Home

ADFM Pro20 and Hot Tap User Manual

1. Start sampling at 16 08 12 1637S Program and Go JV Use advanced commands Exit Figure 2 14 Connected screen status window 2 16 Testing the ADFM Diagnostic tests are selectable from the buttons to the right of the screen The results of each test are displayed and recorded in the station s Log File The Field Test should be performed in the field with the sensor installed and underwater The test performs internal ADFM system checks Click Field Test to perform the test M Note The Bench Test function is for diagnostic purposes and is not required for routine operation If for any reason the Bench Test is performed regardless of the time interval between tests first retrieve and save all recorded data before it is performed again Prior to redeployment select Erase Recorder and then Restart 5 When a connection is established a status message will appear in the window when the status message appears select PROGRAM AND GO This programs the ADFM with the information and opera tional parameters you saved in the Station file and acti vates flow monitoring operation ADFM Flow Meter Section 2 Setup and Installation M Note If error messages appear when you select Quick Data or Pro gram and Go typical causes are a disconnected sensor cable and or invalid station file settings Ensure that the sensor is properly connected and that Channel Properties as well as all other station file settings
2. 0 cece eects 1 8 1 5 Optional 2105 Interface Module 0 cece ete 1 9 2 1 Flowlink Site Info tab 2 2 0 0 0 cece ene eens 2 2 2 2 Flowlink Devices tab 0 cece cece ene rere 2 3 2 3 Flowlink Measurements tab 0 cece cece eee eee eens 2 4 2 4 Flowlink Flow Rate tab Rectangular channel 000 cena 2 5 2 5 Flowlink Flow Rate tab Multi point channels 0 0000 cece eae 2 6 2 6 Flowlink Data tapno s 3 bro saoi on ae Secs wis ein in da Settee PN a Seen es 2 7 2 7 Creating a new Station file 1 0 0 0 ect eeneeee 2 8 2 8 Site Tab Window 2 sainn E aE ode a aa abate le od BEd sage ava oa eta noe whl CaO TAs 2 9 2 9 Channel Tab window cece eect eee e nee e eee 2 10 2 10 Irregular Channel Configure window 0 eee e eee eee eee eee 2 11 2 11 Communication tab 0 0 ccc eee eee enn nee 2 12 2 12 Profiling tab esa decane hd Heb Wea Haale a dea Peo eae ee 2 13 2 13 Connect Screens oean ek a eR wa ee ee ee ee wae oe wee ad 2 15 2 14 Connected screen status window 0 0 cece ee cee ee ence eens 2 16 2 15 Real time Data screen 0 cece eee een e ene 2 17 2 16 ADFM System configuration with box controller 200005 2 19 2 17 ADFM System configuration with canister controller 2 20 2 18 Pigtail DC power cable 1 0 cette enn 2 21 2 19 ADFM controller wall mounting 0 0 0 c cee eens
3. 60 7004 030 Hot Tap insertion sensor with 15 m 49 ft cable 62 7004 012 Hot Tap insertion sensor with 30 m 98 ft cable 62 7004 016 Hot Tap safety installation kit 60 7007 030 Standard Scissors Rings Each scissors ring includes a base section scissors mecha nism extensions plastic ties and a manual 16 24 Pipe sie aca ns Mee ea w Go eG Ae 68 3000 042 26238 Pipes 5 enw BOE ae ee OR Ran ees 68 3000 043 38 44 Pipes caprea aw sable vile E sie eech ies ea 68 3000 044 44 48 Pipes sini dg cas vo Pee ds 6 Sea Ra A A EAS 68 3000 045 60 Pipe cee ie in eet SEERA 2 Oe 68 3000 046 12 PIPC score seuna rr e Peat wt Pade ee 68 3000 047 16 80 Pipes sia a saa vena dita e aoe teGae eae te 68 3000 048 Base Section os sania hse ni vay Meee hee ae Va ey 60 3004 169 with plastic ties and manual Debris fairing kit 3 inch lift 60 7004 042 Fairing spacer 1 inch lift 24 60 7004 043 Fairing spacer 2 inch lift 000 60 7004 044 Fairing spacer 4 inch lift 000 60 7004 045 Fairing spacer hardware kit 60 7619 001 Includes all mounting hardware Accommodates up to 8 inches total height For greater heights use multiple kits Custom length pressure sensor 0005 60 5314 730 Specify maximum pressure rating 2 5 to 30 psi and cable length up to 250 ft 76 2 m Custom length pressure sensor for In
4. ADFM Flow Meter Section 2 Setup and Installation Figure 2 51 Align the edges of the box parallel to flow 5 Loosen the two Phillips screws on the back of the two piece clamping collar WARNING Never loosen any hardware on the Hot Tap sensor when the pipe is pressurized Pressure within the pipe can force the shaft to come out of the pipe causing grave injury to anyone nearby 6 Lock the sensor shaft in place by evenly tightening the two hex socket screws in the sides of the two piece clamping collar and then re tighten the two Phillips screws Safety reinforcement The sensor assembly includes a tethering chain as a precau tionary measure in the event that the clamping collar is inadver tently loosened Attach the quick disconnect links through holes in each of the two flanges on the sensor shaft adjusting the chain to proper length Figure 2 52 Attaching the tether chain 2 49 ADFM Flow Meter Section 2 Setup and Installation Figure 2 53 Adjust chain to proper length Additional Safety For installation of the sensor in pipes with pressures above Equipment 100psi Teledyne Isco recommends the Safety Installation Kit part 60 7007 030 as an additional safety measure Figure 2 54 Safety Installation Kit 2 50 ADFM Flow Meter Section 2 Setup and Installation 2 10 Applying Power Connect the appropriate power supply to the ADFM and the power source and or ensure that the batteries a
5. Flow Meter Section 2 Setup and Installation 2 3 2 Connecting to the To begin operating the ADFM through direct connection ADFM 1 Connect the computer to the ADFM flow meter with the File Edit view S9 Display Window communication interface cable Setup 2 Start WinADFM software w 3 Select ADFM gt Operate Flash Firmware siteid stn Connect Connect Connection Serial X Pott COMI v Baud 57600 v Adjust Offsets Ouick Data Listen Real time System Information a Site ID Computer Time 200670871 2 11 58 38 Meter Time Voltage Program and Restart Firmware Start sampling immediately Start sampling at 2005 09 12 11 5632 V Use advanced commands Figure 2 13 Connect screen 4 When the Connect screen appears select Connect ADFM Flow Meter Section 2 Setup and Installation Connect Connect Connection Serial X Port COMI v Baud 57600 X System Information Some system errors may have occured the log lists 7 Eze 4 2 Bench Test Pressure Sensor Failure Transducer Communications Error Field Test Successfully connected to the meter Time to connect 00 13 Adjust Offsets Quick Data Collect Data Site ID pwreg Erase Data Computer Time 2006 08 12 13 06 54 pal Meter Time 2006 08 12 13 06 35 Voltage 27 90 Program and Restart Sleep Firmware 6 49 Start sampling immediately Set Time
6. a ee a Bench Test Field Test Adjust Offsets Quick Data Collect Data Erase Data Restart Sleep Program and Restart Start sampling immediately Start sampling at 2005 09 12 13 06 37 MV Use advanced commands Program and Go Figure 2 70 Collect Erase Data Exit I The Collect window shows the name of the data file being col lected and the number of bytes transferred as well as the size of the data file Collect Data Transfering 22981212 001 4096 of 20480 bytes received 0 transfer errors System Information Free Recorder Space fig MB Used Recorder Space fi MB Available Deployments 2 Last Download NZA Collect Collect only deployment 2 Collect from deployment ft to 2 x Collect all deployments Figure 2 71 Data transfer indicator 2 63 ADFM Flow Meter Section 2 Setup and Installation When the download is finished erase the recorder by clicking Erase Data 8 When finished restart the ADFM by doing one of the fol lowing a Click Restart to keep current program settings b Click Program amp Go to save new program settings When the Program amp Go screen appears click Exit 9 Disconnect the communication interface cable from the ADFM exit the Operate screen and quit the WinADFM software program 2 14 1 Viewing the Data To view the downloaded data start WinADFM and open the desired Station file Select Displa
7. board Motherboard No wakeup message on computer RS 232 connection Troubleshoot cabling screen but LCD displays wakeup mes sage and completes Built In Tests BIT Incorrect port settings on computer Adjust communication port settings Front panel interface board on computer Motherboard Replace front panel interface board Replace motherboard 3 6 ADFM Flow Meter Section 3 Maintenance and Troubleshooting Table 3 2 Troubleshooting During Operation Symptom Possible Problem s Action Message Transducer not found Sensor cable connector Cabling between Motherboard and sensor connector of flow meter Sensor or sensor cable Refer to Section 3 4 4 Message Recorder not found Recorder cable assembly Recorder Assembly Motherboard Check recorder ribbon cable con nection to motherboard Replace recorder assembly Replace motherboard Message No Command Prompt Found Message Cannot Open Port Incorrect port settings on computer Adjust communication port settings on computer Ancillary Data VXDR VDD1 and VDC are outside the range listed in section Maintenance and Trouble shooting Batteries or power supply Motherboard Replace batteries Check power supply Replace motherboard Transmit Test Failure Message Loop Test Failure An occasional loop test failure may be normal since this is a statistical t
8. Bm1 2 50 Bm2 1 25 0 00 Welocity ft s Bm3 15 13 57 Bm4 Depth in 75 a 25 i 128 15 13 57 Depth in 75 50 25 64 ololololo lo x Bm4 Cancel Figure 2 73 Viewing data in Expert View 2 65 ADFM Flow Meter Section 2 Setup and Installation 2 66 ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 1 How to Obtain Service Teledyne Isco Technical Service Dept P O Box 82531 Lincoln NE 68501 USA Phone 866 298 6174 402 464 0231 FAX 402 465 3085 E mail IscoService teledyne com 3 1 1 Cleaning 3 1 2 Packaging This section explains the maintenance requirements of the ADFM Velocity Profiling System The ADFM is designed to perform reliably in adverse conditions with a minimal amount of routine service requirements To keep your system working properly inspect the battery voltage and the condition of the internal desiccant regularly Maintenance intervals are affected by many variables The Data Storage Rate will affect the battery life Humidity levels obvi ously affect the service life of the desiccant and the amount of debris in the stream can drastically alter the channel conditions If you think your equipment requires repair contact Teledyne Isco s Technical Service Department The cable connections and electronic components of the sensor are encapsulated in plastic resin and are
9. Communication and The basic connection for initial configuration of the ADFM is a Data Interfacing serial connection with a computer RS 232 or RS 422 or with a modem The ADFM controller may optionally have a factory installed 28800 bps modem with data compression and error correction capabilities The ADFM is configured and programmed using Isco s WinADFM software WinADFM also retrieves the flow data pro viding analysis editing and reporting Isco s Flowlink 5 1 software may be purchased optionally The ADFM can be configured and programmed using Flowlink In addition to data retrieval analysis editing and reporting Flowlink 5 1 is compatible with most other Isco environmental instruments providing a wide variety of networking and inter facing possibilities The added capabilities of Flowlink Pro client software include support for an enterprise database Web UI and pushing data to a server 1 5 1 Optional Interfacing Isco offers additional tools to expand the ADFM s communication Tools capabilities For detailed information about these instruments visit our web site at www isco com accQcomm Interface Module The accQcomm accepts RS232 RS422 serial data from up to three ADFM flow meters and converts the data to industry standard MODBUS protocol or a 4 20 mA analog current loop The module also provides pro grammable alarm outputs and data viewing on the Web While the ADFM controller has no data display the bo
10. Flowlink 5 1 Warning you are still connected to the ADFM closing the dialog vill result in an ADFM timeout It is highly recommended that you choose Program and Restart Restart or Sleep before exiting Do you want to continue anyway Figure 2 65 Timeout warning Flowlink Click Yes to continue 2 59 ADFM Flow Meter Section 2 Setup and Installation b To keep current program settings click Restart Isco Flowlink o Warning this will restart the meter without reprogramming the settings Are you sure you want to continue Figure 2 66 Restart warning Flowlink 2 13 1 Viewing the Data In the workspace on the left expand the site file tree to display devices in the site and the ADFM s measured parameters To quickly graph data double click on any parameter Figure 2 67 alsco Flowlink New Graph cox E Eile Item Actions Database Yiew Graphs Utilities Window Help ax Digi sia slei mixi xi alala rwla sleli mee a a aeee al To vlila SiteName Flowlink 5 0 110 Velocity 0 033 m s 0 00 GB 2150 server test i 0 105 ga ac E Graphs and Tables C Ghobal 0 100 Local fi tester apel 0 0904 2 pe f 0 080 i WMO O ooo 0 0754 aiat 0 0654 0 060 3AM BAM 9AM 12PM 3PM 6PM 9PM 13 Wed 12 Tue Jan 2010 1 12 2010 12 00 00 AM 1 13 2010 12 00 00 AM For Help press F1 C Documents and Settings All Users Application Data Flowlink 5 1 isco
11. Flowlink creates a site window Figure 2 1 Site Info The Site Info tab allows you to view and change the site name and date time Click the Connect button and Flowlink starts communication with the ADFM Site ADFM Model ADFM Not Connected Measurements Devices Flow Rate Data This is the basic site information Date Time Site name ADFM Device s Time Computer s Time 1 18 2011 15 56 15 Timezone GMT 06 00 Central Time US amp Canada Na Manhole number GPS Information Altitude 0 Site comments Latitude 0 Longitude fo Site address Connect F7 Retrieve Data F8 DEFAULT Graph F3 A F9 Xx Cancel 2 Help T Figure 2 1 Flowlink Site Info tab ADFM Flow Meter Section 2 Setup and Installation Devices The Devices tab displays general information about the instrument secondary depth sensor and battery if applicable as well as connection information which can be modified when offline ADFM Site ADFM Model ADFM Not Connected Measurements Site Info Devices Flow Rate Data Instrument Information Secondary Depth Sensor Site ID ADFM1 Sensor Type None v Firmware Version Sensor Span in System Voltage Sensor Offset in Battery Type Internal Lead Acid Projected Life 5 86 days Enter the usual way you connect to this instrument Type Direct Moder COM pot ER gt Baudrate Defaut x Phone number Pass Through n M Connect F7 Retr
12. by service trained personnel To avoid dangerous electric shock do not perform any service unless qualified to do so e Do not install substitute parts or perform any unauthorized modifications to the instrument e Any maintenance and repair of the opened instrument under voltage should be avoided as much as possible and when inevitable should be carried out only by skilled and qualified personnel e Capacitors inside the instrument may still be charged even if the instrument has been disconnected from power This manual applies Hazard Severity Levels to the safety alerts These three levels are described in the sample alerts below N CAUTION Cautions identify a potential hazard which if not avoided may result in minor or moderate injury This category can also warn you of unsafe practices or conditions that may cause property damage WARNING Warnings identify a potentially hazardous condition which if not avoided could result in death or serious injury ADFM Flow Meter Safety Hazard Symbols Warnings and Cautions DANGER DANGER limited to the most extreme situations to identify an imminent hazard which if not avoided will result in death or serious injury The equipment and this manual use symbols used to warn of hazards The symbols are explained below Hazard Symbols The exclamation point within the triangle is a warning sign alerting you of important instructions in the instrument s tec
13. cable end facing downstream When adjusting this alignment ROTATE THE SHAFT not the box itself Figure 2 46 Align the edges of the box parallel to flow 2 43 ADFM Flow Meter Section 2 Setup and Installation 5 Lock the sensor shaft in place by tightening the collar screw Note that there are two screws the screw to be tightened is on the side of the collar not the top WARNING Never loosen any hardware on the Hot Tap sensor when the pipe is pressurized Pressure within the pipe can force the shaft to come out of the pipe causing grave injury to anyone nearby Early version HTI safety A secondary clamping collar kit 69 7303 012 is included with reinforcement the early version Hot Tap sensor Should the secondary collar become necessary install it on the shaft directly behind the first collar 1 Remove the Allen screw from the top of the first collar 2 Place one half of the new collar on top of the old one align ing the holes Insert the long Allen screw with spring lock washer through the new collar clamp and down into the threaded hole of the old collar and tighten down firmly Hex screws Spacers 4 Spring 9 Flat washer washers 4 Hex nuts Lock washers Figure 2 47 Secondary collar installation 2 44 ADFM Flow Meter Section 2 Setup and Installation 3 Place the other half of the new collar on top of the old one to form the new collar 4 Insert
