DL05, DL06 PLC - AutomationDirect
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1. 12 24VDC 0 5A YO Y1 12 24VDC 1 04 Y2 Y17 S Prices as of April 16 2014 Check Web site for most current prices Analog I O By using option modules you can add analog inputs or outputs to your DLOS or DLO6 PLC The table below shows the input and output types at a glance Detailed specitications are provided later in this section Analog 1 0 Option Modules Inputs Outputs Part Number No Input Type D0 06DR DC 5 Sink or source 12 24VDC Relay 4 N A 6 27VDC 2A 6 240VAC 2A D0 06DD1 D DC S Sink or source 12 24VDC DC 4 Sink 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y17 0 20mA or FO O4AD 1 Father D0 06DD2 D DC 5 Sink or source 12 24VDC DC 4 Source 12 24VDC 0 5A YO Y1 12 24VDC 1 0 Y2 Y17 S 0 5VDC or D0 06DR D DC 5 Sink or source 12 24VDC Relay 4 N A These outputs must be derated to 0 6A for EN61131 2 compliance Inputs Discrete 1 0 Option Moduless Outputs 6 27VDC 2A 6 240VAC 2A FO OBADH 1 8 0 20 0 5VDC or FO O4DAH 1 VA Part Number 1 0 Type Number Commons Sink or source Voltage Ranges 1 0 Type Number Commons Sink or Source Voltage Current Ratings FO O8DAH 1 VA FO OADAH 2 T D0 07CDR DC 4 1 Sink or source 12 24VDC Relay 3 1 N A 6 27VDC 1A 6 240VAC 1A D0 08CDD1 DC 4 2 Sink or2. Micro Graphic 210mA none Power Budgeting Example Power Source 5VDC power mA 24VDC power mA D0 06DD1 A Select row A or B 1500mA 300mA B 2000mA 200mA Current Required aay power 24VDC power mA 600mA 280mA SomA 150mA 280mA 100mA 5O0mA Total Used 1215mA Remaining 205mA 785mA F0 04THM DO DEVNETS H0 PSCM 530mA none H0 CTRIO2 HO ECOM100 F0 08SIM 1mA none DO DCM 250 mA none FO CP128 F0 08SIM Auxiliary 24 VDC used to power V terminal of D0 06DD1 sinking outputs 30mA 45mA 250mA 300mA 150 mA 1mA none none none none none none Note 1 If the PLC s auxiliary 24 VDC power source is used to power the sinking outputs use power choice A above Book 1 14 1 www automationdirect com DL05 DLO6 PLCs eDS 2 DLO6 LCD Display The optional DO O6LCD lt gt is a cost effective LCD display panel that is easy to install This device is available exclusively for the DLO6 PLCs j a J met Ww at The 16 character x 2 row display mounts directly on the face of the PLC The LCD is backlit and is accessible using the seven function keys on the front of the display You can view V memory registers I O status PLC mode or system errors without interrupting the PLC s control function Display messages required for alarm or monitoring p
3. DO 10ND3 DO 10ND3F DO 10TD1 DO 10TD2 DO0 16ND3 35mA none DO 16TD1 DO 16TD2 F0 04TRS F0 08NA 1 F0 04AD 1 F0 04AD 2 75mA none F0 08ADH 1 F0 08ADH 2 25mA 25mA F0 04DAH 1 25mA 150mA F0 08DAH 1 F0 04DAH 2 25mA 30mA F0 08DAH 2 F0 2AD2DA 2 5 VDC mA 130mA 100mA 3omA 3omA 150mA 150mA 200mA 200mA 250mA AmA 50mA 25mA 25mA 25mA 5O0mA 24 VDC mA none none none none none none none none none none none 25mA 220mA 30mA 30mA Automation irect DirectLOGIC DL05 06 power consumed Determine the amount of internally supplied power from the table to the right F0 4AD2DA 1 100mA 4omA F0 4AD2DA 2 100mA none F0 04RTD 70mA none Part Number DO 06LCD 5 VDC mA 50mA 24 VDC mA none Power required by base unit Because of the different O configura tions available in the DLO6 family the power consumed by the base unit itselt varies trom model to model Subtract the amount of power required by the base unit from the amount of power supplied by the base unit Be sure to subtract 5 VDC and 24 VDC amounts Power required by option modules Next subtract the amount of power required by the option modules you are planning to use Again remember to subtract both 5 VDC and 24 VDC If your power budget analysis shows surplus power available you should have a workable contiguration D2 HPP 200mA none DV 1000 150mA none C more
4. source 12 24VDC DC 4 2 6 27VDC 0 3A F0 O8DAH 2 Ni D0 08TR N A N A N A Relay 8 2 N A 6 27VDC 1A 6 240VAC 1A 0 20mA or F0 4AD2DA 1 4 20mA DO0 10ND3 DC 10 2 Sink or source 12 24VDC N A N A N A 0 5VDC or FO 2AD2DA 2 2 Ve e DO 10ND3F DC 10 2 Sink or source 12 24VDC N A N A N A DO 10TD1 N A N A N A DC 10 2 Sink 6 27VDC 0 3A 0 5VDC or F0 4AD2DA 2 0 10VDC D0 10TD2 N A N A N A DC 10 2 Source 12 24VDC 0 3A F0 04RTD RTD DO 16ND3 DC 16 4 Sink or source 20 28VDC N A N A N A DO 16TD1 N A N A N A DC 16 2 Sink 6 27VDC 0 1A D0 16TD2 N A N A N A DC 16 2 Source 12 24VDC 0 1A F0 04TRS N A N A N A Relay 4 4 N A 5 30VDC 3A 5 125VAC 3A F0 08NA 1 AC 8 2 N A 80 132VAC 90 150VDC N A N A N A F0 08SIM Part Number 8 pt Input simulator Communications and Specialty Option Modules Description HO ECOM100 Ethernet Communications Module 10 100 Mbit DO DEVNETS DeviceNET Slave Module High Speed Counter 1 0 Module Profibus Slave Communications Module Serial Communications Module ASCII CoProcessor Module Thermo couple Voltage See module specifications page for thermocouple types and voltage input range
