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ABB RETA-01 EtherNet/IP Fieldbus Adapter Modules User`s Manual

1. Find in Service amp Support 3 4 B DI16xDC24y 5 B DI16xDC24y E 8 DO1ExDC244 40 54 __Ethemet 2 PROFINET IO System 100 7 ff DO1ExDC244 40 54 E g r 4 Li Figure 2 Menu selection for installing the GSD file Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 22 RETA 02 Vendor and PROF Idrive objects should be available in the product catalog Dl xl Find nt il Profile Standard X ae PROFIBUS DP ARE PROFIBUS PA O PROFINET IO Ex Additional Field Devices 2 2 EME Drives i E ABB RETA2 Figg RETA 02 PROFIdive 2 Fl Drive Object 3 Std Tam 1 7 3 Std Tom1 1 PED 3 Std Tgm1 2PZD i 3 Std Tgm1 3PZD ow Std Tom 1 4 PZD F F F Std Tgm 1 5 PZD Std Tgm 1 6 PZD Std Tgm 1 7 PZD i i Std Tgm 1 8 PZD 2 RETA 02 Vendor EH Vendor specific A Vendor Object PPO3 2 Vendor Object PPO4 i 8 Vendor Object PPOG 3 i Gateway eG i Bi Network Components ai Sensors Figure 3 Product catalog Example 1 PLC configuration in Vendor mode PPO 6 consists of 10 input and output parameters Eight of the inputs and outputs are freely configurable parameters The first four of them can be mapped either with the bus configuration parameters or the initial record data of the PLC The last four inputs and outputs can be mapped only with the initial record data of the PLC In this example the bus configuration parameters
2. 30 Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 31 Electrical installation WARNING Before installation switch off the drive power supply A Wait five minutes to ensure that the capacitor bank of the drive is discharged Switch off all dangerous voltages connected from external control circuits to the inputs and outputs of the drive General cabling instructions Arrange the network cable as far away from the motor cables as possible Avoid parallel runs Use bushings at cable entries Ethernet connection The network cable is connected to the RJ45 connector X1 on the RETA 02 module Standard CAT 5 UTP and CAT 5 STP recommended cables can be used In case CAT 5 STP is used the cable shield is connected via rc filter to drive frame through the module Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 32 Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 33 Drive configuration Overview This chapter gives information on configuring the RETA 02 Ethernet Adapter module and the drive RETA 02 configuration After the RETA 02 Ethernet Adapter module has been mechanically and electrically installed according to the instructions in chapters Mechanical installation and Electrical installation the drive must be prepared for co
3. MAC ID Every node on Ethernet network has to have a unique identifier This node number is called MAC ID Media Access Control ID Data Sets and Data Words Introduction Each data set consists of three 16 bit words i e data words The Control or Command Word and the Status Word References and Actual Values see chapter Communication are types of data words the contents of some data words are user definable Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 RETA 02 Ethernet Adapter module The RETA 02 Ethernet Adapter module is one of the optional fieldbus adapter modules available for ABB drives The RETA 02 is a device through which a drive is connected to an Ethernet network Parameter A parameter is an operating instruction for the drive Parameters can be read and programmed with the drive control panel or through the RETA 02 module Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type code and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to ABB website and selecting Drives Sales Support and Service network Product training For information on ABB product training navigate to ABB website and select Drives Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to AB
4. Technical data RE TAZ nr ba o ss ai ie Ned OS da as 109 Ethernet link ico ias ar a o id dba 110 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 11 Introduction Intended audience The manual is intended for the people who are responsible for commissioning and using an RETA 02 Ethernet Adapter module The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to operate the drive Before you start It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document What this manual contains This manual contains information on the wiring configuration and use of the RETA 02 Ethernet Adapter module Safety instructions are featured in the first few pages of this manual Overview contains a short description of the Ethernet protocols and the RETA 02 Ethernet Adapter module a delivery checklist and information on the manufacturer s warranty Quick start up guide contains a short description of how to set up
5. Drive control location LOCAL Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 66 STATE Description 3 cc REN Actual frequency or speed equals or exceeds LIMIT supervision limit set by drive parameter Valid in both directions of rotation 0 Actual Actual frequency or speed within supervision limit or speed within Actual frequency or speed within supervision limit limit ES CTRL _ PE Control Location EXT2 selected E ES External Control Location EXT1 selected 1 gt a Reserved ae 1 Communication error detected by fieldbus adapter module 0 Fieldbus adapter communication OK Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 67 K SWITCH ON Power ON CW Bit0 0 Communication Profile NOT READY TO Be SWITCH ON SW Bit0 0 CW Control Word SW Status Word n Speed CW xxxx X1xx xxxx x110 Input Current CW Bit3 0 RFG Ramp Function READY TO Generator OPERATION SWITCH ON SW Bit0 1 f Frequency INHIBITED SW Bit2 0 operation from any state inhibited CW xxxx x1xx xxxx x111 Fault READY TO Sais o from any state OPERATE SW Bit1 1 SW Bit3 1 OFF1 CW Bit0 0 CW Bit7 1 CW xxxx x1xx xxxx 1111 J l OFF 1 and SW Bit12 1 gt ACTIVE SW Bit1 0 from any state from any state n f 0 1 0 y Emergency Stop Emergency OFF A CW Bit3 1 O
6. o o ooooooooooo ee eee ees 18 Quick start up guide CVS WW de so ees et et aes de cee a hae ead ed ere ee ci 19 Mechnanicalinstaligtoni vascas het eae E REE EIS ee oh ee ate AE wt 19 El6CthiCal INStAllGUON lt to0 c cotta hd oe ais Hah Cee aah SAA ES wee ee 19 Drive COMIGUIALION conidios ed rro ia barata 19 Network CONTIGUIALION cutis ad ada a a a a Seeds 20 COMMUNICATION e estu Esa ca dio AS RT 21 VMOGDUS FEP configuration iii ved ede eee to da ad eh es 21 PROFINET IO comigurauony ss sierosa rien nta enel senokeee ride 21 Mechanical installation Ma venera vec a tee hier aria EA ee 29 Electrical installation Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com General Cabling INSWUCIONS 2405 tecate tdci dirt 31 EMemnetCONNESCION es ica ii rea oes RED Se PERS Bees Ee eS RSS oS 31 Drive configuration OVERVIEW vasta asta id ere inten ei te te eatin LAA A A Sane Ae aa 33 RETA 02 CONTQUEAUON urna a ea sl ias Aaa ee ee 33 Network configuration Oneri 43 IP Settings COMNGUIAIION especia essa eee areata 44 PROEINE THO And DOP e ld es amp Soda o ra a ide e ld 47 Duplicate IP address detection 47 Master configuration OVSINI M sona pipa bin ado oa io io aio o deta added 49 Configuring the systemy mares catarro dos daa 49 System requirements ts a owe Set eG oe ete ES E a 49 Communication profiles OVERVIEW rita tas pe e Ae oe die cd Oe OS iia PE eee
7. the RETA 02 Ethernet Adapter module Mechanical installation contains placing and mounting instructions for the module Electrical installation contains wiring bus termination and earthing instructions Introduction Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 Drive configuration contains a description of bus configuration and activation of the communication Network configuration explains the different methods of setting up the network configuration Master configuration explains the basic principle on how to configure the master system to communicate with the drive Communication profiles describes the PROF Idrive drive profile and the ABB Drives profile Communication contains a description of how data is transmitted through the RETA 02 module Diagnostics explains how to trace faults with the status LEDs on the RETA 02 module Definitions and abbreviations explains the definitions and abbreviations concerning the PROFINET lO product family Technical data contains information on physical dimensions configurable settings and connectors of the module and the specification of the Ethernet link Terms used in this manual Communication Module Communication Module is a name for a device e g a fieldbus adapter through which the drive is connected to an external communication network e g a fieldbus The communication with the module is activated with a drive parameter
8. 1 Read only 103 Frequency 51 23 INPUT 2 Read only 104 Current 51 24 INPUT 3 Read only 106 Power 51 25 INPUT 4 Read only 107 DC bus voltage 51 26 In out 1 4 src 2 Disabled Source of the parameters selected on the PLC side Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 29 Mechanical installation A Mounting WARNING Follow the safety instructions given in this manual and in the Hardware Manual The RETA 02 is to be inserted into its specific position in the drive The module is held in place with plastic retaining clips and two screws The screws also provide the earthing of the CAT 5 STP cable shield connected to the module and interconnect the GND signals of the module and the control board of the drive On installation of the module the signal and power connection to the drive is automatically made through a 34 pin connector Mounting procedure e Insert the module carefully into its position inside the drive until the retaining clips lock the module into position e Fasten the two screws included to the stand offs e Set the IP address DIP switch of the module to the required position Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
9. 4773 Web www clrwtr com Email info clrwtr com 51 Communication profiles Overview This chapter describes the communication profiles used in the communication between the PROFINET lO network the RETA 02 module and the drive Communication profiles Communication profiles are ways of conveying control commands Control word Status word references and actual values between the master station and the drive With the RETA 02 module the PROFINET lO network may employ either the PROF Idrive profile or the ABB Drives profile The following sections describe the Control word the Status word references and actual values for the PROF Idrive and ABB Drives communication profiles Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 52 The PROFIdrive communication profile The Control Word and the Status Word The Control Word is the principal means for controlling the drive from a fieldbus system It is sent by the fieldbus master station to the drive through the adapter module The drive switches between its states according to the bit coded instructions on the Control Word and returns status information to the master in the Status Word The contents of the Control Word and the Status Word are detailed in Jable 5 and Table 6 respectively see the drive documentation for information on the drive specific bits The drive states are presented in the PROF Idrive State M
