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TWINCVI3 - Rhino Assembly Corporation

1. The controller will automatically re calibrate the Screen the green crosses must be over the red ones as accurately as possible e Tap the screen via Calibration screen e Press Yes or No to save or not the new calibration parameters If no action is done within 10 seconds the previous parameters are kept 12 1 8 Memory 12 2 3 Tool characteristics read only Path Main menu Maintenance Controller Identification The characteristics of the tools are Tool family e Select and tap which type of information to erase from the Motor type controller memory Tool type results Gear ratio user information Psets and Assembly Processes configurations Tap the Save icon to save and quit the screen 12 2 4 Tool configuration read only 12 2 Tool Path Main menu Maintenance Tool 12 2 1 Tool identification characteristics This screen shows the tool configuration triggers fixed accessories etc Path Main menu Maintenance Tool Available for Desoutter technicians only It is mandatory to calibrate the tools after they e Use the left right or down arrow have been modified keys to navigate from one screen to another to change the tool 12 2 2 Tool identification Configuration Gi e Refer to the CVIMONITOR user manual at http resource center desouttertools com Identification
2. e Enter a comment 100 characters e Tap the Save icon to save and quit the screen 12 2 5 Tool monitoring 12 2 8 Tool counters Path Main menu Maintenance Tool Path Main menu Maintenance Tool e Use the left right or down arrow keys to navigate from one screen to another 12 2 6 Transducer Number of tightenings and run reverses Total counter above the tool min torque since the Monitoring manufacturi ng date Number of tightenings and run Calibration data are given per transducer and per tool Partial counter reverses since the last reset by using CVIMONITOR VE aemmperature Use the left right or down arrow keys to navigate from one screen to another 12 2 9 Maintenance alarms Monitoring The following information are displayed Motor temperature limit Temperature Alarm Release Limit e Launch CVIMONITOR software to reset the partial counters and change the parameters AN Pop ups are automatically displayed to alert the user to perform maintenance Gi e Refer to Appendix CVI3 Spare parts to get more information 6159939211 02 05 2014 47 i 12 3 eP OD 12 3 2 Eject Path Main menu Maintenance This command is mandatory to unplug the ePOD f h ller e Plug in the ePOD to the controller LOMME ener e For more information about installing the G ePOD refer to the installation manual part Backup Resto
3. Torgue reached NN Angle threshold D Target angle Final angle ff seel Final torque angle threshold Example Target Angle 100 Final Angle Angle threshold Final Torque 120 Nm 100 97 120 20 Nm e Tick the box on the top left to activate the function Coefficient 0 03 Nm e Tap the Save icon to save and quit the screen 7 8 How to copy paste delete a Pset e Select first a Pset in the list of Psets Jove 8 STEP PROGRAMMING A Parameter set is composed of one or several steps run consecutively up to 15 steps per Pset Each step is defined by main parameters tightening instructions and motor settings Generally for the tightening steps Strategies covers control of target values safety values tolerance values monitoring and options Motor control deals with the way the target is reached acceleration rundown speed speed strategy etc General parameters cover the general parameters for each step The default values are generally convenient r A step is shown by this icon The Tightening step is displayed by defaut 8 1 Asynchronous mode list of steps Each Pset has its own list of steps Below the list of steps of Pset 1 for Tightening unit 1 2 Tightening 3 Action on NOK 4 Loosening 8 2 Synchronous mode list of steps The list of steps is identical for each Tightening Unit tool but values can be different 2 1 Syn
4. e If not contact your CVIKEY manager for support e Connect your USB stick to the front panel of the controller e Tick Enable Access Manager if you want the user to display the screens without modifying them Workgroup A workgroup is a system designed to drive from 2 to 12 fixtured tools with cable connection It is composed of a single primary controller and several secondary controllers The primary controller drives the tools It is also the unique access point for every communication interface used on the system ACCESS Manager 4 5 1 None stand alone e Tick Lock screen enabled to lock the screen in Monitoring N e Click None to state that the controller is stand alone 4 5 2 Primary controller e Plug an ePOD3 into the bottom panel e Click Primary to state that the controller is selected as the primary controller of the workgroup e Select the number of tools of the workgroup up to 12 e Tap the Save icon to save Ethernet ports 3 and 4 on the controller are not A available anymore as they are from now dedicated to the workgroup network To continue working with CVI CONFIG check that the PC Ethernet cable is connected to port 1 or 2 4 5 3 Secondary controller The controller is selected as one of the secondary controllers of the workgroup e Select the controller ID position of the tool in the workgroup When changing from Secondary to None
5. standby consumption is 17 W the max power available supplied via the 24Volt power supply between pin 2 and 3 on I O connector CVI3 Vision 1 A 24V TWINCVI3 2A 24V 1 3 3 Power supply e Only use the cord supplied with the controller to connect to the mains power supply e Do not modify the cord or use it for any other purpose e Only use genuine Desoutter replacement parts Failure to follow these instructions may result in electric shock 1 4 Tool use hazards The selection of the tool takes account of the operating conditions as stated by the user When selected they must not exceed the operating limits as specified by the manufacturer Any excessive internal temperature of the tool electric motor is detected and stops the tool The motor can start again only after the temperature has decreased Motor temperature limits are different for handheld tools and for fixed tools 60 C for handheld tools 100 C for fixed tools Although our cables are designed to work under drastic conditions we recommend that you check the following points for a longer service life Bending radius should not be lower than 10 times the cable diameter Friction with the outer sheath should be restricted Any direct pull on the cable should be avoided 1 5 Tool care and service Only experienced and qualified personnel authorized electricians are entitled to open and have access to the inside of the co
6. 0 000 T H I E Won Post step delay This is the time required before executing the next step Max time This is the maximum step duration 10 s by default Reject on timeout e Tick Reject on timeout to declare the step NOK when the time is exceeded Store results e Tick the box to record the step in the tightening results the results By default only the last step executed is stored in 26 Continue on NOK and Ignore NOK for final reporting Ignore NOK for final reporting The NOK step will not be taken into account to generate the Pset report Continue on NOK The Pset tightening will continue even if the step report is NOK Step report Example no 1 NOK 3 O Tool Pset report STT NOK Example no ad on off ff off on off on off off Tool Pset report P NOK Example no 3 e Tap the Save icon to save and quit the screen off off off off off off Le on off off K 6159939211 02 05 2014 8 5 Tightening e In the list of steps created for tool no 1 tap Tightening E e Tap this icon to edit the step e Use the left right or down arrow keys to navigate from one screen to another e Select the type of control e Tap anywhere on the curve to display the screen of values e Fill in the values e Tap the Save icon to save and quit the screen 8 5 1 Torque control A to
7. The input event is External stop to next step OE onngedge on change rising or e If the External stop to next step event condition is detected the step report can be forced to OK NOK or will depend on the Monitoring 6159939211_02 05 2014 8 9 Loosening The loosening function allows un tightening the joint according to torque or angle control e Select the type of control e Tap anywhere on the curve to display the screen of values e Fill in the values e Tap the Save icon to save and quit the screen 8 9 1 Torque control and angle monitoring Loosening with torque control and angle monitoring is used when you want to keep up a small constraint in the assembly Parameters Breakaway torque starts the torque measure Loosening threshold starts the angle measure Stop conditions IF Torque gt Abort torque OR IF Torque gt Breakaway torque after relaxation OR IF Torque 2 Target torque IF Min torque lt Final torque lt Max torque AND IF Min angle lt Peak or Final Angle lt Max angle For each channel the 3 report controller LEDs will light according to the following diagram Nm Remove and replace fastener Max torque Target Min torque art anre SE 5 Min Max angle angle Result data Final torque Peak OR Final angle 6159939211_02 05 2014 8 9 2 Angle control and torque monitoring Loosening with angle control is mainly used to
8. Change the origin at the average value Prevailing step Tightening step For the next steps of the Pset it will be possible to reset the applied Prevailing torque offset by ticking Offset reset in the screen 8 6 Monitoring A options Option 2 Constant to Substract e Tick Constant to substract and enter a torque value which will be subtracted from the torque transducer reading at the beginning of the Prevailing step e Tap the Save icon to save and quit the screen For the next steps of the Pset it will be possible to erase this constant offset from the torque transducer reading by ticking Offset reset in the screen 8 6 Monitoring amp options 33 8 11 Synchro step The Synchro step is used to synchronise the steps of several tools driven by a common tightening unit internal or by different controllers I O e To sync several controllers program Synchro steps for each controller and use the Synchro in and Synchro out UO events to connect physically the controllers together via 24 V I O E e Tap this icon to edit the step e Refer to Appendix CVI3 connections to get more information Stop after max wait time Max wait time 10 000 sec SC Internal IO Synchro source VEE Synchro e Enter a comment up to 100 characters e Enter the max wait time of the Synchro step When this time is reached the tools will stop and the report is
9. PFCS ePOD into the bottom panel of the controller e Click Customized protocol e Tick Customized protocol activated to activate the connection to the controller and check the ePOD is present e For more information about installing the ePOD refer to the installation manual part no 6159931050 at http resource center desouttertools com A new screen is then displayed e Tick the box on the top left to activate the protocol e Fill in the parameters wm Customized protocol e Use the left right or down arrow keys to display the next page 14 Customized protocol e For further information contact your Desoutter representative for support e Tap the Save icon to save and quit the screen 4 10 CVINet Path Main menu Configuration Controller Peripherals 192 168 1 1 e Tick CVINet activated Enter the IP address of the server where CVINet software is installed e Fill in the data required for the exchange Data collection e Select the data you want to collect Curves for OK tightenings Curves for NOK tightenings FIFO settings The controller regularly sends results to CVINet The purpose is to provide a full traceability even when the network connection is unstable Block if FIFO is full 1 The controller is able to keep a defined number of results previously generated by each tightening unit typically 10 000 The alarm threshold
10. Select a Pset before start order 253 Incorrect tool Id 1 Pset is not defined correctly 2 One tool declared in the Pset is not part of the tightening unit 3 Check the Pset 254 Drive comm error 1 Error detected in drive communication 2 Restart the controller 3 If the problem occurs again contact your Desoutter representative for support 255 Drive choke too hot 1 Power electronics too warm 2 Let the controller cool down 256 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature comes back to its normal value 257 Remote start error 1 Verify the tool trigger is correctly pushed 258 Calibration need Pset mode 1 For tool calibration the Tightening Unit has to be in Pset mode 2 Change the Tightening Unit mode into Pset mode 1 Reset input is active 2 The Tightening Unit will unlock when input switchs to inactive state 260 IPM not authorized 1 The selected IPM protocol is not authorized check the ePOD connection 261 Locked by IPM 1 IPM protocol has locked the controller 2 Check the connection with the IPM gateway 3 Check CVI3 IPM configuration OP connect lost 1 Open protocol connection has been lost Socket tray conflict For this Tightening Unit do not associate more than one socket combination to a Pset 259 Reset input active 262 263 264 Too many steps Check that an Epod3 is connected to the controller to enable
11. Thread direction cccccccssseseeeeseeees 22 7 5 3 Pset start stop ees ees ee ee EE Ee EE ee ee 22 7 5 4 Torque transducer offset and EE ER 7 5 5 Reject on trigger lost 22 e NOG EE 22 TO FROM yo sm Ee ee 23 7 5 8 Socket release ee ee ER 23 ege 23 K E EE E 23 10 MONITORING 36 7 7 Pset coefficients 24 7 8 How to copy paste delete a Deet 24 10 1 Main screen 36 10 2 Display change Tool selechon esse 36 8 STEP PROGRAMMING 24 10 3 E del 36 10 4 Report NOK ee ee ee EE ee ER ee Re RE ee 37 1 list of steps 24 ge EA a 10 5 Monitoring view menu 37 8 2 Synchronous mode list of steps E de 24 10 5 1 Ellipse view in Assembly Process running 8 3 How to add organize the e 25 mode only EA EE T T 37 8 4 Genera 26 10 5 2 ID VEW ER ER 38 8 5 Tobtening ce ee ee ee 27 10 5 3 Simple view prevailing step 38 Se 1 Torque COMO sesse Ee ERK Ee 27 10 5 4 Detailed view 38 9 02 ANGIE COMM E 27 10 5 5 Curve View ee ee ee 39 6 5 3 Torque OR angle control eee 28 10 6 All tools display erre 39 8 5 4 Torque AND angle control 28 OE EE OE N Ed 39 9 9 9 Meld PONE COMMON ss ne 29 10 02 OE EEE EE N 39 8 6 Monitoring A optiONS 29 10 6 ee Te 40 8 6 1 Current monitoring en 29 10 7 User info code ee ee ee 40 8 6 2 Time monitoring 29 8 6 3 Andereset is ee ER RE Re RE ee 29 11 RESULTS EE
