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Accel Series Cooling/Heating Recirculating Chillers User Manual

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9. Ambient Temperature Range 10 C to 40 C 50 F to 104 F Maximum Relative Humidity Non Condensing 0 to 80 at 31 C 88 F Operating Altitude Sea Level to 2000 meters 6560 feet Overvoltage Category Pollution Degree 2 Degree of Protection P 20 Sound Power Level less than 59 dBA Refrigerant 6 ounces R134A Limited by ambient temperature elevation amp operating temperature Maximum relative humidity 80 for temperatures up to 31 C decreasing lnearly to 50 relative humidity at 35 C Elevation above sea level requires reduction of 1 C 1000m on maximum ambient and 2 1000m reduction in rated capacity The following power options are available Volts Hertz Phase Amps Total Wattage Plug Type 115 60 1 12 1345 N5 15 100 50 60 1 12 1150 N5 15 220 230 50 1 12 2395 Country Specific 220 60 1 12 2395 Country Specific 1 Vac over the range 10 2 Maximum amp draw 3 Refer to chiller s nameplate for additional information 5 C to 80 C Distilled Water or Deionized Water up to 3 MQ cm Normal tap water leads to calcareous deposits necessitating frequent unit decalcification see table on next page Calcium tends to deposit itself on the heating element The heating capacity is reduced and service life shortened 10 C to 80 C 50 50 Water with Laboratory Grade Ethylene Glycol Viton Vectra EPDM Stainless Steel 316 Ryton Stainless Steel 304 Ultem 2 0 Section 2 General Information 2 6 The
10. Radioactive Material None Magnetic Fields None Sampling and Analysis for External Contaminants from Other Sources or from Spill Events It is the responsibility of the user to identify the presence of all external chemicals before the decontamination Accomplish this by collecting samples and analyzing them for any suspected chemicals used or stored in areas adjacent to the chiller Oxygen Deficiency Many refrigerants which may be undetectable by human senses are heavier than air and will replace the oxygen in an enclosed area causing loss of consciousness Refer to the chiller s nameplate and the manufacturer s most current MSDS for additional information Test the atmosphere in a confined space area or area where gases are being used to purge the chiller If necessary use an air supplied respirator Personal Protective Equipment The are no special personal protective equipment requirements needed to perform normal operation We do recommend wearing protective clothing and using eye protection Training The user must review and understand all the sections in this manual before operating the chiller Thermo Scientific 1 3 Section 1 Safety 1 4 Thermo Scientific Section2 General Information Description and ci Thermo Scientific Accel Series of Cooling Heating Recirculating illers are designed to provide a continuous supply of fluid at a constant intended Use temperature and flow rate The chiller consists of an
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12. Settings Display Options is used to view adjust the controller s Temperature Units the Tem perature Resolution the displayed Language the Display Contrast and the Display Delay 1 With Temp Unit highlighted press 63 Use the up down arrows to highlight the desired temperature scale Press O m C 3 With Language highlighted press O Use the up down arrows to highlight the desired language Scroll down for additional languages Press O L Deutsch L Francais Espa ol Note Holding 2 With Temp Resolution highlighted press Use the up down arrows to highlight the desired resolution Press O LEN 4 With Display Contrast highlighted press again and use the up down arrows Press keys to change the contrast With the desired trast showing press O again Contrast 32 for five seconds resets the display contrast to the default level and also brings up the language menu to change if needed the displayed language A 5 With Display Delay highlighted press O to enable disable it Use the up down arrows to highlight the time and press O again Use the up down arrows to change the value Once the desired delay is displayed press O Thermo Scientific Dela with Display Delay enabled and the Start Display showing if no arrows are pressed the Start Display changes to the Status Display after the delay expires See pages 4 2 and 4 3
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14. C Use the left and right arrows to move the cursor to the desired digit and then use the up and down arrows to change the value Once all the desired changes are made press to save the change Setpoint Value Window Note Using this procedure also changes the setpoint s stored value 4 4 Thermo Scientific Menu Displays Section 4 Operation The controller uses menus to view change the chiller s settings Note The chiller does not need to be running to view change these settings A For all Menu displays once previous screen 1 Use the arrow buttons to highlight Menu and the controller brings up the Main Menu Display Settings Vlenu O is pressed to change a display you can press to return to the 2 Use the up and down arrow to highlight either Settings or System and then press e to brine up additional submenus Application Settings Display Options See paee 4 7 Messages Run Time Configuration Passvvord Reset See page 4 12 The Menu line at the bottom of all the submenu displays is another way to return the controller back to the Main Menu Display 1 From any submenu display use the down arrow button to highlight Menu Application Settings Display Options 2 Press O to return to the Start Display Note Pressing from the Menu line returns you tho the previous screen 4 Thermo Scientific 4 5 Section 4 Operation SBUIL
15. YNIGSNYWOU JO passe 1SEPU Je jaua s siAy 19ui yes 19 eslio np upuul u yoqpueru esel u o pou eppej esyo0 np eys Ba s apuse suepau ne zogu ed s yeso Je np WIC U yoqpueu esej Np eys 191npa901d 104 u lie s 215 10 PIA sepuenue pe ppasne SEPU Je uapinbue sqqeus Jey u d Compliance After sale Support Feedback Warranty Unpacking Thermo Scientific Preface Refer to the Declaration of Conformity in the back of this manual Thermo Fisher Scientific is committed to customer service both during and after the sale If you have questions concerning the chiller operation or questions concerning spare parts or Service Contracts call our Sales Service and Customer Support Phone number are on the inside cover Thermo Fisher Scientific Nevvington NH 03801 U S A 800 258 0830 603 436 9444 BOM XXXXXXXXXXXX SIN XXXXXXXXX IN XXX VAC XX HZ XPH X XAMP Sample Nameplate Before calline please obtain the serial number printed on the nameplate located on the upper rear of the chillet We appreciate any feedback you can give us on this manual Please e mail us at temanuals thermofisher com Be sure to include the manual part number and the revision date on the front cover Thermo Scientific Cooling Heating Recirculating Chillers have a warranty against defective parts and workmanship for 24 months from date of shipment See back page of this manual for more detai
16. of NaC Recommendation Initially fill the reservoir with distilled or deionized water Do not use untreated tap water as the total ionized solids level may be too high This reduces the electrolytic potential of the water and prevent or reduce the galvanic corrosion observed Thermo Scientific 3 5 Section 3 Installation Filling Requirements 3 6 Before using any fluid refer to the manufacturers MSDS and EC safety data sheets for handling precautions A Note Ensure the reservoir overflow located on the reat of the chiller is connected to a suitable drain A Start with 2 8 liters of fluid aa a Lift up on the fill panel on the front of the chiller d to remove it AN Le THAAI Insert the supplied funnel into the hose and vx 22 add fluid TNI Um Note Due to the chiller s plumbing configuration adding fluid too quickly may result in overfilling the fill level indication lags the actual amount added A When pouring fluid into the funnel ensure the fluid contacts the side of the funnel first A Pouring the fluid into the center of the funnel B causes air pockets and substantially slows down the filling time Using the fill lines verify the desired fluid level A s MAX ww x 4 N MIN m Since the reservoir capacity may be small compared to your application and air may need to be purged from the lines have extra cooling fluid on hand