14. cece eens 2 38 2 7 Hot Tap Sensor Installation 0 0 ccc eee een eee 2 39 2 7 1 Forced Depth and Scaling Constant Hot Tap only 2 40 2 8 Insertion Early Version HTI 0 0 ect tenes 2 41 2 9 Insertion Current HT 0 ccc eee een eens 2 46 2 10 Applying Power 4 65 cece ees eee eee Se ee ee eke gee eas 2 51 2 10 1 Box Controller Batteries 0 0 ccc cette eas 2 51 2 10 2 Box Controller On and Reset Switches 0 0 c cee eee eee 2 53 2 10 3 Canister Controller Batteries 0 cece een eee 2 54 2 10 4 Resetting the ADFM Canister 0 ennnen anere 2 55 2 11 Built In Tests BITs Box Controller Only 0 0000 c cee eee 2 56 2 11 10 Testing Interval moy Sree aee eter ied tote E Seb pac ee ea ee 2 56 211 2 Test Recordi useing eet ea so aad Sea Gonaniua ed ed aeder en Guhue os 2 56 2 11 3 Power up BIT Procedure Sequence 0 0 cee cee eens 2 56 2 12 Data Retrieval s c0 6 eka eh pe oe eek eee ee ee Siete ees 2 58 2 13 Plowlink erener oeteateda Mag ed E ae dante edt ETIDE E EE ger EERE 2 58 2 13 1 Viewing the Data coe erros 0 0 eee nena 2 60 ADFM Flow Meter Table of Contents vi 2 14 Win ADEM aici tid sash iod gotden dette bed asic eee rade eps 2 62 2 14 1 Viewing the Data 0 0 teens 2 64 Section 3 Maintenance and Troubleshooting 3 1 How to Obtain Service 0 0 eee tenet eens 3 1 321 1 Cleaning si
15. connected or functional since current ADFM units do not use line voltage To power up the ADFM use the switch key provided to turn the Battery switch to the On position indicated by the number 1 one INTERFACE ceo RS 232 Power switch both bat Not functional tery and external DC do not use 0 0 BATTERY MAINS Figure 2 58 Control box power switches To reset the ADFM turn the spring loaded Reset switch to the 1 one position and release it 2 53 ADFM Flow Meter Section 2 Setup and Installation 2 10 3 Canister Controller To install the four lantern batteries Batteries 1 Unscrew the four eye bolts on the canister s suspension end taking care not to lose the washers and the black o ring seal around the base of the lid Unscrew suspensia bolts 4 Figure 2 59 Canister remove battery compartment lid 2 Remove the butterfly screw and battery retaining cover Figure 2 60 Remove battery retaining cover and screw 2 54 ADFM Flow Meter Section 2 Setup and Installation 3 Place the four batteries inside the compartment with the terminals facing downward Figure 2 61 Canister Battery compartment 4 Reinstall hold down and outer covers 2 10 4 Resetting the ADFM To reset the ADFM canister disconnect and reconnect power Canister cable and or battery power by removing and replacing the bat teries 2 55 ADFM Flow Meter Section 2 Setup and Installation 2 11 B
16. mdb NUM 4 Figure 2 67 Flowlink Graphing data velocity shown 2 60 ADFM Flow Meter Section 2 Setup and Installation To view multiple parameters on the graph simply drag and drop them into the graph a isco Flowlink New Graph fe ex EY Eile Item Actions Database View Graphs Utilities Window Help a xX ojal al abel 2l mll To vlulafe I plela alal alel wal ne al alal pli al oles E Ae SiteName Flowlink 5 Velocity 0 033 m s 0 00 Flow Rate 62 339 m3 0 00 0 110 0 105 awk o o o ee osi i o ga mn Cr ane ne A a eT Ui N ia aiie 0 080 LM Ua il KPA 0 075 P N 0 070 i 0 065 0 060 0 0030 0 0028 0 0026 0 0024 i iy i Thi doa FIA 0 0020 ay lly i li soop i A A A 0 0016 3AM BAM 3AM 12PM 3PM 6PM 9PM 13 Wed 12 Tue Jan 2010 1 12 2010 12 00 00 AM 1 13 2010 12 00 00 AM For Help press F1 C Documents and Settings All Users Application Data Flowlink 5 1 isco mdb NUM Figure 2 68 Flowlink Drag amp drop data parameters on graph velocity and flow shown Flowlink s Pulsed Doppler graphing properties include many editing and formatting capabilities and other features such as Scatter plots Flow Profile and data quality indicators of amplitude and correlation For detailed information refer to the Flowlink user manual and Help files M Note Real time data viewing requires pushed data capability avail able with
17. procedures for routine mainte nance However the Built In Tests may be executed on a routine basis For the following procedure the top cover of the ADFM controller must be removed from the chassis This exposes the controller s circuitry which contains electro static sensitive devices To prevent electro static discharge ESD to these components you must ground the controller as well as yourself Use an ESD wrist strap or other accepted means to ground yourself Please keep in mind that even if an ESD has occurred the ADFM may still work but its reliability may be seriously impaired If the built in test BIT cannot be executed it is likely caused by either faulty communication or power loss or a faulty ADFM power supply If communication cannot be established the following procedure may help you to isolate the problem 1 Verify that the internal or external power sources are prop erly connected to the ADFM and sufficient to supply it 2 Verify that the computer s serial port is functioning nor mally In Windows go to Start Settings Control Panel Select System go to the Hardware tab and click Device Manager and Ports to determine if the computer s serial port is properly operating Verify line continuity on the RS 232 Serial Communications Cable 3 Ifremote communications still cannot be established per form a manual reset by turning and releasing the keyed RESET switch on the ADFM box s inner front p
18. 0 24 inches 6 1 mm c FCP Height is the height or thickness of the Flow Con ditioning Platform It is typically 0 88 inches 22 5 mm If the channel type is not irregular skip to step 9 Setup ADFM adfm stn Site Channel Communication Profiling Collection Schedule Channel Type Rectangular Circular Trapezoidal Elliptical Multi point r Channel Configuration Height 36 0 Width fi 20 0 Bed Level 0 00 Zero Offset fo 25 Units measured in Inches Feet sec mad None Secondary Depth Sensor Sensor Span z psi Sensor Offset in Pressure Sensor Other Figure 2 9 Channel Tab window 2 10 Cancel Apply Help Irregular channels 6 multi point Irregular Channel ADFM Flow Meter Section 2 Setup and Installation Irregular Channel Type For irregular shapes select Irregular gt Configure Points Figure 2 10 r Paints Width 2 TAA Origin Point 1 Point 2 Paint 3 Point 4 Paint 5 Point 6 Paint nN wN n Paint 8 Paint 9 w m Q ag i TEE Point 10 Update Display Units measured in Inches Feet sec mgd OK Cancel Figure 2 10 Irregular Channel Configure window 7 Enter the Width 2 half the width and its corresponding Height for ten different points Heights in the channel Point 1 represents the lowest point in the channel As you enter the widths 2 and the
19. 05 Internal modem for both box and canister 60 7004 015 RS232 Communication cable 3 m 10 ft Connects PC with 9 pin serial port with ADFM box or ADFM canister with Amp connectors 0 0 eee nes 60 7004 057 RS232 Communication cable 3 m 10 ft Connects PC with 9 pin serial port with ADFM canister with Crown connector 0 c cece eee ees 60 7004 027 DC power cable pigtail for ADFM box and ADFM canister with Amp connectors 60 7004 062 DC power cable pigtail for ADFM canister with Crown connectors 0 00 ee eee eae 60 7004 041 Flow meter suspension harness kit60 7109 002 Pro20 sensor with 15 m 49 ft cable 60 7004 004 Pro20 sensor with 30 m 98 ft cable 60 7004 005 Pro20 sensor with 45 m 147 ft cable 60 7004 006 Extension cable for Pro20 sensor 15 m 49 ft 60 7004 061 Total cable length should not exceed 150 ft without prior factory approval Extension cable for Pro20 sensor 30 m 98 ft 60 7004 013 Total cable length should not exceed 150 ft without prior factory approval A 1 ADFM Flow Meter Appendix A Parts and Accessories A 2 Standard Pro20 A 3 Pro20 Debris Fairing A 4 Secondary Depth A 2 Mounting Rings Kits Sensors Pro20 IS sensor with 15 m 49 ft cable 60 7004 028 Pro20 IS sensor with 30 m 98 ft cable 60 7004 029 Pro20 IS sensor with 45 m 147 ft cable
20. 2 22 2 20 ADFM controller environmental console enclosure 00000 2 23 2 21 ADFM controller cylindrical canister suspended in manhole 2 24 ADFM Flow Meter Table of Contents 2 22 Connector port changes in the canister controller 00005 2 24 2 23 Common pipe and channel shapes 0 0 eee cence eee nents 2 26 2 24 Sensor positioning cece ccc eee nent rreo 2 27 2 25 Mount sensor flat on channel floor 0 0 cece eee eee nee 2 27 2 26 Sensor alignment with channel wall 0 0 cece eee eee 2 28 2 27 Sensor cable direction 0 cece cece ee eee teen ences 2 28 2 28 Securing the cable s with SST straps 0 eee eee ee eee 2 29 2 29 Scissors Ring 0 2 lt i te hits Set vate ag teats dea aca a ae hoe hue ovals beet oh 2 30 2 30 Flatten six center tabs on base section 0 eee eee ee ee eee 2 31 2 31 Assembling the ring and mounting the sensor 000 ee eters 2 31 2 32 Ring assembled ready for installation 0 0 ccc eens 2 32 2 33 Expand and secure the ring against the channel wall 2 33 2 34 Attaching the sensor to a mounting plate 0 0 cece ees 2 34 2 35 Rectangular frame mounting 0 0 c cece nee 2 34 2 36 Installation example 0 0 ccc cette eens 2 35 2 37 Fairing and spacers for added lift 20 0 ccc cece eens 2 36 2 38 Inserting the threaded c
21. 2 24 electronics compartment 3 4 NEMA IP rating 3 4 3 10 circular channels 2 29 cleaning 3 1 communication 1 8 optional equipment 1 8 connecting to the accQmin 2 15 console enclosure 2 23 contact 1 2 3 1 A 1 D data 1 8 real time WinADFM 2 17 retrieval with Flowlink 2 58 retrieval with WinADFM 2 62 viewing with Flowlink 2 60 viewing with WinADFM 2 64 desiccant 3 2 box 3 2 canister 3 4 E error messages 2 17 F fairing 2 35 Flowlink software 1 8 2 1 2 58 G geometry 2 25 H Hot Tap advanced settings 2 40 current version 2 46 dimensions 2 41 forced depth 2 40 installation 2 39 overview 1 1 previous version 2 41 scaling constant 2 40 specifications 1 4 I inspection 1 2 installation basic configuration 2 19 checklist 2 18 console enclosure 2 23 controller 2 22 current Hot Tap 2 46 early Hot Tap 2 41 Hot Tap 2 39 Pro20 sensor 2 25 requirements 2 22 sensor 2 25 suspension 2 24 wall mount 2 22 interfacing 1 8 mounting rings 2 29 Oo operation 1 5 P packaging 3 1 parts and accessories A 1 power 2 21 2 51 batteries 2 51 2 54 Index 1 ADFM Flow Meter Index troubleshooting 3 8 power up sequence 2 56 Pro20 cabling 2 28 channel geometry 2 25 circular channels 2 29 elevating the sensor 2 35 installation 2 25 intrinsically safe system 1 1 mounting hardware 2 38 overview 1 1 positioning 2 27 rectangular channels 2 33
22. 2 Setup and Installation Use the Flow Rate tab to specify the appropriate channel geometry for detailed information about determining this data refer to Section 2 6 1 dimensions and sensor mounting infor mation Model ADFM Measurements Site Info Devices Flow Rate Data Channel Type Rectangular x Width eo in Height jas in Preview Mounting Zero Offset jo in Bed Level fo in I Reverse Installation Disconnect F2 Retrieve Data F8 DEFAULT Graph F3 Apply FS xX Cancel Z Help Figure 2 4 Flowlink Flow Rate tab Rectangular channel 2 5 ADFM Flow Meter Section 2 Setup and Installation Flow rate tab Multi point For multi point irregular channel shapes measure and record channels Site ADFM Measurements Site Info Devices Flow Rate Data the channel width divided by 2 for 10 different depths Width 2 X Depth Y Model ADFM Channel Type Multi point P x Y 1 1 25 1 025 3125 Preview Mounting Zero Offset fo in Bed Level jo in Reverse Installation Disconnect F2 Retrieve Data F8 DEFAULT Graph F3 W Arpi F9 Xx Cancel 2 Help Figure 2 5 Flowlink Flow Rate tab Multi point channels 2 6 ADFM Flow Meter Section 2 Setup and Installation Data The rate of data storage and adjustment of the number of velocity readings within a data storage inter
23. 3 5 2 D lt 5 L D lt a S a Hot Tap sensor 5 i Q S Q N Oo D D O W kei O D a fi J G PA A n 8 2 2 2 e Figure 2 16 ADFM System configuration with box controller 2 19 ADFM Flow Meter Section 2 Setup and Installation Computer Serial Cable O Canister Controller ZEcSH Wwepoy Josuas y d p Arepuosas I hi m x a D oO 2 g O Josuas 90 3A Figure 2 17 ADFM System configuration with canister controller 2 20 fg og ey f B N Pro20 Sensor 2 4 3 Power Selection Internal Batteries External DC Power DC Power Supply Cable ADFM Flow Meter Section 2 Setup and Installation The ADFM is designed to operate from one of two independent power sources internal batteries or external DC power supply All sources may be used concurrently the source that supplies the highest voltage will automatically supply power to the system The battery configuration consists of four 6 volt alkaline lantern batteries with spring terminals Recommended alkaline batteries are the Eveready Energizer Model EN529 These alkaline bat teries have approximately 2 5 times the power life of the lead acid type A supply voltage of 24 to 36 VDC is recommended to allow oper ation from the internal batteries when the external power supply is interrupted The 24VDC pow
24. 8 785 Soe ee 2 25 Aid H m AAE Figure 2 49 Current HTI Component measurements and sensor positioning 2 47 ADFM Flow Meter Section 2 Setup and Installation Before installation fully extend the Hot Tap by loosening the clamping collar screws Figure 2 50 and pulling the sensor all the way back inside the nipple as shown at the bottom left of Figure 2 49 WARNING Never loosen any hardware on the Hot Tap sensor when the pipe is pressurized Pressure within the pipe can force the shaft to come out of the pipe causing grave injury to anyone nearby PAE Tighten hex a Figure 2 50 Current HTI Hardware The sensor s extended length 31 035 inches is 2 25 inches greater than the sensor length 28 785 in Use Figure 2 49 as a guide when calculating distances C and D Installation 1 With the sensor fully extended apply pipe thread tape to the nipple threads 2 Screw the nipple into the valve Figure 2 44 3 Open the valve and push the sensor into the pipe to Dimension I 4 Align the arrows printed on the Hot Tap s electronics box with the direction of flow downstream The cable is also attached on the downstream side of the box MW Note For highest accuracy the box must be aligned exactly parallel to the flow in the pipe with the cable end facing downstream When adjusting this alignment ROTATE THE SHAFT not the box itself 2 48
25. ADFM Pro20 Hot Tap Acoustic Doppler Flow Meters Installation and Operation Guide OO E erher ISCO Everywhereyoulook Part 69 7103 001 of Assembly 60 7004 025 Copyright 2013 All rights reserved Teledyne Isco Revision J June 2013 Foreword This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment Teledyne Isco recommends that you read this manual completely before placing the equipment in service Although Teledyne Isco designs reliability into all equipment there is always the possibility of a malfunction This manual may help in diagnosing and repairing the malfunction If a problem persists call or e mail the Teledyne Isco Technical Service Department for assistance Simple difficulties can often be diagnosed over the phone If it is necessary to return the equipment to the factory for service please follow the shipping instructions provided by the Customer Service Department including the use of the Return Authorization Number specified Be sure to include a note describing the malfunction This will aid in the prompt repair and return of the equipment Teledyne Isco welcomes suggestions that would improve the information presented in this manual or enhance the operation of the equipment itself Teledyne Isco is continually improving its products and reserves the right to change product specifications replacement parts schematics and instructions without noti
26. AL HAZARD HMIS RATINGS NOTES CHRONIC HMIS RATING E i NFPA CODES o 0 HMIS RATINGS NOTES Personal Protection should be determined based on workplace conditions MANUFACTURER DISCLAIMER The information presented herein is believed to be accurate but is not warranted Recipients are advised to confirm in advance that the information is current applicable and suitable to their circumstances ADFM Flow Meter Appendix B Material Safety Data Sheets Multisorb Technologies Inc Drican Indicating Silica Gel Al Case July 21 2008 Page 1 of 4 A s Muiser Technologies ing MATERIAL SAFETY DATA SHEET Effective Date July 21 2008 MSDS Number M119 Section 1 Product and Company Information Product Name Drican Indicating Silica gel Aluminum case Product Use Desiccant absorbent Grades Silica gel indicating Synonyms Amorphous silica gel SiO silicon dioxide amorphous Company Multisorb Technologies Inc Street Address 325 Harlem Road City State Zip Country Buffalo NY 14224 1893 USA Telephone Number 716 824 8900 USA Monday Friday 8 00 5 00 EDT Fax Number 716 824 4091 USA Website E Mail multisorb com Section 2 Hazard Identification Emergency Overview An aluminum case containing a clear blue granular material that poses little or no immediate hazard The case and the contents of the case are not combustible Potential Healt
27. Flowlink Pro Contact the factory for more informa tion 2 61 ADFM Flow Meter Section 2 Setup and Installation 2 14 WinADFM To begin downloading data from the ADFM through direct con nection 3 1 Connect the computer to the ADFM flow meter with the Look jc S config communication interface cable manhole1 stn Start WinADFM software Select File gt Open Select the appropriate Station file stn file Select ADFM gt Operate Click Connect Figure 2 69 Cor ie es oS Connect Connect Connection Serial Bench Test Port COM1 v Baud 57600 X Adjust Offsets Listen Real time System Information Site ID Computer Time 200570871 2 11 58 38 Meter Time Voltage Program and Restart Firmware amp Start sampling immediately Start sampling at 2096 09 12 11 585 gaa Program and Go JV Use advanced commands Figure 2 69 Connect Screen 7 Select Collect Data 2 62 Connect m Connect Connection Serial v Port COM1 v 57600 X Baud Listen Realtime m System Information Site ID pwes Computer Time 2006 08 12 13 06 54 Set Time Meter Time Voltage Firmware Some system errors may have occured Pressure Sensor Failure Transducer Communications Error Successfully connected to the meter Time to conmect 00 13 lt ADFM Flow Meter Section 2 Setup and Installation the log list