10. 500 750 1000 Pattern 2 Lit Lit ms 250 500 750 1000 1250 1500 Pattern 3 Lit Lit Lit 250 500 750 1000 1250 1500 1750 2000 Pattern 4 Lit Lit Lit Lit rad a 250 500 750 1000 1250 1500 1750 2000 2250 2500 Pattern 5 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 Diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 106 Diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 107 Definitions and abbreviations PROFINET IO definitions Acyclic Communication Array Broadcast Command Word Communication Object Control Word Cyclic Communication Device Class Fault GSD File Index IO controller Multicast Communication in which messages are sent only once on request Parameter consisting of data fields of equal data type Non acknowledged message from master to all bus participants compare Multicast See Control Word Any object of a real device that can be communicated with variable program data range etc Stored locally in the Object Dictionary 16 bit word from master to slave with bit coded control signals sometimes called the Command Word Communication in which Parameter Process Data Objects are sent cyclically at predefined intervals Classification according to the number of profile functions included in the device Event that leads to tripp
11. 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 43 Network configuration Overview RETA 02 supports 10 Mbit s and 100 Mbit s data transfer rates and automatically detects the data transfer rate used in the network Note PROFINET IO uses only 100 Mbit s in Full duplex mode The network configuration of the RETA 02 can be done using several methods The following flowchart shows the sequence in which different settings are read The table below gives detailed information on each different configuration methods Network configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 44 IP settings configuration DIP switches 0 Yes No Yes Wait for config through Gleaning or DCP protocols DHCP server timeout Bus config parameters lt gt 0 Use 192 168 0 xxx Use configuration Use stored Configuration received xxx DIP setting from DHCP server settings Yes End Network configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 45 Method Description Noe DIP switch By default the IP address is defined by S1 Only read at software Setting any DIP actuator to ON __ start up enables hardware selection DIP actuators Only for intranet 1 to 8 define the last octet 1 to 254 of the use IP address in binary Actuator 8 rep
12. 972 V P R W Unsigned16 software reset Value Description 0 No action 1 Power cycle PROFINET IO module The parameter must do a zero to one transition and the motor must be stopped class 1 Application class 975 Array 8 Drive Object identification Unsigned16 Subindex Contents Drive Object ID 0x0001 976 V P R W Unsigned16 Load device parameter set Value Description 0 No action 1 Changes parameters to factory settings The parameter must do a zero to one transition and the motor must be Communication 0 Manufacturer DO type Version Firmware date year Firmware date day month PROF Idrive DO type class Ox0001 Axis PROF Idrive DO sub Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 97 Para R W Data type Description meter 977 V P R W Unsigned16 Stores parameters to non volatile memory Value Description 0 No action 1 Stores parameters The parameter must do a zero to one transition and the motor must be Array 256 List of Drive Object IDs Unsigned8 978 1 0x01 978 2 255 0x00 Array n Number list of defined PROFIdrive Unsigned16 parameters 989 Array n Number list of defined PROFIdrive Unsigned16 parameters 61000 VIP_ R VisbleSiring24 Nameofstaion 61001 VIP R Unsignedsa IPofstatian 61002 VIP R Array 6 Unsigned8 MAC ofstaion 61003 VIP R Unsigned32 Default gateway of station 61004 V R Unsigned32 Subnet
13. Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 9 Table 6 The Status Word for the PROF Idrive communication profile The upper case boldface text refers to the states shown in Figure 11 RDY ON READY TO SWITCH ON 0 NOT READY TO SWITCH ON 1 RDY RUN READY TO OPERATE OFF1 ACTIVE 2 RDY REF ENABLE OPERATION 07 DISABLE OPERATION 3 TRIPPED FAULT 0 No fault 4 OFF 2 STA OFF2 inactive 07 OFF2 ACTIVE 5 OFF 3 STA OFF3 inactive 07 OFF3 ACTIVE SWC_ON INHIB SWITCH ON INHIBIT ACTIVE 07 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM Warning Alarm 07 No Warning Alarm AT_SETPOINT 1 OPERATING Actual value equals reference value i e is within tolerance limits Ea Actual value differs from reference value is outside tolerance limits COON as 10 ABOVE LIMIT 1 Actual frequency or speed value equals or is greater than supervision limit ES Actual frequency or speed value is within supervision limit Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 58 Ma Cc ae STATE Description 11 Drive specific to 15 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 99 KI SWITCH ON RAP sw si n Power ON OFF1 CW Bit0 0 PR Fldrive gt State Machine NOT READY ABCD TO SWITCH ONE SW Bit0 0 CW Control Word SW Status Word n Speed CW xxxx XXXX xxxx x110 Inpu
14. IEEE 802 3 and 802 3u devices Medium 10base TX or 100base TX e Termination Internal e Wiring CAT 5 UTP CAT 5 FTP or CAT 5 STP Recommended e Connector RJ 45 e Maximum segment length 100 m Topology Bus star Serial communication type Half and full Duplex Transfer rate 10 100 Mbps Carrier protocol TCP IP Application protocols e Modbus TCP e PROFINET IO Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
15. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 39 Output 1 PZD3 Output 2 PZD4 Output 8 PZD10 Outputs from 4 to 10 are defined separately in the PLC The contents are defined by a decimal number in the range of O to 65535 as follows oo ECT Data set area of the drive Data set 1 word 1 Data set 1 word 2 Data set 1 word 3 Data set 2 word 1 Data set 2 word 2 E Data set 33 word 3 101 9999 Parameter area of the drive Format x xyy where x x actual signal group or parameter group yy actual signal or parameter index E g 103 actual signal 01 03 2202 parameter 22 02 10000 65535 Not supported by the drive 22 Input 1 23 Input 2 24 Input 3 25 Input 4 When Modbus TCP protocol is in use these parameters define the input from drive to master data words or drive parameters Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 40 that are updated more frequently Reading from the Modbus TCP register corresponding to the parameter is faster When PROFINET IO protocol is in use these parameters define the input from drive to master data words or drive parameters that can be used with the vendor specific PPO s or in addition to the Standard telegram 1 see chapter Communication Input words correspond to PZD s according to the table below Inputs from 4 to 10 are defined separatel
16. These parameters define the four octets of the gateway address Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 38 16 Protocol Selects the application protocol and communication profile for the network communication 0 Modbus TCP 1 PROFINET lO 17 Modbus timeout The Modbus protocol does not have an implementation for time out on application layer and this may be required when controlling a drive A supervision method has been implemented for this purpose If modbus timeout is set to zero this feature is disabled The unit of the parameter is 100 milliseconds e g 22 will give a timeout of 2 2 seconds lf the communication fault function is activated Modbus timeout is the sum of communication fault time and the time defined here 18 Output 1 19 Output 2 20 Output 3 21 Output 4 When Modbus TCP protocol is in use these parameters define the output from master to drive data words or drive parameters that are updated more frequently Writing to and reading from the Modbus TCP register corresponding to the parameter is faster When PROFINET IO protocol is in use these parameters define the output from master to drive data words or drive parameters that can be used with the vendor specific PPO s or in addition to the Standard telegram 1 see chapter Communication Output words correspond to PZD s according to the table below Drive configuration
17. are used to map the first four and initial record data the last four of the input and output parameters Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 Drag and drop the RETA 02 Vendor object from the device catalog to the PROFINE T 10 System Also drag and drop the Vendor Object PPO 6 to slot one AA HW Config prog Configuration 319 RETA 02 program ol Station Edit Insert PLC View Options Window Help i DI x DSi FS Se do do MEW rw wa Find PO at nil e OUR Profile Standarda fh 1 2 CPU 319 3 PN DP PROFIBUS DP xt Map SS PROFIBUS PA 2 lg oP 38 PROFINET ID x I Piso Ethernet 2 PROFINET IO System 100 Additional Field Devices X3P1 f Post 7 EQ Drives 3 2 1 ABB RETA 02 4 DiM6xDC24v RETA 02 PROF drive 5 Di6xDC24v Drive Object 6 9 DO16xDC244 0 54 J StdTgmi i 9 DO16xDC244 0 54 A StdTgm1 1PZD 8 g Std Tam1 2PZD 3 ig StdTam1 3PZD gt J Std Tgm1 4PZD lg Std Tom1 5PZD a 3 Std Tam1 6P2D ES pian lg StdTgm1 7PZD Slot 4 Module Order Number l Address O address Diagnostic adc la StdTam1 8PZD RS ee Elgg RETA 02 Vendor Cn or oe E Vendor specific 8 Vendor Object PPO3 g Vendor Object PPO4 g Vendor Object PPOB Gateway 1 0 Network Components Y Sensors Figure 4 Adding RETA 02 Vendor object to configuration R
18. drive parameter Scaling The actual speed ACT in hexadecimal 0 4000h corresponds to 0 100 of Nominal Speed or Maximum Reference depending on the drive type ABSOLUTE LIMIT ACT1 0x4000 NOMINAL ACTA 0x4000 REFXMIN ACT1 OSREFXxMIN Actual value Actual value range for ACT1 0 0 range for ACS550 ACS800 REFxMIN ACT1 0 REFXMIN ACT1 0x4000 NOMINAL ACT 1 0x4000 ABSOLUTE LIMIT Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 55 Table 5 The Control Word for the PROF Idrive communication profile The upper case boldface text refers to the states shown in Figure 11 Bit Name Value Proceed to STATE Description PF Proceed to READY TO OPERATE OFF 1 Emergency OFF stop by the selected deceleration ramp Proceed to OFF1 ACTIVE proceed further to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active le Continue operation OFF2 inactive Emergency OFF coast to stop Proceed to OFF2 ACTIVE proceed further to SWITCH ON INHIBIT 2 OFF3 Continue operation OFF3 inactive Emergency stop stop according to fastest possible deceleration mode Proceed to OFF3 ACTIVE proceed further to SWITCH ON INHIBIT Warning Ensure motor and driven machine can be stopped using this stop mode MES Ja Proceed to ENABLE OPERATION ENADE En Inhibit o
19. for the parameter part sent from slave to master Passive bus participant In PROFINET IO terminology slave stations or slaves are also called O devices Also referred to as node 16 bit word from slave to master with bit coded status messages Signal caused by an existing alarm which does not lead to tripping of the device Definitions and abbreviations Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 109 Technical data RETA 02 Enclosure Ez 3 CHASSIS RETA 01 X1 NETWORK IP S1 ADDRESS LINK ACTIVITY LI MODULE STATUS NETWORK STATUS C E E O C C O O Mounting Into the option slot on the control board of the drive Degree of protection IP20 Ambient conditions The applicable ambient conditions specified for the drive in its Hardware Manual are in effect Settings e Parameters set through the drive e 8 way DIP switch for intranet IP address selection Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 110 Connectors e 34 pin parallel bus connector e RJ 45 connector Current consumption e 380 mA average 5 V supplied by the control board of the drive General e Estimated min lifetime 100 000 h e All materials UL CSA approved e Complies with EMC standards EN 50081 2 and EN 50082 2 Ethernet link Compatible devices Ethernet standard
