Owner`s Manual - Vertex Water Features
Contents
1. s Do not use acid or corrosive cleaners Follow instructions in manual for the appropriate cleaning methods s Refer servicing to a qualified electrician under the following conditions When the power cord is damaged or frayed Compressor fan outlet or other electrical components need service If the cabinet is producing unusual noises or odors Vertex aeration systems are designed for low maintenance and typically only require minimal scheduled maintenance Periodic cleaning and or replacement of the compressor air filter piston cup and Flexing of the AirStation is required Remember to keep cabinet air inlets and outlets free of debris and weed growth to allow normal ventilation If size and appearance of any surface boil has decreased from initial installation perform one or both of the following AIR FILTER CLEANING REPLACEMENT Air filter cleaning or replacement Remove compressor air intake filter and wash with soap and water or replace This should be done 2 4 times per year Never re install a wet or damp filter On the inside of the cabinet lid or the outside back cover of this Owner s Manual you will find a Vertex parts list that provides you the necessary parts information for ordering replacement parts Call Vertex at 800 432 4302 with your 4 digit system warranty number or serial number off of the silver ETL sticker found inside the cabinet Vertex can also supply you with the necessary replacement parts info2. poor connections Wiring loosened or was damaged during shipment or maintenance Contact Vertex or local dealer for instructions No capacitor wiring issues can be seen Bad capacitor Contact Vertex or local dealer for repair replacement Capacitor has been replaced Compressor is bad Contact Vertex or local dealer for repair replacement No bubbles at ANY AirStations Compressor and cabinet fan both running No air leaks are audible in cabinet Compressor running louder and possible excessive vibration Compressor muffler filter is dirty clogged or silencer tube in muffler cap is blocked Clean or replace filter NEVER re install a wet filter Remove debris clogging silencer tube in muffler cap if blocked Compressor operating normally or making un usual noises Exhibits reduced pressure air flow Compressor needs piston rebuild kit and possibly new muffler filter Contact Vertex or local dealer with specifications for rebuild kit Keep muffler filter clean No bubbles at one or more AirStations possibly all Compressor and cabinet fan are running Check for leaks at all connections in line and in cabinet If none are audible carefully spray SMALL amount of soapy water onto connec tions and look for bubbles Vibration loosened connection or cracked fitting Tighten loose connection or replace cracked fitting as necessary No bubbles at one or more AirStations most likely all Compressor and cabinet fan are running O
3. trip on the power cord s Follow all warnings and instructions that are marked on or supplied with the aeration system s Never override or cheat electrical or mechanical interlock devices s Always locate the cabinet on a solid support with adequate strength for the weight of the unit s Install the cabinet at a distance and location safe from standing water or flooding per National Electric Code 682 and all local codes s Locate the cabinet away from irrigation sprinklers s Never push objects of any kind into the slots in the covers as they may touch dangerous voltage points or short out parts that could result in a risk of fire or electrical shock s Never attempt any maintenance function that is not specified in the user manual s Never remove any covers or guards that require a tool for removal unless you are instructed to do so Ensure that you read all Warnings and Cautions and follow each step in the instructions exactly as they are written s Never attempt any activity that is not specified in the user manual or that is not specifically directed by an authorized Vertex representative s Never operate the system if unusual noises or odors are detected Disconnect the power cord from the outlet and call Vertex to correct any problems s Before performing any maintenance and troubleshooting disconnect the electricity by turning off all circuit breakers and unplugging cabinet s When in or around water wear a Coast G
4. 10 CAHF
