AS 60-200KVA TECHNICAL DATA
Contents
1. Fig 5 Cabinet terminal arrangement APOSTAR 60 80kVA Terminal X1 Terminal X1 Terminal X1 Terminal X4 AS IV Tech Data doc 09 04 02 We reserve the right to change without notice UPS Input Mains 1 UPS Input Mains 1 UPS Input Mains 1 UPS Input Mains 1 Bypass Input Bypass Input Bypass Input Bypass Input UPS Output UPS Output UPS Output UPS Output Battery Input Battery Input L1 L2 L3 N2 L1 L2 L3 N1 L1 L2 L3 N3 PILLER2. AS 60 200KVA Premium Power Systems z le E m r Ll ui J Ub R 1 7 i i nl m i i i i i i FJ se nee 6 EEN Mains 1 Mains 2 Y Mains3 SS RE xil135z 24 62 DANG rrr EP ms NIMM A CN J o1 2 pe po PS PERS co 9 5 N 100 216 274 108 52108 100 36 Fig 7 Cabinet terminal arrangement APOSTAR 160 200 kVA Terminal X1 2 UPS Input Mains 1 L1 4 UPS Input Mains 1 L2 6 UPS Input Mains 1 L3 N UPS Input Mains 1 N2 Terminal X1 1 Bypass Input Mains 2 L1 3 Bypass Input Mains 2 L2 5 Bypass Input Mains 2 L3 N Bypass Input Mains 2 N1 Terminal X1 7 UPS Output L1 8 UPS Output L2 9 UPS Output L3 N UPS Output N3 Terminal X4 1 Battery Input 2 Battery Input AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 13 AS 60 200KVA PILLER Premium Power Systems AS IV_Tech_Data doc 09 04 02 Terminal types and dimensions The conductor cross sections of the UPS terminals box terminals or cable lugs
3. AS 60 200KVA Premium Power Systems T C lo sr e lle E E el st igi a Le LO S pret e o er 9 amp id Fl i zm B Be d C3 el A h T k Bk lo o o i Batt ol Zan AN Jn Mains 2 Mains 1 Output 3 0 0 06 8 816 503 X1 ir kb Mr 8 39 o gt q113 52 21462789291 2HP Ld Lx E N T ai Q EIE PEs i lo lo 9 e 90 310 55 243 31 47 18 Fig 6 Cabinet terminal arrangement APOSTAR 120kVA Terminal X1 2 UPS Input Mains 1 L1 4 UPS Input Mains 1 L2 6 UPS Input Mains 1 L3 N UPS Input Mains 1 N2 Terminal X1 1 Bypass Input Mains 2 L1 3 Bypass Input Mains 2 L2 5 Bypass Input Mains 2 L3 N Bypass Input Mains 2 N1 Terminal X1 7 UPS Output L1 8 UPS Output L2 9 UPS Output L3 N UPS Output N3 Terminal X4 1 Battery Input 2 Battery Input AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 12 PILLER
4. are shown in the following table UPS Type 60 kVA 80 kVA 120 200 kVA Cable type rigid flexible rigid flexible rigid flexible min mm 25 35 35 50 70 70 max mm 95 95 150 150 240 240 stripping the cables mm 30 38 38 Neutral conductor and PE conductor connections The PE connections and the N connections of the external manual bypass are attached to the corresponding copper bars by means of M8 screws We reserve the right to change without notice PILLER AS 60 200KVA Premium Power Systems Connection for external operation and monitoring Customer interface card terminal strip X1 Terminal strip X1 is used by the customer to match the UPS to his own electronic installation such as UPS blocked circuit remote control signals and Diesel stand by generating set UPS blocked Off If an external contact is to be added then the links between EPOint X1 1 and EPOext X1 2 should be removed and replaced by an N C contact of the external UPS blocked button Remove link for external UPS blocked Ext APOSTAR off Remote on Remote Bypass on UPS Diesel mode Battery charging off Remote off Ext Output breaker is open Fig 8 Terminal strip A230 X1 External manual bypass General Two variants are available for the UPS installation The standard version in which the manual bypass bypass contactor is built into the set and an extended version in which an additional
5. 13 75 load kW 50 load kW 25 load kW Air rate required m h 2000 2000 2500 2500 2500 Noise level at a distance of 1m 67 dB A Permiss ambient temperature 0 40 C daily average lt 35 C Relative humidity 5 95 without condensation Installation altitude 1000 m above mean sea level without power reduction Humidity class DIN IEC 721 2 1 09 86 Protection type IP 21 DIN VDE 0470 part 11 92 IEC 529 Insulation group DIN VDE 0110 Overvoltage category 2 Fouling factor 2 Radio interference level EN 50091 2 Standard class A Dimensions width 804 993 depth 895 815 height 1400 1802 Weight kg ca 900 ca 900 ca 1100 ca 850 ca 850 Floor loading kg m see section 0 AS IV Tech Data doc 09 04 02 We reserve the right to change without notice 2 AS 60 200KVA PILLER Premium Power Systems Type AS 60 120 160 200 UPS rated output kVA 60 120 160 200 cos 0 8 Paint finish RAL 7035 textured Cable connection AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice Specifications complied with DIN VDE 0100 DIN VDE 0103 DIN VDE 106 part 1 IEC 536 DIN VDE 0110 01 89 DIN VDE 0160 DIN VDE 470 part 1 11 92 IEC 529 DIN VDE 0510 part 2 10 97 DIN VDE 0558 part 5 09 88 IEC 146 4 DIN VDE 0558 part 6 04 92 IEC 146 5 DIN EN 50091 1 VDE 0558 part 510 DIN EN 50091 1 1 VDE 0558 part 511 DIN EN 50091 2 VDE 0558 part 520 DIN IEC 721 2 1 09 86 Protection against
