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PowerFlex® 70 Adjustable Frequency AC Drive

1. Publication 20 009 Filter Power Source Type Solid Ground Jumpers should be installed at both locations JP1 JP2 and JP3 JP4 Non Solid Ground Remove the jumper at JP1 JP2 Verify that the jumper at JP3 JP4 is also removed PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 27 SOT VO Wiring Important points to remember about I O wiring e Use copper wire only Wire gauge requirements and recommendations are based on 75 Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled Digital In Common or Common are not connected to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists Publication 20A INOO9C EN P 28 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Table J Ter
2. 1 3 4 5 7 8 a b Drive Code Type 20A PowerFlex 70 b Voltage Rating Code Voltage Ph B 240V ac 3 400 3 D 480V ac 3 600 3 ND Output Rating for Voltage Rating Examples Code Amps kW Hp 2 2 2 2 0 37 0 5 022 22 5 5 7 5 d Enclosure Code Enclosure Panel Mount IP 20 NEMA UL A Type 1 Wall Machine Mount IP66 NEMA UL 4X 12 for indoor use only Flange Mount Front Chassis IP 20 NEMA UL Type 1 Rear Heatsink IP66 NEMA UL Type 4X 12 for indoor outdoor use G Wall Machine Mount 54 NEMA UL Type 12 Flange Mount with Conformal L Coat Panel Mount with Conformal M Coat Only available on Frame E 10 11 12 Y Y f 9 HIM Code Interface Module 0 Blank Cover 3 Full Numeric LCD 5 Prog Only LCD Wireless Interface Module 8 66 NEMA UL 4 12 f Documentation Code Type A Manual N No Manual 9 Brake IGBT Code w Brake IGBT Yes Internal Brake Resistor Code w Resistor Yes N No BAJ Read the General Precautions Qualified Personnel 13 14 15 16 N N 0 k 1 Filtered A amp B Frames Optional C D amp E Frames Standard Not Filtered N A amp B Frames Optional C D amp E Frames 600V Frames A through D available only without filter Cat Code 600V Frame E available only with filter Cat Code A Increases size to Frame
3. o 5 83 DC Bus 2 MOV Input Filter Caps Mode Caps Power Source Type C B JP2 JP3 JP3A JP3B Solid Ground D Installed Not Installed Jumpers should be installed at both E locations JP2 JP3 and JP3A JP3B C JP2 JP3 JP3A JP3B Installed Installed Non Solid Ground Inl 2 Remove the jumper at JP2 JP3 Verify 5 that the jumper at JP3A JP3B is also d T remove E 2 A _ E DAN For E MOV Filter Cap D B JP2 JP3 JP3A JP3B Solid Ground D Installed Not Installed Jumpers should be installed at both E locations JP2 JP3 and JP3A JP3B C JP2 JP3 JP3A JP3B Installed Installed Non Solid Ground 2 Cap Remove the jumper at JP2 JP3 Verify 87 ml that the jumper at JP3A JP3B is also removed o O Teu T OL 000000000000 1 Lal MOV Filter Publication 20A INOO9C EN P 26 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Factory Default Jumper Settings 5 S ES DC Bus Common i 2 S MOV Input Filter Caps Mode Caps E B JP1 JP2 JP3 JP4 D Installed Not Installed E C JP1 JP2 JP3 JP4 Installed Installed
4. Publication 20 009 Power Source Type Important The Internal EMC Filter input filter is a factory installed option on Frame B drives If the option is installed the drive cannot be used on a non solid ground power source To verify an extra R S T terminal block will be present if the option is installed as shown Additionally the 13th character of the nameplate catalog number will be an see 23 Solid Ground Jumpers should be installed at both locations JP2 JP3 and JP5 JP6 Non Solid Ground Remove the jumper at JP2 JP3 Verify that the jumper at JP5 JP6 is also removed In addition verify that the Input Filter option is not installed Factory Default Jumper Settings PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 25
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6. 7 Comm Slot Code Version B BACnet ControlNet Coax D DeviceNet E EtherNet IP R RIO 5 85485 DF1 k Control 81 0 Code Control Safe Off N Standard N A Enhanced No Gx Enhanced Yes Not available as factory installed option for 600 ratings Feedback Code Feedback N NA Standard Control No Feedback Enhanced Control 5V 12V Encoder w Enhanced Control ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 5 gt e gt D Personal Safety ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to page 13 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid
7. eng sejon 10 02 9684 as 1nduj pue aaua Iduj eseug ejbuis 2v HOA 072 808 4 AGEL Publication 20 009 19 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 0006 d 001 052 052 08 521 08 9 62 4 sre 966 or 09 3 9900 0 00 9 NINO 0p OL 002 002 09 OLL 09 or 06 92 82 117 06 Ov 3 cS0Qvoc 972 28 07 08 091 091 09 06 08 vt 5 03 66 0 0 00 02 o 000t NINO 0rL SvO 3823 WNOVL 2 09 521 521 0 0Z Ov 42 2 02 4 l TLE 02 Sc Q 00 02 00Sc NINO 0vL 260 38 07 09 001 001 56 09 S6 44 59 Ob 872 SL 0 aj Leodvoe 2 SCO 383 WNOvL ScO 38Q WOvL 420 120 07 06 08 08 Sc Sy Sc 991 IL 28 66 0L SL a ceoQvoc 9 2 38 071 910 48 071 9LO 320 MWOpL 0c 08 09 0c 0 0c 658 Al we go GL 0112 00 02 5 9190 383 NOvL 9LO 380 WNObL 912 120 07 ov Or 02 8 V9 99 v 56 Si 4 10 LLOO VOZ 8 010 8 071 010 18 0 1 0LO 3cO WOTL SL 0 0 SL 9 vr 7 86 6 S 0d8avos E 98 38Q WOvL 698 20 07 02 02 0 0 0 86 92 92 vc 99 g 0dsavoz gt 0vg 380 NO0p Opg 3co WOYL SL el 9 9 9 ez Zu wi 82 91 V pdeavoe 908 380 528 120 07 8 9 6 9 UL L vc 6 0 Y 1420 0
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9. 1 Remove drive cover e ii 2 Locate and remove the Enable Jumper on the Control Board see diagram 3 Wire Enable to Digital In 6 see Table J Publication 20A INOO9C EN P 32 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Safe Off Board Option Enhanced Control Only The optional PowerFlex Safe Off board when used with suitable safety components provides protection according to EN 954 1 1997 Category 3 for safe off and protection against restart The PowerFlex safe off option is just one safety control system All components in the system must be chosen and applied correctly to achieve the desired level of o 0 8 1 1 Nem 7 10 operator safeguarding Important The drive ships with the hardware enable jumper ENBL JMP installed This jumper must be removed when using the DriveGuard Safe Off option Failure to remove the jumper will cause the drive to fault when a start command 18 issued Table Terminal Description No Signal Description 1 Monitor N C Normally closed contacts for monitoring relay status 2 _ Maximum Resistive Load 250V AC 30V DC 50 VA 60 W Maximum Inductive Load 250V 30V DC 25
10. 7 Jumper Wire Important All PowerFlex 70 240 480 amp 600V AC input drives are shipped without the DC bus common mode capacitors referenced to ground Specific drive catalog numbers are listed below Voltage Cat No 240 20AB 480 20AD 600 20AE See Wiring and Grounding Guidelines for AC Drives publication DRIVES IN001 for information on ungrounded systems Before proceeding ensure that all power to the drive has been removed ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should perform maintenance repair of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to the User Manual for location The voltage must be zero ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Publication 20A INOO9C EN P 22 PowerFlex 70 Adjustable Frequency AC Dr