20. mask of station Read and or Write Support depends on drive type Supported in Vendor mode and or PROF Idrive operating mode Diagnostic and alarm mechanism RETA 02 has mechanisms for sending alarms and saving diagnostics data to fault buffer Alarm will be triggered if the host or drive has faults in communication or operation There are three types of faults Faut API Slot Subslot Channel Error Type Temporary Host Communication Fault 0x000 0 1 INTCOMM Permanent Host Communication Fault 0x000 0 1 INTCOMM Drive Fault Ox3A00 1 1 See table 22 Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 98 Channel Error Type is PROF Idrive profile specific See list of Channel Error Types in the table below Alarm mechanism When a fault situation occurs the RETA 02 adapter will send an alarm notification see table below which the master station has to acknowledge Alarm notifications can be acknowledged viewed and handled with e g Siemens S7 blocks OB82 OB83 OB86 and OB122 The block OB82 is used to make sure that the drive does not go to stop mode during a diagnostic alarm The OB83 is called if module is inserted or removed from the system or if it is modified OB86 indicates if there is a failure or event in the distributed periphery If the CPU calls a device that is not accessible the OB122 Is called Table 21 Alarm notification Attri
21. must be started for any configuration changes to take effect The MAC address of the module can be found on a label on the RETA 02 module Usually included to a configuration tool like Step7 This protocol cannot be used with Modbus TCP Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 PROFINET IO and DCP DCP can only be used in the PROFINET lO mode When the module is initialized the IP address is transferred to the PROFINET IO communication stack If there is a need to change the IP address it should be done with a DCP tool like Siemens Step7 If some of the other methods is used to change the IP address the module must be restarted to enable any changes Duplicate IP address detection RETA 02 has a duplicate IP address detection mechanism when using Modbus TCP If the module detects another device on the network which has the same IP address it lids the Network status led in red and starts to blink the Module status led in red In PROFINET lO network the controller has the duplicate IP address detection mechanism Network configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 48 Network configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 49 Master configuration Overview This chapter describes the principle of configuring the PROFINET IO master sta
22. voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive mains power is shut off Exercise appropriate care when working on the unit Neglecting these instructions can cause physical injury or death Safety instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safety instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of contents Safety instructions ONOIVISW asta a rs aaa ea 5 General safety INSIFUGHONS es yale oda die A E o ORs 5 Table of contents Introduction Mtended audientes ii id a DA AE Ea yaaa ara 11 Bere VOU Slat acto cua da as da da ae eee Uae ao 11 Whati Manual CONILGING rst ale 11 Terms Used A TAS Manual aria dd dr dto 12 Product and service inquiries era 13 ProOdUCL TANN serr Rea eter eek ae a dd e dd ee 13 Providing feedback on ABB Drives manuals 13 Overview OVEIVJEW nar li A ad A we y 15 MOADUS TR data ir e n AOLO Enti 15 PRORINET 1O cc de o Ga ae sw sls a ia le ee 15 The RETA 02 Ethernet Adapter module ees 16 COMPAD sorrise oe ad arg oni Rini 17 DeVry CNGK caprina a AD e 17 Warranty and liability information
23. 0 o o 1204 1205 1206 Output 8 PZD10 1207 Input 1 PZD3 0 Input 2 Input 3 Input 4 Input 6 Input 7 js Input 5 PZD7 j s PZD4 PZD5 PZDE PID PZD9 E Parameter number Input 8 PZD10 O 0 118 305 308 901 E Fail safe Control Word E Fail safe Reference value E Fail safe value Output 1 PZD3 El Fail safe value Output 2 PZD4 O o o Cancel Help Figure 7 Properties menu of the Vendor Object PPO6 Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 25 Table 2 ACS800 parameter settings with PPO 6 Drive parameter 0 Auto negotiation 0 Disabled 1 PROFINET 10 4001 Gain for PID 2202 Accel time 1 2203 Decel time 1 3401 Process variable 106 Power 107 DC bus voltage 51 26 In out 1 4 src 2 Disabled Source of the parameters selected on the PLC side Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 26 Example 2 PROF Idrive profile with Std telegram 1 4 PZD Standard telegram 1 is specified in the PROF Idrive specification 4 01 To include more inputs and outputs without changing the telegram structure different number of PZD s process data can be added The notation used here is ABB specific In this example standard te
24. 0 REF 2 10000 ABSOLUTE LIMIT or 1 63x20000 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 62 Actual values Actual values are 16 bit words containing information on the operation of the drive The functions to be monitored are selected by a drive parameter Scaling Actual values are scaled as shown below Note The values of REF1 MAX and REF2 MAX are set by drive parameters See the drive documentation for further information ACT1 20000 ACT2 10000 ABSOLUTE LIMIT ACT1 20000 ACT2 10000 NOMINAL REFxMIN ACTx O REFXMIN Actual value Actual value range for ACT1 0 0 ACS550 REFxMINI ACTx 0 REFxMIN ACT2 10000 ABSOLUTE LIMIT range for ACS800 ACT1 20000 ACT2 10000 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table 7 The Control Word for the ABB Drives communication profile The upper case boldface text refers to the states shown in Figure 11 Name Value STATE Description OFF1_ Proceed to READY TO OPERATE CONTROL EN Stop along currently active deceleration ramp Proceed to OFF1 ACTIVE proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active OFF2_ CONTROL OFF3_ KEN Continue operation OFF3 inactive PORNO Emergency stop stop within time defined by drive parameter Proce
25. 02 Group 02 99 E 99 Register addresses which are not allocated to any drive parameter or data set are invalid Attempting to read from or write to such an address will make the Modbus TCP interface return an exception code to the controller 11 01 Data word 1 1 02 Data word 1 2 03 Data word 1 3 04 Data word 2 1 05 Data word 2 2 06 Data word 2 3 07 Data word 3 1 94 Data word 32 1 95 Data word 32 2 96 Data word 32 3 01 Index 01 02 Index 02 99 Index 99 01 Index 01 02 Index 02 fr Index 99 cea Index 01 02 Index 02 99 Index 99 Refer to the drive manuals for drive specific information such as the data sets supported and parameter numbers Data set registers are updated in a cyclic interval Updating of parameter registers happens at a slower interval Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 Exception codes The RETA 02 supports the Modbus exception codes shown below Table 10 Supported exception codes Exception Description code Illegal Unsupported command function 02 Illegal data Address does not exist or is read write address protected 03 Illegal data Value is outside minimum and maximum value limits Parameter is read only Function codes The RETA 02 supports the Modbus function codes shown below Table 11 Supported function codes Function Description Modbus code class Read holding Reads the binary conten
26. 23 4773 Web www clrwtr com Email info clrwtr com 18 Warranty and liability information The manufacturer warrants the equipment supplied against defects in design materials and workmanship for a period of twelve 12 months after installation or twenty four 24 months from date of manufacturing whichever first occurs The local ABB office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The manufacturer is not responsible for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the drive do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation e units subjected to misuse negligence or accident units comprised of materials provided or designs stipulated by the purchaser In no event shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties If you have any questions concerning your ABB drive please contact the local distributor or ABB office The technical data information and specifications are valid at the time of printing The manufacturer reserves the right to modifications without prior notice Overview Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 19 Quick start
27. ABB Drives User s Manual Ethernet Adapter Module RETA 02 AA HD ED PAID ED Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ethernet Adapter Module RETA 02 User s Manual 3AFE68895383 Rev A EN EFFECTIVE 16 07 2007 2007 ABB Oy All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safety instructions Overview This chapter states the general safety instructions that must be followed when installing and operating the RETA 02 Ethernet Adapter module The material in this chapter must be studied before attempting any work on or with the unit In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on General safety instructions A WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors to discharge for 5 minutes before working on the frequency converter the motor or the motor cable It is good practice to check with a
28. B Website then select successively Drives Document Library Manuals feedback form Introduction Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 14 Introduction Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 15 Overview Overview The RETA 02 Adapter module supports the Modbus TCP and PROFINET IO network protocols This chapter contains a short description of the above protocols and the RETA 02 Adapter module a delivery checklist and warranty information Modbus TCP Modbus TCP is a variant of the Modbus family of simple vendor neutral communication protocols intended for supervision and control of automation equipment Specifically it covers the use of Modbus messaging in an Ethernet environment using the TCP IP protocols The implementation of the Modbus TCP server in the RETA 02 module is done according to the Modbus TCP Specification 1 0 The supported Modbus commands are listed in chapter Communication The Modbus TCP protocol allows the RETA 02 module to be used as an Ethernet bridge to control the drive The RETA 02 module supports eight simultaneous IP connections Further information can be obtained from www modbus org PROFINET IO PROFINET IO uses traditional Ethernet hardware and software to define a network that structures the task of exchanging data alarms and diagnostics with Programmable Controllers and other au
29. Distributed Computing Environment Remote Procedure Call protocol for acyclic read and acyclic write services lO controllers and supervisors will take care of formulating most of the request frames However it is possible that handling the PROF Idrive request and response headers must be performed in the application logic The acyclic frame structure headers and error codes are described further below Table 13 Ethernet frame structure Dest Ether Read or e i O CA Dest addr and the Src addr are the destination and the source of the communication relationship The addresses are in hexadecimal format e g 00 30 11 02 57 AD Ether type is 0x800 for non real time communication IP and UDP fields contain the IP address of the source and the destination as well as the communication ports and length of the message RPC contains for example the read or write service ID interface description and selected objects NDR request block describes the length of the following data block The response block also contains bytes ErrorCode ErrorDecode ErrorCode1 and ErrorCode2 for presenting the status of the request Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 80 Table 14 Response error codes ErrorCode OxDF Error Write ma OxDE Error Read Table 15 ErrorCodez2 is 0 0x81 PNIO ErrorCode1 and ErrorCode2 decoded according to Table 15 ErrorCode1 Error clas
