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1. Power connection GND Power connection Receive data RS 232C Transmit data RS 232C Power connection Power connection GND DLO5 Mh l l 2345 2345 PORT 1 PORT 2 6 pin Female Modular Connector v15 Y17 Y14 A RUN Hz D0 O6DR ro 0 21 22 23 1000 Tke L H X21 x23 JEZ cal TERM J A e D OO00U0 kol len la PORT1 PORT2 RUN STOP SS DLO6 a 5432 6 1 PORT1 PORT2 6 pin Female 15 pin Female Modular Connector D sub Connector wWww automationdirect com Port 2 Port 2 is a contigurable port on both the DLOS and the DLO6 PLCs The DLOS PLC uses a 6 pin modular connector and offers RS 232 communications only The DLO6 PLC uses a 15 pin HD sub connector and otters RS 237 RS 422 or RS 465 communications Please refer to the table and diagrams on this page for more infor mation This port can be used to connect to an HPP DirectSOFT an operator inter face or other external device Features of port 2 include 300 600 1200 2400 4800 9600 default 19 200 38 400 baud 8 data bits e Odd default even or no parity e 1 start bit 1 stop bit e Station address 1 default 1 90 DirectNET K sequence 1 247 Modbus RTU e Asynchronous ha
2. 6 27VDC 2A 6 240VAC 2A F0 08ADH 1 0 20mA F0 08ADH 2 0 5VDC or 0 10VDC F0 04DAH 1 N A 1 0 Type Number Commons Sink or source Voltage Ranges 1 0 Type Number Commons Sink or Source Voltage Current Ratings F0 08DAH 1 N A F0 04DAH 2 N A D0 07CDR DC 4 1 Sink or source 12 24VDC Relay 3 1 N A 6 27VDC 1A 6 240VAC 1A D0 08CDD1 DC 4 2 Sink or source 12 24VDC DC 4 2 Sink 6 27VDC 0 3A F0 08DAH 2 N A D0 08TR N A N A N A Relay 8 2 N A 6 27VDC 1A 6 240VAC 1A F0 4AD2DA 1 0 20mA or 4 20mA DO 10ND3 DC 10 2 Sink or source 12 24VDC N A N A N A F0 2AD2DA 2 0 5VDC or 0 10VDC DO 10ND3F DC 10 2 Sink or source 12 24VDC N A N A N A DO 10TD1 N A N A N A DC 10 2 Sink 6 27VDC 0 3A F0 4AD2DA 2 0 5VDC or 0 10VDC DO 10TD2 N A N A N A DC 10 2 Source 12 24VDC 0 3A F0 04RTD RTD D0 16ND3 DC 16 4 Sink or source 20 28VDC N A N A N A DO 16TD1 N A N A N A DC 16 2 Sink 6 27VDC 0 1A DO 16TD2 N A N A N A DC 16 2 Source 12 24VDC 0 1A F0 04TRS N A N A N A Relay 4 4 N A 5 30VDC 3A 5 125VAC 3A F0 08NA 1 AC 8 2 N A 80 132VAC 90 150VDC N A N A N A F0 08SIM 8 pt
3. Input simulator Communications and Specialty Option Modules F0 04THM Thermo couple Voltage See module specifications page for thermocouple types and voltage input ranges supported Power budgeting No power budgeting is necessary for the DLOS The built in power supply is sufficient for powering the base unit any of the option modules the hand held programmer DV1000 operator interface and even aq Programmable Controllers Part Number Description Power budgeting is necessary for the H0 ECOM Ethernet Communications Module 10 Mbit DLO6 With four option module slots HO ECOM100 Ethernet Communications Module 10 100 Mbit and an optional LCD display it is DO DEVNETS _ DeviceNET Slave Module necessary to verity that sufficient power HO CTRIO High Speed Counter 1 0 Module is available for all optional devices H0 PSCM Profibus Slave Communications Module Power budgeting is described in detail Serial Communications Module on page 2 29 and in the DLO6 User F0 CP128 ASCII CoProcessor Module Manual Volume 13 www automationdirect com Programmable Controllers e2 25 Networking the DLO5 and DLO6 All DLO5 and DLO6 PLCs have built in networking capability The DLOS family offers two 6 pin RS 232 ports You can use these ports for programming networking or connecting an operator interface device The RS 232 ports support point to point communications using the
4. Internal diagnostics Password security System and user error log Communications Built in ports Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII out Baud rate PONT eee EET 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option modules Option module specifi cations are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on units with DC outputs DLOG CPU Specifications System capacity Total memory available words Ladder memory words V memory words User V memory Non volatile user V memory Built in battery backup D2 BAT 1 Total 1 0 Performance Contact execution Boolean a a 0 6us Typical scan 1K Boolean 2 Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Supports Overrides Number of Instructions Types of Instructions Control relays Timers Counters Immediate 0 Subroutines For next loops Table functions Timed interrupt Integer math Trigonometric functions Floating point math Drum sequencers
5. Two outputs can be used as a single bi directional 7kHz pulse output DO O5AR 8 AC inputs 6 relay outputs 2A point DO O5DA 8 DC inputs Three inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 AC outputs 0 5A point DO O5DD 8 DC inputs Four inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR 8 DC inputs Four inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 relay outputs 2A point 12 24 VDC Power Options DLOS DO O5DD D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 Relay outputs 2A point wWww automationdirect c 110 220 10 15 VAC Power Options DLO6 DO O6AA DO O06DD1 20 AC inputs 20 DC inputs Four inputs are filtered inputs can AOAC ITIL e also be configured as a single 7kHz DO O6AR high speed counter interrupt input 20 A
