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MAINTENANCE MANUAL OPERATION AND

1. 61 ousa4u oys 6 obb puesg suoizesuaduo OjueueAajos W CO Q A 1934 e4 9 94019504 a essy 3J01J9 UV 2 55 9 x x q gt o 10191504 019 8J01J2 Ue ous 9 2 E F3 Jeq 097 seq 091 289097 Q 06 xeu us amp ey za ev iv d d gt a gt E x 2 AT 5 QO LI vi X F fa oval macchine edili ed agricole dieci Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine A CAUTION F 4 macchine edili ed agricole dieci STICON ANOS NI AINO 2 ONITIIA31 A ONITIJ3A31 NV3 SNITOOD L 54322141 0 LNOYA S NOISN3 LX3 a INAWHOVLLV ONITIIAIMS d ONILAIT O YAQGNITAD N TAAIMS IN NOILVSN3dlNOO 1 ONILAIT 7 I ONIM33LS YVAN S3 3V 8 9 MOVE 3 3 1 IMVYA 1 43 9 2 143315 INOUHI 8 V 002 80 0 XVN LNV 1d JO ejnuIn
2. Z 0145 W macchine edili ed agricole dieci 6 oibbapupug CD Q 9uorzbsuaduJo O 2949 SIL 97 5 oe ee 109 087 a x RI RIT H Fdo b chi m It 9 a E i A dl 0 a pot a E 109 097 092 209 3 Q 99 cE cv 18 IV d fa g q 8 4 vi el n g tn p CAA 5 St i nid ZA dre LA OLN3AVQQ3HJV VIOLNIA HS 1204022119035 Uve 8C c0CV080 02VH 8C Uva 87 YVLs CC IN3HJ VdNOd 2 9 9101J9 SOJ 9 055 9J0U9 Uy 9 DSSV yi rm I
3. VIVIS aiva viva Q3AONda VI OIvAOdNddv 102 80 02 0102 20 60 27204044 338AWTN oN VWSHOS TVIOL OAISSTIAWOD 12431 v JWIZYYd 0 INOISSINSYNL 0 3 V1 VIVISIA 3N3IA 3N OSN3SNOO IND 71 VZN3S IUS 10340 YTA 10 3 3LN3S3Nd 11 OLNINVOCIHAVA VIOLNIA ANOIZYNINONAQ UO LIDJSOIS VINVYITIOL IQ 355 12 1 89 22 INN TUONO IQ VZNISSW NI ISSINWW IV NOISNIWIO LNIWVISODS A OLNAAVTISAN OLN3AV TIJAN GC SC Hydraulic Diagrams and C par 109 INI VdWOd 3 2 01J8 SOJ 9 DSSy
4. 16 VIBRATION lean ie 16 CARRYING OUT MAINTENANCE IN SAFETY B 16 STORAGE PROLONGED INACTIVITY sccsntcutsacevecsaveccavnedetsvecsadieuddunnentedleaceetastessandddscssensteeeees B 19 PREPARATION AFTER PROLONGED B 19 CLEANING sea E E gee eee B 19 CLEANING THE WINDOW 20 CLEANING ee B 20 JAFET DECAL errr ner ete err B 20 VERICES FIRE PREVENTION deco B 21 BATTERIES ili B 22 START UP WITH AUXILIARY BATTERIES B 23 PROTECTION OF N a E a ea B 24 cuerpo aero B 25 n 25 STORAGE OF DANGEROUS EIOUIDS laine B 27 CONTACT WITH DANGEROUS irrita ae B 27 DIESEL ila B 28 FEATURES OF THE RECOMMENDED FUEL B 28 CLEANING AND STORING DIESEL FUEL dealing eine elet B 29 ECOLOGICAL CONSIDERATIONS aiar ei einer ae B 30 WASTE B 30 CHECKING WIND SPEED muU Rud eater B 32 EVALUATING SUBSOIL CONSISTENCY 2 4 B 33 SAFETY DEVICE S Uli B 34 DRIVE CAB A E E B 37 Tm B 37 LOAD TABLES sb B 38 USING LOAD TABLES AND BOOM INDICATORS
5. a Hd 25 Sg dnoso Oddnuo 1VIOL OAISS3HWO2 t a ieee L 4 avg 007 2 OLN3ANVQQ3HJV 4 81 103 03 fs 7 2 Uva 87 Hydraulic Diagrams and C 8 209 SLL 1173007 NI 010 Z Q
6. B 4 PUTTING THE VEHICLE IN NEUTRAL C 67 RADIATOR GRILL CLEANING D 25 REAR EMERGENCY EEE C 8 REAR HYDRAULIC SOCKETS OPTIONAL ie C 53 REAR TU eect tee ae sre ec in D 51 REAR TRANSMISSION SHAFT lle ea ora siae D 47 AIND OV il ese E eee dra C 7 REAR WINDSCREEN WIPER CONTROLS ai ella ila ina C 44 RECOGNISE SAFETY STANDARDS iii B 2 RECOMMENDED FUEL SPECIFICATIONS 28 REDUCER GEAR BOX OIL Lei D 36 REGULATION OF THE 3 C 61 REPLACE COOLING LIQUID D 27 REVERSIBLE FAN OP TIONAL allea C 55 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star ALPHABETICAL INDEX REVOLVING LIGHT SWITCH 48 ROAD TRAVEL INSTRUCTIONS 14 PO D TRATE cli E B 14 ROP TOP B 37 RUNNING TIN PERIOD lia D 4 e E E ering E ann B 20 T 46 SAFETY STICKERS aprire B 34 iii 12 Eli C 13 SERVE Licia C 80 SPEEDOMETER OPTIONAL ila C 75 SP
7. L 1 gt lt 5 a mE y 4 id 54 a z 3 e z S 7 5 B K e 5 1 Q 2109 al ni d LI 104 07 9S 1 24H d A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine F 8 macchine edili ed agricole dieci ONITISAS 1 9 ONITISAS 1 1 5 5 3201411 0 INOHI NOISNALX4 INAWHOVLIV ONITIJAIMS N ACIND IN 3AIMS 1 NOILLVSN3dlNOO ONILAI1 H SIMVHTI 9 ONIYSALS d J IXV MOV8 3 J IXV LNO 4 qd INOHI 5 ONIe33lS LNO amp J 9 INVIA V 0 80 0 NVLS ld V LNV Id OI In VHGAH JopuijA9 19 j1uoJj 6 BAILA N90
8. 1 is situated in the centre of the dashboard Used to check the correct transversal level ling of the vehicle For safe operation the air bubble must be in the centre with maximum approximation margin of 2 to the right or left The inclination exceeds 2 when the air bubble is completely outside of the two margins A and B fig 52 C The vehicle can mount two types of spirit level standard fig 52 C or optionals fig 53 C Reference grading is present in the optional level The incli nation exceeds 2 when the air bubble is completely outside of the two degrees fig 53 C pos A Q PROHIBITION Q IT IS PROHIBITED to operate with inclination transversal exceeding 2 macchine edili ed agricole DIECI fig 51 C fig 52 C fig 53 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 31 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle BOOM CONTROL LEVER fig 54 C Pos 1 This lever is found to the right of the operator fig 54 C Pos 1 Itis used to manoeuvre the boom and its extremities A ATTENTION Before using the boom make sure that the surrounding area is free Make sure that the loads to be raised correspond with the capacity diagrams of the vehicle A ATTENTION The instructions refer to the standard version at the time of pr
9. To regulate the height of the arms tighten loosen the fixing rod fig 135 C 2 forcing the lever fig 135 C pos B and blocking the rod in the position using lock nut fig 135 C A ATTENTION Before use check that all cotters are present in the pins that make up the 3 point lifting device fig 135 C Also insert the cotters on the pins that will connect the tool to use to the 3 point lifting device DO NOT use the lifting device if all cotters and retainer safety pins ARE NOT present fig 135 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 61 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle HYDRAULIC BRAKING SYSTEM FOR TRAILERS ITALIAN TYPE OPTIONAL The indicator light fig 140 C pos A signals low braking system pressure Connect the trailer s hydraulic braking system to that of the vehicle using the hydraulic socket fig 141 C 1 If not being used the socket must be suitably protected by its hydraulic socket cover fig 141 C pos 2 A ATTENTION Do not move the vehicle until the indicator light has switched off as the trailer may not brake properly A ATTENTION Verify that all connections are attached properly and that the trailer brakes regularly before moving the vehicle Do not m
10. 924755 252 ici AN e N e JO A 725 INAS NS m INS 0 I WS lt n T fj i lal T 1 AQ S 1 7 TITO po zi Q o Il o EL JEn JEn EN 1 y I if IR E I 1 y La Nan d H LI dL LL a 4 S Al oma a 9 4 L Vi 7 17 7 Y 2 fig 84 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 41 macchine edili ed agricole BOOM SLIDING BLOCKS Lubricating fig 88 D A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 9000 Boom sliding blocks must be kept lubricated to prevent dete rioration as much as possible and keep movements smooth Extend the boom completely and examine its surface In the event that the layer of grease is thin or presents impu rities sand dust shavings etc proceed as follows Stop the vehicle on a flat level surface Extend the boom completely in a horizontal position Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Disconnect the battery by act
11. Q IT IS PROHIBITED to operate with transversal inclination exceeding 2 see page C 31 fig 98 C Levelling left part of the vehicle macchine edili ed agricole DIECI fig 96 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 51 macchine edili ed agricole DIECI BOOM HEAD SOLENOID VALVE OPTIONAL fig 102 C Pos 1 The switch fig 101 C Pos 1 is only installed in the pre sence of the boom head solenoid valve fig 102 C Pos 1 When using the solenoid valve it is possible to have divided hydraulic controls on the boom head Activate the switch fig 101 C Pos A to power the sole noid valve which will deviate oil flow The indicator light on the same switch indicates start up The selector fig 101 C Pos 1 is used parallel to normal service controls First choose the selector where oil flow will deviate from then carry out manoeuvres with the routine service controls BOOM HEAD SOLENOID VALVE OPTIONAL fig 101 C Pos 2 The switch fig 101 C Pos 2 is only installed in the presen ce of the boom head socket fig 102 C Pos 2 In presence of the socket but not its switch this is only used to power the boom head solenoid valve To use the socket Remove any plug inserted in the socket fig 102 C Pos 4 and insert it into socket holder fig 102 C Pos 3 Insert the use
12. 25 iR fig 24 C C 1 4 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine IDENTIFYING THE CAB PARTS fig 26 C Dashboard with front air vents Dashboard with rear air vents Adjustable steering shaft Left dashboard Right dashboard Upper dashboard Lever dashboard Joysticks INCHING pedal Brake pedal LED OT es 10 11 12 13 14 15 16 17 Accelerator pedal Steering wheel Gear lever Multi function lever central dashboard Seat Right rear dashboard Upper ashboard N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI 4 fig 26 C C 15 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle CENTRAL DASHBOARDINDICATOR LIGHTS fig 27 C macchine edili ed agricole DIECI Hydrostatic oil filter indicator light Rear axle block engagement light Red Yellow fig 27 C Full beam headlights indicator light Wheels alignment indicator consent Blue Yellow Direction indicator lights Rear axle alignment indicator consent Green Yellow Spark plug pre heating indicator light Slow gear Yellow Yellow Air filter obstructed light Fast gear Red Yellow T I 4 Engine oil pressure indicator light Parking brake and low
13. Only use the lubricants indicated by DIECI never use used lubricants macchine edili ed agricole DIECI STORINGTHEMACHINE PROLONGEDINACTIVITY Before a long period of inactivity observe a number of pre cautions such as Clean the machine Touch up the paintwork where necessary to prevent rust Lubricate all the lubricators Check whether there are any worn or damaged parts on the machine and replace them as necessary Drain the oil from the engine and replace with new oil Clean the fuel system and change the filter cartridges Empty the usual fuel from the tank and replace with ten litres of special fuel for long periods of inactivity Allow the engine to run for ten minutes so the new solution is distributed evenly Drain the coolant from the radiator and the cylinder block and refill with a solution of antifreeze and water Store any equipment Realign the turret Completely lower the boom Remove the battery and store in a warm dry place Re charge the battery regularly Raise the machine onto stands to take the weight off the tyres Cover the exhaust opening Cover the exposed rods on the hydraulic cylinders with a light layer of grease Close and lock all windows Lock the door GETTING THE MACHINE READY AFTERALONG PERIOD OF INACTIVITY Inflate the tyres to the correct pressure Remove the stands from under the axles Fill the fuel tank Check the level of the coolant in the radiator Che
14. C 54 BUTTON aiar C 76 CAB COMPONENT nanni C 5 CAB INTERNAL AIR CIRCULATION Line DI TI e ii ria C 45 CABINTERNALAIRCIRCULATIONDEVICE rea C 46 CAB REAR LIGHTS CONSENT OPTIONAL raro ore C 48 CAPACITY OF PARTS TO LUBRICAIE elio D 11 CARRYING OUT MAINTENANCE IN SAFETY B 16 CATALYTIC ii C 71 CENTRAL DASHBOARD USE OF INSTRUMENTS e oriente C 17 CENTRAL DASHBOARD INDICATOR EIGEDES tm Quitter C 16 CHANGING DISPLAY VISUALISATION gt lt iet deua alle C 76 CHANGING HYDRAULIC OILAND REPLACING FILTERS D 22 CHECK CLEANING LUBRICATION ui D 44 CHECKING WIND SPEED lla ita B 32 CLEANING AND STORING DIESEL FUEL nn A RE nia B 29 CLEANINCTHEBRVERS CA badate B 20 CLEANINGTHEVINDOVIS reato tinte esitare editore iena B 20 CLEANING THE WINDOWS Lilli au B 19 GLOCK REGULATION nin C 76 CONSENSO CAB FRONT LIGHTS OPIIONAL C 48 CONTACT WITH DANGEROUS LIQUIDS iii B 27 COOLING LEVEL CH GK Career ai eee D 26 COURTESY COMPAISTMEDB D eine po Ca eE A ani C 10 CYLINDERS BEOCEVAIVES alia A ita D 32 DASHBOARD INSTRUMENT INITIAL CHECK C 77 DECLARATION OF FIRST INSPECTION BY MANUFACTURER D 5 DECLARATION OF VIBRATORY D 5 DETERMINING WEAR DUE TO EXTENSION D 44 DIES
15. Cleaning the system A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 9000 Park the vehicle on a level and compact surface Switch off the engine and remove the ignition key hang up a sign the cab that reads maintenance work under 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Wait for the engine to cool Remove the protective guard fig 58 D Pos 1 Clean the condenser fig 59 D Pos 1 directing the compressed air at a maximum pressure of 7 bar throu gh the radiant mass from the side opposite the normal air flow Jets of air must be directed perpendicularly to the surface of the radiator 7 Be careful not to damage radiator flaps 8 After cleaning replace the condenser Ou For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 A ATTENTION Should the conditioning system not work properly immedia tely inspect the condenser check the gas load every year using the relevant cocks fig 60 D 2 A ATTENTION Replace the radiator filter fig 59 D Pos 2 every 2 years Its breakage could cause serious damage to the conditio ning system and cause the introduction of particles into the air that are harmful to the operator s health Turn on the air conditio
16. Rar un matic o gll stabilizzatori di Iniziare le operazioni di Vitesse O ion DIMENSION DE LOS NEUMATICOS CARACTERISTICAS Seleccionar marene Ketel 2 REIFENMASS EIGENSHAFTEN Assicurarsi della stabilit del carico sulle forche prima di Iniziare Il Schnell Langsam A Ves LESE sollevamento 10 5 16 Prima di sollevare carichi inserire dispositivo antiribaltamento II 12 5 18 dispositivo funziona esclusivamente con macchina non stabilizzata 12 5 18 vietato marciare con carichi sollevati oltre 30 cm dal terreno 12 5 20 macchine edili ed agricole DIECI ange MISURA PNEUMATICO CARATTERISTICHE TYRES DIMENSIONS DETAILS DIMENSION DES PNEUS CARATTERISTIQUES AXB1423 Durante la marcia Il braccio deve essere completamente rientrato vietato traportare passeggeri vietato fare manutenzioni con motore avviato e con braccio sollevato vietato sostare nel raggio di azione della macchina 18 19 5 16 70 20 Premere il pedale inching 1 e il pedale del freno 2 18 22 5 Push inching pedal 1 and push brake pedal 2 405 70 20 16 70 20 Eppuyer sur le pedal inching 2 eti le pedal du frein 1 405 70R20 16 70R20 T Prima di abbandonare il posto di guida abbassare carichi inserire il freno stazionamento spegnere Il motore vietato manomettere dispositivi di sicurezza della macchina e degli access
17. lt a Swivelling downwards 02 fig 59 C C 36 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI macchine edili ed agricole DIECI N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 37 macchine edili ed agricole DIECI ROLL OVER PROTECTION DEVICE fig 60 C ATTENTION N The anti tipping device must ALWAYS be active and the yel low key selector fig 60 C Pos 1 set to ON fig 60 C The yellow key can be turned to OFF fig 60 C Pos A only when the boom is completely retracted With yellow key at OFF an acoustic signal is activated and the general alarm light switches on fig 62 C Pos 1 both intermittently The instrument will continue to indicate the state of the load but will no anti tipping limitation device will intervene due to deactivation ATTENTION N The yellow anti tipping device key must not be left on the vehicle It must be kept by the Safety Manager When the instruments are switched on the device runs an automatic test All LEDs switch on indicators move and an audible signal is heard If this is not the case contact the DIECI after sales network immediately The device detects the longitudinal stability conditions of the vehicle measuring t
18. paragraph page B 16 A ATTENTION to change the oil contact a DIECI after sales centre D 38 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole macchine edili ed agricole DIECI DIFFERENTIAL AXLE Oil level cap Drain plug and oil level Drain cap Vent cap Oil cap O Foa Hy A RII 5 m eu 2 S 7 7 _ WZ N f AM H i 4 4 UTILI I ce 0 fm o Pr A AAA ALI BERT UM pid lt 7 LI LJ mmi nd SM LI MOT NRE Vou CS 7 el N Too eto ui AMA 7 MATE DI 4 di a fig 76 D N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 39 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering EPICYCICLIC REDUCTION GEAR Changing the oil fig 81 D fig 82 D fig 83 D A ATTENTION A IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations Q 1 Stop the vehicle on a flat level surface with differential oi
19. Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 19 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering PARKING BRAKE fig 15 D 1 The electrically controlled parking brake does not need rou tine maintenance N ATTENTION In the event the parking brake fails do not use the vehicle If the brake is not efficient inform the DIECI Dealer in order to eliminate the defect Unauthorised modifications of the rear axle ratio the vehicle weight or wheel and tyre dimensions may compromise pro per functioning of the parking brake N ATTENTION N If the indicator light 2 switches on fig 16 C the parking brake is blocked DO NOT ADVANCE WITH THE VEHICLE fig 15 D consult the brakes paragraph page 0 20 in this manual to top up the brakes oil If the indicator light should remain on contact a dieci after sales centre fig 16 C D 20 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine HYDRAULIC OIL LEVEL fig 17 D Pos 2 The hydraulic oil tank is located under the driver cab fig 17 D 71 The level can be checked through the transparent cap fig 17 D Pos 2 positioned on the side of the tank itself near to the steps The level is correct when the oil can be seen through the transparent cap fig 17 D Pos 2 w
20. Wear on chain joints both due to direct measurement of its length with measurement instrument or a control sca le and visually Wear of Fleyer raising chain plates N ATTENTION N The chains must be replaced when wear due to lengthe ning exceeds 2 When the chain is replaced IT IS MAN DATORY also to replace the respective rollers macchine edili ed agricole DIECI fig 89 D N ATTENTION N IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 9000 Temperature C Recommended viscosity ISO VG Cst 15 lt T lt 0 Between 15 and 32 0 lt T lt 50 Between 46 and 150 50 lt T lt 80 Between 220 and 320 fig 90 D Chain oil viscosity table Bushing Roller Internal plate External link In tern width fig 91 D Components of a standard chain A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 43 macchine edili ed agricole Determining wear due to extension Verify the type of chain installed indicated on its external plate If it cannot be read contact a DIECI service centre ldentify the pitch of the chain on the table fig 92 D e g Fleyer AL8 BL8 Chain Pitch 1 25 40mm and mul tiply it by 10 Measure 10 pitches of the chain to be verified fig 93 D f the measurement exceeds 2 of the pitch indicated in the table multiplied by
21. peo P Am PF a a I E T JU Vr y r a a i wa r FS ge T s s he iin Ew si x F 7 im 4 n oa L i Jen A Ab r A 4 Fm m PN a js 1 e A n Amd E 4 E E iy 5 4 D E al Agri Max Agri Power Agri Star Via E Majo E TELE E4202 Monte hio Emilia RE ITALY Tel 39 0522 86961J Fax 39 0522 8 869744 www dieci com E mail fnailbexttedieci com macchine edili ed agricole OPERATION AND MAINTENANCE MANUAL ON THE MACHINE AT THE OPERATOR S DISPOSAL ATTENTION ALWAYS KEEP A COPY OF THIS MANUAL macchine edili ed agricole DIECI EVERY TELESCOPIC LIFT IS ACCOMPANIED BY A COPY OF THIS MANUAL A COPY OF THE ENGINE USE AND MAINTENANCE MANUAL DRAWN UP BY THE MANUFACTURER OF THE SAME AND A COPY OF THE USE AND MAINTENANCE MANUAL RELATIVE TO EVERY DEVICE AND ALL EQUIPMENT WITH WHICH THIS VEHICLE IS SUPPLIED THESE MANUALS ARE WRITTEN BY THE RESPECT PRODUCT SUPPLIERS OR REPRODUCED AC CURATELY AND IN FULL BY DIECI WITH THEIR SPECIFIC AUTHORISATION THEY MAY INCLUDE AD DITIONAL SPECIFICATIONS WRITTEN BY DIECI DIECI S r l is not liable for damages caus
22. 0 5 m s2 Values determined subject to standard EN 13059 2 vibration values on the steering wheel Vibratory emission value measured as 4 5 m s2 Uncertainty K 2 2 m s2 Values determined subject to standard EN 13059 1 vibration values on the seat Vibratory emission value measured as 1 8 m s2 Uncertainty K 0 5 m s2 Values determined subject to standard EN 13059 2 vibration values on the steering wheel Vibratory emission value measured as 4 5 m s2 Uncertainty K 2 2 m s2 Values determined subject to standard EN 13059 macchine edili ed agricole DIECI Agri Star 1 vibration values on the seat Vibratory emission value measured as 1 8 m s2 Uncertainty K 0 5 m s2 Values determined subject to standard EN 13059 2 vibration values on the steering wheel Vibratory emission value measured as 4 5 m s2 Uncertainty K 2 2 m s2 Values determined subject to standard EN 13059 macchine edili ed agricole DIECI DECLARATION OF FIRST INSPECTION BY MANUFACTURER DIECI S r l declares that every vehicle produced in its facto ries undergoes static and dynamic inspections before being placed on the market in order to verify proper operation and compliance with all relative European directives After inspec tions are performed a CE certificate is issued that correspon ds to the vehicle inspected and its supplied attachments Every CE marked dieci product is supplied with its own tificate
23. 9420s peau woog BAILA X20 BAILA YOO uonesueduioo C wv s 0 ON 000 Oo v v v Tr v v TFT TT TN CN N f 10 F 7 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine ircuits COCV 80 0 YIANNN ONIMVYG ON OISIAN f 5142 Oornvasdi VA IVINIUYVA INVIODILIVA SHOS 5 ONUNIVA VINIVIDINIZA EEEN ovii Area TZWESWISVISOURi TNOIZVOIGNIT VZNSSSV NI 12331 v JWIZY d 0 VIFTdNOD INCISSINSHAL 0 3 Hydraulic Diagrams and C VIVIS INJA IN OSNISNOO IND 11 VZN3S 105 0301 vI3idONd 10 3 ONOSSIO 1 35384 11 OLNSNVTISAN SC LL OLNSWNVTISAN 1 SC v ES N
24. To unlock springs horizontal vertical bring lever A fig 23 C toward the front of the vehicle Bring lever A fig 23 C toward the rear of the vehicle to lock springs To adjust the pneumatic spring rate pull pin B fig 23 C to let out pressure and soften suspension Push pin B fig 23 C to increase pressure and harden suspension Manual adjustment of the spring rate is obtained by rota ting lever C fig 23 C toward the symbol printed on it to harden suspension Turn lever C fig 23 C toward the symbol it to soften suspension fig 23 C printed on For longitudinal seat adjustment move lever D fig 24 C toward the left side of the vehicle by sliding along the runners Release the lever when the desired position has been reached Move slightly in order to make sure that the locking pin is positioned correctly in its housing N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 1 3 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle To adjust backrest inclination move lever E fig 24 C and push back on the backrest The backrest will auto matically adapt to the Operator s body A ATTENTION The seat has been correctly positioned when the operator is able to push the brake pedal completely down with his her back firmly against the backrest
25. 2 C to operate with the vehicle when the cab door is open INTERNAL DOOR OPENING CONTROLS Press the button on the handle to release the door fig 2 C Pos 4 Push the door outwards to complete opening N ATTENTION Before pushing the door outward make sure that the sur rounding area is free of obstacles Accompany the door with hand when opening Getting to Know and Using the Vehicle C 6 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI OPENING THE DOOR WINDOW fig 3 C Pos 1 Press the selector switch in A fig 3 C to lower the glass Press the selector switch in B fig 3 C to raise the glass A ATTENTION Before opening or closing the window verify that the sur rounding area is free of obstacles REAR WINDOW fig 4 C Pos 1 Turn the handle to open fig 14 C Pos 2 and push the window outward The window will remain in the open position by the handle itself A ATTENTION In the event the handle no longer blocks the window in the open position replace it as soon as possible risk of crushing UPPER ROOF fig 5 C Pos 1 To open the roof grip the handles fig 5 C Pos 2 and 3 and push them up using a circular motion fig 5 C Pos 4 The rotated handles will hold the window open Do the op posite to close the roof A ATTENT
26. 5206 work lights switch Th W177 Radio antenna 2 X165 Current socket 45 Y507 Right outrigger descent solenoid valve 33 Y508 Right outrigger ascent solenoid valve 32 Y509 Left outrigger descent solenoid valve 3 Y514 Outriggers general solenoid valve Y515 Right outrigger ascent solenoid valve 32 Y516 1st mechanical gear solenoid valve 35 Y518 Left levelling solenoid valve 1 Y519 Right levelling solenoid valve En Y521 2nd mechanical gear solenoid valve i Y523 Parking brake Ev Y527 2nd mechanical gear Forward gear 27 Y528 2nd mechanical gear Reverse 12 Y536 Engine stop 23 Y632 Hydraulic fast gear solenoid valve X7 CONTROL UNIT CONNECTOR FUSES AND RELAY X8 CONTROL UNIT CONNECTOR FUSES AND RELAY X13 CONTROL UNIT CONNECTOR FUSES AND RELAY X14 CONTROL UNIT CONNECTOR FUSES AND RELAY X20 CONTROL UNIT CONNECTOR FUSES AND RELAY X22 CONTROL UNIT CONNECTOR FUSES AND RELAY X26 CONTROL UNIT CONNECTOR FUSES AND RELAY X99 CONTROL UNIT CONNECTOR FUSES AND RELAY 4 123 CALIBRATION CONNECTOR X124 INTERFACE CONNECTOR L RIGHT DASHBOARD L DRIVER POSITION X125 INTERFACE CONNECTOR CAB ROOF L DRIVER POSITION 6 X134 p DO NOT CONNECT CONNECTOR WITH X134 s 6 X134 s DO NOT CONNECT CONNECTOR WITH X134 p X135 INTERFACE CONNECTOR L DASHBOARD OX L DRIVER POSITION 10 X154 p BASKET INTERFACE CONNECTOR 10 X154 s BASKET COUNTERFIGURE CONNECTOR 10 E 6 macchine edili ed agricole WIRE COLOURS SKY BLUE WHIT
27. A ATTENTION A The use of the vehicle in protected environments such as refi neries or explosive atmospheres is STRICTLY PROHIBITED Special optional equipment is available for use in these types of locations Contact your agent or dealer Ensure that service brakes and horn are working properly Slow down before turning Maintain control of the vehicle and its speed in all situations Do not drive in reverse for long distances Brake slowly avoid abrupt braking Hydraulic steering is very sensitive to steering wheel move ments Steer slowly and avoid any sudden movements The speed of vehicles with loads must never exceed 10 Km h 5Km h beyond 50 of the allowable load Load transport on the road is forbidden and attachments mounted on the vehicle must be equipped with special pre scribed attachments or must be removed D PROHIBITED Carrying people or lifting people up with the vehicle is STRICTLY PROHIBITED unless the vehicle is equip ped for said purpose and has a special certificate of conformity regarding the transport of people Carefully follow loading programme instructions macchine edili ed agricole DIECI A ATTENTION A Before each use check that attachments have been proper ly mounted and secured on their corresponding supports A ATTENTION A Prior to each use check that the cab safety system has been set in compliance with the mounted attachment
28. B 38 E EE 42 FET DECAL 46 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star CHAPTER USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE Ciz MEC i iea eeii C 3 IDENTIFYING THE VERICLE AA C 4 CAD COMPONENT Lala C 5 GETTING IN AND OUT OF THE DRIVER S CAB C 6 DOOR OPENING CONTROLS aula C 6 DOOR OPENING INTERNAL CONTROLS sprite C 6 OPENING THE DOOR WINDOW C 7 REAR VEED C 7 URRER ROOF ieri C 7 REAR EMERGENCY EXIT c C 8 FRONT EMERGENCY ENT cmm C 8 ENGINE BONNET OPENING EEVER aaia a aa C 9 aveo e RE Tiari rana 9 COURTESY CONISSETIMEN T C 1 TECHNICAL DOCUMENTATION 2 lt dudit dea Quest eut nM cose pecu er C 10 LIGRTING INSIDE C 10 STEERING WHEEL ADJUSTMENT pigiare C 11 C 12 sy e C 13 IDENTIFYING C 15 CENTRAL DASHBOARD INDICATOR anaana nindin 16 CENTRAL DASHBOARD U
29. Before starting up the vehicle always verify that the parking brake has been manually engaged using its switch To release the parking brake when the engine is stopped refer to the paragraph towing the vehicle macchine edili ed agricole DIECI fig 34 C A ATTENTION A If the engine cannot be started check that an emer gency button has not been pressed fig 34 C Pos E If pressed contact the Safety Manager to make sure there is no maintenance in progress malfunctioning of the vehicle or dangerous situations If the engine does not start consult the maintenance chapter of this manual and contact a dieci service centre CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 23 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle PEDALS accelerator pedal fig 36 C Pos 1 Press down the accelerator pedal to increase engine RPMs and release it to decrease RPMs The pedal operates direct ly on the engine injection pump The maximum speed of the vehicle changes of variation of the in flation pressure variation the measurement and wear of the tyres service brake pedal fig 36 C Pos 2 Press the service pedal to slow down or stop the vehicle The pedal acts directly on the service brakes inside the differential axles When the brake pedal is pushed the rear stop light
30. C AND USING THE VEHICLE DIECI edili ed agricole N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 74 macchine edili ed agricole DIECI LCD The following functions will be shown on the display Timer 6 characters of which one a decimal point plus hourglass fig 100 C Clock 4 characters fig 100 C pos A Speedometer 3 characters of which one a decimal point plus km h m h and mph fig 100 C pos C OPTIONAL Hodograph 6 characters of which one a decimal point plus km and miles fig 100 C pos C OPTIONAL Neutral gear engaged fig 100 C NOT AVAILABLE Engine errors Large E flashing 3 characters at top fig 100 C pos A fig 100 C pos B fig 100 C pos C NOT AVAILABLE Service Large S flashing n hours missing to service fig 100 C fig 100 C pos B DP9 X11 X10 X6 fig 100 C speedometer optional The speedometer allows to display the speed of the vehicle in real time In the vehicle with Vario System drive the speedometer shows the advancement speed on exceeding 3km h With lower spe ed the instrument displays the hours of use of the vehicle Hour meter function The maximum speed of the vehicle varies on inflation pressure variation the measurement and wear of the tyres Ho
31. For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 T____ 0 E EH fig 96 D fig 97 D D 46 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine GREASING Transmission shafts and differential axles A ATTENTION The underside protection must be removed for this operation Consult the Underside removal paragraph For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 macchine edili ed agricole DIECI A ATTENTION A IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations fig 98 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 47 DIECI Mod A gri Max A gri Power Agri Star Maintenance and Registering FUSES main control unit fig 100 D Pos 1 The general electric circuit is protected by fuses located on the general circuit board fig 100 D Pos 1 Access the electronic card by removing the lef
32. Use a small flat screwdriver to remove it To insert the new gasket rest this in its seat and insert it exerting slight pressure The sealing ring will be taken exactly into its seat remounting the lid N ATTENTION Do not use screwdrivers or other pointed tools that can da mage the sealing ring during insertion Q PROHIBITED Q IT IS PROHIBITED to use the vehicle with engine air filter without sealing ring macchine edili ed agricole DIECI fig 45 D fig 47 D fig 48 D fig 49 D fig 50 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 29 DIECI Mod Agri Max Agri Power Agri Star CAB VENTILATION FILTER fig 56 D Pos 1 Routine maintenance should be carried out at the prescribed intervals On changing the cab ventilation filter clean the intake pipe fig 56 D Pos 2 using a jet of air from the inside of the cab to the outside The cab filter should be replaced every 250 working hours Clean the air intake grill fig 57 D Pos 1 at the end of eve ry working day using a jet of air N ATTENTION N IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 9000 Below find the correct sequence of replacement operations 1 Parkthe vehicle on a level surface 2 Completely retract and lower the boom 3 Switch the engine off and remove
33. and even in the event of only momentary stops or any time the vehicle is working at a halt with the outriggers lowered if present The brake is automatically engaged when the engine is switched off When switch A fig 49 C is pressed the parking brake is engaged The indicator warning light on the push button and the central dashboard fig 50 C 1 indicate proper engagement of the parking brake When the parking brake is engaged the vehicle cannot move and the hydrostatic transmission is disengaged To ensure the parking brake is working properly contact an authorised dieci workshop A ATTENTION A Id indicator light 2 should switch on fig 50 C the parking brake is blocked Do not advance with the vehicle Consult the D Maintenance chapter in this manual If the indicator light should remain on contact a dieci after sales centre A ATTENTION In the event the parking brake fails do not use the vehicle A ATTENTION Unauthorised modifications of the rear axle ratio the vehicle weight or wheel and tyre dimensions may compromise pro per functioning of the parking brake Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 49 C fig 50 C C 30 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine SPIRIT LEVEL AND INCLINOMETER Fig 51 C The spirit level fig 51 C
34. fig 5 B Machine positioned on an escarpment B 33 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty SAFETY DEVICES The vehicle is equipped with certain safety devices Proximity Micro switches and Load monitoring devices which safeguard its use from incorrect manoeuvres or from carelessness Safety device housing inside the cab fig 7 B Alarm return key selector anti tipping device fig 7 B A Seat micro switch fig 7 B Hand grip micro switch G B boom joystick fig 7 B Parking brake fig 7 B C Vehicle functions selector key fig 7 B H Mushroom shaped emergency button fig 7 B D Load monitoring system fig 7 B 1 Spirit level fig 7 B E Anti tipping device selector key fig 7 B B 34 macchine edili ed agricole DIECI Vehicle safety device housing Cab emergency exit REAR cab window fig 8 B pos 1 fig 8 B Cab emergency exit FRONT cab window fig 9 B pos 1 fig 9 B B 35 macchine edili ed agricole DIECI Valve block in all hydraulic cylinders fig 10 B Pos 1 boom support spacer fig 11 B Pos 1 fig 12 B ATTENTION The boom support spacer must only be used during routine maintenance operations When carrying out maintenance work on the boom raising cylinder or on the related block valve the boom must be supported by a suitable raising me chanism Minimum capacity
35. fig 76 C fig 75 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 45 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle AIR RECIRCULATION INSIDE THE CAB fig 80 C Pos 1 Take the knob to position A fig 80 C to enable air re circulation inside the cab Take the knob to position B fig 80 C to disable air recirculation inside the cab and allow the ventilation sy stem to take in air from the outside NOTE The lever acts on the suction of air by the ventilation sy stem The flow of the air and the temperature must always be controlled by the ventilation system inside the cab fig 80 C C 46 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine AIR CONDITIONING OPTIONAL System operation 1 Check that all doors and windows are closed 2 Ensure that the heater is switched off turning the lever towards the blue part of the scale 3 With the engine on switch on the air conditioning by pres sing the switch fig 81 C Pos 1 taking it to position I 4 Acton the fan fig 81 C Pos 2 to select the air flow 5 Open and adjust vents to obtain ideal cooling with regard to environment temperature Increase or decrease fan speed to obtain desired conditions 6 Turning th
36. gt gt N gt lt i 31 21 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued CUENIE CUSTOMER SOSTTUISCE REPLACED CODE COPIA VALIDA SOLO NOTE GENERAL CENERAL NOTE DIECI SE AUTENTICATA copy on copy onl ICARUS 09 28 y E25800 049 04 03 10 E 8 macchine edili ed agricole DIECI N1 33 e z al gt 1 gt gt IN vi r X181 1 B181 51371175 T3 T5T2 10 12205 5121 amp amp N X181 2 gt N Z1 f a 3 4 z du o 2 X137 9 10 18 Ber T X200 X200 x X200 X200 X200 X200 N N I 15 p_H RI n gt Wo 15 M R1 d B R1 31 15 M N1 a Pf 15 gt 2 1 14 ie EN O __ ue B VI 81 Z gt lu z gt I NI N x m 14 da 5 2 6 8 13 di 1 di T 7 6 x1 X14 x 1x X8 X20 X20 X14 8 X13 xe EX8 X20 X22 Er PRI
37. in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI disengagementofnegativebrakewithengineswitchedoff Agri Max 70 10 Operating Description Loosen the lock nuts located on both sides of the central body of the front axle fig 173 C Pos 2 Tighten the screws fig 173 C Pos 1 until resistance is encountered note the number of turns made in order to bring the crews back to their original position once towing operations have been completed Tighten the screws another 1 5 turns The brake will be unlocked Once towing operations are complete bring everything back to its original position A ATTENTION It is very IMPORTANT that the screws be re tightened using the same number of turns used to loosen them A ATTENTION A once towing operations are complete bring everything back to its original position Do not use the vehicle with the negative parking brake disengaged have the operations described above performed by expert staff fig 173 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 69 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle macchine edili ed agricole DIECI C 70 N CAUTION Read the SAFETY REGULATIONS in this manual carefully
38. tions must be verified as the first troubleshooting operation To replace a fuse remove it from its housing using special pliers and replace it with another fuse of equal class quality and amperage All other operations must be carried out by qualified authorised personnel only A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 9000 For the safety specifications referto chapter B Carrying out maintenance in safety paragraph page B 16 A ATTENTION Before accessing the engine compartment Stop the vehicle on a flat level surface Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Disconnect the battery by acting on the battery isolator switch see page D 16 cut off electrical power to the ve hicle using the battery isolator A ATTENTION Do not attempt to repair fuses N ATTENTION N The main fuse of the vehicle is located onside the engine control unit N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine fig 101 D macchine edili ed agricole DIECI D 49 macchine edili ed agricole LIGHTING Vehicle lighting must always be efficient and functioning pro perly Proper lighting function must be checked daily If the ligh ting body is damaged in any way
39. which must be kept by the vehicle s legitimate owner in accordance with the law A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 5 DIECI Mod A gri Max A gri Power Agri Star Maintenance and Registering IDENTIFYING THE VEHICLE PARTS macchine edili ed agricole Right side of vehicle DIECI Cab Telescopic boom Right rear view mirror Right front light Attachment holding plate Epicycloidal reduction gear Wheel Engine bonnet Right rear light 0 Battery isolator switch Ul cs veli de Hu Left side of vehicle macchine edili ed agricole DIECI 1 Cab 7 Attachment holding plate 2 Left rear light 8 Left front light 3 Epicycloidal reduction gear 9 Telescopic boom 4 Fuel tank 10 Left rear view mirror 5 Wheel 11 Hydrostatic oil filter 6 Cabsteps 12 Hydraulic oil tank D 6 CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI IDENTIFYING THE VEHICLE PARTS Rear view iar macchine edili ed agricole ri 1 DIECI 1 Battery 2 Air conditioned condenser macchine edili ed agricole DIECI 1 Engine air filter 6 Engine bonnet support rod 2 Diesel Engine 7 Engine bonnet 3 Water oil radiator 8 Engine control unit Engine fuse 4 Intercooler Radiator 9 Cooling fan 5 Battery isolator s
40. 405 70R24 16 70 24 445 65R22 5 18R22 5 445 65 R22 5 14 00 R24 17 5L R24 445 70R24 17 5LR24 500 70R24 19 5LR24 Check the size of the tyres installed and the ply number to ensure they are inflated to the correct pressure To ensure maximum efficiency do not use tyres with more than 80 wear A ATTENTION A Inflating or working on tyres can be dangerous Whene ver possible have specialised personnel intervene on or install tyres To prevent serious or fatal injury follow the safety precautions described below Vehicle tyres are very heavy Handle with care and ensu re that once stored they cannot fall and injure anyone Never attempt to repair a tyre on a public road or motorway Make sure that the car jack is positioned on a solid flat surface Make sure that the jack is suitable to support the weight of the vehicle Use jack tripods or other locking devices suitable for supporting the vehicle while repairing tyres Never place any part of your body under the vehicle Never start up the vehicle while it is on the jack Never hit a tyre with a rim or hammer Make sure that the rim is clean and that there is no rust or damage Do not weld braze repair or use a damaged rim in any way B 25 macchine edili ed agricole DIECI 5 M A ATTENTION A WHEN MOUNTING A NEW OR REPAIRED TYRE USE AN ADAPTER FOR THE SPRING VALVE WITH A DISTANCE MANOMET