28. If conduit is used a minimum ID of 2 in is required Minimum bend radius for the cable is 6 in Dimensional requirements When determining the installation location consider the minimum clearance required for installation and removal of the sensor from the pipe The minimum clearance required is found by calculating the dimension C For the standard length sensor the distance from the top of the valve to the inner pipe wall D must not exceed 15 in order to have an insertion depth of up to 11 2 past the inner pipe wall M Note Typical insertion depth is usually between 4 in and 1 2 in However installations in pipes where buildup of grease or debris is expected deeper insertion will ensure unimpaired flow readings If D exceeds 15 inches a custom length sensor shaft part 60 5314 677 must be ordered Contact Teledyne Isco for assistance with custom length selection 2 46 ADFM Flow Meter Section 2 Setup and Installation Sensor length 28 785 in 73 114 cm P Pipe wall thickness Extended length 31 035 in 78 829 cm C Minimum clearance for sensor removal 31 035 V T V_ Valve user supplied D Distance from top of valve to inner wall V T P T Tapping saddle thread o let or spool piece Insertion depth 28 785 S P user supplied S Sensor tip insertion depth 1 4 to 1 2 Er faye TI FLOW ISCO HotTap Sensor See ee 2
29. Insertion depth L S P S Sensor tip insertion depth 1 4 to 1 2 U F Unit 1D 627004012 Hot Tap Insert 15M Cable 1200 KHZ QS 1005 Insert Length 28 180 ele 157 00 Ser No MIMI IIl 0 m Se pecan ore Si HOT TAP SERIAL 117 sensor length 5 Figure 2 44 Early HTI Component measurements and sensor positioning 2 42 ADFM Flow Meter Section 2 Setup and Installation Before installation fully extend the Hot Tap by loosening the clamping collar lock ring screw Figure 2 45 and pulling the sensor all the way back inside the nipple as shown at the bottom left of Figure 2 44 Collar screw Figure 2 45 Early HTI Hardware The sensor s extended length E is 2 25 inches greater than the sensor length L Use Figure 2 44 as a guide when calculating dis tances C and D Installation 1 With the sensor fully extended apply pipe thread tape to the nipple threads 2 Screw the nipple into the valve 3 Open the valve and push the sensor into the pipe to Dimension I 4 Align the arrow printed on the sensor head box bottom right Figure 2 44 with the direction of flow downstream The cable is also attached on the downstream side of the box M Note For highest accuracy the box must be aligned exactly parallel to the flow in the pipe with the
30. OW METER PRESS Figure 2 22 Connector port changes in the canister controller 2 24 2 5 Sensor Installation Technical support 2 5 1 General Cabling and Connection 2 6 Pro20 Sensor Installation 2 6 1 Pro20 Channel Geometry ADFM Flow Meter Section 2 Setup and Installation The Pro20 and Hot Tap sensors are connected to the control box in the same manner as described below Following this are sec tions dedicated to the physical installation of both the Pro20 and the Hot Tap For additional assistance with installing the sensor contact our Environmental Product Specialists at Teledyne Isco 4700 Superior St Lincoln NE 68504 Phone 866 298 6174 or 402 464 0231 Fax 402 465 3022 E mail IscoService teledyne com The sensor cable is a multi pair multi shielded cable designed specifically for use with the ADFM The standard cable length is 49 2 feet 15 meters but other lengths are available upon request N CAUTION Never allow the connectors to be exposed to moisture foreign matter or physical shock Failure to do so can result in perma nent damage to the system and may render it inoperable To connect the sensor cable remove the blank cap from the sensor port on the controller see Figure 2 16 above Insert the cable connector into the port rotating it until it stops with the keyed portions aligned Thread the cable s coupling ring onto the port threads User supplied cabl
31. ainst the pipe wall Figure 2 33 a For additional reinforcement anchor the ring to the pipe wall using the slots provided and user supplied 1 4 x 21 4 SST concrete wedge anchors M Note Wedges are for reinforced concrete only For pipes made of other materials such as composite fiber contact the manufac turer or Teledyne Isco for attachment recommendations For pipe IDs of 60 or smaller the full scissors ring is recom mended b For manhole invert installations the scissors mecha nism may be omitted Anchor the base section and any extensions to the pipe wall M Note Be very careful to position the sensor flat against the channel floor facing into the flow 6 Secure the cable along the top or side of the pipe to prevent damage dislodging and collection of debris 2 32 ADFM Flow Meter Section 2 Setup and Installation Expand by tightening scissors mechanism Figure 2 33 Expand and secure the ring against the channel wall 2 6 5 Large Flows and Moving Debris 2 6 6 Rectangular Channels Under high velocity conditions greater than five feet per second or 1 5 meters per second and or moving debris the ring may require anchoring to keep it tight against the pipe The flow could lift the ring off the bottom of the pipe or even carry it downstream This problem is more prevalent in larger diameter pipes and in pipes with a smooth inside surface plastic for example If any of these cond
32. anel or by disconnecting and reconnecting power from the ADFM canister This should start the built in test If you are using the box enclosure the wake up message and a series of built in test results should appear on the ADFM s display 4 If these steps are not successful the motherboard may have to be replaced 5 If all tests are successful i e the computer screen pro duces normal legible results yet the ADFM box display is blank or scrambled the display or front panel interface may need to be replaced 6 It is also possible that there is a problem with the power supply as discussed in the following section If the Built In Tests cannot be executed locally or remotely or if communication cannot be established perform the following steps to isolate the problem 1 If you tried to use internal batteries to power the ADFM you may alternatively try DC power if possible If you are successful the problem is likely to be a faulty battery switch or its wiring Also check the internal batteries wir 3 4 4 BIT Determines a Problem Associated with the Sensor ADFM Flow Meter Section 3 Maintenance and Troubleshooting ing harness for good connection at the battery terminals and the motherboard battery connector 2 If you are using an external DC power supply ensure that it is supplying proper voltage to the ADFM controller 12 to 26 VDC On the electronics box ensure that the Battery switch at the front p
33. anel is in the On 1 position 3 Perform a manual reset by turning and releasing the keyed RESET switch on the ADFM box s inner front panel or by disconnecting and reconnecting power from the ADFM canister If the above procedures are not successful in establishing com munications with the ADFM the problem may be internal Contact the factory The BIT should display the following voltages for the ADFM VMVDC Interior and or Exterior exterior power supply 12 36 VDC VMVDD1_ Main supply of electronics 5 0 VDC 0 2 VMVXDR_ Recorder 10 7 VDC 0 2V The built in test BIT is not able to isolate the exact problem in all cases If with help of BIT you determined the fault to be within the transducer or the Transmit Test failed the problem may be associated with the following items Any connection between the ADFM motherboard and the transducer cable A malfunctioning or damaged sensor Check the pins on the sensor cable connection There should be a total of 11 pins and the pins should be free of moisture and cor rosion M Note It is very important to keep all unused connectors capped Moisture penetration and corrosion can cause permanent damage to the ADFM and or the sensor With the exception of the sensor cable the ADFM box controller must be opened to check any other sensor related connection Ensure that the connections between the sensor interface board and the motherboard are properly seated There are
34. are averaged to generate Profile 1 and a beam pair on the opposite side of the transducer assembly generates Profile 2 Since Doppler measurements are directional only the component of velocity along the direction of transmit and receive is mea sured Narrow acoustic beams are required to accurately determine the horizontal velocity from the measured component The narrow acoustic beams of the ADFM ensure that this mea surement is accurate Also the range gate times are short and the velocity bins occupy a small volume cylinders approximately 5 centimeters 2 inches long and 5 centimeters 2 inches in diameter This ensures that the velocity measurements are truly representative of that portion of the flow avoiding potential bias 1 5 ADFM Flow Meter Section 1 Introduction in the return energy spectrum due to range dependent variables The result is a very precise measurement of the vertical and transverse distribution of flow velocities Beam Angles Beam Angles 20 front back 10 front back 30 to side 20 to side MO14 Front View 204 00 8 03 p and 7 Beam Angles Beam Angles 20 front back 10 front back 30 to side 20 to side 38 10 83 00 1 50 3 27 Figure 1 2 ADFM Pro20 dimensions and beam geometry ADFM Flow Meter Section 1 Introduction The velocity data from the two profiles are entered into an algo rithm to determine a mathematical description of the flow vel
35. are valid and retry Expert iew out60 3392609 002 Joj x QMain mgd e VelRaw fts Main Depth in 30 350 PIF t i sle I ily 2p S80 So 15 13 57 03 13 57 15 13 57 03 13 57 15 13 57 03 13 57 i Zoom wn J os so r Position a gt p Playback Play msec Ensemble Bm4 a T 1 Depth in Depth in a so r Beam Graph XyZVectors Beam Velocities Set Depth Scales Automatically IV Match Depth Scales to Beam Graph 0 64 128 192 Amplitude 128 Correlation 1 25 2 50 Velocity ft s Date Time 2003 09 23 15 14 00 J J l I 2003 09 23 15 15 00 32 008 32 008 0 000 22 95 22 95 3 37 3 58 2003 09 23 15 16 00 32 165 32 165 0 000 22 18 22 18 3 23 3 31 2003 09 23 15 17 00 32 244 32 244 0 000 21 80 21 80 3 17 3 31 Oe wm l oooon 2003 09 23 15 18 00 32 323 Figure 2 15 Real time Data screen 6 When the Real time Data screen appears Figure 2 15 click Exit Disconnect the interface cable and exit the Oper ate screen Exit the WinADFM software program For an overview of data retrieval turn to Section 2 14 M Note For complete information on programming and data retrieval refer to the WinADFM software manual 2 17 ADFM Flow Meter Section 2 Setup and Installation 2 4 Preparing for 2 18 Installation 2 4 1 Installation Checklist Before deplo
36. bolting to channel wall Sensor mounting location Holes for securing cable Flow Sensor Mounting Hardware Kit Part 60 3004 178 Secondary Sensor Hardware Kit Part 60 7709 001 Figure 2 29 Scissors Ring Scissors ring assembly 1 In order for the Pro20 sensor or fairing spacer to be mounted flush against the bottom of the scissors ring and to avoid accumulation of debris the six tabs in the center of the base section must be flattened This can be accom plished by hammering and bending the tabs Figure 2 30 2 30 ADFM Flow Meter Section 2 Setup and Installation Figure 2 30 Flatten six center tabs on base section 2 Assemble the Scissors Ring attach the sensor and secure the cables above ground 3 Assemble the ring making sure the tongue sections are fully inserted into the slotted sections and over the secur ing buttons 4 Bolt the sections together to increase safety and prevent the assembly from being dislodged or separated by the flow stream Figure 2 31 Assembling the ring and mounting the sensor 2 31 ADFM Flow Meter Section 2 Setup and Installation ee er z K P ey esc w ene Figure 2 32 Ring assembled ready for installation 5 Lower the assembly into the pipe with the sensor directly on the bottom center parallel with the channel wall facing into the flow Tighten the scissors assembly to expand the ring outward so that it is pressed entirely flat ag
37. ccant Part 099 0012 00 3 2 plastic are preferable however corrugated shipping boxes of at least 200 lb test may also be used e Use a layer of shock absorbing material at least one inch thick around all sides of the flow meter and transducer assemblies to firmly cushion and prevent movement within the container Special care must be taken to protect the transducer ceramics on the upper face of the transducer assembly from damage e Seal the shipping container securely e Mark the container FRAGILE to ensure careful handling e In any correspondence refer to the system by model number and serial number The ADFM flow meter uses desiccant to protect the internal com ponents from moisture damage When the desiccant becomes sat urated it must be replaced or reactivated If the controller is unable to connect this could be an indication of humidity within the controller N CAUTION Do not allow the flow meter to operate with saturated desic cant In many flow environments gases are present in the atmosphere that can combine with available water vapor to form acids The acids formed this way can corrode the internal components of the flow meter ruining them An active desic cant canister inhibits the formation of these acids by absorbing water vapor Keep the lid closed whenever possible Inspect and regenerate the canister when necessary Only open the controller case in a clean dry environment As shown in Figu
38. ce Contact Information Customer Service Phone 800 228 4373 USA Canada Mexico 402 464 0231 Outside North America Fax 402 465 3022 Email IscoCSR teledyne com Technical Support Phone Toll Free 866 298 6174 Samplers and Flow Meters Toll Free 800 775 2965 Syringe Pumps and Liquid Chromatography Email IscoService teledyne com Return equipment to 4700 Superior Street Lincoln NE 68504 1398 Other Correspondence Mail to P O Box 82531 Lincoln NE 68501 2531 Email IscoInfo teledyne com Revised September 2012 General Warnings Safety Precautions Hazard Severity Levels ADFM Flow Meter Safety Before installing operating or maintaining this equipment it is imperative that all hazards and preventive measures are fully understood While specific hazards may vary according to location and application take heed of the following general warnings WARNING Avoid hazardous practices If you use this instrument in any way not specified in this manual the protection provided by the instrument may be impaired AVERTISSEMENT Eviter les usages p rilleux Si vous utilisez cet instrument d une mani re autre que celles qui sont specifi es dans ce manuel la protection fournie de l instrument peut tre affaiblie cela augmentera votre risque de blessure This section contains a list of items you should be aware of every time you use your ADFM Flow Meter e Servicing instructions are for use
39. disposal options Dispose according to federal state and local regulations B 9 ADFM Flow Meter Appendix B Material Safety Data Sheets B 10 Multisorb Technologies Inc Drican Indicating Silica Gel Al Case July 21 2008 Page 4 of 4 Section 14 Transportation Information U S Department of Transportation Shipping Name Not classified as a hazardous material Not regulated Section 15 Regulatory Information Not meant to be all inclusive selected regulations represented TSCA Listed Yes Ingredients DSL NDSL Canadian Listed Yes Ingredients OSHA See section 8 above NIOSH See section 8 above Animal tests conducted in 1976 1978 18 month exposure at 15 mg m showed silica deposition in respiratory macrophages and lymph nodes minimum lung impairment no silicosis ACGIH See section 8 above DOT Not classified as a hazardous material Section 16 Other Information HMIS Hazardous Materials Identification System HMIS Rating Health 1 Flammability 0 Physical 0 The HMIS rating information is intended solely for the use of individuals trained in the use of the HMIS rating system The NPCA specifically recommends that prepares of MSDSs should not place HMIS PPE designation codes on the MSDSs or labels that leave the facility as it is not known the conditions under which the customer will use this product This MSDS was prepared by George E Mckedy S
40. dius Outer Diameter 6 in 150 mm 0 5 in 13 mm nominal Table 1 3 Technical Specifications Hot Tap Insertion Velocity Sensor Sensor Body Operating Temperature 23 to 95 F 5 to 35 C Housing Plastic transducer assembly on corrosion resistant stainless steel stem Rated NEMA 6P IP68 defined as validated for submersion to 20 feet of depth for 48 hours Static Pressure Dimensions Sensor Head Diameter Std stem length Insertion 200 psi nominal 1 375 in 35 mm 2 feet 610 mm Fits 2 inch NPT 50 mm standard tap Weight includes 50 ft cable 15 Ibs 6 8 kg Beam Angles 1 amp 3 10 front back 20 to side 2 amp 4 20 front back 30 to side Sensor Signal Cable Operating Temperature 40 to 140 F 40 to 60 C Material Polyethylene jacket Length 50 ft 15 m std 100 ft 30 m optional Minimum Bend Radius 6 in 150 mm Outer Diameter 0 5 in 13 mm nominal a Use safety installation kit 60 7007 030 for pressures above 100psi Applications with pressures between 200 and 300 psi require a schedule 80 nipple contact factory Custom stem lengths are available call factory for more information Custom cable lengths are available call factory for more information 1 4 ADFM Flow Meter Section 1 Introduction 1 4 Operating Principles Figure 1 1 shows a typical ADFM Pro20 installation for mea suring ope