6. Bit of word Number type conversion ASCII in out print LCD instruction Real time clock calendar Internal diagnostics Password security System and user error log Communications One RS 232C One multi function RS232C RS422 RS485 NOTE RS485 is for MODBUS RTU only Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII in out Baud rate POM ls ereere ea 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option module Option module specifica tions are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on units with DC outputs 1 800 633 0405 Features at a Glance DirectSOFT software The DLO5 and DLO6 PLCs use the same familiar Direct OFT prodramming soli Mounting tab Input status indicators Mode switch Communication ports Output status indicators ware that our larger PLCs use A FREE J version of DirectSOFT gives you all the on u _ great features of the full version but with a 100 word PLC program download limita tion For programs larger than 100 words re
7. D0 07CDR 130mA DO0 08CDD1 100mA DO 08TR 280mA DO 10ND3 35mA DO 10ND3F 35mA DO 10TD1 150mA DO 10TD2 150mA DO0 16ND3 35mA DO 16TD1 200mA D0 06DA 800mA none D0 06DD1 600mA 280mA D0 06DD2 600mA none D0 06DR 950mA none D0 06DD1 D 600mA none D0 06DD2 D 600mA none D0 06DR D 950mA none Only if auxiliary 24VDC power is connected to V terminal DLOG Power Consumed by Other Devices Part Number 5 VDC mA 24 VDC mA DO 16TD2 200mA 250mA 5mA 5O0mA F0 04AD 2 75mA F0 08ADH 1 25mA F0 08ADH 2 25mA F0 04DAH 1 25mA F0 08DAH 1 25mA F0 04DAH 2 25mA F0 08DAH 2 25mA F0 2AD2DA 2 5O0mA F0 4AD2DA 1 100mA F0 4AD2DA 2 100mA D0 06LCD 50MA none 200mA none 150mA none Power Source 210mA 5VDC power mA none 24VDC power mA 70mA 30mA DO DEVNETS 45mA HO PSCM 530mA HO ECOM 250mA HO CTRIO 250mA HO ECOM100 300mA 1mA 250 mA DO 06DD1 1500mA 300mA 150 mA Select row A or B 2000mA 200mA Current Required nA power 24VDC power mA D0 06DD1 600mA 280mA D0 16ND3 35mA DO 10TD1 150mA DO 08TR 280mA FO 4AD2D
8. Data is stored in V memory in 16 bit registers Performance The performance characteristics shown in the tables represent the amount of time required to read the inputs solve the Relay Ladder Logic program and update the outputs Instructions A complete list of instructions is available at the end of this section Communications The DLOS and DLO6 offer powerful communication features normally found only on more expensive PLCs Special features The DC input and DC output PLCs offer high speed counting or pulse output Option module slots allow for discrete I O expansion analog O or additional communication options Volume 13 Programmable Controllers DLO5 CPU Specifications System capacity Total memory available words Ladder memory words 0 0e 0s 2 048 V memory WOS sconceeneccoutedaseetege keer 4 096 User V MemOry 0 ccc cece eee 3 968 Non volatile user V memory Battery backup Total built in 1 0 Performance Contact execution Boolean 08 0 7us Typical scan 1K Boolean 000 1 5 3ms Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Supports Overrides Number of Instructions Types of Instructions Control relays Counters Immediate 1 0 Subroutines For next loops Timed interrupt Integer math Floating point math Drum sequencers Bit of word ASCII print Real time clock calendar
9. optional DO CBL cable If you need to create a multi drop network or require longer distances between devices you can use the FA ISOCON at each DLOS to convert the RS 232 signal to RS 422 or RS 485 The DLO6 family of PLCs offers even greater communications flexibility Port 1 is a fixed baud rate port identical to port 1 on the DLOS PLCs but port 2 is a multi function port that can be used as RS 232 RS 422 or RS 485 Modbus ASCIl only without using external converters This allows you to create multi drop networks with minimal installation headaches Protocols supported Each port is capable of communicating using K sequence DirectNET and Modbus RTU protocols Port 1 can only be a slave for each of the protocols Port 2 can serve as a K sequence slave or a network master or slave for either DirectNET or Modbus RTU protocols Serial Bus Protocols We also offer option modules that allow you to connect a DLO5 or DLO6 PLC to a variety of network as a slave device Our DO DEVNETS DeviceNet and HO PSCM PROFIBUS option modules plug into any DLO5 or DLO6 PLC The DO DCM Data Communications module supports DirectNET and Modbus RTU protocols ZIPLink communication adatper modules The ZIPLink communications adapter modules offer fast and convenient screw terminal connection for the bottom port of the DLO6 CPU The adapter modules are RS232 422 DIP switch selectable and are offered with or without indicating LEDs and su