41. ATTENTION For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 fig 26 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 23 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering FUEL TANK fig 29 D Pos 1 cleaning A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations v O 9 For correct cleaning 1 Park the vehicle on a level and compact surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Place a container of suitable capacity under the drain plugs fig 29 D Pos 3 to collect fuel that may leak out during cleaning 5 Unscrew the tank s filler cap fig 29 D Pos 2 6 Unscrew the tank s drain cap situated under the cap fig 29 D Pos 3 7 Let fuel drain then top up ten litres of clean fuel through the top up opening to eliminate any residual impurities 8 Re insert the drain cap and tighten it securely 9 Top up the tank with clean fuel and replace cap A ATTENTION For the safety specifications refer to chapter B Car rying out maintenance in safety para
42. ATTENTION A COPY OF THIS MANUAL MUST ALWAYS REMAIN ON THE VEHICLE AT THE OPERATOR S DISPOSAL 1 Dieci 2 Dieci 3 Uff Tec 4 Devid 5 MTKeR 7 Digigraph 9 07 2010 10 AXH1148 UK GIDIECI Mod Agri Max Agri Power Agri Star macchine edili ed agricole DIECI macchine edili ed agricole DIECI CHAPTER INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION INTRODUCFION sei ici A 3 WARRANIC es 4 c eer 6 TELEBANDLERCIBBNTIEICAFION capriolo A T CHAPTER SAFETY REGULATIONS RECOGNISE SAFETY STANDARDS siva einstein B 2 CENERALE Co ee ee ee B 3 leleine B 4 IN PEC eee 4 PREPARING FOR EMERGENCE o eer ee 5 DRIVER B 6 DRIVING AVTFIORBALO NS alla iaia B 7 THE VEHICLE 5 B 7 OPERATING TIN SAEPE E E B 8 FPANDEING uu im MR DEI E B 12 PARKING TRE t are B 13 TIE leleine B 13 ROAD asta B 14 ROAD TRAVEL INS TRUC THONGS Licata B 14 G TAE VEHICLE coglione B 15 _ eee nausea detest aiaa inea ted B 15 ELECTROMAGNETIC INTERFERENCE
43. C to turn on the boom head light fig 87 C Pos 1 The indicator light switches on to indicate successful activation Two work lights one on the right side and the other on the left side of the boom can be installed upon client request A ATTENTION The vehicle can only mount lights supplied by DIECI Dan ger of damage to the electrical system fig 87 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 49 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle macchine edili ed agricole DIECI C 50 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine LEVELLNG FRONT DIFFERENTIAL AXLE OPTIONAL Using levelling of the front differential axle it is possible to align the vehicle with the horizontal work surface Always check correct levelling using the spirit level in the cab fig 96 C 1 The correct sequence to be used for levelling is the following 1 Place any load on the ground 2 Lower and completely retract the telescopic boom 3 Level the vehicle by acting on the relative switch Press the selector in part A fig 95 C to level the vehicle to the left fig 98 C Press the selector in part B fig 95 C to level the vehicle to the right fig 97 C O
44. D pos 1 A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations O Operate as follows to correctly replace 1 Park the vehicle on a level and compact surface 2 Retract the boom completely and lower it 3 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way 4 Disconnect the battery by acting on the battery isolator switch see page D 16 5 Place a container under the filter to collect any oil that may come out during replacement 6 Remove the protective guard fig 25 D Pos 1 7 Remove the filter cartridge unscrewing it using a ribbon spanner fig 26 D 8 Clean the filter support with a clean cloth which will not leave felt making sure the old sealing ring is removed 9 Take the new dieci approved filter Lubricate with the same oil as used on the oil seal gasket 10 Screw in the filter using only your hands taking care to set the lubricated oil gasket in its proper position 11 Switch on the vehicle and make sure there are no leaks A ATTENTION On conclusion of the operations re mount the protection guard fig 25 D 1 A ATTENTION Waste oil is potentially harmful for the environment and must be disposed of appropriately fig 25 D A ATTENTION To replace the filterscontact a DIECI after sales centre A
45. Dx Job description Machine working hours caution N AN N The tables must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided who must sign the scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D T 1 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 72 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole ELECTRICAL E CIRCUITS E 1 macchine edili ed agricole IECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits macchine edili ed agricole DIECI E 2 NAME DESCRIPTION A149 Left speaker A150 Right speaker A151 Radio 565 Pre heating control box B130 Seat micro switch B138 inching B139 Stop lights micro switch B182 thermal contact B205 Conditioner pressure switch B503 Horn B504 Front outrigger micro switch Left B512 Fuel level sensor B513 Hydraulic oil filter pressure switch B534 Gear engaged micro switch B535 2nd gear pressure switch B537 Water thermistor B538 Engine oil pressure switch 544 Lifting exten sensor B545 Optional sensor B546 Water thermal contact B550 Front outrigg
46. GETTING TO KNOW AND USING THE VEHICLE N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 1 Mod Agri Agri Power Agri Star Getting to Know and Using the Vehicle EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 2006 42 MACHINERY DIRECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUAL HAS NOT BEEN READ AND UNDERSTOOD THE OPERATOR IS REQUIRED TO LEARN THE LOCATION AND FUNCTION OF ALL INSTRUMENTS AND CONTROLS INDEPENDENT OF HIS OR HER EXPE RIENCE IN THE FIELD BEFORE OPERATING THE VEHICLE THE IMAGES DESCRIPTIONS MEASUREMENTS GIVEN IN THIS CHAPTER REFER TO STANDARD VEHICLES YOUR VEHICLE CAN BE SET UP WITH OPTIONAL CONTROLS AND ACCESSO RIES ON REQUEST ALL FUNCTIONS PROCEDURES INHERENT THE USE AND SET UP OF VEHI CLE EQUIPMENT NOT DESCRIBED IN THIS MANUAL ARE PROHIBITED USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTER B SAFETY STANDARDS BEFORE READING CHAPTER C AND USING THE VEHICLE A DIECI edili ed agricole N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 2 GENERAL WARNINGS A ATTENTION The operator must only operate vehi
47. Hydraulic plant total 155 160 Fuel tank 105 105 45 8 15 5 11 3 10 6 7 7 8 17 5 9 4 5 3 3 39 2 8 2 4 1 8 On request 40 Km h 70 10 20 7 15 1 13 6 9 9 142 10 4 5 6 4 1 6 4 4 6 2 8 2 0 Patented compensation system OPTIONALS AND ACCESSORIES A C Webasto Heater Digital speedometer Water Heater Driver s seat with pneumatic suspension Light on boom head Quick coupling for accessories Radio Anti theft system Glass protection For additional customizations contact the area dealer Hydrostatic drive with variable displacement pump Hydraulic engine with automatic adjustment Electrical hydraulic inversion Inching pedal for controlled advancement Servocontrolled 2 speed gearbox DEVICES AS PER STANDARD Anti tipping device with pejorative movement block Hydraulic socket for any accessories on the boom head Soundproof closed cab ROPS FOPS approved with heater Self blocking front axle differential limited slip 45 Electric window winder TYPE APPROVAL Type approval as a driving agricultural machine Machine is not suitable for towing trailers on public roads and roads for public use Tyres Alternative 45 8 70 10 16 70x20 18 22 5 405 70x24 G 3 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Agri Power DIMENSIONS 30 7 440 480 1180 2600 860 4000 4050 4640 940 2460 2500 1910
48. Instructions supplied by the anti tipping system must be considered valid for vehicles in standard working condi tions on flat even ground and with properly functioning and correctly calibrated instruments Regardless limit va lues displayed on the load tables must never be exceeded Never bring equipment near open flames Never lift a load harnessed with a single fork or table Make sure the vehicle is level before lifting the boom when operating on sloping ground When moving on longitudinal slopes e Drive and brake delicately e When moving without loads turn forks or attachments downstream e When moving with loads turn forks or attachments upstream B 11 macchine edili ed agricole DIECI LOAD HANDLING A ATTENTION A Always adhere to safety regulations always transport ba lanced properly arranged loads to prevent overturning Always fully insert forks under loads and bring them to the transport position forks at 300 mm from the ground and slanted backwards boom completely retracted Always check that the pallets boxes etc are in good condition and suitable for the type of load to be lifted Manoeuvre the fork lift with the boom raised only in exceptional circumstances In these circumstances operate with due prudence reduce speed as much as possible and brake delicately Make sure that visibility is always sufficient If necessary ask an operator on the ground to guide operations
49. It is essential the fuel is kept clean The advice given below will help to maintain the quality of the fuel 1 2 Never use zinc containers Never clean the inside of fuel containers or fuel system components with cloths that may leave deposits The capacity of the fuel storage tank must ensure that the intervals between one refuelling and the next are not too long A capacity of 3 000 litres is sufficient for an ave rage sized company The storage tank see the figure below must be covered and placed on a support high enough to exploit the force of gravity when refuelling the machine A tank to collect any spillage must be located below It should also be equipped with a manhole to allow access for cleaning The delivery tap must be larger at the bottom to trap any deposits it should also be equipped with a removable fil ter The tank must be tilted by 40 mm per metre towards the sediment drain plug macchine edili ed agricole DIECI Fuel barrels see the figure below must be stored under co ver to prevent water seepage The barrels should also be til ted slightly to allow any water to drain off the upper rim The fuel barrels must not be stored for too long before being used barrels are kept in the open the cap must be tightly closed to prevent water seepage After refilling the fuel tank or barrels it is advisable to leave the fuel to stand for at least two hours so that any water or i
50. Move Joystick A to the right left fig 56 C N ATTENTION before starting to operate the vehicle check the fun ctions and movements of the services Joystick A fig 56 C To check these functions go to an area free of any obstacles to allow the movements to be checked without risk of damaging objects people or animals N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine Extension boom Retract boom fig 55 C m Swivelling upwards Swivelling downwards macchine edili ed agricole DIECI fig 56 C C 33 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle 3 in 1 Proportional Extension Joystick standard version fig 57 C Before each manoeuvre press and hold down the man in control lever A fig 57 C Boom manoeuvre Pull joystick 1 fig 57 C backward towards letter B2 fig 57 C to raise the boom t Push joystick 1 fig 57 C forward towards letter B1 UE Raising fig 57 C to lower the boom Boom extension Push the roller C fig 57 C forward towards the letter 1 extend the boom Push roller C fig 57 C backward towards letter C2 to retract the boom NOTE the extension or retraction speed will be proportional to the movement of roller fig 57 C swivelling s
51. Move the joystick to the left towards the letter D1 fig 58 C to swing the support attachment upward Service controls Push roller E fig 58 C forward towards letter E1 to extend the services Push roller E fig 58 C backward towards letter E2 to extend the services NOTE when an electro hydraulic attachment is installed roller E is used to control service movements in accordan ce with the corresponding attachment manual The speed of the services movement will be proportional to the movement of roller E N ATTENTION before operating the vehicle ensure that service roller E is working properly Work in an area free of any obstacles to allow so that movements can be checked without risk of damaging things other people or animals 9 o W Retract fig 58 C macchine edili ed agricole DIECI Raising Swivelling MEE upwards 2 downwards N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 35 macchine edili ed agricole DIECI 4 in 1 Proportional Control Extension Joystick Proportional services fig 59 C Before each manoeuvre press and hold down the man in control lever A fig 59 C Boom manoeuvre Pull joystick 1 fig 59 C backward towards letter B2 fig 59 C to raise the boom Push joystick 1 fig 59 C forward towards letter B1 f
52. NEF A C Webasto Heater Digital speedometer Water Heater Driver s seat with Maximum power kW hp 74 101 93 127 pneumatic suspension Light on boom head Quick coupling for accessories Revolutions per minute rpm 2200 2200 Radio Anti theft system Glass protection Gedion Lied For additional customizations contact the area dealer Injection Direct mechanical Number and arrangement of cylinders 4 vertical in line Engine size cm3 4485 4485 Hydrostatic drive with variable displacement pump Specific consumption 2200 rpm 230 Hydraulic engine with automatic adjustment Electrical hydraulic inversion la Inching pedal for controlled advancement Servocontrolled 2 speed gearbox HYDRAULIC PLANT DEVICES AS PER STANDARD Gear pump with capacity at max speed 110 l1 Anti tipping device with pejorative movement block 230 bar Hydraulic socket for any accessories on the boom head Soundproof closed cab ROPS FOPS approved with heater Self blocking front axle differential limited slip 45 Electric window winder Max operational pressure Distributor control with joystick 1 DIFFERENTIAL AXLES Steering axles 2 with planetary reduction gears TOWING CAPACITY upon request Steering types 4 wheels transversal 2 wheels Trailer without brakes ton Front axle rigid Mechanical braking ton Hydraulic pneumatic braking ton anc de Ra 74 kW engine Oil bath servi
53. a minimum of 60 seconds before switching off in order to cool the engine down Turn the key to the halt engine position Remove the key from the ignition Block the hydraulic controls using the devices provided when present Close and lock windows using the specially provided handles Close and lock the cab door Place wedges under the wheels Make sure that the vehicle is parked so that it does not block traffic and at least 3 metres away from railway tracks TEMPORARY HALT Gradually release the accelerator pedal Bring the vehicle to a halt on flat ground e Engage the parking brake e Move the direction lever to position N While the vehicle 15 being run in 50 h do not keep the diesel engine at minimum revs for too long A ATTENTION A IF THE OPERATOR MUST ABANDON THE DRIVER S SEAT HE SHE SHOULD FOLLOW THE INSTRUCTIONS PROVIDED IN THE PARAGRAPH REGARDING PAR KING THE VEHICLE macchine edili ed agricole DIECI B 13 macchine edili ed agricole DIECI ROAD TRAVEL A ATTENTION A BEFORE THE VEHICLE IS TRANSFERRED TO THE ROAD MAKE SURE YOU ARE ACTING IN COMPLIANCE WITH THE RULES AND REGULATIONS PERTINENT IN THE COUNTRY OF USE THE OBLIGATIONS FOR ROAD TRAVEL ARE GIVEN IN THE VEHICLE REGISTRATION DOCUMENT Dimmed headlights should be used during day hours and on roads where use of visual signals and lighting devices is not mandatory Ensure correct
54. attachments removed from the machine in a safe place where they cannot fall Adopt the due precautions to en sure that unauthorised people cannot enter the storage area Do not place metallic parts on the battery Any welding must be carried out by a qualified welder and in a place with adequate equipment While carrying out any welding there is a danger of gas leaks fires and electric shock therefore ensure such work is not carried out by un qualified personnel Disconnect the wires from the battery before acting on the elec trical system or before doing any arc welding on the machine When carrying out electric welding connect the ground ter minal of the welding machine as near as possible to the area to be welded to prevent the electric current from passing through ball bearings articulated joints hydraulic cylinders or reciprocal sliding parts If welding is carried out near the oil or fuel tank drain them beforehand macchine edili ed agricole DIECI CAUTION ENTRAPMENT IN MOVING PARTS CAN CAUSE DAMA GE TO PREVENT ACCIDENTS ENSURE NO PARTS OF YOUR BODY HAIR OR CLOTHING CAN BECOME TAN GLED IN MOVING PARTS ENGINE EXHAUST GASES ARE TOXIC AND CAN BE HAZARDOUS FOR YOUR HEALTH A N DANGER N THE MACHINE MUST BE PLACED OUTDOORS WHILE THE ENGINE IS RUNNING ONLY PLACE THE MACHINE INDOORS IF THE LOCA TION IS ADEQUATELY VENTILATED AND THE MACHINE IS EQUIPPED WITH FILTERS CAUTI
55. caution however is indispensable and the re is no better rule to prevent accidents DIECI is not liable for damage caused by negligent use of this vehicle even if said damage is not a result of intentional improper use of the vehicle macchine edili ed agricole DIECI DIECI is not liable for damage resulting from operations per formed instinctively as a reflex while in a state panic or in the event of malfunctioning accidents etc during use of the vehicle DIECI is not liable for behaviour foreseeable on the part of certain categories of people including apprentices adole scents disabled persons personnel in training DIECI vehicles cannot be used for betting competitions or personal use Read all of the safety stickers on the vehicle and observe all regulations printed on these stickers before starting up running or refuelling the vehicle or before carrying out main tenance work Clean the stickers if they are covered by dirt cement or other deposits Do not remove these stickers for any reason Promptly replace any stickers which may be da maged lost or illegible To guarantee your safety and that of others do not modify the structure or adjust the various vehicle components Hydraulic pressure calibration of load limiters engine rotation assem bly of additional attachments etc The same holds true for the deactivation or modification of safety systems In such cases the manufacturer shall be absolved
56. certain attachments are fitted on the vehicle the further Load Tables are supplied The load table indicated is for reference purposes only Before lifting or positioning modes consult the relative tables in the book at the side of the steering wheel or consult chapter h vehicle technical sheets in this manual N ATTENTION N The limits given in the load Tables refer to the vehicle at a halt Do not lift or extend the boom when the vehicle is in motion Re tract the boom completely and lower it as far as possible before moving the vehicle with a load Check which boom attachment has been mounted on the vehicle and then consult the relevant load table USING THE LOAD TABLES AND BOOM INDICATORS A ATTENTION A For your safety and the safety of the vehicle follow information described below A ATTENTION A The limits indicated in the load tables refer to the stopped vehicle on wheels or outriggers if present on levelled solid ground Do not lift or extend the boom when the vehicle is in motion Retract the boom completely and lower it as far as possible before moving the vehicle with a load Check which boom attachment has been mounted on the vehicle and then consult the relevant load table Before proceeding to lift or put down a load it is essential that you know how much it weighs Make sure the centre of gravity of the load does not exceed 500 mm measured from the heels of the forks A ATTENTION A
57. chapter of this Manual The name of the service engineer and the date the job was carried must also be clearly indicated e Youarerecommended to complete up date and keep this Service Register with care throughout the entire life of the machine e The following pages have been left free to ease creation of your own Service Register OBLIGATIONS AND HOW TO FORWARD STATEMENTS TO 1 S P E S L SUPREME INSTITUTE FOR ACCIDENT PREVENTION AND SAFETY IN THE WORKPLACE e The Italian Ministerial Decree dated 12 09 1959 under Title Il Article 7 states that the employers and users of engine driven lifting equipment having capacities greater than 200 kg and personnel platforms are obliged to inform the competent au thority currently I S P E S L the Supreme Institute For Accident Prevention And Safety In The Workplace in Italy when the machine is commissioned specifying the place of installation of the machine so that this authority may make an initial inspection e This fulfilment is confirmed by Article 11 section 3 of Italian Presidential Decree 459 dated 24 07 1996 a national law that transposes Machine Directive EC 98 37 e The statement to the Supreme Institute for Accident Prevention and Safety in the Workplace is made by enclosing a copy of the EC Statement of Conformity of the machine with reference to Enclosure IIA of Italian PRESIDENTIAL DECREE 459 96 Machine Directive EC 98 37 The original statements EC Statement of C
58. closed and locked macchine edili ed agricole DIECI fig 4 D N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 1 5 DIECI Mod A gri Max A gri Power Agri Star Maintenance and Registering ENGINE FOR ENGINE FUEL FILTER MAINTENANCE ETC CARE FULLY FOLLOW THE MANUFACTURER SINSTRUCTIONS PROVIDED IN THE SPECIALLY INCLUDED HANDBOOK THE ENGINE USE AND MAINTENANCE HANDBOOK IS AN INTEGRAL PART OF THE DOCUMENTATION SUP PLIED WITH THE VEHICLE IT MUST ALWAYS BE KEPT IN THE CAB fig 5 D D 16 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI UNDERSIDE PROTECTION REMOVAL To perform the maintenance interventions listed below the vehicle underside protection must be temporarily removed from the vehicle A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations underside protections protect the bottom of the vehicle and the mechanics applied from any blows collisions dirt The vehicle has two underside protections Chassis Front Underside Protection fig 6 D Pos A Engine Underside Protection fig 6 D Pos C Remove the chassis frontunderside protection fig 6 D Pos A to perform the following maintenance Lubrication of cross a
59. ensure the first aid kit is complete and if necessary replace any missing items Carefully read the instructions on the extinguisher to en sure it is used properly Carry out regular inspections and maintenance to ensu re the extinguisher is always ready for use Establish a list of priorities with the safety or works ma nager to be able to cope with fires and accidents there is an accident seek medical attention immediately Ensure all emergency telephone numbers for doctors ambulances hospitals and the fire brigade are clearly visible near the telephone B 5 macchine edili ed agricole DIECI DRIVER S CAB Use available footsteps and handles to reach the driver s seat Always face the vehicle when getting in or out of it main tain contact with the vehicle in three points at all times using the handles and steps provided Never use controls for purposes different than those for which they were created for Ex get on or off the vehicle from the fork lift instead of from the footboard hang clothing etc Never jump down from the vehicle Never get on or off a moving vehicle Never jump on or off the vehicle If the vehicle begins to move without an operator inside the cab do not jump on the vehicle to try to stop it Never get on or off the vehicle while holding equipment Always keep footboards steps and handles clean and make sure they are not slippery Do not put any
60. for any damage to persons things or animals caused by improper use of this machine or by any unauthorised structural modification application or transformation The Manufacturer reserves the right to carry out any possible modifications to the machine for technical or commercial re asons without notice A 6 macchine edili ed agricole IDENTIFYING THE TELEHANDLER The machine can be identified by the serial number punch marked on the front of the chassis and inside the cab In addition to this the engine has its own serial number punch marked on its block To ensure prompt and efficient service when ordering spare parts or when requesting information or technical explana tions always give the engine and chassis serial number Chassis serial number Engine serial number esses Cab serial number 2 2 Gear box serial numbEr Differential axles serial number Type of vehicle Owner 2 Address of Dealer or agent Delivery date c ia aa Warranty expiry date NOTE The telehandlers commercially known as Agri Max Agri Power Agri Star are stamped with a type approval code see the first four numbers s
61. from all liability Periodic inspections must be carried out in order to maintain the vehicle s compliance status Take all necessary safety precautions to prevent potential risks when carrying out operations or procedures that are not explicitly recommended or allowed for in this manual Do not carry out or engage in operations or actions ex pressly prohibited in this manual If in doubt contact the nearest agent or dealer B 3 macchine edili ed agricole DIECI PROTECTIVE CLOTHING Always wear garments that are appropriate for the job you have to accomplish Do not wear loose clothing ties chains belts or other accessories that may become tan gled in the control levers or other parts of the machine Do not wear jewellery or metallic accessories that could cause injury if they become entangled or if the wearer is subjected to electric current Tie back any long hair protruding from your safety helmet to ensure it does not become tangled in the machinery The operator must wear suitable protective clothing to provide adequate accident prevention depending on the type of work or site DANGER N Before starting to use the machine the operator must ask the safety or site manager about possible risks and the type of protective clothing to wear AX CAUTION N The operator must always have the following Safety helmet Safety shoes Safety goggles or face shield Safety gloves Ear defender
62. fully understood and carefully observed Rou tine maintenance should be carried out regularly keeping a record of the vehicle s working hours Use only original spare parts when spare parts are required Local Dealers can supply original spare parts as well as ad vice and instructions for their installation and use The use of non original spare parts may cause damage to other parts of the vehicle Customers are advised to purchase all spare parts required only from an authorised Agent or Dealer Should the vehicle be destined for use in particularly severe conditions for example on argillaceous or muddy terrain we advise consulting your nearest dealer for specific instruc tions Failure to observe these instructions may result in the vehicle s guarantee being voided This manual has been published for worldwide distribution and the availability of certain equipment referred to as being essential or available on request may vary according to the geographical location in which the vehicle is being used All details about the equipment available in your area can be obtained from your nearest Distributor or Dealer For manufacturing requirements the standard produc tion vehicles may differ in some details stated in this manual The Company reserves the right to make modi fications without forewarning As result of continuous technical improvements intro duced as well as updating and publication timetables the data included in
63. indicator light on the same switch indicates start up A ATTENTION The vehicle can only mount lights supplied by dieci and in compliance with the Standards in force in the country of use Danger of damage to the electrical system A ATTENTION Do not connect users with nominal voltage exceeding 12 volts and power consumption exceeding 180W Danger of damage to the electrical system FRONT CAB LIGHTS SWITCH OPTIONAL Fig 84 C Pos A Use the switch fig 84 C Pos A to turn on the front cab working lights fig 85 C Pos 1 The indicator light switches on to indicate successful activation N ATTENTION The vehicle can only mount lights supplied by DIECI Dan ger of damage to the electrical system REAR CAB LIGHTS SWITCH OPTIONAL fig 84 C Pos D Use the switch fig 84 C Pos d to turn on the rear cab wor king lights fig 85 C Pos 2 The indicator light switches on to indicate successful activation A ATTENTION The vehicle can only mount lights supplied by DIECI Dan ger of damage to the electrical system Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 83 C fig 84 C fig 85 C C 48 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI BOOM HEAD LIGHTS CONSENT OPTIONAL fig 86 C Pos C Use the relevant switch fig 86 C Pos
64. machine does not comply with safety regulations stop using the machine and immediately inform their safety manager IT IS FORBIDDEN for the driver to carry out any repairs or adjustments unless he or she has been specifically trained to do so The driver must keep the machine in perfect working condition if entrusted to do so A CAUTION A Before starting work ensure the machine is fully effi cient to guarantee maximum efficiency and compliance with all safety regulations To carry out the checks listed below consult the chapter about maintenance in this manual Carry outthe functional checks and inspections listed below Parking brake efficiency Engine oil level check and top up if necessary Hydraulic oil level check and top up if necessary Clogged air filter indicator check and clean if necessary Tyre condition and pressure check Fuel level Signalling and warning devices check Steering efficiency Service brake efficiency Nuts and bolt torque Lights Direction indicators Hazard warning lights Switches Pilot lamps Windshield wipers Reversing alarm If the machine is not used for a long time it must be che cked more thoroughly than usual Check the machine is clean e Clean all windows lights and rear view mirrors Remove any mud or waste e Remove any rubbish or dirt from inside the cab espe cially around the pedals and controls e Clean the engine articulated j
65. not prevent operators from carrying out fan radiator or engine compartment cleaning in accordance with the required routine maintenance schedule macchine edili ed agricole DIECI fig 111 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 55 macchine edili ed agricole DIECI WATER HEATER OPTIONAL fig 112 C Pos 1 Located at the rear of the bonnet A ATTENTION Before switching on the water heater carry out the opera tions included in Chapter B STOPPING UPON COMPLE TION OF WORK System operation 1 Plug in connector A into socket B located in the rear part of the engine bonnet fig 113 C 2 Insert plug C into the electric socket fig 113 C The heater is connected to its own control unit and main tains engine water at a temperature higher than the external temperature in cold climates In the event of malfunction contact a DIECI service centre A ATTENTION Verify the good conditions of the power supply cable before starting up the device A ATTENTION Do not use the water heater with the engine on and while the vehicle is moving A ATTENTION Remove water heater power supply before switching on and moving the vehicle Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 112 C fig 113 C C 56 N CAUTION Read the SAFETY REGULA
66. not work on tyres Interdiction de travailler sur pneumatiques Prohibido trabajar con la m quina apoyada s lo en los neum ticos Das Ausf hren von Arbeiten auf Reifen ist verboten Divieto di manovra con macchina non livellata Do not manoeuvre if the machine is not level Manceuvres interdites quand la machine n est pas nivel e Prohibido maniobrar con la maquina no nivelada Die Maschine darf nur nachAusgleichung der Bodenunebenheiten bewegt werden Pressione massima esercitabile sul terreno Maximum admitted force on the ground Pression maximum exercer au sol Presi n m xima aplicable sobre el suelo Max auf den Untergrund auszu bender Druck AXB 1367 F symbol key Cesta Trilateral Extensible Dreiseitiger Arbeilskorb ausziehbar Argano Portata Winch Capacity Treuil Capacit Cabrestante Capacidad Winde Kapazit t Posacentine Centering handlers Pose charpente Coloca cimbras Bogenausbau AXB 1367 Cesta Frontal Extensible Frontaler Arbeitskorb ausziehbar Gancio per piastra portaforche Fork carrying plate hook Crochet pour plaque porte fourches Gancho para placa portahorquillas Haken fir Gabeltr gerplatte G symbol key back H load chart macchine edili ed agricole macchine edili ed agricole DIECI B 41 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty LOAD HANDLING Picking a load
67. of gravity of the load tilt the forks enough to ensure stability and to avoid dropping the load when braking Q IT IS STRICTLY FORBIDDEN TO PICK UP A LOAD IF THE MACHINE IS NOT LEVEL AX CAUTION N Never carry loads while the boom is raised and or extended B 44 Picking up round shaped loads Tilt the forks forward and detract the telescopic boom At the same time place the forks under the load and turn the fork holding plate backwards in order to slide the load If necessary secure the load with wedges A ATTENTION A Always respect the load s centre of gravity slant the forks just enough to ensure stability and prevent load loss during braking A ATTENTION A Never transport a load with the boom raised and or extended macchine edili ed agricole DIECI B 45 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty SAFETY STICKERS Safety stickers have been applied to the machine in the indicated positions The aim of the safety stickers is to provide a guide for your and others safety Before using the machine check the contents and position of the stickers by walking around the ma chine with this manual in your hands Re examine the stickers with every operator who is to use the machine Ensure you fully acknowledge where they are located and understand their contents To ensure the stickers are easy to read and co
68. on the LCD C 78 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI Switch on of dashboard indicator lights Some signal indicator lights which are particularly important for the duration and use of the same in complete safety have been coupled to the general alarm indicator light fig 105 C with acoustic signal lasting 1 5 seconds The acoustic signal functions only with the engine running The signalling of alarms by the indicator light 1 fig 105 C has precedence over other signals that this communicates Other anomaly signal lights have not been coupled to the general alarm indicator light and have their own type of signal fig 106 C ele ni YES 1 5 seconds YES 1 5 seconds YES 1 5 seconds e YES 1 5 seconds Meet fig 105 C Type of signal GEO Insufficient pressure in the accumulator fixed accumulator Failure of parking brake fixed accumulator Brake fluid low level Intermittent 0 5 0 5 off Drive oil temperature fig 105 C Note fixed Vehicle with Power Shift Gearbox Note Fixed on lt 20 C lt Intermittent on lt 20 C lt Off gt 105 C gt Intermittent gt 115 C gt Fixed on Vehicle with Vario System Drive Note With Vario System drive The vehicle functions regularly between 20 C and 105 C The power descends between 20 C
69. out the anti tipping system test The test consists in 1 Indicator in start position 1st Green sector 2 Indicator in end position 2nd Red sector 3 Indicator in start position 1st Green sector 4 Indicator in current work position The angular speed of the index during the test is 240 angular degrees in 2 sec 120 degrees sec ANTI TIPPING SYSTEM MUTE Press button 1 fig 104 C to suspend the acoustic signal due to an alarm of the anti tipping system In the alarm zone start of 1st Red sector start of 2nd Red sector the acoustic signal must always be activated even if key 1 has been previously pressed fig 104 C Example The indicator enters the 1st Red zone The buzzer starts to ring intermittently Pressing the last key suspends the acoustic signal The indicator continues to rise and enters the 2nd Red zone The buzzer starts to ring continuously Pressing the last key suspends the acoustic signal pae GENERAL ALARM INDICATOR LIGHT The emergency indicator light general alarm occur in the event of engine error if one of the indicator lights indicated in the table below should switch on in the event of engine overrevving Engine error The engine has an electronic control unit that communicates directly with the central dashboard The anomalies are signalled by the ge neral alarm indicator light accompanied by the acoustic signal with duration of 1 5 seconds and the display of the error code
70. red part C1 fig 61 C the alarm return selector is activated fig 60 C 2 the selector is the spring type When the load limit is reached fig 61 C 1 the devi ce blocks all vehicle movements In these conditions Rotate the red key fig 60 C Pos 2 to position fig 60 C and keep it in this position Retract or raise the boom bringing the boom back to a safe position see capacity diagram Once the safety zone has been reached the alarm will stop the selector can be released A ATTENTION A By turning the alarm return selector fig 60 C 2 to position fig 60 C the antitipping systems are deactivated IT IS MANDATORY to consult the load diagram found in the cab regarding use and maintenance before carrying out any manoeuvre Using the inclinometer and the let ters on the boom the exact position of the boom can be determined Do make any pejorative movements in these conditions or vehicle stability may be COMPRO MISED causing overturning these operations can only be performed by qualified personnel that has been authorised by the Safety Manager N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI C 39 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle VEHICL
71. replace the damaged part immediately Burnt light bulbs should be replaced immediately For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 FRONT LIGHT fig 105 D The front light is composed of a direction indicator a position light dipped light headlight To access the bulbs Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connection of the rear light Remove the front part of the light by loosening its screws located in the rear cap To close the light back up carry out these steps in the oppo site order being careful to position the seal correctly Replacing direction indicator bulbs fig 106 D Pos 1 21w Press the upper part of the bulb Turn and hold down the bulb to free it from the lock Carry out the same steps to insert the new bulb Replacing a position light bulb fig 107 D Pos 1 4w Take hold of the rear part where the electrical connec tions are located fig 107 D 2 Turn and pull the rear part towards you Remove the support and press the upper part of the bulb Turn and hold down the bulb to free it from the lock Carry out the same steps to insert the new bulb Reinsert the support inside its housing Replacing a dipped light headlight bulb fig 108 D Pos 1 60 55w H4 Remove the electrical connector by pulling it towards
72. see page D 16 4 Wait for the engine to cool 5 Slowly turn the radiator ca fig 38 D Pos 1 anti clockwi se until reaching the safety pin 6 Discharge residual steam 7 Remove the cap 8 Check the coolant level If necessary top up using a mix ture of water and antifreeze 9 Toreinsertthe cap follow these steps in the opposite order N ATTENTION If frequent top ups are necessary in normal working condi tions verify that there are no cooling system leaks Contact a DIECI after sales centre if problems arise N ATTENTION N Always use demineralised water to fill the cooling sy stem Hard water causes deposits and premature aging of the system D 26 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine Replacing cooling liquid A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations For correct replacement of cooling liquid 1 Parkthe vehicle on a level and compact surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Wait for the engine to cool 5 Place a container under the radiator to collect any coo ling liquid which may come out during replacement 6 Remove the cleaning inspection gu
73. suction cups on the windows The suc tion cups act as lenses and can cause fires Do notuse cell phones in the operator s cab during vehi cle operation Never bring dangerous items such as inflammable or explosive objects in the driving cab 7 7 When working areas where there is risk of falling bouncing or interference from objects capable of hitting the operator or entering the cab mount suitable safety panels to protect the operator Always close windows Always ensure that bystanders are at a safe distance and cannot be hit by bouncing or falling objects If the cab window on the telescopic boom side should break risk of contact between the operator and the boom exists Immediately stop operation and replace glass PROHIBITED Operating the vehicle with arms legs or any body part out of the driver s seat is STRICTLY PROHIBITED B 6 Mod Agri Max Agri Power Agri Star N Introduction Warranty AN CAUTION N Only use the machine if the seat is adjusted properly An incorrect seat adjustment can quickly tire the ope rator and force him or her to accomplish incorrect ma noeuvres it can alter the driver s perception of the con trols and external objects it can compromise sensitivity when carrying out manoeuvres The seat must be adjusted according to the height and weight of the driver The driver should be able to press the pedals down comple