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13. ler D gt E Dimension Dimensions are in millimeters and inches Weight 7 Frame B kg Ib IP20 NEMA Type 1 122 4 4 82 225 7 8 89 179 8 7 08 194 2 3 71 1211 6 8 33 15 8 0 23 2 71 6 0 171 7 6 76 234 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 3 60 7 9 C 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 66 NEMA 4X 12 171 7 6 76 239 8 9 44 203 3 8 00 122 7 4 83 220 2 8 67 5 8 0 23 3 61 8 0 219 9 8 66 350 0 13 78 210 7 8 29 169 0 6 65 335 6 13 21 5 8 0 23 9 13 20 1 280 3 11 04 555 8 21 88 219 8 8 65 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount A 156 0 6 14 225 8 8 89 178 6 7 03 123 0 4 84 55 6 2 19 2 71 6 0 B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 219 0 8 62 300 0 11 81 178 6 7 03 123 0 4 84 55 6 2 19 6 89 15 2 D 248 4 9 78 350 0 13 78 178 6 7 03 123 0 4 84 55 6 219 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 117 2 4 61 89 9 354 18 60 41 0 1 Weights include Human Interface Module
14. Drive Status Indicators Color State Description Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing An inhibit condition exists the drive cannot be started Drive Stopped Check parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Steady A non resettable fault has occurred Refer to the Communication Adapter User Manual Status of DPI port internal communications if present Status of communications module when installed Status of network if connected Status of secondary network if connected Publication 20A INOO9C EN P 42 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Common Programming Changes Your application needs may require changing parameters from their factory default settings Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer 1 Set Param 090 Speed Ref A Sel to option 1 Analog In 1 This sets the speed reference input to I O terminals 14 amp 15 for voltage and I O terminals 16 amp 17 for current 2 Set Param 096 TB Man Ref Sel to opti
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18. Commanded or Output Frequency Main Menu Diagnostics Parameter Device Select Programming Monitoring Troubleshooting Human Interface Module HIM Key Functions lt Description Exit a menu cancel a change to a parameter value or acknowledge a fault alarm Select a digit select a bit or enter edit mode in a parameter screen Scroll through options increase a value or toggle a bit Scroll through options decrease a value or toggle a bit Enter a menu enter edit mode ina parameter screen or save a change to a parameter value Access the function associated with a programming or numeric key Provides access to the Large Format Display Refer to the drive user manual for more information Start the drive Stop the drive or clear a fault Jog the drive 2 65 e 5 O 9 Human Interface Module HIM Change direction These keys are active only when the HIM is granted Increase speed Decrease speed Manual Control or Param 090 Speed Ref A Sel 093 Speed Ref B Sel is set to Option 18 DPI Port 1 for a HIM installed in the drive cover 0 Option 19 DPI Port 2 for a HIM connected by cable for handheld or remote installation option Publication 20A INOO9C EN P 38 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Human Interface Module HIM Ma
19. v with any Comm Option v v with Remote I O v v B Drive Only v v with any Comm Option v v with Remote I O v v v C Drive Only v D with any Comm Option v E with Remote I O v v Frames D and E Fair Rite 2643251002 or equivalent Publication 20A IN009C EN P First Environment Restricted Distribution See PowerFlex Reference Manual Input cables through a Ferrite Core Frames A B and C Fair Rite 2643102002 or equivalent PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 9 Mount the Drive Minimum Requirements Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive Other objects Spem e A can occupy this space however airflow must not E CS be reduced and inlet air temperature must not 762mm 76 2 exceed the product specification u Maximum Surrounding Air Temperature Enclosure Rating Temperature Range Open IP 20 NEMA UL Type 1 amp Flange Mount 0 50 C 32 22 F IP54 IP 66 amp NEMA UL Type 4X 12 0 40 C 32 104 F Important Some drives are equipped with an adhesive label on the top of the chassis Removing the adhesive label from the drive changes the NEMA UL enclosure rating from Type 1 Enclosed to Open Type Publication 20A INOO9C EN P 10 PowerFlex 70 Adjustable Frequency AC Drive Ins
20. 29 for wiring examples 2 wire control requires Run Run Forward Run Reverse or Jog input 3 wire control requires Start and Stop inputs Jumper from terminal 7 to 8 is required green status light control Human Interface Module HIM Start button is disabled for 2 wire control Incorrect digital input programming None Program Digital Inx Sel for correct inputs Mutually exclusive choices have Start or Run programming may be missing been made i e Jog and Jog Flashing Program Digital Inx Sel to resolve conflicts Forward yellowstatuS Remove multiple selections for the same e 2 wire and 3 wire programming light and function may be conflicting CflctB i Exclusive functions i e indication on Install stop button to apply a signal at stop direction control may have LCD HIM terminal inputs configured Drive Status e Stop is factory default and is not 2 shows type wired 2 alarm s Safe Off Option Installed Flashing Verify correct wiring to Digital In 6 e Hardware Enable Input Digital yellow Status Check for presence of signal In 6 not present light and Not Enable indication on LCD HIM Safe Off Option inputs not Flashing Wire inputs correctly on Safe Off option present yellow status terminals 1 through 4 light and Refer to the DriveGuard Safe Off Option User Safe Of Manual publication PFLEX UM003 for indicati
21. 30 W 3 24V DC 4 24V Common For detailed information on installing and wiring a safety relay system refer to the DriveGuard Safe Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives User Manual publication PFLEX UMO003 Connections for user supplied power to energize coil Important If the Safe Off board is removed from the drive pins 3 and 4 of the Safe Off Connector must be jumpered for the drive to run If the Safe Off board or the jumper is not installed and the drive is commanded to run an F111 Enable Hardware fault will occur Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 33 Encoder Interface Option Enhanced Control Only The optional PowerFlex Encoder Interface can source 5 or 12 volt power and accept 5 or 12 volt single ended differential inputs Factory default setting is 12 volts Receive Voltage 0 8 1 1 Nem 7 10 b in 200000 1 6 Send Voltage TableL Terminal Description Signal Description 1 5 12V Power 1 2 Power Return Internal power source 250 mA isolated 3 Encoder B NOT a 4 Encoder B Single channel or quadrature B input 5 Encod
22. HIM Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 11 SE Wire the Drive Wire Recommendations Min Insulation Type Wire Type s Description Rating Power Standard 600V 90 C 194 F e Four tinned copper 1 2 XHHW2 RHW 2 conductors with XLPE Anixter insulation B209500 B209507 Belden Copper braid aluminum foil 29501 29507 or combination shield and equivalent tinned copper drain wire PVC jacket Signal Standard Belden 8760 9460 0 750 mm 18AWG twisted 300V 1 3 4 Analog I O equiv pair 100 shield with drain 75 90 C Belden 8770 or equiv 0 750 mm 18AWG 3 167 194 F cond shielded for remote pot only Digital I O Shielded Multi conductor shielded 0 750 mm 1 8AWG 3 300V 1 3 4 cable such as Belden conductor shielded 60 C 140 F 8770 equiv 1 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 The use of shielded wire for AC input power may not be necessary but is always recommended 3 its the use of shielded wire may not be necessary but is always recommended Ifthe wires are short and contained within a cabinet which has no sensitive circu 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these
