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Sliding Gate Operator User`s Manual
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1. the width of pedestrian mode Then press the same button button 4 to stop the gate wait for some seconds 1 44 sec Close the gate by pressing the same button button 4 Press the same button again to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the width of pedestrian mode has been set If you open the gate with button 4 the gate will stop at the expected position that you have set Set auto close function of pedestrian mode Please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press button 4 to open the gate see Verify open direction section wait some seconds 3 10 sec Then press the same button button 4 to stop the gate wait some seconds according to your requirements 1 44 sec this period of time is regarded as auto close time of pedestrian mode Close the gate by pressing the same button button 4 Press the same button again to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the auto close function of pedestrian mode has been set Note the new width of pedestrian mode has been re programmed in the device and replaced the original width you have set in Set width of pedestrian mode section If you open the
2. DO NOT install it on the outside of the property where the public has access to it Be careful when in close proximity to moving parts where hands or fingers could be pinched Do not allow control devices to be placed so that a person can access them by reaching through the gate In the event of power failure an emergency release key allows you to operate the gate manually The operator should be switched off before repairing it or opening its cover Please erase and reset the code after installing the operator 2 Main features The device is used to drive the sliding gate For your safety the operator will stop and reverse if it was obstructed on closing and stop when it was obstructed on opening Supports up to 100 remote controls Infrared terminal N C is supplied to use Auto close feature is available for this operator Pedestrian mode Manual key release design for emergency purposes 3 Technical parameters Table 1 Power supply AC 110V 60Hz Motor speed 1540r min Gate moving speed 13 m min Output torque It is adjustable by 14N m pressure screw see Fig 2 Limit switch Magnetic limit switch Remote control operating range 30m Frequency 433 92MHz Remote control mode Single button Auto close time 0 44 sec Working time 90 sec Noise lt 58dB Environmental temperature 10 C 55 C AR2000 SLIDING GATE OPERATOR 4 Working principle and main s
3. and nuts These anchors must be set into the concrete when it is poured or you can use wedge anchors Operator base Conduit Fig 5 Operator Base Mount the gate operator base to the concrete pad Operator Mount the gate operator to the base using nuts and washers Verify that the operator is leveled properly Installing the rack see Fig 6 Weld the steel rack Manually move the gate to its closing position Place the three threaded pawls in the same package with rack on the rack element Lay the first piece of rack on the gear and weld the first threaded pawl on the gate Move the gate manually checking if the rack is resting on the gear and weld the second and third pawls Bring another rack element near to the previous one Move the gate manually and weld the three pawls as the first rack thus proceeding until the gate is fully covered When the rack has been installed to ensure it meshes correctly with the gear The space between rack and gear is about 1mm Screw the nylon rack Manually move the gate to its closing position Lay the first piece of rack on the gear and mark the drilling point on the gate drill a hole and screw the bolt Move the gate manually checking if the rack is resting on the gear and repeat the above operations Bring another rack element near to the previous one Move the gate manually and carry out the securing operations thus proceeding until the gate is fully
4. covered AR2000 SLIDING GATE OPERATOR Weld the pawl on the gate aie hag NS Screw the nylon rack Fig 6 Magnets for limit switch Install the magnet as shown in Fig 7 and Fig 8 below The magnet and limit switch are used to control the position of the gate When the magnet is installed release the gear clutch and push the sliding gate manually to pre determine the position Fit the magnet bracket to the rack and then tighten the gear clutch The lower bracket is for open position and higher bracket is for close position Fix the magnet to the bracket Finally adjust the magnet to the proper position by moving the gate with the motor The magnet should be 10 15mm away from the magnetic limit switch If it is too far away the switch will fail to work Adjust the position of the magnetic limit switch until the positions of the opening and closing meet the requirement 10 15mm Sliding gate Magnetic limit Magnet switch inside Magnet bracket Rack Gear AR2000 SLIDING GATE OPERATOR It can be adjusted Lower bracket Sen gt Magnet n NANAMAN a P Fig 8 Rack f 6 Electrical Make sure that the power is OFF before making any electrical connections Remove the cover of the control box perform the wi