74. surface check the spirit level on the right dashboard 4 Check that without intervening on the levelling control the vehicle keeps this position also after prolonged use In the event of offset of the cylinder rod without operator intervention the lock valve is faulty Repair the defect as quickly as possible contact a dieci service centre A ATTENTION Do not level the vehicle with boom lifted and extended fig 67 D Levelling cylinder lock valve D 34 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI macchine edili ed agricole DIECI N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 35 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering REDUCER Changing the oil fig 71 D A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations O 1 Stop the vehicle on a flat level surface with differential oil still hot 2 Switch off the engine and remove the ignition key hang up a sign the cab that reads maintenance work under fig 71 D 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Place a container under the drain plugs to collect any oil which may c
75. tab out 1 A ATTENTION Drive the vehicle only with the seat belt properly fastened and adjusted Driving with the seat belt unfastened increa ses the risk of accidents A ATTENTION Do not use damaged or warn seat belts Do not use seat belts installed on vehicles that have been involved in accidents Worn damaged or weak the seat belts may break or give in during a collision causing serious injury to the operator he f a fig 21 C C 1 2 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI SEAT fig 22 C DIECI supplies different seat models depending on client requirements The vehicle is equipped with a safety system called man in which uses an electrical micro switch in the driver s seat This micro switch is located inside the seat cu shion fig 22 C Pos A The engine can only be started if the operator is properly seated in the driver s seat and the forward reverse lever is in the neutral N position LET 1 fig 22 C Seat adjustment fig 23 C The seat can be adjusted to different positions A Lock unlock springing horizontal vertical fig 23 C B Adjustment of pneumatic springs optional fig 23 C C Manual spring adjustment optional fig 23 C D Longitudinal seat positioning fig 24 C E Adjustment of backrest inclination fig 24 C
76. tely and operate the control levers correctly while keeping his her back leaning well up against the back of the seat DANGER Always fasten your seatbelt correctly before operating the machine The belt is correctly adjusted when it fits snugly around your waist N DANGER N The machine cab is strong enough to supportthe weight of the machine should it tip over ROPS therefore it is essential that the driver remains firmly fastened in the seatthanks to the seat beltto prevent him her from falling out and possibly getting crushed Before starting the machine carefully check the belt buckle and fastenings If any parts are damaged or worn replace the seat belt or the component before using the machine Always remain seated with the seat belt correctly faste ned while using the machine to reduce the risk of injury if you have an accident After a serious accident replace the seat belts even if they do not appear damaged DANGER N Do not carry passengers on the machine DANGER N The operator must always remain seated in the normal driving position AUTHORISATION TO DRIVE THE MACHINE AN CAUTION N Comply with the legislation in effect in the country where the machine is used AN CAUTION N Only qualified and specifically trained staff may use the machine The machine may only be driven by people authorised to do so by the plant site manager
77. the boom allows the operator to increase boom movements speed Activate dual speed using the switch fig 108 C pos 1 Switch on of the indicator light on the same switch indicates running When the 180 bar pressure has been exceeded the second speed will deactivate automatically BOOM SUSPENSION OPTIONAL Boom suspension allows the operator to carry out move ments with the vehicle without feeling the strong oscillations and jumps caused by the boom in the event that the ground is not perfectly flat Use the relevant switch to engage boom suspension fig 110 C 1 The indicator light on the same switch indicates start up Boom suspension is activated only if the boom is in the hori zontal position Boom suspension is deactivated automatically by pressing the man in button on the joystick Suspension can also be used during the transport of loads with the boom in the transport position completely retracted and in a horizontal position A ATTENTION The presence of boom suspension does not cause an increa se in the speed of vehicle transport or movement Speed must always be proportional to the ground to the area of use and to climatic conditions The vehicle must always be used with caution Always refer to instructions detailed in chapter B A ATTENTION Boom suspension is a device which helps increase vehicle comfort but does not increase vehicle safety features Mod Agri Ma
78. the higher the boom the higher the wind speed e Load dimensions the larger the area occupied by the load the more it is affected by the force of the wind A CAUTION A DIECI telehandlers can be used in wind speeds up to 45 Km h equal to 12 5 m s no 6 of the Beaufort scale measured at ground level A CAUTION A At a temperature of 10 C in winds with a speed of 32 Km h the sensation of exposed body parts is a tempe rature of 0 C the higher you are the higher the wind speed and the colder you will feel A CAUTION A If there is a fresh breeze fig 1 B n 5 in the Beaufort Scale never raise loads with a surface area greater than one square metre Below is a graph of the Beaufort scale fig 1 B to give an in dication of the wind speed at which you can work and when to suspend work if certain values are exceeded N Introduction Warranty fig 1 B B 32 THE BEAUFORT WIND SCALE DESCRIPTION CONDITIONS SPEED m s 0 Smoke rises vertically Direction of wind shown by smoke drift 0 3 1 5 2 TRA Wind felt on face leaves rustle preeze ordinary vanes moved wind le b Leaves and small twigs in constant motion Gentle breeze wind extends light flag Raises dust and loose paper Moderate breeze small branches are moved Small trees in leaf begin to sway crested wavelets form on inland waters 6 St b Large branches in motion Whistling heard in overhead wires Umbrella use beco
79. the ignition key Position a plate in the cab indicating maintenance in progress 4 Remove the guard in the left of the seat fig 55 D 1 by unscrewing the fastening screws 5 Remove the worn filter and insert the new one fig 56 D Pos 1 6 Reassemble the guard 7 Restart the engine with the fan moving to verify that the operation is correct N ATTENTION Do not clean the clogged filter with air or water and re use At the end of its life the filter loses determined features which cannot be restored A IMPORTANT In the event of vehicle use in particularly dust rich environ ments haylofts etc the filter life is reduced by 100 hours If the ventilation system malfunctions check for filter clogging In the event that malfunctions persist even after filter repla cement contact a dieci service centre A ATTENTION Do not use the vehicle without a cab filter Dust that enters the cab can cause health risks for the operator and ventilation system malfunction A ATTENTION For replacement of the engine air filter contact a DIECI after sales centre Maintenance and Registering e ora rara s L iun x a i Fresa a mre _ fig 56 D fig 57 D D 30 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI AIR CONDITIONING OPTIONAL
80. the safety of all personnel and the machine C 43 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle REAR WINDSCREEN WIPER CONTROLS fig 70 C Pos 1 Use the selector to activate fig 70 C Pos 1 Press and hold the selector to activate rear windscreen wipers The selector indicator light switches on to indicate succes sful activation N ATTENTION Worn blades may obstruct vision and scratch the glass fig 70 C EMERGENCY LIGHTS SELECTOR fig 71 C Pos 1 Use the selector fig 71 C Pos 1 to activate emergency lights direction indicators are fully lit in flashing mode The selector indicator light switches on to indicate succes sful activation MANUAL ACCELERATOR fig 72 C Pos 1 A ATTENTION Engage the parking brake Pag C 30 and neutral gear Pag C 26 before acting on the lever to increase motor revs Allows the operator to accelerate engine RPMs and keep them constant without pressing the accelerator pedal Act by moving the lever towards the front of the vehicle Act by moving the lever toward the rear of the vehicle to decrease engine revs A ATTENTION When the vehicle must be switched off the engine RPMs ES must be reduced to a minimum A ATTENTION Increasing RPMs the vehicle may move without accelerator pedal having been pressed Use the manual accelerator only when using the vehicle
81. the safety of all personnel and the machine C 63 macchine edili ed agricole DIECI HYDRAULIC BRAKING PNEUMATICS FOR TRAILERS OPTIONAL The indicator light fig 150 C pos A signals low braking system pressure A ATTENTION Do not move the vehicle until the indicator light has switched off as the trailer may not brake properly The vehicle may be equipped with one of two desired types of pneumatic attachments fig 11 C pos 1 fig 152C pos 1 2 For ensure correct use connect the attachment s pneu matic system to that of the vehicle using its fittings A ATTENTION Verify that all connections are attached properly and that the trailer brakes regularly before moving the vehicle Do not move the vehicle with the trailer attached in the event of malfunctions A ATTENTION Connect the trailer to the towing hook fig 153 C pos A before inserting the hydraulic part Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 150 C fig 152 C fig 153 C C 64 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI macchine edili ed agricole DIECI N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 65 macchine edili ed agricole DIECI TOWING THE VEHICLE The vehicl
82. uoj sid 56 BAILA JOJOW 4 UJnj9J uOU 9420s peau woog BAILA X20 BAILA YOO uonesueduioo C wv s 0 ON 000 Oo v v rr v v TFT TT TN CN N f 10 F 9 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Hydraulic Diagrams and Circuits macchine edili ed agricole DIECI F 10 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole TECHNICAL DATA and TECHNICAL SPECIFICATIONS macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Agri Max DIMENSIONS 45 8 440 480 1480 2600 860 4000 4050 4940 940 2460 2500 1910 2310 4080 1260 3920 70 10 440 1630 2950 1330 4820 5910 940 2490 1920 2360 4730 1700 4400 Measurements expressed
83. up from the ground 1 Slowly approach the load to be lifted with the boom com pletely retracted and the forks horizontally positioned at the height of the lifting position Keep forks raised just enough to avoid contact with the ground 2 Bring forks under load to be lifted until contact is made with the fork holding plate Engage the parking brake and move the gear selector to neutral 3 Slightly lift up the load and tilt the fork holding plate back wards bringing it to the transport position A ATTENTION A Always respect the load s centre of gravity slant the forks just enough to ensure stability and prevent load loss during braking A ATTENTION A Never transport a load with the boom raised and or extended B 42 Lifting loads from high up 1 2 Ensure the forks can be easily inserted under the load Slowly and cautiously drive the machine perpendicularly towards the load with horizontal forks Always remember to maintain the distance necessary to in sert the forks under the load between the pile and the ma chine Extend the boom over the shortest possible length After inserting the forks under the load so that contact is made with the fork holder plate engage the parking bra ke and shift the gear selector to neutral Raise the load slightly and tilt the fork holder plate back wards into the carrying position If possible lower the load without moving the machine Raise the boom to di
84. vehicle is running always keep light signals on These serve to warn people that the vehicle is about to move Inspect the work zone before beginning operation Inspect the ground and the conditions of the land at the work site ensure safe conditions before operating the vehi cle Do not use in places at risk for landslides or rock falling Take due precautions to prevent that any unauthorised persons from entering the working area When moving through or operating in shallow water or soft ground verify the shape and the conditions of the land the depth and speed of water flow beginning operation Do not drive with foot on the brake pedal or with the par king brake engaged Continually evaluate the stopping distance required Do not drive at high speeds Always look in the forward direction and maintain good road visibility Frequently use the side view mirrors and check their conditions cleanliness and position regularly Keep windows mirrors and lights clean and in good condition Verify that bonnets and the door are closed before be ginning operation B 8 Mod Agri Max Agri Power Agri Star N Introduction Warranty When working in a congested area always use the re quired signals during operations that require the use of more than vehicle use signals known by all personnel Designate one person to signal and coordinate the work zone Make sure that everyone follows the directions gi ven b
85. ven tilated storeroom far from heat sources sparks and flames Keep containers closed and indoors There must be no other substances inside the inflam mable fluids storeroom e g food Always fill the tank in the open air macchine edili ed agricole DIECI Beware of the fumes and vapours produced by chemical products Do not inhale Do not inhale combustion fumes Ensure these chemical products are not dispersed in the soil sewers or surface water If necessary inform the competent local authorities n case of fire use carbon dioxide dry chemical powder foam water mist sand or earth Use jets of water to cool surfaces exposed to the fire Ensure the storage containers do not leak inflammable fluids fuel oil grease lubricants in general CONTACT WITH DANGEROUS FLUIDS Avoid contact with the skin or eyes Wear appropriate protective clothing n case of contact with the eyes rinse immediately with plenty of water for a few minutes holding the eyelids open and then consult a doctor n case of contact with the skin wash the area carefully with soap and water remove any contaminated clothing and if the skin tends to be dry apply a moisturising cream n case of inhalation leave the contaminated area and reach a well ventilated location Consult a doctor in case of respiratory problems If swallowed consult a doctor Show the doctor the label or the container Do
86. with the parking brake engaged and idle gear fig 72 C Always bring the manual accelerator fig 72 C 1 to the starting position engine at minimum RPMs befo re disengaging the parking brake The vehicle may start suddenly causing risk of damage C 44 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI INTERNAL CAB VENTILATION To activate ventilation turn knob 1 fig 73 C The clicks indicate respectively 0 Off 1 First speed 2 Second speed 3 Third speed To open the air vents fig 74 C fig 75 C fig 76 C press down on one side of the vent and adjust the air flow di rection with the tabs or turning the vent itself To close the vents push the tabs until they are in a hori zontal closed position To regulate the front air flow act on the vents 1 fig 74 C and 2 fig 75 C To regulate the lower air flow act on the vents 1 fig 75 C To regulate the rear air flow act on the vents 1 fig 76 C Air temperature adjustment To adjust the temperature of the air coming from the vents turn the knob fig 73 C Pos A Turning the knob clockwise in the red part of the scale the temperature increases Turning the knob anti clockwise in the blue part of the scale the temperature decreases until it is near the external temperature fig 74 C
87. yy ie ii e n 4 WASTE DISPOSAL PPPPPPP B 30 WATER DRIVEN PURIFIER OPTIONAL C 71 WATER HEATER OPTIONAL iii C 56 WATER OIL INTERCOOLER RADIATOR ii D 25 WHEELS ALIGNMENT INDICATOR CONSENT OPTIONAL iii C 43 ds aiar D 51 Servizio Assistenza Tecnica Via E Majorana 2 4 42027 Montecchio Emilia RE ITALY Tel 39 0522 869611 Fax S A T 39 0522 869744 www dieci com E mail service dieci com
88. 12 5 Lo m 6 olbbepupig auolzDsuadwo Q 6 Ols 01 olz a P O D 1 104 Ove 11 95 48 d macchine edili ed agricole dieci Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine N CAUTION F 6 macchine edili ed agricole dieci ONITIJA31 A ONITI3A31 9NIIOOO 1 5 32021411 0 1 4 4 S NOISN3 LX3 LN3INHOVLLV ONITISAIMS ACIND S3dNI1AO N TAAIMS IN NOLLVSN3dlNOO 1 1 1 ONIHIILS dV H SIMVHTI 9 J IXV d avs J IXV LNO q INOHI 5 ONIHHIFLS LNO amp J 9 IMVYA V L0CV80 0c VH H3MOd IHOV LNV Id OI In VHGAH JopuijA9 19 j1uoJj 6 BAILA N90 uoj sid 56 Hulyoul JOJOW 4 UJnj9J uOU
89. 179 macchine edili ed agricole DIECI S116 Z a1 2 01 21 L C15 S146 01 V R1 Z1 L C1 5 14 9 16 1 2 X128 X 12K X135 X135 V R1 71 L C1 5 n nu N N 2 ojl 2 8 5 67635 87 6 86 i 86 K162 0 xit X157 X57 K163 8 ISTE 57 K164 X157 6 85 6 30 1 85 ASI un cc 2 un N Z R N2 5 1067 X150 X157 G N2 5 rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the CLIENTE CUSTOMER SOSTITU DECI DENOMINAZIONE PART DESCRIPTION ICARUS 09 ISCE REPLACED CODE COPIA VALIDA SOLO cENERAL cENERA NOTES FORMATO SIZE AS SE AUTENTICATA Valid certified copy only E25800 049 DISEGNATO DRAWN N D R EA DATA DATE 04 03 10 macchine edili ed agricole s r l component or unit herein illustrated and must not be released to the other parties without written consent infrangement will be legally pursued PAGE 10 OF 10 E 17 macchine edili ed agricole IECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits macchine edili ed agricole DIECI E 18 macchine edili ed agricole HYDRAULIC CIRCUIT N CAUTION Read the SAFETY REGULATIONS in this ma
90. 2 MACHINERY DIRECTIVE lt 5 APPLIES EVEN CASES REPAIR WORK COMPLETED WITH NON ORIGINAL PARTS ALL PROCEDURES OR MAINTENANCE OPERATIONS NOT DESCRIBED IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED WORKSHOPS AND BY QUALIFIED STAFF ONLY THE FOLLOWING CHECKS CAN BE PERFORMED BY THE OPERATOR CHECKING LIQUID LEVELS CLEANING THE AIR FILTER CHECKING TYRE PRESSURE THESE OPERATIONS MUST BE PERFORMED IN COMPLIANCE WITH SAFETY STANDARDS AS DESCRIBED IN THIS MANUAL THE KNURLED PLATES BULB PLATES AND THE CAB FLOOR ARE THE ONLY PARTS OF THE VEHICLE THAT CAN BE STEPPED ON USE A LADDER SUITA BLE FOR THE PURPOSE INTENDED FOR MAINTENANCE PARTS THAT CAN NOT BE REACHED FROM THE GROUND IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTERS B AND C SAFETY STANDARDS TO KNOW AND USE THE VEHICLE BEFORE READING CHAPTER D IT IS PROHIBITED TO START TO SERVICE THE VEHICLE IF THIS CHAPTER HAS NOT BEEN READ AND UNDERSTOOD A DIECI edili ed agricole D 2 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI MAINTENANCE PRESCRIPTIONS INTRODUCTION This vehicle has been designed and built to provide ma ximum performance savings and facilitate its operation in various working conditions Before delivery the vehicle was tested both by the Manufacturer and by the Dealer to ensure its maximum condition To preserve these
91. 22 D Pos 1 Remove the lower guard located under the rubber mat fig 22 D Pos 2 Remove the rubber caps from the slots in the lower cab fig 23 D Pos 1 Unscrew the drain plug fig 22 D Pos 3 to allow the oil to flow out Remove the filling cap fig 23 D Pos 2 to accelerate emptying On completion replace the filters inside the tank Reinsert the drain plug fig 21 D Pos 3 Fill up the tank to level via its filler cap fig 23 D Pos 2 Once the tank has been filled tighten the filler cap Start up the vehicle and move hydraulic cylinders to di scharge any air bubbles Check the hydraulic oil level again and top up if necessary On completion of the replacement and top up opera tions tighten the tip up caps and re position everything as in the initial condition N ATTENTION For the safety specifications refer to chapter Car rying out maintenance in safety paragraph page B 16 N ATTENTION To change the oil and replace the filters contact a DIECI after sales centre Mod Agri Max Agri Power Agri Star Maintenance and Registering fig 22 D fig 23 D ATTENTION N Waste oil is potentially harmful to the environment and must be disposed of appropriately D 22 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI HYDRAULIC FILTER fig 24
92. 2310 3930 1260 3920 Measurements expressed in millimetres A E H Measurements referring to optional wheels G 4 30 8 440 480 1480 2600 860 4000 4050 4940 940 2460 2500 1910 2310 4080 1260 3920 30 9 440 480 1970 2600 860 4000 4050 5430 940 2460 2500 1910 2310 4420 1260 3920 A E H Measurements referring to optional wheels Technical data macchine edili ed agricole DIECI PERFORMANCE 30 8 Maximum capacity kg 3 000 3 000 3 000 Maximum lifting height m 7 30 7 90 8 80 Maximum horizontal outreach m 3 85 4 45 5 35 Outreach at maximum height 0 00 0 30 0 50 Fork swivelling angle 134 134 134 Pull out force daN 5 700 5 700 5 700 Towing force daN 7 300 7 300 7 300 Maximum climb angle 40 40 40 Total weight empty kg 7 700 8 000 8 300 Max speed km h 30 30 30 On request 40 Km h 30 8 Times empty in seconds Lifting 11 8 11 8 11 8 Descent 6 9 6 9 6 9 Extension 6 1 8 1 10 5 Retraction 3 0 4 5 4 6 Forward swivelling 3 9 3 9 3 9 Reverse swivelling 2 4 2 4 2 4 Patented compensation system ENGINE waco NEF OPTIONALS AND ACCESSORIES Model Iveco NEF Iveco NEF A C Webasto Heater Digital speedometer Water Heater Driver s seat with Maximum power kW hp 74 101 93 127 pneumatic suspension Light on boom head Quick coupling for accessories Revolutions per min
93. 25800 049 NAME DESCRIPTION SHEET F12 Fuse 15 boom sensors axle align sensors and negative brake pressure switch 82 F13 Fuse 15 PTO rear solenoid valves and trailer 6 1 F14 Fuse 15 position lights left front and right rear lights 4 1 F15 Fuse 15 position lights right front and left rear lights 41 F16 Fuse 30 full beam head lights 42 F17 Fuse 30 horn 44 F18 Fuse 30 dipped beam head lights 42 F19 Fuse 15 front windscreen wiper and front pump 43 F1G Alternator fuse 11 F20 Fuse 15 rear windscreen wiper and rear pump 5 2 F21 Fuse 15 2nd pump and arm suspension 10 2 F22 Fuse 15 front work lights 73 F23 Fuse 15 rear work lights 73 F24 Fuse 15 radiator solenoid valve fan inversion 53 F25 Fuse 15 heating fan speed selector switch 53 F26 Fuse 15 KEY power supply Start gear 2 1 27 Fuse 15 KEY seat micro switch int seat timer int Negative brake anti tip relay engine startandstop 12 F28 Fuse 30 lights switch pos lights lights switch flashing horn and warning 4 1 F29 Fuse 30 revolving light 51 F2G Filter pre heating fuse optional 11 F30 Fuse 30 radio and ceiling light 92 F31 Fuse 30 arm work lights switch 7 4 F32 Fuse 30 current socket 44 F33 Fuse 15 steering 12 F34 Fuse 15 electric windscreen winder 103 F35 Fuse 15 KEY equipment and basket selector switch basket not inserted 10 2 F36 Fuse 15 KEY ALGAAGRI SAR 12 F3G Filter pre heating fuse optional 11 F4G Start up fuse 11 F128 Optional power supply fus
94. 3 tons ATTENTION To insert the spacer proceed as follows Completely close the boom extensions Raise the boom the minimum height necessary to mount the spacer to the rod Lock the spacer fig 12 B Pos 1 with the hooks fig 12 B Pos 2 B 36 Mod Agri Max Agri Power Agri Star N Introduction Warranty fig 10 B fig 12 B DRIVER S CAB fig 13 B Pos 1 All vehicles are equipped with a driver cab that also acts as a safety cell for the operator A ATTENTION A THE CAB IS A SAFETY COMPONENT AND THEREFO RE MUST ALWAYS BE KEPT ACCORDING TO PROPER CONDITIONS FOR USE PROHIBITED IT IS PROHIBITED to modify perforate or alter the cab structure in any way If the cab is tampered with the guarantee is automatically voided and the manufacturer is relieved of all liability e DO NOT weld or mechanically connect components to the cab s chassis In case you need to replace attachment bolts only use elements of the same class of resistance e Never connect chains or ropes to the cab for towing purposes e In the event of vehicle overturning do not attempt to exit from the cab during the accident A ATTENTION A REMAIN INSIDE THE CAB WITH SEAT BELT FASTENED FOR BEST PROTECTION ROPS FOPS CAB fig 13 B Pos 1 The vehicle is equipped with a ROPS and FOPS approved cab The operator is therefore protected against overturning and falling objec
95. 52522 4 73859 6 190 02 88631 5 228 03 39242 1 49052 7 58863 2 78484 3 110368 5 239 47 132442 2 287 36 36364 2 45455 3 54546 3 72728 5 102274 4 297 58 122729 3 357 09 47533 0 59416 3 71299 6 95066 1 133686 7 330 41 160424 1 396 49 43986 1 54982 7 65979 2 87972 3 123711 0 402 26 1484532 489 92 61238 0 76547 5 91857 0 122476 0 172231 9 467 11 206678 2 560 54 56747 1 70933 9 85120 6 113494 2 159601 2 580 47 191521 5 696 56 76305 2 95381 5 114457 8 152610 4 214608 3 639 05 257530 0 766 85 70791 9 88489 8 106187 8 141583 7 199102 1 798 16 238922 5 957 80 88232 4 110290 5 132348 6 176464 9 248153 7 807 63 297784 4 969 15 81761 8 102202 2 122642 7 163523 6 229955 1 1003 61 275946 1 1204 33 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 53 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering TORQUE TABLE FOR HYDRAULIC FITTINGS 60 oval insert BSP thread THREAD 1 18 28 1 11 1 1 4 11 1 1 2 11 N m 12 14 120 140 170 190 200 245 60 oval insert METRIC thread THREAD 30x1 5 N m 110 130 DIN FITTINGS SERIES RANGE L 36x1 5 45x1 5 52x1 5 120 140 170 190 190 230 36x2 125 145 170 190 200 245 D 54 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of
96. 643 4 51627 0 47840 8 74319 8 68869 5 106683 7 99042 5 143711 8 133608 7 173668 0 161161 9 221177 8 205491 0 274120 1 254927 0 332490 0 309464 8 tightening torque Nm 36 70 45 65 71 30 88 67 120 94 150 29 199 27 249 49 303 02 381 57 418 59 523 20 586 32 736 33 799 48 1008 27 1041 40 1317 38 macchine edili ed agricole PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS large pitch nut and bolt classes 4 8 6 8 8 8 preload tightening preload tightening preload itightening preload tightening preload tightening preload tightening torque torque torque torque torque torque N Nm N Nm N Nm N Nm N Nm N Nm friction factor 4874 7 6093 4 7312 1 9749 4 13710 1 11 92 164522 14 30 4499 1 5623 9 6748 6 8998 2 12653 7 14 59 151844 17 51 7134 5 8918 2 10701 8 14269 1 20065 9 19 60 24079 1 23 52 6599 6 8249 5 9899 4 13199 2 18561 4 24 20 22273 6 29 04 8947 1 11183 9 13420 7 17894 2 25163 7 28 70 301965 34 44 8265 6 10332 0 12398 4 16531 2 23247 0 35 26 27896 5 42 31 14244 5 17805 6 21366 8 28489 0 40062 7 56 56 48075 3 67 87 13167 4 16459 2 19751 1 26334 8 37033 3 69 64 44439 9 83 56 20766 6 25958 3 31149 9 41533 2 58406 1 96 83 70087 3 116 20 19204 0 24005 0 28806 0 38408 0 54011 2 119 31 64813 5 143 17 28389 9 35487 4 42584 9 56779 8 79846 6 154 03 95816 0 184 84 26261 2 32826 5 39391 8
97. 9 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star CHAPTER D MAINTENANCE AND REGISTRATION MAINTENANCE PRESCRIPTIONS iim ale D 3 INTROBUCTION D 3 uc ccc D 4 DECLARATION OF VIBRATORY EMISSIOMNS ui D 5 DECLARATION OF FIRST INSPECTION BY MANUFACTURER e D 5 IDENTIFYING THE VEHICLE EAE e D 6 MAINTENANCE AND REGISTRATION SCHEDULE D 8 CAPACITY OF PARTS TO EUBRIGATE D 11 COME e TABLE alii D 13 BATTERY POLATOR SWITCH D 14 ENGINE BONNET OPENING allinea D 15 UNDERSIDE PROTECTION REMOVAL santo bt te 17 PEDAL cares D 18 EPS INS BRANE pira die D 20 gh B 2 9 M Oxo m Nn p D 21 CHANGING HYDRAULIC OIL AND REPLACING FILTERS D 22 FNDRAVLICOFRIETER c D 23 FUEC TAN 24 VATER OIL INTERCOOLER RADIATOR saliti D 25 RADIATOR GRILE CUEANING so 666 D 25 COOLING LIQUID LEVEL CHECK D 26 COOLING LIQUID LEVEL CHECK gasses ee ea eee ae sie tad detulit am Dk FB rimane D 27 CLCINDERS BLOCK VALVE G ge MI D 32 REDUCER OIL CHARN ee A E
98. 9 055 910191509 oual4 9J0U3 UD ouel4 9 Il MO rriv 104 096 209 096 209 097 8 N N lt vL Z 01055 22 2 oibbapubug 05 x 10119 504 OZ19 S SUIS 9Jou9 uy 07296 ch ous CA v Pe gt N gt gt Mod Agri Agri Power Agri Star
99. ARTS TO LUBRICATE AGRI STAR 37 7 AGRI STAR 37 8 UNIT DESCRIPTION CAPACITY UNIT DESCRIPTION CAPACITY ENGINE OIL 10 00 It ENGINE OIL 10 00 It FRONT WHEEL REDUCERS OIL 1 00 It FRONT WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It FRONT AXLE DIFFERENTIAL OIL 7 40 It FRONT AXLE DIFFERENTIAL OIL 7 40 It REAR AXLE DIFFERENTIAL OIL 7 60 It REAR AXLE DIFFERENTIAL OIL 7 60 It GEAR BOX OIL 1 50 It GEAR BOX OIL 1 50 It HYDRAULIC PLANT OIL 1700 HYDRAULIC PLANT OIL 1701 BRAKING CIRCUIT OIL 1 2 It BRAKING CIRCUIT OIL 1 2 It REFRIGERANT LIQUID 7 01 REFRIGERANT LIQUID 7 01 DIESEL FOR GREASE 105 It DIESEL FOR GREASE 105 It TRACTION 4 Kg TRACTION 4 Kg AGRI STAR 38 10 AGRI STAR 35 10 UNIT DESCRIPTION CAPACITY UNIT DESCRIPTION CAPACITY ENGINE OIL 10 00 It ENGINE OIL 10 00 It FRONT WHEEL REDUCERS OIL 1 00 It FRONT WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It FRONT AXLE DIFFERENTIAL OIL 1 40 It FRONT AXLE DIFFERENTIAL OIL 7 40 It REAR AXLE DIFFERENTIAL OIL 7 60 It REAR AXLE DIFFERENTIAL OIL 7 60 It GEAR BOX OIL 1 50 It GEAR BOX OIL 1 50 It HYDRAULIC PLANT OIL 1700 HYDRAULIC PLANT OIL 1700 BRAKING CIRCUIT OIL 1 2 It BRAKING CIRCUIT OIL 1 2 It REFRIGERANT LIQUID 7 01 REFRIGERANT LIQUID 7 01 DIESEL FOR GREASE 105 It DIESEL FOR GREASE 105 It TRACTION 4 Kg TRACTION 4 Kg D 12 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all person
100. ATIONS in this manual carefully for the safety of all personnel and the machine D 3 DIECI Mod Agri Max Agri Power Agri Star RUNNING IN PERIOD The operations indicated below must be carried out only once when the indicated time period has elapsed after the new vehicle has been put into service After this adhere to the intervals specified in the general maintenance schedule After 10 hours of work Check for and eliminate any leaks Check and tighten all hydraulic connections and nuts and bolts After 50 hours of work Check for and eliminate any leaks Check and tighten all hydraulic connections and nuts and bolts After 250 hours of work Change engine oil Replace engine oil cartridge Change mazut cartridge Replace oil filter N ATTENTION N IF THE VEHICLE IS DESTINED FOR USE IN CRITICAL CONDITIONS DUST MUD SAND MAINTENANCE IN TERVALS RE REDUCED BY 50 N ATTENTION N CHECK THE HOUR COUNTER EVERY DAY TO CHECK IF MAINTENANCE OPERATIONS MUST BE PERFORMED Maintenance and Registering D A N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI DECLARATION OF VIBRATORY EMISSIONS The declared vibration emission value complies with standard EN 12096 Agri Max Agri Power 1 vibration values on the seat Vibratory emission value measured as 1 8 m s2 Uncertainty K
101. ATTENTION With engine running during towing remain seated in the driver s seat to prevent the parking brake from engaging automatically The towing bracket must be connected to the vehicle towing se tups marked by corresponding symbols fig 160 C fig 161 C A ATTENTION The vehicle MUST be towed with a towing bracket The towing bracket must be able to support a towing weight of 10 000 Kg Do not tow the vehicle on public roads and for long distan ces If possible keep the yellow flashing lights and emer gency lights on Do not tow the vehicle on a slope Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 161 C Rear anchorage point AN ATTENTION A Do not stand between the towing vehicle and the towed vehicle A ATTENTION A have the operations described above performed by expert staff C 66 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI PUTTING THE GEAR IN NEUTRAL Operating Description Switch off the engine Turn the lever fig 162 C Pos 1 of the hydraulic valve towards the vehicle cab bringing it to the closed posi tion The valve is located under the vehicle in the centre near the reducer Position the gear selector pin fig 163 C Pos 1 in neutral using a screwdriver US N ATTENTION fig 162 C Befo
102. C 60 THREE POINT LIFTING DEVICE 02 61 THREE POINT LIFTING REGULATION 9 61 HYDRAULIC BRAKING SYSTEM FOR TRAILERS ITALY TYPE OPTIONAL C 62 HYDRAULIC BRAKING SYSTEM FOR TRAILERS OPTIONAL C 63 PNEUMATIC BRAKING SYSTEM FOR TRAILERS OPTIONAL i 64 VEHICLE TOWING C 66 PUTTING THE VEHICLE IN NEUTRAL C 67 DISENGAGEMENT OF NEGATIVE BRAKE WITH ENGINE OFF AGRI MAX 70 10 C 69 CATALYTIC PURIFIER OPTIONAL 9 C 71 WATER DRIVEN PURIFIER OPTIONAL i C 71 CHAPTER C USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE CENTRAL DASHBOARD INTEGRATED DEVICES ID C 75 SPEEDOMETER OPTIONAL C 75 HODOGRAPH OPTIONAL C 75 BOTTOMs C 76 CHANGING DISPLAY VISUALISATION ettet ttn nid C 76 CLOCK C 76 DASHBOARD INSTRUMENT INITIAL CHECK C 77 ANTI TIPPING SYSTEM TEST 78 GENERAL ALARM INNOCAPORLIGHMT C 78 ENGINE ERROR lin C 78 SWITCH ON OF DASHBOARD INDICATOR LIGHTS scere C 7
103. Check the reservoir found in the front of the cab under the guard fig 11 D Pos 1 regularly Oil must always be level or rather the reservoir must always be full The intermittent switch on of the indicator light on the da shboard fig 11 D Pos 2 indicates the low level in the reservoir On switch on of the indicator light immediately interrupt the work operations and top up the reservoir taking the oil to the correct level Before re starting the work operations make sure that the light on the dashboard is off and brake a few times at low speed 2km h for a brief tract 10m in order to check regu lar functioning Mod Agri Max Agri Power Agri Star Maintenance and Registering fig 10 D fig 11 D D 18 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations Q To top up Take the vehicle onto firm and level ground Retract the boom completely and lower it Position cylinders in transport mode Switch the engine off and remove the ignition key Position a plate in the cab indicating maintenance in progress Disconnect the battery by acting on the battery isolator switch see page D 16 Unscrew tank cap fig 12 D Pos 1 turning it anti clockwise Check that oil is level
104. DIFFERENTIAL AXLES OIL CHANGE III e eere nnne rr nnne D 38 aU SM cuc D 24 uUo D 48 GANCIO ANTERIORE ciccia ar ii C 58 GANCIO DI TRAINO oi ea i C 59 GANCIO DI TRAINO REGOLABILE OPTIONAL ii C 59 cina 4 Colorni B 28 GENERALITA DELLA MACCHINA ii D 59 HODOGRAPH OPTIONAL C 75 HYDRAULIC BRAKING SYSTEM FOR TRAILERS ITALY TYPE OPTIONAL C 62 HYDRAULIC BRAKING SYSTEM FOR TRAILERS OPTIONAL nene C 63 HYORAULUC FIER aio D 23 HYDRAULIC GEAR SWITCH OPTIONAL C 28 HYDRAULIC OIL AIUIM E D 21 IDENTIFYING THE CAB PARTS parmesan A ro C 15 IDENTIFYING THE VEHICLE PARTS C 4 IDENTIFYING THE VEHICLE PARS PPPPPPPPPPPPPP D 6 IGNITION 5 2 00 23 dia iii 4 INSTRUCTIONS FOR DRAWING UP THE CONTROL REGISTER D 58 INTERIOR CAB LIGHTING i C 10 INTERNAL DOOR OPENING CONTROLS i C 6 luesueegm A 3 INTRODUCTION ln D 3 macchine edili ed agricole DIECI JOYSTICK IN 1 EXTENSION ON OFF STANDARD ui C 33 Obi C 75 eleonora 51 LEFAIN G TAE VERIG CE clelia B 15 Ca CR eee TA D 50 LORB PENDE
105. During handling operations reduce speed as much as possible and brake delicately Do not manoeuvre loads while the vehicle is moving A ATTENTION A A load can only be handled in low gears first and second and Before turning slow down as much as possible and mo nitor the load Handle loads with care at low speed and without sudden or skipping movements above all if carrying at great heights Do not change direction sharply or at a high speed A ATTENTION A IF THE VEHICLE OVERTURNS THE OPERATOR SHOULD NOT ATTEMPT TO EXIT THE DRIVER S CAB DURING THE ACCIDENT ALWAYS FASTEN SEAT BELTS WHEN DRIVING THE VEHICLE ALWAYS KEEP SEAT BELTS FASTENED WHENEVER INSIDE THE CAB Always use the parking brake when setting down or lif ting a load on a slope Always ensure good visibility in the work area including direct vision and visibility using rear view mirrors in order to check for the presence of people animals obstacles holes and changes in slope etc If visibility on the right side is limited during boom opera tion before lifting ensure that the work area is clear and make note of the position of any possible obstacles and irregularities in the terrain Visibility is compromised when transporting circular lo ads in reverse this operation must only be carried out for brief distances and there should be a worker on the ground to monitor all manoeuvres Always ensure good visibility clean windows c
106. E ORANGE YELLOW GREY DARK BLUE BROWN BLACK RED PINK GREEN PURPLE A B G H L M N R 5 V Z NOTE WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE FOR EXAMPLE G V YELLOW GREEN HORIZONTAL STRIPES Y G YELLOW GREEN VERTICAL STRIPES E 7 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits 2 H V1 gt 24 3 H N1 21 Pe 2 h M R1 24 _ 11 7 R1 PA 9 1 8 M N1 21 2 y 2 21 11 61 81 aoo HBTS gl 9392 1 CELLI B035 yt L C1 5 14 518 CELL 2005 4 1522 L G1 31 Is ls le ls od tel 1942012112424 242426 194 zo 21 254 244 24 ie v a X101 2 494 xit 5192 1 Kidd NINININ Ni D N EN G V25 51 M B1 24 HERT 21 Pp 21 VINTE a B R CELL N05 71 CELL1 V0 35 21 i Pp M G1 101 52 PRINTED CIRCUIT R16 10 3 L N15 Jj z 5 H N1 1 gt i z 8 1 5 2 5 4 6 7 3 8 1 x 552 x511 X506 X511 x51 X506 X506 X506 2506 X506 X506 X506 E i 2 4 z t a z SUN i 4 gt N gt z ii Uu zu z K547 UO Ox5472 86 ET a 565 J zT e 2 1 1 x5292 5291 529 34 1 M520 Pxs202 x5201 Ed 30 50 A 12Vcc yA K Bs RSI E G529 853 1 2 X533 S1
107. E FUNCTIONS SELECTOR OPTIONAL fig 63 C 1 The vehicle possesses a vehicle functions selector fig 63 C 1 which must ALWAYS be set on the attach ment to be used The selection categories are Handling objects fork lift mode fig 63 C Pos B forks symbol Other accessories Forks buckets mixing bucket ladles Handling objects crane mode fig 63 C Pos C winch symbol Other accessories plate with lifting hook winches hoists extension trest les winches with extension trestles Handling persons elevation platform mode fig 63 C Pos A basket symbol Other accessories all man baskets The attachments applicable to the vehicles in question refer to the DIECI price list Select the attachment by turning the key The selector is the type of key that provides the Safety Manager with the possi bility of removing the key after having selected the tool not allowing anyone else to use the selector N ATTENTION The selection of the elevation platform mode for lifting per sons excludes the possibility of selecting steering different from that set N ATTENTION only use of DIECI original attachments is allowed DIECI decli nes all responsibility for damage to the vehicle people or things in cases where original attachments have not been used N ATTENTION Mounting attachments different that those approved by DIE CI is prohibited PROHIBITION Q IT
108. E STUDS MUST CORRESPOND TO THE NUMBER OF TIGHTENED NUTS THEREFORE ALL NUTS MUST BE MOUNTED IN ON EACH TYRE OTHERWISE THE VEHICLE WILL NOT OPERATE In the event of tyre replacement the vehicle or the lif ted side can be set back on the ground only with tyres mounted and properly tightened A ATTENTION A NUT TIGHTENING MUST BE CARRIED OUT FIRST WITH THE VEHICLE OR PARTS OF IT LIFTED FROM THE GROUND AND THEN WITH THE VEHICLE ON THE GROUND Only use original DIECI nuts to tighten the wheels Should even just a single nut be lost contact the DIECI service centre TYRES A ATTENTION A UPON RECEIPT OF THE VEHICLE CHECK TYRE AIR PRESSURE Check tyre pressure every 100 hours and every two we eks Pressure should be checked when the tyres are cold Before each use verify that the sides of the tyres are not damaged A ATTENTION A TYRES THAT ARE TORN OR ARE EXCESSIVELY WORN SHOULD BE REPLACED IMMEDIATELY Keep all oils grease and corrosive liquids far from the tyres to prevent any damage to the rubber Tyre pressure must be kept at the level indicated in the table The tyre pressure given corresponds to the re commendations of the manufacturer and should there fore be respected as far as possible macchine edili ed agricole DIECI Tyre pressure table 10 5 R18 12 5 R18 12 5 R18 12 5 R20 18 R19 5 16 70 R20 18 R22 5 405 70R20 16 70 20 405 70R20 16 70R20 405 70R24 16 70 24
109. ED D Use a wet cloth which will not leave residue to clean the box and sheet steel cover IT IS PROHIBITED During assembly of the filter the valve fig 44 D Pos 3 to operate without engine air filter must always be positioned in the lowest part possible with The engine suctions in air continuously during use respect to the filter If this is not the case the expulsion fun Dust that enters into circulation can cause serious ctionality is compromised reducing the lifespan of the filter system damage A ATTENTION Periodically check the state of the dust discharge valve and replace it if deteriorated A ATTENTION Clean filters only when the indicator light signals clogging or at scheduled maintenance intervals Unnecessary frequent cleaning exposes components to handling damage which can allow dust and dirt to pass into the filtering phases cau sing damage to the engine A ATTENTION If the filtering elements come into contact with liquids of any type they must be replaced Regularly check the suction sleeves and replace them imme diately if worn or damaged Regularly check that bolts and clamps are properly tightened No air should be allowed to enter the engine without having first passed through the filter D 28 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine Replace engine air filter A ATTENTION A IT ISMANDATORY TO
110. EE E D 36 FRONT REAR DIFFERENTIAL AXLES OIL CHANGE 0 0 000001 D 38 PLANETARY REDUCTION GEAR D 40 TELESCOPIC BOOM BLOCK O E D 42 GREA ca D 42 BOON EXTERNAL CHAING elio D 43 DETERMINING WEAR DUE TO EXTENSION D 44 CONTROL CLEANING D 44 GREA SING NIPPLES ee ee ee ere D 45 REAR TRANSMISSION SHAFT sella D 47 DIFEERENTIALAXLE C 47 PLANERRIFREDUCIIONCE Recall D 47 FRONT TRANSMISSION SHAFT lipari rie teo adele D 47 Biz ia D 48 MAIN CONTROL UNIT e D 48 LIGHTING el ii aaa D 50 PRONELIGHE ele ron D 50 51 lat ee 51 DUAL REFLECTOR WORKING LIGHT 51 PRELOADS AND COUPLING TORQUE TABLE OF CLASS 1 NUTS AND BOLTS D 52 PRELOADS AND COUPLING TORQUE TABLE OF CLASS 2 NUTS AND D 53 COUPLING TORQUE TABLES REGARDING THE HYDRAULIC 5 lt 5 4 D 54 TROUBCE SHOOTING ai 55 INSTRUCTIONS FOR DRAWING UP THE CON
