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Daniel 3812 Liquid Ultrasonic Flow Meter Maintenance and

1. m E CONDITIONER FLOW ee STRAIGHTENING DEVICE STRAIGHTENING DEVICE Straightening vanes or flow conditioners must be removed during pipeline cleaning maintenance operations pigging operation if the meter run is pigged with a flow conditioner in line pressure may build up and cause the pipes and flanges to burst and severely injury personnel The excessive pressure may damage the meter or the transducer ports may collect debris which may impede data acquisition and flow measurement Pipeline cleaning maintenance Section 1 Routine maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 8 Pipeline cleaning maintenance Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev A June 2011 Section 2 Troubleshooting 2 1 Meter status alarms Meter status alarms Run Daniel MeterLink and open the Meter Monitor Summary view to perform a diagnostics health check Figure 2 1 Meter Monitor Summary view Meter Monitor Summary 56 112 Direction Avg Velocity 0 uncorrected Q corrected 38 Meter Status ft s ft3 hr ft3 hr Check Status Check Status 18 899 52874 4 Check Status Forward Mot used 4 Flow Velocity ft s Meter Monitor Detailed If the meter is measuring flow and operating within the calibration parameters the
2. 24 Unable to Connect to 24 Unable to connect to meter 24 Units of measurement eeseeceeeee e 79 V MEI 11 W Waveform noise ccce 17 Windows XP with Security Update 30 Manual index DANIEL MEASUREMENT AND CONTROL INC RETURNED MATERIAL AUTHORIZATION REPAIR FORM FOR USED EQUIPMENT INCLUDING DECONTAMINATION CLEANING STATEMENT A Return Material Authorization RMA number must be obtained prior to returning any equipment for any reason Download the RMA form on the Daniel Measurement and Control Inc Support Services web page by selecting the link below http www2 emersonprocess com EN US BRANDS DANIEL SUPPORT SERVICES Pages Support Services aspx 1 Return Material Authorization RMA Number 2 Equipment to be returned Model Number Serial Number 3 Reason for return Decontamination Cleaning Fluids Process A List each substance in which the equipment was exposed Attach additional documents if necessary Common CAS if Used for Hazardous EPA Waste Code Name Available Waste 20 CFR 261 if used for hazardous waste Yes 1 No Yes 1 No Yes No Yes No Yes No Yes No B Circle any hazards and or process fluid types that apply Infectious Radioactive Explosive Pryophoric Pois
3. eee 81 Appendix C Index en 83 Table of Contents Maintenance and Troubleshooting Manual List of Tables 3 9000 767 Rev A June 2011 List of Tables Table 2 1 Tro bleshootitig etic ete e er CE PEE SEE EM 12 Table 2 2 METEO na 19 Table 1 Conversion factors per units of measurement eese tenente nennen 79 List of Tables iii List of Tables Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A iv List of Tables Maintenance and Troubleshooting Manual 3 9000 767 Rev Figure 1 2 Figure 1 3 Figure 1 4 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 Figure 3 19 Figure 3 20 Figure 3 21 Figure 3 22 Figure 3 23 Figure 3 24 List of Figures List of Figures List of Figures June 2011 Maintenance log collection parameters 4 Trend 5 Archive log collection 6 Meter Monitor Summary view cssccecceecesceeseceeececeseeceeceseeee
4. 27 2 3 4 Windows XP with Security Update esee 30 i Table of Contents Table of Contents Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A Section 3 Meter maintenance IiEud D M 31 3 2 Transducer field removal and installation 35 3 21 TranSduiGer removal incetti ersa ieii aa 36 3 2 2 TransducerinstallatiOm orte eter ette nette trente teg 46 3 3 Transducer housing removal and installation procedure 54 3 3 1 Transducer housing removal eese enne enne enne 55 3 3 2 Transducer housing Installation eese 58 3 4 Replace the meter electronics sesesssesssereseressreseseseesesecsseeeseeesseessressseeeeesees 64 3 4 1 Replace CPU Module or Optional I O Module Future 65 3 4 2 Fuse Replacement ete tette a e ee iR 67 3 4 3 Replace Backplane 1 5 Barrier or Power Supply board 68 3 4 4 Acquisition Module replacement esee 75 Appendix A Conversion factors A 1 Conversion factors per units of measurement nennen rennen 79 As2 COMVEPSIONS 80 Appendix B Engineering drawings B 1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings
5. 4725 2011 10 49 02 AM C System 4 25 2011 6 27 39 PM Which Type Newest Record Audi 4 25 2011 10 49 02 AM Since last collection Audits ns Alarms System messages Meter performed a Warm Start Collect an Archive event log Audit log using Daniel MeterLink to view configu ration parameters changes and when they changed Warm start required When you make changes to the trans ducer characteristics sample rates the device number or a Modbus map file 22 Meter maintenance Maintenance and Troubleshooting Manual 3 9000 767 Rev Section 2 Troubleshooting June 2011 Meter Hardware Logs Reports Calibration ir Edit Compare Configuration Waveform Viewer Gas 505 Calculator Outputs Test Transducer Swap Out Set Baseline Wizard Program Download Communications Analyzer Diagnosti Action agnostics ction s MeterLink Tools gt Edit e Meter performed a Cold Start The meter configuration has reset to default Compare Configura values and the meter is not configured tion Menu correctly to measure flow e Unless the cold start occurred after upgrading firmware you may need to replace the CPU Module e Ifthe Cold Start occurred after a firmware upgrade you must reconfigure the meter from a previously saved configuration file using the Edit gt Compare Configuration screen Then clear the latched alarm on the Status
6. 55 Section 3 Meter maintenance June 2011 56 10 11 12 13 14 15 16 17 Maintenance and Troubleshooting Manual 3 9000 767 Rev Lift the Transmitter Electronics Enclosure off of the Base Enclosure to expose the Acquisition Module wiring Prop the Transmitter Electronics Enclosure on top of the Base Enclosure and prepare to disconnect the Acquisition cable and transducer terminal blocks and disconnect the transducer wiring terminal blocks see Figure 3 8 Use a 1 8 inch 3mm flat blade screw driver and disconnect the Acquisition cable terminal block and unplug the Acquisition cable terminal block Use a 3mm flat blade screw driver and disconnect the transducer wire terminal blocks from the Acquisition Module Disconnect the transducer wires from the terminal blocks so that the cables can be removed from the meter Use a 1 4 inch 7mm flat blade screw driver and remove the three Acquisition Module flat head screws split lock washers and flat washers then remove the Acquisition Module from the Base Enclosure see Figure 3 8 Use a 7 16 inch 12mm socket wrench and remove the three Base Enclosure hex head bolts shoulder washers flat washers and split lock washers and then remove the Base Enclosure from the meter body see Figure 3 9 Remove the Shroud security seals see Figure 3 10 Use a 7 16 inch 12mm wrench and remove the four Shroud hex nuts external tooth lock washers and Shroud clamps T
7. without first receiving the written permission of Daniel Measurement and Control Inc Houston Texas U S A WARRANTY 1 LIMITED WARRANTY Subject to the limitations contained in Section 2 herein Daniel Measurement amp Control Inc Daniel warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided The foregoing warranties will apply until the expiration of the applicable warranty period Goods are warranted for twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Daniel whichever period expires first Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services Products purchased by Daniel from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period Daniel shall at its
8. If you are using Windows XP Windows Vista or Windows 7 make sure that you do not have more than one modem driver installed to the same COM port Typically this will only be necessary if you use one COM port to talk direct serial communications and use the same COM port to connect to an external modem This is an apparent limitation in Microsoft s Dial up Networking If more than one modem driver is installed for a particular COM port Dial up Networking will always use the last driver installed regardless of what is selected The only work around is to only install one modem driver per COM port on the PC at a time Refer to the Daniel MeterLink Quick Start Manual P N 3 9000 763 for phone and modem details The manual may also be downloaded from the Daniel website http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages Ultrasonic aspx 2 2 3 Unable to connect to meter If you receive the error message Unable to connect to meter when trying to connect to a Daniel Liquid Ultrasonic Flow Meter refer to the following Ethernet Connections Section 2 2 4 Direct Serial Connections Section 2 2 5 24 Unable to connect direct serial or external serial modem Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev A 2 2 4 220 Ethernet connections June 2011 Ethernet connections If you received the error message Unable to connect to meter while trying to conne
9. To FLOW gt COMPUTER Device ro COMPUTER J DEVICE 7 CONNECTIONS FOR CURRENT GROUP 1 FODO VAN NDI EXPLOSION on PROOF GROUP 2 ENCLOSURE FODO2 ASSEMBLY f GND2 foN GNo2 FODO3 A01 4 20MA ADDE CURRENT OUTPUT 1 ag1 4 20MA A024 CURRENT OUTPUT 2 A02 ANALOG IN ANALOG INPUT 1 T TEMPERATURE T ANALOG INPUT 2 PT PRESSURE BIS 24V LOOP POWER CHEND INTERNAL 1 TO TEMPERATURE TRANSMITTER 4 20MA INPUT TO PRESSURE TRANSMITTER 4 20MA INPUT LOOP POWER FOR 4 20MA INPUTS AND OUTPUTS CONNECTIONS FOR 4 20MA CURRENT OUTPUT Aa 7 POWER INPUT Ht 10 4vDC 36 Ce CHGND EXTERNAL 2 PLACES LS INTERFACE 2 FT MAX FACTORY CABLE J3 ACQUISITION BOARD INTRINSICALLY um SAFE ds CIRCUITS BASE UNIT LIQUID ACQUISITION BOARD ASSEMBLY Bre BI ace rh ie Es RED FACTORY CABLE TYPICAL AAA INTRINSICALLY SAFE WIRING TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER WARNI TO PREVENT INGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES READ UNDERSTAND AND ADHERE TO THE MANUFACTURER S LIVE MAINTENANCE PROCEDURES READ AND UNDERSTAND USER S MANUAL BEFORE OPERATING 15485 OR As OUTPUT HART SLAVE POWER IN LOCAT
10. resulting in serious injury or equipment damage 34 Maintenance Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 3 2 Transducer field removal and installation procedure The LT 10 and LT 11 transducers have a spring loaded assembly with the piezoelectric element at one end and the electrical connection at the other end Meters are supplied with transducers which are extractable while the line is pressurized The transducer assembly shown below is a one piece capsule that can be easily installed or removed from the meter without depressurizing the unit using the tool list provided in Figure 3 4 LT 10 transducers are designed for 4 inch to 10 inch meter sizes and LT 11 are designed for 12 inch and larger meters sizes Figure 3 3 LT 10 and LT 11 transducer assembly A B C D E A Transducer cable P N 1 504 90 129 max length 15 ft B Feed thru cable seal P N 1 504 90 178 C Retaining ring P N 1 504 08 009 D Shoulder washer P N 1 504 90 181 E Spring P N 1 504 90 046 F Transducer capsule LT 10 P N 1 360 01 624 or LT 11 P N 1 360 01 823 G O ring part numbers vary H Transducer housing P N 1 360 01 632 for 316L SS or P N 1 360 01 633 Inconel Transducer field removal and installation procedure 35 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 2 1 3 9000 767 Rev A Transducer removal CUTTING HAZARD Sharp edges
11. A WILL BE SET TO 19200 8 N 1 ID 32 FOR TWO MINUTES MODEL 3810 SERIES TRANSDUCERS 17 10 PROCESS TEMPERATURE MUST NOT EXCEED THE OPERATING TEMPERATURE RANGE OF THE TRANSDUCERS AS INIDCATED TABLE BELOW IN THE TRANSDUCER TYPE PROCESS TEMPERATURE RANGE 17 10 50 58 TO 100 C 212 F SERIES METER HAS ONE AVAILABLE THE 3B10 8X MODULE SLOT FOR AN EXPANSION 3810 SERIES ELECTRONICS JN ANALOG INPUT SINK CONFIG AN A D ow S M EX CONFIG ANALOG INPUTS MUST BE CONNECTED AT THE BOTTOM OF THE Loop A ANALOG INPUT IN SIN SOURCE CONFIG 2avoc 32 gt mi il IN SOURCE CONFIG ANALOG INPUTS MUST BE CONNECTED AT THE BOTTOM OF THE LOOF ogv i ANALOG OUTPUT SINK CONFIG AQUT AOUT Hw IN SINK CONFIG ANALOG OUTPUT CAN BE CONNECTED AT ANY POINT IN THE LOOP ANALOG OUTPUT SOURCE CONFIG 24000 m AQUTA OUT D A AOUT COM ANY IN SOURCE CONFIG ANALOG OUTPUT CAN BE CONNECTED AT ANY POINT IN Looe 2 REPRESENTS ADDITIONAL 1 0 DEVICES LOCATED IN THE LOOP ADDITONAL DEVICES ONLY SHOWN TO ILUSTRATE ANALOG CONNECTIONS NOT REQUIRED FOR OPERATION ANALOG INPUT
12. B Base enclosure bolts and security seals 5 Use a 7 16 inch 12mm wrench and remove the four hex head bolts and split lock washers securing the Transmitter Electronics Enclosure to the Base Enclosure Figure 3 42 Transmitter Electronics Enclosure removal A Transmitter electronics enclosu B Base enclosure bolts C Base enclosure 76 Acquisition Module replacement Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev June 2011 6 Use a 1 8 inch 3 mm flat head screw driver and disconnect the Acquisition cable terminal block and the transducer wire terminal blocks from the Acquisition Module inside of the Base enclosure Figure 3 43 Acquisition Module cable and transducer wiring A Transducer wiring terminal blocks B Acquisition cable C Acquisition Module D Base Enclosure o ring NOTICE Make sure the transducer cables are labeled for the chord configuration A1 A2 B1 and B2 7 Remove the three Acquisition Module flat head screws and split lock washers then remove the Acquisition Module from the Base Enclosure 8 Insert the new Acquisition Module into the Base Enclosure and secure with the three split lock washers and flat head screws 9 Reattach the terminal blocks onto the Acquisition Module 1 8 inch 3 mm flat head screw driver for the corresponding chord A1 B1 A2 or B2 Make sure the transducer wires have good contact with the terminal block and the terminal block s
13. Figure 3 6 loosen the end cap security latches using a 3 mm Allen wrench see Figure 3 7 and remove both end caps from the Transmitter Electronics Enclosure 4 If replacing the CPU Module terminal end of the enclosure or the Optional I O Module Future use a 3mm flat blade screw driver and disconnect the CPU Module terminal blocks or the Optional I O Module Future terminal blocks Figure 3 33 CPU or Optional I O Module Future replacement A Terminal end of Transmitter Electronics Enclosure B CPU Module C Optional I O Module Future D Power Supply board E Fuse F Internal chassis ground Grasp the module you want to replace and pull it out of the enclosure 6 Insert the new CPU Module or I O Module into the enclosure and firmly push until the board is fully seated into the Backplane Board connectors 7 Replace the terminal blocks for the CPU Module and or the Optional I O Module and tighten the flat head screws with a 3mm flat blade screw driver Replace CPU Module or Optional I O Module Future 65 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A If you are not replacing other electronics replace the end caps and security latches requires a 3 mm Allen wrench If required install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclock wise rotation of the end cap when the security wire is ta