10. pulse output Note High speed outputs cannot be used if high speed inputs are in use and high speed inputs cannot be used if high speed outputs are in use Analog inputs and outputs can be accommodat ed with option modules which are available for both the DLO5 and DLO6 These outputs must be derated to 0 6A for EN61131 2 compliance Volume 13 e2 19 Programmable Controllers Programmable Controllers Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm e2 20 Features at a Glance The DLOS5 and DLO6 micro PLCs are complete self contained systems The CPU power supply and I O are all included inside the same housing Option modules are available to expand the capability of each PLC family for more demanding appli cations The standard features of these PLCs are extraordinary and compare tavorably with larger and more expensive PLCs The specitication tables to the right are meant for quick reterence only Detailed specitications and wiring information for each model of the DLO5 and DLO6 PLCs begin on page 2 33 Program capacity Most boolean ladder instructions require a single word of program memory Other instructions such as timers counters etc require two or more words
11. 0 120VAC AC 4 N A 17 240VAC 0 5A 90 60 Hz D0 06AR AC 5 N A 90 120VAC Relay 4 N A 6 27VDC 2A 6 240VAC 2A D0 06DA DC 5 Sink or source 12 24VDC AC 4 N A 17 240VAC 0 5A 90 60Hz D0 06DD1 DC 5 Sink or source 12 24VDC DC 4 Sink 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y17 D0 06DD2 DC 5 Sink or source 12 24VDC DC 4 Source 12 24VDC 0 5A YO Y1 12 24VDC 1 04 Y2 Y17 Analog I O By using option modules you can add analog inputs or outputs to your DLOS or DLO6 PLC The table below shows the input and output types at a glance Detailed specitications are provided later in this section Analog 1 0 Option Modules Part Number Inputs Outputs Price No Input Type Output No Type D0 06DR DC 5 Sink or source 12 24VDC Relay 4 N A 6 27VDC 2A 6 240VAC 2A D0 06DD1 D DC 5 Sink or source 12 24VDC DC 4 Sink 6 27VDC 0 5A YO Y1 6 27VDC 1 0A Y2 Y17 F0 04AD 1 0 20mA or 4 20mA N A D0 06DD2 D DC 5 Sink or source 12 24VDC DC 4 Source 12 24VDC 0 5A YO Y1 12 24VDC 1 04 Y2 Y17 F0 04AD 2 0 5VDC or 0 10VDC N A D0 06DR D DC 5 Sink or source 12 24VDC Relay 4 N A These outputs must be derated to 0 6A for EN61131 2 compliance Part Number Inputs Discrete 1 0 Option Moduless Outputs
12. A 1 100mA DO 06LCD 5O0mA Total Used 1215mA 205mA Remaining 785mA Auxiliary 24 VDC used to power V terminal of D0 06DD1 sinking outputs 1mA Note 1 If the PLC s auxiliary 24 VDC power source is used to power the sinking outputs use power choice A above Programmable Controllers Volume 13 e2 29 Ne E i ALT k Direct Company Information Systems Overview Programmable Controllers Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers 1 Comm Terminal Blocks amp Wiring 1 Power 1 Circuit Protection Enclosures DLO6 LCD Display The optional DO O6LCD lt gt is a cost effective LCD display panel that is easy to install This device is available exclusively for the DLO6 PLCs The 16 character x 2 row display mounts directly on the face of the PLC The LCD is backlit and is accessible using the seven function keys on the front of the display falues You can view V memory registers I O status PLC mode or system errors without interrupting the PLC s control function Display messages required for alarm or monitoring purposes can be prepro grammed or imported as ASCII data Two layers of password protection prevent unauthorized changes to clock and calendar setup and V memory data
13. C inputs or pulse catch input Two outputs can be used as a single DO O6DA bi directional 10kHz pulse output 20 DC inputs Four inputs are filtered inputs can also be DO0 O6DD2 configured as a single 7kHz high speed 20 DC inputs counter interrupt input or pulse catch input 16 AC outputs 0 5A point Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 relay outputs 2A point DLO6 DO O6DD1 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 relay outputs 2A point om DO O6DD2 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz
14. EE PERETE as ta the full package is required The FREE PC DS100 software may be sufficient to GIOOVVVOO CGVOE analy program the DLO5 and DLO6 If you are Direct 05 l programming with a full package version LOGIC Communicat prior to v5 0 you will need v2 4 or later Haes for the DLO5 PLCs and v4 0 or later for the Mee bk ee Re Waele DLO6 We always recommend the latest e Ee ee Ee Boi version for the most robust features See Removable Fae 2A NA S7 LAN CON oN CRN am CoN ae S A RA Ra tt A NTA NEA NEA NEZ the Software section in this catalog for a complete description of DirectSOFT za including features part numbers of fa eee em H ERE l N programming packages and upgrades terminal cal OV External power inputs Discrete input terminals Discrete output terminals Option module slot Hardware features diagrams External power inputs Discrete output terminals Removable Option module slots Meee EIZIEIEIEIEIZIEIEIEIEIEIEIENE is licz ov vo v2 c1 ys v7_ Mode status OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 100 240V 50 60Hz 40VA indicators YO000000000900000G D0 06DR 0 1 12 13 14 15 16 17 20 21 22 23 gt PVODODDODDO000 00000 ma INPUT 12 24V Input status indicators Communicat ion status indicators Direct 06 LOGIC Koyo Mode switch a o A haa Fra E lo Discrete input terminals Removable Communication ports Mounting tab N terminal bloc