23. Outt Scale Analog Outputs when parameter 053 Motor Cntl Sel is set x n to option 2 or 3 361 366 Digital InX Sel Digital Inputs d These parameters will only be displayed 377 Anlg Out Setpt Analog Outputs when parameter 053 Motor Cnt Sel is set 379 Dig Out Digital Outputs to option 4 380 384 Digital OutX Sel Digital Outputs 92 Firmware 3 002 amp later only 381 385 Dig OutX Level Digital Outputs 382 386 Dig OutX OnTime Digital Outputs 383 387 Dig OutX OffTime Digital Outputs 411 Digln DataLogic Digital Inputs 412 Motor Fdbk Type Speed Feedback 413 Encoder PPR Speed Feedback 414 Enc Pos Feedback Speed Feedback 415 Encoder Speed Speed Feedback 416 Fdbk Filter Speed Feedback 419 Notch FilterFreq Speed Feedback 420 Notch Filter K Speed Feedback 427 Torque Ref A Sel Torg Attributes 428 Torque Ref A Hi Torq Attributes 429 Torque Ref A Lo Torq Attributes 435 Torque Setpoint1 Torq Attributes 436 Pos Torque Limit Torq Attributes 437 Neg Torque Limit Torq Attributes 440 Control Status Torq Attributes 441 Current Ref Attributes 445 Ki Speed Loop Speed Regulator 446 Kp Speed Loop Speed Regulator 447 Kf Speed Loop Speed Regulator 448 Spd Err Filt BW9 Speed Regulator 449 Speed Desired BW Speed Regulator 450 Total Inertia Speed Regulator 451 Speed Loop Meter Speed Regulator 454 Rev Speed Limit Spd Mode amp Limits 459 PI Deriv Time Process
24. P 48 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Parameter List Number Parameter Name Group Number Parameter Name Group 1 Output Freq Metering 69 Start Acc Boost Volts per Hertz 2 Commanded Freq Metering 70 Run Boost Volts per Hertz 3 Output Current Metering 71 Break Voltage Volts per Hertz 4 Torque Current Metering 72 Break Frequency Volts per Hertz 5 Flux Current Metering 80 Feedback Select Spd Mode amp Limits 6 Output Voltage Metering 80 Speed Mode Spd Mode amp Limits 7 Output Power Metering 81 Minimum Speed Spd Mode amp Limits 8 Output Powr Fctr Metering 82 Maximum Speed Spd Mode amp Limits 9 Elapsed MWh Metering 83 Overspeed Limit Spd Mode amp Limits 10 Elapsed Run Time Metering 84 86 Skip Frequency X Spd Mode amp Limits 11 MOP Frequency Metering 87 Skip Freq Band Spd Mode amp Limits 12 DC Bus Voltage Metering 88 Speed Torque Mod Spd Mode amp Limits 13 DC Bus Memory Metering 90 93 Speed Ref X Sel Speed Reference 14 Elapsed kWh Metering 91 94 Speed Ref X Hi Speed Reference 15 Torque Estimate Metering 92 95 Speed Ref X Lo Speed Reference 16 Analog In1 Value Metering 96 TB Man Ref Sel Speed Reference 17 Analog In2 Value Metering 97 TB Man Ref Hi Speed Reference 22 Ramped Speed Metering 98 TB Man Ref Lo
25. Param 361 4 Stop CF Digital Input 2 Param 362 5 Start 3 Wire Control Use factory default parameter settings Digital Input 1 Param 361 4 Stop CF ae Digital Input 2 Param 362 5 Start 424V Common Digital Output Select Source Form C Relays Use factory default parameter Energized in Normal settings State M Digital Out Sel Param 380 1 Fault Digital Out2 Sel Param 384 4 Run Enable Input Standard Control Shown in enabled state Param 366 1 Enable Enhanced Control Param 366 1 Enable 5 For dedicated hardware Enable Remove Enable Jumper see page 31 1 Digital inputs can be wired for 2 Wire or 3 Wire Start Stop control Three Wire control requires separate Start and Stop signals Two Wire control requ Run Hi Stop Lo Publication 20 009 ires only one input signal configured PowerFlex 70 Adjustable Frequency Drive Installation Instructions 31 Hardware Enable Circuitry Enhanced Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a hardware enable configuration can be utilized This is done by removing the enable jumper ENBL JMP and wiring the enable input to Digital In 6 see below
26. Power Terminal Block and DC Bus Test Points 1000090090090 Figure 2 Frame E Power Terminal Block Li 12 L3 DC DC BRi T2 T3 5 T U V Terminal Description Notes R L1 3 Phase AC Line Input Power 5 S 12 T L3 For 1 Phase Input connect to any two terminals BR1 DC Brake DB Resistor Connection Important Do not connect both an internal and external DB resistor at BR2 DC Brake the same time This may violate the minimum allowed DB resistance and cause drive damage U U T1 To Motor V V T2 To Motor W W T3 To Motor PE PE Ground PE PE Ground O Test point on Frames and D located to DC DC Bus the left or right of the Power Terminal Block Frame E has a dedicated terminal DC DC Bus Figure 3 Power Input Terminals on Frame B with Internal RFI Filter Option Li L2 L3 BRI 2 72 T3 R 5 T DC BRK U V W Publication 20 009 14 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Power amp Ground Wiring 1 Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous 1 minute a
27. device is used operation must not exceed one cycle per minute or drive damage will occur Publication 20A IN009C EN P 6 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see paramet
28. drive is typically used with a three phase input supply The drive has been listed by U L to operate on single phase input power Single phase operation provides 50 of the three phase rated current Refer to Table F through Table H Generator Input Power Contact Allen Bradley Drives Technical Support for details on how to properly power a drive using generator power Terminal Block Specifications Wire Size Rangel Torque Name Frame Description Maximum Minimum Recommended UE e orc BORE O Power Terminal B C Input power and 4 0 mm 0 3 mm 1 1 Nem 0 8 Nem Block motor connections 10 AWG 22 AWG 10Ibein 7 Ibsin D Input power and 10 0mm 0 8mm 1 7Nem 1 4 motor connections 6 AWG 18 AWG 15 12 Ibein E Input powerand 250 2 5 mm 2 71 Nem 2 71 Nem motor connections 3 AWG 14 AWG 24 Ibein 24 Ibein Terminal All Signal amp control 1 5mmY 0 05mm 0 55Nem 0 5 Nem Block connections 16 AWG 30 AWG 4 9 Ibein 4 4 Ibein SHLD Terminal All Terminating point 1 6 1 6 Nem for wiring shields 14 Ibein 14 Ibein 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 13 Figure 1 Frame A B C D
29. short acceleration None Check Drive Status 2 bit 10 to see if the drive times force the drive into current is in Current Limit limit slowing or stopping Remove excess load or reprogram Accel Time acceleration x Speed command source or value is None Check for the proper Speed Command using not as expected Steps 1 through 7 above Programming is preventing the None Check Maximum Speed and Maximum Freq drive output from exceeding limiting values Motor operation is unstable Cause s Indication Motor data was incorrectly entered or Autotune was not performed Publication 20 009 to assure that speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 47 Manually Clearing Faults Step 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the Human Interface Module HIM Esc 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power Set parameter 240 Fault Clear to 1 e Clear Faults on the Human Interface Module HIM Diagnostic menu Publication 20A IN009C EN
30. terminals can cause signal noise Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000 A The impedance in front of the drive is less than 0 5 Publication 20 009 12 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated using the information supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Single Phase Input Power The PowerFlex 70
31. vel vel sz 5 8 98 380 N0p 698 120 071 2 SL 9 8 9 c e Ez vr 6 g 6deavoe D Ora 38q Worl 0 8 320 0 4 Si 01 D 9 v el vl 91 el sr 5 S 380 W0rl 528 120 1071 6 9 6 9 6 L L 60 L 61 90 Y Ldbavoe 918 3z0 Wor Si St el zo gof 50 20 61 0 SO v 6do3voz 1 DV HA 009 g equinN Bojejeo ejgejreny en EN oy X W gy 98S UIE 3009 vA Suv 3 quny y26uey yuading ajqeysn py uy 101993014 1030 1 NOP L 1010 1014 1942919 esny Aejaq esny Aejaq ding 8 ynog 20301 20 1ndu pue anq ndul DY HOA 009 91021 Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 21 Disconnecting MOVs and Common Mode Capacitors The PowerFlex 70 drive contains protective MOVs and Common Mode Capacitors referenced to ground see below To guard against unstable operation and or damage the drive must be properly configured as shown in Table I on page 22 MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground R L1 e e 512 T L3 Jumper Wire amp p gt