12. step Rising edge or state Rising edge DREES External inputs AP External in AP bit Inputs used in Assembly process in start conditions or in assembly actions sense input Rising edge 0 9 External inputs PLC External In PLC bit Indicates this input can be used by an PLC via Fieldbus like a remote I O State 0 9 For PLC side it is an input External inputs OP External In Open Inputs used in Open Protocol They can be monitored from the Open Protocol client Protocol 1 8 by subscription Theses Digin are named External monitored 1 8 in OpenProtocol specification Socket tray Socket lifted bit 0 4 Used with CVI II controllers only 24V socket trays BSD Informs which socket has been State lifted Customized protocol commands PFCS END OF Input used in PFCS Chrysler to flush the result FIFO when the operator has completed the Rising edge CYCLE work SAS State RS State LSN State O State STR State D State MS State MA State CVILOGIX External In CVILogix Indicates that this input can be used by an internal CVILOGIX application State bit 0 100 56 6159939211_02 05 2014 APPENDIX USER INFO CODES Tubenut open 1 Tubenut tool is detected as open Tool connected 1 The tool is connected and correctly recognized by the controller No tool connected 1 Tool has been disconnected 2 If the tool is not physically disconnected check the tool cable 4 Span fa
13. 1 Target torque 2 Real torque 3 Offset applied e Refer to chapter to 8 8 Prevailing get more information about the prevailing step 10 5 4 Detailed view e Tap Detailed to display the screen Pset name 2 3 Identifier 1 11456571 Detailed When the report is NOK the following information is displayed stop type NOK step number monitorings NOK e Tap the screen to return to the monitoring view menu 6159939211_02 05 2014 10 5 5 Curve view Twin e Tap Curve to display the screen Multi Workaroup 10 6 1 Twin This screen shows the results of both tools The curves available are Torque vs Angle Torque vsTime em Angle vs Time 10448860 raar Current vs Time Speed vs Time Tick Auto refresh to keep refreshing the curve after each operation V i Use this icon to point to the first value on the left Keep pressing the icon to follow the curve DL Use this icon to point to the first value on the right Keep pressing the icon to follow the curve The markers show remarkable samples 11858611 The white cross shows the current sample e Use the dot lines to navigate on the curve e Tap the screen to return to the monitoring view menu 10 6 2 Multi 10 6 All tools displa play This screen shows the list of results of all connected tools The following screens are available when more than one tool ee is connected to the controller
14. CONTROLLER POWER CONSUMPTION CURRENT INLET The Power triangle Apparent power S measured in VA Reactive power Q measured in VAR Impedance phase angle True power P measured in Watts T P true power P u t X i t dt measured in units of Watts 0 where T is the period of the signal On a CVI3 the Power peak is 5kW To dimension an installation the apparent power consumption is the only needed information S apparent power S U xl rms rms measured in Volt Amps VA The apparent power peak is 6kVA the duration of the peak is lt 0 5 s The mean apparent power is always lt 1 kVA SINGLE PHASE 230 V At 230 V At 110 V ME s1 kVA gt EX S lt 1kVA In 1000 x V2 A gt Ims 1000 x V2_ A gt lt 6 15A gt I S 12 85 A Then we recommend to use a circuit breaker 10A Curve D Then we recommend to use a circuit breaker 20A Curve D APPENDIX B JVL6 32 RESIDUAL CURRENT CIRCUIT BREAKER WITH OVER CURRENT PROTECTION The CVI3 has a JVL6 32 residual current circuit breaker with yu H Over current Protection a The residual current circuit breaker must be tested monthly It provides protection against earth leakage faults 30mA pee se overloads short circuits and Over current in your installation ma mm EA SEI I 16A see curve ar age re The Over current protection of the JVL6 32 uses D tripping characteristics a Ki n EE RS
15. CVINet result FIFO has reached alarm threshold the CVINet connection has been lost 2 Check the CVI3 Ethernet cable 3 Check CVI3 Ethernet configuration 4 Check if CVINet is running correctly 242 ToolsNet FIFO alarm 1 The ToolsNet result FIFO has reached alarm threshold the CVINet connection has been lost 2 Check the CVI3 Ethernet cable 3 Check CVI3 Ethernet configuration 4 Check if ToolsNet is running correctly PFCS not authorized 1 The selected PFCS protocol is not authorized check the ePOD characteristics Accessory disconnected 1 The accessory at the given address has been disconnected from the eBUS of the CVI3 2 Check the accessory cable Wait PLC ack 1 Tool is locked until PLC has acknowledged the result in Fieldbus 224 225 226 227 228 229 230 231 32 2 233 CVINET FIFO full 243 244 245 G ER Description Resolution procedure 246 Synchro I O problem 1 Error detected on synchronisation input 2 Check the configuration of I O 3 Check the synchronisation cable 247 XML version conflict 1 Conflict detected in Audi VW XML protocol version 2 Check the coherence of the version between the controller and master PC PLC 248 SAS order failed 1 Fieldbus SAS order has failed 2 Check the value of RRGI SIO etc 249 XML PRG 0 1 The PRG value 0 has been set by Fieldbus 250 Pset corrupted 1 Pset is not defined correctly 2 Check the Pset 251 No Pset selected 1 No Pset is selected 2
16. DS EE E dae I TITT 2 SS TT een got Ora weert bh old n Higw din IT D bi His AE d1a WC Ha Me n N Die Ea BS ES NN NS OG y o a ON 8 SE Fr ER N ERA Wu an es a Lk i i S TE dd E FIGURE 1 CURVE C AND D CA d APPENDIX ePOD The ePOD unlocks a specified level of functionality and acts as a back up unit for the configuration of the CVI3 controllers It also increases the number of results curves and logs in the controller There are different models of ePOD and specific ePOD designed for some specific protocols 6159360750 6159360760 6159360770 system Number ot Pset resus 20000 2000 Number of Pse versions perset 2 Number of events inthe eventiog Basicfunctions 1 Number of steps per Pset KE EE ae ee CVILOGIXruntme license mneuded included Programming Supervision Controller backup storage ePOD1 ePOD is a backup module for the controller result and configuration database It can be used as real time backup module In this case the ePOD1 must always be plugged to the controller It also can be used as a manual backup that stores the configuration database the results database and the firmware version of the controller ePOD1 gets a snapshot of the controller ePOD2 ePOD2 has all functionalities of ePOD1 It also increases the amount of data stored in the controller ePOD2 activates CVILOGIX Embedd
17. NOK e Tick Stop after max wait time e Enter the synchro source between the tools of a tightening unit internal IO between the tools of a tightening unit and with the other tools of other controllers via the 24 V I O e For further information contact your Desoutter representative for support e Tap the Save icon to save and quit the screen 34 9 ASSEMBLY PROCESS PROGRAMMING Path Main menu Configuration Assembly Process Z An Assembly Process is commonly called AP and 28 shown by this icon An Assembly Process is the set of one or several assembly actions to proceed in a defined order Each assembly action consists of a Pset to execute a certain number of times called batch The Assembly Process describes the workflow to assemble parts and has 3 phases Start Assembly Process selection by I O Fieldbus conditions Open Protocol etc Sequence of tightenings which is using Psets as tightening recipes Process Assembly actions can be executed in a forced sequential order or a free parallel order Post Post processing actions are to be executed processing when the AP is finished or aborted DA to delete an Assembly Process D to quit without saving 9 1 How to create an Assembly Process e Tap this icon to create an Assembly Process Assembly process Selection source vO KM Description Pset The AP number is automa
18. Physical 1 0 Jie Event IO Calibrate screen Memory Identification Configuration Monitoring Counters Backup Restore Repair Erase results 6159939211_02 05 2014 4 CONTROLLER SETTINGS 4 1 Using icons and keyboards FI LIE ry the screen is locked rm the screen is unlocked e Use the left right or down arrow keys to navigate from one screen to another to change the tool e Use the text keyboard to write and customize the texts e Refer to chapter Access manager Name Value should be between 1 60 Back light timeout 6159939211 02 05 2014 4 2 Display Path Main menu Configuration Controller User interface TWINCVI3 e Enter a description up to 40 characters Nm ft Ib in Ib kg m kg cm oz in Speed unit rpm of max tool speed Keypad beep If selected this function enables a Beep enabled sound each time a button is pressed The screen will be automatically turned off after the timeout The screen will turn on as soon as the screen is touched when a tightening result is displayed The timeout value for the automatic back light switching off can be set between 1 and 60 min e Tap the Save icon to save and quit the screen 4 3 Date amp time Path Main menu Configuration Controller User interface 05 02 2014 12 59 00 Date and time This function is used to synchronize the cont
19. alive present FIFO threshold Alarm FIFO under threshold reached alarm Fieldbus Fault Reporting Alarm The value of Reporting alarm sets the level of the FIFO that triggers an alarm message on display and I Os The controller is not locked by this alarm The alarm informs on possible communication issues with the reporting protocol Maintenance operators can solve the issue before the controller is locked if option Block is FIFO is full is enabled or before traceability of some results is lost if option Block is FIFO is full is disabled activated connected connected Time synchro Time Ke ee E successfully using Fieldbus un Emergency stop stop is Tool status Tool ready The tool is ready to tight Tool connected AND Tool disconnection the tool is present and the controller is ready valid Pset Pset selection a valid Pset has to be selected the tightening strategy must cope with the tool forward forward direction direction reverse reverse direction direction tool stops Tool direction Indicates if the tool is in tightening mode Entering tightening Entering run reverse Active tightening mode mode mode Inactive run reverse mode into account mode course trigger independently from tightening unit state trigger is reached completely released trigger independently from the tightening unit state Reflects the raw state of tool reverse trigger independently trigger from the tightening unit s
20. angle 8 5 3 Torque OR angle control 8 5 4 Torque AND angle control The tightening torque OR angle control strategy is adapted for The tightening torque AND angle control strategy is adapted assemblies requiring tension accuracy for assemblies requiring tension accuracy EED 1 000 Stop conditions Stop conditions IF Torque 2 Target torque IF Torque 2 Target torque AND Angle 2 Target angle OR IF Angle 2 Target angle OR IF Torque 2 Abort torque OR IF Angle 2 Abort angle IF Min torque lt Peak or Final Torque lt Max torque AND IF Min torque lt Peak or Final Torque lt Max torque IF Min angle lt Peak or Final Angle lt Max angle AND IF Min angle lt Peak or Final Angle lt Max angle For each channel the 3 report controller LEDs will light according to the following diagram For each channel the 3 report controller LEDs will light according to the following diagram Nm Nm Remove and replace fastener Remove and Max torque remplace fastener Target torque Abort torque Max torque Min torque Target torque Min torque Angle threshold Angle threshold a Start torque PARE N EE VD Min Target Max ES angle angle angle Min Target Max Abort angle angle angle angle Result data Peak OR Final torque Peak OR Final angle Result data Peak OR Final torque Peak OR Final angle 8 5 5 Yield point control e Launch CVI CONFIG software to setup
21. is used with proximity detectors to end the running step The user can choose which state or transition will stop the Pset No Rising Falling Change High Low The user can also choose the step result when the stop request occurs OK NOK Monitoring Monitoring means that the result is computed depending on monitoring requested Step synchronisation input The step starts when a transition to 0 is detected Assembly Process commands Assembly process Used to select an Assembly process These inputs must be in the desired state BEFORE selection bit 0 7 the activation of the assembly process start input If the assembly process is zero there is no assembly process selected Abort assembly The Abort assembly process input stops the Assembly process being processed The Rising edge process tightening Assembly process is finished The Assembly process result is memorized as aborted and unit AP aborted and AP NOK events are set Batch 1 The Batch 1 input allows the operator to select the previous operation of a batch The batch counter is decremented Batch 1 In case you cannot finish the current operation of a batch jump to the next one by using the external input Batch 1 The action is declared as NOK and Batch 1 event is set Restart batch Restarts the current batch of the current Assembly Process step The Restart batch event Rising edge is set 6159939211 02 05 2014 55 External stop to next
22. locked e Use the Desoutter Trigger locker part no 6153978420 to have the tool trigger pressed continuously e Tap the Save icon to save and quit the screen 6159939211_02 05 2014 19 j 7 PSET PROGRAMMING Path Main menu Configuration Pset Pset is combining one or several steps each step describing a function The tool will execute the steps one after the other in the given order Content of the steps and the order can be changed at any time Parameter set is commonly called Pset and shown by this icon The minimum to run the tool is 1 Pset containing 1 step There are up to 250 Psets per tightening unit E to go to the first Pset A to go to the previous Pset to go to the next Pset BR 4 to go to the last Pset 7 1 Asynchronous mode list of Psets e Once the programming is done tap this icon to save the changes in the controller and quit the screen Each Tightening Unit has its own list of Psets e Use the left right or down arrow keys to display the screens for the Tightening Unit 2 De 7 2 Synchronous mode list of Psets The list of Psets is common to both tools Pset list a 4 Ee Eo 7 3 How to add a Pset e Select first the Tightening Unit The list of Psets can be different per Tightening Unit Lk e Tap this icon to add a Pset Advanced Pset wizard 7 3 1 Advanced Pset e Tap Advanced Pset to create a new Pset and add i