5. Aeration Goals Warranty Product Damaged in Delivery System Materials List Safety Cabinet amp Compressor AirStationTM Installation AirStationTM Balancing 2 2 2 3 4 5 6 6 Aeration Systems For Improving Lake Pond amp Marina Water Quality 7 8 8 9 10 11 12 12 Installation Steps System Start up Maintenance Winter Operations Compressor Diagram Troubleshooting Guide Maintenance Log Parts List Owner s Manual For all systems with 1 3hp 0 25kW or 1 2HP 0 37kW Compressor s 2 Vertex Water Features CONGRATULATIONS You have purchased the most efficient and cost effective aeration system available on the market today Since 1992 the professionals at Vertex Water Features as a division of Aquatic Systems Inc have been developing total lake management techniques Your Vertex system will provide you with the highest quality lake aeration equipment in the industry AERATION GOALS A Vertex aeration system will supply many important benefits to the overall health of a waterway s Increased and constant oxygen levels throughout the entire water column s Breakup of thermal stratification of the water column s Elimination of oxygen related fish kill s Reduction of nutrient levels and associated algae growth s Allow for an increase in beneficial bacteria which are needed to break down organics s Reduction of bottom muck and its accompanyi
6. OID VALVE I PRESSURE GAUGE A B C D E F G H I QA2 Cabinet A B C D E F G H I QA3 Cabinet QA1 Cabinet B C E F G I GFCI GUIDELINES A GFCI receptacle is different from conventional receptacles In the event of a ground fault a GFCI will trip and quickly stop the flow of electricity to prevent serious injury THE GFCI S FEATURES A GFCI receptacle only protects against ground faults not circuit overloads short circuits or shocks For example you can still be shocked if you touch bare wires TEST THE GFCI s If the GFCI is not operating correctly it may not prevent personal injury or death due to a ground fault s Press the TEST button in order to trip the device This should stop the flow of electricity making the fan compressor shut OFF If the power stays ON contact Vertex If the power goes OFF the GFCI receptacle is working correctly s Perform GFCI testing monthly to assure proper operation If the GFCI does not reset or operate correctly call a licensed electrician for repair or replacement See page 8 for additional GFCI information A RECEPTACLE B OUTLET C TEST BUTTON D RESET BUTTON E MOUNTING BRACKET A B C D E Owners Manual TROUBLESHOOTING GUIDE ISSUE CHECK LIKELY CAUSE CORRECTION No bubbles at ANY AirStations Compressor not running but cabinet fan is Unplug system Check compressor capacitor wiring for frays or
7. bvious air leak from solenoid valve Solenoid valve bad Call Vertex or local dealer for repair replacement No bubbles at one or more but not ALL AirStations Compressor and cabinet fan are running Are all valves in cabinet wide open Improper balancing of AirStations Adjust valves on manifold in cabinet until all AirStations operate properly See AirStation Balancing section for instructions Valves in cabinet are properly balanced and no leaks are evident Compressor beginning to lose compression and needs piston rebuild kit Contact Vertex or local dealer with compressor specifications for rebuild kit Keep muffler filter clean Large rolling bubbles instead of fine bubbles at surface above one or more AirStations Inspect each AirStation for malfunction Diffuser membrane damaged or AirStation fitting broken Call Vertex or local dealer for repair replacement Air coming out of pressure relief valve High pressure reading on gauge Inspect AirStations and tubing for clogging All valves closed too much Rebalance air flow to AirStations AirStations partially blocked up Regular disc flexing not performed Flex discs 2 times per year to help avoid clogging Low pressure reading on gauge AirStations not clogged Bad pressure relief valve Contact Vertex or local dealer for repair replacement Compressor stops working for periods of time then restarts Inspect fan for proper function Compressor overheating due
8. ce Vertex strongly recommends that this danger of thin ice around the boil area be clearly posted at frequent intervals Owner assumes all responsibility for operating Vertex aeration systems during winter months To prevent risk of freezing the entire water column AirStations should be moved to a shallower portion of the waterway typically one half the depth of original placement and operated there until warmer temperatures return this will allow warmer water to remain in the lower regions of the waterway and prevent water column freezing The airline tubing on shore and the compressor hose must be insulated between the cabinet and the ground Also the tubing must enter the water below the winter ice depth If you choose to turn off the system for the winter Just unplug the system no other equipment preparation is required In the spring when the system is restarted air lines may still contain ice inside the line One cup of denatured alcohol added to each frozen line will melt the ice enough to allow the compressor to push air through the line until heat generated by the compressor melts the remaining ice Follow the first time and spring start up procedures described on page 6 DANGER THIN ICE Open water and thin ice caused by aeration 10 Vertex Water Features A AIRSTATION VALVES B CABINET FAN AND GUARD C CAPACITOR D CHECK VALVE E COMPRESSOR FAN GUARD F INTAKE FILTER MUFFLER G PRESSURE RELEASE VALVE H SOLEN