41. e conduit if required must have a minimum inner diameter of 2 inches to accommodate the cable con nector If routing requires bending the cable it must have a minimum bend radius of 6 inches The sensor cable should not be spliced and should remain intact from the sensor to the control box Information about the sensor installation site and pipe or channel cross sectional geometry must be measured and recorded You will need this information in order to select the proper hardware and accessories and to program the ADFM Accurate flow measurement is dependent upon exact dimen sional data After you have recorded all of the information about the instal lation site enter it at the Channel screen of the software you will use to program the ADFM The Isco software programs available for this are Flowlink and WinADFM For basic software infor mation refer to Sections 2 1 Software 2 2 Flowlink Software and 2 3 WinADFM Software in this manual For more complete information refer to the software user manual and Help files 2 25 ADFM Flow Meter Section 2 Setup and Installation Common Channel Shapes Measure and record the distance from the bottom of the channel to the top of permanent silt if any This is the Bed Level entered into your software and is used to calculate required sensor ele vation if any see Applications With Permanent Silt Section 2 6 7 Measure and record the distance from the invert bottom of the pi
42. e the lid a few inches away from the case Figure 3 3 Wiring from the battery compartment is connected to the electronics Do not attempt to pull the electronics all the way out of the case A humidity indicator card is located inside the case along with the desiccant bag The indicator turns pink or white when the humidity level exceeds the printed value Ideally all three sections of the indicator should be blue If the 20 and 30 sections are pink or white replace the desiccant The card may be square or round ADFM Flow Meter Section 3 Maintenance and Troubleshooting HUMIDITY INDICATOR MS051015 Desiccant BAKE UNITS IF PINK BAKE UNITS IF PINK CHANGE DESICCANT IF PINK Sid Chemie Performance Packaging Cotton CA DISCARD W ORCLES OVERRUN sO METAL CONTACT Figure 3 3 Canister case desiccant and humidity indicator card 3 3 Real Time Clock Backup Battery The real time clock is designed to keep the time updated when the flow meter s power is removed In the box controller the backup battery is a single 3 volt 250 mAh lithium coin cell located near the bottom left corner of the ADFM motherboard The lithium battery life is approximately ten years To replace the battery in a box controller refer to the following steps The canister controller must be returned to the factory to have the battery replaced CAUTION Never open the flow meter housing in a damp or corrosive atmosphere Only p
43. e version on the first line and BIT error and event code on the second line ADFM Ver V6 xx 09000080 For code definitions refer to Table 2 2 on the following page M Note If no events or errors occurred the second line will show only zeros 00000000 To repeat the power up BIT tests turn and release the spring loaded Reset key switch located on the front panel 2 56 ADFM Flow Meter Section 2 Setup and Installation Table 2 2 BIT Hexadecimal Code Definitions O1nnnnnn Autostart Unit has been restarted or restarted itself 80nnnnnn Modem dial failure 40nnnnnn Modem listen failure 20nnnnnn Recorder failure 10nnnnnn Recorder full 08nnnnnn Transducer communication failure 04nnnnnn Power time fail 02nnnnnn Fifo fail 008nnnnn DeMod LCA fail 00000040 00000020 Intrup Err Motherboard failure 00000010 00000008 Divo Err 00000004 Inst Err 00000002 Addr Err 00000001 Bus Err Possible motherboard failure but may correct itself upon restart 004nnnnn Comm Timeout Communication times out in the ADFM after several minutes of no activity To reestablish communication disconnect the ADFM from the computer and then reconnect 002nnnnn Pressure fail Failure of secondary depth sensor if it is a pressure type sensor no code for other sensor types 00000080 Cold WU wakeup Manual restart occurred while ADFM was connected to computer Each code indicates
44. eledyne Isco trademark or for which any other warranty is specifically stated No item may be returned for warranty service without a return authorization number issued by Teledyne Isco This warranty is expressly in lieu of all other warranties and obligations and Teledyne Isco specifically disclaims any warranty of merchantability or fitness for a particular purpose The warrantor is Teledyne Isco 4700 Superior Lincoln NE 68504 U S A This warranty applies to the USA and countries where Teledyne Isco does not have an authorized dealer Customers in countries outside the USA where Teledyne Isco has an authorized dealer should contact their Teledyne Isco dealer for warranty service Before returning any instrument for repair please call fax or e mail the Teledyne Isco Service Department for instructions Many problems can often be diagnosed and corrected over the phone or by e mail without returning the instrument to the factory Instruments needing factory repair should be packed carefully and shipped to the attention of the service department Small non fragile items can be sent by insured parcel post PLEASE BE SURE TO ENCLOSE A NOTE EXPLAINING THE PROBLEM Shipping Address Teledyne Isco Attention Repair Service 4700 Superior Street Lincoln NE 68504 USA Mailing Address Teledyne Isco PO Box 82531 Lincoln NE 68501 USA 800 775 2965 lab instruments 866 298 6174 samplers amp flow meters Sale
45. els in the exit fields When Q V or D drops below its Exit value the ADFM will switch back to the normal operating sample interval conserving battery power and data storage space 14 Under Included Data Types select all boxes Select the appropriate output Serial unless a modem is used Data Recording 15 To activate recording and storage of flow information check the Record Internally box and select Slate or Wrap mode In Slate mode the recorder will stop recording when full In Wrap mode the recorder will continue recording when full overwriting the oldest data readings with the newest 16 If using the Record Internally function select the maxi mum number of intervals from the dropdown list If the ADFM serial data is output to an Isco 4 20 mA Analog Module select the same number or 1 less than the Data Interval 17 Under Data Format select Reduced 18 The reading interval for Record Raw Data Figure 2 12 below Data Format is based on the sampling reading interval Recording raw data for a single reading includes additional diagnostic information embedded within the Q V and D reading The additional raw data creates a larger file The recommended raw data interval is 10 minutes i e if the sample interval 1 the raw data interval would be every 10 readings if the sample interval 10 the raw data interval would be every 1 reading etc 19 Click OK to save the programming information 2 14 ADFM
46. ening the electronics lid 0 00 00 ee eee 3 11 3 6 Canister controller sensor interface board connections 20 5 3 11 vii ADFM Flow Meter Table of Contents List of Tables viii 1 1 Technical Specifications ADFM Controller 0 0 0 cece eee eee 1 2 1 2 Technical Specifications Pro20 Open Channel Velocity Sensor 1 4 1 3 Technical Specifications Hot Tap Insertion Velocity Sensor 1 4 2 1 List of Pro20 Sensor Mounting Accessories 0 00 ccc e eee ees 2 38 2 2 BIT Hexadecimal Code Definitions 0 0 c eee eee eee 2 57 3 1 Troubleshooting on Power Up 000 cece erneer 3 6 3 2 Troubleshooting During Operation 0 00 cece eects 3 7 1 1 Overview ADFM Flow Meter Section 1 Introduction The ADFM Pro20 Velocity Profiler is designed for high accuracy flow measurement for applications in pipe diam eters flow depths up to 20 feet 6 1m and in channels up to 10 feet 3m wide Common applications include installation in cir cular rectangular or trapezoidal channels The system is also frequently installed in irregular shaped multi point channels A variety of hardware accessories for sensor installation is available from Teledyne Isco see Table 2 1 in Section 2 6 8 In many cases these accessories can be adapted for use in other channel shapes The ADFM Intrinsic Safety Pro20 Velocity Profiler is cer tified by Fact
47. enior Applications Development Specialist Multisorb Technologies Inc This data and recommendations presented in this data sheet concerning the use of our product and the materials contained therein are believed to be correct but does not purport to be all inclusive and shall be used only as a guide However the customer should determine the suitability of such materials for his purpose before adopting them on a commercial scale Since the use of our products is beyond our control no guarantee expressed or implied is made and no responsibility assumed for the use of this material or the results to be obtained therefrom Information on this form is furnished for the purpose of compliance with Government Health and Safety Regulations and shall not be used for any other purposes Moreover the recommendations contained in this data sheet are not to be construed as a license to operate under or a recommendation to infringe any existing patents nor should they be confused with state municipal or insurance requirements or with national safety codes ADFM Flow Meter Index Numerics 2105 1 8 A accQcomm 1 8 advanced settings Hot Tap 2 40 B basic setup 2 19 batteries box controller 2 51 canister 2 54 battery lithium 3 5 battery real time clock 3 5 BIT codes 2 57 BITs 2 56 box controller inside panel 2 53 box controller switches 2 53 built in tests 2 56 Cc canister 2 24 early and current versions
48. er normal conditions of use Chemical Name Wt Listed Silica quartz lt 0 5 Cancer RCRA STATUS This product if discarded as sold is not a Federal RCRA hazardous waste Processing use or contamination of this product may change the waste management options State and local disposal regulations may differ from federal disposal regulations CANADA WHMIS HAZARD SYMBOL AND CLASSIFICATION Does not meet classification criteria pursuant to the Canadian Hazardous Products Act WHMIS WORKPLACE HAZARDOUS MATERIALS INFORMATION SYSTEM This MSDS has been prepared according to the hazard criteria of the Controlled Products Regulations CPR and the MSDS contains all of the information required by the CPR CANADA INGREDIENT DISCLOSURE LIST Contains component s listed on the Canadian Hazardous Products Act Ingredient Disclosure List CANADIAN ENVIRONMENTAL PROTECTION ACT All ingredients are listed on the Canadian Domestic Substances List inventory B 5 ADFM Flow Meter Appendix B Material Safety Data Sheets B 6 Page 5 of 5 Desi Pak EUROPEAN COMMUNITY EEC LABEL SYMBOL AND CLASSIFICATION Not classified as dangerous 16 OTHER INFORMATION APPROVED BY Prepared and approved by SHE Dept Sud Chemie Inc INFORMATION CONTACT E mail MSDS_US sud chemie com REVISION SUMMARY This MSDS replaces the 01 21 2009 MSDS Revised Section 1 INFORMATION CONTACT Section 16 HMIS RATING HEALTH PHYSIC
49. er supply plugs directly into a standard AC outlet and terminates in a connector compatible with the DC con nector on the box or canister controller or with unterminated wires if the system includes an accQcomm Interface Module This power supply is included with the ADFM system This two conductor pigtail cable provides no grounding It mates with the DC connector on the controller Wire colors for the power cable are designated as follows Pin Color Function 1 Red DC 4 Black DC This cable is installed at the factory as part of ADFM systems that are mounted inside an enclosure with a 24V DIN rail example Figure 2 20 120 0041 0 60 7004 041 For current model canister controller with metal Crown connectors 120 0 1 0 SSIS lt 60 7004 062 o Y For box controller and older style canister controller with Amp connectors Figure 2 18 Pigtail DC power cable 2 21 ADFM Flow Meter Section 2 Setup and Installation External AC Power Systems ordered with the environmental console enclosure described on page 2 23 come with all components factory installed inside the enclosure and pre wired to a 24V DIN rail User supplied AC power is connected at the installation site 2 4 4 Site Requirements The installation site must allow for proper sec
50. erform maintenance work inside the case in a clean dry location 1 Turn the Battery switch to the OFF 0 position to remove power 2 Remove the front cover and open the interior panel 3 With a small blade non conductive screwdriver gently lift and slip out the coin cell 4 Install a new coin cell Panasonic PR2330 or equivalent 5 Reapply power to the instrument 6 Test the system for proper operation 3 5 ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 4 Troubleshooting the The following sections provide assistance in locating and iso ADEM lating faults in the system 3 4 1 Troubleshooting Troubleshooting information for system power up is provided in Tables Table 3 1 and for system operation in Table 3 2 Possible problems and actions are listed in order of likelihood Call the factory for assistance before replacing the mother board Table 3 1 Troubleshooting on Power Up Symptom Possible Problem s Action s No wakeup message on LCD or com Power Verify battery voltage and connec puter screen Motherboard Be ine connection to external Contact the factory No wakeup message on LCD but com LCD Replace LCD puter displays wakeup message when a Front panel interface board Replace front panel interface board manual reset is performed Cable connection between LCD and Replace ADFM Motherboard front panel Cable connection between front panel interface board and mother
51. ervals ADFM Flow Meter Section 2 Setup and Installation Cable mounting kit Pro20 only part 60 7709 003 Cable mounting kit Pro20 pressure sensor part 60 7709 002 Lock nut Flat washer Flathead screw Isco mounting ring o Figure 2 28 Securing the cable s with SST straps M Note Always secure the sensor cable to the mounting apparatus and channel wall Permanent installations require the use of bolted stainless steel straps Plastic cable ties alone are not recommended for any installation but if used should have minimum 50 Ib loop strength 2 6 4 Circular Channels For large ID pipes and manhole inverts Isco s adjustable Scissors Ring also known as the Universal Mounting Ring is available in sets consisting of a base section a scissors mechanism for adjustment and one or more pairs of extensions to fit the specific channel size The base section is equipped with holes and tabs for mounting other Isco sensors Complete information about the Scissors Ring is beyond the scope of these instructions See the Isco Mounting Rings Installation and Operation Guide available at www isco com or call the factory for details about choosing and installing your configuration ADFM Flow Meter Section 2 Setup and Installation N WARNING Use gloves and eye protection when assembling and installing the Isco Mounting Rings F Bolt holes Scissors mechanism Slots for
52. es Gr EN61000 4 5 Surge on AC Lines 2kV L Gnd 1KV L L G EN61000 4 6 Conducted RF on AC lines 150 kHz to 80 MHz B 3V rms 80 modulated EN61000 4 11 AC Dips and Short Interruptions 0 5 Cycle each polarity 100 A CISPR11 RF Emissions Group 1 Class A Industrial Scientific and Passes EN 55011 Medical Equipment EN61000 3 2 3 3 Harmonic Flicker Passes Unit is susceptible to ESD In dry environments lt 40 humidity user must discharge themselves to earth before touching front panel to prevent program lock up Unit s flow sensor cable is susceptible to RF Unit must not be located near an RF source radio TV tower to prevent erroneous flow depth measurements Unit is susceptible to AC line transients and or surges If program lock up occurs unit s wall mount power supply must be connected to an AC power conditioner or operated on its internal batteries We the undersigned hereby declare that the design of the equipment specified above conforms to the above Directive s and Standards as of July 5 2007 ye Qe William Foster USA Representative a TELEDYNE ISCO A Teledyne Technologies Company William Foster Director of Engineering Teledyne Isco Inc 4700 Superior Street Lincoln Nebraska 68504 Phone 402 464 0231 Fax 402 464 4543 60 7102 003 Rev A Teledyne Isco One Year Limited Factory Service Warranty This warranty exclusively covers Teledyne Isco i