23. more steps per pset 1 An identifier has been received and accepted 310 Id OK 2 The identifier is matching an Assembly process start condition 311 Id NOK 1 An identifier has been received 2 The identifier does not match any Assembly process start condition 312 Access expired 1 The access rights on the USB key cannot be read 2 Unplug the key and insert it again 3 If the issue is persistent the access right file is probably corrupt 4 Contact your CVI Key administrator 1 The access rights on the USB key could not be read 2 Try unplugg the key and insert it again 3 If the issue is persistent the access right file is probably corrupt contact your CVI Key administrator 400 Default Ntwk Cfg 1 Network configuration has been set to default 401 Ntwk Cfg Error 1 Network configuration failed 2 Check your settings 3 If the problem occurs again contact your Desoutter representative for support 500 CV ILogix user info Message generated by CVILOGIX program 501 CVILogix user info Message generated by CVILOGIX program 502 CV ILogix user info Message generated by CVILOGIX program 899 Downgrade not allowed 1 The SW downgrade is not allowed for this version 2 Check the CVI3 image version on your USB key 3 If the update is still failling contact your Desoutter representative SW update failed 1 The SW upgrade failed 2 Do not remove the USB key and try to restart the CVI3 3 If the upgrade is still failing contact y
24. of strategy 8 10 1 Forward prevailing In a forward prevailing step the start and stop can be controlled by angle This allows you to eliminate the shock when starting motor and mechanism The torque is measured from start The angle is measured from a prevailing threshold The torque value is monitored from a start angle value up to an end angle value The prevailing torque value must lie between min and max torque AD The stored results include the min and max torgue values and the average value of the torgue measurements during the acquisition phase The system stops the acquisition of the torque and angle values when the motor stops The torque pulse at the motor stop is not taken into account 55 00 2 750 Abort max torque 55 00 Tap the screen and fill in the values speed acceleration time Select the Rotation direction Clockwise Counterclockwise For the settings of the External stop to next step option refer to chapter 8 8 Tap the Save icon to save and quit the screen 6159939211 02 05 2014 8 10 3 Prevailing parameters e Tap Parameters Min and max KM Display NOK values Prevailing offset mo None h Value to monitor EG D F Forward r d e Select the prevailing torque value to monitor average The report is OK when the mean of all torque values during the measuring period is between min torque and max
25. on until a new fastening operation starts Torque OK Indicates a correct torque Torque is in inside limits declared in Result generation New start tool trigger the step or external start or reset input Torque high Indicates the peak torque high reject When the torque meets Result generation New start tool trigger or exceeds this value this output is turned on and the results or external start or is NOK Stays on until a new fastening operation starts reset input Yellow report This output reflects the state of the controller yellow light Controller yellow light New fastening on tightening is on operation starts controller Green report This output reflects the state of the controller green light Controller green light New fastening on tightening is on operation starts controller Red report This output reflects the state of the controller red light Controller red light is New fastening on tightening on operation starts controller Lock on reject Indicates that a tool is locked out because of an incorrect Tightening finished Input Error tightening operation The controller will not continue to run the with bad result and acknowledge tool depending on lock on reject option option lock on reject activated or until the Error Acknowledge input is activated activated runreverse operation until a run reverse operation or loosening until a loosening operation operation Indicates that the fastening opera
26. speed Downshift speed Speed applied from Downshift torque to motor stop to optimize quality Rotation direction Clockwise Counterclockwise e Tap the Save icon to save and quit the screen 8 7 2 3 speed ergospeed Control s 0 400 se Rotation direction e EI L External stop None mal His Result an external stop NOK hd Tool EAD50 800 Max spe 300 rpm 4 Motor control v p eee H Starting at the start signal the tool runs with a programmed acceleration up to Rundown speed The tool keeps running at Rundown speed Once Downshift torque has been reached the speed changes to Downshift speed Once 80 of the Target torque has been reached the speed changes to Final speed Parameters a Time to increase speed from 0 to Acceleration time Rundown speed Rundown speed Speed applied from start to downshift torque to optimize productivity l Torque where speed moves from EWE ierdie Rundown to Downshift speed Speed applied from Downshift torque Downshift speed to the 2nd Downshift to break inertia or very hard joints Speed applied from the 2nd Downshift Final speed 80 of Target torgue to motor stop to optimize quality on very hard joint e Tap the Save icon to save and quit the screen 8 8 External stop to next step option e Select the External stop to next step input to stop the current step and skip to the next one The conditions can be as follows
27. the tool Contact your Desoutter representative for support Tq power default 1 The torque sensor is not corrrectly supplied 2 The tool needs maintenance If the problem occurs again contact your Desoutter representative for support Tool lock on reject 1 The tool is locked forward after a NOK 2 Unlock the tool in function of the lock on reject option selection i e by reversing loosening or input 16 Tool lock by OP 1 Tool has been locked by Open Protocol 2 Unlock the tool by sending an Enable tool message via Open Protocol T Loosening prohibited 1 Loosening is prohibited 2 The loosening is disabled in the Assembly action 3 The batch count type OK NOK is used 8 Torque out of range 1 The target torque value is above the tool max torque 2 Check Pset settings with tool characteristics 9 Tool comm error 1 Tool communication error _ 2 Check tool and cable connections If the problem occurs again contact your Desoutter representative for support 0 Tool light err 1 Tool leds are not corrrectly supplied N N ll on P 2 Disconnect and reconnect the tool If the problem occurs again contact your Desoutter representative for support Max retries reached 1 The number of retries max has been reached 2 The tool is locked 3 The running Assembly Process has to be aborted 22 i 2 Contact your Desoutter representative for more
28. this strategy G e For more information refer to the CVI CONFIG user manual at http resource center desouttertools com 8 6 Monitoring amp options For all control strategies torque and angle are systematically monitored For torque and angle monitoring it is possible to choose either the peak value or the final value to be monitored Generally the peak value is used for the torque and the final value for the angle e Select torque and angle monitorings peak final e Tick one or more monitorings e Tap the Save icon to save and quit the screen 8 6 1 Current monitoring Current monitoring E The Current check at end monitoring checks the current value when the target torque is achieved depending on Peak or Final torque monitored The monitored value can be Peak or Final Report OK IF Min current lt Current lt Max current e Fill in the values e Tap the Save icon to save and duit the screen 6159939211_02 05 2014 8 6 2 Time monitoring The time monitoring is made to frame the tightening operation duration Time monitoring A step duration can last from 0 to 600 sec e Fill in the values e Tap the Save icon to save and quit the screen 8 6 3 Angle reset e Tick this option to reset the angle measurement at the beginning of the step 8 6 4 Torque reset e Tick Torque Res
29. Assembly process 3 Assembly process 5 Assembly process 6 Assembly process Assembly process E e Launch CVI CONFIG software to edit and change the Assembly Process settings e For more details refer to CVI CONFIG user manual available at http resource center desouttertools com 10 MONITORING 10 2 Display change Tool selection Pset with all monitorings 10 1 Main screen When the controller is powered on the following screen is displayed Use these icons to change the display Tool 1 Tool 2 All tools La Tool serial number 10 3 Report OK from the last result Se Pset ID Identifier 1 11456521 S r Number of the last step executed The Running mode of the tightening unit is Pset Pset 1 is selected e Start the operation e Tap the icon to select another Pset The Running mode of the tightening unit is Assembly Process Assembly Process 1 is selected e Tap the icon to select another AP The programming of Assembly processes is possible with CVI CONFIG only The The report is OK the operation is complete batch count is displayed on the top right of the screen Additionally to the main screen the following information is displayed When data are transferred from CVI CONFIG the controller must be in the Monitoring screen mode The batch status is displayed Batch status only when an Assembly Process is selected Example 2 3 e Tap this
30. Click this icon to switch the action e Use the left right or down arrow keys to navigate from one screen to another e Use the scroll bar to navigate in the screen e Tap the Save icon to save and quit the screen When the application needs a larger number of I O it is possible to connect I O expanders on the eBUS network e Refer to Appendix CVI3 VO and events to get more information 6159939211_02 05 2014 12 1 6 Event VO programming Path Main menu Maintenance Controller IO Event 10 VO or event ON VO or event OFF The goal is to associate UO events to the controller physical VO Some of the most frequently used events are already assigned VO events can be classified as follows VO dedicated to a tightening unit VO dedicated to a tool VO dedicated to a controller e Use the left right or down arrow keys to navigate from one screen to another e Use the scroll bar to navigate in the screen e Tap the Save icon to save and duit the screen Gi e Refer to Appendix CVI3 VO and events to get more information 6159939211_02 05 2014 12 1 7 Calibration of the controller screen Path Main menu Maintenance Controller Calibration is necessary when the controller is powered on for the first time USB key CVILOGIX Calibration screen Memory e Tap on Yes to display the calibration screen e Tap each of the 5 crosses
31. EE Tool id Torque N n Angle Deg 11456521 B3 I 17861945 Both tools results are displayed e Tap this icon to view other displays CA d 10 6 3 Workgroup This screen shows several tiles corresponding to each tool of the workgroup a 10 7 User info code When an error occurs a message is displayed on the monitoring screen For example DD e Press the icon to display the resolution procedure e Refer to Appendix User info codes to get more information e Tap the Stop icon on the top left to hide the user info ane e Tap the Bar code icon on the top right The following screen appears TU_MBD100 The QR code Quick Response code is displayed e To get support from Desoutter use one of the applications in the table below to open the Web page and follow the instructions Mobile OS Application name Blackberry QR code scanner pro 6159939211_02 05 2014 11 RESULTS e Tap Results on the main menu ah Ka Configuration d Results Maintenance Bi FR k NR CL Pi The following screen is displayed 13 07 15 13 07 15 14 28 13 07 19 23 06 13 07 19 20 76 13 07 19 20 29 13 07 15 20 05 15 34 17 Results Up to 10 000 results can be saved e Use the arrow buttons to scroll through the list e Select and tap one result then tap this icon to display its details 11 1 Main screen descrip
32. EE EE EG 41 8 6 4 Torouereset is ee ER RE Re RE ee 29 11 1 Mai PI 41 8 6 5 Offset reset 29 Ie EA AD 11 2 Detail EU 41 8 6 6 Latch HhrEShOId n 29 PULSEN V F 42 8 7 Motor control E 30 CEET 49 GT EEE 8 7 1 2 speed EE N 30 8 7 2 3 speed ergospeed 30 12 MAINTENANCE 43 8 8 External stop to next step option 30 8 9 Loosening KEE 31 12 1 Controller EEN 43 8 9 1 Torque control and angle monitoring 31 12 1 1 USB key Firmware upgrade 43 8 9 2 m Angle control and torque monitoring SE 31 12 1 2 USB key Save WEE 43 8 9 3 Motor control Joosening 32 12 1 3 USB key Advanced diagnostic 43 8 10 Prevailing mm 32 ER E ae 8 10 1 Forward Drevalling ees ee ee ee 32 12 1 5 Physical VO configuration esse 44 8 10 2 Motor control _ forward prevailing ERA 32 12 1 6 Event VO programming E 45 8 10 3 Prevailing parameters iese 33 12 1 7 Calibration of the controller screen 45 8 11 one led CA EE N 34 EE EN a0 122 TOE a a de 46 9 ASSEMBLY PROCESS 12 2 1 Tool identification characteristics 46 PROGRAMMING EES EE annnan 34 12 2 2 Tool wdenttcaton ee ee ee 46 12 2 3 Tool characteristics read only 46 1 Process mm 4 PN 12 2 4 Tool configuration read only 46 Me AR RSS 12 2 5 Tool ane ee sers rm 47 9 2 1 Asynchronous mode seen 35 12 2 6
33. EL ED CVI3 controller Serial ports RS1 RS2 Barcode reader 62 Legend A Connector 12 pts Male B Connector 12 pts Female a Ground shielded cable b WARNING Shielded insulate Twisted pairs 2x0 25 mm at 10 MHz 65 Q STB Red Blue 15V Black Blue ov Legend 1 CVI3 tool cable 2 CVI Il tool adapter 3 CVIII cable 4 CVI II tool 6159939211 02 05 2014 4 DIGITAL INPUTS 0 24V AGND 24V controller 0 24V controller Quick Stop Channel 1 Quick Stop Channel 2 Input 1 Input 2 Input 3 Input 4 WEE EIERE RRE Input 5 Input 6 Input 7 Input 8 Example of connections Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller 24V Controller 24V Ext mmm 6159939211 02 05 2014 5 DIGITAL OUTPUTS 0 24V AGND 24 controller 0 24V controller h Common 1 Output 1 Output 2 Output 3 Output 4 Output 5 O pod ER EF ER EF EF ER EF EF ER to O Output 6 Output 7 D Output 8 Common 2 26 Example of connections Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller 24 Controller 24V Ext um S Output 8 b 0 24V Controller 03 6 SYNCHRONIZING SEVERAL CVI3 VISION CONTROLLERS It is necessary to wire a diode 1N4148 in serial with each