5. C kia G3 Xib X17 Prices as of April 16 2014 Check Web site for most current prices The piezoelectric buzzer can be config ured to provide pushbutton feedback Seven function keys on the face of the LCD display provide navigation through messages or menu items Messages fall into two categories e Error messages User defined preprogrammed messages At power up the default screen is displayed The default screen can be user defined Seven menu choices allow you to view or change all accessible data values see next page Left Up Right A QO000 zy Down MENU ENT e Piree 06 Koyo Escape Enter TERM PORT2 RUN STOP z 1 800 633 0405 DLO6 LCD Display Menu choices Pressing the Menu key takes you to the last accessed menu or the first menu selec tion it you haven t previously accessed a menu Each time you press the Menu key or if you simply hold the menu key down the display will step through all menu choices There are seven built in menus Use the Menu key to locate the menu you need and press the Enter key to view or change values From the default screen or a message screen press and hold the Menu key The display will scroll through the following choices M1 PLC information M2 System configuration M3 Monitor M Calendar R W M5 Password operation M6 Error history read M7 LCD test and set Make a menu selection
6. be suffi GOV GOV epee DirectLOGIC cient to program the DLOS and DLO6 It Direct 5 l you are programming with a full package LC Y Porru version prior to v5 0 you will need v2 4 or yi het later for the DLO5 PLCs and v4 0 or later ee oe Oe for the DLO6 We always recommend the EE oe Ee l latest version for the most robust features a ee ee e ea Removable See the Software section in this catalog Olea aoa aaa Te lt for a complete description of DirectSOFT ra ZATEN CN ES GEN CS ES CSG F ro including features part numbers of Noe programming packages and upgrades External power inputs Discrete input terminals Discrete output terminals Option module slot Hardware features diagrams External power inputs Discrete output terminals Removable Option module slots Nam NE ce EEEREEEREL IIIS s licz ov vo v2 ct ys v7_ Output status indicators S Mode status OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 100 240V 50 60Hzy40VA indicators OPTRETT DO OGDR 12 13 14 15 16 17 20 21 22 23 gt OOO DOOOOOOOOOOO O _ KBU T AA a tome Input status indicators Communicat ion status indicators Direct f LOGIC Koyo SS e o TERM Mode switch EISISIEIEISISIEIEIETS deele e PORT1 PORT2 RUN STOP JEISIPIRISISIESIEIISIE A a TOJ Discrete input terminals Removable Communication ports Mounting tab terminal block Book 1 14 1 www automati
7. by pressing the Enter key Change data values using the direction arrow keys Ladder instruction The LCD instruction in DirectSOFT gives the PLC programmer a convenient way to define screen messages A literal string can be programmed using the LCD instruction Embedding variables allows you to customize the messages for an application that involves changing values The following example shows an embedded date and time on an alarm message C From memory Starting V memory address Humbera characters Message with embedded date and time Message programming examples INFEED SPEED From memory Starting V Mmemony adaress A Simple text message Number of characters SETPOINT V2100 8 RPM C From memory Stating WV Mmremony adaress a Message with embedded data Number of characters ESC MENU ENT www automationdirect com dl06 Prices as of April 16 2014 Check Web site for most current prices The top line 16 characters is desig nated K1 and the second line is K2 The sample instructions on this page show how a message is developed A permissive contact turns on the instruc tion block which sends the message to the display Messages can also be retrieved trom V memory and sent to the display Select K1 or K2 to indicate which line you want to write to and select From V memory as the source of the string Up to 16 characters of ASCII text can b
8. by the program ming monitoring device RUN PROGRAM and the TEST modes are available Mode and program changes are allowed by the programming moni Power connection GND PORT1 PORT2 DLO6 Port 2 Pin Descriptions Use the optional low profile 15 pin adapter RXD Receive data RS 422 485 to make option module wiring easier OV Power connection GND TXD Transmit data RS 422 485 10 TXD Transmit data RS 422 485 DLO6 12 RTS Ready to send RS 422 485 Hl RXD Receive data ee CTS Clear to send RS 422 485 PORTI PORT2 CTS Clear to send RS 422 485 Modular Connector D sub Connector i 6 pin Female Modular Connector vs y17 Y14 Hz 40VA D0 06DR O 21 22 23 1000 m TERM X21 a x22 an J e e BQ 00000 ele I PORT1 PORT2 RUN STOP toring device N CPU is forced into the STOP mode No cals are allowed by the program ming monitoring device So a ozn 2 239 A 4 X lt N o000000 3 NISIA DO O6ADPTR O 20 Q a a Q Q O O O a amp RS 422 485 A wk i Q amp I 6 pin Female 15 pin Female Book 1 14 1 www automationdirect com DL05 DL06 PLCs eDS 27 Prices as of April 16 2014