53. est The percentage of loop test failures should typically be less than 10 Cabling between the sensor interface board and the ADFM rear panel sensor connec tor Connection between motherboard and sen sor interface board Transducer cable or connectors Motherboard Transducer improperly connected or dam aged High interference source Motherboard Verify all connections Replace motherboard Eliminate interference source or shield transducer environment Perform Field Test in WinADFM refer to WinADFM software man ual The Correlation Magnitude at Lag 0 should be 255 at Lag 7 it should be typically lt 20 Also the High Gain RSSI should be typically lt 65 Otherwise it may indicate a high source of interference Call the factory Any RAM Test failure Message Clock Interrupt failed Motherboard Replace motherboard a It is recommended to record the values for Correlation Magnitude High Gain RSSI and the results of the transmit test for later reference 3 4 2 Troubleshooting Steps The following procedures are intended to assist fault isolation in cases where the Built in Test BIT cannot be executed no ADFM wakeup for example or the BIT determines a problem with the sensor 3 7 ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 8 3 4 3 BIT Not Executing Box Controller Only Communication Power It is not necessary to follow these
54. ge Capacity 32 MB st 140 days of data at one minute intervals I O Interface RS232 std Multiple industry std analog and digital protocols optional Transfer Rate Configurable to 57 600 bps Power Internal Battery Voltage 24 VDC nominal Internal Battery Capacity 26 Ah 75 F 24 C Alkaline Battery life 22 weeks at 15 minute sampling interval External DC 12 36 VDC 10 VDC absolute minimum 36 VDC 3W absolute maximum Software WinADFM for data retrieval and analysis BBTalk terminal emulation software tool included Flowlink 5 1 software may be purchased optionally Call factory for details a For pipes smaller than 18 ID the site must be qualified by your Isco representative 1 3 ADFM Flow Meter Section 1 Introduction Table 1 2 Technical Specifications Pro20 Open Channel Velocity Sensor Sensor Body Operating Temperature 23 to 95 F 5 to 35 C Housing Material Urethane Static Pressure 250 psi nominal Dimensions 8 x 3 x 1 5 inches 200 x 75 x 40 mm Weight 3 2 Ibs 1 5 kg Beam Angles 1 amp 3 10 front back 20 to side 2 amp 4 20 front back 30 to side Sensor Signal Cable Operating Temperature 40 to 125 F 40 to 52 C Material Polyethyline jacket Length 50 ft 15 m std 100 ft 30 m and 150 ft 45 m optional lengths available Minimum Bend Ra
55. ght Box 24 Ibs 11 kg Canister 36 Ibs 16 kg Measurement Performance Flow Accuracy 2 of reading in typical conditions Velocity Maximum Velocity 30 0 ft s 9m s Velocity Bin Size 2 to 12 inches 50 to 3000 mm user selectable ADFM Flow Meter Section 1 Introduction Table 1 1 Technical Specifications ADFM Controller Continued Nominal Profiling Depth Range for particle concentrations of 50 1000 ppm 9 inches to 20 feet 230 mm to 6 m Pro20 9 to 108 inches 230 to 2 7 m Hot Tap Accuracy 1 0 of reading 0 01 ft sec 3 0 mm s Pipe Sizes Hot Tap only 15 to 108 inches 380 mm to 2 7 m Acoustic Frequency Frequency 1 23 MHz Water Level Pro20 Only Measurement Range 4 5 inches to 20 feet 110 mm to 6 m Accuracy 0 5 of reading 0 2 inches 0 5 mm Data Management ADFM Data Types Q V D Velocity Echo Intensity Discharge Average Velocity Depth Velocity profile data relative to acoustic beam directions per beam and bin Echo intensity data relative backscatter intensity per beam and bin Data Quality Profile data quality indicators Correlation magnitude per beam and bin Temperature Sound Speed Leader Transducer temperature output range 20 to 140 F 7 to 60 C One output for speed of sound data Output of general leader information time data record number etc Data Storage and I O Stora
56. gn of the Hot Tap Installation Insertion HTI sensor The two versions have slightly different dimensions and hardware Operation is exactly the same for both The two versions are most distinguishable from one another by the appearance of the box at the head of the shaft See Figure 2 42 below If your sensor has the smaller metal box on the left follow the instructions in Section 2 8 Insertion Early Version HTI If your sensor has the larger molded box on the right follow the instructions in Section 2 9 Insertion Current ATI Early HTI Figure 2 42 Early and current versions of the HTI sensor WARNING Never loosen any hardware on the Hot Tap sensor when the pipe is pressurized Pressure within the pipe can force the shaft to come out of the pipe causing grave injury to anyone nearby xa 2 39 ADFM Flow Meter Section 2 Setup and Installation 2 7 1 Forced Depth and Scaling Constant Hot only T wro Windo Setup Operate Flash Early version HTI Current HTI During Hot Tap site setup Flowlink or station setup WinADFM you must open the Advanced Commands field and enter the following information Forced Depth QF The value of QF is the pipe s inside diameter ID in millimeters Example For an ID of 22 5 inches enter QF572 22 5 x 25 4 mm in rounded up Scaling Constant QS This is the number printed on the serial tag of every Hot Tap sensor Enter as QS
57. h Effects Eyes None Skin None Ingestion Ingestion is very unlikely but if ingested get medical attention Inhalation None Medical Effects Generally Aggravated by Exposure None Chronic Effects Carcinogenity None Section 3 Composition Information on Ingredients Component Name CAS Number by Weight Synthetic amorphous silica gel SiO2 112926 00 8 80 90 Cobalt chloride 7646 79 9 5 Aluminum 7429 90 5 10 20 While this material is not classified as hazardous under OSHA regulations this MSDS contains valuable information critical to the safe handling and proper use of this product This MSDS should be retained and available for employees and other users of this product Section 4 First Aid Measures Eyes Rinse the eyes well with water while lifting the eye lids If irritation persists consult a physician Skin Wash affected area with soap and water Ingestion Ingestion is unlikely but if ingested get medical attention Inhalation Remove the affected person to fresh air and get medical attention if necessary Notes to Physician Not applicable ADFM Flow Meter Appendix B Material Safety Data Sheets Multisorb Technologies Inc Drican Indicating Silica Gel Al Case July 21 2008 Page 2 of4 Section 5 Fire Fighting Measures Flammable Properties Not flammable Flash Point Not applicable Method Not applicable Flammable Limits Not flammable Lower Flammability Lim
58. he mounting plate over the couplers with the countersunk holes facing out Attach with the mounting screws 2 36 ADFM Flow Meter Section 2 Setup and Installation Figure 2 39 Attaching the mounting plate Fairing Spacer Figure 2 40 Sensor with fairing and fairing spacer 2 37 ADFM Flow Meter Section 2 Setup and Installation 3 Break off any excess length from the threaded couplers Figure 2 41 such that the remaining threads attach the sensor snugly into the fairing SS Figure 2 41 Threaded couplers break off at joint 2 6 8 Pro20 Sensor Mounting H 3 unde Hardver Table 2 1 List of Pro20 Sensor Mounting Accessories Cable mounting kit Pro20 sensor only 60 7709 003 Cable mounting kit Pro20 amp pressure sensor 60 7709 002 Single SST Loop Pro20 sensor only 489 0016 23 Single SST Loop Pro20 amp pressure sensor 489 0016 25 Scissors Ring standard sensor mounting hardware kit 60 3004 178 Scissors Ring secondary sensor mounting hardware kit 60 7709 001 Sensor mounting plate 60 7613 003 Sensor mounting screws 231 8116 10 Debris fairing 60 7004 042 Spacer 1 inch lift 60 7004 043 Spacer 2 inch lift 60 7004 044 Spacer 4 inch lift 60 7004 045 Threaded coupler 60 7614 001 Replacement hardware kit for fairing spacer 60 7619 001 2 38 ADFM Flow Meter Section 2 Setup and Installation 2 7 Hot Tap Sensor Recent changes have been made to the desi
59. hnical reference manual gt gt The lightning flash and arrowhead within the triangle is a warning sign alert ing you of dangerous voltage inside the product Symboles de s curit A AN Ce symbole signale l existence d instructions importantes relatives au produit dans ce manuel Ce symbole signale la pr sence d un danger d lectocution Warnungen und Vorsichtshinweise Das Ausrufezeichen in Dreieck ist ein Warnzeichen das Sie darauf aufmerksam macht daB wichtige Anleitungen zu diesem Handbuch geh ren gt gt Der gepfeilte Blitz im Dreieck ist ein Warnzeichen das Sei vor gef hrlichen Spannungen im Inneren des Produkts warnt Advertencias y Precauciones Esta se al le advierte sobre la importancia de las instrucciones del manual que acompa an a este producto gt gt Esta se al alerta sobre la presencia de alto voltaje en el interior del producto ADFM Flow Meter Table of Contents Section 1 Introduction Tied Oye rye Seated e875 a a athe Ghae a hat abet a a a AEA goatee Saye ames hey 1 1 1 2 Initial Inspections orio csc ace astaun a Meee ee bed abe 2 elo ai era g 1 2 1 3 Technical Specifications snesena senere eee enn n eens 1 2 1 4 Operating Principles see eea E AE E teen eee eens 1 5 1 5 Communication and Data Interfacing 0 0 eens 1 8 1 5 1 Optional Interfacing Tools 0 0 ce eens 1 8 Section 2 Set
60. ibuting this information to your organization s planners and installation engineers For accurate flow measurement you will use either Flowlink software optional or WinADFM software standard to program the ADFM with site specific parameters for the pipe or channel in which it is installed While both software programs are capable of basic site setup and data retrieval Flowlink software has expanded capabilities and features Contact the factory for more information If you have purchased Flowlink software refer to Section 2 2 for basic setup and Section 2 13 for basic data retrieval and viewing If you are using WinADFM software refer to Section 2 3 for basic setup and Section 2 14 for basic data retrieval and viewing For complete information about setup and operation of Flowlink software refer to the Flowlink user manual and Help files 1 Connect the computer to the ADFM flow meter with the communication interface cable 2 Click the Quick Connect button on the Flowlink toolbar or press F11 on the keyboard Flowlink opens the Quick Con nect window 3 Select the Type of connection Direct for initial setup 4 Check the Create new site check box and then click on the large button for pulse doppler instruments 5 The Pulse Doppler Connect window will appear 2 1 ADFM Flow Meter Section 2 Setup and Installation 6 Enter a site name and a device name and select the radio button for ADFM Click OK and
61. ieve Data F8 DEFAULT Graph F3 TAC F3 X Cancel 2 Help Figure 2 2 Flowlink Devices tab 2 3 ADFM Flow Meter Section 2 Setup and Installation Measurements While connected Flowlink continually polls the site for real time readings The Measurements tab displays the real time readings as well as test data in the Output window Diagnostic tests are selectable from the buttons to the left of the screen The results of each test are displayed and recorded in the station s Log File The Bench Test function is for diagnostic purposes and is not required for routine operation If for any reason the Bench Test is performed regardless of the time interval between tests Retrieve and save all recorded data before it is performed again Prior to redeployment select Erase Recorder and then Restart ADFM Model ADFM J Site Info Devices Flow Rate Data Actions Program and Restart Gutput Some system errors may have occured the log lists Erase Recorder EERE E Auto Restart Occured Field Test Successfully connected to the meter Quick Data Restart Sleep Adjust Level Advanced Commands Display Units Flow milion gallons day id Level inches Velocity feet second Temperature degrees Fahrenheit nd Disconnect F2 Retrieve Data F8 DEFAULT Graph F3 MA F9 X Cancel 2 Help Figure 2 3 Flowlink Measurements tab Flow Rate Site ADFM ADFM Flow Meter Section
62. ipe thread tape e Optional cable conduit min 2 dia The standard length of the Hot Tap sensor cable is 50 ft 15m A custom length cable can be up to 100 ft 30m If conduit is used a minimum diameter of 2 in is required Minimum bend radius for the cable is 6 in When determining the installation location consider the minimum clearance required for installation and removal of the sensor from the pipe The minimum clearance required is found by calculating the dimension C For the standard length sensor the distance from the top of the valve to the inner pipe wall D must not exceed 15 in order to have an insertion depth of up to 11 2 past the inner pipe wall M Note Typical insertion depth is usually between 4 in and 1 2 in However installations in pipes where buildup of grease or debris is expected deeper insertion will ensure unimpaired flow readings If D exceeds 15 inches a custom length sensor shaft part 60 5314 677 must be ordered Contact Teledyne Isco for assistance with custom length selection 2 41 ADFM Flow Meter Section 2 Setup and Installation Sensor Sensor length printed on box standard 28 nom P Pipe wall thickness E Extended length L 2 25 C Minimum clearance for sensor removal E V T V_ Valve user supplied D Distance from top of valve to inner wall V T P T Tapping saddle thread o let or spool piece user supplied
63. ir corresponding heights click Update Display to see them represented graphically Fig ure 2 10 When you are finished entering the points the picture should be an approximate representation of the channel s geometry Make any necessary corrections and click OK ADFM Flow Meter Section 2 Setup and Installation Communication tab 9 Communication Tab Figure 2 11 Unless there is an external modem and phone line used select Serial the communication port of the laptop or com puter used to program the ADFM baud rate of 115200 Stop Bits 1 Data Bits 8 and Parity None Setup ADEM test stn Site Channel Communication Profiling Collection Schedule Use C Modem Serial Modem r Serial Phone 999 444 5555 Comm Port Com 1 x Comm Port Com 2 x Baud Rate 57600 v 1 Max Speed fi senp ij Stop Bits ji 7 Connect only at this speed Data Bits s v Password None v 7 Lise Password Parity Cancel Apply Help Figure 2 11 Communication tab 2 12 ADFM Flow Meter Section 2 Setup and Installation Profiling tab 10 Profiling Tab Figure 2 12 Select the Data Interval recording interval in minutes from the dropdown list 11 Select the Samples per Interval measurement interval From the drop down list select the desired number of mea surements per Data Interval A larger number will reduce battery life but improve measurement precision Teledyne I
64. it Not applicable Upper Flammability Limit Not applicable Autoignition Temperature Not applicable Hazardous Combustion Products Not applicable Extinguishing Media Use extinguishing media that is appropriate for the surrounding fire The silica gel and the aluminum case are not combustible Fire Fighting Instructions The silica gel and the aluminum case are not combustible Unusual Fire and Explosion Hazards None Section 6 Accidental Release Measures Spill Sweep or vacuum up and place the spilled material in a waste disposal container Avoid raising dust Wash with soap and water after handling Section 7 Handling and Storage Handling Avoid raising dust and minimize the contact between worker and the material Practice good hygienic work practices Storage Store in a cool dry location Keep in sealed containers away from moisture The silica gel will readily adsorb moisture Section 8 Exposure Controls Personal Protection Engineering Controls Not required Respiratory Protection Not required Skin Protection Not required Eye Protection Not required Exposure Limits Component Name OSHA ACGIH Other Recommended Limits PEL TLV Silica gel TWA 20 mppef Not applicable NIOSH REL 80 mg m SiO TWA 6 mg m IDLH 3000 mg m 1 mg m TWA 02 mg m Cobalt chloride oai TT Ae bal m NIOSH REL cobalt metal dus ume as coba TWA 05 mg m Cobalt metal dust amp fu
65. ite comments Computer s Time 1 18 2011 15 56 15 Timezone GMT 06 00 Central Time US amp Canada x GPS Information Altitude 0 Latitude 0 Longitude 0 Retrieve Data F8 gt amp 3 3 f DEFAULT Graph F3 4 Apply F9 X Cancel 2 Help Figure 2 62 Site Info tab Connect and Retrieve Data buttons 2 58 4 On the Site Info tab click the Connect button 5 Once the site is online the Retrieve Data button becomes active Click the Retrieve Data button to download data from the site A progress bar will indicate the download status ADFM Flow Meter Section 2 Setup and Installation M Note To retrieve only the data collected since the last interrogation press Shift F8 to open the Retrieve Options window Retrieving data Transferring 1 of 1 deployments 2048 of 7296 bytes received Cancel Figure 2 63 Flowlink Data download 6 Upon completion click Erase Data to erase the recorder The software will remind you to back up your data first Isco Flowlink e 1 Warning this will erase the meter s internal recorder unrecoverably are you sure you want to continue Figure 2 64 Erasure warning Flowlink 7 Click Yes to continue The data window will say PLEASE WAIT ERASING RECORDER RECORDER WAS ERASED 8 Restart the ADFM by doing one of the following a To save new program settings click Program and Restart The timeout warning will appear Isco