6. We reserve the right to change without notice 1 7
7. electric shock after VBG 4 DIN 41772 DIN 45635 part 1 04 84 IEC 801 Battery DIN VDE 0510 part 2 07 86 from bottom AS 60 200KVA PILLER Premium Power Systems Dimensions Air inlet Sectional A A also shown space requirement ca 861 Cable entry H Fluchtweg n Escape acc i VDE 100 VDE 100 Pi Air outlet LY Air inlet Fig 1 APOSTAR 60 120 kVA Dimensions and space requirements AS IV Tech Data doc 09 04 02 We reserve the right to change without notice PILLER AS 60 200KVA Premium Power Systems Air outlet Air inlet r s PS NS N AON Air inlet 15 Air outlet A A also showing the space requirement 25 940 i 25 Cable entry Cable output bottom Aperture angle of the doors 180 Doors can be unhinged with an aperture angle of more then 90 Fig 2 APOSTAR 160 200 kVA Dimensions and space requirements AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 5 PILLER AS 60 200KVA Premium Power Systems Baseframe Fig 4 APOSTAR 160 200 kVA baseframe AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 6 PILLER AS 60 200KVA Premium Power Systems INSTALLATION AND CONNECTIONS Installation notes Goods inwards inspection Final inspection ensures satisfactory mech
8. AS 60 200KVA PILLER Premium Power Systems TECHNICAL DATA Type AS 60 80 120 160 200 UPS rated output kVA 60 80 120 160 200 cos 0 8 Rectifier input data Rated current without battery charging A 84 109 156 207 255 Rated output power without batt charging kVA 58 75 108 143 177 Max current at highrate batt charging A 96 127 186 246 306 Max output power kVA 67 88 129 170 212 Power factor cos typical gt 0 97 Rated voltage 3 N 400 V 15 Rated frequency 50 Hz 5 Required fuse protection Diazed NH Type GL A 125 160 200 250 315 Current harmonic distortion lt 5 Starting time incl precharge 30s Link circuit battery Recommended number of cells 192 2 x 198 max DC current A 162 215 318 2 x 208 2 x 253 Rated batt charging current of 10min battery A 4 6 10 2 x 12 2x14 max battery charging current A 26 34 52 2x33 2x42 Charging current pre setting normal A lio high rate A I Continuos charging voltage V Cell 2 23 2 3 Equalising charging voltage V Cell 2 4 Discharge voltage V Cell 1 65 Voltage tolerance t 196 Residual ripple 196 Charging characteristic DIN 41773 Inverter output data Rated active power cos 1 kW 48 64 96 128 160 Rated current cos 0 8 A 87 116 173 231 289 Rated current cos 1 A 70 92 139 185 231 Rated voltage 3 N 400 V 5 adjustable Rated frequ
9. G The battery sets for the APOSTAR system are charged up when delivered Improper handling can cause injuries or damage When connecting the N battery sets ensure that the connecting terminals are dead e g by opening the fuse disconnector Check that the circuit is dead before making connections AS IV Tech Data doc 09 04 02 We reserve the right to change without notice 8 PILLER AS 60 200KVA Premium Power Systems Electrical connections General Connections for the APOSTAR are provided by terminal strips located in the lower third of the cubicle The cables can be brought up to the cubicle from all four sides and led in through the bottom of the cubicle A false floor in the installation room is not necessary The tables and drawings hereafter indicate the cable connection points and the cable dimensions according to DIN VDE 0298 IMPORTANT You must ensure that the phases of the a c connections clockwise rotating field and the polarity of the battery connections are correct as incorrect connections can cause damage to the equipment Terminal assignment and cable sizes NOTE 1 The battery cables should not be longer than 15 m the voltage drop not more than 1 5 Please consult us if you are unable to meet these requirements Page 20 shows the recommended cable types When determining the cable lengths bear in mind that about 0 50 m of cable is required inside the cubicle 2 In the event of a fault in the UPS set e g