9. module plugs into any DLO5 or DLO6 PLC and supports the industry standard Modbus TCP protocol Point to point 12 crossover cable DO CBL RS 232C we oe N ta fe Maste ZL CMA15L maximum distance 50ft 15m RS 232C Ourpuy OED AA isha te ta tie S Sink Gory Output RS 232C FA ISOCON Maximum distance of 3 300 ft 1000m 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Auntormatiatl Ports Status Indicators and Modes Port 1 Port 2 DLO5 and DLO6 status Port 1 is a 6 pin fixed configuration port Pott 2 is a configurable port on both the indicators and has the same pin assignments on the DLO5 and the DLO6 PLCs The DLO5 PLC DLO5 and the DLO6 Please refer to the table uses a 6 pin modular connector and offers Status Indicators and diagrams on this page This port can be RS 232 communications only The DLO6 Indicator Status Meaning used to connect to an HPP DirecfSOFT an PLC uses a 15 pin HD sub connector operator interface or other external device and offers RS 232 RS 422 or RS 485 PWR a Features include communications Please refer to the table OFF Power failure e 9600 baud and diagrams on this page for more infor a ON CPU is in Run Mode o Oaai mation This port can be used to connect OFF CPU is in Stop or Program Mode DirectLOGIC e Odd parity to
10. 5 Prices as of April 16 2014 Check Web site for most current prices Quick Selection Guide 110 220 10 15 VAC Power Options DLOS DO O5AA 8 AC inputs 6 AC outputs 0 5A point DO O5AD 8 AC inputs 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5AR 8 AC inputs 6 relay outputs 2A point DO O5DA 8 DC inputs Three inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 AC outputs 0 5A point DO O5DD 8 DC inputs Four inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR 8 DC inputs Four inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 relay outputs 2A point DLO6 DO O6AA DO O06DD1 20 AC inputs 20 DC inputs Four inputs are filtered inputs can 16 AC outputs 0 5 t p puts Supls OSA paN also be configured as a single 7kHz DO O6AR high speed counter interrupt input 20 AC inputs or pulse catch input 16 relay outputs 2A point eine sinking 1 0A Two outputs can be used as a PERA its single bi directional 10kHz pulse Four inputs are filtered inputs can also be output configured as a single 7kHz high speed h DO O6DD2 counter interr
11. AC 2A DO 05AD AC 2 N A 90 120VAC 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 DC 2 mo 12 24VDC D0 05DD 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 DO 05AA AC 2 N A 90 120VAC AC 2 17 240VAC 41 63Hz 0 5A DO 05DA 0t 2 Source sink or 49 4vpe AC 2 17 240VAC 47 63Hz 0 5A DC 2 m 12 24VDC D0 05DR D DC 2 ea 12 24VDC D0 05DD D Sinking sourcing If you are using a DC field device you should consider whether that device requires a sinking or sourcing PLC I O contiguration For more intormation on sinking and sourcing concepts please refer to the Appendix of this catalog Sink source inputs All built in DC inputs on the DLO5 and DLO6 micro PLCs can be wired in a sinking or sourcing contigu ration However all inputs on a single common must use the same configuration In some cases the DC inputs on option modules are fixed as sinking or sourcing Refer to the table on the next page Sinking outputs All built in DC outputs on the DLOS are sinking The DLO6 family otters two PLCs with sinking DC outputs and two with sourcing outputs Sourcing outputs The DLO6 PLC family includes the DO O6DD2 D with sourcing outputs If a sourcing output is required you might also consider using the DO xxTD2 option module with sourcing outputs which can also be installed in a DLO5 or DLOS PLC Relay 2 6 27VDC 2A 6 240VAC 2A 6 27VDC 0 5A Y0 Y1 6 27VD
12. C 1 0A Y2 Y5 High speed inputs and pulse outputs DLO5s and DLO s with DC inputs offer high speed input features and DC output units offer pulse output features The first three DC inputs on the DLO5 PLCs are set up by default as filtered inputs with a 10 ms filter Likewise the first four DC inputs on the DLO6 PLCs are set to the same default value By entering a setup code in a special V memory location you can choose other features In some modes of operation you have a choice as to how you use each point For example if you use XO as an up counter you can use X2 as a reset input for the counter or as a filtered discrete input If these features interest you take a look at the detailed high speed O descriptions found later in this section 1 800 633 0405 Choosing the I O Type Inputs DLO6 Base Unit 1 0 Table Outputs Part Number 1 0 Type Commons Sink or source Voltage Ranges 1 0 Type Commons Sink or Source Voltage Current Ratings D0 06AA AC 5 N A 90 120VAC AC 4 N A 17 240VAC 0 5A 90 60 Hz D0 06AR AC 5 N A 90 120VAC Relay 4 N A 6 27VDC 2A 6 240VAC 2A D0 06DA DC 5 Sink or source 12 24VDC AC 4 N A 17 240VAC 0 5A 50 60Hz D0 06DD1 DC 5 Sink or source 12 24VDC DC 4 Sink 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y17 S D0 06DD2 DC S Sink or source 12 24VDC DC 4 Source
13. Check Web site for most current prices ASCII and Modbus Instructions ASCII instructions for DLO6 The DLO6 PLC supports several easy to use instructions which allow ASCII strings to be read into or written from the communication ports when using either the CPU port 2 or the DO DCM Data Communications Module port 2 Raw ASCII CPU DCM Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII With these instructions you can use the DLO6 PLC to locate ASCII strings embedded within a supported protocol via CPU DCM Port Receiving ASCII strings 1 ASCII IN AIN This instruction config ures CPU DCM Port 2 for raw ASCII input strings with parameters such as fixed and variable length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weigh scales etc to write raw ASCII input strings into CPU DCM Port 2 based on the AIN instruction s parameters o AIN Length Type gt r CPU DCM Byte Swap C Fived Length CPU None Variable Lengt C DCM C Al C All but null k Termination Code Length Port Number 1 Character 2Characters Data Destination V400 S Aa TermCode 1 90 heradecimal Data Destination Byte count i Data Destination 1 Start of data ermLade oo exadecimal Maximum Variable os Length Overflow Error Interchar Timeout None Busy First Char Timeo