15. M Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII With these instructions you can use the DLO6 PLC to locate ASCII strings embedded within a supported protocol via CPU DCM Port Receiving ASCII strings 1 ASCII IN AIN This instruction config ures CPU DCM Port 2 for raw ASCII input strings with parameters such as fixed and variable length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weigh scales etc to write raw ASCII input strings into CPU DCM Port 2 based on the AIN instruction s parameters AIN Length Type CPU DCM Byte Swap Fixed Length CPU e None Variable Length C DCM ar C All but null k Termination Code Length Port Number 1 Character C 2 Characters Data Destination 400 R E TermCode 1 0D_ hexadecimai Data Destination Byte count Data Destination 1 Start of data oo Maximum a Overflow Error Interchar Timeout None Busy First Char Timeout None Complete C21 i 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device The ASCII string is transmitted through CPU DCM Port 2 using any supported communications protocol This method uses the familiar RX WX instructions previously avail able 3 It the DLOG is used as a network master the Network Read instruction RX can be used to read em
16. MI UNI orien a ION requiremen S an O XO X1 X2 X3 X4 X5 XE X7 Yo Y1 Y2 Y3 Y4 YS verity that the PLC s dimensions are COOLVVOO 2 COW cn PTN compatible with your application Notice Direct 025 Perr Koyo particularly the grounding requirements sae 85mm Sof 50 60 Hz 7 Di arters and the recommended cabinet clear ESS EEL Pole xo x2 cr xs x7 Yo Y2 ances Motors amp Gearbox Mounting orientation Steppers Servos 2 56 65mm Motor 2 Controls OK Proximit NE X1 X2 X3 X4 X5 X6 X7 yO Yi Y2 Y Ya Y5 cede 02020200000 DN pet 05 05 3 74 juss Koyo 95mm ensors a Limit Airflow Switches i Encoders ee rl 0 24 mounting tab Current 6mm Sensors h 2 68 68 oN es Mounting orientation Temperature Sensors 2 68 gt 9 99 bemm Pushbuttons 231mm DIN Rail Lights Process 0 39 10mm 8 31 2 56 211mm 65mm Relays Timers Comm Terminal Blocks amp Wiring Power ae Yj F TETEE EET Ui Bik elele e e NIA PORT1 PORT2 RUN STOP Circuit Protection Direct 4 61 LOGIC 117mm Enclosures Tools Pneumatics Appendix 0 43 mounting tab e 11mm Product Index Part Index Volume 13 www automationdirect com Programmable Controllers e2 23 Choosing the I O Type The DLO5 and DLO6 product families offer a number of different I O configurations Choose the configurati
17. O X7 and the six output points use addresses YO Y5 Similarly the DLO6 uses addresses XO X23 and YO Y17 Review the I O specs and wiring diagrams The Base Unit I O tables give a brief description of the I O combinations offered for the DLO5 and DLO6 PLCs The I O specifications are discussed in more detail later in this section Source 6 240VAC 2A DO 05AD AC 2 N A 90 120VAC DCA 6 27VDC 0 5A YO Y1 6 27VDC 1 0A Y2 Y5 D0 05DD DC 2 a 12 24VDC DC 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 DO 05AA AC 2 N A 90 120VAC AC 2 17 240VAC 47 63Hz 0 5A D0 05DA Source DC 2 sink Or 42 24VDC AC 2 17 240VAC 47 63Hz 0 5A DC 2 m 12 24VDC D0 05DR D Relay 2 6 27VDC 2A 6 240VAC 2A DO 05DD D DC 2 Source sinking sourcing If you are using a DC field device you should consider whether that device requires a sinking or sourcing PLC I O configuration For more information on sinking and sourcing concepts please reter to the Appendix of this catalog Sink source inputs All built in DC inputs on the DLO5 and DLO6 micro PLCs can be wired in a sinking or sourcing configura tion However all inputs on a single common must use the same configuration In some cases the DC inputs on option modules are fixed as sinking or sourcing Refer to the table on the next page Sinking outputs All built in DC outputs on the DLOS are sinking The DLO6 family offer
18. The DLO5 amp DLO6 Family of Products The DLO5 micro PLC family includes eight ditferent models Each has eight inputs and six outputs in the base unit The DLOS has one option module slot which can be used to expand the I O count provide additional communications capability or add a real time clock and battery back up The larger DLO6 micro PLC family has 20 inputs and 16 outputs in the base unit The DLO6 has four option module slots which can be used to add I O or provide addi tional communications options Instruction sets The DLO5 CPU offers PID capability high speed counting and most of the same powertul instruction set as our popular D2 250 1 CPU including the IBox instruc tions available in DirectSOFT version 5 All DLO5 PLCs have two built in RS 232 communications ports that can be used for programming operator interface networking etc The DLO6 CPU offers PID capability floating point number handling and an instruction set very similar to our D2 260 CPU including the IBox instruc tions available in DirectSOFT version 5 All DLO6 PLCs have two built in communi cations ports that can be used for programming operator interface networking etc One of the DLO6 ports is a multi function port capable of RS 232 RS 422 or RS 485 communications Power options The DLO5 and DLO6 families have AC and DC power options They are also offered with a variety of I O options You can explore the Quick Selectio