32. 19 AC Voltage Range 0 400 0 460 Base Frequency default 50 Hz 60 Hz T fe Continuous Amps XXX 3 Sec 60 Sec Ovid Amps xxx XX Serial No xxxxxxx Original Firmware No x xxx 9 Allen Bradley weiss Jumper Settings and Locations amp Factory Default Jumper Settings E 3 DC Bus Common S S MOV Input Filter Caps Mode Caps Power Source Type JP2 JP3 Not Applicable Solid Ground B Installed Insert jumper at the JP2 JP3 location E Non Solid Ground Remove the jumper at JP2 JP3 Publication 20 009 24 w Frame PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Input Fiter Nz E LT Sru y a Input Filter 2 Factory Default Jumper Settings 3 DC Bus Common 2 8 MOV Input Filter Caps Mode Caps JP2 JP3 JP5 JP6 D Installed Not Installed E C JP2 JP3 JP5 JP6 Installed Installed CM Cap e ooo lt 02 tag a B 11 70 2 ooQ Option
33. 2 P zi 919 320 0 SL v 6 80 90 90 90 el 660 S0 Y ldiavoc 1 OW HOA 08p 0006 12 071 001 092 06 091 o s 9 6 0 689 oel zelal 2 00 02 00 9 NINO OF1 08 0 9 08 08 6 0 26 89 zz olal 0900w0Z 00 9 NINO OF t 04 oarl O8 09 06 o _ 26 rvi 20 ser cc Q eroovoz 0007 0 001 90 38 5007 09 05 08 o 6 52 ssi cel sel Sl ger zeoovoz 0007 0 01 26018450407 06 09 6 54 go si Sor eos 060202 005 0 820 384 SZO 38CHNOPL 920 3200 08 08 0 6 ra oz e gz tl al ezoovoz 910 384 Worl 9LO 38CHWOPL 919 3cO WOFL 02 09 0 02 0 oz 90 989 zz 28 15 99 57 2 9 91o3834N0vL 910 380HNOPL 919 3cO WOYL 5 S Sh si 44 59 848 8e m pl 9910 toovoe 9LO 38CHWOPL 919 3cO WOFL EJ 0 el al cu SH 99 os vv 66 em e a zagovoe 019 384 OLO 38CHNOPL OLO 320 W0 L En 02 02 0 0 ol 9 92 52 ez 59 st 228 odsovoz 380 071 9a 3z0 Wor 1 EJ 9 9 9 el ez ei st ev 9 y sdeovoz lt 380 4071 2a 3z0 Wor 1 En 8 y 9 v ril 60 52 990 9 0 1422 02 ere3co Wort En 6 orl zo zol 90 91 sc0 0 1 OOF 9 9 BOeIED SEREN YN GEN pg XM UN N y 325 E 1009 vay
34. 460 Reference Hi Process 461 Reference Lo Process 462 PI Feedback Hi Process 463 Feedback Lo Process Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 51 Notes Publication 20 009 www rockwellautomation com ay v ag PN 40059 Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A IN009C EN P August 2009 Supersedes 20A IN009B EN P Copyright 2009 Rockwell Automation Inc All rights reserved Printed in USA
35. Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manuals CE Declarations of Conformity are available online at www ab com certification ce docs Low Voltage Directive 2006 95 EC e 50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e Some drives are equipped with an adhesive label on the top of the drive If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does
36. Drive Installation Instructions Terminal Positions 1M 15 16 17 819 202 22 23 24 25 26 2000000 QO0 000Q0 40 29 o000009000000 N 23456789 OI 2 I3 T Wiring Examples Input Output Potentiometer Unipolar Speed Reference 10k Ohm Pot Recommended 2k Ohm minimum Connection Example Required Parameter Settings Select Speed Reference source Param 090 2 Analog In 2 Adjust Scaling Param 091 092 322 323 Check Results Param 017 Analog Input Unipolar Speed Reference 0 to 10V Input Default Speed Reference source Param 090 2 Analog In 2 Adjust Scaling Param 091 092 325 326 Check Results Param 017 2 Wire Control Non Reversing 2000000 Disable Digital Input 1 Param 361 0 Not Used Set Digital Input 2 Param 362 7 Run 2 Wire Control Reversing Internal Supply Run Rev 1 Set Digital Input 1 Param 361 9 Run Reverse Set Digital Input 2 Param 362 8 Run Forward Publication 20 009 30 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Input Output Connection Example Required Parameter Settings 3 Wire Control Internal Supply Use factory default parameter settings Digital Input 1
37. IM is not the last controlling device and does not have Manual control of the drive Param Publication 20A INOO9C EN P Allows entry of a parameter number for viewing editing PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 39 Start Up Routines The PowerFlex 70 is designed so that start up is simple and efficient If you have an LCD HIM two methods are provided allowing the user to select the desired level needed for the application e S M A R T Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O With Enhanced Control two levels of Assisted Start Up are provided Basic and Detailed Figure 6 Standard Control Start Up Menu Main Menu 1 Input Voltage y Motor Data and Motor Tests Speed Limits Speed Control Start Stopl O gt Done Ramp Times Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire Ramp Times Speed References Digital Inputs Outputs and Analog Outputs Important Power must be applied to the drive when viewi
38. Installation Instructions PowerFlex 70 Adjustable Frequency AC Drive When reading this document look for this symbol ig Step x to guide you through the 5 BASIC STEPS needed to install and perform a Basic Start Up of the PowerFlex 70 A Human Interface Module HIM is required to perform the Basic Start Up routine covered in this manual The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 70 information including advanced start up routines programming application considerations and related precautions refer to the following publications online at www rockwellautomation com literature Title Publication PowerFlex 70 User Manual 20 0 001 DriveGuard Safe Off Option Series for PowerFlex 40 and 20 0 003 PowerFlex 70 AC Drives PowerFlex Comm Adapter Manuals 20COMM UM Dynamic Braking Resistor Calculator 001 PowerFlex 70 and 700 Reference Manual Volume 1 1 PowerFlex Reference Manual 004 Wiring and Grounding Guidelines for Pulse Width Modulated PWM DRIVES IN001 AC Drives To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your local Rockwell Automation distributor visit www rockwellautomation com locations Allen Bradley Drives Technical Support Online at www a
39. NOPL 020 3z0 Worl 0 0 0 02 se 4 9 26 SLL 89 e 910 909702 912 38 071 91038054001 910 4z0 Worl 06 02 92 o 99 12 z 8 9degvoc 010 383HNOPL 010 38C NOPL 0L0 320 WOF L Fr 0 SL SL eol 82 9 0L 51 2 4 Sdogvoc 699 380 009 98 320 W0p 4 Sk GLb 0 0 0 vL 99 87 99 90 L Y zdvavoz 098 180 071 Ov8 3cO WOYL L SL 0L 9 9 9 Le Le Gz bh 6 0 60 edcavoc I OV HOA 802 9 99 Dojejez c X W gj XBW zy 99S UIW L 100 x 1equnw 6 yebuey ajqeysnipy uy 204993014 100 NOP L g 40 98104d p 1342319 esny Aejaq esny ejeg nd no Buyey 8 2 eng seioN 10 77 9520 ees uonoejoJd 1nduj pue aseyd 984Y JY HOA 072 800 221021 Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 16 0006 NINO 0F 001 052 052 08 92 08 70 8 99 96v 965 Or 0813 Sooqvoc 9 02 002 002 09 OLL 09 08 09 zo 262 ly 06 Ov 3 zsoavoz 000p NWO 0p 9 2 38 071
40. Speed Reference 23 Speed Reference Metering 100 Jog Speed Discrete Speeds 24 Commanded Torque Metering 100 Jog Speed 1 Discrete Speeds 25 Speed Feedback Metering 101 107 Preset Speed X Discrete Speeds 26 Rated kW Drive Data 108 Jog Speed 2 Discrete Speeds 27 Rated Volts Drive Data 116 Trim Setpoint Speed Trim 28 Rated Amps Drive Data 117 Trim In Select Speed Trim 29 Control SW Ver Drive Data 118 Trim Out Select Speed Trim 40 Motor Type Motor Data 119 Trim Hi Speed Trim 41 Motor NP Volts Motor Data 120 Trim Lo Speed Trim 42 Motor NP FLA Motor Data 121 Slip RPM FLA Slip Comp 43 Motor NP Hertz Motor Data 122 Slip Comp Gain Slip Comp 44 Motor NP RPM Motor Data 123 Slip RPM Meter Slip Comp 45 Motor NP Power Motor Data 124 PI Configuration Process 46 Mtr NP Pwr Units Motor Data 125 PI Control Process 47 Motor OL Hertz Motor Data 126 PI Reference Sel Process 48 Motor OL Factor Motor Data 127 Setpoint Process 49 Motor Poles Motor Data 128 Feedback Sel Process 50 Motor OL Mode Motor Data 129 PI Integral Time Process P 53 Motor Sel Attributes 130 PI Prop Gain Process 53 Torque Perf Mode Torq Attributes 131 PI Lower Limit Process 54 Maximum Voltage Torq Attributes 132 PI Upper Limit Process 55 Maximum Freq Torq Attributes 133 Preload Process P 56 Compensation Torq Attributes 134 Status Process 57 Flux Up Mode Torq Attributes 135 PI Ref Meter Process 58 Flux Up
