DA 75 udskiftnings manual type 2
Contents
1. Technical Manual MC 36 A Code Nr 99 97 5007 Ausgabe 06 01 M5007 GB Nr 606181 Big Dutchman Big Dutchman International GmbH Calveslage Auf der Lage 2 49377 Vechta Rufnr 04447 801 0 Fax 04447 801 237 Thank you very much for your confidence We want to congratulate you on your Big Dutchman MC 36 A computer and we are convinced that you will be satisfied with it EC Declaration of Conformity We declare that the design and model of the machine described above being placed on the market by ourselves complies with the relevant health and safety requirements of the EC Directive Guarantee Declaration This machine is guaranteed in accordance with the Big Dutchman International GmbH General Conditions of Sale for customers resident in Germany and the Big Dutchman International GmbH International Conditions of Sale for customers not resident in Germany Note In order to ensure that your new equipment will always work properly and efficiently and to ensure your personal safety we would ask you the following Please read through this User Manual thoroughly and take particular note of the warning and safety instructions before starting up the machine for the first time Programme Version The product described in this manual is computer based and most functions are realised by software This manual corresponds to SOFTWARE VERSION 4 1 It was released in March 2001 Produkt and docum2. 57 3 2 Automatic Manual Control eid aid ue eed 58 3 3 Adjustment of Negative Pressure iie una een 58 3 3 1 Example Adjustment of Negative Pressure siiicar inanin aiinsir Cinania iaai ainei 58 3 4 Adjustment of Stepless 1 Unit nee ae een 60 S MEC P 60 335 Adjustment of Stepless 2 Unt macia 61 Technical Manual MC 36 A Edition 01 0601 M5007 GB da D Big Dutchman Page 6 CONTENTS 3 6 Winter COMPenSatiON saciedad 61 3 7 _Multistep correction er HH 61 3 8 Control Parameter iia ee a dd leew prex Qd 62 3 8 1 Ventilali n oia io 62 382 Cycle Mein n 62 SE Aa 1 E Ly Yo POCO o M 63 3 09 09 Analog Healing I nissan 63 3 8 6 Analog Heating 2 sinirine en an aaar a e SAU Eaa Eaa 63 E X gerere a 63 3 9 9 Humidity GConlkol retire torret pet AdE Ae seat o era P RE PEL E ERR RR e eua AED RR Ere RR Daai 63 NEC m 64 3 8 10 S Db pu m E EE 64 3 9 Memory ee an a ET nee 64 3 9 1 Operation LOG ici od listadas 64 3 9 2 Present Vas 64 KM ie 65 3410 1 Maintenance octal tados 65 3 10 2 MNS ON EMOS cisco a 65 3 10 3 Temperature sensor control table cat AA lan 65 Technical Manual MC 36 A Edition
3. 01 0601 M5007 GB A Diq Dutchman INTRODUCTION Page 7 1 INTRODUCTION This manual describes installation and setting up of the Euro Matic MC 36 A climate computer The MC 36 A climate computer has been developed to give complete climatic control of all types of livestock buildings where it can monitor and control the environment MC 36 A consists of a basic unit into which optional equipment can be installed if required The MC 36 A has been designed to accept an Euro Matic data module to allow the connection of a number of individual MC 36 A computers to one PC Facility is included for the connection of external emergency opening using the MC 78 A Thanks to the high flexibility nature of the MC 36 A the most productive climate control settings can be achieved at all times For your convenience a copy of Section 2 of this user s guide is printed on a card It should be inserted behind the opening panel of MC 36 A so it is always available BIG DUTCHMAN congratulate you on your choice of a MC 36 A CLIMATE COMPUTER Technical Manual MC 36 A Edition 01 06 01 M5007 GB D Big Dutchman Page 8 INSTALLATION 2 INSTALLATION 2 1 Introduction The installation section describes MultiStep ventilation installation setting and testing of MC 36 A climate computers 2 1 1 Description of MultiStep Ventilation BIG DUTCHMAN has developed MultiStep a method to control a number of outlet units stepwise however with step