19. and option Slot cover DLO5 option module slot DLOG replacement terminal blocks gh 2 terminal cover 1 0 terminal block and D0 ACC 2 block covers qty 2 terminal block labels qty 2 1 0 terminal block cover and short bar qty 1 DLO6 replacement option module slot covers qty DO ACC 1 a DO ACC 3 4 DLO6 top covers qty 4 LCD slot cover and er lower access panel cover DLOS or DLOG discrete I O option module replace DO ACC 4 ment terminal blocks includes 13 position qty 2 a and 10 position qty 2 DLO6 replacement option mod L DLO6 15 pin high density D sub vertical adapter for z D0 06ADPTR DLO6 Port 2 gral communications port Tent ae ais D2 FUSE 1 DLO5 or DLO6 FO 04TRS replacement fuse access panel cover ZL CMA15 ZIPLink PLC communication adapter for 15 pin port DO ACC 3 Z PLink PLC communication adapter for 15 pin port ZL CMA15L with surge or plus Power Transmit and a Receive LED indicators ZL CMA15 DLO6 replacement terminal blocks terminal block covers terminal block labels and short bar DO ACC 2 ZL CMA15L See the Wiring Solutions section DLO6G 15 pin high density in this catalog for more inforam D sub port adapter fon DO OGADPTR Volume 13 e2 52 Programmable Controllers 1 800 633 0405
20. bedded ASCII data from a network slave device Again the ASCII string would be transmitted through CPU DCM Port 2 using any supported communications protocol Volume 13 e2 28 Programmable Controllers Writing ASCII strings 1 Print trom V memory PRINTY Use this instruction to write raw ASCII strings out of CPU DCM port 2 toa PRINTY CPU DCM d I S p a y A e Port Number k2 panel serial printer etc The instruc tion features the starting V memory Start Address Number of Bytes ii Character C 2 Characters Character Code 1 hexadecimal Byte Swap Busy c100 address o m string length gt E C All but Null byte swap ping options etc When the instruc tion s permissive bit is enabled the string is written to CPU DCM Port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC e g alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre detined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of CPU DCM Port 2 American European and Asian Time Dates tamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissive bit is enabled the string is written to CPU DCM Port 2 The VPRINT PRINTV instructio
21. fy setup The MRX and MWX instruc tions allow you to use native Modbus addressing eliminating the need for octal to decimal conversions Function Codes 05 and 06 and the ability to read Slave Exception Codes have been added These flexible instructions allow the user to select the following parameters within one instruction window 584 984 or 484 Modbus data type e Slave node 0 247 e Function code e Starting master slave memory address e Number of bits Exception code starting address o UWA o Mw CPU DCM oe foe a Port Number DCM Port Number Bath 02 Read Input Status 7 oe 16 Preset Multiple Registers 10001 Start Slave Memory Address 40001 Start Master Memory Address 2200 Start Master Memory Address 2200 K128 Number of Elements K16 Modbus Data Format C 484 mode Sou Exception Response Buffer 400 s 1 800 633 0405 Power Budgeting for the DLO6 The DLO6 has four option module slots To determine whether the combination of modules you select will have sufficient power you will need to perform a power budget calculation Power supplied Power is supplied trom two sources the internal base unit power supply and it required an external supply customer furnished The DO O6xx AC powered PLCs supply a limited amount of 24 VDC power The 24 VDC output can be used to power external devices For power budgeting start by considering the power supplied by the base uni
22. he LCD display provide navigation through messages or menu items Messages fall into two categories e Error messages User defined preprogrammed messages At power up the default screen is displayed The default screen can be user defined Seven menu choices allow you to view or change all accessible data values see next page Left Up Right lt q ESC MENU ENT 2 T0000 Pree 06 Escape I Enter Menu i Gur S TERM EE YV RUN STOP PORT2 1 800 633 0405 DLO6 LCD Display Menu choices Pressing the Menu key takes you to the last accessed menu or the first menu selec tion if you haven t previously accessed a menu Each time you press the Menu key or if you simply hold the menu key down the display will step through all menu choices There are seven built in menus Use the Menu key to locate the menu you need and press the Enter key to view or change values From the default screen or a message screen press and hold the Menu key The display will scroll through the following choices M1 PLC information M2 System configuration M3 Monitor M4 Calendar R W M5 Password operation M6 Error history read M7 LCD test and set Make a menu selection by pressing the Enter key Change data values using the direction arrow keys Ladder instruction The LCD instruction in DirectSOFT gives the PLC programmer a convenient way to define scree