111. EL crt n rei B 28 A ACE earn D 47 DISENGAGEMENT OF NEGATIVE BRAKE WITH ENGINE OFF AGRI MAX 70 10 C 69 DOOR OPENING CONTROL lesi C 6 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star ALPHABETICAL INDEX ORNER O CAB B 6 MTM 37 PRIVINGAVuUTHORISATIONS iii B 7 DUAL REFLECTOR WORKING LIGHT cimenta iii D 51 DUMP BODY DESCENT OPTIONAL i C 55 ECOLOGICAL CONSIDERATIONS 000000001110 30 ECORDING PERIODIC INSPECTIONS AND MAINTENANCE WORK PERFORMED D 61 ELECTRICAL SYSTEM PROTECTION B 24 ELECTROMAGNETIC INTERFERENCE 16 EMERGENCY LIGHTS SELECTOR ii C 44 ENGINE BONNET OPENING x D 15 ENGINE BONNET OPENING LEVER iii C 9 ENGINE ERROR ii C 78 EPICYCLOIDAL REDUC ION GEAR D 47 EVALUATING SUBSOIL CONSISTENCY ees II hee se he hne he res re resins B 33 EXTERNAL BOOM Eel cce D 43 FASTISLOW GEAR SWITCH ite C 27 FIRE PREVENTION iii B 21 FRONT DIFFERENTIAL AXLE OPTIONAL i C 51 FRONT EMERGENCY EXIT rai C 8 FERONT HOOK aa C 58 FRONT LIGHT iii D 50 FRONT TRANSMISSION SHAFT i D 47 FRONT REAR
112. ER WHICH ALLOWS THE OPERATOR TO KEEP AWAY FROM THE TYRE DURING INFLATION USE A SAFETY FENCE SYSTEM Do not inflate a tyre unless the rim is mounted on the ve hicle or secured so that it will not move in the event that the tyre or rim should suddenly break Never inflate tyres in excess of the pressure indicated by DIECI If the heel does not settle on the rim when this pressure level is reached deflate the tyre and lubricate with a soapy water solution then inflate again Do not use oil or grease Inflation exceeding the permitted level on unsettled heels can cause heel or rim breakage with an explosive force that can cause serious injury PROHIBITED DO NOT MOUNT INFLATED TYRES WITH POLYURETHANE FOAM UNLESS AUTHORISED BY THE MANUFACTURER Do not re inflate a tyre which has completely turned or that is very deflated until it has been properly inspected by a qualified technician After having remounted the wheel tighten the nuts between the wheel and axles Check that nuts are tighte ned each day until torque has stablised B 26 Mod Agri Max Agri Power Agri Star N Introduction Warranty Replacing a tyre on the road Whenatyre mustreplaced along the road proceed as follows e f possible park the vehicle on flat even ground e Engage the parking brake Switch off the engine e Engage emergency lights e Put wedges under tyres opposite from the tyre to be replaced in order to block the ve
113. ERY ISOLATOR SWITCH S105 Outriggers consent button S106 Rear work lights switch 5108 Warning Switch 5109 Levelling button 5110 Mechanical gear change button 5111 Boom head solenoid valve switch 113 Left front outrigger 114 Right front outrigger 5115 Revolving light switch 5116 ARB exclusion stable key 5120 Rear windscreen wiper washer switch 121 Parking brake switch 5126 Fan speed selector 131 Rear solenoid valve switch 132 Trailer button 5136 Wheels alignment button 5137 Start gear 5140 Guide lights switch SHEET 2 1 14 10 1 8 3 84 2h 43 11 103 103 10 4 10 4 105 105 54 11 12 15 43 4 3 52 54 55 85 10 4 11 5 2 12 13 12 11 34 73 81 35 6 2 31 3 2 5 1 105 53 2 2 55 6 4 6 4 8 2 2 1 43 macchine edili ed agricole DIECI 5 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits BASIC SYSTEM KEY DRAWING E25800 049 NAME DESCRIPTION SHEET S141 Starting control board 11 5142 Axle block switch 83 S143 Radio control switch 33 5144 2 pump switch 8 4 5145 A C switch 54 S146 Manoeuvre restore unstable key 105 5148 Front work lights switch 72 5156 switch 63 S169 suspension switch 6 2 S170 head socket switch 6 1 5171 Fan inversion button 54 5180 Window winder button 10 4 S192 Brake oil level sensor 15 5202 Steering selector S203 Lights switch 4 S204 Mushroom shaped emergency button 10 1
114. IC AND A HEALTH HAZARD B 28 Mod Agri Max Agri Power Agri Star N Introduction Warranty RECOMMENDED FUEL SPECIFICATIONS To ensure good performance use a high quality fuel The recommended fuel specifications are given below Cetane number 45 minimum Viscosity 2 4 5 centistokes at 40 C Density 0 8201860 kg litre at 15 C Sulphur Sulphur 0 20 in weight maximum Distillation 85 at 350 C Cetane number The cetane number indicates the ignition capacity Fuel with a lower cetane number may cause ignition pro blems when the engine is cold and could affect combustion Viscosity The viscosity value indicates the flow resistance engine performance can be affected if the viscosity value is not wi thin the limits Density A lower density reduces engine power higher density increases engine power and the smokiness of the exhaust fumes Sulphur Ahigh sulphur level wears out the engine and creates pollution Distillation Distillation indicates the mixture of different hydrocarbons in the fuel A high proportion of light hydrocarbons might affect the combustion specifications Fuel for low temperatures If the engine needs to be used at temperatures below 0 C special winter fuels can be used These fuels have a lower degree of viscosity and restrict the formation of paraffin in the fuel The formation of paraffin prevents the fuel from passing through the filter CLEANING AND STORING DIESEL FUEL
115. ING B 12 LOAD TABLES ia ir B 38 FOADS FANDEINO orli B 42 Wee Wie MESI D 48 MAINTENANCE AND REGISTRATION 5 D 8 MAINTENANCE JIPRESGRIP TIO i D 3 MANUAL ACCELERAIOR Llano C 44 MAX ea i C 9 MULTEFUNCIONEEVER ela C 25 OBLIGATIONS AND METHODS OF MAKING CLAIMS TO THE 1 5 5 1 D 58 Oll COVPARPONTABLE olbia D 13 OPENING TFEDOORWINBDOW 2 abolisce alri C 7 OPRERAFINGUN SAFETY Lina eee B 8 PARKING BRAN E C 30 maidatuidqc D 20 PARKING THE VEHICLE Lella ala an deci epee beeen dup B 13 PEDALS Lula C 24 PEDALS lil D 18 PERIODICAL INSPECTIONS AND METHODS OF RECORDING D 58 PLANETARY REDUCTION GEAR OIL CHANGE i D 40 PNEUMATIC BRAKING SYSTEM FOR TRAILERS C 64 POWER TAKE OFF 0P TIONAL Lillian C 60 PRELOAD AND TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS D 52 PRELOAD AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS D 53 PREPARATION AFTER PROLONGED INACTIVITY nee IH HII Immer rere rhe B 19 PIEPARINGIFORSEMEROENUCIES ui rere epi een ee MM eM ERI de PIDE DPA E B 5 PROTE TKE CEO
116. ION In the event the handles should not hold the window open replace them as soon as possible risk of crushing fig 5 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 7 macchine edili ed agric DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle REAR EMERGENCY EXIT Fig 6 C 1 ins The emergency exit is identified and marked on the rear window In case the window must be opened completely slide out the locking pin fig 6 C Pos 2 and push the win dow outward The pin must be kept in position as shown during normal working operations D PROHIBITION Opening the window completely during use of the vehicle IS STRICTLY PROHIBITED due to possible shearing hazards between boom and chassis The rear window is found near the telescopic boom fig 6 C A ATTENTION use CARE when opening and or removing windows as they may chip or shatter creating risk of injury to the operator in the cab and to those in the surrounding area Take proper precautions and use accident preven tion equipment goggles gloves helmet etc FRONT EMERGENCY EXIT fig 7 C pos 1 The emergency exit is identified and marked on the front window In case the window must be opened completely slide out the locking pin fig 7 C 2 ANTICLOCKWISE and push the window ou
117. IRIT LEVEL AND INCLINOMETER C 31 STANDARD STEERING _ C 41 STARTING THE YERI LE cala B 7 START UP WITH AUXILIARY BATTERIES ii B 23 STEERING SELECTOR OP IONAL C 42 STEERING WHEEL ADJUSTMENT C 11 STORAGE OF DANGEROUS LIQUIDS B 27 STORAGE PROLONGED INACTIVITY 9 2 B 19 SWITCH ON OF DASHBOARD INDICATOR LIGHTS 01 C 79 TECHNICAL DOCUMENTATION C 10 TELEHANDLER IDENTIFICATION III AIT TEMPORARY HALT iii ii B 13 uersus B 25 TORQUE TABLE FOR HYDRAULIC 65 7 0 0 0 2 D 54 TIOWING HOO que E 59 TOWING THE VEHICLE iii C 66 TRANSPORTING THE VEHICLE ili B 15 TROUBLESHOOTING 0 55 lic c B 25 UNDERSIDE E D 17 UPPERSRODE li il oi C 7 USING LOAD TABLES AND BOOM INDICATORS III e nnne nnn nnne nnn nnns B 38 VEHICLE DETAILS D 59 VEHICLE FUNCTIONS SELECTOR OPTIONAL ii C 40 VEHICLE IDENTIFICATO 6 lla B 16
118. IS PROHIBITED to use the vehicle with different attachments from those selected using the vehicle functions selector A ATTENTION A THE BASKET CAN BE USED ROM THE CAB BY SET TING THE VEHICLE FUNCTION SELECTOR ON FOR KS FIG 63 C POS B ONLY TAKE THE BASKET TO THE GROUND IN THE EVENT THE OPERATOR IS FEELING ILL OR HAS BEEN HURT C 40 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine STANDARD STEERING SELECTOR fig 64 C Pos 1 By moving the lever fig 64 C Pos 1 3 types of steering are obtained 1 Normal steering fig 65 C Pos B This type of steering allows for FRONT steering only To activate front steering move lever 1 fig 64 C to po sition b fig 65 C shown on the functions sticker 2 Beam steering fig 65 C Pos A This type of steering allows for maximum right steering to the right and the left To activate beam steering move lever 1 fig 64 C to position A fig 65 C shown on the functions sticker 3 Crab steering fig 65 C Pos C This type of steering allows for crab steering front and rear parallel wheels sideways movement of vehicle To activate crab steering move lever 1 fig 64 C to po sition C fig 65 C shown on the functions sticker A ATTENTION A Steering selection is done when the vehicle is stopped A ATTENTION For road travel IT 15 MANDATORY to position the
119. If it is not fill the reservoir fig 12 D Pos 2 Screw on the tank cap turning it clockwise Do not tighten it too much Clean any spillage A slight lowering of the level is due to normal consumption of brake pads If the brake pedal seems too elastic contact your dieci de aler to have this fault corrected N ATTENTION Do not press the brake pedal until top up has been completed Check that the tank has been closed before acting on the pedal N ATTENTION Periodically check the condition of all brake pipes and tubes If the level is drastically reduced there is a system leak Contact your dieci dealer to replace all damaged corroded or worn tubes N ATTENTION Always use the recommended type of oil as indicated in the lubrication table This type of oil can ruin coated surfaces and plastic dashbo ard parts For the safety specifications refer to chapter B Carrying out maintenance in safety paragraph page B 16 INCHING pedal fig 13 D pos 3 The pedal does not require any regulation because it is in direct contact with the inching valve macchine edili ed agricole DIECI fig 12 D A ATTENTION A Id indicator light 2 should switch on fig 11 C the parking brake is blocked D PROHIBITED Q IT IS PROHIBITED to operate when brake oil is not level The brakes could function irregularly creating a risk of accidents fig 13 D N CAUTION
120. L 170 BRAKING CIRCUIT OIL 1 2 It BRAKING CIRCUIT OIL 1 2 It REFRIGERANT LIQUID 7 0 It REFRIGERANT LIQUID 7 0 It DIESEL FOR GREASE 105 It DIESEL FOR GREASE 105 It TRACTION 4 Kg TRACTION 4 Kg AGRI POWER 30 7 AGRI POWER 30 8 UNIT DESCRIPTION CAPACITY UNIT DESCRIPTION CAPACITY ENGINE OIL 10 00 It ENGINE OIL 10 00 It FRONT WHEEL REDUCERS OIL 1 00 It FRONT WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It FRONT AXLE DIFFERENTIAL OIL 7 40 It FRONT AXLE DIFFERENTIAL OIL 1 40 It REAR AXLE DIFFERENTIAL OIL 7 60 It REAR AXLE DIFFERENTIAL OIL 1 60 It GEAR BOX OIL 1 50 It GEAR BOX OIL 1 50 It HYDRAULIC PLANT OIL 170It HYDRAULIC PLANT OIL 170It BRAKING CIRCUIT OIL 1 2 It BRAKING CIRCUIT OIL 1 2 It REFRIGERANT LIQUID 7 0 It REFRIGERANT LIQUID 7 0 It DIESEL FOR GREASE 105 It DIESEL FOR GREASE 105 It TRACTION 4 Kg TRACTION 4 Kg AGRI POWER 30 9 UNIT DESCRIPTION CAPACITY ENGINE OIL 10 00 It FRONT WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It FRONT AXLE DIFFERENTIAL OIL 7 40 It REAR AXLE DIFFERENTIAL OIL 7 60 It GEAR BOX OIL 1 50 It HYDRAULIC PLANT OIL 1701 BRAKING CIRCUIT OIL 1 2 It REFRIGERANT LIQUID 7 01 DIESEL FOR GREASE 105 It TRACTION 4 Kg A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 11 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering CAPACITY OF P
121. MENT NOT DESCRIBED IN THIS MANUAL ARE PROHIBITED USE OF THE VEHICLE FOR PURPOSES DIFFERENT THAN THOSE DESCRIBED IN THIS MANUAL IS STRICTLY FORBIDDEN IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTER B SAFETY STAN DARDS BEFORE READING CHAPTER C AND USING THE VEHICLE macchine edili ed agricole DIECI A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine F 3 ts uva 87 VIOLNIA YIEWNN oN SIN BE LIZ 7415 VINIHOS 5 28 8l Li IVINILIVA IYVIODLIVI ovaryan 7 Uva 007 f 83 4 INIWIVIBLOLNINWILIVAL 2 2 1 ES Are gt INOIZVOIGNI Id SS L N Y t 0102 10 60 3N38IN90 coe was ONIMYYA ONDISIO VIVOS A8 OLVAOYddY a E VI 1 002 80 02 0102 0 60 12204039 22 Nn ge oN
122. Manoeuvre the machine with caution onto the means of transport When the machine is in a safe position engage the par king brake and position the gear selector in neutral N Place wedges under the front and rear of the tyres on the machine Anchor the machine to the means of transport with cables or chains Tighten the cables and or chains Close the windows and lock the door of the cab Use the anchor points illustrated in the figure and mar ked on the machine with the appropriate symbols Always ensure the devices used to anchor the machine cables chains wedges etc are in good condition and that the capacity of the means of transport is suitable for the weight to handle CAUTION Carefully comply with all the steps described above to ensure the machine is transported safely B 15 macchine edili ed agricole DIECI ELECTROMAGNETIC INTERFERENCE Some machines can be equipped with electronic com ponents whose function can be influenced by electroma gnetic interferences from other appliances that are not part of the machine These interferences can be consi dered a danger to people If any auxiliary equipment is installed the user must check whether the installation causes any interference at all with the instruments on the vehicle if it does the user must get rid of the interference It is of the utmost importance to pay particular attention to mobile equipment such as radio equipmen
123. NDLED WITH THE UTMOST CAUTION BECAUSE IT CAN CAUSE POISONING AND SERIOUS BURNS KEEP OUT OF REACH OF CHILDREN AVOID CONTACT WITH THE SKIN OR EYES AX CAUTION N WEAR PROTECTIVE CLOTHING AND SAFETY GLOVES AND GOGGLES IN CASE OF CONTACT WITH THE EYES OR SKIN RINSE IMMEDIATELY WITH ABUNDANT WATER AND CONSULT A DOCTOR IF SWALLOWED CONSULT A DOCTOR B 22 Mod Agri Max Agri Power Agri Star N Introduction Warranty Do not overturn or tilt the battery to avoid acid leakage Charge the battery in a well ventilated place and AL WAYS disconnect the power supply before disconnec ting the terminals Always use a voltmeter or a densimeter to check the battery charge Use a torch to check the electrolyte level never a naked flame Never place anything me tallic between the terminals to check the battery charge DO NOT generate any sparks with the wire terminals while recharging the battery or while starting the engine with an auxiliary battery Ensure the caps and air vents are correctly assembled and firmly tightened Clean the upper part of the battery ensure the clamps are firmly assembled and cover with a thin layer of Vaseline If the battery freezes put in a warm place to defrost Do not use and do not charge it could explode In normal conditions the battery is kept charged by the ma chine alternator If the battery is completely flat through pro longed lack of use or because its lifetime is ov
124. NTED CIRCUIT CELL2 G0 5 CELL2 N0 5 1 CELLI V035 ic CELLI B035 H V1 18 1 5 15 9 1 9 2 X511 X505 X525 X51 X517 M N1 B R1 R G1 M N1 M N1 4 1 B R1 M B1 M N1 C G1 C B1 B R1 B R1 M N1 1 1 27 527 528 vsus 549 Phong X X X X i ss CELLA1 B0 35 CELLA1 V0 35 CELLA2 N0 5 CELLA2 G0 5 527 528 5549 8559 1559 9 6557 155 LOAD CELL 1 LOAD CELL 2 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued SOSTTUSCE REPLACED 008 COPIA VALIDA SOLO coeunt NOTES O ERE li DESCRIPTION FORANTO STE 2 in macchine edili ed agricole s r l 2 um I e eres DISCO 5 EZ0000 049 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits 21 8 1 N Z1 105 C L1 OUTRIGGERS CONSENT BUTTON 25 N1 un un un 9 N N ui 2 le Si
125. NTROLS C 44 EMERGENCY CIGHIS SELECTOR di 44 MANUAL ae 44 CAB INTERNAL CIRCULATION sione 45 CAB INTERNAL AIR CIRCULATION orrori 46 LIGET OWN HC Piar EAE iA C 48 CAB FRONT LIGHTS CONSENT OPTIONAL C 48 CAB REAR LIGHTS CONSENT OPTIONAL cpr ie free dedecus C 48 BOOM HEAD LIGHTS CONSENT OPTIONAL e C 49 CENE CERI G ssaa aloni a li C 51 FRONT DIFFERENTIAL AXCE OPTIONAL 51 BOOM HEAD SOLENOID VALVE OPTIONAL C 52 BOOM HEAD SOCKET OPTIONAL rear C 52 macchine edili ed agricole DIECI REAR HYDRAULIC SOCKETS OPTIONAL ttn C 53 2 SPEED BOOM OP IONAL C 54 BOOM SUSPENSION OPTIONAL entente ttt tt rcc C 54 DUMP BODY 55 REVERSIBLE FAN OPTIONAL C 55 WATER HEATER OPTIONAL e C 56 58116360 ill C 58 TOWING HOOK C 59 ADJUSTABLE TOWING HOOK OPTIONAL i C 59 POWER TAKE OFF OPTIONAL i
126. ON IF YOU NEED TO WORK UNDER ANY RAISED MOBILE PARTS BOOMS SHOVELS ETC BLOCK THE PARTS WITH SPACERS PLACED ON THE CYLINDER RODS OR PLACE THE PARTS ON ADEQUATELY SIZED SUPPORTS B 17 macchine edili ed agricole DIECI Replace any worn or broken components Eliminate any accumulations of grease oil or deposits After the machine has been used the engine coolant will be hot and pressurised Any contact with hot water and or steam may cause serious burns Avoid any possible injury caused by hot water jets Do not remove the radiator cap until the engine has cooled down To open unscrew the cap as far as possible Be fore removing the cap release any pressure To prevent burns caused by oil or other red hot parts while checking or unloading allow the oil to cool down you should be able to touch the cap with your hand be fore starting work Even when the oil has cooled down unscrew the cap very gently to release the inside pres sure before removing A CAUTION BEWARE OF BURNS THE ENGINE OF THE REDUC TION GEARS AND THE HYDRAULIC SYSTEM AS WELL AS THE PIPES ENGINE AND OTHER COMPONENTS BECOME VERY HOT WHEN THE MACHINE IS IN USE WAIT UNTIL ALL PARTS COOL DOWN BEFORE STAR TING ANY MAINTENANCE OR REPAIR WORK Fluids such as fuel or hydraulic oil under pressure can penetrate the skin and eyes causing serious injuries Avoid these risks while carrying out repairs or mainte nance on the mac
127. ON For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 A ATTENTION When topping up do not exceed level and immediately cle an any spillage macchine edili ed agricole DIECI fig 17 D fig 19 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 21 macchine edili ed agricole CHANGINGHYDRAULICOILANDREPLACINGFILTERS Inside the tank there are two mesh filters are present inside the tank These prevent any hazardous particles from ente ring the hydraulic system The replacement of hydraulic oil and internal tank filters must always be carried out in order It is not possible to service only one of the two components A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 00009 For correct oil change Park the vehicle on a level and compact surface Retract the boom completely and lower it Position cylinders in transport mode Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Disconnect the battery by acting on the battery isolator switch see page D 16 Place a suitable capacity container under the drain plug fig 21 D Pos 3 positioned under the oil tank Remove the rubber mat inside the driver cab fig
128. Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine RECORD OF SCHEDULED INSPECTIONS AND MAINTENANCE WORK macchine edili ed agricole DIECI REGULAR MAINTENANCE 50 h SPECIAL MAINTENANCE Job accomplished Dx Job description SPECIAL MAINTENANCE Job description macchine edili ed agricole macchine edili ed agricole N N Machine working hours Machine working hours The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign the scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 61 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 62 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI REGULAR MAINTENANCE 250h SPECIAL MAINTENANCE Machine working hours Job accomplished Dx Job description Machine working hours AN The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign th
129. SE OF INSTRUMENTS C 17 ee 23 A ia 24 MULIEFONGEON LEVER siena 25 FAST CEARR 27 HYDRAULIC GEAR SWITCH OPTIONAL iii etna C 28 miis tgriisd eee C 30 SPIRIT LEVELANDB INCLINOMETER M C 31 BOOMCONTIROLICEVER C 32 JOYSTICK IN 1 EXTENSION ON OFF STANDARD 40200000 cece C 33 IN 1 PROPORTIONAL EXTENSION JOYSTICK STANDARD C 34 4 IN 1 PROPORTIONAL SERVICES PROPORTIONAL CONTROL C 35 4 IN 1 PROPORTIONAL SERVICES PROPORTIONAL CONTROL C 36 ANTI TIPRINO DEVICE Lilla C 38 VEHICLE FUNCTIONS SELECTOR OPTIONAL e C 40 STANDARD STEERING SELECTOR 41 ALIGNMENT STANDARD Yaa des dees eS C 41 So TEERINGSELECFOR OPTIONAL lari C 42 ALIGNMENT STANDARD e C 42 WHEELS ALIGNMENT INDICATOR CONSENT C 43 REAR WINDSCREEN WIPER CO
130. THE CABLES AND THE CLIPS MUST BE SIZED ACCOR DING TO THE POWER CHARGE TO BE TRANSFERRED THE CAPACITY OF THE BATTERY USED TO START THE MACHINE MUST BE GREATER OR AT LEAST EQUAL TO THE CAPACITY OF THE BATTERY ON THE MACHINE AX CAUTION N ENSURE THE CABLES AND CLIPS ARE NOT CORRO DED OR DAMAGED ENSURE THE CLIPS GRIP THE TERMINALS FIRMLY AX CAUTION N TAKE THE UTMOST CARE DURING THE VARIOUS PROCE DURES DIRECT OR INDIRECT CONTACT WITH LIVE PARTS CAN CAUSE INJURY AND SOMETIMES EVEN DEATH AN CAUTION N WHEN THE ENGINE IS STARTED THE OPERATOR MUST BE SEATED IN THE DRIVER S SEAT TO ENSURE THE MACHINE IS UNDER HIS OR HER CONTROL B 23 macchine edili ed agricole DIECI Connecting the cables and starting the engine 1 Ensurethe ignition key is in position O Connect the positive poles on the two batteries A Connect the cable on the negative terminal of the charged battery to the ground block on the machine to be started up B 4 Start up the engine of the machine that is working properly and rev up the engine 5 Start the engine of the machine that has broken down Removing the cables With the engine running remove the cables in the reverse order in which they were connected 1 Disconnect the negative cable from the ground block on the started engine and then from battery B 2 Disconnect the positive cable first from the battery use
131. TIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI macchine edili ed agricole DIECI N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 57 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle FRONT HOOK fig 120 C Pos A If located at the front of the vehicle it can have different load capacities depending on client needs To check the capacity of the front hook consult the vehicle registration document Capacity is limited for each vehicle by the authorised circu lating weight by the towing weight and by the vertical strain of the towing pin This information is detailed in the vehicle registration document The front hook clip fig 120 C Pos 1 has been properly positioned and locked when the guide pin is in position 3 fig 120 C and is locked by its cotter pin 2 fig 120 C C 58 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine TOWING HOOK fig 121 C Pos A If located at the rear of the vehicle it can have different load Capacities depending on client needs Consult the vehicle registration document to verify rear hook load capacity Capacity is limited for each vehicle by the authorised circu lating weight by the towing w
132. TROL REGISTER D 58 OBLIGATIONS AND METHODS OF MAKING CLAIMS TO THE 1 S P E S L D 58 PERIODICAL INSPECTIONS AND METHODS OF RECORDING D 58 VEHICLE DETAIL D 59 RECORDING ROUTINE VERIFICATIONS AND MAINTENANCE D 61 CHAPTER E ELECTRICAL DIAGRAMS AND CIRCUITS CHAPTER HYDRAULIC PLANT CHAPTER G TECHNICAL SHEETS CHAPTER H ANALYTIC INDEX macchine edili ed agricole DIECI macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Dear customer macchine edili ed agricole Congratulations and thank you for choosing a DIECI machine This handbook has been written so that you can appreciate the qualities of this machine to the full It is advisable to read this handbook in its entirety before using the machine for the first time lt contains information advice and important warnings for use which will help you to exploit the technical advantages of your QIDIECI machine fully You will discover its specifications and special features as well as find essential information regarding maintenance and care to ensure safe use and an extended lifetime of your dipieCi machine The personnel who will be at your assistance wish you ALL THE BESI certain that this handbook will prove an invaluable aid to fully appreciating your new mach
133. The centre of gravity of the load may not necessarily be at the centre you have to therefore work out its position B 38 macchine edili ed agricole DIECI When the weight to be handled is known consult the load table chapter h vehicle technical sheets and identify the section indicating the weight immediately above Example in the load table given as an example fig 15 B the weight of the load is 2 5 tons go to the section with the 2 7 tons fig 15 B The left hand border fig 15 B Pos B and the upper border fig 15 B Pos C of this segment indicate the stability limits of the vehicle relative to the considered load Do not slant or extend the boom beyond the indicated limits fig 15 B Pos B C After insertion of forks from under the load and before lifting them check indicator values of boom angle fig 16 B Pos 1 and extension fig 17 B 1 fig 15 B fig 17 B As seen on the table the lines start from the graduated scale for the angling and extension of the boom and cross the section of the table Check where the relevant lines for the parameters considered cross If the cross point is within the maximum load section or to the right known load weight the load is within the safety limits If the lines cross above or to the left of the section do not make any attempt to lift the load Retract the boom If even with the boom completely retracted the angular and extens
134. USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations 00009 1 Turn knob 1 Fig 45 D anti clockwise and remove the lid 2 Fig 45 D 2 Export the knob 3 Fig 46 D by screwing it anti clockwise in order to extract the pre filter A Fig 47 D 3 Extract the prefilter 4 Fig 47 D 4 Remove the filter 7 Fig 49 D from the body by loosening the bolt 5 Fig 48 D with a wrench as in figure paying at tention not to loose or damage the washer 6 Fig 48 D 5 Clean and replace the filters and re mount everything carrying out the same operations in the opposite order taking care not to tighten the bolts and knobs excessively N ATTENTION Do not operate with an improperly assembled or damaged filter N ATTENTION For the complete efficiency of the filter it is advised to ope rate with the filter complete with all parts and components All worn parts should be replaced as quickly as possible A ATTENTION These operations must be carried out by competent trained personnel A ATTENTION To reduce the maintenance of the engine air filter con tact a DIECI after sales centre Replacing the engine air filter sealing ring fig 50 D Pos 1 A sealing ring is present in the lid in order to prevent drau ghts of air Due to atmospheric agents the rubber of which it is composed tends to deteriorate meaning it must be replaced when cracks appear
135. UTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine OUTER BOOM CHAINS fig 89 D Lubrication Lubrication allows the operator to Interpose liquid between contact surfaces to diminish wear and prevent seizure Protect chains from rust Reduce noise between the surfaces subject to collisions Lubrication must be carried out Longitudinally in an area where joints are only slightly strained to favour lubrication penetration Crosswise between the plates to facilitate oil penetra tion in joints Oil viscosity must be suitable to the surrounding temperatu re Viscosity which is too low favours lubrication withdrawal and viscosity which is too high hinders lubricants from pe netrating joints For proper viscosity refer to the table at the side fig 90 D A ATTENTION In the event of special applications or use in adverse condi tions consult a DIECI service centre N PROHIBITED N IT IS PROHIBITED to lubricate the chains using grease Checking for Wear At prescribed intervals verify The installation geometry The condition of the chain in order to analyse traces of friction that may indicate incorrect installation geometry Wear on the side plate profile due to contact with pulleys and guiding systems Wear on the sides of the external plates and on the pin heads due to contact with pulley flanges or with any guiding devices
136. ains the separator The gases are directed through an entry tube to the interior part of the purifier and then passed to the water The carbo naceous particles become heavier upon contact with the wa ter and fall to the bottom of the water tank The gases are then directed towards the separator which recovers the car bonaceous particles that have not fused with the water The white smoke emitted from the exhaust is simply water vapour Maintenance Maintenance of the water driven purifier is EXTREMELY IMPORTANT and the water must be changed every 8 wor king hours The tank must be emptied using the spherical drain valve and clean water must be added through the loa ding and level cock The black sludge which comes out when changing the water is proof of the purifier s effectiveness Every 300 working hours the purifier must be cleaned drain the water and clean the inside for a few minutes using a pressurised jet DIECI also provides the additive TAM which if added to the water at eve ry change helps to keep the purifier clean TAM also improves the performance of the purifier it neutralises sulphuric acids macchine edili ed agricole DIECI fig 180 C fig 181 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 71 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle macchin
137. aintenance When the battery is flat it must be replaced Please consult the supplier or manufacturer for technical specifications AX CAUTION N DO NOT CARRY OUT ANY MAINTENANCE OR ATTEMPT TO RECOVER MAINTENANCE FREE BATTERIES macchine edili ed agricole DIECI STARTING UP WITH AUXILIARY BATTERIES A CAUTION A Two adequately trained and qualified people are requi red to start the engine using an auxiliary battery Any mistakes during this procedure can cause serious damage to the machine things and people When starting the engine from another machine con nect the batteries in parallel When connecting the ca bles avoid contact between the positive cable and the negative cable Ensure you are wearing appropriate protective clothing before carrying out any procedures Take care to avoid contact between the machine to be started up and the machine that has to supply the power to avoid sparks and consequently explosions caused by the hydrogen produced by the batteries If the battery explodes it could cause serious damage and injury Ensure you never accidentally switch the starting cables and con nect first the ground lead and lastly the positive voltage lead Use great care when removing the starting cables en sure that when the cables are disconnected from the battery they do not touch other parts of the machine to prevent hydrogen explosions AX CAUTION N
138. al carefully for the safety of all personnel and the machine D 37 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering FRONT REAR DIFFERENTIAL AXLES Changing the oil fig 75 D A ATTENTION A IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations Q 1 Stop the vehicle on a flat level surface with differential oil still hot 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way fig 75 D 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Place a container under the drain plugs to collect any oil which may come out during replacement 5 Remove the drain plug fig 76 D Pos G and the load le vel plug fig 76 D Pos F to carry out a complete drainage 6 Allow the oil to completely drain out 7 Replace the drain plugs and tighten them securely 8 Pour an approved type of clean oil into the loading level plug fig 76 D Pos F 9 The level is correct when oil comes out from the loading level plug fig 76 D Pos F 10 Check for any leaks coming from the drain plugs 11 Replace the load level cap and tighten it securely For the safety specifications refer to chapter B Car rying out maintenance in safety
139. all personnel and the machine macchine edili ed agricole DIECI TROUBLESHOOTING N ATTENTION Troubleshooting interventions should only be carried out by qualified personnel Do not carry out troubleshooting interventions if the User Instructions and Safety Regulations of the vehicle have not been read and understood This symbol DIECI means that the problem can NOT be resolved without the assistance of an authorised DIECI Service workshop PROBLEM PROBABLE CAUSE SOLUTION ENGINE Direction lever is engaged Put the lever in neutral The vehicle will not start Battery dead Burnt out fuse Consult the engine Others Use and Maintenance book PROBLEM PROBABLE CAUSE SOLUTION The sensor incorporated in the seat does not detect the driver s Sit down correctly presence The forward reverse lever is not Insert the lever in the desired engaged indicator off position The vehicle does Slow fast speed switch indica Press ihe swich tor light off direction HYDRAULIC SYSTEM 4 suction Remove the oil filter and replace it The vehicle loses speed Hydrostatic transmission Repair or replace the failure inchi dal Check the pedal return spring Dr tL Check distributor position Cont from page D 56 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 55 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Regi
140. als If the malfunction is due to applications attachments modifications or repair work not authorised by DIECI or carried out using faulty spare parts For this reason we recommend always using original spare parts For recommended routine maintenance refer to the USE AND MAINTENANCE MANUAL Final terms In case of non effect non acknowledgement and termi nation of the warranty the purchaser shall in no circum stance be granted annulment of the contract payment of damages or an extension of the warranty Any warranty conditions other than those listed above must be agreed in writing and signed by both parties A S macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Introduction Warranty Vehicle Identification IDENTIFYING YOUR MACHINE MACHINE MODELS The Manufacturer offers a range of similar machines with different technical specifications and performances When consulting any table or diagram in this manual or on the machine itself always refer to the model code number for your machine Agri Max Agri Power Agri Star TELEHANDLERS LIABILITY Themachines are manufactured in compliance with the EEC regulations in effect when the machine was made available for purchase Failure to observe the use and safety regulations or using the machine in less than perfect working condition may cause an accident punishable by law The Manufacturer shall not be held liable
141. an expert who has the equipment required to refill the system Immediately repair any leak or fault in the cooling or en gine hydraulic systems Do not increase the pressure in a pressurised system the components may explode B 30 Mod Agri Max Agri Power Agri Star N Introduction Warranty WASTE DISPOSAL Waste material should not be scattered in the environ ment but disposed of appropriately Used lubricants batteries greasy rags brake pads etc must be handed over to specialised companies authorised to dispose of pollutant waste Improper waste disposal is a threat to the environment Potentially hazardous waste includes lubricants fuel coolant filters and batteries Do not dispose of waste on the ground in sewers or waterbeds Contact your local authority or waste collection centre for information on how to recycle or dispose of waste properly macchine edili ed agricole macchine edili ed agricole DIECI B 31 macchine edili ed agric DIECI Mod Agri Max Agri Power Agri Star CHECKING THE WIND SPEED Variations in wind speed can cause several inconvenien ces such as loss of machine stability load oscillation and a reduction in visibility due to blowing dust leaves etc Other unfavourable factors affecting machine use include e Site location the aerodynamic effect of buildings trees and other structures increase the wind speed e The height of the extended boom
142. an shaft and the mechanical user of the socket A ATTENTION If the PTO should undergo stress greater than nominal sup plied by the manufacturer automatic disconnection takes place with blocking of the revolving motion fig 132 C Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 130 C fig 131 C C 60 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI THREE POINT LIFTING DEVICE OPTIONAL fig 134 C Act on the relevant lever to activate the three point lifting de vice fig 133 C 1 Acting on the lever the lateral arms start to move fig 134 C 1 2 Before use regulate the lateral arms fig 134 C 1 2 the chains fig 134 C 3 and the central arm fig 134 C 4 according to the type of use and tool to be connected The central fig 134 C pos 4 must always be fig 133 C ted correctly to the user A ATTENTION Before use check that no one is in the vicinity of the vehicle the three point lifting device and the user Regulation of the 3 point lifting device For regulation of the lifting unit proceed as follows To regulate opening of the lateral arms act on the chains loosening tightening the junction pin fig 135 C pos 1
143. and 20 C The power descends between 105 C and 115 C The vehicle blocks below 20 C The vehicle blocks over 115 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 79 Mod Agri Agri Power Agri Star Knowing and using the vehicle Integrated devices SERVICE On reaching the SERVICE on the LCD the letter S will be shown fig 109 C pos 2 with the hours corresponding fig 109 C pos 1 to the SERVICE Display will only occur on switch on of the dashboard for a time of 10 seconds with letter S flashing fig 109 C The hour count is managed from the panel Every 300 hours the letter S flashing must always be shown at every switch on along with the service interval reached e g 300 600 900 as shown in the table The service message will deactivate automatically after 20 hours have passed from display of the voucher C 80 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI MAINTENANCE AND REGISTRATION A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 1 Mod A gri Max Agri Power Agri Star Maintenance and Registering EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICA TION OF CONFORMITY WITH THE 2006 4
144. any charge components Do not use an auxiliary battery with a rated voltage abo ve 12 Volts Always ensure the polarity is correct when installing bat teries or using an auxiliary battery to start up using jump cables Comply with the instructions in the use and main tenance manual when starting the machine with jump ca bles Connect positive to positive and negative to negative Always disconnect the negative cable from the batteries before carrying out any arc welding on the machine or any attachments connected to it Position the welder ground terminal as close as possible to the area to weld AN CAUTION N If the welding needs to be carried out near an electrical module the module must be removed from the machine Ensure this procedure is carried out by qualified and authorised personnel Ensure the welder cables are not above near or cross any electrical cables or electronic components while welding is being carried out TIGHTENING WHEEL NUTS Tighten nuts in accordance with the schedule provided in the maintenance table Whentightening the wheel nuts torque should be as follows Wheel stud 18 Wheel stud 22 kgm 50 kgm 60 Always tighten the nuts positioned opposite each other not consecutively After having remounted the wheel tighten the nuts between the wheel and axles Check that nuts are tighte ned each day until torque has stablised A ATTENTION A THE NUMBER OF AXL
145. ards fig 41 D 1 2 in order to ease draining of the liquid and ac cess the sleeves 7 Remove the sleeve fig 42 D 1 to allow water to flow away from the radiator 8 Remove the filling plug fig 40 D 1 to accelerate emptying 9 Allow the cooling circuit to drain completely 10 Check the conditions of the sleeves and their fastenings Replace them if necessary 11 Rinse the radiator with clean water pouring it in the top up cap fig 40 D 1 making it drain through the sle eve inlet fig 42 D 1 If necessary add a detergent product to the clean water 12 When cleaning has been completed close the drain orifi ce re inserting the sleeve fig 42 D Pos 1 13 Fill up the cooling system from the cap fig 40 D Pos 1 up to level 3 cm below the radiator cap with the pre viously prepared cooling liquid 14 Close the cap fig 40 D Pos 1 and switch the engine on allowing it to tick over for a few minutes 15 Make sure that there are no leaks check the level and if necessary add more liquid A ATTENTION Waste coolant is potentially harmful to the environment and must be disposed of appropriately N ATTENTION N Always use demineralised water to fill the cooling system Hard water causes deposits and premature aging of the system The radiator must always be filled with a distilled water and anti freeze solution in order to prevent cor