4. 2 3 6 3 Wiring Diagram Connection of Fan to Internal Speed Controller ccccccecccceeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeaeeeenaeeseeeeseaeeseneeeeeaeeeea 2 3 6 4 Wiring Diagram Connection of two Sequentially Controlled Fans to Internal Speed Controller El 2 3 6 5 Wiring Diagram Connection of MC 37 External Speed Controller 220044240442n00nnnnsnnnnnonnnnonnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnn 2 3 6 6 Wiring Diagram Connection of MC 23U External Speed Controller ccccccccceceeeceeeeceeeeeeeeeeeeeeeeeeaeeeeeeaeeseaeeseaeeseeeeeseeeeeaee 2 3 7 Humidity Sensor fas 2 3 7 1 Wiring Diagram Connection of DOL 14 Humidity Sensor ooconccccnncccinccccooccconocccnonncono nono nn nonnnnnnn nn cnn nn nnnnn nn ran nn nn nn nan n naar cara nnnnnnes 25920 Winch ON 2 3 8 1 Wiring Diagram Connection of 2 pcs CL 75A 3D 24V R Decentralised Winch Motor for XM 2 3 8 2 Wiring Diagram Connection of CL 75A 24V R Winch Motor for Air Inlet T 2 3 8 3 Wiring Diagram Connection of CL 75A 230V Winch Motor for Air Inlet sessessssssssesesseeeeeeeneennee ener 2 3 8 4 Wiring Diagram Connection of CL 20 Winch Motors for Air Inlet esssssssssssseeseneeeeeeeneeene nennen nhnrrn rennen 2 2 8 5 Wiring Diagram Connection of CL 74A V Winch Motor for Air Outlet ae 2 3 8 6 Wiring Diagram Connection of CL 74A MultiStep Winch Motors f
5. sssssssssssesseeeeeneneenneenenee nennen nni tnnet trie nnr en nr nnns etn sensit riens tnn nennen 51 2 5 15 Check of MS 3 MultiStep 3 ssssssssessseeeeeeneeennennee nennen nnne nnntn riens ee nns nt rinse nnr enr sens etre eren tnn nennen 51 215 16 Check of MS 4 MUIIStOpO4 unse ae a een lan reden 51 2 5 17 Check of MS 5 M ltiStep 5 2 4 4 nine ein tio cs QUE 51 2 5 18 Check of MS 6 MultiStep 6 244444nsnnennnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnensnennnennnnennnnnnnen nen 51 2 5 19 Check of Extra Vent Ventlatign cree ne ee Tea na en ee ernennen 52 2 5 20 Check of Cooling M SM 52 2 5 21 Check of Humidification Relay ne na ie hans nad 52 2 5 22 Check Of SOAKING A eo o A 52 2 5 23 Check of Heating Misisipi lit ir its 52 2 5 24 Check of Heatidd Z iii cis 52 2 59 20 Check of 24 Hour Clock iia ER 53 2 5 26 Termination of Test of Components uusssnenersnnnnesnnnnensnnner nennen eene nennen nennen nennen nere n eerie nnne nennen nennen nennen 53 2 6 Spare Parts A 54 Al Technical Data eee bees ado 55 3 SERVICE es a e ITE cu I DIEI ROTE IUNII PLIUDI 56 3 1 Men Survey SerVice nn ix taed eo deduce ee apvd er 56 3 1 1 Control Key Functions e 57 SMEs
6. 3 10 7 Wiring Diagram Connection of DOL 90 Water Meter 2 2 10 8 Wiring Diagram Connection of Relay for Free Range occocccconcccconcccconccconncononccnnnnncnnnncnnnnn nono nnnnn nn nana nr rra nn ran n nc nnns senes innen nennen nen 2 3 11 Emergency Ventilation WEPRBRERFEFEFFEPEPETIURTFPEEPFFEFTEEFEREFFERERFEEERPEEEFIESPEEFFFETEFUFEEPEFERSEEEBEFEFEFEFEFEUEEFFEEPUEHFEUFEREEREREEFERFEEBRFFERRPEPEEUTTRELER 2 3 11 1 Wiring Diagram Connection of CL 74A 24V Winch Motor for Emergency Air Intake iss 2 3 11 2 Wiring Diagram Connection of CL 75A 24V Winch Motor for Emergency Air Intake ssssssseseseeeeeeneee 2 3 11 3 Wiring Diagram Connection of Solenoid Valve 230V for Emergency Air Intake ooooconnncinncnnnnnccnnncccooccccnnnconnncanonccnnnrncnanncnnnos Technical Manual MC 36 A Edition 01 0601 M5007 GB A Diq Dutchman CONTENTS ages 2 4 2 Menu Survey Adjustment of the SySteM ooocccnocccononccononccnnnonccnnnnnnnnnnn cnn non ocn ran nennen nnne ener ee nennen nnne nennen nennen nnne 38 2 4 Adjustment of the System ooocoonooccccnconcoccccncnononcncnnnonnoncnnnnnnnn nn tnn nn nan rn nnn hnnres indt rennen nnns tren rnnrr srt entren en nnne 38 2 4 1 The Control Key and its Functions ences etenim a dd 38 2 4 3 Sub Menu Adjustment of the System sssssssssssesseeeeeeeneneee ennemi nnns nennen eter e nnns enne ENEKEN EEEn EEEn 39 ZAA Setting Of Date and TIME sonsaina m 39 2 45 Setti
