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CNC PILOT 640 - Klartext Portal

1. E LU CNC PILOT 640 Ethernet interface Display various file formats on the control screen The new integrated PDF viewer enables the user to open PDF files directly on the control The PDF format is a widely used data format that can be generated out of a great variety of applications This enables you to easily view work instructions drawings or other information in the CNC PILOT 640 The integrated browser now lets you connect the CNC PILOT 640 to the Internet and access it directly from the control The following further file formats can also be opened directly on the CNC PILOT 640 with corresponding editors and sometimes edited e Text files ending with txt or ini e Graphic files ending with gif omp pg png e Table files ending with xls or csv e HTML files An operating panel with an integrated touchpad or an external USB pointing device is required for operation HEBENHAH Produc Spectrum Tha tole cages cie yon an sure of he PERLE A a preyar in the Langh rd hd are rer Haak pe A er ey De a Ai fe cesses Te er re i ed mowmrid vermore br cece appiceorae aed fe maus efor Marcos Teri Comic press tee SERA come core bor ming ec ee Miaka Meh A OE Me HE HAEN a ah BG a a a F ther Pad Pane cece er es ee ber ted ede wach a eg Dar ait incl ed ped Cheng wie Get ce Lie ee po Ad fed oe toc pec Arch bap yaa I ee he piap bafi F pha ee kaii dh ee age Ge ey N
2. Start smart For years lathe controls from HEIDENHAIN have been proving themselves on compact but also complex lathes They distinguish themselves particularly with their convenient and simple programming as well as their high quality ergonomic operating components This brochure describes the functions and specifications of the CNC PILOT 640 with NC software 68894x03 Contents The CNC PILOT 640 Where can it be used What does it look like What can it do Ata glance Versatile and powerful CNC PILOT 640 Well designed and user friendly The CNC PILOT 640 in dialog with the user Quick and reliable machining with high contour accuracy Uniformly digital control design Intelligent supervision with load monitoring Effective clearly organized and flexible Simple programming with smart Turn Powerful NC programs with DIN PLUS NC program at the push of a button with TURN PLUS Describing and importing contours ICP Interactive Contour Programming Realistic testing before machining Graphic simulation Expandable for complex tasks Jurning drilling and milling in one setup Full surface machining including the C axis andY axis Working in a tilted plane with the B axis Powerful Teach in mode Cycles with preprogrammed working steps Fast availability of tool data and cutting data The tool and technology database of the CNC PILOT 640
3. rc DN some enp GO to beginning of program list or to end of program list smart Turn switches to the next detail input form t Turn switches to the previous next group smar Special keys Calculator m Call up messages and errors Info key ea Display block or activate special functions such as input options or text input Save screen contents as graphic file Expanded input capabilities Quick and reliable machining with high contour accuracy Uniformly digital control design Thanks to Its digital design the High contour accuracy Controller Interface the real time protocol CNC PILOT 640 has control over the The CNC PILOT 640 dynamically calculates from HEIDENHAIN for Fast Ethernet and machine s entire drive system Not only the contour in advance This enables it to the encoders are connected via EnDat2 2 does the field proven digital drive adapt the axis velocities early enough to the bidirectional interface from technology from HEIDENHAIN make high the contour transitions It controls the axes HEIDENHAIN contour accuracy and rapid machining at with special algorithms that ensure path high speeds possible but also all control control with the required limits to velocity This achieves a high degree of availability components of the CNC PILOT 640 are and acceleration for the entire system It can be diagnosed connected via digital interfaces and is immune to noise for everything High availabili
4. cutting and finishing Protective zone for the spindle For every tool movement in the negative Z direction the CNC PILOT 640 checks whether the programmed protective zone would be violated If so it stops the movement and responds with an error message Teach in with contour follow up You can activate contour follow up by defining a workpiece blank This ensures that every Teach in cycle knows the current workpiece blank so that air cuts are avoided This is possible with any kind of turning operation 27 Fast availability of tool data and cutting data Ihe tool database and technology database of the CNC PILOT 640 Tool database The CNC PILOT 640 can store 250 tools in the standard tool database The tool database can be expanded to 999 tools option The CNC PILOT 640 differentiates between various types of turning drilling and milling tools The required data input varies depending on the tool type In this way you can be sure that all important parameters are specified in spite of reduced data input The tool data are entered through prompts in which you enter parameters such as cutting edge radius tool angle and point angle cutting material and the tool description The input parameters are illustrated in context sensitive help graphics Tool list The CNC PILOT 640 shows all tools in a clearly laid out tool list Various sorting criteria help you to quickly find the desired tool
5. fewter ime Ci VD Define the contour element in ICP 16 As long as they are mathematically defined the CNC PILOT 640 calculates missing coordinates intersections center points etc If the entered data permit several mathematically possible solutions you can view the individual solutions and then select the proposal that matches the drawing You can modify or change existing contours Superimposing form elements The ICP editor recognizes the chamfer rounding and undercut form elements DIN 76 DIN 509 E DIN 509 F etc You can enter these form elements in the course of the sequential contour definition However it is often easier to first define the rough contour and then to superimpose the form elements This is done by selecting the corner on which the form element is to be placed and then inserting the element Bee ne LATERAL FH 0 14 paa ID Floeche TS Gabe 2 35 kib Bae kag Gi GABS Hut 18 me P 2 Gil E Ye ASG ESA Bl re Ti e F p 15 GAAL ei k 34 Gib MB 2 ME P13 BSL a 2 58 Y1F K 58 2 15 ZEZEZZZZEZZZZZzzi TT G55 2258 3 Gisk 01 k m m 7500 T l 35 E Or MIT ST TI GIG Gaza G35 FB ni H N u H H H H H i H H H H H H GA x2 i Gar Pa 3 i k E A EZEL f j gt Smart Tum TPg fH Had an dH unites Bide to 72 Contis AiEseras i Graph m il f SSS ICP contours for smart Turn and DIN PLUS In smart Turn you have various possibilities f
6. you can quickly and easily exchange DXF contours ICP contour descriptions NC programs tool parameters etc between systems that are not connected to each other z DIM progres Oei Date 271 2011 67 66 11 26 5 iiiz 201 67 68 aT 5a JE Ta a7 iiai i228 FE Aajne MG Bae 4b eee Leas Se Lae ee a 1254 7064 67 64 86 48 En 2356 2010 87 21 87 59 I 1586 i5 15 20 1 27 lekdl 1s 13 58 E ad 20 87 15 0 1253 2u18 B7 20 18 17 r a 2818 81 28 14 88 229 2016 87 85 14 18 285 2064 63 63 17 48 gesses sE SORAAN m BT E58 Ake 8 Roa 385 3983 53 85 18 21 3132 EEA 18 10 je Buhl oT 20 Dh E 1745 ipiis 12 08 Fe 2648 2011 87 15 BB AOE 2634 2811 87 15 12 28 439 7016 64 38 BB 48 r 254 2983 B7 i5 1 01 jS Sag atteh nc 156 2083 82 81 56 15 pe gaSL Pore nc Sal 2063 83 81 BE 2S POCIE Bine 036 61_ne DiLifeTine_LTi ne 20 16 50 DLifeTimelul tanec Ji 7003 63 01 00 15 Sia 21e 1i 18 8 17 Sd 2067 8 iji ii 61 88 Olite imime S67 2016 11 16 Deir Kakao festGend nco D MessHeckstueck ne _Editor n amp isul_d mc jB_EditorAnsiaul_L me Program Progeas sek alate selection whew sweerthing 37 2018 85 87 BB l2 Data transfer on the control 30 All programs at a glance After entering the path of the partner terminal your own CNC PILOT 640 programs will be listed on the left side of the screen and your partner s programs are on the right side Now select the programs that you want to transfer an
7. Software option 2 smart Turn Software option 3 Tools and technology Software option 4 Thread recutting Touch probe functions 632230 01 354540 01 Additional control loops 1 to 8 G2 277 01 Cycle programming e Contour description with ICP e Cycle programming e Technology database with 9 workpiece material tool material combinations smart Turn e Contour description with ICP e Programming with smart Turn e Technology database with 9 workpiece material tool material combinations Tools and technology e lool database expanded to 999 entries e Technology database expanded to 62 workpiece material tool material combinations e Tool life monitoring with exchange tools Thread e Thread recutting e Handwheel superimposition during thread cutting Tool measurement and workpiece measurement e Determining tool setting dimensions with a tool touch probe e Determining tool setting dimensions with an optical gauge e Automatic workpiece measurement with a workpiece touch probe Communication with external PC applications over COM component Gantry axes in master slave torque control DXF import Import of DXF contours Python application on the CNC PILOT 640 Short control loop cycle times for direct drives B axis Tilting the working plane rotating the machining position of the tool TURN PLUS Automatic generation of smart Turn programs ies eS 4 additional control loops 8 additional axes 634614 01