146. are covered by the warranty provided by the relative manufacturers Diesel engine Axles and reduction gears Pumps and hydraulic engines Tyres Application ofthe aforesaid warranties shall be managed by DIECI Any modification made to the machi ne requires a new test to verify confor mity with directive 98 37 CE this procedure also applies in the case of re pairs with non original spare parts In case of any disputes the Court of Reggio Emilia ITALY shall be recognised as the competent authority macchine edili ed agricole DIECI REASONS FOR NON EFFECT NON ACKNOWLEDGE MENT OR TERMINATION OF THE WARRANTY Warranty non acknowledgement The warranty is not acknowledged If the fault is not reported in the prescribed way and wi thin the established expiry If there is a failure to return any faulty parts replaced du ring repairs to DIECI as requested If the machine is not immobilised the warranty shall not be acknowledged for any damage caused by the failure to comply with this requirement Warranty termination The guarantee is terminated If the purchaser does not fulfil payment obligations ac cording to contract If any damage is caused by carelessness negligence or by any use that does not comply with the specifications in the use and maintenance manual incorrect manoeu vres overloading use of incorrect fuel poor maintenan failure to use warning sign
147. ative or corrosive environments Mod Agri Max Agri Power Agri Star Maintenance and Registering Ra es Tuta ns nc ws ta nc Fleyer chains ma ca ac cs nca Flyer chains we we v nere rne Inch pite pam ee en sen ar Mm pitch fig 92 D Pitch Pitch fig 93 D N ATTENTION N IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations fig 94 D D 44 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI GREASING transverse levelling device A ATTENTION A IS MANDATORY TO USE THE I P D TO CARRY OUT THE MAINTENANCE CONTROL OPERATIONS 9000 For the safety specifications refer to chapter B Carrying out maintenance in safety paragraph page B 16 mod Agri Max Agri Power Agri Star A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 45 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering GREASING NIPPLES One two three extension booms ATTENTION A IT IS MANDATORY TO USE The references of the greasing nipples of the booms with two INDIVIDUAL PROTECTION DEVICES I P D extensions are the same as the booms with three extensions to perform maintenance control operations
148. brake fluid level Red indicator light Red Generator indicator light Drive oil temperature light Red Red Insufficient pressure in the brake accumulator indicator light Red Outriggers lowered correctly light Green OO Parking brake light Parking brake Red Fuel level indicator instrument General alarm indicator Red Water temperature indicator Mechanical gear engaged indicator light Green Forward gear indicator light Green Fast speed engaged light Green Reverse gear indicator light Green gt 620 63 89 0 62 O N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine CENTRAL DASHBOARD INSTRUMENT USE fig 28 C macchine edili ed agricole DIECI Engine rev counter Engine rev counter This instrument indicates the number of RPMs the engine is carrying out in that moment Instrument for load monitoring LCD Load monitoring instrument The device detects the stability of the vehicle LCD The LCD contains the clock the hour meter displaying hours of use of the vehicle the vehicle toeing state N neutral 1st 2nd 3rd 4th gear engaged fig 28 C Engine water temperatu re instrument Fuel level indicator instrument Engine water temperature instrument During normal use the temperature hand moves from the lower part
149. cates maintenance in the event of the vehicle s use in special conditions D 10 Every 500 hours Empty fuel tank Cleaning fuel tank filters Clean fuel injection pump filter Check epicycloidal reduction gear oil level Check differential sump oil level Check gear oil level Replace hydraulic system oil Replace external hydraulic oil filters Cleaning of hydraulic oil tank filters Parking brake registration Replace engine air filter macchine edili ed agricole DIECI Check boom chain Replace cooling liquid Replace oil in differential sump Replace oil level in epicycloidal reduction gears Replace gear oil Replace brake oil N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI CAPACITY OF PARTS TO LUBRICATE AGRI MAX 45 8 AGRI MAX 70 10 UNIT DESCRIPTION CAPACITY UNIT DESCRIPTION CAPACITY ENGINE OIL 10 00 It ENGINE OIL 10 00 It FRONT WHEEL REDUCERS OIL 1 00 It FRONT WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It REAR WHEEL REDUCERS OIL 1 00 It FRONT AXLE DIFFERENTIAL OIL 7 40 It FRONT AXLE DIFFERENTIAL OIL 1 40 It REAR AXLE DIFFERENTIAL OIL 7 60 It REAR AXLE DIFFERENTIAL OIL 7 60 It GEAR BOX OIL 1 50 It GEAR BOX OIL 1 50 It HYDRAULIC PLANT OIL 1704 HYDRAULIC PLANT OI
150. cato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued CLIENTE CUSTOMER SOSTTUISCE REPLACED CODE COPIA VALIDA SOLO NOTE GENERALI GENERAL NOTES PAGE DI SE AUTENTICATA DISEGNATO DRAWN macchine edili ed agricole s r l poaza oy ABUS 0 9 Valid certified D R E 4 on RIE OF E25800 049 00 04 03 10 B E 11 macchine edili ed agricole 5 DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits 1 2 3 4 N Z1 ay in gt 1 z gt 1 1 D 2 lt 4 x271 E127 x19 d xit x126 100 119 ie gt 2 1 X1272 gt i gt im E Si gt gt z N gt 71 6 1 n PRINTED 5 CIRCUIT i pe 1 3 3 A Ww lt in i 7 1 x vos T Y Y in gt amp lt 9 n n n gt gt lt 86 87 5145 85 30 v xm n gt Must z gt 15 pe 0 2 5 n amp in 5 gt lt 1 X555 io Masa M133 1205 2 555 dna Ln in n n 9 gt S 4 5 31 3 a 64 Propriet della ditta Dieci Srl Senza autorizzazione scrit
151. ce braking on the front axle with servo brake 93 kW engine Back axle oscillating Negative action parking brake REFUELLING Litres Hydraulic plant total 140 16 70x20 Alternative 405 70x24 Tyres Fuel tank G 7 piEci Mod Agri Max Agri Power Agri Star macchine edili ed agricole DIECI G 8 macchine edili ed agricole DIECI macchine edili ed agricole 2 5PEED BOOM OPT OIA ey M C 54 3 IN 1 PROPORTIONAL EXTENSION JOYSTICK STANDARD C 34 S POINT LIFTING DEVICE OPTIONAL lana el aan C 61 4 IN 1 PROPORTIONAL CONTROL EXTENSION JOYSTICK PROPORTIONAL C 35 4 IN 1 PROPORTIONAL CONTROL EXTENSION JOYSTICK PROPORTIONAL SERVICES C 36 ADJUSTABLE TOWING HOOK OPTIONAL C 59 ALIGNMENT STANDARD rieti C 41 ALIGNMENT STANDARD ea ille i C 42 AINTISTIPPING DEVICE soa ria rar C 38 ANTIETIPRINO SYSTEM TEST C 78 BATTER IE Sa i EH B 22 BATTERY ISOLATORSWFTCA Lele ledro D 14 BOOM CONTROL LEVER lio ani C 32 BOOM HEAD LIGHTS CONSENT OPTIONAL rile C 49 BOOM HEAD SOCKET OPTIONAL E C 52 BOOM HEAD SOLENOID VALVE OPTIONAL C 52 BOOM SLIDING BLOCK G Lula ei D 42 BOOM SUSPENSION OPTIONAL
152. ck the various oil levels Assemble a fully charged battery Remove the cover from the exhaust pipe Remove the layer of grease from the uncovered cylinder rods Switch on the engine and ensure all controls are working properly Leave the engine to idle without any load for a few minutes Ensure the braking system is working properly CLEANING YOUR MACHINE Switch off the engine remove the key from the ignition and wait for the various components to cool down Wear appropriate protective clothing gloves mask overalls etc Do not use inflammable liquids acids or products that may chemically corrode machine components Do not clean moving or hot parts allow the parts to cool because they could be damaged by abrupt changes in temperature To clean the exterior of the machine and the engine com partment use a power washer bearing in mind the following Ensure the filler caps are closed properly radiator oil tank fuel tank etc Protect control units and connectors from water seepage e Do not use water temperatures or pressures over 80 C and 100 bar respectively e Do not hold the power washer nozzle less than 40 cm from the surface you are washing e Do not concentrate the jet in just one place wash using large strokes The interior of the machine is delicate and must never be cleaned with a power washer If any water accidentally falls on the electrical system the machine will
153. cle and its commands when properly seated in the driver s seat N ATTENTION The telehandler described in this manual cannot be used in closed spaces or anywhere where there might be explosive gases To operate in closed spaces the Manufacturer must be contacted so that the necessary modifications can be made to the vehicle N ATTENTION Working on a slope may be dangerous The conditions of the terrain may vary according to climatic conditions e g rain snow ice Therefore pay careful attention to the con ditions of the terrain on which the vehicle is being used the use of low speeds is recommended N ATTENTION When transporting a load on a gradient the load should be kept up gradient with respect to the vehicle in order to increa se its stability Before mounting ramps or trailers with the ve hicle remove any mud ice or oil which may cause accidents A ATTENTION Proceed with due caution on loose wet or muddy surfaces A ATTENTION Lack of efficient or clear communication may cause serious accidents If you are working with others make sure any hand signals you intend to use are understood by body Since work sites are often very noisy do not rely on verbal communication D PROHIBITION IT IS PROHIBITED to use the vehicle s moveable hydraulic parts to lift people with exception of the uses for which the vehicle is intended A ATTENTION Before operating the moveable
154. companied by the corresponding potential hazard warning symbol NOTE indicates an additional explanation for a given piece of information Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safe guard your health and safety The potential hazard symbol and the warning notices have been included to highlight situations that DIECI feels are of parti cular importance However this manual must be read completely and understood If in doubt contact the nearest agent or dealer B 2 GENERAL WARNINGS This vehicle has been designed and constructed for use as a self propelled vehicle including an operator s driving seat with tyres intended for use on asphalt or natural surfaces and on rough ground The vehicle consists of a main support structure aimed at supporting the extendible arm Forks or other attach ments approved by DIECI can be mounted on the boom head In used normally the vehicle lifts and places down loads throu gh the extension withdrawal and raising lowering of the boom If the vehicle is used for purposes different than those for which it was designed DIECI cannot be held respon sible for damage to things the vehicle itself or for inju ry to persons caused by such improper use Use of the vehicle for purposes different than those de scribed in this manual is strictly forbidden All functions and procedures concerning the operation and
155. conditions and guarantee problem free operation it is important to carry out the routine maintenance operations described in this manual at an authorised dieci dealer in accordance with the mainte nance schedule provided Maintenance This section of the Manual provides all the maintenance prescriptions necessary for maintaining the dieci vehicle in perfect working condition This chapter also provides information on carrying out the various adjustments necessary to keep the vehicle tuned The vehicle must receive regular routine maintenance in order to give the best results It is recommended that all ser vices be carried out as prescribed in the service schedule suggested by DIECI Remember that it is the owner s and or users responsibility to keep the vehicle in safe working con dition and suitable to be driven on public and private roads Maintenance or adjustment operations not described in this chapter or in the rest of the manual must be carried out by qualified personnel respecting the conditions of safety in order to guarantee their safety and the safety of others Only DIECI Dealer maintenance staff have been trained to carry out said interventions and only they have the special equi pment and tools necessary to guarantee maximum safety precision and efficiency Spaces for registering periodic inspections can be found at the end of this Manual These allow operators to plan inter ventions and register them in chronologica
156. cree 547 dated 27 4 55 b Yearly inspections that involve the operation and the preservation of the machine in terms of safety yearly tests corrosion inspections calibration tests etc according to Article 194 of Italian Presidential Decree 547 dated 27 4 55 e The law foresees administrative fines for those who fail to carry out quarterly and yearly inspections The Service Register in which the inspections are recorded must be shown on request to the inspectors in charge of ensu ring that the current laws are observed e After the yearly inspection has been carried out the A S L inspector issues an acceptance report or prescribes the ac tion necessary to fulfil legal requirements The user is obliged to store the inspection report with the Service Register e lf the local surveillance authority A S L in Italy should fail to make the yearly inspection you are in any event recom mended to have the yearly inspection carried out by a qualified engineer and record the results in the Service Register e The evaluations of the inspections must be registered in the reserved pages below indicating the outcome of the inspection the date the signature and any comments by the inspector e If not enough pages have been reserved within this manual to contain all the notes concerning the life of the machine use additional sheets of paper remembering to complete them in the same manner D 58 N CAUTION Read the SAFETY REGULATIONS in t
157. d 2 fig 41 D to ease removal of the dirt from the radia tors and engine bonnet preventing it accumulating in the bottom Position a container under the guard and under the engine underside protection in order to collect the dirt and prevent it being dispersed on the ground fig 36 D A ATTENTION Consult the engine operation and maintenance handbook before using jets of air or water fig 37 D A ATTENTION Heat exchange flaps are very delicate Do not use rags or brushes to clean them Jets of water and air must be direc ted perpendicularly to the surface of the radiator N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 25 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering cooling liquid level check During normal vehicle use the water level should be at 3 cm under the radiator cap fig 38 D 1 A ATTENTION A IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations O 6 9 Verification of the correct level of cooling liquid must be car ried out as follows P fig 38 D 1 Parkthe vehicle on a level and compact surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under 3 Disconnect the battery by acting on the battery isolator switch
158. d to start up and then from the battery of the machine with the flat battery A Flat battery Engine block to start ALL THESE PROCEDURES MUST BE CARRIED OUT BY COMPETENT AND TRAINED STAFF B 24 Mod Agri Max Agri Power Agri Star N Introduction Warranty ELECTRICAL SYSTEM OVERLOAD PROTECTION AN CAUTION N Burnt fuses must be replaced with another fuse of the same type Other types of repairs are forbidden even if temporary Do not connect or remove terminals fuses or connectors while the machine is running or being electrically powered AX CAUTION N Any work on the electrical system must be carried out while the machine is disconnected from the power supply Do not restore the power supply until the work has been completed and all covers and protection devices have been reassembled Act on the battery cut out to disconnect the power sup ply to the machine Also disconnect the power supply by acting on the batte ry cut out before replacing the battery connector is damaged or no longer enters its housing replace immediately to avoid short circuits sparks etc AN CAUTION N Damaged pinched or burnt cables must be replaced im mediately even if the damage only concerns the sheath or external insulation Never connect or disconnect the charge circuit inclu ding battery connections while the engine is running Never short circuit at the ground earth
159. d of the handle activates the horn fig 39 C Pos 3 Front windscreen wiper switch on Turning the knob 1 fig 38 C the front windscreen wiper The symbols on the knob fig 38 C Pos C indicate with an arrow fig 38 C Pos D that the windscreen wiper is 0 Off Slow fig 38 C ll Fast fig Full beam headlights on Full beam headlight fig 39 C Pos C is activated Pull lever up for individual flashes Pull the lever down for continuous use fig 39 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 25 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle FORWARD REVERSE GEAR SELECTION LEVER This lever fig 41 C allows to change direction On the da shboard the indicator lights that indicate the direction in which the vehicle is travelling light up fig 42 C pos F R If the in dicator lights are switched off the vehicle is in neutral If the lever is kept in the intermediate position the gear is in neutral A ATTENTION To engage the FORWARD REVERSE gear move the lever up wards This movement protects the lever from accidental manoeuvres Moving the lever towards the front of the vehicle fig 41 C the FORWARD gear is engaged and the indi cator light F fig 42 C lights up Moving the lever towards the rear
160. d serious personal injury A ATTENTION A Snow can hide obstacles and objects and cover holes dug out areas and ditches Proceed with caution when working in snowy conditions Operation of the vehicle if the quantity of snow does not allow for clear distinction of obstacles and possible dan gers along the path IS STRICTLY PROHIBITED Take care when clearing snow and do not venture off the main road that which is hidden at the sides of the road may cause vehicle overturning or damage to various components Surfaces covered by snow or ice are extremely dange rous Operate with caution reducing vehicle speed as much as possible and engaging levers slowly Operate with caution If the vehicle should sink into the snow it may overturn or remain buried Do not venture from the road and avoid remaining entrapped or buried under heaps of snow Extra care should be taken when working on icy terrain Should the temperature rise the ice could melt and the ground could become slippery Use caution in the presence of electrical cables ditches or freshly excavated or worked ground Make sure not to cause risk to others in the area when backing up the vehicle Always check the space around the vehicle before car rying out any manoeuvres Make sure there is no one in the vehicle s trajectory or in work zone Designate someone on the ground to supervise manoeu vres if the operator s field of vision is obs
161. deration suspended structures e g bridges under passes that could be damaged by the vehicle B 14 Mod Agri Max Agri Power Agri Star N Introduction Warranty n some countries it is mandatory to place wedges under the tyres when the vehicle is stopped Make sure that the vehicle complies with local regula tions regarding number plates when travelling on roads during both day and night N ATTENTION N TRANSFER WITH EQUIPMENT FIXED TO THE FORK HOLDING PLATE IS NOT ALLOWED EXCEPT THO SE ACCEPTED BY THE LEGAL AUTHORITY OF THE COUNTRY WHERE THE VEHICLE OPERATES N ATTENTION N OPERATING THE VEHICLE ON THE ROAD WHEN IT IS CARRYING A LOAD IS PROHIBITED HOISTING THE MACHINE Disassemble any attachments from the machine Completely retract and lower the boom When the machine is in position engage the parking brake and position the gear selector in neutral N Close the windows and lock the door of the cab Ensure that the hoisting mechanism has a suitable ca pacity for the weight of the machine before attempting to hoist it The weight of the machine is displayed on a plate Always ensure the devices used to anchor the machine cables chains wedges etc are in good condition en sure they are not worn broken or twisted Check the capacity of the anchors before hoisting the machine Check the overall dimensions of the machine Use the hoisting points illustra
162. dograph optional The hodograph allows to display the kilometres travelled by the vehicle The instrument is combined with the speedometer N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 75 dipieci Mod Agr i Max Agr i Power Agr i Star Knowing and using the vehicle Integrated devices BUTTONS ge There are two integrated buttons on the panel Button 1 fig 101 C temporarily prevents the acoustic signal buzzer of the anti tipping system anti tipping system test Button 2 fig 101 C changes the display Changing display visualisation By pressing key 2 fig 101 C display visualisation is changed cyclically following the logic below 1 Timer and clock 2 Speed and clock 3 Hodograph and clock 4 Timer and clock The normal visualisation of the display will be Clock and Hour counter In the case of installation of the speedometer the display will automatically pass to the Clock and Speed display Clock regulation To regulate the clock Switch off the dashboard Press key 2 fig 101 C and hold it down Switch the dashboard on Hold key 2 down fig 101 C for 1 5 seconds for the duration of the check Now you are in Regulation mode With minutes characters flashing press key 1 fig 101 C to increase the character key 2 fig 101 C to confirm the selection With hou
163. e ning of the window e On the rear window fig 35 B Indicates the emergency exit e Under the steering wheel fig 36 B Indicates the obligation to fasten seat belts when using the vehicle On the side of the brake oil tank fig 37 B Indicates the type of oil used in the brake system e On the chassis fig 38 B Shows the 4 places where the vehicle can be anchored if it should need to be lifted e Under the chassis fig 39 B Shows the 4 places where the vehicle can be towed or an chored for transportation e On the parts not to be stepped on fig 40 B DANGER Keep off danger of breakage e On the fuel tank fig 41 B Type of fuel to be used On the side of the hydraulic oil tank fig 42 B Indicator for hydraulic oil level On the side of the hydraulic oil tank fig 43 B Marks the cap to top up the hydraulic oil e Outside the engine bonnet fig 44 B On 4 fenders fig 45 B Indicates the recommended tyre pressure macchine edili ed agricole DIECI fig 34 B fig 35 B AXA 1492 DEXTRON 2 gt O fig 36 B fig 37 B fig 38 B fig 39 B PI DIESEL fig 40 B fig 41 B 6 I fig 42 B fig 43 B fig 44 B fig 45 B B 49 macchine edili ed agricole IECI Mod Agri Max Agri Power Agri Star N Introduction Warranty macchine edili ed agricole DIECI B 50 macchine edili ed agricole DIECI
164. e 94 F174 Evaporator relay fuse 1 2 G1 BATTERY 11 G529 ALTERNATOR 11 H502 Reverse buzzer 25 HA1 Instrument alarm buzzer 13 K1 Full beam headlights relay 4 2 K2 Horn relay 44 K3 Drive disconnection relay 23 K4 Buzzer and reverse light relay 2 2 K5 Start switch relay with gear in neutral 15 K6 Seat micro switch timer 14 K7 Dipped beam headlights relay 42 K8 Optional anti tipping relay 10 2 K9 Fast gear relay 2 2 K10 Safety reverse relay 2 1 K11 Start consent from cab relay with operator sitting 14 K12 Optional relay 83 K13 Optional sensor relay 8 2 K14 Axle block relay 2 4 E 4 BASIC SYSTEM KEY DRAWING No E25800 049 NAME DESCRIPTION K15 Safety forward gear relay K16 Start anti repeat control unit K17 Anti tipping relay K18 Lifting exten sensor relay K19 Axle release relay K20 Micro inching relay K21 Intermittence K153 Services relay K159 Engine stop relay from basket K160 Services relay K161 Int relay 2nd pump K162 low boom relay K163 Windscreen winder relay K164 Windscreen winder relay K173 Evaporator electric fan relay K530 Starting relay K531 Filter pre heating relay K547 Heat starter relay M112 Front windscreen wiper motor M117 Windscreen washer front pump M122 Rear windscreen wiper M129 Heating motor M133 Evaporator electric fan M152 Pneumatic seat M179 Window winder motor M520 Starter Motor M555 A C compressor P101 ALGA with SAR instrument R510 Resistance R533 Filter pre heating resistance S1 BATT
165. e edili ed agricole DIECI C 72 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole GETTING TO KNOW AND USING THE VEHICLE INTEGRATED DEVICES CENTRAL DASHBOARD N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 73 dipieci Mod Agr i Max Agr i Power Agr i Star Knowing and using the vehicle Integrated devices EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 98 37 MACHINERY DI RECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUAL HAS NOT BEEN READ AND UNDERSTOOD THE OPERATOR IS REQUIRED TO LEARN THE LOCATION AND FUNCTION OF ALL INSTRUMENTS AND CONTROLS INDEPENDENT OF HIS OR HER EXPE RIENCE IN THE FIELD BEFORE OPERATING THE VEHICLE THE IMAGES DESCRIPTIONS MEASUREMENTS GIVEN IN THIS CHAPTER REFER TO STANDARD VEHICLES YOUR VEHICLE CAN BE SET UP WITH OPTIONAL CONTROLS AND ACCESSO RIES ON REQUEST ALL FUNCTIONS PROCEDURES INHERENT THE USE AND SET UP OF VEHI CLE EQUIPMENT NOT DESCRIBED IN THIS MANUAL ARE PROHIBITED USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTER B SAFETY STANDARDS BEFORE READING CHAPTER
166. e knob anti clockwise in the red part of the scale the temperature increases Turning the knob anti clockwise in the blue part of the scale the temperature decreases A ATTENTION Switch on the air conditioning every 15 days even in the colder months with the engine running at minimum without accelerating In this way the moveable parts like the com pressor and the general system can be lubricated A ATTENTION Keep the condenser clean to keep the conditioning system working efficiently fig 82 C Pos 1 A ATTENTION DO NOT loosen any of air conditioning system s tubes in order to reach the condenser because skin contact with co olant can cause freezing A ATTENTION consult chapter D forsystem cleaning and maintenance macchine edili ed agricole DIECI fig 82 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 47 macchine edili ed agricole DIECI REVOLVING LIGHT SWITCH fig 83 C Pos 1 The revolving light must always be positioned above the dri cab fig 83 C Pos 1 and must always be in operation both at the work site and when driving on roads Position the revolving light on the driver s cab fig 83 C 1 Plug the power plug the socket at the rear of the cab fig 83 C 2 To switch on the revolving light push the button B fig 84 C The
167. e may only be towed in an emergency and at low speed max 4 km hour and for short distances max 500 m Only anchorage points indicated in figure 160 C can be used for the front side and figure 161 C for the rear side The anchorage points are present on both sides left and right and must both be connected for correct towing The operations to be carried out are as follows Put the gear in neutral Disengage the negative parking brake Connect the towing bracket between the towing vehicle and the broken down vehicle A ATTENTION A Never try to start up the vehicle by towing or pushing With engine off the steering servo control does not work If the engine cannot be kept running during towing keep in mind that it will be much more difficult to operate the stee ring wheel When the vehicle has been started position the gearbox in neutral idle before starting towing With engine off the gear could be engaged If it is not possi ble to start the engine to engage the neutral gear N take the gear to neutral manually following the indications given in the Putting the gear in neutral chapter Page C 67 The parking brake is engaged with the engine switched off If the engine cannot be kept running during vehicle towing disengage the parking brake manually following the instruc tions given in paragraph Disengagement of Parking Brake with engine switched off Page C 68 C 69 A
168. e scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 63 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 64 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI REGULAR MAINTENANCE SPECIAL MAINTENANCE Job accomplished Dx Job description Machine working hours Machine working hours caution N AN N The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign the scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 65 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 66 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE Machine working hours Job accomplished Dx Job description Machine working hours AN AN The tab
169. e upper part of the bulb Turn and hold down the bulb to free it from the lock Carry out the same steps in the opposite order to insert a new bulb WORKING LIGHT fig 110 D Replacing bulbs Fig 112 D Pos 1 special bulb Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connection of the rear light fig 111 D Pos 1 Press the connector grip on the light fig 111 D Pos 2 Turn and hold the grip down to release it Carry out the same steps in the opposite order to insert a new bulb DUAL REFLECTOR WORKING LIGHT fig 113 D Replacing bulbs fig 114 D Pos 1 Type 21w H3 Switch off the vehicle and use the battery isolator to cut out electrical power Remove the screws on the front part of the light Remove the power supply connectors from the bulbs fig 114 D 2 Move the locking tabs bringing them towards the inside to release them fig 114 D Pos 3 Carry out the same steps in the opposite order to insert a new bulb Treat the bulb closing mechanisms with care fig 114 D Pos 4 for proper insertion macchine edili ed agricole DIECI fig 110 D fig 111 D fig 112 D fig 113 D N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 51 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maint
170. e volume of oil transiting in the hydraulic sockets constant without acting constantly on the Joystick selector Press the relative switch to deviate oil to the rear hydrau lic sockets fig 103 C Pos 1 Select the volume of oil to keep constant through the Joystick Roller fig 104 C Pos 1 Press the Power take off selector fig 103 C 3 to enable the continuous oil function The flashing LED on the Joystick fig 104 C Pos 2 in dicates activation To disable the function intervene on the Power take off switch fig 103 C Pos 3 To make other operations movements with the Joystick in Continuous oil mode active Press the man in button fig 105 C Pos 1 Moving the joystick to make the desired operation Operatinginthisway the above mentionedfunction remains active A ATTENTION Movement of the joystick without intervention on the roller 1 fig 105 C with continuous oil function enabled leads to the temporary disconnection of the function itself A ATTENTION With Continuous oil function enabled do not move away from the driver s cab macchine edili ed agricole DIECI fig 103 C fig 106 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 53 macchine edili ed agricole DIECI 2 SPEED BOOM OPTIONAL The dual speed of
171. ead all the safety warnings on the machine and comply with their contents before starting running refuelling or carrying out maintenance work Clean said warnings if covered in mud cement or other deposits Do not remove for any reason If damaged lost or illegible replace im mediately Orders must be placed using the same process as for spare parts ensure you include the model and se rial number of the machine when you place your order The location and code numbers of the safety stickers are illu strated in chapter B SAFETY STANDARDS in this manual B 20 FIRE PREVENTION AN CAUTION N Stop the machine immediately if an alarm lights up in the cab Contact your DIECI service centre and do not operate the machine until the fault has been repaired Before every work cycle ensure there are no leaks from the machine fuel oil grease or lubricants in general can start fires and cause serious injury Regularly check there are no loose or missing clamps no twisted hoses or hoses that are rubbing together Do not bend any pipes under pressure Never install da maged pipes Remove inflammable materials such as fuel oil grease waste deposits accumulated dust or any other compo nents that can start a fire Avoid short circuits they can cause fires Regularly clean and secure all electrical connections Befo re every work shift ensure there are no twisted hardened or damaged electricity cable
172. ed as a result of the use of non original parts macchine edili ed agricole DIECI UFF ASSISTENZA E RICAMBI Tel 39 0522 869611 FAX 39 0522 869744 M DEPARTAMENTO DE ASISTENCIA Y REPUESTOS www dieci com 777772 27272272 7 Tel 39 0522 869611 FAX 39 0522 869744 Dieci s r l BUREAU ASSISTANCE ET PI CES DE RECHANGE VIA E MAJORANA 2 4 RL A 42027 MONTECCHIO E RE ITALY Tel 39 0522 869611 FAX 39 0522 869744 TEL 39 0522 869611 FAX 39 0522 869744 e mail info dieci com SERVICE AND SPARE PARTS DEPARTMENT Tel 39 0522 869611 FAX 39 0522 869744 Cap Soc Int Vers 10 000 000 00 Reg Impr R E N 01283560686 R E A R E N 204278 C F 01283560686 P I 01682740350 Cod AXH1148 UK Original title TRANSLATION OF THE Use and Maintenance Instructions ORIGINAL INSTRUCTIONS Dieci 07 2010 WARNING All the documentation supplied is an integral and essential part of the product and must be kept where it can be easily accessed by every user Users must carefully read the aforesaid documentation before starting to use the product Improper incorrect or irrational use of the machine or its accessories is forbidden It is also forbidden to carry out any modifications that could alter the structure or function of the machine IT IS FORBIDDEN TO REPRODUCE ENTIRELY OR IN PART THE CONTENTS OF THIS MANUAL AND RELATIVE MULTIMEDIA PRODUCT Dieci S r l SHALL SAFEGUARD THESE RIGHTS
173. ed from the factory sale to distributors or dealers A 4 Mod Agri Max Agri Power Agri Star Introduction Warranty Vehicle Identification WARRANTY VALIDITY Warranty in countries with a customer service organisation The warranty covers the replacement or repair of faulty parts that have been proven defective in terms of mate rial manufacture and or assembly DIECI reserves the right to judge whether to repair or to replace defective parts DIECI shall respond to claims using the means and me thods it deems most appropriate DIECI shall be responsible for The materials used Labour Travel and accommodation expenses The customer shall be responsible for Packing and shipping costs for spare parts Any other possible expenses not listed under those for which DIECI is liable Warranty countries withoutacustomerservice organisation The warranty consists exclusively of the free supply ex wor ks from the DIECI factory of replacements for parts which can no longer be used because proven to be made of faul ty material or due to faulty manufacture and or assembly Examination of replaced faulty parts Before acknowledging the warranty DIECI may ask for any faulty parts replaced during repairs to be returned DIECI shall cover shipping costs Additional warranty for repairs and replacement parts Any repairs carried out whether covered by the warranty or not and any spare
174. eight and by the vertical strain of the towing pin This information is detailed in the vehicle registration document Only Agricultural Tractors are permitted to driving on the road with a trailer Verify proper locking pin position before moving the vehicle with the trailer The rear hook clip fig 121 C Pos 1 has been properly positioned and locked when it goes through both parts of the hook fig 122 C and is locked by its cotter pin 1 fig 122 C N ATTENTION Before moving the vehicle with the trailer Ensure that the brake and signalling systems are fun ctioning properly Verify that the trailer conforms to regulations in force in the country where the vehicle is being used Make sure that the cotter pin is properly inserted inside the pin fig 122 C Pos 1 ADJUSTABLE TOWING HOOK OPTIONAL fig 124 C Pos A Located at the rear of the vehicle To adjust hook height 1 Grip the pin fig 123 C Pos 1 keeping i pulled towards yourself 2 Liftthe handle with safety lock fig 123 C Pos 2 In the se conditions the hook is free to move in its own guides 3 Lower or raise the hook accompanying it via the handle fig 123 C Pos 2 4 When the desired position has been reached release the pin fig 123 C Pos 1 check that the pin returns to its house release the safety handle fig 123 C Pos 2 5 Insert the protection fig 124 C Pos 3 taking it to hori zontal posit
175. el and the machine macchine edili ed agricole DIECI STEERING WHEEL adjustment Fig 15 C To adjust the steering wheel Turn lever 1 fig 15 C downwards to release move ments fig 16 C Push or pull the steering wheel to reach the desired po sition fig 18 C Push the steering wheel down or pull it up in order to re ach the desired height fig 19 C Turn the handle fig 17 C up to block the steering wheel in its actual position For correct Screw in with force fig 15 C N ATTENTION The steering wheel is correctly adjusted when the operator with his her back resting against the back of the seat is able to take hold of the furthest part of the steering wheel with his her elbows slightly bent fig 16 C fig 17 C fig 18 C fig 19 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 1 1 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle SAFETY BELTS fig 20 C To fasten seat belts 1 Slide the tab 1 into the buckle 2 tab A 2 Make sure it has been clicked in properly then fit the belt around your body and adjust tab B A ATTENTION The belt is correctly adjusted when it fits tightly around the waist Fig 21 C To unfasten the seat belt C 1 Press the red button 3 on the buckle 2 2 Slide the
176. ems are activated Electrical system failure Hydraulic oil level in tank insufficient Relevant hydraulic pump failure Distributor calibrated too low Internal leakage of raising cylinders The safety systems are activated Indicator light and acoustic alarm functioning The safety systems are activated Indicator light and acoustic alarm functioning macchine edili ed agricole DIECI SOLUTION See chapter Getting to know the vehicle Check fuses and the electrical system Repair or replace pump See chapter Getting to know the vehicle See chapter Getting to know the vehicle N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 57 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering HOW TO COMPLETE THE SERVICE REGISTER e The SERVICE REGISTER must be completed in compliance with the Essential Safety Requirement 4 4 2 b of Enclosure of Ma chine Directive EC 98 37 to prove that all machine inspection and service activities concerning safety have been carried out correctly Together with every activity concerning the life and use of the machine replacement of parts services malfunctions etc the Service Register must also include information regarding all the quarterly and yearly inspections provided for by law in cluding those indicated in the Maintenance section and Attachments
177. enance and Registering PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS fine pitch nut and bolt classes 4 8 5 8 6 8 8 8 10 9 12 9 D 52 friction factor preload N 9798 1 9079 5 15296 9 14175 0 22020 7 20405 8 31610 0 29345 9 42581 3 39587 8 51457 2 47751 7 65534 1 60886 2 81220 8 75533 9 98515 6 91693 3 tightening torque Nm N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine preload N 12247 6 11349 4 19121 1 17718 8 27525 9 25507 2 39512 5 36682 4 53226 6 49484 7 64321 5 59689 6 81917 7 76107 8 101526 0 94417 4 123144 5 114616 6 tightening torque Nm preload N 14697 1 13619 3 22945 3 21262 6 33031 0 30608 7 47415 0 44018 9 63871 9 59381 6 77185 8 71627 5 98301 2 91329 3 121831 2 113300 9 147773 4 137539 9 tightening torque Nm oreload N 19596 1 18159 1 30593 8 28350 1 44041 4 40811 6 63220 0 58691 9 85162 5 79175 5 102914 4 95503 3 131068 3 121772 4 162441 5 151067 8 197031 1 183386 5 tightening torque Nm preload N 27557 1 25536 2 43022 5 39867 3 61933 2 57391 3 88903 1 82535 4 119759 8 111340 6 144723 3 134301 6 184314 8 171242 5 228433 4 212439 1 277075 0 257887 3 tightening torque Nm oreload N 33068 5 30
178. enkte Stabilisatoren Angehobene Stabilisatoren Gittermastverl ngerung Ma e Gittermastverl ngerung Mafte In Rotazione continua In Rotazione non continua i La leva comando sterzatura deve essere bloccata nella condizione a i f 4 ruote discordi marcia a cerchio Continuous rotation Non continuous rotation Three sided fixed basket Fight fixed basket En rotation continue En rotation non continue Nacelle Trilat rale Fixe Nacelle Frontale Fixe En Rotaci n continua En Rotaci n no continua Cesta Trilateral Fija Cesta Frontal Fia Il lamperagglatore a luce glalla deve essere disposto sopra la cabina Bei kontinuierlicher Drehung bei nicht kontinuierlicher Drehung Dreiseitiger Arbeitskorb fest Frontaler Arbeitskorb fest e rimanere acceso Posizione frontale Cestello Trilaterale Estensibile Cestello Frontale Estensibile Front position 7 Extendable three sided basket Extendable front Basket Per potere guidare la macchina su strada necessario essere In NacelleTrilat rale Extensible Nacelle Frontale Extensible possesso di patente B o equivalente La marcia su strada consentita senza attrezzature sulla piastra anteriore GII stabilizzatori devono essere sollevati completamente Esporre Il pannello a strisce blanche e rosse sulla plastra portaforche E Road circulation B 40 Posici n frontal oa Position frontale b Frontale Position Vietato lavorare su pneumatici Do
