET NEA NEE 9 24 18 1 ar WwW PP system Design AGP 3300 3301 3310T 3360T and GP 3200 3400 3500 3600 3700 Series AGP 3302 DIO Board Type FLEX NETWORK Board Type CANopen Board Type 1 1 GP3000 Series Hardware Manual E E 1 1 AGP 3300 3301 3310T 3360T and GP 3200 3400 3500 3600 3700 Series The following diagram illustrates the standard range of items that can be connected to AGP 3300 3301 3310T 3360T and GP 3200 3400 3500 3600 3700 Series units For host controller PLC etc connection information refer to the GP Pro EX Device PLC Connection Manual GP RUN Mode Peripherals To an Ethernet Network GP Unit 1 Or E a 00000 eo 13 Twisted Pair Cable commercial type Hub KaLe aa Expansion Unit commercial type 14 Fuction Expansion Memory Available with GP 3400 3500 3600 3700 Series GP3000 EXDM01 2 VM Unit GP2000 VM41 Available with AGP 35 0T 36 0T only GP3000 VM01 Available with AGP 35 0T 36 0T 37 0T only i E DVI Input Unit Available with AGP 35 0T AGP 36 0T AGP 37 0T only 1 GP 3000 DV101 RGB Input Unit Available wit
175. set CA5 DFS10 01 AGP 35 0T Hard type AGP 3500L CA3 DFS12 01 AGP 3500S GP 3600 Series CA3 DFS15 01 GP 3700 Series Protective Cover CA4 DCMDL 01 GP 3300 Series CA8 ODP10 01 AGP 35 0T The installation of the cover is to protect Display from leaking liquid and raise resistant performance against chemical substance 5 sheets Function Expansion Memory GP3000 EXDM01 GP 3400 Series GP 3500 Series GP 3600 Series GP 3700 Series Pro face s Screen Editor s alarm and text table Function Expansion Memory 1 If protecting the surface of the unit and preventing dirt buildup is more important than pre venting external light from reflecting off the AGP 3300U display use the protective cover CA4 DCMDL 01 2 Note that the GP s screen dimensions cannot be expanded 2 1 5 Maintenance Items Chapter 2 Accessories Product Name Model No Corresponding GP Description Installation Fastener CA3 ATFALL 01 GP3000 Series Used to install the GP into a solid panel Installation Gasket ST400 WP01 GP 3200 Series CA3 WPG6 01 GP 3300 Series CA5 WPG8 01 GP 3400 Series CA5 WPG10 01 AGP 35 0T AGP 3500L CA3 WPG12 01 AGP 3500S GP 3600 Series CA3 WPG15 01 Replacement Backlight GP 3700 Series Provides dust and moisture resistance when GP is installed into a solid panel CA5 BLU10T 01 CA6 BLU10T 02 AGP 35 0
176. ssential safety information for GP operation procedures requiring special attention These icons indicate the following levels of danger A W ARN N G Indicates situations where severe bodily injury death or major equipment damage can occur A C AUTI O N Indicates situations where slight bodily injury or minor equipment damage can occur S Indicates actions or procedures that should NOT be performed Indicates actions or procedures that MUST be performed to ensure correct unit Q operation N WARNING System Design Q Be sure to design your GP control system so that in the event of a main power supply failure or a GP acci dent the user system s overall safety integrity will be maintained If this is not done incorrect output sig nals or a GP malfunction may cause an accident 1 Interlock and other circuits designed to interrupt or oppose normal machine movement such as Emer gency Stop General Protection and forward and reverse rotation as well as those designed to pre vent machine damage such as upper lower and traverse movement limit positioning should all be designed to be located outside of the GP 2 When the GP generates a Watchdog Timer Error during logic program operating the logic program operation will halt Also when Errors occur in Input Output control areas that the GP cannot detect unexpected movement may occur in those areas Therefore and to prevent unsafe
177. stem NOTE J When isolation is necessary you can use either RS232C isolation unit CA3 ISO232 01 on COM1 or RS485 isolation unit CA3 ISO485 01 on COM2 MSerial Interfaces Serial Interface COM1 This interface is used to connect an RS232C RS422 RS485 serial cable A D sub 9 pin plug connector is used Communication method is switched via software lt GP unit side gt GP Connector XM2C 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2D 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw XM2Z 0073 lt OMRON Co gt 4 40 UNC 4 35 GP3000 Series Hardware Manual 4 36 In the case of RS232C Pin f RS232C Pin No Arrangement SignalName Direction Meaning 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data Sa 4 ER DTR Output Data Terminal Ready 3 o 9 5 SG Signal Ground 5 6 DR DSR Input Data Set Ready 1 lo Sy 6 7 RS RTS Output Request to Send 8 CS CTS Input Send Possible Called status display EE 9 CKRI VCC Input 5V 5 Output 0 25A Frame Ground shell RG g Common with SG 1 The RI VCC selection for Pin 9 is switched via software The VCC output is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current