8. evaluate the result of drilling turning or milling processes even before actual machining The freely rotational view about the axes permits visual inspection of the blank and finished part from all angles With its intuitive mouse and keyboard operation ES T m Bai tias Hawwriia im ikeir Ir E EH ns I d E LELI A r nn ia Kanal 1 as sarrice o E 121 aJi N las a Fa met Mara Back you can navigate and zoom into every programmed detail of course even with C axis contours on the cylindrical surface or face and with Y axis contours in the tilted plane In this way the 3 D simulation graphics enable you to detect even the smallest error already before machining Calculating the machining time If your customer needs an offer in a hurry and you need exact information in a very short time the CNC PILOT 640 is a valuable aid with its machining time calculator During simulation of the smart Turn or DIN PLUS program the CNC PILOT 640 calculates the time per piece for the programmed machining Along with the total time the table displays the machining time and idle time of each cycle or each tool insert This assists you not only in your calculations but you can also tell at a glance whether there are more possibilities for optimization during the machining process Calculation of machining time 19 Expandable for complex tasks Turning drilling and milling in one setup option You can u
9. lateral surface or on the XY or YZ plane On the workpiece face you can arrange the characters on a line or an arc On the lateral surface and when engraving with the Y axis you define the angle at which the characters are to be arranged Of course the engraving cycles are also available as DIN PLUS cycles Deburring The CNC PILOT 640 supports special units or DIN PLUS cycles for deburring You enjoy the benefit of being able to program this operation with only a few parameters Face and lateral surface milling 21 Expandable for complex tasks Full surface machining including the C axis and Y axis option The CNC PILOT 640 provides a solution for any machining task and any machine configuration it performs complex machining tasks with a C orY axis It also controls full surface cutting on dual spindle machines And for C axis Yaxis and full surface machining you can select from the DIN PLUS smart Turn or Teach in programming modes Fhhachine gt Simulation F Tock editer tf SMT tt Nise Telwinde fitar vek Sb HC d Graphic contour programming for C axis machining milling drilling and boring 22 E Fitachime C axis or positionable spindle For more complex tasks the CNC PILOT 640 can be expanded to also control a C axis or positionable spindle and a driven tool The driven tool makes it possible to drill off center and to tap holes while the spindle is at rest The C axis o
10. 8 additional control loops Accessories Option Option As of NC ID Remark number software 688946 688947 94 Parallel axes 01 679676 01 Support of parallel axes U V W Combined display of principal axes and secondary axes 131 Spindle synchronism 806270 01 Synchronization of two or more spindles 132 Opposing spindle 806275 01 Opposing spindle spindle synchronism rear face machining 135 Synchronizing 03 1085731 01 Expanded synchronization of axes and spindles functions 143 Load Adapt Control 01 800545 01 LAC Dynamic adaptation of the control parameters Control 151 Load monitoring 03 1111843 01 Monitoring of the tool load Accessories Electronic handwheels One portable HR 510 serial handwheel Tool measurement 3 D touch trigger probes e TT 160 with a cuboid probe contact and cable connection e TT 460 with a cuboid probe contact and radio or infrared transmission Workpiece measurement TS 260 Touch trigger probe with cable connection or TS 460 Touch trigger probe with radio or infrared transmission or TS 444 Touch trigger probe with infrared transmission or TS 740 Touch trigger probe with infrared transmission DataPilot CP 640 MP 620 Control software for PCs for programming archiving and training for the CNC PILOT 640 e Full version with license for single station or multiple stations e Demo version free of charge Software for PCs e TeleService Software for remote diagnostics monitoring and operati
11. Automatic cutting limitation through chucking equipment e Automatic generation of work blocks for rechucking during full surface machining e Automatic generation of work blocks for rear face machining with option 132 37 Overview User functions continued BINRIENS programming Programming in DIN 66025 format Extended command format IF THEN ELSE Simplified geometry programming calculation of missing data Powerful fixed cycles for area clearance recessing recess turning and thread machining 55 Powerful fixed cycles for boring drilling and milling with the C axis 70 Powerful fixed cycles for boring drilling and milling with the Y axis Subprograms Technology functions for full surface machining Moving to a fixed stop Parting control 131 132 Spindle synchronization 132 Converting and mirroring Mechatronic tailstock Programming with variables 8 9 Contour description with ICP Program verification graphics for workpiece blank and finished part Turret assignment and other setup information in the DIN PLUS program 9 Conversion of smart Turn units into DIN PLUS command sequences Parallel programming Parallel simulation Program verification Graphic simulation of the cycle process or of the cycle smart Turn or DIN PLUS program graphics Display of the tool paths as pencil trace or cutting path graphics special identification of the rapid traverse paths Machining simulation 2 D materia
12. This list not only gives you a good overview of your tools it is also the basis for transferring tool data during manual machining and when you re creating NC programs Wear compensation The CNC PILOT 640 offers a simple and straightforward function for compensating tool wear in both the X and the Z axes You can enter the compensation values at any time even during machining or after machining the workpiece Tool measurement The CNC PILOT 640 offers various possibilities for the measurement of tools directly on the machine e By touching the workpiece e By means of an optical gauge option the tool is manually traversed to the cross hairs of the measuring optics and the value is saved with a keystroke e Through a tool touch probe option the tool moves In measuring direction The tool setting dimension is ascertained and adopted when the tool touch probe releases a trigger signal e g the TT 160 touch trigger probe with cuboid probe contact You can determine the tool data particularly easily reliably and precisely during tool measurement with an optical gauge or tool touch probe The machine and CNC PILOT 640 must be adapted to this function by the machine tool builder a 27 7 B i Emn Ha 10 a Ho Gis ICE SR zt HO am LEE SE B z aD Im 2 i T A De f i z asti nain L i nO ig 1 0 min asht air EF Lwin z 6 0 min EE Lwin 5 BHariseial 8 karteetall 53 8 Hartse
13. for tool measurement and inspection The disk shaped probe contact of the TT is deflected during physical probing of a tool At that moment the TT generates a trigger signal that is transmitted to the control where it is processed further The trigger signal is generated through a wearfree optical switch that ensures high reliability With their rugged design and high degree of protection these tool touch probes can be installed directly within the machine tools work envelope and make it possible to calibrate the tool right in the machine This way you can determine the tool dimensions quickly easily and above all very precisely The TT tool touch probes are the ideal supplement to improve the efficiency and quality of your production More information about tool touch probes is available on the Internet at www heidenhain de or in the Product Overview Touch Probes New Generation 35 Overview User functions Configuration Basic version X and Z axis spindle 0 6 Driven tool and auxiliary axes U V VV 55 0 6 C axis and driven tool 70 0 6 Y axis 54 0 6 B axis 94 0 6 Parallel axes U V VV 132 0 6 Opposing spindle Digital current and speed control Operating modes Manual Operation Manual slide movement through axis direction keys intermediate switch or electronic handwheels Graphic support for entering and running cycles without saving the machining steps in alternation with manual mach
14. material removal graphic displays the workpiece blank from which material is removed The blank is displayed as a white surface The CNC PILOT 640 simulates every tool movement at the programmed cutting speed and removes the machined material BR GERE MeS Em IS KE Oi YE EET Ee H der i e ft dd 6 C N Pokal Cutting path graphics Simulation F To Hu HR gt Machine gt Simulation Ho fe Ht HH M131 GIG NS24 WELL PS I1 KA J Z 73 5 Ha Au VION VI Da 01 N 131x 22 000 Z 70 300 C 1 088 IV 1 088 IT Bl Flange trade_show Finished part in a 3 D graphic Machine par ol editor He Hoe 3 SCHR I 35 88 16 Sp Hachi THC fall Simulation F foot editer wHo d 1M GS fr feb Tf a Fe FRE 0 0 Zt T 1 ms ingle Hise black EO JAE func bier Machining the front face H li B11 2 ISH Setting up the views If your lathe is equipped with driven tools and positionable spindle a C axis or a Y axis the CNC PILOT 640 also simulates machining on the front face and lateral surface or the XY and YZ plane You select the combination of windows best suited to the job This gives you everything you need to closely examine your drilling and milling operations The CNC PILOT 640 depicts C axis machining of the cylindrical surface as an unrolled plane surface 3 D simulation graphics With the high resolution finely detailed 3 D graphic simulation you can exactly
15. patterns for milling Creation of freely definable milling contours Programming of the rear face for full surface machining with the C andY axes DXF import Import of contours for lathe and milling operations The basis is the unit which is the complete description of a machining block geometry technology and cycle data Dialog boxes divided into overview and detail forms Fast navigation between the fillable forms and input groups via the smart keys Context sensitive help graphics Start unit with global settings Transter of global values from the start unit Transter of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring drilling and milling operations with the C or Y axis for simple holes milling contours and drilling and milling patterns as well as those programmed with ICP Special units for activating deactivating the C axis subroutines and section repeats Verification graphics for blank and finished part and for C andY axis contours Turret assignment and other setup information in the smart Turn program Parallel programming Parallel simulation Automatic working plan generation with e Automatic tool selection e Automatic turret assignment e Automatic calculation of cutting data e Automatic generation of the machining sequence in all working planes also for C axis machining with option 55 and Yaxis machining with option 70 e
