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Fuji Scalable Placement Platform NXT

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2. SOIC PLCC Body size X Body size X K Supply direction Body Body 1 E size E s o E gt Element Direction 0 deg 90 deg Vision Type 140 145 Flip chips Enter the body size and element information in part data Vision type 140 uses the body center while vision type 145 uses the part center Due to the use of frontlighting there are cases where the image of the ball grid may vary depending on the shape of the leads and the lighting conditions In such cases it may be necessary to make adjustments to the ball grid position length and width of the lead information in element information Inspection of certain parts may not be possible due to variations in the body color and the and the image of the ball grid Flip chip NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 141 146 White bodied parts with irregular bump patterns under development Vision Type 142 147 Black bodied parts with irregular bump patterns under development Select either of these vision types for bump leaded parts with irregular bump patterns Enter the body size and element information in part data Vision types 141 142 use the body cente
3. Section Name Comments Chg Body Location Pin Length This is a machine control setting Lead Check Point This is a vision related setting Quantity Check Limit This is a vision related setting Lead Brightness This is a vision related setting Process Minimum Diameter This is a machine control setting Maximum Diameter This is a machine control setting This is a machine control setting Process Do Auto Offset This is a machine control setting is Offset X This is a machine control setting O Offset Y This is a machine control setting O Offset Z This is a machine control setting O Tray Pick Offset Z This is a machine control setting O Soft Pick Speed This is a machine control setting O Enable Pressure Sensor This is a machine control setting O Offset Q This is a machine control setting X Process Tolerance X This is a machine control setting Tolerance Tolerance Y This is a machine control setting This is a machine control setting O Process Shuttle Speed This is a machine control setting O MTU Magazine Speed This is a machine control setting Process Offset Z This is a machine control setting per Pressure This is a machine control setting Transport Speed This is a machine control setting Transport Speed Z This is a machine control setting
4. Body size X Body size X lt lt Body Body size size Y Y Glass tube diodes MELF Supply direction Body size X Body size X O E 9 mm size size a Y Y E o Direction 0 deg 90 deg Vision Type 65 Aluminum electrolytic capacitors Enter the body size in part data There is no need to enter element information Be sure to include projections such as leads in the body size The reference point for the part is the part center Aluminum electrolytic capacitor Body size X Supply direction k T O EE Q Body O Y o Direction 0 deg 90 deg NXT Programming Manual 67 4 Part Data Settings QD004 05 Vision Type 70 75 Power transistors It is necessary to enter the body size and element information in part data The reference point is the body center with vision type 70 while the reference point is the part center with vision type 75 Create separate element data for leads of different length and width If the leads have a large cuts atthe corners then it is necessary to select the Don t inspect option for the Result group for that element Power transistor Body size X K Element 4 Element 1 Element 2 size Element 3 Note Create separate element data for leads of different length
5. 40 4 4 Package Data oe oo et mee 46 4 4 1 Package Information 46 4 4 2 Package Process 46 4 4 3 Package information 47 4 4 4 Package process details 48 45 P patter Details otio 49 4 5 1 P patterns used for the 49 4 5 2 P patterns not supported by the NXT 50 4 5 3 P pattern 51 4 5 4 Selecting a p pattern flowcharts 59 4 6 Vision Type 62 4 6 1 Part reference 62 4 6 2 NXT vision TIYDOS erac Se roe Ex o arr ooo rag eels 64 4 6 3 Selecting a Vision Type flowcharts leaded parts 79 4 7 Compatibility with Existing Part Data 88 47 V Background velit cleats oed Cr eds 88 4 7 2 Vision type compatibility table for the NXT 89 4 7 3 Entering overrides in part data 93 T ansmisslobi ses ndo iode do emcee 95 ii NXT Programming Manual QD004 05 Contents Introduction 95 5 25 e ATAATA O ces rer 96 5 2 1 Transmitting a job from Job
6. 96 5 2 2 Dragging and dropping jobs to transmit 96 5 2 3 Using Transmit to transmit 97 5 3 General Procedures 98 5 3 1 Changing the current 98 5 3 2 Deleting a job from a machine 98 6 Editing Jobs on the Machine 99 6 1 J troductlQn n nee eet doa iau 99 6 2 Skipping Items on the 100 6 2 1 Skipping boards NXT V3 10 and higher 100 6 2 2 Skipping feeders NXT V2 95 and higher 101 6 2 3 Skipping holders NXT V3 00 and higher 103 6 3 Correcting Vision Errors Sent from the NXT 105 6 3 1 Specifying vision error images to be saved for certain positions NXT V2 81 and higher 105 6 3 2 Viewing saved vision error images 106 6 3 3 Opening and editing vision data using saved lutem 106 6 3 4 Sending edited vision data back to the machine 107 6 4 Opening a Job that is in the Machine 108 6 5 Testing Jobs NXT V3 10 and higher 109 6 5 1 IMMPOOUCHOIMNG EE E 109 6 5 2 Testing a job using simulation mode 109 6 5 3 Testing a job using place amp check mode 113 6 6 Testing Pickup Positions NXT V3 20 mM EMT cR ELM E 115 6 6 1 115 6 6 2 Testing picku
7. Mouse related Notation Notation Explanation Click Press and quickly release the left mouse button Double click Click the left mouse button twice in rapid succession Right click Press and quickly release the right mouse button Drag Move icons dialog boxes and windows or adjust windows by clicking and shifting the object in question while holding down the left mouse button Drop Release the left mouse button once an object has been dragged to the desired position NXT Programming Manual 1 1 Introduction QD004 05 MEMO 2 NXT Programming Manual QD004 05 2 Fuji Flexa and the NXT 2 Fuji Flexa and the NXT 2 1 Introduction The NXT represents a new concept in the SMT field and is very different from previous Fuji machines Due to these differences there some different procedures when programming for the NXT in Fuji Flexa A brief listing of the major differences is included below The line configuration for NXT machines The machine configuration for the NXT Line balancing is simplified Optimization has been improved Jobs are sent to the machine not recipes New vision types It is important to point out that while there are some new procedures and options in Fuji Flexa for the NXT that most of the settings and procedures have remained unchanged Even in some cases an existing process has been simplified or is easier to use The next chapter Job Builder covers the gene
8. 13 3 3 1 Changing the current line to a NXT line 13 3 3 2 Adding an NXT line to a 13 3 3 3 Configuring an NXT machine 14 3 3 4 Setting auto backup pins from NXT V3 10 and MIGNET MM E ET 22 3 3 5 Specifying a panel edge sequence from NXT V3 10 and higher 23 3 3 6 Assigning an alternate feeder 26 3 4 Line Balan reae 27 3 5 SOPUMIZING 28 3 5 1 Optimizing in Job Builder 28 NXT Programming Manual Contents QD004 05 3 5 2 Dual job optimizing 28 3 6 Generating 30 3 6 1 Manually generating reports 30 3 6 2 Automatically generating reports when the job is on ae eae Te ae 30 4 Part Data 5 31 4 1 Introduction s ies ELO LLL 31 42 SPADA aos ance 32 4 2 1 Part data aio ee teet 32 4 3 EEE E 34 4 3 1 Shape Information tab 34 4 3 2 Shape Process tab 35 4 3 3 Shape information details 37 4 3 4 Shape process details
9. Entered element position IL Defined element direction NXTVPP018E Basically these are the same as p_pattern types 5 and 6 The major difference is that with these p_patterns the inward pointing lead tip is not used for determining the part positioning The lead width detection results only are used to determine the part positioning The lead tip detection results are used only as reference data for internal vision processing items Type 15 The lead appears black and the outside circumference is white Type 16 The lead appears white and the outside circumference is black It is only possible to use this for parts that have leads that are to be detected on two perpendicular sides or more Furthermore the information for the part positioning using the lead length is not acquired so these types cannot be used for parts with leads on one side or two opposing sides only Example Target Parts Type 15 Currently no example target part exists Type 16 Black background and body parts with orthogonal leads in the body e g LCC processed with frontlighting NXT Programming Manual QD004 05 4 Part Data Settings P_pattern 23 24 Entered element position IL Defined element direction NXTVPPO19E These cannot be used on the NXT The lead tip and width are detected and the results are used to determine the part position similar to p pattern types and 4 The major difference is that with these p patter
10. Eile Edit View Image Tool Help ft Um im ox Job Test Simulation Ecard Skip 1 lace Panel Sequence Feeder Skip gt Start g M amp REF Holder Skip Step Module 01 Board skip 2 Start Point Pat 1 4 73 Option G Break Point Part 1 4 74 e 28080 Hath Image Pat 1 4 75 151 00 25 00 Pat 1 4 76 151 00 30 00 Pat 1 47 151 00 35 00 NXTEJM009 17 Once all testing for simulation mode has been completed select Job Test Exit from the Tool menu That compl 112 etes the testing of the job on the specified module with simulation mode NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 5 3 Testing a job using place amp check mode Use this mode to perform a check of the pickup data vision data carrying data part types placing data actual placing conditions and orientation Starting place amp check mode 1 Transmit the job to be tested to the machine and wait for the main screen to display on all of the operation panels for the modules 2 Start MEdit and log on if necessary 3 Click Open Current Job from the File menu The Acquire current production job dialog box displays 4 Select the line with the machine for the job to be tested and then select the machine 5 Select the side of the panel to be tested and then specify the module from which to test the data 6 Click OK and the speci
11. 140 145 As above Flip chips 141 146 White bodied irregular bump Under development NXT Programming Manual 89 4 Part Data Settings QD004 05 Vision Types New P Pattern Part Type Notes Old NXT 142 147 Black bodied irregular bump Under development parts 143 148 CCGA 144 149 LGA 150 155 153 Old P Pattern 1 White bodied connector 151 156 151 156 Conversion not required Mechanical chuck connectors 152 157 152 157 As above Black bodied connector 153 158 153 158 As above White bodied connector 160 165 160 165 As above White bodied connector detection 170 170 As above Mechanical chuck part presence check 180 185 180 185 Conversion not required Tantalum capacitors SOTs 181 Coil parts 2 leads at 45 degrees angles 230 235 230 235 As above Black BGA 231 236 231 236 As above White BGAs 232 237 230 235 As above TBGA 233 238 233 238 As above Black CSPs 234 239 234 239 As above White CSPs 240 240 VPDplus MPA NXT V3 0 and higher 249 252 Diagonal cut shield parts No longer used Certain parts supported by 252 252 252 Multi purpose vision type part outline 254 252 Odd form parts Select an appropriate vision type based on part shape Override required Note 5 Note The p pattern is automatically converted if the old vision type is i
12. 15 Generate reports NXT 3 2 8 Starting by importing CR5000 PWS Board Designer CAD data Follow the roadmap below to create a basic job by importing CR5000 CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the CR5000 CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Perform a verify check Add a line to the job N O oa fF W PD Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines NXT Programming Manual 9 3 Job Builder QD004 05 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT 15 Generate reports NXT 3 2 9 Starting by importing OrCAD CAD data Follow the roadmap below to create a basic job by importing OrCAD CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the OrCAD CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Perform a verify check a line to the job O oa A CO Iv Enter the machine configuration and process data NXT 10 Enter auto backup pin dat
13. in Fuji Flexa is comprised of multiple bases that are next to each other One NXT machine can be created with up to 32 modules in this manner e g eight 4M bases with 4 M3 modules on each base In this module configuration the NXT machine will have the number of modules that all of the bases put together have regardless of the fact that the bases are different For details on making the line configuration settings for the NXT refer to the Setting Up a Line with a NXT chapter in the NXT Setup Manual Note Do not use Copy to add anew module Copy only will replace the settings of an existing module with the settings from the copied module This is a convenient feature to use after adding new modules to apply the same settings to the new modules 9 Once all of the necessary modules are present select the first module and check the module configuration 10 If the confguration needs to be changed click the button to the right of the module name title A dialog box displays with the possible module type and stage type configurations Note It is possible to change the individual values for the different fields However if a invalid setting is selected the text for the settings turns red to indicate that the selected values are incorrect 11 Click the button that has the correct module type and stage configuration for the selected module The selected settings are applied to the selected module and the possible choices for th
14. o bs Direction 0 90 deg 180 deg 270 deg NXT Programming Manual 77 4 Part Data Settings QD004 05 78 Vision Type 181 Coil parts with two leads at 45 degree angles Use this vision type for coil parts with 2 leads that are at 45 degree angles from the x axis as shown below The body color is black and only the leads are visible during vision processing Enter the body size and element information in part data based on the information below Coil in 0 direction Coil rotated 45 degrees Body Length X Side 3 6 9 Lead Length Side 0 Body Width Y Side 0 Lead Width gt Element Side 1 E Element NXTPRGO45E Vision Type 230 235 Black bodied BGAs Vision Type 231 236 White bodied BGAs Vision Type 233 238 Black bodied CSPs Vision Type 234 239 White bodied CSPs Enter the part body size and element information in part data Vision types 230 231 233 and 234 use the body center while vision types 235 236 237 and 238 use the part center Due to the use of frontlighting there are cases where the image of the ball grid may vary depending on the shape of the leads and the lighting conditions In such cases it may be necessary to make adjustments to the ball grid position length and width of the lead information in element information The reference point for the part is the part center Black BGA White BGA Vision Type 252 White bodied parts Thi
15. x Y 18 The offset results for the pickup position test are displayed Check the results and if the results are acceptable click Finish It is possible to click Back to return to previous steps of the pickup test 119 NXT Programming Manual 6 Editing Jobs on the Machine QD004 05 It is possible that the consistency of the job for the machine Failed Retransmit 19 A dialog box is displayed asking if the results should be sent back to the module Click Yes to send the new offset data back to the module 20 A dialog box is displayed asking if Data Checker should be run or not Click Yes to check the job data with data checker 21 Select the modules to which to sent the changes to the job data back and then click OK Note that is the same part is present in multiple modules that it is important to select all of the modules that have the same part 120 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 6 3 Testing pickup positions in a tray Use this to check and edit the pitch X Y and Z positions for picking parts in feeders Starting the pickup test 1 Transmit the job with the pickup positions to be tested to the machine and wait for the main screen to display on all of the operation panels for the modules Start MEdit and log on if necessary Click Open Current Job from the File menu The Acquire current production job dialog box displays Sel
16. IS a me Black body with partial white or there i to the lead Case 3 QD004 05 83 Black body with partial white or there is a metal part in addition to the lead Lead and white parts Almost the same as are connected or Connected The size of the white the body size Use the Entire body is white or light unconnected area Refer to fig 10 color red orange brown or yellow Unconnected Refer to fig 9 Smaller than the body size flowchart Symmetrical top bottom or left right Refer to fig 2 Part shape Asymmetrical Refer to fig 3 Vision Type 240 NXT V3 00 and higher One element has more Distribution insi roa No of the white One section Difference of the white Almost the same Parts shape Symmetrical top bottom or left right Refer to fig 2 area lead size Refer to fig 12 Yes Two or more sections Different Asymmetrical Vision Type 180 Refer to fig 11 Refer to fig 3 _ Lead Brightness use may be necessary Define up to six leads Do not define non rectangular leads Asymmetrical Refer to fig 3 gt Parts shape Symmetrical top bottom or left right Refer to fig 2 Lead shape Non rectangular Parts shape Symmetrical top bottom or left right Refe
17. NXT Programming Manual 93 4 Part Data Settings QD004 05 MEMO 94 NXT Programming Manual QD004 05 5 Transmission 5 Transmission 5 1 Introduction Transmission is used to send data between Fuji Flexa and the NXT machines The most common use of Transmission is to send jobs to the modules on the NXT Transmission for the NXT does not require outside communication programs such as an NTCC or SECS GEM host server From NXT control software V2 70 a basic data check of the job is performed during transmission The NXT is different from previous Fuji machines in that the job is sent to the modules not recipes In addition there is only two positions for jobs current job and next job On NXT machines with double conveyors there is an additional set of separate positions for jobs for the second lane It is possible to run the machine with two different jobs one for lane 1 and the other for lane 2 The NXT does not have any calibration data or spec data like previous Fuji machines Special NXT data and configuration settings is received managed and transmitted to the machine through Accessory Software Refer to the Accessory Software Operation Manual for more details on this subject NXT Programming Manual 95 5 Transmission QD004 05 5 2 Transmitting 5 2 1 Transmitting a job from Job Builder Follow the procedures below to transmit a currently opened global job to the NXT from within Job Builder Be sure to save the job befor
18. The screen changes to display the scanned DID in the DID text box Scan the feeder barcode and the result is entered in FIDL text box If no errors occur the dialog box automatically closes and the error status is cleared Production can resume using this feeder NXT Programming Manual 143 8 Fujitrax Verifier QD004 05 8 6 Checking the Device Statuses From Kit Manager or Kit Handy it is possible to check the current condition of the devices on the machine Follow the procedures below to check the devices on the machine 8 6 1 Using Kit Manager 1 2 o a A CO Open Kit Manger by using the shortcut in the start up menu Enter a user ID and then enter the appropriate password and service name for the master database Click OK and Kit Manager starts Double click the factory folder in the left pane The lines for this factory display Double click the line with the NXT to be checked The machines for that line display Select the NXT machine for which to check The right pane changes to display the devices for the machine Scroll through the devices to check the different positions It is also possible to sort the devices based upon a heading by double clicking that heading 8 6 2 Using Kit Handy By following the procedures below all of the feeders for the selected machine displays In addition if a parts out warning occurs these warnings are also displayed in the Parts Status screen for all machin
19. When the original feeder runs out of parts the pick up position changes to this alternate feeder Multiple alternate feeders can be specified When an alternate feeder runs out of parts the next alternate feeder in the loop is used If the feeder is the last feeder in the loop then the original feeder is used again assign This is found in the coordinate data in the job and specifies which machine is to use the mark or place the part glue dot background An portion of the machine s memory used to stores recipes that aren t being used A background recipe is a recipe at a Conversely active recipes are referred to as foreground recipes board The smallest independent unit of a printed circuit board on which electronic components are placed BOM file An acronym for Bill Of Materials The BOM file containes data such as part numbers for each location that corresponds to a reference designator on the board this file may contain extra fields to add to the job s part data C C Networking software that facilitates communication between Fuji Flexa and placing machines Text data transmitted by the Transmission Server application is passed to the C C which converts the text data into binary data that can be transmitted to machines The C C also converts binary data received from machines into text data CAD file A file which is output from a CAD system This file generally contains the reference designators X Y coordinates
20. certain events and to package a replayable event into a file that then can be used on another computer transmission The process of sending recipes calibration data and other items to the machines user server This is a server ran on a computer and is responsible for checking the Fuji Flexa licenses and for managing security In addition the user server specifies which computers are running the three data servers For each license group there is only one user server Data between different user server groups cannot not be shared except by exporting the data from one group and then importing it into the other group NXT Programming Manual QD004 05 V Glossary verify check This is performed when the outline of the parts is available from Gerber CAD data or from the original CAD data When this is performed a dialog box displays with the outline of the part or pads from the CAD data and the part from Fuji Flexa superimposed If the positioning or rotation of the part from Fuji Flexa does not match the image from the CAD data then the positioning of the part can be adjusted until it matches view mode This indicates what data is being displayed in the window Director has seven different view modes The different view modes are used to perform different actions view mode bar This displays between the toolbar and the data display panes in Director The left side of the bar indicates which of the view modes is active and the
21. 0 5 mm Setting Description 0 Insertion pressure is not used and the part is picked up and placed normally 1to4 Any setting in this range is treated the same Insertion pressure is used for placement The part is picked up normally and during placement the torque amount specified in Placing Thrust Pressure is used If the torque is not reached in the proper placing height range an error occurs and the part is not placed Operation is different for these settings for older machines In order to preserve compatibility with older machines this is used no matter what setting is specified 5 Insertion pressure is not used and the part is picked up and placed normally Note Always ensure to use backup pins underneath the panel when using insertion pressure Note When an insertion error occurs and the user then clears the error the machine determines that the part has been placed and proceeds to the next placement sequence when production is resumed Recovery is not performed Placing Thrust Pressure Specify the force between 39 2 N to 98 N to be used to insert the part in newtons when insertion pressure is to be used a setting of 1 to 4 is set for Place Motion Selection Placement Wait Time Specify the time that the axis stops at the lower Z axis limit for the placement If a value shorter than the default time specified for the head type is specified then the time specified in this setting is ignored and
22. Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the Allegro CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Perform a verify check a line to the job N Oo C A W Iv Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 8 NXT Programming Manual QD004 05 3 Job Builder 14 Optimize the job NXT 15 Generate reports NXT 3 2 7 Starting by importing Mentor CAD data Follow the roadmap below to create a basic job by importing Mentor CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the Mentor CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Perform a verify check a line to the job O C A W Iv Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT
23. Measure to begin the pickup height test 118 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine Measure Pickup Height E Measure the pickup height Select a nozzle and after clicking Measure measuring will begm For trays enter the cavity to measure r Cavity m Measurement Result Column 1 Row 1 702 mm Min 02 mm Nozzle Nozzle Name Average 019 mm R36 025 260 9 ET ed 2 Diameter 25 mm OffsetZ 02 l9 Measure Olear Cancel Back Next 16 The results of the test are displayed and the Z offset is automatically determined It is possible to manually edit this value Note A dialog box is displayed when a stroke error occurs Click Yes in this dialog box to try moving the head down an extra 1 mm and measure again The same error occurs if there is no part in the pickup position If unsure if a part is present or not check the part status in the feeder 17 Once the Z offset has been determined and the results are acceptable click Next Sending changes back to the module Editing Results Confirmation n Check and confirm the edited contents Click Finish to reflect the changes Before editing After editing Pickup offset Pickup offset x 000 fm Y 000 02 ye pae Tray pitch Tray pitch Rows Columns Rows Columns mm mm mm mm First pickup First pickup position x Y
24. Module Type drop down list Leave the other setting as is 21 Click the new module in the left pane and the module name updates to display the specified module type 22 Repeat steps 19 to 21 until all of the modules for that base have been specified 23 Click the base and if the NXT machine is comprised of multiple bases click Add Base from the Edit menu The right pane changes to display the data fields for the new base 24 Repeat steps 15 to 23 until all bases for the NXT machine have been specified 25 If there are any other NXT machines on the same line then select the new NXT machine and repeat steps 7 to 24 until all NXT machines in the line have been specified 26 If there are any other lines for this Kit Server with NXT machines add the machines at this time 27 Select Save from the File menu and then OK and the file is saved to the database and computers 28 Select Exit from the File menu to quit Kit Line Configuration Editor NXT Programming Manual 135 8 Fujitrax Verifier QD004 05 8 2 3 Setting the NXT Fujitrax configuration settings Follow the steps below to change the setting on the NXT machine to work with the Fujitrax Verifier system 1 2 Double click the Internet Explorer icon on the desktop Enter the address URL http lt NXT accessory software server name gt fujiweb and then press Enter If the server computer is located and the server is running a loading page displays
25. Next Sending changes back to the module Editing Results Confirmation Iu xj Check and confirm the edited contents Click Finish to reflect the changes Before editing _ After editing Pickup offset Pickup offset x 000 tm Y x 0302 8081 Tray pitch Tray pitch Rows Columns Rows Columns 31 00 77 25 00 pem 31 07 24 75 m First pickup First pickup position x 18 00 v 18 50 18 00 Y 18 36 24 The offset and pitch results for the pickup position test are displayed Check the results and if the results are acceptable click Finish It is possible to click Back to return to previous steps of the pickup test NXT Programming Manual 125 6 Editing Jobs on the Machine QD004 05 It is possible that the consistency of the job for the machine Failed Retransmit 25 A dialog box is displayed asking if the results should be sent back to the module Click Yes to send the new offset data back to the module 26 A dialog box is displayed asking if Data Checker should be run or not Click Yes to check the job data with data checker 27 Select the modules to which to sent the changes to the job data back and then click OK Note that is the same part is present in multiple modules that it is important to select all of the modules that have the same part 126 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 6 4 Feeder index coun
26. Note Refer to 4 6 2 NXT vision types for details on how to create lead data Note 2 Vision type 20 is used on existing machines to process SOT type parts with few leads however on the NXT machines vision type 180 is used A custom vision type is used for power transistors Visiontype Visiontype Part type Explanation for existing for NXT machines 20 180 Tantalum capacitors Automatically converted to 180 if SOTs no vision type value has been specified in the NXT override section Note Vision type 20 is automatically converted to 180 however if another value has been specified in the override vision type value for the NXT this value will be used NXT Programming Manual 91 4 Part Data Settings 92 QD004 05 Note 3 Vision type 40 is used on existing machines to process parts with backlighting using the calculated body position as the placing reference point The NXT machine however can use either the body center or part center for the leaded bumped type parts As a result there is no need to select a custom vision type Select the appropriate vision type from the following table based on the part type Visiontype Visiontype Part type Explanation forexisting for NXT Machines 40 160 White bodied Automatically converted to 160 if connector detection no vision type value has been specified in the NXT override section 2 Use the appropriate vision typ
27. X Specify the tray size in the X dimension Tray Width Y Specify the tray size in the Y dimension Tray Thickness Specify the tray thickness First Pickup Position X Specify the X position at which the machine should pick up the first part from the lower right corner of the tray First Pickup Position Y Specify the Y position at which the machine should pick up the first part from the lower right corner of the tray Column Pitch Specify the pitch between the columns for the tray Row Pitch Specify the pitch between the rows for the tray Column Quantity Specify the number of columns for the tray Row Quantity Specify the number of rows for the tray NXT Programming Manual 47 4 Part Data Settings QD004 05 4 4 4 Package process details Tape None of the process settings that display when tape packaging is selected are used by the NXT Tray Tray Type Specify the type of tray being used Setting Description Matrix Dump Not yet supported No Matrix Dump Cannot be used for the NXT No Matrix Automatic discharge of the tray is not performed Aluminum or other customer specific trays that are heavier than normal cannot be lifted by the remover s vacuum pad Instead this mode is selected and the tray is changed by hand If the machine fails to pick up a part it will attempt to pick up the part from the same position the specified number of recovery times If pick up is still unsuccessful the mac
28. an image of the placed part and position and this displays on the operation panel Once a break sequence is reached the machine acquires that position image stops and transmits the image to MEdit This image is then displayed in MEdit with a part graphic overlay Note It is necessary to have feeders set in the module to be tested when using place amp check mode because parts are picked from the feeder 10 Check the coordinates and angle of the part and graphic in relation to the pads on the panel If itis necessary to change the X or Y position of the part the cooridnates can be directly edited or click the positioning button the button with the four arrows and then click and drag the graphic until it is positioned correctly The direction can be changed by clicking the rotation button the button with the arrow shaped as a circle NXT Programming Manual 113 6 Editing Jobs on the Machine QD004 05 11 Once completed with any necessary adjustments for the displayed position click the start button to continue until the next break point or click the step button the button with the triangle pointing at the line to check the next sequence even if it does not have a break point set 12 Continue checking sequences until all desired sequences have been placed amp checked Note There are times in which MEdit will ask if the changed job should be retransmitted back to the machine If the job has been retransmitted and there have bee