34. IG software to change the identifier Tick Store non tightening results to record results other than tightening results in the controller memory e g run reverse results batch increment results The function Selecting new AP aborts running AP is available in the Assembly Process running mode only Refer to CVI CONFIG software to see the settings in details e Use the left right or down arrow keys to display the next screens Curves distribution F4 Tightening unit Kr 5 5 Run reverse parameters Run reverse parameters Alternate Te Speed 50 Reverse mode Min torque 1 000 Im Min angle 720 ea Maximum time 30 00 Fee Max number of turns 999 Options on reject report Run reverse Tightening unit E e Select the Reverse mode to reverse the tool direction before starting Reverse Pushing the reverse button the reverse once direction is selected the tool starts in reverse direction when the operator presses the start trigger Once the tool has run the tightening direction is automatically re activated Alternate Pushing the reverse button the reverse direction is selected The tool starts in reverse direction when the operator presses the start trigger Pushing again the reverse button the tightening direction is selected The reverse direction is not possible e Fill in the following values Speed or rom This can be used for any run rever
35. K All rights reserved Any unauthorized use or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caused by the use of unauthorised parts is not covered by Warranty or Product Liability 1 SAFETY AND STATEMENT OF USE 1 1 Statement of use This product is intended to be used to drive monitor and control the following tools range CVI3 tools CVI II tools providing they are equipped with the CVI II adapter No other use is permitted For professional use only 1 2 General instructions To reduce risk of injury everyone using installing repairing maintaining changing accessories on or working near this tool must read and understand AN the safety instructions before performing any such task Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury e Refer to the following booklets General safety instructions part no 6159931790 Quick start user manual part no 6159932290 A SAVE THESE INSTRUCTIONS CAREFULLY 1 3 Personal safety WARNING This power tool must be earthed If the power tool is not earthed the system will E disable the power stage and the tool will not start The error message Bad tool ground will be displayed 1 3 1 Differential circuit breaker The controller has a
36. Path Main menu Maintenance This information is useful to exchange information with Desoutter Servicing e Refer to chapter 12 1 1 to update the controller 6159939211 02 05 2014 49 j APPENDIX CVI3 1 0 AND EVENTS 1 CVIS LOGICAL OUTPUTS General status Ready All tools of a tightening unit are ready to run Turned on No Error in controller Quick stop when no error conditions failures or warnings Check that it nor in tool activated includes the control the Servo DC bus This output does not Error coming from take into account the spindle validation i e even if no tool is tool wes torque or validated this output will raise span error Identifier OK Identifier received e g barcode matches masks stays during 0 5 s at active level identined Identifier NOK Identifier received e g barcode does not match masks stays during 0 5 s at active level not identified User info User info Info Warning or Error is present present screen screen Keep alive ack This output is the copy of the Keep alive input Can be used When Keep alive When Keep alive by the PLC to check the controller is still running input raises input falls No Fieldbus The Fieldbus fault is on as long as the Fieldbus Communication lost Fieldbus communication is not established Switches off automatically and or keep alive communication when the communication works again missing established and keep
37. Transducer E 47 9 2 2 Synchronous mode eek ee Ee Sie 4 6159939211 02 05 2014 12 2 7 Temperature iese see Ee EE ee ee ee 47 12 2 8 Tool GOUNIETS see EE AD 47 12 2 9 Maintenance alarms 47 RO ee 48 12 3 1 Backupitestore ees 48 E A E E N EE E 48 12 33 E 48 12 3 4 Erase E 48 12 4 User information 49 12 5 Hardware and firmware versions sesse 49 13 APPENDIX CVI3 1 0 AND EVENTS 50 13 1 CVI3 logical outputs esse ee ee ee 50 13 2 CVI3 logical mputs ees ee Ee ee ee 54 14 APPENDIX USER INFO CODES 57 15 APPENDIX CVI3 CONNECTIONS 62 15 1 Tool connector E 62 15 2 CVI II adaptor E 62 18 8 R5232 SubD PL ese EE ie 62 15 4 Digital inputs 00 24 63 15 5 Digital outputs 0 24V ee ee 63 15 6 Synchronizing several CVI3 VISION 86 LUO EE 64 15 7 Synchronizing several TWINCVI3 86 ILO gt ee 64 15 8 eBUS for accessories 65 15 9 VVOPKONOUD i sessies etes sos asus dis 65 16 APPENDIX CVI3 SPARE PARTS 66 17 APPENDIX A CONTROLLER POWER CONSUMPTION CURRENT 18 APPENDIX B JVL6 32 RESIDUAL CURRENT CIRCUIT BREAKER WITH OVER CURRENT PROTECTION 69 19 APPENDIX ePOD nnnnnnnnnnvnnnnnnnnnnnn 70 6159939211 02 05 2014 6 6159939211_02 05 2014 Original instructions Copyright 2014 Desoutter HP2 7SJ U
38. at a Pset is executed In this example 2 tightenings out of 3 are completed e Tap this icon to display the list of actions which oh can be done on the assembly Batch increment Batch decrement Batch reset Icon to stop the complete Assembly ra Abort AP Process to skip one bolt Batch increment to redo the last bolt pi Batch decrement to restart the complete batch ra Batch reset BH The batch report will be OK or NOK according to the programming of the batch count type and Forced batch status features Refer to CVI CONFIG user manual chapter 11 5 Assembly action 10 5 2 Simple view e Tap Simple to display the screen Pset Z name Identifier 1 11456521 1 Tool 1 The following values are displayed Min and max torque Min and max angle Torque angle below torque min yellow low zone l angle min Torque angle within acceptance window Torque angle above torque max angle max The torque and angle values are displayed as well as the last 5 torque and angle values e Tap the screen to return to the monitoring view menu 10 5 3 Simple view prevailing step Last step prevailing Fset 4 name TL comment 11456521 BR 1 Tool 1 The following measurements are displayed Min prevailing torque Average prevailing torque Max prevailing torque Prevailing and tightening Pset 4 name TU comment Legend
39. chro 2 2 Synchro 3 1 Tightening 3 2 Tightening 4 1 Synchro 4 2 Synchro 5 1 Loosening 5 2 Loosening 6159939211 02 05 2014 8 3 How to add organize the steps Path Main menu Configuration Pset A e Connect the tool to correctly adjust the parameters e Go to the list of Psets and select a Pset Te e Tap this icon to add a new step Example of steps 1 Tightening 2 Loosening 3 Prevailing 4 Synchro to delete a step to copy a step to edit a step 6159939211 02 05 2014 e Use the following icons to navigate from one screen to another General to save the changes in the controller e Tap 1 Tightening Options hd Motor control The goal is to select the steps organize their order and the possible synchronization Gi The first tightening step cannot be deleted Synchro Loosening step Prevailing step Insert step e Tap Rotation to select the following steps Tightening Loosening Prevailing e Tap Synchro to sync the rotation steps e Tick Before or After to insert the new step before or after the step highlighted e Tap the Save icon to save and quit the screen Now the target is to define each step in details and set up parameters according to the tightening application 8 4 General Gi The general parameters are common to all tools e Tap General Al Post step delay
40. corresponds to the percentage of these results that have not been sent to the server and stored in CVI3 FIFO memory 6159939211_02 05 2014 2 When option Block if FIFO is full is enabled a tightening unit is locked when the FIFO level is 100 It allows to ensure traceability of all generated results The tightening unit is unlocked when connection is re established and FIFO level is under 100 When disabled no lock is set when FIFO level is 100 and traceability of all results is not ensured Alarm The value of Alarm threshold sets the threshold level of the FIFO that triggers an alarm message on the controller display and set the Reporting alarm output event The controller is not locked by this alarm The alarm informs on possible communication issues with the server Maintenance operators can solve the issue before the controller is locked if option Block is FIFO is full is enabled or before traceability of some results is lost if option Block is FIFO is full is disabled e Tap the Save icon to save and duit the screen 6159939211 02 05 2014 15 i report report no 1 report The TWINCVI3 controller manages 2 tools driven by 1 or 2 ol o ke OK tightening units depending on whether the operating mode is synchronous or asynchronous The operating mode shall be NOK selected according to the application NOK 5 1 Asynchronous operating mode NOK There are 2 tightening units B
41. d customer protocol has declared an alarm about Alarm is raised Alarm is cleared protocol result reporting of this Tightening unit reporting alarm Q SAS ACK start tighteningjobo ll RDY Controller ready fr b O LSN Reversedisapled ll wez Too disabled ll QEDZ Result and reports reset fh fr QXMS XMLdatatanstercompleted ll EO LT OS ES CS ENO ResutNOK ll FSCIO GroupstausOK pp FSCNIO Group status NOK EE CVILOGIX External Out Indicates that this output can be used by an internal CVILOGIX CVILogix bit application 0 100 Miscellaneous On state used to set level 1 to physical outputs At controller startup Never falls Off state used to set level 0 to physical outputs At controller startup Never falls 2 CVI3 LOGICAL INPUTS CO CO General commands Start stop Tightening on state Initiates a fastening cycle if the Spindle validation forward is active and required by the tightening unit State a Pset is selected Toggle start stop This input is enabled for fixed tools only tools without trigger Rising edge tightening on edge Initiates or ends a fastening cycle A cycle can be initiated only if the Spindle validation forward is active and required by the tightening unit the Pset is selected When activated the tool green amp red lights are flashing to indicate that the tightening unit State reverse direction is selected This signal status is not con
42. e BP Part no 6159939211 Industrial CP Date 05 2014 Cvi3 TWING VI3 V 1 5 2 X User manual Twincvi3 kr www desouttertools com CONTENTS 1 SAFETY AND STATEMENT OF USE 7 1 1 Statement of use 7 1 2 General instructions rrrrrnrrrrrnnnrnrnnnrvnrnnnrnnnn 7 1 3 Personal safety 7 1 3 1 Differential circuit breaker T 1 3 2 Power CONSUIMIPUON EE T 1 3 3 Power supply T 1 4 Tool use hazardS NENNEN T 1 5 Tool care and service esse RE Ee EE ee 7 2 GETTING STARTED 8 Seet Danel ee ee 8 2 2 LEDS color COdE soas sek ie in ei SE ed N 8 BOTN 8 2 4 On receiving the controller 9 2 5 Installation ae 9 2 6 Changing the controller language 05 9 gt TREE VIEN 2 im 10 3 1 Main menu Configuration 10 3 2 Main menu Maintenance iese see se 10 4 CONTROLLER SETTINGS 11 4 1 Using icons and keyboards 11 d SUIS ON AY EE 11 4 3 Date amp UNIE si Ne Ee Ge DE N 11 4 4 ACCESS manager 12 4 5 VV ORK OFOUD ae se opse SG so oi EA Ee Ee Ge 12 4 5 1 None Stand alone 12 4 5 2 Primary controller 12 4 5 3 Secondary controller 13 4 6 Serial USB 13 4 6 1 Serial po
43. e USB ports The setting is done automatically e When the equipment is Barcode reader be sure that the barcode reader settings are USB keyboard emulation USA e Tap the Save icon to save and quit the screen 4 7 Networks Path Main menu Configuration Controller Peripherals Network configuration 1 network 2 networks IF address 192 168 5 145 255 255 255 0 127 0 0 1 Ethernet 1 M p Network view e Plug the Ethernet cable into 1 network D any port EE Ethernet network 1 Ethernet network 2 e Enter the network name up to 40 characters e Enter the controller IP address Subnet mask and Gateway parameters e Tap the Save icon to save and quit the screen Subnet mask Gateway 2 networks 4 8 Fieldbus Path Main menu Configuration Controller Peripherals e Select the type of Fieldbus according to the Fieldbus module installed in the controller No Fieldbus Device net Ethernet IP Modbus TCP Addressing plan Input size En Fieldbus e Fill in the screens For example 127 0 0 1 127 0 0 1 127 0 0 1 Feld bus I e Tap the Save icon to save and duit the screen 4 9 Customized protocol e For more information about how to setup Fieldbus refer to the CVI CONFIG user manual at http resource center desouttertools com Path Main menu Configuration Controller Peripherals e Plug the
44. e overall angle is not measured Monitoring the overall angle is checked at the end of the Pset execution Control if the overall angle gets out of limits the result of the tightening operation is NOK and the tool stops 7 4 4 Overall time mode The Overall time can be measured during the complete tightening operation i e starting at the overall time threshold until the end This option excludes the use of Overall angle mode Disabled the overall time is not measured Monitoring the overall time is checked at the end of the Pset execution If the Overall time gets out of limits the report is NOK e Tap the Save icon to save and quit the screen 7 5 General 2 7 5 1 External stop abort Pset When the input event External stop abort Pset is activated the Pset automatically stops The execution conditions can be as follows wa 7 5 2 Thread direction The Thread direction is used to define in which direction the tool will run during a tightening operation clockwise counterclockwise e Go to the Pset start stop screen by tapping the left or right arrow 7 5 3 Pset start stop 7 5 4 Torque transducer offset and span check If yes the torque transducer offset value will be checked at each Pset start and a span test will be performed It is recommended to set this parameter to Yes to clear the torque transducer offset and to check the span dr