179. er the alter nator will no longer be able to keep it charged The battery must be replaced and recharged using a battery charger Charging instructions a S Te 6 7 8 9 If possible remove the caps Check the electrolyte level Clean the poles Ensure the room is sufficiently ventilated Limit the charge current to a maximum 1 10 of the batte ry capacity Ah Connect the battery to the charger Connect the charger to the power supply mains Switch on the charger The battery temperature must not exceed 55 C 10 When the battery has finished charging disconnect the 11 battery charger Disconnect the charger from the power supply mains 12 Disconnect the battery from the charger 13 Check the electrolyte level 14 Reinstall the caps Do not charge damaged batteries Danger of explosion Do not charge a hot battery Danger of explosion Abattery is completely charged if at a constant tempe rature the density of the electrolyte and the measured voltage at the poles does not increase within 2 hours Every charge is as good as the general condition of the battery This means that the charge of an old battery will not achieve the same lifetime and efficiency as a new battery The most straightforward charge method is the constant power charge When charging is over the charger voltage increases and creates gasification It is advisable to use straightfor ward c
180. er micro switch Right B554 Negative brake pressure switch B557 Load cell n 2 B558 Front axle sensor aligned B559 Load cell n 1 B560 Rear axle sensor aligned B561 Filter thermistor E102 Right front work light E103 Right rear work light E104 Left front work light E118 Left rear work light E127 Revolving light E147 Ceiling light E522 Right rear light E524 Plate light E526 left frontlight E551 Right front light E526 Left front light E548 Right rear light E551 Right front light F1 Fuse 15 outrigger button F2 Fuse 15 radio and antenna F3 Buzzer and reverse light fuse F4 Fuse 15 transmission relay K9 F5 F6 Fuse 15 basket positive 12V from ARB OK pow supp Joystick F7 Fuse 15 pneumatic seat F8 Fuse 15 inching micro switch and drive micro switch F9 Fuse 15 axle block F10 Fuse 15 Lighting switches and warning F11 BASIC SYSTEM KEY DRAWING No E25800 049 Fuse 15 boom head solenoid valve Boom head socket and positive set up Centring handler Fuse 15 light switch full and dipped bean switch and stop lights SHEET 93 93 9 2 14 14 35 43 24 55 55 44 2h 13 13 31 6 1 13 14 85 8 4 14 2 4 24 22 8 4 2 1 8 4 12 72 Th 72 73 5 2 91 4 1 4 2 4 3 4 1 4 2 83 22 22 22 6 1 10 2 8 4 2 5 24 25 41 macchine edili ed agricole DIECI E 3 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits BASIC SYSTEM KEY DRAWING E
181. er of steering 4 Turn the steering wheel until the front wheels have been completely straightened 5 At this point the front and rear wheels are aligned and the desired steering type can be selected A ATTENTION Periodically it is advisable to align the wheels 8 10 hours depending on the continued use of the vehicle Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 66 C fig 67 C C 42 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI WHEELS ALIGNMENT INDICATOR CONSENT OPTIONAL fig 68 C 1 The dashboard indicator lights fig 69 C 1 2 indicate the alignment of the wheels and chassis To enable the fun ction act on switch 1 fig 68 C Front wheel alignment Press and hold the switch on side A fig 68 C Turn the steering wheel to move the front wheels The switch on of indicator light 1 fig 69 C signals that the front wheels are aligned with the chassis Rear wheel alignment Press and hold the switch on side B fig 68 C Turn the steering wheel to move the front wheels The switch on of indicator light 2 fig 69 C signals that the front wheels are aligned with the chassis fig 68 C fig 69 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for
182. ering only To activate front steering turn selector 1 fig 66 C to position A fig 67 C shown on the functions sticker 2 Beam steering fig 67 C Pos B This type of steering allows for maximum right steering to the right and the left To activate beam steering turn selector 1 fig 66 C to position b fig 67 C shown on the functions sticker 3 Crab steering fig 67 C This type of steering allows for crab steering front and rear parallel wheels sideways movement of vehicle To activate crab steering move lever 1 fig 66 C to po sition C fig 67 C shown on the functions sticker A ATTENTION A Steering selection is done when the vehicle is stopped A ATTENTION For road travel it is mandatory to position the steering control selector in Position A fig 67 C blocked using the relevant retainer fig 67 C 2 normal front only steering mode A ATTENTION Before selecting a new steering type align the wheels as explained in the procedure below Wheel alignment must also be performed with the vehicle at a standstill Alignment standard 1 Position the lever 1 fig 67 C in the position marked with B fig 67 C on the functions sticker of steering 2 Turn the steering wheel until the rear wheels have been completely straightened 3 Position the lever 1 fig 67 C in the position marked with A fig 67 C on the functions stick
183. faulty Repair the defect as quickly as possible contact a dieci service centre fig 65 D Boom internal extension cylinder block valve C Fork swivel cylinder fig 66 D 1 Start up the engine pick up a load using the forks example a load bricks or some hay bales Tilt the forks completely backwards 2 Engage the parking brake and put the transmission in neutral 3 Lift the boom off the ground just enough necessary to allow the forward inclination of the forks 4 When the engine is running at 1400 RPMs engage the control lever to tilt the forks forward During the fork move ment stop the engine Movement of the swivel must slow down and then stop as the engine slows down and stops If the forks continue to lower or move after the engine is switched off the block valve is faulty Repair the defect as quickly as possible contact a DIECI service centre fig 66 D Boom internal extension cylinder block valve N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 33 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering D levelling cylinders fig 67 D 1 Position the vehicle on a perfectly horizontal surface 2 Make sure that the parking brake is engaged and the transmission in neutral 3 Lift the boom to about 15 cm from the ground and level the vehicle in a way that the frame is perfectly parallel to the
184. for the safety of all personnel and the machine CATALYTIC PURIFIER OPTIONAL fig 180 C duration As the catalyst is not actively involved in the chemical reac tion it provokes its life is theoretically unlimited However due to certain conditions such as engines not perfectly tuned vehicle vibrations and the abrasive effect of fumes on the sup port the life of the catalyst may be shortened In reality the duration of the catalytic purifier is about 10000 work hours Maintenance The catalyst is activated by the high temperature of the fu mes which also prevents any particles from depositing on the honeycomb less maintenance is consequently nee ded It is advisable to clean the purifier every 500 working hours Remove the catalyst and place it in a container with hot soapy water making sure it is completely emerged Le ave it to soak for 5 hours then wait for it dry completely a gentle jet of compressed air could possibly be used to speed up drying and remount WATER DRIVEN PURIFIER OPTIONAL fig 181 C The water driven purifier is manufactured entirely in stain less steel with titanium and is resistant to high temperatures and to corrosive sulphurous compounds which are present in the exhaust fumes It consists of a horizontal cylindrical body sized accor ding to engine power which makes up the water tank two mounting brackets and a cylindrical tower located on the upper part of the water tank that cont
185. frangement will be legally pursued a SOSTTUISCE REPLACED CODE COPIA VALIDA SOLO NOTE GENERALI GENERAL NOTES D a TETTO PARTS 09 DISCO 22000 04 14 macchine edili ed agricole DIECI 15 101 ds M152 rud X152 un e 33 gt gt 2 ol eo I D 2 Zz 341 t5 1 2 6 fe 5 3 8 18 6 1350 X135 X124 X124 X124 X124 X124 XBRL X135 X135 X135 X124 X135 X124 gt z ui or gt I i J x a I 2 H15 a 103 A G1 A B1 N2 5 15 15 2 5 2 5 2 5 2 5 po e VINE ILLE 15 3 2 5 N 6 175 3 X115 5 N J PRINTED PRNTED CIRCUIT CIRCUIT 10 IE X26 25 R N1 5 gt sa 1 wm 10 49 xen X517 6 5 2 95 X505 X505 ks L2 18 gt gt gt cl a 2 5 2 gt w nr 5 5 lt lt e e Z 2 1 1 el cale Y519 519 X516 Z vi ziz Z vi gt ta J die d s xz s X AXLE BLOCK A A BC 2 2 OPTIONAL K560 X358 X519 X518 tt T B560 B558 gt gt gt BE gt N 2 7 5 31 31 9 1 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by D
186. gles Pay careful attention to crumbling walls landslides falling mate rial or objects that may break the cab window and hit the driver Never operate the vehicle under an overhang as this could give way and fall onto the vehicle Do not excessively weigh down the vehicle or transport loads that may fall out or overturn The simultaneous use of two vehicles to manage heavy or bulky loads is very dangerous and requires certain special precautionary measures Such a manoeuvre may only be performed in very special cases and in the pre sence of person in charge of load transport Do not operate near flammable material A ATTENTION A When manoeuvring the vehicle pay attention to bulky parts above the vehicle There are parts that jut out from the cab The vehicle is equipped with a protective cab against fal ling objecting FOPS Use of a safety helmet is required if there is a risk of falling objects Do not use the trolley at night or in dark or scarcely lit condi tions unless the vehicle is equipped with working lights op tional for additional information contact your local dealer A ATTENTION A Do not get onto the cargo load without having checked that it is correctly positioned and anchored that the ve hicle to which it is connected van truck etc is not able to move that the deck is able to support the total weight of the vehicle and its load that the width of the deck is appropriate for that of
187. graph page B 16 N ATTENTION N Fuel is highly inflammable Do not smoke or approach with an open flame during these operations risk of fire or explosion N ATTENTION N Waste fuel is potentially harmful for the environment and must be disposed of appropriately N ATTENTION N to clean and drain the diesel tank contact a DIECI after sales centre D 24 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI WATER RADIATOR OIL INTERCOOLER A ATTENTION A THESE OPERATIONS MUST BE CARRIED OUT WHEN THE ENGINE IS OFF AND COLD For specifications regarding safety refer to chapter B paragraph Carrying out maintenance in safety page B 16 Radiator grill cleaning A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations O 6 9 Radiator grills fig 37 D 71 72 737 and air recirculation networks fig 36 D Pos A B must be kept as clean as possible to allow for maximum heat exchange between the radiator and the circulating air To remove impurities use a low pressure air jet directing it from the inside towards the outside Then pass the jet of air on the inner parts covered with dirt If dirt is particularly compact soften it with a low pressure water jet before using the air Remove guards 1 an
188. hargers with minimum current control and a timer to switch the charger off Ifthe battery has a low electrolyte level top up to the minimum level just above the limit of the plates and then charge After ending the charge fill to the maximum level to avoid leaks Do not overcharge because a Itis a waste of energy that causes water disassociation b It produces a loss of active mass due to the deterioration of the electrodes C It creates a danger of explosion If the sulphated batteries are charged without a voltage limit they will reach boiling point and overheat Charge old batteries with the utmost caution they will probably be sulphated batteries Even at 13 8 Volt the re is the risk of an increase in temperature AN CAUTION All these procedures must be carried out by competent and trained staff Z caution N Batteries contain substances that are particularly hazardous pollutants and must not be disposed of in the environment Uncharged old damaged etc batteries must be dispo sed of appropriately Low maintenance batteries Low maintenance batteries are designed to avoid mainte nance during ordinary and normal battery use If the battery is flat check the electrolyte level and follow the instructions in the paragraph BATTERY Please consult the supplier or manufacturer for technical specifications Maintenance free batteries These types of battery do not require any m
189. he residual load weighing on the rear axis The instrument has a scale of three colours that respectively indicate Green A fig 61 C no acoustic signal normal working conditions Yellow B fig 61 C no acoustic signal pre alarm conditions Red C fig 61 C intermittent acoustic alarm Load at tipping limit Red C1 fig 61 C continuous acoustic alarm tipping limit load instrument full high scale The state of the load is signalled by the indicator D fig 61 C in correspondence of the colour on the scale The intermittent acoustic signal that intervenes on reaching the red zone C fig 61 C of the instrument can be deacti vated by pressing button E fig 62 C The acoustic signal is automatically re enabled on reaching the Red C1 fig 61 C high full scale By pressing and holding button E fig 62 C the instrument performs a functioning test repositioning itself on the indica tion of the current state of the load ATTENTION The test must be performed with vehicle at a standstill unloaded on flat horizontal ground parking brake en gaged boom closed and lowered Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 60 C fig 61 C fig 62 C C 38 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine In correspondence of the full high scale of the
190. hicle from moving in both directions e Loosen the bolts of the tyre to be replaced e Place the jack under the half box of the axle as close as possible to the tyre Lift the tyre until it comes off the ground position the sa fety support under the axle e Completely unscrew the bolts from the tyre and remove them e Remove the tyre with push and pull rotating movements e Insert the new tyre on the hub e Manually screw in bolts Lubricate them with grease if necessary Tighten bolts securely with a torque wrench e Remove the safety support and lower the telehandler with the jack Re tighten bolts to the tyre securely with a torque wrench STORING DANGEROUS FLUIDS Handle fuels carefully they are highly inflammable If fuel is ignited there may be an explosion and or fire COMBUSIASLE AN CAUTION All fuels the majority of lubricants and some types of antifreeze are inflammable All inflammable fluids must be stored in special contai ners and the contents clearly indicated The containers must be airtight AX CAUTION N All fluids must be stored out of reach of children and unauthorised personnel Different fluids must not be mixed together AN CAUTION N All chemical products are generally toxic avoid contact with the skin and eyes by wearing suitable protective clothing Do not swallow AX CAUTION N Store inflammable fluids in an especially reserved well
191. hine Discharge any pressure using the hydraulic levers of the distributors before disconnecting or repairing pipes or hydraulic parts Do attempt to loosen fittings hoses or hydraulic compo nents while the circuit is pressurised Before restarting the engine ensure that all fittings have been properly tightened B 18 Mod Agri Max Agri Power Agri Star N Introduction Warranty Usea piece of cardboard to check for any leaks ensure your hands and body are protected against pressurised fluids Any fluids injected under the skin must be removed surgical ly If there is an accident seek medical attention immediately Do attempt to loosen fittings hoses or hydraulic compo nents while the circuit is pressurised Never touch the coolant in the air conditioner If the coolant in the air conditioner squirts into the eyes it can cause blindness if it touches the skin it can cause free zing phenomena Cleaning with compressed air poses the risk of serious injury caused by flying particles Always wear safety gog gles a dust mask gloves and other safety equipment AN CAUTION N CHANGING THE ADJUSTMENT AND OR DISASSEM BLING BALANCING VALVES AND SAFETY VALVES CAN BE DANGEROUS ONE OF THE AFOREMENTIONED VALVES CAN ONLY BE DISASSEMBLED IF THE RELATIVE JACK ISAT A STANDSTILL AND IF THERE IS NO PRESSURE IN THE HYDRAULIC CIRCUIT THIS OPERATION CAN ONLY BE CARRIED OUT BY AU THORISED PERSONNEL
192. his manual carefully for the safety of all personnel and the machine macchine edili ed agricole MACHINE DETAILS Manufacturer Dieci S r l Modell lena serial number Erebi b eee rs serial number VE VI AE Attachment serial number ezee eara 8 serial number mn ee E serial number ne lla Ole Machine COMMISSIONING date sicilia nel ia ie ia ii FORFURTHERCONTROLS ORREPORTSTOTHECOMPETENTAUTHORITIES PLEASE REFER TO THE LOCAL LEGISLATION IN FORCE IN THE COUNTRY WHERE THE MACHINE IS USED A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 59 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 60 N CAUTION
193. hydraulic parts of the vehi cle ensure the surrounding area is clear macchine edili ed agricole DIECI A ATTENTION The vehicle should be used exclusively by competent au thorised personnel who have thoroughly read this manual If the vehicle is to be used on roads the operator must have a valid category B driver s license or higher in accordance with Italian law A ATTENTION Do not use the vehicle if you are under the effect of alcohol drugs or if you have taken medication that may make you drowsy or alter your reflexes A ATTENTION Before operating the vehicle or before carrying out complica ted or dangerous manoeuvres it is essential that you practi ce in an empty unobstructed part of the site A ATTENTION Clear simple symbols are located near all controls for con venience purposes and to make them easier to understand for the operator A ATTENTION When diagonal steering has been selected always proceed at a low speed A ATTENTION Should any potentially hazardous parts be damaged stop the vehicle immediately Do not resume operation of the ve hicle until the problem has been resolved A ATTENTION Tyres which are over inflated or overheated may explode Follow the instructions provided in this manual for correct tyre inflation Do not weld or cut the rims repair work should only be carried out by a qualified tyre repair shop A ATTENTION The boom should not be lef
194. ieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued i DESCRIPTION REIR SIE uu sini a macchine edili ed agricole s r l 8 PARTS 09 AP oe DECI E20800 049 i E 15 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits 151 30 is Je X1512 X151 2 512 xta X1511 21511 1511 E147 gt n a un un un un un un un un o z p z cc z z ac a e awl 9 9 al a O O a a O Q O OPTIONAL a lt lt lt Q 2 POWER SUPPLIES 2 1 3 1 2 3 4 125 X125 X178 X178 X178 2 a a z n n n un a a un gt 15 45 un 2 X128 F128 10A xig t un PRINTED CIRCUIT 1 2 11 5 n gt 8 5 31 31 10 1 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utili
195. ig 59 C to lower the boom Boom extension Push the roller C fig 59 C forward towards the letter 1 extend the boom Push roller C fig 59 C backward towards letter C2 to retract the boom Note the extension or retraction speed will be proportional to the movement of roller C fig 59 C swivelling support attachment Move the joystick 1 to the right towards the 02 fig 59 C to swing the support attachment downward Move the joystick 1 to the left towards the letter D2 fig 59 C to swing the support attachment upward Service controls Push roller E fig 59 C forward towards letter E1 to extend the services Push roller E fig 59 C backward towards letter E2 to extend the services NOTE when an electro hydraulic attachment is installed roller E is used to control service movements in accordan ce with the corresponding attachment manual The speed of the services will be proportional to the move ment of roller E A ATTENTION before operating the vehicle ensure that service roller E is working properly Work in an area free of any obstacles to allow so that movements can be checked without risk of damaging things other people or animals Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle Raising Lowering Extension Retract Swivelling upwards
196. ignals engagement A ATTENTION Insert SLOW gear to operate in the construction yard Insert the FAST gear for long transfers without a load in unobstructed places with good visibility with flat land without danger of pedestrian crossings A ATTENTION Do not change gears when the vehicle is in motion A ATTENTION Hold down the inching pedal until the selected gear s cor responding indicator light switches on macchine edili ed agricole DIECI fig 45 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 27 macchine edili ed agricole DIECI HYDRAULIC GEAR SWITCH OPTIONAL fig 46 C Pos 1 The rotary function of the forward reverse lever allows the hydraulic gear change To change gears bring the vehicle to a complete stop Press and hold down the inching pedal Turn the lever 1 fig 46 C taking symbol 2 to the arrow fig 46 C 2 to engage the FAST gear The indicator light fig 47 C Pos 2 signals engagement Turn the lever 1 fig 46 C taking symbol 1 to the arrow fig 46 C Pos 2 to engage the SLOW gear The indicator light fig 47 C Pos 2 SWITCH OFF signals engagement A ATTENTION The indicator light 1 fig 47 C signals that the mechanical gear is engaged A ATTENTION Insert SLOW gear to operate in the construction ya
197. ii a c a i T AS r gt lt lt 4 3 N 71 4 3 10 11 7 16 9 14 1 3 2 X39 135 X124 X124 X135 X135 X121 X135 X124 X200 X200 X200 X200 q gt gt n c 4 un a 2 S 4006 2 5 I gt lt S W Ni V N2 5 81 H R2 5 81 15 ____ o O B R1 o 15 L G1 i T u gt amp lt lt lt 1 1 12 14 3 2 3 X511 X511 X511 X511 X511 X511 S 5 gt z 4 c lt lt d 1 1 1 1 1 Y 509 X509 515 X515 Y50 8 X508 Y 507 X507 Y5 1 L X514 B534 2 2 2 2 2 X509 X515 X508 507 X514 z z z z z z z 2 5 31 N Z1 LA 44 gt 5 gt I N NL wm wW 6 TS 4 X2008 X200 X200 5 wm gt N W 1 X138 1 B138 X138 2 p 10 1 2 5 16 17 X511 X511 z N v 1 1 Y5 1 X521 Y516 X516 2 2 x52 X516 z z 31 1 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the CLIENTE CUSTOMER SOSTITUSCE REPLACED CODE COPIA VALIDA SOLO DIECI DENOMINAZIONE PART DESCRIPTION AT ICARUS 09 E 10 component or unit herein ill
198. in charge of the pre mises where the machine is used The user must always be able to produce the authorisa tion while using the machine The driver may not allow any another person to drive the machine Any use of the machine must also comply with good working standards macchine edili ed agricole DIECI STARTING THE MACHINE Regardless of the driver s experience before starting the machine take time to become familiar with the loca tion and function of every control and instrument Never drive the machine with wet or greasy hands or shoes DANGER N Before starting the engine ensure all the control levers are in neutral the parking brake is engaged the engine bonnet is closed and that no one is standing near the machine DANGER N The machine may only be started or manoeuvred if the driver is sitting in the driver s seat with the seat belt properly adjusted and fastened The operator must always be in control of the machine Use the audible alarm or other signals to warn anyone in attendance before starting the vehicle The vehicle could move and cause unwanted damage if it is started up without following the correct procedure Never start the engine or touch the levers if a danger sign is displayed inside the cab Never start the engine by short circuiting the terminals on the starting motor f you use auxiliary batteries beware because the gas in the auxi
199. ine Best regards The Sales Management macchine edili ed agricole INTRODUCTION VEHICLE IDENTIFICATION WARRANTY A 1 dipiECi Mod Agri Max Agri Power Agri Star Introduction Warranty Vehicle Identification BEFORE COMMISSIONING THE VEHICLE THEOPERATOR MUST THOROUGHLY READ THIS MANUALIN ORDER TO COMPLETELY UNDERSTAND FUNCTIONING OF THE TELESCOPIC LIFT AND BE SUITABLY PREPARED FOR ITS USE USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED AND RELIEVES dieci FROM ANY LIABILITY FORINJURY DAMAGE CAUSED TO PERSONS ANIMALS AND OBJECTS DURING USE OF THE VEHICLE SCRUPULOUSLY FOLLOW THE RESPECTIVE DIAGRAMS OF THE ACCESSORY MOUNTED macchine edili ed agricole dieci A 2 INTRODUCTION The purpose of this manual is to provide the Operator with efficient and safe instructions on the use and maintenance of the telehandler Following these instructions carefully will allow you to obtain full efficiency and a long working life from your vehicle and will help to make your work considerably easier This Use and Maintenance manual is provided by the Dealer upon delivery of the vehicle in order to make sure that these instructions are read and correctly understood Should you have trouble understanding any part of this manual do not hesitate to contact your nearest Dealer for clarification as it is of utmost importance that the operation and maintenance guidelines be
200. ing on the battery isolator switch see page D 16 With the boom completely extended horizontally remove the layer of grease from the extension surfaces using a cloth Use a brush to spread a layer of an approved type of grease on all sides of the telescopic boom Move the boom several times to distribute the grease evenly Remove any excess grease fig 88 D Mod Agri Max Agri Power Agri Star Maintenance and Registering N ATTENTION N During the visual check phase and spreading the gre ase the vehicle must be off and the key removed from the cab to prevent accidental manoeuvres For specifications regarding safety refer to chapter paragraph Carrying out maintenance in safety page B 16 N ATTENTION Should the vehicle be used in particularly severe conditions or very dusty environments lubricate more frequently N ATTENTION Only use lubricants indicated in dieci tables Different lubri cants may cause serious damage to sliding surfaces Sliding block wear Consult the Summary Table at the start of the chapter for servicing intervals Sliding block wear can cause oscillations and play between extensions causing a loss of accuracy in movements and the risk of load loss The more difficult the working conditions the greater the wear and tear on the vehicle Telescopic boom sliding block maintenance must be carried out by an authorised workshop D 42 N CA
201. inting In there are special options or following technical Updates lever movements may correspond to different con trols For this reason always refer to instructions present inside the cab A ATTENTION The Manufacturer offers a range of levers Joysticks for boom movement with different technical specifica tions and those different than the standard version see following pages C 32 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine Joystick 3 in 1 extension ON OFF standard version fig 55 C Before each manoeuvre press and hold down the man in control lever fig 55 C Boom manoeuvre Pull joystick B fig 55 C backward to raise the boom Push joystick B fig 55 C forward to lower the boom Boom extension Push the lever C fig 55 C forward to extend the boom Push the lever C fig 55 C backward to retract the boom swivelling support attachment Move the joystick to the right B fig 55 C to swing the support attachment downward Move the joystick to the left B fig 55 C to swing the support attachment upward Service control lever With 3 in 1 distributor installed the vehicle is equipped with a second Joystick fig 56 C pos A to control the services To make movements Grip the Joystick A fig 56 C Press and hold button B fig 56 C
202. ion N ATTENTION To use the adjustable towing hook the prescriptions are the same as in the Towing hook paragraph macchine edili ed agricole DIECI fig 121 C fig 124 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 59 macchine edili ed agricole DIECI POWER TAKEOFF OPTIONAL fig 131 C pos 1 To activate the power take off act on its switch fig 130 G pos 1 The indicator light on the relevant switch will signal start up The PTO pump has hydraulic connections that are inde pendent from the rest of the vehicle hydraulic plant Before activating the PTO check that the hydraulic supply pipes are connected If this is not the case act as follows Stop the vehicle on a flat level surface Switch off the engine and remove the key from the da shboard Discharge the pressure from the hydraulic plant by mo ving the Joystick in the cab Insert the pump hydraulic pumps of the PTO in the hydraulic connections on the rear of the vehicle fig 132 C 2 Once the pump is connected to the plant it is possible to start the vehicle and activate the PTO A ATTENTION When the switch has been inserted the PTO starts im mediately Before starting the PTO insert the Cardan shaft Stay at a safe distance from the same Before starting the PTO check that no one is in the vicinity ofthe same the Card
203. ion values of the boom intersect outside of the maximum load section do not attempt to lift the load When the load is on the forks retract the boom before lifting or lowering it This will reduce the risk of the vehicle becoming unstable When the load is raised for example on a scaffolding it should be let go raise it before retracting the boom completely Before depositing a load check the load table to determine the maximum distance of the vehicle from the point of unloading It should be possible to deposit the load without intersecting the limits indicated to the left or above the maximum load section B 39 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty Note book with essential data Fig 18 B Pos 1 A cover page gear change page C tyre inflation pressure page main safety regulation page driving on roads page symbol key front symbol key back mnm uo load charts N ATTENTION A Tables illustrated are only an indication and may not cor respond to those found inside the note pad in the cab fig 18 B macchine edili ed agricole PRINCIPAL NORME DI SICUREZZA Prima di iniziare le operazioni di sollevamento verificare l orizzontalit della macchina vietato sollevare carichi superiori a quelli indicati sul diagrammi di portata a Assicurarsi della compattezza del terreno su cui poggiano gli
204. ional Green Rear solenoid valve switch optional Green PTO Power take off switch optional Green Optional Available Boom head solenoid valve switch optional Blue Boom suspension consent optional Green Boom head 12v electric socket switch optional Blue Fan inversion switch optional Green fig 31 C C 20 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI roof dashboard standard and optional electrical switches indicator lights and control levers fig 32 C fig 32 C Front work lights switch optional Green Revolving light switch Yellow Boom head work lights switch optional Green Rear work lights switch optional Green Rear window windscreen wiper washer Green N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 21 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle emergency button fig 33 C Pos 1 The vehicle is equipped with an emergency stop device that al lows to avoid situations of imminent danger or danger in progress By pressing the emergency button fig 33 C Pos 1 the thermal motor switches off and the vehicle stops The emergency stop device is released by turning the mushroo
205. ith all vehicle cylinders in transport position To correctly check the level Park the vehicle on a level and compact surface Retract the boom completely and lower it Position cylinders in transport mode Switch off the engine Check the oil level using the transparent indicator A ATTENTION A IT ISMANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations Q If the oil is not level carry out the following operations Park the vehicle on a level and compact surface Retract the boom completely and lower it Position cylinders in transport mode Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Disconnect the battery by acting on the battery isolator switch see page D 16 Remove the rubber mat inside the driver cab fig 18 D Pos 1 Remove the lower guard located under the rubber mat fig 18 D Pos 2 Remove the rubber caps from the slots in the lower floor fig 19 D Pos 1 Remove both tank filling caps fig 19 D Pos 2 Pour the oil recommended by dieci from one of the two filling holes fig 19 D Pos 2 Top up the quantity necessary to bring it back to level On completion of the top up operation tighten the top up Caps and re position as in initial condition Routine maintenance should be carried out at the prescribed intervals A ATTENTI
206. l order After each inspection the Dealer must insert the date of intervention a signature and the Dealer stamp in the space Proper vehicle maintenance not only improves the vehicle reliability but it also preserves vehicle value over time Owner Operator Assistance Make note of this important data before contacting your service centre in order to obtain maximised service as sistance from your Dealer 1 Specify your name address and telephone number 2 Provide the model and chassis serial number of the vehicle 3 Indicate the purchase date and working hours 4 Explain the type of malfunction Only DIECI Dealers have access to dieci client service resources Moreover Dealers are able to offer a variety of programmes concerning guarantee fixed rate maintenance and safety checks including weight tests in compliance with both legal and insurance requirements Protect the environment It is illegal to pollute sewers water sources or soil Use only authorised dumping grounds centres including the areas designated by the local authorities or workshops equipped with the necessary tools for the disposal of used oils If in doubt contact your local authority for relevant instructions N ATTENTION N IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTERS B C SAFETY STANDARDS TO KNOW AND USE THE VEHICLE BEFORE READING CHAPTER D AND SERVICING THE VEHICLE N CAUTION Read the SAFETY REGUL
207. l still hot 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way fig 81 D 3 Disconnect the battery by acting on the battery isolator switch see page D 16 4 Place a container under the drain plugs to collect any oil which may come out during replacement 5 Turn the wheel hub fig 81 D Pos 1 so that the in let fig 82 D Pos M is moved to the lower position fig 82 D and then remove the oil cap 6 Allow the oil to completely drain out 7 Turn the wheel hub so that the inlet fig 83 D Pos M is moved to the middle position fig 83 D 8 Fill the reduction gear to level via the inlet fig 83 D 9 The level is correct when oil comes out from the oil cap fig 82 D fig 83 D 10 Replace the epicycloidal reduction gear cap and tighten it securely 11 Repeat all the operations for each of the four reducer units For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 A ATTENTION to change the oil contact a DIECI after sales centre D 40 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole macchine edili ed agricole DIECI DIFFERENTIAL AXLE Oil level cap Drain plug and oil level Drain cap Vent cap Oil cap
208. lean and properly working headlights etc B 12 Mod Agri Max Agri Power Agri Star N Introduction Warranty N ATTENTION N The standard illumination of the telescopic loader is not suitable in working conditions with poor visibility or for use at night There are several ways to improve visibi lity in poor lighting conditions Contact your local DIECI dealer Lifting or transporting a load that exceeds the nominal capacity or the vehicle or accessory IS PROHIBITED N ATTENTION N BEFORE LIFTING LOADS OPERATORS MUST BE FAMI LIAR WITH THE WEIGHT OF THE LOAD AND ITS CEN TRE OF GRAVITY Load tables are valid for centres of gravity that are 500 mm from the heels of the forks Contact your dealer for in formation regarding centres of gravity at greater distances Pay CAREFUL ATTENTION during the transport of loads with a variable centre of gravity e g liquids Ope rate with caution in order to limit such variations and to prevent the risk of vehicle overturning Pay ATTENTION regarding the risk of limbs being cru shed during manual fork adjustment operations PARKING THE VEHICLE Always park on flat even and level ground where there is no risk of falling masses landslides or flooding Lower outriggers to the ground if present Retract the boom completely and lower it to the ground Engage the parking brake Move the direction lever to position N Run the engine for
209. les must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided who must sign the scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 67 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 68 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE Machine working hours Job accomplished Dx Job description Machine working hours AN AN The tables must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided who must sign the scheduled maintenance report N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 69 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering macchine edili ed agricole DIECI D 70 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE Machine working hours Job accomplished
210. liary batteries could explode causing serious damage When starting with auxiliary batteries follow the instruc tions in the paragraph STARTING WITH AUXILIARY BATTERIES Any errors while carrying out the procedu re can cause serious damage to the electrical electronic systems sudden machine movements battery explo sion as well as damage to things and injury to people Observe the control instruments immediately after star ting the engine after the engine has warmed up and at regular intervals during use to rapidly identify and solve any malfunctions B 7 macchine edili ed agricole DIECI SAFE OPERATION OF THE VEHICLE DANGER DO NOT USE THE VEHICLE IF YOU ARE UNDER THE EFFECT OF ALCOHOL DRUGS OR IF YOU HAVE TA KEN MEDICATION THAT MAY MAKE YOU DROWSY OR ALTER YOUR REFLEXES DANGER DO NOT CARRY PASSENGERS ON THE VEHICLE OR IN THE DRIVER S CAB OR ON ANY OTHER PART OF THE TELEHANDLER OR ON ANY OTHER MOUNTED ATTACHMENTS EXCEPT ON THE PASSENGER CON VEYING BASKET AN DANGER CHECK THE CORRECT POSITION OF THE REAR VIEW MIRRORS PAY ATTENTION AS THE PERCEPTION OF OBJECTS POSITIONS THROUGH THE REAR VIEW MIR RORS MAY NOT BE EXACTLY AS THEY ARE THEY MAY SEEM FURTHER AWAY OR NEARER THAN THEY ARE IN REALITY DESPITE THE USE OF REAR VIEW MIRRORS BLIND SPOTS MAY BE PRESENT AND THE OPERATOR MAY NOT ABLE TO SEE CERTAIN POINTS WELL ALWAYS WORK WITH MAXIMUM CARE While the
211. m head clockwise Turning the button authorises vehicle re start ATTENTION N The button must be used in the case of Emergency to switch the thermal motor off and the vehi cle in situations of imminent danger or danger in progress Maintenance for safety to prevent accidental ignition of the vehicle during routine or extraordinary maintenance interventions A N ATTENTION N If the engine cannot be started check that an emer fig 33 C gency button has not been pressed fig 33 C Pos 1 If pressed contact the Safety Manager to make sure there is no maintenance in progress malfunctioning of the vehicle or dangerous situations C 22 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine IGNITION SWITCH fig 34 C The ignition switch with the key allows you to Switch on the instruments Switch on the diesel engine Disengagement of the parking brake in automatic with diesel engine running fig 34 C Pos 1 Automatic engagement of the parking brake with diesel engine off fig 34 C Pos 0 Conditions for start up Start up can only occur if The operator is correctly seated in the driver s seat The gear selector is in the N or neutral position Switching on instruments Turn the key to position 1 fig 34 C to power the electrical electronic instruments When the dashboard is switched o
212. mes difficult Whole trees in motion 14 17 Near gale Effort needed to walk against the wind Gale Breaks twigs off trees generally impedes progress 17 21 Severe gale Slight structural damage occurs 21 24 chimney pots and slates removed EVALUATE THE CONSISTENCY OF THE GROUND The ground on which the telehandler is positioned must be able to support the machine and its maximum load AN CAUTION N If the ground under the telehandler collapses the machine may roll over Comply with the following indications to avoid overtur ning the machine e Ask your employer works manager construction assi stant if there may be any hidden cavities below the sta bilisers pipelines wells old cisterns basement ceilings manure pits etc e The operator must evaluate the consistency of the ground using the tables and graphs provided In case of doubt consult the civil engineer present on the site or seek the advice of an external engineer e Depending on the type of ground and its geomorphologic characteristics the subsoil can only support a limited quantity of stress The table in fig 3 B indicates the allowed surface pressure underneath the telehandler stabilisers e On the basis of the Maximum pressure exercised on the ground by the stabiliser feet Table fig 2 B and the data extracted from the table in fig 3 B Allowed surface pres sure on varying ground types it is possible to deduct the necessary
213. millimetres A E H Measurements referring to optional wheels A E H Measurements referring to optional wheels G 2 Technical data macchine edili ed agricole DIECI PERFORMANCE Maximum capacity kg Maximum lifting height m Maximum horizontal outreach m Outreach at maximum height m Fork swivelling angle Pull out force daN Towing force daN Maximum climb angle Total weight empty kg Max speed km h Times empty with speed supplement in seconds Lifting Descent Extension Retraction Forward swivelling Reverse swivelling sate IRE Model Iveco NEF Iveco NEF Maximum power kW hp 74 101 93 127 Revolutions per minute rpm 2200 2200 Operation 4 stroke diesel Injection Direct mechanical Number and arrangement of cylinders 4 vertical in line Engine size cm3 4485 4485 Specific consumption at 2200 rpm g kWh 230 230 Aftercooler Turbo compressor Liquid cooling system HYDRAULIC PLANT Gear pump with capacity at max speed 110 It 1 Max operational pressure 230 bar Distributor control with joystick 1 DIFFERENTIAL AXLES Steering axles 2 with planetary reduction gears Steering types 4 wheels transversal 2 wheels Front axle rigid levelling upon request Back axle oscillating Oil bath service braking on the 4 wheels with double hydraulic plant and servo brake Negative action parking brake REFUELLING Litres 45 8 70 10