23. k Volume 13 www automationdirect com Programmable Controllers e2 21 Programmable Controllers Temperature Sensors Pushbuttons Lights Process Relays Timers Product Dimensions and Installation It is important to understand the installa tion requirements for your DLO5 or DLO6 system Your knowledge of these require ments will helo ensure that your system operates within its environmental and electrical limits emer Note there is a minimum clearance requirement of Plan for safety aa 2 51mm between the panel door or any Tuam devices mounted in the panel door and the nearest DLO5 component This catalog should never be used as a replacement for the user manual You can purchase download tree or view online the user manuals for these products The Temperature probe F DO USER M is the publication for the i DLO5 PLCs and the DO O6USER M is the publication for the DLO6 PLCs The DO OPTIONS M is the user manual for the option modules These user manuals contain important safety information that pOJ must be followed The system installation m os should comply with all appropriate elec earn trical codes and standards min Panel Ground braid cop N per lugs api at Panel or single J Star washers Star washers See the Enclosure section to find an enclosure Temperature probe that fits your application Power suuiee a KF G Bam Environmental Specifica
24. lf duplex DTE Protocols supported e K sequence slave DirectNET master slave Modbus master slave DLOS Port 2 Pin Descriptions Power connection GND Power connection Receive data RS 232C Transmit data RS 232C Ready to send Power connection GND DLO6 Port 2 Pin Descriptions Power connection Transmit data RS 232C Receive data RS 232C Ready to send RS232C Clear to send RS232C Receive data RS 422 485 Power connection GND Power connection GND Transmit data RS 422 485 Transmit data RS 422 485 Ready to send RS 422 485 RS 422 485 RS 422 485 SSN GD SG RR GW MYO Ready to send Receive data Clear to send RS 422 485 Clear to send RS 422 485 DLO5 and DLO6 status indicators Status Indicators Indicator Status Meaning PWR ON Power good OFF Power failure RUN ON CPU is in Run Mode OFF CPU is in Stop or Program Mode CPU ON CPU self diagnostics error OFF CPU self diagnostics good ON Data is being transmitted by the CPU Port 1 OFF No data is being transmitted by the CPU Port 1 ON Data is being received by the CPU Port 1 OFF No data is being received by the CPU Port 1 ON Data is being transmitted by the CPU Port 2 OFF No data is being t
25. n Guide on the next page to choose the right PLC for your application High speed inputs and outputs Units with DC inputs have selectable high speed input features on three input points DLO5 or four input points DLO6 Units with DC outputs can use the first two outputs as a single bi directional pulse output An overview of the high speed I O features appear later in this section DLO5 Communication ports 8 in 6 out Analog Iny Yo yy Our ZI Y2 y3 PUT N 2 Out Zi 0 5y Ys 0 10y t e fe e DLO6 20 in 16 out E Z OAK Optional LCD display Communication ports General Specifications AC Powered Power 110 220VAC 10 15 50 60Hz Option modules DC Powered 12 24VDC Input Voltage Range 95 240VAC 12 24VDC Maximum Power 30VA DLO5 40VA DLO6 20W Maximum Inrush Current 13A 1ms 240VAC 10A lt Ims Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Ambient Humidity 5 95 relative humidity non condensing Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Noise Immunity NEMA ICS3 304 Atmosphere No corrosive gases Volume 13 e2 18 Programmable Controllers 1 800 633 0405 Quick Selection Guide DLOS DO O5AA 8 AC inputs 6 AC outputs 0 5A point DO O05AD 8 AC inputs 6 DC outputs sinking 1 0A point
26. n combination is more powertul and flexible than the PRINT instruction 4 lf the DLO6 PLC is a network master the Network Write WX can be used to write embedded ASCII data to an HMI or slave device directly trom V memory This is done via a supported communi cations protocol using CPU DCM Port 2 Ix MAX CPU DCM Slave Address Start Slave Memory Address Number of Elements Modbus Data Format 584 984 mode 484 mode Exception Response Buffer PU C DCM More ASCII instructions ASCII Find AFIND Finds where a specific portion of the ASCII string is located in continuous V memory addresses ASCII Extract AEX Extracts a specitic portion usually some data value from the ASCII tind location or other known ASCII data location Compare V memory CMPY This instruc tion is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared data types must be of the same format e g BCD ASCII etc Swap Bytes SWAPB Swaps V memory bytes on ASCII data that was written directly to V memory from an external HMI or similar master device via a communi cations protocol The AIN and AEX instruc tions have a built in byte swap feature The FO CP128 option module is also available for more extensive ASCII communications Modbus RTU instructions for DLO6 The DLO6 CPU DCM port 2 supports Modbus Read Write instructions that simpli
27. n messages A literal string can be programmed using the LCD instruction Embedding variables allows you to customize the messages for an application that involves changing values The following example shows an embedded date and time on an alarm message LCD Line Number LCD message Message Alarm 99 _Date us _Time 12 C From memory Starting memory address Message with embedded date and time Number of characters Message programming examples LCD Line Number LCD message Message INFEED SPEED From memory Starting memory address a Number of characters Sal Simple text message LCD Line Number LCD message Message SETPOINT 2100 8 RPM g From memory Starting Y memory address Pe Number of characters Message with embedded data ESC MENU ENT www automationdirect com dl06 Programmable Controllers The top line 16 characters is desig nated K1 and the second line is K2 The sample instructions on this page show how a message is developed A permissive contact turns on the instruc tion block which sends the message to the display Messages can also be retrieved trom V memory and sent to the display Select KI or K2 to indicate which line you want to write to and select From V memory as the source of the string Up to 16 characters of ASCII text can be displayed per line In the example K16 indicates
