ACS 600 Hardware Manual Supplement (US)
Contents
1. 9 10min 1 10min 13 15s Duty Cycle 1 10 min EEE ca eroe kW ACx 601 0005 2 11 121 5 15 2 78 17 78 156 3 11 15 S kVA gt lt E LO LO O LO OOo LO O LO O AAI OO T CO O LO O O Oo O N O AVIO NI GO MILO WO SFLU 9 CO MINI SILO T T ACx601 00062 15 165 6 22 3f 17 d 22 5 15 2 601 0009 2 18 198 9 37 5 15 23 15 30 601 0011 2 25 28 11 55 75 gt LO e TININ LO N CO COI LO O N I e LO 6 CO e MILO 00 O SF CO CV N T T T CON CO CO SLO lt lt gt 00 5 ia ba ia o CN CV lt gt 4 OOl loco sio lt gt lt gt lt lt OIOIOIOIOIOIOIOIOIOININ2. Sand TIY L LEOL 007 NOI LVOIJIO3dS H3d SHJONVH3TIOL 1864001 207 vo 91 699 WLSV 1331S IVIMILVIA SALON TNO TWO CO O D gt 2 o o MIS VD 914 NA D N O g gt 60414349 24692 0 U le CD 6 Ia 4 zz NOILISOd qAHSINIA B NOLLOS IIG HONNd 4 4 29 veg ves 218 C J DI 4116 CY 90011 n s a 90 INONDONYN I 1 90L Sh T cel 9 S 66 GLY 1 091 HGIS SIHL ad sova 96 C69 B 3 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings Figure B 4 Conduit Plate Dimensional Drawing ACS 600 Frame R4 7 1000 8605 98 NOILVOIJIO3dS NOLLO3dSNI 9 SYILANITTIN SNOISN3NIG 6 u7 L00 2902 DIS Yad ZO uz e4 IW 2 1 31VIWOHHO MOTTIA ALVId ONIZ HSINI4 7 S3903 ANY SYYNA TIV FAONIY wWAINIGAW L LEOL 2002 NOLLVOIJIO3dS H3d SH3ONVH3T1OL Z 8680701 wWWIZG vo 91 695 V WLSV 1331S SALON Ta x o To x YLS VD 914 SNA s
3. cg LO lt gt lt gt gt olololo Au sr S P xs e LO I SPR eR BE IOT LO Sois leo SF 0 I I f SEIN I 1 1 I lt lt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 N TININ N N e rr I I I I I I I I I e O N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 a T T st lt gt lt gt lt e e e co co co gt lt gt lt gt lt gt lt gt lt gt lt O lt lt lt lt lt lt lt voltac Three phase suppl ACx 601 0006 4 ACx 601 0009 4 ACx 601 0011 4 ACx 601 0030 4 ACx 601 0040 4 ACx 601 0050 4 ACx 601 0060 4 ACx 601 0100 4 ACx 601 0140 4 ACx 604 7 0120 4 ACx 604 7 0140 4 ACx 604 7 0170 4 ACx 604 7 0260 4 ACx 604 7 0320 4 ACx 604 7 0400 4 ACx 604 7 0490 5 ACx 604 7 0610 5 ACx 604 7 0760 5 A 1 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Current ratings are for operation up to 1000m 3300 ft altitude and 40 C 104 F ambient temperature 35 C 95 F for models ACx 601 0025 2 ACx 601 0050 2 and ACx 601 0070 2 in IP54 enclosures For high temperatur
4. 978 c 100X20N3 411 651 ere CH y 2 S 616 CN 809 8 001 4 c 90L O mA G ZZ 76 G 2901 LNOXOONY sus 224 A 2 07 1214 76 Zvl GLH HGIS SIHL ars NOVA N a 29 OW NOUA LHASNI ps INHd SHOVd 96954 Wad 5 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings This page is intentionally left blank B 6 601 604 607 US Supplement 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings This page is intentionally left blank B 7 Appendix B ACS ACC 600 US Only Drawings This page is intentionally left blank B 8 601 604 607 US Supplement Ai PAID Ip ABB Inc Drives amp Power Electronics 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3416 800 243 4384 Fax 262 785 8525 5600 05 045 3AUA489002B5071 R0101 REV EFFECTIVE 11 12 2001
5. Co A eo A 12 601 604 607 US Supplement Cooling Air Flow Requirements 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Cooling air flow requirements are given below Flow Flow 601 0003 2 601 0005 2 601 0006 4 40 24 601 0009 4 601 0011 4 601 0009 2 601 0016 4 35 ACx 601 0020 4 70 41 601 0025 4 ACx 601 0011 2 150 ACx 601 0016 2 601 0020 2 601 0040 4 601 0050 4 601 0060 4 601 0025 2 601 0070 4 280 165 601 0100 4 ACx 601 0030 2 300 175 ACx 601 0040 2 ACx 601 0080 2 ACx 60x 0120 4 390 60x 0140 4 604 7 0120 2 ACx 604 7 0170 4 1640 965 ACx 604 7 0210 4 604 7 0260 4 604 7 0140 2 604 7 0170 2 1840 1085 ACx 604 7 0320 4 ACx 604 7 0400 4 ACx 604 7 0490 5 604 7 0490 5 3580 2107 uri 0610 5 E ACx604 7 0760 5 Appendix A ACS ACC 600 Technical Data Dimensions and Weights ACx 601 5 600 600 601 0003 2 601 0005 2 601 0006 2 601 0009 2 601 0006 4 601 0009 4 ACx 601 0011 4 ACx 601 0011 2 601 0016 2 601 0016 4 Height Width Depth Weight mm in mm in mm in kg Ib 220 8 7 292 11 5 260 10 2 298 11 7 420 16 5 420 16 5 14 31 17 5
6. 9 gt 4 ot N co LO LO 7 cO at O N On O LS eS 0 E S 6 2 77 D sod dX7 e 222 OV _ HONNd i 100X20NX al NOILISOd m INONOONY Li THHSINIH a 4 ii x 6 6 1 iv cH _ 6 16 CH 1 0 ut 8 001 290 D 9co H AA ES H DI WZ 1214 44 07 76 GLY HGIS SIHL 3 3 9 181 NOVA L33SNI lt ACIS MOVE N D e NHd VIN INO LYASNI SAOV 1d Wadd VIA 601 604 607 US Supplement B 4 Appendix B ACS ACC 600 US Only Drawings Figure B 5 Conduit Plate Dimensional Drawing ACS 600 Frame R5 R6 1000 8602 98 NOILVOIJIO3dS H3d NOILO3dSNI 9 SYALAWITIW SNOISN3IWIG 6 V 100 2902 2346 ZO uzje4 1 MOTIAA ALVId HSINIA s3903 dHVHS ANY TY FAONAY WNNIGAW L L 0L 2002 NOLLVOIJIO3dS 3d S3ONVH3TOL 8690 0 uuzs 9 69S V WLSV 14415 IVINSLVW 71 SALON tN 539 5 2 2 S 2 5 5 2 MIS VD 918 X N gt SR I 0 bul CD 6 cec pe ccc SN A J A sod idyp 2690 L8v NOILISOd 2 NET 8 9 x
7. 1 Oria vari 1 1 Intended AUGIENCE urlante d aetate dcn 1 1 What this Manual Contains 1 1 Related PUbliodllOliS 5542 524 na anf bus dU 1 2 PIOGUCLFARIV ssa scatolati ech ee te tyme Poca 1 2 Delivery oie 453 40 a titola 1 2 Namena Sos ew We ee ewe 1 2 COC rm 1 2 WIN 1 2 600 Type COGO siut dod avide Le RR S Rcs Ce 1 3 Jae Cm e 1 4 Appendix A ACS ACC 600 Technical A 1 DINGOUPIUERAINOS 1 Output Current Derating For High Ambient Temperature A 3 Diada GLb Me GeO ae ho GONE Cede Saas A 5 Output Current Derating For High Altitude A 6 Temperature Derating For High A 7 gi cc T rcr A 8 Cable 15 44 2 6 46 dot hd eid oido A 9 External Control Connections A 11 Heat Dissipation 1 lt A 12 601 604 607 US Supplement i Cooling Air Flow Requirements A 13 Dimensions and Weights ES d Rx A 14 Power CONE ane and are ane qo apa EDI t A fo A 15 MOr PR
8. 39 _ WENNS ACx 601 0020 4 601 0020 2 ACx 601 0025 2 526 20 7 306 12 0 310 12 2 25 55 ACx 604 ACx 601 0025 4 601 0030 4 uz We ACx 601 0030 2 ACx 601 0040 2 ACx 601 0050 2 ACx 601 0040 4 ACx 601 0050 4 ACx 601 0060 4 ACx 601 0060 2 ACx 601 0070 2 ACx 601 0070 4 ACx 601 0100 4 715 27 8 715 27 8 306 12 0 360 14 2 306 12 0 432 17 0 35 77 50 110 ACx 601 0080 2 860 33 9 480 18 9 428 16 9 88 194 2 601 0100 2 60 0120 4 veg ACx 60x 0140 4 Tm 604 0120 2 1250 49 2 462 524 407 16 135 297 ACx604 0170 4 18 19 20 63 ACx 604 0210 4 ACx 604 0140 2 1600 63 462 524 407 16 166 365 iz ACx 604 0170 2 18 19 20 63 ACx 604 0320 4 ACx 604 0400 4 111 604 0490 5 2 x Dimensions of 604 0260 4 Ill 11 604 0610 5 2 x Dimensions of ACx 604 0320 4 ACx 604 0760 5 2 x Dimensions of ACx 604 0400 4 14 601 604 607 US Supplement Input Power Connection Motor Connection Efficiency and Cooling 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Voltage U4 208 230 240 VAC 3 phase x 10 380 400 514 440 460 480 500 VAC 3 phase 10 Short Circuit Capability The rated short time withstand current of ACx 600 is 50 kA 1s Frequency 48 to 63 Hz maximum rate of change 17 s Imbalance Max 3 of nominal phase to phase input voltage Fundamental Power Factor cos 0 97 at nominal load Volta