16. roughing in ICP T1 G36 5220 G35 Fe 4 M3 Me Ga X112 22 G47 P Geld N519 ME22 P2 10 5 K8 2 He OG Ve De Gid 06 G47 4S END_OF_UNIT 54884377823 UNIT ID G86S_ICP GB69 ICP recess turning T3 Par CAs Fae CO E MN R Alphabetic keyboard Turret list Help graphic Proposed technology 258 UNIT ID G869_ICP G869 ICP recess turning G96 160 G95 F9 5 M3 G869 N53 NE22 P2 10 5 KO 2 QO UO HO VO 260 END_OF_UNIT 51745726108 smart Turn unit in the NC program apple Simul tanec Type of approach Approach position X ssi WE Approach position Z e B Tos number Ti Kamli Feed Ffas cutting speed s2 Auxiliary ee H SSS Contour start block no if Contour end block no Er E 7 Oversize X i Oversize Z Kae Structured and easy to read Clearly structured and easy to read these are the characteristics of smart Turn programs smart Turn uses section codes that clearly distinguish between the program head with setup information the turret assignment the workpiece description and the actual machining operation Under dialog guidance you enter in the following order e Program head e Tool assignment in the turret e Workpiece blank definition e Description of machined part e Individual machining steps The smart Turn technique not only ensures that the program is easy to read It also makes it poss
17. with a single tool You simply tilt the B axis and rotate the tool to the normal position or for machining from behind the workpiece whichever is required for longitudinal or transverse turning on the main or opposing spindle All you need is a single call the CNC PILOT 640 calculates the tool lengths the tool angle and the other tool data for you Facing and Tool use flexibility is increased significantly when several tools are mounted In one holder For example with a roughing finishing and recessing tool you can perform considerable parts of turning and recessing operations on a main and opposing spindle without changing the tool And programming Is very easy You simply indicate which tooth of the tool to use and then define the tilting angle and the tool position And no more because the CNC PILOT 640 already has the rest position and the data of each tool tooth in its database This type of flexibility lowers the number of your tools and you save machining time by reducing the tool changes The machine and CNC PILOT 640 must be adapted for this function longitudinal turning with the same tool and for several tools on one holder Powerful Teach in mode option Cycles with preprogrammed working steps Workpiece machining in Teach in mode For simple non recurring tasks reworking or thread repair the cycles of the CNC PILOT 640 simplify your work The help graphics illus
18. with the C axis 8 55 Helical slot milling multi start with the C axis 8 55 Deburring of ICP contours 8 55 Linear and circular patterns for drilling boring and milling operations with the C axis 8 Context sensitive help graphics 8 Transter of cutting values from technology database 8 Use of DIN macros in cycle programs 8 9 Conversion of cycle programs to smart Turn programs CO CO 00 00 CO 00 00 OO 36 Interactive contour programming ICP smart Turn programming ORTES 8 9 8 9 8 9 8 9 8 9 8 9 8 9 8 9 8 9 55 9 7 0 Contour definition with linear and circular contour elements Immediate display of entered contour elements Calculation of missing coordinates intersections etc Graphic display of all solutions for selection by the user if more than one solution is possible Chamfers rounding arcs and undercuts available as form elements Input of form elements immediately during contour creation or by superimposition later Changes to existing contours can be programmed Machining attributes available for individual contour elements C axis machining on face and lateral surface Description of individual holes and hole patterns only in smart Turn Description of figures and figure patterns for milling only in smart Turn Creation of freely definable milling contours Y axis machining on the XY and ZY planes only in smart Turn Description of individual holes and hole patterns Description of figures and figure
19. N PLUS In the fixed cycles of DIN PLUS you define the contour section to be machined You simply mark the area to be machined in the control graphic Then you can test each work step immediately in the simulation You select the respective commands from a menu or enter them directly with G codes The screen displays a dialog box in which you enter the related parameters All input is explained on screen in plain language and with graphic illustrations Thanks to the powerful fixed cycles and the assignment of cycles to machining sections with DIN PLUS you dramatically improve effectiveness and flexibility compared to conventional part programming 13 Effective clearly organized and flexible NC program at the push of a button with TURN PLUS option With TURN PLUS you can create part programs in a very short time After you have entered the contour of the blank and finished part you only need to select the material and clamping devices TURNPLUS does everything else automatically it generates the working plan selects the machining strategy selects the tools and cutting data and generates the NC blocks Your result is a comprehensively commented smart Turn program with working blocks units That gives you the assurance you need for optimization and safety when you re breaking in the part program TURN PLUS can do all that for milling drilling and boring operations with the C or Y axis on face and cylindrical s
20. NAKASE SRL B1653A0X Villa Ballester Argentina www heidenhain com ar HEIDENHAIN Techn B ro sterreich 83301 Traunreut Germany www heidenhain de FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg DIADUR Industria e Comercio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br GERTNER Service GmbH 220026 Minsk Belarus www heidenhain by HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz TP TEKNIK A S 2670 Greve Denmark www tp gruppen dk 895949 25 5 9 2015 FAW Printed in Germany ES Fl FR GB GR HK HR HU JP KR MX MY NL NO PH Vollst ndige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 01740 Vantaa Finland www heidenhain f HEIDENHAIN FRANCE sarl 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Miilionis Vassil
21. Open for communication Fast data transfer with the CNC PILOT 640 Display any file formats on the control screen The DataPilot CP 640 programming station Fast availability of all information VVorkpiece measurement Setup presetting and measuring with touch trigger probes Tool Measurement Measuring length radius and wear directly in the machine Overview User functions Options Accessories Specifications Versatile and powerful CNC PILOT 640 the contouring control for lathes and turning milling machines Thanks to its flexible design and numerous programming features the CNC PILOT 640 always gives you optimum support Regardless of whether you are manufacturing single parts or batches simple or complex workpieces the CNC PILOT 640 is characterized by its simple operation and programming It is quickly learned and requires minimum training time The CNC PILOT 640 was conceived for CNC lathes It is suitable for horizontal and vertical lathes The CNC PILOT 640 supports lathes with main and opposing spindle one slide X and Z axis C axis or positionable spindle driven tools and machines with Y and B axes Regardless of whether you are turning simple parts or complex workpieces the CNC PILOT 640 provides you with the benefits of graphical contour input and convenient programming with smart Turn Programming with variables
22. Pa HSID MEZ P 10 5 Root H Gi w Di 8 BEE Ga H EMD OF_UMIT 4B y E23 Bass Bi 5 EBEN UNET WO GS6S_ Tor CSS IEF reteas turning an TJ Gb Sie c5 FIS Aa ii ao GH Wiis 22 GAY P2 GHGS WEI ME2 P2 IB 5 12 2 08 UB HE WB L1 d hi bi ba Fi fin mia 08 GA H3 EWO Or LUIT SaaS Pee ZEEZZZZZCZCZZZE ZEEZIZEZEZ ene Oversize I Input form in smart Turn 10 Contour start black na Comtoer end Block re Horima anteed The unit All parameters of a smart Turn unit are united in simple and well designed fillable forms The overview form shows you a summary of the selected unit and subforms provide information on the details of a working block Clearly arranged help graphics illustrate all required input If input options are available smart Turn displays a list of the available options for selection By the way You do not need to stop the manufacturing process for programming with smart Turn You can create and test the smart Turn program while the program Is running Straightforward dialogs help graphics illustrate the parameters 251 252 T3 253 254 M8 259 256 297 258 259 G47 P2 G14 Q0 G47 M9 Type of approach Eg GO X112 Z2 N 5 N 54 N 5 Ba Special Funetions ug Pros Hi Head 444 TCF S44 Units ao to H Config Sige N 52 gt smart Turn G26 53098 G126 52080 G14 08 END_OF_UNIT 52380148937 UNIT ID GB18_ICP G810 Longitudinal
23. UNIT ID G890_ICP G890 ICP for contouring lt unit ID G890_ICP MFS T 4 TID SPI T4 G96 S240 G95 F0 25 M4 GO X6 Z3 G47 P2 G890 NS4 NE13 E0 2 V3 00 MO Z 70 D1 145 K 67 G14 00 G47 61 END_OF_UNIT S3005992634 N N N N N N N N N N Go with TURN PLUS in the shortest possible time from programming to the first cut 15 Describing and importing contours ICP interactive contour programming For jobs that cannot be machined with the Standard cycles because of the complexity of the workpiece or the lack of certain dimensions in the workpiece drawing you need ICP the interactive contour programming You describe the contour elements directly as they appear in the workpiece drawing Or if the drawing is available in DXF format you simply import the contour Contour programming with ICP You define an ICP contour by entering the contour elements one after the other in the graphic editor When selecting the contour elements you already specify the direction of the line or the direction of rotation of the circular arc This way the CNC PILOT 640 needs very little information about the contour element When entering the data you decide whether the coordinates are absolute or incremental and whether you enter the end point or the length of the line or the center point or the radius of a circular arc You also specify whether the path to the next contour element should be tangential or non tangential