10. anical and electrical condition before that APOSTAR leaves the factory Immediately after the equipment arrives please check whether any freight damage has occurred and if necessary bring this to the attention of the freight operator In no circumstances put a damaged APOSTAR into service before your have consulted us Transportation If required the APOSTAR and the battery cubicles can be moved by means of a fork lift or lift truck Moving by crane should only be used in exceptional circumstances and only after consulting us Ensure that the equipment is only transported upright and not tilted or turned over Always avoid sharp impacts Where possible leave the equipment in its original packing when moving it This provides the best possible protection against damage Storage The equipment should be stored in a dry well ventilated room that is free of aggressive materials Where possible the original packing should not be removed during storage In no circumstances must the APOSTAR be left stacked or stored outside Choice of installation site The APOSTAR is not designed for mounting against a wall i e a clearance of at least 150 mm should be left to the wall The following criteria should be observed when selecting the installation site a Floor loading capacity The weight of the equipment is distributed over a relatively small area care must therefore be taken to en sure that the floor loading capacity is adequate The exact val
11. ency 50 Hz Voltage tolerance static t 196 50 unbalanced load t 196 100 unbalanced load t 396 dynamic with 100 load change 5 Settling time 10 ms Angular deviation symmetrical load 1 50 unbalanced load 2 100 unbalanced load lt 3 Frequency tolerance line commutation 1 self commutation 0 1 AS IV Tech Data doc 09 04 02 We reserve the right to change without notice AS 60 200KVA PILLER Premium Power Systems Type AS 60 80 120 160 200 UPS rated output kVA 60 80 120 160 200 cos 0 8 Distortion factor EN 50091 1 linear load 196 non linear load 5 Crestfactor 23 Overload 3ph 150 96 30 s 125 96 10 min 1ph 220 30 s 180 10 min Short circuit characteristics 3ph 200 20 ms 150 3s 1ph 350 96 20 ms 260 3s Inverter efficiency with rated load 98 Automatic Bypass Rated voltage 400 V Rated frequency 50 Hz Overload capacity 10 min 150 100 ms 1000 Inverter Bypass changeover time inverter fault 2 ms overload or man operation 0 ms Bypass Inverter changeover time 0 ms Required fuse protection Diazed NH Type GL A 100 125 200 250 315 General Data Overall efficiency 10096 load 96 91 92 92 92 92 7596 load 96 5096 load 96 25 load 96 Power dissipation 10096 load kW 4 75 5 6 8 5 10 3
12. es above mean sea level an ambient temperature of O to 40 C daily average lt 35 C and a relative humidity of up to 90 The optimum temperature is around 20 C Please consult us if planning an installation above 1000 metres Please ensure that any existing air conditioning plant meets these conditions and is also able to remove the unit s dissipated heat Details are shown in the technical data The cooling air must always be free of aggressive agents Battery general notes As special equipment for the APOSTAR UPS PILLER supplies battery sets for bridging mains failure periods If the system power and required back up time allow the sealed lead acid batteries are built into a cubicle that is matched to the UPS cubicle and can be in stalled immediately next to it But a more remote installation is also possible Please discuss your special requirements with us The optimum ambient temperature for the batteries is 20 C Temperatures considerably higher than this shorten the service life of the batteries If open batteries are used a specially equipped battery room must be provided This must meet the various safety requirements Contact your appropriate local authority for further details A battery installation should also meet DIN VDE 0510 procedures Please note that batteries have only a limited storage life Please contact us or the battery manufacturer if you intend storing the battery sets for more than a few days WARNIN
13. external manual bypass can be supplied This is located along with additional necessary isolators in a separate adjacent cubicle The decisive advantage of this extended version is that the UPS cubicle can be completely isolated thus allowing the necessary maintenance and repair operations to be carried out safely in the UPS cubicle without having to interrupt the supply to the load AS IV Tech Data doc 09 04 02 We reserve the right to change without notice 1 5 PILLER AS 60 200KVA Premium Power Systems Installation and connections The auxiliary cabinet for the external manual bypass is placed immediately to the right or the left of the UPS cabinet To do this remove the right manual side panel of the UPS cabinet This is used as the side panel of the auxiliary cabinet Lead the cables through the openings in the bottom of both cabinets and attach them to the corresponding terminals in the UPS cabinet Bypass input Mains 2 2 Mains supply X10 Mains 1 SS Fig 9 External manual bypass AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 16 PILLER AS 60 200KVA Premium Power Systems Battery cabinet connections When several battery cabinets are interconnected one battery set can be housed in several cabinets series connection or several sets can be connected in parallel to increase the capacity Fig 11 Battery cabinets connected in parallel AS IV_Tech_Data doc 09 04 02