45. eck the line voltage and power are compatible with your appliance 100 120 V 200 240 V single phase with automatic switching voltage between 100 120 and 200 240 V Frequency is 50 60 Hz To install and power the controller follow the instructions listed in the Quick start user manual 6159932290 supplied in the controller box The front panel LEDs are blinking and the Monitoring screen is displayed 6159939211_02 05 2014 2 6 Changing the controller language e Tap this icon to display the main menu ah Results d Configuration H l T Maintenance e Tap Configuration Controller User interface Language Frangais Espa ol Deutsch Svenska Italiano Des HE Polsku Language e Select your language by tapping the screen or the arrows e Tap the Save icon on the bottom right to save and duit the screen 3 TREE VIEW 3 1 Main menu Configuration m KG Configuration Results Hap CT Maintenance 3 2 Main menu Maintenance Results aly KG Configuration Te CT Maintenance Results Controller Configuration TU management Tool Pset Assembly Process Controller Maintenance User info Versions 10 Display User interface Language Date and time Serial USB Peripherals Networks Fieldbus Customized protocol CVINet Access manager Workgroup Upgrade SW USB key Advanced diag CVILOGIX
46. ed Programmable logic controller PLC of CVI3 controllers ePOD3 ePOD3 has all functionalities of ePOD2 ePOD3 activates the workgroup configuration 70 6159939211_02 05 2014 More Than Productivity www desouttertools com Copyright 2013
47. ent exceeded 2 Contact your Desoutter representative for support Drive disabled 1 Drive disabled by external source 2 Contact your Desoutter representative for support Drive power failure 1 Drive hardware failure 2 Safety issue contact your Desoutter representative for support Trig safety fail 1 Drive hardware failure 2 Safety issue Contact your Desoutter representative for support Hardware trip 1 Drive hardware failure 2 Safety issue Contact your Desoutter representative for support Drive check err 1 Drive hardware failure 2 Safety issue Contact your Desoutter representative for support Controller Too Hot 1 Heatsink too warm 2 Let the controller cool down 1 Software failure 2 Restart the controller 3 If the problem occurs again contact your Desoutter representative for support IGBT too hot 1 Power electronics too warm 2 Let the controller cool down Err angle 1 Tool communication error 2 Check tool and cable connections If the problem occurs again contact your Desoutter 216 217 218 219 220 221 222 23 2 Drive init error representative for support Err torque 1 Tool communication error Check tool and cable connections 2 Try once again if the problem occurs again contact your Desoutter representative for support Motor stalled 1 Motor stalled could be missing phase wrong motortune or power electronics failure 2 Try once again if the problem occurs again co
48. et to reset the torque measurement at the beginning of the step 8 6 5 Offset reset e Tick this option to reset the Prevailing torque offset at the beginning of this step 8 6 6 Latch threshold The controller starts measuring the angle when the torque crosses the angle threshold for the first time When this option is ticked the measure then continues till the end even if the torque becomes below the threshold The measured angle is therefore closed to the real angle When this option is not ticked the controller stops counting the angle when the torque falls below Angle threshold Nm amp Deg Angle with latched threshold E EEN E 4 Angle without latched threshold Angle threshold 8 7 Motor control 8 7 1 2 speed me Control speed 2 speeds M IN mi r rpm 0 400 seel Rotation direction y External stop None Result on external stop NOK Tool EADSO 900 Max spe 800 rpm 4 Motor control rip T Torque Starting at the start signal the tool runs with a programmed acceleration up to Rundown speed The tool keeps running at Rundown speed Once Downshift torque has been reached the speed changes to Downshift speed Parameters Acceleration time Time to increase speed from 0 to Rundown speed Rundown speed Speed applied from start to downshift torque to optimize productivity Dae tiere Torque where speed moves from S Rundown to Downshift
49. h the USB key connected 12 1 Controller The controller goes in a recovery mode and restarts steps no 5 and 6 USB key e If the red LED is on again contact cvi3 support desouttertools com CVILOGIX e Check the new release number is correct by tapping Main menu Maintenance Version Jie 12 1 2 USB key Save Ca alibrate Memory 12 1 1 USB key Firmware upgrade Path Main menu Maintenance Controller USB Upgrade SW Save e Plug a USB key into the front panel port E Advanced diag e Save your data results logs configuration 12 1 4 USB key Advanced diagnostic e Copy the cvi3 image to the root of your USB key Be careful you must have 1 cvi3 image only on your USB key e Copy the cvi3 md5 file to the root of your USB 5 Key e Be sure you have one cvi3 md5 file only with the same release number on your USB key EN e Plug the USB key to the front panel port e Tap Upgrade SW e Plug a USB key into the front panel port The controller will beep during 2 seconds and the e Select how often the logs are saved on the USB key LEDs will be blinking during the update 7 1 2 6 12 24 hour s e Wait for the automatic reboot The update lasts from 5 to 10 minutes e Click Start e Do not switch off the controller When over the green LED is on during 10 sec and there Do not unplug the USB key from the front panel is an automatic reboot Yo
50. icon to display the Monitoring view oe menu e Tap this icon to display the main menu After each operation the report is displayed It can be OK or NOK Tightening unit comment Tightening unit name or Identifier saved in position 1 of the result 10 4 Report NOK Pset 9 name Identifier 1 11456521 The report is NOK the operation is not sucessful Some more icons may be displayed to explain why Tool lock icon The tool is locked A run reverse has been Reverse icon performed When the report is NOK you may need to modify the settings and return to the main menu e Tap this icon to access the Main menu configuration or maintenance menus 10 5 Monitoring view menu Both OK and NOK screens can be displayed in different types of views gt Ellipse Simple 2 Detailed e Curves 6159939211 02 05 2014 10 5 1 Ellipse view in Assembly Process running mode only Pset 2 name 2 3 identifier 1 11456521 The diagram shows the different steps performed during the Assembly process operation The outer ellipse represents the whole Assembly Process divided in assembly actions In this example the part in green is complete and the report is OK the assembly action in blue is running and the grey part will be the next step At the top right the figure shows the actions status The inner ellipse represents the batches A batch is the number of times th
51. ift 7 5 5 Reject on trigger lost The tightening report will be declared as NOK if the start signal is released before the target is reached e Tick this option yes no If yes the Pset is rejected if the start signal is released before the end of the tightening operation If no the report is only based on trend the start signal is not taken into account in the report calculation 7 5 6 Jog This function helps to fit the tool socket onto a bolt When enabled the tool turns a given rotation angle in a specific direction forward reverse or alternate and repeatedly n times Jog stop torque 0 000 e Tick the box on the top left to activate the function e Tap the Save icon to save and duit the screen 6159939211 02 05 2014 7 5 7 Rehit This function is used to detect that a joint has been re tightened Rehit torque 0 000 Rehit The conditions for rehit are the Rehit function is enabled AND the Rehit torque is reached before having reached the Rehit angle i e Angle lt Rehit angle angle angle rehit torque angle rehit threshold e Tick the box on the top left to activate the function e Tap the Save icon to save and quit the screen 7 5 8 Socket release This function is used to release the constraint between the socket and the screw When relaxation is enabled the tool rotates in reverse a few degrees in order to easily remove the socket Tor
52. il 1 Span value from torque sensor is outside bounds 2 Try once again to start the tool with no mechanical constraints If the problem occurs again contact your Desoutter representative for support 5 Offset fail 1 Offset value from torque sensor is outside bounds 2 Try once again to start the tool with no mechanical constraints If the problem occurs again contact your Desoutter representative for support Rotor locked 1 Unable to start tool motor rotor is locked change your tool 2 Contact your Desoutter representative for support 7 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature comes back to its normal value Tool angle fault 1 Problem detected with the tool angle sensor 2 The tool needs maintenance 3 Contact your Desoutter representative for support Tool invalid param 1 The tool memory cannot be read or is invalid 2 The tool needs maintenance If the problem occurs again contact your Desoutter representative for support 0 Tool calibration expired 1 The tool calibration date has expired 2 A tool calibration procedure needs to be done to ensure the measurement accuracy 2 Tool EEPROM error 1 The tool memory cannot be read or is invalid 2 The tool needs maintenance If the problem occurs again contact your Desoutter representative for support 13 Bad tool ground 1 Phase phase or phase to ground shortcircuit 2 Disconnect
53. information 24 25 26 1 27 Tool maint alarm n2 Tool maintenance tightening counter has been reached 28 Battery tool version error 1 Battery tool version and controller version are not compatible 29 The battery is empty 1 The battery is discharged The tool cannot tighten 2 Recharge the battery 30 The battery is low 1 The battery is low 2 Recharge the battery 31 Battery error 1 Abnormal battery voltage the tool cannot tighten 2 Recharge the battery If the problem occurs again replace the battery 32 Tool display error 1 Board display malfunction 2 Contact your Desoutter representative for support 33 Tool time error 1 The tool time is not set correctly The tightening results will not be time stamped 2 Connect the tool to the controller to set date and time O Q D Description Resolution procedure H 34 Tool mem err 1 The tool memory does not work properly 2 Contact your Desoutter representative for support 35 Tool memory locked 1 The tool memory is locked to protect old data from rewriting 2 Connect the tool to E dock to retrieve old data 36 Tool memory full 1 The tool memory is full 2 Connect the tool to the controller to empty the memory 37 Tool trig err 1 The tool trigger does not work properly 2 Check and clean the trigger If the problem occurs again contact your Desoutter representative for support 38 Tool logs 1 Unexpected tool software exception 2 Log file ha
54. into the wrong port 2 If your device is a USB key plug it into the USB front port 3 If your device is a USB barcode reader or keyboard plug it into the bottom USB ports 1 Too many USB devices barcode reader or keyboard are plugged to the controller 2 Remove all devices and plug them again to the bottom USB ports only 1 Your USB device is not supported by the CVI3 controller 2 Only USB barcode reader and USB keyboard are supported if you use one of them contact your Dessouter representative for upgrade 1 Plug a USB key to the front panel 2 Check available space on your USB key delete some old backup and try again 1 Plug a USB key to the front panel 2 The zip file was not found check that it is in the correct directory 1 Check the ePOD connection 2 Contact your Desoutter representative for support Maintenance ongoing Refer to user manual 1 The SW version of all CVI3 controllers must be identical 2 Update firmware 1 You need to connect an epod3 on the Workgroup Primary controller 1 The accessory configuration is not correct 2 Check type of elements and events associated 1 The emergency stop has been activated 2 Check the M8 connector 1 Check the ePOD connection 2 Contact your Desoutter representative for support 61 APPENDIX CVI3 CONNECTIONS 1 TOOL CONNECTOR Phase 2 1mm or 2 5mm th EE Phase 3 Phase 3 moon
55. nd this output is turned on Stays on until a new fastening operation starts Result generation Result generation 6159939211 02 05 2014 51 or external start or reset input New start tool trigger or external start or reset input New start tool trigger or external start or reset input New start tool trigger or external start or reset input New start tool trigger or external start or reset input Angle OK Indicates a correct angle The angle is inside the limits Result generation New start tool trigger declared in the step or external start or reset input Angle high Indicates a high angle reject The angle must stay below this Result generation New start tool trigger value to be a correct Pset When the angle meets or exceeds or external start or this value it becomes a High angle reject The tool will stop reset input when this limit is reached and this output is turned on Stays on until a new fastening operation starts Torque low Indicates the peak torque low reject If the torque stays Result generation New start tool trigger below the Peak torque low limit and results in a Reject or external start or Pset This can happen when a Pset is prematurely finished reset input a thread strips out or when the Pset is automatically finished due to other error conditions such as a High angle fault or when a Pset Time Monitor expires and causes the Pset to be terminated Stays
56. ntact your Desoutter representative for support Drive err 1 Software failure 2 Restart the controller 3 If the problem occurs again contact your Desoutter representative for support Err ctrl loop 1 Software failure 2 Restart the controller 3 If the problem occurs again contact your Desoutter representative for support DC bus high 1 Max current exceeded DC bus voltage high 2 Contact your Desoutter representative for support DC bus too low 1 Power failure DC bus voltage low 2 Contact your Desoutter representative for support Err ID fieldbus 1 The Fieldbus module plugged in the controller cannot be run It is not an authorized Desoutter module 2 Contact your Desoutter representative for more information 1 The CVINet result FIFO is full the CVINet connection has been lost 2 Check the CVI3 Ethernet cable 3 Check CVI3 Ethernet configuration 4 Check if CVINet is running correctly 234 Fieldbus mismatch 1 The Fieldbus module declared in configuration is not the same that the one present in controller e g Profibus declared but a Profinet module in CVI3 236 ToolsNet FIFO full 1 The ToolsNet result FIFO is full the CVINet connection has been lost 2 Check the CVI3 Ethernet cable 3 Check CVI3 Ethernet configuration 4 Check if ToolsNet is running correctly 237 1 The Fieldbus mapping has too many items 238 1 The device address affected to Fieldbus is invalid 239 240 241 CVINet FIFO alarm 1 The