9. der coated to provide a lifetime protection from rust The cabinet houses the compressor s inlet filter muffler assembly air outlet hose and ventilation fan NOTE Your cabinet model may be different from the example photo Check to make sure you have the correct type and quantity of CoActive Flexible Membrane AirStations based upon your order Please refer to your invoice or packing slip for reference s XL2SW AirStations Designed specifically for shallow water applications from 4 8 2 5m 3 0m deep this unit utilizes two 9 23 cm diameter flexible membrane diffuser disks of EPDM construction incorporated into a single vacuum formed hollow base unit per AirStation s XL2 AirStations Designed for 10 16 3 0m 5 0m applications this unit has two 9 23 cm diameter flexible membrane diffuser disks of EPDM construction incorporated into a single vacuum formed hollow base unit per AirStation s XL4 AirStations Designed for 14 30 4 3m 9 2m applications this unit has four 9 23 cm diameter flexible membrane diffuser disks of EPDM construction incorporated into a single vacuum formed hollow base unit per AirStation s XL5 AirStations Designed for 8 and deeper 2 5m applications this unit has five 9 23 cm diameter flexible membrane diffuser disks of EPDM construction incorporated into a single vacuum formed hollow base unit per AirStation s Poly Plastic Moun
10. ffuser XL2SW Diffuser 4 Vertex Water Features SAFETY NOTES Please read the following instructions carefully before installing and operating your aeration system Failure to follow the recommendations in this section may result in personal injury or rescinding of the machine warranty agreement WARNING s Risk of electric shock this pump is supplied with a grounding conductor and grounding type attachment plug To reduce risk of electric shock be certain that it is connected only to a properly grounded grounding type receptacle s An improper connection to the aerator grounding conductor can result in electrical shock DROWNING DANGER Operating in freezing conditions on an ice covered lake will cause large open water areas to remain at the boil sites The ice thickness around these open areas will be much thinner than the ice over the rest of the lake Injury or fatality may result from falling through the ice Vertex strongly recommends that this danger of thin ice around the boil area be clearly posted at frequent intervals Owner assumes all responsibility for operating Vertex aeration systems during winter months s Always connect the cabinet to a properly grounded outlet If in doubt have the outlet checked by a qualified electrician s Never use an extension cord between the cabinet power cord and an electrical outlet s Do not allow anything to rest on the power cord s Do not place the cabinet where people may step or
11. hat they all get an equal amount of air The control valves for each AirStation are located inside the cabinet unless a VBS Valve Box System was installed In the instance that a VBS system was installed the control valves will be inside the valve box buried to ground level down by the shoreline Close all blue AirStation valves except the one with the longest or deepest run of tubing With this one valve wide open partially open the valve that controls the air flow to the AirStation with the second longest or second deepest run of tubing Continue this process of adjusting the second valve until a boil is noticed above this AirStation Leave the valve in this position and move on to the next valve and repeat the process Continue working your way from the longest or deepest to the shortest or most shallow run of tubing Once there is air to all of the AirStations check to be sure all boils are approximately the same size If they are not make small adjustments as necessary to even them out At this point we suggest making indicator marks with a permanent marker from the valve handle to the valve body to assist you in rebalancing the system in the future The overall goal when adjusting the valves is to balance the AirStation at the lowest possible pressure The lower the system pressure the higher the total air flow CAUTION If the system has been installed in an established pond and you are attempting to balance the AirStat