66. ithin the enclosure The environmental console enclosure can be ordered with or without a 400 or 800 watt heater contact Teledyne Isco for more information Where a console enclosure will be used a user supplied concrete pad and steel stand or other secure method as well as cable conduit with minimum 2 ID are recommended M Note Environmental enclosures are not shipped with access holes for conduit connection All cable entries must have appropriate ID user supplied con duit connections or cord grip fittings to retain the NEMA 4X rat ing Conduit and wires must be sealed to prevent harmful gases and moisture from entering the enclosure Failure to seal conduit could reduce equipment life Figure 2 20 ADFM controller environmental console enclosure 2 23 ADFM Flow Meter Section 2 Setup and Installation Cylindrical Canister The cylindrical canister houses all electronics and usually the batteries and is designed for suspension within a manhole or other wet environment Figure 2 21 ADFM controller cylindrical canister suspended in manhole M Note The current canister controller has four connector ports Earlier models included a fifth Auxiliary port for the connection of an external modem A fifth port is sometimes still added to current models as a spe cial power switch controlled by a sampler enable signal input Early Current version SN DC PWR fad DC PWR COMM ACOUSTIC DOPPLER FL
67. itions are present or if movement of the spring ring is suspected anchoring the ring is highly recommended This is usually accomplished using threaded fasteners anchored or driven into the wall of the channel typically wedge anchors set in a pre drilled hole or with a power actuated stud gun Please contact the factory for recommendations on installation in manhole inverts or in pipes larger than 80 inches in diameter In rectangular channels the Pro20 sensor is commonly installed using a flat mounting plate anchored to the channel floor and or a removable rectangular frame inserted into guide slots in the channel walls In some cases particularly when the Pro20 sensor will be installed using a diver or other special methods the sensor will be mounted on a rectangular plate which is then anchored directly to the channel floor 2 33 ADFM Flow Meter Section 2 Setup and Installation b Plate Part 60 7613 003 FLH M6 X 10mm SST Screws Part 231 8116 10 Figure 2 34 Attaching the sensor to a mounting plate Figure 2 35 Rectangular frame mounting 2 34 Where a rectangular frame is used verify the exact channel width at different depths and ensure that no obstructions will hinder insertion and removal of the frame When designing mounting methods and accessories avoid conditions where accu mulation of solids on or against the frame is likely Ensure that the installation allows access for servicing c
68. learing of debris and removal replacement of the frame Cable Conduit min 2 dia Minimum bend radius 6 K Cable in this area MUST be secured and protected ADFM Flow Meter Section 2 Setup and Installation Fi Sensor mounting plate A Aligh sensor s paralle w the channel walls and flat on the channel bi 7 lt ttom 2 2 gt FLOW Figure 2 36 Installation example 2 6 7 Applications With Permanent Silt For pipes or channels where sediment or debris will be present Teledyne Isco offers mounting accessories for elevating the sensor The debris fairing attaches directly to the mounting plate or ring and the sensor is mounted in the top of the fairing for a lift of 3 inches Fairing spacers add 1 2 and 4 inches each and may be combined for additional lift The sensor fairing and spacer s are attached to the mounting plate with three threaded couplers and mounting screws 2 35 ADFM Flow Meter Section 2 Setup and Installation _ Fairing part 60 7004 042 4 lift part 60 7004 045 j 2 lift part 60 7004 044 1 lift part 60 7004 043 Figure 2 37 Fairing and spacers for added lift 1 Insert the threaded couplers into the fairing or bottom spacer Additional couplers may be connected if extra spacers are required Figure 2 38 Inserting the threaded couplers 2 Position t
69. me as cobalt IDLH 20 mg m as metal dust amp fume as cobalt 1 mg m Aluminum TWA 15 mg m total respirable NIOSH REL TWA dust fraction of 10 mg m total dust TWA 5 mg m aerosol TWA 5 mg m respirable fraction respirable fraction ADFM Flow Meter Appendix B Material Safety Data Sheets Multisorb Technologies Inc Drican Indicating Silica Gel Al Case July 21 2008 Page 3 of4 Section 9 Physical and Chemical Properties Appearance Silver metal canister Vapor Density Not applicable Odor None Boiling Point 4046 F 2230 C Silica Gel Physical State Silver metal canister Melting Point 3110 F 1710 C Silica Gel PH Not applicable Solubility Insoluble in water Vapor Pressure Not applicable Specific Gravity 2 1 Section 10 Stability and Reactivity Stability Stable Conditions to avoid Moisture and high humidity environments Incompatibility Water fluorine oxygen difluoride chlorine trifluoride Hazardous Decomposition Products None Hazardous Polymerization Will not occur Section 11 Toxicological Information This product and its components are not listed on the NTP or OSHA Carcinogen lists Animal Toxicology Tests for DOT Hazard classification Tests Conducted on finely ground silica gel 1 hour LCso rat gt 2 mg 1 48 hour oral LDso rat est gt 31 600 mg kg 48 hour dermal LDso rabbi
70. n channel flow in a pipe The sensor is mounted on the invert of a pipe or channel The sensor s piezoelectric ceramics emit short pulses along narrow acoustic beams pointing in dif ferent directions Echoes of these pulses are backscattered from particles or bubbles suspended in the flow As this material has motion relative to the transducer the echoes are Doppler shifted in frequency Measurement of this frequency enables the calcu lation of the flow speed A fifth ceramic mounted in the center of the transducer assembly and aimed vertically is used to measure the depth Velocity profile 1 Velocity profile 2 Velocity bins Flow pattern Sensor Figure 1 1 Typical Pro20 Installation 2 of 4 profiles shown The ADFM divides the return signal into discrete regular intervals that correspond to different depths in the flow Velocity is calculated from the frequency shift measured in each interval The result is a profile or linear distribution of velocities along the direction of the beam Each of the small black circles in Figure 1 1 represent an individual velocity measurement in a small volume known as a velocity bin The directions of the velocity profiles are based on the geometry of the ADFM s transducer assembly Figure 1 2 shows a side view of the transducer assembly The profiles shown in Figure 1 1 are generated from velocity data measured by an upstream and downstream beam pair The data from one beam pair
71. ng apparatus operated in pressure demand mode NIOSH approved or equivalent and full protective gear 6 ACCIDENTAL RELEASE MEASURES SMALL SPILL No special precautions required LARGE SPILL With shovel or scoop place material into appropriate container 7 HANDLING AND STORAGE HANDLING Use of proper hygiene practices in the workplace is recommended STORAGE Store in a dry area 8 EXPOSURE CONTROLS PERSONAL PROTECTION EXPOSURE GUIDELINES HAZARDOUS COMPONENTS EXPOSURE LIMITS OSHA PEL ACGIH TLV Chemical Name ppm mg m ppm mg m Clay TWA 1 1 1 1 0 025 3 Silica quartz TWA 2 2 3 OSHA TABLE COMMENTS 1 Exposure limits not established 2 Total Dust 30 mg m3 Si02 2 3 Respirable ENGINEERING CONTROLS If user operations generate dust fume or mist use ventilation to keep exposure to airborne contaminants below the exposure limit PERSONAL PROTECTIVE EQUIPMENT EYES AND FACE Follow facility guidelines SKIN Use of proper hygiene practices in the workplace is recommended RESPIRATORY Use local exhaust if dusting occurs Good general ventilation is adequate in the absence of dusts COMMENTS All inert or nuisance dusts whether mineral inorganic or organic not listed specifically by substance name are covered by the Particulates Not Otherwise Regulated PNOR limit which is 5 mg m3 for respirable fraction and 15 mg m3 for total dust ACGIH ex
72. nister remains visible CAUTION Desiccant may produce irritating fumes when heated Leave the room while the desiccant is being recharged Important Guidelines to Follow e Always use a vented circulating forced air convection oven in a well ventilated room e DO NOT use a microwave oven to recharge the desiccant cartridge e Always use the recommended temperature Never heat the desiccant at higher than recommended tempera tures e Avoid heating the desiccant longer than necessary 3 3 ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 2 2 Canister Controller Desiccant Part 099 0002 01 The canister controller desiccant is in a bag that cannot be regen erated and must be replaced CAUTION Opening the electronics cover on the canister will void the NEMA IP rating To preserve the NEMA IP rating send the canister controller to the factory for service and inspection of the desiccant If you choose to void the NEMA IP rating only open the case ina clean dry environment You can access the desiccant bag for replacement and inspect the controller interior for humidity by performing the following steps 1 Remove the four 7 16 Allen screws holding the electronics Allen screws 4 cover in place Figure 3 2 Canister controller opening the electronics lid 3 4 2 3 The interior electronics are attached to the lid Laying the controller on its side very carefully eas
73. not user serviceable Corresponding with a Teledyne Isco Technical Service Represen tative can often resolve the problem without the need to return the item If the difficulty cannot be resolved you will be issued a Return Authorization Number RAN and information for returning it to the factory Before packaging and shipment clean and dry the flow meter and sensor and include important information as described in the following sections The electronics case cables and sensor may be cleaned with mild detergent and warm water Before cleaning ensure that all pro tective connector caps are in place Do not use abrasive agents or solvents they will damage the surfaces of the equipment Mild chlorine bleach solutions may be used for disinfection and elimi nation of odors Attach documentation to the equipment identifying the owner and owner address complete instrument model and serial number and a description of the problems observed with the equipment Whenever possible the original factory packaging material should be retained for reuse For repackaging with commercial materials follow these instructions e Wrap the flow meter and sensor assemblies separately in bubble wrap or other cushioning material e Use a strong shipping container suitable for the weight of the ADFM Shipping containers made of wood or 3 1 ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 2 Desiccant 3 2 1 Box Controller Desi
74. nstruments providing a one year limited warranty covering parts and labor Any instrument that fails during the warranty period due to faulty parts or workmanship will be repaired at the factory at no charge to the customer Teledyne Isco s exclusive liability is limited to repair or replacement of defective instruments Teledyne Isco is not liable for consequential damages Teledyne Isco will pay surface transportation charges both ways within the 48 contiguous United States if the instrument proves to be defective within 30 days of shipment Throughout the remainder of the warranty period the customer will pay to return the instrument to Teledyne Isco and Teledyne Isco will pay surface transportation to return the repaired instrument to the customer Teledyne Isco will not pay air freight or customer s packing and crating charges This warranty does not cover loss damage or defects resulting from transportation between the customer s facility and the repair facility The warranty for any instrument is the one in effect on date of shipment The warranty period begins on the shipping date unless Teledyne Isco agrees in writing to a different date Excluded from this warranty are normal wear expendable items such as charts ribbon lamps tubing and glassware fittings and wetted parts of valves and damage due to corrosion misuse accident or lack of proper maintenance This warranty does not cover products not sold under the T
75. oc ities throughout the entire cross section of the flow The algorithm fits the basic functions of a parametric model to the actual data The result predicts flow velocities at all points throughout the flow These results are integrated over the cross sectional area to determine the discharge The key benefit to this approach is that the system will operate accurately under different hydraulic conditions As hydraulic conditions change the change will manifest itself in the distri bution of velocity throughout the depth of flow As the ADFM is measuring the velocity distribution directly it will adapt to the changes in hydraulics and generate a flow pattern that is repre sentative of the new hydraulic conditions insuring an accurate estimate of flow rate Figure 1 3 shows a typical Hot Tap installation in a closed pipe application The operation of the Hot Tap Insertion velocity pro filer works in the same manner as the Pro20 but for full and pressurized pipes Mounted nearly flush with the inner pipe wall the Hot Tap sensor is comprised of four ceramics that transmit and receive the acoustic signals Beam Angles Beam Angles 10 front back 20 front back 20 to side 30 to side 4 Beam Angles Beam Angles 10 front back 20 front back 20 to side 30 to side Figure 1 3 ADFM Hot Tap beam geometry M Note For Hot Tap dimensions refer to Section 2 7 1 7 ADFM Flow Meter Section 1 Introduction 1 5
76. oduct if discarded as sold is not a Federal RCRA hazardous waste Processing use or Chemical Name B 4 ADFM Flow Meter Appendix B Material Safety Data Sheets Page 4 of 5 Desi Pak contamination of this product may change the waste management options State and local disposal regulations may differ from federal disposal regulations 14 TRANSPORT INFORMATION DOT DEPARTMENT OF TRANSPORTATION PROPER SHIPPING NAME Not regulated ROAD AND RAIL ADR RID PROPER SHIPPING NAME Not regulated AIR ICAO IATA SHIPPING NAME Not regulated VESSEL IMO IMDG SHIPPING NAME Not regulated CANADA TRANSPORT OF DANGEROUS GOODS SHIPPING NAME Not regulated 15 REGULATORY INFORMATION UNITED STATES SARA TITLE III SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT FIRE No PRESSURE GENERATING No REACTIVITY No ACUTE No CHRONIC Yes 313 REPORTABLE INGREDIENTS Not listed CERCLA COMPREHENSIVE RESPONSE COMPENSATION AND LIABILITY ACT CERCLA REGULATORY Not listed TSCA TOXIC SUBSTANCE CONTROL ACT TSCA STATUS All components are listed on the TSCA Inventory or are excluded or exempt REGULATIONS STATE REGULATIONS California CALIFORNIA PROPOSITION 65 This product does not contain chemical s known to the state of California to cause cancer birth defects or reproductive harm Crystalline silica present is contained within a pouch canister or bag There is no exposure to airborne particles of respirable size und
77. on 1 Introduction 1 2 Initial Inspection Upon receipt inspect the shipping container for any damage If the shipping container or packing material shows signs of damage it should be retained until the contents have been inspected for completeness and the system has been checked both mechanically and electrically If the contents are incomplete or damaged or if the system indicates a failure in some com ponent during initial testing notify Teledyne Isco as soon as pos sible and notify the carrier regarding any damage to the shipping container and packing material Contact Information Technical assistance for the ADFM flow meter can be obtained from Teledyne Isco 4700 Superior St Lincoln NE 68504 Phone 866 298 6174 or 402 464 0231 Fax 402 465 3022 E mail IscoService teledyne com 1 3 Technical The following tables provide technical specifications for the Specifications ADFM box and cylindrical electronics controllers and for the Pro20 open channel and Hot Tap Insertion velocity sensors Table 1 1 Technical Specifications ADFM Controller Physical Electronics Unit Enclosures Wall or console mounted box or cylindrical canister Operating Temperature 15 to 125 F 26 to 52 C Storage Temperature 65 to 160 F 54 to 71 C Packaging Box NEMA 4X IP66 Canister NEMA 6P IP68 Dimensions Box 17 5 x 14 8 x 6 7 in 445 x 375 x 170 mm Canister 28 5 x 10 in 724 x 254 mm Wei
78. one error or event type However if two or more events are present the code will appear as the sum of the most significant digits of their corresponding codes Example If the ADFM has been restarted and also experienced a transducer communication failure the code displayed would be 09nnnnnn 2 57 ADFM Flow Meter Section 2 Setup and Installation 2 12 Data Retrieval 2 13 Flowlink File Item Actions Database Vi aia ale oS E 3 Sites gt Torn GB 2150 server test 8B AABC 2 Graphs and Tables 9 Schedules Log Site ADFM Measurements This section offers a brief overview of collecting data from your ADFM system with Teledyne Isco s software programs For full details of site setup and data management refer to the software instruction manual The flow meter s recorder must be cleared following data retrieval Save all downloaded data and prior to redeployment erase the recorder and restart the ADFM This applies to both Flowlink and WinADFM software programs To begin downloading data from the ADFM through direct con nection 1 Connect the computer to the ADFM flow meter with the communication interface cable 2 Start Flowlink software 3 In the workspace on the left open the desired site file The site window opens Model ADFM Not Connected Devices Flow Rate Data Date Time Site name Device s Time Site address Manhole number S