24. a program Automatic program generation for the second setup TURN PLUS knows the contour of the clamping devices when it generates the working plan It automatically limits the tool path to a safe distance from the clamping device When the program for the first setup is completed you can rechuck using interactive graphics The control then automatically generates the program for the second setup using the workpiece geometry that has already been entered it A Mar E E Inclined contours are no problem Defining the machining sequence The control is presented with special Inthe TURN PLUS dialog you can define a requirements when it has to generate the standard machining sequence part program for inclined contours Often You can save various machining the angle the contour falls off at is steeper sequences e g for chuck parts or shaft than the tool tip angle In that case the machining control automatically chooses another tool and machines the contour in the opposite From the global main types of machining direction or as a recess In any case the such as roughing finishing or drilling result is an executable part program to details like defining a tool for a specific operation the automatic working plan generation AWG can be adapted to the users requirements Technology Material Velocity mm Feed rate TURN PLUS Tools Contour machining Contour parallel Outside 52
25. ce Blok 5 Gebeur Elbows of a Deceieg Goole Kuala Elemis on face abair Elana oh Labarai Sailer eG and Y Ais Meohdedeg ia mari Tam Fass Gealaur In maart Tem Lateral Sarl Conteere In wart Tere Cosbsore im ihe IY plosa Geubeare in ihe YI Flama Lowdieg Eebeting Centers Man Simulation Teal aod Teatelogy Ietabase Gopesization Mody of Operation a bern ami Seg g mie FF JCF in called feo tern ond G one dishes 1 JEP caeteats thew in carla moia aba wimi by bie Eglo in ieee file Tom serie ae can gabar tlle coe doontony ameti ulih um he IE oharaabars He IF dafegeubed in IOF cycles The fellewing comflcer Eupen oe Timing conkeace gi Contes of weckgiess blanke ga E Willing comkeess oo face Hilling eonkaens wa Later eerlsees The BSELELplae integrates MP rabaan creed ie mari Tara inio Abe ceepectivs W Binpi Gmbr dewetipidess ace saved mi G commande Im egele made OP cmm ire n conabed ara magad in independeni ilna hres pesltary a oohliod Maatini MLA IEF GE a at nl u an be MF edilar ar ammi Tee adi eres Eafarmallarn gt ems shams D myehiakag alice e ite Hs sel ma 1 HE TURNguide integrated in the control e g on the CNC PILOT 640 E Geber Ger gale uhren Toia ria etre pace Za pom pd Gace ad Erin the REEE BEA the teed BI Dh WINE BUT port oF ery eed eles To Tee CARS PLOT Siehe tee Per tere mri l ina ine phone ees
26. controlling special machine components or using externally created programs etc Is no problem simply switch to DIN PLUS With DIN PLUS you ll find the solution for your special tasks From simple jobs on a compact machine to complex tasks to large batch production Well designed and user friendly The CNC PILOT 640 in dialog with the user The screen The 19 inch TFT color flat panel display shows a clear overview of all relevant information for programming operating and inspecting the machine tool and control such as program blocks comments and error Messages During program input the required parameters are illustrated in help graphics and during Test Run the CNC PILOT 640 simulates the cutting process in full detail on the screen During program run the screen displays information on the tool position the rotational speed the feed rate and the utilization of the drives as well as further information on the machine status The positions of the tool are shown in large characters The respective distance to go the feed rate the spindle speed andthe ID EE number of the current tool are also clearly a u inania Take over visible A moving bar diagram shows the Hh a 1 current utilization of the spindle and the axis drives The keyboard The CNC PILOT 640 needs very few keys Easily understood symbols clearly indicate the functions The keys on the numeric keypad are used bo
27. d press the send or receive button The data is transferred reliably and almost instantaneously Transferring programs An especially easy and convenient method of transferring data is to integrate the systems into your company network When transferring NC programs the CNC PILOT 640 even considers the files associated with the cycle program smart Turn program or DIN PLUS program such as contour descriptions DIN macros or subprograms THY ae Tii TEHE T ea UERSUSUUNURENES SEARS SES SESE SBE E SS HERR RR RHR ERE RRR ERR SSRI RRR ES S x ny te ae oo hy Tew 2011 00 27 2181 2811 89 23 Ze 2811 86 23 E 28011 00 ae Exchanging tool data Once you have acquired tool data you may also transfer them That is not only important for data backup it also helps you when using the PC programming station DataPilot The benefits no redundant data acquisition your files are always up to date Programs for data transfer With the aid of the free PC software TNCremo from HEIDENHAIN and an Ethernet or other data interface you can e transfer remotely stored part programs and tool tables in both directions and e make backups With the powerful TNCremoPlus PC software you can also transfer the screen contents of the control to your PC using the live screen function Company network Ethernet DataPilot CP 640 Ethernet interface ITNC 530 Ethernet interface TNC 320 Ethernet interface
28. e DataPilot CP 640 is based on the same software as the CNC PILOT 640 it is ideally suited for apprentice and advanced training Programming and program testing on the DataPilot PC function exactly the same as they do on the machine DataPilot even simulates setup functions such as defining the workpiece datum measuring tools or running Individual cycles or smart Turn or DIN PLUS programs This gives the trainee the experience needed to enable him to safely operate the machine later System requirements DataPilot runs on PCs with the Windows XP Windows Vista Windows 7 or Windows 8 Operating systems Printer Trainees Trainer SEES Fast availability of all information You can download the documentation in the desired language from the Do you have questions on a programming step but your User s Manual is not at hand No problem The CNC PILOT 640 HEIDENHAIN homepage into the numerical control and DataPilot CP 640 corresponding language directory on programming station feature TURNguide a your control convenient help system that can show the user documentation in a separate window The following manuals are available in the help system You activate TURNguide simply by pressing CNC PILOT 640 User s Manual the Info key on the keyboard e User s Manual for smart Turn and DIN programming TURNguide usually displays the information User s Manual for the CP 640 DataPilot in the immediate con
29. etails but you also have a clearly legible and well structured NC program smart Turn supports units for roughing finishing recessing recess turning thread cutting boring drilling tapping and milling as well as special units for program start program end moving the C axis in out subprograms and program section repeats 12 Programming Contours smart Turn enables you to work simply and flexibly Simple contours can be defined with just a few entries in the cycle Complex contours are described with ICP graphic interactive programming Workpiece descriptions that are available in DXF format can be easily imported Contours are saved in the NC program in a consistently legible and editable form This gives you the benefit of choosing either smart Turn or the ICP editor to edit the programs G126 52009 N 54 61400 N 55 END_OF_UNIT 2380148937 N 288 UNIT ID GB16 ICP GB10 Longitudinal roughing in ICP N 201 N 202 Ti G36 S220 635 Fa d Ma GB10 N5190 NE22 P2 16 5 K8 2 HE 08 va DE Gid 00 Gd Ms N 210 END_OF_UNIT 54804377923 IH 258 UNIT ID GBEI_IGP 16869 ICP recess turning N 251 N2523 T3 u AGS nar oof Poe CO E M a THC ne_prog neps 328 8_en ne Special Help Funetzons Turret graphic list Alphabetic Proposed keyboard technology smart Turn dialogs with help graphic Contour follow up Another highlight of the CNC PILOT 640 is the contour follow up feature If you define the work
30. ible to save all information required for producing the workpiece in the NC program Production data at a glance The program head includes all important information on the workpiece e g drawing number date programmer material fixture etc All information that is important for setting up and machining the workpiece such as the tool assignment in the turret Is included in the part program Programming in more than one window Up to six NC programs can be opened simultaneously in the DIN PLUS editor The part program to be displayed is selected using the smart keys This enables you to transfer program blocks from one part program to another and allows you to quickly get an overview of complex part programs including subprograms Contour Save Cancel reference PD Fixture omit ot Clamping 0 lat sete IE mE ode me Free length int setup DE m p Elm press ist satup 5 bur Ped seta har i Sage Progra TCP feet eur 1 smart Turn program with section codes Input form for program head 11 Effective clearly organized and flexible Simple programming with smart Turn option Programming made simple Global parameters such as oversizes safety clearances coolants etc are defined once in the start unit Then smart Turn transfers these parameters to the other units In the NC program smart Turn lists the DIN PLUS commands of the unit This not only gives you an overview of all working block d