14. parallel 0 8 total 0 752 Cross section mm Multi conductor cable Loadability incl factor 0 752 in A Single conductor cable DC AC DC AC 10 49 45 59 49 16 67 60 79 67 25 89 78 105 89 35 109 98 131 109 50 132 119 159 132 70 168 152 202 168 95 204 183 249 204 120 236 212 290 236 150 271 243 332 271 The protective earth and N connection of the UPS should be provided by both infeeds so that the cables have full redundancy For symmetry when possible and if permitted 3 core cable type NYCWY full cross sectional sheath and a separate protective conductor should be used In case of large capacity batteries and or high rate charging option please consult us about the cable layout With only one network input the same cable cross section as used for Mains 1 should be selected for the output In any case all battery cubicles or racks must be grounded AS IV Tech Data doc 09 04 02 We reserve the right to change without notice AS 60 200KVA PILLER Premium Power Systems er eo e B J e eL 9 z m of TU gt oj 19 o oo o lg z e Batt o MA Mains 2 Mains 1 Output 3 58 615 888 x1 a awe bec 4l6 amp 7 8920 12 p J qo S pes 5 E X4 S H H 1 e PE h es o o o o 9 o LO 9 e c e at o o B 250 78 254 oe 41
15. short circuit the input fuse of the unit must trip before the mains fuse since only then is transfer to the bypass mode possible without a break Diazed l v h r c type GL fuses should therefore be used as mains fuses The minimum fuse rating can be obtained from the table hereafter UPS power kVA Fuse A Mains 1 Mains 2 60 125 100 80 160 125 120 200 200 160 250 250 200 315 315 AS IV_Tech_Data doc 09 04 02 We reserve the right to change without notice 9 AS 60 200KVA PILLER Premium Power Systems The table hereafter shows the power cables required for the APOSTAR UPS according to DIN VDE 298 Maximum currents and power cables Temperature factor 35 C 0 94 Cable tray with free air circulation spacing cable diameter d UPS Mains 1 Mains 2 Output Battery Type L1 L3 N PE L1 L3 N PE L1 L3 N PE 60 96 A 87 A 162 A 1 x NYOWY 4 x 35RM 16 each 1 x NYCWY 4 x 35RM 16 1x NYY 0 4 x 16RE 80 127 A 115A 215A 1 x NYOWY 4 x 50SM 25 each 1 x NYCWY 4 x 50SM 16 1x NYY 04 x 25RE 120 186A 173A 318A 1 x NYCWY 4 x 95SM 50 each 1 x NYCWY 4 x 95SM 50 1 x NYY 0 4 x 50SM 160 246 A 231A 2x203A 1 x NYOWY 4 x 120 each 1 x NYCWY 4 x 120 2 x NYY 0 4 x 50SM 200 306 A 289A 2x253A 2 x NYOWY 4 x 70 each 2 x NYOWY 4 x 50 2 x NYY 0 4 x 50SM The following table should be noted when laying parallel cables Temperature factor 35 C 0 94 Cable installation factor 3 cables in
16. ue can be obtained from the table below If necessary the support area can be increased by interposing a suitable load distribution rack Please consult your architect the clerk of works or us if you require assistance Type Floor loading capacity Compressive loads per unit area per feet AS 60 kVA 0 128 kg cm 1 26 kg cm AS 80 kVA 0 128 kg cm 1 26 kg cm AS 120 kVA 0 157 kg cm 1 55 kg cm AS 160 kVA 0 11 kg cm front 3 5 kg cm back 7 kg cm AS 200 kVA 0 11 kg cm front 3 5 kg cm back 7 kg cm AS IV Tech Data doc 09 04 02 We reserve the right to change without notice 7 PILLER AS 60 200KVA Premium Power Systems b Baseframe The necessary dimensions for constructing a base frame if required can be found in Fig 3 Fig 4 c Space requirements As already stated the APOSTAR cannot be installed with the rear side against a wall A clearance of at least 150 mm should be left About a metre clearance should be left in front of the unit to provide unimpeded access to the cubicle Local or general safety regulations e g escape routes as per VDE 0100 part 729 should also be observed A clearance of at least 40 cm should be left above the APOSTAR to allow the warm air to be freely exhausted In no circumstances must the air inlet and air outlet be covered or blocked d Installation altitude temperature and humidity The APOSTAR is designed for an installation altitude of up to 1000 metr
Download Pdf Manuals
Related Search