5. gate with button 4 the gate will stop at the new expected position that you have set after some seconds as what you have set the gate will close automatically 12 AR2000 SLIDING GATE OPERATOR Cancel width auto close function of pedestrian mode Cancel both width and auto close function of pedestrian mode Please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press button 4 to open the gate see Verify open direction section Wait for more than 15 sec Then press the same button button 4 to stop the gate Wait until the gate close automatically 45 sec press the same button button 4 to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the width and auto close function of pedestrian mode have been cancelled Cancel width of pedestrian mode keep auto close function of pedestrian mode Please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press button 4 to open the gate see Verify open direction section Wait for more than 15 sec Then press the same button button 4 to stop the gate Wait some seconds according to your requirements 1 44 sec Then press the same button button 4 to close the gate press the same button again to stop the gate or the gate will stop at its closed position automatically if the limit switch is
6. your requirements the range is 1 44 sec this period of time is regarded as auto close time Close the gate by pressing the same button Press the button again to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the auto close function has been set Cancel auto close function please turn on the first and the second DIP switch see Fig 9 terminal 18 to ON position Press the remote control button button 1 button 2 or button 3 that has been programmed to open the gate see Verify open direction section Stop the gate at any position by pressing the same button wait until the gate close automatically 45 sec Press the same button to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the auto close function has been cancelled Pedestrian mode Pedestrian mode can be used to open gate about 0 3 1 5 meters for people pass through Set width of pedestrian mode Please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press button 4 to open the gate see Verify open direction section Wait until the gate travels the distance according to your requirements the distance range is 0 3m 1 5m or wait for 3 10 sec it is regarded as
7. Sliding Gate Operator User s Manual Model AR2000 AR2000 SLIDING GATE OPERATOR OUTLINE 1 Important safety information s rerrrre see eeteee ees 3 2 Main features cocceecceccecee cee eee cee ccscccceccceccsces 3 3 Technical parameters ccrrrtsts tsetse ee eeeeeeeeeeeeeees 3 4 Working principle and main structure rr sssssssers 4 5 Installation and adjustment ccrerressseseeeseseeeeeees 5 6 Electrical cocccccee cee cec eee eee cece ec cee ees ces ees cseees 8 7 Control ccoccee cee cee eee c eect cece eee ee testes eeeeeeeeeees 10 8 Maintenance tteeeeeereeeeeereeeeeeeeeeeeccecceeceeee 15 9 Troubleshooting ttereeeeeeeeeeeeeereeeeereeeeeseeeeeee 16 AR2000 SLIDING GATE OPERATOR 1 lmportant safety information Carefully read and follow all safety precaution and warnings before attempting to install and use this operator incorrect installation can lead to severe injury The gate operator should be installed by a qualified technician otherwise serious personal injury or property damage may occur The auto reverse function must be checked during installation to ensure that the gate can auto reverse in the event of obstruction This auto reverse function should be regularly inspected and adjusted if necessary When opening or closing the gate do not attempt to walk or drive through the gate Children should not be allowed to play near or operate automatic gates Install the gate operator on the inside of the property
8. at closed position when the limit switch is reached the gate will not move if you press CLOSE button Adjust the pressure screw to make the output torque of the operator meet your requirement that is the device should be powerful enough to move the gate and capable of making friction plate skidding when it is blocked The motor is only designed to work for less than 5 minutes If is runs continually for an extended period of time a thermal protector will stop it because of the high temperature 14 AR2000 SLIDING GATE OPERATOR 8 Maintenance Please check and add transformer oil DB25 GB2536 regularly you may change the oil according the weather If the temperature is lower than 20 C you can select 45 oil Table 3 Parameters of DB25 transformer oil Kinematic viscosity 20 C Break down voltage Solidification point lt 30 Centistoke 235 kV lt 25 C Ensure the operator is well earthed and correctly terminated Regularly grease the wheels and axles to ensure the gate moves smoothly Ensure the power is switched off before removing the cover Keep operator clean at all times 15 AR2000 SLIDING GATE OPERATOR 9 Troubleshooting Table 4 Trouble Possible causes Solutions Motor only runs in one direction The wire connector terminal block becomes loose Check wire connector terminal block The limit switch wire connector terminal block become