12. ing Secure and tighten stainless steel clamps to both supply tubing and compressor hose s Trench and bury supply tubing runs from compressor cabinet to water s edge s Contract a licensed electrical contractor to bring 115 or 230 volt depending on which aeration model is purchased single phase electrical supply to the cabinet and install a weatherproof receptacle QA4 cabinet available in 230v only All 230 volt systems require customer to provide a GFCI protected circuit Vertex 115 volt aeration systems are equipped with a Class A GFCI outlet receptacle This outlet is specifically installed for personal protection and should NEVER be replaced by a non GFCI outlet without first consulting Vertex Water Features Due to the fact that aerators often experience damp or wet environments any faults in non GFCI equipment or circuits could have fatal consequences Since Vertex 115 volt aeration systems have a GFCI outlet plugging them into another GFCI outlet can cause nuisance tripping resulting in persistent system shut down It is recommended that only one GFCI outlet be used per circuit For more information on the GFCI and operations testing see the GFCI Guidelines on page 10 of this manual 230 volt systems are available by special order but do not have a Class A GFCI receptacle AIRSTATION BALANCING Once the installation of a multiple AirStation system has been completed proper balancing of the AirStations is required to ensure t
13. ions during the first day of operation make certain that this procedure takes as little time as possible Under 30 minutes is preferred See System Start up Procedures section for details 7 Owners Manual Assemble all the materials you will need on the boat see list on page 1 Uncoil the air supply tubing along the shore making sure the tubing is not twisted or tangled Leave 4 1 22m extra tubing on shore and secure one end of the tubing so that it doesn t follow you into the water Head out with the other end of the tubing Make sure the propeller and tubing do not get tangled up At the drop site connect the tubing to the barbed fitting Use PVC cement and let dry recommended method or Connect the tubing to the barbed fitting with a hose clamp Thread rope through the two holes on the base until the rope is evenly distributed Holding both ends of the rope in your hand carefully lower the diffuser assembly into the water Once unit is on lake bottom release one end of the rope and pull rope into the boat 1 2 3 4 5 6 INSTALLATION Following these steps will prevent the AirStation from inverting Fill the base up with river rock or gravel Do not use sand After filling pick up at base only Screw diffuser discs onto riser pipes do not cross thread Pick up assembled airstation by black base only Insert the plug and the airline hose adapter 9 10 11 If future movemen
14. ng foul odors s Improved sport fisheries by expanding oxygenated habitat s An overall healthier waterway ecosystem naturally PRODUCT WARRANTY Vertex Water Features will repair or replace any defective part within the compressor cabinet for a period of two years from date of receipt The AirStation diffuser assembly will be warranted for a period of five years and BottomLine tubing will be warranted for a period of 15 years Air filters and compressor maintenance kits are wearable parts and not covered under this warranty Customer is responsible for return shipping of any goods for warranty inspection by Vertex Water Features After inspection if product shows manufacturing defect Vertex will replace or repair it at no cost to customer Should inspection indicate non warranty failure incorrect voltage faulty installation procedures vandalism customer negligence etc warranty will be void Painting the cabinet will cause the internal components to overheat and void the warranty The warranty period for all warranty work is equal to the remaining time period of the original new equipment warranty Warranty claims are based on the date you notify your dealer or Vertex Water Features at 800 432 4302 All claims must be made to Vertex Water Features or an Authorized Dealer NOTE Vertex reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Ver
15. rmation PISTON CUP REPLACEMENT Under normal year round continuous use the compressor piston cups typically last 24 36 months As the piston cups wear out you ll notice a drop in air flow despite air filter replacement resulting in smaller surface boils Twist to unlock Insert new air filter Line up the notch on top With the notch on the bottom Twist to lock Remove old air filter 9 Owners Manual CABINET COOLING FAN REPLACEMENT Cooling fans provide critical cooling for the cabinet components If the cooling fans fail cabinet temperatures will drastically increase and damage the compressor system For systems that run continuously we recommend replacing the cooling fans every two or three years A convenient time to replace the fans is during compressor maintenance DISK FLEX CLEANING PROCEDURES Routine maintenance of the AirStation disks is recommended once per year This procedure is known as disk flexing Over time organic matter and algae can settle on the AirStations and inhibit the release of micro bubbles in turn reducing the effectiveness of the AirStation Disk flexing helps unclog the pores in the membranes reduces back pressure on the compressor s and restores the performance of the AirStation Disk flexing is very easy and is done from the cabinet or valve box location The control valves for each AirStation are located inside the cabinet unless a VBS Valve Box System was installed In the instance
