PD402 DMX Manual 2009 - Digital Lighting Systems
Contents
1. 2 4 f ss 61 mm j J1 Data J2 Data DMX512 DMX512 i 1 7 and 3 4 Conduit Knockouts Bottom View lt 1 1 28mm lt 2 4 61 mm gt elele elele MD402 DMX xxDC Optocouplers PD402 DMX 24DC DMX512 4x 2 5 Amps Dimmer Pack c I US LISTED www digitallighting com Digital Lighting Systems Inc rr S RJ45 Data Bus Connectors PD405 DMX Front Cover Figure 2 PD402 DMXDimensional Diagram 12302 SW 128 Ct Bay 105 Miami FL 33186 Tel 305 969 8442 Fax 305 969 8675 PD402 DMX UM Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems B aD Crile puxs42 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max Figure 3 PD402 DMX DATA Network Ports Connections DMX512 control ports 7 S Pin J1 J2 DATA BUS 1 F N C mE E mn CA 2 N C N C RJ45 PD SERIES RJ45 J1 Data J2 Data 3 N C N C J1 DATA LINK J1 4 N C N C Bottom View 5 N C N C 6 N C N C 7 DATA DATA 8 DATA DATA Terminal 7 x MD2. w s we w Bg w a w s k Tm s w i b Jm N oj s o N lt O Wy Of NI o t o OC BR ol ojl lt m O OA Wy Ww o O o co oO o o NI NINI NI NINININI NINININI MP NMP N S 6 sin S OO WO OF RI alol N WO O BR Of o Of N lt i LF OC BR Blo oO OF O O O O O O O O olol olol TP TI NI NI N N NN N N N N o lt w au k yg y q x x ss sas ve w a q x s tai w q h ag l Ww ka h s S N MO tT MO o o o lt A O O WL oJ LO o N 2 o lt m O Q Wy uw v 4 Y 4 Oo t 19 10 1 LO LO LO LO LO G ol FH TO o s lo N S N WO O NB o o s oO Q N s oj Q 5 co N ed ed I co CO CO co oO o S o o o S cN co EO OC RI s m Q Wy wy oO aloji TS CO BR m O Wy t s s o l o o Nh o o oO lt al oll ol olni o o oO Kl alo Q oi N o oj st 5 b CO CO COL OO CO Aal o j v 4 Sy 4 wo wo LO LO LO LO co co Go OI O O O O oO oO O w y k n w T g x q q s 3 M Lo o N olojo mM Lo o N ol o o PD402 DMX UM 1009 immer User s Manual Page 7 D ie led DMX512 D Tel 305 969 8442 Fax 305 969 8675 x G o a gt N e lt lO N x N Q B MD402 DMX Addr
3. 402 DMX Patch or cross CAT5 cables could be used with the PD405 DMX 24DC because the DATA is connected to the 4 th pair only brown and brown white a RJ45 Female Connectors Figure 4 Typical Installation DMX CONTROL i j l To more DMX EQUIPMENT Equipment CAT5 cable with RJ45 termination 12302 SW 128 Ct Bay 105 Miami FL 33186 Tel 305 969 8442 Fax 305 969 8675 E Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems gt DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max User s Manual Page 5 Figure 5 MD402 DMX 24VDC GENERAL WIRING INSTRUCTIONS Wiring Notes o DO NOT EXCEED 60W 24 VDC or 30 W 12 VDC 2 5 Amps per dimmer output n All wiring between the controller and other dimmers DATA bus is low voltage NEMA Class 2 and may be run with One twisted pair shielded 22 AWG wire ri MD402 DMXdimmer Modules may be fed by one 15 A maximum branch circuits and may have up to four separately dimmed loads r CAUTION DO NOT attempt to parallel outputs to increase capacity o Installation must conform to local and or NEC code requirements and must be performed by a qualified electrician n All line voltage wires must have copper conductors of adequate Gauge with 90 C wire insulation o POWER EACH LOAD DIRECTLY BEFORE CONNECTING IT TO THE MD402
4. B Digital Lighting Systems Inc PD402 DMX Four Channel Dimmer and Switch Packs 4 x 2 5 Amps 6VDC to 24 VDC DMX512 compatible PD402 DMX 24DC DMXS512 4x 2 5 Amps Dimmer Pack c UL US LISTED F a www digitallighting com i Digital Lighting Systems Inc USER S MANUAL PD402 DMX UM 1009 Digital Lighting Systems Z pri eZ hd DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max User s Manual Page 1 The PD402 DMX is 4 channel dimmer pack consisting of an MD402 DMX 4 channel dimmer module enclosed in a PD box GENERAL DESCRIPTION The PD402 DMX xxDC is a 4 channel DMX 512 compatible dimmer pack It is has an MD402 DMX module consisting of a four