14. Inc Divisions of Emerson Process Management reserve the right to make changes to any of its products or services at any time without prior notification in order to improve that product or service and to supply the best product or service possible Daniel Measurement Services Inc offers both on call and contract maintenance service designed to provide single source responsibility for all Daniel products The sales and service offices of Daniel Measurement and Control Inc are located throughout the United States and in major countries overseas For the location of the sales or service office nearest you telephone the number below or visit the Daniel Measurement and Control Inc website T 1713 827 6413 F 1713 827 4805 www emerson com EMERSON Process Management
15. System alarm indicates a failure in the hardware that should be addressed by a service technician This includes memory checksum errors and communication errors within the hardware A Red LED indicates a System alarm condition Collect a Maintenance log and an audit alarm log and then contact your Daniel service representative Check status Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev A LLS 2 1 4 2 1 June 2011 Chord A and Chord B alarm Chord A and Chord These alarms indicate how a chord is functioning LED Color Problem Green No alarms are present Chord is operating properly Yellow At least one sample in the batch caused an alarm but it did not cause the chord to fail The sample will not be used in the batch Discarding occasional samples can occur during normal operation such as during flow velocity changes Red The chord has failed or is in acquisition This chord is not used for this batch Chords that have failed or are shown to be in acquisition for repeated batches indicates that the meter should be inspected by a service technician Gray The chord has manually been set to inactive or option is not available Field I O alarm Reports various field I O devices that are in alarm Click the Check Status button for more details on specific alarms The field does not appear if the meter does not support this alarm Validity ala
16. compatible with the chemical properties of the measurement fluid Failure to select suitable meter components seals may cause escaping fluids resulting in injury or equipment damage 2 Meter maintenance Maintenance and Troubleshooting Manual Section 1 Routine maintenance 3 9000 767 Rev A June 2011 1 2 Field hydrostatic pressure testing procedures The Daniel 3812 Liquid Ultrasonic Flow Meter can be hydro tested without any special preparations The transducers are not exposed to the process pressure and can remain installed in the meter The liquid ultrasonic meter pressure containing parts include but are not limited to the transducer housings These pressure containing parts are pressure tested attached to the meter body as a completed ultrasonic meter assembly The hydrostatic test is verification of the pressure containing capability of the liquid ultrasonic meter pressure containing parts and the seals that seal them LEAKAGE OR PRESSURE CONTAINING PARTS FAILURE Use precautions to eliminate hazards to personnel in the event of leakage or failure of the liquid ultrasonic meter pressure containing parts or failure of the test equipment and to prevent over pressurization during the test procedure Failure to do so may result in injury to personnel or cause damage to the equipment Field hydrostatic pressure testing procedures Section 1 Routine maintenance June 2011 1 3 Maintenance and Troubleshooting Man
17. e Analog outputs e Run Analog Outputs test and verify outputs are within 4mA 20mA range 0 4mA 25 8mA 50 12mA 75 16 100 20 MeterLink Tools Menu Tools Logs Reports Calibration Edit Compare Configuration Waveform Viewer Outputs Test ransducer Swap Out Program Download Communications Analyzer Digital outputs e Digital Outputs test e Digital Output Content is in relation to frequency validity and flow direction configuration and polarity Meter maintenance 21 Section 2 Troubleshooting June 2011 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Meter Hardware Diagnostics Action s Meter Electronics e Acquisition Module communications error If the CPU Module LED 5 is not flashing green check interconnect cable between Acquisition Module and the CPU Module Check firmware revision and upgrade if necessary using Daniel MeterLink Tools gt Pro gram Download If the CPU Board LED 5 is not flashing green replace Acquisition Module see Section 3 4 4 MeterLink Logs Reports Menu Meter performed a Warm start or a warm start is required Calibration View Help Maintenance Logs and Reports Trend Maintenance Logs Meter Archive Logs Compare Excel Meter Configurations Collect event log alarm audit Event log options Collect all Colect 1 des
18. issue is most likely isolated to this pair of transduc ers or its cabling Check the transducer wiring for this pair of transducers to make sure connections are secure and wired correctly Verify that the meter run is not partially full where the top transducer pair is not submerged in the process fluid Verify the average gain of this transducer pair is not above 90dB The gain value can be read in Daniel MeterLink on the Monitor page Remove the transducer cable from the transducer and measure the resistance with an Ohm meter across the two pins on the back of the transducer housing If the value is over 2 ohms replace the transducers ftransducer cabling allows swap cabling of failed transducer pair with a pair with equal path lengths If the alarm remains active for this chord then the transducers are working properly If this alarm clears but the chord that was swapped now fails the issue is with the transducer Collect a Maintenance Log Configuration file and Waveform stream file with Daniel MeterLink and contact your Daniel service representative CPU Module LINK LED When connecting directly Use cross over cable connection P N 2 3 3400 079 When Using a Hub Use straight through patch cable between the meter and the hub and a straight through patch cable between the hub and the PC Donotconnect either the meter or PC to the hub UPLINK port Checkthe CPU Module LED 1 is on either solid red or flashing
19. may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury Tools required Figure 3 4 Tools required 36 A Crescent wrench or channel lock pliers for cable glands and electrical conduit B 7 16 inch wrench 12 mm C 3 8 inch drive ratchet wrench 10mm D 3 8 inch drive 10mm at least 3 5 inch extension 89mm with 7 16 12mm socket wrench E 1 4 inch 7mm flat blade screw driver F 1 8 inch 3mm flat blade screw driver 3mm G Allen wrench size 3mm Daniel P N 2 4 9200 501 H Retaining ring pliers Daniel P N 1 504 90 043 Transducer removal Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 1 Remove power to the meter 2 If the installation has rigid conduit use a medium size crescent wrench and loosen the hex nuts on the Transmitter Electronics Enclosure This should allow enough slack to remove the Transmitter Electronics Enclosure from the Base Enclosure If the installation uses flexible conduit you may not need to disconnect it from the Transmitter Electronics Enclosure Figure 3 5 Conduit removal A Transmitter electronics enclosure B Conduit bolts Transducer removal 37 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 38 3 9000 767 Rev 3 Ifthe meter is equipped with security seals remove the seals from the bolts o
20. of Daniel 3812 Liquid Ultrasonic Flow Meters For reference you may download the Daniel MeterLink Quick Start Manual from http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages Ultrasonic aspx Daniel MeterLink may be downloaded at no charge from http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages MeterLink aspx SURFACE TEMPERATURE HAZARD Meter body and piping may be extremely hot or cold Wear personal protective equipment when coming in contact with the meter Failure to do so may result in injury TRANSPORTATION HAZARD When moving the meter do not insert the forks of a forklift into the bore Inserting the forks may cause the meter to become unstable resulting in injury or damage to the bore and sealing face CRUSHING HAZARD During meter installation or removal always place the unit on a stable platform or surface that supports its assembled weight Failure to do so could allow the meter to roll resulting in serious injury or equipment damage Meter maintenance Section 1 Routine maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev TRIPPING HAZARD Clear all obstacles or obstructions from the work area when transporting installing or removing the meter Failure to clear the work area may cause injury to personnel ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials
21. of range System 2 5V reading System 3 3V reading System 1 0 reading System 1 2V reading Acquisition Module 1 2V reading Acquisition Module 2 5V reading Acquisition Module 3 3V reading Description Value e CPU board system voltages are valid if 1 0V 1 2V 2 5V 3 3V orthe Acquisi tion Module valid voltages are 1 2V 2 5V or 3 3V e Replace the CPU Module if one or more of the System Voltages is out of range e Replace the Acquisition Module if one or more of the voltages is out of range Average Units 25 3 30 330 V 1 00 1 00 1 20 1 20 V 1 20 1 20 V 2 50 250 V 3 30 330 V 20 Meter maintenance Maintenance and Troubleshooting Manual 3 9000 767 Rev A Table 2 2 Maintenance Section 2 Troubleshooting June 2011 Daniel MeterLink utility Diagnostics Action s MeterLink Tools Menu Tools Logs Reports Calibration Edit Compare Configuration Waveform Viewer Outputs Test ransducer Swap Out Program Download Communications Analyzer e Frequency output e Run the Frequency Outputs test e Ifthe output reads zero you may require a pull up resistor 1 2KOHM 0 5W e Check frequency output from minimum to maximum values MeterLink Tools Menu Tools Logs Reports Calibration Edit Compare Configuration Waveform Viewer Outputs Test 1 ransducer Swap Out Program Download Communications Analyzer
22. option correct any errors that are found by Daniel in the firmware or Services or repair or replace F O B point of manufacture that portion of the Goods or firmware found by Daniel to be defective or refund the purchase price of the defective portion of the Goods Services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources or environmental conditions accident misuse improper installation modification repair use of unauthorized replacement parts storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND EXPRESS OR IM
23. printer you can configure Daniel MeterLink to temporarily change your Windows default printer over to this local printer while running Daniel MeterLink Do this by selecting this local printer for the Override system default printer selection in the Program Settings dialog Daniel MeterLink will automatically change the Windows default printer to the selected override printer when it starts and will set the Windows default printer back to its original printer when it closes Troubleshoot Maintenance log files and trend files Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev A i233 June 2011 Maintenance Logs or Trend files are not created When using Excel XP or later some of the worksheets in the Maintenance Logs or Trend files are not created If the Inspection sheet of the Maintenance Log file or the Charts sheet of a Trend files is not generated it is probably because Excel is not configured to allow Daniel MeterLink to run the Visual Basic script that generates the page Excel can be configured to allow Daniel MeterLink to run the Visual Basic script by following the instructions below To enable Excel 2000 to work with Daniel MeterLink 1 Select Tools Macros Security menu path Figure 2 5 Excel 2000 Tools Menu Tools Data RoboPDF Window Help Adobe PDF V Spelling F7 Error Checking Speech Share Workbook Track Changes gt H J Protection Onl
24. sanitati epe 17 Optional I O Module 64 P Power Fail rez iiec ete E 17 POWER LOSS e 11 Power 5 64 Program download 16 R Replace Backplane 1 5 Barrier Power Supply board 68 Replacing the Acquisition 64 Replacing the meter electronics 64 Routine Maintenance Archive log collection 6 Maintenance log collection 4 Maintenance logs and reports 4 Meter 9 18 Pipeline cleaning maintenance 7 Trend maintenance log collection 5 Routine maintenance eese 4 83 Index June 2011 S Shroud removal 37 38 41 42 75 76 Ey 10 T Transducer field removal and installation procedure 35 Transducer housing removal and installation 54 Transducer 46 Transducer removal 36 84 Maintenance and Troubleshooting Manual 3 9000 767 Rev A U Unable to Connect Direct Serial or External Serial
25. the lower Shroud is flush with the top inside lip of the upper Shroud Install the four Shroud clamps onto the lower Shroud bolts and secure with the four hex head nuts and external tooth lock washers Tighten the nuts with a 7 16 inch 12mm wrench Apply power to the meter and connect to Daniel MeterLink Open the detailed view in Meter Monitor and verity the meter is acquiring data the transducers have good signals and flow profiles for the chords are displayed Use the Tools Transducer Swap out menu path to access the Transducer Swap out Wizard The Transducer Swap Out Wizard is a utility that allows you to easily update parameters such as path lengths delay times and delta times for chord This is necessary anytime transducers and transducer housing s have to be replaced for a chord The wizard guides you through updating which chords have been changed which components in the chords have been changed as well as recalculating new path lengths based on the information entered This utility is only available while connected to a meter Disconnect communications with the meter and close Daniel MeterLink This completes the installation of the transducer housing transducer capsule and transducer cables 63 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 4 64 3 9000 767 Rev Replace the meter electronics The following procedure should be performed by a qualified service technician or
26. to clear the alarm The alarm will disappear from the Check Status dialog once the alarm actually clears Click the Check Status button and Daniel MeterLink opens the Status Summary dialog box that gives a short description of all alarms present Figure 2 3 Meter Monitor Status Summary A WiSystem B Chord A Bi Chord B RiField 1 0 Ji Validity E Comms Check Status Status Summary Current alarms primary causes listed first Item Description QFlow alidity Flow condition volumetric flow rate invalid FreqtD ataValidity Frequency 1 data invalid Freq2D ataV alidity Frequency 2 data invalid AO1DataValidity 401 data invalid Chord Signal to noise ratio below min for chord Chord A Chord failed for current batch Chord B Signal to noise ratio below min for chord B Chord B Signal quality below minimum for chord B Alarms requiring acknowledgement primary causes listed first Description Acquisition board communication error latched until acknowledged Acquisition Mode latched until acknowledged Too few operating chords latched until acknowledged Meter average sound velocity outside specified range latched until acknowledged Key Manager Close A Active alarm conditions from Meter Monitor page B Status Summary page with alarm examples 2 1 2 10 Following is a list and a brief description of the types of alarms System Field I O Validity Comms Check Status System alarm The