29. and editing the X and Y positions in the feeder Edit pickup position This edits the pickup position for parts in a feeder Click Acquire and an image of the pickup point is taken When editing is completed click Finish to reflect the values Offset NY 0 mm c5 Acquire 10 The Edit pickup position step is displayed Ensure that the part has been advanced to the proper position refer to section 6 6 4 Feeder index count and tape return method for pickup tests then click Acquire to take a picture of the part in the feeder A picture of the part is taken and displayed Edit pickup position This edits the pickup position for parts in a feeder Click Acquire and an image of the pickup point is taken When editing is completed click Finish to reflect the values Offset 0 29 e 23 X mm Y mm Acquire 11 Check the pickup position in the X and Y direction using the displayed image To move the pickup position click the positioning button the button with the four arrows and then click in the image where the pickup should be performed 12 When the pickup position for the part is correct click Next If the pickup height test is not being performed go to step 18 NXT Programming Manual 117 6 Editing Jobs on the Machine QD004 05 Checking and editing the pickup height for a feeder Measure Pickup Height Ii XI Measure the pickup height Select a nozzle and afte
30. available nozzles Click to select the desired nozzle for that position Note It is possible to specify nozzles for multiple positions at a time Select the multiple nozzle positions for the changer and then right click in the window Select Select Nozzles and then select the desired NXT Programming Manual QD004 05 3 Job Builder nozzle for the selected positions from the drop down list and click OK Repeat the previous step until all of the desired nozzles for the positions on the nozzle changer have been set If any other nozzle changers need to have nozzles set return to step 6 and select the new module on which the next nozzle changer is set Specifying the available nozzles for a machine By setting which nozzles are available for the NXT machine only the nozzles specified as being available display when a user is selecting a nozzle for a position This ensures that anozzle is not accidentally selected that is not available and reduces the amount of choices in the nozzles drop down list thus allowing easier selection T Select the Top or Bottom tab from the job information bar depending on the side of the panel the machine to be edited is located Double click the name of the line to display the machines in that line Double click the name of the machine to set the available nozzles for to display the items for that machine Double click Configuration under the machines name and a window dis
31. be removed it becomes a removeable feeder Once the alternate feeder LED turns red remove the alternate feeder Note If multiple dynamic alternate feeders are set for the same part the status of all of the set feeders becomes removeable Note When removing feeders it is essential that the clamp lever is raised all of the way and kept in that condition when the feeder is pulled out If the clamp lever is not completely raised it is possible that the power to the feeder is not disconnected If the feeder is removed with power still being supplied the connector can become bad and the internal feeder board can be damaged 2 Quickly place the alternate feeder in the original feeder slot within the miss preventation timer setting time limit in the Central Server default 40 seconds If the feeder is set properly in the original slot within that time limit the set LED turns green and the feeder can be used If it is not set within that time frame quick verify the feeder again and set itin the original feeder s slot Resupply is complete Note When there are multiple alternate feeders only remove one of the alternate feeders If two or more feeders are removed the feeder guidance will not display correctly If the alternate feeder setting is ON Keep Alt Feeder The alternate feeder is continued to be used as is until a feeder is set back in the original feeder s slot When parts are set back in the original slot the machine th
32. board to be skipped is specified for the first module that board is skipped in all modules after the first module The skip setting is only applied to new panels which means that the setting is not applied to any panels already loaded Job board skip settings and board skips due to skip marks cannot be overridden by this function Machine configuration settings must be made for this function to be enabled and panel conveyance time in increased around 300 ms when this setting is enabled f a certain board is to always be skipped for all production lots then skip the board in the job with Fuji Flexa If the boards to be skipped are not set changes from panel to panel then use skip marks to skip the required boards Specifying the machine configuration setting to enable this function 1 Start Accessory Software and click the name of the machine for which to change the setting in Floor Monitor If necessary specify a user ID from the drop down list and enter a password for the specified user and click Log on The machine accessories page is displayed Click Machine Configuration in the Menu pane Accessory Software connects to the machine and receives the machine information When completed the settings page is displayed Select Skip boards at the machine setting from the Category drop down list The settings for this category are then displayed Select the ON option for the Skip bo
33. dialog box displays the job and machines The transmission status is displayed to the right of the machine nickname If any errors occur click Error Details to display further information about the errors Click Close to close the dialog box when transmission is completed Note The job name displays in the list of programs at the machine with the job name and a T for the top side and B for the bottom side and the revision displays before these items NXT Programming Manual 97 5 Transmission QD004 05 5 3 General Procedures 5 3 1 Changing the current job The current job is the job that is used when production is started The other job for the selected lane is considered to be the next job Follow the procedures below to change the next job into the current job however the machine must be at the main page for this operation to be successful If any other page is selected then an error occurs when performing the following procedures The job can also be switched at the modules 1 5 Double click the factory folder from Transmission Control to display the target line and then double click the line to display the machines in that line Double click the machine name to display the lanes for that machine Double click the lane for which to change the job and the current job and next job display in a list Right click the job name to be changed and select Switch Recipe from the shortcut menu A dialog box di
34. errors or omissions are detected Fuji Machine Manufacturing Co Ltd accepts no liability whatsoever for damages that may arise as a result of this manual with the exception of problems that originate in our products QD004 05 Contents Contents Ve 1 1 1 Notation Conventions Used in the Manual 1 2 Fuji Flexa and the 3 eT Introduction beh a 3 3v WOO BUNGE o bod tte do alata 5 91 Introduction Cm 5 3 2 General Steps to Creating NXT Jobs 6 3 2 1 Starting by changing an existing job 6 3 2 2 Starting by manually entering sequence data 6 3 2 3 Starting by importing centroid CAD data 7 3 2 4 Starting by importing CCIMF files with data 7 3 2 5 Starting by importing MCSIMF files 8 3 2 6 Starting by importing Allegro CAD data 8 3 2 7 Starting by importing Mentor CAD data 9 3 2 8 Starting by importing CR5000 PWS Board Designer CAD data 9 3 2 9 Starting by importing OrCAD CAD data 10 3 2 10 Starting by importing SFX J1 CAD data 10 3 2 11 Starting by importing Specctra CAD data 11 3 2 12 Starting by importing PowerPCB CAD data 11 3 2 13 Starting by importing PanaCAD data 12 3 3 NXT Machine Setting Procedures
35. host system Checked position calipers used to determine positioning 1 Lead Body Entered element position J Defined element direction Checked position caliper not used to determine positioning 1 1 The caliper is a vision processing tool used for detecting the boundary between light and dark NXTVPP012E D Entered element position FL Defined element direction P_pattern 1 2 NXTVPP013E Because the lead and body boundary is clearly defined all four sides of the leads are checked and the results are used to determine the part positioning Type 1 The leads appear black and the outside circumference is white Type 2 The leads appear white and the outside circumference is black These are primarily used for parts with bumps Example Target Parts Type 1 White body bumped parts processed with frontlighting Type 2 Black body bumped parts or CCGAs processed with frontlighting NXT Programming Manual 51 52 4 Part Data Settings QD004 05 P_pattern 3 4 n z Type 3 ES Type 4 Entered element position IL Defined element direction NXTVPP014E The leads extend out from the body of the part and are attached to the body at the base of the lead Due to this the base cannot be checked with a caliper The lead tips and widths are checked and the results are used to determine the part positioning Type 3 The lead appears black and the outside circumference is wh
36. in the first specified slot in the tray A picture of the part is taken and displayed Edit First Cavity 79 This edits the first cavity point Click Acquire and an image of the point is acquired The tray pitch is recalculated based on the results of editing the second cavity point and this point T Offset X 3 Y M Acquire 13 Check the pickup position in the X and Y direction using the displayed image If the pickup position needs to be moved click the positioning button the button with the four arrows and then click in the image of the graphic at which the pickup should be performed the Offset values are automatically changed 14 When the pickup position for the part is correct click Next If the tray pitch test is not being performed then go to step 18 15 The step for the second specified cavity is displayed if tray pitch is being measured Click Acquire to take a picture of the part in the second specified slot in the tray A picture of the part is taken and displayed 16 Check the second pickup position in the X and Y direction using the displayed image If the pickup position needs to be moved click the positioning button the button with the four arrows and then click in the image of the graphic at which the pickup should be performed the Offset values are automatically changed 17 When the pickup position for the part is correct click Next If the picku
37. is complete a page displays with that message If any other changes need to be made use the drop down list to select the category for the setting 11 Once all changed settings have been sent to the machine click Close 136 NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 2 4 Registering users for Kit Handy access Follow the steps below to allow the registered users to access the NXT information through Kit Handy 1 Open Kit Manger by using the shortcut in the start up menu Enter FUJIADMIN as the user ID and then enter the appropriate password and service name for the master database It is necessary to log on with this ID to change the Kit Handy settings Click OK and Kit Manager starts Double click the factory from the left pane and the lines for that factory display Double click the line to display the machines for that line Select the NXT machine and then right click A shortcut menu displays Select Handy User Settings from the shortcut menu The Handy User Settings dialog box for the selected machine displays Enter the user ID to be registered in the User ID text box Click Add and the entered user ID displays in the list 10 Continue repeating steps 8 to 9 until all of the user IDs for that NXT have been registered 11 Click Close to complete the user ID registration process The registered user IDs are now capable of accessing the information screens for
38. lanes for the NXT are automatically selected The Transmit Job dialog box displays In Job the selected job is automatically selected Select the side of the panel to transmit The line and machine the job was dropped on is automatically selected The machines to which can transmitted have a small panel icon to the left of the machine nickname The machines for which the job is not ready to be transmitted or jobs that are from the local job directory have small panel icon with a red X across it Note A job from the local job directory cannot be transmitted to any NXT machines Only jobs from the global 4 5 96 job directory can be transmitted Select the lanes to which to send the job from the Lane drop down list If the job was dropped on a lane then that lane is automatically selected Select any desired options from the bottom of the dialog box and click Send to transmit NXT Programming Manual QD004 05 6 5 Transmission During transmission the Transmission Status dialog box displays This dialog box displays the job and machines The transmission status is displayed to the right of the machine nickname If any errors occur click Error Details to display further information about the errors Click Close to close the dialog box when transmission is completed Note The job name displays in the list of programs at the machine with the job name and a T for the top side and B for the bottom si
39. line with only NXT bases made up into one NXT machine all parts will be simply assigned to the NXT machine This will still be an important step for lines with multiple machines though Note This means that if a NXT machine is the only machine in a line then the assign part command can be used to simply assign all of the parts to the NXT machine 1 Select Line Balance from the Tools menu and the Line Balancer Options dialog box displays 2 Select the appropriate option and click Start to start the line balancing process and the Line Balancer dialog box displays with the current status of the balancing process If the option Do not use current feeder allocation is used then all of the parts are assigned to the different machine without considering any parts already set in the feeder setups If the option Use current feeder allocation is selected then parts are assigned to machines while considering any parts already present in the feeder setup This means that if a part is already in the feeder setup for a machine then the matching part is possibly assigned to that machine 3 If there are any errors click Error Details to view the errors Once completed click Close to close the dialog box If there were errors note what the errors were and correct them and then rebalance the line again NXT Programming Manual 27 3 Job Builder QD004 05 3 5 Optimizing After balancing the line the parts need to be
40. lists the current compatibility of AVL data Item AVL Description Comp Fuji Flexa Yes Fuji Flexa V2 0 1 or higher is required Fujitrax Verifier Conditions Fujitrax V3 03 and higher supports AVL However exist a quick verification cannot be used when changing the part number This is planned to be supportd in the future Dynamic Yes Cannot perform a quick verify for parts that are using Alternate a different part number Feeder Splicing Conditions Splicing can be performed when the original parts exist and new parts are using the same part number When the part number is changed splicing cannot be performed The original parts have to run out and then switch the feeder with a new feeder with the different parts Dual Lane Yes Production Fujitrax Profiler Yes Tray Unit L No Stick Feeder No MEdit No Automatic Yes Changeover Function The following is a list of the current limitations It is possible to use any of the parts in the AVL data but only the part that has the priority setting can be used when performing a quick verification If other part numbers are to be used it is not possible to currently quick verify those parts but a ID will have to be made for the relationship between the feeder and part It is not possible to quick verify the parts for the dynamic alternate feeder function when changing to a different part number during production An ID has to be crea
41. modules This specifies whether or not the panel stopping position is optimized for paired module production This is only for M3 modules when they are performing paired module production This specifies whether or not to allocate parts that are in the head interference area during paired module production to M6 modules if possible By setting this to Yes head waiting time during paired module production is reduced However more parts are assigned to the M6 module Used feeder type Optimize Nozzle Station Nozzle station nozzle allocation method Specify the whether of not reel holders are on the feeders If setto Reel holder the optimizer positions feeders in the feeder setup considering that the feeders have reel holders If this is set to Reel holder E the optimizer positions feeders in the feeder setup considering that feeders have no reel holders and a bucket type feeder pallet is used This specifies whether the nozzle allocation should be optimized or not If this is set to Yes the nozzles in the nozzle station will be changed to be optimized for production If this is set to No then optimization is performed without changing the nozzle setup Specify the nozzle station nozzle arrangement method Minimum arranges for the minimum number nozzles required by the head Maximum arranges for the maximum number of nozzles allowable in the station NXT Programming Manual QD004 05 3 J
42. occurs when data is registered Note If the edges of the body of a part are not clearly projected this may result in an error or a drop in the placing accuracy Note Correct processing cannot be performed if the nozzle protrudes over the edge of the part Note If the straight line obtained from the specified detection points for the same line is not parallel nor perpendicular to the straight line obtained from the detection points of another side then processing cannot be performed Q Points which can be used to define the part body which cannot be used to define the part body Vision Type 170 Mechanical chuck part existence check Use this vision type when part recognition is not possible using any other vision type In the shape data set the vision type to 170 specify a setting for Lead Brightness and specify the check area and select either 1 or 2 for the p pattern in the element information Based on this data if itis determined that the part has been picked then the part is placed without performing any correction based on vision The part is positioned mechanically When vision processing is performed the average greyscale of the area specified in the element data is determined This average is compared to the lead brightness setting and based on the p pattern setting it is determined whether or not the part is present If the pattern setting is 1 dark and the average greyscale value is higher than
43. of the part e g body or coating Lead Black portion of the part e g body or coating Wiring NXT Programming Manual 75 4 Part Data Settings QD004 05 Vision Type 160 165 White connector body detection Enter the body size and element information for leads or projections Vision type 160 uses the body center while vision type 165 uses the part center Element inspection is not performed if the Result option for that element is set to Don t inspect The body inspection points are automatically determined based on the data for leads and projections specified in the element information When detection positions cannot be properly determined automatically up to two elements per side can be specified in the element information for the body inspection points To specify body detection points specify the side and then enter the coordinates for the points to be inspected in X and Y items for the position group and enter for all other items for each detection element in the element information Note It is necessary to define leads in element information regardless of whether lead inspection is to be performed for those leads or not Note When the body detection option is specified data should be specified such that there is a minimum of one side where two points can be detected and a minimum of two sides where one point can be detected If there are an insufficient number of detection points an error
44. page Double click Backup Pin in the Top Bottom tab in the job information bar Select Display from the Format menu and click the Backup Pin tab Setthe desired colors for the top and bottom parts in order to distinquish between them better in the view and click OK NXT Programming Manual QD004 05 3 Job Builder 10 In the first empty row double click in that row s cell in the Level column and a drop down list displays Select the level for the backup pin Refer to the table below for details Setting Description Global When this is selected the backup pin is placed at the specified position in all modules This is the default setting Local When this is selected the backup pin is placed at the specified position only in the module placing a specified part When this setting is selected the related part reference number must be specified in the Edit Part Info dialog box for that backup pin 11 Click the data cell in the Ref column for that row to select that item 12 Enter a unique reference designator for the backup pin It is possible to use the default name as long as it is not used anywhere else in the job as a reference designator 13 Click the data cell in the Pos X column for that row to select it 14 Enter the X coordinate for the backup pin to be set This coordinate is based on the panel origin position Note If the coordinate position is not known click in
45. paired production display the modules and change the setting Perform Paired Module Production to Yes for both modules Specify any required stopping position offset Repeat until all M3 modules that are to perform paired module production have the correct setting Note Paired module production is when two M3 modules clamp a single panel across the conveyors for the modules and place parts on the same panel Paired production can only be performed between set 18 NXT Programming Manual QD004 05 3 Job Builder pairs of M3 modules For example modules 1 and 2 can share production together however modules 2 and 3 cannot 17 If the created module configuration is the standard setup for the selected NXT machine right click the grey area outside of the setting area in the Modules tab and select Save as the Default Machine Configuration to save the current module configuration as the standard configuration When the same machine is brought into a job from this point the module configuration will be the same as that just specified Specifying NXT machine processing options Data about the processing of the job for the NXT machine must be entered Whena machine with a certain name is added for the first time the default process options are used This data must be checked and edited if it is not the correct processing options for that machine 1 Select the Top or Bottom tab from the job information bar depending on which s
46. pattern type 12 LCC Leads point into the body and the lead tips and width are detected These results are used for positioning information 12 PLCC Because the lead ends do not display well lead width only is used for acquiring position information In some cases processing is more stable when using p pattern type 14 14 QFP Lead tip and width detection is performed Because the lead width direction positioning is only required for determining the positioning only the lead width direction results are used for positioning information 16 LCC NXT Programming Manual Leads extend into the body and the lead tips and width are detected These results are used for positioning information Because the lead width direction positioning is only required for determining the positioning only the lead width direction results are used for positioning information 49 4 Part Data Settings 4 5 2 P patterns not supported by the NXT The following p patterns are not valid for the NXT due to background conditions and or the use of backlighting 50 QD004 05 P_ patte rn Example Part Details 24 SOJ Used only with a white background Lead tip and width detection is performed The results are used for positioning information Lead length is not used for positioning information with p_pattern type 34 34 PLCC Used only with a white back
47. right side of the bar displays the user ID of the current user virtual line This is a line than does not actually exist in the local factory This line is used to create programs for a remote unconnected line or for future line configurations that do not currently exist Virtual Line is the same as Offline Descripter in MCS NXT Programming Manual 159 Glossary QD004 05 MEMO 160 NXT Programming Manual FUJI Internet Fuji Internet aims at providing up to date information to our customers in the most efficient manner This site makes a range of services available from manual updates and virtual training to online technical reports Fuji hopes that this site will be used as a source of information in addition to the services provided by your agent Fuji Internet is located at http www fuji co jp Fuji Internet membership is required to access the Technical Information section of the site Please contact your agent for membership details At any comments or opinions regarding this document can be sent to intnetqst fuji co jp NXT Programming Manual Management No Date Notes PRG NXT 1 0E June 15 2004 QD004 00 QD004 01 September 10 2004 QD004 02 October 15 2004 QD004 03 April 21 2005 QD004 04 June 10 2005 QD004 05 September 19 2005 NXT V3 41 FUJI Machine Manufacturing Co Ltd 19 Chausuyama Yamamachi Chiryu Aichi Prefecture 472 8686 Japan Copyright 2005 by Fuji Machin
48. specifies the size of the area in the X and Y direction checked for the panel edge when correcting the panel stopping position NXT Programming Manual 25 3 Job Builder QD004 05 Setting Description Shutter Speed This setting specifies the shutter soeed used by the mark camera when checking for the panel edge The larger the value the slower the shutter speed and the image becomes brighter Generally the default setting is appropriate Color Specify which lighting should be used to check for the panel edge Different settings will be required depending on the color of the panel Generally the default setting is appropriate Pattern Specify which lights should be used to check for the panel edge Different settings will be required depending on the color of the panel Generally the default setting is appropriate 3 3 6 Assigning an alternate feeder The method for assigning a fixed alternate feeder for an NXT is different than other machines For other machines an alternate feeder loop has to be created while for the NXT an extra feeder with the part is just added to the module and the NXT will automatically use this extra feeder as an alternate feeder and a loop does not have to be created Itis not possible to specify which feeder is to be used next for the NXT if there are two or more alternate feeders as this is decided by the machine If using Fujitrax Verifier use the dynamic alternat
49. that NXT 12 Log off Kit Manager by selecting Exit from the File menu NXT Programming Manual 137 8 Fujitrax Verifier QD004 05 8 3 Working With AVL Data AVL data is a data type that is available in Fuji Flexa V2 0 1 and higher By using this data it is possible to use parts that have the same function but come from different vendors and might have different part numbers supply direction and shapes without having to edit the job in production AVL stands for Approved Vendor List Each different part should be assigned a unique part number when there is a difference in the parts such as vendors type of part function or shapes Due to this there will be parts that perform the same function and maybe even have the same shape information but come from a diffferent vendor so the part number is different Previously when a different part number that has the same function is to be used in production the job had to be manually edited to change the old part number to the different part number This is due to the fact that to one slot and set of related sequences one part number is assigned By making AVL data that groups the approved part numbers it is possible to quickly change the part to be used in a job that is using AVL data when not using Verifier This basically changes the job so that one feeder position and the related set of sequences can use multiple part numbers When Verifier is not being used for the NXT the part nu
50. the lead s 30 position The following settings represent general guidelines for various parts Part Type Setting SOP QPF 10 to 90 standard setting 30 PLCCs SOJ 50 to 70 standard setting 60 BGA Flip Chip 50 Quantity Check Limit Specify the number of leads on leaded parts which must be detected for the part to pass inspection If this is set to 100 all the leads must be detected if set to 90 90 of the leads must be detected This is normally set to 100 Lead Brightness This sets the brightness level for leads bumps that is used when automatic determination of lead brightness is difficult Correspondingly larger values should be specified for brighter leads When set to 0 brightness is determined automatically Process Nozzle Minimum Diameter Specify the minimum nozzle diameter which can be used to pick up the part with the shape Maximum Diameter Specify the maximum nozzle diameter which can be used to pick up the part with the shape NXT Programming Manual QD004 05 4 Part Data Settings Name Set this parameter for special nozzles Although a nozzle is normally identified by the size of its circular pickup area a name is specified for special non circular nozzles Process Pick Do Auto Offset Specify whether automatic compensation is performed for pick up offsets When No is specified the center of the part is used as the part pick up position However pick up at t
51. the shortcut in the start up menu 2 Enter FUJIADMIN as the user ID and then enter the appropriate password and service name for the master database 3 Click OK and the Kit Line Configuration window displays 4 Select the Factory from the left pane and select Add Line from the Edit menu 5 Specify the name of the NXT line in the Line Name data field and then specify the name of the computer running the central server for the NXT in the KITServer Hostname data field 6 Click the new line in the left pane and the field updates to display the specified name 7 Click Add Machine from the Edit menu The right pane changes to display the data fields for the new machine 8 In the Machine Nickname field specify the name of the NXT machine The name should match that used by Fuji Flexa for the machine 9 Select NXT from the Machine Type drop down list 10 In the Recipe Name Top and Recipe Name Bottom fields enter the name of the base It does not matter that these settings are the same because the NXT does not use these settings However some value must be entered in these fields or an error will occur when trying to save the line configuration 11 Specify the board flow direction and the parts out settings in the appropriate fields 12 Enter the name of the computer running the Central Server for this base in the Central 134 NXT Programming Manual QD004 05 8 Fujitrax Verifier Server Name fie
52. the time for the head type is used instead Process Error Alt Feeder Trigger This setting is not used from the part data but is set for the NXT through Accessory Software Dump Position Specify the location where parts are dumped when an error occurs Setting Description Conveyor Parts are dumped on the reject parts conveyor Box Parts are dumped into the reject parts box Tray This setting is not supported for the NXT NXT Programming Manual 43 4 Part Data Settings 44 QD004 05 Forcing Recovery Times As 0 from NXT V3 10 Specify whether to force the number of recovery times to be zero 0 or to use the recovery times set in the shape machine data In order to use this function Fuji Flexa V2 2 0 or higher must be used Setting Description Yes The recovery times for parts using this shape data is zero 0 no matter what is set in the other recovery settings No The recovery times specified in the shape data is used However if the recovery times setting in the shape data is zero then the machine configuration recovery times setting is used Recovery Times Specify the number of times a recovery is attempted when an error occurs If no setting is specified here the Recovery Count value in the configuration data is used Vision Vision Type Refer to section 3 6 Vision Type Details for details on settings for this item NXT Programming