41. The LCD HIM on a PowerFlex 70 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine Step LOTO Example LCD Displays 1 Press ALT and then Esc S M A R T The S M A R T start screen appears Stopped Auto 2 View and change parameter values as desired For HIM information see SMART List Appendix B Digital In2 Sel 3 Press Esc to exit the S M A R T start Stop Mode Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up O ED Minimum Speed Running an Assisted Start Up Important This start up routine requires an LCD HIM The Assisted start up routine prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up LOTO Example LCD Displays F gt Stopped Auto 2 Press Enter Hz Main Menu Memory Storage Start Up Preferences Important Done Exit must be selected upon completion of the Start Up routine in order for any Start Up Autotune data to be saved Publication 20A INOO9C EN P PowerFlex 70 Adjustable Frequency Drive Installation Instructions 41
42. Time Torq Attributes 136 PI Fdback Meter Process P 59 SV Boost Filter Torq Attributes 137 PI Error Meter Process 61 Autotune Torq Attributes 138 PI Output Meter Process Pl 62 R Voltage Drop Torq Attributes 139 BW Filter Process P 63 Flux Current Ref Torq Attributes 140 141 Accel Time X Ramp Rates 64 Voltage Drop Torq Attributes 142 143 Decel Time X Ramp Rates 66 Autotune Torque Torq Attributes 145 DB While Stopped Stop Brake Modes 67 nertia Autotune Torq Attributes 146 S Curve Ramp Rates Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 49 Number Parameter Name Group Number Parameter Name Group 147 Current Lmt Sel Load Limits 205 Dyn UsrSet Sel Drive memory 148 Current Lmt Val Load Limits 206 Dyn UserSet Actv Drive Memory 149 Current Lmt Gain Load Limits 209 210 Drive Status 1 2 Diagnostics 150 Drive OL Mode Load Limits 211 212 Drive Alarm X Diagnostics 151 PWM Frequency Load Limits 213 Speed Ref Source Diagnostics 152 Droop RPM FLA Stop Brake Modes 214 Start Inhibits Diagnostics 153 Regen Power Lim Load Limits 215 Last Stop Source Diagnostics 154 Current Rate Lim Load Limits 216 Dig In Status Diagnostics 155 156 Stop BrkM
43. ault or Enable verify that signals are present or the drive will not start Refer to Troubleshooting Abbreviated Fault amp Alarm Listing on page 43 for a list of potential digital input conflicts If the STS LED is not flashing green at this point refer to Drive Status Indicators on page 41 6 When prompted select a display language The PowerFlex 70 Start Up Screen will then display 7 Press the Enter key to display the Start Up Menu 8 Use the Arrow keys to highlight 2 Basic 9 Press the Enter key Follow the menu using the Enter key which will step you through the Start Up routine The Basic Start Up routine asks simple questions and prompts you to input required information See also Common Programming Changes on page 42 Information About Start Up Motor Tests Control schemes vary based on which Start Jog Source is selected in Step 3 Motor Tests Start Jog Source Source Description Digital Inputs Digital In 1 Stop Digital In 2 Start Digital In 3 Jog Local Human Human Interface Module HIM connected to DPI Port 1 controls Interface Module Stop Start Jog HIM Port 1 Digital In 1 6 are temporarily disabled during motor tests Remote HIM Human Interface Module HIM connected to DPI Port 2 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests During motor tests and tuning procedures the drive may modify certain pa
44. b com support abdrives support drives ra rockwell com 262 512 8176 Rockwell Allen Bradley Rockwell Software Automation PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Installation Instructions in Other Languages English This instruction sheet is available in multiple languages at http rockwellautomation com literature Select publication language and type 20 009 in the search field Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter http rockwellautomation com literature gelesen werden Bitte Ihre Sprache anwahlen und 20 009 im Suchfeld eintippen Francais Ces instructions sont disponibles dans diff rentes langues l adresse suivante http rockwellautomation com literature S lectionner la langue puis taper lt lt 20 009 gt gt dans le champ de recherche Italiano La presente scheda d istruzione 6 disponibile in varie lingue sul sito http rockwellautomation com literature Selezionare la lingua desiderata e digitare 20 009 nel campo di ricerca Espa ol Puede encontrar esta hoja de instrucciones en varios idiomas en http rockwellautomation com literature Seleccione el idioma de publicaci n y escriba 20 009 en el campo de b squeda Portugu s Esta folha de instru es est dispon vel em varias l nguas em http rockwellautomation com literature Se
45. bit 8 sign 100k ohm Voltage input impedance 20 Analog In 2 Current Reads value Isolated 0 20 mA 10 bit amp sign 100 ohm input 21 Analog In 2 Current 118819 impedance 22 10V Pot Common e 0 to 10V 10 bit 10k ohm 2k ohm minimum 340 Analog Out Volts Output Freq load 344 Analog Out Current 0 to 20 mA 10 bit 400 ohm maximum load 23 Analog Out Volts Referenced to chassis ground Analog Out Current Common if internal 10V supply terminal 10 is used 24 Digital Out2 N O See description at No s 11 13 380 25 Digital Out 2 Common 387 26 Digital Out2 N C NOT Run 1 Contacts shown in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 2 These inputs outputs are dependent on a number of parameters See Related Parameters 3 Differential Isolation External source must be less than 10V with respect to PE 4 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 5 Analog output current is only available with Enhanced Control drives Publication 20 009 PowerFlex 70 Adjustable Frequency AC
46. ck List This check list supports the Basic Start Up menu option See page 39 for information on other start up routines e A Human Interface Module HIM is required to run the Basic Start Up routine e The Basic Start Up routine may modify parameter values for Analog and Digital I O Refer to Common I O Programming Changes page 42 following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning ATTENTION Power must be applied to the drive to perform the Prepare For Drive Start Up 1 Verify input supply voltage 2 Check output wiring 3 Check control wiring DL DL DO 4 Connect a Human Interface Module HIM to DPI Port 1 or 2 Figure5 DPI Ports and o o Sessa 20000 Optional Service Connection Board SK M9 SCB1 provides temporary DPI connection with drive cover removed ono eoooo Powertiex 9 G Publication 20A IN009C EN P PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 35 5 Apply power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear F
47. conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option SW OverCurrent 36 Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Check for excess load improper DC boost setting DC brake volts set too high 1 See the User Manual publication 20A UMO01 for a description of fault types Publication 20A IN009C EN P 44 Dig In ConflictA Dig In ConflictB Dig In ConflictC a Description Q PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions cause an alarm Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 E Accel 2 a Decel 2 E En Jog Fwd i Jog Rev Fwd Rev and will cause an alarm Fwd Start Stop CF Run Run Fwd Run Rev Jog JogFwd Jog Rev Rev Start A A A 4 Stop CF Run Run Fwd Hi Run Rev Jk Jog Jog Fwd Jog Rev Fwd Rev El 2 More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse R
48. coovoc 0092 SZ0 384INObL 920 522 320 071 oe 08 08 06 Sy 06 eel 2 22 61 Sz zzoovoz 912 38 07 910 38C NOPL 910 320 WOL 0c 09 09 06 04 60 L vSL vOL GS 6 0 SLOOVOC 912 38 071 912 380 071 910 320 Worl gi Sr v el 9 so 55 2 102702 910 383HWOPL 910 380 071 910 420 WOrl 06 06 91 GLb 28 66 28 84 e a zd8ovoz 01O 384HWOPL 0LO 38Q AOPL 010 329 0 gi 0c 0c 01 01 01 gL 99 S 99 St 8 0492 02 98 380 0y lt 98 322 07 E 9 9 9 9 gel el UL SL y 5460 02 989 380 001 28 32 0 4 8 Y 9 Y 2 vz 811 9290 szo V 142202 9183c0 NOPL 9 61 ph eb FE gLj 20 7 0 y dLovoc HOA 00p 9 90 Dojeje eigeliev 6 XEN gj 2 IW EN 26S E UIN L 1000 WAY 3 2quny 6 9 Juano ejqeisnfpy 10291014 101001 WOY L 904291044 esny ejog esny Aejaq sduiy jndjno 8 SWIL UON 108p 101011 eng MA 10 ZF 5620 eec pue aseyd 99141 OV 087 000 Publication 20 009 17 d N3 8L005S INOF uomeoiqnd
49. d 125 of the nominal line to line voltage an isolation transformer should be installed See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01 for more information on impedance grounded and ungrounded systems Jumper Installation Removal and Storage PowerFlex 70 drives utilize plug in style jumpers Most drives will have a jumper storage area inside the front cover Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 23 In some cases a protective cover may be present over the jumper pins that extend from the board If present simply remove the protective cover install or remove jumper and replace cover Drive Identification Refer to the drive nameplate and locate the Voltage Code Frame and Internal EMC Option Frame drives Use this information to locate the proper procedure in the following tables Voltage Code Internal EMC Option X Frame Cat No 20A D xxx x Series A UL TYPE 1 IP20 and 50C 122F Ambient Limit Frame A See Manual for additional ratings 400V Class 480V Class Normal Duty Power xxx kW HP Heavy Duty Power kW xxx HP Input 3 Phase 47 63Hz AC Voltage Range 342 440 432 528 Output 3 Phase 0 400 Hz Mfd in 2008 on Jan
50. erA NOT 6 Encoder A Single channel or quadrature A input Figure 4 Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example n Internal Drive a aa External Power Power 9 o to SHLD External Internal drive 58 Source Power 12V DC ie 250 Encoder m Encoder Signal ignal i B Signal ingle Ended Differential gt Dual Channel o n Dual som 4 os Channel 4 ou 5 0 mg E 5 slo mi H eom to SHLD Encoder Type Incremental dual channel Specifications Supply 5V 12V Configurable 5 Quadrature 90 27 Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel single ended or differential and capable of supplying a minimum of 10 mA per channel The Encoder Interface Board accepts 5V or 12V DC square wave with a minimum high state voltage of 3 5V DC 5V mode and 7 0V DC 12V mode Maximum low state voltage is 1V DC for both 5V and 12V modes Maximum input frequency is 250 kHz Publication 20 009 34 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions BAJ Start Up Che
51. ers 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur ATTENTION The adjust freq portion of the bus regulator function Output Contactor Precaution contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened ATTENTION To guard against drive damage when using output Publication 20 009 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 7 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic
52. everse Bus Regulation Mode B Speed Select 1 Jog Forward 2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B TB Man Ref 30 Occurs when e Auto Manual is selected default for Digital In3 Sel parameter 363 and e Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 Refer to the Auto Manual Examples section of the PowerFlex 70 User Manual publication 20 0 001 To correct e Verify reprogram the parameters that reference an analog input Reprogram Digital 113 to another function or Unused 1 See User Manual publication 20A UM001 for a description of alarm types Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 45 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication _ Corrective Action Drive is Faulted Flashing Clear fault status light e Press Stop Cycle power e Set Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring Flashing Wire inputs correctly and or install jumper See page
53. in Menu Main Menu Screen Menu Selections Parameter Device Select Main Menu F gt Power toss flauto li Hz Parameter Main Menu Device Select Diagnostics Memory Storage Start Up ALT Functions Preferences To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions ALT Key then Function S M A R T Function Description Displays the S M A R T screen This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions Refer to the User Manual for more information Log In Out Log in to change parameter settings Log out to protect parameter settings Change a password View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Device Select a connected adapter for editing Lang Displays the language selection screen The LCD Human Interface Module HIM on an architecture class drive allows you to change the display language any time Auto Man Switches between Auto and Manual Modes If the Human Interface Module HIM requests Manual Mode the Speed Reference source is transferred to the Human Interface Module HIM Remove Allows Human Interface Module HIM removal without causing a fault if the Human Interface Module H
54. ive Installation Instructions Table Recommended Power Jumper Configurations DC Bus Benefits Of Correct MOV Input Configuration on Power Power Source Type 1 Filter Caps Mode Caps Source Type Unknown Connected Disconnected See Solid amp Non Solid Ground points below Solid Ground Connected Connected e UL compliance AC fed solidly grounded e Reduced electrical noise e DC fed from passive rectifier e Most stable operation which has an AC source and EMC compliance solid ground e Reduced voltage stress on components and motor bearings Non Solid Ground Disconnected Disconnected e Helps avoid severe e AC fed ungrounded e Impedance grounded e High resistive ground phase ground e Regenerative unit such as common DC bus supply amp brake e DC fed from an active converter appropriately 2 known and controlled voltages equipment damage when ground fault occurs It is highly recommended to accurately determine the power source type and then configure When MOVs are disconnected the power system must have its own transient protection to ensure To connect or disconnect these devices refer to pages 23 through 26 Important Common mode capacitors are required to conform with the EMC directive Removing these devices will withdraw the associated directive In addition on an ungrounded distribution system where the line to ground voltages on any phase could excee