28. on that is right tor your application Also keep in mind that both the DLO5 and the DLO6 PLCs offer the ability to add I O with the use of option modules DLO5 Base Unit 1 0 Table Outputs 1 0 type Sink or Voltage current commons source ratings 6 27VDC 2A 6 240VAC 2A 6 27VDC 2A Inputs Part Number 1 0 tyne Sink or Voltage commons source ranges DO 05AR AC 2 N A 90 120VAC Relay 2 N A DO 05DR ocr Sink OF 49 04VDC Relay 2 N A Fixed discrete I O All DLO5 micro PLCs have eight built in inputs and six built in outputs on the base unit The DLO6 micro PLCs have 20 built in inputs and 16 built in outputs on the base unit We offer the most common I O types for your convenience including AC inputs and outputs DC sinking and sourcing inputs and outputs and relay outputs Refer to the tables to the right to see the I O combinations available and their voltage ranges Option module slots The DLOS5 has one option module slot and the DLO6 has four option module slots Check out the discrete and analog I O you can add by purchasing inexpensive option modules Specialty modules are also available and are discussed later in this section Automatically assigned addresses The DLO5 uses automatic addressing so for the vast majority of applications there is no setup required We use octal addressing for our products which means there are no 8s or Ys The DLO5 s eight input points use addresses X
29. ransmitted by the CPU Port 2 ON Data is being received by the CPU Port 2 OFF No data is being received by the CPU Port 2 DLO5 and DLO6 mode Switches Mode Switch Position RUN Run Program CPU Action CPU is forced into the RUN mode if no errors are encountered No program ahs are allowed by the program ming monitoring device TERM RUN PROGRAM and the TEST modes are available Mode and program Terminal ah Me are allowed by the program ming monitoring device STOP Use the optional low profile 15 pin adapter CPU is forced into the STOP mode No Ae are allowed by the program ming monitoring device to make option module wiring easier Programmable Controllers DO O6ADPTR Volume 13 e2 27 Programmable Controllers Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Circuit Protection Enclosures Tools Pneumatics ASCII and Modbus Instructions ASCII instructions for DLO6 The DLO6 PLC supports several easy to use instructions which allow ASCII strings to be read into or written trom the communication ports when using either the CPU port 2 or the DO DCM Data Communications Module port 2 Raw ASCII CPU DC
30. rge protection See the Wiring Solutions section in this catalog for more information Volume 13 e2 26 Programmable Controllers Optional Ethernet communication modules Need to connect to a high speed HMI or computer system We offer 10Base T and 100Base T Ethernet communications modules You can use the HO ECOM and HO ECOM100 Ethernet communication modules with our Stride Ethernet switches or with most off the shelf Ethernet hubs or switches The ECOM option modules plug into any DLOS or DLO6 PLC The HO ECOM100 supports the industry stan dard Modbus TCP protocol Point to point 12 crossover cable DO CBL RS 232C we 2 amp e roO ta t ZL CMA15L maximum distance 50ft 15m RS 232C OUTPy POD AA ev ta ta ta RS 232C FA ISOCON Maximum distance of 3 300 ft 1000m 1 800 633 0405 Ports Status Indicators and Modes Port 1 Port 1 is a 6 pin fixed configuration port and has the same pin assignments on the DLO5 and the DLO6 Please refer to the table and diagrams on this page This port can be used to connect to an HPP DirectSOFT an oper ator interface or other external device Features include e 9600 baud 8 data bits e Odd parity e 1 start bit 1 stop bit e Station address of 1 e Asynchronous half duplex DTE Protocols supported as slave K sequence DirectNET Modbus RTU DLO5 amp DLOG Port 1 Pin Descriptions
31. s two PLCs with sinking DC outputs and two with sourcing outputs Sourcing outputs The DLO6 PLC family includes the DO O6DD2 D with sourcing outputs If a sourcing output is required you might also consider using the DO xxTD2 option module with sourcing outputs which can also be installed in a DLOS or DLOS PLC sink Or 42 24VDC DCA 6 27VDC 0 5A YO Y1 6 27VDC 1 0A Y2 Y5 High speed inputs and pulse outputs DLO5s and DLO s with DC inputs offer high speed input features and DC output units offer pulse output features The first three DC inputs on the DLO5 PLCs are set up by default as filtered inputs with a 10 ms filter Likewise the first four DC inputs on the DLO6 PLCs are set to the same detault value By entering a setup code in a special V memory location you can choose other features In some modes of operation you have a choice as to how you use each point For example if you use XO as an up counter you can use X2 as a reset input for the counter or as a filtered discrete input If these features interest you take a look at the detailed high speed O descriptions found later in this section Volume 13 e2 24 1 800 633 0405 Programmable Controllers Choosing the I O Type Part Number Inputs DLOG Base Unit 1 0 Table Outputs 1 0 Type ae Sink or source Voltage Ranges 1 0 Type pete ink or ource Voltage Current Ratings DO 06AA AC 5 N A 9