30. Ethernet p PROFIBUS Save Service Data Order Number Ctrl L Chri D Ctrl I verify Device Mame PROFINET I0 System 100 Edit Ethernet Node e 1 pump gt Ann RETA 02 Assign Device Name ga emt O RE Fal Ld Id VendorObjectPPOB 256 275 BrP O address Diagnostic address FIRE Figure 6 Menu selection for assigning the device name Set Bus Configuration parameters as the source for the input and output parameters 1 4 through the Properties menu of the Vendor Object PPO6 Configure the last four inputs and outputs If Stop Action selection is set to Fail safe values configure them as well Properties Yendor Object PPO6 R S1 General Addresses Parameters T T T T I I I I T I T I I T T T I T I I E y Parameter e General parameters E Stop Action selection E Input Output 1 4 parameter sour E Parameter number Output 1 PZD3 Freeze Bus configuration parameters Drive 0 E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number E Parameter number a m e e a a a a n e TI Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 j ja ja j PZD4 PZDS PZDE PZD7 PZD8 PZD9
31. FF3 CW Bit2 0 OFF2 CW Bit1 0 OFF3 OFF2 V ACTIVE F SW Bit5 0 ACTIVE F SW Bit4 0 n f 0 1 0 and BCD SW Bit12 1 CW Bit4 0 gt CD OPERATION ENABLED SW Bit2 1 A lt CW Bit5 0 CW xxxx x1xx xxx1 1111 gt i ENABLED B lt CW Bit6 0 CW xxxx x1xx xx11 1111 gt RFG ACCELERATOR ENABLED C al CW xxxx x1xx x111 1111 condition rising edge PERS SW Bit8 1 al of the bit D Figure 12 State machine ABB Drives communication profile Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 68 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 69 Communication Overview This chapter describes the Modbus TCP and PROFINET IO messaging used in the communication with the drive Protocols The RETA 02 module supports the Modbus TCP protocol according to Modbus TCP Specification 1 0 and the PROFINET IO protocol Protocol can be selected with a parameter PROTOCOL Selection parameter Communication protocol 51 16 PROTOCOL Modbus TCP Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 70 Modbus TCP Register read and write The drive parameter and data set information is mapped into a 4xxxx register area This holding register area can be read from an external device and an external device can modify the
32. O controllers and some configuration tools have a protocol called Discovery and Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 Configuration Protocol DCP for assigning the IP address and the device name Also methods described in chapter Network configuration can be used to set the IP address of the module Communication The module is now ready to operate with Modbus TCP protocol according to Modbus TCP specification 1 0 or PROFINET IO protocol For more detailed information on modifying the protocol specific settings see chapter Drive configuration Modbus TCP configuration Modbus TCP is based on data registers which hold IO and parameter values See chapter Communication for register mapping and supported function codes PROFINET IO configuration Install the RETA 02 GSDML file e g GSDML V2 0 ABBDrives RETA02 yyyymmdd xml where yyyy year mm month dd day of the month when the file was created and after that update the device catalog fo HW Config prog Station Edit Insert PLC View Options Window Help 0 E a E E amp Ba Customize Ctrl lt E Al prog Configuration 31 Specify Moduler a oO xj Configure Network o dle 0 UR Symbol Table Ckrl Alt T Report System Error 2 IF CPU 319 3 PH Edit Catalog Profile AT LE MPI Update Catalog x2 oe xa B awd Install HW Updates TE Pos Install GSD File
33. achine Figure 11 References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives can receive control information from multiple sources including analogue and digital inputs the drive control panel and a communication module e g RETA 02 In order to have the drive controlled through PROFINET IO the communication module must be defined as the source for control information e g Reference Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 93 Scaling The speed reference REF in hexadecimal 0 4000h corresponds to 0 100 of Nominal Speed or Maximum Reference depending on the drive type ABSOLUTE LIMIT or 1 63x0x4000 REF1 0x4000 NOMINAL REF1 0x4000 REFxMIN REF1 O REFXMIN Reference Reference range for REF1 0 0 range for ACS550 ACS800 REFXMIN REF1 0 REFxMIN REF1 0x4000 NOMINAL REF1 0x4000 ABSOLUTE LIMIT or 1 63x0x4000 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 94 Actual values Actual values are 16 bit words containing information on the operation of the drive The functions to be monitored are selected by a
34. bute Description AlarmType PROFINET specific alarm type API 0x3A00 PROF Idrive profile SlotNumber Slot number of the Drive Object DO SubslotNumber Subslot number of the subslot where the diagnosis object is related to 0x8000 Channel Diagnosis Data 0x8000 whole submodule Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 99 Table 22 Channel Error types ChannelError cornesponamng Abbreviation Description DRIVECOM fault Type A numbers 0x9000 MICRO_HW Microcontroller 6000 6010 6100 6306 hardware or software 630F 6320 0x9001 MAINS Mains supply 3210 3211 3211 0x9002 event VOLT Low voltage supply a R 3220 8008 ee OVERV DC link overvoltage mo POWER ELEC Power electronics OVERTEMP Overtemperature 4110 4210 4280 4310 electronic device ai EARTH Earth ground fault 2330 ss 0x9007 CNE OVR Motor overload lt lt 7122 x9008 FB Fieldbus system ooo 0x9009 SAFETY Safety channel Ox900A FEEDBACK feedback 5210 sio oeoc NFED fme 000D BRAKE RES Brake resistor eee 0x9012 OTHER Other CICL 9300 7000 7301 7303 7310 8110 8500 8612 See drive manuals for detailed list of supported DRIVECOM faults and corresponding internal fault codes Drives also have manufacturer specific DRIVECOM faults that are not visible via fieldbus 2211 2212 2300 2310 2312 2340 3381 5410 0441 5442 5481 5482 7110 7114 Com
35. cally In Siemens S7 SFB 52 RDREC can be used for reading and SFB53 WRREC for writing Data Records BOOL REQ VALID BOOL BOOL REQ DONE BOOL DWORD ID BUSY BOOL DWORD ID BUSY BOOL INT INDEX ERROR BOOL INT INDEX ERROR BOOL INT jJMLEN STATUS DWORD INT LEN STATUS DWORD LEN INT ANY RECORD RECORD ANY RECORD RECORD For more information on above function blocks see document Communication Function Blocks for PROFIBUS DP and PROFINET IO v2 0 available at profibus website Supported Record Data Objects and their indices are listed in the table below Table 12 Record Data Objects Base Mode Parameter Access Local The DO ID field in the Record Data Object request header is not evaluated by the parameter manager and a valid Parameter Access Point PAP should be used to access record data The PAP is located in subslot 1 of the slot 1 Base Mode Parameter Access Global The slot and subslot fields in the Record Data Object request header are not evaluated by the parameter manager The DO ID is used instead and it should have either value 0x00 or 0x01 Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 79 User Specific Record Data User Specific Record Data can be used for global parameter access This index is supported for compatibility reasons Header and frame structures PROFINET IO uses DCE RPC
36. d 0x09 length ARUUID Identifier time low UIS2 time mid UI16 time high and version UI16 clock Octet 2 node Octet 6 Application Process Device Access Point UI32 Identifier 0x0000 PROF Idrive Ox3A00 Slot Slot of the Module 0x01 UI16 Access Point MAP PAP Subslot Subslot of the Module 0x01 UI16 Access Point MAP PAP Padding 2 bytes Index Index of the Record Data Object gt U 0x2F UI16 0xB02E OxBO2F Data length Length of the data block 0 0xFFFFFFFF UI32 Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 83 Additional Field for transferring value 1 additional data response only Additional Field for transferring value 2 additional data response only Padding 24 bytes for request 20 bytes for response Data block Used only with write request and read response Data block contains PROF Idrive specific request or response header See below for more details Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 84 Table 17 PROF Idrive Request header gi Byte Request Unique identification set by the Reference master Changed for each new ange 1 255 Byte request Request ID Request type for the issued block Request Byte Parameter 0x01 Change Parameter 0x02 DOD Tobe set to 0x01 0 255 No of Number of parameter
37. e read status information and actual values from the drive e change drive parameter values e reset a drive fault The Modbus TCP and PROFINET commands and services supported by the RETA 02 Ethernet Adapter module are discussed in chapter Communication Please refer to the user documentation of the drive as to which commands are supported by the drive The adapter module is mounted into an option slot on the motor control board of the drive See the Hardware Manual of the drive for module placement options Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 17 Ethernet connector X1 see chapter Electrical installation CB rese remo a P Fixing screw E GND frame E a EE E E DIP switch for E selecting intranet IP address Diagnostic LEDs E See chapter eo E Diagnostics sem Top view Side view Figure 1 The RETA 02 Adapter module Compatibility The RETA 02 is compatible with all master stations that support the Modbus TCP PROFINET IO can be used with master stations that support PROFINET IO and sub slots Functionality of the RETA 02 Is limited if master station doesnt support multiple sub Slots per slot Delivery check The option package for the RETA 02 Ethernet Adapter module contains e Ethernet Adapter module type RETA 02 e two screws M3x10 e this manual Overview Phone 800 894 0412 Fax 888 7
38. ecorded Subindex Contents 0 Active fault 8 Last ackn fault 16 Second last ackn fault 24 Third last ackn fault 32 Fourth last ackn fault 40 Fifth last ackn fault 946 VIP Array n Fault code list Fault code list contains Unsigned16 mapping between DRIVECOM fault codes and Channel Error Types Using DRIVECOM fault code as an index when reading PNU946 the corresponding Channel Error Type is returned Communication N Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 95 Para ode R W Data type Description meter V P Array 64 Fault number coded according to Unsigned16 DRIVECOM profile Subindex Contents See parameter 945 PITT eras TT TimeDifference zero clears the value 953 VP_ R_ Unsigned Lastalam 954 ViP_ R_ Unsigneat6 Second last alarm ss ve JR unsigreati sminiisstalem 956 V P R Unsigned16 Fourth last alarm sr vee Unsigned16 Fifth last alarm V P Array 6 Device identification Unsigned16 Subindex Contents 0 Manufacturer Device type Version Firmware date year Firmware date day month a of Drive Objects Octet String2 Profile ae 3 this device Ada 1967 vP R Unsigned Control word CW 868 IVe R Ursenedie Status word SW Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 96 Para Mode R W Data type Description meter