9. 6 ACx 600 7 10 Input Bridge 0 6 pulse rectifier 1 Regenerative 4Q IGBT Bridge 2 12 pulse rectifier 7 Regenerative 4Q thyristor bridge Construction 1 Wall mounted 4 Module 7 Drives MNS Cabinet Power Rating KVA Appendix A Ratings 11 Voltage Rating 3 380 400 415 VAC 4 380 400 415 440 460 480 500 VAC 5 380 400 415 440 460 480 500 VAC 6 525 550 575 600 660 690 VAC 12 14 Option 1 Option 2 Option 3 15 Application Software Appendix A x Languages and Application Macro Options Application Programs 16 Control Panel 0 None 1 CDP 312 Control Panel included 4 Customer I O Terminal Block X2 5 Options 1 4 1 3 Chapter 1 Introduction Inquiries 1 4 C n 1 Degree of Protection Appendix A 0 IP 00 chassis A IP 21 2 IP 22 Enclosures 5 IP 54 6 IP 00 with Coated Boards 7 IP 22 with Coated Boards 8 IP 42 with Coated Boards 9 IP 54 with Coated Boards B IP 21 with Coated Boards 7 Line Input and Protection Options Starter for Auxiliary Motor Fan 0 1 2 top w brake chopper 8 dv dt Filter Braking Chopper and Cabling Direction 0 No Brake Chopper Bottom Entry Bottom Exit 1 Brake Chopper Bottom Entry Bottom Exit 3 Input Power Top Entry Output Power Bottom Exit No brake chopper 4 Input Output Power Top Entry Exit No brake chop per Not valid for XTs with dv dt filters EMC filters or 12 pulse r
10. Calculate a tentative derated current per the IP 21 22 Normal Use Above 40 C instructions above Compare this calculated value with the lopp current given in the Drive Output Ratings table The current rating equals the smaller of loyp from the Drive Output Ratings table or the calculated derated current A 3 Appendix A ACS ACC 600 Technical Data A 4 ACx 607 Drives For IP 54 enclosures with Normal Use Below 40 C Locate the pertinent drive type code in the Derate Table to determine the curve number to apply Find the ambient temperature at the bottom of the Derate Curves Follow this temperature up vertically to where it meets the applicable curve number From the point of intersection read across horizontally to determine the appropriate percent derate The current rating equals the loy current from the Drive Output Ratings table times the percent derate Above 40 Calculate the loy current derate if any at 40 per the IP 54 Normal Use Below 40 C instructions immediately above Starting from this current level decrease the current rating an additional 3 5 of lo for each 1 C above 40 For IP 54 enclosures with Heavy Duty Use Below 40 C Use the current rating given in the Drive Output Ratings table No derating is required Above 40 C Calculate a tentative derated current per the IP 54 Normal Use Above 40 C instructions above Compare this calculated value with the
11. Encoder Signals Characteristic of incremental encoder signals in applications using the incremental encoder for clockwise rotation viewed from the drive end is presented below t t gt 4 la 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Application Program Various application programs are available for the ACx 600 AC drives In the tables of this section the ACx 600 product family program selections are referred to with the following abbreviations Not all selections are available for all types One application program at a time can be loaded in the memory of the drive Application Macros macros of the ACS ACC application programs are below FACTORY for basic industrial CRANE for normal crane drive applications HAND AUTO for local and remote M F CTRL for two crane drive operation applications with Master Follower operation PID CONTROL for closed loop USER MACRO 1 amp 2 for user s own processes customized parameter settings TORQUE CONTROL for processes that require torque control SEQUENTIAL CONTROL for operation at preset constant speeds USER MACRO 1 amp 2 for user s own customized parameter settings 601 604 607 US Supplement A 19 Appendix A ACS ACC 600 Technical Data Protection Features Application program dependent features of the ACx 600 are listed below e available as standard o
12. cable shields must be connected to the ground PE in order to meet safety regulations Power cable shields are suitable for use as equipment grounding conductors only when the shield conductors are adequately sized as required by safety regulations 601 604 607 US Supplement Motor Connections Conduit Armored Cable Motor Insulation Requirements 601 604 607 US Supplement Safety Instructions The ACx 600 ground terminals should not be connected in series in case of a multiple installation Incorrect grounding can cause physical injury death or equipment malfunction and increase electromagnetic interference WARNING Operation is not allowed if the motor nominal voltage is less than one half of the ACx 600 nominal input voltage or the motor nominal current is less than 1 6 of the ACx 600 nominal output current WARNING Do not make any voltage tolerance or insulation resistance test Hi Pot or Megger on any part of the ACx 600 Disconnect motor wires before making any tests of the motor or the cables between the drive and motor Metallic conduit must be used for motor wiring unless armored cable or power shield cable is used Where conduits must be coupled together the joint must be bridged with a ground conductor bonded to the conduit on each side of the joint The conduits must also be bonded to the drive enclosure Use separate conduits for input power motor brake resistors and control wiring Do not run motor wiring fr
13. current given in the Drive Output Ratings table The current rating equals the smaller of loyp from the Drive Output Ratings table or the calculated derated current Maximum temperature in all cases should not exceed 50 C For IP 21 22 enclosures with Normal Use Below 40 C Use the loy current rating given in the Drive Output Ratings table No derating is required Above 40 C Decrease loy by 1 5 for every 1 above 40 C For IP 21 22 enclosures with Heavy Duty Use Below 40 Use the lopp current rating given in the Drive Output Ratings table No derating is required Above 40 C Use the loyp current rating given in the Drive Output Ratings table No derating is required For IP 54 enclosures with Normal Use Below 40 C Use the loy current rating given in the Drive Output Ratings table No derating is required Above 40 C Decrease loy by 1 5 for every 1 above 40 C For IP 54 enclosures with Heavy Duty Use Below 40 C Use the current rating given in the Drive Output Ratings table No derating is required Above 40 C Use the current rating given in the Drive 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Output Ratings table No derating is required Diagram Output current for ACS ACC 601 with degree of protection IP 54 and with ambient temperature from 25 C 77 F to 40 C 104 F is presented in the diagram below total rm
14. facilities or services downtime costs delays or claims of customers of the Purchaser or other third parties for such or other damages ABB s liability any claim whether in contract warranty negligence tort strict liability or otherwise for any loss or damage arising out of connected with or resulting from the contract or the performance or breach thereof or from the design manufacture sale delivery resale repair replacement installation technical direction of installation inspection operation or use of any equipment covered by or in connection therewith shall in no case exceed the purchase price of the Equipment or part thereof or services which give rise to the Claim All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof In no event regardless of cause shall ABB assume responsibility for or be liable for penalties or penalty clauses of any description or for indemnification of customer or others for costs damages or expenses each arising out of or related to the goods or services of the order Your local distributor or ABB office may hold different guarantee details which are specified in the sales terms conditions or guarantee terms These terms are available on request A 21 Appendix A ACS ACC 600 Technical Data If you have any questions concerning your ABB drive pleas