7. HMAN A S s general terms and conditions of sale and delivery specify that an alarm system must be installed We want to draw your attention to EU directive No 998 of 14 12 1993 concerning minimum requirements for domestic animals which specifies that an alarm system must be installed in any house which is mechanically ventilated In addition to this there must be a suitable emergency system Page 4 CONTENTS Contents 1 INTRODUCTION cuca AA da st iia 7 2 INSTAPIEATIONS in a alce 8 2 1 Introduction sie ia abia 8 2 1 1 Description of MultiStep Ventilation u 4444HHHBBer nennen nennen nnnnnnnnnnnennnnnnennnnnen nennen nnnnennnnnnnnnnnernnnnennnnnnerennner nn 8 V E MEUnv Te qp E E 8 2 2 MechanicalInstallatior z ree nee ad caidas 9 VN uam 9 2 2 2 Mounting of MC 36 A praedi ei E ANE Per es 9 2 2 3 Mounting of climate Sensors iii a ds 10 2 244 Electric Charts eee er ettet teca 11 2 2 4 1 Standard Wiring Diagram Systems without Emergency Opening 4 1 2 2 4 2 Standard Wiring Diagram System with ON OFF Emergency Opening we 2 2 4 3 Standard Wiring Diagram Systems with Temperature Controlled Emergency Opening we 12 2 2 4 4 Wiring Diagram Winch Motors ccccccsccceeeeeeeeeeeeeeeeeeeeeeaeeeeaeeeeeaeeseaeeesaeesea
8. aced on top of the cabinet Figure 2 2 2 1 Mounting of MC 36 A Technical Manual MC 36 A Edition 01 0601 M5007 GB de Big Dutchman
9. eck list specifying the accessories enclosed Technical Manual MC 36 A Edition 010601 M5007 GB Big Dutchman INSTALLATION Page 9 2 2 Mechanical Installation The mechanical installation section deals with installation of MC 36 A installation of climate sensors and installation of accessory modules if any 2 2 1 Opening of MC 36 A 1 Open the lower cover plate by lifting at the bottom 2 Remove the protective plate behind the cover plate Loosen the screws but do not remove them 3 Loosen the 2 screws in the control panel Place the tilted panel on top of the computer during the electrical installation Be careful as the panel screws may fall off 4 The lower cover plate can be removed during the electrical installation by removing one of the Screws 5 Having completed the electrical installation slide the folded User s Guide into the cover plate Figure 2 2 1 1 Opening of MC 36 A 2 22 Mounting of MC 36 A Hold the MC 36 A up against the wall making sure that the display 1s at the daily operator s eye level Mark the location of the two mounting screws through the rear holes in the MC 36 A Align the marks horizontally 680 mm Bit dimension 8 mm Rubber washers are for sealing under the screw heads Remember to leave sufficient space around the MC 36 A to allow for AUT MAN operation of the emergency switches and for the control panel to be pl
10. eeseaeeseeeeeaees 2 13 2 2 4 5 Wiring Diagram Fans Heat Cooling 24 Hour Clock and Water Meter 14 2 2 4 0 Wiring Diagram Mu ltiStep 9 caco Eau eh di dake desee 15 2 3 Electrical Installation econo ee ee naked rinnen 16 2 9 1 Setting of Mains Voltage nn nahen 16 2 3 1 1 Standard Wiring Diagram Connection of Mains Voltage Temperature Sensors and Alarm sss 17 2 3 1 2 Standard Wiring Diagram Connection of Mains Voltage Temperature Sensors Alarm and Emergence vV Opening mee c Ev e G 18 2 3 1 3 Standard Wiring Diagram Connection of Mains Voltage Temperature Sensors Alarm