9. buttons or three buttons together but you need repeat the program learn process if you want to use more than one button 10 AR2000 SLIDING GATE OPERATOR Button 1 Button 3 lt wa Button 2 i I Button 4 Fig 10 Remote control Adding extra remote controls Learn Press the button AN See Fig 9 terminal 17 on the control board then the LED2 will be on and turn off the beeper will ring about 1 second then press the remote control button which you want to use the LED2 will turn on and then turn off again the beeper will ring about 2 seconds The learning process is finished Up to 100 remote controls may be used Erase remote controls To erase all existing remote controls press and hold AN button the beeper will ring release the button once the beeper stops ringing This indicates that all the remote controls have been erased completely NOTE For safety and security we recommend that the factory setting be replaced with a personal code Press the OPEN button of external button switch or remote control button which has been programmed the gate will open the motor rotates clockwise the output voltage between D and D is AC110V the voltage between U and V is AC110V Press STOP button or the same remote control button the gate stops running Press CLOSE button or the same remote control button again the gate will close the motor rotates anticlockwise the outp
10. close function and auto close function of pedestrian mode were shut off Note 1 You must follow the operating instruction as above any wrong operation is not allowed during setting If your device responds to your requested function correctly you have set the function successfully otherwise repeat the above setup instruction until your device responds to your expected function If you change any one setting other settings will be changed If the gate can not be moved please check whether the gate is obstructed SB 13 AR2000 SLIDING GATE OPERATOR Adjustment of the auto reverse function rotate the Force Adj VR knob see Fig 9 terminal 7 with a screwdriver the resistance may be increased or decreased by rotating clockwise or counterclockwise Note if the gate fails to reverse in the event of obstruction then the opening force or closing force should be checked for conformity with requirements and adjusted accordingly The gate will reverse if obstructed when closing and will stop if jammed when opening If the auto reverse direction is wrong please exchange two wires V and W Exchange wires OP and CL if the limit direction is wrong Activities Covered in this section Remote control Single button mode With each press of the button the gate will close stop open or stop cycle Single button keypad not supply Single button switch will function in single channel mode Auto revers
11. e AR2000 SLIDING GATE OPERATOR G Not used J NO Open G com Signal K files K Com GND NO Button switch Control board on keypad terminal X7 Schematic diagram Wiring diagram 15 Output power supply 12V DC 12V COM CO DET Loop detector I R Infrared N C COM COM COM COM Terminal _ Out _ Out R X8 No 15 206 Fan Terminal ol 2 X8 No 15 j s AC24V Ac24y Terminal 412V 412V ae Se X5 No 11 Infrared Control board Infrared Control board Infrared with DC input Infrared with AC input COM io COM COM COM Terminal u Out pe ou per X8 No 15 GND EON Terminal Eo X8 No 15 Terminal AC24V AC24V 12V sein 12V Toe X5 No 11 Loop detector Control board Loop detector Control board Loop detector with DC input Loop detector with AC input Schematic diagram 16 Beeper DC12V 17 Learn button AN 18 Dip switch 19 Antenna ANT 7 Control Remote control The remote control works in a single channel mode It has four buttons See Fig 10 Remote control The function of button 1 button 2 and button3 are the same With each press of the remote control button which has been programmed the gate will close stop open or stop cycle Button 4 is available to set pedestrian mode You can program learn button 1 button 2 button 3 individually You also can program learn two