57. ntroller e If in doubt return the tool to a Desoutter authorized service centre Contact your Desoutter representative for support e Disconnect from power supply and wait one minute before starting service operations Failure to wait one minute may result in electric LED shock from not yet unloaded capacitors color Reject report Loosen and tighten again According to Directive 2002 96 CE concerning R SES Waste Electrical and Electronic Equipment Above High Angle WEEE this product must be recycled e Contact your Desoutter representative or consult the website www desouttertools com to find out where you can recycle this product ET E Li lon S 2 GETTING STARTED 2 1 Front panel a ND Ev W S PRAT eS ER CS Legend 1 Ethernet port dedicated only to PC software 2 USB port for data transfer firmware updating access control management 3 ePOD port for controller backup memory extension customer features activation workgroup configuration 2 USB ports to connect barc
58. o nothing Switching on the controller power with the input set will not switch to Pset mode Ack fieldbus result Acknowledges the result present in PLC input The tool is then unlocked and can tight Rising edge again This feature is dedicated to Fieldbus only Keep alive Input used to check that the controller is still alive State of this input is copied to Keep State alive ack output This input is also used by a PLC to inform the controller that Fieldbus communication is working Enable access Enable disable access manager State manager Lock display Lock unlock the controller display RE 54 6159939211 02 05 2014 ame eme e Restart controller Reboots the controller Rising edge Tools commande Spindle validation forward Reset tool locks Reset tool locks only the none safety tool locks will be affected Rising edge Tool stop Stops the tool Rising edge Enables the tool forward direction Note the forward and reverse validation can be done by setting both validations on the same input When the validation signal falls down the tool stops Spindle validation Enables the tool reverse direction Note the forward and reverse validation can be done by reverse setting both validations on the same input When the validation signal falls down the tool stops Tool blue light ctrl 1 Tool blue light is controlled by IO by IO 0 Tool blue light is managed by the controller Tool blue ligh
59. ode readers Legend 5 Auto sensing input voltage mains connector 6 2x8 VO connector dedicated to customer use 2 quick 1 Report LEDs channel 1 left channel 2 right stops 2 Touchscreen color display 7 Ground Fault Interruptor earth fault and overcurrent es 8 Gen rt for plug amp play Fieldb dul 4 Dedicated PC software port USB port ge ge ae pA e ES 9 eBUS to daisy chain up to 15 accessories e g socket tray 2 2 LEDs color code 10 RS232 port 2 serial ports to connect Barcode reader Delta measuring unit 11 8 pin tool connector tool no 1 12 8 pin tool connector tool no 2 13 4 Ethernet ports for 1 or 2 networks e Plug the Ethernet cable 1 network into any port Ethernet network 1 Ethernet network 2 eer Designation Action i l color e Refer to Appendix CVI3 connections to get more information oe pem ET e For more information about installing Fieldbus Gi modules refer to the Quick start user manual part no 6159931440 at http resource center desouttertools com 2 networks 2 4 On receiving the controller e Check the following items are included in the kit supplied with the controller a me 1 Legend 1 Safety booklet 2 Quick start user manual 3 CDROM with documentation and PC software 4 2 cable clamps 2 5 Installation Ch
60. oth tools Tightening unit 1 Tig tening unit 5 4 3 Master tool in synchronous mode and for portable electric nutrunners only This feature allows to select which tool trigger will start both tools When tool no 1 is the master tool tool no 2 is disabled and vice versa When No tool is selected both tools will start from the external input event Start stop tightening The trigger of the tools must be pressed and locked e Use the Desoutter Trigger locker part no 6153978420 to have the tool trigger pressed continuously 6159939211_02 05 2014 17 5 4 4 Add a name and comment e Enter a name up to 40 characters and a comment up to 100 characters e Use the text keyboard to write and customize the texts Name e Select the Running mode according to your assembly configuration Pset The tightening unit will run accordingly to the selected Pset Assembly The tightening unit will run according to the Process selected Assembly Process 5 4 5 Pset selection source Select the Pset selection source UO CVI3 front panel CVILOGIX Open protocol Fieldbus Socket tray 5 4 6 Options e Tick Store identifier in results enabled to record one or more identifiers in the tightening results Refer to CVI CONFIG software to set up the identifiers Tick Execute identifier enabled to trigger an action linked to the reception of an identifier Refer to CVI CONF
61. oth tools can start independently Tightening reports are independent 5 3 How to change the operating mode By default the controller is in asynchronous mode A lt is strongly recommended to select now in which mode the controller will run Path Main menu Configuration TU management fA FA m Tightening unit 1 Tightening Unit Tightening Unit no 1 no 2 fat Tightening unit 2 Tool no 1 Tool no 2 Tightening Tightening Too e i Unit no 1 We e i Unit no 2 report H report e ai alles ZS NOK OO NOK Nok 3 NOK 5 2 Synchronous operating mode TU management There is 1 tightening unit Both tools start together common Start signal The tightening steps of each tool can be synchronized The tightening report depends on both tools reporting Tightening unit 1 Tightening Unit no 1 TU management e pP e To return to the asynchronous mode click the Tool no 1 Tool no 2 this icon to add the second Tightening Unit e When the mode selection is done select a Tightening Unit and tap this icon to start the Tightening Unit setup e Tap the Save icon to save and quit the screen 5 4 General 5 4 1 Asynchronous mode E e Select first the Tightening Unit to display e Tap this icon to start the setup Tightening unit 1 Tightening unit 5 4 2 Synchronous mode EZ e Tap this icon to start the setup The Tightening Unit set up is made for b
62. our Desoutter representative 901 SW not found 1 The SW upgrade failed no CVI3 image cvi3 was found at the USB key root directory 2 Check your USB key it must have only one CVI3 image 1 The SW upgrade failed the CVI3 image copied on your USB key is corrupted 2 Remove and copy again your CVI3 image 313 Access invalid 902 SW invalid 3 Try another USB key 4 Contact your Desoutter representative for more information 903 SW updater missing 1 The SW updater is not available or broken 2 Contact your Desoutter representative for more information 904 Backup disabled 1 The save parameters utility is not available 2 Contact your Dessouter representative for upgrade 905 USB key full 1 Your USB key is full all data were not saved 2 Delete your old backup files and try again 60 6159939211 02 05 2014 Description Save param failed 0 Wrong USB port 0 Too HID device ia HID device err n 9 9 9 Save prg error 9 Load prg error 9 Backup failed 9 Restore failed 9 Maintenance ongoing Inconsistent version Workgroup not authorized 917 Acc conf err Emergency stop O 7 8 10 11 12 13 14 16 6159939211 02 05 2014 Resolution procedure 1 An error occurred during backup data were not saved 2 Check the available space on your key delete files and try again 3 If the problem persists contact the Desoutter support team 1 Your USB device is plugged
63. que limit 0 000 Socket release e Tick the box on the top left to activate the function e Tap the Save icon to save and quit the screen 6159939211_02 05 2014 7 5 9 Ergostop This option allows for a smoother tool stop in order to reduce torque reaction on the operator Ergostop time 0 250 Ergostop e Enter the time of the braking phase from 0 01 to 1 second e Tick the box on the top left to activate the function 7 6 Curves e Select the type of curves recording performed by the controller e Tap anywhere on the screen to select Start The torque and angle values are saved from the torque start torque till the end of the tightening during a set time If the start torque is gt 0 a forward recording is executed from a defined step number during a maximum time If the start torque 0 a backward recording is executed in a sliding window in a defined period A curve has a maximum of 2 000 points The longer the recording time is the less accurate the curve IS e Tap the Save icon to save and quit the screen 7 7 Pset coefficients The torsion coefficient allows to compensate a possible mechanical torsion of an extension of tool or crowfoot to be used only when tightening with target angle 0 000 lt Torsion coefficient lt 1 000 This coefficient can be measured on the curve AN registered on the machine from the back torsion angle and the torgue reached
64. re no 6159931050 at http resource center desouttertools com e Go to the Maintenance menu and tap ePOD Backup Restore Repair Erase results Do you really want to eject your ePod e Tap Eject before disconnecting the ePOD 12 3 3 Repair Bu Backup Restore D 12 3 1 Backup Restore d e Tap Backup Restore Do you really want to repair your ePod e Tap Repair to start a recovery attempt of the data and results from the ePOD 12 3 4 Erase results ePOD backup Manual backup The ePOD is a snapshot of the controller Auto backup Each modification is saved in real time in the ePOD The ePOD acts as the controller mirror e Press Backup to start the process e Press Restore to transfer the data from the ePOD to the er was Do you really want to erase e all your results from the ePod e Tap Erase results to erase all results stored in the ePOD 12 4 User information Path Main menu Maintenance No tool connected 09 01 2012 Of 44 57 DE bus too low 06 01 2013 71 10 29 Arret immediat 06 01 2012 16 17 41 Outil connect 06 01 2012 16 17 27 Pas d outil connect e Use the Filter to classify the user info codes Info Warning Error Tap this icon to view the details of the event Refer to Appendix User info codes to get more information 12 5 Hardware and firmware versions
65. release the constraints in the assembly When this strategy is selected the torque and the angle are monitored automatically Parameters Loosening threshold Target angle Loosening angle expected Stop conditions IF Torque gt Abort torque OR IF Torque lt Target angle Start the angle measure IF Min torque lt Final torque lt Max torque AND IF Min angle lt Peak or Final angle lt Max angle For each channel the 3 report controller LEDs will light according to the following diagram Nm Remove and replace fastener Abort torque Loosening threshold Max torque Target Min torque angle Start torque D eee L pm Min Max angle angle Result data Final torque Peak OR Final angle 8 9 3 Motor control loosening e Tap the screen and fill in the values speed acceleration time e Tap the Save icon to save and duit the screen 8 10 Prevailing The prevailing step allows you to check the residual torque prevailing torque of a mechanical assembly e g gearboxes crankcases to know if there is a mechanical hard spot in the assembly to detect the absence of a component in the joint e g crankshaft or connecting rod bearing shell gear control of the friction torque of a Nylstop nut when the residual torque is lower than the min torque Tap Strategy Abort maxtorgue 2000 Parameters Options Motor control General e Select the type
66. residual current circuit breaker with over current protection fitted with a differential circuit breaker for user protection Any insulation defect in the cable or in the tool is detected by this device The circuit breaker protects from a leakage current exceeding 30 mA in 50 us by automatic power cutoff The device protects the operator from any electric shock and protects the controller from the deterioration To make sure that the detection of leakage current is functioning properly the device must be tested monthly by pushing the yellow pushbutton It also has a fuse function It protects the system from any short circuit by automatic power cutoff Gi e Refer to Appendix B JVL6 32 The circuit breaker must be switched on to restart the controller 6159939211 02 05 2014 1 3 2 Power consumption The decision to install an external differential circuit breaker depends on the type of internal electric network in the customer s plant This device detects any insulation defect between one of the phases of the network and the earth immediately stops the tool by automatic power cutoff and protects the operator from any electric shock Should circuit breakers be installed at line head we recommend that you select equipment with the following specifications Single phased 240V 16A curve D Single phased 110V 32A curve D Gi e Refer to Appendix A Controller Power consumption Current inlet For information
67. roller date and time to ensure that the tightening results are stored with the correct date and time e Select the date format DD MM YY YY MM DD MM DD YY e Tap the current date and time to display the time keyboard Select year month day and time Select the Sync source which will set the date and time in the controller None CVI CONFIG CVINet Fieldbus Ethernet protocol Server NTP Enter the server address Toolsnet For example If Sync source is set at CVI CONFIG the controller date and time will be updated during the data transfer from the software to the controller e Tap the Save icon to save and quit the screen A gm gm m pm pm m meng zeg gm ACCESS Managqel E 4 4 Access manager This icon will be then displayed on the top right of the Monitoring screen Path Main menu Configuration Controller It is recommended to protect the controller parameters against hazardous changes e Tap the Save icon to save and quit the screen When the controller is delivered the access manager is not activated and any modification can be done 4 5 Workgroup The padlock on the bottom left of the screen is open The Access manager menu is disabled in grey Path Main menu Configuration Controller To activate the access manager on the controller you need to have a USB stick with the right profile configured with the Desoutter CVIKEY software