31. ie tra bo pe ccc Hair Lan i ace and Be er eal E Teid Liner Eecotera Bolger Browder Exponad WEF acoder Sega Scorn ae Jasmi a igph Bey Pir Harris Tore Seren Ir dips ere 31 Open for communication Ihe DataPilot CP 640 programming station DataPilot CP 640 is the PC programming station for the CNC PILOT 640 and the organizing system for the workshop and design office That is why DataPilot CP 640 is the ideal supplement to the CNC PILOT 640 for program creation archiving and apprentice and advanced training Creating programs Programming testing and optimizing smart Turn and DIN PLUS programs with DataPilot on your PC substantially reduce idle machine times You do not need to adjust your way of thinking since you program and test with DataPilot in exactly the same way as on the lathe DataPilot has the same software as the control This ensures that a program created with DataPilot can be run on the machine immediately 32 Archiving programs Even though the CNC PILOT 640 has a large memory capacity you should also back up your programs on an external system The CNC PILOT 640 features a USB and an Ethernet interface This enables you to integrate the CNC PILOT 640 into your existing network or to connect the DataPilot PC directly to the control Convenient program transfer functions support both programming as well as archiving on the DataPilot PC Training with DataPilot CP 640 Becaus
32. ine operation 11 Thread reworking thread repair in a second workpiece setup Teach In mode Sequential linking of fixed cycles where each cycle is run immediately after input or is graphically simulated and subsequently saved Program Run Both in single block and full sequence modes DIN PLUS programs smart Turn programs Cycle programs Setup Functions Workpiece datum setting Defining the tool change point Definition of protection zone Defining machine dimensions Manual programs Tool measurement by touching the workpiece 7 Tool measurement with a TT tool touch probe 7 Tool measurement with an optical gauge 17 Workpiece measurement with a TS workpiece touch probe Programming Cycle programming Turning cycles for simple and complex contours and contours described with ICP Contourparallel turning cycles Recessing cycles for simple or complex contours as well as contours defined with ICP Repetitions with recessing cycles Recess turning cycles for simple and complex contours and contours described with ICP Undercut and parting cycles Engraving cycles Threading cycles for single or multi start longitudinal taper or API threads threads with variable pitch 8 55 Cycles for axial and radial drilling pecking and tapping operations with the C axis 8 55 Thread milling with the C axis 8 55 Axial and radial milling cycles for slots figures single surfaces and polygons as well as for complex contours defined with ICP for machining
33. is 17341 Athens Greece www heidenhain gr HEIDENHAIN LTD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumo neumo vargus co I HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co p HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr HEIDENHAIN CORPORATION MEXICO 20290 Aguascalientes AGS Mexico E mail info heidenhain com ISOSERVE SDN BHD 43200 Balakong Selangor E mail sales isoserve com my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands www heidenhain n HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail info machinebanks com PL PT RO RS RU SE SG SK SL TH TR UA US VE VN APS 02 384 Warszawa Poland www heidenhain pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal www tarresa pt HEIDENHAIN Reprezentanta Romania Brasov 500407 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 115172 Moscow Russia www heidenhain r
34. l machining cycles program branches and programming with variables You can switch back and forth between the smart Turn and DIN PLUS programming modes within a program Dice D mar tum das ICP gy Units G26 53080 G126 2000 4 G14 00 55 END_ F_UNIT 52380148937 G36 5220 G35 FO 4 M3 G47 P2 G810 N519 NE22 P2 16 5 K8 2 HE O8 ve DE G14 08 G4 MS END_OF_UNIT 54884377823 2 20 2 283 2 2 2 12 2 208 2 SSSSsesses UNIT ID GEBS_TCP G865 ICP recess turning unit ID G869_IcP APP 6 XS u ii2 Z6 T3 G36 S168 G35 F3 5 M3 Ma Ge X112 Z2 G47 P2 Ge69 NS3 NE22 P2 18 5 KO 2 00 LE Ha Ve G14 08 G47 WS N 268 END_OF_UNIT 51745726188 N5500 UNIT ID END Programm Ende Hagai amit ID END ME 30 NS G14 N3502 M38 N3503 EMD_OF_UNIT 596549871 TNC ne_prog neps 32888_en nc Because the units are based on DIN PLUS you can break up a unit into blocks at any time to modify and optimize the resulting DIN PLUS program section Of course the CNC PILOT 640 also allows you to create a DIN program or to import and use externally created programs idco to J config fH MNisc extras fijara 2 BER Unde 2000 Z H hedo 44 Help aH Inserting a block P a0 ar Du on nf kreeret rig hat in 4 To edit ward Enter T or re delete word Del a elect ze smart Turn program with display of menu item for breaking up a smart Turn unit Powerful cycles in DI
35. l removal graphic 55 Side or face view or 2 D view of cylindrical surface for verification of C axis machining Display of programmed contours 54 View of the tilted plane B axis machining View of face and YZ plane for verification of Yaxis machining Three dimensional display of the workpiece blank and finished part 132 Simulation of mirrored contours for rear face machining Shifting and magnifying functions Block scan in the simulation B axis machining 54 Machining with the B axis Tilting the working plane 54 Rotating the machining position of the tool Eccentric machining 135 Cycles for eccentric turning and for the manufacture of oval and polygonal contours 135 Superimpositioning of traverse movements of the X and Y axes synchronous to the rotational motion of the spindle Machining time analysis Calculation of machining times and idle times Consideration of switching commands triggered by the CNC Representation of time per individual cycle or per tool change Monitoring function 151 Load monitoring detecting tool wear and breakage during machining 38 User functions Default Tool database Technology database Conversational languages 9 Q O For 250 tools For 999 tools Tool description can be entered for every tool Automatic inspection of tool tip position with respect to the contour Compensation of tool tip position in the X Y Z plane High precision correction via handwheel capturing co
36. lanks finished parts contour trains and milling contours They must exist as two dimensional elements in a separate layer i e without dimension lines wrap around edges etc First you download the DXF file onto the CNC PILOT 640 over the network or use a USB stick Since the DXF format is fundamentally different from the ICP format the contour is converted from DXF to ICP format during the import This contour is then treated as a normal ICP contour and is available for smart Turn or DIN PLUS programming Workpiece drawing M20x1 5 m 22 gt a FIC editor gt smart Turn Fy toot editer 1B TeiGenteur TrjManisulate Kanal 1 sarrick TAG nc_prog gki ub gai Contour Turni 5 Delete chwi Insert r1 list tanbur a Leet clement aloment HESH Contour description in the ICP editor 17 Realistic testing before machining Graphic simulation Timely detection of errors is very important particularly for NC programming With its graphic simulation feature the CNC PILOT 640 supports you in checking the program for errors exactly and with the real dimensions of the contour and cutting edge because the simulation operates with the geometry values from the tool database Graphic simulation Before actual machining you use the graphic simu
37. lation to inspect the e approach and departure behavior the machining sequence the proportioning of cuts and the finished contour In the graphic simulation you can display the tool cutting edge You see the cutting edge radius the cutting edge width and the cutting edge position with their actual dimensions This helps to recognize machining details or collision risks in time Wire frame or cutting path graphics machining simulation The CNC PILOT 640 supports various views of the tool paths and the machining process You can choose the type of verification best suited to the tool or machining process used Hachine THO BB 4 lt gt Simulation A foot editer Hise fone biors Wire frame graphics 18 The wire frame graphics are particularly convenient if you only need a quick overview of the approaching and departing movements and the proportioning of cuts The wire frame graphics illustrate the path of the theoretical cutting point A more accurate contour verification is provided by the cutting path graphics The cutting path graphics account for the exact geometry of the tool tip You immediately see if material was left behind the contour is damaged or the overlaps are too large The cutting path graphics is especially useful for recessing drilling and milling operations where the tool shape has an essential influence on the accuracy of the resulting workpiece The machining simulation
38. mpensation values in the tool table Automatic tool tip and cutter radius compensation Tool monitoring for lifetime of the insert tool tip or the number of workpieces produced Tool monitoring with automatic tool change after expiration tool life Management of multipoint tools multiple inserts or reference points Support of quick change systems Access to cutting data after definition of workpiece material cutting material and machining mode The CNC PILOT 640 distinguishes between 16 machining modes Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the inteed for 16 machining modes Automatic determination of the machining modes from the cycle or the machining unit The cutting data are entered in the cycle or in the unit as default values 9 workpiece material tool material combinations 144 entries 62 workpiece material tool material combinations 992 entries English German Czech French Italian Soanish Portuguese Dutch Swedish Danish Finnish Norwegian Slovenian Slovak Polish Hungarian Russian Cyrillic Romanian Turkish Chinese traditional and simplified Korean 39 Overview Options 01h WN 00 10 11 17 18 24 42 46 49 54 55 63 70 77 78 40 Additional Axis 353904 01 353905 01 367867 01 367868 01 370291 01 307292 01 370293 01 Software option 1 Teach in