32. t All DLO6 PLCs supply the same amount of 5 VDC power Only the AC units offer 24 VDC auxiliary power Be aware of the trade off between 5 VDC power and 24 VDC power The amount of 5 VDC power available depends on the amount of 24 VDC power being used and the amount of 24 VDC power available depends on the amount of 5 VDC power consumed Determine the amount of inter nally supplied power from the table to the right Power required by base unit Because of the different I O configurations available in the DLO6 tamily the power consumed by the base unit itself varies from model to model Subtract the amount of power required by the base unit from the amount of power supplied by the base unit Be sure to subtract 5 VDC and 24 VDC amounts Power required by option modules Next subtract the amount of power required by the option modules you are planning to use Again remember to subtract both 5 VDC and 24 VDC If your power budget analysis shows surplus power available you should have a workable contiguration www automationdirect com dl06 DLOG Power Supplied by Base Units Part Number 5 VDC mA 24 VDC mA D0 06xx 1500mA 300mA 2000mA 200mA DO 06xx D 1500mA none DLO6 Base Unit Power Required Part Number 5 VDC mA 24 VDC mA DO 06AA 800mA none D0 06AR 900mA none DLO5 06 Power Consumed by Option Modules Part Number 5 VDC mA
33. that 16 bytes 8 words of ASCII text is retrieved for display LCD Line Number LCD message Message From memory Starting memory address V3000 Number of characters Message from PLC memory Volume 13 e2 51 leaned Aon Aur Direct Programmable Controllers Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Accessories DLO5 DLO6 and Option Module Accessories Discrete and analog option Part Number Description module terminal blocks DO ACC 4 Mr Replacement battery for the DO O1MC memory D0 MC BAT option modules DLO5 only _RAT Replacement RAM retentive memory backup D2 BAT 1 battery for the DLO6 DL05 or DLOG replacement terminal blocks 8 posi FO IOCON tion for the FO 04AD 1 FO 04AD 2 FO 2AD2DA 2 Hee FO 4AD2DA T FU 4AD2DA Z and HO CTRIU option maes ay f i DLOS or DLO6 thermocouple option module FO IOCON THM replacement terminal block quantity one 12ft 3 66m RS 232C shielded networking cable DO CBL without RTS connections for DLO5 or DLO6 RJ12 Z2 yE oreng ports Enables direct networking of two 5 DLO5 accessory pack includes one each of the 1 0 DO ACC 1 terminal block 1 0 terminal block cover
34. tions a ag for DLO5 and DLOG6 4 F 158 F 20 C to 70 C Ambient Operating 32 F 131 F Temperature 0 to 55 C re 5 to 95 relative Ambient Humidity humidity non condensing MIL STD 810C Method 514 2 MIL STD 810C Note There is a minimum clearance requirement of 1 5 a ees 38mm between the panel door or any devices mounted SN Noise Immunity NEMA ICS3 304 in the panel door and the nearest DLO6 component Storage Temperature Vibration Resistance Shock Resistance Atmosphere No corrosive gases Volume 13 e2 22 Programmable Controllers 1 800 633 0405 Product Dimensions and Installation Information Systems Overview Programmable Controllers Unit dimensions and mounting orientation romm DLO5 and DLO6 PLCs must be mounted Eo Field I O Software properly to ensure ample airflow for anole ogsoda 0 20 clearance for 6 screw mm cooling purposes It is important to follow C more amp th it i t ti i t d t INPUT OUTPUT other H
35. values Individuals with password autho rization can change clock calender V memory values force bits on or off etc One simple ladder instruction is used to set up the display The LCD configuration instruction is available in DirectSOFT version 4 0 or later Note The D2 HPP handheld programmer does not support DLO6 LCD configura tion The DLO6 User Manual DO O6USER M describes more fully the installation and operation of the DO O6LCD Be sure to consult this manual before installing the DLO6 LCD The manual is available free on our Web site or it can be purchased separately The display installs easily into any model DLO6 PLC Note Remove power to the PLC before installing or removing the LCD display Remove the plastic cover located between the input and output terminals by sliding the cover to the left In its place slide in the LCD display until it snaps into place Display or change individual bits up to 16 bits per screen or 32 bit double word values from V memory OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A Y 0 1 2 3 5 X INPUT 12 24V 3 15mA Direct G LOGIC co xi x3 x4 X6 x11 Volume 13 __ e2 50 Programmable Controllers PWR 100 240V 50 60Hz 40VA D0 06DR 7 SO N ee ae ESC MENU ENT x13 x14 X16 C X12 X15 X17 N C The piezo electric buzzer can be config ured to provide pushbutton feedback Ke pa Seven function keys on the face of t

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