17. 2010 01 01 08 00 00 O 2010 01 01 08 00 00 L1 Enable After settine the on and off times select Enable to activate the timet Auto Restart is used to enable the auto restart feature When enabled the chiller automatically restarts after a power fallure or power interruption condition is restored NOTE Consider any possible risks before enabling this mode of operation A 1 With Auto Restart highlighted press O to toggle between enable and disable Energy Saving is used to enable the energy savings mode The Energy Saving mode is primarily designed for applications running under a stable load Enabling the mode saves energy by reducing the chiller s heater power and cooling requirements This can result in substantial energy savings over the life of the chiller The default setting is ON 1 With Energy Saving highlighted press O to toggle between enable and disable Interfaces is used to enable configure the optional communications feature The controller supports AC NC and Standard protocols 1 With Interfaces highlighted press O to Available options display the list of parameters Serial Type USB Off Highlight th ighlight the desired parameter and press O Baud 19200 9600 4800 2400 1200 to view the available options 600 300 Serial Type Parity None Odd Even Baud Data Bits 8 Parity Stop Bits 1 2 Data Bits See the Appendix for additional information 4 10 Thermo Scientific Section 4 Operation
18. 4 11 Section 4 Operation System Messages is used to view any Warnings or Faults messages 1 With Messages highlighted press O to display the options Warnings Configuration is used to view the chillet s configuration 1 With Configuration highlighted press to display the settings Pump FPXXX FW XXXXXXX A Checksum XXXX Bath ACL250 115V FW XXXXXXX A 4 12 Messages Run Time Configuration Passvvord Reset Run Time is used to view the chiller Unit and Pump operating hours 1 With Run Time highlighted press O to display the times xxx hours A xxx hours Pump options FP1LE Force Pump Low Level FP2LE Force Suction Pump Low Level FP1ULE Force Pump USB Low Level FP2ULE Force Suction Pump USB Low Level FP2ULEHT Force Suction Pump USB Low Level High Temp Thermo Scientific Section 4 Operation Passvvord Reset is used only by a qualified technician Changing the password enables controller reset options the temperature sensor calibration procedure and displays PID values 1 With Password Reset highlighted press 2 Press O and change the number to 1 O to display Level Level User Password 3 Press O to display Level Operator Note The controller defaults to the User mode whenever the chiller is turned off The control ler also defaults to the User mode whenever the Reset Start Status Display is displayed continuously for Calibration
19. E E 5 1 05 l an 5 1 J AI u i PPP EOE 5 1 GE ini 5 1 4100111710 aaa 5 1 eebe 5 2 Section6 Troubleshooting 6 1 Peor D Seca ira i 6 1 0795 c l 6 3 Appendix Serial Communications Protocel A 1 Declaration of Conformity RoHS Directive VVarranty Thermo Scientific poqwooy ST 207 RUN pi q1 PIEISTP 10U OCT pr S2 Surddrus m z pun sr pzo 200 MY Jamod olur prod Jamod pus ojew JJOSUI UY PUE PAPY olur PIO Jamod pu IVW IJISUT pao oun Y quru p yiddns szopy 10 asvyoa ayerdoxdde T N G 10001504 O HO am 0 zo oad Pnom vi mnsuyi u qu puedx spiny SUTU3 AO DIOAN Das ST UIYA JO p ddo u r sis y d y o puvy uo ping Suryoo savy s ur 201 urozy possnd aq poou Ap me pue uonv ridde mol poseduros qeus aq Ap Age OATISIT IY BOUTS MI NIN nu XV IN OA pmp IY FA SIUT TH 293 8015 OW SUT 201 UMOP Aojs ENUEISGNS puc s3 y od ate asneo ma Y uuny IYI Jo 1947099 JY olur ping 207 Surmoq Y 1839 PUUNJ 201 JO PIS IY s1oujuoo pmp 201 9INSUI JPUUNJ y olur pmp Suunod vay A poppe 3unoure ENJ IY STE UONESIPUI PA TY IP SUTTHIDAO ur 1Y ns z few Apy mb 00 pmp Suppe uonem nuo viqumid ssor
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21. IPIOM WIIYISIELISOUITIYI 19H do nq lt 5 6 ur JooquiAsdo s 194 ua Jdojs gun aq gt do nq U Z STAPU 9 100 0 5 joy wo v s o s hilid uep ymxq93 sr JOY 191U Up SJE et pz sjzetuu 3 yooqurisdo s Joy Jo s9 onuoo u yeu3s in u uug uossnau3s 7838 u ssn1 ULES JOA UD UIIY WO do ysuamoas u rpur NIC WIIYISSNIDIS 410449 4 ANnvsaduajfOJs1a0 A pl ypy s Sut AIUIADMAIA JOOQUAS duod ooquikg 110419894 U1 fOJS190 A 9P199199 989L playpyosasul OOQU S u v do u urr q ssns WO do suas v rpur NIC SUIPIO pULY ur U A z S q pr zq m UIPIOM U S Z TA Jo u v y ry q U Z T z ffozuo YLA WO PMII UIPIOM WYS PY UEEUSAOQ NUAN US LAS sP oq UAIYISIADIS 4 ka OOQUASJADIS 410149894 psaayADUlay AnnjpsaduajfOjs1a0 A UHP do u sSurpr AJE u lzu3s JOY VU 1g onuoo TS oo u lt sdol 11 JOSSII UIO OC IMP PH ONTYTMZTNAO I jooquidsdojs usa ur wopuvsoa ooqui s3183s 394 v 31838 Hun aq do yniq UOJITIALU Ooquu s JOY Tegu WO v s o s hilid uep ymIGIT ST TEA S JOY JOTU HP STE 51 JOOQUIASIFEIS JOY JO z yomuo JUITYDSIOA WIIYISIIEI
22. OK Set Proportional Cool Band Settine SPC x OK Set Integral Cool Band Settine SIC U x OK Set Derivative Cool Band Setting SDC T 7 x OK Set Temperature Units Set Temperature Resolution x STR IL x OK x STU VG KR x OK Set Unit On Status SO B x OK Set Auto Restart Enabled SAR B x OK Set Energy Saving Mode SEN V7 x OK Set Pump Speed SPS V LM H x OK Errors Table Errors Not defined not implemented or incorrectly formatted Extra characters Set value too high Set value too low Argument to binary set command not or 1 Set command attempted while in read only mode Set command failed e g SO 1 with low level Error Description Notes Slave Responds Unsupported command Format error Maximum allowed is Vuax Minimum allowed is m Value must be 0 or 1 Mode is read only d Failed Thermo Scientific RUFS Read Unit Fault Status This command returns 5 values These are decimal representations of hexadecimal values Each individual bit of the value represents a different vvarn ng fault or status decimal hex B5 coco n Se 1S ere to BS unused rtdl shorted rtdl open HTC Fault high RA temperature fault B unused lov level varn lo temperature varn high temperature varn lov level fault lo temperature fault high temperature fault lov temperature fixed fault high temperature fixed fault PNM heat duty cycle gt 0 compressor On Off Pu
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24. optional condenser filter Check the fluid level concentration and pH on a regular basis see Section 3 Change the fluid if it is discolored As required clean the sight tube using a small soft brush Inspect and tighten the chiller s external hoses and clamps daily The safety features for low fluid level protection and high fluid temperature must be checked at regular intervals The frequency depends on the chiller s designated application and the heat transfer fluid used Low liquid level protection With the chiller on slowly drain the reservoir fluid use a drainage tap if necessary and ensure the controller displays a message and the chiller reacts as desired If not have the chiller checked by qualified a technician Sei Section 5 Preventive Maintenance Decommissioning Disposal 9 2 High temperature protection Using a flat head screw driver set a cut off temperature that is lower than the desired setpoint temperature Switch on the circulator and ensure the chiller shuts down at the set cut off temperature Press the black ring surrounding the dial to reset the HTC If the chiller does not shut down have it checked by a qualified technician Reset the safety to the desired temperature Decommissioning prepares equipment for safe and secure transportation Laboratory Grade Ethylene glycol EG is poisonous and flammable Before disposing refer to the manufacturer s most current MSDS for handli
25. volzeuvzoyuo EI VIC INI giz UOD opuvizrur uowe lu opmbr 1 9393Un1338 oqm JOU IVOIZEIOP UT OWUIOF OIMQUIT DIHISUT oporonuni s d Op Ied ens osod oyfauued Tr zzA oS o mv s OUN pe OJESIOD BIS JUOIZLUIIDPINUE oanisodsip I q ISTEMIISSV uolzeuloennue yoyeq ny z op uou vanqeryooosedde jpop vuosn ye oss zSur e onnisodsiq JUOTZIJIS9I ve 9IHPIDOIA orn uuurp Tr orrgss 3 u aTIqIssod uid I 818 oqm I v ISTEMMIISSE OUOISSIITTO NUO E ouururtu JE SIINPII Jog Ep O u uuns oy DIOJPIISIIJOS II ltqissod PZUPISIP nd E z u lut v 0ss9901d pessy ID ipinbi sad UIQ OULIS HUIWESI O I MINI v ISIEIIDIY esmyerqoasedde pmby maen POSES Le oss ozd Ip oss z uri ITESO pmbr ss zsur ic lt oss oqd Ip Een oss ozd rp 08593301 mf oss ozd rp en luolsu ulp Ip u uueB o5 o Ip eiBo odi a enbape ainjeqn IIIqejoB i neyo nenoJdde Ipinbi U02 OUOS z rr sod gred vou nevorzisod ouos WU Z O Y Ip OHITIETP UOD 88 20 Ip Opmbr p z d oeren IpJO22t3 UOTZT TESUT T z p oxd rp gd
26. 0S 0S 2 08 101 DL 0L uu9 ON eewxew OU Jop Jo pi ji s p S 9 08 30 2 S U l EAH A anueJebsyalIqe JUOY USPIOM JOPUOJAIY SIU SIP USYO SISO A UBA Yiniq Joo U HO S O A QEL T OAYE IINIYISIS usa do uajojsosuve IPJOM JUN UBA JUENIDIYOS do 4 IEP JOOAJI SIOZ TOPON Do ru Surssedao An UBA J OAJE DP Iq z p Jeeu u rz 3ST T A JOIOWIVIP UBA UISUTUTITYIOA STY u pnoq 3fiT 9Souu UTA oz wo ulz silry sour 19993 OZ USUI WP 107 ylTasour 1303 OZ 3PJOM yep JUIWINASUT jay v pun UISSNI PURISJL pnoH 012 SA v dunmisuce 200AZ 3307 Sursseda0 An do JIOAJEJOISTIO A do uve f YTOAHOLSHIOMA ani Sursseda03 mn do 190A90IJO0ISTIOJA do ute vIOAAVSHDOYA PP mis QIHOAHO LSHOOMd cl v QGTOAAVSHOOMd P QET S 3610A ste ulrz us yun UBA plizs q c do q lz JOISTIO ASIDOIA JOOA UISUNMISULE o ODE EISUI JOOA UIPIOM PIDPlTMIDA u s nydpu zz A IPP JOOAII SIOZ O 3unm suee od Jo 910013 a stnf UBA u urur 3 SUIPIO JO SULTS IIAIYISIS UH OINI SYIO S IIPQ OISIDA UIT u uulB q usuuny wo Bipou n yasy liq m ra DI