solid state relays SSR s anda DMX512 Logic assembled on a single circuit board Power is fed to the PD402 DMX from One 10 Amp Power supply Each solid state relay is rated for a maximum output current of 5 Amperes The MD402 DMxX has an open frame U shaped enclosure The logic signals are optically isolated from all line voltage elements The DMX 512 control cable is a CAT5 type with RJ45 plugs terminations Two chassis RJ45 jacks are hardwired to the MD402 DMX module Several Dimmer packs may be daisy chained together Each PD402 DMX may be easily set to a unique address with 2 hexadecimal selectors and will occupy the next four DMX control channels beginning with the one following the address selected When two or more units are set to the same address the
5. DMXTO ENSURE PROPER WIRING POSITIVE NEGATIVE SECONDARY A F BIABSIAA1S MD402 DMX xxDC I Optocouplers 12VDC Power Supply N 7 8 oor J 3 4 1 PRIMARY DMX D Communication af V4 2 83 a High ICroprocessor address CAUTION x ssa S Fusel x 10 Amps 250V quick blow f _ Disconnect Power Channel Indicators _ Before replacing 10000 S of D _ D ra Twisted pair connects to DATA other DMX512 components DMXS512 DATA BUS DATA NOTES 1 With MD402 DMX 24DC you may use a 24 VDC 250 Watts Maximum 2 With MD402 DMX 12DC you may use a 12 VDC 125 Watts Maximum 4 Maximum Load Per Output 30 Watts at 12 VDC OR Maximum Load Per Output 60 watts at 24 VDC 12302 SW 128 Ct Bay 105 Miami FL33186 Tel 305 969 8442 Fax 305 969 8675 rrr Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems BB riy EZ hd DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max User s Manual Page 6 DMX Address Setting Up to 128 MD402 DMX dimmer packs may be installed per system and their DMX input daisy chained using standard DMX 512 cables Different addresses ranging from 1 to 509 may be
6. I lt lo co lt N N Nl N N O o OO o o MO MO MO O MO SPS D to to LO tO G lt N N Nl NT ATAT N NT NENT NT NT N N N N N N N N N N N N N NT N N N N ON S t o OC so o lt m OF A u uw ajl o Q lt O Wy LL O O O O O OF OF OF OF O O OF OF OF olo Nl AQ ajojo O Q Q O a s BS Ol ST ol o NR o o S s a 2 oi nil DO o Of N o t oj RNR DO o Of N oO t lt ol S O DO O O O O O OF Of OF OF OF OF O O FS cl cl cl Sl cl cl mI N NINI N N G 4 rl el TP TP Sl Tl TP NE I AT NTN NIN ISNI NI AT N N N N N N N N N N N N l oo 4 9 BR ol a O O Wy we o NT oO st Q N o lt m O Wy We s Bll t OO St OO OL MI EO o Of o OO o o o S AQ FT OO o BR GB o of 8 5 o col O CO GO o o o S I I RI I RI NI RI MR N GO C GC BO CG CO o BD WD D o S lt qy y qm h Sexy k q g w y h ae w qm y k L 22 qm ww W h y w h ym qm AN oj Q K 0 lt m O W LL s oO Q N lt O Wy LL o co CO CO c ol o ol olo D gt O O s s 2 Sl NTO gial ein o o O NI H oi Ni o o o s lol OC s o o H lt N o c Of co o c MO o o MO Sy St Sy j o wo to LO LO lo WA wo lt spet k Ji q ad w b w s Bi w cat w s w
7. Terminal Maximum Output Load Current 1to4 2 5 Amps Input Current H 10 Amps Input Voltage H 120 VAC Table 3 MD402 DMX Circuit Legend Microprocessor Not used Communications Chip Quartz Crystal Power Supply Capacitor Voltage Regulator DMX512 DATA connector Logic power connector Output LED Monitors Jumpers for switches only 11 12 13 14 Optical Couplers 1 2 3 4 15 16 17 18 Triacs 1 2 3 4 19 Fuse 5mm 12302 SW 128 Ct Bay 105 Miami FL 33186 Tel 305 969 8442 Fax 305 969 8675 ern Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems B DPA EZ hI DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max User s Manual Page 3 Enclosure Installation Surface mount the dimmer pack in a well ventilated area where the ambient temperature does not exceed 104 F for full load operation Allow 2 of side clearance for proper air circulation and servicing Installation clearance shall meet local and or NEC code requirements Enclosures may be attached to the wall or other mounting surface by holes in the heat sink flanges Refer to the drawings below FIGURE 6 for the correct dimensions Conduit shall be pulled to the top of the dimmer packs 4 6 Control DATA Connectors k Top View 117 mm op lt 125 gt S 440 32mm 36 mm