214. mounting of the vehicle s attachments that are not described in this manual are strictly forbidden The User s Manual and the parts catalogue are an integral part of the vehicle and must remain with it even when it is sold to a new owner The manual in the user s language must be carefully stored aboard the vehicle at all times for quick re ference If the manual becomes creased damaged or can no longer be easily read it should be replaced immediately The instructions for use maintenance and repair described in this handbook must be followed if the vehicle is to be con sidered as being operated in accordance with the manufac turer s intended uses This vehicle must be used assisted or repaired only by persons that have received training in advance on the vehicle and on its safety regulations in addition to being authorised to use the vehicle itself All of the procedures or maintenance operations not described in this manual are prohibited must only be carried out by authorised workshops The user must always observe the general safety regula tions as well as those for accident prevention such as traffic rules if the vehicle is used on public roads Any arbitrary modification made to the vehicle will relieve DIECI from all liability for damage or injury resulting from such modification Everything possible has been done during the design and construction phases of this vehicle to make your job as safe as possible Due
215. mprehend check they are in the correct position and that they are always kept clean IT IS STRICTLY FORBIDDEN to clean the signs on the machine with solvents or petrol the stickers may be come unstuck Additional stickers to the warning and safety stickers must always be treated in the same way If the stickers deteriorate become damaged or are lost replace them because they must be legible and understood cor rectly Orders for stickers must be placed using the same process as for spare parts ensure you include the model and serial number of the machine when you place your order In case of doubt please consult your agent or dealer IN DISCESA NON RAGGIUNGERE VELOCITA ELEVATE FUORI GIRI DO NOT REACH HIGH SPEEDS ON SLOPES DO NOT OPERATE AT MAX RPM DANS LES DESCENTES ROULER VITESSE MOD R E NE PAS ATTEINDRE UN R GIME EXCESSIF EN BAJADA NO ALCANCE ALTAS VELOCIDADES EVITE EL EXCESO DE REVOLUCIONES NICHT MIT HOHER GESCHWINDIGKEIT ABSENKEN DIE MAX DREHZAHL NICHT BERSCHREITEN macchine edili ed agricole B 46 macchine edili ed agricole macchine edili ed agricole macchine edili ed agricole B 47 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty safety stickers and thei
216. mpurities can deposit before the fuel is used B 29 macchine edili ed agricole DIECI ECOLOGICAL CONSIDERATIONS AN CAUTION N A few helpful recommendations are listed below Find out about the current standards and legislation in effect in your country Ask suppliers of lubricating oils fuels antifreeze pro ducts detergents etc for information on the effects of these products on people and the environment and the regulations to be observed when using storing and di sposing of them Do not refill tanks using unsuitable jerry cans or pres surised refuelling systems as they can cause leaks and loss of significant amounts of liquid Modern lubricating oils contain additives Do not burn contaminated fuel oils and or oils used in conventional heating systems Do not spill exhausted engine coolants engine and transmission lubricating oils hydraulic oil brake oil etc while pouring or draining them Store safely until it is time to dispose of them in compliance with current legi slation or local regulations Modern antifreeze fluids and their solutions e g antifreeze and other additives should be replaced every two years Ensure they do not soak into the soil They must be collected and disposed of appropriately Do not work directly on the air conditioning system op tional Do not open the air conditioning system It con tains gas that must not be released into the atmosphere Contact your dealer or
217. n a check will be carried out on the instruments with all the indicator lights switched on and emission of an acoustic signal These will remain on until the engine is switched on Battery indicator light Engine oil pressure indicator light Other indicator lights may remain lit depending on the functions activated When the engine is running the indicator lights signalling faults malfunctions should go off and only those referring to active functions should remain switched on If this is not the case consult the maintenance chapter of this manual and contact a dieci service centre Start up Turn key to position 1 fig 34 C to power the instruments Turn the key to position 2 fig 34 C and keep it there for a few seconds in order to start up Once the engine has been started release the key In the engine does not start within 5 seconds try again at regular 15 second intervals to avoid overloading the starter During the first few minutes of use keep transfer and load lifting speed low in order to heat up the engine and hydraulic oil Operate at low RPMs max 1500 avoiding sharp ma noeuvres and accelerations until the temperature has risen A ATTENTION Bring the engine to a high number of RPMs before high tem perature and pressure can cause any serious damage to the engine or the hydraulic system A ATTENTION With the motor started the automatic parking brake disen gages
218. n the same way as the parking brake of the vehicle fig 143 C C 62 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine HYDRAULIC BRAKING SYSTEM FOR TRAILERS OPTIONAL The trailer brake act under pressure The vehicle hydraulic cir cuit supplies constant pressure to the trailer braking system This pressure is modulated by means of the brake pump The indicator light fig 144 C pos A signals low braking system pressure Connect the trailer s hydraulic braking system to that of the vehicle using the hydraulic socket fig 145 C pos 1 If not being used the socket must be suitably protected by its hydraulic socket cover fig 145 C pos 2 A ATTENTION Do not move the vehicle until the indicator light has switched off as the trailer may not brake properly A ATTENTION Verify that all connections are attached properly and that the trailer brakes regularly before moving the vehicle Do not move the vehicle with the trailer attached in the event of malfunctions A ATTENTION Connect the trailer to the towing hook fig 146 C before inserting the hydraulic part fig 145 C A ATTENTION When the trailer is disconnected use caution to prevent it from moving in an uncontrolled manner macchine edili ed agricole DIECI fig 146 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for
219. n Progress notice on the door of the cab and inside the cab on the joysticks e Apply barriers and spacers to prevent unauthorised staff from approaching the machine e Disconnect the battery cut off switch e Leave the engine to cool down Ensure you are familiar with the maintenance procedu res before starting work Keep the work area clean and dry Do not lubricate parts or carry out any maintenance work when the machine is moving Do not carry out any maintenance while the engine is run ning If it is necessary to carry out maintenance work while the engine is running seek the assistance of at least two workers and proceed as follows e One person must remain seated in the driver s seat ready to switch off the engine at any moment All the workers must continually maintain contact with each other e Take the utmost care to avoid being trapped by components while working near the fan fan belt or other rotating parts e Do not touch any levers or pedal controls If it is necessary to act on any lever or pedal always tell the others to keep at a safe distance e Do not drop or insert any tools or other objects in rotating machine parts the parts can break or fly into the air If it is necessary to go underneath the attachment or the machine to carry out maintenance work or to service parts firmly support the attachment and the machine with blocks and supports solid enough to support the weight Place any
220. nd Cardan transmission shafts Check gear oil level fig 7 D Replace gear oil Engine Underside Protection fig 6 D Pos B to perform the following maintenance Replace Diesel engine oil Replace Diesel engine oil filter Replace Diesel engine fuel filter A ATTENTION Remove the underside protection only after having Take the vehicle onto firm and level ground Retracted and lowered the boom Position cylinders in transport mode Switched the engine off and removed the ignition key Positioned a plate in the cab indicating maintenance in progress Disconnect the battery by acting on the battery isolator switch see page D 16 A ATTENTION Remove the guards and underside protection with care ta king all of the precautions necessary in order to prevent da mage and or injury Once maintenance operations have been completed remount the guards and underside protections A ATTENTION For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 1 7 macchine edili ed agricole PEDALS Accelerator fig 10 D Pos 1 The accelerator is a cable type accelerator and as such it does not require routine maintenance brakes fig 10 D Pos 2 Hydraulic brakes do not require registration
221. ne MAINTENANCE and REGISTRATION SCHEDULE macchine edili ed agricole DIECI Maintenance operations to be carried out are listed on the left the graph details the time period in hours and the approximate position of the part to be serviced The asterisk indicates maintenance in the event of the vehicle s use in special conditions Air filter cleaning Grease differential axle Check tyre pressure Check that all nuts and bolts are tight Check brake oil level Check boom chain extension and conditions Check stickers Replace engine oil Replace engine oil filter Replace air filter Check battery electrolyte level Check electric system Check alternator belt Tighten wheel nuts Replace fuel filter Replace cab filter Tighten boom sliders Check chain tension A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI Y X QN EN 8 INAN DY Ve macchine edili ed agricole DIECI D 9 DIECI Mod Agri Max Agri Power Agri Star Maintenance and Registering MAINTENANCE and REGISTRATION SCHEDULE Maintenance operations to be carried out are listed on the left the graph details the time period in hours and the approximate position of the part to be serviced The asterisk indi
222. nel and the machine macchine edili ed agricole DIECI OIL COMPARISON TABLE ENGINE OIL HYDRAULIC OIL AXLE OIL BRAKES AND RADIATOR GREASE INCHING OIL AGIP SIGMA TURBO ARNICA 46 DEXRON 2 EXTRA PERMANENT CHEVRON DELO 450 15W40 EP HYDRAULIC 46 DEXRON 2 ANTIFREEZER 2 ESSO ESSOLUBE 201 INVAROLEP46 TORQUE FLUID 62 ATF DEXRON 2 SIGIL GREEN o TAURUS TURBO ATHESIA EP A i HJDRUS DEXRON FLUID 2 ANTIFREEZER C 1 MOBILFLUID 422 MOBIL SUPER HUDRO Nv46 ia ATR 220 ANTIFREEZER MOBILUX 2 4 MOBILAND 20W 40 T700 SAE 15W40 HAENDEL 46 AUTO 14 ANTIFREEZER SUPER GREASE G2 1 DONAX SU ER SHELL RIMULDA D TELLUS T46 2 15 90 ATF DEXRON2 ANTIFREEZER 3 SPIRAX HD GREASE G2 DOLOMITI SUPER ROLOIL lub TURBO swag L46 HIDROMATIC DEX ROL FLUID TEXACO ursa suPER TD RANDO HD 2 46 DEXRON 2 ANTIFREEZER oo TOTAL RUBIAXT EQUIVIS ZS 46 A Oom DEXRON 2 ANTIFREEZER A momon A ATTENTION N Qoo PROHIBITED Q FOR CONSUMPTION QUANTITIES OF THE DO NOT USE PRODUCTS SEE CAPACITY OF PARTS TO LUBRICATE IN CHAPTER G VEHICLE TECH SYNTHETIC BASED OIL NICAL DATA AND TECHNICAL FEATURES DIECI DECLINES ALL LIABILITY IF OILS DIFFE RENT TO THOSE RECOMMENDED ARE USED N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 13 DIECI Mod A gri Max A gri Power Agri Star Maintenance and Registe
223. ng brakes switch Red Light on switch Green 4 gt Servo brake accumulator manometer Present on Agri Max 70 10 Gear change switch green 6 gt EMERGENCY BUTTON hydraulic plant and thermal motor switch off C 1 8 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine right dashboard standard and optional electrical switches indicator lights and control levers fig 30 C macchine edili ed agricole DIECI Left outrigger foot up down switch Green NOT AVAILABLE c2 gt Right outrigger feet up down switch Green NOT AVAILABLE Front axle levelling switch optional Yellow Wheels alignment indicator consent optional Yellow Optional Available Additional pump switch c6 gt telehandler double speed optional Green st gt Steering selector Optional 82 gt Thermal motor starter key selector Anti tipping device key selector Yellow Key 54 5 Alarm return key selector Red Key Vehicle functions selector key optional Grey Key N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 19 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star upper dashboard standard and optional electrical switches indicator lights and control levers fig 31 C Getting to Know and Using the Vehicle Trailer Switch opt
224. ning for two minutes every 15 days even during the winter In this way the moveable parts like the compressor and the system in general can be lubricated DO NOT loo sen any air conditioning system tubes Contact between the skin and coolant can cause freezing A ATTENTION for the maintenance of the air conditioning system con tact a DIECI after sales centre fig 60 D Compressor belt tension 1 Parkthe vehicle on a level and compact surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under A ATTENTION A 3 Disconnect the battery by acting on the battery isolator switch see page page D 16 4 Wait for the engine to cool 5 Check the tension of the compressor belt fig 60 Pos 1 every 500 hours Compressor belt tension must be checked in a DIECI after sales centre N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 31 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering CYLINDER BLOCK VALVES Cylinder block valves hinder uncontrolled movement of the cylinder pistons in case of lacking hydraulic or bursting pres sure of a flexible pipe The valves are directly mounted on the cylinders Verifying proper operation of cylinder non return valves A ATTENTION Do not allow anybody near the vehicle while these checks are being carried ou
225. not function correctly Do not use water or ste am to clean the electrical system sensors or connectors To repair any small defects on the bodywork ask your DIECI dealer for tins of touch up paint Ensure all the stickers are present replace any stickers that are lost or removed while cleaning B 19 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty CLEANING THE WINDOWS The cab windows headlamps and rear view mirrors must be washed frequently with soapy water After you have cleaned these components dry carefully Do not leave any stains or halos that may limit or distort the operator s view CLEANING THE CAB Clean the soft upholstery in the cab with a cloth that has been immerged in a solution of water and detergent and then tightly squeezed Clean the driver s seat and the floor with a vacuum cleaner and or a stiff brush If necessary use a damp cloth to remove any stubborn stains AN CAUTION N DO NOT USE JETS OF WATER INSIDE THE CAB Clean the seat belts with a sponge dipped in hot soapy water and simply leave them to dry The fabric seats should be cleaned with a stiff brush or vacu um cleaner Plastic seats should be cleaned with a damp cloth SAFETY STICKERS Consult the summary table in the chapter MAINTENAN CE for the inspection schedule Replace any Danger Caution Hazard or instruction stickers that are illegible or missing R
226. not provoke vomiting to avoid the risk of inhaling the product through the respiratory tract B 27 macchine edili ed agricole DIECI DIESEL Before handling fuel filling the tank etc comply with the following rules e Never mix other types of fuel with diesel such as petrol or alcohol N CAUTION N IT IS FORBIDDEN TO REFUEL WITH THE ENGINE SWITCHED ON e Clean the area around the fuel cap Fill the fuel tank at the end of every day to reduce condensation during the work break e Water and sediment must be removed before they reach the engine e Do notuse antifreeze to remove water from the diesel fuel e Do notrely on the filter to remove water from the diesel fuel e Never leave the fuel cap off and always lock If you lose the original cap replace with an original spare part Not just any cap will fit e Keep an eye on the fuel pump nozzle while filling the tank AX CAUTION N DO NOT SMOKE DURING THE AFORESAID OPERATIONS e Do not use a flame to inspect the fuel tank e Do not fill the tank completely Leave room for the fuel to expand and immediately clean any spillage e Before carrying out any welds on the tank or any components in close contact with the tank ensure there is no fuel inside e f there are any fuel leaks due to breakages stop the leak as soon as possible and contact a DIECI service centre AN CAUTION N AVOID INHALING DIESEL VAPOURS THEY ARE CARCINOGEN
227. nual carefully for the safety of all personnel and the machine F 1 macchine edili ed agricole DIECI F 2 Mod Agri Max Agri Power Agri Star Hydraulic Diagrams and Circuits macchine edili ed agricole DIECI N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 2006 42 MACHINERY DIRECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUALHAS NOT BEEN READ AND UN DERSTOOD ANY ARBITRARY MODIFICATION MADE TO THE VEHICLE WILL ABSOLVE DIECI FROM ALL LIABILITY FOR DAMAGE OR INJURY RESULTING FROM SUCH MODIFICATION TO GUARANTEE YOUR SAFETY AND THAT OF OTHERS DO NOT MODIFY THE STRUCTURE OR ADJUST THE VARIOUS VEHICLE COMPONENTS BY YOURSELF HYDRAULIC PRESSURE CALIBRATION OF LIMITING DEVICES ENGINE ROTA TION ASSEMBLY OF ADDITIONAL ATTACHMENTS ETC THE SAME HOLDS TRUE FOR THE DEACTIVATION OR MODIFICATION OF SAFETY SYSTEMS IN SUCH CA SES THE MANUFACTURER SHALL BE ABSOLVED FROM ALL LIABILITY THE IMAGES DESCRIPTIONS MEASUREMENTS GIVEN IN THIS CHAPTER RE FER TO STANDARD VEHICLES UPON REQUEST YOUR VEHICLE CAN BE FITTED WITH OPTIONAL CONTROLS AND ATTACHMENTS ALL FUNCTIONS PROCEDURES INHERENT THE USE AND SET UP OF VEHICLE EQUIP
228. o9e JopuijA9 J966113nN0 Jopui A9 6 BAILA N90 uojsid Jo3nqigjsip Joynqujsip j14014d jeou duund 0 67 87 vc oAnebou Hulyoul JOJOW 4 21323 9 205 BAILA N90 BAILA N90 uonesueduioo CN OR vc CON A ST v ST v cv CN CN CN F 5 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine ts 102 80 04 292 ALI 838WfN ONIMVACT ONOASIC oN S 55 YANNAY vIN3HOS 2 75 41 0 AV INDUAVd FAVIODIULAVd L0CV080 0Cc VH Uve YAMOd avg ONUNIVA VINIVIDINIIA NDIHI AYOSSIAS IVINILVIN SIVISIIVIN ININIVAL OLNIWVLIVAL A ey ONDIOM 3NOIZ Y NOAV 1 INOIZVOIGNI Id VZN3SSV NI 3 IVH3N35 VIISOONA 0100 0 60 3N38IN90 31V2
229. oads for public use Negative action parking brake REFUELLING Litres Hydraulic plant total Tyres 16 70 20 Fuel tank Alternative 16 70x24 G 5 macchine edili ed agricole DIECI Agri Star DIMENSIONS G 6 Measurements expressed in millimetres 37 7 440 480 1380 2600 970 4110 4160 4950 940 2290 2340 1780 2220 4810 1240 3840 A E H Measurements referring to optional wheels Mod Agri Max Agri Power Agri Star 37 8 440 480 1680 2600 970 4110 4160 5250 940 2290 2340 1780 2220 5060 1240 3840 A E H Measurements referring to optional wheels 35 10 440 480 1380 2600 970 4110 4160 4950 940 2290 2340 1780 2220 4810 1240 3840 Technical data 38 10 440 480 1380 2600 970 4110 4160 4950 940 2290 2340 1780 2220 4810 1240 3840 macchine edili ed agricole DIECI PERFORMANCE Maximum capacity kg Maximum lifting height m Maximum horizontal outreach m Outreach at maximum height m Fork swivelling angle Pull out force daN Towing force daN Maximum climb angle Total weight empty kg Max speed km h Times empty in seconds Lifting Descent Extension Retraction Forward swivelling Reverse swivelling ENGINE Neco NEF Neco NEF OPTIONALS AND ACCESSORIES Model Iveco NEF Iveco
230. of the instrument right red mark stopping when having reached the first fourth of the scale This is the opti mal condition for engine operation If the temperature should rise excessively almost reaching the maximum level upper red mark stop the engine and verify the cause When the red indicator light switches on the maximum temperature alarm is signalled Operate at low RPMs max 1500 in order to avoid damaging the cool engine Avoid abrupt manoeuvres and acceleration until the right red mark has been passed Fuel level indicator instrument The instrument hand indicates the quantity of diesel present in the tank at any given moment The maximum quantity is marked by the position of the hand on the left side The hand will move down progressively passing over a red mark which indicates minimum level reserve indicated by the same yellow light When the hand completely stops right side limit switch the fuel tank is empty To avoid damaging the engine always keep the pointer above the minimum level A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 1 7 macchine edili ed agricole GIDIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle left front dashboard standard and optional electrical switches indicator lights and control levers fig 29 C fig 29 C Outriggers up down switch Green NOT AVAILABLE Parki
231. of the vehicle fig 41 C the reverse gear is engaged and indicator light R fig 42 C lights up When the reverse gear is engaged an acoustic alarm is triggered A ATTENTION A Lever movements are not active when The parking brake is engaged The operator is not seated correctly in the driver s seat A ATTENTION A Load handling can be carried out only in low gear procedure for changing direction Reduce engine speed to a minimum and bring the vehi cle to a halt Select the new direction A ATTENTION fig 41 C Direction reversal is not permitted at speeds exceeding 2 km h If the forward reverse gear selector is moved to a position other than neutral when the parking brake is engaged the transmission will not work fig 42 C C 26 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine FAST SLOW GEAR SWITCH fig 44 C Pos A B The two speed mechanical selector is operated fig 44 C Pos 1 using the selector To change gears bring the vehicle to a complete stop Press and hold down the inching pedal Hold the switch downward fig 44 C Pos B for a few seconds to engage the FAST gear The indicator light fig 45 C Pos 2 signals engagement Hold the switch upward fig 44 C Pos A for a few se conds to engage the SLOW gear The indicator light fig 45 C Pos 1 s
232. oints and the radiator e Remove any excess grease e Ensure the footboard and the handle are clean and dry e Clean all safety stickers and manoeuvring indications Replace them if they are illegible or missing Check for damage e Ensure there are no damaged or missing parts e Ensure all articulated pins are fastened properly e Ensure there are no cracks or other damage to the windows e Ensure there are no oil fuel or coolant leaks underneath the machine e Ensure the wheel bolts are properly tightened e Check every safety device e Ensure the ROPS FOPS structure is not damaged e Ensure the seat belt and relevant attachments are not damaged or excessively worn AN CAUTION N If there are any malfunctions contact one of the Manu facturer s Authorised Repair Centres Q IT IS FORBIDDEN TO START OPERATING THE NE UNLESS IT IS IN PERFECT CONDITION Adjustments Check the steering wheel and driver s seat adjustment to ensure it is possible to reach all driving controls comfor tably Adjust the rear view mirrors so that it is possible to see the rear of the machine properly when sitting correctly macchine edili ed agricole DIECI PREPARING FOR EMERGENCIES You must always be prepared in case of a fire or accident AN CAUTION N Always keep a first aid kit and fire extinguisher on hand not supplied by the manufacturer Carry out regular inspections to
233. ome out during replacement 5 Remove the drain plug fig 71 D Pos G and load le vel plug fig 71 D Pos F to carry out a complete drainage 6 Allow the oil to completely drain out 7 Replace the drain plugs and tighten them securely 8 Pour an approved type of clean oil into the loading level plug fig 71 D Pos F 9 The level is correct when oil comes out from the loading level plug fig 71 D Pos F 10 Check for any leaks coming from the drain plugs 11 Replace the load level cap and tighten it securely A ATTENTION The underside protection must be removed for this operation Consult the Underside removal paragraph For the safety specifications refer to chapter B Car rying out maintenance in safety paragraph page B 16 A ATTENTION to change the oil contact a DIECI after sales centre D 36 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI macchine edili ed agricole REDUCER Oil level cap Drain plug and oil level Drain cap Vent cap Oil cap hi LL LLL ES IF fig 72 D N CAUTION Read the SAFETY REGULATIONS in this manu
234. onformity Enclosure IIA or Manufacturer s Statement Enclosure IIB must be kept by the client The statement shall be forwarded to the Supreme Institute for Accident Prevention and Safety in the Workplace by registered post with advice of receipt e The Supreme Institute For Accident Prevention And Safety In The Workplace will then inform the local surveillance authority A S L in Italy that the machine is in use this authority is then in charge of the subsequent yearly inspections SCHEDULED INSPECTIONS AND REGISTRATION METHOD e The employer or user of the machine must ensure the machine is inspected regularly pursuant to the law Italian Presidential Decree 547 dated 27 4 55 Italian Ministerial Decree 12 9 59 and Italian Decree Law 626 dated 19 9 94 e He or she must also comply with the maintenance and inspection schedule described in this Use and Maintenance Manual e Inspections and scheduled tests together with maintenance work must be carried out by especially employed experts or by a workshop authorised by the manufacturer DIECI S r l e The employer user of the machine must record the results of the tests and inspections in the Service Register or ask specifi cally trained personnel to record them e The scheduled tests and inspections that must be recorded in the Service Register are a Quarterly inspections that involve the operation and or efficiency of ropes chains according to Article 179 of Italian Presidential De
235. operation and cleaning of headlights di rectional lights and windscreen wipers A ATTENTION A ENSURE CORRECT POSITIONING OF REAR VIEW MIRRORS PAY ATTENTION AS THE PERCEPTION OF OBJECTS POSITIONS THROUGH THE REAR VIEW MIRRORS MAY NOT BE EXACTLY AS THEY ARE THEY MAY SEEM FUR THER AWAY OR NEARER THAN THEY ARE IN REALITY ROAD TRAVEL INSTRUCTIONS Use the levelling control switch to level the vehicle s chassis in relation to the axles if present Ensure that all outriggers have been perfectly retracted and raised if present Close the telescopic boom completely Lower the main boom completely and raise it slightly 300 mm from ground Make sure the lights are functioning properly before driving the vehicle on roads Check that the slow vehi cle revolving indicator light is installed and operational Keep it activated during both day and night use Carry out the wheel timing IT IS MANDATORY to set steering as shown in the vehicle handbook and to block the selection lever using the relevant device In Italy set the 4 wheel steering mode on public roads do not use crosswise steering or 2 wheel steering Ensure that the fuel quantity is sufficient Mount all attachments provided for road driving in com pliance with the country where operating Install a overhanging load signal panel on the boom head before the entering onto the road Always evaluate the itinerary to be covered taking into consi
236. ori Apretar pedal inching 1 apretar pedal freno 2 405 70 24 16 70 24 14PR 405 70R24 16 70R24 152 Inching Pedale dr cken 1 brems Pedale dr cken 2 445 65 22 5 18 22 5 163A8 16PR Selezionare marcia premere per 2 sec 445 65R22 5 168A8 In caso di sostituzione di pezzi utilizzare esclusivamente ricambi Select the speed press for 2 sec originali Choisir la marche presser pour 2 sec 445 65R22 5 169F Seleccionar la marcha apretar para 2 sec c5 14 00 24 16PR Nonawicinarsialle linee elettriche In tensione Gang w hlen 2 Sek lang dr cken 17 5LR24 16PR A cover B speed selection C tyre inflation pressure D main safety regulations LEGENDA SIMBOLI SYMBOLS KEY L GENDES SYMBOLES O LEYENDA S MBOLOS ZEICHENERKLARUNG LEGENDA SIMBOLI SYMBOLS KEY L GENDES SYMBOLES O LEYENDA S MBOLOS ZEICHENERKLARUNG CIRCOLAZIONE STRADALE La macchina omologata per la circolazione stradale come Stabilizzatori abbassati Stabilizzatori alzati Prolunga a traliccio Misure Braccetto con gancio Misure macchina operatrice semovente Stabilizers lowered Stabilizers raised Jib Measurements Jib Measurements Stabilisateurs abaiss s Stabilisateurs relev s Potence Dimensions Potence Dimensions Durante la marcia su strada bracci devono essere bloccati con gli t Estabilizadores bajados O Estabilizadores subidos Plumin Medidas Plumin Medidas appositi chiavistelli Abges
237. ould the vehicle collide with an electrical cable the operator to avoid electrocution must never abandon the driver s cab until he she is certain that the electrical po wer supply has been properly disconnected Driving on side sloping roads may cause overturning or sliding Take proper precautions Do not leave the vehicle loaded on a slope exceeding 15 even when the parking brake is engaged To prevent damaging hydraulic connections when chan ging an attachment stop the engine and wait a minute to remove pressure from the circuit Always clean connectors before their reinsertion Check the cleanliness protection and the conditions of ra pid detachment connections in attachment circuits daily A ATTENTION A Operators who note that the vehicle is not operating pro perly or that is does not conform to safety regulations must immediately inform the construction site manager D PROHIBITED D Operators are PROHIBITED from carrying out repair or adjustment work unless they have been trained to do so Only the person charged to do so should carry out maintenance work on the vehicle D PROHIBITED D Attempting to start up the vehicle by pushing or pulling on it is STRICTLY PROHIBITED This may cause serious damage to people and or the vehicle If operating the vehicle at low temperatures 10 C empty and refill the tank using lubricants fuel or cooling liquids suitable for such temperatures
238. ove the vehicle with the trailer attached in the event of malfunctions A ATTENTION Before inserting the hydraulic part connect the trailer to the towing hook fig 142 C The trailer brake act under pressure The vehicle hydrau lic circuit supplies constant pressure to the trailer braking system This pressure is modulated by means of the brake pump The trailer is freed from the brakes and can move when the brake system of the trailer is connected to the vehicle The hydraulic braking valve fig 143 C located at the rear of the vehicle is equipped with a lever fig 143 C pos B to put pressure on the braking system The system is not under pressure when the lever is in position 0 fig 143 C If connected the trailer is braked The system is under pressure when the lever is in position 1 fig 143 C If connected the trailer is free to move The lever must be used to insert the trailer parking emer gency brake The trailer is braked when the lever is set to position 0 fig 143 C A ATTENTION In the event that the trailer is not to be used set the lever to position 0 fig 143 C to prevent the system from remaining under pressure Keeping the system under pressure causes an unnecessary loss of engine power leading to higher con sumption and unnecessary heating of hydraulic oil A ATTENTION The trailer parking emergency brake must be engaged i
239. parts replaced during repairs are guaranteed for 3 months from the date of repair or in stallation if the original guarantee has expired WARRANTY REQUEST FOR REPAIRS UNDER GUARANTEE Warranty reporting a fault or a faulty part The fault must be reported by the end user dealer distri butor retailer or by an authorised repair shop and must be sent directly to the DIECI customer service within 8 days of the occurrence of the malfunction The report must include a clear description of the fault and exact machine specifications type model and serial number The specifications can be found on the machine in the posi tions indicated in the USE AND MAINTENANCE MANUAL Compulsory machine immobilisation If there is a risk that the fault may jeopardise safety and ac cident prevention or may cause further damage it is forbid den to use the machine until it has been repaired and tested Warranty exclusion from the warranty Thefollowing conditions and parts are not covered by the warranty Components subject to wear or deterioration due to pro longed use the clutch belts brake pads sliding blocks rollers oils and fluids filters etc Electrical systems and components Damage caused by the weather natural disasters acts of vandalism etc Any other malfunction not due to an ascertained original fault or for which DIECI cannot be held liable The following parts are also not covered by this warranty they
240. r location e Located in the cab on the right hand side window fig 28 B A DANGER Keep all persons at a safe distance from the vehicle when starting loading operations A DANGER When carrying out maintenance work block all hydraulic cylinders using safety locks A DANGER Keep all persons at a safe distance A DANGER Do not open or remove the safety panels while the engine is running A DANGER Wait until all moving parts have come to a halt A DANGER Switch off the engine and remove the key before starting maintenance work A DANGER Check the work zone and keep far away from power supplies e On the engine compartment radiator fig 29 B A DANGER Steam and hot water under high pressure Protect the face Remove the cap with due caution On the side of the intercooler radiator fig 30 B fig 29 B fig 30 B A DANGER Risk of burns A DANGER Keep all persons at a safe distance e On the side of the intercooler radiator fig 31 B A DANGER Do not open or remove the safety panels while the engine is running DANGER STOP Wait until all moving parts have come to a halt fig 31B fig 32 B e On the side of the intercooler radiator fig 32 B A DANGER Do not open wait until all moving parts have come to a stop B 48 Stickers for use and maintenance e On the rear window fig 34 B Indicates the direction of clip extraction hindering total op
241. r plug into the boom head socket fig 102 C Pos 2 Activate the switch fig 101 C Pos 2 to power the plug and user connected The indicator light on the same switch indicates start up N ATTENTION On connection of the user before starting work operations in a safe place check that all controls function correctly and perform the desired manoeuvres operations N ATTENTION Do not connect users with nominal voltage exceeding 12 volts and amperage over 3A Danger of damage to the electrical system Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 101 C fig 102 C C 52 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine REAR HYDRAULIC SOCKETS OPTIONAL fig 106 C Pos 1 Located at the rear of the vehicle fig 106 C Pos 1 Press the relative switch to deviate oil to the rear hydrau lic sockets fig 103 C 1 The indicator light on the same switch indicates start up The rear hydraulic sockets operate using the Joystick service controls in the cab Note The switch can have 2 or 3 positions in relation to set up A ATTENTION On connection of the user before starting work operations in a safe place check that all controls function correctly and perform the desired manoeuvres operations Continuous oil function The function allows to select and maintain th
242. rd Insert the FAST gear for long transfers without a load in unobstructed places with good visibility with flat land without danger of pedestrian crossings A ATTENTION Do not change gears when the vehicle is in motion A ATTENTION Hold down the inching pedal until the selected gear s cor responding indicator light switches on Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle fig 46 C fig 47 C 28 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI Servo brake accumulator manometer Present on Agri Max 70 10 fig 48 C 1 The manometer fig 48 C 1 allows to keep servo brake pressure monitored In the event of anomalies and malfunctioning the pressure could drop The pressure must never drop below 18 bar In the event of low pressure below 18 bar stop the vehicle and contact the DIECI authorised workshop to eliminate the defect Q PROHIBITION Q IT IS PROHIBITED to operate with servo brake accumulator pressure below 18 bar fig 48 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 29 macchine edili ed agricole DIECI PARKING BRAKE The parking brake must be engaged whenever the operator leaves the vehicle whether the engine be switched off or on
243. re towing the vehicle switch on the dashboard and if possible ensure that the forward and reverse gear indicator lights are off A ATTENTION Once the towing operations have been completed reopen the valve bringing it back to its original position To insert the gear use the switch provided as described in paragraph Fast slow Gear Switch 27 fig 165 C neutral fig 166 C slow gear engaged N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 67 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle disengaging the negative parking brake with the engine stopped Agri Max Agri Power Agri Star 1 Position a screwdriver as in the figure fig 170 C 2 Use a rubber mallet to strike the handle of the screwdriver 3 Now the parking brake is disengaged and will re engage automatically on engine start up In these conditions it is possible to tow the vehicle 4 To put the brake back into operational conditions just start the engine A ATTENTION A once towing operations are complete bring everything back to its original position Do not use the vehicle with the negative parking brake disengaged have the operations described above performed by expert staff fig 172 C Parking brake DISENGAGED C 68 N CAUTION Read the SAFETY REGULATIONS
244. ring BATTERY ISOLATOR SWITCH fig 1 D Pos 1 The battery isolator switch is in the hole of the engine bon net lateral sheet steel Its function is to cut off power to the electrical system ope ning the circuit on the negative pole Turn the handle bringing it to a position in which its long side is perpendicular to the ground in order to open the circuit and cut out electrical power fig 2 D Pos 2 Turn the handle moving it back to start position fig 1 D Pos 1 to reset starting conditions and close the circuit N ATTENTION N the battery isolator switch must be used only with fig 1 0 the vehicle off N ATTENTION N Use the battery isolator switch to open the electrical cir cuit each time the vehicle is serviced Routine work position Closed circuit fig 2 D Maintenance position Open circuit D 14 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine OPENING THE ENGINE BONNET fig 4 D PROHIBITION IT IS PROHIBITED to open engine bonnet with die sel engine running Before opening the bonnet switch the en gine off and remove the ignition key hang up a sign in the cab that reads maintenance work under way disconnect the bat tery by acting on the battery isolator switch see page D 16 To open the engine bonnet pull the lever fig 3 C 1 towards the front of the
245. rosions and free zing of the water in the system THE MIXTURE PERCENTAGES CAN BE FOUND ON ANTIFREEZE CONTAINERS A ATTENTION A to change the refrigerant liquid contact a DIECI after sales centre macchine edili ed agricole DIECI fig 41 D fig 42 D A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 27 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering ENGINE AIR FILTER fig 44 D Pos 1 Indications Control Replacement N ATTENTION N THESE OPERATIONS MUST BE CARRIED OUT WHEN THE ENGINE IS OFF AND COLD For the safety specifications refer to chapter Car rying out maintenance in safety paragraph page B 16 An air filter in poor conditions can cause a reduction in po wer excessive fuel consumption and shorten engine life Filter clogging is signalled by an optical indicator fig 44 D Pos 2 When the indicator is blocked in the red position maintenan ce or replacement must be performed because it is clogged After the due interventions have been performed press the head of the same to take it into the rest position On indi cation of the clogging signal it is possible to operate for no longer than one hour The filter is cleaned using compressed air maximum 3 Bar at a distance not shorter than 150mm paying great attention not to damage the filtering element N PROHIBIT
246. rs characters flashing press key 1 fig 101 C to increase the character key 2 fig 101 C to confirm the selection The calibration check has ended and the instrument starts to work normally excluding the initial check C 76 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed ag DIECI DASHBOARD INSTRUMENT INITIAL CHECK On switch on the panel switches some indicator lights the buzzer and all segments of the display on for the duration of 1 5 seconds The tables are shown below fig 102 C that contain all dashboard indicator lights and their behaviour at the time of the check The instruments fig 103 C carry out an initial check by moving the pointers and temporary switch on of the corresponding LED The LCD carries out complete temporary switch on of all symbols that can be represented INITIAL INITIAL INITIAL INSTRUMENT 206 EP ox fig 103 C 29 fig 102 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 77 piecs Mod Agr i Max Agr i Power Agr i Star Knowing and using the vehicle Integrated devices ANTI TIPPING SYSTEM TEST fig 104 C Press and hold button 1 fig 104 C for 2 seconds during normal functioning of the instrument to carry