79. opening the electronics lid 2 The interior electronics are attached to the lid Laying the controller on its side very carefully ease the lid a few inches away from the case Figure 3 6 Wiring from the battery compartment is connected to the electronics Do not attempt to pull the electronics all the way out of the case Ensure that the connections between the sensor interface board and the motherboard are properly seated There are two connec tions a ribbon cable for VCC and grounding connections and a coaxial cable for transmission of the sensor s analog signal Coaxial cable Figure 3 6 Canister controller sensor interface board connections Do not alter the connections made on the motherboard for any reason other than to re establish proper connection ADFM Flow Meter Section 3 Maintenance and Troubleshooting 3 12 ADFM Flow Meter Appendix A Parts and Accessories A 1 General Spare Parts and Accessories Parts and Accessories can be purchased by contacting Teledyne Isco s Customer Service Department Teledyne Isco Customer Service Department P O Box 82531 Lincoln NE 68501 USA Phone 800 228 4373 402 464 0231 FAX 402 465 3022 E mail IscoInfo teledyne com ADFM control box 0 0 eee 62 7100 005 ADFM canister controller 0 0000 62 7110 005 ADFM IS control box 0 e eee eee 62 7100 105 ADFM IS canister controller 004 62 7110 1
80. or QS depending on how many numbers are given Example Figure 2 43 shows the location of this value on old QS1005 and new QS982 sensors Unit ID 627004012 Hot Tap Insert Mele 1200 KHZ Grote nen Length es Ld Ser No munit ii i m i wa ede lco b N St Lin nN iE vasos USA 302 by 0231 800 22 4 4373 USA fy Canada g os Ss G a gt FLOW gt ISCO Hot Tap Sensor Sensor Length 28 78 Cos 982 Cable Length 15M CE seno HUNMLT ANG TMU oo TELEDYNE I 0 Figure 2 43 Location of the QS value on Hot Tap label 2 40 2 8 Insertion Early y Version HTI Tools and supplies Dimensional requirements ADFM Flow Meter Section 2 Setup and Installation These instructions refer to Figure 2 44 on the following page The preferred locations for sensor installation in a horizontal pipe are between the clock positions 1 and 5 and 7 and 11 as shown in Figure 2 44 Installation at the top and bottom of the pipe should be avoided due to the possibility of trapped air or sedimentation The sensor may be installed at any position in a vertical pipe provided the stream is flowing upward For all other variations in position or flow contact Teledyne Isco for assistance Installation of the Hot Tap requires the following user provided tools and supplies e Tapping saddle thread o let or spool piece e 2 NPT Corporation stop or ball valve e a hex screwdriver e Pipe wrench e PTFE p
81. ory Mutual Research Corporation An IS system consists of the flow meter located in a nonhazardous location connected to a sensor located in a class I II and III Division 1 Groups C D E F and G or Class I Zone 0 IIB hazardous clas sified locations with Type 6P protection indoor outdoor loca tions and or connection to a Druck Inc PTX 1830 sensor in a class I II and III Division 1 Groups A B C D E F and G haz ardous classified locations Complete information about IS systems is provided in Appendix B The ADFM Hot Tap Velocity Profiler measures flow rates in full and pressurized pipes and forced mains with inner diameter of 1 5 feet 457 mm to 9 feet 2 74m The Hot Tap Insertion sensor HTI is inserted through the pipe wall via an industry standard two inch corporate stop or ball valve and tapping saddle Both Pro20 and HTI systems use pulse doppler velocity profiling technology to measure the velocity distribution within the flow For either system the controlling electronics are housed in a wall or console mountable box enclosure or in a cylindrical canister housing for suspension mounting in a manhole or other wet envi ronment All ADFM systems can be powered by external 24 VDC power Internal batteries provide backup power for continuous operation Ordering information for parts and accessories for these systems can be found in Appendix A in the back of this manual 1 1 ADFM Flow Meter Secti
82. ouplers 0 0 cece cee teen eens 2 36 2 39 Attaching the mounting plate 0 ccc eects 2 37 2 40 Sensor with fairing and fairing spacer 0 e cee eee eens 2 37 2 41 Threaded couplers break off at joint 0 0 ccc eee 2 38 2 42 Early and current versions of the HTI sensor 00 0 e ee eeeee 2 39 2 43 Location of the QS value on Hot Tap label 0 0 0 cee eee 2 40 2 44 Early HTI Component measurements and sensor positioning 2 42 2 45 Early HTI Hardware cece cece cee eee cent pa 2 43 2 46 Align the edges of the box parallel to flow 0 cc cece eee eee 2 43 2 47 Secondary collar installation 0 00 cece eens 2 44 2 48 Early version Hot Tap with secondary collar installed 2 45 2 49 Current HTI Component measurements and sensor positioning 2 47 2 50 Current HTI Hardware ccc eee een eee 2 48 2 51 Align the edges of the box parallel to flow 2 cece eee eee 2 49 2 52 Attaching the tether chain 0 0 ccc eee en enns 2 49 2 53 Adjust chain to proper length 0 0 ccc tects 2 50 2 54 Safety Installation Kit 0 0 ec eee 2 50 2 55 Box controller remove the battery compartment 0 ersen 2 51 2 56 Box Battery compartment 20 ccc ee eee eens 2 52 2 57 Reinstalling the battery compartment lid 0 0 0 0 e eee eee 2 52 2 58 Control b
83. ox power switches 0 cece cee teen eens 2 53 2 59 Canister remove battery compartment lid 0 0 0 2 54 2 60 Remove battery retaining cover and screw 000 eect eens 2 54 2 61 Canister Battery compartment 0 0 ee eee ens 2 55 2 62 Site Info tab Connect and Retrieve Data buttons 200005 2 58 2 63 Flowlink Data download 0 cece cece e nee eee 2 59 2 64 Erasure warning Flowlink 0 cece cee eee nee 2 59 2 65 Timeout warning Flowlink 0 cece cece eens 2 59 2 66 Restart warning Flowlink 20 0 0c ccc 2 60 2 67 Flowlink Graphing data velocity shown 0 0 0 e eee ee eee eee 2 60 2 68 Flowlink Drag amp drop data parameters on graph velocity and flow shown 2 61 2 69 Connect Screens ick oh eee 0 ee eee a ee ee eat 2 62 2 70 Collect Erase Data ccc enn ene een e eens 2 63 2 71 Data transfer indicator 0 cece cee tent n ene nee 2 63 2 72 ADFM Data window 0 cece cee een rererere reo 2 64 2 73 Viewing data in Expert View 0 cece cece eee e eee 2 65 3 1 Internal desiccant canister 0 cece eee tenes 3 3 3 2 Canister controller opening the electronics lid 0 0000 e eee 3 4 3 3 Canister case desiccant and humidity indicator card 0000 aes 3 5 3 4 Box controller sensor interface board connections 0 2 ee eee 3 10 3 5 Canister controller op
84. pe or channel to the bottom of the sensor This is the Zero Offset entered into your software For common geometries with the standard measurements described below the channel shape must be symmetrical about the vertical center line These common geometries include Cir cular Rectangular Trapezoidal and Elliptical Figure 2 23 Figure 2 23 Common pipe and channel shapes Geometry and Parameters Irregular Multi Point Channel Shapes 2 26 Circular D Diameter Rectangular amp Trapezoidal W Width H Height H1 0 Elliptical R Radii E Angles For irregular shaped channels measure and record the channel width divided by 2 for 10 different depths Width 2 X Depth Y ADFM Flow Meter Section 2 Setup and Installation 2 6 2 Sensor Positioning Place the sensor in the straightest possible run typically at a minimum of 5 channel diameters downstream from a bend and 2 channel diameters upstream from a bend The sensor should be securely positioned with minimal potential for fouling or damage from sediment or debris In installations where high velocity debris will be present you may consider protecting the entire cable length i e with user supplied rigid conduit or metal framing FLOW gt cams I gt 5 Channel Z gt 2 Channel Z Figure 2 24 Sensor positioning In all installations the sensor mounting must be firmly anchored flat against the invert center of the channel
85. posure guidelines of less than 3 mg m3 respirable and 10 mg m3 inhalable have been established for particles insoluble poorly soluble not otherwise specified PNOS ADFM Flow Meter Appendix B Material Safety Data Sheets Page 3 of 5 Desi Pak 9 PHYSICAL AND CHEMICAL PROPERTIES PHYSICAL STATE Solid ODOR None pH Not Determined PERCENT VOLATILE None VAPOR PRESSURE Not Applicable VAPOR DENSITY Not applicable EVAPORATION RATE Not Applicable VISCOSITY Not Applicable OXIDIZING PROPERTIES None 10 STABILITY AND REACTIVITY STABLE Yes HAZARDOUS POLYMERIZATION No 11 TOXICOLOGICAL INFORMATION ACUTE GhemicaliName ORAL LDso DERMAL LDso INHALATION rat rabbit LCso rat gt 5000 gt 200 mg L 1H clay gm kg b w a 500 No Data No Data Silica quartz gm ka b w Available Available CARCINOGENICITY NTP TARC OSHA Status Status Status Clay Not listed Not listed Not listed a Known i Silica quartz Not listed SENSITIZATION Not sensitizing GENERAL COMMENTS Crystalline silica present is contained within a pouch canister or bag No exposure to airborne particles of respirable size is expected under normal conditions of use 12 ECOLOGICAL INFORMATION ENVIRONMENTAL DATA Low hazard for usual industrial or commercial handling CHEMICAL FATE INFORMATION This material is of mineral origin It is not biodegradable 13 DISPOSAL CONSIDERATIONS DISPOSAL METHOD This pr
86. rates einans CERE ean ee ew eee PS eeepc 3 1 3 1 2 Packaging osorno ee no hee bored eben deena dee ale eed bias wed 3 1 B22 ISSICCAI GE 65 cle e e ha a ee Bh oon Rie estes ENE ENN Hind Red Na Qe Mea a Pea a aoe a 3 2 3 2 1 Box Controller Desiccant 0 0 0 0 eects 3 2 3 2 2 Canister Controller Desiccant 0 ete nee 3 4 3 3 Real Time Clock Backup Battery 0 0 0 0 0 c ccc eee 3 5 3 4 Troubleshooting the ADFM 0 ccc eee nee nes 3 6 3 4 1 Troubleshooting Tables 0 0 ccc cette ens 3 6 3 4 2 Troubleshooting Steps 0 0 ccc ce eee e een es 3 7 3 4 3 BIT Not Executing Box Controller Only 0 0 00 0 cease 3 8 3 4 4 BIT Determines a Problem Associated with the Sensor 3 9 3 4 5 Sensor Malfunction With Canister Controller 05 3 10 Appendix A Parts and Accessories A l A 2 A 3 AA General Spare Parts and Accessories 0 00 c ennn cee cee eee eee A 1 Standard Pro20 Mounting Rings 0 ccc tee ene A 2 Pro20 Debris Fairing Kits 0 0 0c eee eens A 2 Secondary Depth Sensors 0 00 ccc cece eee tenes A 2 Appendix B Material Safety Data Sheets List of Figures 1 1 Typical Pro20 Installation 2 of 4 profiles shown 00 0000 e eee 1 5 1 2 ADFM Pro20 dimensions and beam geometry 0 0 cee cece 1 6 1 3 ADFM Hot Tap beam geometry 0 00 1 7 1 4 Optional accQcomm Interface Module
87. re 3 1 the box controller is equipped with a reusable desiccating canister attached to the inside of the case This canister contains silica gel that attracts moisture trapped inside the flow meter s case when it is closed This keeps the inside of the case completely dry during shipment storage and use If you leave the case open the desiccant will attract moisture from the surrounding air Eventually its absorption capacity will be reached and it will no longer be able to protect the internal components of the flow meter ADFM Flow Meter Section 3 Maintenance and Troubleshooting Desiccant canister aS enn ncee Evu ecaa an gtaacas rs a es 5 aN ae as 4 ae ae ae oe eee eee eae Figure 3 1 Internal desiccant canister Inspect the desiccant canister each time the case is opened The desiccant canister has a window on its side that looks blue or yellow when the desiccant is dry As the desiccant absorbs moisture the pebbles in the window will turn from blue to pink or from yellow to green When the pebbles turn pink or green the desiccant needs to be regenerated or replaced with the spare canister provided in the flow meter s accessory package Remove the canister from the flow meter and heat it in a vented oven at 300 F 150 C for about three hours or until the blue or yellow color returns After cooling put the canister back in the flow meter make sure the window on the side of the ca
88. re securely mounted inside the control box 2 10 1 Box Controller To install the four lantern batteries Batteries 1 Remove the top cover by loosening the four large screws holding it in place 2 Remove the two small flathead screws holding the inner front panel closed The screws are not attached Take care not to lose the plastic washers 3 Remove the battery housing lid by loosening the four large screws holding it in place The screws remain attached to the lid Loosen screws E3 Figure 2 55 Box controller remove the battery compartment 2 51 ADFM Flow Meter Section 2 Setup and Installation 4 Place the four batteries inside the compartment with the terminals facing downward Figure 2 56 Box Battery compartment 5 Replace the housing lid installing it so that the metal screw tab in the chassis is over the cutout in the upper right corner of the lid as before Cutout in lid Screw tab Figure 2 57 Reinstalling the battery compartment lid 2 52 ADFM Flow Meter Section 2 Setup and Installation 2 10 2 Box Controller Onand In the box controller the On switch is a key switch located on the Reset Switches left side of the inner front panel Figure 2 58 inside the area labeled Power Note that there are two switches labeled Battery and Mains Only the switch labeled Battery is functional This switch controls all DC power including batteries and external power The Mains switch is not
89. s amp General Information 800 228 4373 USA amp Canada Phone Repair service Fax 402 465 3001 Email February 28 2012 P N 60 1002 040 Rev G IscoService teledyne com 4 TELEDYNE ISCO Everywhereyoulook
90. s expected INGESTION Non toxic by ingestion Packets or canisters may pose a choking hazard Keep away from children and pets INHALATION Route of exposure unlikely This material is normally packaged and contained in a pouch bag or canister If the container is opened prolonged or repeated inhalation of high dust concentrations may cause lung damage 3 COMPOSITION INFORMATION ON INGREDIENTS INGREDIENT S CAS Wt Pouch Bag Canister Stopper or Cap 1 75 Clay 1302 78 9 25 99 Silica quartz 14808 60 7 lt 0 5 See Section 8 for Exposure Limits 4 FIRST AID MEASURES EYES Do not rub eyes Flush with lukewarm gently flowing water for 5 minutes or until the particle dust is removed while holding the eyelid s open Obtain medical attention SKIN Wash with soap and water B 2 ADFM Flow Meter Appendix B Material Safety Data Sheets Page 2 of 5 Desi Pak INGESTION Normally not needed If large quantities are ingested call your local Poison Control Center 1 800 222 1222 in the U S INHALATION Normally not needed If exposed to excessive levels of dust or fumes remove to fresh air and seek medical attention of cough or other symptoms develop or persist 5 FIRE FIGHTING MEASURES FLASHPOINT AND METHOD Material is not flammable EXTINGUISHING MEDIA Use extinguishing agent applicable to surrounding fire FIRE FIGHTING PROCEDURES As in any fire wear self contained breathi
91. sco recommends using no more than 5 Samples per Inter val in most applications Burst sampling 12 Burst Sampling Burst sampling reading interval is a secondary data interval automatically triggered by a programmed thresh old condition such as a rain event or overflow Setup ADFM test stn Site Channel Communication Profiling Collection Schedule Data Interval fn Collect Following Data Range 1 lt x lt 1440 minutes V OVD Minimum Depth 21 0 Iv Velocity Low Limit 9 61 in Z Amplitude Max Velocity 5 0 y M Z Good f Enable velocity mode 12 V Correlation Pings _ aoo Output Serial om C Velocity precision 0 03 ft s I Record Internally Nore of max velocity 10 52 IV Battery Powered Type of data set Internal Alkaline X Standard C Reduced Projected Battery Life 26 7 Days Record raw data every 5 readings OK Cancel Apply Help ox Figure 2 12 Profiling tab 13 To enable Burst Sampling check the box next to Burst Sampling Figure 2 12 then select Configure a In the Configure window that appears select the data interval in minutes and the number of samples read ings to be taken when the specified trigger conditions are met 2 13 ADFM Flow Meter Section 2 Setup and Installation b In the Enter Level fields enter the value of Flow Q Velocity V and Depth D that will trigger the Burst Sampling rate c Enter the Exit Lev
92. specifications 1 4 programming connecting to the accQmin 2 15 Flowlink 2 1 WinADFM 2 8 R rectangular channels 2 33 repairs 3 1 reset box 2 53 canister 2 55 sS sensor cabling 2 25 Pro20 2 28 service 3 1 silt 2 35 site requirements 2 22 2 41 software 2 1 Flowlink 2 1 Flowlink 5 1 1 8 WinADFM 1 8 2 8 specifications controller 1 2 Hot Tap 1 4 Pro20 1 4 T troubleshooting 3 6 BIT not executing 3 8 fault isolation 3 7 sensor 3 9 3 10 troubleshooting tables 3 6 WwW WinADFM software 1 8 2 8 2 62 Index 2 DECLARATION OF CONFORMITY C 4 ISM1 A Application of Council Directive 2004 108 EC The EMC Directive Manufacturer s Name Teledyne Isco Inc Manufacturer s Address 4700 Superior Lincoln Nebraska 68504 USA Mailing Address P O Box 82531 Lincoln NE 68501 Equipment Type Environment Laboratory Equipment for Light Industrial Commercial Environments Trade Name Model No Pro20 and Hot Tap Sensor Year of Issue 2007 Standards to which Conformity is Declared EN 61326 1998 EMC Requirements for Electrical Equipment for Measurement Control and Laboratory Use Standard Description Severity Applied Performance Criteria EN61000 4 2 Electrostatic Discharge Level 2 4kV contact discharge C Level 3 8kV air discharge EN61000 4 3 Radiated RF Immunity 80 MHz to 1000MHz 80 AM at 1kHz B Level 1 10V m EN61000 4 4 Electrical Fast Transient Level 2 2kV on AC lin