27. 10 minutes A Scroll down to display PID Tuning 1 If desired highlight Reset and press O to display Reset user settings Reset PID settings Reset Both Highlight the desired reset option and press O A confirmation message appears press again The controller enters the stand by mode Thermo Scientific 4 13 Section 4 Operation 1 To calibrate the temperature sensor highlight Calibration and press to display internal RTD 3 Press O to display Internal RTD Low 5 Depending on which end you ate calibrating highlight High or Low Once the Internal RTD temperature stabilizes enter the temperature displayed on your reference thermometer and press O Internal RTD Low Calibrate 7 Repeat for the low end setpoint Internal RTD High Calibrate 4 14 2 Press O to display Calibrate Restore User Cal Save User Cal Restore Factory Cal 4 Highlight the SP temperature box and enter either the desired high end or low end setpoint value and press O Internal RTD High XX X XX X A Low XX X Calibrate SIETE v 6 Highlight Calibrate and then press O to complete the high end procedure Internal RTD High Low Calibrate Once complete you can store the calibration into memoty by selecting Save User Cal and pressing O You can later restore the same calibration by highlighting Restore User Cal and pressing Another option is to restore
28. 19d veans ynu pi 111948183 OJU TUIH JH SICH Op Ip gyod tATOSTI Ip Opmbr Jap z v T oroyeqsas Jou opmbii p UNITE Ip vwd It IIBUOTZE UON TI VAOR 15 UOU Opuvnb ouy orq z do Tr 9381193 uo N auorzipads vy z d vssvo eop rq z do Tr Ho vorzisod ur ers Ip uorz 1o1d E v ISTEIMIISSY DEpTe sr opuenb ovopueds rs rprnby r f v urvarss rztdur u UON OUI9ISI O OIHITI TOP OMAL TE BUIDISTS TT DILIIOQQUI z d PAJISH Ip OJUITIBPPII4383 Ip opmby jop ouew rp z z v TUOIZEGNI ep oxedmds ryyess u z ss aqgonod e ess z ur ermvru zeddey Jad orvss u Y ITOJU z ss qq mod oro eqz s Jap grde pt q roq OJEJIPISIP o1u ugiduu n Ip OTT f Iy Jod OJUIWIAUIIN Ip 19 oyu urdu n odwa p DJEIZUBISOS VIDULU UT CSUN E EHE P IYS ID EI BUTUITIJIP g OINQUI JOP ONU mama XVIN e aJUIWRIITP opmbr pp ozu urda sur Y omqui pop nored uo 03u09 ur ewnddep m opmbr p q rsrern rssg oynquur ou opmbr r Ts opuenO CHIOSUI guwe vinuenb ee n dsri TP PP vorze rpur ep IUOIZLUIDEA vun qq mod opmby jap eprdes oddon eme un oIU949dooO PP rmeqm APP
29. 49 0 721 4094 300 info tc de thermofisher com Building 6 No 27 Xin Jingiao Rd Shanghai 201206 Tel 86 21 68654588 Fax 86 21 64457830 info china thermofisher com Users are forbidden to reproduce republish redistribute or resell any materials from this manual in either machine readable form or any other form Thermo Scientific Ouick Start Preface Section 1 Section 2 Section 3 Section 4 Table of Contents ille TUT I lil l L U Saa a Tony 1 1 00 y a i Hill E 0 1 UA r n 1 CORRERE 11 A uu uu s 1 1 7270 IR ay s 1 1 General Information 2 1 10 55 a a intended LS a polvos 50000 0 H r 2 1 ninni o is on A 2 4 5076 00 mal n 2 4 SEE CA 2 4 A AA OO nn 3 1 a RR A 3 1 ci ii D D a piaga ii 3 1 ui nl 3 2 CRT naacal 3 3 EE 3 4 El otru a qapaq 3 6 PD ni 3 7 HDi ia 3 7 Up u 4 1 BEE Ee 4 1 r l r si E 4 2 SE IL S 0 RR F 77 7 7 4 2 SE 4 5 lunu E e REUS EE 4 3 OLDU E aaa mapa 4 3 4 3 4 3 Contents INSTALO Gu usun ita 4 3 Blade trato tea CD ua oyub 4 4 4 5 4 5 SM tasas 4 6 ant 4 7 BY ubicata 4 12 l LU e t h u 4 16 Section5 Preventive Maintenance 5 1 CIGNO E no
30. AVIA JUDUII ISUIS MUEI 39 11 p s q od s p asneo g m ne pmbi JUIUIISIDA JT DN HOUUOIUI r zed DIAL JIPIVOI v psoqep mo 389 pmbi nb 3nuexe3 srovuosv sup apmbr JUITIISIAA IT ynole umoA ne a3goddez sed Grat 1939 un e z d z ne NESATU UONBITPUT Jrss 5x tssr duu z un Josnes ap 2pbet pmbi ap pidez don mole T reddey e ap uonvrnonyuo ANONVINHY pinbi np 4424911552404 Jano fqrx p sup TUINOJ TtOuuolu 1339SU prnbr s mi gz DIAL TAUA mod r zeddey yuvar g ins vssyydur z nvouued s A yno l b 119119 il 00110910 4 D ofpeeuduga l219An02 JIOM S Y 0S 0S 09A B nea abuejaw 08 0L XBW uu9 ON sluols p no linsip nee 08 e S ueougei np syueseb ej nuue snossap 19 oe EI suep sed jueinBbij au pinbi nb o l nb un p 01 911 s siiol ne sapinbi ne jqeL S UZ X SUOTX UUO SI 6 z rn z Inod WU 61 u nureur y JUN s srmn IIAJ P UW ISUBPIA IIMPUOI sun Y IPIOIITI 359 poredde IIIe J 9NIIS HOAJ9S9I r qd dom nb J9
31. Fault 3 Highlight the desired limit and press O Follow the same procedure used to change a setpoint If the Fault temperature is exceeded the chiller shuts down and if enabled the audible alarm sounds If the Warn temperature 1s exceeded the chiller continues to run and if enabled the audible alarm sounds In both cases a message is displayed High Fault cannot be set below High VVarn High Warn cannot be set below Low Warn Low Fault cannot be set above High Warn 1 With Low Level highlighted press O to display Warning Press or use the Menu window to save and return to the previous display 2 Press and the display starts to flash use the arrow keys to toggle between Warning and Faults With the desired option showing press O again to stop the flashing A low level condition occurs when the fluid is approximately at the MIN reservoir level fill line A low level condition can either generate a warning or a fault With warning the default setting selected the chiller continues to run with fault selected the chiller shuts down In either case a message is displayed and if enabled sounds the alarm 4 8 Thermo Scientific Section 4 Operation 1 With Audible Alarms highlighted press If Faults is enabled the alarm sounds when a to display the alarms fault occurs If Warnings is enabled the alarm to sounds when a vvarn ng occuts Highlight the desired alarm and press togele between en
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33. IENA 5 09 Aeraj syne el q Keidsiq SULE V lqipny 26 19811000 senuoo Aejdsiq 900 Z Ney mo ouel e sug doe JOU POMO 900 z Buiuem AO1 louedsa syg ee 200 68 Busem un va ued EA 000768 1124 UBIH uos n q pneg usil5uq dA euas OLU 7 suuely eunjesedwal j b n u ql sgeu 70010 198 sue 440 KE NO f W Id3NA 100195 J9S9Y PIOMSSE 1 i MOT i sbuines B1 ug i juauisn py dund uoneinBijuoo sun duet ado Eri mi ol SS wun Lol 5 7 d SPINA sjulodj9S ow uny uonnjos y duel sung suondo 0510 sunas uoneol ddy s 6ess lN suondo jeuonippe Aue Mara O MOITE UMOP du tiss zd daa wa sAS s um s SUN Y FW JO SIU AA Ae dsip ATUO UV JaT OIJUOS 201 IIUIG 39391 NUIN Section 4 Operation Settings Application Settings is used to view adjust the controller s five Setpoints and Real Temperature Adjustments RTA enable disable the alarms change the fluid type set the pump speed configure the interfaces optional set the clock turn the timer on or Off and turn auto restart and en ergy savings on or Off 1 With Application Settings highlighted Scroll down for additional options press O to view Interfaces Set Clock On Off Timer Auto Restart Pump Adjustment 2 With Setpoints highlighted press O to display the list Use the up down arrows to high
34. INSSE S IN SSIPTOIJ I 9109 np sed uonvoyddey onsos E IJAIIE Y JOSTE9I s l qu soduurs INJWEIP suon np z s p I fq ssod vrozp snid e 3s mynqm vy nb z rnssv s uorss zd zyuo J sruururtu mod Tpr zy z JUSVINIJSUT poredde onua qq ssod IIUBISTP a33n09 snid et TURUN S T S u rq JUOS SPIOIILI SI sno anb z znssv s uontogdde opmbr onsos e s NOLLVOTTdaV UNO LAU SSHOOUd AC ACINOI HA nu i SS 9P an Japsiooovy u ng riddey prnbr 99413381 i Y 4 NOLLVOMIddV SAHAA SSHOOUd Hq ACIN TI AC HILMOS 2 pzo vy NOLLVOTIddV ACINOTT AAA MIA QNOLLV TIddV SAJA ACGINOTT HA HI Tos 4 s nbn qos poredde OJOTIIE Y JUINIS s sonbipmp SPIODITI SIT uonvu z3sur JUTAL uonrpodx p suouonoq s f SNO J A U 9 E PAPA O seludoldde oer Inajejdepe psoodes no abelas SJdI O9 udoidde auaquojd ap 9119 eu lqix li E y 19 1eu19p anod sinba 9119121 n m ei s s m EE EE EE 2 2 ee Ed EG 2 61 Ellis m ta mni WI 6 Ev u o 1X9 weIp ww 01 4 ulajd douy xa WW Z uoljeoi dde 1n0 91 ss 01d pinbi np HO av x WeIP ap WW Z n
35. JUIWIUOTTAUD YIIYI uon y s ping you p p x TUT uon oxd zmr dur YSU qz3sn peuou s JOWN dual p xid ubiH POJQLUI JI WIE IY spunos OSTE Inez Inez Y YIM UMOP MYS vongz mny g qeogdde zr pue dumd 9u usp Sugey 201 sAeyds q Neq Ady 79709 ay Surssard Aq vss uu IO 210 Aejdsigq Bess u Jon o 4 SS44d uBiH LINVA 9INpad03d dA 13819 au sn p fqssip Jr DIVISI IAA p qzu SI UEIS ON JI 310ddng 194103507 puc rAz g SALS mo 3971009 ye dde r IM IPO 10119 IY p z20o JOU SEA ASNEI IY JI PUL PITFNUDPT SI IFESSIUU JOIID IYJ JO sng IYJ IIUO v JICISOY Ady 19709 y Surssard Aq sasvssow FOJIA WILY Op punos p iqeu Jr put SISESSIWU 10179 Aiden UBI Y L sAeidsig 10113 buooysa qnoi 9uon s 91J1 Ju919S OWJAY GH EUJ9 U gt Ady 79709 ay Surssard Aq Suvss uu IVJ JOSUIS EUISIUI LOLY p nous jeu1 u Josu s eusajut uado LGLY u do Ady Y Furssard Aq 33uvss uu FE UMOP 009 0 FOMIN MOJE DEOH AQ 402011 gt Ady J93U9 v Furssazd Aq 33vss uu FEI DeOH AO 1070W YF JOWN pa9118I591 UTI JOJE ADHO IY IFOJOQ ysnoud MOT 793