247. s Reflective clothing Waterproof clothing e Respirator or respiratory filter There are various types of safety garments of all sizes available on the market Always use the most appro priate model for the type of application and ensure the garments fit properly Safety clothing must be considered personal do not wear other people s safety clothing Safety clothing must always be complete and in good condition Aruined garment no longer guarantees ade quate protection Do not wear garments that are worn replace with new garments before you start working Prolonged exposure to loud noise can damage your he aring or may cause loss of hearing Always protect your hearing by wearing ear defenders or earplugs to protect yourself from excessive and tiresome noise Do not listen to the radio or music through headphones to while using the machine The operator must always pay the utmost attention B 4 Mod Agri Max Agri Power Agri Star N Introduction Warranty INSPECTING THE MACHINE A CAUTION A Inspect the machine every day or every shift Carefully check the machine before resuming work Ensure the tyres are suitable for the type of terrain There are tyres for working on sand earth farmland snow etc Consult your agent or dealer for more information A CAUTION A If you discover any malfunctions abnormal noise vibra tions odour instrument errors smoke oil leaks etc or if the
248. s If there is a malfunction do not start the machine and contact a DIECI service centre Regularly check the ignition switch A fault when stop ping the engine will obstruct the work of the fire brigade When cleaning parts with oil use non inflammable oil Diesel and petrol fuel can catch fire Do not use Do not weld or use a cutting torch to cut pipes that con tain inflammable liquids When checking the level of fuel oil battery electrolyte windscreen wiper liquid or coolant always use an ex plosion proof light source If other types of lighting are used there is a risk of explosion macchine edili ed agricole DIECI CAUTION IF A FIRE DEVELOPS IMMEDIATELY ABANDON THE MACHINE AND FIND A SAFE PLACE IF POSSIBLE TURN THE IGNITION TO 0 ENGINE AND INSTRUMENTS OFF BEFORE ABANDONING THE MACHINE AX CAUTION ONLY ATTEMPT TO PUT OUT THE START OF AMODEST FIRE IF YOU HAVE AN EFFICIENT FIRE EXTINGUISHER AVAILABLE N CAUTION IF THE FIRE DIRECTLY INVOLVES THE OIL OR FUEL TANK ABANDON THE MACHINE IMMEDIATELY THE MACHINE COULD EXPLODE B 21 macchine edili ed agricole DIECI BATTERIES AX CAUTION N TO AVOID BATTERY EXPLOSIONS KEEP SPARKS NAKED FLAMES AND CIGARETTES FAR FROM THE TOP OF BATTERIES BECAUSE THESE CAN PRODUCE HIGHLY INFLAMMABLE GASES AN CAUTION N THE BATTERY CONTAINS SULPHURIC ACID ELEC TROLYTE A CORROSIVE SUBSTANCE THAT MUST BE HA
249. s switch on The lights remain switched on until the pedal is released Periodically check that both lights are working fig 36 C N ATTENTION In the event of limited use of the pedal periodically check that itis working properly Contact a dieci service centre in the event of a problem INCHING pedal fig 36 C Pos 3 The pedal allows for slow precise movements forward even when the engine is running at a high RPM It acts directly on the hydrostatic transmission The vehicle stops remaining partially braked when the pe dal is fully pressed down N ATTENTION Do not press the inching pedal at high speeds the ve hicle will brake sharply and the diesel engine could go into overrevving C 24 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI MULTIFUNCTION LEVER Direction indicators Pull the lever towards the rear of the vehicle to signal a curve to the right fig 38 C Pos R Push the lever towards the front of the vehicle to signal a curve to the left fig 38 C Pos L The indicators only function when the instruments are powe red An indicator light on the central dashboard signals the activation of the direction indicators function buttons The middle button on the handle activates the front win dscreen wipers fig 39 C Pos 2 The button located at the far en
250. stance the load then retract the extensions and position the load in the carrying position If it is not possible to reverse the machine very slowly and with the utmost care after adequately distancing the load retract the extensions and lower the boom to posi tion the load in the carrying position AN CAUTION N Always comply with the centre of gravity of the load tilt the forks enough to ensure stability and to avoid dropping the load when braking Q PROHIBITION Q IT IS STRICTLY FORBIDDEN TO PICK UPALOAD IF THE MACHINE IS NOT LEVEL AX CAUTION N Never carry loads while the boom is raised and or extended macchine edili ed agricole DIECI B 43 macchine edili ed agricole IECI Mod Agri Max Agri Power Agri Star N Introduction Warranty Placing loads in high places 1 Place the load in the carrying position in front of the pile 2 Raise and extend the boom until the load is above the pile If necessary advance the machine towards the pile very slowly and with the utmost care 3 Engagethe parking brake and shift the gear selector to neutral 4 Position the load horizontally and place on top of the pile lo wer and retract the extensions to position the load correctly 5 Release the forks by alternately retracting the extensions and raising the boom if possible reverse the machine very slowly and with the utmost care AN CAUTION N Always comply with the centre
251. steering con trol selector in Position A fig 65 C blocked using the relevant retainer fig 64 C 27 normal front only steering mode A ATTENTION Before selecting a new steering type align the wheels as explained in the procedure below Wheel alignment must also be performed with the vehicle at a standstill Alignment standard 1 Position the lever 1 fig 64 C in the position marked with A fig 65 C on the functions sticker of steering 2 Turn the steering wheel until the rear wheels have been completely straightened 3 Position the lever 1 fig 64 C on the position marked with B fig 65 C on the functions sticker of steering 4 Turn the steering wheel until the front wheels have been completely straightened 5 At this point the front and rear wheels are aligned and the desired steering type can be selected A ATTENTION Periodically it is advisable to align the wheels 8 10 hours depending on the continued use of the vehicle macchine edili ed agricole DIECI fig 64 C fig 65 C N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C A1 macchine edili ed agricole DIECI STEERING SELECTOR OPTIONAL Fig 66 C Pos 1 By turning the selector fig 66 C Pos 1 3 types of steering 1 Normal steering fig 67 C Pos A This type of steering allows for front ste
252. stering TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Level of hydraulic oil insufficient Check the level of hydraulic oil Parking brake on Disengage the brake DRIVE HYDRAULIC e vehicle does SYSTEM move in any vector Hydrostatic transmission failure Repair or replace the transmission Electric circuit damaged Repair the circuit The slide valve under the car has been closed Open the slide valve vehicle tow PROBLEM PROBABLE CAUSE SOLUTION There is no oil in the brake oil tank Top up tank or bleed system Fluid leaking from the circuit Check for leaks The vehicle does not brake Brake pads worn Change the brake pads Brake pump damaged Repair or replace Unsuitable fluid in the circuit Check oil or in the differential sump comparison table The wheels are not aligned Proceed with realignment correctly Steering selection Reposition the lever in The vehicle moves transversally ue different steering mode The wheels are not aligned Control distributor Repair or replace failure distributor The steering wheel hydraulic cylinders leak oil Replace the gaskets PROBLEM PROBABLE CAUSE SOLUTION STEERING D 56 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine TROUBLESHOOTING PROBLEM The vehicle will not lift load TELESCOPIC BOOM The boom does not extend The boom cannot be lowered PROBABLE CAUSE The safety syst
253. support surface increased support bases AN CAUTION N Always seek the advice of a civil engineer for the most reliable and exact evaluation possible of the ground where you intend to work and the dimensions of the support plates AN CAUTION N On request DIECI can provide enlarged base supports mt kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm fig 2 B Maximum pressure exercised on the ground by the stabiliser feet Table macchine edili ed agricole DIECI non compacted ground Generally not solid requires special measures Limey peaty pasty ground Coherent soft ground Incoherent wellcompacted ground sand gravel Coherent ground Rock concrete roadsurface suitable for the transit of Over 10 0 Over 1 0 heavy goods vehicles fig 3 B Allowed surface pressure on varying ground types Allowed surface pressure Maximum IY 2 2 ii 2Kglem 4 Kg cm capacity N ce n 0 7m x 0 7m n 0 9m x 0 9m n 1 0m x 1 0m a 1 4m x 4 1m fig 4 B Dimension of the support surface compared to the geomorphic characteristics of the ground Support surface specifications Foot of the escarpment Distance a from the foot of the escarpment must adequate in terms of height h of the escarpment If the subsoil is good C In case of doubt
254. t A ATTENTION One movementata time should be checked during verifications A ATTENTION In the event of malfunction do not use the vehicle until it has been repaired Contact a DIECI after sales centre A Boom raising cylinders fig 64 D 1 Start up the engine Make sure that the parking brake is engaged and the transmission in neutral 2 Liftthe boom to a 45 angle 3 When the engine is running at 1400 RPMs engage the control lever to lower the boom During boom movement stop the engine The boom must slow down and stop as the engine slows down and stops If the boom continues to move even after the motor stops the boom raising cylinders are faulty Repair the defect as quickly as possible contact a DIECI service centre fig 64 D Boom lifting cylinder block valve D 32 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI B boom extension cylinder fig 65 D 1 Start up the engine Make sure that the parking brake is engaged and the transmission in neutral Raise the boom and extend it completely 3 When the engine is running at 1400 RPMs engage the control lever to retract the boom During boom move ment stop the engine The boom must slow down and stop as the engine slows down and stops If the boom continues to move even after the engine is switched off the block valve is
255. t telephones which must be installed by specialised technicians and fea ture external antennas In general bear in mind that any additional electrical equip ment installed must comply with Directive EMC EEC 89 336 and feature the CE mark VIBRATIONS Take into account the following recommendations to reduce the operator s exposure to vibrations Always use tools that are suitable for the type of job to carry out The seat must be correctly adjusted according to individual requirements Inspect and if necessary repair the seat suspensions and adjustment mechanisms Ensure that the machine is kept efficient and carry out machine maintenance as prescribed by the manual Steer accelerate brake change gear and move attach ments smoothly When in transit adjust the speed of the machine to minimise vibrations Reduce speed to avoid jolts Transport the ma chine if there is a considerable distance between work sites Keep the workplace in good condition remove stones and obstacles fill depressions or holes etc To avoid back problems only use the machine if you are in good health Take breaks to reduce the amount of time spent sitting in the same position Never jump out of the cab or off the machine Avoid repeatedly handling and lifting loads B 16 Mod Agri Max Agri Power Agri Star N Introduction Warranty CARRYING OUTMAINTENANCE WORK SAFELY Do not leave tools or other items l
256. t plastic under the dashboard removing its screws In the event of an electrical malfunction fuse conditions must be verified as the first troubleshooting operation Fuses must be removed with special pliers To replace a fuse remove it from its housing using special pliers and replace it with another fuse of equal class quality and amperage N ATTENTION N IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations For the safety specifications refer to chapter Car rying out maintenance in safety paragraph page B 16 N ATTENTION Before removing the plastic from under the dashboard Stop the vehicle on a flat level surface Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Disconnect the battery by acting on the battery isolator switch see page D 16 cut off electrical power to the ve hicle using the battery isolator N ATTENTION Do not attempt to repair fuses D A8 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine engine control unit fig 101 D Pos 1 Engine electrical circuits and connected components are pro tected by a fuse control unit located within the engine com partment fig 101 D Pos 1 Remove the box cover to access the fuses In the event of an electrical malfunction fuse condi
257. t raised for an extended period of time This may cause the displacement of boom extensions retract extensions at least once a day A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 3 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle IDENTIFYING VEHICLE PARTS Right side of vehicle DIECI 1 Cab 6 Epicycloidal reduction gear 2 Telescopic boom 7 Wheel 3 Right rear view mirror 8 Engine bonnet 4 Right front light 9 Right rear light 5 Attachment holding plate macchine edili ed agricole Left side of vehicle DIECI 1 Cab 6 Cab steps 2 Left rear light 7 Attachment holding plate 3 Epicycloidal reduction gear 8 Left front light 4 Fuel tank 9 Telescopic boom 5 Wheel 10 Left rear view mirror C 4 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI Cab components 1 Upper roof 12 Door opening closure handle 2 Front windscreen wipers 13 Courtesy compartment 3 Front window 14 Spirit level 4 Rear window emergency exit 15 Boom movements joystick 5 Rear windscreen wiper 16 Attachment control joystick if present 6 Revolving light outlet 17 Ceiling lighting inside cab 7 Cab door external view 18 Steering selection lever 8 External opening clos
258. ta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This m shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued DIECI SE AUTENTICATA DISEGNATO DRAWN macchine edili ed agricole s r l DENOMINAZIONE PART 0 9 Valid re AN D FA copy only EG E mm 04 03 10 25800 04 0 pane 04 03 10 E 12 macchine edili ed agricole DIECI 4 5 lm M N1 5 10 1 2 1 5 10 1 INTERRUTTORE SO LENOID VALVE SWITCH 1 0 5170 2 5 mE R V15 10 1 al Di gt i e gt gt os De lt 2 gt I 6 4 2 p 10 575 175 X175 Vs ea DO NOT CONNECT HYDRAULIC i X115 X115 6141 T2 X610 9 1 ac gt lt lt N N 7 z r r 6E n T lt N 2 1 2 10 1 5 103 PRINTED CIRCUIT B a gt z A gt 1 1 1 1 N N N N x ER 1 10 2 X525 X517 X525 E m da amp Y Y Y gt N N E 15 L B1 V R1 10 1 li 5 X517 e M B535 z z 55 31 31 11 Propriet della ditta Dieci Srl Senza autorizza
259. tamped on the chassis Fundamental data cab plate Gear serial number AIT macchine edili ed agricole IECI Mod Agri Max Agri Power Agri Star Introduction Warranty Vehicle Identification macchine edili ed agricole DIECI A 8 macchine edili ed agricole SAFETY REGULATIONS macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty ACKNOWLEDGING SAFETY REGULATIONS This is the POTENTIAL HAZARD WARNING SYMBOL Wherever this symbol appears A appears on the vehicle or in this manual you must take care against potential damage or injury to the vehicle other equipment or people Follow all recommended precautions and observe regulations for safe use and maintenance UNDERSTANDING WARNING NOTICES In this manual certain terms are used to indicate different level of risk including A oancer Indicates a situation of potential danger for the vehicle s operator or other people directly involved in its operation IN ATTENTION N Indicates a situation of imminent danger which if not averted may cause damage to the vehicle and to the safety of the operator or others directly involved IMPORTANT indicates a situation of imminent danger which if not averted may cause damage to the vehicle Q PROHIBITED Q indicates strictly prohibited actions or things that are dangerous to personnel The above mentioned words are always ac
260. ted in the figure and mar ked on the machine with the appropriate symbols Before hoisting the machine ensure there are no unau thorised people in the surrounding area Bear in mind the location of the centre of gravity of the telehandler Slowly hoist the machine with the utmost care macchine edili ed agricole DIECI TRANSPORTING THE MACHINE Before transporting the machine ensure that the rules and regulations of every area the machine will travel through are complied with Disassemble any attachments from the machine Completely retract and lower the boom Before loading the machine onto the means of transport ensure there is no grease ice or other slippery substan ces on the machine or the ramp Ensure the brake is engaged on the tractor and the trailer Ensure the safety instructions regarding the transport platform have been applied correctly before loading the machine and that the driver of the means of transport is informed about the overall dimensions and weight of the telescopic handler Load and unload the machine on solid and level ground Check the overall dimensions for the maximum and mi nimum heights above ground and the permitted weight Check the authorised soil contact pressure for the platform compared to the machine Load the machine on the means of transport ensure the ramps are correctly and safely positioned Load the machine parallel to the platform
261. ten the chain should be conside red worn and must be replaced 2 of the measurement Measurement 100 x 2 N ATTENTION Measurements must be taken at several points as wearing may not be uniform The chain must also be tight Measure ments can be carried out with a bore or a ruler divided into millimetres fig 94 D Check cleaning lubrication Stop the vehicle on a flat level surface Position the vehicle on outrigger feet if present Extend the telescopic boom completely in a horizontal position Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under Clean the chains to eliminate surface impurities with a clean cloth that will not leave residue Forcefully brush chains to remove impurities using a hard nylon brush and clean fuel Then blow with com pressed air Carefully examine the chains as described in the che cking for wear paragraph Lightly lubricate the chains with a brush soaked in oil see paragraph entitled lubrication Remove excess oil from the entire surface of the chains using a clean cloth Move the boom several times to distribute the oil evenly N ATTENTION In case of chain replacement contact a DIECI service centre ATTENTION Chains can be made fragile by hydrogen Operating in acidic environments IS STRICTLY PROHIBITED Operate for as little time as possible when in oxid
262. the vehicle Pay particular attention to loading docks to trenches scaf folding to land that has been recently excavated or filled When driving on roads or slopes pay close attention to the engine s RPM A high engine RPM may result in mechanical damage Always maintain control of RPMs and engine speed B 10 Mod Agri Max Agri Power Agri Star N Introduction Warranty A S A ATTENTION A If operating close to overhead electrical lines check that the safety distance between the vehicle and the electrical line is sufficient Consult your local electric company In any case do not work at a distance of less than 5 metres from the electrical lines Damp ground may increase the risk of electrocution A ATTENTION A Operating or parking the vehicle too close to electrical cables leads to increased risk of being struck by light ning or being seriously injured DIECI strongly recommends that safety rules applied on site comply with current local regulations regarding all types of work performed near electric power lines Designate someone on the ground to signal when the vehicle is too close to power lines Do not allow anyone near the vehicle when operating in the vicinity of power lines Wear rubber shoes and glo ves as a precaution against possible emergencies Co ver the seat with a rubber piece of fabric and take care to not touch the chassis with any unprotected body parts Sh
263. this manual may be subject to chan ge at any time and should not be considered binding In some illustrations the panels or covers have been re moved in order to make the figure clearer Never use the vehicle without these panels or protective coverings The left and right positions indicated in this manual refer to the vehicle as viewed from its back looking to wards the front or rather the view of the operator when sitting in the driver s seat LEFT SIDE FRONT VIEW VIEW FROM ABOVE macchine edili ed agricole DIECI A 3 macchine edili ed agricole DIECI WARRANTY WARRANTY TERM STARTING DATE AND ACTIVATION Warranty term DIECI S r l hereinafter referred to as DIECI guarantees its products for 12 months from delivery date to the end customer but not exceeding 18 months from the date the machine left the manufacturer s factory in sales to distributors or dealers Warranty starting date The guarantee is valid from the date the machine is for warded from the factory sale to distributors or dealers When delivery is handled by the distributor or dealer DIECI reserves the right to verify that the warranty starting date corresponds to the shipping or delivery date on the product transport document and or the invoice date and may ask to see the original copies of these documents Warranty activation The warranty is activated automatically from the date the machi ne is forward
264. tructed Always maintain visual contact with the person on the ground A ATTENTION A Do not attempt to carry out operations which exceed the vehicles capacity A ATTENTION A Do not lift loads exceeding the capacity of the vehicle or accessories and do not increase the size any counter balance regardless of the artifice utilised macchine edili ed agricole DIECI Avoid obstacles When lifting a load ensure that nothing and no one ham pers the movement and avoid false manoeuvres Never leave the motor running when no operator is present Never leave the key in the vehicle when it is unattended A ATTENTION A Never leave the vehicle in the parked position with a raised load Dust rain fog etc may reduce visibility If visibility is limi ted reduce speed and use appropriate lighting B 9 macchine edili ed agricole DIECI The vehicles are equipped with a special lighting system for transfers If working at night or in a tunnel adequate external lighting must be used Never lift a load using only a fork Do not lift move or rotate the attachment above any per son If loads fall or bangs occur damage may result Do not authorise people to come near to or pass under neath a load During operation in certain conditions particles of mate rial may be ejected In such conditions it is a good idea to wear protective goggles and clear the area of those people not in possession of such gog
265. ts as prescribed for traxcavators During use it is compulsory the use of safety seat belts to prevent the driver s impact with the cab inner structures The rear window may be used as emergency exit Opening the window com pletely during use of the vehicle IS STRICTLY PROHIBITED due to possible shearing hazards between boom and chassis A ATTENTION A IF THE CAB SHOWS VISUAL DAMAGE IT MUST BE RE PLACED CONTACT AN AUTHORISED SERVICE CEN TRE OR AUTHORISED WORKSHOP OF DIECI fig 13 B macchine edili ed agricole DIECI B 37 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star N Introduction Warranty LOAD TABLES N ATTENTION N CHECK THE LOAD TABLES FOR YOUR VEHICLE IN CHAPTER H TECHNICAL SHEETS The Safe Working Load SWL of these vehicles depends on the extension and angle of the boom This vehicle is equipped with an anti tipping device For further information on the safe load indicator see the relevant paragraph in chapter C Getting to Know Your Vehicle Anti tipping device The load table located inside the cab illustrates the safe working capacities in relation to the various positions of the boom The boom extension is marked by letters A B C D etc The load table illustrates the maximum height and extension achievable without exceeding the safe load The telehandler is also equipped with its own load table The load table is calculated with standard forks When
266. tward The knobs are positioned inside the cab at the sides of the front window fig 7 C Turn the knobs CLOCKWISE TO TIGHTEN THEM A ATTENTION During normal work operations the window must always be completely fastened and resting on the cab In these condi tions opening even partial is NOT allowed The front window is found near the telescopic boom A ATTENTION use CARE when opening and or removing windows as they may chip or shatter creating risk of injury to the operator in the cab and to those in the surrounding area Take proper precautions and use accident preven tion equipment goggles gloves helmet etc fig 7 C C 8 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine macchine edili ed agricole DIECI ENGINE BONNET OPENING LEVER fig 8 C Pos 1 To open the engine bonnet pull the lever fig 8 C Pos 1 towards the front of the vehicle until it clicks To re insert the block just close the engine bonnet with slight pressure Always check that it is closed correctly before starting to operate or before moving away from the vehicle Q PROHIBITION it is prohibited to operate with the engine bonnet open fig 8 C MAX POWER 180W fig 9 C Pos 1 Power 12v 180w for direct current users battery chargers cell phones etc A ATTENTION Do not connect users with nominal voltage e
267. upport attachment Move joystick 1 fig 57 C right toward letter D2 to swivel the support attachment downward Move joystick 1 fig 57 C left toward letter D1 to swing the support attachment upward NOTE with 3 in 1 distributor installed the vehicle is equipped with a second Joystick fig 56 C pos A to control the servi ces For use consult the Services control lever paragraph o lt W Retract Swivelling 1 Swivelling upwards downwards fig 57 C C 34 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine 4 in 1 Proportional Control Extension Joystick Proportional services fig 58 C Before each manoeuvre press and hold down the man in control lever A fig 58 C Boom manoeuvre Pull joystick 1 fig 58 C backward towards letter B2 fig 58 C to raise the boom Push joystick 1 fig 58 C forward towards letter B1 fig 58 C to lower the boom Boom extension Push the roller C fig 58 C forward towards the letter C1 to extend the boom Push roller C fig 58 C backward towards letter C2 to retract the boom Note the extension or retraction speed will be proportional to the movement of roller C fig 58 C swivelling support attachment Move joystick 1 fig 58 C right toward letter D2 to swivel the support attachment downward
268. ure handle 19 Seat 9 Door upper window 20 Windscreen washer liquid tank 10 Cab internal ventilation intake 21 Technical documentation pocket 11 Cab door internal view A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 5 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star GETTING IN AND OUT OF THE DRIVER S CAB Before entering the cab make sure that your hands and shoes are clean and dry to prevent slipping and falling Only use the handles provided fig 1 C 1 2743774 to climb into the cab do not use controls or steering wheel located on the inside Always face the cab when getting in or out of the vehicle N ATTENTION Only get in and out of the cab when the vehicle is stopped and the parking brake is engaged Do not carry out mainte nance on a moving vehicle N ATTENTION The 4 ascent step fig 1 C is only present in models with high cab DOOR OPENING CONTROLS The cab door is equipped with an external locking handle fig 2 C Pos 1 To open the door Insert the key into the lock fig 2 C Pos 2 and turn clockwise anti clockwise to engage disengage the lock Pull the handle fig 2 C Pos 3 toward you to unhook the door with the lock disengaged NOTE The door will not open if the door handle is pushed when the lock is engaged PROHIBITED 9 IT IS PROHIBITED fig
269. ustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued SE AUTENTICATA copy onl CODICE REF MODIFY ADDAX iiid 04 03 10 N D R DEEGI j EG OF E25800 049 100 ome 04 03 10 i PAGE macchine edili ed agricole DIECI Al L C1 5 A1 A1 1 S140 AVI xus EN m AZIONE xes L N1 3 5 7 17 16 8 X200 X200 W X200 X200 E 15 1 k lI DE BRA S in c gt N z NE 5 5 i So uw lt d z ta ol N lt 1 PRINTED CIRCUIT gt G1 9 1 5 Uo a EM RE lt 5 6 18 74 93 11 X505 505 X505 X505 X505 X505 X505 X505 iD I gt lt gt c oc 25 1 1 1 Lg X191 1392 lt YW I gt oj lt T gt A 4 v B139 245 lt 1 lt 2 lt Z 2 o 2 1 M N v x 325 5 23 vi 24116 154 X522 X548 X524 4 Y d Y Y id 1 52 rar X503 1 21 B503 E522 1 E548 1 2 X522 X548 pros 1 TRAILER SOCKET X503 2 P z gt gt gt gt 3 5 31 31 5 1 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comuni
270. ute rpm 2200 2200 Radio Anti theft system Glass protection Operation A stroke diesel For additional customizations contact the area dealer Injection Direct mechanical Number and arrangement of cylinders 4 vertical in line Engine size cm3 4485 4485 Specitic consumption at 2200 rpm g kWh 230 230 Hydrostatic drive with variable displacement pump Attercooler Turbo compressor Hydraulic engine with automatic adjustment Liquid cooling system Electrical hydraulic inversion Inching pedal for controlled advancement HYDRAULIC PLANT Gear pump with capacity at max speed Servocontrolled 2 speed gearbox DEVICES AS PER STANDARD Anti tipping device with pejorative movement block 110 It 1 Max operational pressure 230 bar in 1 Distributor control with joystick Hydraulic socket for any accessories on the boom head Soundproof closed cab ROPS FOPS approved with heater Self blocking front axle differential limited slip 45 DIFFERENTIAL AXLES Steering axles 2 with planetary reduction gears Electric window winder TYPE APPROVAL Type approval as a driving agricultural machine Steering types 4 wheels transversal 2 wheels Front axle rigid levelling upon request Back axle oscillating Oil bath service braking on the 4 wheels with double hydraulic plant and servo brake Machine is not suitable for towing trailers on public roads and r
271. vehicle until it clicks To re insert the block just close the engine bonnet with slight pressure Always check that it is closed correctly before starting to operate or before moving away from the vehicle PROHIBITION It IS prohibited TO OPERATE with the engine bonnet open To insert the locking rod fig 4 0 Pos 2 Push the bonnet up by hand and support it Grip the support rod with the other hand fig 4 D Pos 2 si tuated on the engine bonnet lateral guard fig 4 D 3 Take the rod inside the opening lock fig 4 D Pos 1 Leave the bonnet gradually to check that the rod is cor rectly inserted as does not become unhooked A ATTENTION Before leaving the bonnet always check that the support rod holds the bonnet open safely Be careful not to injure the hands To close the bonnet Hold the bonnet up with one hand Put the rod in its seat fig 4 D 73 accompanying it with the other hand Accompany the bonnet down to lower Apply a slight pressure on the bonnet at end run to insert the closure lock A ATTENTION Once the lock is disengaged take due care not to cause the sudden fall of the bonnet risk of crushing N ATTENTION Do not underestimate the weight or overall dimensions of the bonnet Q PROHIBITED Q IT IS PROHIBITED to operate with the bonnet open Once maintenance operations have been completed the the bonnet must always be
272. witch CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine D 7 DIECI Mod A gri Max Agri Power Agri Star Maintenance and Registering MAINTENANCE and REGISTRATION SCHEDULE Maintenance operations to be carried out are listed on the left the graph details the time period in hours and the approximate position of the part to be serviced The asterisk indicates maintenance in the event of the vehicle s use in special conditions e Check engine oil level Air filter cleaning Check radiator water level Check that the radiator is not clogged Check hydraulic oil level Check for leaks on hydraulic cir cuit tubes e Boom joint pin lubrication Lubrication of feet pins and swi velling jack head Lubrication of feet pins and lifting jack head Lubrication of feet pins and level ling jack head Lubrication of front and rear arti culated pins PIVOT Lubrication of rear axle oscillation bushing if present Lubrication of front axle oscillation bushing if present Lubrication of cross and Cardan transmission shafts e Lubrication of boom sliders e Lubrication of internal boom tubes e Lubrication of boom rollers and chains macchine edili ed agricole DIECI D 8 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machi
273. x Agri Power Agri Star Getting to Know and Using the Vehicle fig 108 C p um amp n q 3 3 n 4 110 0 54 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine DUMP BODY LOWERING OPTIONAL The dump body lowering switch controls the solenoid valve which causes the closure of the dump body lifting cylinder connected to the rear hydraulic socket Activate dump body lowering using the relevant switch fig 111 C pos 1 The indicator light on the same switch indicates start up A ATTENTION Before moving the vehicle with the dump body Verify its correct operation brake system signalling sy stem hydraulic system Verify that the dump body conforms to all laws relevant in country where the vehicle is being used A ATTENTION When handling the dump body lifting lowering moving verify that no one is nearby RISK of being crushed REVERSIBLE FAN OPTIONAL Activate reversible fan using the relevant button fig 111 C pos 2 The cleaning cycle is activated automatically by pressing the switch which must not be held Reversal takes place automatically without having to switch off the vehicle The fan remains in the cleaning position engine reversed for a pre set amount of time determined by the manufacturer A ATTENTION The presence of fan reversal does
274. xceeding 12 volts and power consumption exceeding 180W DANGER of damage to the electrical system fig 9 C A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine C 9 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Getting to Know and Using the Vehicle COURTESY COMPARTMENT fig 10 C 1 4 fig 11 C 5 The courtesy compartment fig 11 C Pos 5 is optional TECHNICAL DOCUMENTATION POCKET fig 10 C Pos 2 Technical documents mustbe keptin their pocket fig 10 C Pos 2 The use and maintenance manual and the parts catalogue must always be available inside the vehicle for quick reference A ATTENTION The User s Manual and the parts catalogue an integral part of the vehicle and must remain with it even when it is sold to a new owner The manual must be carefully kept abo ard the vehicle for a quick reference and it must be written in the operator s language If the manual is creased partially damaged or is not legible replace it immediately fig 10 C fig 10 C Interior cab lighting fig 11 C fig 12 C Pos 1 To switch the light on inside the cab act on the ceiling light pressing one of the ends In the central position neutral the lighting is off fig 12 C C 10 A CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personn
275. y the person in charge of signalling When working conditions require an operator on the ground he she must use hand signals in compliance with local regulations When working alongside excavations or on the edge of the road or soft ground keep at a safe distance as they vehicle may overturn Designate a person on the ground to be in charge of signalling have another person present on the ground Remember that after strong rains the use of explosives or an earthquake the ground is more fragile Operation on steep sloping roads can cause overturning or sliding Take proper precautions Always move in a straight line to go up or down a slope Mo ving crosswise or along the slope is extremely dangerous When working on slopes the vehicle risks losing balance and overturning when working attachments are activated Al ways remain in a stable position do not utilise attachments Drive slowly on grass leaves or wet steel slabs Even when operating on slight inclines the vehicle may slip lose balance or overturn When working on the upper part or inside buildings or other structures ensure stability before beginning opera tions The risk of collapse exists and can cause serious injuries or damage Do not use the vehicle s force of impact to carry out tasks These vehicles have not been designed for said use therefore such use may cause vehicle overturning damage the breakage of components and attachments an
276. ying around the workplace Clean up any traces of grease oil or other substances that could be slippery Always keep the wor kplace clean and tidy so you can work safely For the sake of safety place rags soaked in grease and or other inflammable materials in a safe container Only use tools that are suitable for the tasks to carry out and ensure they are used properly The use of dama ged poor quality defective random or unsuitable tools can cause serious injury Never hit the machine or any part of the machine with hammers or other tools splinters or rebounding tools can cause injury It is possible to slip or fall on a machine covered in mud oil etc This will also make it more difficult to carry out a visual analysis of machine components during inspec tions or maintenance work Carefully clean the machine before every intervention Do the following before carrying out any maintenance on the machine e Parkthe machine on flat and solid ground e Completely retract and lower the boom e Leave the boom raised and apply the safety rod if the maintenance work requires the boom to be raised e Allowthe engine to idle for some 60 seconds to cool it down e Turn the ignition key to the engine off position e Remove the key from the ignition e Release any residual pressure in the hydraulic system by repeatedly acting on the hydraulic distribution levers while the engine is switched off e Apply a Maintenance i
277. you Raise the locking tabs fig 108 D Pos 2 moving them laterally to free the bulb Replace the bulb and proceed in the opposite order to lock and reconnect it Respect bulb closing mechanisms fig 85 D Pos 3 for proper insertion N ATTENTION N The bulbs are very fragile Handle with care The dipped beam bulbs must not be handled with bare hands Mod Agri Max Agri Power Agri Star Maintenance and Registering N ATTENTION N IT IS MANDATORY TO USE INDIVIDUAL PROTECTION DEVICES I P D to perform maintenance control operations fig 105 D fig 108 D D 50 N CAUTION Read the SAFETY REGULATIONS in this manual carefully for the safety of all personnel and the machine REAR LIGHT fig 109 D The rear light is composed of a reverse light 21W fig 109 D Pos 1 rear red light SW fig 109 D Pos 2 a stop light 21W fig 109 D Pos 3 and a direction indicator 21W fig 109 D 4 rear fog 21W fig 109 D 5 To access the bulbs Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connection of the rear light Remove the front part of the light by loosening its screws located on the cap A ATTENTION To close the light back up carry out these steps in the oppo site order being careful to position the seal correctly Replacing the rear light bulb Press th
278. zed for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued CLIENTE CUSTOMER SOSTTUSCE REPLACED CODE COPIA VALIDA SOLO NOTE cENERALI GENERAL NOTES PAGE DIECI SE AUTENTICATA DISEGNATO DRAWN macchine edili ed agricole s r ama of ABUS 0 9 Valid certified D R E 9 OF E25800 049 00 04 03 10 9 16 5204 BASKET LINE INTERFACE CONNECTOR un n amp E F 2 En sl V PPS ys LA p mp 2 n nisi iz eo 5 Sz 15 5 zj T N 1 45 8 5 25 6 5 15 15 6 5 15 15 8 5 6 5 1 2 8 5 3 5 8 5 6 5 9 6 5 15 11 5 PRINTED CIRCUIT 1 L C1 5 L B1 V B1 31 N15 12 C L1 5 I 13 CRI BASKET LINE INTERFACE CONNECTOR 154 5 un S fad gt 10 L G1 12 p14 p15 016017016 155 X176 wn 2 I wW CENTERING HANDLER G V15 01 5 1 es i i A N15 B C1 G M1 1 B15 A B15 1 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto INTERFACCIA SEL INTERFACE SET UP 6 A N1 L G1 B G0 5 0 5 B R2 5 G N2 5 X Xe B R2 5 A M
279. zione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any infrangement will be legally pursued i DIECI SE AUTENTICATA eer DENOMINAZIONE PART DESCRIPTION ie E alid certifie macchine edili ed agricole s r l 6 oo RT oee E 25800 049 04 03 10 10 13 macchine edili ed agricole DIECI Mod Agri Max Agri Power Agri Star Electrical diagrams and circuits 1 1 5 2 gt 10 1 7 X22 F31 10A 30 PRINTED CIRCUIT z 31 65 31 Propriet della ditta Dieci Srl Senza autorizzazione scritta della stessa il presente disegno non potr essere comunque utulizzato per la costruzione dell oggetto rappresentato n venire comunicato a terzi o riprodotto La ditta proprietaria tutela i propri diritti a rigore di legge All proprietary rights reserved by Dieci Srl This drawing shall not be reproduced or in any way utilized for the manifacture of the component or unit herein illustrated and must not be released to the other parties without written consent Any in

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