27. trained personnel Observe all warning labels on the meter before starting this procedure The Transmitter Electronics Enclosure consists of the following CPU Module assembly P N 1 360 03 014 Optional I O Module Future 1 5 Barrier Board P N 1 360 03 004 Power Supply P N 1 360 03 003 Backplane Board P N 1 360 03 07 The Base Enclosure consists of the following Acquisition Module P N 1 360 03 013 Acquisition Cable P N 1 360 01 595 Should the meter require disassembly in the field i e check boards change switch settings or replace boards to prevent electrostatic damage to the electronic boards always use a Ground Strap while handling the circuit boards If one is not available make sure you are electrically discharged before touching the boards by first touching a metal surface such as a ground lug on the meter body piping or metal structure Figure 3 32 3810 Series electronics A Terminal end of Transmitter Electronics Enclosure B Backplane board location C End cap security latch D Base enclosure with Acquisition Module Replace the meter electronics Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A 3 4 1 June 2011 Replace CPU Module or Optional I O Module Future 1 Remove power to the meter 2 Refer to Figure 3 4 forthe tools required to complete this procedure 3 Disconnect security seals on the Transmitter Electronics Enclosure see
28. with a 7 16 inch 12mm socket driver see Figure 3 22 12 Insert the Acquisition Module into the Base Enclosure and secure with the three split lock washers and flat head screws see Figure 3 24 Position the cables to prevent pinching when the Acquisition Module is attached 13 Cut the new transducer cable s to the correct length maximum 15 feet with allowance for the wiring terminations and connector placement Strip back about 1 5 inches of the cable outer sheath and 1 4 inch of insulation from the wires When stripping the outer sheath of the transducer cable do not cut into the insulation of the individual wires The transducer cables have two wires and a bare drain wire that must be terminated on the applicable connector on the Acquisition Module The red wire connects to the positive pin the black wire yellow wire in Figure 3 23 connects to the negative pin and the bare drain wire connects to the S pin Shield Reattach the transducer cables to the terminal blocks with a 1 8 inch 3mm flat blade screw driver and screw the terminal block onto the Acquisition Module for the corresponding chord A1 B1 A2 or B2 Make sure the transducer wires have good contact with the terminal block and the terminal block screws are tight Figure 3 29 Transducer terminal block wiring Transducer housing Installation 61 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 14 3 9000 767 Rev A P
29. 1 AND ANALOG INPUT 2 ARE JAN FUNCTIONALLY IDENTICAL AND ARE NOT L ELECTRICALLY ISOLATED FROM EACH OTHER ADDITIONAL 150 OHMS LOOP IMPEDANCE FOR COMPLIANCE WITH HART COMMUNICATION REQUIREMENTS 24 VOLTS DC OUTPUT CAN BE USED TO SOURCE sN POWER TO ONE OR MORE OF THE ANALOG INPUTS LS OR OUTPUTS A ANALOG INPUT 1 AND ANALOG INPUT 2 HAVE EXTERNAL CONNECTIONS SI METRIC THIRD ANGLE PROJECTION THIS DRAWING IN DESIGN AND DETAIL 15 OUR PROPERTY AND WUST NOT BE USED EXCEPT IN CONNECTION WI OUR WORK SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND ALL RIGHTS ARE RESERVED c prz BLOCK NOT APPLICABLE Tus BLOCK NOT APPLICABLE PROJ FILE NO USM 01307 SEWER TOLERANCES prj ANIEL _____ ANS TILS LATEST REVISION Darios Measurement ana Contr k mE 3810 SERIES ULTRASONIC METER WINCHES SYSTEM WIRING DIAGRAM PX im MODEL 3812 A 09 29 10 KoG RELEASED MNT Mom wax H LX zT REV _ DATE DRN DESCRIPTION au stane connens ro DMC A mn E XS EID Rl MC FILENAME DMCOQ5558A3 DWC DATE 09 29 10 TIME 3 15 P M xps 0E 09 7910 Fa T Maintenance and Troubleshooting Manual 3 9000 767 Rev A Appendix C Index C 1 Manual index A Acquisition 64 Acquisition Module e
30. Board and l S Barrier board into the Backplane board Insert the Backplane with the Power Supply and I S Barrier Boards attached to the Backplane into the enclosure Fully seat the CPU Module and Optional I O Module onto the Backplane board Install the four Phillips head screws to secure the Backplane to the enclosure standoffs Reinstall the terminal blocks on the CPU Module Optional I O Module Future and the Power Supply board using a 3 mm flat head screw driver NOTICE Make sure the terminal blocks are aligned with the Guide Plate openings Replace Backplane 1 5 Barrier or Power Supply board 69 Section 3 Meter maintenance June 2011 70 14 15 16 17 18 19 20 21 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Recheck the connections wiring and switch settings before replacing the end caps If replacing other electronics continue with the following sections before replacing the end caps and sealing the enclosure If you are not replacing other electronics replace the end caps security latches reseal the meter and apply power Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm see Figure 3 34 Adjust the security wire removing all slack and thread into the lead seal Cut wire ends to remove excess wire Apply
31. ER PAIRS CR S Usi MODEL NO REQUIRED TYPICAL CHORDS USED 3812 2 AB FODO OUTPUTS 1 THROUGH 3 CAN BE INDEPENDENTLY CONFIGURED TO FUNCTION AS FREQUENCY OUTPUTS OR DIGITAL STATUS OUTPUTS THEY CAN EACH BE INDEPENDENTLY CONFIGURED TO DRIVE AS TTL OR OPEN COLLEC WHEN PROCESS FLUID TEMPERATURE EXCEEDS 60 140 F ELECTRONICS MUST BE REMOVED FROM THE METER BODY i e SPOOL PIECE ACTING AS PROCESS FLUID CONDUIT AND MOUNTED NEXT TO THE METER BODY ON A PIPE STAND OR OTHER RIGID STRUCTURE THE INTERNAL GROUND LUG IS THE PRIMARY GROUNDING CONNECTION AND MUST BE INSTALLED TO COMPLY WITH SAFETY CERITIFCATIONS THE EXTERNAL GROUND LUG IS A SECONDARY CONNECTION AND MAY BE USED AS WELL WHERE LOCAL CODES ALLOW COMM SIGNAL NAMING CONVENTION IS WITH RESPECT A TO METER LE PC gt METER RX 18 Ru45 SOCKET 4 g E NUMBERING TOP rg PC SIDE SERIAL CONNECTION MUST BE WIRED FOR COMPLETE NULL MODEM FOR SUCCESSFULL HOOKUP TO METER NULL MODEM CONNECTIONS FOR PC END OF CABLE HANDSHAKING ONLY CPU MODULE gt PIN 3 gt PN COM PIN 5 FEMALE 9 PIN DSUB DT CONNECTOR BACK VIEW S ON T CPU MODULE DIP SWITCH SETTINGS PIN 8 1 SWITCH DESCRIPTION PORT A PORT A OVERRIDE DHCP DHCP SERVER ENABLE WRITE PROT MEMORY PROTECT FEMALE RS232 WITH NO TO ENABLE THE PORT A OVERRIDE SWITCH MUST BE MOVED FROM THE OFF TO ON POSITION PORT
32. G IN DESIGN AND DETAL OS OUR PROPERTY AND MUST BE USED EXCEPT N CONNECTION WTH OUR Vost M SiL NOT BE REPRODUCED AMO SALL BE RETURNED TO US ON DEMO ALL RES AE RESERVED THRO ANGLE PROJECTION TN LEAS 24 EE E DANIEL gt ANSI TIAS cd Dn 3810 SERIES ULTRASONIC METER MET cae N CHES SYSTEM WIRING DIAGRAM NOT APPLICABLE NEA MODEL 38 ms os 29 10 RELEASED rm BLOG rev ome bm DESCRIPTION CHKO APPO comens a m KOG 77 09 29 10 nt C_005558 NOT APPLICABLE oe ante its 0 or Two TE 09 29 10 DMC 005558 A PRON FLE NO USMAO7S07 FILENAME DMCOOSBS8A2 DWG DATE 09 29 10 TIME 3 15 PAM Koo 0 IN MAX LENGTH OF RS 485 WIRING IS 2 000 FT ETHERNET OR RS 422 15 THE PREFERRED COMMUNICATIONS INTERFACE OPTIONALLY RS 232 MAY BE USED FOR SHORT DISTANCES 50 FT POWER INPUT IS NOMINAL 24 VOC POLARITY INSENSITIVE INPUT RANGE 10 4 36V DC AN EXPLOSION PROOF SEAL IS REQUIRED WITHIN 457 MM 18 INCHES OF THE ENCLOSURE TRANSDUCER CABLE IS 2 AWG SHIELDED PAIR FOR OPTIMUM DIAGNOSTIC INTERFACE WIRING ETHERNET PORT IS RECOMMENDED USE CATS ETHERNET CABLE INTRINSICALLY SAFE WIRING SHALL BE INSTALLED IN ACCORDANCE WITH THE ARTICLE 504 OF THE NATIONAL ELECTRICAL CODE OR RULE 18 066 OF THE CANADIAN ELECTRICAL CODE DIGITAL INPUT 1 15 CONTACT CLOSURE ONLY TRANSDUCER PAIRS REQUIRED TRANSDUC
33. ION N A SI METRIC THRO ANGLE PROJECTION THIS ORAAING IN DESIGN AND DETAIL IS OUR PROPERTY MUST NOT BE USED EXCEPT IN CONNECTION WITH OUR WORK IT SHALL NOT BE REPRODUCED AMD SHALL BE RETURNED TO US ON DEMAND ALL RIGHTS ARE RESERVED c WW BLOCK NOT APPLICABLE 09 29710 RELEASED BLOCK NOT AAPG rev ome pom DESCRIPTION cuo APPD PROJ FILE NO US FILENAME DMCO05558A1 DWG DATE 09 29 10 TIME 3 15 P M SEDET TOLERANGES amp MERSIN PER ANSI 14 5 LATEST REVISION AL OMENSIONS IN NCES BREA ALL SHARP CORNERS Ads Bae RENOVE mE 3810 SERIES ULTRASONIC METER SYSTEM WIRING DIAGRAM MODEL 3812 peas EE x ks n STS DMC 008558 A makoo 09 29 10 na T P oF 3 ARDOUS LOCATION CLASS GROUP C OR D EXPLOSION PROOF SEAL EXPLOSION PROOF WIRING NON HAZARDQUS LOCATION 3810 SERIES ELECTRONICS OPTIONAL EXPANSION MODULES Z9 P N W30381X0022 A 1 N 100 SERES PORT B A lee 1 COMMUNICATIONS 8 585 Device VEI MODULE GND R 485 c OR RS232 P N W30381X0012 100 SERES ete RX Er em Viene COMMUNICATIONS N RIS f 5232 MODULE A3 GND RS 232 Pese TL so 232 ONLY SI NETIC THS DRAN
34. LES ARE GOVERNED BY DANIEL S TERMS AND CONDITIONS WHICH ARE AVAILABLE UPON REQUEST WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION USE OR MAINTENANCE OF ANY PRODUCT RESPONSIBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS REGISTERED TRADEMARKS OF THESE COMPANIES DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES INC THE EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO COPYRIGHT 2011 BY DANIEL MEASUREMENT AND CONTROL INC HOUSTON TEXAS U S A All rights reserved No part of this work may be reproduced or copied in any form or by any means graphic electronic or mechanical
35. Maintenance and Troubleshooting Manual Part Number 3 9000 767Revision A June 2011 Daniel 3812 Liquid Ultrasonic Flow Meter DANIEL EMERSON Process Management Important Instructions Daniel Measurement and Control Inc Daniel designs manufactures and tests products to function within specific conditions Because these products are sophisticated technical instruments it is important that the owner and operation personnel must strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation operation and maintenance Installing operating or maintaining a Daniel Product improperly could lead to serious injury or death from explosion or exposure to dangerous substances Comply with all information on the product in this manual and in any local and national codes that apply to the product Do not allow untrained personnel to work with this product Use Daniel parts and work procedures specified in this manual Daniel also urges you to integrate this manual into your training and safety program BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL PRODUCT WARNINGS Product owners Purchasers Select the correct product for the environment and pressures present If you are unsure discuss your needs with your Daniel representative Inform and educate all personnel in the proper installation operation and maintenance of
36. Meter Status LED is green If the Meter Status LED is red an active alarm exists that requires you to take corrective action Click the Check Status button to display the Status Summary screen The alarms are shown with the primary causes listed first Click the question mark 7 next to the alarm to display a help topic related to the alarm and recommended actions to resolve the issue Figure 2 2 Status Summary Status Summary Current alarms primary causes listed first Item Description Chord amp Delta time measurement error for chord Chord amp Noise exceeded limit for chord Chord Measurement quality check error for chord Alarms requiring acknowledgement primary causes listed first Description Configuration lost latched until acknowledged Acquisition Module error latched until acknowledged Acquisition mode latched until acknowledged Forward baseline not set Key Manager Close Section 2 Troubleshooting Maintenance and Troubleshooting Manual June 2011 ANI 3 9000 767 Rev A Check status Click the Check Status button if any of the LEDs are yellow or red to see more specific information causing the status alarm Some alarms do not require an acknowledgement and will clear automatically when the alarm condition goes away Alarms that require a user to acknowledge them will have a button to the right titled ACK Clicking the ACK button changes the button text to Wait and sends a request to the meter
37. Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 3 54 3 9000 767 Rev Transducer housing removal and installation procedure Daniel 3812 Liquid Ultrasonic Flow Meters utilize transducer housing s that contain the transducer capsules and act as the pressure barrier between the transducers and the fluid Under normal maintenance such as transducer replacement the transducer housing s do not need to be removed If it is necessary to remove the transducer housings the following steps detail how to safely remove and reinstall them The meter has integrally mounted transducer cables that require you to disconnect the cables from the terminal blocks inside the Base enclosure and remove the transducer capsule from the housing This includes removing the Transmitter Electronics Enclosure the Acquisition Module the Base Enclosure and the Lower Shroud CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury Transducer housing removal and installation procedure Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 32 3 1 Transducer housing removal FLUID CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure DO NOT attempt to remove or adjust the transducer housing Attempting to do so may release pressurized fluid resulting in serious in
38. PLIED AS TO MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty 2 LIMITATION OF REMEDY AND LIABILITY DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE IN NO EVENT REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION WHETHER BASED IN CONTRACT INFRINGEMENT NEGLIGENCE STRICT LIABILITY OTHER TORT OR OTHERWISE SHALL DANIEL S LIABILITY TO BUYER AND OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION BUYER AGREES THAT IN NO EVENT SHALL DANIEL S LIABILITY TO BUYER AND OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES THE TERM CONSEQUENTIAL DAMAGES SHALL INCLUDE BUT NOT BE LIMITED TO LOSS OF ANTICIPATED PROFITS REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF BUYER S CUSTOMERS Maintenance and Troubleshooting Manual Table of Contents 3 9000 767 Rev A June 2011 Contents Section 1 Routine maintenance USE rcu er E E E EROE E EE 1 1 2 Field hydrostatic pressure testing procedures esses 3 1 3 Routine maintenance ee o ne Rer ERR e a RE e e gere ERR EEEa EE REUS 4 1 3 1 Maintenanc
39. PU Module assembly esses 64 D Direct serial 25 E Electronics is out of nominal operating range 14 Electronics Temperature is out of range 14 Ethernet Connections essent 25 Ethernet CONMECtIONS cccceeceeseceeeeeeeeseeceeeeteeeeee 25 Manual index Index June 2011 F Field Hydrostatic Pressure Testing Procedures 3 gom rere 11 Flow pressure is outside the alarm limits 15 Flow temperature is outside the alarm limits 15 Frequency volumetric flow rate inverse K Factor 80 Frequency volumetric flow rate K Factor 80 l lS Barrier BOard eerror E EAT 64 K K Factor CONVENSIONS s ciae rtp ter rb b 80 K Factor and inverse 80 L LT 10 and LT 11 Transducer assembly 35 46 M Maintenance Log files are not 27 Files Do Not Appear in Workbook 26 Microsoft Excel Log Export options are not 26 Meter safety electronic enclosure security latch 66 72 Meter Status Alarms ccccsccssessessecsseeeeceeececsseeees 9 N No power to the unit 16 One or more of the chords is not indicating ameading a