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37. PE SEq UO SPIONIS DUU u pur9 2 rq 393 3 Tsevum rep ULpIEpey UTUBARY 28 2103 ouTsaysedvy urzruvureynodn rs isedesi ururs uzeq n urAeynzgop IPI TADS Uu U 1sSI UTUTATS UIUISI YeIvULpeIVA v pun yl zi5 vurmnpioql DUTSEAVA pn fo ynAnq rursoms zguuznp op Injo vursvuusnio urun yd vavq y uryop g uepursezzo ururunu TATATS UNTO UTI v Era UTUTUNY vo yr UTUTATS U9NIINOP u prunu TATATS TOIS IIADUITIISOS EIN 1893191803 TULIO sininyop ziyiqeyo d q s vurseuunninpyop size UIZEYD ISIWU ITZIY YOO ururars K amp ru p u iseumpuepde noq up V SPAVA IATATS Jese e Seq u p mni Y Z uuns yr 4 CUINIJOY r runu v rp AHPPIL UUTPTE3 resol UIST yeuIVyIS runoued vurnpyop pj punuo unun3n3n30g Un o urur uvpur rpuvy eq eunjo ofqyei 11q UNSAN ununsnzoq tur ez ISOUZEY n urde4 vpuneyeyou STS Zu Tepzrueurepo3 n E p epnonindos nunq vssoATyoINS rseurymieze urde unjo UW UEpunsnpjo znp urreyum zoq UIST YOUIIPUT 620 v TOUTSeq FAV UNI EST ur ipiqeyo T SJESIVI Pepursese Zey UL NINDOS noninSo unjo uruw TUIANS urreynuvy eq Wn uriri eq BUISTINOU STYI LATS ppepziuewemSAn segou 519 ways Ou vurseyyou SIS LATS xXx ppepziuewemSAn segou Sp wos n ruru n yn yere o r
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40. Thermo Scientific Accel Series Cooling Heating Recirculating Chillers Thermo Scientific Manual P N U01076 Rev 08 06 2015 CE Multilingual Quick Start Guides Installation Operation Basic Maintenance Visit our Web site at http www thermoscientific com tc Product Service Information Applications Notes MSDS Forms e mail Voice Info 800 258 0830 Thermo Part of Thermo Fisher Sciantific SCIENTIFIC Thermo Scientific Accel Series Cooling Heating Recirculating Chillers Thermo Scientific Manual P N U01076 Rev 08 06 2015 CE Multilingual Quick Start Guides Installation Operation Basic Maintenance Visit our Web site at http www thermoscientific com tc Product Service Information Applications Notes MSDS Forms e mail Voice Info 800 258 0830 Thermo Fisher Scientific 25 Nimble Hill Road Newington NH 03801 Tel 600 258 0830 or 603 436 9444 Fax 603 436 3411 www thermoscientific com tc Statement of Copyright Copyright 2015 Thermo Fisher Scientific All rights reserved This manual is copyrighted by Thermo Fisher Scientific Sales Service and Customer Support 25 Nimble Hill Road Newington NH 03801 Tel 800 258 0830 Sales 8 00 am to 5 00 pm Service and Support 8 00 am to 6 00 pm Monday through Friday Eastern Time Fax 603 436 8411 service tc us thermofisher com Dieselstrasse 4 D 76227 Karlsruhe Germany Tel 49 0 721 4094 444 Fax
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42. able and disable mode m Faults Press or use the Menu window to save and return to the previous display Fluids Type is used to identify the type of fluid used The controller uses the fluid type to automati cally set certain operating parameters 1 With Fluid Type highlighted press O to 2 With the desired fluid selected press Of display the list of acceptable fluids Highlight the desired fluid and press select it use the Menu window to save and return to to the previous display LC Fluid temperature alarm limits High C F Low C F L Glycol Water Water 83 181 2 36 EG Water 83 181 13 49 LT Fluid temperature alarm limits High C F Low C F Water Too Tlel F2 F30 EG Water 83 181 28 18 Pump Adjustment is used to review set the desired pump speed Note Force only pumps LT HT Fluid temperature alarm limits FP1 have only two speeds High and Low a High C F Low C F 1 With Pump Adjustment highlighted press Water 98 208 2 36 to display the speeds EG Water 98 208 28 18 Highlight the desired speed and press O to select it Thermo Scientific 4 9 Section 4 Operation Set Clock is used to set the controller s time On Off Timer is used to enable and set the hr min sec and date year month day controller s timer 1 With On Off Timer highlighted press Gei well as to display the on 1 and off O time as the enable box I
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44. af Overflow 23 10 mm D To prevent damage to the chiller s plumbing use a 19 mm backing wrench when removing installing the external connections A Thermo Scientific Section 3 Installation Fluid Considerations A D AN G ER Only use the approved fluids listed on the next page Never use corrosive fluids with this chiller A Handle and dispose all liquids other than water in accordance with the fluid manufacturers specification and or the fluid MSDS A Always adjust the chiller s software to the fluid used see Section 4 A Water ethylene glycol mixtures require top offs with pure water otherwise the percentage of glycol increases resulting in high viscosity and poor performance A Thermo Fisher Scientific takes no responsibility for damages caused by the selection of an unapproved fluid Unapproved fluids are fluids which are very highly viscous much higher than 30 mPas at the respective working temperature e have corrosive characteristics ot tend to break down at high temperatures For fluid selection consider application requirements operating temperature range material compatibility safety concerns and environmental issues Chlorine Short term usage of tap water may not cause any adverse affects on the chiller or your application but in the long term problems may arise To help alleviate these problems Thermo Fisher Scientific recommends the use of chlorine The duration of time that chlori
45. air cooled refrigeration system heat exchanger recirculating pump polyethylene reservoir and a microprocessor controller All chillers have a low liquid level protection device Chillers are designed for continuous operation and for indoor use on a work bench or table top only not floor standing Use the chiller in accordance with all the procedures and requirements stated in this manual Specificat ons Accel 250 LC Accel 500 LC Accel 500 LT Accel 500 LT HT Process Fluid Temperature 10 C to 80 C 25 C to 80 C 25 C to 95 C Range 14 F to 176 F 13 F to 176 F 13 F to 203 F Temperature Stability Cooling Capacity 2 gt o 5 a CO co DI o o Heater Capacity at 20 C 50Hz 60Hz Nominal Weight kg lb Pumping Type Force Force Suction Force Force Suction Force Force Suction see next page for curves Maximum Flow Rate lpm gpm Maximum Pressure mbar 300 805 300 805 300 805 psi 4 4 11 7 4 4 11 7 11 7 Reservoir Volume liters gallons Serial nterface 1 Specifications obtained at sea level using water above 5 C and 50 50 EG Water lt 5 C as the recirculating fluid at a 20 C process setpoint 20 C ambient condition at nominal operating voltage Other fluids process temperatures ambient temperatures altitude or operating voltage will affect performance 2 Nominal values 10 Depends on chiller s pump type force only or force suction Dera
46. ccomplished through the USB port on the chiller If your operating system does not automatically recognize the optional driver log on to http www ftdichip com FTDrivers htm for instructions Note This appendix assumes you have a basic understanding of communications protocols Information on the NC STANDARD and NAMUR protocols is available upon request 4 Note Controller operation is still available with serial communications enabled 4 All commands must be entered in the exact format shown in the tables on the following pages The tables show all commands available their format and responses Chiller responses are either the requested data or an error message The chiller response must be received before the host sends the next command The host sends a command embedded in a single communications packet then waits for the chiller s response If the command is not understood the chiller responds with an error command Otherwise the chiller responds with the requested data Commands are not case sensitive Upper or lower case letters may be used Commands are listed in the Commands Table error responses are given in the Errors Table and symbols are shown in the Key Table Symbol A binary value 0 or 1 0 Off FALSE or Disable d 1 On TRUE or Enable d GR Carriage return used as the termination character U Text representing the units associated with a value V A value that can be requested in a
47. dditional terms This warranty and all matters arising pursuant to it shall be governed by the law of the State of New Hampshire United States All legal actions brought in relation hereto shall be filed in the appropriate state or federal courts in New Hampshire unless waived by Thermo Fisher Scientific Thermo Fisher Scientific 81 Wyman Street PO Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com