14. Guide on the next page to choose the right PLC for your application High speed inputs and outputs Units with DC inputs have selectable high speed input features on three input points DLO5 or four input points DLO6 Units with DC outputs can use the first two outputs as a single bi directional pulse output An overview of the high speed I O features appear later in this section Book 1 14 1 DS 18 DL05 DLO6 PLCs Prices as of April 16 2014 Check Web site for most current prices DLO5 8 in 6 out Analog Iny Out YO y4 Our 2 ul Y2 Y3 PU 1 2 Out Y4 0 5y Ys 0 10y t e fe e DLO6 20 in 16 out S 8 240y e 1A 6 27 1A 50 S 27V 1472 60Hz 2 E es i IP 1 lt IPS 1 A SX OOA Optional LCD display Communication ports General Specifications AC Powered Power 110V22OVAC 10 15 50h Maximum Power Option modules Communication ports DC Powered 12 24VDC Input Voltage Range Maximum Power ponosa an Storage Temperature 4 F to 158 F 20 C to 70 C Maximum Inrush Current 13A 1ms 240VAC Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Ambient Humidity Vibration Resistance MIL STD 810C Method 514 2 5 95 relative humidity non condensing 30VA DLO5 40VA DLO6 10A lt 1ms Shock Resistance MIL STD 810C Method 516 2 Noise Immunity Atmosphere NEMA ICS3 304 1 800 633 040
15. LO6 replacement option module slot covers qty 4 DLO6 top covers qty 4 LCD slot cover and lower access panel cover D0 ACC 4 DLOS or DLO6 discrete 1 0 option module replace ment terminal blocks includes 13 position qty 2 and 10 position qty 2 D0 06ADPTR DLO6 15 pin high density D sub vertical adapter for DLO6 Port 2 serial communications port D2 FUSE 1 DLO5 or DLO6 FO O4TRS replacement fuse ZL CMA15 Z PLink PLC communication adapter for 15 pin port ZL CMA15L ZIPLink PLC communication adapter for 15 pin port with surge Se plus Power Transmit and Receive LED indicators Discrete and analog option module terminal blocks DO ACC 4 j DLO5 option module slot cover 1 0 terminal block and 1 0 terminal block cover DLO6 replacement option mod ule slot covers DLOG top cov ers LCD slot cover and lower access panel cover DO ACC 3 DS 32 ZL CMA15 DLO6 replacement terminal blocks terminal block cov ers terminal block labels and short bar DO ACC 2 ZL CMA15L See the Wiring Solutions section in DLO6 15 pin high density this catalog for more inforamton D sub port adapter DO OGADPTR Book 1 14 1 DL05 DLO6 PLCs 1 800 633 0405
16. PLCs have 20 built in inputs and 16 built in outputs on the base unit We offer the most common I O types tor your convenience including AC inputs and outputs DC sinking and sourcing inputs and outputs and relay outputs Refer to the tables to the right to see the I O combinations available and their voltage ranges Option module slots The DLOS5 has one option module slot and the DLO6 has four option module slots Check out the discrete and analog I O you can add by purchasing inexpensive option modules Specialty modules are also available and are discussed later in this section Automatically assigned addresses The DLOS uses automatic addressing so for the vast majority of applications there is no setup required We use octal addressing for these products which means there are no 8s or Ys The DLOS s eight input points use addresses X0 X7 and the six output points use addresses YO Y5 Similarly the DLO6 uses addresses X0 X23 and YO Y1 7 Review the I O specs and wiring diagrams The Base Unit I O tables give a brief description of the I O combinations offered for the DLO5 and DLO6 PLCs The I O specifications are discussed in more detail later in this section Book 1 14 1 eDS 24 DL05 DLO6 PLCs commons source ranges commons source ratings DO 05AR AC 2 N A 90 120VAC Relay 2 N A 6 27VDC 2A 6 240VAC 2A Sink or Saline 12 24VDC DO 05DR CV Relay 2 N A 6 27VDC 2A 6 240V
17. The DLO5 amp DLO6 Family of Products The DLO5 micro PLC family includes eight different models Each has eight inputs and six outputs in the base unit The DLO5 has one option module slot which can be used to expand the I O count provide additional communications capability or add a real time clock and battery back up The larger DLO6 micro PLC family has 20 inputs and 16 outputs in the base unit The DLO6 has four option module slots which can be used to add I O or provide addi tional communications options Instruction sets The DLO5 CPU offers PID capability high speed counting and most of the same powertul instruction set as our popular D2 250 1 CPU including the Box instruc tions available in DirectSOFT version 5 All DLO5 PLCs have two built in RS 232 communications ports that can be used for programming operator interface networking etc The DLO6 CPU offers PID capability floating point number handling and an instruction set very similar to our D2 260 CPU including the Box instruc tions available in DirectSOFT version 5 All DLO6 PLCs have two built in communications ports that can be used for programming operator interface networking etc One of the DLO6 ports is a multi function port capable of RS 232 RS 422 or RS 485 communications Power options The DLO5 and DLO6 families have AC and DC power options They are also offered with a variety of I O options You can explore the Quick Selection