55. leccione a lingua de publica o e entre com 20 009 no espa o de busca Dutch Dit instructieblad is beschikbaar in diverse talen op http rockwellautomation com literature Kies taal van publicatie en tik 20 009 in het zoekveld Chinese simplified SUA F PA GUAT BASRA AS VET T EPI ETE CAS http rockwellautomation com literature_o PEPE AE 20 009 Publication 20 009 PowerFlex 70 Adjustable Frequency Drive Installation Instructions 3 Table of Contents Catalog Number Explanation 4 Step 1 Read the General Precautions 4 Qualified 1 4 Personal Safety sie rc e 3 Product Safety see LE mese re ren 3 EMC 7 Contoriity E dem 2 Low Voltage Directive 2006 95 EMC Directive 89 336 dE General 7 Essential Requirements for CE Compliance 8 Step 2 Mount the Drive Minimum Requirements 9 Minimum Mounting 9 Maximum Surrounding Air Temperature 9 10 Step 3 Wi
56. minal Designations Standard and Enhanced Control gg oS se No Signal 5 8 Description 1 Digital In 1 Stop CF 111 2 mA 24V DC 361 Cu Clear 49 2V minimum on state 366 2 Digital In 2 Start 3 2V maximum off state 3 Digital In 3 Auto Man Important Use only 24V DC not suitable for 4 Digital In 4 Speed Sel 1 115V AC circuitry 5 Digital In 5 Speed Sel 2 Inputs can be wired as sink or source 6 Digital In 6 Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs only 8 Digital In Common 27 Not intended for use on circuits outside of the 9 24V DC 2 drive 150 mA maximum load 10 10V DC Pot Reference 2 k ohm minimum load 11 Digital Out 1 007 INOT Fault Resistive Load Max Inductive Load 380 250V 30V DC 250V 30V DC 387 12 Digital Out 1 Common 50VA 60 W 25 30 W Minimum DC Load 1 Minimum VU Load 13 Digital Out 1 N C Fault 10 yA 10 mV DC 14 Analog In 1 Volts 4 Non isolated 0 to 10V 10 bit 100k ohm input 320 15 Analog In 1 Volts _ TB Man Ref impedance 327 16 Analog In 1 Current Voltage Non isolated 0 20 mA 10 bit 100 ohm input 17 Analog In 1 Current Reads value impedance 9 at 14 amp 15 18 AnalogIn2 Volts 4 Isolated bipolar differential 0 to 10V unipolar 19 Analog In 2 Volts Speed Ref A 10 bit or 10V bipolar 10
57. mory 295 Fault Clr Owner Masks amp Owners Publication 20 009 50 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Number Parameter Name Group Number Parameter Name Group 296 MOP Owner Masks amp Owners 476 482 ScaleX In Value Scaled Blocks 297 Local Owner Masks amp Owners 477 483 ScaleX In Hi Scaled Blocks 298 DPI Ref Select Comm Control 478 484 ScaleX In Lo Scaled Blocks 300 307 Data In XX Datalinks 595 Port Mask Act Security 308 HighRes Ref Datalinks 596 Write Mask Cfg Security 310 317 Data Out XX Datalinks 597 Write Mask Act Security 320 Anlg In Config Analog Inputs 598 Logic Mask Act Security 321 Anlg In Sqr Root Analog Inputs 620 Fiber Control Fiber Functions X 322 325 Analog In X Hi Analog Inputs 621 Fiber Status Fiber Functions 323 326 Analog In X Lo Analog Inputs 622 Sync Time Fiber Functions 324 327 Analog In X Loss Analog Inputs 623 Traverse Inc Fiber Functions X 340 Anlg Out Config Analog Outputs 624 Traverse Dec Fiber Functions 341 Anlg Out Absolut Analog Outputs 625 Max Traverse Fiber Functions X 342 Analog Out Sel Analog Outputs 626 P Jump Fiber Functions 343 Analog Hi Analog Outputs 344 Analog Out Lo Analog Outputs These parameters will only be displayed 354 Anlg
58. nd 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen e EC BS88 British Standard Parts 1 8 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC or J should be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply EC and UL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Publication 20 009 15 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 0006 001 5 2 5 2 06 091 06 80 18 04 892 979 9613 0 08 02 00 9 NINO 0
59. ng or changing parameters Previous programming may affect the drive status when power is applied Figure 7 Enhanced Control Start Up Menu Main Menu Start U 1 Motor Control Motor Data and Motor Tests Speed Limits Speed Torque Start Stop l O Application e Done Select Ramp Times Control Exit Y Y Y Y Configures Enter Motor NP Optimize Torque Set Min Max Configure Configure Configure Motor Control Data Stop Mode and Speed and Source Value Control Method for Specific Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire 1 O Application Ramp Times Speed References Digital Inputs Outputs and Analog Outputs 1 During Motor Tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see page 42 and repeat the Start Up procedure 2 Detailed start up mode only Publication 20 009 40 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters
60. not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex Reference Manual publication PFLEX RMO004 1 CE Certification testing has not been completed for 600 Volt class drives Publication 20A INOO9C EN P PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex 70 CE compatible Drive 2 Review important precautions attention statements throughout this manual before installing drive 3 Grounding as described in Chapter 1 of the User Manual publication 20 001 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6 Conditions in Table A Table PowerFlex 70 EN61800 3 EMC Compatibility Second Environment Restrict Motor Internal Cable to Filter External Input Drive Description 40 m 131 ft Option _ Filter Ferrite 1 A Drive Only
61. ode 2 Stop Brake Modes 217 Dig Out Status Diagnostics 155 156 Stop Mode XStandard Stop Brake Modes 218 Drive Temp Diagnostics 157 DC Brake Lvl Sel Stop Brake Modes 219 Drive OL Count Diagnostics 158 DC Brake Level Stop Brake Modes 220 Motor OL Coun Diagnostics 159 DC Brake Time Stop Brake Modes 221 Mtr OL Trip Time Diagnostics 160 Bus Reg Gain Stop Brake Modes 222 Drive Status 3 Diagnostics 160 Bus Reg Ki Stop Brake Modes 223 Status 3 O Fault X Diagnostics 161 162 Bus Reg Mode X Stop Brake Modes 224 Fault Frequency Diagnostics 163 DB Resistor Type Stop Brake Modes 225 Fault Amps Diagnostics 164 Bus Reg Kp Stop Brake Modes 226 Fault Bus Volts Diagnostics 165 Bus Reg Kd Stop Brake Modes 227 228 Status X 0 Fault Diagnostics 166 Flux Braking Stop Brake Modes 229 230 Alarm X Faul Diagnostics 167 Powerup Delay Restart Modes 234 236 Testpoint X Sel Diagnostics 168 Start At PowerUp Restart Modes 235 237 Testpoint X Data Diagnostics 169 Flying Start En Restart Modes 238 Fault Config 1 Faults 170 Flying StartGain Restart Modes 240 Fault Clear Faults 174 Auto Rstrt Tries Restart Modes 241 Fault Clear Mode Faults 175 Auto Rstrt Delay Restart Modes 242 Power Up Marker Faults 177 Gnd Warn Level Restart Modes 243 249 Fault X Code Faults 178 Sleep Wake Mode Restart Modes 244 250 Fault X Time Faults 179 Sleep Wake Ref Restart Modes 259 Alarm Config 1 Alarms 180 Wake Leve Restart Modes 270 DPI Data Rate Comm Con
62. on 9 Level This eliminates a potential Conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the following 117 Trim In Select 126 PI Reference Sel 128 PI Feedback Sel 147 Current Lmt Sel 3 Set Param 091 Speed Ref A Hi to the upper value of the desired speed reference range in Hz 4 Set Param 092 Speed Ref A Lo to the lower value of the desired speed reference range in Hz Control Scheme Change from 3 Wire Start Stop to 2 Wire Run Not Run at Digital In 1 amp Digital In 2 1 Set Param 361 Digital In1 Sel to option 7 Run or 9 Run Reverse 2 Set Param 362 Digital In2 Sel to another option such as 8 Run Forward or 10 Jog See I O Wiring Examples beginning on page 29 Restoring Factory Defaults From the Human Interface Module HIM Main Menu select Memory Storage Reset To Defaults Publication 20A INOO9C EN P PowerFlex 70 Adjustable Frequency Drive Installation Instructions 43 Troubleshooting Abbreviated Fault amp Alarm Listing For a complete listing of Faults and Alarms refer to the PowerFlex 70 User Manual publication 20A UMO01 EA Fault Description Action Auxiliary Input 2 Auxiliary input interlock is open Check remote wiring Decel Inhibit 24 3 The drive is not following a 1 Verify input voltage is within drive commanded deceleration specified limit