53. this pickup errors that occur during the beginning of production can be greatly reduced There are two pickup items that can be tested The pickup X and Y positions can be checked and edited from NXT V3 20 and later The pickup height can be tested and edited from NXT V3 40 and later Both of these items can be used for parts in feeders or trays Tray pickup data such as the pickup position and pitch data can also be edited by using this function for trays 6 6 2 Testing pickup positions in a feeder Use this to check and edit the X Y and Z positions for picking parts in feeders Starting the pickup test 1 Transmit the job with the pickup position to be tested to the machine and wait for the main screen to display on all of the operation panels for the modules Start MEdit and log on if necessary Click Open Current Job from the File menu The Acquire current production job dialog box displays Select the line with the machine for the pickup positions to be tested in the left pane and then select machine in the right pane The name of the selected job is automatically displayed in the Job Name dialog box Specify the module from which to test the pickup position data Select the Feeder Setup tab Select the slot for which the pickup test is to be performed TM Pamely dhim 501 T mak Oit Be Pene IV dtf 01 T saak ci NXTEJMO007 Select Pickup Che
54. types in parentheses use the part center NXT Programming Manual 65 66 4 Part Data Settings QD004 05 Vision type number details The following section provides an explanation of the processing method for each vision type Vision Type 60 Rectangular Chips Enter the body size in part data There is no need to enter element information The reference point for the part is the part center Rectangular chip Supply direction Body size X o O 1 3 o um Body size Y O iz gt Direction 0 deg 90 deg Vision Type 61 Tantalum Spragues Vision Type 63 Tantalum Spragues polarity check performed Enter the body size in part data There is no need to enter element information The projection of the tantalum sprague must be included in the body size The reference point for the part is the part center To perform a polarity check the direction of supply must be correctly specified in part data Tantalum sprague Body size X Supply direction K c Body i size Y ae oe i o o i o o Direction Odeg 90 180 270 NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 62 Resistors networks MELFs Enter the body size in part data There is no need to enter element information The reference point for the part is the part center Resistor networks
55. 28 B ReterenceN 2500 19500 BS Mark onn 200 200 No No 128 B ReferenceN 12600 13600 BS 200 200 ou NXTEJM002 9 Specify the module to perform the the read test on from the drop down list 10 Change the Test setting to Yes for the data that is to be tested If an image is also to be displayed change the Image setting to Yes 11 Click Start Test and the results of the test display in red NXT Programming Manual 129 6 Editing Jobs on the Machine QD004 05 130 12 If skip marks are misidentified check the result number and then click Quit to close the dialog box and then edit the data in MEdit based on the test results 13 Retransmit the job back to the machine and then run the test read again Repeat until the skip marks are correctly identified NXT Programming Manual QD004 05 7 Fujitrax and the NXT 7 Fujitrax and the NXT 7 1 Introduction The NXT is designed to support Fujitrax Verifier functionality with no special hardware modifications being required This allows the extra protection provided by Fujitrax Verifier to be added to the factory with a minimum of fuss and trouble while providing a high level of feeder verification and potential to reduce downtime There are two main functions for Fujitrax Verifier that is covered in this manual There are many other functions available in the software that are covered in detail in the Fujitrax Verifier Operation Manual The two main functions co
56. Check and the machine specification screen displays 6 Enter or scan the name of the NXT machine on which to perform the splicing and tap OK NXT Programming Manual QD004 05 8 Fujitrax Verifier 7 Tap Mode from near the top of the display and then tap Splicing 8 Tap the device to which to splice the new reel to select that device This position should have an error icon and be a different color due to the error condition Note If using 2 point verification mode on the Kit Handy first scan the DID of the reel that the new parts are 9 to be supplied to instead of selecting the splicing position from the screen Scan the DID of the new reel to be spliced A check is performed and if the part is correct message box displays asking if splicing has been completed From this point splice the tape together If an error occurs the part is not correct and a different reel is needed 10 Splice the tape together and wrap up the old tape on the new reel and set in the feeder For details on performing the actual splicing operation refer to the NXT Operator Manual 11 Tap Yes and the message box closes The feeder status automatically changes 8 7 3 Replacing feeders Fujitrax Verfier issues parts out warnings based upon the user specified settings When a parts out warning occurs and the feeder is to be replaced the operator has time to get a new reel set it on the replacement feeder and create an ID or perfo
57. Limit This setting specifies the level of optimization to be performed Speed performs optimization with a priority on achieving a relatively fast cycle time and processing is performed quickly Optimal performs optimization with a priority on achieving the fastest cycle time and processing takes longer Time Limit performs processing the same as Optimal but within a specified time limit This only displays if Optimizer Type is set to Time Limit This specifies the time limit in minutes that the optimizer has to complete processing Optimize For Single Module Production This specifies whether or not paired module production is used for panels between 250 and 305 in length This setting has no bearing for panels outside of this range When setting to No and the panel size is within the range the M3 modules are automatically paired for paired production If set to Yes and the panel size is within the range the M3 modules are not paired For panels smaller than the range M3 modules are never paired For panels larger than the range M3 modules are always paired Optimize Insert Order Only When this setting is set to No insert order feeders head setup nozzle stations and other items can be optimized changed during optimization Only the insert order is changed during optimization when this setting is Yes Optimize Panel Stopping Position Offset Allocate parts to M6
58. M Bit REF X 7 m Main Break point Module 01 Pat 1 4 73 15 00 90 00 3216R F Pat 1 4 M 151 00 20 00 180 00 3216R F Part 1 4 75 151 00 2500 270 00 3216R F Part 3 76 151 00 30 00 0 00 3216R F e Pat 4 7 151 00 35 00 90 00 3216R F Pat 1 4 78 151 00 40 00 180 00 3216R F Part 1 4 79 151 00 4500 270 00 3216R F NXTEJM003 8 Selectthe sequence to be checked from the list in MEdit and click the break point button the round red button This designates that the sequence is to be checked and the sequence gets a red circle icon in the beginning column of that sequence Note It is possible to specify multiple break points The sequences with the break points are stopped at and the captured image is sent to MEdit to be checked The images for non break point sequences are not set to MEdit to be checked unless the next sequence command is being used 9 If desired specify a starting sequence for the check by selecting the sequence to start the machine from and then click the start sequence button the yellow arrow button When the check is started this will be the sequence at which the check will start 110 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 10 Click the start button the green triangle button pointing to the right to start the check The machine starts the conveyor and once a panel is loaded clamps it and starts the check from the designated sequence The machine uses the mark c
59. Manual QD004 05 4 Part Data Settings Process Pin Check Pin Check Mode Specify the type of check to be performed to check the direction of the part The checks Bottom Mark and Bump are supported on the NXT If a mode other than those two are specified then the NXT ignores the pin check modes settings and a direction check is not performed If the part matches the specified conditions then the part direction is considered to be correct and normal vision processing is performed If the part does not match the specified conditions then the direction is considered to be incorrect and an error occurs Setting Description Bottom This is used to check for the presence or absence of Mark a mark on the bottom of a part in a specified location This check can be performed for all vision types Bump This is used to check for the presence or absence of a bump ball lead on the bottom of a part in a specified location This check can only be performed for vision types that are for parts with bumps Is Bottom Mark Present This setting only displays if Bottom Mark is specified for the pin check Specify whether or not a bottom mark should be present in the specified area for orientation to be judged as being correct Is Bump Present This setting only displays if Bump is specified for the pin check Specify whether or not a bump should be present in the specified area for orientation to be judged as being corre
60. Manual Update Notice The following manual has been revised and released Manual title NXT Programming Manual Manual number updated edition DQD004 05 Manual number previous edition 90004 04 Date of issue September 19 2005 In accordance with NXT version V3 41 changes have made as follows Chapter Section Summary of changes 4 3 2 Shape Process Tab New data item has been added 4 3 4 Shape Process Details Detailed explanation has been added 4 6 2 NXT Vision Types Added vision type 181 to table and detailed explanation section 4 7 2 Vision type compatibility Added vision type 181 Changed table font table for the NXT size 6 Editing Jobs on the Machine Added new section 6 6 Testing Pickup Posi tions Minor changes and corrections have also been made at various locations throughout manual Note For a copy of the entire manual contact your nearest Fuji sales representative or send an e mail request to the address below E mail intnetqst fuji co jp QD004 05 FUJ Machine Mfg Co Ltd Fuji Scalable Placement Platform Programming Manual Consult Fuji beforehand if you are considering selling this equipment to a third party after it has been installed Fuji Scalable Placement Platform NXT Programming Manual The manuals listed below are shipped with the NXT machine NXT Setup Manual NXT System Reference NXT Mechanical Reference FUJI Intelligent Feeder M
61. Module list A list of the available feeders is displayed in the Feeder skip settings list 5 Clear the checkbox for the feeder with the parts that are being skipped 6 Click Set to apply the cleared skip setting and then close MEdit Note If a place before setting is set be sure to clear the skip settings simultaneously for the 2 related feeders with the place before setting 7 Set the new parts in the module in the specified position 8 Push START at the module in question to restart production Production is continued and the newly supplied parts are placed 102 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 2 3 Skipping holders NXT V3 00 and higher Use this function to skip using a holder for a head on a module This function makes it possible to not use a specified holder in order to avoid using a holder at which frequent errors occur during production or for which air leakage or clogging problems prevent normal use In addition the holder skip function serves as a calibration information backup measure It is important to note the following points about this function A holder skip status is canceled when a head change occurs A holder for which calibration using a jig nozzle has not been completed cannot be skipped The holder skip function cannot be used for the H01 head or in cases where a skip would leave no remaining nozzles for production The holder skip function cannot be
62. Once the necessary items have been loaded the Home page displays This page provides basic production information for the NXTs From Floor Monitor click the machine or module number for the NXT for which Machine Accessories is to be used The Machine Accessories log on page is displayed Enter or select a user ID from the drop down list Enter the password for the user and click Log on Once connected to the machine the top diagram of the picture will match the machine that was selected In the lower left side the menu for possible actions displays In the lower right side the details for the selected item displays Click Machine Configuration from Menu Accessory Software connects to the machine and receives the machine information When completed the settings page displays Select Fujitrax Settings from the Category drop down list When a category has been selected the settings shown under the list automatically change to the selected category Select the ON option for the Use Verifier setting Leave the other settings with their default settings unless special settings are required For details on the settings refer to the NXT Accessory Software Operation Manual 10 Once the settings have been completed click Send to Machine to send the new setting to the machine During transmission to the machine the operation panel will change to the transmission display When sending the new setting
63. Programs Fuji NXT Accessory and then click MEdit MEdit is started and the MEdit window displays Select Open Current Job from the File menu The Acquire current production job dialog box displays Select the line with the machine for the job to be edited and then select the machine The name of the selected job is automatically displayed in the Job Name dialog box Select the side of the panel to be edited and specify the machine for which to edit the data from the drop down list Click Open and the specified data from the job is opened Load the panel to be tested into the module to be used Push MANUAL on the operation panel of the module to be tested to change to manual mode The module must be in manual mode or the following steps cannot be performed Select Board Skip Mark Read Test from the Tools menu The Board Skip Mark Read Test dialog box opens and the skip mark data in the job is displayed Lire LEFT Module we H dob JobTP Lane 0001 Machine NXT LEFT Select all Delete all Image Board Skp mark sequences E Bs Test image Result Skip Levei B W Ref Pos X Pos Y Mark Name 1 Area X Area Y 1 es No 75 Yee 128 B Reference 20000 250 BS MarkOol 200 200 17 Yes 128 B ReferenceN 10200 250 BS Mak0D 200 200 3 No No 128 ReferenceN 10000 3300 BS 01 200 200 4 ve 167 Yes 8 128 ReferenceN 490 400 5 200 00 No 18 Yee 1
64. QD004 05 4 Part Data Settings Figure 2 Example of left to right symmetrical part Top to bottom symmetrical part Detemine the symmetry by considering all white items that can be seen lead or other metal items m Figure 3 Examples of asymmetrical parts OL Detemine the asymmetry by considering all white items that can be seen lead or other metal items NXTVPP026E Figure 14 Examples of when the black area is surrounded by white body NXTVPP037E NXT Programming Manual 87 4 Part Data Settings QD004 05 4 7 Compatibility with Existing Part Data 4 7 1 Background 88 Existing Fuji machines support both backlight frontlight systems however the newly developed NXT machines support frontlight only As a result it is necessary to convert existing part data created for used with a backlight system to enable the part to be processed using a frontlight system The NXT machines are equipped with a feature that enables automatic conversion of part data created for backlight systems however there are cases whereby it is necessary to make a setting at the Override field in Fuji Flexa for the part data of certain parts This section provides a compatibility table for the part data of existing machines and the NXT machines as well as details of limitations relating to the part data conversion process It is important to point out that when making new part data use the old vision type and p patterns if
65. Transport Speed This is a machine control setting Soft Place Speed This is a machine control setting Place Motion Selection This is machine control setting Placing Thrust Pressure This is a machine control setting Placement Wait Time This is a machine control setting NXT Programming Manual 35 4 Part Data Settings QD004 05 Section Name Comments Chg Process Alt Feeder Trigger This setting is not used from the part NA Error data This setting for the NXT is set through Accessory Software Dump Position This is a machine control setting Recovery Times This is machine control setting Recovery Times This is a machine control setting Vision Vision Type Refer to Vision Type Details for information Vision Area Offset X This is an OF head setting X Vision Area Offset Y This is an OF head setting X Pin Check Pin Check Mode This is a vision related setting X Is Bottom Mark Present This is a vision related setting X Is Bump Present This is a vision related setting X Upper Left X This is a vision related setting X Upper Left Y This is a vision related setting X Lower Right X This is a vision related setting X Lower Right Y This is a vision related setting X Coplanarity Not Supported Yet X The settings for items with an O in the Chg column can be changed in MEdit The settings for items with an X in this column
66. Type 124 NXTVPP038bE 79 NXT Programming Manual 4 Part Data Settings QD004 05 Figure 1 Example of rectangular shaped leads Example of non rectangular shaped lead The defined lead area and actual captured image is substantially different distinguish by the rectangular and non rectangular lead shapes For example if the center thinner leadwidth is defined a vision processing will occur when using vision type 180 NXTVPP024E Figure 2 Example of left to right symmetrical part Top to bottom symmetrical part Detemine the symmetry by considering all white items that can be seen lead or other metal items n Figure 3 Examples of asymmetrical parts Detemine the asymmetry by considering all white items that can be seen lead or other metal items NXTVPP026E 80 NXT Programming Manual 4 Part Data Settings QD004 05 81 Entire body color is white or light color white red orange brown yellow ht color white red orange Lead position Outside of Inside the body the body i No It is not possible to detect the lead Body color ker oe a 4 15 VPDplus available D Other than white Yes Set the lighting to Incident lighting and adjust the exposure time until the lead can be detected Refer to fig 5 Vision Type 153 im CENE Good Lead shape Poor Refer to fig 6 There are areas approx 1 mm in length a
67. a NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT 15 Generate reports NXT 3 2 10 Starting by importing SFX J1 CAD data 10 Follow the roadmap below to create a basic job by importing SFX J1 CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the SFX J1 CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job wv Perform a verify check NXT Programming Manual QD004 05 3 Job Builder 8 Add a line to the job 9 Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT 15 Generate reports NXT 3 2 11 Starting by importing Specctra CAD data Follow the roadmap below to create a basic job by importing Specctra CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the Specctra CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Perform a verify check A
68. amera to acquire images of the placing positions and these display on the operation panel Once a break sequence is reached the machine acquires that position image stops and transmits the image to MEdit This image is then displayed in MEdit with a part graphic overlay oF few be tet gt amp amp 4 o Hub t Puce _ LTEM LL qp qu zr 9 be Oe h NXTEJM005 11 Check the coordinates and angle of the part graphic in relation to the pads on the panel If it is necessary to change the X or Y position of the part the coordinates can be directly edited or click the positioning button the button with the four arrows and then click and drag the graphic until it is positioned correctly The direction can be changed by clicking the rotation button the button with the arrow shaped as a circle Move button Rotate button NXTEJMO12E 12 Once completed with any necessary adjustments for the displayed position click the start button to continue until the next break point or click the step button the button with the triangle pointing at the line to check the next sequence even if it does not have a break point set 13 Continue checking sequences until all desired sequences have been checked Note There are times in which MEdit will ask if the changed job should be retransmitted back to the machine If the job has been retransmitted a
69. and width 9 gt Element Supply direction E ww m A Direction 0 90 deg 180 270 deg 68 NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 71 Trimmer resistors trimmer capacitors Enter the body size in part data There is no need to enter element information Note that projections such as leads are included in the body size The reference point for the part is the part center Trimmer resistors Trimmer capacitors Body size X Body size X E 7 lt gt E v Body m Body size size Supply direction o o L Direction Odeg 90 deg 180 deg 270 deg Vision Type 72 HEMT Supplied at 0 degrees Vision Type 73 HEMT Supplied at 45 degrees It is necessary to enter the body size and element information in part data The reference point for the part is the part center If the tip of a lead is not square by design then this information must be set in part data so that it is not detected as a defect Note that polarity inspection cannot be performed HEMT Vision type 72 Supply direction o o o o o o o o o o o o Body size Direction Odeg 90deg 180 deg 270 deg Vision type 73 Body size X Supply directio
70. and angles etc for each location on the board calibration data Machine specific data that is required for a machine to operate An example of calibration data would be the data that defines the spatial relationships between various machine components NXT Programming Manual 151 Glossary 152 QD004 05 CCIMF format An intermediary file format F4G programs and part data translated by Port Wizard are output as CCIMF files Recipes from FujiCam are in CCIMF format centroid CAD This is a text file that has the coordinates and reference designators for parts Each line in the file has data for one part only Sometimes other data is present such as the part number panel side coordinate data Data that displays in Job Builder that has the position data and other necessary settings for each part mark and glue dot Director The Fuji Flexa component that is used for data management transmission and managing factory lines and machines In addition this provides easy access to many of the other Flexa components element A group of leads on the same side of a part which have the same length width and pitch fiducial mark A mark that is used to adjust the positioning when parts are placed on a board Fiducial marks are printed onto the substrate together with the circuit pattern thereby creating a constant indicator of the pattern s present location There are 3 types of fiducial marks part fiducials board fiduc
71. anual NXT Programming Manual In order to operate this machine in the safest and most efficient manner please read the provided manuals thoroughly and observe all instructions and warnings Keep these manuals in an accessible location near the machine QD004 05 FUJ Machine Mfg Co Ltd Copyrights All rights regarding this manual are reserved by Fuji Machine Manufacturing Co Ltd This manual may not in whole or in part be reproduced by any means electronic mechanical or otherwise or reused in any way without the prior written permission of Fuji Machine Manufacturing Co Ltd Trademark Rights IFFLlullli is atrademark of Fuji Machine Manufacturing Co Ltd and registered in the following countries Austria Belgium Denmark Finland France Germany Greece Indonesia Ireland Italy Japan Korea Luxembourg the Netherlands Portugal Spain Sweden the U K and the U S A Warranty and Liability Fuji Machine Manufacturing Co Ltd accepts no responsibility for situations that may arise due to any of the following The use of third party parts The use of non genuine Fuji parts Incorrect settings made by the customer Improper use of Fuji equipment Notice Fuji Machine Manufacturing Co Ltd reserves the right to change the content of this manual without notice Every effort has been made to ensure that this manual is correct in every detail However please contact Fuji in the unlikely event that
72. ards at the machine setting Click Send to Machine to send the new setting to the machine The setting is enabled once the completed message is displayed Skipping a board at the machine 1 Before loading the panel belonging to the lot for which board skipping is to be performed verify that no panels exist inside the first module and push CYCLE STOP to stop production Start MEdit and select Board skip from the Tool menu The Board skip dialog box is displayed Select the factory line NXT machine and then first module in the Module list A list of the available boards and lanes is displayed in the Board skip settings list NXT Programming Manual QD004 05 6 Editing Jobs on the Machine I xi Module list Board skip settings Board No Status de ERE EE Sil NXTAPEX NM 1 2 3 rs 4 n5 nis 05 Lane v Lane 1 20050329 H8411 PlaceTest RtoL lt gt b v Lane 20050329 H8411 PlaceTest RtoL Top b cancel NXTEJMO001 4 Select the checkboxes for the lane and boards to be skipped 5 Click OK to apply the skip settings and then close MEdit Note The new skip setting is only applied to panels that are loaded in the module after this setting is made 6 Begin production and load the panels for which the board skip is to be applied When boards are specified to be skipped the skipped boards are displayed in the operation pa
73. as NXT machines use only frontlighting it is necessary to choose the most appropriate vision type available Select vision type 252 when placing white bodied parts with no leads Vision type 252 can also be used for white bodies parts with leads that are part of the body If using a different vision type element data will be required depending on the selected vision type Note Vision type 254 is automatically converted to 252 however if another value has been specified in the override vision type value for the NXT this value will be used 4 7 3 Entering overrides in part data Procedure 1 Open the shape data or part data if using non relational mode for the part data for which input is required in Fuji Flexa 2 Refer to Vision Type Compatibility Table for Existing and NXT Machines and enter the new vision type in the NXT override Vision Type data field 3 Refer to Vision Type Compatibility Table for Existing and NXT Machines and enter any new element information in the NXT override Element Information setting 4 Save the data and exit If the data was changed in the job save the job Note If the shape data was changed in the global library the same shape data in any jobs for the NXT must be updated Use the Update in Jobs command from the editor to perform this function If the data was changed in the job and the data is to be used in the future it is possible to export the changed shape data back into the shape library
74. ata into the job Create any missing part data NXT Import mark data into the job a line to the job Enter the machine configuration and process data NXT O C Iv Enter auto backup pin data NXT only for equipped machines 10 Panelize the panel Panel Management 11 Assign marks to machines 12 Line balance the work load NXT 13 Optimize the job NXT 14 Generate reports NXT 12 NXT Programming Manual QD004 05 3 Job Builder 3 3 NXT Machine Setting Procedures 3 3 4 Changing the current line to a NXT line Itis easy to change any current line in a job to a new line This step is required when making jobs for the NXT by importing CCIMF or MCSIMF files into a job in Flexa or when changing an existing job for other machines to a job for the NXT When adding the line a line that has been previously setup for transmission is used This makes adding lines easier and more error free because the basic NXT data already exists and the NXT in the job will match the NXT for transmission If the NXT lines have not been setup for transmission then this must be done before adding an NXT line to the job is possible Changing the line for the top side of the panel 1 Select the Top tab from the job information bar 2 Right click in the data area for Top and select Select line from the shortcut menu The Select Line dialog box displays 3 Select the factory for the desired lin
75. cannot be changed in MEdit NA means that this part data Setting is not set at the machine so any changes here are not reflected at the machine Entering part dimensions and positions The dimensions and positions for the part are entered in the X and Y directions when viewed from above FUJI 36 XY coordinates part upper surface NXT Programming Manual QD004 05 4 Part Data Settings 4 3 3 Shape information details Body Length X Specify X direction length of the part s body size Width Y Specify Y direction length of the part s body size Length Tolerance X Specify the part s X direction length tolerance Width Tolerance Y Specify the part s Y direction length tolerance Height Specify the part s height Height Tolerance Specify the part s height tolerance Color For the NXT this is used for vision processing of parts Parts that are using the body detection vision types must have the color specified as White The vision type that this setting must be White are 60 61 62 63 65 71 74 80 153 160 and 252 Parts using these vision type that do not appear white in the images the body is completly black with no leads cannot be vision processed using these vision types Lead Pitch Tolerance It is the tolerance allowed for the deviation from the pitch as a percentage of the lead pitch length If no setting is
76. cation of the line configuration files and manages access to these files local job A job that is stored on a local computer This job is not managed by the Job Server and is not accessible to any other users machine configuration A file that specifies the configuration process options available nozzles and feeders for a machine Each machine in the line must have a configuration with the specific parameters for that machine macro Sets of instructions that are automatically performed when activated Macro Manager The Fuji Flexa component used to create modify save and run macros mark data There are five different types of mark data They are fiducial marks skip marks glue marks mask marks and panel ID marks Mark Editor The Fuji Flexa component used to create and edit mark data mark library The library in which mark data is stored The part data server manages access to this library mask mark These are marks used by printing machines to align the printing stencil with the board The printing machine inspects the fiducial marks on the board and mask marks on the stencil and then adjusts the stencil position to compensate for any misalignment between the two MCSIMF format An intermediary file format MCS programs and part data translated by Port Wizard are output as MCSIMF files menu bar This displays below the title bar for programs Commands are organized into groups and these group names display o
77. check of the part types placing positions and orientation Starting simulation mode 1 Transmit the job to be tested to the machine and wait for the main screen to display on all of the operation panels for the modules 2 Start MEdit and log on if necessary 3 Click Open Current Job from the File menu The Acquire current production job dialog box displays 4 Selectthe line with the machine for the job to be tested in the left pane and then select machine in the right pane The name of the selected job is automatically displayed in the Job Name dialog box 5 Select the side of the panel to be tested and then specify the module from which to test the data NXT Programming Manual 109 6 Editing Jobs on the Machine QD004 05 6 Click OK and the specified data from the job is opened Vedule Panel dhim ssaki 501 saak Be Panal dtm 301 T mak ci 007 7 Select Job Test Simulation from the Tool menu The background color of the operation panel for the module in question turns violet to indicate that that module is in atest mode There are several conditions in which the module cannot be changed to simulation mode and an error occurs Checking part positions and direction Cd Pickup Test Top 0 M3M3M6 MEdit Eile Edit View Image Tool Help a awe a aa i8 1 afd o Panel Sequence G39 Feeder Setup Back t A t 29