18. an HPP DirectSOFT an operator inter DL05 06 f h f ON CPU self diagnostics error 1 start bit 1 stop bit ace or other external device Features o CPU a aT 2400 4800 9600 default eee o 9 e a u f Asynchronous half duplex DTE 19 200 38 400 baud ee transmitted by the Protocols supported as slave e 8 data bits No data is being transmitted by K sequence DirectNET Modbus RTU Odd default even or no parity the CPU Port 1 z a i i Data is being received by the DLO5 amp DLOG Port 1 Pin Descriptions Leao opt CPU Port 1 Station address ae Power connection GND Md tis a received by the Por Power connection 1 default a Data is being transmitted by the Receive data RS 232C 1 90 DirectNET K sequence CPU Port 2 Transmit data RS 232C No data is being transmitted by 1 247 Modbus RTU the CPU Port 2 Power connection e Asynchronous half duplex DTE Data is being received by the CPU Port 2 No data is being received by the CPU Port 2 Power connection GND Protocols supported e K sequence slave Direct NET master slave Modbus master slave DLOS Port 2 Pin Descriptions DLOS and DLO6 mode Power connection GND switches Power connection Mode Receive data RS 232C Switch CPU Action Transmit data RS 232C Position Ready to send CPU is forced into the RUN mode if no errors are encountered No program hs are allowed
19. bytes on ASCII data that was written directly to V memory trom an external HMI or similar master device via a communica tions protocol The AIN and AEX instruc tions have a built in byte swap feature The FO CP128 option module is also available for more extensive ASCII communications Modbus RTU instructions for DLO6 The DLO6 CPU DCM port 2 supports Modbus Read Write instructions that simplify setup The MRX and MWX instruc tions allow you to use native Modbus addressing eliminating the need for octal to decimal conversions Function Codes 05 and 06 and the ability to read Slave Exception Codes have been added These flexible instructions allow the user to select the following parameters within one instruction window 584 984 or 484 Modbus data type e Slave node 0 247 e Function code e Starting master slave memory address e Number of bits e Exception o MA K CPU DCM tN Port Number f CPU Port Number PP Slave Address Bebe 16 Preset Multiple Registers Start Slave Memory Address 40001 Start Master Memory Address V 2200 K128 s Number of Elements Modbus Data Format C 484 mode Exception Response Buffer 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Power Budgeting for the DLO6 The DLO6 has four option module slots To determine whether the combination of modules you select will have sufficient power you will need to perfor
20. c require two or more words Data is stored in V memory in 16 bit registers Performance The pertormance characteristics shown in the tables represent the amount of time required to read the inputs solve the Relay Ladder Logic program and update the outputs Instructions A complete list of instructions is available at the end otf this section Communications The DLO5 and DLO6 offer powerful communication features normally found only on more expensive PLCs Special features The DC input and DC output PLCs offer high speed counting or pulse output Option module slots allow for discrete I O expansion analog I O or additional communication options Book 1 14 1 DS 20 DL05 DLO6 PLCs DLO5 CPU Specifications System capacity Total memory available words Ladder memory Words 0 cccceeee ew ees 2 048 V memory words 4 096 User V M MONY cccceceeseeeeeeneenenenees 3 968 Non volatile user V memory Battery backup Total built in 1 0 Performance Contact execution Boolean Typical scan 1K Boolean Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Number of Instructions Types of Instructions Control relays Immediate 1 0 Subroutines For next loops Timed interrupt Drum sequencers Bit of word ASCII print Real time clock calendar Internal diagnostics Password security System and user error log Communications Built in ports Protocol
21. e displayed per line In the example K16 indicates that 16 bytes 8 words of ASCII text is retrieved for display LCD m Line Number C LCD message Message EMIN From Y memory Starting V memory address Number of characters K16 Message from PLC memory Book 1 14 1 DLOS DLO6 PLCs eDS 31 Automation Direct DirectLOGIC DLO5 06 e Prices as of April 16 2014 Check Web site for most current prices Accessories DLO5 DLO6 and Option Module Accessories Part Number Description DO MC BAT Replacement battery for Do more H2 and T1H series CPU modules and DO 01MC optional memory cartridge for DLO5 PLUS D2 BAT 1 Replacement RAM retentive memory backup battery for the DLO6 F0 IOCON DLO5 or DLO6 replacement terminal blocks 8 posi tion for the FO 04AD 1 FO 04AD 2 FO 2AD2DA 2 FO 4AD2DA T FU 4AD2DA Z and HO UTRIUZ 7 Option modules Gly J o S F0 IOCON THM DLOS or DLOG thermocouple option module replace ment terminal block quantity one DO CBL 12ft 3 66m RS 232C shielded networking cable without RTS connections for DLOS or DLO6 RJ12 ee ports Enables direct networking of two S DO ACC 1 DLOS accessory pack includes one each of the 1 0 terminal block 1 0 terminal block cover and option slot cover DLO6 replacement terminal blocks ay 2 terminal block covers qty 2 terminal block labels qty 2 and short bar qty 1 D