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50. ears Ensure the start symbol has a highlight box around it if not use the arrow keys to navigate to the symbol Reservoir ighlighte Fluid start Symbol Na r Temperature Start Display Press O The chiller starts and the start symbol turns into a stop symbol I Stop Symbol 5 Note lt takes 30 seconds for the compressor to start A Note After start check external plumbing connections for leaks A The SP1 and Menu portions on the top of the display are used to view and or change the controller s settings They are explained in detail later in this Section 4 2 Thermo Scientific Status Display Pump Running Symbol Heater Running Symbol Stand By Mode Stopping the Chiller Power Down Shut Down Restarting Thermo Scientific Section 4 Operation If desired press to toggle between the Start Status Displays Refrigeration Running o Symbol selected Reservoir Fluid Reservoir Fluid Temperature Status Display Press the chiller enters the stand by mode Ensure the stop symbol is highlighted if not use the arrow keys to navigate to the symbol Press O The chiller stops and the stop symbol turns into a start symbol Stop Symbol dem Press the chiller enters the stand by mode Place the circuit protector on the front of the chiller to the O position The display goes blank Using any other means to shut the chiller down can reduce the li
51. endation Excess glycol deteriorates the temperature accuracy due to its high viscosity All our heat transfer fluids are supplied with an EC Safety Data Sheet When selecting the heat transfer fluid ensure that no toxic gases can be generated Inflammable gases can build up during usage A Thermo Scientific Section 3 Installation Water Quality and Standards Process Fluid Permissible PPM Desirable PPM Microbiologicals algae bacteria fungi 0 0 Inorganic Chemicals Calcium lt 25 lt 0 6 Chloride lt 25 lt 10 Copper lt 1 3 lt 1 0 0 020 ppm if fluid in contact with aluminum lron lt 0 3 lt 0 1 Lead lt 0 015 0 Magnesium lt 17 lt 0 1 Manganese lt 0 05 lt 0 03 Nitrates Nitrites lt 10 as N 0 Potassium lt 20 lt 0 3 Silicate lt 20 lt 1 0 sodium lt 20 lt 0 3 sulfate lt 25 lt 1 Hardness 57 lt 0 05 Total Dissolved Solids lt 50 lt 10 Other Parameters pH 6 5 8 5 7 8 Resistivity 0 01 0 05 0 1 MQ cm compensated to 25 C Unfavorably high total ionized solids TIS can accelerate the rate of galvanic corrosion These contaminants can function as electrolytes which increase the potential for galvanic cell corrosion and lead to localized corrosion such as pitting Eventually the pitting becomes so extensive that refrigerant leaks into the reservoit As an example raw water in the United States averages 171 ppm of NaCl The recommended level for use in a water system is between 0 5 to 5 0 ppm
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53. er cord is the electrical disconnecting device it must be easily accessible at all times A Operate the chiller using only the supplied line cord never operate equipment with damaged cords A Refer to the nameplate on the rear upper left hand corner of the chiller for specific electrical requirements Voltage range deviations of 10 are permissible The outlet must be rated as suitable for the total power consumption of the chiller 3 1 Section 3 Installation Plumbing Requirements 3 2 Ensure that all shipping plugs are removed before installation Never connect the process fluid lines to your facility water supply or any pressurized liquid source A The process fluid connections are located on the rear of the chiller and are labeled gt PROCESS OUTLET and PROCESS INLET Connect the PROCESS OUTLET gt to the fluid inlet on your application Connect the PROCESS INLET 4 to the fluid outlet on your application Connect the reservoir overflow to a suitable drain Ensure all connections are secure Keep the distance between the chiller and the instrument being cooled as short as possible To minimize back pressure ensure tubing is as straight as possible If diameter reductions are required make them at the inlet and outlet of your application not at the chiller Process outlet 8 or 12 mm OD barb ES Process Inlet 8 or 12 mm OD barb Chillers ship with two M16x1 connections and clamps D
54. fe of the compressor A Always turn the chiller off and disconnect it from its supply volt age before moving the chiller A The circuit protector located on the front of the chiller is notin tended to act as a disconnecting means A Note When quickly restarting the compressor may take up to 10 min utes before it starts to operate Limit chiller cycling to 8 times hour A 4 3 Section 4 Operation Chang ng the Note You cannot adjust the setpoint closer than 0 1 C to either of the fluid s system limits see Fluids Type in this Section or beyond the Setpoint chiller s temperature range A Note The setpoint can be changed with the chiller running or not The setpoint is the desired fluid temperature The controller can store up to five setpoints SP1 through SP5 The procedure for changing the stored setpoint values is discussed later in this Section Use the navigation arrows and move to the setpoint window and then press O to highlight 1t and the value window as shown below Setpoint Window Setpoint Value Window Use the up and down navigation arrows to bring up the desired setpoint and then press O The display on the Setpoint Value Window now indicates the corre sponding setpoint s stored value If desired you can change the displayed setpoint value by using the navigation arrows to highlight the Setpoint Value Window and then pressing O The right most digit has a cursor beneath it __ 39 0
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57. light the desired SP Note Use the down arrow to display SP5 A If the temperature on the Start Status Displays do not accurately reflect the actual temperature in the reservoir an RTA can be applied The RTA can be set 10 C 418 F As an example if the chiller s temperature is stabilized and displaying 20 C but a calibrated reference thermometer reads 20 5 C set the RTA to 0 5 C After you enter a RTA value allow chiller to stabilize before verifying the temperature Note If display accuracy is required we recommend repeating this procedure at various setpoint temperatures and on a regular basis A Note You cannot adjust the setpoint closer than 0 1 C to either of the fluid s system limits see Fluids Type in this Section A 4 With the desired line highlighted press O The right most digit has a cursor beneath it Use the left and right arrows to move the cursor O to the desired digit and then use the up and down arrows to change the value Once all the desired H changes are made press O to save the change or press to cancel the change Thermo Scientific 4 7 Section 4 Operation Alarms is used to view adjust the high and low temperature alarm limits to configure the low level reaction and to enable disable the audible alarms 1 With Alarms highlighted press display O Temperature Alarms Low Level Audible Alarms 2 With Temperature Alarms highlighted press to display High
58. ls Retain all cartons and packing material until the chiller is operated and found to be in good condition If the chiller shows external or internal damage contact the transportation company and file a damage claim Under ICC regulations this is your responsibility The chiller does not have handles Take into account its weight 66 pounds 30 kilograms when unpacking and transporting We recommend tvvo people lift the chiller from the bottom A Note Leave chillers in an upright position at room temperature 25 C for 24 hours before starting This ensures the lubrication oil has drained back into the compfessor A Preface Il Thermo Scientific Safety Warnings A DANGER A DANGER A WARNING CAUTION A AN A Thermo Scientific Section 1 Safety Make sure you read and understand all instructions and safety precautions listed in this manual before installing or operating your chiller If you have any questions concerning the operation of your chiller or the information in this manual please contact us DANGER indicates an imminently hazardous situation which if not avoided au result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injuty CAUTION indicates a potentially hazardous situation which 1f not avoided may result in minor or moderate injury It is also be used to alert against unsafe practices The light
59. mp On status Unit On status Unit Stopping Unit fault status unused Beeper On status Pump speed fault MOL fault HPC Tault Cool Icon On steady unit is cooling at max capacity Cool Icon flashning unit is cooling Heat Icon On steady Heat Icon flashing External sensor controlling Thermo Scientific Refer to Key table on page 1 for explanation of symbols and their meanings Examples Set Setpoint Read Temperature Host Host S S 2 0TCR R T CR VI ceni Chiller Chiller OTK CR 210 1 OTLC CR Command CR V U CR Accepted Read Temperature 2 Hoss ER T 2 CR ___ Chile 210 o TCR Set Setpoint to 22 C when minimum allowed is 20 C Minimum allowed is Y vi Ho S S 2 R tt tt 1 11111 Chite 21 M Ti nlil m Fulm lalili o wle ld ifs 2 01CR Thermo Scientific ThermoFisher SL S C E N T F C Newington NH 03801 DECLARATION OF CONFORMITY Manufacturer Thermo Fisher Scientific Address 25 Nimble Hill Road Newington NH USA 03801 Year of inception 2013 Products Heated and Refrigerated Liquid Circulators We declare that the following products conform to the Directives and Standards listed below Thermo Fisher Scientific Polar models 250 amp 500 All rated 1 100 Volts 50 Hz amp 100 Volts 60 Hz or 2 115 Volts 60 Hz or 3 220 Volts 60 Hz or 4 220 230 Volts 50 Hz Equipment Class Measureme