78. check the error condtion and make any corrections as necessary The data is then sent back to the job in the global server Once it has been saved back in the job MEdit is then used to retransmited the edited job back to the machine This function is very useful to help troubleshoot vision data issues with parts that have intermediate vision errors Note It is not recommended to make settings so that any vision error is set to the Accessory Software Server for all slots This is due to the fact that when a vision error occurs and the image is to be saved to the Accessory Software Server the module pauses production while the image is being sent to Accessory Software If many vision errors occur then production can be delayed while waiting for the images to be sent to the server This is mainly designed to be a troubleshooting tool only 6 3 1 Specifying vision error images to be saved for certain positions NXT V2 81 and higher If a particular part has frequent vision errors during production it is possible to specify that vision error images for that part to be sent to the Accessory Software Server There area few important points that should be addressed when using this function A maximum of 10 images can be saved at the Accessory Software Server The module pauses production while error images are being sent and saved to the Accessory Software Server 1 Start Accessory Software and select the module for the machine from which to sa
79. ck from the Tool menu The background color of the operation panel for the module in question turns violet to indicate that that module is in a test mode There are several conditions in which the module cannot be changed to this mode and an error occurs NXT Programming Manual 115 6 Editing Jobs on the Machine QD004 05 116 Note Indexing is not performed automatically for feeders on which a pickup position test is performed Manually feed the parts to the pickup position Furthermore the feed count differs depending on the feeder Refer to section 6 6 4 Feeder index count and tape return method for pickup tests for further details Test Item Selection xj Select the test to perform After selecting click Next to start the test Test items Edit Pickup Position Measure Pickup Height Cancel 9 Select the type of tests which are to be performed in the dialog box that is displayed If the Edit Pickup Position option is selected proceed to the next step If the Measure Pickup Height option only is selected then proceed to step 13 Note Because the pickup height measurement uses pickup pressure control the height measurement test is not possible using heads which have no pressure check sensor In such cases the Measure pickup Height item cannot be selected Only the H01 and FO4 heads can be used to perform this test NXT Programming Manual QD004 05 6 Editing Jobs on the Machine Checking
80. ck body 2 NXT Programming Manual QD004 05 Result 4 Part Data Settings Specify the type of check which will be performed on the leads in the element Normally this is set to Inspect The check items are described below Group Setting Description Vision Inspect Specifies the usual vision processing inspection Processing without special checks This setting is specified for Options standard parts which do not have special shapes Don t inspect The element is not inspected Virtual lead This setting is used to define virtual leads When the part is inspected the vision processing system verifies that there are no leads in the virtual lead area This function is useful for polarity checks Matrix Use this for BGAs and flip chips Because the leads are defined as a two dimensional array on these parts two records are necessary to define one element Result is set to Inspect in the first element and in the second element result is set to Matrix The Matrix setting alerts the vision processing system that this is a grid type part and that two consecutive element records describe one element Check No length Select this item to disable the lead length tolerance Items tolerance check check This setting is used when there is a wide variation in the length of the leads No width Select this item to disable the lead width tolerance tolerance check check This settin
81. ck verify to select that device 7 Scan the DID of the part on the feeder that is for the selected position The screen changes to display the scanned DID in the DID text box 8 Scan the feeder barcode and the result is entered in FIDL text box If no errors occur the dialog box automatically closes and a blue icon displays for that feeder position 9 Repeat these procedures for the other feeders NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 5 Performing a Device Check If there is a vision error or pick up errors for a feeder a device check is required for that position before production can be resumed Follow the procedures below to perform a device check 8 5 1 Using Kit Handy 1 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen Enter the user ID and tap OK It is possible to also scan the user ID The Kit Handy menu displays Tap Device Check and the machine specification screen displays Enter or scan the name of the NXT machine for which to perform the device check and tap OK Tap Mode from near the top of the display and then tap Device Check Tapthe device for which to perform the device check to select that device This position should have an error icon and be a different color due to the error condition Scan the DID of the part on the feeder that is for the selected position
82. clamp lever is not completely raised it is possible that the power to the feeder is not disconnected If the feeder is removed with power still being supplied the connector can become bad and the internal feeder board can be damaged Note The machine does not need to be stopped to remove a tape feeder 6 Set the new feeder that had the ID created with the parts already loaded in the old feeder slot If the parts are correct the feeder status automatically changes and the feeder can be used NXT Programming Manual 147 8 Fujitrax Verifier QD004 05 8 7 4 Replacing trays with non stop tray resupply from NXT V3 10 148 Fujitrax Verfier issues parts out warnings for the tray unit L based upon the user specified settings When a parts out warning occurs for a tray the operator has time to get a new tray set it in a replacement drawer verify it and set it in the parts supply drawer Once the drawer with the original tray runs out of parts that drawer is moved to the parts removal area and the drawer set in the parts supply area is moved to the original drawer position without stopping production AVL data cannot be used for trays Required items The following items are required in other to use the non stop tray resupply function to resupply trays during production NXT using machine software V3 10 or higher Fujitrax Verifier V3 04 or higher The NXT machine configuration options Use Verifier and Perform tray veri
83. ct Upper Left X Specify the upper left X coordinate of the check range in millimeters The reference point is the center of the body with the part oriented in the zero direction Upper Left Y Specify the upper left Y coordinate of the check range in millimeters The reference point is the center of the body with the part oriented in the zero direction Lower Right X Specify the lower right X coordinate of the check range in millimeters The reference point is the center of the body with the part oriented in the zero direction Lower Right Y Specify the lower right Y coordinate of the check range in millimeters The reference point is the center of the body with the part oriented in the zero direction NXT Programming Manual 45 Column Pitch Row Pitch This is a machine control setting This is a machine control setting Column Quantity This is a machine control setting 4 Part Data Settings QD004 05 4 4 Package Data The following list is the part data settings used by the NXT for package data 4 4 1 Package Information tab Package Name Comments Chg Type All Packaging Type This is a machine control setting X Tape Tape Width This is a machine control setting X Feed Pitch This is a machine control setting X Stick Tape Width This is a machine control setting X Tape Depth This is a machine control setting X Tray Tray Length X This is a machine control setting Tray Width Y T
84. d the part is placed using the maximum pressure This setting is only applicable for HO1 heads on the NXT This setting has priority over soft placement settings Transport Speed Specify as a percentage of the maximum transport speed the speed at which the placing head carries the part from the pick up position to the placing position Transport Speed Z Specify the maximum speed at which the nozzle moves along the Z axis while transporting a part i e from pickup to placement Transport Speed Q Specify the maximum speed at which the nozzle rotates while transporting a part I e from pickup to placement Soft Place Speed This sets the Z axis transport speed This is the speed at which the part is lowered to the surface of the board If this speed is too high the part will spring back when the nozzle retracts resulting in a misalignment NXT Programming Manual QD004 05 4 Part Data Settings Place Motion Selection from NXT V3 10 Specify the pressure torque method to be used for insertation pressure This can be used with the 1 head In order to use this function Fuji Flexa V2 2 0 or higher must be used The default setting of 0 disables this function Enter a value between 1 to 4 to enable insertion pressure placing If 5 is entered insertion pressure is not used but if a claw is used to pick the part the margin between the top of the part and the ledge on the claw will be 0 mm normally there is a clearance of
85. d No No 1 R36 013 260 1 20 Standard No No 1 R36 070G 260 700 Standard Yes No F36 070 260 Standard JIGNZL Hof1 Custom F36 050 260 Standard 20 Select the nozzle to be used for the measurement in the dialog box that is displayed and then click OK Note If the module has not yet performed calibration and does not know what nozzles are present in the nozzle station click Measure to have the module check which nozzles are present 21 Click Measure to begin the pickup height test 124 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine Measure Pickup Height E Measure the pickup height Select nozzle and after clicking Measure measuring will begm For trays enter the cavity to measure r Cavity Measurement Result Column 1 Row 1 02 mm Min 02 mm Nozzle Nozzle Name Average 019 mm mea rae i o Ea mm Diameter 25 Offsetz 02 mm 22 The results of the test are displayed and the Z offset is automatically determined It is possible to manually edit this value Note A dialog box is displayed when a stroke error occurs Click Yes in this dialog box to try moving the head down an extra 1 mm and measure again The same error occurs if there is no part in the pickup position If unsure if a part is present or not check the part status in the feeder 23 Once the Z offset has been determined and the results are acceptable click
86. d again on the panel or there may be missing parts MEdit limits the things that can be changed to prevent these sort of problems from happening In addition MEdit also provides some specialized functions for working with the NXT such as the skip functions and the job test function In addition to MEdit VPDplus can also be used to edit vision data for parts The NXT application CD has a special limited function free version of VPDplus that allows some of the basic VPDplus editing functions to be used if a VPDplus license is not available Do not use this version if licensed normal VPDplus software is on the computer already There is one point about MEdit that should be understood When the current job that is in the machine is opened in MEdit the actual data from the machine is not being accessed MEdit checks what job is in the machine and then opens the matching job in the global directory The procedures provided in this chapter are basic procedures for MEdit For details on MEdit and using it refer to the MEdit Operation Manual NXT Programming Manual 99 6 Editing Jobs on the Machine QD004 05 6 2 Skipping Items on the NXT 6 2 1 Skipping boards NXT V3 10 and higher If always a particular board in a panel production lot needs to be skipped for some reason it is easy to specify a skip for this board for the production lot There are a few important points that should be addressed when using this function 100 When the
87. d depending on the color of the panel Pattern Specify which lights should be used to check for the panel edge Different settings will be required depending on the color of the panel The new settings will take effect the next time the job is transmitted to the machine or optimization is performed NXT Programming Manual 19 20 3 Job Builder QD004 05 Specifying the head setup for an NXT Making settings in the Head Setup tab is not normally necessary The head setup will be automatically reconfigured based upon the nozzles in the nozzle changer during optimization 1 Select the Top or Bottom tab from the job information bar depending on which side of the panel the machine is located for which the configuration data needs to be edited 2 Double click the name of the line to display the machines in that line 3 Double click the name of the NXT machine to set the configuration file for to display the items for that machine 4 Double click Configuration under the machines name and a window displays in the data area 5 There are several tabs at the bottom of the Machine Configuration pane Select the Head Setup tab 6 Use the Module drop down list to select the desired module to display 7 Click the position data field and then the arrow to display a drop down list of the available nozzles Click to select the desired nozzle for that position Note It is possible to specify nozzles for multip
88. d lengths and lead widths Note If there are leads on three sides the theoretical part center and the calculated part center will differ as shown in the following example For parts with leads on three sides the part center is defined as the point of intersection of the center line from the outer most points top to bottom and the center line from the outer most points left to right As a result the part center required for placement differs from the actual placing position Calculated part center Theoretical part center Ball grid body center and part center T Part reference point body center Part reference point part center NXT Programming Manual 63 4 Part Data Settings QD004 05 4 6 2 NXT vision types 64 This section provides a list of the vision types for the NXT and an explanation of the processing method used for each type It is possible to use older vision types for other Fuji machines in some cases When making part data if the parts are to be shared between the NXT and other Fuji machines use the old vision types in the generic section and enter overrides for the NXT vision type when necessary Refer to 4 7 Compatibility with Existing Part Data for details Select the appropriate vision type from the following list of algorithms Vision Part Types Note Type 60 Rectangular chips 61 Tantalum spragues 62 Resistor networks MELFs 63 Tantalum spragues Polarity check perfo
89. d select Panel from the drop down list Press Tab to move to the reference data cell and enter a unique reference number Press Tab to move to the X position data cell and enter the X position for the panel edge to be checked This position must be inside of the panel Refer to the Cautions regarding panel edge position section below for information about the panel edge checking position NXT Programming Manual QD004 05 3 Job Builder 10 Press Tab to move to the Y position data cell and enter the Y position for the panel edge to be checked Generally this position will be 12 mm and is the Y position that the felt paper is usually applied on the backup plate This position must be inside of the panel Refer to the Cautions regarding the panel edge check position section below for information about the panel edge checking position 11 Press Tab to move to the mark name data cell leave this field blank 12 Enter any other information as necessary Note It is not possible to make 2 or more panel edge check sequences for a panel Cautions regarding the panel edge check position Be sure to note the following caution points about the panel edge check position The X and Y position must be inside of the panel but very close to the edge position to be checked within the scanning area Always specify a section with a straight line of the panel edge Do not include a cut out section in the scan area as panel play ma
90. d the optimization process begins The current status of the optimization process displays in a message box When the optimization processing is completed the final step of the wizard displays with the cycle time for each module 12 To view a text file with a breakdown of the cycle times click Report To save the optimization processing back to the jobs click Save When Save is clicked the results are saved If the optimization results are not to be used proceed to the next step without clicking Save 13 Click Cancel and the wizard is closed NXT Programming Manual 29 3 Job Builder QD004 05 3 6 Generating Reports With the NXT it is not necessary to generate recipes in order to transmit the job to the machine Reports are only generated during the recipe generation process Therefore in order to view reports it is necessary to generate recipes If data in the job has been changed that needs to be reflected in a report then recipes need to be regenerated for the change to be reflected e g feeder position has been moved part has been added 3 6 1 Manually generating reports 1 Select Generate Recipes from the Tools menu to display the Select Machine dialog box 2 Select the NXT machine and click OK to generate recipes 3 Click Yes in the message to confirm that recipes for the selected machines are to be generated 4 The Generate Recipes dialog box displays In this dialog box the status of
91. dd a line to the job N Oo oa A CQ Iv Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT 15 Generate reports NXT 3 2 12 Starting by importing PowerPCB CAD data Follow the roadmap below to create a basic job by importing PowerPCB CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually 2 Import the PowerPCB CAD data 3 Import the BOM file 4 Import any existing part data into the job NXT Programming Manual 11 3 Job Builder QD004 05 5 Create any missing part data NXT 6 Import mark data into the job 7 Perform a verify check 8 Add a line to the job 9 Enter the machine configuration and process data NXT 10 Enter auto backup pin data NXT only for equipped machines 11 Panelize the panel Panel Management 12 Assign marks to machines 13 Line balance the work load NXT 14 Optimize the job NXT 15 Generate reports NXT 3 2 13 Starting by importing PanaCAD data Follow the roadmap below to create a basic job by importing PanaCAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the PanaCAD data Import the BOM file Import any existing part d
92. de and the revision displays before these items 5 2 3 Using Transmit to transmit Follow the procedures below to transmit a job from within Director using the Transmit command 1 2 Select Transmit Job from the Tools menu in Director The Transmit Job dialog box displays Next to Job displays the job to be transmitted If a job does not display or the job is incorrect click Browse to display the Select Data dialog box Select the job to transmit and click Open Select the side of the panel to transmit Select the name of the line to transmit to from the Line drop down list When a line is selected the machines to which can transmitted have a small panel icon to the left of the machine nickname The machines for which the job is not ready to be transmitted or jobs that are from the local job directory have small panel icon with a red X across it Note A job from the local job directory cannot be transmitted to any NXT machines Only jobs from the global job directory can be transmitted Select the lanes to which to send the job from the Lane drop down list Select the target machines for transmission The machines with a red X across the panel icon cannot be selected After selecting the target machines for transmission select any desired options from the bottom of the dialog box and click Send to transmit During transmission the Transmission Status dialog box displays This
93. displays Select the Yes if that feeder is available for that machine or if the feeder is not available for that machine Repeat until all of the available and unavailable feeders have been specified The new settings will take effect the next time optimization is performed 3 3 4 Setting auto backup pins from NXT V3 10 and higher This is used with the optional automatic backup pin function on the NXT It is necessary to have Fuji Flexa V1 5 4 or higher and NXT control software V3 10 or higher in order to use this function In addition if the NXT does not have this option then any settings made regarding this are ignored by the machine 1 Select the Top or Bottom tab from the job information bar depending on the side of the panel the machine to be edited is located Double click the name of the line to display the machines in that line Double click the name of the machine for which to set the auto backup pins Double click Configuration under the machines name and a window displays in the data area There are several tabs at the bottom of the Machine Configuration pane Select the Process Options tab and the process options for the machine display Select Yes from the drop down list from the Use Auto Backup Pin setting in the Backup Plate group Note If a special backup plate is required enter the name of the required backup plate in the Backup Plate 22 Name field on this
94. distributed to the different modules and the sequences for each module need to be arranged in the optimum order to minimize cycle time The optimizer is used to arrange the sequences in the best order In addition to the optimizer within Job Builder there is another optional optimizer for optimizing different jobs or sides NXT Dual Production Optimizer is capable of optimizing two different jobs to run on different lanes or two sides of a panel using two different lanes For procedures on using this optimizer refer to the section Dual job optimizing 3 5 1 Optimizing in Job Builder The following procedures are used for optimizing one job only 1 Select Optimize from the Tools menu to display the Optimize Options dialog box 2 To optimize the feeder arrangement select the Allocate feeders option After specifying the desired settings click OK to display the Select Machine dialog box 3 Select the desired machines and click OK 4 Click Yes in the confirmation dialog box to confirm that optimization is to be performed for the selected machines 5 The Optimize dialog box displays In this dialog box the status of the optimization process displays along with any errors If any errors occur click Error Details to display further details Click Close when the optimization process is complete Note Once the job has been optimized it can be transmitted to the NXT machine It is not necessary to generate recipes f
95. e 123 124 152 153 or 180 depending on the leads and the lead quantity Note Vision type 40 is automatically converted to 160 however if another value has been specified in the override vision type value for the NXT this value will be used Note 4 Vision type 150 is used on existing machines to process connectors with backlighting however this vision type has now been separated as shown in the table below based on body color Visiontype Visiontype Part type Explanation forexisting for NXT Machines 150 153 White bodied Automatically converted to 153 if connectors no vision type value has been specified in the NXT override section Note Vision type 150 is automatically converted to 153 however if another value has been specified in the override vision type value for the NXT this value will be used NXT Programming Manual QD004 05 4 Part Data Settings Note 5 Vision type 254 is used on existing machines to place odd form parts using backlight On NXT machines this vision type has been changed as shown in the table below Visiontype Visiontype Part type Explanation for existing for NXT machines 254 252 Multi purpose part Automatically converted to 252 if outline no vision type value has been specified in the NXT override section 3 On existing machines vision type 254 uses backlighting to place parts that cannot be placed using other vision types however
96. e Manufacturing Co Ltd Printed in Japan Fuji Machine Manufacturing Co Ltd serves its customers from the following locations Fuji Machine Manufacturing Co Ltd 19 Chausuyama Yamamachi Chiryu Aichi 472 8686 Japan Tel 81 566 81 2111 Fax 81 566 83 1140 Fuji America Corporation 171 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 847 913 0162 Fax 847 913 0186 Fuji Machine Mfg Europe GmbH Peter Sander Str 43 D 55252 Mainz Kastel Germany Tel 06134 202120 Fax 06134 202200 Fuji do Brasil Maquinas Industriais Ltda Rua Joao Cachoeira 128 Itaim Bibi Sao Paulo SP 04535 000 Brazil Tel 55 11 3167 1650 Fax 55 11 3079 1833 Fuji Machine Philippines Inc Warehouse 888 Don Mariano Lim Industrial Complex La Fuerza Compound Alabang Zapote Rd Almanza Uno Las Pinas City Philippines Tel 02 809 4565 Fax 02 807 2767 Fuji Machine Mfg Singapore Pte Ltd Blk 2 51 Ubi Avenue 1 01 24 Paya Ubi Industrial Park Singapore 408933 Tel 67464966 Fax 68412326 Fuji Malaysia Office C O Mecomb Malaysia Sdn Bhd 2487 Jalan Sultan Azlan Shah 11700 Penang Malaysia Tel 04 656 4002 Fax 04 656 2941 Fuji Taiwan Office C O Ascentex Industry Corp 3 Fl No 396 Sec 1 Nei Hu Rd Taipei Taiwan R O C Tel 02 8797 8716 Fax 02 8797 8717 Fuji Machine Mfg Co Ltd China Representative Office Room A 26F Zhaofeng World Trade Building No 369 Jiangsu Road Shanghai China Tel 021 5240 0730 Fax 021 5240 0728
97. e and select the desired NXT line from the list that displays and click OK The dialog box closes and the machines from the selected line are added to the job Note If there are no other Fuji machines in the line then there most likely will only be one NXT machine For further details refer to the chapter about setting up an NXT line in the NXT Setup Manual When the line is added the default machine data for each machine is also brought into the job Changing the line for the bottom side of the panel 1 Select Flip Panel from the View menu and then select the Bottom tab from the job information bar 2 Right click in the data area for Bottom and select Select line from the shortcut menu The Select Line dialog box displays 3 Select the factory for the desired line and select the desired line from the list that displays and click OK The dialog box closes and the machines from the selected line are added to the job Note If there are no other Fuji machines in the line then there most likely will only be one NXT machine For further details refer to the chapter about setting up an NXT line in the NXT Setup Manual When the line is added the default machine data for each machine is also brought into the job 3 3 2 Adding an NXT line to a job It is easy to add any current line to a job This step is required with making new jobs for the NXT When adding the line a line that has been previously setup for transmis
98. e feeder function 26 1 Select the Top or Bottom tab from the job information bar depending on which side of the panel the machine is located for which the configuration data needs to be edited Double click the name of the line to display the machines in that line Double click the name of the NXT machine to set the configuration file for to display the items for that machine Double click Configuration under the machines name and a window displays in the data area There are several tabs at the bottom of the Machine Configuration pane Click the Feeder Setup tab Select the module for which the alternate feeder is to be added Select the feeder position in which to add the alternate feeder by selecting the gray extreme left cell of that row for the feeder Right click and select Add Feeder from the shortcut menu and the Add Feeder dialog box is displayed Select the part for which this feeder is to be the alternate feeder from the drop down list and click OK The extra feeder is added and the NXT will use this extra feeder as an alternate feeder NXT Programming Manual QD004 05 3 Job Builder 3 4 Line Balancing Line balance is performed to balance the workload of each machine as much as possible Due to the unique nature of putting multiple NXT bases together to create one large NXT machine the concept of line balancing has greatly changed for lines with only NXT bases For
99. e list A list of the available feeders is displayed in the Feeder skip settings list 5 Select the checkbox for the feeder with the parts to be skipped 6 Click Set to apply the skip setting and then close MEdit Note If a place before setting is set for a skipped part the place before setting is disabled Simultaneously skip the 2 related feeders for the place before setting 7 Push START at the module in question to restart production Production is continued without placing parts from the skipped feeder position Note It is not necessary to have a feeder in the skipped position in order to continue production However it is necessary to have an empty drawer set in the skip position if a tray part is skipped on a tray unit L All of the LEDs for the feeder position are on for skipped feeder positions For tray parts skipped positions have a white numbers and the part comment text is grey in the parts out guidance screen Clearing the skip setting for a feeder on a module 1 Push CYCLE STOP at the module before the module with the skipped part this prevents any new panels from being loaded into the next module 2 Wait until all panels are unloaded from the module with the feeder skip and then push CYCLE STOP on that module 3 Start MEdit and select Feeder skip from the Tool menu The Feeder skip dialog box is displayed 4 Select the factory line NXT machine and the module with the skipped feeder in the
100. e selected option then are displayed There are no more options if a conveyor unit is selected so the dialog box is closed 12 Click the button that has the correct head type for the selected module The selected settings are applied to the selected module and the possible choices for the selected option then are displayed There are no more options if a glue head is selected so the dialog box is closed 13 Click the button that has the correct nozzle station for the selected module The selected settings are applied to the selected module and the dialog box is closed 14 Specify any of the other settings that have a white background for the value cells as necessary Refer to the table below for information Setting Description Coplanarity This specifies whether or not the module is equipped with coplanarity measuring unit This is a NXT option Camera Position This setting only displays when for M6 modules and is used to specify the position of the camera Only if a M6 has a feeder pallet is this setting valid Actual Cycle Time Make a setting here when a difference between the Difference projected cycle time and actual production cycle time exists for the module Specify the difference between these two cycle times 15 Repeat steps 10 to 14 while selecting the next module in the machine until all of the modules in the machine have the correct configuration 16 If any pairs of M3 modules are to perform
101. e three leads the right top left bottm and right bottom leads In a case of the bright parts the center of the bright area can be detected as one big white area The center will not be wrongly detected because when this area and the lead sizes are compared the sizes are completely different However in a case of the dark parts the vision processing system has problems determining the leads because there are apporoximately eight areas the same size and shape in the image NXTVPP035E Figure 13 Example of when lead like shapes are in body of the part NXTVPPO036E NXT Programming Manual 85 QD004 05 4 Part Data Settings White body but partly black Use the Black body with partial Black area is sur Yes Refer to fig 14 white or there is a metal part in addition to the lead flowchart rounded by white Use the Black body with partial white Black area is in the or there is a metal part in addition to center of the body the lead flowchart Yes Lead is connected or unconnected to white area Symmetrical top bottom or left right Refer to fig 2 Asymmetrical Refer to fig 3 Vision Type 240 Connected Parts shape Vision Type 70 Unconnected Use the Black body with partial white or there is a metal part in addition to the lead flowchart NXTVPP041E White body but partly black Case 4 NXT Programming Manual 86