MC 78T A Temperature Controlled Emergency Opening ocoooccconoccccnccconocanonccnnnncnnnnccnnnnn nono cnnnn nn nan n aran cnn nennen n rra retener nennen nnns 19 2 3 2 Connection of Mains Voltage iii o eco desa 20 2 3 9 Setting of A ON 20 2 3 4 Menu Survey Installation rm a de 22 2 3 5 Connection of the Individual Components ococoooccconocccononccnnnoncnononononann non non cnn nano ron nn cnn nn rre ener rre rar r nene n nr enn nnne nennen nnne nnn 23 23 6 Pau ta SEIT 23 2 3 6 1 Wiring Diagram Connection of Fans to Internal Speed Controller nennen nnne 23 2 3 6 2 Wiring Diagram Connection of two Sequentially Controlled Fans to Internal Speed Controller With more than one Fan an Auxiliary Contact IS USGd vic cite Eo rt cete oti e a oce e des den eng A aN aa aai iadaa ada ie beta De teda caesa da
11. entation revision BIG DUTCHMAN reserve our rights to change this document and the product herein described without further notice BIG DUTCHMAN cannot guarantee that you will receive information about changes of the product or the manual In case of doubt please contact BIG DUTCHMAN Latest date of change appears from the front page The date is only changed on the pages included in the revision NOTE All rights reserved No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of BIG DUTCHMAN in each case The contents of this manual are subject to change without notice BIG DUTCHMAN has made reasonable efforts to ensure the accuracy of the information contained herein Should any mistakes or unprecise information occur BIG DUTCHMAN would appreciate being notified hereof Irrespective of the above BIG DUTCHMAN shall not have any liability with respect to loss or damage caused or alleged to be caused by reliance on any information contained herein Copyright 2001 by BIG DUTCHMAN IMPORTANT NOTES CONCERNING THE ALARM SYSTEM Where climatic control is used in livestock buildings break downs malfunctions or faulty settings may cause substantial damage and financial losses It is therefore most important to install a separate independent alarm system which monitors the house concurrently with climatic control Please note that the product liability clause of BIG DUTC
12. less exhaust The computer controls one or two outlet unit s steplessly from 0 100 while the rest of the outlet units are connected stepwise as required Thus power savings of 40 70 are obtained Each outlet unit is equipped with a CL 74A swivel shutter motor to open and close the swivel shutter CL 74A V is used for the stepless outlet unit s The internal speed controller of MC 34H A adjusts the fan revolutions The fan must always be single phase otherwise an external MC 23U must be used CL 74A ON OFF is used for the outlet units in step 1 to 6 When the flaps open the fans start via a built in contact These fans will then run in minimum The fans could be single phase or three phase If three phase is used the CL 74A ON OFF winch motors should be equipped with contactors controlled by a built in contact Furthermore the system can work with air controlled flaps gable fans ON OFF Outlet unit ON OFF Outlet unit ON OFF ON OFF Outlet unit Outlet unit qu Gable Fan Gable Fan Steples Step 1 outlet unit Figure 2 1 1 1 Example of MultiStep exhaust 2 1 2 Unpacking The MC 36 A climate computer lies at the bottom of the box Up top you will find bags holding the manual and the folded user s guide mounting screws plugs sensors and any accessory modules to be used together with this particular control unit On the outside of the packaging there is a ch