12. e function After adjusting the opening force and closing force the gate will reverse and go open if obstructed when closing and will stop if jammed when opening Auto close function This feature can be selected to make the gate stay open for some seconds before it automatically closes The auto close time can be adjusted to between 0 and 44 seconds Pedestrian mode This feature can be used to open gate about 0 3 1 5 meters for people pass through Safe guard Infrared photocell If infrared beam is interrupted during closing the gate will reverse and go open immediately This feature will not function if the gate is in fully opened and closed positions or during opening Open priority The gate will return to open if press OPEN button of external button switch during closing Loop detector If loop detector detects vehicles during closing the gate will reopen immediately and stay open until the vehicles move out of the loop After vehicles move out of the loop the gate will stop and then close after 10 seconds If loop detector detects vehicles when the gate stops the gate will open immediately After vehicles move out of the loop the gate will stop and then close after 10 seconds Limit switch The switch is used to accurately stop the gate in the opened and closed positions If the gate stops at opened position when the limit switch is reached the gate will not move if you press OPEN button If the gate stops
13. ll stop in mid travel or reverse before reaching the fully limit position The indicator light of remote control does not light Check the batteries on your remote control Remote control is not suitable for receiver After making sure the codes are correct erase remote controls and then re program the codes in the device See Adding extra remote controls learning section Broken receive board The Force Adj VR is adjusted too small Replace receive board Check the Force Adj VR Adjust VR to increase force Gate is obstructed Remove the obstruction The remote control operating distance is too short Signals are shielded by the gate Link a new antenna 1 1 2m BVR 0 75mm to the old antenna Then fix the antenna on the wall vertically make sure the total height from the top of antenna to the ground is approx 1 5m 16
14. reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the width of pedestrian mode has been cancelled the auto close function of pedestrian mode has been reserved Note the new auto close time of pedestrian mode has been re programmed in the device and replaced the original auto close time of pedestrian mode that you have been set in Set auto close function of pedestrian mode section Keep width of pedestrian mode cancel auto close function of pedestrian mode Please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press button 4 to open the gate see Verify open direction section Wait some seconds 3 10 sec then press the same button button 4 to stop the gate Wait until the gate close automatically 45 sec Press the same button again to stop the gate or the gate will stop at its closed position automatically if the limit switch is reached After this setup is complete return DIP switch 1 to OFF position immediately Thus the width of pedestrian mode has been reserved the auto close function of pedestrian mode has been cancelled Note the new width of pedestrian mode has been re programmed in the device and replaced the original width If you open the gate with button 4 the gate will stop at the expected position that you have set but the gate will not close automatically Turn on the second DIP switch to OFF position Factory preset OFF position both auto
15. ring and replace the cover again Refer to Fig 9 control board scheme and wiring notes d 1 J0 AD g 0 2440 0 30 3 C30 mM Lp R37 rourwr 7 o e Fig 9 Control board scheme AR2000 SLIDING GATE OPERATOR Wiring notes for control board 1 Fuse 10A 5x20 2 Power Input E Earth L Live N Neutral AC110V 3 Motor U com V Positive direction W Opposite direction E grounding 4 Capacitor 14uF 5 Alarm lamp AC110V 6 Sampling transformer 220V 12V 1W 7 Force Adjustor VR Clockwise Counterclockwise 8 Power Transformer 110V 12VX12V 9 MCU PIC 16C57C 10 Power indicator LED 11 Output power supply AC24V 12 Memory Card 93C66 13 Limit switch CL Close limit CO Com OP Open limit DC12V Output power supply CL 168 COM COM OP o N O For N O limit switch N C For N C limit switch Limit switch mode is adjustable by DIP switch See table 2 Schematic diagram Motor wiring RELEASE CLOSED COM OPEN COMU v w terminal SWITCH REED SWITCHES MOTOR _ ee ee A Control board CL COM OP U i V WE X6 C Wiring diagram 14 Single button switch Keypad normally open single button mode T Not used G Open priority K Open stop close GND Common To install the keypad attach one lead of your keypad to K of terminal X7 and the other to the GND The keypad will function in single channel mod