102. e transmitting 1 Select Transmit from the Tools menu Note The currently opened job can only be transmitted to the line that is used in the job 2 3 4 The Transmit Options dialog box displays Select the desired options and click OK Select the machine to which to transmit and click Start During transmission the Transmit dialog box displays This dialog box displays the transmission status If any errors occur click Error Details to display further information about the errors Click Close to close the dialog box when transmission is completed Note The lane to which the job is transmitted is determined by the lane for which the job was optimized for the NXT machine Note The job name displays in the list of programs at the machine with the job name and a T for the top side and B for the bottom side and the revision displays before these items 5 2 2 Dragging and dropping jobs to transmit Follow the procedures below to transmit a job to the NXT by dragging and dropping the job in the Transmission Control view 1 With the Transmission Control window displayed drag the desired job from the global directory in the job pane and drop it on either the NXT line machine or lane in the Factory Line pane Note If the job is dropped on a lane then that line machine and lane are automatically selected in the 2 Transmit Job dialog box If the job was just dropped on the NXT machine then both
103. ect a different p pattern type 11 12 15 16 that matches the processing conditions Example Target Parts Type 5 PLCC socket parts processed with backlighting Type 6 Parts with leads pointing towards inside of the body and has a black background and body and is processed with frontlighting NXT Programming Manual 53 54 4 Part Data Settings QD004 05 P_pattern 11 12 z N U Type 11 12 Entered element position l Defined element direction NXTVPP016E These are used for parts with leads that are attached to the body at both ends of the leads and whose lead detection is not stable The lead widths are checked and the results are used to determine the part positioning Type 11 The lead appears black and the outside circumference is white Type 12 The lead appears white and the outside circumference is black Except for parts using vision type 151 and picked up by a mechanical chuck in the Y direction these p patterns can only be used for parts that have leads on two perpendicular sides or more However if it is possible to detect either end of the lead in a stable manner itis recommended to select a different p pattern type 13 14 15 16 that matches the processing conditions Furthermore the information for the part positioning using the lead length is not acquired so these types cannot be used for parts with leads on one side or two opposing sides only Example Targ
104. ect the line with the machine for the pickup positions to be tested in the left pane and then select machine in the right pane The name of the selected job is automatically displayed in the Job Name dialog box Specify the module from which to test the tray pickup position data Select the Feeder Setup tab Select the slot for which the pickup test is to be performed TM Pamely dhim 501 T mak Oit Pere thm 501 T saak NXTEJMO07 Select Pickup Check from the Tool menu The background color of the operation panel for the module in question turns violetto indicate that that module is in a test mode There are several conditions in which the module cannot be changed to this mode and an error occurs NXT Programming Manual 121 6 Editing Jobs on the Machine QD004 05 Test Item and Cavity Selection Select to edit cavities and items to test Select cavities in the tray graphic Test items v Edit Pickup Position v Measure Pickup Height Target cavities t is Row 5 Column 1 2nd Row 16 Column 6 Return Tray 9 Select the type of tests which are to be performed in the dialog box that is displayed If the Calculate Tray Pitch or Edit Pickup Position options are selected proceed to the next step If the Measure Pickup Height option only is selected then go to step 18 Note Because the pickup height
105. en picks parts from the original slot This means that the alternate feeder is only used as long as there is no feeder in the original slot 8 7 2 Splicing tape 146 Fujitrax Verfier issues parts out warnings based upon the user specified settings When a parts out warning occurs and splicing is to be performed the operator has time to get a new reel and splice it to the old reel before the parts run out During splicing a check is performed to ensure that the parts are correct If the parts are correct then the feeder status is automatically changed When using AVL data splicing can be performed as long as the new tape being spliced to the old reel has the same part number as the original reel If a different part is to be supplied then the procedures for the next section 7 7 3 have to be followed so that the original feeder runs out of the parts and then the feeder is removed and a new feeder with the different parts is supplied 1 A parts out warning is issued and seen from one of the various locations the NXT operation panel from one of the Kit Manager status displays or from the Kit Handy Parts Status or Device Check screens 2 Obtain a new reel of matching parts 3 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen 4 Enter the user ID and tap OK It is possible to also scan the user ID The Kit Handy menu displays 5 Tap Device
106. enu Accessory Software connects to the machine and receives the machine information When completed the settings page displays Select Loader Settings from the Category drop down list When a category has been selected the settings shown under the list automatically change to the selected category Select the ON Panel Edge option for Panel position correction Once the settings have been completed click Send to Machine to send the new setting to the machine During transmission to the machine the operation panel will change to the transmission display When sending the new setting is complete a page displays with that message 10 Once all changed settings have been sent to the machine click Close Making a panel edge check sequence in Fuji Flexa 1 Co N Oo C A Select the Top or Bottom tab from the job information bar depending on the side of the panel the panel edge sequence is to be added Double click Coordinate to display the All window There are several tabs at the bottom of the Coordinate pane Select the Mark tab and the mark sequences are displayed Scroll to the bottom of the sequences until the last blank line is visible Click in the blank data cell for Board and select the 0 from the drop down list Press Tab to move to the type data cell and select Panel Edge from the drop down list Press Tab to move to the level data cell an
107. ers that a machine needs to process a part that uses that data This data is comprised of two groups of data shape process and shape information Shape Editor The Fuji Flexa component that is used to create and edit shape data This editor is only available if relational mode is enabled from the Flexa Server Setup shape information Data that has the settings that are used to describe the part The part s dimensions the quantity and size of pins leads and element information are examples of settings found in shape information This is one of the groups of data that makes up shape data shape library The library in which shape data is stored This library is only accessible if relational mode is enabled in Flexa Server Setup The part data server manages access to this library shape process Data that has the settings on how a part using that data is to be processed by the machine Lead process data vision type pick up offsets are examples of settings found in shape process This is one of the groups of data that makes up shape data skip This is a setting found in the coordinate data When this is set to Yes for a record the park or glue dot for that record will not be placed If this is for a mark the machines will not use that mark NXT Programming Manual 157 Glossary 158 QD004 05 skip mark A mark that is placed on a multi board panel to prevent a machine from processing one of the boards on the panel Whe
108. es for which the user is registered 144 1 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen Enter the user ID and tap OK It is possible to also scan the user ID The Kit Handy menu displays The bottom of the screen will display special icons if any parts warnings or machine errors have occurred on the machines for which the user logged in is registered Tap Device Check and the machine specification screen displays Enter or scan the name of the NXT machine for which to check and tap OK The screen changes to display the condtions of the current devices Scroll through the list to check the different positions NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 7 Resupplying Parts During Production There are several methods for resupplying parts during production The first uses dynamic alternate feeders to resupply parts for feeder The second method is to splice the new tape and old tape together before the feeder runs out of parts The third method available for feeders is simply waiting for the feeder to run out of parts and then replace the feeder with another feeder already set with the same part For trays there is a method for resupplying parts without stopping production 8 7 1 Replacing feeders using dynamic alternate feeders Fujitrax Verfier issues parts out warnings based upon the user specified settings W
109. es packaging used for parts The package s type dimensions pitch and other parameters that a machine needs to process that package for the part that uses that data This data is comprised of two groups of data package information and package process Package Editor The Fuji Flexa component that is used to create and edit package data This editor is only available if relational mode is enabled from the Flexa Server Setup package information Data that has the settings that are used to describe the package The package s pitch dimensions and type are examples of settings found in package information This is one of the groups of data that makes up package data package library The library in which package data is stored This library is only accessible if relational mode is enabled in Flexa Server Setup The part data server manages access to this library package process Data that has the settings on how the packaging using that data is to be processed by the NXT Programming Manual 155 Glossary 156 QD004 05 machine Feeder options reel diameter and do advanced vacuum are examples of settings found in package process This is one of the groups of data that makes up package data panel The entire printed circuit board PCB upon which electronic components are placed A panel may be composed of one or more actual boards part data All part data items This refers to data for the part number shape data and pac
110. et Parts Type 11 TAB parts processed with backlighting Type 12 Parts with lead tips that poorly reflect using vision type 151 and a mechanical chuck to pick the part in the Y direction processed with frontlighting NXT Programming Manual QD004 05 4 Part Data Settings P_pattern 13 14 element position IL Defined element direction NXTVPP017E Basically these are the same as p_pattern types 3 and 4 The major difference is that with these p_patterns the outward pointing lead tip is not used for determining the part positioning The lead width detection results only are used to determine the part positioning The lead tip detection results are used only as reference data for internal vision processing items Type 13 The lead appears black and the outside circumference is white Type 14 The lead appears white and the outside circumference is black It is only possible to use this for parts that have leads that are to be detected on two perpendicular sides or more Furthermore the information for the part positioning using the lead length is not acquired so these types cannot be used for parts with leads on one side or two opposing sides only Example Target Parts Type 13 QFP parts processed with backlighting Type 14 Black background and body parts e g QFP processed with frontlighting NXT Programming Manual 55 56 4 Part Data Settings QD004 05 P_pattern 15 16
111. fication must both be set to ON The Tray Supply option for the NXT module configuration for the module with the tray unit L must be set to Use tray removal area Inthe Kit line configuration verification is being used for the module with the tray unit L Tray arrangement While it is possible to put two different trays in one drawer Fuji recommends arranging trays in a 1 tray per drawer format in order to ensure that trays are used in an efficient manner so trays that are still in use are not unloaded and to ensure that accurate part replenishment guidance messages are sent for resupplying parts when using the non stop tray resupply function If alternate trays are to be used put the alternate tray in the same drawer as the original tray see 3 3 6 in this manual for information about making alternate positions in Fuji Flexa If the alternate tray is set in another drawer the parts out guidance messages will not be correct because the parts out warning time is calculated based on the total number of parts in the original and alternate trays Be sure to also set new alternate trays when resupplying trays in spare drawers Resupplying trays during production 1 A parts out warning is issued and seen from one of the various locations the NXT operation panel from one of the Kit Manager status displays or from the Kit Handy Parts Status or Device Check screens 2 Obtain a new tray of matching parts and position it in a s
112. fied data from the job is opened 7 Select Job Test Place amp Check from the Tool menu The background color of the operation panel for the module in question turns violet to indicate that that module is in atest mode There are several conditions in which the module cannot be changed to place amp check mode and an error occurs Checking part positions and direction 8 Select the sequence to be checked from the list in MEdit and click the break point button the round red button This designates that the sequence is to be checked and the sequence gets a red circle icon in the beginning column of that sequence Note It is possible to specify multiple break points The sequences with the break points are stopped at and the captured image is sent to MEdit to be checked The images for non break point sequences are not set to MEdit to be checked unless the next sequence command is being used Note Itis not possible to specify a starting sequence for place amp check mode If the module is stopped during production and then switched to this mode the beginning sequence is the sequence at which production was stopped 9 Click the start button the green triangle button pointing to the right to start the check The machine starts the conveyor and once a panel is loaded clamps it and starts the check from the first stopped sequence The machine picks parts vision processes them and then places them and then the mark camera acquires
113. from the list that displays and click OK The dialog box closes and the machines from the selected line are added to the job Note If there are no other Fuji machines in the line then there most likely will only be one NXT machine For further details refer to the chapter about setting up an NXT line in the NXT Setup Manual When the line is added the default machine data for each machine is also brought into the job 3 3 3 Configuring an NXT machine 14 Data about the configuration of the NXT must be entered When an NXT machine with a certain name is added for the first time the default information is used This data must be checked and edited if it does not match the actual machine with that name Entering NXT configuration data 1 Select the Top or Bottom tab from the job information bar depending on which side of the panel the machine is located for which the configuration data needs to be edited 2 Double click the name of the line to display the machines in that line 3 Double click the name of the NXT machine to set the configuration file for to display the items for that machine 4 Double click Configuration under the machines name and a window displays in the data area 5 There are several tabs at the bottom of the Machine Configuration pane The first tab is General and this is the location where the machine configuration data is set There are two groupings of data Data in the Machine Setup affect
114. g is used when there is a wide variation in the width of the leads First pin check Use this to check that there is no lead to the left of the very first lead detected leads are inspected from left to right Last pin check Select this item to enable the last pin check function In left to right vision processing of leads this function verifies that there is no lead to the right of the last detected lead In top to bottom vision processing of leads it verifies that there is no lead below the last detected lead No center Not supported length tolerance check No center width Not supported tolerance check Quantity Specify the number of leads in the element Pitch Specify the pitch of the element leads Width Specify the width of element leads NXT Programming Manual 39 4 Part Data Settings QD004 05 Width Tolerance Specify the width tolerance of element leads Length Specify the length of the element leads Length Tolerance Specify the length tolerance of the element leads Center Tolerance Specify the bend tolerance for the element leads 4 3 4 Shape process details 40 Body Location Pin Length Specify the length in mm of any locating pins on the shape if they are present This setting is especially required if using the insertion pressure function Lead Check Point Specify the point on the leads measured from the end of the lead that is checked If 0 is specified the check occurs at
115. ght pane The name of the selected job is automatically displayed in the Job Name dialog box 4 Select the side of the panel to be edited and then specify the module from which to edit the data 5 Click OK and the specified data from the job is opened Note Use the Open Job command to open a job that is not in a machine It is not possible to transmit a job opened this way to a machine from MEdit Once the job is opened it can be edited or tested For procedure on editing items in MEdit refer to the MEdit Operation Manual The procedures for testing a job are provided in the next section Once the job has been edited tested retransmit the changes back to the machine in order for the machine to be able to use the edited data 108 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 5 Testing Jobs NXT V3 10 and higher 6 5 1 Introduction The job test function enables users to view and edit jobs on the machine prior to starting production By doing this errors that occur during the beginning of production for a new job can be greatly reduced There are two job test modes and the items checked by each mode are different Information about these two modes are provided below Simulation The placement position for a specified sequence is captured using the mark camera and the panel pattern is compared graphically with the part image wire frame in MEdit This allows the operator to check for any placement positio
116. ground Lead tip and width detection is performed Because the lead width direction positioning is only required for determining the positioning only the lead width direction results are used for positioning information SOIC SOT PLCC Socket Used only with backlighting Lead tip and width detection is performed The results are used for positioning information Lead length is not used for positioning information with p_pattern types 11 and 13 Used only with backlighting Lead tip and width detection is performed The results are used for positioning information Lead length is not used for positioning information with p_pattern types 11 and 13 Used only with backlighting The leads point towards the inside of the body Lead tip and width detection is performed The results are used for positioning information 11 Used only with backlighting Because the lead tip and base are both connected to the body only the lead width is use for positioning information 13 Used only with backlighting Lead tip and width detection is performed Because the lead width direction positioning is only required for determining the positioning only the lead width direction results are used for positioning information FHI FF NXT Programming Manual QD004 05 4 Part Data Settings 4 5 3 P pattern explanations P pattern diagram explanation P pattern diagram displayed in the
117. hape data 4 3 1 Shape Information tab Section Name Comments Chg Body Length X This is a vision related setting Width This is a vision related setting Length Tolerance X This is a vision related setting Width Tolerance Y This is a vision related setting Height This is a machine control setting Color This is a vision related setting Lead Pitch Tolerance This is a vision related setting Element Information If the part has elements then they must be specified in this location All settings in this area are vision related settings Lead Side This is a vision related setting Element Information Position X This is a vision related setting Position Y This is a vision related setting Quantity This is a vision related setting Pitch This is a vision related setting Width This is a vision related setting Width Tolerance This is a vision related setting Length This is a vision related setting Length Tolerance This is a vision related setting This is a vision related setting Result This is a vision related setting P_pattern This is a vision related setting 34 The settings for items with O in the Chg column can be changed MEdit The settings for items with an X in this column cannot be changed in MEdit NXT Programming Manual QD004 05 4 3 2 Shape Process tab 4 Part Data Settings
118. he part center may not be possible for various reasons To counter this the amount of offset is calculated by vision processing and this information can be fed back to the pick up position so that the part can be picked up at its center If parts are not being correctly picked up at their centers and Do Auto Offset is set to Yes the offset between the nozzle center and the part center is calculated and fed back to the control software so that subsequent parts can be correctly picked at their centers Offset X Y Normally parts are picked up at the center of their bodies However for some odd shaped parts this is not possible If necessary specify an offset from the center of the packaging cavity to the pickup point on the body for the part to pick up such parts If O is entered the pickup point is the center of the packaging cavity The value specified in Offset X Y are the point at which the part is picked up and the center of the camera field of view is aligned with the center of the nozzle during vision processing Offset Z Specify an up or down offset for the pickup position of the part in a feeder cavity Tray Pick Offset Z Specify an up or down offset for the pick up point of the part in a tray cavity Soft Pick Speed Specify the percentage of the maximum possible Z axis speed at which the part is carried after pick up Enable Pressure Sensor This specifies whether or not the part using the shape data is picked with 220 gf w
119. hen using the H01 head If set to Yes the part is picked using pressure conrol while if the setting is No the pressure control is not used when the part is picked This setting is only applicable for the 1 head on the NXT This setting has priority over soft pick up settings Tolerance X Tolerance Y This sets the tolerance for misalignment of the nozzle center and part center The machine rejects the part if these tolerances are exceeded Tolerance Q Specify the tolerance for misalignments between the nozzle and part centers in the Q direction Generally 30 degrees is entered for Tolerance Q For parts with a body dimension larger than 20 mm input 15 degrees Shuttle Speed Specify the shuttle speed at which an MTU tray is loaded into the machine A setting of 4 NXT Programming Manual 41 42 4 Part Data Settings QD004 05 is the fastest speed while a setting of 1 is the slowest Magazine Speed Specify the acceleration deceleration rate used when raising and lowering trays in the MTU Process Place Offset Z Specify an offset value for part placement height Pressure Specify the force to be used to place a part using this shape when placed using a H01 head The valid range for the NXT is 220 gf to 1020 gf If 0 is specified here the part is placed using no pressure control When settings less than the minimum are specified the part is placed using the minimum pressure When settings more than maximum are specifie
120. hena parts out warning occurs the operator has time to get a new reel set it on a feeder and perform a quick verify Once these steps are performed the feeder is set in the module in which the warning was issued and the machine checks that feeder position and automatically converts that feeder into a alternate feeder When the original parts have run out parts are then picked from the alternate feeder and the original feeder is removed From this point there are two different procedures performed depending on the dynamic alternate feeder setting specified in the Kit line configuration Splicing and dynamic alternate feeders cannot be used at the same time on the machine If AVL data is being used quick verify for the dynamic alternate feeder function can only be used to replenish parts have the same part number as the original parts If the parts have different part numbers then an ID is made but if the Central Server setting that a quick verify is required for all parts is on then this setting needs to be turned off or different part numbers cannot be supplied using the dynamic alternate feeder function 1 A parts out warning is issued and seen from one of the various locations the NXT operation panel from one of the Kit Manager status displays or from the Kit Handy Parts Status or Device Check screens 2 Obtain a new reel of matching parts and set on a new feeder 3 Quick verify the parts and feeder using Kit Manager or Kit Handy D
121. hine proceeds to pick up parts from the next pick up position Ref Cavity Info Dump Not supported yet Ref Cavity Info Specify this item to have settings made at Tray Cavity Information used for pick up information The tray is removed by hand as is the case when No Matrix is selected when parts run out Tray Cavity Information Specify the cavity information l e which cavities have parts and which do not for trays 48 NXT Programming Manual QD004 05 4 5 P pattern Details 4 Part Data Settings The p pattern specifies the way the lead appears to the vision processing system and how the processing of the lead information for the part is to be performed In addition it is necessary to be aware that the placing position is affected by the specified pattern 4 5 1 P patterns used for the NXT The following p patterns are valid for use on the NXT with the frontlight system P patte rn Example Part Details Lead Appearan ce 1 Bump parts White body parts Bump parts Column parts Black body parts SOIC Lead tip and width detection is performed The results are used for positioning information Lead length is not used for positioning information with p_pattern types 12 and 14 E 1 o SOJ The lead ends do not display well but lead length is used for acquiring position information Lead length is not used for acquiring positioning information with p
122. his is a machine control setting Tray Thickness This is a machine control setting First Pick Position X This is a machine control setting First Pick Position Y This is a machine control setting X X Row Quantity This is a machine control setting The settings for items with an O in the Chg column can be changed in MEdit The settings for items with an X in this column cannot be changed in MEdit 4 4 2 Package Process tab Package Name Comments Chg Type Tape All settings NXT does not use any of the package X process settings available for tape Tray Tray Type Some tray types cannot be used Tray Cavity This is a machine control setting Information The settings for items with an O in the Chg column can be changed in MEdit The settings for items with an X in this column cannot be changed in MEdit 46 NXT Programming Manual QD004 05 4 Part Data Settings 4 4 3 Package information details Tape Tape Width Specify the width of the tape Feed Pitch Specify the distance in millimeters from one cavity center to the next cavity center Stick Tape Width Specify the width of the stick feeder Select 16mm for the 1S and 1L type stick feeders used for 18 mm wide or less sticks Select 32mm for the 2S and 2L type stick feeders used for 36 mm wide or less sticks Tape Depth Set this to 0 This value is fixed Tray Tray Length
123. ials and panel fiducials Fuji Flexa This a production line host system for creating editing transmitting recipes to Fuji SMT machines In addition to the recipe management functions the system is used for monitoring the production status of the machines and managing machine specific data global job A job that is saved on the Job Server and is accessible to all users of that User Server glue mark These are for glue machines only At the beginning of production trial check glue dots can be produced by the machine to ensure that the glue volume is correct The data for glue mark is used to check the size of the trial check glue dots If the trial check glue dots are not the correct size the glue application air pressure is adjusted NXT Programming Manual QD004 05 Glossary Icon Bar By default this displays to the left of the Director screen below the toolbar The icon bar is divided into groups each is opened by clicking the group name on the gray button By clicking an item in the icon bar it is possible to change the Director display perform an action or open a program job All the data that is required for the production of a single panel stored in a single group job builder The Fuji Flexa component that is used to create and edit jobs job information bar By default this is positioned at the left side of the window This organizes the data in a job into an easy to use format The information in the bar is
124. ide of the panel the machine is located for which the process options need to be edited Double click the name of the line to display the machines in that line Double click the name of the machine to set the processing options for to display the items for that machine Double click Configuration under the machines name and a window displays in the data area There are several tabs at the bottom of the Machine Configuration pane Select the Process Options tab to display the available process options for the machine Enter the appropriate process settings for the machine The process options above the Panel Stopping Position Correction settings are the same as the process options for standard Fuji machines Enter the appropriate panel stopping position correction settings process settings for the machine if the panel stopping position correction function is turned on Refer to the table below for information on these settings Setting Description Scan Area X Y This specifies the size of the area in the X and Y direction checked for the panel edge when correcting the panel stopping position Shutter Speed This setting specifies the shutter soeed used by the mark camera when checking for the panel edge The larger the value the slower the shutter speed and the image becomes brighter Color Specify which lighting should be used to check for the panel edge Different settings will be require
125. ifies how many marks are to be used for aligning the sequences when assigning fiducial marks If this setting is changed then only marks that have no fiducial assignments are affected or all sequences are affected only if the Mark Reset setting is Reset This specifies whether or not parts with many placements will be broken up into multiple feeders and set into different modules If this is set to Yes parts with many placements will be set in multiple feeders and placed on multiple modules Use Current Feeder Setup When the Allocate Feeders option is selected for optimization this specifies whether or not the current feeder setup will be changed or not If the is set to No and the Allocate Feeders option is selected for optimiztion then the current feeder positions and settings are completely ignored and all feeders are redistributed If there are variable status feeders that are not being used in the current job in the feeder setup these feeders are removed Conveyor Mode This settings specifies the panel conveyance mode to be used for production for determining optimization Target Conveyor This specifies the target lane on which the job will be optimized If set to Lane 1 then the job is optimized with the premise that the panels are to be loaded on lane 1 NXT Programming Manual 15 3 Job Builder 16 QD004 05 Setting Description Optimizer Type Time