15. the AC drive WARNING If an external source for start command is selected and it is ON the ACx 600 will start immediately after fault reset unless the drive is configured for 3 wire Start Stop WARNING When the control location is not set to Local L not shown in the status line of the display the Stop key on the Control Panel will not stop the drive To stop the drive using the Control Panel you must press the LOC REM key and then the Stop key Q WARNING The printed circuit boards contain integrated circuits that are extremely sensitive to electrostatic discharge Exercise appropriate care when working on the unit to avoid permanent damage to the circuits Do not touch the boards unnecessarily 601 604 607 US Supplement Supply Connections 601 604 607 US Supplement Safety Instructions WARNING There are several automatic reset functions in the ACx 600 If selected they reset the unit and resume operation after a fault These functions should not be selected if other equipment is not compatible with this kind of operation or dangerous situations can be caused by such action The ACx 601 does not include a disconnecting means An input power disconnecting means must be installed between the AC power source and the ACx 601 The disconnecting means must conform to the applicable safety regulations The disconnecting means must be locked in the open position during installation and maintenance work The motor must not
16. to the selected digital input Otherwise the contactor will be damaged In scalar control the contactor can be opened with ACx ACC 600 running Varistors or RC networks AC or diodes DC should be used to protect against voltage transients generated by contactor coils The protective components should be mounted as close as possible to the contactor coils Protective components should not be installed at the NIOC board terminal block When used with inductive loads relays contactors motors the relay contacts of ACx 600 must be protected with varistors or RC networks AC or diodes DC against voltage transients The protective components should not be installed at the NIOC board terminal block Installing control devices contactors or relays or control cables other than those of the ACx 600 inside the drive enclosure is not acceptable Note f safety switches contactors connection boxes or similar equipment are installed between the drive and the motor they should be installed in a metal enclosure in a way that the conduit or motor cable shielding runs consistently without breaks from the drive to the motor so the emission level will be minimized CAUTION The ACx 601 weighs a considerable amount and should not be handled by the front cover The unit should only be placed on its back Exercise appropriate care when maneuvering the unit to avoid damage and injury Lifting the ACx 601 is much easier and safer with two people wo
17. 0 Bussmann 170 1359 000 80 601 Extended Encl ACx 601 0006 2 25 130 660 Bussmann 170 1861 00080 601 0011 4 25 130 660 Bussmann 170 1361 000 80 601 Extended Encl ACx 601 0009 2 32 270 660 Bussmann 170 1362 00080 601 0016 4 32 270 660 Bussmann 170 1362 000 80 601 Extended Encl 601 0011 2 40 460 660 Bussmann 170 1363 00080 ACx 601 0020 4 40 460 660 Bussmann 170M1363 000 80 601 Extended Encl 601 0016 2 50 770 660 Bussmann 170Mi364 00080 ACx 601 0025 4 50 770 660 Bussmann 170M1364 000 80 601 Extended Encl ACx 601 0030 4 63 1450 660 Bussmann 170 1365 000 80 601 Extended Encl 601 0020 2 80 1250 660 Bussmann 170 3011 180 601 0040 4 80 2550 660 Bussmann 170 1366 000 80 601 Extended Encl 601 0025 2 125 3700 660 Bussmann 170 8013 180 20001002 601 0050 4 80 2550 660 Bussmann 170 1366 000 80 601 Extended Encl 601 0060 4 125 8500 660 Bussmann 170 1368 000 80 601 Extended Encl ACx601 0040 2 160 7500 660 Bussmann 170M30i4 180 601 0050 2 200 28000 660 Bussmann 170M1370 00080 601 0070 4 160 16000 660 Bussmann 170M1369 000 80 601 Extended En
18. 07 hardware manual subsection labelled Special ACx 6x7 units from 315 to 630 kW The EMC filter of the ACx 600 includes capacitors connected between the power circuit and the chassis These capacitors increase the ground leakage current from the AC line through the ground PE connection and may cause some ground fault current circuit breakers to trip The person responsible for the overall design and operation of the driven process must make sure that the installation includes emergency stop devices and any other safety equipment that may be needed Pressing the STOP key on the Control Panel of ACx 600 does not generate an emergency stop of the motor or separate the drive from dangerous potential A Line Contactor with provisions for a remote power cut off switch is available as a factory installed option for the ACx 607 Cutting off power to the drive allows the motor to coast to a stop The ACx 600 and adjoining equipment must be properly grounded The ACx 600 and the motor must be grounded at the installation site to ensure personnel safety in all circumstances and in addition to reduce electromagnetic emission and pick up Make sure that grounding conductors are adequately sized as required by safety regulations In CE compliant installations and in other installations where EMC emissions must be minimized 360 degree high frequency grounding of cable entries is done in order to suppress electromagnetic disturbances In addition power
19. 4x350MCM 4x400MCM 2xR9 1 The maximum acceptable size of the cable is 3x120 70 3x AWG 000 AWG 00 cross sectional areas of copper conductors in 3 x phase conductor PE conductor Aluminum cable cannot be connected due to cable lug size This is the grounding terminal for the PE bus and the frame of the ACx 604 module The terminal is to be connected to the PE bus of the cabinet the module is installed in M10 metric bolt 3 8 in dia Isolated Stud terminal A 10 601 604 607 US Supplement External Control Connections NIOC Appendix A ACS ACC 600 Technical Data External control connections of ACx 600 with US standard application software Factory Macro are below External control connections are different with other application macros and softwares see Firmware Manual Terminal Block Size X21 X22 X23 X25 X26 X27 cables 0 5 to 1 5 20 to 16 AWG X2 cables 0 5 to 2 5 20 to 14 AWG Control Cable Lead through Size 2 3x2 11 mm IEC units Factory settings of application software selection B type code Start DI2 Stop DI3 Reverse DI4 Acc Dec 2 DI5 6 Constant speed 1 to 3 select 1 Parameter 10 3 must be set to REQUEST 2 Operation 0 Open 1 Closed DI 5 DI 6 Output 0 0 Set speed through Constant Speed 2 1 0 Constant Speed 1 0 1 1 1 Constant Speed 3 Connector X28 for RS 485 connection Li
20. 600 Feet 1000 1500 2000 Meters Altitude A 6 601 604 607 US Supplement Temperature Derating For High Altitude 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data When the altitude of the installation site exceeds 1000 m 3300 ft above sea level the rated ambient temperature can be decreased as an alternative to decreasing the rated output current Use curve 2 for models ACx 601 0025 2 ACx 601 0050 2 and ACx 601 0070 2 when they are in IP54 enclosures Ambient Temperature Derating for High Altitude 40 C 39 C 38 C 37 C 36 C 35 C 34 C 33 C 32 C 31 C 30 C 3300 1000 104 F 102 F 100 F 98 96 94 92 F 90 F 88 4900 1500 86 F 6600 Ft 2000 M A 7 Appendix A ACS ACC 600 Technical Data Fuses Recommended input fuse ratings of the ACS ACC 601 are below A minimum rated current in amperes A s maximum clearing 21 value V rated voltage in volts Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors Ma i cei 01 11 Type Code Clearing Manufacturer Size Comments A s DIN 43653 ACx601 0003 2 16 48 Bussmann 170M1359 000 80 00082 o ACx 601 0006 4 16 48 660 Bussmann 170 1559 000 80 601 Extended Encl ACx 601 0009 4 i6 46 66