39. n the tilted plane Then you describe the hole pattern or the milling contour as you would in the YZ plane Here you can use the hole pattern and figure definitions of the CNC PILOT 640 This means that for linear or circular patterns and simple figures circles rectangles regular polygons etc you only need a few more entries to describe the pattern or figure in the tilted plane Simulation In the Side View window the simulation shows the hole pattern and milling contour perpendicular to the tilted plane without distortion This ensures simple verification of programmed hole patterns and milling contours You also verify the tool movements in the Side View window If you want to check the machining in the tilted plane with respect to the rotated contour or the face add the Lathe Window or Front Window In the position display below the simulation window the CNC PILOT 640 displays the angle of the tilted plane and the tilt angle in the B axis And do you want to see the active coordinate system No problem with a simple keystroke the CNC PILOT 640 shows the current datum and the direction of the active coordinate system Machining in the tilted plane Flexible use of tools If your machine is equipped with a B axis you can use your tools much more efficiently than before On conventional lathes you need four different tools for longitudinal and transverse turning on opposing spindles With a B axis you can do it
40. need only define Tool life monitoring option the workpiece material at the beginning With smart Turn and DIN PLUS programs of the cycle program or the smart Turn in addition to the simple tool life monitoring program and the CNC PILOT 640 will feature you can also use the tool life propose the correct values for your monitoring with sister tool option The machining operation You can use the CNC PILOT 640 then automatically inserts suggested cutting parameters or adjust a sister tool as soon as the active tool is them if required used up When the last tool of the replacement chain is used up the In its standard version you can store the CNC PILOT 640 stops program execution cutting data for 9 workpiece material tool material combinations in the technology database of the CNC PILOT 640 It can be expanded to 62 combinations option Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for 16 machining modes pockels E af TH Oe Designation REY PM EM AZ ESSE HG Cutting mat Od Sehruspen Asse BED S36 AB Hotel i 1 Schrusnen ussern iM 95 6 Harthestall BERE 2 see Seoaotat ta amp BE 4 i 1 Gehlichten Aca oe 5 68 35 0 Hay tie a1 d Fraser 2 155 n i Gerinde Aussen Harteetali BE 1 Stechen Aussen i 4 Sa H55 J Spiralbahrer an HS 4 berindebohzer i i 1 00 HES 8 Spiralbohrar an i Har o oh Vibe En e a DD DG a BW a
41. nt selerkins far T1 Selection Type fii Eypas Dg Designabien RE OW EN EN AZ EWVER HG Cutting mat MUHD LA Echruppen Aussen 33 0 BB UH F i 1 Schruppen Aussen 53 8 38 0 Hartartall m 1 Schruppen Aussen Gl Bu 59 Harteetall f 1 Schlichten Aes E S 93 8 39 8 H rtmatall 7 Schruppen Treen a 53 8 G8 Herta a F Schruppen Inen oo 16 8 59 0 Harteetall 7 Schlichtan Inne 6 93 8 34 8 Harteetall W G Schrungen Iran a a ra 5 35 0 Hartertell Schruppen umen Bd 2 5 39 8 Hartectall So w a Ei Ka mitin Min B68 Has 2BGGR ORG TMC table techdate hte Ccrmied J data rececds oF marjaya 62 Packet Tool Sort by Fal a Si dows iat type IDy Type sorting Tool selection for turret assignment Input of cutting values in the technology editor 29 Open for communication Fast data transfer with the CNC PILOT 640 The networked CNC PILOT 640 The CNC PILOT 640 can be integrated into networks and connected with PCs programming stations and other data storage devices Even in its standard version the CNC PILOT 640 features a latest generation Gigabit Ethernet interface The CNC PILOT 640 communicates with NFS servers and Windows networks in TCP IP protocol without needing additional software Ihe fast data transfer at rates of up to 1000 Mbit s guarantee very short transfer times USB interface The CNC PILOT 640 supports standard memory media with USB interface Using USB memory media such as memory sticks
42. on e TNCremo Software for data transfer free of charge e TNCremoPlus Software for data transfer with live screen function 41 Overview Specifications Components Operating system NC program memory Input resolution and display step Interpolation Feed rate Spindle Axis feedback control Error compensation Data interfaces Diagnostics Ambient temperature 42 MC main computer with TFT color flat panel display 19 inch or 15 inch or MC main computer with integrated TFT color flat panel display 15 inch CC UEC or UMC controller units TE operating panel 19 inch or 15 inch with Integrated machine operating panel Rapid traverse override feed rate override and spindle speed override potentiometer Electronic handwheel HEROS 5 real time operating system for machine control 1 8 GB on compact flash memory card CFR X axis 0 5 um diameter 1 um UN NY Aae 2 mm Be I ax 00017 Straight line in 2 principal axes max 100 m optional in 3 principal axes Circle in 2 axes radius max 999 m optional additional linear interpolation of the third axis C1 C2 axis interpolation of X and Z linear axes with the C1 C2 axis option B axis b axis interpolation between X Z Y B and C axes option mm min or mm revolution Constant surface speed Max feed rate 60 000 pole pairs x ball screw pitch at fPwm 5000 Hz Maximum 60000 rom with 2 pole pairs Integrated digital drive control fo
43. or describing the contour to be machined You can describe simple contours right in the unit and use ICP for complex turning or milling contours as well as linear or circular drilling and milling patterns The contour defined with ICP is transferred to the smart Turn program Within the unit you enter a reference to the contour section to be machined ICP contours are saved in the NC program in a legible and editable form This gives you the benefit of choosing either smart Turn or the ICP editor to edit the contours If you are working in DIN PLUS mode you can also describe the tuming and milling contours linear and circular patterns with ICP In the contourbased cycles you enter a reference to the contour section to be machined The ICP editor can be called immediately from within smart Turn A Toot editer 18 E 30 3 15 59 5 P15 Wite I6 J18 Fi Wa Aa OF irs 5398 BS 7 F15 WILE IG 218 F1 va A38 OT WMT ID Gaa IGF Ghee Schrupgen plam ICP ar ICP contour description in the NC program DXF import of contours option Why should you painstakingly enter contour elements if the data already exists in the CAD system ICP makes it possible to import contours in DXF format directly into the CNC PILOT 640 Not only does this save time otherwise spent on programming and testing but you can also be sure that the finished contour is exactly according to the designer s specifications DXF contours can describe workpiece b
44. pam Zn bpa De eT ee a sitet er Tiia rege pe ja wer the qeg pad phd ei in FH mi peri Workpiece measurement Setup presetting and measuring with touch trigger probes Inspecting workpieces for proper machining and dimensional accuracy The CNC PILOT 640 features measuring cycles for checking the geometry of the machined workpieces For the measuring cycles you simply insert a 3 D touch probe from HEIDENHAIN into the turret in place of a tool e Check whether all machining operations were conducted correctly e Determine infeeds for finishing e Detect and compensate tool wear e Check workpiece geometry and sort parts e Log measured data e Ascertain the machining error trend More information about workpiece touch probes is available on the Internet at www heidenhain de or in the Product Overview Touch Probes New Generation 34 Workpiece touch probes from HEIDENHAIN help you to reduce costs in the workshop and in series production Together with the CNC PILOT 640 touch probes can automatically perform setup measuring and inspection functions The stylus of a TS touch trigger probe is deflected upon contact with a workpiece surface At that moment the TS generates a trigger signal that depending on the model is transmitted either by cable or over an infrared beam to the control HEIDENHAIN touch probes for workpiece measurement are available in different versions The ruby ball tips are a
45. piece blank at the beginning of your smart Turn or DIN PLUS program the control then computes the new blank for each new cut The machining cycles always adapt to the current workpiece blank The contour follow up helps you to avoid air cuts and optimize approach paths even if the workpiece material has been previously removed Technology data as default values The CNC PILOT 640 saves your cutting data according to the criteria of workpiece material tool material and machining mode As you have already entered the cutting material in the tool definition you need only enter the material of your workpiece This provides smart Turn with all data for setting default values for the cutting data Ecsta Longut La nal ini an ILE Poo in po RE FE ae Simultaren Approach position x 5 112 Approach position Z A too number MiO gt Feed Ba k Jeutting speed siza Auxiliary G Fi Contour start block no HS ie Er vu of Ae a Contour end block no Maximum infeed m Oversize x Oversize Z Maximum infeed mn 176 Contout reference Powerful NC programs with DIN PLUS Programming in DIN PLUS smart Turn offers units for all machining tasks as well as units for special functions If you want to control special machine components or use the variable programming function or other complex functions that are not provided by smart Turn DIN PLUS will support you It provides powerfu