22. ements Da and the recommended cabinet clear ances 120mm Pil ox a X1 X2 X3 X4 X5 X6 X7 yo Yi Y2 Su DDOD OO Direct 05 a bee X0 X7 Input vo vs oun EG cd ON CSP Airflow J P aT erry Mounting orientation 9 09 0 39 231mm 10mm 8 31 211mm k 5 00 127mm 4 61 117mm TERM PODON www automationdirect c PORT1 PORT2 RUN STOP om Fiteeae 0 20 5mm A S ape DL05 DLO6 PLCs Mounting orientation 2 56 65mm 0 24 mounting tab a 6mm 2 68 68mm DIN Rail 2 68 _ gt 68mm DIN Rail smm 0 43 mounting tab 11mm Book 1 14 1 eDS 23 Automation Direct DirectLOGIC DLO5 06 Prices as of April 16 2014 Check Web site for most current prices Choosing the I O Type The DLO5 and DLO6 product families offer a number of different I O configurations Choose the configuration that is right tor your application Also keep in mind that DLO5 Base Unit 1 0 Table Outputs 1 0 type Inputs Part Number 1 0 type Sink or Voltage Sink or Voltage current both the DLO5 and the DLO6 PLCs offer the ability to add I O with the use of option modules Fixed discrete I O All DLO5 micro PLCs have eight built in inputs and six built in outputs on the base unit The DLO6 micro
23. ications for DLO5 and DLOG 4 F 158 F 20 C to 70 C Ambient Operating 32 F 1319F Temperature 0 to 55 C 5 to 95 relative Ambient Humidity humidity non condensing MIL STD 810C Method 514 2 MIL STD 810C Note There is a minimum clearance requirement of 1 5 38mm Method 516 2 between the panel door or any devices mounted in the Noise Immunity NEMA ICS3 304 panel door and the nearest DLO6 component Storage Temperature Vibration Resistance Shock Resistance Atmosphere No corrosive gases Book 1 14 1 eDS 22 DLo5 DLO06 PLCs 1 800 633 0405 Unit dimensions and mounting orientation DLO5 and DLO6 PLCs must be mounted Prices as of April 16 2014 Check Web site for most current prices Product Dimensions and Installation 0 39 10mm F 3 4 properly to ensure ample airflow for atols osode O E clearance for 6 screw cooling purposes It is important to follow the unit orientation requirements and WOT tec wea to verity that the PLC s dimensions are DDOD Ceeerere compatible with your application Notice Direct h particularly the grounding requir
24. ion may be used to write the pre coded ASCII string out of CPU DCM Port 2 American European and Asian Time Dates tamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissive bit is enabled the string is written to CPU DCM Port 2 The VPRINT PRINTV instruction combi nation is more powertul and flexible than the PRINT instruction 4 If the DLO6 PLC is a network master the Network Write WX can be used to write embedded ASCII data to an HMI or slave device directly from V memory This is done via a supported communi cations protocol using CPU DCM Port 2 MRX m CPU DCM CPU DCM Slave Address Start Slave Memory Address Start Master Memory Address Number of Elements m Modbus Data Format 584 984 mode C 484 mode Exception Response Buffer More ASCIl instructions ASCII Find AFIND Finds where a specific portion of the ASCII string is located in continuous V memory addresses ASCII Extract AEX Extracts a specific portion usually some data value from the ASCII tind location or other known ASCII data location Compare V memory CMPV This instruction is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared data types must be of the same format e g BCD ASCII etc Swap Bytes SWAPB Swaps V memory
25. lay outputs 2A point DO 06DD2 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output Note High speed outputs cannot be used if high speed inputs are in use and high speed inputs cannot be used if high speed outputs are in use Analog inputs and outputs can be accommodated with option modules which are available for both the DLO5 and DLO6 These outputs must be derated to 0 6A for EN61131 2 compliance Book 1 14 1 eDS 19 DL05 DLO6 PLCs Automation Direct DirectLOGIC DLO5 06 e Features at a Glance The DLO5 and DLO6 micro PLCs are complete self contained systems The CPU power supply and O are all included inside the same housing Option modules are available to expand the capability of each PLC family for more demanding applications The standard features of these PLCs are extraordinary and compare favor ably with larger and more expensive PLCs The specitication tables to the right are meant for quick reference only Detailed specifications and wiring information for each model of the DLO5 and DLO6 PLCs can be found in those specific sections Program capacity Most boolean ladder instructions require a single word of program memory Other instructions such as timers counters et