40. Summary page MeterLink Logs e Power failure Reports Menu Calibration View Help Maintenance Logs and Reports Trend Maintenance Logs Meter Archive Logs Compare Excel Meter Configurations Collect event log alarm audit Event log options Which Type Newest Record Collect all v Audt 4 25 2011 10 49 02 AM Collect g days Alam 4 25 2011 10 48 02 AM Since las t System 4 25 2011 6 27 39 PM Audits 215 Alarms 340 System messages 100 e If this was a known power fail or restart of the meter just acknowledge this alarm on the Status Summary page e fthis was an unexpected restart of the meter verify the integrity of the power to the meter and make sure that the voltage level is in the range of 11 36 VDC at the meter e Collectan Archive event log Audit log using Daniel MeterLink Daniel MeterLink e Chord Failure Meter Monitor Bi System Summary view Bi Chord A Bi Chord B W Field 1 0 Fi Validity mi Comms e The meter is unable to obtain measurement data from a pair of transducers e The cause may be isolated to one pair of trans ducers or its cabling Check the transducer wiring for this pair of transducers to make sure connections are secure and wired correctly e Verify that the meter run is not partially full where this top transducer pair is not submerged in the process fluid e Verify the average gain of this trans
41. cation line connected to the flow computer but no signal is received Check for loose connections at the flow meter and the flow computer Check the CPU Module settings Communicating with meter but all chords display failures Verify that the resistance of transducers is within specification 2 MQ Check the Acquisition Board Check the interconnect cables between the Base Enclosure and the Transmitter Electronics Enclosure Cannot communicate with Daniel MeterLink program Ensure that the meter is properly powered Ensure that the computer cable is properly connected and check your interface pins RS 485 or RS 232 Verify that the communication parameters of the Daniel MeterLink program are correctly set Check RS 485 or RS 232 communication Cannot communicate with 475 Field Communicator Refer to the Emerson 475 Field Communication User s Manual Rev D This manual may be downloaded from the following location http www2 emersonprocess com en US brands Field Communicator Pages Documentation aspx Note The 375 Field Communicator is no longer available for purchase since the release of the 475 Field Communicator Customer support for the 375 Field Communicator remains available Cannot communicate with AMS Device Manager Refer to the AMS help documentation and support at the following web site http www emersonprocess com ams suppinde htm Troubleshooting the meter 13 Section 2 Troubl
42. crews are tight Acquisition Module replacement 77 Section 3 Meter maintenance June 2011 78 10 11 12 13 14 15 16 Maintenance and Troubleshooting Manual 3 9000 767 Rev A When you have completed attaching the terminal blocks to the Acquisition Module check the Base Enclosure o ring and reinstall if necessary Reattach the Transmitter Electronics Enclosure to the Base Enclosure with the four hex head bolts and lock washers Tighten bolts with a 7 16 inch wrench Retighten or reattach the conduit to the Transmitter Electronics Enclosure using a crescent wrench or channel lock pliers Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm see Figure 3 34 Apply conduit sealing compound according to manufacturer s recommendations Apply power to the meter This completes the Acquisition Module replacement procedure Acquisition Module replacement Maintenance and Troubleshooting Manual Appendix A Conversion factors 3 9000 767 Rev A June 2011 Appendix A Conversion factors A 1 Conversion factors per units of measurement The following table includes conversion factors for many of the Metric and U S Customary units of measure used with Daniel 3812 Liquid Ultrasonic Flow Meters and Daniel MeterLink Table A 1 Conversion factors pe
43. ct over Ethernet verify you have the correct IP address in the Meter Directory record If the meter is to assign the IP address make sure the IP address is set to 192 168 135 100 and that the DHCP switch is ON position on the CPU Module If the meter has a fixed IP address verify the IP address Subnet and Gateway are correct in the meter Verify your wiring to make sure you have a cross over cable for a direct connection between the meter and the computer If going through a hub verify that the computer and meter are connected to the hub with straight through patch cables Direct serial connections Verify the switch settings on the CPU Module Also verify your wiring between the meter and the computer running Daniel MeterLink using the Field Wiring drawing DMC 004946 Verify the Comms Address and Baud rate are correct in the Meter Directory record If unsure of the port settings for Port A on the CPU module you can change the PORT A switch on the CPU module from OFF to ON and the port will be forced to RS 232 19200 baud rate Modbus ID 232 for two minutes For additional information on wiring and configuring the meter for the various communication options refer to the Installation Manual P N 3 9000 765 25 Section 2 Troubleshooting Maintenance and Troubleshooting Manual June 2011 2 3 Zac 2 32 26 3 9000 767 Rev A Troubleshoot Maintenance log files and trend files Files do not appear in workbook Maintenance Log f
44. ducer pair is not above 90dB Read the value from the Daniel MeterLink Monitor Page or using AMS under Service Tools gt Path performance e Remove the transducer and clean the trans ducer face Reapply coupling fluid to the transducer face and reinstall see Section 3 2 1 Transducer removal procedure Meter maintenance 23 Section 2 Troubleshooting June 2011 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Meter Components Visual Inspection Action s Security seals e Endcap seals e latches e Transmitter Electronics Enclosure e Base Enclosure e Shroud seals Only authorized personnel may remove security seals Follow your standard operating procedure to report seals that have been tampered with or removed and replace the seals per instructions in Section 3 6 8 in the Installation Manual 3 9000 765 External ground wiring e Transmitter Electronics Enclosure ground lug Inspect ground lug wiring and make sure the wiring is tightly secured Conduit seals Transmitter Electronics Enclosure Inspect the conduit sealant and follow your standard operating procedure to report tampering with the conduit sealant Your operating procedures may require a certified electrician and company witness to reseal the conduit Flanges e Inspect for leaks Perform leak tests on flanges Zu Unable to connect direct serial or external serial modem
45. e D Backplane board 11 12 Pull the Backplane board out of the enclosure This disconnects the 1 5 Barrier Board Lay the Backplane board down with the Acquisition Cable still attached the Power Supply board may remain attached to the Backplane when you remove it from the enclosure Plug the new Power Supply board and the 1 5 Barrier Board onto the Backplane Board Insert the Backplane I S Barrier board and the Power Supply Board into the enclosure and fully seat the CPU Module and Optional I O Module Future Attach the Backplane to the enclosure standoffs with the four Phillips head screws Use a 1 8 inch 3 mm flat blade screw driver and install the terminal blocks on the CPU Module Optional I O Module Future 1 5 Barrier Board and the Power Supply Recheck the connections wiring and switch settings before replacing the end caps If replacing other electronics continue with Section 3 4 4 before replacing the end caps and sealing the enclosure Replace Backplane 1 5 Barrier or Power Supply board 73 Section 3 Meter maintenance June 2011 74 13 14 15 16 Maintenance and Troubleshooting Manual 3 9000 767 Rev A If you are not replacing other electronics replace the Transmitter Electronics Enclosure end caps install the end cap security latches 3mm Allen wrench required Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclock
46. e Manager refer to the help documentation and support at the following web site http www2 emersonprocess com en US brands amssuite amsdevicemanager Pages AMSDeviceMan ager aspx Chord A and Chord B alarm 11 Section 2 Troubleshooting June 2011 Maintenance and Troubleshooting Manual 3 9000 767 Rev 2 2 Troubleshooting the meter Table 2 1 and the following sections show errors that may occur with the meter hardware firmware or connections and recommended actions to resolve the problem s Table 2 1 Troubleshooting Error Recommended action s Acquisition Module Error Check interconnect cable between Acquisition Module and the CPU Module Attempt the Program Download procedure to install the firmware Cycle power to the meter Replace the Acquisition Module see Section 3 4 4 Ifthe Acquisition Module cannot be reprogrammed collect a complete Archive log and contact your local area Daniel service representative Acquisition Module is not compati ble with firmware Upgrade the firmware in the meter to the latest version using Daniel MeterLink Contact your Daniel service representative to obtain the latest firmware Replace the Acquisition Module Chord failure Chord is hard failed Chord A or Chord B and meter is unable to obtain measure ment data from this pair of transducers If Chord A or Chord B is failed and no other transducers are failed or are reporting status alerts the
47. e eese nentes 43 Transducer remowval etico erre et Pet rer 44 LT 10 Transducer and cable assembly removed from meter 44 Upper Shroud cable seal eeeeeseeseseeeeeeeeee nennen tentent nennen enters 45 Cable removal from meter esses 45 LT 10 or LT 11transducer assembly eese enne netten 46 Transducer cable and components assembly eene 47 Transducer cable inskallatiOm s iuieone oce ene ote teen tente o one eee 48 Upper Shroud Feed thru cables eese etn 49 Base Enclosure installation eese eene 50 Transducer terminal block wiring eese eese eese eerie tenente 51 Transducer wiring and Acquisition cable reassembled 52 List of Figures June 2011 vi Figure 3 25 Figure 3 26 Figure 3 27 Figure 3 28 Figure 3 29 Figure 3 30 Figure 3 31 Figure 3 32 Figure 3 33 Figure 3 34 Figure 3 35 Figure 3 36 Figure 3 37 Figure 3 38 Figure 3 39 Figure 3 40 Figure 3 41 Figure 3 42 Figure 3 43 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Lower Shroud installation eese sees eene entente nnn netten enne 53 Transducer housing removal 57 BERTI aic JmE iaa 59 Upper Shroud Feed t
48. e logs and reports eese eene nnne 4 13 2 Pipeline cleaning maintenance eren nnne 7 Section 2 Troubleshooting 21 Meter statils alarIms iier tra rx serae ra E Rea DER ERE 9 2b 10 2132 Systemalaklfis 10 21 3 Chord and Chord B 11 2 1 4 C 11 21 5 Validity EINE 11 2 1 6 Comms 11 2 17 COPBOHICObOFIS SER Ee rae Ene due 11 2 2 Troubleshooting the meter essseesssessresesesessssseeseeccrseesseresereesresesessessseosseee 12 2 2 Meter malnternarice cose edere eroe es eee veo eee eee Ear EE y Eae e eese Ee e ea epo de EUR Ec Eee aue 18 2 2 2 Unable to connect direct serial or external serial modem 24 2 23 Unable to connect to meter eese 24 2 2 4 Ethernet connections uo YR EYE Dee art Dod te 25 22 5 Direct serial connections 25 2 3 Troubleshoot Maintenance log files and trend files 26 2 3 1 Files do not appear in workbook eee 26 2 3 2 Microsoft Excel Log Export options not available 26 2 3 3 Maintenance Logs or Trend files are not
49. e security seals A Transmitter Electronics Enclosure end cap B Security wire seals 16 17 18 19 20 Adjust the security wire removing all slack and thread into the lead seal Cut wire ends to remove excess wire Apply power to the meter This completes the I S Barrier Board replacement procedure If you encounter problems with this procedure see the Daniel Customer Service contact information on the back cover of this manual Replace Backplane I S Barrier or Power Supply board Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 Power Supply Board replacement If replacing the Power Supply board remove power to the meter Refer to Figure 3 4 forthe tools required to complete this procedure Disconnect the Transmitter Electronics Enclosure security seals loosen the end cap security latches with a 3mm Allen wrench and remove both end caps see Figure 3 38 Use a 1 8 inch 3 mm flat head screw driver and remove the terminal blocks from the Power Supply board the CPU Module and the Optional I O Module Future See Figure 3 33 for board locations and associated terminal blocks Use a 1Standard Phillips head screw driver and remove the four Backplane board screws from the enclosure standoffs Figure 3 39 Power Supply board replacement A Non terminal end of Transmitter Electronics Enclosure B Power Supply board 1 5 Barrier board inside the Guide Plat
50. econd 1 minute 1 hour 1 day If not an error message will be displayed stating the column headings do not match and the file will not be added to the Workbook to trend list Maintenance logs and reports Section 1 Routine maintenance June 2011 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Archive log collection Archive logs may be collected and the options include Daily log generated every 24 hours on the Contract Hour Hourly log generated every hour at the top of the hour Event log collects the alarm and event log records Figure 1 4 Archive log collection parameters Meter Archive Logs The logs may be collected in a single file or you can choose to collect one type of log Each of the Meter Archive logs include the Meter Configuration file Maintenance logs and reports Maintenance and Troubleshooting Manual Section 1 Routine maintenance 3 9000 767 Rev A June 2011 13 4 Pipeline cleaning maintenance BURST HAZARD Before pipeline cleaning and maintenance pigging operations remove straightening vanes or flow conditioners Failure to do so may cause excessive pressure in the meter system resulting in serious injury death or equipment damage 3812 Ultrasonic Flow Meter with flow conditioner for unidirectional flow FLOW CONDITIONER STRAIGHTENING DEVICE 3812 Ultrasonic Flow Meter with flow conditioner for bidirectional flow
51. eesaeceeceeeeeatecseceeeeneeaees 9 EAD t 9 Meter Monitor Status SUITIETIaEy cise cuiii eene ote eo tee HE Ee rr Eri 10 Meter Monitor Summary view esses eeeeeee eene th nennen entes 18 Excel 2000 Tools Menu 27 Excel Trusted Access Setting eese neret enne net enne 28 Excel 2007 Tools Menu eese esee eene eene ennt nns ens etes ne nennen enne 28 Excel 2007 Developer tab Macro Security essent 29 Flarige stabilizets tienen ertt teet etat reete eter ha dei eee 32 LT 10 LT 11 transducer assembly essere enne nentes 35 Tools reqiired ir oem ETUR t eee ne eroe eae 36 Coridult removal eerie SERRE CENTERS Cere Ree 37 Transmitter Electronics Enclosure and Base Enclosure security seal removal 38 Transmitter Electronics Enclosure removal eese 38 Acquisition Module cable and transducer wiring esee 39 Base Enclosure removal eter 40 Shroud security seal removal esee ener ener 41 Superi erint i 42 Transducer and cable disassembly 43 Feed thru cable seal removal ees