126. ify that tray before continuing on to the next step 10 Open the part supply drawer and set the spare drawer with the verified trays in it Note Ensure that the set drawer is properly set in the parts resupply drawer and be sure to gently close the part supply drawer Closing the drawer in an abrupt manner can scatter the parts 11 Gently close the parts supply drawer and the machine picks up the drawer and checks the height of the trays If the height check has no errors then resupply of that drawer is complete If an error occurs the drawer is returned to the parts supply drawer Recheck and verify the trays again 12 Production continues until all of the parts in the original tray have been used Once all of these parts have been used the drawer in which the part are set is moved to the tray removal area and the new drawer is pulled out on the shuttle Once the pulled out drawer is finished being used it will be moved to the original drawer position in the tray unit Remove the drawer with the empty trays from the tray removal area Note If a drawer is in position 21 the position that trays picked from the parts supply drawer are kept until the original parts run out and this drawer needs to be removed from the machine for some reason use the panel removal command from the manual mode commands When this command is started any drawers in position 21 are returned to the parts supply drawer if it is empty It is not necessary to actua
127. in the Fujitrax Verifier database or an error will occur while making an ID or performing a quick verify 8 4 4 Creating IDs This is used to just create an relationship between the part and the feder in which the part is set An ID can be created between a part and a feeder at any time When an ID is created this simply creates a relationship and performs no other checks such as if the part is actually the desired part or not If the Central Server option is set in which a quick verification is required before a feeder can be set on the machine use the quick verify method instead for jobs in the foreground or use external changeover for setting up feeders for jobs not in the machine If AVL data is being used and a different part to the one that has the priority setting is being used the relationship between the feeder and reel has to be made this way at this time Using Kit Manager 1 Open Kit Manger by using the shortcut in the start up menu 2 Enter a user ID and then enter the appropriate password and service name for the Verifier database Click OK and Kit Manager starts 3 4 Double click Database in the left pane The items for this group display 5 Click the ID folder to make it active 6 Scan the DID barcode for the part The ID dialog box displays with the scanned DID in the DID text box 7 Scan the barcode on the feeder The data is entered into the FIDL text box and if no errors occur the dialog bo
128. ined as the point on the part that is aligned with the placing coordinates on the panel when the part is placed Panel X Match L Placing coordinates X Y Reference poin Body center The center is taken from the outer most points of the body top bottom left and right EL BAM EM SS ay Part center The part center is defined as follows Part center of non leaded parts The part center is taken from the outer most points top bottom left and right pte AA 1 Part center of parts with leads ball grids The part center is calculated from the coordinates of the lead ends or from the center coordinates of the ball grid taken from the outer most points top bottom left and right The point of intersection of the center line from the outer most points top to bottom and the center line from the outer most points left to right yields the part center However if there are leads or a ball grid on only one side a theoretical part center is defined based on the part data The following combinations are possible based on the lead positions 62 NXT Programming Manual QD004 05 4 Part Data Settings Leads on only one side Leads on two opposite sides Leads on two adjacent sides Leads on three sides Leads on four sides The center moves depending on the lead positions lea
129. ite Type 4 The lead appears white and the outside circumference is black These are primarily used for parts with leads on one side or two opposing sides With parts that have leads on two perpendicular sides or more the lead width direction is only required for determining the positioning therefore it is recommended to select a different p pattern type 11 12 13 14 that matches the processing conditions Example Target Parts Type 3 SOP parts processed with backlighting Type 4 Black background and body SOP SOJ parts processed with frontlighting NXT Programming Manual QD004 05 4 Part Data Settings P_pattern 5 6 7 RN Type 5 Type 6 mn Entered element position Defined element direction NXTVPPO15E The leads point towards the inside of the body of the part opposite from types 3 and 4 and are attached to the body at the base of the lead Due to this the base cannot be checked with a caliper The lead tips and widths are checked and the results are used to determine the part positioning Type 5 The lead appears black and the outside circumference is white Type 6 The lead appears white and the outside circumference is black These are primarily used for parts with leads on one side or two opposing sides With parts that have leads on two perpendicular sides or more the lead width direction is only required for determining the positioning therefore it is recommended to sel
130. ji Central Server Settings program by using the shortcut in the start up menu When selected the Fuji Central Server Settings dialog box is displayed 2 Enter FUJIADMIN in the User ID text box and then enter the appropriate password for this user ID 3 Enter service name for the Verifier Database NXT Programming Manual 133 8 Fujitrax Verifier QD004 05 4 Specify the maximum desired log size for the Central Server from the Log Size drop down list 5 Leave the default setting for Miss Prevention Timer 6 Specify the desired setting regarding quick verification Setting Description Every time of This specifies that a quick verify check of a feeder and the removed feeder parts must be performed before the feeder is set in the machine This is required even if an ID relationship between the feeder and parts already exists Normal This specifies that a quick verify is not required before a feeder is set in the machine however an ID relationship between the feeder and parts set on the feeder must exist 7 Specify the name of the computer running the Fuji Flexa User Server in the Flexa PC Hostname text box 8 Click OK and the dialog box closes 9 Reboot the computer to enable the new settings 8 2 2 Adding the NXT to the Fujitrax line configuration Follow the steps below when adding the NXT to the Fujitrax Verifier line configuration 1 Open the Kit Line Configuration program by using
131. kage data if relational mode is enabled If it is not enabled then shape data and package data is not displayed part data server This is a server ran on a computer and specifies the location of the part data files and manages access to these files Part Editor The Fuji Flexa component that is used to create and edit part data If relational mode is enabled from the Flexa Server Setup this editor is used to create and edit part number data If non relational mode is used this editor is used to create and edit all part data part library The library in which part data is stored The part data server manages access to this library part templates These are sections of part data that have been created to be used for future part data creation Part templates can be imported into part data reducing the amount of data input necessary when creating new data After importing the template only the data that differs from the template needs to be edited Templates can be created for Shape Information Shape Process Package Information and Package Process data Part Template Editor The Fuji Flexa component that is used to create and edit part templates recipe Operation instructions for individual machines created after the completion of line balancing and optimization processing In the past Fuji has referred to recipes as Production programs relational mode This is a mode used for part data This mode allows a Part n
132. kipped holder is holding a part discard it Return the nozzle to the nozzle station if necessary When holders are specified to be skipped the skipped holders are displayed in the operation panel on the module Confirm that the holder to be skipped is correct NXT Programming Manual 103 6 Editing Jobs on the Machine QD004 05 104 Clearing a holder skip setting for a head 1 2 3 Push CYCLE STOP at the module with the skipped holder to stop production Ensure that the main screen is displayed at the module Start MEdit and select Holder skip from the Tool menu The Holder skip dialog box is displayed Select the factory line NXT machine and the module in the Module list A list of the available holders on the head is displayed in the Holder lists Clear the checkbox for the holder being skipped to clear to skip setting Click Set to apply the cleared skip setting and then close MEdit Push START at the module in question to restart production Production is continued using the previously skipped holder NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 3 Correcting Vision Errors Sent from the NXT From NXT V2 81 and higher it is possible to make settings that if a vision error occurs for a particular feeder position then the vision error image will automatically be sent to the Accessory Software Server In Accessory Software the image can then be opened with VPDplus and used to
133. ld This should match the name used for the Kit Server for the line 13 Specify whether dynamic alternate feeders are to be used or if splicing is to be performed for replenishing parts in the Dynamic Alternate Feeder field Setting Description OFF The dynamic alternate feeder function is not used and splicing is possible ON Look For The dynamic alternate feeder function is used and when Removable the original feeder is removed the alternate feeder should be placed in the original position when the machine indicates that it should be moved ON Keep Alt The dynamic alternate feeder function is used but the Feeder alternate feeder is not moved when the original feeder is removed 14 That completes the settings for the machine items for Verifier Click the new machine in the left pane and the machine name updates to display the specified name 15 Click Add Base from the Edit menu The right pane changes to display the data fields for the new base 16 In the Base Name field specify the name of the first NXT base for the machine The name should match that used by Fuji Flexa for the base 17 Specify the base type using the Base Type drop down list 18 Click the new base in the left pane and the base name updates to display the specified name 19 Click Add Module from the Edit menu The right pane changes to display the data fields for the new module 20 Specify the module type by using the
134. le positions at a time Select the multiple nozzle positions for the head and then right click in the window Select Select Nozzles and then select the desired nozzle for the selected positions from the drop down list and click OK 8 Repeat the previous step until all of the desired nozzles for the positions have been set 9 If any other heads need to have nozzles set return to step 6 and select the new module on which the next head is set Specifying the nozzle changer setup for an NXT Making settings in the Nozzle Changer Setup tab is necessary if the nozzles in the machine do not match the nozzles currently in this tab or if different nozzles are to be used during production 1 Select the Top or Bottom tab from the job information bar depending on which side of the panel the machine is located for which the configuration data needs to be edited 2 Double click the name of the line to display the machines in that line 3 Double click the name of the NXT machine to set the configuration file for to display the items for that machine 4 Double click Configuration under the machines name and a window displays in the data area 5 There are several tabs at the bottom of the Machine Configuration pane Select the Nozzle Changer Setup tab 6 Use the Module drop down list to select the desired module for which to set the nozzles 7 Click the position data field and then the arrow to display a drop down list of the
135. lead will be seen by the parts camera Refer to the picture on the left The gull wing leads made shadows around the lead bases We see the leads and white area as being separated The gold leads are bright and easily seen The gull wing angle or lead width makes the lead base appear dark If VPDPlus and the camera stand are available use that to acquire an image of the part That is the easiest way to see how the machine will see the part NXTVPP032E 84 NXT Programming Manual QD004 05 4 Part Data Settings Figure 10 For example the size of the white area is nearly the same size as the body size The size not the area NXTVPP033E Figure 11 Distribution of the white area There are more than two sections of white area This part is like two three pin minimolds facing each other in a white body The leads that must be detected are the two on each left and right side The center lead has poor contrast so these leads should not be checked However the white area is not stable and there are some white blocks These may be detected as leads and cause errors NXTVPP034E Figure 12 Example of when the white area and lead size are different and nearly same For these type of parts the white area of the image can be different depending on the lot Therefore the surface of the part may appear bright or dark in the image In order to be able to correctly vision process in both cases it is necessary to defin
136. llows an operator to prepare a new feeder with parts before the parts run out and as soon as they run out the feeder can be switched without stopping the machine Another feature due to the feeder system is the support for splicing with Fujitrax Fujitrax will inform the operator that a certain feeder needs to be spliced The operator gets the new parts and brings it to the correct feeder position Before splicing a splicing verification check is performed to ensure the part is correct and then the new reel is spliced to the old reel and placed on the feeder 8 2 Required Items In order to use Fujitrax Verifier with the NXT there are several required items Fujitrax Verifier Central Server must be installed and running on the computer with the Kit Server The NXT must be added to the line configuration for the computer with the Kit Server The NXT Fujitrax configuration setting must be turned on The NXT user must be added to the Kit Handy Settings when using Kit Handy Follow the procedures below to perform these actions 8 2 1 Installing and setting up the Central Server The Central Server requires no special installation steps when installing the Kit Server This software is automatically installed when a compatible Kit Server version is installed on a computer In addition this software should always be running whenever the computer is on because it is a service A few configuration settings must be specified 1 Open the Fu
137. lly remove the tray unit and pull forward the module just push CANCEL to cancel the rest of the command Precautions Be sure to note the following points when using non stop tray resupply Do not transmit a different job to the machine when a drawer is in slot 21 If the machine is changed to a different job while a drawer is present in Slot 21 use the panel removal command from manual mode to unload the slot 21 drawer to the parts supply drawer and then remove the drawer The supply and removal area doors are locked when the magazine is in their vicinity The parts supply drawer is also locked when a drawer is present in Slot 21 The parts removal area door is locked if there are no drawers in the removal area NXT Programming Manual 149 8 Fujitrax Verifier QD004 05 150 If a height check error occurs for parts replenished to the parts supply drawer the drawer is returned to the parts supply drawer but SetOK remains displayed on Kit Handy Check the tray height and verify the parts again with Kit Handy The non stop tray resupply function cannot be used to resupply trays for errors other than parts out In such a case it is necessary to stop production and open the door to check trays and perform other tray operations NXT Programming Manual QD004 05 Glossary Glossary A alternate feeder An empty slot on a feeder table can be readied with the same part that is being supplied from another feeder position
138. long No Refer to fig 7 the body edge without leads ISW Yes o Condition of the body edge Nearly straight Vision Type 160 areas without leads Not straight gt There should be at least one side with 2 body detection points or there Body detection point should be at least two sides with one body detection point each S Refer to fig 8 There is NOT a side that can have 2 body detection points or gt there are NOT two sides that have a body detection point Vision Type 252 z2 NXTVPPOS39E uo N n 13 oz oo Gi 4 Part Data Settings QD004 05 Figure 4 Parts that have leads in the white body area NXTVPP027E Figure 5 Used the parts from 4 Used VPDPlus and set the lighting to Incident and exposure time to 170ms NXTVPP028E Figure 6 Poor lead shape The leads are too short Including parts with leads that have poor lead image definition NXTVPP029E Figure 7 There is no more than 1mm of body edge with no leads or other items NXTVPPO030E Figure 8 There should be at least one side with 2 body detection points or there should be at least two sides with one body detection point each This part has 4 sides with 2 detection points each NXTVPP031E 82 NXT Programming Manual ddition ina 4 Part Data Settings tal part
139. made here processing is carried out using a default value of 30 Element Information Set element related data An element is a group of leads on the same side of a part which have the same length width and pitch As there may be several elements on a part numbers are assigned to the elements for identification purposes Double click the data cell for this field and the Element Information dialog box displays NXT Programming Manual 37 4 Part Data Settings QD004 05 38 Position X Y This expresses the X and Y coordinates from the center of the part to the point on the side of the part that is central with the element Refer to the figure below Side 3 Body Side 0 e 0 Side 2 X position Y position Side 1 ed Lead element group Side Specify the side on which the element is located Side numbers should always be assigned as shown in the above figure at direction 0 P_pattern Specify how the leads appear to the vision processing system Select the P Pattern from the choices that matches the lead image Refer to section 3 5 P_pattern Details for details on settings for this item The table below lists the common P_pattern settings for the NXT Part Type P Pattern Number SOIC SOT 4 QFP leads on 4 sides 14 SOJ 4 PLCC 12 BGA White body 1 BGA Bla
140. mber with the priority setting is the one that is to be used for production When Verifier is being used with NXT V3 10 and higher the true power of the AVL data is realized When Verifier is used in confunction with AVL data on the NXT the part number that can be used is not limited to the part number with the priority setting but any part number within the AVL data This makes it possible to use any of the parts numbers for each AVL as parts for that job without having to edit the job In addition the possible parts that can be used are also list in the parts supply guidance During production it is even possible to verify and switch the parts used when the original runs out Note Refer to the Compatible items and limitations section for details on these items The procedures for when using AVL data have been added to the instructions in the following sections if any special procedure or point is required 8 3 1 Required items The following items are required in other to use AVL data with the NXT and fujitrax NXT using machine software V3 10 or higher Fuji Flexa version V2 0 1 or higher Fujitrax Verifier V3 03 or higher The AVL option turned on in Fuji Flexa in the Fuji Flexa Server Setup AVL data registered in the AVL library for the items in the jobs AVL data specified for the sequences in the job 138 NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 3 2 Compatible items and limitations The following table
141. measurement uses pickup pressure control the height measurement test is not possible using heads which have no pressure check sensor In such cases the Measure pickup Height item cannot be selected Only the H01 and FO4 heads can be used to perform this test Checking and editing the tray pitch and X and Y positions Test Item and Cavity Selection Select to edit cavities and items to test Select cavities in the tray graphic Test items v Edit Pickup Position v Measure Pickup Height Target cavities 1st 5 Column 1 2nd Row 15 Column 6 FAUNE 10 If the Calculate Tray Pitch option is selected then specify two possible pick positions in the tray If the Edit Pickup Position is only selected then select only one pickup position Next is not available until the required positions have been selected Note It is not necessary to select the first and last pickup positions Any position in the tray can be selected However if measuring the tray pitch the measured results will be better if the two selected cavities are the furtherest from each other Tray positions past the top 250 mm of the tray cannot be selected due to restrictions in the travel range of the mark camera 122 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 11 Click Next and the Edit First Cavity step is displayed 12 Click Acquire to take a picture of the part
142. n A Element i i x x Direction O deg 90 180 deg 270 deg Vision Type 74 Trimmer resistors trimmer capacitors Polarity check performed It is necessary to enter the body size and element information in part data NXT Programming Manual 69 4 Part Data Settings QD004 05 Trimmer resistors Trimmer capacitors Body size X Body size X 4 ks E Body size size Y Y N V Supply direction gt Element o o o a o o a o o o o Direction Odeg 90deg 180 deg 270 deg Enter the lead quantity 2 or 3 lead width and length and width tolerance First the part position is determined using the vision type 71 processing method and then direction inspection is performed based on the detection of one lead However the detected lead is not used for positioning The reference point for the part is the part center It is important to note the following points Direction inspection is possible only if there are 2 or 3 leads on only one side Direction inspection cannot be performed if diagonally across from the detected lead there is a protrusion of the same shape as the lead Fig 1 Using a two pin setting detection of three pins of the same shape is not possible Fig 2 Only enter one element into the element info
143. n a job includes an instruction to read a skip mark the fiducial mark camera takes an image of the specified coordinates and looks for a mark made using a pen or a sticker Ifa mark is detected the machine does not process that board The panel is ejected from the machine once any other boards have been completed If the mark is for a panel and it is determined that the mark is present then the skip marks for the boards on the panel are checked If the panel skip mark is determined to not be present then the machine skips reading any other skip marks and proceeds with reading fiducial marks status data Data that determines how the machine will function in the event of an error and specifies the state of communications between the machine and the host computer Spec Keeper The Fuji Flexa component that is used for creating merging and editing spec data spec data This is data about the specifications of feeders needles nozzles and nozzle stations title bar This displays at the very top of all windows The program and or item s name displays here and buttons to minimize resize and close the window are available in the title bar toolbar Many Flexa components have bars with buttons that display below the menu bar Common commands can be performed by clicking the appropriate button on a toolbar Trace Viewer The Fuji Flexa component that displays log and replay data generated by Fuji Flexa It also provides the ability to peplay
144. n deviations and problems with the placing angle In addition it is possible to confirm that the part type is roughly correct by comparing the wire frame of the part graphic to the actual pad arrangement If there are any calculated placing deviations they can be corrected easily in MEdit and be reflected back to the job The main items checked by this mode are fiducials placement position orientation and part types compared to the pads Actual parts are not required to perform this test just an actual panel is required If any problems with these items are located corrections can be made and checked again Place amp Check Parts are picked vision processed and placed on the panel Once a part is placed the mark camera takes an image of the position and that image is then displayed in MEdit with a part graphic overlay in MEdit This allows the operator to check for pickup errors vision errors actual placement position deviations and problems with the placing angle If there are any errors they can be corrected in MEdit and be reflected back to the job The main items checked by this mode are fiducials feeding feeding direction vision data placing data actual placement position and orientation Actual parts are required to perform this test as well as an actual panel If any problems with these items are located corrections can be made and checked again 6 5 2 Testing a job using simulation mode Use this mode to perform a basic
145. n no further changes to the job then proceed to step 16 This is because the most current data is already in the machine so it is not necessary to retransmit the job again If not sure whether or not the changes to the job have already been sent to the machine then proceed to the next step There are no problems if the job is retransmitted to ensure that the current data is in the machine Sending changes back to the module 13 the sequences have been checked click Run Data Checker from the File menu to check the job for any problems Once the data checker has completed checking the job retransmit the data back to the module 14 Select Retransmit Job from the File menu to send the changes back to the module Note It is possible to transmit the job to the module when the yellow engineering pictogram is displayed on the operation panel of the module 15 Recheck any changes to sequences if necessary Exiting place amp check test mode 16 Once all testing for place amp check mode has been completed select Job Test Exit from the Tool menu That completes the testing of the job on the specified module with place amp check mode 114 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 6 Testing Pickup Positions NXT V3 20 and higher 6 6 1 Introduction The pickup test function enables users to check and edit pickup positions in jobs on the machine prior to starting production By doing
146. n the generic section Note The shaded areas represent the vision types for which automatic conversion is not supported by the NXT machines All other vision types are supported and therefore require no additional data entry 90 NXT Programming Manual QD004 05 4 Part Data Settings Note 1 Previously it was possible to perform vision processing for all rectangular chips using vision type 10 however when using frontlighting due to the influence of leads and so forth on the body of the part it is necessary to separate those parts previously supported by vision type 10 into four types as detailed in the table below Visiontype Visiontype Part type Explanation for existing for NXT machines 10 60 Rectangular chips Automatically converted to 60 if no vision type value is specified in the NXT override section 1 There are cases where none of the vision types in the above table are applicable Some examples of such parts are rectangular parts other than rectangular chips tantalum capacitors or aluminum electrolytic capacitors with multiple leads inside the edge of the part body In this case select an appropriate vision type from 123 124 144 or 180 and enter element information for the leads based on the shape of the part Note Vision type 10 is automatically converted to 60 however if another value has been specified in the override vision type value for the NXT this value will be used
147. n the menu bar By clicking a name the menu with the commands for that group displays Click an item to perform that command Model name The Model name is a generic machine name that is used when using multiple lines with NXT Programming Manual QD004 05 Glossary identical line and machine configurations including nozzles parts supply unit etc This allows users to use the same recipe from machine to machine when producing identical panels on multiple lines non relational mode This is a mode used for part data When this mode is used the Part Number Shape Name and package Name data is all saved under the one file name there is no interlinking between the different part data this mode prevents user from accidentally editing package and shape data for various part at one time and is similar to Fuji s previous host system MCS This mode is specified in Flexa Server Setup in the System settings dialog box on the computer running the user server Nozzle Mapper The Fuji Flexa component that is a conversion tool designed to convert the nozzle settings for part data when importing Port Wizard translated CCIMF or MCSIMF data from F4G or MCS into Job Builder optimization The process where machine instructions are reordered so that the machine operates optimally Normally the processing sequence and feeder positions are rearranged in a manner that minimizes the machine s working time package data Data that describ
148. n this manual For details on procedures that are not marked NXT refer to the Fuji Flexa User Manual Chapter 2 The procedure can be determined based upon the name of the corresponding step 3 2 4 Starting by changing an existing job Follow the steps below when changing a job that is currently complete for other machine types into a job with an NXT line Generating recipes is not necessary for the NXT unless one wants to view reports Because this job was already completed using other machines panelizing and importing data is not required 1 Open the existing job Change the current line to the new NXT line NXT Enter the machine configuration and process data NXT Enter auto backup pin data NXT only for equipped machines Change certain part data for the NXT NXT Assign marks to machines Line balance the work load NXT c O A CQ Iv Optimize the job NXT 9 Generate reports NXT 3 2 2 Starting by manually entering sequence data If no outside data files are available it is possible to create a job completely through data entry Follow the roadmap below to create a basic job through manual data entry Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually a line to the job Enter the machine configuration and process data NXT Enter auto backup pin data NXT only for equipped machines Import part data into the job o
149. nd optimization Setting Description Yes Specifies that it is possible to divide the part among multiple machines during line balancing During optimization it is also possible that the part will be divided into multiple feeders during optimization No Line balancer and Optimizer do not divide the part among multiple machines and feeders Note The setting Feeder Duplication NXT has priority in optimization over Allow Multiple Slots Limit Target Machines Specify whether or not to limit this part to specific machines If this setting is No then the part can be allocated to any machine that can place the part If this setting is Yes then the part can only be allocated to one of the machines specified in the Target Machine List The Target Machine List only displays if this setting is Yes Target Machine List When the part is to be limited to specific machines only by changing the Limit Target Machines setting to Yes then this setting is displayed and then machines to which the part can be allocated to must be specified here Click the value cell for this setting twice and a Select Machine Model dialog box is displayed Select the machines to which the part can be allocated and then click OK NXT Programming Manual 33 4 Part Data Settings QD004 05 4 3 Shape Data The following list is the part data settings used by the NXT for s