178. t CANopen master and connecting the GP to Unit EX 01 GP 3200 series a CANopen network 2 2 Optional Item for the DIO Board Type 2 2 1 Maintenance Items Chapter 2 Accessories Product Name Model No Description DIO Connector CA6 DIOCNALL 01 Connector attached to the DIO interface Connects an external I O device Set of 5 connectors 2 3 Optional Items for the FLEX NETWORK Board Type 2 3 1 Source Type I O Unit I O Units Product Name Model No Description FLEX NETWORK 16 Point Input Sink EN X16TS44 16 point sink source shared I O Unit Source Type I O Unit DC24V input signal can be connected FLEX NETWORK 32 Point Input Sink EN X32TS41 32 point sink source shared I O Unit Source Type I O Unit DC24V input signal can be connected FLEX NETWORK 16 Point Output i Sink Type I O Unit FN Y16SK41 16 point output sink I O Unit ECE ANE WORK 16 Point Output FN Y16SC41 16 point output source I O Unit FLEX NETWORK 8 Point Input Sink Source 8 Point Transistor Output Sink Type I O Unit FN XY08TS41 8 point input sink source and 8 point transistor output sink mixed I O unit Both DC24V input signals and DC24V output load current 200mA max devices can be connected FLEX NETWORK 16 Point Input Sink Source 16 Point Transistor Output Sink Type I O Unit FN XY16SK41 16 point input sink source and 16 point transistor output sink mixed I O unit Both
179. t Connects the communication unit Interface Conforms to USB1 1 TYPE A conn x 2 USB Host Power Supply Voltage DC5V 5 Interface Output Current 500mA max Communication Distance 5m max CF Card Interface Compact Flash CF Card Slot TYPE II Video Input NTSC 59 9Hz interface j PAL 50Hz Connector RCA 75W MIC input LINE input es z Change with S W Connector MINI JACK F3 5 Speaker Output Speaker output 70 MW 8Q rated load Connector MINI JACK 3 5 Interface Clock Accuracy 2 65 seconds month at room temperature B 2 Variable Area 64KB SRAM uses lithium battery 2 5 5 Program Area 132KB FLASH EPROM O User active capacity 2 The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required Chapter 4 Specifications NOTE f When the message RAAAOS1 Low battery is displayed supply power to the display unit and fully charge the battery The battery charges within 24 hours to a level which allows backup operation Completing a full charge requires about 96 hours 4 days e A Lithium battery s lifetime is 10 years when the b
180. ted or is not being accessed NOTE Do not remove or insert the CF Card when the LED lamp is on Doing so may damage data on the CF Card N Power Input Terminal Block AC model Power Plug Connector DC model 3 15 GP3000 Series Hardware Manual O CF Card Cover The CF Card I F and Dip Switches are located in the CF Card Cover open This cover must be closed when accessing the CF Card P Audio Input Interface L IN MIC AGP 3650T only This interface connects a microphone Use for mini jack connector 3 5mm Q Video Input Interface V IN AGP 3650T only This interface connects a video camera Supports NTSC 59 9Hz PAL 50Hz formats Use for RCA Connector 75Q R Serial Interface COM1 RS232C RS422 RS485 serial interface D sub 9 pin plug type connector Communication method is switched via software S Serial Interface COM2 RS422 RS485 serial interface D sub 9 pin socket type connector T Dip Switches ON 1 2 3 4 Dip f Function ON OFF Note Switches CF Card Startup Settings Startup from CF CF Card with 1 Controls unit startup from A pili Card is startup data the CF Card disabled required Forced Transfer Forced Transfer 1 2 Forced Transfer Mode Mode ON Mode OFF 3 Booking Constantly OFF This setting controls the Forced close Forced cl se Used when CF 4 forced closing of the