21. ACS 600 Hardware Manual Supplement ACS 601 604 607 AC Drives US Supplement HD PA UP ACS 601 604 607 US Supplement Hardware Manual Supplement 5600 05 045 3AUA489002B5071 R0101 REV C EFFECTIVE 11 12 2001 SUPERSEDES 12 15 98 2001 ABB Inc All Rights Reserved Table of Contents InsIrucllohS x uu 168 de a e beber c e aed caus dera ee elm cea du e uos iii WN MING Svea Tol S acere at deua uo uel dus de dete as dots a ua vu D aer de ule etd D ae iii rU iii xod oed eus eod a Se dr pda uus te s lil GODS CONS uso s red dn capt eke etd hon ae ee EE Put ES V around Fault Protective Function vi Emergency DEVICES noo heey cee mb pcc Peas wh dears vi Ground ConnecHOLIS seria ex tcu Wa AO Y dex ea ee een vi 01086 0 S de aed he ct a vil aded dede vii Armored elite vii Motor Insulation lt vii Power Factor Correction 5 ix GOMACIOIS 9d SPESE hbase hades PORE RE SURE LEER X CNC silicio X uot Rd CR a Dd but He Chapter 1 Introduction ru x rmx xx f Rhen xn rmm n cn 1
22. Cabinet Frame Type Codes Grounding Lbs Lbs PE Lbs 2 604 0120 4 1x 10 120 3 1 22 30 4 10 120 1 22 30 41 22 22 30 604 0140 4 0000 0000 R7 ACx 604 0120 2 1 10 240 9 1x 10 240 3 22 30 3x 12 240 3x 12 240 33 44 M10 2 pcs 22 30 ACx 604 0170 4 R8 ACx 604 0210 4 400MCM 400MCM 3 400 3x400MCM 604 0260 4 604 0140 2 1x 10 240 3 1x 10 240 22 30 3x 12 240 3 12 240 33 44 M10 2 pcs 22 30 ACx 604 0170 2 R9 604 0320 4 400MCM 400MCM 3 400 3x400MCM 604 0400 4 1x120 1x120 22 30 1x 12 120 1x 12 120 22 30 M12 22 30 MNS 0000 0000 ime 0000 0000 R7 1 1x185 2x 12 240 22 30 1x 12 185 1x 12 185 22 30 M12 22 30 MNS 350MCM 2x400MCM 350MCM 350MCM R7 ACS 607 0170 4 2x 12 185 2x 12 240 2x 12 185 2x 12 240 33 44 M12 22 30 MNS ACx 607 0210 4 2x350MCM 2x400MCM 2x350MCM 2x400MCM R8 ACx 607 0260 4 ACx 607 0320 4 2x 12 185 2x 12 240 33 44 2x 12 185 2x 12 240 33 44 M12 22 30 MNS ACx 607 0400 4 2x350MCM 2x400MCM 2x350MCM 2x400MCM R9 4x 12 185 4x 12 240 41 55 4x 12 185 4 12 240 141 55 M10 2x2 pcs 26 35 MNS 4x350MCM 4x400MCM 4x350MCM 4x400MCM 2xR8 ACx 607 0610 5 4x 12 185 4x 12 240 41 55 4x 12 185 4x 12 240 41 55 M10 2x2 pcs 26 35 MNS ACx 607 0760 5 4x350MCM 4x400MCM
23. EX Oe 15 Efficiency and acte e dnas A 15 External Control Connections A 16 Encoder v auda tiers ethos ech iaia A 18 APPICAlON PFOGrami Sic edu Eolo ede eee aad A 19 ii iraniane A 19 rolecliori cu uu ea eee e ei A 20 Equipment Warranty and A 21 RAS 21 Appendix B ACS ACC 600 US Only Drawings B 1 601 604 607 US Supplement Safety Instructions Overview This chapter states the safety instructions which must be followed when installing operating and servicing the ACx 600 If neglected physical injury and death may follow or damage may occur to the AC drive the motor and driven equipment The material in this chapter must be studied before attempting any work on or with the unit Warnings and Notes This manual distinguishes two sorts of safety instructions Warnings are used to inform of conditions which can if proper steps are not taken lead to a serious fault condition physical injury or death Notes are used when the reader is required to pay special attention or when there is additional information available on the subject Notes are less crucial than Warnings but should not be disregarde
24. IN 1 1 1 1 ii OIOIOIOIOIOIOIOIOIOIOIOIO gt lt X OK OK X X OK X X X X X Xx Eo lt LIL LILL LILI LILL TTT LO N N R2 LO LO LO NINININ CC C CC CC 2xR 2xR 2xR T CN CO LO P r LO OO P LO LO LO e LO ILO LO OJO 10 COIS AIA vojo O OO olololololololo oo oo LO TI PIO NOIDIQISISISISIAUS AFIN O a 9S SF ko o9 Oo I7 7 NE lt co co to Lo CO 2 cd 9 0 2 ON LO co Lo xt cOc Wjeco 6 LO LO ifs CN O Q LO QI LO LO O volo 1 LO UIP LO i AY OOJLOIN AU 0 O O O
25. Range at 25 C Temperature Coefficient 200 ppm C 110 ppm F max Output Updating Time 24 or 100 ms ACS 600 44 ms ACC 600 601 604 607 US Supplement 601 604 607 US Supplement Digital Inputs Digital Outputs Relay Outputs DDCS Fiber Optic Link Encoder Input Appendix A ACS ACC 600 Technical Data ACS ACC 600 NIOC 01 Board ACS 600 Six Programmable Digital Inputs Common Ground 24 VDC 15 to 20 ACC 600 Six Digital Inputs Common Ground 24 VDC 15 to 20 Logical Thresholds lt 8 VDC 0 gt 12 VDC 2 1 Input Current to DI 5 10 mA 016 5 mA Filtering Time Constant 1 ms Thermistor Input 5 mA lt 1 5 1 normal temperature gt 4 0 high temperature Open Circuit S 0 high temperature Internal Supply For Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 12 ms ACS 600 44 ms ACC 600 An external 24 VDC supply can be used instead of the internal Three Programmable Relay honc E Switching Capacity 8 A at 24 VDC or 250 VAC 0 4 Aat 120 VDC Maximum Continuous Current 2 A rms Contact Material Silver Cadmium Oxide AgCdO Isolation Test Voltage 4 kVAC 1 minute Output Updating Time 100 ms ACS 600 44 ms ACC 600 Protocol DDCS ABB Distributed Drives Communication p 1 Appendix A ACS ACC 600 Technical Data
26. be controlled with the supply disconnecting means instead the O and keys of the Control Panel or commands via the I O board of the ACx 600 should be used The maximum number of charging cycles of the d c capacitors of ACx 600 i e power ups by applying power is five in ten minutes ACx 6x7 units include an on load isolating fused disconnect with a through the door handle This switch does not switch off power from the EMC Line filter of the ACx 607 0490 3 5 6 0610 3 5 6 and 0760 5 6 units For ACx6x7 0490 3 5 6 0610 3 5 6 and 0760 5 6 units with EMC filters and for the ACx 604 module a supply disconnecting device must be installed in the supply by which the electrical parts of the unit can be separated from the power network during installation and maintenance work The supply disconnecting device must be locked to the open position during installation and maintenance work WARNING Never connect the line power to the ACx 600 output terminals Us or Wo If frequent bypassing is required mechanically interlocked switches or contactors should be employed Line voltage applied to the output may result in permanent damage to the unit Operation outside the nominal input line voltage range should not be attempted as overvoltages can result in permanent damage to the ACx 600 If an ACx 601 with the integrated EMC filter code 0 in the type code for EMC Filters is connected to an ungrounded power system or high resistance grou
27. d Warnings Warnings are provided in the instruction manuals and on labels attached to the AC drive Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with the following symbols Dangerous Voltage Warning warns of situations in which a high voltage can cause physical injury and or damage equipment The text next to this symbol describes ways to avoid the danger General Warning warns of situations which can cause physical injury and or damage equipment by means other than electrical The text next to this symbol describes ways to avoid the danger Electrostatic Discharge Warning warns of situations in which an electrostatic discharge can damage equipment The text next to this symbol describes ways to avoid the danger Notes Notes are provided in the instruction manuals to notify readers of the need for special attention or additional information available on the subject with the following symbols CAUTION Note 601 604 607 US Supplement Caution aims to draw special attention to a particular issue Note gives additional information or points out more information available on the subject lii Safety Instructions Installation and Maintenance Safety These safety instructions are intended for all work on the ACx 600 In addition to the instructions given below there are more safety instructions on the first pages of th
28. dl 601 0100 4 200 28000 660 Bussmann 170 1370 000 80 601 Extended Encl ACx 601 0060 2 400 105000 Bussmann 170M3019 1 80 601 0070 2 ACx 601 0080 2 601 0100 2 601 0120 4 601 0140 4 604 070 2 700 405000 660 Bussmann 170 563 2 604 0140 2 700 405000 660 Bussmann 170 5013 2 AGx 604 0170 2 800 465000 660 Bussmann 170 6012 3 0 ACS607 0120 4 400 05000 660 Bussmann i70MS 69 ACS607 0140 4 400 105000 660 Bussmann 170 8 68 ACS607 0170 4 400 105000 660 Bussmann ACS607 0210 4 550 190000 660 Bussmann ACS607 0260 4 700 405000 660 Bussmann 170MS 68 ACS607 0320 4 700 405000 660 Bussmann 170 5018 ACS607 0400 4 800 465000 660 Bussmann 170M amp 0i2 __ ACS607 0490 5 700 405000 660 Bussmann T OMS8iG Type DIN 43620_ LACSG07 0610 5 700 405000 660 Bussmann_ T70MS813 Type DIN 43620 ACS607 0760 5 800 465000 660 Bussmann T OMGBiz DIN 43620 _ Note Only ultra rapid fuses guarantee the proper protection for the rectifier semiconductors Any UL recognized JFHR2 fuse can be used if it meets the ratings in the table A 8 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Cable Entries Power and motor cable terminal sizes and tigh
29. e B 2 Conduit Plate Dimensional Drawing ACS 600 Frame R2 uZb L000 8602 NOILVOIJIO3dS NOILOAdSNI 9 SH313WITIIIW SNOISN3NIG 00 2902 2348 Yad MOIHL uz e3 Z L 1 MOTTIA 1 14 ONIZ HSINIA v 3903 SYYNA TV SAOWSY L L 0L 2005 NOILVOISIOAdS S3ONVMH3TOL L86900 WWZG vo 91 698 WLSV 1331S SIVIMILVIA SJ LON LO N MLS VD 914 S ej E a sod idy9 0 6 a 22 C CO 22 NOLLISOd LOOMOONM GAHSINIA LOONIONY x 4220 NOLLOGMIG lio geo HONNd reg UN 0 4 N d 688 116 L L6 m 7 E 9 00L 9 00L 901 24 0 2 DI LOONOONY 0 H AN AN GCL 7 7 961 GLY G LH E 6 6 ACIS SIHL 9 o NONA LYASNI Qc SHOV Id C Wad VIN X Wad rN 90994 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings Figure B 3 Conduit Plate Dimensional Drawing ACS 600 Frame R3 46V L000 8602 8 NOlI1VOI3IO3dS Hd NOILOAdSNI SYSLAWITIIN SNOISN3WIG V 100 2902 OAdS WNZ ZO uzje4 Z L 1 MOTTIA 31V Id HSINIA 54904
30. e and altitude derating see pages A 3 to A 7 The current ratings are the same regardless of the supply voltage within one voltage range The rated current of the ACx 60x must be higher than or equal to the rated motor current to achieve the rated motor power given in the table Note 1 The maximum allowed motor shaft power is limited to 1 5 Pha If the limit is exceeded the motor torque and the lhamax 2 current is automatically restricted The function protects the input bridge of the ACx 600 against overload Note 2 The load capacity current and power decreases if the installation site altitude exceeds 1000 meters 3300 ft or if the ambient temperature exceeds 40 Usually dv at filters are not needed at the output of 240 V units 601 604 607 US Supplement Symbols Used in Rating Table Appendix A ACS ACC 600 Technical Data Normal use 10 overload capacity Heavy duty use 50 or 100 overload capacity lon rated RMS output current long rated RMS output current loNmax short term rms overload current allowed londmax rms overload current allowed for one for one minute every 10 minutes minute every 10 minutes or 2 seconds every 15 seconds Maximum current depends on parameter setting refer to Firmware Manual SN rated apparent output power Shd rated apparent output power PN typical motor power The power ratings in Pad typical motor power The power ratings in kW apply to most IEC 34 motors The kW ap
31. e appropriate hardware manual WARNING All electrical installation and maintenance work on the ACx 600 should be carried out by qualified electricians The ACx 600 and adjoining equipment must be properly grounded Do not attempt any work on a powered ACx 600 After switching off the power always allow the intermediate circuit capacitors 5 minutes to discharge before working on the drive the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The ACx 600 motor cable terminals are at a dangerously high voltage when power is applied regardless of motor operation The brake control terminals UDC UDC R and R terminals carry a dangerous DC voltage over 500V There can be dangerous voltages inside the ACx 600 from external control circuits when the ACx 600 input power is shut off Exercise appropriate care when working with the unit Neglecting these instructions can cause physical injury and death WARNING The ACx 600 introduces electric motors drive train mechanisms and driven machines to an extended operating range The ACx 600 can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Before adjusting the drive and putting it into service make sure that the motor and all driven equipment is suitable for operation throughout the speed range provided by
32. e contact the local distributor or ABB office The technical data information and specifications are valid at the time of printing The manufacturer reserves the right to modifications without prior notice A 22 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings Figure B 1 Conduit Plate Dimensional Drawing ACS 600 Frame R7 00 0T 4CV L000 8602 98 NOI JVOIJIO3dS Hd NOILOAdSNI SYSLAWITIIN SNOISNANIC w L00 2902 2345 MOIHL WNZ uz e4 IW Z L 31VIWOHHO MOTTIA 31Y 1d ONIZ HSINIS S39Q3 uN NIGAW L_LEOL 2007 NOILVOIJIO3aS Hd SHONVH3TIOL 1865001 Y9 91 698 WLSV 1331S TVIH3LVIN CN CO LL CO SALON 00 c9v 00 0S 00 00 Itc 00 9I 00 6 00 96 dAL dAL 05 51 058 i YLS VD 914 SI ii se CEN LZ NOLLISOd LNONIONA O gt DAR ss sg P 00 SHOVId LOTS 0S 199 INOXOONY C LOONOONY 0 8c8 0 81 OS PS 00 68 Sc EOI OS vel 00 9vI OS OLI 1 601 604 607 US Supplement Appendix B ACS ACC 600 US Only Drawings Figur
33. ectifier 5 Option 1 and 3 6 Option 1 and 4 Not valid for XTs with dv dt filters Filters 0 CE with Filters not for 690V or 12 pulse CE marking rectifier 230V Not CE 3 CE with output dv dt Filters Filters not for 690V 5 Output dv dt Filters no EMC Filters 8 US Standard US conduit No CE no EMC filters 9 Low Voltage and Machinery Directives No ACx 607 only secondary of all transformers 220 VAC Not valid for XTs with 4 top top 6 top 2 2 EMC filters or 12 pulse rectifier NDCU XX 2 Other Options 0 None 1 Version 5 x Software 2 Version 5 x Har monized ACx 6x7 only 3 Version 6 x Software Any inquiries about the product should be addressed to the local distributor or ABB representative quoting the type code and the serial number of the unit If the local ABB representative cannot be contacted inquiries should be directed to the address and phone numbers on the back cover of this manual 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data Below are the Nema ratings for ACS ACC 600 drives with nominal 240 Drive Output Ratings ACS ACC Symbols are and 460 volt 50 Hz and 60 Hz supplies ACx described in the following the table Duty Cycle 1 10 min 9 10min 1 10min v d x amp 205 N gt r gt lt DE 5 2 gt lt lt 0 6 JEDE rs 2 a