52. erminal blocks with a 3mm flat blade screw driver and screw the terminal block onto the Acquisition Module for the corresponding chord A1 B1 A2 or B2 Make sure the transducer wires have good contact with the terminal block and the terminal block screws are tight Figure 3 23 Transducer terminal block wiring 51 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 12 3 9000 767 Rev A Plug the Acquisition cable terminal block into J3 on the Acquisition board and tighten the terminal block screws with a 1 8 inch 3mm flat blade screw driver Figure 3 24 Transducer wiring and Acquisition cable reassembled A Transducer wiring terminal blocks B Acquisition cable C Acquisition Module D O ring E Base Enclosure 13 14 15 16 52 Repeat these steps for other transducers you are replacing When you have completed wiring the transducer cables to the Acquisition Module check the Base Enclosure o ring and reinstall if necessary Reattach the Transmitter Electronics Enclosure to the Base Enclosure with the four hex head bolts and lock washers Tighten bolts with a 7 16 inch 12mm wrench Retighten or reattach the conduit to the Transmitter Electronics Enclosure using a crescent wrench or channel lock pliers Transducer installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A Transducer installation 17 June 2011 Slide t
53. eshooting June 2011 Table 2 1 Troubleshooting Maintenance and Troubleshooting Manual 3 9000 767 Rev A Error Recommended action s Connect to multiple meters via Ethernet when they are on the same LAN Configure each meter with a unique user specified IP address following the initial communication quick start instructions Section 3 5 Contact your IT department for valid IP addresses for your LAN and Gateway addresses Disable the DHCP server Connect to multiple meters via Ethernet when they are on the same hub but not connected to an intranet LAN Configure each meter with a unique user specified IP address following the initial communication quick start instructions Section 3 5 Assign each meter on the hub a unique IP address within the range 192 168 135 150 through 192 168 135 254 Gateway address for each meter may be left unconfigured as 0 0 0 0 A PC may receive its IP address from an external DHCP server in this case one and only one meter must have its DHCP server enabled the DHCP server will serve up to 10 IP addresses to PCs attempting to talk to all meters on the hub Once a meter s IP address is configured the meter may be connected to the hub and accessed using that IP address Configuration changed One or more parameters have been modified in the meter s configuration Collect an Audit log using Daniel MeterLink in order to see what configuration parameters changed and when the
54. feed thru seal C Base cover gasket and nylon flat washers Figure 3 17 Cable removal from meter Transducer removal A Transmitter Electronics Enclosure B Upper Shroud C Transducer cable 17 This completes the transducer removal procedure 45 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 3 2 2 Transducer installation Figure 3 18 LT 10 or LT 11transducer assembly A B C D E F A Transducer cable P N 1 504 90 129 max length 15 ft B Feed thru cable seal P N 1 504 90 178 C Retaining ring P N 1 504 08 009 D Shoulder washer P N 1 504 90 181 E Spring P N 1 504 90 046 F Transducer capsule 1 360 01 624 or LT 11 P N 1 360 01 823 G O ring part numbers vary H Transducer housing P N 1 360 01 632 for 316L SS or P N 1 360 01 633 Inconel CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury 46 Transducer installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev June 2011 1 Place one drop of Dow Corning 200 Silicon Oil 12 500 Centistokes P N 1 360 01 650 on the face of the transducer to be installed 2 Insert the transducer capsule into the transducer housing inside the meter body 3 Slide the spring shoulder washer and retaining ring onto the transducer cable Inse
55. flammable atmosphere the electrical circuits must be interrupted e To prevent personal injury ensure that all components are in place prior to and during operation of the product Connect all products to the proper electrical and pressure sources when and where applicable If you do not understand an instruction or do not feel comfortable following the instructions contact your Daniel representative for clarification or assistance If this instruction manual is not the correct manual for your Daniel product telephone Daniel at 1 713 827 6314 and Daniel will provide you with the requested manual You may also download the correct manual from http www daniel com Use only replacement parts specified by Daniel Unauthorized parts and procedures can affect this product s performance safety and invalidate the warranty Look a like substitutions may result in deadly fire explosion release of toxic substances or improper operation Save this instruction manual for future reference Daniel Measurement and Control Inc Daniel 3812 Liquid Ultrasonic Flow Meter Maintenance and Troubleshooting Manual NOTICE THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES EXPRESSED OR IMPLIED REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY ALL SA
56. g June 2011 Daniel MeterLink utility Diagnostics Action s Meter Monitor Summary view e Check Status for active alarms S Meter Status Ri Meter Status e Meter Status LED is green if there are no active alarms This indicates the meter is measuring flow and operating within the calibrated parameters e Meter Status LED is red This indicates an active alarm Resolve and acknowl edge active alarms as displayed on the Status Summary page Click the Help button 7 beside the alarm description to display information about the alarm and recommended actions to resolve the issue Meter Monitor Detailed view e Flow Profile 4 gt Velocity Ratios Chord info Y Flow info Volume Gains Performance 9 5 SNR Signal amplitudes Noise amplitudes Custom Totals E Inputs Outputs Advanced e Fow profile velocity for Chords A and B shown on the Bar graph should be of equal lengths and at 3 ft s should be 1 0 range of 0 95 to 1 05 indicates a good flow profile velocity e Ifthe velocity ratiois greater than a 10 differential between chords a degradation in the symmetry is indi cated e Check for a chord failure and resolve this and clearthe alarm e f installed check the flow conditioner for blockage Compare gains and Signal to Noise SNR ratios decibel values with the meter calibration values in the Main tenance log Inspection report e meter may not be i
57. g and terminal blocks C Acquisition Module D Base Enclosure 8 Use a 1 4 inch 7mm flat blade screw driver and remove the three Acquisition Module flat head screws split lock washers and flat washers then remove the Acquisition Module from the Base Enclosure Transducer removal 39 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev 9 Use a 7 16 inch 12mm socket wrench and remove the three Base Enclosure hex head bolts shoulder washers flat washers and split lock washers and then remove the Base Enclosure from the meter body Figure 3 9 Base Enclosure removal A Transducer wiring terminal blocks B Hex hex bolts C Base Enclosure o ring 40 Transducer removal Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A Transducer removal June 2011 10 Remove the security seals from the Lower Shroud on the meter body Figure 3 10 Shroud security seal removal A B A Lower Shroud B Lower Shroud cover hex head nuts lock washers and Shroud clamps 41 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 11 Use a 7 16 inch 12mm wrench and remove the four Shroud hex nuts external tooth lock washers and Shroud clamps Then slide the lower Shroud down to remove it from the meter body Figure 3 11 Shroud removal A Upper Shroud B Transducer housing C Lower Shroud cover 42 Transduce
58. green If the LED is not on check power to the meter Ifthe LED is on check the Ethernet cable connections 12 Troubleshooting the meter Maintenance and Troubleshooting Manual 3 9000 767 Rev A Table 2 1 Troubleshooting Section 2 Troubleshooting June 2011 Error Recommended action s CPU Module LINK LED is on but can t communicate with the meter using Ethernet If you are connecting for the first time refer to Section 3 5 for instructions on initial communication via Ethernet setup Enable the DHCP switch on the CPU Module Verify that the PC has received an IP address from the meter as follows bring up DOS prompt window Start gt Run gt type cmd inthe DOS prompt window type ipconfig If you getthe following IP 192 168 135 35 note the last 35 can be up to 44 with a Subnet Mask of 255 255 255 0 and Default Gateway you should be able to connect to the meter If you get the following Ethernet adapter Local Area Connection 1 IP Address 0 0 0 0 thePChas not yet received an IP address from the DHCP server wait up to 30 seconds to receive an IP address before attempting to connect to the meter after 30 seconds the PC has not received an IP address from the DHCP server or the IP address shown above from ipconfig is different from the range of 192 168 135 35 through 192 168 135 44 verify that the PC is configured to receive its IP address automatically via DHCP Communi
59. he end cap security latches 3mm Allen wrench required see Figure 3 32 and remove both end caps 4 Remove the CPU Module and the Optional I O Module Future See Figure 3 33 for board locations and associated terminal blocks 5 Use a Phillips head screw driver and remove the four Backplane board screws and captive star washers from the enclosure standoffs Replace Backplane 1 5 Barrier or Power Supply board Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 Pull the Backplane board out of the enclosure This disconnects the I S Barrier Board Lay the Backplane board down with the Acquisition Cable still attached the Power Supply board may remain attached to the Backplane when you remove it from the enclosure Figure 3 36 Backplane board replacement A Non terminal end of Transmitter Electronics Enclosure B Power Supply board C 1 5 Barrier board inside the Guide Plate D Backplane board 10 11 12 13 Use a 1 8 inch 3 mm flat head screw driver and disconnect the Acquisition Cable terminal block from the Backplane Unplug the Acquisition Cable from the Backplane Remove the Power Supply if it was not removed with the Backplane board and 1 5 Barrier boards from the enclosure The 1 5 Barrier Board has a notched tab that secures the board to the Guide Plate Attach the Acquisition Cable terminal block to the new Backplane Board and plug the Power Supply
60. he lower Shroud beneath the meter body Make sure the transducer cables are moved out of the way and will not be pinched when the Shroud is reinstalled Figure 3 25 Lower Shroud installation A Upper Shroud B Hex head nut with tooth lock washer C Shroud clamp and tab D Lower Shroud 18 19 20 21 22 23 24 Lift the lower Shroud until the bolts align with the upper Shroud tab and notches and the lower Shroud is flush with the top inside lip of the upper Shroud Install the four Shroud clamps onto the lower Shroud bolts and secure with the four hex head nuts and external tooth lock washers Tighten the nuts with a 7 16 inch 12 mm wrench Apply power to the meter and connect to Daniel MeterLink Open the Meter Monitor Detailed view and verity the meter is acquiring data the transducers have good signals and flow profiles for the chords are displayed In Daniel MeterLink run the Zero Calibration utility to re zero the meter at no flow conditions Close your connection to Daniel MeterLink and prepare to seal the meter Attach the security wire seals on the Transmitter Enclosure end caps and through the hex head bolts on the Base Enclosure see Figure 3 6 and then seal the Shroud see Figure 3 10 Refer to the Daniel 3812 Liquid Ultrasonic Meter Installation Manual P N 3 9000 765 Section 3 6 8 for detailed sealing instructions This completes the transducer installation procedure 53 Section 3
61. hen slide the lower Shroud down to remove it from the meter body see Figure 3 11 Use Retaining Ring pliers Daniel P N 1 504 90 043 or Stanley Proto 371 or 371L to pull the transducer cable Feed thru foam seal from the transducer housing Slide the Feed thru seal down the cable see Figure 3 13 Use the Retaining Ring pliers and remove the retaining ring shoulder washer and spring from the transducer housing see Figure 3 13 Pull the transducer capsule from the housing Pull the transducer cable from the meter down through the foam Feed thru cable seal on top of the meter body the base cover gasket nylon flat washers Figure 3 16 and through the upper Shroud Figure 3 17 of the meter Repeat for each transducer capsule you are removing Transducer housing removal Section 3 Meter maintenance June 2011 Maintenance and Troubleshooting Manual 3 9000 767 Rev A 18 Place a wrench on the hex of the transducer housing and slowly unscrew in a counter clockwise direction from the meter and remove it from the meter body Figure 3 26 Transducer housing removal ex s a Ly LA D A Transducer housing 19 This completes the transducer housing removal procedure Transducer housing removal 57 Section 3 Meter maintenance June 2011 Maintenance and Troubleshooting Manual 3 3 2 Transducer housing Installation CUTTING HAZARD Sharp edges may be present on the meter 3 9000 767 Rev Wea
62. hru cable seal eee rennes 60 Transducer terminal block wiring eese eese ennt enne 61 Transducer wiring and Acquisition cable reassembled 62 Lower Shroud installation eese enne tnter ennt enne 63 3810 Series electronics eese sees eee 64 CPU or Optional I O Module Future replacement essere 65 Transmitter electronic enclosure security seals 66 Fuseholder caperan RT 67 Backplane board replacement 69 1 5 Barrier board replacement sssssessesssssessessesssereeceoseescersoseeseessoseeseeseosressrsteoreesesseseee 71 Transmitter electronic enclosure security seals eese 72 Power Supply board replacement 73 MOSS CRIT LU LLL 75 Transmitter Electronics Enclosure and Base Enclosure security seal removal 76 Transmitter Electronics Enclosure 76 Acquisition Module cable and transducer wiring eese 77 List of Figures Maintenance and Troubleshooting Manual Section 1 Routine maintenance 3 9000 767 Rev A June 2011 Section 1 Routine maintenance 1 1 Meter maintenance This section includes discussion of the maintenance
63. iles and Trend files that exist on the PC do not appear in the Microsoft Excel amp workbooks tree under Trend Maintenance Logs This is most likely caused by the fact that the desired file or files are already open in Microsoft amp Excel amp Open files can not be verified as Maintenance Log files or Trend Files by Daniel MeterLink and are left out of the list Simply close the files in Microsoft Excel and then close and reopen the Trend Maintenance Logs dialog box to include them in the list Microsoft Excel Log Export options are not available In order for the Excel log export options to be available Excel 2000 or later must be installed on the machine and at least one printer must be installed under the Windows operating system If Excel 2000 or later is installed and you have printers installed but the Excel option is still unavailable it may be because Excel cannot access the printer driver information of the Windows default printer If the Windows default printer is a network printer and you are not currently connected to the network then Excel will most likely not be able to access the printer driver information and Daniel MeterLink cannot use Excel to generate reports or logs One solution is to install a local printer on your machine tied to LPT1 The local printer driver you installed can be for any printer and the printer does not actually have to exist or be connected to the PC If you install a local