16. sing a trowel skim the top for a nice finish The concrete should set within 48 hours colder climates may take longer s Once the concrete has cured simply take the cabinet and plastic mounting pad and place them on top of the cement pad Drill four holes one in each corner of the plastic pad using a masonry drill bit s Insert a wedge anchor through the plastic pad and into the cement Using the nut and washer supplied with the anchor kit fasten the plastic pad to the cement pad you made Installation of the cabinet is now complete Wood form 1 2 5cm 3 8cm 6 Vertex Water Features AirStation Base Diffuser Disk Airline Connector Plug AIRSTATION INSTALLATION Correct placement is critical the ability of the system to affect your waterway depends on the position of the diffuser It should be placed in the deepest areas of the water body To make installation easier you should know where you intend to place the diffuser before starting the installation process CAUTION When in or around water always wear an approved life jacket and follow all water safety guidelines MATERIALS FOR SET UP The AirStation Waterproof PVC glue or a screw driver and hose clamp a utility knife and enough rope to reach the lake bottom and back 10 3 0m depth 20 6 1m rope s Once you have returned to shore attach the open end of the supply tubing to the hose coming out of the compressor cabinet via the barbed fitt
17. t of the Airstation is anticipated tie one end of rope to the unit and after it settles on the bottom tie the other end to a buoy or decoy on the surface of the water 7 8a 8b OR Follow the start up procedures on page 8 8 Vertex Water Features FIRST TIME AND SPRING START UP PROCEDURE Aeration systems circulate the lake s entire water column The aeration system will circulate deep poor quality water that accumulates over time upward to the lake s surface introducing harmful gasses into the previously healthy upper regions of the water column This movement of water can temporarily affect aquatic life and could result in a fish kill To prevent a fish kill Vertex has established the following start up procedures this should take 7 days s Turn on system and operate for 30 minutes s Turn off system for remainder of the day s Restart the system the next day and operate for 60 minutes Turn off system for the remainder of day s Each day double the operating time from the previous day until the system is running continuously This should take 7 days NOTE These start up procedures are a general guideline If you should have any questions and or concerns contact Vertex Water Features at 800 432 4302 for technical assistance MAINTENANCE SAFETY s Always use parts that are supplied or approved by Vertex Use of other parts may result in poor performance and could create a hazardous situation and void the warranty
18. tex shall not be liable for any loss or damage including consequential or special damages resulting from the use of this information even if loss or damage is caused by Vertex negligence or other fault Warning Installing this aeration system in any of the following ways will void your two year compressor system warranty Call your dealer or Vertex Water Features for help resolving installation problems Installing the cabinet inside a box shed or other enclosure traps the cabinet exhaust heat and rapidly overheats the compressor and motor Providing undersized electrical supply wires that can t maintain required voltage when compressor is running under load causes high electrical resistance severe compressor vibration and premature motor failure and compressor head damage Painting the cabinet exterior elevates interior cabinet temperatures and damages the motor and compressor Installing a cabinet in too low an elevation allowing it to flood Water entering the cabinet will destroy the motor compressor cabinet fan s and GFCI receptacle Installing the cabinet is an unusually dirty environment Excessive airborne dirt sand or grit entering the cabinet will damage the motor and compressor 3 Owners Manual SYSTEM MATERIALS LIST Verify that you received the following s QuietAir Compressor Cabinet with Piston Compressor The cabinet is constructed of aluminum and electrostatically pow
19. that a VBS system was installed the control valves will be inside the valve box buried to ground level down by the shoreline Open the cabinet and make a line with a permanent marker on each valve body and handle that line up with each other in the valve s present position This will help re balance the system once your finished flex cleaning the disks s Close half the valves s Close the lid and turn on the system for two minutes s Turn off the power and unplug the cabinet and close the valves that were just flexed s Open the valves that were previously closed s Close the lid and turn on the system for two minutes s Return all valves to their original balanced positions by aligning the marks you made on the valve bodies before starting the procedure If you have not yet balanced the AirStations or cannot read your indicator marks see the AirStation Balancing section on page 6 The Disk Flex Cleaning procedure is now complete OPERATING THE SYSTEM IN THE WINTER Vertex Aeration Systems are designed to operate year round in cold climates with these important precautions If you choose to run the aeration through the winter Operating in freezing conditions on an ice covered lake can cause large open water areas to remain at the boil sites WARNING ice thickness around these open areas is thinner than the ice over the remainder of the lake Injury or fatality may result from people snowmobiles etc falling through the i