181. terface to which the unit with communication capabilities is connected H FLEX NETWORK Communication Status LED The LED indicates the status of FLEX NETWORK communication The LED turns on to indicate the current status Status LED Indicates Turns on when RUN Green Communication is enabled Turns on when failure ERR Red occurs in connected I O Unit I J K CANopen Status LED This LED indicates the communication status of the CANopen Status LED Indicates PWR ON When applying current Green OFF When light is off J RUN Turns on when Green Communication is enabled Turns on when failure K ERR Red occurs in connected slaves ex Hybrid Terminal Block L Power Plug Connector M Serial Interface COM1 RS232C RS422 RS4835 serial interface D sub 9 pin plug type connector Communication method is switched via software N Serial Interface COM2 RS422 RS485 serial interface D sub 9 pin socket type connector 3 8 Chapter 3 Part Names and Functions O Ethernet Interface LAN The Ethernet transmission interface IOBASE T 100BASE TX An RJ 45 type modular jack connector 8 pole is used The LED turns on or off to indicate the current status Bottom With CF Card Cover open P USB Host Interface USB LED Indicates Green ON Data transmission available No connection or Green OFF subsequent transmission
182. th the CANopen board type unit of the GP3000 series NOTE When you use the CANopen board type unit of the GP3000 series read this section in conjunc tion with the specifications of your GP series Chapter 4 This section describes the information specific to the CANopen board type unit of the GP3000 series The information common to the standard type and CANopen board type units of the GP3000 series is described using the model of the standard type Example For information about model AGP3500 T1 D24 CA1M read the information about the standard type model AGP 3500T 7 2 7 1 7 1 1 7 1 2 7 1 3 Chapter 7 CANopen Interface CANopen Specifications CANopen Interface Connector GP unit side XM2C 0942 502L lt OMRON Co gt Recommended Cable Connector Cable side See page 7 5 Interfit Bracket 4 40 UNC Pin Arrangement Signal Name Meaning CAN_L CAN L bus line CAN_GND CAN ground e i DE we ie E es ee Shell Frame Ground Common with SG GP Unit Side CANopen Data Transfer Settings CANopen is the networking concept based on the international standard CAN CANopen is defined as a uni form application layer by the DS 301 specifications of the CiA CAN in automation Communication Type Connection Method Transfer Method CSMA NBA Half duplex serial transmission Baud rate Bus length 000 Kops 800 kbps 40m Transfer distance 500 kbps Toom speed Transmission length 250 kbp
183. that it overlaps The clip matches the 27 to 43 5mm 1 06 to 1 71 in length of the USB connector 27 to 43 5mm 1 06 to 1 71 in 2 Align the clip and the USB cable connector shell and adjust the position of the holes where the clip is attached To ensure stability select the clip hole position that is closest to the base of the connector shell and that is not making contact with the base Pass the tie through here 8 24 Chapter 8 Installation and Wiring 3 As shown pass the tie through the clip hole Next turn the tie and pass it slightly through the head so that the USB cable can pass through the center of the tie loop The clip will be lightly attached to the USB cable NOTE f Check the direction of the head beforehand Make sure the USB cable is through the center of the tie loop and that the tie can pass through the head e Pass the tie through the head lightly because once it has been tightened it cannot be loosened again Tighten according to Step 5 The provided tie can be substituted with the Pro face made CA8 USBATALL 01 or other com mercially available items with width 2 5 mm 0 10in and thickness 1 1 mm 0 04in 4 While pressing the grip on the clip insert the cable from step 3 fully into the USB host interface Make sure that the clip tab cannot be removed from the USB that is hung on the GP Insert while pressing the grip 5 As shown