26. m a power budget calculation Power supplied Power is supplied from two sources the internal base unit power supply and it required an external supply customer furnished The DO O6xx AC powered PLCs supply a limited amount of 24 VDC power The 24 VDC output can be used to power external devices For power budgeting start by considering the power supplied by the base unit All DLO6 PLCs supply the same amount of 5 VDC power Only the AC units offer 24 VDC auxiliary power Be aware of the trade off between 5 VDC power and 24 VDC power The amount of 5 VDC power available depends on the amount of 24 VDC power being used and the amount of 24 VDC power avail able depends on the amount of 5 VDC DLO6 Power Supplied by Base Units Part Number 5 VDC mA 24 VDC mA D0 06xx 1500mA 300mA 2000mA 200mA DO0 06xx D 1500mA none DLO6 Base Unit Power Required Part Number 5 VDC mA 24 VDC mA D0 06AA 800mA none D0 06AR 900mA none D0 06DA 800mA none D0 06DD1 600mA 280mA D0 06DD2 600mA none D0 06DR 950mA none D0 06DD1 D 600mA none D0 06DD2 D 600mA none D0 06DR D 950mA none Only if auxiliary 24VDC power is connected to V terminal DLO6 Power Consumed by Other Devices DLO5 06 Power Consumed by Option Modules Part Number DO 07CDR D0 08CDD1 DO 08TR 280mA none
27. ondirect com DL05 DL06 PLCs eDS 21 Prices as of April 16 2014 Check Web site for most current prices Product Dimensions and Installation It is important to understand the installa tion requirements for your DLO5 or DLO6 system Your knowledge of these require ments will helo ensure that your system operates within its environmental and electrical limits Note There is a minimum clearance requirement of 2 51mm between the panel door or any devices mounted in the panel door and the nearest DLO5 component Plan for safety This catalog should never be used as a replacement for the user manual You can purchase download free or view online the user manuals for these products The DO USER M is the publication for the DLOS PLCs and the DO O6USER M is g o 50mm the publication for the DLO6 PLCs The wie T DO OPTIONS M is the user manual for the option modules These user manuals contain important safety information that must be followed The system installation eee ds y s INPUT 7 Power source Dee AIIN Pe Ao d f gu should comply with all appropriate elec z eomma trical codes and standards min JS ground terminal aD Panel Ground braid cop no V Panel or single int groun Star washers Star washers point grouna See the Enclosure section to find an enclosure that fits your application Temperature probe Environmental Specif
28. ostics Password security System and user error log Communications One RS 232C One multi function RS232C RS422 RS485 NOTE RS485 is for MODBUS RTU only Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII in out Baud rate l POM Ihessvictecagunbarcsateseene ase 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option module Option module specifica tions are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan overhead 3 Input features only available on units with DC inputs and output features only available on units with DC outputs 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Amomation Features at a Glance DirectSOFT software i aA e ices pees Mounting tab Input status indicators Mode switch Communication ports Output status indicators ware that our larger PLCs use A FREE y version of DirecfSOFT gives you all the ke u great features of the full version but with a 100 word PLC program download a Py a larger OKO XA X2 x8 X4 XS XB X7 aner words the full package is required The FREE PC DS100 software may
29. s supported FO O4THM Power budgeting No power budgeting is necessary tor the DLOS5 The built in power supply is sufficient for powering the base unit any of the option modules the handheld programmer and even a DV1000 operator interface Power budgeting is necessary for the DLO6 With four option module slots and an optional LCD display it is necessary to verity that sufficient power is available for all optional devices Power budgeting is described in detail on page 2 29 and in the DLO6 User Manual Book 1 14 1 eDS 2 DL05 DLO6 PLCs Autoneatian irect DirectLOGIC DLO5 06 Prices as of April 16 2014 Check Web site for most current prices Networking the DLO5 and DLO6 All DLO5 and DLO6 PLCs have built in networking capability The DLO5 family offers two 6 pin RS 232 ports You can use these ports for programming networking or connecting an operator interface device The RS 232 ports support point to point communications using the optional DO CBL cable If you need to create a multi drop network or require longer distances between devices you can use the FA ISOCON at each DLO5 to convert the RS 232 signal to RS 422 or RS 485 The DLO6 family of PLCs offers even greater communications flexibility Port 1 is a fixed baud rate port identical to port 1 on the DLOS PLCs but port 2 is a multi function port that can be used as RS 232 RS 422 or RS 485 Modbus ASCIl only without u