34. eing designated as a 4 The information in the manual takes precedent over any contradictory data found in any other user manual e for installations within the United States that must be installed per the National Electric Code and local codes The intended audience of this manual are people who are responsible for installing starting and servicing the ACx 601 or ACx 604 607 AC drive The audience is expected to e Have basic knowledge of physical and electrical fundamentals electrical wiring practices electrical components and electrical schematic symbols e Have no prior experience of ABB products e Have no prior experience of AC drives e Have no prior experience of the ACx 600 product family e Have no prior experience or training of installing commissioning operating and servicing the ACx 600 Safety Instructions are placed on the first pages of this manual The safety instructions describe the formats for various warnings and notations in use in this manual The chapter also states the general safety instructions that are intended for all work on the ACx 600 Chapter 1 Introduction gives information on the related publications product family delivery check and type code of the ACx 601 or ACx 604 607 Chapter 1 in this manual supersedes the entire Chapter 1 in the ACx 601 and ACx 604 607 AC Drive Hardware Manuals Appendix A ACx 604 607 Technical Data lists the ACx 600 technical specifications Appendix A in this
35. ge 0 0 to U4 3 phase symmetrical Frequency mode 0 to 3 2 Maximum frequency 300 Hz UN mains INmotor Nmotor fewp Frequency at field weakening point Unmains Mains voltage UNmotor Rated motor voltage Nmotor Rated motor frequency Scalar Control mode 0 to 300 Hz With dv dt Filter DTC and Scalar Control modes 0 to 120 Hz Frequency Resolution 0 01 Hz Continuous Current 1 0 normal use 1 0 long heavy duty use Short Term Overload Capacity 1 min 10 min nmax 1 1 londmax 1 9 long Peak Overload Capacity 2 s 15 s 1 5 loN 2 0 long Power Limit 1 5 Phd Overcurrent Trip 3 5 Field Weakening Point 8 to 300 Hz Switching Frequency 3 kHz average Maximum Recommended Motor Cable Length 300 m 980 ft This is the cumulative length in case of parallel connected motors For ACx 601 0003 2 to ACx 601 0016 2 if the motor cable length exceeds 70 meters 230 ft an ABB representative should be consulted Bearings of motors larger than 90 kW 125 Hp Insulated bearing at non driven end is recommended Efficiency Approximately 98 at nominal power level Cooling Method Internal fan flow direction from the bottom to the top Appendix A ACS ACC 600 Technical Data External Control Connections Analog Inputs The advantage of the differential analog input is that the ground potential of the device or transmitter sending an anal
36. manual supersedes the entire Appendix A in the ACx 601 and ACx 604 607 AC Drive Hardware Manuals Refer only to the Appendix A in this manual and disregard the Appendix A in the Hardware Manuals 1 1 Chapter 1 Introduction Related Publications Product Family Delivery Check Nameplate Type Code Frame Size 1 2 In addition to this manual the ACx 601 604 607 AC drive user documentation includes the following publications e 601 or ACx 604 607 Hardware Manual e ACx 600 Firmware Manual e 600 Drive Window User s Manual optional e Several Option Module Manuals e 600 Technical Catalog e ACx 600 Converter Module Installation In User Defined Cabinet The ACx 600 product family of three phase AC drives includes e the ACx 600 for most applications e the ACC 600 for crane drive applications e the ACx 600 MultiDrive for multi drive applications The application programs are introduced in Appendix A Study this manual carefully before installing commissioning operating or servicing the drive We expect that you have a basic knowledge of physical and electrical fundamentals electrical wiring practices electrical components and electrical schematic symbols Check that there are no signs of damage Before attempting installation and operation check the information on the drive nameplate to verify that the unit is the correct model Each ACx 600 has a nameplate for identification purpose
37. nded power system over 30 Ohms the power line will be connected to ground potential through the EMC filter capacitors of the ACx 601 This may cause danger or damage the unit Disconnect the EMC filter capacitors before connecting the ACx 601 to an ungrounded power system For detailed instructions on how to do this please contact your local ABB distributor It is not allowed to install an ACx6x4 6x7 with EMC filter options to Safety Instructions Ground Fault Protective Function Emergency Stop Devices Ground Connections vi ungrounded systems or high resistance grounded power systems over 30 ohms The main power will be connected to earth potential through the EMC filter of the ACx 600 which may cause danger or damage to the unit Disconnect the EMC filter capacitors before connecting the ACx 600 to ungrounded systems For detailed instructions on how to do this please contact your local ABB distributor The ACx 600 is equipped with an internal ground fault protective function to protect the unit against ground faults in the drive the motor and the motor cable This is not a personal safety or a fire protection feature The ground fault protective function of the ACx 600 can be set to warning only by Parameter 30 17 for Standard Application Program and Parameter 30 11 for Crane Application Program The internal ground earth fault protection is not in use in the 12 pulse supplied units For ACX 62x units refer to the ACx 6
38. nk Connections GND Power to link Connector X29 for RS 485 connection Link Connections B A GND Power to link 601 604 607 US Supplement N e 5 O SA 5 O Programmable I O OO Factorv Settings gt lt 9 21 VREF Reference voltage 10 V d c AUS Speed reference 0 2 10 V default not in use 0 4 20 mA Fi 1000 By default not in use 8 0 4 20 mA 100 Q 9 AOI Motor speed 0 4 20 mA 0 motor nom speed lt 700 Q Output current 0 4 20 0 motor nom current lt 700 Q X 22 Forward Reverse ACCEL DECEL 1 2 Constant speed select 2 Constant speed select 2 24 V 100 mA _ 8 24 DoND DgisGmund X23 1 24 Auxiliary voltage output non isolated 24 V d c 250 mA X25 Relay output 1 Relay output 2 Running aaa Relay output 3 Fault 1 A 11 Appendix A ACS ACC 600 Technical Data Heat Dissipation ACx 601 4 7 drives are self cooled The table below gives the heat Requirements dissipated into the hot air exhausted from the drives If the drives are installed in a confined space the heat must be removed from the area by ventilation or air conditioning equipment Heat Dissipation ACx 600 Type Code BTU Hr Watts
39. nsulted regarding the characteristics of the motor insulation system Failure of the motor to fulfill the following requirements may shorten its life The following table lists the insulation requirements for motors used with ACx 600 AC drives Nominal AC Line Voltage Motor Insulation Requirement VN lt 500 V Standard insulation system 525 lt Vy 90 V Standard insulation and dv dt filter or special insulation system VN 3420 V Motor insulation system must withstand Vp 1300 V 420 V lt Vy 3500 V If motor insulation system withstands Vpx 1600 V and 0 2 us rise time a dv dt filter is not needed With a dv dt filter at the output of the ACx 600 motor insulation system must withstand Vpx 1300 V 500 V lt Vy lt 600 V Motor insulation system must withstand Vpx 1600 V A dv dt filter must be used at the output of the ACx 600 600 V lt Vy 690 V Motor insulation system must withstand Vpy 1800 V A dv dt filter must be used at the output of the ACx 600 VN 5690 V If motor insulation system withstands Vpx 2000 V and rise time 0 3 us no dv dt filter is needed peak line to line voltage at motor terminals Rise time Rise time is line to line voltage change rate at motor terminals the interval during which the voltage changes from 10 to 90 of the whole voltage range t 0 8 Vpd dv dt Vpx and At depend on cable length Read the values of and dv dt from the diagrams below 601 604 607 US Sup