39. ed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure motor and driven machine can be stopped using this stop mode INHIBIT _ 1 Proceed to OPERATION ENABLED OPERATION Note Run enable signal must be active see drive Continue operation OFF2 inactive Emergency OFF coast to stop Proceed to OFF2 ACTIVE proceed to SWITCH ON INHIBITED 1 1 1 documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal Inhibit operation Proceed to OPERATION INHIBITED RAMP_OUT _ 1 Normal operation Proceed to RAMP FUNCTION ZERO GENERATOR OUTPUT ENABLED Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 64 Name Value STATE Description CALLA Cos VOOR i ae ramp e Proceed to RAMP FUNCTION GENERATOR ACCELERATOR ENABLED E ramping TEE Function Generator output A RAMP_IN_ Normal operation Proceed to OPERATING ZERO Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters 0 Force Force Ramp Function Generator input to zero Function Generator input to zero RESET In Fault reset A eae an active fault exists Proceed to SWITCH ON INHIBITED Note This bit is effective only if the fieldbus interface is
40. eet 51 COMMUNIGAUON PFORSS 22324 tert eee a eats wee hea ee eee eae eae Le ee ae 51 The PROF Idrive communication profile 52 The Control Word and the Status Word 52 RETEFCNCES sotto eee a dd ALn db 52 ACWal VAWeS tati E AA adi AR AAA 54 The ABB Drives communication profile 60 The Control Word and the Status Word 60 o nn eine di i 60 ACUVUE rione iene Lei 62 Communication OVCIVIOW said t rtaro ti ari io idad ee ida 69 coc AAA 69 MOGPUSITCR cerrara arena pradera badalona ad 70 Register read and write 40 00 rale E A A a A AA 70 Register Mapping sacras rta dis ds A ista ds 70 PROBINEDIO action iaa rara rai iodo dad dido ee ee 73 OVEMIEW sui as is Oa cake eee ee eae ete es 73 Int duction to PROFINET IO acosan tareas A taint at ate 73 PROFINET TO iM RETA 02 cota cae hs Ao oe we Sw edhe ee ee 74 Cyclic messaging in Vendor Mode 75 Cyclic messaging in PROF Idrive mode 76 Acyclic parameter access mechanism nanana ee ee eee 76 Parameter data transfer examples 89 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Identification and maintenance functions I amp M LL 90 PROF Idrive profile specific parameters 93 Diagnostic and alarm mechanism 97 Fault pufer mechans Vd AAA E AAA AA 100 Diagnostics LEDINAICAIONS si ri is e 103 Led Date Sos criada E io IO Ed cb 105 Definitions and abbreviations PROFINET IO definilions vawss in us adas SE eS A rs 107
41. er access mechanism can have delays up to two seconds and thus should not be used for time critical data Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com YA Requests and responses between the lO device and the lO controller or the IO supervisor are transferred with the Record Data Objects Master Record Data Object Slave PROF Idrive Write request Parameter request Parameter request i Write response A si without data Read request 7 without data Parameter Read response 2 processing di without data lt Read request o without data i PROFldrive Read response i J Parameter response with data Parameter response A write request is first sent containing the parameter request If the write request is valid the RETA 02 acknowledges it with request accepted The master should then send a read request If the RETA 02 is still busy performing the internal parameter request it will return a negative response with the error code 0xB5 State conflict In this case the read request will be repeated by the master until the RETA 02 has the PROFIdrive response data ready If the write request is invalid a negative response is returned with an error code Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 78 Note In IEC 61131 3 compatible systems function blocks are provided for accessing data non cycli
42. formation on the communication settings With an ACS550 drive set parameter 98 02 COMM PROT SEL to EXT FBA With an ACS800 set parameter 98 02 COMM MODULE LINK to FIELDBUS and parameter 98 07 COMM PROFILE to ABB DRIVES or GENERIC according to the selected communication protocol and profile Table 1 Possible protocol and profile combinations Communication protocol Communication profile Drive profile Modbus TCP ABB Drives profile ABB Drives profile PROFINET lO Vendor profile ABB Drives profile PROFINET lO PROF Idrive profile Generic drive profile e If the configuration is correct parameter group 51 should appear in the parameter list of the drive and show the status of the RETA 02 configuration parameters e Select communication protocol with a configuration parameter 51 16 PROTOCOL O Modbus TCP 1 PROFINET lO Network configuration To enable communication through the Ethernet network the module needs a valid IP address There are numerous ways of setting the module IP address see chapter Network configuration e One way to set the static IP address is to use the panel of the drive Set IP address to bus configuration parameters 51 04 91 07 subnet mask to parameters 51 08 51 11 and gateway address to parameters 51 12 51 15 if necessary Set bus configuration parameter 51 27 to REFRESH to enable the network settings e If PROFINET IO protocol is activated also device name is required to identify the drive I
43. hange access with value unequal to 0 be reset when this is not permitted 0x07 Description element cannot be Change access to a description changed element that cannot be changed 0x09 No description data available Access to unavailable description parameter value is available Ox0B No operation priority Change access rights without rights to change parameters OxOF No text array available Access to text array that is not available parameter value is available 0x11 Request cannot be executed Access is temporarily not possible for because of operating mode reasons that are not specified in detail 0x14 Value impermissible Change access with a value that is within limits but is not permissible for other long term reasons parameter with defined single values 0x15 Response too long The length of the current response exceeds the maximum transmittable length Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 0x16 Parameter address Illegal value or value that is not impermissible supported for the attribute number of elements parameter number or sub index or a combination 0x17 Illegal format Write request Illegal format or format of parameter data that is not supported 0x18 Number of values inconsistent Write request Number of values of parameter data does not match number of elements at the parameter address 0x19 DO nonexistent Request to DO which does n
44. he following tables Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 92 I MO Device identification read only Content Size Header Vendor ID 2 bytes PROFINET Vendor ID of ABB which is 26 0x001A Order ID 20 bytes Order number of the RETA 02 adapter kit Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the RETA 02 adapter Software revision 4 bytes Revision of the software Profile ID 2 bytes PROF Idrive 0x3A00 Profile specific type 2 types No profile specific type 0x0000 I M version 2 types Version is 1 1 0x0101 Supported I amp M 2 types I MO I18M4 are supported 0x001 7 functions I amp M1 Task identification Header 10 bytes TAG FUNCTION 32 bytes The function or task of the drive can be described here TAG_ LOCATION 22 bytes The location of the drive can be described here I amp M2 Installation date coment se INSTALLATION_DATE 16 bytes This parameter indicates the date and time of installation Date and time according to ISO 8601 Example 2007 02 28 13 30 YYYY MM DD hh mm Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 93 I M3 Additional data comem Sie Ceseripion DESCRIPTOR 54 bytes Any additional data set by the user I amp M4 Signature Coment Sire Description SIGNATURE 54 by
45. ight click the device object and open the Object Properties menu Through this menu it is possible to change the device name in the hardware configuration Note The DCP configuration tool like Step must be connected to the Ethernet network to be able to set the name of the device operties RETA 02 Yen General 10 Cycle Short description GSD file m Node PN IO system Device num ber IP address T Assign IP addres dor xi Vendor Objects PROFINET IO module RETA 02 aj bal RETA 02 PROFINET 10 pump GSDML V2 0 4BBDrives RETA02 20070425 xml Change Release Number s via ID controller fi v PROFINET 10 System 100 Comment Figure 5 RETA 02 object properties Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 24 e Assign device name LH Config prog Configuration 319 RETA 02 program ml Station Edit Insert PLO wiew Options Window Help DERE hile IF a 1 CPU 319 FREE ae PARO Por T DI1ExDC24 DI1ExDC24 DOTB D IEA DOTB D IE 22 Download Upload Download Module Identification Upload Module Identification to PG Faulty Modules Module Information Operating Mode Glean Reset Set Time of Day Monitor Mo dit Update Firmware 2 xT A A A 3 4 5 B T a 3 1 pumpi Save Device Name to Memory Card
46. ing of the device ASCII format device description file in a specified form Each device active amp passive stations on PROFIBUS has to have its own GSD File GSD files in PROFINET IO are written with GSDML Access reference for Objects in PROFIBUS Control system with bus initiative In PROFINET IO terminology 1O controllers are also called master stations Non acknowledged message from master to one group of bus participants compare Broadcast Definitions and abbreviations Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 108 Name Nibble Object Dictionary Object List Parameter Parameter Number Parameter Process Data Object Process Data Profile Request Label Response Label Slave Status Word Warning Symbolic name of a parameter Set of 4 bits Local storage of all Communication Objects recognised by a device List of all accessible objects Value that can be accessed as Object e g variable constant signal Parameter address Special object that contains Parameter and Process Data Data that contains Control Word and Reference value or Status Word and Actual value May also contain other user definable control information Adaptation of the protocol for certain application field e g drives Coded information specifying the required service for the parameter part sent from master to slave Coded information specifying the required service
47. l module with the tool as well RETA 02 uses slots 0 and 1 Slot 0 doesn t have any sub slots and the DAP module attached to it represents the device itself Other functional modules and sub modules which are described in the GSD file can be assigned to slot 1 and its sub slots In Vendor mode e Slot O Device access point DAP e Slot 1 sub slot 1 Vendor object PPO types e Slot 1 sub slot 1 Acyclic parameter access MAP PAP In PROF Idrive mode e Slot 0 Device access point e Slot 1 Drive Object e Slot 1 sub slot 1 Acyclic parameter access MAP PAP e Slot 1 sub slot 2 Standard telegram 1 e Slot 1 sub slots 3 18 Freely configurable inputs and outputs RETA 02 adapter provides the following services e Cyclic messaging in Vendor mode e g ABB Drives profile e Cyclic messaging in PROF Idrive mode e Acyclic parameter access mechanism e Identification amp Maintenance functions 18M e PROF Idrive parameters limited in Vendor mode e Diagnostic and alarm mechanism Only in PROF Idrive mode e Fault buffer mechanism limited in Vendor mode Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 19 Note Only part of the PROF Idrive parameters are supported in the Vendor mode See section PROFIdrive profile specific parameters for more information Cyclic messaging in Vendor mode In vendor mode the drive can be controlled according to ABB Drives c