184. thium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 100 days with a fully charged battery Approximately 6 days with a half charged battery 1 1 connections using a cross cable may not be possible depending on the type of personal com puter and network card you are using Make sure to use a hub for the Ethernet Communication 4 33 GP3000 Series Hardware Manual Display Specifications AGP 3400S AGP 3400T AGP 3450T Display Type STN Color LCD TFT Color LCD Resolution W640 X H480 pixels Dot pitch W0 237mm 0 01in X HO 237mm 0 01 in Effective Display Area W153 7mm 6 05in X H115 8mm 4 56in Color Shade level 65 536 Colors No blink SO peGolaKs 16 384 Colors Enables blink feature Backlight CCFL Brightness control 8 levels of adjustment available via touch panel Contrast Adjustment 8 levels of adjustment available via touch panel Not applicable Display Service Life MTBF value 50 000hrs or more MTBF value 52 000hrs or more Backlight display service life Backlight display service life is not included is not included Backlight Service Life 54 000hrs or more at 25 C and continuous operation period until backlight brightnes
185. tion use only the rated current 4 20 Chapter 4 Specifications Serial Interface COM2 This interface is used to connect an RS422 RS485 serial cable A D sub 9 pin socket connector is used NOTE f Always connect close to the GP unit s COM port when terminating with the termination pins TRMRX TRMTX lt GP unit side gt GP Connector XMS3B 0942 502LX lt OMRON Co gt Interfit Bracket 4 40 UNC lt Cable side gt Recommended Cable Connector XM2A 0901 lt OMRON Co gt Recommended Cable Cover XM2S 0913 lt OMRON Co gt Recommended Jack Screw 4 40 UNC XM2Z 0073 lt OMRON Co gt Pin RS422 RS485 Pin No Arrangement Signal Name Direction Meaning Termination 1 TRMRA g Receiver side 1009 2 RDA Input Receive Data A 3 SDA Output Send Data A 1 4 RS RTS Output Request for Send 5 SG Signal Ground 5 6 VCC 5V 5 Output 0 25A 1 7 RDB Input Receive Data B 8 SDB Output Send Data B Termination GP unit side e Receiver side 1009 Frame Ground Shell FG i Common with SG 1 1 The VCC output for Pin 6 is not protected against overcurrent To prevent damage or a unit malfunction use only the rated current 4 21 GP3000 Series Hardware Manual 4 22 BAGP 3302 Serial Interface COM1 This interface is used to connect an RS232C serial cable A D sub 9 pin plug connector is used lt GP
186. to ensure fail safe operation configure circuits which may lead to machine damage or accident due to abnormal operation emergency stop circuit protection circuit interlock circuit etc externally to the GP This section describes examples of the system circuit design to improve system reliability and to ensure optimum performance Fail safe Design of the Electric Circuit Design the electric circuit with consideration to equipment malfunctions caused when the GP is turned on by a delay among the startup times of the control equipment connected to the GP output unit especially the one operated by a DC power supply the GP unit itself and the program When remote I O is used create a program that checks the status of the terminal with a logic program For example connect voltage relay coils to the power supply circuit of the GP output unit and the power supply circuit of the connected control equipment and connect the contact to the GP input unit Configure the circuit to check the ON signal from the voltage relay in the logic program before executing the ladder of the control equipment connected to the GP output unit mRated Voltage Be sure to supply an appropriate power supply voltage to your GP that is within the specified range m Power down All GP units except for AGP 3300 AGP 3301 enter power down status when an instantaneous power interruption of the rated voltage continues for 20ms or longer AGP 3300 AGP 3301 enters
187. trips can be attached to the inside of the panel near the Panel Cut to increase the panel s strength 8 2 Mlnstallation Requirements Chapter 8 Installation and Wiring e For easier maintenance operation and improved ventilation be sure to install the GP at least 100 mm 3 94 in away from adjacent structures and otherequipment Unit mm in 100 3 94 O E 100 3 94 e Be sure that the surrounding air temperature and the ambient humidity are within their designated ranges Surrounding air temperature 0 to 50 C Ambient humidity 10 to 90 RH Wet bulb temperature 39 C max When installing the GP on the panel of a cabinet or enclosure Surrounding air temperature indi cates both the panel face and cabinet or enclosure s internal temperature Panel Face p Cabinet interior e Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating tem perature 8 3 GP3000 Series Hardware Manual e When installing the GP in a slanted panel the panel face should not incline more than 30 30 or less e When installing the GP in a slanted panel and the panel face inclines more than 30 the ambient temper ature must not exceed 40 C You may need to use forced air cooling fan A C to ensure the ambient operating temperature is 40 C or below e When installing the GP vertically position the unit so that the P
188. type only in cutout of GP 2500 2600 series 1 The corresponding backlight unit depends on your GP s revision For details please refer to 9 4 1 AGP 35 0T page9 6 2 5 GP3000 Series Hardware Manual 2 1 6 2 6 Expansion Unit Corresponding Product Name Model No GP Description AGP 35 0T VM Unit is a unit 4ch 32 000 colors for display GP2000 VM41 AGP 36 0T and capture of the video image Attaching Analog RGB input output 1ch each VM Unit APAT VM Unit is a unit 4ch 262 000 colors for 7 Jaak display and capture of the video image CEBU MMO RGF Soe Attaching DVI I DVI Analog RGB input AGP 37 0T output 1ch each AGP 35 0T DVI Input Unit GP3000 DVI01 AGP 36 0T Expansion Unit to enable DVI input 1ch AGP 37 0T AGP 35 0T RGB Input Unit GP3000 RGB201 AGP 36 0T Sat Unit to gnable analog RGB input AGP 37 0T z GP3000 series Expansion Unit for connecting GP to AR FA except PROFIBUS network or communicating with GP 3200 series a PROFIBUS DP master Device Net CA6 DNSALL GP3000 series Expansion Unit for connecting GP to Slave Unit EX 01 except DeviceNet network or communicating with GP 3200 series a DeviceNet master 5 GP3000 series Expansion Unit for connecting GP to CC Link Unit pa except CC Link network or communicating with a GP 3200 series CC Link master CANopen Slave CA9 CANALL GP3000 series Expansion unit for communicating with the ae excep
189. ulation Weight Approx 2 0kg 4 4lb max DIO FLEX NETWORK CANopen board type 1 8kg 4 0lb max unit only External Dimensions W215mn 8 46in X H170mm 6 69in X D6Omm 2 36in Panel Cut W204 5mn 8 05in X H159 5mm 6 28in Dimensions Panel Thickness 1 6mm 0 06in to 10 0mm 0 39in 2 The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket r
190. ures show the AGP 3360T Mioara gt Depending on the type of connection cable used the dimensions shown above will change The dimensions given here are representative values and are intended for reference only 4 28 Chapter 4 Specifications mPanel Cut Dimensions Unit mm in 1 0 04 156 g 6 14 I 4 gt 4 R3 0 12 or less a aa Panel thickness area 39 1 6 0 06 to 5 0 0 20 o x us LO roe y 9 Einstallation Fasteners Unit mm in 16 0 63 1 O 0 ta 16 6 0 65 gt 11 0 43 M6 31 1 22 4 10 0 39 o UNH 4 29 GP3000 Series Hardware Manual 4 3 GP 3400 Series 4 3 1 General Specifications Electrical Specifications GP 3400 Series Power Supply Input Voltage DC24V Rated Voltage DC19 2 to 28 8V Allowable Voltage 10ms max Power Consumption 28W max In Rush Current 30A max Voltage Endurance AC1000V 20mA for 1 minute between charging and FG terminals Insulation Resistance DC500V 10MQ min between charging and FG terminals BEnvironmental Specifications Physical Surrounding Air 0 to 50 C Temperature Storage Temperature 20 to 60 C Ambient Humidity 10 to 90 RH Wet bulb temperature 39 C max no condensation Storage Humidity 10 to 90 RH W
191. ut and touches the panel a potentially danger ous machine operation error can occur Therefore do not create GP unit touch panel switches that may cause injury and or equipment damage If your GP unit s backlight suddenly turns OFF use the following steps to determine if the backlight is actually burned out 1 If the GP unit s Backlight Control is not set and the screen has gone blank your backlight is burned out 2 If the GP unit s Backlight Control is set to Standby Mode and the screen has gone blank and touching the screen or performing another input operation does not cause the display to reappear your backlight is burned out Handling S Do not disassemble or modify the GP unit Doing so may cause a fire or an electric shock S Do not operate the GP in an environment where flammable gases are present since it may cause an explosion Wiring Q To prevent electrical shock or equipment damage unplug the GP unit s power cord from the power supply prior to installing or wiring the GP Q After completing any GP wiring work be sure the terminal block s protective plastic cover is reattached If this cover is not reattached an electrical shock could easily occur Q To prevent an electric shock be sure to disconnect your GP unit s power cord from the power supply before wiring the GP S Do not use voltage beyond the GP unit s specified range Doing so may cause a fire or an electric shock Q The cables