60. n a location or atmosphere where excessive heat moisture or corrosive materials are present A Leave chillers in an upright position at room temperature 25 C for 24 hours before starting This ensures the lubrication oil has drained back into the compressor A The chiller is not designed to be floor mounted A Other than water before using any fluid or when performing mainten ance vvhere contact vvith the fluid is likely refer to the manufacturer s MSDS and EC Safety Data sheet for handling precautions A Ensure that no toxic gases can be generated by the fluid Flammable gases can build up over the fluid during usage A Never operate the chiller without fluid in the reservoir A Only use approved fluids with this chiller Use of any other fluids voids the manufacturer s vvarranty A The user is responsible for decontamination if hazardous materials are spilled Consult the manufacturer regarding decontamination and or cleaning agents compatibility A Drain the chiller before it is transported and or stored in near or below freezing temperatures see Draining in Section 3 A Ensure the tubing you select meets your maximum temperature and pressure requirements A Never operate damaged or leaking equipment A Never operate the chiller or add fluid to the reservoir with panels removed A Transport the chiller with care Sudden jolts or drops can damage its components A Do not clean the chiller with solvents only u
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62. n manual before starting the chiller Use this button to place the chiller in and out of stand by Use these navigation arrows to move through the controller displays and to adjust values Use this button to start stop the chiller This button is also used to make and save chanees on the controller s display screen Use this button to cancel any changes and to return the controller to its previ ous display Canceling a change can only be made before the change is saved In some cases it is also used to save changes Note Holding this button for five seconds resets the display contrast to the default level and also brings up the language menu to change if needed the displayed language See Settings Display Options in this Section A Use the adjacent dial for adjusting the High Temperature Cutout Details are explained in the end of this Section 4 1 Section 4 Operation Setup Leave the chiller in an upright position at room temperature 25 C for 24 hours before starting This ensures the lubrica tion oil has drained back into the compressor A A CAUTION Before starting the chiller double check all USB electrical and plumbing connections A Sta rt Up Do not run the chiller until fluid is added Have extra fluid on hand If the chiller does not start refer to Section 5 Troubleshooting e Place the circuit protector located on the front of the chiller to the position Press the Start Display app
63. ne remains in solution depends on factors such as water temperature pH and availability of direct sunlight We recommend maintaining chlorine levels at proper levels using chlorine test strips generally 1 to 5 ppm is adequate For best results maintain the pH of the fluid between 6 5 and 7 5 Don t add additional chlorine without first determining the concentration ratio that already exists in the fluid supply Corrosion and degradation of the circulation components can result from concentration ratios that are too high Contact our customer support for additional information Thermo Scientific 3 3 Section 3 Installation 3 4 Approved Fluids Distilled Water or Deionized Water up to 3 MQ cm For applications requiring resistivity greater than 1 MS2 cm please call and speak to an applications engineer for additional information Normal tap water leads to calcareous deposits necessitating frequent chiller decalcification see table on next page Calcium tends to deposit itself on the heating element The heating capacity is reduced and service life shortened 50 50 by volume Water with Laboratory Grade Ethylene Glycol Below 5 C water has to be mixed with a glycol The amount of glycol added should cover a temperature range 5 C lower than the operating temperature of the particular application This prevents the water glycol from gelling freezing near the evaporating coil 50 ethylene glycol by volume is the maximum recomm
64. ng precautions A Handling and disposal should be done in accordance with the manufacturers specification and or the MSDS for the material used A Decommissioning must be performed only by qualified dealer using certified equipment All prevailing regulations must be followed A Consider decommissioning the chiller when e It fails to maintain desired specifications e It no longer meets safety standards e 1615 beyond repair for its age and worth Refrigerant R134A and oil Polyol Ester must be recovered from equipment before disposal Note Keep in mind any impact your application may have had on the chiller Direct questions about chiller decommissioning or disposal to our Sales Service and Customer Support Thermo Scientific 211114212 OWJay sn 3202002 UT TAZ S PIDU BUI UONTIISIIJII v MO HE 0 SUONINIISGO Yoyo jnojno ssaig UBIH INOINI IINSSII UONVIIGIIJII YSTY DY OdH gt Ady 19309 201 Surssard Aq vss uu FVJ sn JIVIUOI UT TAZ S p u BUI UONTIITIIJII DY Ajddns FIYI Aay 393u9 ay Surssord Aq a8vssaut IPOD e H d UONVIISIIJII qoru e UDIH uoneynu A enb pe sey zo eyn zr znsu uon y s ping you SUPS WUT YIIYI 1 277 p p x HUN LME DEN SEE ALES RAE O serca a n n qqe sn pe e SUONIPUOI v
65. ning flash with arrow symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the chiller s enclosure The voltage magnitude is significant enough to constitute a risk of electrical shock This label indicates the presence of hot surfaces This label indicates read the manual Note The chiller s equipment design incorporates a complete sheet metal enclosure for personnel protection from mechanical and electrical hazards 4 Observe all warning labels A Never remove warning labels A The chiller s construction provides protection against the risk of electrical shock by grounding appropriate metal parts The protection will not function unless the power cord is connected to a properly grounded outlet It is the user s responsibility to assure a proper ground connection is provided A Operate the chiller using only the supplied line cords never operate equipment with damaged cords Ensure all communication and electrical connections are made prior to starting the chiller A The chiller s power cord is the electrical disconnecting device it must be easily accessible at all times A Section 1 Safety Always turn the chiller off and disconnect the supply voltage from its povver source before moving performing any service or maintenance procedures Ensure chiller is at a safe temperature 40 C before handling or draining A Never place the chiller i
66. nt control and laboratory Directives and Standards 2004 108 EC Electromagnetic Compatibility EMC Directive EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements EMC Class A 2006 95 EC Low Voltage Directive LVD EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61010 1 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61010 2 010 2003 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materials 2011 65 EU Restriction of the Use of Certain Hazardous Substances In Electrical and Electronic Equipment ROHSD EN 50581 2012 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances 2012 19 EU Waste from Electrical and Electronic Equipment WEEED Manufacturer s Authorized Representative Date NW 10 July 2014 Robin Wiley Compliance Engineering DofC 096219 1 Form 094233 P DWG 096219 Rev 14 Sept 11 Warranty Thermo Fisher Scientific warrants for 24 months from date of shipment the Thermo Scientific Accel chillers according to the following terms Any par