48. legram 1 and four inputs and outputs are configured with the initial record data e After installing the GSD file drag and drop the RETA 02 PROF Idrive object to the PROFINE T 10 System Also drag and drop the Std Tgm 1 4 PZD to the configuration HW Co nfig prog Configuration 319 RETA 02 program Gl Station Edit Ins ert PLC View Options Window Help DESER aee doa 0 aR R 2 E CPU 319 3 PN DP Ethernet 2 PROFINET IQ System 100 X3 ld puso X3PA A Port 3 4 DIT6xDC24v 5 DI16 DC24Y 6 f DO16xDC24V 0 54 7 8 D016xDC24v 0 54 8 E 4 Kal 1 RETA 02 Slot ad Moduli Order Numbe Address Q address Diagnostic addres Commen t e a FE TA FE FA G2 187 AT aa SE SIFT At SS Y es _ k 1 Hf Std Tom t 4pzo ff e 21 oli pe OE AL rei A 213 nar Phere Oooo Fo PST A 14 partes eT z5 toes TT zE f arii e IES E I DE ee S S l y 18 Gezio TT 19 Gaza zia Garzia S Xxxx Figure 8 Adding PROFIdrive object to configuration e Right click the device object and open the Object Properties menu Through this menu it is possible to change the device name in the hardware configuration e Assign device name Set Initial Record Data as the source for the input and output parameters 1 4 through the Properties menu of the Standard telegram 1 If Stop Action selection is set to Fail safe values configure them as
49. mmunication with the module ABB drives can receive control information from multiple sources including digital inputs analogue inputs the drive control panel and a communication module e g RETA 02 ABB drives allow the user to separately determine the source for each type of control information Start Stop Direction Reference Fault Reset etc In order to give the fieldbus master station the most complete control over the drive the communication module must be selected as source for this information The detailed procedure of activating the drive for communication with the module is dependent on the drive type Normally a parameter must be adjusted to activate the communication Please refer to the drive documentation As communication between the drive and the RETA 02 is established several configuration parameters are copied to the drive These parameters must be checked first and adjusted if necessary The alternative selections for these parameters are discussed in more detail below the table Note The new settings take effect only when the module is powered up the next time or when the module receives a Fieldbus Adapter parameter refresh Parameter 51 27 command from the drive Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 34 Table 4 The RETA 02 configuration parameters Parameter name Alternative settings Default setting MODULE TYPE Read o
50. munication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 100 Fault buffer mechanism PROF I drive profile has a mechanism that can store eight fault situations to PROF Idrive parameters Fault and diagnostic data like fault number fault code and fault time can be accessed simultaneously with only one subindex The mechanism consists of six PROF Idrive parameters e PNU944 Fault message counter e PNU945 PROF Idrive fault codes presented in the table above e PNU946 Fault code list converts fault numbers to fault codes e PNU947 Fault numbers according to DRIVECOM profile e PNU948 Fault time e PNU952 Fault situation counter Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 101 Fault Fault code Fault time Sub number index A AAA AER Timex 0 1 0 2 Actual fault 0 3 situation n 0 4 0 5 0 6 0 T EP EA ZO AAA 0x900B TimeY 0 Fault situation n 1 Fault situation n Le Leecsesod sss coo eens 00 O Figure 13 Fault buffer example Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 102 Figure 13 illustrates the structure of a fault buffer The fault buffer is composed of four parameters fault number PNU 947 fault code PNU 945 fault time PNU 948 and fault value PNU 949 The rows of the fault buffer are represented by the parame
51. munication problem with host Diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 104 The description of the LEDs in PROFINET IO is presented below not n C C Link Activity Network Status Module Status AA A ___ _1_______m1 Name Function Off Module cannot detect a link Flashing green Module is receiving transmitting Green on Ethernet Steady green Module has detected a link Off No connection with lO controller Flashing green pattern 1 Connection with IO Red controller established STOP mode een Steady green Connection with lO controller established RUN mode Off Module not powered or initialized Steady green Module initialized Flashing green pattern 1 Diagnostic data available Flashing green pattern 2 Used by a configuration tool to identify the device with a blink Red Steady red Permanent host communication lost Green Flashing red pattern 1 Configuration error Flashing red pattern 2 No IP address Flashing red pattern 3 No station name Flashing red pattern 4 Failed to initialize the Network Status Link Activity YN gt O U D gt O O gt module Flashing red pattern 5 Temporary host communication lost Diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 105 Led patterns Pattern 1 ms 250
52. nce Response Response from the slave In case Request Param OK 0x01 ID any requested services fail a not Request Param NAK 0x81 acknowledged NAK response will Change Param OK 0x02 be indicated Change Param NAK 0x82 DO ID To be set to 1 0 No of Number of parameters that are 1 Parameters present in the response See Table 21 See Table 21 Number of Number of values following 0 Values Values The values of the request In case of odd number of bytes a zero byte is appended to ensure the word structure of the telegram Only if Response ID is 0x01 Request Parameter OK The Format Number of Values and Values fields are repeated for other parameters 255 37 234 Table 19 Data types for Format field Code Type O gt lt N dl Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table 20 PROF Idrive Parameter Request error codes 0x00 Impermissible parameter Access to unavailable parameter number 0x01 Parameter value cannot be Change access to a parameter value changed that cannot be changed 0x02 Low or high limit exceeded Change access with value outside the limits 0x03 Invalid subindex Access to unavailable subindex 0x04 No array Access with subindex to non indexed parameter 0x05 Incorrect data type Change access with value that does not match the data type of the parameter 0x06 Setting not permitted can only C
53. nly PROFINET IO 0 Auto negotiate 1 100 Mbit s 0 Auto negotiate full duplex 2 100 Mbit s half 2 Comm rate duplex 3 10 Mbit s full duplex 4 10 Mbit s half duplex 3 DHCP 0 DHCP disabled 1 DHCP 1 DHCP enabled enabled 4 IP address 1 0 255 IP address 2 0 255 e sunemi 0 285 11 Subnet mask 4 255 0 GW address 3 0 255 GW address 2 0 258 COS 1 PROFINET IO 17 Modbustimeot 0 68688 ICC CS ICO CS JCC CS CC CS CAC Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 26 In Out 1 4 src 0 Initial record data 2 1 Bus configuration parameters 2 Disable Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 36 1 MODULE TYPE This parameter shows the module type as detected by the drive The value cannot be adjusted by the user If this parameter is undefined the communication between the drive and the module has not been established 2 Comm rate Defines the baud rate for the Ethernet interface O Auto negotiate 1 100 Mbit s full duplex 2 100 Mbit s half duplex 3 10 Mbit s full duplex 4 10 Mbit s half duplex 3 DHCP The Dynamic Host Configuration Protocol DHCP is an Internet protocol for automating the configuration of computers that use TCP IP DHCP can be used to automatically assign IP addresses to deliver TCP IP
54. ommunication profile PPO types The adapter has three different PPO types which differ only by the amount of freely configurable inputs and outputs Process data Fixed area Freely mappable area ori nr ee OUT area CW REF PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 IN area SW ACT PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 Type 3 Type 4 Type 6 OUT area Data sent from Master to Slave control data IN area Data sent from Slave to Master actual data Process Data CW Control Word SW Status Word REF Reference ACT Actual Value PZD Process Data application specific Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 76 Cyclic messaging in PROFIdrive mode Standard telegram 1 RETA 02 supports Standard telegram 1 It is possible to add inputs and outputs as separate PZD s GSD file contains special collections where standard telegram 1 has been extended with inputs and outputs PZD1 PZD2 Control Speed set Standard OUT area Word point telegram 1 IN area Status Speed Word actual value Note For the contents of the Control Word the Status Word References and Actual Values see the chapter Communication profiles Acyclic parameter access mechanism Acyclic parameter access mechanism can be used to access PROFIdrive parameters drive parameters and the Identification amp Maintenance functions Note Acyclic paramet
55. ording to the bit coded instructions on the Control Word and returns status information to the master in the Status Word The contents of the Control Word and the Status Word are detailed in Jable 7 and Table 8 respectively The drive states are presented in the ABB Drives profile state machine Figure 72 References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives can receive control information from multiple sources including analogue and digital inputs the drive control panel and a communication module e g RETA 02 In order to have the drive controlled through the fieldbus the module must be defined as the source for control information e g Reference Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 61 Scaling References are scaled as shown below Note The values of REF1 MAX and REF2 MAX are set by drive parameters See the drive documentation for further information ABSOLUTE LIMIT or 1 63x20000 REF1 20000 REF1 20000 REF2 10000 nM REF2 10000 REFXMIN REFx 0 REFxMIN Reference Reference range for REFx 0 0 range for ACS550 ACS800 REFXMIN REFx 0 REFxMIN REF1 20000 _ _REFxMAX_ _REF1 20000 REF 2 1000
56. ot exist Com Manufacturer specific OXFF Vendor specific error Vendor specific error 0x66 Request not supported Request not supported coil Communication error Request cannot be completed because of communication error OXBF Request aborted due to time out E PZD map failure Parameter cannot be mapped to PZD size mismatch or non existent 0x79 PZD memory failure Parameter cannot be mapped to PZD out of memory Ox7A Multiple PZD map Parameter cannot be mapped to PZD multiple PZD write 0x8C Set torque mode error Cannot change mode to TORQUE frequency is used Illegal Request ID The request ID of the response is illegal Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 89 Parameter data transfer examples The following example shows how parameter data is transferred using the acyclic parameter access mechanism s READ and WRITE Note Only the part of the acyclic frame is presented in the examples The padding zeroes are not presented Example 1 Reading a drive parameter To determine the parameter number and subindex for drive parameter reading multiply the parameter number by one hundred and then convert it to hexadecimal The low byte is the subindex IND and the high byte is the parameter index PNU For example drive parameter number 12 04 corresponds to 12 04 x 100 1204 0x04B4 Write request Read parameter value Slot number Subslot number Inde