40. og signal can differ up to 15 V from the ground potential of the ACx 600 chassis without disturbing the signal Differential input also efficiently attenuates common mode disturbances coupled to control cables Constant Voltage Output Auxiliary Power Output Analog Outputs Data of the external control connection boards of the ACx 600 product family are given below ACS ACC 600 NIOC 01 Board ACS 600 Two Programmable Differential Current Inputs 0 4 to 20 mA 100 Q ACC 600 Two Differential Current Inputs 0 to 20 mA Hj 100 Q ACS 600 One Programmable Differential Voltage Input ACS 600 0 2 to 10 V Hi 200 ACC 600 One Differential Voltage Input 0 to 10 V Rin gt 200 Common Mode Voltage 15 VDC max Common Mode Rejection Ratio gt 60 dB at 50 Hz Resolution 0 1 10 bit Inaccuracy 0 5 Full Scale Range at 25 C 77 F Temperature Coefficient 100 ppm C 56 ppm F max Input Updating Time 12 ms ACS 600 44 ms ACC 600 Voltage 10 VDC 0 5 Full Scale Range at 25 C 77 F Temperature Coefficient 100 ppm C 56 ppm F max Maximum Load 10 mA Applicable Potentiometer 1 to 10 Voltage 24 VDC 10 Short circuit proof Maximum Current 250 mA 130 mA with NLMD 01 option ACS ACC 600 Two Programmable Current Outputs 0 4 to 20 mA lt 700 Q Resolution 0 1 10 bit Inaccuracy 1 Full Scale
41. om more than one drive in the same conduit If metallic conduit is not used type MC continuous corrugated aluminum armor cable with symmetrical grounds or power shield cable must be used for the motor cables If these cables are used the motor cables can be run in the same cable tray as other 460V or 600V power wiring Control and signal cables must not be run in the same tray as power cables Six conductor 3 phases and 3 ground type MC continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers Trade names are in parentheses Anixter Wire amp Cable Philsheath BICC General Corp Philsheath Rockbestos Co Gardex Oaknite CLX Power shielded cables are available from Belded Olflex and Pirelli As with all AC drives employing the most modern IGBT invertor technology the output waveform of the ACx 600 consists of a series of rectangular voltage pulses Regardless of the output frequency the voltage of the pulses is approximately 1 35 times the input line voltage with a very short rise time Vil Safety Instructions Viii Motor Type ABB Motors manufactured from beginning of 1998 Random wound Motors Form wound Motors The voltage of the pulses can be almost double at the motor terminals depending on the length of cable between the drive and the motor This in turn can cause additional stress to the motor insulation The motor manufacturer should be co
42. optional Preprogrammed 5 Programmable Fault Acs multi Program ACS ACC Multi Faults Drive Functions Drive Supervision Drive Functions ACx 600 temperature Analog input below Speed minimum value Oum Los acari 5 6 6 epus usen 2 eee Moor eriemperine e moerse Sup past a e e memoro e _ Cn Motorunderload underload Actualvalue1 value 1 Overspeed of motor NN threshold Internal fault Ground fault Torque threshold Internal fault on the Speed measurement Position error I O control board Ambient temperature Motor overspeed Position threshold User Macro Macro Torque Joystick D NM chopper in proving long fieldbus mode pap time No motor data mmu Communication test 11 e Position limits Maximum speed alteration Speed _ Communication o 0 Encoder interface module Preprogrammed Warnings ACS 600 temperature Motor Identification Run Drive Identification Number change User Macro Programmable Automatic Reset Functions ACS 600 only after overcurrent overvoltage undervoltage and analog input below minimum value Information Functions ACx 600 control software ver
43. parts thereof which 1 have been improperly repaired or altered 2 have been subjected to misuse negligence or accident 3 have been used in a manner contrary to ABB s instructions 4 are comprised of materials provided or designed stipulated by Purchaser or 5 are used equipment The foregoing warranties are exclusive and in lieu of all other warranties of quality and performance written oral or implied and all other warranties including any implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed by ABB and all equipment manufacturers Correction of nonconformities in the manner and for the period of time provided above shall be the Purchaser s exclusive remedy and shall constitute fulfilment of all liabilities of ABB and any Equipment manufacturer including any liability for direct indirect special incidental or consequential damages whether in warranty contract negligence tort strict liability or otherwise with respect to any nonconformance of or defect or deficiency in the equipment supplied or services furnished hereunder IN NO EVENT SHALL ABB ITS SUPPLIERS OR SUBCONTRACTORS BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT WARRANTY TORT NEGLIGENCE STRICT LIABILITY OR OTHERWISE including but not limited to loss of profits or revenue loss of use of the Equipment or any associated equipment cost of capital cost of substitute equipment
44. plement Safety Instructions Without Filter Below is a diagram of and dv dt as a function of cable length when no dv dt filter is used 5 4 5 4 3 5 VN 2 5 2 139 0 5 0 0 50 100 150 200 250 300 500 1000 feet Cable length With dv at Filter Below is a diagram of and dv at as a function of cable length with dv dt filter at the output of the ACx 600 dv dt kV us 0 50 100 150 200 250 300 m O 500 1000 feet Cable length Power Factor Power factor correction capacitors and surge absorbers must not be Correction Capacitors connected between the drive and the motor These devices are not designed to be used with AC drives and will degrade motor control accuracy They can cause permanent damage to the ACx 600 or themselves due to the rapid changes in the ACx 600 output voltage 601 604 607 US Supplement ix Safety Instructions Output Contactors EMC Mechanical Installation Power factor correction capacitors in parallel with the ACx 600 three phase input can be problematic Contact factory if questions arise If a contactor is used between the output of the ACx 600 and the motor with DTC control mode selected the output voltage of the ACx 600 must be controlled to zero before the contactor is opened ACx 600 units via parameter 21 3 choose COAST If RAMP is selected the output of the ACx 600 must be reduced to zero using Parameter 16 1 by giving zero V DC