150. nd there have been no further changes to the job then proceed to step 18 This is because the most current data is already in the machine so it is not necessary to retransmit the job again If not sure whether or not the changes to the job have already been sent to the machine then proceed to the next step There are no problems if the job is retransmitted to ensure that the current data is in the machine NXT Programming Manual 111 6 Editing Jobs on Sending ch the Machine QD004 05 anges back to the module Eile Edit View Image Tool Help 128 Open Job Open Current Job wl Save Job Backup M Revert to Saved Run Data Checker stop Vata Terie 20 00 A Retransmit Job 2500 1 Pickup Test lt T gt 0 30 00 on nn NXTEJMO08 14 Once the sequences have been checked click Run Data Checker from the File menu to check the job for any problems Once the data checker has completed checking the job retransmit the data back to the module 15 Select Retransmit Job from the File menu to send the changes back to the module Note It is possible to transmit the job to the module when the yellow engineering pictogram is displayed on the operation panel of the module 16 Recheck any changes to sequences if necessary Exiting simulation test mode Pickup Test Top 0 M3M3M6 MEdit
151. nels on the modules Confirm that the boards to be skipped are correct Be sure to remove the skip setting when switching to a production lot in which the previously skipped board is to be produced 6 2 2 Skipping feeders NXT V2 95 and higher Use this function to skip all the parts from a feeder This allows production to be completed for panels when parts are no longer available for the parts that have run out It is important to note the following points about this function When parts are skipped the panel is completed without placing the skipped parts This function should only be used if it absolutely necessary to skip a part to complete production such as when a certain part runs out and will be placed on the panel at a later time once new parts are received This function is designed to be used by line management personnel Be careful when using this function Skipping a feeder on a module 1 As soon as a part supply runs out during production the machine waits for the parts to be supplied in a recovery up status Perform the following steps only if parts are not available to be resupplied 2 Push CYCLE STOP at the module in question to stop production for that module NXT Programming Manual 101 6 Editing Jobs on the Machine QD004 05 3 Start MEdit and select Feeder skip from the Tool menu The Feeder skip dialog box is displayed 4 Select the factory line NXT machine and the module in the Modul
152. ns the color of the points on the lead at which the lead tip and lead width are detected are opposite Type 23 The lead tip appears white while the lead body appears black The lead tip half of the outside circumference is black while the body half is white Type 24 The lead tip appears black while the lead body appears white The lead tip half of the outside circumference is white while the body half is black These are primarily used for parts with J leads on one side or two opposing sides With parts that have J leads on two perpendicular sides or more the lead width direction is only required for determining the positioning therefore it is recommended to select a different p pattern type 33 34 that matches the processing conditions Example Target Parts Type 23 Currently no example target part exists Type 24 SOJ parts processed with frontlighting with a white background NXT Programming Manual 57 58 4 Part Data Settings QD004 05 P_pattern 33 34 2 r a Type 33 p Type 34 a Entered element position IL Defined element direction NXTVPPO20E These cannot be used on the NXT Basically these types are the same as the types 23 and 24 The major difference is that with these p patterns the lead tip is not used for determining the part positioning The lead width detection results only are used to determine the part positioning The lead tip detection results are used only as reference data f
153. nt for the NXT machine versus other Fuji machines is the vision related settings This chapter lists the part data settings used by the NXT and provides details on the settings that are different from other Fuji machines For details on theThis is a machine control setting settings that are the same as other machines refer to the Fuji Flexa Reference Manual or the Fuji Flexa online help file select the data item to check in the editor and then push F1 on the keyboard and the help file displays the information about that item The part data settings in this are broken down into three groups that correspond to the way the settings are grouped when using relational mode for part data in Fuji Flexa Part data is created and edited with Part Editor or if the part data is using relational mode Part Number Editor Shape Editor and Package Editor In addition part templates are created and edited with Template Editor Part data can be created manually by importing data or by using the New Part Wizard For procedures on using these items refer to the Fuji Flexa User Manual NXT Programming Manual 31 4 Part Data Settings QD004 05 4 2 Part Data The following list is the part data settings used by the NXT for part data Name Comments Chg Part Shape X Package Name X Polarized X Direction This is a vision related setting Barcode Label This setting is required when using Fujitrax X Verifier If Fujitrax Verifier is not u
154. ob Builder The new settings will take effect the next time the job is transmitted to the machine or optimization is performed Distributing the same part to multiple modules il Select the Top or Bottom tab from the job information bar depending on the side of the panel the machine data to be edited is located Double click the name of the line to display the machines in that line Double click the name of the machine to display the items for that machine Double click Configuration under the machines name and a window displays in the data area Select the General tab found in the bottom of the Machine Configuration Pane Double click the data cell for Feeder Duplication located near the bottom of the available options to display a drop down list Select Yes to distribute high part count parts to multiple modules Optimize the job for the changes to take effect Parts that can be placed on more than one module are distributed to modules with a compatible configuration Specifying the modules for an NXT After adding the NXT line it is very important to configure the modules to match the modules in the current machine Since items and modules are easily interchanged always be sure to check the current module configuration 1 Select the Top or Bottom tab from the job information bar depending on which side of the panel the machine is located for which the configuration data needs to be edi
155. on the NXT 1 side only or 2 opposing sides P_pattern 1 8 4 2 Perpendicular sides or 3 or 4 sides P pattern oes 12 NXTVPPO21E What is the lead shape P pattern 12 Vision Type for a leaded part is selected How are the elements arranged What is the background color 59 NXT Programming Manual 4 Part Data Settings QD004 05 60 For frontlight bumped ball leaded or columned parts _ What is the body color Bump or Pad P_pattern What is the lead shape 2 P_pattern Column CCGA 2 Vision Type for bumped part is selected NXTVPP022E NXT Programming Manual 4 Part Data Settings QD004 05 For backlight leaded parts not supported by the NXT Leads extend P pattern out of 3 the body 2 Opposing sides 1 side only Lead length direction and edge status into the body 5 Element positioning Leads extend out of 13 the body 2 Perpendicular sides 3 or 4 sides Vision Type for a leaded part is selected and edge status into the body 15 Lead detection is unstable P pattern or both ends of the leads 11 are attached to the body NXTVPP023 Leads extend P pattern P pattern Lead length direction Leads extend P pattern 61 NXT Programming Manual 4 Part Data Settings QD004 05 4 6 Vision Type Details 4 6 1 Part reference point The part reference point is def
156. or higher in order to use this function and the panel stopping position correction function must be enabled in the machine configuration In addition if the panel stopping position correction function is turned off in the machine configuration then any settings made regarding this are ignored by the machine Making machine configuration settings The following procedures are used to turn on the panel stopping position correction function NXT Programming Manual 23 24 3 Job Builder QD004 05 for the machine 1 2 Double click the Internet Explorer icon on the desktop Enter the address URL http lt NXT accessory software server name gt fujiweb and then press Enter If the server computer is located and the server is running a loading page displays Once the necessary items have been loaded the Home page displays This page provides basic production information for the NXTs From Floor Monitor click the machine or module number for the NXT for which Machine Accessories is to be used The Machine Accessories log on page is displayed Enter or select a user ID from the drop down list Enter the password for the user and click Log on Once connected to the machine the top diagram of the picture will match the machine that was selected In the lower left side the menu for possible actions displays In the lower right side the details for the selected item displays Click Machine Configuration from M
157. or internal vision processing items Type 33 The lead tip appears white while the lead body appears black The lead tip half of the outside circumference is black while the body half is white Type 34 The lead tip appears black while the lead body appears white The lead tip half of the outside circumference is white while the body half is black It is only possible to use this for parts that have leads that are to be detected on two perpendicular sides or more Furthermore the information for the part positioning using the lead length is not acquired so these types cannot be used for parts with leads on one side or two opposing sides only Example Target Parts Type 33 Currently no example target part exists Type 34 PLCC parts processed with frontlighting with a white background NXT Programming Manual 4 Part Data Settings QD004 05 4 5 4 Selecting a p pattern flowcharts For frontlight leaded parts Extend out and Detection stable P pattern 4 1 side only or 2 opposing sides Which way do the leads extend and what H E is the detection status P pattern 6 How are the elements arranged Extend out and Detection stable Lead or Pad P pattern 14 2 Perpendicular sides or 3 or 4 sides Which way do Detection stable P pattern c the leads extend and what B is the detection status E 1 6 lt End detection is unstable Not supported
158. or the NXT 3 5 2 Dual job optimizing 28 In order to perform dual job optimization it is necessary to have the optional software NXT Dual Production Optimizer installed on the computer 1 Ensure that both jobs for which optimization is to be performed are complete in the terms that they can be used to produce panels 2 Click the Start button point to Programs gt Fuji Flexa and then click NXT Dual Production Optimizer The first step of the wizard displays 3 Specify whether optimization to to be performed between two different jobs or for both panel sides for one job by selecting the appropriate option 4 After selecting the desired job option click the button with the three periods to the right of the job text box for lane 1 A dialog box displays the available jobs 5 Select the desired job to be produced using lane 1 and click OK The name of the job then displays in the job text box Note If an error occurs about not being able to open the job ensure that the job is not currently opened Opened jobs cannot be selected 6 Specify the panel side for the selected job by using the drop down list to the left of the button 7 If two separate jobs are to be optimized then repeat steps 4 to 6 for Lane 2 8 Click Next NXT Programming Manual QD004 05 3 Job Builder 9 Select the machine to be optimized 10 Select any desired optimization options and clear any unwanted options 11 Click Next an
159. p height test is not being performed go to step 24 NXT Programming Manual 6 Editing Jobs on the Machine QD004 05 Checking and editing the pickup height for a tray Measure Pickup Height XI Measure the pickup height Select a nozzle and after clicking Measure measuring will begin For trays enter the cavity to measure Cavity m Measurement Result DOE Rowe rt mm Min 0 Nozzle Nozzle Average mm Tray Refe_ Amount mm fes Inserted Diameter 25 OffsetZ mm Measure Clear 18 The Measure Pickup Height step is displayed Specify the cavity position on which to perform the pickup test a part must be present in the cavity in the Cavity group Note Trays have a certain amount of warp Therefore the measurement should be performed at multiple cavities to determine the optimum pickup height Fuji recommends measuring the center cavity and the 4 corner cavities 19 Click Ref to specify which nozzle to use for the test Note The machine knows which nozzles are present in the module if a check has been performed by the machine In cases where the job specified nozzle can be used for the height measurement that nozzle is automatically selected Nozzle Information Side Usable Name Diameter Type Recommended Skp 1 FG6 097 260 20 Standard Mo LoOmel 1 R36 100G 260 1000 Standar
160. p positions a feeder 115 6 6 3 Testing pickup positions in a tray 121 6 6 4 Feeder index count and tape return method for pickup tests aces ich eite obs 127 6 7 Testing Skip Mark Data in the Job 129 NXT Programming Manual iii Contents iv QD004 05 7 Fujitrax and sete 131 Zeb dntrod cton do LL eniinn 131 8 Fujitrax Verifier cccccccsssssseeeeeeeeeeseeeeeesneees 133 8 1 Hintroducloli n etii 133 8 2 Required ltems 133 8 2 1 Installing and setting up the Central Server 133 8 2 2 Adding the NXT to the Fujitrax line configuration 134 8 2 3 Setting the NXT Fujitrax configuration settings 136 8 2 4 Registering users for Kit Handy access 137 8 3 Working With AVL Data 138 8 3 1 Required Lo ee tt 138 8 3 2 Compatible items and limitations 139 8 4 Creating Relationships Between Feeders and PROG MIR CEN MOI UN 141 8 4 1 Creating IDs au certas 141 8 4 2 Performing a quick verify 142 8 5 Performing a Device Check 143 8 5 1 Using IIEBISndys 143 8 6 Checking the Device Statuses 144 8 6 1 Using Kit 144 8 6 2 Using KIC Handy oii ret s 144 8 7 Resup
161. pare drawer Note If using an alternate tray be sure to also set that tray before continuing on to the next step 3 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen 4 Enter the user ID and tap OK It is possible to also scan the user ID The Kit Handy menu displays NXT Programming Manual QD004 05 8 Fujitrax Verifier 5 Tap Device Check and the machine specification screen displays 6 Enter or scan the name of the NXT machine on which to perform the splicing and tap OK 7 Tap Mode from near the top of the display and then tap Splicing 8 Tap the tray position for which the warning was issued to select that position This position should have an and error icon and have a PartsE or PartsOutWarning status and be a different color The tray being resupplied should be the part that is going to run out the quickest Note The non stop tray resupply function cannot be used to resupply trays for errors other than parts out such as pickup miss In such a case it is necessary to stop production and open the door to check trays and perform other tray operations 9 Scan the part number of the new tray set in the spare drawer A check is performed and if the part is correct the dialog box is closed If an error occurs the part is not correct and a different tray is needed Note If using alternate trays be sure to also ver
162. plays in the data area There are several tabs at the bottom of the Machine Configuration pane Select the Nozzle Available tab and the available nozzles for the machine display Double click in the data cell under Available that is on the row for the desired nozzle and a drop down list box displays Select Yes if that nozzle is available for that machine or No if the nozzle is not available for that machine Repeat until all of the available and unavailable nozzles have been specified Specifying the available feeders for a machine By setting which feeders are available for the NXT machine an unavailable feeder will not be selected when optimization is performed T 2 Select the Top or Bottom tab from the job information bar depending on the side of the panel the machine to be edited is located Double click the name of the line to display the machines in that line NXT Programming Manual 21 3 Job Builder QD004 05 3 Double click the name of the machine to set the available feeders for to display the items for that machine Double click Configuration under the machines name and a window displays in the data area There are several tabs at the bottom of the Machine Configuration pane Select the Feeder Available tab and the available feeders for the machine display Double click in the data cell under Available that is on the row for the desired feeder and a drop down list
163. plying Parts During Production 145 8 7 1 Replacing feeders using dynamic alternate IOGGUBI Bo oe CR B 145 8 7 2 Splicing TANG ceo cie Redes 146 8 7 3 Replacing 147 8 7 4 Replacing trays with non stop tray resupply NOCT Join oat epo cor tee 148 aloSS ary ated 151 NXT Programming Manual QD004 05 1 Introduction 1 Introduction The aim of this manual is to provide procedural explanations of how to perform functions in Fuji Flexa Fujitrax and provide detailed knowledge about part data settings for the NXT machine The procedures outlined are to help the NXT user perform various operations in Fuji Flexa and Fujitrax and help the user create part data for the NXT This manual is designed for users who already have a basic understanding of Fuji Flexa 1 1 Notation Conventions Used in the Manual The notation conventions employed in this manual are described below General Notation Notation sample Explanation File menu Menu names and commands are enclosed in square brackets Open Job Window and dialog box names which appear in the title bar are window enclosed in square brackets OK The names of toolbar buttons and command buttons that appear inside a window or dialog box are enclosed in square brackets Enter key Key names are printed in bold Arial font
164. r clicking Measure measuring will begin For trays enter the cavity to measure Cavity Measurement Result TANNE v Rowe rt mm Min 0 Nozzle Nozzle Average mm Tray Refe_ Amount mm fes Inserted Diameter 25 mm Offsetz mm Measure Clear 13 The Measure Pickup Height step is displayed Ensure that the part has been advanced to the proper position refer to section 6 6 4 Feeder index count and tape return method for pickup tests then click Ref to specify which nozzle to use for the test Note The machine knows which nozzles are present in the module if a check has been performed by the machine In cases where the job specified nozzle can be used for the height measurement that nozzle is automatically selected Nozzle Information Side Usable Name Diameter Type Recommended Skp 1 Yes F36 037 260 370 Standard No No 1 R36 100G 260 1000 Standard No 1 R36 013 260 1 20 Standard No 1 F36 070G 260 700 Standard Yes F36 02 250 0 Mii 75 R36 070 260 Standard JIGNZL HOT Custom F36 050 260 Standard 14 Select the nozzle to be used for the measurement in the dialog box that is displayed and then click OK Note If the module has not yet performed calibration and does not know what nozzles are present in the nozzle station click Measure to have the module check which nozzles are present 15 Click
165. r create part data in the job NXT Add parts Import mark data into the job or create mark data in the job O A WO Iv Create mark sequences 6 NXT Programming Manual QD004 05 3 Job Builder 9 Assign marks to machines 10 Panelize the panel Panel Management 11 Line balance the work load NXT 12 Optimize the job NXT 13 Generate reports NXT 3 2 3 Starting by importing centroid CAD data Follow the roadmap below to create a basic job by importing centroid CAD data Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create a job manually Import the centroid CAD data Import the BOM file Import any existing part data into the job Create any missing part data NXT Import mark data into the job Adda line to the job Enter the machine configuration and process data NXT N O C A CQ DN Enter auto backup pin data NXT only for equipped machines 10 Panelize the panel Panel Management 11 Assign marks to machines 12 Line balance the work load NXT 13 Optimize the job NXT 14 Generate reports NXT 3 2 4 Starting by importing CCIMF files with part data It is possible to create a job completely through importing generated CCIMF files with part data Follow the roadmap below to create a job by importing CCIMF files with part data Generating recipes is not necessary for the NXT unless one wants to view reports 1 C
166. r details on installing VPDplus VPDplus Launcher must be installed on the computer This software links the images to the shape data and to VPDplus This software is available from the download section of the Accessory Software website If not installed then download and install it before attempting to open an image 1 From Floor Monitor select the module from which to view error images and then click the vision processing error analysis icon for that machine The Vision processing error analysis screen is displayed with information for all of the saved images for the selected module Display the image of the part to be edited with VPDplus 2 3 Click the image and a File Download dialog box is displayed 4 Select Open and the image is opened using VPDplus 5 Edit the data as necessary For details on editing items in VPDplus refer to the VPDplus Operation Manual or online help Note If using a licensed version of VPDplus be sure to perform a vision test of the edited settings before saving them back to the job and restarting production NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 Once editing is completed select Update Shape Data from the File menu A confirmation message box is displayed 7 Click Yes and the edited vision data is saved to the job 8 Close VPDplus 6 3 4 Sending edited vision data back to the machine The edited data was saved to the job in the global job di
167. r to fig 2 Rectangular Refer to fig 1 Asymmetrical Refer to fig 3 Shapes similar to leads No Nozzle Mechanical chuck gt gt are in the body used Yes Refer to fig 13 Nozzle Vision Type 123 Asymmetrical Do not define non rectangular leads Refer to fig 3 Parts shape Nozzle Nozzle used Symmetrical Mechanical chuck top bottom or left right Vision Type 152 Refer to fig 2 Do not define non rectangular leads NXTVPP040E NXT Programming Manual 4 Part Data Settings QD004 05 Figure 1 Example of rectangular shaped leads Example of non rectangular shaped lead The defined lead area and actual captured image is substantially different distinguish by the rectangular and non rectangular lead shapes For example if the center thinner leadwidth is defined a vision processing will occur when using vision type 180 NXTVPP024E Figure 2 Example of left to right symmetrical part Top to bottom symmetrical part Detemine the symmetry by considering all white items that can be seen lead or other metal items OPRIE Figure 3 Examples of asymmetrical parts Detemine the asymmetry by considering all white items that can be seen lead or other metal items NXTVPP026E Figure 9 Leads are not connected to white areas ETT To determine whether or not the leads and white area are connected observe the part and imagine how the
168. r while vision types 146 147 use the part center The following conditions apply to bump leads There must be two or more bumps on the part All bumps must be located at least the distance of the bump diameter from the edge of the part The pitch must be equal or greater to two times the bump diameter However for parts with only two bumps the pitch must be greater or equal to one sixth 1 6 of the average body size in all directions Vision Type 143 148 Ceramic column grid array CCGA parts Enter the body size and element information in part data Vision type 143 uses the body center while vision type 148 uses the part center Due to the use of frontlighting there are cases where the image of the ball grid may vary depending on the shape of the leads and the lighting conditions In such cases it may be necessary to make adjustments to the ball grid position length and width of the lead information in element information CCGA 00000000A 0600000000 06000000060 000000000 060000000060 Vision Type 144 149 Land grid array LGA parts Enter the body size and element information in part data Vision type 144 uses the body center while vision type 149 uses the part center Vision Type 151 156 Black connectors placed using a mechanical chuck Enter the body size and element information in part data It is necessary to create separate element information for leads of different width and length Vision type 151 use
169. ral programming procedures for creating jobs and the unique or special procedures for the NXT The next chapter covers the part data settings required for the NXT in detail Transmission is covered in the following chapter In the following chapters information about Fujitrax Verifier is provided NXT Programming Manual 3 2 Fuji Flexa and the NXT QD004 05 MEMO 4 NXT Programming Manual QD004 05 3 Job Builder 3 Job Builder 3 1 Introduction Job Builder is used to create and edit jobs Most of the procedures for the NXT are the same as previous Fuji machines This chapter lists the general steps for creating jobs for the various data types The Job Builder procedures that are different or unique for the NXT are also provided in this chapter Part data settings for the NXT are covered in detail in the next chapter NXT Programming Manual 5 3 Job Builder QD004 05 3 2 General Steps to Creating NXT Jobs This section provides a basic roadmap of procedures for creating jobs for the NXT based upon the different methods of entering data in the job These roadmaps listed are only for general reference and are only designed to help in the job creation process There are cases when more or less steps are required depending on the situation The details for performing the unique NXT steps listed in the following procedures are in the following sections The name in the steps that are marked NXT are based on the name of that item i
170. reate a job by importing CCIMF data Change the current line to the new NXT line NXT Enter the machine configuration and process data NXT Enter auto backup pin data NXT only for equipped machines Panelize the panel Panel Management 2 3 4 5 Change certain part data for the NXT NXT 6 7 Assign marks to machines 8 Line balance the work load NXT NXT Programming Manual 7 3 Job Builder QD004 05 9 Optimize the job NXT 10 Generate reports NXT 3 2 5 Starting by importing MCSIMF files It is possible to create a job completely through importing generated MCSIMF program and part data files Follow the roadmap below to create a job by importing MCSIMF files Generating recipes is not necessary for the NXT unless one wants to view reports 1 Create job by importing MCSIMF data 2 Import the MCS part data into the job only necessary if part data was not imported in step 1 Change the current line to the new NXT line NXT Enter the machine configuration and process data NXT Enter auto backup pin data NXT only for equipped machines 3 4 5 6 Change certain part data for the NXT NXT 7 Panelize the panel Panel Management 8 Assign marks to machines 9 Line balance the work load NXT 10 Optimize the job NXT 11 Generate reports NXT 3 2 6 Starting by importing Allegro CAD data Follow the roadmap below to create a basic job by importing Allegro CAD data
171. rectory by using the Update Shape Data command in VPDplus In order to use this newly edited vision data at the machine it must be sent to the machine Use MEdit to open the current job for the module with the part and then retransmit the job back to the module in question Refer to the sections in this chapter for procedures on opening the current job in the machine and for retransmitting the job back to the machine NXT Programming Manual 107 6 Editing Jobs on the Machine QD004 05 6 4 Opening a Job that is in the Machine By following the procedures below the job in the global directory that matches the job that is currently in the machine is opened When this is performed changes made to the job can be sent to the machine as well as being saved in the global job Note It is possible to open the same job with the Open Job command but if this command is used then changes cannot be sent to the machine 1 Click Start and then point to Programs Fuji NXT Accessory and then click MEdit MEdit is started and the MEdit window displays Untitled MEdit Eile Edit View Image Tool Help Otrl O Line list CAN G A TEST2 22 8 TEST MC Cancel ail 2 NXTEJMO10 2 Click Open Current Job from the File menu The Acquire current production job dialog box displays 3 Select the line with the machine for the job to be edited in the left pane and then select machine in the ri
172. rm a quick verify Once these steps are performed when the NXT machine announces that the parts have run out the feeder can be quickly replaced The machine checks to ensure that the parts are correct and if they are the feeder status is automatically changed and the feeder can be used When using AVL data this is the method that must be currently used for splicing if the replenishment part has a different part number to the original part 1 A parts out warning is issued and seen from one of the various locations the NXT operation panel from one of the Kit Manager status displays or from the Kit Handy Parts Status or Device Check screens Obtain a new reel of matching parts and load them on a new feeder Create an ID using Kit Manager or Kit Handy an ID must be created if using AVL data and the part number is different than the original part or quick verify the parts and feeder using Kit Manager or Kit Handy Due to this step when the feeder is set on the machine the machine will be able to determine the part loaded on the feeder Set the feeder near the machine The old feeder runs completely out of parts and warnings are issued on the NXT operation panel Kit Manager or Kit Handy Once the set OK LED for the old feeder changes to red remove the old feeder Note When removing feeders it is essential that the clamp lever is raised all of the way and kept in that condition when the feeder is pulled out If the
173. rmation If 2 or more elements are entered an OxD62A error element data is incorrect occurs when the parts are being registered Detected lead N O ri Direction inspection is impossible if a protrusion of the same shape as the lead exists diagonally across from a lead 2 pin 3 pin Fig 1 Detected lead position when performing direction inspection Detected lead 2 3 Fig 2 Set as 2 part in part data 70 NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 80 Round shaped parts Enter only the body size in part data There is no need to enter element information The reference point for the part is the part center Round shaped part B Supply direction Body size Y jo di Direction 0 deg Body size X NXT Programming Manual 71 4 Part Data Settings QD004 05 72 Vision Type 123 128 IC type leaded parts Vision Type 124 129 J leaded parts Enter the body size and element information in part data Due to the use of frontlighting there are cases where the acquired image may vary depending on the shape of the leads and the lighting conditions In such cases it may be necessary to make adjustments to the position length and width of the lead information in element information Vision types 123 124 use the body center while vision types 128 129 use the part center
174. rmed 65 Aluminum electrolytic capacitors 70 75 Power transistors 71 Trimmer resisters trimmer capacitors 72 HEMT Supplied at 0 degrees 73 HEMT Supplied at 45 degrees 74 Trimmer resisters trimmer capacitors Polarity check performed 80 Round shaped parts no polarity 123 128 IC type leaded parts Supports multiframe 128 124 129 J leaded parts 140 145 Flip chips see note 141 146 White bodied parts with irregular bump Under development patterns see note 142 147 Black bodied parts with irregular bump patterns see note Under development 143 148 CCGA parts Supports multiframe 144 149 LGA parts Supports multiframe 151 156 Black connectors placed using mechanical chuck 152 157 Black bodied connectors Supports multiframe 153 158 White bodied connectors Supports multiframe 160 165 Body detection frontlight NXT Programming Manual QD004 05 4 Part Data Settings Vision Part Types Note Type 170 Mechanical chuck part existence check 180 185 Tantulams condensers SOT type parts Up to 8 leads 181 Coil parts 2 Leads at 45 degrees 230 235 Black bodied BGAs Supports multiframe 231 236 White bodied BGAs Supports multiframe 233 238 Black bodied CSPs 234 239 White bodied CSPs 240 VPDplus MPA From NXT V3 0 Supports multiframe 252 White bodied parts Supports multiframe Note The vision