57. peration Proceed to OPERATION INHIBIT 4 RAMP_OUT_ Normal operation ZERO Proceed to RAMP FUNCTION GENERATOR ENABLE OUTPUT 0 Stop according to selected stop type according to selected stop type 5 RAMP_ DELE e operation Proceed to RAMP FUNCTION GENERATOR ENABLE ACCELERATOR 0 Halt Halt ramping Ramp Function Generator output held Halt ramping Ramp Function Generator output held Function Generator output held RAMP_IN_ Em operation Proceed to OPERATING ZERO Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters 0 Force Ramp Function Generator input to zero Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 96 Name Value Proceed to STATE Description bad Cn gt 1 Fault reset if an active fault exists Proceed to SWITCH ON INHIBIT Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters 0 Continue normal operation 18 INCHING 1 1 cm Inching 1 Not supported by all drive types ae n Inching 2 Not supported by all drive types enabled 11 Drive specific to 15 10 REMOTE _ Fieldbus control enabled CMD Control Word lt gt 0 or Reference lt gt 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control Communication profiles Phone 800 894 0412
58. register values by writing to them There are no set up parameters for mapping the data to the 4xxxx register area The mapping is predefined and corresponds directly to the drive parameter grouping All mapped parameters are available for reading The parameter writes are verified for correct value and for valid register addresses Some parameters never allow writing e g actual signals some allow writing only when the drive is stopped e g set up variables and some can be modified at any time e g actual reference values Note Some of the drive parameters are not accessible via fieldbus These are e g 32 bit parameters Register mapping The drive parameters are mapped to the 4xxxx area as follows 40001 40096 are reserved for data sets 40101 49999 are reserved for parameters In this mapping the thousands and hundreds correspond to the group number while the tens and ones correspond to the parameter number within a group Register addresses 4GGPP are shown in the table below In the table GG represents the group number while PP is the parameter index within the group Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table 9 Parameter ene Data sets 40001 40096 Each data set consists of 3 data words For example Data word 2 3 refers to the 3rd word in data set 2 Parameters 40101 40199 40201 40299 a 49999 E MT Data sets 01 Group 01
59. resents the least significant bit IP address 192 168 0 xxx Subnet mask 255 255 255 0 where xxx stands for a value between 1 and 254 and is selected by DIP switch 1 Example DIP settings Intranet IP S1 actuator address positions Selected by OFF 00000000 software ON 123456078 192 168 0 1 0000000 O 12345078 192 168 0 2 000000 0 O 12345078 192 168 0 255 OFF N 00000000 L79455 DHCP BOOTP Automatically receive the configuration from A DHCP server a DHCP server is required on the network Network configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 46 Method Descrinion Note Settings stored Use the configuration stored in the RETA 02 in RETA 02 configuration parameters See Table 4 in configuration chapter Drive configuration parameters Gleaning Change the IP address from a PC using the ARP following commands arp s lt IP address gt lt MAC address gt ping lt IP address gt arp d lt IP address gt The arp s command will store the IP and MAC addresses in the PC ARP table When the ping command is executed the PC will send the message to the module using the MAC address The module changes its IP address to the given one DCP The DCP protocol is used for setting the IP Discovery and address and for assigning a station name of Configuration a PROFINET IO node Protocol Network configuration RETA 02
60. s and error code see Table 15 below ErrorCode2 Not described here Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 81 Table 15 ErrorCode1 with PNIORW decoding msplx x x x x x x x LsB Eror cias Meaning Emorcode OO os Reeve 10 Ox0A Application 0 Read error 1 Write error 2 Module failure 3 Reserved 8 Version conflict 9 Feature not supported 10 15 User specific 11 Ox0B Access O Invalid index 1 Write length error 2 Invalid slot 3 Type conflict 4 Invalid area 5 State conflict 6 Access denied Invalid range 8 Invalid parameter 9 Invalid type 10 15 User specific 2 Ox0C Resource O Read constraint conflict 1 Write constraint conflict 2 Resource busy 3 Resource unavailable o Reserved 15 User specific CA O O Read block is used in read requests and responses Write block is used in write requests and responses The request consists of Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 82 unique identifiers for the connection addressing information and length of the record data The response also contains two additional fields for transferring information See Table 16 for details Table 16 Structure of the Read and Write blocks Felt Service Request 0x00 Service Response 0x80 Operation Write 0x08 Rea
61. s that are 1 37 Byte Parameters present in the request Attribute Type of object being accessed Value 0x10 Byte Note Text is not supported Description 0x20 Text 0x30 No of Number of array elements Byte Elements accessed or length of string accessed Set to 0 if non array parameters are used Parameter Address of the PROFIdrive Word Index parameter that is being accessed group Also 0 is allowed by RETA 02 Parameter group of the drive when accessing drive parameters Subindex Addresses the first array element Word parameter Of the parameter or the beginning of a string access or the text array or the description element that is being accessed Parameter number if accessing drive parameters Format See Table 27 See Table 21 Number of Number of values following 0 234 Byte Values Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 85 Values The values of the request In case See of odd number of bytes a zero Format byte is appended to ensure the field word structure of the telegram Only if Request ID is 0x02 Change Parameter The Format Number of Values and Values fields are repeated for other parameters Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 86 Table 18 PROF Idrive Response header lls Response Mirrored from the request 1 255 Refere
62. set as the source for this signal by drive parameters EN Continue normal operation 8109 to 9 Reserved CMD Control Word lt gt 0 or Reference lt gt 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked EXT CTRL_ Select External Control Location EXT2 Effective if LOC control location parameterised to be selected from fieldbus Select External Control Location EXT1 Effective if control location parameterised to be selected from fieldbus dl to Reserved dl 5 Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 65 Table 8 The Status Word for the ABB Drives communication profile The upper case boldface text refers to the states shown in Figure 12 Value STATE Description RDY_ON 1 READY TO SWITCH ON NOT READY TO SWITCH ON RUN AN MA indi OFF 3 STA RDY_RUN 2 3 4 1 OFF2 ACTIVE 5 FF 3 ST 1 OFFS inactive OFF3 ACTIVE SWC_ON 1 SWITCH ON INHIBITED g R gt PP 7 ALARM 1 Warning Alarm A No warning alarm OPERATING Actual value equals reference is within tolerance limits i e in speed control speed 1 SETPOINT error is 10 max of nominal motor speed Actual value differs from reference is outside tolerance limits REMOTE 1 Drive control location REMOTE EXT1 or EXT2
63. stack configuration parameters such as the subnet mask and default router and to provide other configuration information 0 DHCP disabled 1 DHCP enabled Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 37 4 IP address 1 5 IP address 2 6 IP address 3 IP address 4 An IP address is assigned to each TCP IP node on an Ethernet network IP addresses consist of four decimal integers in the range of 0 255 separated by periods each integer representing the value of one byte 8 bits octet in the IP address These parameters define the four octets of the IP address Note Setting any actuator of DIP switch S1 enables hardware address selection in which case the IP address is of the format 192 168 0 xxx The fourth octet is defined by the DIP switch See chapter Network configuration 8 Subnet mask 1 9 Subnet mask 2 10 Subnet mask 3 11 Subnet mask 4 Subnet masks are used for splitting networks into subgroups or subnets A subnet mask is a binary pattern that is matched up with the IP address to turn part of the address field into a field for subnets These parameters define the four octets of the subnet mask 12 GW address 7 13 GW address 2 14 GW address 3 15 GW address 4 Gateways connect individual physical networks into a system of networks When a node needs to communicate with a node on another network the gateway transfers the data between the two networks
64. t Current CW Bit3 0 RFG Ramp Function READY TO Generator OPERATION SWITCH ON SW Bit0 1 f Frequency INHIBIT SW Bit2 0 i from any state operation inhibited ON CW xxxx xxxx xxxx x111 a gt READY TO Main contactor ON FAULT from any state CW Bit7 1 7 J OFF1 CW Bit0 0 gt OFF1 from any state from any state ACTIVE SW Bit1 0 Emergency Stop Emergency Stop A Enable operation OFF3 CW Bit2 0 OFF2 CW Bit1 0 n 0 IFO CW Bit3 1 OFF3 OFF2 ACTIVE SW Bit5 0 ACTIVE SW Bit4 0 BCD Y Roo Main contactor OFF CW Bit4 0 gt LJ gt CD ENABLE OPERATION SW Bit2 1 A lt CW Bit4 0 Bit5 0 Bit6 0 CW Bit5 0 CW Bit4 1 Inching 1 or 2 ON D z Si INCHING 1 B Or CW Bit6 0 CW Bit5 1 INCHING 2 gt ACTIVE RFG ENABLE Inching 1 or 2 OFF PESO CW Bit8 0 or Bit9 0 C lt t condition CW Bit6 1 Inching pause rising edge OPERATING n 0 or f 0 and l 0 EN of ne bi SW Bit8 1 and inching pause expired D lt gt Figure 11 The PROF Idrive state machine Communication profiles Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 60 The ABB Drives communication profile The Control Word and the Status Word The Control Word is the principal means for controlling the drive from a fieldbus system It is sent by the fieldbus master station to the drive through the adapter module The drive switches between its states acc
65. ter sub indices Fault messages are entered into the buffer in the sequence they are detected Each line in the fault buffer represents a fault message which is a part of a fault situation Fault situation lasts from a detection of a fault to its acknowledgement Faults that are detected during an active fault are included to the fault situation Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Diagnostics LED indications 103 The RETA 02 module is equipped with three diagnostic LEDs The description of the LEDs in Modbus TCP is presented below not pa C Link Activity Network Status uni A Module Status gt gt O lt Green X c V 2 o o Red xX O Green E a Z V 2 fo 0 Red 6 Green O O gt Off Module cannot detect a link Flashing green Module is receiving transmitting on Ethernet Steady green Module has detected a link Off No power or IP address Flashing green Waiting for connections Steady green At least one Modbus TCP connection is open against the module Flashing red Connection timed out No message has been received within configured time Steady red Duplicate IP address Steady green Normal operation Flashing red Minor fault e g communication with application lost but recoverable Steady red Major fault e g bad flash failed memory test non recoverable com