16. s loose Check limit switch wire connector terminal block Check the limit switch mode By pressing button 1 button 2 or button 3 which has been programmed to open the gate press the same button again to stop the gate in required position but the gate will auto close immediately When you use button 4 of remote control to open the gate gate travels too short The auto close time is too short The width of pedestrian mode is too narrow Reset the auto close time See Set auto close function section Reset the width of pedestrian mode See Set width of pedestrian mode section When you use button 4 of remote control to open the gate but the gate will auto close immediately The auto close time of pedestrian mode is too short Reset the auto close time of pedestrian See Set auto close function of pedestrian mode section The gate will not open or close The limit switch wire connector terminal block becomes loose Check the limit switch mode see table 2 DIP switch Connecting wires or terminal blocks are too loose Check the connecting wires and terminal blocks The electric component on the control board such as Q6 may be damaged Replace the electric component Q6 or replace the board Power switch is OFF Make sure power switch is ON Remote control does not work When you open the gate by using button 1 button 2 or button 3 which has been programmed gate wi
17. tector will switch off the motor automatically in case of temperature is higher than 95 C and switch on the motor automatically when the temperature is lower than 605 C 5 Installation and adjustment The AR2000 rack driven gate operator operates by forcing a drive rack past a drive gear The entire configuration is shown in the diagram below Upper guiding Sliding gate sh Magnet Lee Socket and plug mn g a weatherproof housing Gate operator SAX or cover must be used Operator base Use PVC conduit through the concrete pad Rack Magnet Fig 4 AR2000 SLIDING GATE OPERATOR Conduit In order to protect the wires conduit must be preset into the concrete when it is poured Wires within the conduit shall be located or protected so that no damage can result from contact with any rough or sharp part If you have installed an external button switch we advise you to use two conduits one for main power wire another one for control wire Always separate power wires from control wires Concrete pad The base unit of the gate operator requires a concrete pad in order to maintain proper stability The concrete pad should be approximately 400mm x 250mm x 200mm deep in order to provide for adequate operation Anchors You can use the anchor bolts anchors washers
18. tructure The device is composed of a single phase motor worm and worm gear The main shaft of the motor rotates the worm with the clutch engaged the worm rotates the worm gear and output gear which pushes rack attached to the sliding gate thus moving the gate The dimension is shown in Fig 1 320 Fig 1 The structure of the motor and worm is shown in Fig2 Output torque can be adjusted by pressure screw tighten or release the pressure screw to increase or decrease the output torque Pressure screw Nines cet a fate ee Worm Bearing AR2000 SLIDING GATE OPERATOR Release function the worm gear components are shown in Fig 3 It includes a pair of plastic gear clutches In case of power failure you can use the key to release the clutch then the gate can be moved manually The device is well lubricated and cooled by the cooling oil 25 transformer oil which fills the whole device including the stator the rotator of the motor the worm gear and the worm Output gear Pressure nut Gear clutch Worm gear Mandrel Key Fig 3 The device is equipped with a thermal protector the thermal pro
19. ut voltage between D and D is AC110V the voltage between U and W is AC110V Press the STOP button or the same remote control button the gate stops running Verify open direction If the gate does not move in the desired direction then you will need to reverse the motor operating direction you can do this by exchanging wires V and W OP and CL Table 2 DIP switch See Fig 9 terminal 18 Position DIP switch Function ON Programming In this position the control board is in 1 programming condition NOT USE condition OFF Normal In this position the control board can be normally used ON Auto close function and auto close function of pedestrian mode 2 are available OFF Both Auto close function and auto close function of pedestrian mode are shut off ON Limit switch mode is NC OFF Limit switch mode is NO 11 AR2000 SLIDING GATE OPERATOR Set auto close function This feature can be selected to make the gate stay open for some seconds before it automatically closes The auto close time can be adjusted to between 0 and 44 seconds please turn on the first and the second DIP switch See Fig 9 terminal 18 to ON position Press the remote control button button 1 button 2 or button 3 that has been programmed to open the gate see Verify open direction section Stop the gate at any position by pressing the same button wait for some seconds according to
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