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68. operated or maintained in any way contrary to the operating or maintenance instructions specified in this Instruction and Operation Manual This warranty does not cover any chiller that has been altered or modified so as to change its intended use In addition this warranty does not extend to repairs made by the use of parts accessories or fluids which are either incompatible with the chiller or adversely affect its operation performance ot durability Thermo Fisher Scientific reserves the right to change or improve the design of any chiller without assuming any obligation to modify any chiller previously manufactured THE FOREGOING EXPRESS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OUR OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENT PARTS AND Thermo Fisher Scientific DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR IT ANY OTHER OBLIGATION Thermo Fisher Scientific ASSUMES NO RESPONSIBILITY FOR INCIDENTAL CONSEQUENTIAL OR OTHER DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OR DAMAGE TO PROPERTY LOSS OF PROFITS OR REVENUE LOSS OF THE CHILLER LOSS OF TIME OR INCONVENIENCE This warranty applies to chillers sold by Thermo Fisher Scientific Refer to the warranty for chillers sold by the affiliated marketing company of Thermo Fisher Scientific for any a
69. ounu s ld y o ajeibb6auuep sunyeiyooosedde sueucIZE UoN e OIAAB p CW yz Jad GZ lu iquue e ajeonion SuOIZISOd Ul HB OSE 7 EHE SOGS Ip Build auoizejusuuje Ip uolsu Ejjep e ueB5 jjo5s a eunjeiyooosedde s ub ds nu uodulo suleibBBauuep cuossod IsIAAO1dulli un o ampeoy Sang uoo 3 0 e1961118 1 FIEJSOAS ajua9aI Did SASN enazew lap EZzaInois Ip epayos ejje ap eAneoynuapi EIS O UaLWULIajiI IUCIZELUIOJUI 10 1 q ajjed e j p Iuonsn esneo niosnuonj nueJ1 Bi 1 uoo 2 ezu losoo Ip Eupiad opuesneo ousbisso ouuBuin i sos ene jap Huesad nid ouos nezzilmn esseui e e ebajjoo esald eun e IAISOLIO9 o UO ZE RU A uoo opiun ae 185 2 e ajuaiquie un ul eu aJeuoIzisod uoy osniyo e osn sad ajuawenisnjosa euuud ajenuew 1 5 UEI oup nsui uou peod mb 166essed uno e as ajenueLi je olu uul Jii 918 O118SS999U 3 NP390 1d 314E l nin 19d lpizilul uo zunj u ess ui 9 18 1 1983 e
70. pace Allow time for the motor to cool down Make sure supply voltage matches the chiller s nameplate rating 10 Inadequate temperature control Verify the setpoint Make sure the condenser and the optional filter are free of dust and debris Check the fluid concentration Ensure chiller installation complies with the requirements in Section 3 Make sure supply voltage matches chiller nameplate rating 110 If the temperature continues to rise make sure your application s heat load does not exceed the rated specifications Check for high thermal gradients e g the application load is being turned on and off or rapidly changing Thermo Scientific section 6 Troubleshooting Chiller shuts down Ensure 0 button wasn t accidently pressed Ensure the circuit protector is in the on 1 position Check the controller for error displays Make sure supply voltage is connected and matches the chiller s nameplate rating 110 Restart the chiller USB Driver Not Recognized If your operating system does not automatically recognize the USB driver log on to http www ftdichip com FTDrivers htm for instructions Please contact Thermo Fisher Scientific Sales Service and Customer Support if you need any additional information see inside cover for contact instructions Thermo Scientific 6 5 Section 6 Troubleshooting 6 6 Thermo Scientific Appendix AC Serial Communications Protocol Serial communication is a
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73. qe e MOT 5 Ady 19309 Y rss zd Aq asvssout IO uonez do IFES JOJ MOT OO SA PING HOAIISII e MOT ping FIYI 3UNI9S WUT yooyo UN uon ozd arnyesadusay YSTY aqqrisnipe Ady 19309 v iss zd Aq IJESSIVL IO Opa Aay z yu ay Surssard Aq aessawi ze r vonerqyvo qozd peq uoleiques peg SE smo Zem P9 QYUI Jr WIEL IY spunos OS E SUTUIVA V SUTUJEM Y YPM UNI nunuoO2 f EA DY Y s ejds q SUTUIEM Dbunoous yqnoll 9 401109 Section 6 Troubleshooting 6 4 Checklist Chiller will not start Check the controller for error displays see Error Displays in this section Ensure the circuit protector is in the on I position Make sure supply voltage is connected and matches the chiller s nameplate rating 110 No display on controller Cycle the circuit protector on the front of the chiller Chiller will not circulate process fluid Check the reservoir level Fill if necessary Check the application for restrictions in the cooling lines The pump motor overloaded The pump s internal overtemperature overcurrent device shuts off the pump causing the flow to stop This can be caused by low fluid debris in system operating chiller in a high ambient temperature condition or excessively confined s
74. read command or sent as part of a set command Vax Maximum allowed value Part of error message when set value is too high Lear Minimum allowed value Part of error message when set value is too low Value Read commands return analog V or bit B values or settings while set commands send analog or bit settings Read commands return values with the same displayed precision Set command messages missing the space character between the command and the setting will be rejected as the user s intent is unclear Units A read command returning an analog V value or setting will include the units U associated with that value or setting A set command sending an analog value will not include the units The units returned by the complementary read command are assumed Termination character A carriage return CR is used to terminate command and response messages Typically the Enter key on the keyboard Note The inter character timeout time between transmitted characters is set to 30 seconds Exceeding the timeout clears the receiver buffer and requires retransmitting the message Note Special characters backspace delete insert etc are not recognized by the protocol and generate error responses Thermo Scientific Commands Table Commands All messages from master and slave are terminated with a carriage return CR Sample Slave Response Command Description Notes Master Sends echo off Alte
75. rmo Scientific Ventilation Electrical Requirements Thermo Scientific Section3 Installation The desk top chiller is designed for continuous operation and for indoor use The chiller is not designed to be floor mounted A Never place the chiller in a location where excessive heat moisture inadequate ventilation or corrosive materials are present A Leave chillers in an upright position at room temperature 25 C for 24 hours before starting This ensures the lubrication oil has drained back into the compressor A The chiller requires clean air for proper operation Air enters from the rear of the chiller and exits through the sides and front The chiller is design to allow blocking of any two sides except rear without affecting rated load The ambient temperature is reduced by 3 C if two sides are blocked The chiller s construction provides protection against the risk of electrical shock by grounding appropriate metal parts The protection will not function unless the power cord is connected to a properly grounded outlet It is the user s responsibility to assure a proper ground connection is provided A The chiller is intended for use on a dedicated outlet Chillers are equipped with a C20 main power inlet and a 20 Amp circuit protector Note If the citcuit protector activates allow the chiller to cool before resetting the protector Restart the chiller Contact us if it activates again The chiller s pow
76. rnate units Read Temperature Internal RT IVIC FK Read Displayed Setpoint x RS x V C FR Read Setpoint X X 1 to 5 x RSX x VIC FK Read Internal RTAX X 1 to 5 x RIRTAX x V C FK Read High Temperature Fault x RHTF x VIC FK Read High Temperature VVarn x RHIW x VIC FK Read Lovv Temperature Fault x RLTF x VIC FK Read Low Temperature Warn x RLTW x VIC FK Read Proportional Cool Band Setting x RPC x VIV Read Integral Cool Band Setting x RIC x V TRepeats per minute Read Derivative Cool Band Setting x RDC x V Minutes Read Temperature Precision x RTP x V Read Temperature Units x RTU x V C F K Read Unit On x RO x Read Auto Restart Enabled x RAR x Read Energy Saving Mode x REN x Read Time x RCK x hh mm ss Read Date x RDT x mm dd yyyy or dd mm yyyy Read Date Format x RDF x mm dd yyyy or dd mm yyyy Read Firmware Version x RVER x IV Read Firmware Checksum x RSUM x IV Read Unit Fault Status x RUFS x Va V2 V3 Va Vs See page 5 Commands Al messages from master and slave are terminated with a carriage return CR Command Description Notes Master Sends Sample Slave Response echo off Alternate units Set Displayed Setpoint SS Set Setpoint X X 1 to 5 x SSX V7 OK Set Internal RTA X X 1 to 5 x SIRTAX V x OK Set High Temperature Fault x SHTF V7 x OK Set High Temperature Warning x SHTW V7 x OK Set Low Temperature Fault x SLTF V7 x OK Set Low Temperature Warning SLTW T 7 x