64. ine Collaboration 4 Goal Seek Scenarios Formula Auditing 4 Tools on the Web meo p Macros Alt F8 Add Ins Record New Macro 3 AutoCorrect Options Customize j Visual Basic Editor Alt F11 Options Microsoft Script Editor Alt Shift F11 2 The Security dialog appears Select the Trusted Sources tab Maintenance Logs or Trend files are not created 27 Section 2 Troubleshooting Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 3 Click the Trust access to Visual Basic Project radio button and click OKAY to apply your selections Figure 2 6 Excel amp Trusted Access Setting Security 2 x Security Level Trusted Sources Adobe Systems Incorporated ig Remove all installed add ins and templates Trust access to Visual Basic Project No virus scanner installed Loe em To enable Excel 2007 to work with Daniel MeterLink customize the Ribbon to include the Developer tab Figure 2 7 Excel amp 2007 Tools Menu Booki Microsoft Excel Developer 28 Maintenance Logs or Trend files are not created Maintenance and Troubleshooting Manual 3 9000 767 Rev A Section 2 Troubleshooting June 2011 1 Select Macro Security to access the Trust Center Figure 2 8 Excel amp 2007 Developer tab Macro Security Trust Center Trusted Publishers Trusted Locations Add ins ActiveX Settings Message Bar External Conten
65. inside the Guide Plate D Backplane board Remove the 1 5 Barrier Board from the Guide Plate on the right side of the enclosure Install the new I S Barrier board onto the Backplane Board and seat the Power Supply board onto the Backplane board 9 Insert the Backplane I S Barrier board and the Power Supply Board into the enclosure 10 Fully seat the CPU Module and Optional I O Module Future onto the Backplane Board Replace Backplane 1 5 Barrier or Power Supply board 71 Section 3 Meter maintenance June 2011 72 11 12 13 14 15 Maintenance and Troubleshooting Manual 3 9000 767 Rev A Attach the Backplane to the enclosure standoffs with the four Phillips head screws Reinstall the terminal blocks1 8 inch 3 mm flat head screw driver on the CPU Module Optional I O Module Future 1 5 Barrier Board and the Power Supply Recheck the connections wiring and switch settings before replacing the end caps If replacing other electronics continue with the following procedures before replacing the end caps and sealing the enclosure If you are not replacing other electronics replace the end caps and security latches 3 mm Allen wrench required Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm Figure 3 38 Transmitter electronic enclosur
66. is outside the alarm Startup Issues limits Verify that there is voltage to the pressure sensor from either the meter s power supply board or from an external power supply fusing an analog pressure device verify that the pressure sensor is properly wired to the connector Verify the input is properly configured for your pressure input If using a flow computer to write pressure to the meter verify that it is properly writing to fixed flow pressure in the proper units e RunTime Issues If using an analog pressure device and input reading is 0 check if ISAI2Avail is equal to 1 in the Meter Information dialog in Daniel MeterLink If itis not 1 either the I O Board has been removed or is damaged Reinstall or replace the CPU Module if this value is 0 fusing an analog pressure device verify that the pressure sensor is working properly fusing an analog pressure device recheck wiring and switch settings Ifa flow computer is writing values to the fixed flow pressure verify that the flow computer is still writing valid values without Modbus write errors Reverify the pressure input settings are correct Flow temperature is outside the Startup Issues alarm limits Verify that there is voltage to the temperature sensor from either the meter s power supply board or from an external power supply fusing an analog temperature device verify that the temperature sensor is properly wired to the connect
67. jury or equipment damage FLUID CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the transducer housing If fluid begins to leak from the transducer housing immediately reinstall it Failure to do so may cause serious injury or equipment damage A Transducer housing Transducer housing removal Remove power from the meter Before removing the transducer housings drain the meter of fluid and ensure the pressure inside the meter is at atmospheric pressure If fluid begins to leak from the meter or leaking from the threads immediately stop and reinstall the housing as the meter has not been fully drained and or pressure has not been relieved from the meter If the installation has rigid conduit use a medium size crescent wrench and loosen the hex nuts on the Transmitter Electronics Enclosure This should allow enough slack to remove the Transmitter Electronics Enclosure from the Base Enclosure If the installation uses flexible conduit you may not need to disconnect it from the Transmitter Electronics Enclosure see Figure 3 5 Remove the Transmitter Electronics Enclosure end cap security seals the seals from the bolts on the Base Enclosure see Figure 3 6 Use a 7 16 inch 12mm wrench and remove the four hex head bolts and split lock washers securing the Transmitter Electronics Enclosure to the Base Enclosure and remove the Transmitter Electronics Enclosure see Figure 3 7
68. lug the Acquisition cable terminal block into J3 on the Acquisition board and tighten the terminal block screws with a 1 8 inch 3mm flat blade screw driver Figure 3 30 Transducer wiring and Acquisition cable reassembled A Transducer wiring terminal blocks B Acquisition cable C Acquisition Module D O ring E Base Enclosure 15 16 17 18 62 Repeat these steps for other transducers you are replacing When you have completed wiring the transducer cables to the Acquisition Module check the Base Enclosure o ring and reinstall if necessary Reattach the Transmitter Electronics Enclosure to the Base Enclosure with the four hex head bolts and lock washers Tighten bolts with a 7 16 inch 12mm wrench Retighten or reattach the conduit to the Transmitter Electronics Enclosure using a crescent wrench or channel lock pliers Transducer housing Installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A 19 June 2011 Slide the lower Shroud beneath the meter body Make sure the transducer cables are moved out of the way and will not be pinched when the Shroud is reinstalled Figure 3 31 Lower Shroud installation A Upper Shroud B Hex head nut with tooth lock washer C Shroud clamp and tab D Lower Shroud 20 21 22 23 24 25 Transducer housing Installation Lift the lower Shroud until the bolts align with the upper Shroud tab and notches and
69. move flange stabilizers Attempting to do so may allow the meter to roll resulting in serious injury or equipment damage Figure 3 2 Flange stabilizers A A Flange stabilizers 32 Maintenance Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev June 2011 FLUID CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure DO NOT attempt to remove or adjust the transducer housing Attempting to do so may release pressurized fluid resulting in serious injury or equipment damage FLUID CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the transducer housing If fluid begins to leak from the transducer housing immediately reinstall it Failure to do so may cause serious injury or equipment damage A Transducer housing Maintenance 33 Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of the measurement fluid Failure to select suitable meter components seals may cause escaping fluids resulting in injury or equipment damage CRUSHING HAZARD During meter installation or removal always place the unit on a stable platform or surface that supports its assembled weight Failure to do so could allow the meter to roll
70. n measure ment mode or there are too few operating chords e Check chord average signal ampli tudes with the meter baseline values in the Maintenance log Inspection report Meter Monitor Summary view Meter Flow Properties Table e Flow velocity Direction Avg Velocity 0 uncorrected corrected ft s gal hr gal hr Forward 13 146 179026 4 Not used e Check the flow direction If reverse flow is detected check for valve leaks e Ifthe meter run typically has reverse flow when flow is stopped use the Field Setup Wizard gt General Page and reconfigure the ReverseFlowVolLmt to allow a higher volume Meter maintenance 19 Section 2 Troubleshooting June 2011 Table 2 2 Maintenance Maintenance and Troubleshooting Manual 3 9000 767 Rev A Daniel MeterLink utility Diagnostics Action s Meter Monitor Detailed view Monitor Chart Selection list SOS chords SOS chords 07 Flow velocities 4036 10 Avg flow velocit 4036 00 ids 4035 90 u f 4035 80 ncorr flow rate Pressure om Temperature 4035 60 Frequency output 1 4035 50 Frequency output 2 4035 40 Turbulence SOS chords ft s e Speed of Sound DER I SndVelA Serollbars Markers NE 4035 30 2 56 31 PM 1 3 00 31 PM 3 04 31 PM e Compare Speed of Sound deviation from measured SOS relative to the average SOS e Check the chord s SOS e Check and correct geometry configu rati
71. n the Base Enclosure Figure 3 6 Transmitter Electronics Enclosure and Base Enclosure security seal removal A Transmitter electronics enclosure B Base enclosure bolts and security seals 4 Use a 7 16 inch 12mm wrench and remove the four hex head bolts and split lock washers securing the Transmitter Electronics Enclosure to the Base Enclosure Figure 3 7 Transmitter Electronics Enclosure removal A Transmitter electronics enclosure B Base enclosure bolts C Base enclosure 5 Lift the Transmitter Electronics Enclosure off of the Base Enclosure to expose the Acquisition Module wiring Prop the Transmitter Electronics Enclosure on top of the Base Enclosure and prepare to disconnect the Acquisition cable and transducer terminal blocks Transducer removal Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev June 2011 6 Use a 1 8 inch 3mm flat blade screw driver to remove the Acquisition cable terminal block screws Unplug the Acquisition cable terminal block 7 Use a 1 8 inch 3mm flat blade screw driver and remove the transducer wire terminal blocks screws Disconnect the transducer wires from the terminal blocks so that the cables can be removed from the meter NOTICE Make sure the transducer cables are labeled for the chord configuration A1 A2 B1 and B2 Figure3 8 Acquisition Module cable and transducer wiring A Acquisition cable and terminal block B Transducer wirin
72. ncy time conversion factor depends on the VolFlowRate Time Unit TimeUnit data point e volume second 1 5 5 e volume e volume e volume minute 60s m hour 3600s h day 86400s d wherethe volume is selected via data points Volume Units System e VolUnitUS gallons barrels e VolUnitMetric cubic meters liters 80 K Factor conversions Maintenance and Troubleshooting Manual Engineering drawings 3 9000 767 Rev June 2011 Appendix B Engineering drawings B 1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings This appendix contains the following engineering drawing s for the ultrasonic meter DMC 005558 Daniel 3812 Liquid Ultrasonic Flow Meter System Wiring Diagram Daniel 3812 Liquid Ultrasonic Flow Meter drawings 81 Engineering drawings Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 82 Daniel 3812 Liquid Ultrasonic Flow Meter drawings MODEL 3810 SERIES ELECTRONICS ETHERNET T 10 100BASET TX ETHERNET PORT RX RX RS232 jj COM COM PORT A RTS TX RS232 RS485 RS422 x TX RX fs HAZARDOUS LOCATION CLASS EXPLOS GROUP C OR D ION PROOF SEAL EXPLOSION PROOF WIRING NON HAZARDOU 5 CONNECTIONS PC HUB PIN PIN PIN PIN unla TO ETHERNET CONNECTION 6 FT MAX RS232 ONLY RS232 RS422 DEVICE
73. ndows XP simply install Service Pack 2 for Windows XP to resolve the issue It is not necessary to take action on this issue to use the Trend Maintenance Logs dialog but you should be aware of possible slow downs if the issue is unresolved Windows XP with Security Update Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 Section 3 Meter maintenance 3 1 Maintenance This section includes discussion of the maintenance of Daniel 3812 Liquid Ultrasonic Flow Meters SURFACE TEMPERATURE HAZARD Meter body and piping may be extremely hot or cold Wear personal protective equipment when coming in contact with the meter Failure to do so may result in injury TRANSPORTATION HAZARD When moving the meter do not insert the forks of a forklift into the bore Inserting the forks may cause the meter to become unstable resulting in injury or damage to the bore and sealing face TRIPPING HAZARD Clear all obstacles or obstruct ions from the work area when transporting installing or removing the meter Failure to clear the work area may cause injury to personnel NOTICE Prior to lifting the unit refer to the Daniel 3812 Liquid Ultrasonic Flow Meter nameplate or outline dimensional general arrangement drawing for the assembled weight Maintenance 3 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A CRUSHING HAZARD Do not re
74. on pipe diameter distance between the transducers LA and delay time e If present resolve transducer issues failed transducer cabling or debris buildup on the transducer face or path length configured incorrectly e Adjust SSMin or SSMax consult a Daniel Service representative before making these adjustments Meter Monitor Detailed view Meter Data List Electronics temperatures Flow info Volume Gains Performance 9 5 SNR Signal amplitudes Noise amplitudes Chord info Custom s Totals Inputs Outputs Advanced Velocity diagnostics Transit times Std dev Electronics temperatures Electronics voltages 0D Electronics temperature out of range System temperature System temperature Acquisition Module e Temperature of the electronics is out of nominal operating range below 40 C or above 100 C 40 F or above 212 F Heat or cool the meter electron ics housing If operating temperature exceeds 65 C remote mount the Transmitter Electronics Enclosure Description Value Average Units 32 68 68 F Meter Monitor Detailed view Meter Data List Electronics voltages M Flow info Volume Gains Performance 9 5 SNR Signal amplitudes Noise amplitudes Chord info Custom Totals i Inputs Outputs amp Advanced Velocity diagnostics Transit times Std dev Electronics temperatures Electronics voltages e Electronics voltage out
75. on Gas Cyanides Sulfides Corrosive Oxidizer Flammable Poison Carcinogen Peroxide Reactive Air Reactive Water Reactive Other list Other Hazard Category list C Describe decontamination cleaning process Include MSDS description for substances used in decontamination and cleaning processes Attach additional documents if necessary Shipping Requirements Failure to comply with this procedure will result in the shipment being refused 1 Write the RMA number on the shipping package 2 Inside the package include one copy of this document and all required Material Safety Data Sheets MSDS 3 Outside of the package attach one copy of this document and all required Material Safety Data Sheets MSDS THIS EQUIPMENT BEING RETURNED FOR REPAIR HAS BEEN COMPLETELY DECONTAMINATED AND CLEANED ALL FOREIGN SUBSTANCES HAVE BEEN DOCUMENTED ABOVE AND MSDS SHEETS ARE ATTACHED SS Signature Print name Title __ Date E Company Phone Fax Emerson Process Management Daniel Measurement and Control Inc 11100 Brittmoore Park Drive Houston TX 77041 T 1 713 467 6000 F 1 713 827 4805 www emerson com DANIEL Daniel Gas and Liquid Ultrasonic Flow Meters power PlantWeb by communicating health and process variable information via the HART protocol and are core components of the PlantWeb digital plant architecture Copyright 2011 Daniel Measurement and Control Inc and Daniel Measurement Services