45. ply to most IEC 34 motors The power ratings in HP apply to most four pole power ratings in HP apply to most four pole NEMA rated motors Output Current Derating For High Ambient Temperature ACx 601 Drives 601 604 607 US Supplement NEMA rated motors When the ambient temperature of the air around the drive exceeds the rated temperature the rated output current is decreased by some percentage of the normal current rating for every degree above the rated temperature The output current is calculated by multiplying the lo current given in the rating table by a derating factor determined from the derating curves The derating factor is determined by the ambient temperature the type of enclosure and the duty classification Note Curve numbers refer to the Derate Curves and the Derate Table which immediately follow the derating instructions Maximum temperature in all cases should not exceed 50 For IP 21 22 enclosures with Normal Use Below 40 C Apply curve 1 no derate to loy for all drives except model ACx 601 0100 2 which requires application of curve 2 Above 40 C Decrease loy by 3 5 for every 1 C above 40 Reduction should begin from the value applicable at 40 i e 92 of lo for ACx 601 0100 2 100 for all other drives For IP 21 22 enclosures with Heavy Duty Use Below 40 C Use the current rating given in the Drive Output Ratings table No derating is required Above 40 C
46. rking together CAUTION The ACx 6x7 should only be transported on the original pallet or with a proper lifting device using the lifting lugs on top of the cabinet The drive is not intended to be lifted by running lines under the unit The ACx 607 center of gravity is quite high and there is a risk of over turning the unit The ACx 607 can be laid on it s back to fit though confined spaces Exercise appropriate care when maneuvering the unit to avoid damage or injury CAUTION Make sure that dust from drilling does not enter the ACx 600 when installing Electrically conductive dust inside the unit may cause damage or lead to malfunction 601 604 607 US Supplement 601 604 607 US Supplement Safety Instructions CAUTION Do not fasten the ACx 600 by riveting or welding WARNING The cooling air flows and space requirements must be fulfilled Special attention must be paid to cooling if units are installed in confined spaces and user defined cabinets XI Safety Instructions 601 604 607 US Supplement Overview Intended Audience What this Manual Contains 601 604 607 US Supplement Chapter 1 Introduction This chapter describes the purpose and contents of this manual This manual is a supplement to the ACx 601 604 607 AC Drive Hardware Manuals The information contained in this manual is Specific to 200 to 240 VAC product as well as 380 500 V product distinguished by digit 11 in the ACS 600 type code b
47. s See Figure 1 1 The nameplate data includes a type code and a serial number which allow individual recognition of each unit The ACx 600 Type Code contains information on the properties and configuration of the drive The Type Code Chart explains the significance of each digit or character in the Type Code ACx 600 drives are manufactured in several different chassis sizes that are designated as Frame R2 R3 etc Drives of several different ratings are manufactured in the same frame The ACx 600 rating tables on page A 1 in Appendix A list the Frame Size used for each Type Code The Frame Size is not marked on the nameplate 601 604 607 US Supplement Chapter 1 Introduction U1 3 380 480V ABB Industry Oy U2 3 0 U1 l1hd l1n 143 184A M Serno 1983509999 l2hd I2n 141 180A f1 57 63Hz E LE ME MUT ACx 600 Type Code 601 604 607 US Supplement f2 0 300Hz ACS60101404 000C150001 NEMA Ratings Serial Number UL cUL amp CSA Markings Bar Code USINY Type Code Type Code continued Figure 1 1 ACx 600 Nameplate The meaning of main selections of ACx 600 type code characters is given in the table below Not all selections are available for all types More information on selections is available in the ACx 600 price list Character Meaning no Example ACx60701003000B1 200901 1 Product Category ua 2 3 Product Type 770 fes Sanw co orareve 00000000 4 Product Family
48. s output current for normal use Derate Curves Curve 1 100 96 no derating ACx 601 0006 4 ACx 601 0009 4 ACx 601 0016 4 ACx 601 0011 4 ACx 601 0020 4 ACx 601 0025 4 ACx 601 0100 2 ACx 601 0050 4 ACx 601 0100 4 ACx 601 0030 4 ACx 601 0025 2 ACx 601 0060 4 ACx 601 0100 2 ACx 601 0025 2 ACx 601 0040 4 ACx 601 0070 4 ACx 601 0003 2 601 0005 2 601 0006 2 601 0009 2 e ACx 601 0011 2 1 601 0016 2 MEM ACx 601 0020 2 601 0030 2 601 0040 2 601 0060 2 601 604 607 US Supplement A 5 Appendix A ACS ACC 600 Technical Data Output Current Derating When the altitude of the installation site exceeds 1000 m 3300 ft For High Altitude above sea level the rated output current for Normal Use is decreased by 196 for every additional 100 m 300 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information For Heavy Duty Use apply the current given in the rating table up to 2000 m 6600 ft No derating is required The output current is calculated by multiplying the loy current given in the rating table by the derating factor determined from the derating curve Output Current Derating Factors for High Altitude Percent of loy 100 98 96 94 92 90 88 3300 4900 6
49. sion ACx 600 application software version ACx 600 test date A 20 601 604 607 US Supplement Equipment Warranty and Liability Limitation of Liability 601 604 607 US Supplement Appendix A ACS ACC 600 Technical Data General ABB warrants the Equipment supplied by ABB against defects in material and workmanship for a period of twelve 12 months after installation or twenty four 24 months from date of shipment from factory whichever first occurs Should any failure to conform with the applicable warranties appear during the specified periods under normal and proper use and provided the Equipment has been properly stored installed operated and maintained and if given prompt notice by Purchaser ABB shall correct such nonconformity at its option by 1 repair or replacement of the nonconforming equipment or parts thereof Repairs or replacements pursuant to warranty shall not renew or extend the applicable original equipment warranty period provided however that any such repairs or replacement of equipment or parts thereof shall be warranted for the time remaining of the original warranty period or 30 days whichever is longer ABB shall not be responsible for providing working access to the defect including disassembly and reassembly of equipment or for providing transportation to and from repair or factory facility all of which shall be at Purchaser s risk and expense These warranties shall not apply to any Equipment or
50. tening torques for the ACS ACC 601 with cable diameters accepted by the rubber glands are U1 V1 W1 U2 V2 w2 Ground PE ACx 601 Type Code Maximum Tightening Maximum Cable Wire Size b Torque Wire Size ACx 601 0009 2 14 20 10 14 ACx 601 0006 4 ACx 601 0011 4 1 5 1 8 Nm ACx 601 0011 2 14 20 13 18 Ib in 10 14 601 0016 2 10 mm 14 20 10mm 10 14 ACx 601 0016 4 8 AWG 8 AWG ACx 601 0020 4 ACx 601 0040 4 Guai 20 26 35mm 10 14 ACx 601 0050 4 42 AWG 9 Ib ft 2 AWG ACx 601 0060 4 ACx 601 0030 2 54 mm 20 26 10 14 ACx 601 0050 2 a 26 601 0070 4 70 35 ACx 601 0100 4 00 AWG ACx 601 0070 2 000 AWG 26 35 ACx 601 0080 2 1 The terminals are 10mm 13 32 bolts for attaching ring lugs lugs not furnished 2 EC version Range of cable diameters accepted by gland plate holes For USA version conduit plate draw given below All power wiring must be rated for 60 C minimum ACx 601 0003 2 14 20 10 14 ACx 601 0005 2 14 20 10 14 ACx 601 0006 2 eumd 14 20 mm 10 14 10 AWG 10 AWG ACx 601 0009 4 ACx 601 0020 2 14 20 10 14 ACx 601 0025 2 16mm 14 20 16mm 10 14 ACx 601 0025 4 6 AWG 6 AWG ACx 601 0030 4 ACx 601 0040 2 0 AWG 2026 26 601 0060 2 95 mm 26 35 12 Nm 8 9 Ib ft ACx 601 0100 2 ings see pages B 9 and B 10 601 604 607 US Supplement A 9 Appendix A ACS ACC 600 Technical Data Grounding AC Line Terminals Motor Terminals
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