46. ping smart Turn units and DIN PLUS cycles for drilling 20 Contour and pocket milling The CNC PILOT 640 s milling cycles support both contour and pocket milling You determine all the important details such as machining direction milling direction approach and departure behavior infeeds etc The CNC PILOT 640 automatically compensates for the tool radius You can mill the pocket in two stages tirst roughing and then finishing The result is high accuracy and good surface quality In smart Turn and DIN programming the CNC PILOT 640 supports various infeed strategies You can choose between direct reciprocating or helical infeed or infeed at the predrilling position Face milling The face milling cycle machines individual surfaces equilateral polygons or a circle even off center Helical slot milling The helical slot milling cycle is useful for machining lubrication grooves You specify all important parameters such as pitch cutting in multiple infeeds etc Slot milling Figure milling circles rectangles regular polygons ICP contour milling Face milling single surfaces flattening polygon Helical slot milling smart Turn units and DIN PLUS cycles for milling Engraving cycles Do you want to inscribe your workpieces That s no problem with the CNC PILOT 640 The smart Turn units for engraving only need a few parameters to engrave characters of any size on a face or
47. r positionable spindle permit milling drilling and boring on the face and lateral surface of the workpiece These elements can be displayed for programming and verification in face view and in the unrolled lateral surface view Y axis With the Y axis option of the CNC PILOT 640 you can machine slots or pockets with plane bottoms and perpendicular slot angles By defining the spindle angle you can determine the position of the milling contours on the workpiece For programming and verification of these machining sections the workpiece is shown in side and face view The Y axis is supported in the smart Turn and DIN programming feature THO fel HS tH tH EES SERE NST ME EB 3 et a E I H Fi x Sf 1d e oc I mlam First fixture Simulation Dual spindle option For full surface lathes the CNC PILOT 640 provides the following features e Opposing spindle with second C axis e Movable tailstock W axis These features are complemented by additional functions such as coordinate transformation spindle synchronization and traversing to a stop surface Coordinate transformation Contours of workpiece blanks and finished parts can be mirrored about the X axis or shifted relative to the workpiece datum The machine and CNC PILOT 640 must be adapted to this function by the machine tool builder Hise funcklara Spindle synchronization Opposing spindles are electronically coupled and rotate synchronously Thi
48. r synchronous and asynchronous motors Position loop resolution Signal period of the position encoder 1024 Cycle time of position controller 0 2 ms Cycle time of speed controller 0 2 ms Cycle time of current controller minimum 0 05 ms Linear and nonlinear axis error backlash reversal peaks during circular movements Static friction Gigabit Ethernet interface 1000BASE T BU BP On Woe 20 45 crear USB 30 Fast and simple troubleshooting through integrated diagnostic aids Operation In electrical cabinet 5 C to 40 C In operating panel O C to 50 C Storage 20 C to 60 C ei a i N k 43 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany D 49 8669 31 0 49 8669 32 5061 E mail info heidenhain de www heidenhain de DE AR AT AU BE BG BR BY CA CH CN CZ DK HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland 08669 31 3132 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 07751 Jena Deutschland amp 03641 4728 250 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland amp 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345
49. rmissible load e g tool breakage and stops the machining process This improves process reliability during machining in particular during unmanned shifts These functions must be implemented in the machine and control by the machine tool builder 17 127 B 8 000 e aT 8 682 d 8 000 Ti BE G Hae ee r a a Total utilizatian W mema Graphic display of the load values Effective clearly organized and flexible Simple programming with smart Turn option Has the safety clearance been correctly entered is the speed limit taken into account how are oversizes defined All this needs to be considered not only by the beginner but also by the experienced NC programmer when creating conventional DIN programs The smart Turn principle The working block called a unit plays the central role in smart Turn programs A unit describes a machining step completely and unambiguously The unit includes the tool call the technology data the cycle call the approach and departure strategies as well as global data such as safety clearance etc All these parameters are summarized in one clearly structured dialog box The smart Turn principle gives you the reassurance that the working block is defined correctly and completely In the NC program smart Turn lists the DIN PLUS commands of the unit This gives you an overview of all working block details at any time Et THE iris gair te Hia tu fHn T
50. s makes it possible to transfer the workpiece from one spindle to the other while they are rotating thereby saving the time otherwise spent braking and starting the spindles The CNC PILOT 640 detects any angular offset and compensates it during subsequent milling on the opposing spindle Traversing to a fixed stop To ensure that the workpiece is firmly pressed to the opposite spindle surface the control monitors the nominal and actual positions while the longitudinal axis Is moving and thereby detects the fixed stop The CNC PILOT 640 monitors the motor torque and uses It to reach the programmed contact force Full surface machining opposing spindle S3 with C axis C2 on secondary axis W and driven tool S2 r Simulation FI Toot editer Bi ai Bere a4 47 gt e ome y aos i ad gt dd dda Oke eo ae N 4k T Gerasdarn Warning Le ng 3 block 36 2597 1 858 6 ar EO Hisc j Ei functions lB Kanal i a seirice Machining of the rear face on the opposing spindle after automatic workpiece transfer Eccentric tuming and non circular tuming The CNC PILOT 640 offers convenient cycles for eccentric tuming and for the manufacture of oval and polygonal parts In this case in addition to the actual conto
51. se the CNC PILOT 640 to drill Drilling deep hole drilling tapping and mill your workpiece on the front face The CNC PILOT 640 drills pecks and taps and lateral surface in one setup In addition individual holes with the C orY axis Using the control offers you numerous functions parameters you can easily program infeed and well proven cycles reductions for the beginning of drilling or when drilling completely through the workpiece Optional The machine and the CNC PILOT 640 must be adapted to this function by the machine tool Drilling and milling patterns builder If bore holes slots or ICP milling cycles are located at regular distances on a straight line or a circular arc the CNC PILOT greatly simplifies your work You can create these patterns on the front face or lateral surface with just a few key strokes Thread milling On lathes equipped with a C or Y axis you can take advantage of thread milling because the CNC PILOT 640 supports special thread milling tools Milling slots and simple figures Slot milling with the CNC PILOT 640 is very simple You define the position and depth of the slot as well as the cutting values the milling cycles automatically take care of the rest Even for simple contours such as circles rectangles and equilateral polygons just a few keystrokes are necessary to determine the figure and position Drilling Deep hole drilling Tapping Thread milling Drilling or tap
52. tall 5 BHsrisetall bh B kartmetall 9 8 Harteetall 33 8 Hartastall 6 6 Kartsetall 33 8 Harteotall 5 1 Schzuppen Aussen h 1 Echlichten Aus ET Schruppen Innen E 7 Schuppen Innen mT Gehlichien Inman P E Schruppen Innen lt B Gchruppen Aussen f Gehruppes Aspen 5 1 Schzugppen Aussen h 1 Echruppen Aussen 8Hartsatall 1 8 Korasik 52 B Harasik a G Karisik 1 8 Karasik BHurtsetall Ghartmetall Hartertall BHurtsotall LI Gk di Er rp Tool management in the tool list Tool editor 28 Turret assignment Technology data option You can view your machine s programmed With the CNC PILOT 640 you need enter turret assignment with all important tool the cutting data only once The control parameters at any time saves the cutting data according to the criteria of workpiece material cutting If you want to change the tool assignment material and machining mode Thanks to or the tools in the turret you can additionally this three dimensional table the control display the entries of the tool database in always knows the correct feed rate and the the lower window Now you need only correct cutting speed select the desired turret pocket and choose the correct tool from the database You The CNC PILOT 640 determines the ma can transfer the tool data to the turret chining mode from the Teach in cycle or the assignment entry with a simple keystroke unit The cutting material is entered during the tool description You
53. text of the element in only included in the programming question context sensitive help This station means that you immediately receive the relevant information The function is particularly helpful for the programming of cycles The respective operating method is explained in detail in an open dialog window when you press the Info key nn Sur Hml aparitia Pral b posin f Tbe Getwrectivn Door Progamm ing Sere foi oe Bo 8 r gt inbhe clog bha Goins beian the meche cere pomi und lbe workpece cee pri jain Han 4er daubar miiia griphis x p p bee p PE e hran ph U paj DH ha ee e pe g hepi ha Biy pha mmn meppant shes pou xe deine Ihe i wal be changed ech b Uekradaction ond Fumimantalu werkpiece tmir CF ia tbu Basic af Ogerstion seen af Tvaruative Eslem Machina Hein af Opmraiien ie l the Milai with tele Poegrimlig 5 In IEP cyclen iin Feu T EF Peep ciel rii Ta sur T Lending maria Esch comhent bagira viib nella Fam abmaria weist The Mallia cons ae i Gedined snieg Lireer und ciscelas dish EAEAN essen almeila i well ia dem u a i Tba wesgecn dair con rey den ba et a Ha awien of Ba ann aung a laach NER er Pi Tis panimi pn which ae I Werhpienn mu Lapeer sec char MBH paliar Br eleseats lke ahmfare eundin E DEP Editar in Eye Mn area and andern ENES WEF Eilbar In Gert Tare t Embia m NF aier b Editie KF Contours The fom Function ie bha WEF faite Defining the Borkpde