192. ve will change The dimensions given here are representative values and are intended for reference only 4 57 GP3000 Series Hardware Manual mPanel Cut Dimensions AGP 35 0T Unit mm in 259 1020 0 0 l 4 R3 0 12 or less m M Panel thickness area z 1 6 0 06 to 10 0 0 39 to as So D pas oO DS N J Y AGP 3500L AGP 3500S Unit mm in 301 5 11 87 mee 4 R3 0 12 or less Panel thickness area 1 6 0 06 to 10 0 0 39 4 58 Chapter 4 Specifications Installation Fasteners Unit mm in 16 0 63 e 16 6 0 65 M6 31 1 22 100 39 o 4 59 GP3000 Series Hardware Manual 4 5 GP 3600 Series 4 5 1 General Specifications Electrical Specifications 4 60 DC model AC model Input Voltage DC24V AC100 to 240V Rated Voltage DC19 2 to 28 8V AC85 to 265V Rated frequency x 50 60Hz 40 to 72Hz Rated frequency range Allowable Voltage 10ms or less Shorter than 1cycle Voltage drop interval must be 1s or more Power Supply Power Consumption DC24V 2 08A or less TYP 1 30A AC100V 0 90A or less TYP 0 55A AC240V 0 45A or less TYP 0 30A In Rush Current 30A or less 60A or less Voltage Endurance AC1000V 20mA 1minute between charging and FG AC1500V 20mA 1 minute between charging and FG
193. wer Supply This section describes the precautions for supplying a power voltage Twisted pair cord onstant Voltage Transformer Insulating Transformer E Power sale GP cod Input Output Input Output Power Main GP Power Power Input Output Power Ma Lightening Surge Absorber 8 12 If the supplied voltage exceeds the GP unit s range connect a constant voltage transformer SEE gt Chapter 4 Specifications page 4 1 For between the line and ground select a power supply that is low in noise If there is an excess amount of noise connect a insulating transformer nora Use constant voltage and insulating transformers with capacities exceeding Power Consumption value e When supplying power to the GP unit be sure to separate the input output and power lines as shown e To increase the noise resistance quality of the power cord simply twist each power wire before attaching the Ring Terminal The power supply cable must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines e Connect a lightening surge absorber as shown in the diagram to deal with power surges e To avoid excess noise make the power cord as short as possible e 24V DC input unit must be used with a Class 2 power supply Be sure to ground the surge absorber E1 separately from the GP unit E2 e Select a surge absorbe
194. xe 2av Num Ifthe GP interior is hot it may cause burns Perform installation of the Function Expansion Memory once the main body has cooled 8 34 Chapter 8 Installation and Wiring 6 Verify the position of the frame for the installation of the Function Expansion Memory Frame GP 3500 Series interior 7 Insert the Function Expansion Memory at an angle so it s base plate locks on to the frame s tabs While pushing the Function Expansion Memory in the tab s direction connect to the push in connector Function Expansion Memory 8 Verify that the Function Expansion Memory is securely attached to the frame 9 Return the rear face cover to the original position and secure the cover in place using the mounting screws 6 The necessary torque is 0 5Nem 8 35 GP3000 Series Hardware Manual mRemoval Z CAUTION S The Function Expansion Memory is not designed to be removed Do not remove it unless mounting it to another GP Insert remove limit 10 times 1 Lay the frame with the lever facing outward While pushing in the direction of the frame s tab lift the Function Expansion Memory Lever 8 6 3 AGP 3500L 3500S GP 3600 3700 Series Mltems to prepare e Function Expansion Memory Model GP3300 EXDMO01 e One pair of clean preferably new cotton gloves e Antistatic wrist strap Einstallation method 1 Turn off the power to the GP unit Unplug the power cord from t

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