76. or Verify the input is properly configured for your temperature input If using a flow computer to write temperature to the meter verify that it is properly writing to fixed flow temperature in the proper units e RunTime Issues fusing an analog temperature device and input reading is 0 check if IsAl2Avail is equal to 1 in the Meter Information dialog in Daniel MeterLink If itis not 1 either I O Board has been removed or is damaged Reinstall or replace the CPU Module if this value is 0 fusing an analog temperature device verify that the pressure sensor is working properly fusing an analog temperature device recheck wiring and switch settings Ifa flow computer is writing values to the fixed flow temperature verify that the flow computer is still writing valid values without Modbus write errors Reverify the temperature input settings are correct Troubleshooting the meter 15 Section 2 Troubleshooting June 2011 Table 2 1 Troubleshooting Maintenance and Troubleshooting Manual 3 9000 767 Rev Error Recommended action s Program download failed during firmware upgrade e Ifthe meter power fails during a firmware upgrade process perform a backup upgrade in an attempt to connect to the meter and download the program again In Daniel MeterLink go to the File pull down menu and select Program Settings Enable the Allow FTP only connection For Serial Port Connections Connect to P
77. ort A You may need to adjust your Meter Directory settings for the connection so that they match the port default settings Port A will default to 19200 baud with a Modbus address of 32 For Ethernet Connections If you are connecting to the meter over an Ethernet port you should be able to connect with the same IP address as normal If this is unsuccessful the meter may have defaulted to 192 168 135 100 with a subnet of 255 255 255 0 Make sure your PC has a compatible address and attempt a connection using this IP address Make sure your cabling and your Meter Directory record are setup attempt to connect to the meter You will receive a message Error 10001 opening database connection to Click OK and you will be prompted to Attempt FTP only connection Click Yes and if successful the Daniel MeterLink caption displays Connected to meter name gt Go to the Tools pull down menu and select Program Download to attempt the firmware upgrade again If the firmware upgrade is successful the meter should start working as normally as the meter s configuration is not normally lost If the configuration is lost use Daniel MeterLink Edit Compare Configuration to write the saved configuration back to the meter The saved configuration files a typically stored in C Ultrasonic Data folder Restart the meter to install the firmware Daniel MeterLink prompts you with a message that it must disconnect from the meter Once the firmwa
78. our Daniel service representative Waveform contains an excessive amount of noise Use the Daniel MeterLink Meter gt Signal Analyzer to increase the StackSize until noise level decreases settings can be 1 none 2 4 8 or 16 If increasing the StackSize is not successful try turning on the filter or consult with Daniel Customer Service if you are unsure of how stacking a signal can affect the meter s operation Troubleshooting the meter 17 Section 2 Troubleshooting Maintenance and Troubleshooting Manual June 2011 ZA 18 3 9000 767 Rev A Meter maintenance Run Daniel MeterLink and open the Meter Monitor Summary to view the current health status of your meter The Monitor Summary includes the direction of flow measurement velocity rate units of measurement uncorrected or corrected flow if applicable for your meter and a bar graph for a visual comparison between the velocities for each chord Figure 2 4 Meter Monitor Summary view Meter Monitor Summary 56 112 Direction Avg Velocity 0 uncorrected Q corrected Bi Meter Status ft s gal hr gal hr Check Status Forward 12 344 65268 3 Not used 4 Flow Velocity ft s Meter time 14 12 2011 858AM Refer to Table 2 1 for error resolutions and Table 2 2 for meter maintenance hardware diagnostics Meter maintenance Maintenance and Troubleshooting Manual 3 9000 767 Rev A Table 2 2 Maintenance Section 2 Troubleshootin
79. power to the meter This completes the Backplane Board replacement procedure If you encounter problems with this procedure see the Daniel Customer Service contact information on the back cover of this manual Replace Backplane 1 5 Barrier or Power Supply board Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 I S Barrier Board replacement 1 If replacing the I S Barrier board remove power to the meter 2 Refer to Figure 3 4 forthe tools required to complete this procedure 3 Disconnect the Transmitter Electronics Enclosure security seals loosen the end cap security latches with a 3mm Allen wrench and remove both end caps see Figure 3 32 4 Use a 1 8 inch 3 mm flat head screw driver and remove the terminal blocks from the Power Supply board the CPU Module and the Optional I O Module Future See Figure 3 33 for board locations and associated terminal blocks 5 Use a Phillips head screw driver and remove the four Backplane board screws from the enclosure standoffs 6 Pull the Backplane board out of the enclosure This disconnects the I S Barrier Board Lay the Backplane board down with the Acquisition Cable still attached the Power Supply board may remain attached to the Backplane when you remove it from the enclosure Figure 3 37 1 5 Barrier board replacement A Non terminal end of Transmitter Electronics Enclosure B Power Supply board C 1 5 Barrier board
80. quisition Board or interconnect cable Check system status in the Daniel MeterLink program for any flagged errors Check the CPU Module If Chord A is not indicating change the transducer cables from Chord B to chord A If Chord B then fails the transducers are bad on Chord A Power Failure Meter has had power removed for a period of time or the meter restarted itself such as after a firmware upgrade The Audit log in the meter indicates the power fail time fthis was an unexpected restart of the meter verify the integrity of the power to the meter and make sure that the voltage level is the in the range of 11 36 VDC at the meter fthis was a known power fail or restart of the meter just acknowledge this alarm Sound velocity is outside defined limits The meter s measured average sound velocity is outside the defined limits Verify that all chords are measuring the same Speed of Sound within about 0 15 Look for alarms that indicate transducer problems and resolve any of these issues This could include failing transducers debris buildup on trans ducers or incorrectly entered path lengths in the configuration Ifthe chords agree adjust the SSMin or SSMax using the Field Setup Wizard in Daniel MeterLink so the meter s average speed of sound falls within these limits consult with a Daniel service representative before before changing these parameters Collect a Maintenance log using Daniel MeterLink and contact y
81. r appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury 1 Anytime a transducer housing is removed from the meter the o rings must be replaced with new o rings prior to reinstalling the housing in the meter Apply a light coat of Dow Corning 111 Silicone grease or equivalent to the o rings NOTICE Replace with new O rings during transducer maintenance or after every ten years of service 2 Apply a light coat of Loctite anti seize nickel grade lubricant 20g stick 37230 on the transducer housing threads 3 Ensure the transducer housing threads are properly aligned avoid cross threading the housing with the meter body then use a wrench on the hex bolt of the housing and slowly screw in a clockwise direction Also ensure the transducer housingis fully seated against the meter body per the table below Refer to SAE 514 specification Table 2A Transducer housing Torque range N m Transducer housing LT 10 40 43 49 53 LT 11 90 99 122 134 Transducer housing 58 Transducer housing Installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 4 Place one drop of Dow Corning 200 Silicon Oil 12 500 Centistokes P N 1 360 01 650 on the face of the transducer to be installed 5 Insert the transducer capsule into the transducer housing inside the meter body see Figu
82. r removal Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 12 Use Retaining Ring pliers Daniel P N 1 504 90 043 or Stanley Proto 371 or 371L to pull the transducer cable Feed thru foam seal from the transducer housing Figure 3 12 Transducer and cable disassembly A Feed thru cable seal removal B Retaining ring pliers 13 Slide the Feed thru seal down the cable Figure 3 13 Feed thru cable seal removal A Feed thru cable seal Transducer removal 43 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev 14 Use the Retaining Ring pliers and remove the retaining ring shoulder washer and spring from the transducer housing 15 Pull the transducer capsule from the housing Figure 3 14 Transducer removal A Feed thru cable seal B Shoulder washer C Spring D Transducer capsule Figure 3 15 LT 10 Transducer and cable assembly removed from meter G 44 Transducer removal Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 16 Pull the transducer cable from the meter down through the foam Feed thru cable seal on top of the meter body the base cover gasket nylon flat washers Figure 3 16 and through the upper Shroud Figure 3 17 of the meter Repeat for each transducer you are removing Figure 3 16 Upper Shroud cable seal A Base Enclosure B Cable
83. r units of measurement Conversion factors Unit of measurement F 32 x 5 9 gt C C 273 15 gt K 1 K C 5 9 CF 10 6 MPa Pa 0 006894757 0 1 MPa bar 0 101325 MPa atm 0 000133322 MPa mmHg 0 3048 m ft 0 0254 m in 10 dm n 10 m cc m cm 0 3048 m f 0 0254 3600 s h 86400 s day 10 g kg 0 45359237 kg Ibm 231 in gal 42 gal bbl barrel 0 0037854 gal m 6 289811 bbl m 103 Pa s cPoise 1 488 Pa s Ib ft s Conversion factors per units of measurement 79 Appendix A Conversion factors Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A A 2 K Factor conversions A 2 1 K Factor and inverse K Factor Equation A 1 Frequency volumetric flow rate K Factor FreqdQFullScale ida MaxFreq 3600s8hr and Equation A 2 Frequency volumetric flow rate inverse K Factor InvKFactor 3600 hr reqQruliscale where KFactor frequency K Factor pulses volume is Freq1KFactor and Freq2KFactor InvKFactor frequency Inverse K Factor volume NS pulse Freq1InvKFactor and Freq2InvKFactor FreqQritiscale frequency full scale volumetric flow rate volume i time unit Freq1FullScaleVolFlowRate and Freq2FullScaleVolFlowRate MaxFreq maximum frequency Hz pulses time unit Freq1MaxFrequency and Freq2MaxFreque
84. re 3 19 6 Slide the spring shoulder washer and retaining ring onto the transducer cable Insert these components into the transducer housing Insert the Feed thru cable seal into the housing groove with the Retaining Ring pliers 7 Feed the transducer cable underneath the top Shroud to the top of the meter body Figure 3 27 Transducer installation A Upper Shroud B Transducer cable Transducer housing Installation 59 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev 8 Insert the transducer cable through the Base cover gasket and flat washers into the Feed thru foam cable seal Feed the transducer cable into the Base Enclosure see Figure 3 16 NOTICE Feed thru foam seals tear easily Carefully pull the transducer cable through the seal to prevent ripping the Feed thru cable seal Figure 3 28 Upper Shroud Feed thru cable seal A Cable Feed thru seal B Base cover gasket and nylon flat washers C Upper shroud 9 Ensure the nylon flat washers are in place between the Base Enclosure and the Base Cover Gasket 10 Repeat for each transducer housing and transducer assembly you replaced 60 Transducer housing Installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 11 Reattach the Base Enclosure to the meter body with the three shoulder washers flat washers split lock washers and hex head bolts Tighten the bolts
85. re the profile may vary Maintenance log collection Figure 1 2 Maintenance log collection parameters Maintenance Logs and Reports Duration mins 2 Comment Bi System piChord A Log format Microsoft Excel SOS to use for comparison Manually entered SOS 9 None Comma Separated Values Log Automatically scroll newest record into view during log collection Collection rate B est speed B Flow pressure 0 psia Flow temperature Save meter configuration ctg file Time remaining 0 00 00 00 Chord B B Field 1 0 Validity 18 Comms Duration of log in minutes For Help press F1 Routine maintenance Maintenance and Troubleshooting Manual Section 1 Routine maintenance 3 9000 767 Rev A June 2011 Trend maintenance log collection Merging the results of two or more Maintenance logs into a single file allows you to build a historical database of the meter s performance Trending the logs indicates changes from the original installation of the meter or over time Looking at a single inspection report that is either collected monthly or quarterly can give you an indication of the meter s health Figure 1 3 Trend log collection Trend Maintenance Logs Microsoft Excel workbooks Workbooks to trend E 3 Ultrasonic Data e 63 73 B 07 050147 110 8 gc 111 Ey 56 112 4 Fish Bowl Sar Meter name not set 3812 trend 4 6 2011 2 46 05 PM xls Meter name not set main
86. re upgrade is complete you will be able to reconnect to the meter with Daniel MeterLink When the meter restarts it takes about two minutes before you will be able to reconnect depending on the firmware upgrade being performed If the database does need to be reinitialized it could take up to five minutes After an upgrade it is recommended to reconnect to the meter and repeat the Program Download process If all the program components are successfully updated they will show to be the same date and version as the Currently Installed Versions and the Download button will be disabled If one or more components are still not updated click Download to continue the upgrade process No power to the unit e Check that the correct voltage level is in the range of 11 36 VDC at the meter refer to the System Wiring Diagram in Appendix B e Check the main power source for blown fuse or tripped circuit breaker see Section 3 4 2 Reference your as built installation drawings for your location 16 Troubleshooting the meter Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev A Table 2 1 Troubleshooting June 2011 Error Recommended action s One or more of the chords is not indicating a reading reporting zeros Check for loose connections at the cable connectors Check the resistance of the transducers should be approximately 2 MQ Problem also may be caused by a bad Ac