175. s the body center while vision type 156 uses the part center NXT Programming Manual 73 4 Part Data Settings QD004 05 Vision Type 152 157 Black bodied connectors Enter the body size and element information in part data Itis necessary to create separate element information for leads of different width and length Vision type 152 uses the body center while vision type 157 uses the part center lt Examples of parts that can be inspected gt Lead Black portion of the part e g body or coating lt Examples of parts that cannot be inspected gt The parts cannot be correctly inspected if any metal that reflects light similarly to leads exists within the body of the part 74 NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 153 158 White bodied connectors Enter the body size and element information in part data It is necessary to create separate element information for leads of different width and length Vision type 153 uses the body center while vision type 158 uses the part center Examples of parts that can be inspected gt a Fo Lead White portion of the part e g body or coating Examples of parts that cannot be inspected E The outer form of the part is used to determine the rough positioning of the part Therefore inspection of the part is not possible if the outer form of the part cannot be determined L White portion
176. s vision type is used for those parts with a white or gold colored body and processes only the part outline It is necessary to enter the body size in part data The body size should be measured from edge to edge Positioning is performed using the outer most points on the upper and lower and left and right part edges NXT Programming Manual 4 Part Data Settings Case 1 Entire body color is black or a dark color black blue green or 4 6 3 Selecting a Vision Type flowcharts leaded parts yellow green QD004 05 Entire body color is black or a dark color black blue green or yellow green One element has more Lead shape Non rectangular Part shape Symmetrical top bottom or left right Refer to fig 2 than three leads Rectangular Asymmetrical EC Yes Refer to fig 1 Refer to fig 3 Vision Type 180 gt Define up to six leads Do not define non rectangular leads The part has J leads No Lead shape Part shape Symmetrical top bottom or left right Refer to fig 2 gt vision Type 70 Yes Rectangular Asymmetrical Refer to fig 1 Refer to fig 3 Nozzle Mechanical chuck used Nozzle TU Nozzle Nozzle Vision Type 123 used Do not define non rectangular leads Mechanical chuck Vision Type 152 Do not define non rectangular leads gt Vision
177. sed then this setting is not required Part Comment Allow Multiple Slots Used during line balancing and optimization only Limit Target Machines Used during line balancing only Target Machine List Only displays if Limit Target Machine is Yes The settings for items with an O in the Chg column can be changed in MEdit The settings for items with an X in this column cannot be changed in MEdit 4 2 1 Part data details 32 Part shape Specify the shape data that is used for the part Package Name Specify the package data that is used for the part Polarized Specify whether or not the part has polarity A part is considered to have polarity when the part is not symmetrical electrically and or physically If the part has no polarity then a placement of 180 degrees opposite to the specified angle does not affect the board Direction Specify how the part is oriented in the package compared to the direction the part was created in the shape library and zero orientation This is used by the placing machines for vision processing and placement Barcode Label Specify the barcode label for the feeder verification check if Fujitrax Verifier is used Part Comment Enter a part comment NXT Programming Manual QD004 05 4 Part Data Settings Allow Multiple Slots Specify whether or not to allocate the same part to multiple machines and feeders during line balancing a
178. sion is used This makes adding lines easier and more error free because the basic NXT data already exists and the NXT in the job will match the NXT for transmission If the NXT lines have not been setup for transmission then this must be done before adding an NXT line to the job is possible Adding the NXT line for the top side of the panel 1 Select the Top tab from the job information bar NXT Programming Manual 13 3 Job Builder QD004 05 2 Right click in the data area for Top and select Select line from the shortcut menu The Select Line dialog box displays 3 Select the factory for the desired line and select the desired NXT line from the list that displays and click OK The dialog box closes and the machines from the selected line are added to the job Note If there are no other Fuji machines in the line then there most likely will only be one NXT machine For further details refer to the chapter about setting up an NXT line in the NXT Setup Manual When the line is added the default machine data for each machine is also brought into the job Adding the NXT line for the bottom side of the panel 1 Select Flip Panel from the View menu and then select the Bottom tab from the job information bar 2 Right click in the data area for Bottom and select Select line from the shortcut menu The Select Line dialog box displays 3 Select the factory for the desired line and select the desired line
179. splays with the status of the change Click OK to close the dialog box 5 3 2 Deleting a job from a machine 98 1 Double click the factory folder from Transmission Control to display the target line and then double click the line to display the machines in that line Double click the machine name to display the lanes for that machine Double click the lane for which to delete the job and the current job and next job display in a list Right click the job to be deleted and select Delete from the shortcut menu A dialog box displays with the status of the command Click OK to close the dialog box NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 Editing Jobs on the Machine 6 1 Introduction If panels are ina NXT machine it is not possible to edit the job and then transmit the edited job back to the foreground in the machine using Fuji Flexa Instead MEdit is used to edit jobs that are on machines The job data that can be edited in MEdit is safe to change while there are panels in the machine If Fuji Flexa is used to edit the job data that can cause problems for partially produced panels can be changed and when the job is sent to the machine production problems occur For example if a job is reoptimized it is possible that the feeder setup and insert order across modules will be changed If a partially produced panel is in the machine parts that were previously placed might be place
180. split into groups General Part Data Mark Data and Top If relational mode is enabled then the tabs Shape Data and Package Data also display Data within a tab is arranged in a hierarchical format job server This is a server ran on a computer and specifies the location of the global jobs and manages access to those jobs This server retrieves jobs for users and also locks jobs so that no other user can alter a job while it is opened by the first user line balance A process whereby tasks are distributed among the machines on a production line This is performed to attempt to make the working time for each machine on the line to be as close as possible line configuration Data describing the types of machines that make up lines and their special settings This also describes all of the lines for the factories and the their order Line Editor The Fuji Flexa component used to create and edit the line configuration Line Monitor The Fuji Flexa component used to monitor the real time production performance of entire lines and individual machines in the line configuration Line Reporter The Fuji Flexa component used to generate production reports according to specified settings Reports can be prepared for obtained production data up to 7 days i e 168 hours prior to the time of report generation NXT Programming Manual 153 Glossary 154 QD004 05 line server This is a server ran on a computer and specifies the lo
181. t and tape return method for pickup tests When performing a pickup test it is necessary to index the parts because the test does not automatically index them and there are certain cases in which indexing must be performed a certain number of times depending on the feeder The feed count list is shown below Index count based upon feeder type and pitch table Tape Feeders W08 W12 W16 W24 W32 W44 W56 Pitch Index amount Index amount Index amount Index amount Index amount Index amount Index amount 1 X X X X X X 1 X X X X 1 4 4 X 4 3 3 2 1 2 2 1 2 DO PO N N h DO PO PO Po S WM WM WH WM WM 1 LA Stick Feeders Feeder Width Type Chute Type Index Amount 24 mm 1S Top 1 24 mm 1S Bottom X 24 mm 1L Top X 24 mm 1L Bottom X 48 mm 2S Top 1 48 mm 2S Bottom X 48 mm 2L Top X 48 mm 2L Bottom X Note Items in the indicate that it might be possible to use that amount to index the part for the pickup test However there are times when a Y axis movement tolerance error occurs and the pickup test cannot be performed because the pickup position will change based on calibration compensation or any pickup offset values part size or smaller and therefore the pickup position will be ou
182. ted Double click the name of the line to display the machines in that line Double click the name of the NXT machine to set the configuration file for to display the items for that machine Double click Configuration under the machines name and a window displays in the data area There are several tabs at the bottom of the Machine Configuration pane The second tab is Modules and this is the location where the modules are set Click this tab Click Select from the Module Edit group A small dialog box displays with a representation of the current NXT module configuration Click a module in this dialog box to jump to the information for that module By using this dialog box it is easy to navigate and understand the current module configuration In addition this dialog box can be used to jump to different modules on other tabs such as Nozzle Changer Setup and Feeder Setup Check the current modules If the number and type of modules is correct then proceed to step 16 If the number of modules is incorrect click Add and in the dialog box that displays specify the position for the new module Once the desired position has been specified click OK and the module is added to the specified position using the default module settings Continue adding modules until the number of modules is correct for the NXT NXT Programming Manual 17 3 Job Builder QD004 05 machine Note The NXT machine
183. ted and then the feeder is set in the machine If the setting that a quick verify is required for all feeders then the dynamic alternate feeder function cannot be used unless this setting is turned off for parts with different part numbers If the same part number is being used to replenish parts then it is possible to use quick verify for the dynamic alternate feeder function It is not possible to use splicing to splice together two different part numbers during production The operator simply replaces the feeder with a new feeder with the different parts on it after creating an ID in the machine when the original parts run out If the same part number is being used to replenish parts NXT Programming Manual 139 8 Fujitrax Verifier QD004 05 then it is possible to splice them together It is not possible to use this AVL function for tray parts or stick parts It is not possible to use MEdit to edit AVL data If the NXT is not using machine software V3 10 or higher the only parts that can be used in production are the parts with the priority settings 140 NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 4 Creating Relationships Between Feeders and Reels It is essential to create IDs or to perform a quick verify before setting parts on a machine Creating IDs and performing a quick verify create relationships between reels and feeders Before performing this the parts DID and feeder barcodes must already be registered
184. the conveyor system and the settings in the Optimization affect the optimization of the NXT machine Refer to the tables below for information on the settings NXT Programming Manual QD004 05 Machine Setup 3 Job Builder Setting Description Fix Rail This specifies whether or not the reference rail for the second lane can move to different positions If this is set to Yes the reference rail cannot move to different positions and a setting must be specified for Rail Width This is the location that the refence rail for lane 2 will be positioned Rail Width This setting only displays when the setting for Fix Rail is Yes This setting specifies the location at which the reference rail for lane 2 will be fixed Board Flow This specifies the direction in which the panels flow through the machine This settings does not actually control the direction in the machine but is used for job related processing in Fuji Flexa Optimization Setting Description Mark Reset Mark Compensation Count Feeder Duplication This specifies whether or not the fiducial marks for the sequences are cleared and reassigned If this is set to lt n c gt only sequences at have no fiducial mark assignment at all have fiducial marks assigned If this is set to Reset then all fiducial mark assignments are cleared for all sequences and then they are reasigned This spec
185. the data is to be used on other Fuji machines If the data is never to be used on older Fuji machines only NXTs are present then use the NXT vision types and the frontlight p patterns NXT Programming Manual QD004 05 4 7 2 Vision type compatibility table for the NXT 4 Part Data Settings Polarity check performed Vision Types New P Pattern Part Type Notes Old NXT 10 60 Rectangular chips 11 61 Tantalum spragues 12 62 Resistor networks MELFs 13 63 Tantalum spragues Old P Pattern 1 Tantalum capacitors SOTs Old P Pattern 1 21 71 Trimmer resistors trimmer capacitors 22 72 Old P Pattern 1 HEMT 0 degree 23 73 Old P Pattern 1 HEMT supplied at 45 degrees 24 74 Old P Pattern 1 Trimmer resistors trimmer capacitors Polarity check performed 30 80 Round shaped parts White body detection parts 100 105 123 128 Old P Pattern 1 IC type leaded parts 120 125 124 129 24 gt 4 34 gt 14 J leaded parts Conversion not required for others 121 126 124 129 As above J leaded parts 122 127 124 129 As above J leaded parts 123 128 123 128 As above IC leaded parts 124 129 124 129 As above J leaded parts 130 135 230 235 Conversion not required Black bodied BGA 131 136 231 236 As above White bodied BGA 140 145
186. the lead brightness setting it is determined that the partis present If the average grayscale is lower than the lead brightness setting then it is determined that the part is not present If the pattern setting is 2 light and the average greyscale value is lower than the lead brightness setting it is determined that the part is present If the average grayscale is higher than the lead brightness setting then it is determined that the part is not present Note Use a chuck with four claws when using this vision type 76 NXT Programming Manual QD004 05 4 Part Data Settings Vision Type 180 185 SOT type parts Use this vision type for parts with between 2 and 6 leads where the body color is black and only the leads are visible during vision processing Enter the body size and element information in part data Vision type 180 uses the body center while vision type 185 uses the part center Note This vision type can be used for parts with up to six leads Vision processing is not possible for parts with 7 leads or more Note Vision processing maynot be performed if the lighting is unevenly reflected by leads SOT 3 leads SOT 6 leads Body size X Body size X E 3 E 3 Body size Y Body size Y gt Element gt Element Supply direction N hi o o o
187. the recipe generation process displays along with any errors If any errors occur click Error Details to display further details Click Close when all of the recipes have been generated Note Reports for the selected machines are automatically generated when recipes are generated To display the available reports double click Report found in the page for the Top or Bottom tab 3 6 2 Automatically generating reports when the job is saved 30 When this option is used reports and recipes for all machines are automatically generated every time the job is saved This does increase the amount of time it takes to save a job 1 Select Options from the Tools menu and the Options dialog box displays 2 Select the Recipe Creation tab 3 To generate recipes and reports every time a job is saved select the check box for Generate recipes on save and click OK Note To display the available reports double click Report found in the page for the Top or Bottom tab To stop Fuji Flexa from generating recipes and reports every time a job is saved perform the above procedures but clear the check box for Generate recipes on save NXT Programming Manual QD004 05 4 Part Data Settings 4 Part Data Settings 4 1 Introduction The NXT requires part data the same as other Fuji machines and the most of part data settings are the same as other Fuji machines One of the major areas where part data settings are differe
188. the view and move the pointer to the position to set the backup pin Note the coordinates that display in the left side of the status bar These are the values that should be entered as the X and Y coordinates for the backup pin 15 Click the data cell in the Pos Y column for that row to select it 16 Enter the Y coordinate for the backup pin to be set This coordinate is based on the panel origin position 17 If the Level setting for the backup pin is Local then select that row by clicking the gray box to the left of the row Right click and select Edit Part Info Click to button to the right of the Ref list display and select the reference designator for the part that the backup pin is to be linked with from the displayed list Click OK and then OK in the Edit Part Info dialog box The backup pin is then linked to the specified part and will be set in the module that places that part Note It is possible to select multiple parts in the displayed list 18 Repeat steps 10 to 17 until all of the desired backup pins have been specified for that side of the panel 19 Repeat these procedures to make backup pin settings for the other side of the board 3 3 5 Specifying a panel edge sequence from NXT V3 10 and higher This is used for checking the panel stopping position when the panel stopping position function is being used on the NXT It is necessary to have a compatible version of Fuji Flexa and NXT control software V3 10
189. tside the valid movement range NXT Programming Manual 127 6 Editing Jobs on the Machine QD004 05 Indexing the tape NXTFDROO6 1 Check the chart and push the index button the number of times required to index the part forward Returning the tape NXTFDR181 1 Check the part and index the part back the number of times it was indexed forward by pushing the back button the same number of times Roller upper side NXTFDROO08 Note The take up lever is designed to prevent looseness in the top film when rotated correctly i e the tape is indexed forward When rotated in the opposite direction looseness in the top film develops Eliminate this looseness manually by opening the take up lever and gently pulling on the top film and then returning the take up lever 128 NXT Programming Manual QD004 05 6 Editing Jobs on the Machine 6 7 Testing Skip Mark Data in the Job It is possible to test the skip mark data in a job for board skip marks and global skip marks It is important to test the data because the skip mark read level that is used to determine if a skip mark is present or not must be manually set Due to color and reflective differences between panels for jobs a level that is good for one job might not be good for another job Thus it is important to test the data to ensure that the marks are correctly detected and there are no false detections 1 Click Start and then point to
190. ue to this step when the feeder is set on the machine the machine will be able to determine the part loaded on the feeder If the part number is different then create an ID 4 Set the feeder in an empty slot in the module with the parts on which the parts out warning occurred If the set green and orange LEDs light verification was successful and the feeder status was changed into an alternate feeder 5 Once the original feeder runs completely out of parts and the machine starts picking from the alternate feeder The original feeder set LED turns red 6 Remove the orignal feeder after the red set LED is lit The actions that occur next depend on the settings in the Kit line configuration for Alternate Feeder Note When removing feeders it is essential that the clamp lever is raised all of the way and kept in that condition when the feeder is pulled out If the clamp lever is not completely raised it is possible that the power to the feeder is not disconnected If the feeder is removed with power still being supplied the connector can become bad and the internal feeder board can be damaged Note The machine does not need to be stopped to remove a tape feeder NXT Programming Manual 145 8 Fujitrax Verifier QD004 05 If the alternate feeder setting is ON Look for removable 1 When the original feeder is removed the LED for that position begins to blink and the LED for the alternate feeder changes to red and the feeder must
191. umber to be alinked to a shared Shape and package The relational mode allows multiple part number records to use the same shape data record and or package data thus minimizing the size of the libralies in addtion by editing a packageing or shape record that is accessed by multiple part numbers all the part data for all the part numbers are updated at one time This is similar to Fuji s previous host system FujiCam When this mode is active three NXT Programming Manual QD004 05 Glossary components are used to create and edit the different data This mode is specified in Flexa Server Setup in the System settings dialog box on the computer running the user server Schedule Assembler The Fuji Flexa component that is used to associate schedule tables and ID code tables with production lines viewing the current tables and changing the next recipe to be used from a schedule table for HELPS machines Schedule Builder The Fuji Flexa component that is used to create and edit schedule and or ID code tables for HELPS machines Schedule Viewer The Fuji Flexa component that is used to display the schedule and ID code tables associated with HELPS lines and machines SECS GEM Networking software that facilitates communication between Fuji Flexa and placing machines Communication is performed over an Ethernet cable shape data Data that describes a part s dimensions the quantity and size of pins leads and other paramet
192. used in cases where the Q axis and or R axis are not operating normally or in cases such as mechanical valve failure in which other holders remain unaffected Recovery processing occurs for parts that were supposed to be placed by the skipped holder Therefore the skip function reduces throughput When skipping a holder due to a holder failure verify that the other holders are operating normally The nozzle in the skipped holder is returned to the nozzle station If the nozzle cannot be returned to the station due to some failure remove the nozzle by hand It is possible that an accuracy deviation may occur using a head after a failed holder has been skipped Skipping a holder on a head 1 If START has not yet been pushed and the main screen is displayed after turning on the power push START to turn on the power to the head Then stop the machine Ensure that the main screen is displayed at the module Start MEdit and select Holder skip from the Tool menu The Holder skip dialog box is displayed Select the factory line NXT machine and the module in the Module list A list of the available holders on the head is displayed in the Holder lists Select the checkbox for the holder to be skipped Click Set to apply the skip setting and then close MEdit Push START at the module in question to restart production Production is continued without using the skipped holder Note If the s
193. user ID and then enter the appropriate password and service name for the master database Click OK and Kit Manager starts Double click the factory folder in the left pane The lines for this factory display Double click the line with the NXT to be set The machines for that line display Select the NXT machine on which to perform the Quick Verify Select Quick Verify Mode from the Command menu Select the feeder position for which to perform the quick verify ON O oa A O Scanthe DID ofthe part on the feeder that is for the selected position The Quick Verify dialog box displays with the scanned DID in the DID text box 10 Scan the feeder barcode and the result is entered in FIDL text box If no errors occur the dialog box automatically closes and a blue round icon displays in front of that feeder position 11 Repeat these procedures for the other feeders Using Kit Handy 1 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen 2 Enter the user ID and tap OK It is possible to also scan the user ID The Kit Handy menu displays 3 Tap Device Check and the machine specification screen displays 4 Enter or scan the name of the NXT machine for which to perform the device check and tap OK 5 Tap Mode from near the top of the display and then tap Quick Verify 6 Tap the device for which to perform the qui
194. ve vision error images in Floor Monitor 2 With the module in question selected click the vision processing error analysis icon the green icon with the picture of a part for the machine from which to receive vision error images The Vision processing error analysis screen is displayed 3 Click Vision processing setting at the top right of the Vision processing error analysis Screen A list of used feeder positions in the selected module is displayed 4 Select the checkboxes for the positions for which to save vision error images Note If Detailed Settings is clicked it is possible to make special settings for which error images and under what conditions are images sent to Accessory Software for positions It is even possible to specify that only certain errors are to be sent 5 Click Apply to enable the settings Note If the power to the machine is turned off or a new job is transmitted these settings are cleared Note When a vision processing error occurs at an alternate feeder the image is saved based on the settings specified for the original feeder NXT Programming Manual 105 6 Editing Jobs on the Machine QD004 05 6 3 2 Viewing saved vision error images Once an error image has been sent to Accessory Software it can be displayed in any client accessing Accessory Software The details of the error and the image are displayed by following the procedures below 1 From Floor Monitor select the module from
195. vered in this manual is feeder part verification and low parts management It is important to point out that Fujitrax procedures have not really been changed for the NXT The biggest change was the line configuration setup for the NXT in Verfier The main difference on the machine side for the NXT regarding Fujitrax is the ease of feeder checks and feeder detection NXT Programming Manual 131 7 Fujitrax and the NXT QD004 05 MEMO 132 NXT Programming Manual QD004 05 8 Fujitrax Verifier 8 Fujitrax Verifier 8 1 Introduction Fujitrax Verifier is used to perform two main functions The first main function is feeder part verification The other major function is parts management There are many other functions available through Fujitrax Verifier however these will not be covered in this manual because they are not different for the NXT machine For information on these functions and details on the items here refer to the Fujitrax Verifier Operation Manual The feeder part verification function is basically the same for the NXT from the software side however the checking of the feeder set on the machine is different from most Fuji machines This change enables feeder changover to be checked quicker and with less operator intervention Parts management informs the operators when parts are going to run out One of the biggest changes in regards to resupply is that the machine does not need to be stopped when feeders are replaced This a
196. which to view error images and then click the vision processing error analysis icon for that machine The Vision processing error analysis screen is displayed with information for all of the saved images for the selected module Click Enlarge below a image to display that image larger Click the blue text for the error code to display details about that error code If there are more pictures than can fit on one page multiple page numbers are displayed at the bottom of the page Click the other page number to display the images for that page The image can be opened saved by clicking on it If VPDplus and VPDplus launcher have been installed on the computer then the image is opened in VPDplus and the vision data can be edited 6 3 3 Opening and editing vision data using saved images 106 If VPDplus and VPDplus Launcher have been installed on the computer accessing the Accessory Software then it is possible to open and edit the vision data for the part using VPDplus and then reflect any changes back to the job in the server It is important to note the following two points VPDplus must be installed on the computer If the limited function free version is installed then only the functions available from that version can be used If the licensed version of VPDplus is installed and the license is present then those functions for that version can be used such as fit and vision test Refer to the VPDplus Installation Manual fo
197. x is automatically closed The new ID relationship displays 8 Continue registering IDs until relationships between all feeders and parts for the job have been completed Using Kit Handy 1 Start the Fuji Information Terminal and tap the Windows mark to display the Start Menu Tap Kit Handy to display the Log on screen Enter or scan the user ID and tap OK The Kit Handy menu displays Tap ID and the ID creation screen displays Scan the DID of the part on the feeder The scanned DID displays in the DID text box a amp WO Scan the feeder barcode and the result is entered in FIDL text box If no errors occur the dialog box automatically closes 6 Repeat these procedures as necessary for the other feeders NXT Programming Manual 141 8 Fujitrax Verifier QD004 05 8 4 2 Performing a quick verify 142 This can only be performed for feeders that are in the current job This cannot be performed for feeders to be used in the next job or jobs not in the machine To set up feeders for such jobs use External Changeover This creates a relationship between the feeder and the part and checks to ensure that the scanned part is the correct part for that position This currently cannot be used if AVL data is being used and the part number being used is not the part number in the AVL data with the priority setting Using Kit Manager 1 Open Kit Manger by using the shortcut in the start up menu 2 Enter a
198. y affect positioning When panel rotation is specified set the coordinates based on the panel orientation at the time of transportation on the conveyor Specify a location that does not contain any bright objects such as backup pins for times when there is no panel on the conveyor Nor place any bright items in the specified area such as backup pins soiled grease areas soft backup pin tips Making job machine configuration settings in Fuji Flexa Generally the machine configuration settings for the panel edge will be appropriate and do not need to be changed Follow the prodecures below if the settings need to be changed 1 Select the Top or Bottom tab from the job information bar depending on the side of the panel the machine to be edited is located 2 Double click the name of the line to display the machines in that line 3 Double click the name of the machine for which to set the auto backup pins 4 Double click Configuration under the machines name and a window displays in the data area 5 There are several tabs at the bottom of the Machine Configuration pane Select the Process Options tab and the process options for the machine display 6 Enter the appropriate panel stopping position correction settings process settings for the machine if the panel stopping position correction function is turned on Refer to the table below for information on these settings Setting Description Scan Area X Y This

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