30. s supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII out Baud rate PON e aE essa nies 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option modules Option module specifi cations are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan overhead 3 Input features only available on units with DC inputs and output features only available on units with DC outputs Prices as of April 16 2014 Check Web site for most current prices DLO6 CPU Specifications System capacity Total memory available words Ladder memory words V memory words User V memory Non volatile user V memory Built in battery backup D2 BAT 1 Performance Contact execution Boolean Typical scan 1K Boolean 2 Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Number of Instructions Types of Instructions Control relays Immediate 1 0 Subroutines For next loops Table functions Timed interrupt Integer math Trigonometric functions Drum sequencers Bit of word Number type conversion ASCII in out print LCD instruction Real time clock calendar Internal diagn
31. sing external converters This allows you to create multi drop networks with minimal installation headaches Protocols supported Each port is capable of communicating using K sequence DirecfNET and Modbus RTU protocols Port 1 can only be a slave for each of the protocols Port 2 can serve as a K sequence slave or a network master or slave for either DirectNET or Modbus RTU protocols Serial Bus Protocols We also offer option modules that allow you to connect a DLO5 or DLO6 PLC to a variety of networks as a slave device Our DO DEVNETS DeviceNet and HO PSCM PROFIBUS option modules plug into any DLO5 or DLO6 PLC The DO DCM Data Communications module supports DirectNET and Modbus RTU protocols ZIPLink communication adatper modules The ZIPLink communications adapter modules offer fast and convenient screw terminal connection for the bottom port of the DLO6 CPU The adapter modules are RS232 422 DIP switch selectable and are offered with or without indicating LEDs and surge protection See the Wiring Solutions section in this catalog for more information Book 1 14 1 eDS DL05 DLO6 PLCs Optional Ethernet communication modules Need to connect to a high speed HMI or computer system We offer a 100Base T Ethernet communications module You can use the HO ECOM100 Ethernet communication module with our Stride Ethernet switches or with most off the shelf Ethernet hubs or switches The HO ECOM100 option
32. upt input or pulse catc AN ole aus input 16 AC outputs 0 5A point Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 relay outputs 2A point 12 24 VDC Power Options DLOS DO O5DD D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 Relay outputs 2A point www automationdirect com DLO6 DO O6DD1 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 re
33. urposes can be prepro grammed or imported as ASCII data Two layers of password protection prevent unauthorized changes to clock and calendar setup and V memory data values Individuals with password autho rization can change clock calender V memory values force bits on or off etc wee Heavy oo Lyi j OUTPUT 6 240 S 60hiz Y g x INPUT 2 24 3 145m4 2 04 6 27V 2 04 Book 1 14 1 DS 30 DL05 DLO6 PLCs ci ve F ya ve Ge Y11 Y13 PR ig0 240W 50 BIHz ADVA One simple ladder instruction is used to set up the display The LCD configuration instruction is available in DirecfSOFT version 4 0 or later Note The D2 HPP handheld programmer does not support DLO6 LCD configura tion The DLO6 User Manual DO O6USER M describes more fully the installation and operation of the DO O6LCD Be sure to consult this manual before installing the DLO6 LCD The manual is available free on our Web site or it can be purchased separately The display installs easily into any model DLOG PLC Note Remove power to the PLC before installing or removing the LCD display Remove the plastic cover located between the input and output terminals by sliding the cover to the left In its place slide in the LCD display until it snaps into place Display or change individual bits up to 16 bits per screen or 32 bit double word values from V memory Vie DO 06DR oad ESC MENL ENT ia xia 16
34. ut None X Complete C21 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device The ASCII string is transmitted through CPU DCM Port 2 using any supported communica tions protocol This method uses the familiar RX WX instructions previously available 3 If the DLOG is used as a network master the Network Read instruction RX can be used to read embedded ASCII data from a network slave device Again the ASCII string would be transmitted through CPU DCM Port 2 using any supported communications protocol Book 1 14 1 DS 28 DL05 DLO6 PLCs Writing ASCII strings 1 Print trom V memory PRINTV Use this instruction to write raw ASCII strings out of CPU DCM port 2 PRINTY to a display CUDOM Slot Number KO panel serial eo EE printer etc T The instruc E PETEN tion features s C 2 Characters th sta qi a g Character Code 1 hexadecimal V memory meae jee a d d ress Byte Swap Busy C100 Paes string length E Complete C101 7 C All but Null byte swap anis ping options etc When the instruction s permissive bit is enabled the string is written to CPU DCM Port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC e g alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre defined V memory address location Then the PRINTV instruct
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