68. ronics The only solution is to replace the tool Indicates the offset 0 point drifts by 50 of full scale or Offset failure detection Disconnecting tool more This error exists when at the beginning of the Pset or new check without the torque transducer is seen to have 50 or more of full fault scale torque prior to even starting the motor With an Offset failure the controller cannot adequately compensate for this transducer error and therefore will not allow a tightening operation to occur The only solution is to replace the tool Indicates that the temperature of the tool motor windings has exceeded the temperature threshold An error message remains Invalid spindle settings Span failure Offset failure Temperature The signal turns threshold off as soon as the 100 C for fixed tools temperature returns 60 C for portable below the threshold tools minus hysteresis 10 C Disconnecting tool Motor over temperature Angle Drive detected angle sensor fault It can be an angle sensor Angle fault detection measurement fault a tool electronic fault or a combination of both The fault communication is tested permanently As soon as the fault disappears the signal turns off No tool Indicates that the controller is not detecting the tool No tool connected or Tool connected and connected tool not recognized recognized Pset status Pset selected bits 0 7 Echoes the binary Pset selec
69. rque control strategy coupled with an angle monitoring is adapted for most assemblies 5 280 0 000 0 000 Stop conditions IF Torque 2 Target torque OR Angle gt Abort angle IF Min torque lt Peak or Final Torque lt Max torque AND IF Min angle lt Peak or Final Angle lt Max angle For each channel the 3 report controller LEDs will light according to the following diagram Nm Remove and replace fastener Max torque Target torque Min torque Angle threshold Start torque Min Max Abort angle angle angle Result data Peak OR Final torque Peak OR Final angle 6159939211_02 05 2014 OT 8 5 2 Angle control A tightening angle control strategy is adapted for assemblies reguiring tension accuracy This strategy provides a better control of the tension and a better repeatability and accuracy than the torque control strategy 4 000 0 000 Stop conditions IF Angle 2 Target angle OR IF Torque 2 Abort torque IF Min torque lt Peak or Final Torque lt Max torque AND IF Min angle lt Peak or Final Angle lt Max angle For each channel the 3 report controller LEDs will light according to the following diagram Nm Remove and replace fastener Abort torque Max torque Min torque Angle threshold Start torque Min Target Max angle angle angle Result data Peak OR Final torque Peak OR Final
70. rts sn 13 4 6 2 SR a 13 4 7 Networks EE 13 AO alle 13 4 9 Customized pDroiocol 14 4 10 GVINGL ee osse Ee N se ie oe Ee Ee 14 6159939211 02 05 2014 5 TIGHTENING UNIT MANAGEMENT 16 5 1 Asynchronous operating mode 16 5 2 Synchronous operating mode 16 5 3 How to change the operating mode 16 5 4 General 17 5 4 1 Asynchronous mode 17 5 4 2 Synchronous mode A 17 5 4 3 Master tool in synchronous mode and for portable electric nutrunners only 17 5 4 4 Add a name and Comment 17 5 4 5 Pset selection source 17 5 4 6 Options 17 5 5 Run reverse parameters 18 5 6 Options on Reject report 18 5 7 Curves distrIDUUNON ss ses n ss ek He ee 18 6 TOOL CONFIGURATION 19 7 PSET PROGRAMMING 20 7 1 Asynchronous mode list of Psets 20 7 2 Synchronous mode list of Heeis esse 20 7 3 How to add abeet esse se ee ee Ee ee ER ee EE 20 1 3 1 Advanced Pset 20 7 3 2 Simple Deet esse ee RE Ee ee 20 1 4 General esse ee se Be tennenennus 21 7 4 1 Remove fastener torque limit 21 7 4 2 Pset start torque ees Ee ER EER 21 7 4 3 Overall angle mode eee 21 7 4 4 Overall time mode iese ee 21 1 5 General 2 een 22 7 5 1 External stop abort Pset 22 7 5 2
71. s been generated by the tool 3 Contact your Desoutter representative for support Tu config err 1 Tightening Unit settings are invalid Tool over speed 3 CO 1 Motor speed exceeds 130 of its maximum value 2 Check tool parameters 3 Wrong motortune parameters Contact your Desoutter representative for support A Unauthorized tool 1 The tool connected to the controller is not authorized maximum number of battery tools reached 2 Check the ePOD connection and capacity Tool locked by GeoLock 1 Tool has been locked by GeoLock 2 Unlock the tool by moving the tool in its defined area Tubenut maintenance 1 Tubenut settings need to be reconfigured Please use CVI Monitor and refer to user s guide 2 Contact your Desoutter representative for procedure GeoLock learning mode ongoing GeoLock learning mode ongoing Anormal battery voltage 1 Anormal battery high voltage check your battery 2 This error can due to charger malfunction or end of life battery Anormal battery current 1 Anormal battery current consumption check your PSet settings 2 This error can due to speed settings Anormal battery behaviour 1 Anormal battery behaviour check your battery 2 If the problem occured again change the battery with a new one Battery type not allowed 1 Battery type not allowed 2 Change your battery type or your configuration 100 Cable id invalid param 1 Invalid tool cable parameter check that the tool cable is Desou
72. s locked 2 Select new Assembly Process to unlock the tool 208 Invalid run reverse param 1 Invalid Run reverse setting torque or speed are greater than tool characteristics or reverse strategy is not supported 2 Check Pset settings with the current tool characteristics 209 Pset invalid parameters 1 Fix errors of the selected Pset in CVI CONFIG 2 Contact your Desoutter representative for support Invalid Pset selected 1 The Pset currently selected does not match the selectable one in the Assembly Process Invalid trigger conf 1 The tool currently connected to the CVI3 is not equipped with the trigger required by the tool trigger configuration 2 Adjust your tool trigger configuration to the tool connected or change the tool according to the expected trigger configuration 212 Result not stored 1 It was not possible to persist the tightening result in the controller 2 Contact your Desoutter representative for support 213 Drive Connect Lost 1 Connection with the drive has been lost 210 i 2 Reboot the controller 3 If the issue remains contact your Desoutter representative Desouller SC 6159939211_02 05 2014 214 Short circuit 1 Serial peripheral default 2 Disconnect and reconnect 3 Check the serial peripheral 215 Current calib err 1 Current calibration failed 2 Try once again 3 If the problem occurs again contact your Desoutter representative for support Current high 1 Max curr
73. se operation except for a Pset loosening step Min torque Nm These will allow to detect a real and Min Deg loosening of the assembly The Angle Fastener loosened output event is activated Maximum s Maximum loosening duration The time tool stops automatically after this time Reverse disabled Max 0 999 Maximum loosening turns from number of trigger start The tool will stop turns automatically when this number is reached 5 6 Options on Reject report This option will prevent the operator from performing another tightening operation after a NOK report Run reverse parameters Reverse mode Alternate id Speed 50 Me Min torque Min angle Input unlock Reverse direction unlock Run reverse unlock Run reverse Tightening unit e Select one of these options to unlock the tool and allow the operator to do tightenings again Input unlock by actuating the Error Acknowledge input event Reverse by pushing the run reverse button or direction unlock selecting the reverse direction Run reverse by performing a run reverse with unlock programmed run reverse min torque and angle reached e Tap the Save icon to save and quit the screen 5 7 Curves distribution Total number of saved curves EE Number of OK curves saved Number of NOK curves saved EE Curves distribution in Tightening unit e Select your own curve distribution by sliding the cur
74. set input Batch OK Indicates the status of the batch together with the Batch Batch is finished and New start tool trigger finished output managed by Assembly Process OK or external start or reset input New start tool trigger or external start or reset input Batch is finished and NOK A new AP has been selected Batch NOK Such as when the batch gets aborted or in the case rejects are included as part of the batch count managed by Assembly Process External outputs AP External Out Outputs that can be set or reset within an Assembly process Depending of AP Depending of AP AP bit behavior behavior External outputs PLC External Out Indicates this output is controlled by a PLC via Fieldbus like a Depending on PLC Depending on PLC PLC bit 0 9 remote I O On PLC side it is an output behavior behavior External outputs OP External Out OP Outputs dedicated to Open Protocol Depending on OP Depending on OP bit 0 9 behavior behavior Socket tray Socket 24 V socket trays BSD Informs which socket can be taken selectable 0 4 by the operator be taken by the user by the user Customized protocol Status Customer A customer protocol has been activated in configuration Protocol is enabled Protocol is disabled protocol activated Customer The activated customer protocol is connected Protocol is connected Protocol is protocol disconnected connected Customer The activate
75. sor The maximum number of curves displayed depends on the model of ePOD connected e Tap the Save icon to save and quit the screen e Tap the screen to start and go to Main menu Configuration TU management 6159939211_02 05 2014 6 TOOL CONFIGURATION Path Main menu Configuration Tool This part shows the configuration of each connected tool It may be different according to the tool model General EADSO 900 Triggers e Start with handle trigger Start with front trigger Start with push start Safety start handle front SS Safety start handle front timer 1000 Max time to press second trigger ms All triggers disabled Werc RR Te Tool e Select how to manage the triggers Safety start This mode means that the operator handle front has to press two triggers at the same time to perform the tightening operation The purpose is to ensure that the operator has both hands on the tool before triggering Safety start This mode forces the operator to press handle front timer the 1st trigger and then the 2nd trigger in a defined time e Enter the max time in ms When this time is reached and the second trigger is not pressed the tool will not start e Tick All triggers disabled triggers are no longer active The only possibility to start the tool is to use the external input event Start stop tightening and in that case the tool trigger must be pressed and
76. synchro out signal Controller 1 Controller 2 Input Output Input Output Synchro Synchro OUT OUT Synchro Synchro IN IN 1N4148 1N4148 7 SYNCHRONIZING SEVERAL TWINCVI3 CONTROLLERS It is necessary to wire a diode 1N4148 in serial with each synchro out signal Controller 1 Controller 2 Input Output Input Output OUT Synchro IN 1N4148 1N4148 A Synchro IN 64 Controller 3 Input Output Synchro OUT 1N4148 op O TD N ET Controller 3 Input Output Synchro OUT 1N4148 6159939211 02 05 2014 8 eBUS for accessories GND EXT 24V EXT 960600006600 9 WORKGROUP CONFIG MONITOR 2 ANALYZER Ad Use Eject command before disconnecting the ePOD 6159939211 02 05 2014 Customer network PRIMARY CONTROLLER gt tool no 1 65 Workgroup network m mm am SECONDARY CONTROLLERS min 5 mm tool no 2 tool no 4 tool no 5 For each secondary controllei check that the quick stop is ol but inactive APPENDIX CVI3 SPARE PARTS 6159939211_02 05 2014 I O O re JR Begeer e forsoso cPuboar naung sms SSS GE CS e ee Josee OSS o rate for trae board Greter 6159939211 02 05 2014 67 APPENDIX A
77. t If Tool blue light ctrl by 10 is set to 1 then 1 tool blue light is set to on 0 tool blue light is set to off by IO 0 Tool green light is managed by the controller Tool green light If Tool green light ctrl by IO is set to 1 then 1 tool green light is set to on 0 tool green light is set to off Tool red light ctrl by 1 Tool red light is controlled by IO State lO 0 Tool red light is managed by the controller State Tool red light If Tool red light ctrl by IO is set to 1 then 1 tool red light is set to on 0 tool red light is set to off by IO 0 Tool yellow light is managed by the controller Tool yellow light If Tool yellow light ctrl by IO is set to 1 then 1 tool yellow light is set to on 0 tool yellow light is set to off by IO 0 Tool white light is managed by the controller Tool white light If Tool white light ctrl by IO is set to 1 then 1 tool white light is set to on 0 tool white light is set to off Pset commands the cycle start input If the selected Pset is zero there is no Pset selected Select previous Pset External stop abort This input is used with proximity detectors to end immediately Pset running Rising edge Pset The user can choose which state or transition will stop the Pset No Rising Falling or state a a a a a a a a a a Change High Low When a Pset is aborted with this input the Pset result is NOK This input
78. t bit 0 to 7 input if the New Pset selected New Pset selected corresponding Pset exits echoes 0 if the Pset does not exist or there is no Pset selected This indicates that the fastening operation has actually started Torque reach the cycle The fastening the tool is running and the torque is over the Pset start torque start threshold operation is finished threshold The signal switches off as soon as the fastening all reports sent operation is finished all reports sent Indicates that a Pset report is available Tightening running old cycle declared Result generation New start tool trigger or external start or reset input Result generation New start tool trigger Tightening OK Indicates that the fastening operation for a specific tightening unit ends correctly and that all controlled and monitored tightening parameters are within tolerances Tightening NOK Indicates that the fastening operation for a specific tightening Result generation unit has failed Spindle OK Indicates that the fastening operation for a specific tool ends correctly and that all controlled and monitored tightening parameters are within tolerances Spindle NOK Indicates that the fastening operation for a specific tool has failed Angle low Indicates a low angle reject The angle must meet or exceed Result generation this value for a correct Pset When the angle stays below this value it becomes a Low angle reject a