13. ng of Production FOTM e eaaa e c adria 40 2460 Ans Animals enii a oa 40 2 4 7 Adjustment of MultiStep Output 2244000ssssnnnsnnennnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnn 41 248 Fam AUS Medici SER FSSER 42 249 Setting of 24 Hour Clock AAA a entre Annan erahnen enter 42 VE vesperi 42 2 4 11 Adjustment of Winch Potentiometer 1 4 ss244444400nsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnsnnnnnnnnnnnnnnnnrnnnnnnnnnn 43 2 4 12 Adjustment of Winch Potentiometer 1B 2244440000nnsnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnannnrnnnnnnnnn 43 2 4 13 Adjustment of Winch Potentiometer 2 nennen aonannsan Dni ai en 43 2 4 14 Adjustment of Winch Potentiometer 2B sssssssseseeeeenneeen nennen nere nen nennen nnns nenne enne enne 43 2 4 15 Flap Opening Reduction 24440004442244000nnnnnnnnnnnnnnnnnnnnannnannnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 ZO Temperature I landed 44 2 4 17 Ventilation type of adjustment 22400000snsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 2 4 18 ACC833 Code ce 45 24 19 NOW ACCESS COJE ERES 45 A TENG A pcc 46 2 5 1 Check of House Temperature and Humidit
14. or air Outlet 220s2220042240unnnnnnnnnnnnnnnonnnnnnnnnannnnen 30 2 3 8 7 X Wiring Diagram Connection of MultiStep Gable Fan for Air Outlet oooocconnccconicccncccccnocnnonccnnoncccnnnnnnnnncnnnnon cnn ca nannccnnn cc ran ncnnnns 31 2 3 9 Heat 2 3 9 1 Wiring Diagram Connection of 0 10V Analog Heat 1 and 2 uusssenssssnssnnensnnennnnnnnnnnonnnnnnnnnonnnnnnonnnnnnnnnnnnnnennnnnannennnnnn 31 2 3 9 2 Wiring Diagram Connection of Heat 1 Relay oooncocinncccinncccnoccccnoccononncononcnnnnnnonnnnnnnnn nan cn nan nn caen nn cnn nn nenn nn rnnnn nen nn siters innen nennen enne 32 2 3 9 3 Wiring Diagram Connection of Heat 1 Relay 32 2 3 10 Special Connections enceinte tiene rette nn 33 2 3 10 1 Wiring Diagram Connection of Extra Ventilation with 230V Fan 2 3 10 2 Wiring Diagram Connection of Extra Ventilation with 400V Fan ooocnccccincccincccconcccnnnccnnncnconocnnnnnc nono cana nn nn cnn n cen n sensn en ren nennen nnns 33 2 3 10 3 Wiring Diagram Connection of Internal Cooling Humidification Soaking cceccceeeeeeeeeeeeeeeeeeeeeeeseceeseeeeeseeeeseaeeseneeeteaeeeeas 34 2 3 10 4 Wiring Diagram Connection of External Cooling E 2 3 10 5 Wiring Diagram Connection of 24 Hour CIOCk 2 daret ed lia cad 2 3 10 6 Wiring Diagram Connection of Belimo GM 24 SR Winch Motors for Air Outlet uussssssssnssnennsnnnsnnnnnnnnnnnnnnnnnnennnnn 35 2
15. y Sensors o ooocinocccnnonccononcconnoncconannnonnnnnnnnno cnn nan eene 46 2 5 2 Check of Outdoor Temperature Sensor uunssneessnnnensnnnnnnnnnnernnnnnn nennen ernennen n nenne nennen nnne nnne nennen nennen nenne nennen 46 22D Se CHECK OF ALAIN Seca I fe 46 2 5 4 Check of MC 78M A Emergency Opening Unit oooooocccnnncccinoccccnononcnonaconnnonccnano non nnn cnn nn rennen enn nee herren nennen nennen 47 2 5 5 Check of MC 78T A Temperature Controlled Emergency Opening ese emen 47 25 6 ES esha ozcadne aaide sis cesaacaacnaseg sacs ra Ee eaaa nese ceas ouees suse eesale cbaveueessqcusesesssfanthancinceseant 47 2 5 7 Control of Flap 1 and possibly Flap 1B AIR INLET oonnonnnnnccnnnonccnnonccnnnoncnnnnn non nono con non cnn nano corn n errem nennen 48 2 5 8 Check of Shutter 2 and Possibly 2B Air Output ooooocccnncccinoccconocancnonoconnoncncnnna non non cnn nao n nn nnnn nn nnnm nre e nnne nennen rre nnn 49 2 5 9 Check of Fan land possibly EN 2 visita id ei ed baba 49 2 5 10 Check of Emergency Switch AUT MAN uuurssseessnnnensnnnnnennnnnen nennen nnnnennnnnnensnnnnnnennnennrnnnensnnnennnnnernnnnenrnnnnnnrnnner rn 50 2 5 11 Check of Fan External Stepless Speed Controller e g MC 23U or MC 37 50 2 5 12 Check Of Free Ran Qe me E 50 2 5 13 Check f MS 1 M ltiStepQ9 1 iacere enable 51 2 5 14 Check of MS 2 MultiStepQ 2
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