87. rm This alarm indicates that the meter may not be measuring accurately Click Check Status to see a description of which validity alarms are active The validity alarms QMeter and QFlow indicate an issue with the meter collecting enough information from the chords to make an accurate measurement The validity alarms for pressure and temperature indicate that the value is above or below the alarm limits for these values Red and green are the only colors used for this alarm Comms alarm The Comms alarm indicates that communications between Daniel MeterLink and the meter failed This could be due to a poor communication link Daniel MeterLink continues to retry communications Red and green are the only colors used for this alarm Communications The Communications Analyzer via Daniel MeterLink Tools Menu gt Communications Analyzer menu path displays communications between Daniel MeterLink and the ultrasonic meter This utility is useful for troubleshooting communications to the meter It displays many of the TCP IP commands between Daniel MeterLink and the connected meter For troubleshooting communications with the 475 Field Communicator for the HART Protocol refer to Section 5 of the Emerson 475 Field Communicator User s Manual Rev D This manual may be downloaded from the following location http www2 emersonprocess com en US brands Field Communicator Pages Documentation aspx For troubleshooting communications with AMS Devic
88. rt these components into the transducer housing Figure 3 19 Transducer cable and components assembly A Feed thru cable seal B Retaining ring C Shoulder washer D Spring E Transducer capsule F Transducer housing 4 Insert the Feed thru cable seal into the housing groove with the Retaining Ring pliers Transducer installation 47 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev 5 Feed the transducer cable underneath the top Shroud to the top of the meter body Figure 3 20 Transducer cable installation A Upper Shroud B Transducer cable 48 Transducer installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 6 Insert the transducer cable through the Base cover gasket and and flat washers into the Feed thru foam cable seal Feed the transducer cable into the Base Enclosure NOTICE Feed thru foam seals tear easily Carefully pull the transducer cable through the seal to prevent ripping the Feed thru cable seal Figure 3 21 Upper Shroud Feed thru cables A Cable Feed thru seal B Base cover gasket and nylon flat washers C Upper shroud 7 Ensure the nylon flat washers are in place between the Base Enclosure and the Base Cover Gasket 8 Repeat the Steps1 5 above for each transducer assembly you are replacing Transducer installation 49 Section 3 Meter maintenance Maintenance and Trouble
89. see 64 Acquisition Module transducer wiring39 40 52 62 77 Alarms Acquisition Module 12 Acquisition Module is not compatible with firmware cessent 12 Can t communicate with the meter using Ethernet essere 13 Chordfail ie 12 COEPTIS asi EE AES EE 11 Communicating with meter but all chords display failures 13 Communication line connected to flow computer but no signal received 13 CPU Module LINK LED 12 Meter Monitor Status Summary 10 Powerlossusmectiesi 11 Sound velocity out of limits 17 EI 10 MEUS 11 B Backplane pe 64 Base Enclosure cable seal 45 48 57 59 C Cannot communicate with AMS Device Manager 13 Cannot communicate with Daniel MeterLink 13 Cannot communicate with 475 Field COMIMUMICALOM secs 13 Configuration 14 Configuration eterne 14 Connect to multiple meters via Ethernet 14 Conversion sioe totes 79 Conversion factors per unit of measurement 79 C
90. shooting Manual June 2011 50 3 9000 767 Rev A 9 Reattach the Base Enclosure to the meter body with the three shoulder washers flat washers split lock washers and hex head bolts Tighten the bolts with a 7 16 inch 12mm socket driver Figure 3 22 Base Enclosure installation A Transducer wiring terminal blocks B Hex hex bolts C Base Enclosure o ring Transducer installation Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A Transducer installation 10 11 June 2011 Insert the Acquisition Module into the Base Enclosure and secure with the three split lock washers and flat head screws see Figure 3 24 Position the cables to prevent pinching when the Acquisition Module is attached Cut the new transducer cable s to the correct length maximum 15 feet with allowance for the wiring terminations and connector placement Strip back about 1 5 inches of the cable outer sheath and 1 4 inch of insulation from the wires When stripping the outer sheath of the transducer cable do not cut into the insulation of the individual wires The transducer cables have two wires and a bare drain wire that must be terminated on the applicable connector on the Acquisition Module The red wire connects to the positive pin the black wire yellow wire in Figure 3 23 connects to the negative pin and the bare drain wire connects to the S pin Shield Reattach the transducer cables to the t
91. t Privacy Options Macro Settings For macros in documents not in a trusted location Disable all macros without notification Disable all macros with notification Disable all macros except digitally signed macros Enable all macros not recommended potentially dangerous code can run Developer Macro Settings Trust access to the VBA project object model 2 Select Macro Settings from the left panel then click the Enable all macros not recommended potentially dangerous code can run radio button Place a check mark in Trust access to the VBA project object model 4 Click OK to apply the changes and close the Trust Center dialog Maintenance Logs or Trend files are not created 29 Section 2 Troubleshooting Maintenance and Troubleshooting Manual June 2011 2 3 4 30 3 9000 767 Rev Windows XP with Security Update The Security Update for Windows XP 823980 has a problem that causes the Show only maintenance log and trend workbooks check box in Daniel MeterLink to be ineffective See http www microsoft com downloads en details aspx FamilylID 2354406cc5b6 44ac 9532 3de40f69c074 Additionally it may take longer to validate a workbook when you attempt to add itto the Workbooks to trend list This is a known Issue documented in the Microsoft Knowledge Base Article 824136 Windows Explorer Quits Unexpectedly or You Receive an Error Message When You Right Click a File For Wi
92. tenance log 1 27 2011 3 41 48 PM xls e Meter name not set maintenance log 4 6 2011 2 38 55 PM xls Meter name not set maintenance log 4 6 2011 3 08 40 PM xls E Meter name not set maintenance log 6 29 2010 3 48 24 PM xls Meter name not set maintenance log 8 31 2010 2 51 10 PM xls Meter name not set maintenance log 9 15 2010 11 31 26 AM xls 9 2 New Meter H Test Meter Ethernet Port Virtual 72 H Ultrasonic Meters 9 12 utility D C3 WinCvs120 WINDOWS H WinHelp Show only maintanance log and trend workbooks Add All gt gt Microsoft Excel workbooks For Help press F1 This is important since many diagnostics change slowly over time Trending the maintenance logs helps identify these changes and makes problems much more obvious than merely viewing asingle inspection report The Trending feature is integral to Daniel MeterLink which allows all important parameters to be trended Daniel MeterLink supports trending files in a Microsoft Excel workbook from multiple 3812 meter maintenance logs Some parameters like gain signal level and noise level level may show a shift over time which can be useful in detecting changes in the meter and the installation Maintenance logs or Trend files to be trended must all have matching column headings This means the logs must be in the same units i e U S Customary or Metric must have the same pressure type i e gage or absolute and must have the same time base 1 s
93. the replacement fuse Littlefuse 218002 HXP into the Fuse holder Install the fuse cap into the holder and push until it is flush with the holder Turn the fuse cap clockwise 1 8 turn using a 1 4 inch standard flat head screw driver If replacing other electronics continue with Section 3 4 3 and Section 3 4 4 before replacing the end caps and sealing the enclosure If you are not replacing other electronics replace the end caps and security latches requires a 3 mm Allen wrench Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm see Figure 3 34 Adjust the security wire removing all slack and thread into the lead seal Cut wire ends to remove excess wire Apply power to the meter This completes the fuse replacement procedure 67 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 4 3 68 3 9000 767 Rev A Replace Backplane 1 5 Barrier or Power Supply board The following sections detail removal of the Backplane board the I S Barrier Board and the Power Supply Board Backplane replacement 1 If replacing the Backplane board remove power to the meter Refer to Figure 3 4 for the tools required to complete this procedure Disconnect the Transmitter Electronics Enclosure security seals see Figure 3 34 loosen t
94. this product e To ensure proper performance only informed and trained personnel should install operate repair and maintain this product e Save this instruction manual for future reference e If you resell or transfer this product it is your responsibility to forward this instruction manual to the new owner or transferee ALWAYS READ AND FOLLOW THE DANIEL ULTRASONIC FLOW METER INSTALLATION OPERATIONS AND MAINTENANCE TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS e Use of this equipment including this software for any purpose other than its intended purpose may result in property damage and or serious personal injury or death A Return Material Authorization RMA number must be obtained priorto returning any equipment for any reason e Download the RMA form on the Daniel Measurement and Control Inc Support Services web page by selecting the link below http www2 emersonprocess com EN US BRANDS DANIEL SUPPORT SERVICES Pages Support Services aspx Product Operation Personnel Personnel e Read and understand all instructions and operating procedures for this product Install this product as specified in the Installation manual per applicable local and national codes Follow all warnings cautions and notices marked on and supplied with this product Follow all instructions during the installation operation and maintenance of this product e Before opening the flameproof enclosure in a
95. ual 3 9000 767 Rev A Routine maintenance Routine maintenance operations requires adherence to all applicable regulations and laws and safety training for personnel to perform the maintenance operations Review your organization s best practices procedures before performing routine maintenance Maintenance logs and reports To monitor the performance health of the meter and ensure it is operating within acceptable specifications routine diagnostics should be performed Collecting a maintenance log gives you a snapshot of the current health of the meter and you can compare the inspection reports from previously saved logs Use the Logs Reports menu and click Maintenance Logs and Reports Daniel MeterLink displays the Maintenance Logs and Reports dialog Choose the time duration log format and collection rate for the output file and click the Start button You can open the file immediately after it is generated or view it at a later time It is recommended that a Maintenance log be collected after an upset in the system In establishing a baseline to be used for the trending of the meter diagnostics it is very helpful if a set of log files are collected immediately after the meter has been installed in the field Preferably collect the log files at several velocities within the operating range of the meter This helps establish that the flow profile is relatively constant throughout the meters operating range except velocities below 3 ft sec whe
96. ut maximum wire diameter 078 inch 2 0mm Figure 3 34 Transmitter electronic enclosure security seals A Transmitter Electronics Enclosure end cap B Security wire seals 10 11 12 13 66 Adjust the security wire removing all slack and thread into the lead seal Cut wire ends to remove excess wire If replacing other electronics or the fuse continue with Section 3 4 2 Section 3 4 3 and Section 3 4 4 before replacing the end caps and sealing the enclosure If you encounter problems replacing the electronics see the Daniel Customer Service contact information on the back cover of this manual This completes the CPU Module or I O Module replacement procedure Replace CPU Module or Optional I O Module Future Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A 3 4 2 Fuse Replacement June 2011 Fuse Replacement po wi 11 12 13 14 Remove power to the meter Refer to Figure 3 4 forthe tools required to complete this procedure Disconnect the Transmitter Electronics Enclosure security seals see Figure 3 34 loosen the end cap security latch requires a 3 mm Allen wrench on the terminal end of the enclosure see Figure 3 32 and remove the end cap Use a 1 4 inch 7mm standard flat head screw driver and remove the Fuse holder cap see Figure 3 33 Figure 3 35 Fuse holder cap A Fuse holder cap Remove the fuse from the holder Insert
97. wise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm see Figure 3 38 Apply power to the meter This completes the Power Supply Board replacement procedure If you encounter problems with this procedure see the Daniel Customer Service contact information on the back cover of this manual Replace Backplane 1 5 Barrier or Power Supply board Maintenance and Troubleshooting Manual Section 3 Meter maintenance 3 9000 767 Rev A June 2011 3 4 4 Acquisition Module replacement 1 Remove power to the meter 2 Refer to Figure 3 4 forthe tools required to complete this procedure 3 If the installation has rigid conduit use a medium size crescent wrench and loosen the hex nuts on the Transmitter Electronics Enclosure This should allow enough slack to remove the Transmitter Electronics Enclosure from the Base Enclosure If the installation uses flexible conduit you may not need to disconnect it from the Transmitter Electronics Enclosure Figure 3 40 Conduit removal A Transmitter electronics enclosure B Conduit bolts Acquisition Module replacement 75 Section 3 Meter maintenance Maintenance and Troubleshooting Manual June 2011 3 9000 767 Rev A 4 If the meter is equipped with security seals remove the seals from the bolts on the Base Enclosure Figure 3 41 Transmitter Electronics Enclosure and Base Enclosure security seal removal A Transmitter electronics enclosure
98. y changed Runthe Tools gt Edit CompareConfiguration utility and click the Write All button or select the checkbox in the value column and click Write Checked button to write the changes to the meter Save the configuration file Configuration lost The meter configuration has reset to default values and the meter is not configured correctly to measure flow and the meter has performed a Cold Start Unless the Cold Start occurred after upgrading firmware replace the CPU Module see Section 3 4 1 Ifthe cold start occurred after a firmware upgrade fully re configure the meter from a previously saved configuration using the Tools gt Edit Compare Configuration in Daniel MeterLink Electronics Temperature is Out Of Nominal Range Temperature of the electronics is out of nominal operating range below 40 C or above 100 C which could lead to a system failure Attempt to warm or cool the meter electronics housing Ifthe electronics is mounted the meter and the process fluid in the meter is over 65 C you must remote mount the electronics off of the meter body Collect a Maintenance log using Daniel MeterLink while the meter is experi encing the issue and contact your Daniel service representative 14 Troubleshooting the meter Maintenance and Troubleshooting Manual Section 2 Troubleshooting 3 9000 767 Rev June 2011 Table 2 1 Troubleshooting Error Recommended action s Flow pressure

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