54. th for data input and for selecting the functions The menu window displays the available functions graphically The function keys below the screen are used to modify the selected functions assume position and technology values and control the data Input As an alternative the CNC PILOT 640 is also available with a 15 inch screen and matching control panel The PLC soft key row on the left side of the monitor is missing in this version Display of operating modes and machine status configurable You can choose a suitable function for each of the 16 fields and save different display assignments for the automatic and manual mode PLC function keys for machine functions Self explanatory function keys for NC programming Alphanumeric keyboard for comments USB interface Keys for operating modes and functions Keypad for numerical input and fast direct menu selection Keys and touchpad for navigation Machine operating panel with override potentiometer and electronic handwheel Keys on the monitor Switch the help graphics between outside inside machining cycle programming Pa Soft keys for selecting functions on screen E Shift between soft key rows y Keys on the control panel Operating mode keys Machine Operating Modes Programming Operating Modes a Tables for tool data and technology data Parameters file management transfer diagnostics Navigation keys PG UP Screen page up down
55. trate the few entries needed for the cycles Before cutting use the simulation to assure yourself that the machining will run as planned Thread recut cycles Even if the workpiece was unclamped you can very easily recut a thread with the CNC PILOT 640 Simply clamp the workpiece and position the threading tool in the middle of a thread The CNC PILOT 640 remembers this position and the spindle angle When you position your threading tool in front of your workpiece and enter the other parameters of the thread the CNC PILOT 640 has all the information it needs to recut the thread Parting Threads undercuts parting 26 Single or multi start longitudinal tapered or API thread Undercuts as per DIN 76 DIN 509 E or DIN 509 F Undercut form H form K or form U Fewer calculations In Teach in mode too the CNC PILOT 640 automatically calculates the number of cuts for roughing recessing recess turning or thread cutting and for pecking it determines the required number of infeeds When turning a taper you can enter either the starting point and end point or the starting point and the taper angle whichever is shown on your drawing Constant availability of tool data The CNC PILOT 640 uses a tool database Tool data such as cutting radius tool angle and point angle only have to be entered once to find the setting dimensions The CNC PILOT 640 saves the data The next time you use the tool
56. ty from the main computer to the encoder Digital drive technology In the uniformly digital control concept of The position controller soeed controller the CNC PILOT 640 all components are The uniformly digital design from and if required the current controller are connected to each other via purely digital HEIDENHAIN guarantees not just very integrated in the CNC PILOT 640 The interfaces The control components are high accuracy and surface quality but high digital motor control makes it possible connected via HSCI HEIDENHAIN Serial traverse speeds as well to attain very high feed rates Rotary encoder Inverter Main computer Controller unit MC CC Linear encoder oA ame EnDat 2 2 EnDat 2 2 Operating panel Angle encoder Intelligent supervision with load monitoring option Load monitoring detecting tool wear and breakage during machining The load monitor observes the machine s spindle and motor load while comparing them with the utilization values of a reference operation The CNC PILOT 640 can graphically display the utilization rates in a separate window You can set two limit values that trigger different error reactions After the first limit value Is exceeded the current tool is flagged as worn out and the control automatically exchanges it on the next tool call with a predefined replacement tool After the second limit is exceeded the CNC PILOT 640 assumes that there is an impe
57. u HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINATN s r o 91101 Trencin Slovakia www kopretina sk NAVO d o o 2000 Maribor Slovenia www heidenhain si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD TI 34775 Y Dudullu Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH Buro Kiev 01133 Kiev Ukraine www heidenhain ua HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
58. ur machining traverse movements of the X and Y axes are superimposed The manufacture of cams and non circular parts is possible without any additional machine elements These functions must be implemented in the machine and control by the machine tool builder Spindle 1 S1 with C axis C1 and driven tool S2 23 Expandable for complex tasks Working in a tilted plane with the B axis option The B axis makes it possible to drill bore and mill in oblique planes At first glance programming for such operations seems very complex and compute intensive But with the CNC PILOT 640 you simply tilt the coordinate system to the required position and program machining as usual in the working plane The machine will then execute machining in the tilted working plane The B axis also provides benefits for turning operations By tilting the B axis and rotating the tool you can bring It into positions that enable you to use a single tool to machine in the longitudinal and transverse directions on the main and opposing spindles That allows you to reduce the number of tools needed as well as do without certain tool changes 24 Programming The usual separation of contour description and machining on the CNC PILOT 640 also applies to milling drilling and boring operations in a tilted plane First you rotate and shift the coordinate system so that It lies i
59. urfaces as well as on rearface surfaces in machines with opposing spindles 14 The part program at a keystroke If short programming times are important to you you can generate all machining steps by pressing a single key On the basis of the contour entered and the information from the technological database TURN PLUS independently prepares the working plan and chooses Suitable machining strategies tools and cutting data The whole operation takes only a few seconds You can monitor each individual step in the control graphics TURN PLUS uses a reasonable sequence of possible operations such as first roughing transverse then roughing longitudinal or finishing outside then finishing inside However you can also adapt this sequence yourself to suit various tasks In this way the CNC PILOT 640 can profit from your company s machining know how even during the automatic working plan generation achine simulation BLI Mil aL Fon LEJL LLA RE 131 GRA N524 NEII PS Ii KA J Z 73 5 HE AB Wiga va Da 01 H 131 Xx 37 000 Z Bi _Flamge_ trade shai 52 102 C A Tool editor Automatic program generation for full surface machining The CNC PILOT 640 automatically generates the part program even for complex workpieces that need to be machined on the front face back face and lateral surfaces After defining the geometry this can save you about 90 of the time otherwise needed to create
60. vailable in several diameters and the styli in different lengths The touch probes must be interfaced to the CNC PILOT 640 by the machine tool builder Touch probes with cable connection for signal transmission for machines with manual tool change and for grinding machines and lathes TS 260 New generation axial or radial cable Touch probe with radio or infrared signal transmission for machines with automatic tool change TS 460 New generation standard touch probe for radio and infrared transmission with compact dimensions TS 444 Battery free voltage supply through integrated air turbine generator from compressed air for infrared transmission with compact dimensions TS 740 High probing accuracy and repeatability low probing force with infrared transmission TS 460 Tool measurement Measuring length radius and wear directly in the machine Exact measurement of the tool dimensions is a decisive factor for ensuring a consis tently high level of production quality The TT tool touch probes from HEIDENHAIN are intended for this purpose TT 160 New generation signal transmission to the NC over connecting cable TT 460 New generation signal transmission over radio and intrared beam to transmitter receiver unit The SE 660 is a common transmitter receiver unit for tool and workpiece touch probes with radio or infrared transmission The TT 160 and TT 460 are 3 D touch trigger probes
61. you simply call the tool number The CNC PILOT 640 automatically adjusts for the correct tool size You can immediately work to dimension When turning a contour the CNC PILOT 640 automatically compensates the deviations due to the cutting edge radius This increases the precision of your workpiece Longitudinal transverse cutting for simple contours Longitudinal transverse cutting with plunging Longitudinal transverse ICP cutting for any contours Longitudinal transverse ICP contour parallel cutting Area clearance cutting and finishing Technology data as default values The CNC PILOT 640 saves the cutting data according to the criteria of workpiece material tool material and machining mode As you have already entered the cutting material in the tool definition you need only enter the material of your workpiece This provides the cycle with all data required for setting default values for the cutting data Datums You can define the workpiece datum by touching the workpiece with the tool or by entering the datum coordinates Approach the tool change point once and store this position Then a simple cycle call suffices to return to the tool change point Radial axial recessing for simple contours Longitudinal transverse recess turning for simple contours Radial axial ICP recessing for any contours Longitudinal transverse ICP recess turning for any contours Recessing and recess turning

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