63. on on additional information LCD HIM Drive does not Start from Human Interface Module HIM Cause s Indication Corrective Action Drive is programmed for 2 wire None If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel for correct inputs Publication 20 009 46 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Drive does not respond to changes in speed command Cause s Indication No value is coming from the source LCD HIM of the command Status Line indicates At Speed and output is 0 Hz Corrective Action 1 Ifthe source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Freq for correct source Incorrect reference source has None 3 Check Speed Ref Source for the source of been programmed the speed reference 4 Reprogram Speed Ref A Sel for correct source Incorrect Reference source is being None 5 Check Drive Status 1 bits 12 and 13 for selected via remote device or digital unexpected source selections inputs 6 Check Dig In Status to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x Excess load or
64. p 001 002 002 09 00 09 v8 9 9 02 86 Sl 0213 vs0gvoc 00 9 NIND 0vL 999 385 100 05 091 091 09 06 09 69 cov ev V9L L 8 St a lt rogvos 0007 NINO 0vL 260 18 107 05 OLL OLL 92 09 92 82 101 Lge GL 8cogvoc O0Sc NINO 0vL 520 28 100 520 480 071 522 120 07 06 08 08 Sp 92 6 c 28 661 S 9 0 09 0 919 383 NOvL 9LO 380 WNOb 910 300 071 0 09 09 0c 06 02 cec CSL 89 S EL 5 2 108 02 El 919 383 WOvL 912 80 00 9LO 320 MOpL se 92 0c 0c 0c vr 901 96 VS 8 9d68V0c 019 383 NOvL OLO 380 WNOy 010 320 071 Sc 92 6 89 9 18 Sl z 9 8d98V0c 5 pd 98 380 NOp 98 3cO WOF Sh SL 9 6 9 v9 gy ev 87 9 0 L Y edravoc 6c8 380 NObL 5208 100 407 6 8 6 sy t vc ec Sc 0 S0 Y cdcgavoc 1 OW HOA OFZ 0006 NINO 0F 001 00 00 06 SLL 06 vel vee 28 1 09 oz sc 3 ozogvoz 00 9 NINO 0F L 001 002 002 08 921 08 99 129 zo 9 5 st 0213 908 02 O0 9 NINO 0Y SP2 383 WNOvL Si 0 g l g l 09 001 09 2 999 see 0 4 0 evogvoc 0007 90 071 260 38 001 05 Or 0 905 6 6 LOL 862 Sz Ob 8208 02 0052 0 071 S2O 384 WOvL ScO 380 HWOPL SZ9 3Z9 NOY 4 06 001 001 06 09 oe 8 0 se 262 s 57 0 eeogvoc 020 384 WOrl 020 380
65. rameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see page 42 and repeat the Start Up procedure Publication 20 009 36 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Appendix First Powerup Menu Structure English Francais Espa ol Italiano Deutsch Portugu s Nederlands Not Selected Main Menu Diagnostics Parameter Device Select Memory Storage Preferences PowerFlex 70 Start Up Startup consists of several steps to configure a drive for basic applications PowerFlex 70 Start Up Make a selection 1 SMART 3 Detailed 4 More info PowerFlex 70 Start Up Complete these steps in order 2 Motr Data Ramp 3 Motor Tests 4 Speed Limits 5 Speed Trq Cntl 6 Start Stop l O 7 Done Exit Publication 20A INOO9C EN P PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions 37 Human Interface Module HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information Hz
66. re the Drive Wire Recommendations 11 Terminal Block Specifications 1 Power amp Ground 14 Drive Fuse amp Circuit Breaker 14 Disconnecting MOVs and Common Mode Capacitors 21 Step 4 WO 27 Terminal Positions 29 Wiring Examples 29 Hardware Enable Circuitry Enhanced Control Only 31 Safe Off Board Option Enhanced Control Only 32 Encoder Interface Option Enhanced Control Only 33 Step 5 Start Up Check 5 34 Prepare For Drive 34 Information About Start Up Motor Tests 25 Appendix First Powerup Menu Structure 36 Human Interface Module HIM Overview 37 Drive Status Indicators 41 Common I O Programming 42 Troubleshooting Abbreviated Fault amp Alarm Listing 43 Common Symptoms and Corrective Actions 45 Manually Clearing Faults 47 Parameter ave wx asia oN oases va Rade 48 Publication 20 009 4 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions Catalog Number Explanation Position Number
67. s because it is attempting to limit 2 Verity system ground impedance bus voltage follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time FluxAmpsRef 78 The value for flux amps 1 Reprogram Motor NP FLA with Rang determined by the Autotune the correct motor nameplate procedure exceeds the value programmed Motor NP FLA 2 Repeat Autotune HW OverCurrent 12 1 The drive output current has Check programming Check for exceeded the hardware current excess load improper DC boost limit setting DC brake volts set too high or other causes of excess current IR Volts Range 77 Calculate is the autotune default Re enter motor nameplate data and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Motor Overload 7 1 Internal electronic overload trip An excessive motor load exists Enable Disable with Fault Config Reduce load so drive output current 1 does not exceed the current set by Motor NP FLA OverSpeed Limit 25 Functions such as Slip Remove excessive load or Compensation or Bus Regulation overhauling conditions or increase have attempted to add an output Overspeed Limit frequency adjustment greater than that programmed in Overspeed Limit OverVoltage 5 D DC bus voltage exceeded Monitor the AC line for high line maximum value voltage or transient
68. state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Product Safety ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input
69. tallation Instructions Dimensions Table PowerFlex 70 Frames Output Power Frame Size 208 240V AC Input 400 480V AC Input 600V AC Input kW HP Not 0 IP66 No0 IP66 Not IP66 ND HD ND HD Filtered Filtered 4X 12 Filtered Filtered 4X 12 Filtered Filtered 4X 12 0 37 0 25 0 5 0 33 B B A B B A 0 75 0 55 1 0 75 1 5 1 1 2 1 5 2 2 1 5 3 2 4 3 5 3 C D B B B B B 55 4 78 5 D D D 7 5 5 5 10 7 5 C D C D 11 75 15 10 D D D D D D 15 11 20 15 E E D D D D 18 5 15 25 20 E E D D D 22 18 5 30 25 30 22 40 30 37 30 50 40 1 Not Filtered indicated if Position 13 of the Catalog Number 2 Filtered indicated if Position 13 of the Catalog Number 1 20 66 NEMA UL Type 1 4X 12 Flange Mount A 0 gt gt AF ELA Isl 88 i i 30008 B o y URL F y 0 Dod T i
70. trol 181 Wake Time Restart Modes 271 Drive Logic Rslt Comm Control 182 Sleep Leve Restart Modes 272 Drive Ref Rslt Comm Control 188 Sleep Time Restart Modes 273 Drive Ramp Rslt Comm Control 184 Power Loss Mode Power Loss 274 DPI Port Select Comm Control 185 Power Loss Time Power Loss 275 DPI Port Value Comm Control 187 Load Loss Level Power Loss 276 Logic Mask Masks amp Owners 188 Load Loss Time Power Loss 277 Start Mask Masks amp Owners 189 Shear Pin Time Load Limits 278 Jog Mask Masks amp Owners 190 Direction Mode Direction Config 279 Direction Mask Masks amp Owners 192 AutoMan Cnfg HIM Ref Config 280 Reference Mask Masks amp Owners 192 Save HIM Ref HIM Ref Config 281 Accel Mask Masks amp Owners 193 Man Ref Preload HIM Ref Config 282 Decel Mask Masks amp Owners 194 Save MOP Ref MOP Config 283 Fault Clr Mask Masks amp Owners 195 MOP Rate MOP Config 284 MOP Mask Masks amp Owners 196 Param Access Lvl Drive Memory 285 Local Mask Masks amp Owners 197 Reset To Defalts Drive Memory 288 Stop Owner Masks amp Owners 198 Load Frm Usr Set Drive Memory 289 Start Owner Masks amp Owners 199 Save To User Set Drive Memory 290 Jog Owner Masks amp Owners 200 Reset Meters Drive Memory 291 Direction Owner Masks amp Owners 201 Language Drive Memory 292 Reference Owner Masks amp Owners 202 Voltage Class Drive Memory 293 Accel Owner Masks amp Owners 203 Drive Checksum Drive Memory 294 Decel Owner Masks amp Owners 204 Dyn UsrSet Cnfg Drive me

PowerFlex® 70 Adjustable Frequency AC Drive

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PowerFlex&reg; 70 Adjustable Frequency AC Drive

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PowerFlex® 70 Adjustable Frequency AC Drive