8. ent 12302 SW 128 Ct Bay 105 Miami FL 33186 305 969 8442 Digital Lighting Systems Inc 12302 SW 128 Ct Bay 105 Miami FL 33186 www digitallighting com Tel 305 969 8442 Fax 305 969 8675 e m info digitallighting com Upon request replacement unit s will be shipped as soon as available Unless immediate shipment of replacement merchandise is requested Digital Lighting Systems will not ship replacement merchandise until defective merchandise is received inspected and determined to be defective No labor charges in connection with warranty problems will be reimbursed by Digital Lighting Systems without prior written approval from the factory Digital Lighting Systems distributors and representatives have no authority to change this warranty without written permission Digital Lighting Systems reserves the right to determine the best method of correcting warranty problems Printed in U S A 10 2009
9. ess Selection Information Table 4 Addresses 1 256 Systems ighting www digitallighting com ht Address Selection Chart Using S2 S1 with JUMPER 3 INSTALLED Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A ital Li 12302 SW 128 Ct Bay 105 Miami FL 33186 Table 4 MD402 DMX Decimal to Hexadecimal Address Chart 1g D Digital Lighting Systems B nAn EZ hd DMX512 Dimmer Pack www digitallighting com d 4 x 2 5 A 6 24 VDC Max User s Manual Page 8 MD402 DMX Address Selection Information Table 5 Addresses 257 509 257 o 280 20 H 321 353 60 385 80 417 449 co 481 389 84 263 06 359 66 391 86 265 o8 361 68 266 09 362 69 304 89 268 oB 364 eB 270 op 366 eD 398 sD 401 90 433 Bo 46s bo 407 96 439 Be 471 be 409 98 473 D8 410 99 442 Bo 47a Do 412 9B 476 DB aa oD 446 Bo 47s po Table 5 MD402 DMX Decimal to Hexadecimal Address Chart Address Selection Chart Using S2 S1 with JUMPER 3 REMOVED 12302 SW 128 Ct Bay 105 Miami FL 33486 Tel 305 969 8442 Fax 305 969 8675 PONENU Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems B gy Ley ol Z
10. hed DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max _ a LIMITED WARRANTY Digital Lighting Systems warrants to the purchaser that its products have been carefully manufactured and inspected and are warranted to be free from defects of workmanship and materials when used as intended Any abuse or misuse contrary to normal operation shall void this warranty Digital Lighting Systems obligation under this warranty shall be limited to replacement or repair of any units as shall within two years of date of invoice from Digital Lighting Systems prove defective and Digital Lighting Systems shall not be liable for any other damages whether direct or consequential The implied warranties of merchantability and fitness for a particular purpose are limited to the duration of the expressed warranty Some states do not allow the exclusion of the limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights you may also have other legal rights which vary from state to state Defective merchandise may be returned to Digital Lighting Systems prepaid after prior notification has been given and approval obtained for the return To obtain prior approval for the return of the defective items contact your local Digital Lighting Systems distributor representative or Digital Lighting Systems Inc Attn Customer Service Departm