20. ting Pad s Installation Manual s Compressor with Valve Manifold and Muffler Assembly CHECK MATERIALS UPON DELIVERY FOR PRODUCT DAMAGED IN DELIVERY The aeration system was properly packed and accepted by the freight carrier for shipment It is therefore their responsibility to deliver the system in perfect condition APPARENT DAMAGE OR LOSS If upon delivery the equipment or containers indicate DAMAGE IN TRANSIT such goods should be refused or not accepted until the transportation company s agent has noted such on the freight bill A copy of such bill will be given to you noting the nature and extent of the damage If any part of shipment is LOST IN TRANSIT have shortage noted on freight bill by agent CONCEALED DAMAGE If damage is discovered that was not apparent upon delivery notify the transportation company immediately to inspect damaged equipment The inspector will be required to provide a CONCEALED BAD ORDER report Inspections must be requested within 15 days of delivery Do not move damaged goods from original point of delivery Retain all original packing and containers for inspection File a FULL VALUE REPLACEMENT claim against the transportation company Hours of Operation M F 8am 5pm EST Phone 800 432 4302 Fax 954 977 7877 Web www vertexwaterfeatures com Email info vertexwaterfeatures com 2010 Vertex Water Features XL2 Diffuser XL5 Diffuser XL4 Di
21. to bad fan Contact Vertex or local dealer for fan replacement Leave top of cabinet open for cooling if possible otherwise unplug system until fan is replaced Compressor shakes erratically and makes load noises Check for low voltage while compressor is running under load Gauge of supply wires to circuit possibly undersized or cabinet is plugged into extension cord Low volt age damages compressors and voids your warranty Voltage must be checked while the compressor is running at pressure If gauge of circuit wiring is incorrect have electrician replace NEVER use extension cord to operate system as it will cause a voltage drop and damage the compressor Check for clogged muffler or blocked silencer tube in muffler cap Muffler filter in need of replacement or blockage of silencer tube in muffler cap Clean or replace filter NEVER re install a wet filter Remove debris clogging silencer tube in muffler cap if blocked MAINTENANCE SCHEDULE DANGER To prevent severe shock or electrocution always turn the power OFF at the service panel before working with electricity Date Maintenance Performed Date Maintenance Performed Date Maintenance Performed Date Maintenance Performed Date Maintenance Performed Date Maintenance Performed Hours of Operation M F 8am 5pm EST Phone 800 432 4302 Fax 954 977 7877 Website www vertexwaterfeatures com Email info vertexwaterfeatures com 03
22. uard approved life jacket and follow all water safety guidelines s Refer to these instructions as needed in order to ensure the safe operation of the aerator DANGER THIN ICE Open water and thin ice caused by aeration 5 Owners Manual CABINET INSTALLATION GUIDELINES s Your cabinet was shipped with a plastic mounting pad attached You may use this pad for the final installation or a cement pad may be needed in areas where vandalism is a potential problem s To use the plastic pad simply clear the ground of any rocks sticks and debris that will prevent the pad from sitting flat You may need to use a shovel to level the ground to achieve this Check the final placement with a level s To minimize compressor noise place cabinet directly on the ground surrounded by landscaping s Note Place the pad so that the air lines leaving the cabinet face the lake s Using this method the cabinet installation is now complete WARNING Painting the cabinet will cause the internal components to overheat and void the warranty IF A CEMENT PAD IS REQUIRED s A wooden form must be built to pour a pad Place the cabinet and plastic pad on the ground in the location that you want it Dig out around the pad using the pad as an outline Dig the hole 3 8cm deep Insert your form into the hole leaving at least 1 2 5cm of wood form above the ground level when complete s Mix the concrete and pour it up to the top of the form U
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