79. t in the list of Psets e Tap Save to validate 7 3 2 Simple Pset e Tap Simple Pset to create a new Pset and quickly set it up Use the left right or down arrow keys to display the next screens e Enter the Target torque e Customize the Pset name The tightening strategy is Torque control Tolerances curves and speeds are automatically calculated e Tap Save to validate 6159939211 02 05 2014 7 4 General E In the list of Psets tap this icon to edit a Pset Legend 1 Pset name 2 Tool no 1 3 Pset number e Use the left right or down arrow keys to display the next screens Fastener torque 99999 e Tap anywhere on the screen 6159939211 02 05 2014 7 4 1 Remove fastener torque limit The Remove fastener torque limit is the torque limit above which the fastener bolt and screw may have suffered damage and must be replaced By default the value is set to 120 of the target torque This torque value may lie above the maximum tool torque 7 4 2 Pset start torque The Pset start torque is the torque value that must be reached to declare the Pset as started Below this value neither result or report will be generated 7 4 3 Overall angle mode The Overall angle can be measured during the complete tightening operation i e starting at the overall angle threshold until the end This option excludes the use of Overall time mode Disabled th
80. tate reverse or forward Tool push start Reflects the raw state of tool push start or front start trigger Trigger is pushed Trigger is released or front start independently from the tightening unit state trigger 6159939211_02 05 2014 Manual reverse The operator has selected the reverse direction on the tool and Manual run reverse Stays on as long is running the tool selected and trigger as the operator is pushed running the tool Run reverse New start tool trigger Result generation or external start ae e No tool maintenance alarm is active in progress There is a fixed minimum torgue value to declare that the loosened fastener was loosened from the assembly Tool Reflects the different tool maintenance alarm state with or maintenance condition Tool maintenance alarm 1 or 2 is active alarm Tool disconnection or new Pset selected Tool characteristics does not match Pset parameters e g Pset selection or tool negative jog times or contradictions torque over the maximum connection tool torque range speed over the maximum tool speed maximum tool torque range etc When starting a tightening before running the tool the Span failure detection Disconnecting tool controller checks the torque span Span failure indicates or new check without that the span drifts by 43 or more causing a tool lockout fault This fault can be due to the torque transducer or the tool elect
81. the network configuration previously set for the stand alone controller will be restored Refer to Appendix CVI3 connections to get more information 4 6 Serial USB Path Main menu Configuration Controller Peripherals Equipment meme e Report format CS5700 Ir Baud rate 115200 Ir Data bits E hd Stop bits Fi h Parity 4 6 1 Serial ports The serial ports are used to communicate with external peripherals barcode reader DELTA measuring unit etc e Select an equipment for each serial port and fill in the data required for the exchange from 300 to 115200 Data bits e As there is only one physical serial connector on the controller bottom panel use the Y cable especially designed by Desoutter for serial ports part no 6159176200 if you want to use serial ports 1 and 2 Stop bit none odd even In case of a computer or serial printer select Report output and then PC4 or CS5700 When the equipment is Barcode reader be sure that the barcode reader settings are scanned data CR and LF terminators Tick Enable power supply to provide 5V pin 9 to a barcode reader for example To avoid damaging the equipment make sure the settings are the same in the appliance the controller and CVI CONFIG e Tap the Save icon to save and quit the screen 6159939211 02 05 2014 13 4 6 2 USB e Select the equipment to connect to th
82. tically selected e Click the Description label to display the text keyboard e Enter a description up to 40 characters e Select the source which will start the Assembly Process e Select the Pset number new or already existing 6159939211_02 05 2014 Assembly process e Create the list of Psets as described previously in this manual e Enter the batch size 1 99 or unlimited gt e Tap this key to display the next screen lordue 12 00 e Enter a name up to 40 characters e Enter the target torque Click the label and write the text by using the digital keyboard gt e Tap this key to display the next screen 6159939211_02 05 2014 e Scroll the parameters by using these icons e Fill in the values e Tap the Save icon to save and duit the screen 9 2 How to view the list of Assembly Processes Path Main menu Configuration Assembly Process EE e Tap this icon to view the list of Assembly Li Processes 9 2 1 Asynchronous mode The list of Assembly Processes can be different per Tightening Unit Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process Assembly process 9 2 2 Synchronous mode The list of Assembly Processes is common for both tools 2
83. tion Report OK The operation is complete Report NOK The operation is not successful Run reverse Batch increment Batch decrement Tool report OK Tool report NOK 6159939211 02 05 2014 41 1st Torque value column 2nd Angle value column 11 2 Detailed view e Use the arrow buttons to scroll through the list For example 3 2013 01 10 13 15 55 e Select and tap one result then tap this icon to display its details Result 6026 1 Legend Report status and date time Stop source Tool serial number Cable serial number Pset ID Torque amp angle values Monitoring status Result ID Tool ID NO MR ANN gt 11 3 Filter e Tick Filter to display this screen Ticking Show markers will allow you to better interpret the curve Result filter A e Tap this icon to view the new curve display e Select the filters tick Filter enabled and press the Save icon to save the selection e Select a result and tap on this icon to display its curve It may happen that there is no curve because the results are not representative e Use this icon to zoom the first value e Use this icon to zoom the last value e Touch and slide from top left to bottom right to zoom in a particular area e Tap the middle of the screen to zoom out e Tap Torque Current field to select the display parameters 12 MAINTENANCE No Action e Reboot manually the controller wit
84. tion resulted in a torque that Result generation New start tool trigger exceeded the Remove Fastener setpoint When correctly or external start or set this means that the torque for any reason becomes very reset input high There is a risk that the fastening operation is not reliable disassemble the joint and check parts Tightening Indicates that a Pset report is available and the source stop is Result generation New start tool trigger finished without not overall timeout or external start or timeout reset input Overall time Max overall time has been reached during tightening Result generation New start tool trigger reached or external start or reset input Synchro out Synchro output set to 1 when running step starts reset to 0 when a synchro step is reached reached Invalid Indicates the Pset is disabled has not been set Pset unselection Pset selection parameter set selected Assembly Process status Assembly Indicates the Assembly Operation per tightening unit currently New AP selected New AP selected Process selected Bit 0 7 AP aborted AP aborted selected bits 0 7 Assembly Indicates the assembly operation is being processed The Assembly process Assembly process process running signal is on as long as the assembly operation is running The start finished or aborted signal falls down when the assembly operation is finished Assembly Indicates when an assembly operation is finished Assembl
85. torque The report is OK when the lower torque value during the measuring period is between min torque and max torque min max The report is OK when the higher torque value during the measuring period is between min ax torque and max torque min and The report is OK when all torque values during m the measuring period are between min torque and max torque e Tick Display NOK values to store and display min or max torque measurement in case of NOK report By default the prevailing torque average value is displayed and stored Option 1 Prevailing offset mode e Select the Prevailing offset mode none add substract The average value of the prevailing torque is used as an offset to be added or subtracted from the torque transducer reading for the next steps of the Pset Step settings and values are not changed The offset is applied to the torque transducer reading 6159939211_02 05 2014 Prevailing and Tightening Add offset without constant Real torque 10 Nm Target 15 Nm Average 5 Nm Final torque from the new origin Torque e Om mm mm mm e pm mm P Target ikek the ae at torque Time e average value reached Bee EE gt Prevailing Tightening step step Prevailing and Tightening Subtract offset without constant Real torque 20 Nm Target 15 Nm Average 5 Nm Final torque from the new origin Nm Torque Target torque
86. trolled during a tightening but only when tool is not running Error acknowledge Enables the Reject lockout function When locked out the tool cannot run until this input Rising edge is reset Reset When Reset input raises and there is no cycle running State defaults are acknowledged batch counter of current Assembly Process is reset reports lights on controller and tool are set off the last result values on display stays readable in Pset mode Pset selected remains unchanged In AP mode AP is aborted ready output stay on When Reset input raises and there is cycle running tightening is immediately stopped defaults are acknowledged batch counter of current Assembly Process is reset at tightening end there is no report generated at tightening end it is impossible to start a new tight reset input must be released first in Pset mode Pset selected remains unchanged In AP mode AP is aborted ready output stay on Reset only status Resets only State Tightening OK NOK Spindle OK NOK Pset finished Pset finished no timeout Batch OK NOK Finished Acknowledge error message displayed on HMI Rising edge Force Pset mode Forces the Tightening unit to switch in Pset mode in order to temporary run Psets nothing State saved When AP mode input state high then switch to Pset mode When Temporary Pset mode input state low then switch to AP mode Reverse direction Other cases d
87. tter certified 2 Contact your Desoutter representative for support 101 Cable id not detected 1 Tool cable communication error check that the tool cable is Desoutter certified 2 Contact your Desoutter representative for support 102 Cable id not certif 1 Tool cable authentification error check that the tool cable is Desoutter certified 2 Contact your Desoutter representative for support 199 Console activated D 2 43 Ris OT D 46 4 N D 8 1 The serial console is activated 2 Warning this console is dedicated only to debug purposes and should not be used in production 200 Quick stop 1 The quick stop has been activated 2 Check the Phoenix connector 201 Replace RTC battery 1 The real time clock backup battery needs to be replaced 202 Fieldbus lost 1 Fieldbus connection with PLC is lost no heartbeat is received from PLC the cable is broken or disconnected the PLC is off line or not powered 2 Check the Fieldbus configuration 204 Tool not validated 1 Tool locked by VO 2 Check the I O settings the Tool validation must be active to unlock the tool 205 Torque settings 1 Invalid Torque setting torque is greater than tool characteristics 2 Check Pset settings with the current tool characteristics 206 Speed settings 1 Invalid speed setting speed is greater than tool characteristics 2 Check Pset settings with the tool max speed 207 Assembly done 1 Assembly Process is done the tool i
88. u can restart manually your controller if you want In case of error the red LED is on and the controller does not reboot 6159939211 02 05 2014 43 12 1 4 CVILOGIX Path Main menu Maintenance Controller Pre requisite ePOD including the CVILOGIX function USB key including your own CVILOGIX program e Plug in the ePOD on the bottom panel e Plug in the USB key on the front panel CVILOGIX The CVILOGIX logo is activated and displayed on gedet the top left of the monitoring screen e Tap Load program e Tap Start to launch the program LOGIX The CVILOGIX program is running and the logo turns green e Tap Save program to save the program on any USB stick connected to the controller front panel 12 1 5 Physical I O configuration e For further information contact your Desoutter representative for support Path Main menu Maintenance Controller IO Ale S 7 7 7 e For more information about how to assign events to physical UO refer to the CVI CONFIG user manual at http resource center desouttertools com o eo UO events are associated to physical I O e Click to display the assignment gt UO events are not associated to physical I O To activate this function you need to have a USB stick with the right profile configured with the Desoutter CVIKEY software e If not contact your CVIKEY manager for support e
89. y process A new Assembly process finished finished Process start or reset input 52 6159939211 02 05 2014 Assembly Indicates when an assembly operation is completed with no Assembly process A new Assembly process OK rejects The signal stays on until a new Assembly process finished and OK Process start or reset starts input Assembly Indicates when an Assembly process reject occurs Stay on Assembly process A new Assembly process NOK until a new Assembly process starts finished and NOK or Process start or reset aborted input When an Assembly process has been aborted Assembly Assembly process A new Assembly process aborted process aborted is activated Stays on until a new Assembly aborted Process start or reset process starts input Current batch Bit indicator of current batch count Batch count increment when batch is count bit 0 6 finished New start tool trigger or external start or reset input or new AP selection Remaining batch Bit indicator of the number of bolts remaining in the batch Batch count increment When batch is count bit 0 6 finished New start tool trigger or external start or reset input or new AP ee first tightening operation enabled reset input Batch finished Indicates when the batch count equals the batch size and the Batch is finished New start tool trigger batch is declared finished It is used together with Batch OK or external start or to indicate the status of a batch re

TWINCVI3 - Rhino Assembly Corporation

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