66. tes Security code for identifying sessions and changes PROFIdrive profile specific parameters PROFIdrive parameters contain data of the drive in standard form The table below describes the supported PROF Idrive parameters Para Mode R W Data type Description psi sid es E PUT eso seat e Unsigned16 setpoint telegram Unsigned16 value telegram 919 V P_ R_ Visible Stringi Device system number E ea ee P__ R Array n Unsigned16 List of all parameters for signals R W Unsigned16 Operator control rights Value Mode 0 Parameters cannot be written only read 927 can be written Parameters can be written and read default Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 94 Para Mode R W Data type Description meter R W Unsigned16 Control Control rights process data PZD Control rights process data PZD data PZD Value Mode No control through the PROFINET IO Setpoint telegram not used 1O controller will control the drive through IO data default 1O supervisor will control the drive through parameters 900 and 907 Not supported at R W Unsigned16 Selection switch for operating mode Value Mode 1 Speed control mode 0x8001 Torque control mode 944 VIP R_ Unsigned16 Fault message counter 945 V P Array 64 Fault code Channel Error Type table Unsigned16 23 Note The drive may limit the actual number of faults r
67. third channel Isochronous Real Time IRT channel is used e g in motion control applications not implemented in RETA 02 PROFINET IO devices are structured in slots sub slots which can contain modules and submodules correspondingly Device can have almost any number of slots and sub slots and they can be virtual or real Device specific data is represented in slot 0 module and submodule specific data in subsequent slots and sub slots One of the benefits of PROFINET IO is the diagnostics and alarm mechanism Every module and sub module provide alarm data to the IO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Properties and services of a PROFINET IO device are described in a GSD file that is written in GSDML General Station Description Markup Language GSD file describes the device specific Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 74 modules and the method of assigning modules and sub modules to predefined slots and sub slots For more information see chapter Master configuration PROFINET IO in RETA 02 When PROFINET IO is selected as the communication protocol RETA 02 adapter can operate in two modes Vendor mode and PROF Idrive mode The mode can be selected with a GSD file in a PROFINET lO hardware configuration tool User can select the appropriate device access point DAP and functiona
68. tion for communication through the RETA 02 PROFINET lO Adapter module Configuring the system After the RETA 02 PROFINET IO Adapter module has been mechanically and electrically installed according to the instructions in previous chapters and has been initialised by the drive the master station must be prepared for communication with the module Configuration of the master station requires a type definition GSD file In PROFINET IO the GSD file is written in XML based language called GSDML RETA 02 has a GSD file which is available from profinet ABB websites or your local ABB representative The filename is GSDML Vx x ABB RETA02 yyyymmdd xml The GSD file describes vendor specific features and PROF Idrive specific features of the adapter Vendor specific features can be used e g in ABB Drives communication profile PROF Idrive mode supports a set of services described in the PROF Idrive specification Please refer to the master station documentation for more information on activating PROFINET IO devices with GSD file System requirements To use the vendor specific features the master station should support GSDML v1 0 and one subslot per slot To use the PROF Idrive mode the master system should support GSDML 2 0 or 2 1 and multiple subslots per slot Master configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 90 Master configuration Phone 800 894 0412 Fax 888 723
69. tomation controllers PROFINET IO can be thought as PROFIBUS on Ethernet PROFINET IO uses two different communication channels to exchange data with programmable controllers and other devices The standard TCP IP channel is used for parameterization configuration and acyclic read write operations The RT or Real Overview Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 16 Time channel is used for standard cyclic data transfer and alarms There is no theoretical limit for the amount of connected nodes in PROFINET IO network but in practise the programmable controllers and number of available network addresses limits the size The PROFINET IO protocol is specified in the IEC standards 61158 and 61784 The communication with a drive is specified in the PROFldrive profile v4 published by PROFIBUS INTERNATIONAL Further information can be obtained from profinet website The RETA 02 Ethernet Adapter module Overview The RETA 02 Ethernet Adapter module is an optional device for ABB drives which enables the connection of the drive to a Ethernet network The drive is considered as a slave on the Ethernet network Through the RETA 02 Ethernet Adapter module it is possible to e give control commands to the drive Start Stop Run enable etc feed a motor speed or torque reference to the drive give a process actual value or a process reference to the PID controller of the drive
70. ts of the registers holding registers 4X references in the slave Preset single Presets a value into a single register holding register 4X reference Preset Presets values into a sequence multiple of holding registers 4X registers references Read Write Performs a combination of one registers read and one write operation in a single Modbus transaction The function first reads a group of 4XXXX registers and then writes new contents to a another group of 4XXXX registers Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 PROFINET IO Overview This chapter describes the PROFINET IO communication protocol for RETA 02 For detailed information on PROFINET IO communication refer to PROFINET specification Application Layer protocol for decentralized periphery and distributed automation v2 0 Introduction to PROFINET IO PROFINET IO is a fieldbus protocol that enables communication between programmable controllers and distributed field devices in Ethernet network The protocol classifies devices into IO controllers IO supervisors and IO devices which have a specific collection of services PROFINET IO uses three different communication channels to exchange data The standard UDP IP and TCP IP channel is used for parameterization and configuration of devices and for acyclic operations The Real Time RT channel is used for cyclic data transfer and alarms The
71. up guide Overview This chapter presents the steps to take during the start up of the RETA 02 Ethernet Adapter module For more detailed information see chapters Mechanical installation Electrical installation Network configuration Master configuration and Communication elsewhere in this manual WARNING Follow the safety instructions given in this manual and the Hardware Manual of the drive Mechanical installation e Insert the RETA 02 into its specified slot in the drive SLOT2 for ACS550 SLOT1 for ACS800 e Fasten the two screws Electrical installation e Connect the Ethernet network cable RJ 45 connector to the RETA 02 module Standard CAT 5 UTP or STP cables can be used Avoid parallel runs with power e g motor cables Drive configuration e Power up the drive In Modbus TCP mode the MODULE STATUS LED should be green If the network cable is connected to an active network the green LINK ACTIVITY LED should also be lit or blinking In PROFINET IO mode the MODULE STATUS led should be blinking red because the name of the device has not been assigned yet e The detailed procedure of activating the drive for communication with the module is dependent on the drive type Normally a parameter must be adjusted to activate the Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 20 communication Refer to the Firmware Manual of the drive for in
72. well Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 Properties Standard telegram 1 l x General Addresses Parameters a Lo El Stop Action selection E Input Output 1 4 parameter sour El Fail safe STW o 1 E Fail safe NSOLL_A SSS Cancel Help Figure 9 Properties menu of the Standard Telegram 1 e Mapping of the inputs and outputs has to be done through the Properties menu of the corresponding PZD Input 1 could be for example 103 Frequency Properties Input 2 bytes x General Addresses Parameters El Parametet a Input PZD configuration parameters L E Parameter number Cancel Help Figure 10 Properties menu of a PZD After mapping the inputs and outputs they are visible also in the bus configuration parameters 18 24 The mapping cannot be Quick start up guide Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 28 changed through the configuration parameters unless parameter 26 is set to 1 Bus configuration parameters Table 3 ACS550 parameter settings with Std Telegram 1 4 PZD 0 Auto negotiation 0 Disabled 51 16 PROTOCOL 1 PROFINET IO 51 18 OUTPUT 1 Read only 4001 Gain for PID 51 19 OUTPUT 2 Read only 2202 Accel time 1 51 20 OUTPUT 3 Read only 2203 Decel time 1 51 21 OUTPUT 4 Read only 3401 Process variable 51 22 INPUT
73. x Data length Request reference Request ID 0x01 Request Parameter DO ID Number of parameters Attribute 0x10 Value Number of elements Parameter index LU de Subindex 01 BO 2F OA 05 01 01 01 10 01 00 04 00 B4 Command PROF Idrive Parameter Channel Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 90 Positive Read response to Read request Slot number Subslot number Index Data length Response reference mirrored Response ID DO ID Number of parameters Format 0x42 Word Number of values Response PROF Idrive Parameter Channel Negative response to PROFIdrive Read request Slot number Subslot number Index Data length Response reference mirrored Response ID Axis mirrored Number of parameters Format 44h Error Number of values Response PROF Idrive Parameter Channel Identification and maintenance functions 18M The purpose of the l amp M functions is to provide support for the customer during commissioning parametrization and repair of the module RETA 02 supports I M functions 0 4 which can be accessed with a qualified configuration tool like DTM Tool or using the Record data object s read request Communication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 91 Record Data Index I amp M 0 OxAFFO Structure of the I amp M functions is described in t
74. y in the PLC The contents are defined by a decimal number in the range of O to 65535 as follows 0 Data set area of the drive 1 Data set 1 word 1 2 Data set 1 word 2 3 Data set 1 word 3 4 Data set 2 word 1 5 Data set 2 word 2 Data set 33 word 3 9999 Parameter area of the drive Format x xyy where x x actual signal group or parameter group yy actual signal or parameter index E g 103 actual signal 01 03 2202 parameter 22 02 0000 65535 Not supported by the drive 99 01 1 1 1 Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 41 26 In Out 1 4 src Selects the source for the first four inputs and outputs when PROFINET IO is used User can map parameters to the first four inputs and outputs with the initial record data of the IO controller or by using the RETA 02 configuration parameters described above Initial record data has a parameter that can be used to select the source in similar way 0 Initial record data IO Controller assigns input and output 1 4 values 1 RETA 02 configuration parameters 18 25 are used 2 Disable Use Input Output 1 4 parameter source selection parameter of the initial record data to select the source for the first four inputs and output Drive configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 42 Drive configuration Phone 800

ABB RETA-01 EtherNet/IP Fieldbus Adapter Modules User`s Manual

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