93. t est gt 2 000 mg kg Considered an ocular irritant IARC Amorphous silica gel IARC 3 Unclassifiable as to Carcinogenicity in Humans ACGIH Cobalt and inorganic compounds as Co are rated as A3 confirmed animal carcinogen and unknown relevance to humans IARC Cobalt and cobalt compounds are rated as Group 2B possible carcinogens to humans Human Toxicology Silica gel is a synthetic amorphous silica not to be confused with crystalline silica Epidemiological studies indicate low potential for adverse health effects In the activated form silica gel acts as a desiccant and can cause a drying irritation of the mucous membranes and skin in cases of severe exposure Multisorb Technologies Inc knows of no medical conditions that are abnormally aggravated by exposure to silica gel The primary route of entry is inhalation of dust Section 12 Ecological Information Not known to have any adverse effect on the aquatic environment Silica gel is insoluble and non toxic Section 13 Disposal Information Disposal Information If this product as supplied becomes a waste it does not meet the criteria of a hazardous waste as defined under the Resource Conservation and Recovery Act RCRA 40 CFR 261 Materials of a hazardous nature that contact the product during normal use may be retained on the product The user of the product must identify the hazards associated with the retained material in order to assess the waste
94. t the WinADFM software Create a Station file appli cation programming file by selecting File gt New Select ADFM Station File New AccOmin Station Group Figure 2 7 Creating a new Station file 2 Enter a Site ID with a maximum of 8 alphanumeric char acters with no spaces or symbols and save 3 Select ADFM gt Setup There are four tabs at the top of the window Select each tab and enter the programming information in each tab window 2 8 ADFM Flow Meter Section 2 Setup and Installation Site tab 4 Site Tab Figure 2 8 Enter comments if desired Select the units of measure from the dropdown list Setup ADFM adfm sin Site Channel Communication Profiling Collection Schedule Site ID adm Site Name ll Manhole Reference Address Comments Units of Measurement Inches Feet sec mgd Cancel Apply Help Figure 2 8 Site Tab window 2 9 ADFM Flow Meter Section 2 Setup and Installation Channel tab 5 Channel Tab Select the application geometry and enter the appropriate dimensions For detailed information about determining channel geometry see Section 2 6 1 Pro20 Channel Geom etry a Bed Level is the level of permanent silt debris in the bottom of the channel b Zero Offset is the distance from the bottom of the ADFM sensor to the bottom of the channel If you are using the Flow Conditioning Platform FCP this value is typically
95. the two long screws including washers spacers and nuts as shown above Tighten the screws until the collar is snug against the shaft and cannot rotate Figure 2 48 Early version Hot Tap with secondary collar installed WARNING Never loosen any hardware on the Hot Tap sensor when the pipe is pressurized Pressure within the pipe can force the shaft to come out of the pipe causing grave injury to anyone nearby a 2 45 ADFM Flow Meter Section 2 Setup and Installation 2 9 Insertion Current HTI These instructions refer to Figure 2 49 on the following page The preferred locations for sensor installation in a horizontal pipe are between the clock positions 1 and 5 and 7 and 11 as shown in Figure 2 49 Installation at the top and bottom of the pipe should be avoided due to the possibility of trapped air or sedimentation The sensor may be installed at any position in a vertical pipe provided the stream is flowing upward For all other variations in position or flow contact Teledyne Isco for assistance Tools and supplies Installation of the Hot Tap requires the following user provided tools and supplies e Tapping saddle thread o let or spool piece e 2 NPT Corporation stop or ball valve e 3 6 hex screwdriver e Pipe wrench e PTFE pipe thread tape e Optional cable conduit min 2 dia The standard length of the Hot Tap sensor cable is 50 ft 15m A custom length cable can be up to 100 ft 30m
96. trinsically Safe ADFM system 60 5314 762 Specify maximum pressure rating 2 5 to 30 psi and cable length up to 250 ft 76 2 m Custom length ultrasonic sensor 68 5304 008 ADFM Flow Meter Appendix B Material Safety Data Sheets This appendix provides Material Safety Data Sheets MSDS for the internal desiccant used inside the ADFM electronics housing Specific questions regarding the use and handling of this product should be directed to the manufacturer listed in the MSDS B 1 ADFM Flow Meter Appendix B Material Safety Data Sheets Page 1 of 5 MATERIAL SAFETY DATA SHEET Date Issued 07 06 2004 MSDS No 5008 Date Revised 11 28 2011 Revision No 3 SUD CHEMIE Creating Performance Technology gA Desi Pak 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME Desi Pak GENERAL USE Desiccant MANUFACTURER 24 HR EMERGENCY TELEPHONE NUMBERS Siid Chemie Performance Packaging CHEMTREC 800 424 9300 101 Christine Drive Outside the U S Call Collect 001 703 527 3887 Rio Grande Industrial Park Belen NM 87002 Customer Service 505 864 6691 2 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW PHYSICAL APPEARANCE Performance packaging product size and type vary IMMEDIATE CONCERNS Poses little or no immediate hazard POTENTIAL HEALTH EFFECTS EYES Route of exposure unlikely Dust may cause a mechanical irritation which can scratch the eye SKIN No adverse effect
97. two connec tions a ribbon cable for VCC and grounding connections and a coaxial cable for transmission of the sensor s analog signal Do not alter the connections made on the motherboard for any reason other than to re establish proper connection 3 9 ADFM Flow Meter Section 3 Maintenance and Troubleshooting Ribbon cable Figure 3 4 Box controller sensor interface board connections 3 4 5 Sensor Malfunction Check the pins on the sensor cable connection There should be a With Canister total of 11 pins and the pins should be free of moisture and cor Controller rosion M Note It is very important to keep all unused connectors capped Moisture penetration and corrosion can cause permanent damage to the ADFM and or the sensor CAUTION The canister controller contains electronics similar to those in the box however opening the canister in the field will void the NEMA IP rating To preserve the NEMA IP rating send the canister controller to the factory for service and inspection of the desiccant If you choose to void the NEMA P rating only open the case ina clean dry environment You can access the circuit boards by per forming the following steps 1 Remove the four 16 Allen screws holding the electronics cover in place Figure 3 5 3 10 ADFM Flow Meter Section 3 Maintenance and Troubleshooting Allen screws 4 Figure 3 5 Canister controller
98. uilt In Tests BITs When power is first applied to the ADFM box controller an Box Controller Only internal self test will automatically be performed On the control box result messages will scroll on the LCD display finishing with a display showing the ADFM firmware version number on the first line and a hexadecimal coded event error map on the second line 2 11 1 Testing Interval Routine execution of the built in tests is not required during normal system operation Execution of selected built in tests from software is recommended quarterly or at each battery change whichever is more frequent The built in tests should also be performed whenever a hardware problem with the ADFM is suspected 2 11 2 Test Record By default the software will create a log containing details of all ADFM operations including the status of the error code map and the results of all built in tests No further test record is required unless specifically requested by Isco Service personnel 2 11 3 Power up BIT Switch off the power to the ADFM Procedure Sequence After an interval of at least ten minutes switch the power on again The ADFM s LCD display should show the firmware version and error code map followed by the wakeup message RD Instruments Acoustic Doppler Flow Meter The ADFM should begin displaying the results of the power up BIT The power up BITs will last approximately one to two minutes after which the LCD will show the firmwar
99. up and Installation 2 1 Softwares crer ere O wick ade Ad et ei oe aa ag ote ac ee we a ees 2 1 2 2 Plowlink Softwares ar Eer send ek Ot ba eek Pee ee Sle he eae 2 1 2 3 WinADFM Software 0 0 0 e ene 2 8 XIT Setupie2s ieee e iae Beas Oe ed We Sees Bee ck a aane Weta anh deed ae an E ake 2 8 2 3 2 Connecting to the ADFM 0 0 ccc cette nes 2 15 2 4 Preparing for Installation 0 0 ccc ce een ene nee 2 18 2 4 1 Installation Checklist 0 0 0 cece eee nes 2 18 2 4 2 Basic Configuration 0 0 0 cent een eens 2 19 24 9 Power Selection s ccseiceccethes ge OPIS eet a ee aS 2 21 2 4 4 Site Requirements 0 ccc cette 2 22 2 4 5 Installing the Electronics Controller 0 0 00 cece eens 2 22 2 5 Sensor Installation csse oiod eeens secet eiea ka Een EEE E n enn eens 2 25 2 5 1 General Cabling and Connection 0 0 0 c cece eens 2 25 2 6 Pro20 Sensor Installation 00 2 25 2 6 1 Pro20 Channel Geometry 0 0 00 c ccc cette nas 2 25 2 6 2 Sensor Positioning 0 0 senurnar annerer eree 2 27 2 6 3 Pro20 Cabling 0 0 ccc eee e tenes 2 28 2 6 4 Circular Channels 0 0 c cece eee eee eee eee neees 2 29 2 6 5 Large Flows and Moving Debris 0 0 0 e eee eens 2 33 2 6 6 Rectangular Channels 0 0 2 33 2 6 7 Applications With Permanent Silt 0 0 eee 2 35 2 6 8 Pro20 Sensor Mounting Hardware 0 0
100. uring of all elec tronics cables sensors and hardware Whenever possible the sensor s mounting location should allow for easy removal and reinstallation in the event that cleaning testing or replacement is required 24 VDC at 3W is required Depending on the configuration some installations require AC voltage for heaters and other options 2 4 5 Installing the The ADFM electronics controller housing and options are Electronics Controller selected according to your application needs The electronics are housed in either a box which can be mounted on a wall or in an environmental console enclosure or in a cylindrical canister for suspension within a manhole Either housing can be ordered with or without an internal modem contact Teledyne Isco for more information Wall Mounting The ADFM NEMA 4X electronics box may be used indoors or out doors However some other system components such as the accQcomm Interface Module see Section 1 5 1 must be installed in a dry dust free climate controlled environment or in a console enclosure see next section Figure 2 19ADFM controller wall mounting 2 22 ADFM Flow Meter Section 2 Setup and Installation Console Enclosure Stainless steel environmental console enclosures are available Mounting from Teledyne Isco for outdoor or indoor installations without climate control and where dust or moisture is present The elec tronics box and all other electronics must be mounted w
101. val can be set in the Data storage box For the most possible velocity readings within an interval check the box next to Use Mode 12 Sampling Manage the data type s form of output and amount of data stored in the Data Format box Site ADFM Model ADFM Measurements Site Info Devices Flow Rate Data m Data storage Data Format Data storage Interval 1 min Data Format Reduced Minimum Depth 5 906 in Full Data Interval f1 4 readings Max Velocity 9 843 ft s Data Types Pings 100 IV Velocity M Correlation e M Amplitude Percent Good I Use Mode 12 Sampling Data Output 2 M Record data internally Low Limit 9 361 in a MV Output data over serial port Precision 0 325 ft s Disconnect F2 Retrieve Data F8 DEFAULT Graph F3 VY roy F9 X Cancel 2 Help Figure 2 6 Flowlink Data tab M Note For complete information on programming and data retrieval refer to the Flowlink software manual and Help files ADFM Flow Meter Section 2 Setup and Installation 2 3 WinADFM Software For complete information about setup and operation of WinADFM software refer to the WinADFM user manual 2 3 1 Setup The following section contains the basic steps for setting up a site file and programming the ADFM Basic data retrieval steps can be found in Section 2 12 For complete programming and data retrieval instructions see the WinADFM software manual To begin setup and programming 1 Star
102. x con troller s internal display is only for test information the accQcomm s front panel LCD is capable of displaying data output for each connected flow meter flow totalized flow velocity level and temperature as well as 4 20 mA outputs For additional information see the accCQcomm user manual on the Isco web site Figure 1 4 Optional accQcomm Interface Module ADFM Flow Meter Section 1 Introduction 2105 Interface Module The 2105 stores data from the ADFM and other Isco instruments It also provides Modbus input sampler interfacing rain gauge and SDI 12 input and cellular phone communication For additional information see the 2105 user manual on the Isco web site Figure 1 5 Optional 2105 Interface Module Other options available Wireless radio and other communication protocols are available Contact the factory for more information about these options 1 9 ADFM Flow Meter Section 1 Introduction ADFM Flow Meter Section 2 Setup and Installation 2 1 Software 2 2 Flowlink Software This section of the manual contains information and instructions for configuration testing installation and deployment of the ADFM Velocity Profiler Included in this section are e Software e Power options e Final preparations for use e Connecting the components e Installation and deployment e Built in tests BITs Use this guide to plan your installation layout Teledyne Isco rec ommends distr
103. y then Data Hydrograph 223662717 001 2005 06 24 2005 06 27 unif20 qd20040827 001 2004 08 27 2004 08 27 unif20 Scatter Plot qd20040827 002 2004 08 27 2004 08 27 unif20 Eee qd20041118 001 2004 11 18 2004 11 18 unif20 P t20040827 001 2004 08 27 2004 08 27 unif20 t20040827 002 2004 08 27 2004 08 27 unif20 1t20040827 003 2004 08 27 2004 08 27 unif20 Table Flow Profiles Composite View Reprocess Data SLAM Figure 2 72 ADFM Data window The data files available for viewing will appear in the Data window Figure 2 72 Click the data file to view and select the viewing mode from the column of buttons on the right For example selecting Expert View would result in a view similar to Figure 2 73 Exit WinADFM when finished 2 64 ExpertView out60 43392609 002 QMain mgd marae IAT tAth yle e velRaw fs tl i HINE Main Depth in ADFM Flow Meter Section 2 Setup and Installation 50 4 50 40 40 30 20 10 0 15 13 57 m Zoom In Out Reset r Position r Playback Play msec Ensemble 500 4 Depth in r Beam Graph C y2ZVectors M Set Depth Scales Automatically MV Match Depth Scales to Bean Graph Date Time 2003 09 23 15 14 00 2003 09 23 15 15 00 2003 09 23 15 16 00 2003 09 23 15 17 00 2003 09 23 15 18 00 1 2 3 4 5 31 969 32 008 32 165 32 244 32 323 03 13 57
104. yment your system configuration and site charac teristics must be determined This section will help you to prepare the ADFM for deployment The general sequence of steps in the installation and deployment of the ADFM are as follows 1 Determine the installation site and sensor mounting loca tion according to site requirements Measure and record all channel dimensions and determine geometry Prepare your laptop PC with Isco WinADFM software to take to the installation site Perform pre installation equipment and operational checks Install and secure the ADFM controller and connect the sensor 6 Connect power and conduct final tests 7 Program the desired data logging parameters into the ADFM ADFM Flow Meter Section 2 Setup and Installation 2 4 2 Basic Configuration Basic ADFM system configurations are shown in Figures 2 16 and 2 17 Other configurations may include an environmental enclosure and optional interfacing device and or heater Box Controller front view Computer Pro20 sensor Loe i MAINS EXT MODEM SECONDARY Pro20 Serial cable Internal DC RS232 DEPTH SENSOR AC connection SENSOR is no longer required La _ wn 2 o lt 3 m fo Q oy x 8 8 9g So e 8 a 2 or a
105. zero pitch zero roll E ee NO YES My Figure 2 25 Mount sensor flat on channel floor M Note If debris and or silt are expected the sensor must be elevated with the proper fairing spacer combination to ensure proper operation as described in Section 2 6 7 ADFM Flow Meter Section 2 Setup and Installation The long side of the sensor must be parallel with the longitudinal axis of the channel Flow Flow i YES Figure 2 26 Sensor alignment with channel wall 2 6 3 Pro20 Cabling Figure 2 27 Sensor cable direction 2 28 Sites where a large amount of aeration or turbulence will be present often require the use of a secondary pressure transducer In these cases the mounting of the secondary sensor including elevation and orientation must also be considered Be careful to route the cable away from the side of the sensor where it is attached Improper cable routing increases the possi bility of debris fouling NO Minimum bend radius 6 Flow Flow During installation ensure that the cable connector end is sealed for protection in case it comes into contact with water If a mounting apparatus such as a ring or rectangular frame is used cables should be fastened to its downstream side All per manent installations require the cables to be secured to the channel wall and mounting apparatus with rubber cushioned stainless steel loop straps at 6 nominal int

ADFM Pro20 and Hot Tap User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents