User Manual - Offer Inspector
Contents
1. CT 03 2 CT 16 CT 20 05 CT 20 01 CT 21 Cur Nip CT 20 03 47 CT 20 04 DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System Stencil Pro CT 100 CT 200 Parts List NSN Bescipin o AV 005 AV 174 Air Control Valve High Pressure CT 02 Packing Set CT 02 1 Gasket CT 022 02 3 CT 024 03 OT Os 03 2 CT 04 Cro CT 04 2 4940 01 439 8987 Trigger Screw CT 04 3 CT 04 4 4940 01 439 8984 Trigger Pin CT 04 5 4940 01 439 8983 E Ring Wegen Ring Cos DE 52 Cro53 ros Cro ros CT 09 4940 01 439 8274 0 8mm Needle Nozzle Air Cap Kit CT 01 4940 01 439 8272 Air Cap Assembly per foot DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System Stencil Brush Attachment Kit 499 9007 Ar Comedtor OSS S CT 18 08 4940 01 439 8283 Nozzle 0 8mm Air Connector DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT AirVerter Stencil Pro HVLP Paint Spray System Needle Select the proper fluid nozzle and needle for the material to be sprayed Needle and nozzle are a matched set machined to act as a valve Replace the Needle and Nozzle when worn Needle Compressor Uses or Coating Type Nozzle Air Pressure Ultra Fine Finish With Thin Coatings on Small Parts Ultra Fine Touch Up 45 50 Specialty Appli2. A Air hose lengths up to 50 feet MUST have an I D of 3 8 including fittings B Air hose lengths greater than 50 feet MUST have an I D of 1 2 including fittings OPERATING INSTRUCTIONS OPERATION Starting A The Stencil Pro CT 100 Spray Gun operates with the trigger controlling both the fluid flow and air flow The Stencil Pro Spray Gun may be used with either an AirVerter Inductor Assembly between the gun and the compressed air supply or connected directly to the compressed air supply Note if connecting directly to the air supply gun inlet pressure is limited to 43 PSI B Consult the Needle Nozzle and Air Cap Selection Guide to select the proper combination for the coating and finish quality desired Too much pressure will create unnecessary overspray Before Spraying A Follow the Air and Paint Management Guidelines listed on the following page B Before paint is poured into the cup make certain paint is properly mixed This is particularly true when mixing multi component paints Use a paint shaker rotary mixer or paint paddle to achieve a homogeneous mixture Hint Split your paint into two parts the top will be lighter and the bottom will be heavier Completely stir the bottom half of the paint and slowly add small amounts of the top half into the heavier bottom C Strain your paint to remove impurities Use a cone strainer or a 100 mesh nylon bag or equivalent strainer D Thin your paint
3. DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System 2 Full Fan Pattern used with the spray gun Knob clockwise Fluid flow must be 6 8 from the work Overlap not more than reduced at the same time to maintain even 50 of the previous pass Do not fog paint distribution coat This pattern is achieved by turning If you are having problems with the operation the Pattern Control Knob counterclockwise of your paint gun check the Trouble Shooting 3 The full fan pattern may be reduced in size Guide at the end of the manual for possible by gradually turning the Pattern Control causes and solutions Air and Paint Management Guidelines Approximate PSI Application Thin Coatings Machines and implements small parts plant maintenance ZAHN 2 Test 16 to 22 seconds controlled production work work in enclosed areas with Minimum 40 PSI compressor pressure poor ventilation priming Thin to Medium Coatings Dual gun work for all of the above listed applications will ZAHN 2 Test 22 to 30 seconds support up to 50 of 3 8 ID hose for each gun Also for High Solid Coatings Marine epoxies marine enamels high production steelwork high production with conveyer lines large ZAHN 3 Test 37 seconds surfaces with thinner viscosity material latex on wood or 50 to 70 PSI compressor pressure metal 80 Solids Coatings Ultra high production levels on extremely large surfaces 6
4. according to the manufacturer s specifications E Ensure needle packings are properly adjusted Needle packings are preset at the factory to proper tension However use and cleaning may alter this setting To adjust needle packings to proper tension 1 With gun disconnected from air and fluid sources pull trigger to move the needle out of the nozzle 2 Adjust packing nut until needle is held in the open position by tension from the needle packings 3 Loosen packing nut approximately 1 4 turn or until needle returns to closed position Spraying Gravity forces paint from the paint container into the fluid chamber of the gun and out through the nozzle where the flow of atomizing air breaks the paint stream into tiny particles creating the spray 1 Needle position controls the amount of paint flowing through the fluid nozzle 2 Trigger action controls needle position 3 The Fluid Control Knob CT 05 1 at the rear of the spray gun controls trigger action Turning the knob to the right reduces the fluid flow turning it to the left increases the flow Adjust the pattern by turning the Pattern Control Knob CT 07 on the side of the Spray Gun 1 Round Pattern used to draw fine lines with the gun close to the work for touch up work camouflage patterns and painting surfaces in difficult to reach places distant from the spray gun This pattern is achieved by turning the Pattern Control Knob clockwise
5. 0 to 80 PSI compressor pressure un thinned epoxies enamels latex urethane WARNING Gun must be de pressurized prior to any maintenance or disassembly procedure Disconnect air hose prior to performing any maintenance operation Cleaning the Stencil Pro Spray Gun C Clean nozzle with brush Never place the whole gun in solvent Cleaning and Gun Care D Clogged holes should never be cleaned with A Remove the Air Cap and Ring and clean with hard objects as the smallest amount of solvent damage may badly influence the spray B Flush gun thoroughly with solvent pattern E Packing must be slightly lubricated after cleaning of gun Spray Gun Performance Is Directly Related To How Well The Gun Is Cleaned After Use DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System Lubricate C Lubricate the Needle only where it passes through the needle packings D DO NOT allow lubricant to get into the Fluid Tube Nozzle Air Cap or interior of the paint chamber areas where paint may come in contact with lubricant A Use Vaseline or a non silicone grease to lubricate the gun B Lubricate all threaded connections for ease of maintenance A Must Clean B Must Lubricate C High Wear DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System Stencil Pro Illustrated Parts Breakdown N CT 03
6. cations Wood Working Water Based Lacquers Urethanes Ultra Fine Finish Excellent Finish Good Production Good Finish High Production Measured at the gun handle Nozzle and Air Cap Selection Guide Automotive Base or Clear Coat Top Coats For Automotive Aviation and Marine Use Wood Lacquers Stains Polyurethanes Varnishes 45 55 Thin Specialty Coatings With Low Mil Build and Fine Finish Requirements Water Based Coatings Higher Production For The Same Applications As Above Fine Finish With Gloss Alkyd Enamel Primers and 55 65 Sealers For Automotive Aviation and Marine Water Based Coatings Nozzle Size Expressed in Millimeters 1 Millimeter 040 Approximately 0 5 2 020 0 8 032 1 0 040 DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT Paint Will Not Flow Inconsistent Spray Pattern Spits and Sputters Leakage at Front of Gun Distorted Spray Pattern AirVerter Stencil Pro HVLP Paint Spray System Stencil Pro Troubleshooting Guide Probable Cause Blockage in fluid nozzle Loose fluid nozzle Coating is too thick Loose needle packing Running out of paint Loose needle packing Damaged fluid needle Wrong size fluid needle Dirty fluid nozzle Impurities in paint Loose fluid nozzle Fluid adjustment screwed all the way out Needle not firmly seated in the nozzle Packing too tight Dirty or damaged air cap Dirty or damaged fluid nozzle
7. hall not renew or extend the warranty period of such equipment Equipment and parts furnished by Smith Eastern but manufactured by others shall be limited to the warranty offered by the manufacturer thereof Smith Eastern reserves the right to limit this warranty in cases of misuse or abuse Any modifications to spray guns or recommended procedures will void the warranty The foregoing warranty is exclusive and in lieu of other warranties of quality or performance expressed implied or statutory including any warranties of merchantability or of fitness for a particular purpose Why AirVerter Spray Gun Systems Work Better To accomplish effective atomization of a liquid at low pressure below 10 PSI it is necessary to substantially decrease pressure PSI and increase air volume CFM AirVerter systems by design do not exceed 10 PSI at the spray head and prevent the operator from taking AirVerter spray guns out of compliance with EPA and Californias South Coast Air Quality Management District SCAQMD regulations DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System EQUIPMENT REQUIREMENTS Air Compressor Air compressors used with AirVerter Spray Guns must be able to HOLD a minimum of 40 PSI while spraying Note Position a pressure gauge in the air hose nearest the spray gun to be assured of the PSI required to satisfactorily spray your coating High Pressure Air Hose
8. or needle Fluid nozzle partially clogged Fluid nozzle not centered with air cap Air cap not seated correctly Clean or replace strain paint Tighten Thin the coating Adjust packing Fill cup or pot but never the top 1 4 Adjust packing Replace Replace Clean Strain paint Tighten Rotate Fluid Control Knob CT 05 1 on rear of gun clockwise Check for nozzle obstruction Loosen and adjust to correct tension Clean or replace Clean or replace Clean Replace air cap Re seat air cap DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Stencil Pro HVLP Paint Spray System CT 11 High Wear Kit For Stencil Pro Spray Guns NSN 4940 01 439 7966 Pate NSN Description am CT0049 Spring Air Control CT065 Formed Rubber 6 cros Wem 1 CT 19 Stencil Brush Accessories Complete NSN 4940 01 439 7972 Pai NSN Description CT 20 4940 01 439 7968 Stencil Brush Attachment Kit Eu CT 21 4940 01 439 9008 Stencil Brush Jar Cover Assembly La DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT
9. stencil Pro maz HVLP PAINT SPRAY SYSTEM User s Manual Stencil Pro Models CT 100 CT 200 Smith Eastern Corporation 10630 S Riggs Hill Road e Jessup Maryland 20794 9425 USA 301 497 7600 e 800 937 HVLP 4857 e Fax 301 497 7613 stencilpro airverter com e www airverter com Compliance e Quality e Performance e Reliability 2000 Smith Eastern Corporation AirVerter Stencil Pro HVLP Paint Spray System Please Read This Owner s Manual BEFORE Using Your Stencil Pro Spray Gun DO NOT OPERATE THIS EQUIPMENT WITHOUT USING PROPER PERSONAL SAFETY EQUIPMENT INCLUDING RESPIRATOR GOGGLES AND SAFETY CLOTHING OBSERVE ALL PRECAUTIONS RELATED TO SPRAYING WARNING THIS EQUIPMENT IS OPERATED USING PRESSURIZED AIR ALWAYS DISCONNECT SPRAY GUN FROM AIR AND FLUID HOSES AND DEPRESSURIZE SYSTEM PRIOR TO ANY MAINTENANCE OR DISASSEMBLY PROCEDURE WARRANTY Smith Eastern Corporation warrants to the Purchaser that the Stencil Pro CT 100 Spray Gun is free from defects in material or workmanship under normal use and service for a period of twelve 12 months from the date of purchase Should any failure appear during this period Smith Eastern shall if given prompt written notice by the Purchaser correct such nonconformity by repair or replacement of the nonconforming part F O B Smith Eastern s repair facility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment s
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