11. ir respective outputs work in unison increasing the amount of load that can be controlled by a single DMX channel Each of the MD402 DMX outputs may be independently configured not to dim In such case a DMX input value greater than 3 switches its respective output to 100 else the output remains at 0 Figure 4 shows MD402 DMX dimmers in a typical installation DIMMING SWITCHING See Page 10 for more information A MD402 DMX may control a combination of dimmed and switched loads Each of the MD402 DMX s outputs may be independently configured not to dim This is achieved using a HARDWARE lock Jumper to ensure circuits do not dim Please see Page 6 for location of these jumpers 12302 SW 128 Ct Bay 105 Miami FL 33186 Tel 305 969 8442 Fax 305 969 8675 Duri Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Digital Lighting Systems W y 5 2 O hd DMX512 Dimmer Pack www digitallighting com 4 x 2 5 A 6 24 VDC Max User s Manual Page 2 MD402 DMX Detail Figure 1 MD402 DMX Detail 5 Table 1 OUTPUT Terminals 3 DL Definition NAME DESCRIPTION Output Of Solid State Relay 1 Output Of Solid State Relay 2 Output Of Solid State Relay 3 Output Of Solid State Relay 4 Hot Line Feed For Relays 1 2 3 amp 4 Neutral Bus Connections Table 2 Absolute Maximum Electrical Ratings Electrical Characteristic
12. selected for each dimmer depending on which DMX channel s will be used to control it Each dimmer pack uses four consecutive DMX bytes from the input stream beginning at the address selected using rotary selectors S1 S2 and address expansion jumper S3 See Figure 3 on page 2 for selectors location The MD402 DMxX is shipped from the factory with jumper S3 installed allowing a DMX address range between 1 and 256 to be selected by S1 amp S2 See Table 4 For higher addresses 257 509 jumper S3 must be removed See Table 5 Non Dim Output Setting Any or all of the MD402 DMX outputs may be configured for non dim switch only operation This prevents inadvertent dimming or damage of loads that cannot be dimmed such as contactors mechanical relays motors non dim fluorescent etc Since this procedure involves adding external wire jumpers to the INT4 board it is preferable to have it performed by the factory at time of order However a qualified electronic technician can perform the procedure in the field when necessary Figure 8 shows the location for installing the non dim ND jumpers The numbers shown next to the ND jumpers represent the corresponding output number of the MD402 DMX Installing an ND jumper makes the corresponding output non dim switch only ADMX value greater than 3 turns a non dim output to full intensity A DMX value of 3 or less turns it fully off BEFORE ENERGIZING THE MD402 DMX MAKE SURE Loads are
13. tested before connecting to dimmers MD402 DMX has been properly grounded All line voltage screw terminals are properly tightened to prevent hot spots Low voltage data lines connections are properly insulated Low voltage data lines polarity is observed throughout the system The MD402 DM xX is set to the right address MD402 DMx Installation Check List NEUTRAL 4 2 3 4 HoTy AA A j COGS ACIE MD402 DMX Optocouplers F 2 Hel Ka Address Expansion Jumper S3 mna Sha Samuel DMX D Communication 4 emove I ress Range z V4 2 83 High Microprocessor address S2 Q tO S1 a laranha Non Dim Jumpers ND1 ND4 ND2 e41 Channel 3 Installed Output Is Non Dim Switch Only ND3 21 Channel 2 Removed Normal Dimmer Output Channel 1 Unit is shipped without ND jumpers Channel Indicators 10000 ND4 9VAC D D O Figure 8 MD402 Address amp Mode Selection 12302 SW 128 Ct Bay 105 Miami FL 33186 Tel 305 969 8442 Fax 305 969 8675 ern Copyright 2009 Digital Lighting Systems All rights Reserved e Specifications are subject to change without notice e Printed in U S A 1009 Pack ole N MO OO oi N CO o lt m O QA Wy Wl Of s mM CO BR o lt ml O Al Wi uw s s 9 OLR o o S l o Tt o CLR o o S Ql o o OF R o o N
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