77. se a soft cloth and water A Refer service and repairs to a qualified technician A Performance of installation operation or maintenance procedures other than those described in this manual may result in a hazardous situation and voids the manufacturer s warranty A Thermo Scientific Section 1 Safety Element Assessment Chemical Used R134A Refrigerant CFC Free Lubricating Oil Polyol Ester Amount 178 grams 6 7 ounces Amount 243 milliliters 8 2 ounces Location Refrigeration system Location Compressor Hazard Communication None Electrical All electrical energy sources for the chiller are provided by the user Hazardous Energy Isolation Locate energy isolation devices in a location that is readily accessible Electrical Remove power from the chiller by turning the circuit protector off and disconnecting the line cord see Section 3 Electrical Requirements Fluid Before using any fluid refer to the manufacturers MSDS and EC safety data sheets for handling precautions The user is responsible to ensure the reservoir overflow located on the rear of the chiller is connected to a suitable drain Refrigeration The chiller s refrigeration system is sealed and requires no lockout tagout Remove any isolation devices before starting the chiller Chemicals Prior to decontamination develop and employee procedures to minimize or mitigate opportunities for exposure to chemicals present in or around the chiller
78. sergou 5010 0 gt 9 tsezpjou Sta wos E DA NE Jaf epurseyre ununongngos irernuvi eq n tutu Z VADA g ISIATS WSI Un o uruv UEpPursIippseNid Op DEI OI nx0q urureyedu Ae uepumpmny njo iLuje oq 1os iduuoy DEA eweBe 5 ng ubyeq uls bi q ibedey unjog Is uzEH NS nsniog ewsel Is uzEH NS ejuejbeg IAIS WSIS id nuejbeq CASA Jaja dajay epAog UNBAN 1Jepyue Beq niog CASA wunyoy UNBAN nepeyeue z ll5u MUOEUEUE N IAIS I BUO 1 uu z euu 149196 uidi 5iBue Seg ulsay IuIsijuejbeg y q uljedey eyepnu s9uo uepeuwise iuewdiyg MQ H A JEEZ 1 u j iq is vulninsnp ununin 11 15 5 luy u e pily S 1q meyyip ulyeq SaS eunwoy 16 19 2 6 jeoun6 ua uluyan euiseyejd pe ununoninbos 410 IBjiq 43 ee JOA BUL ED UE UD Is uujip seua eJejueysiye non jnBos uezis ijiqede euigAey duijiq y 195 65 uu unuafisyo IMEpuweyo UO 11e ynp jo 119e uepeney Yejuey iye noninbos upilupilny ulApl eq zud 1q siuue yesdo apjas UNBAN nAnaninBos uiK uun i euuelio 14 n amp npunjnq unajewaziew OUIDUISE esa ue ewjo isewpuejerey uau yeis ue uewez Jiqdiy n noaninbos inyil uo4 ewiuejny epueysw ijedey eoziujeA noninBos MHU An Ullipui nznAp iy 99uo Essen
79. t of the chiller manufactured or supplied by Thermo Fisher Scientific and found in the reasonable Judement of Thermo Fisher to be defective in material or workmanship will be repaired at an authorized Thermo Fisher Repair Depot without charge for parts or labor The chiller including any defective part must be returned to an authorized Thermo Fisher Repair Depot within the warranty period The expense of returning the chiller to the authorized Thermo Fisher Repair Depot for warranty service will be paid for by the buyer Our responsibility in respect to warranty claims is limited to performing the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or recision of the contract of sales of any chiller With respect to chiller that qualify for field service repairs Thermo Fisher Scientific s responsibility is limited to the component parts necessary for the repair and the labor that is required on site to perform the repair Any travel labor or mileage charges are the financial responsibility of the buyer The buyer shall be responsible for any evaluation or warranty service call including labor charges if no defects are found with the Thermo Scientific product This warranty does not cover any chiller that has been subject to misuse neglect or accident This warranty does not apply to any damage to the chiller that is the result of improper installation or maintenance or to any chiller that has been
80. te 100V 50Hz chillers 15 for maximum pressure and maximum flow e Thermo Fisher Scientific reserves the right to change specifications without notice Thermo Scientific 2 1 Thermo Scientific FP1 Pumping Capacity FP2 Pumping Capacity Time to Temperature A Pressure mbar A Pressure mbar Temperature C Pump curve reflects the differential pressure between the supply and return using water at 20 C 0 0 10 15 20 20 C Ambient with Force Pump j P po NL L T 1 17 JAN IAN 11 75 NN TINO 2000 4000 6000 8000 10000 12000 Time seconds LPM 2 2 Section 2 General Information Dimensions HxWxD inches centimeters I 24 8 x 9 1 x 19 2 in 62 0 x 23 2 x 48 7 cm Top Vlevv Front Vlevv Fill drain and site tube Circuit protector Thermo Scientific 2 3 Section 2 General Information 39 12 Rear View USB Connector o i Process out Power inlet Process Inlet 8 or 12 mm D barb 8 or 12 mm D barb Overfill i 10 mm OD 22 59 22 57 0 DOO mum 40 5 17 43 9 1209508 08000000000000 nunnnsnunununnunnnnaunnn Side View Ooooeo00000000000000 0000000000000688880 Hunmunnunnunnannasasnn 00504000000000000000 0008000800000000000 23 3 60 3 x A UH M D d 2 1 8 37 6 16 2 4 Thermo Scientific Equipment Ratings Approved Fluids Wetted Materials Thermo Scientific Section 2 General Information Compliance C
81. the factory calibra tion values by highlighting Restore Factory Cal and pressing O Thermo Scientific Section 4 Operation PID Tuning is used to vievv change the controller s PID values Note We recommend only a qualified technician change the values incorrect values will impede chiller performance A 1 With PID Tuning highlighted press O to 2 Highlight the desired PID and press O to display display Cool PID Heat PID Factory values are P 05 0 1 0 10 D 0 00 Thermo Scientific 4 15 Section 4 Operation Hiah T To protect your application the adjustable High Temperature Cutout 19 e emperature HTC ensures the heater does not exceed temperatures that can cause 40 100 Cutout serious damage A temperature sensor is located in the reservoir A 120 HTC fault occurs when the temperature of the sensor exceeds the set temperature limit 20 b HTC In the event of a fault the chiller shuts down and the controller displays a fault message see Section 6 The cause of the fault must be identified and corrected before the chiller can be restarted The HTC is factory preset fully clockwise to the highest possible setting To set the cutout start the chiller and adjust the setpoint a few degrees higher than the highest desired fluid temperature Allow the chiller to stabilize at the temperature setpoint Then using a flathead screwdriver slowly turn the red dial counterclockwise until the chiller shu
82. to keep the system topped off when external circulation is started Avoid overfilling fluids expand when heated A Thermo Scientific Thermo Scientific Draining Storage Section 3 Installation Before draining any fluid refer to the manufacturer s MSDS and EC safety data sheets for handling precautions Ensure the fluid is at a safe handling temperature 40 C Wear protective clothing and gloves A Lift up on the fill panel on the front of the chiller to remove it i Pull the fill hose off the clips securing it to the chiller Keep your thumb on the end of the hose until ready to drain the fluid into a suitable container If the chiller is to be transported and or stored in cold temperatures it needs to be drained and then flushed with a 50 50 laboratory grade glycol water mixture 4 The chiller can be stored for up to 90 days inside the temperature range of 20 C to 60 C 4 F to 140 F If necessary when removing the chiller from storage allow it time to warm up and dry out in order to prevent any condensation issues 3 7 Section 3 Installation 3 0 Thermo Scientific Controller Thermo Scientific Section 4 Operation The Thermo Scientific Accel Series of chillers have a digital display and easy to use touch pad five programmable setpoint temperatures acoustic and optical alarms and adjustable high temperature protection This label indicates read the instructio
83. ts down and the fault message appears Press O to clear the message Before you can restart the chiller it has to cool down a few degrees To restart the chiller press the black reset ring surrounding the red dial and then press the enter key again If Auto Restart is enabled the chiller restarts if disabled use the Start Up procedure Note We recommend periodically rechecking operation or if the chiller is moved A 4 16 Thermo Scientific Cleaning Condenser Fluid Maintenance Sight Tube Hoses Testing the Safety Features Thermo Scientific Section5 Preventive Maintenance Laboratory Grade Ethylene glycol EG is poisonous and flammable Before performing any preventive maintenance refer to the manufacturer s most current MSDS for handling precautions A Disconnect the power cord prior to performing any maintenance Ensure chiller is at a safe temperature before handling A Handle the chiller with care Sudden jolts or drops can damage its components A There are no user serviceable components within the equipment cabinet Only Thermo Fisher should provide required replacement parts listed below Clean the chiller s surface with a soft cloth and warm water only Clean the condenser by running a vacuum over the grid on the lower rear section of the chiller Failure to clean the condenser will cause a loss of cooling capacity and lead to premature failure of the cooling system A Clean replace the
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