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Mako Operation Manual

1. 13 LCD Screen Displays S 13 LCD Screen Contrast eiie rues 13 RS 14 Float Function Configuration is password 14 Mode Buttons Act as Safety Trigger Uni Grip 616 632 816 amp 832 15 Configure joystick in always live mode essent 15 Custom Joystick axis assignment hydraulic functions only 15 Linking Uni Grip 6 amp 8 Button with Hammerhead 12 Switch System 16 Using Uni Grip Joystick Axis to actuate switches on a Hammerhead 17 Configure Master and Slave Mako boxes for Uni Grip 632 or 832 18 Step 4 Set Up for Operation 19 Instructions for Setting Trims and Button Configuration 20 Global Trims Tab este pi n ete tates be c b eddie vec 21 Test and Set Trims for Each 8 61 04 u u U u D Q S aO Ga uu aa en ena 21 Using the PC to Identify the Minimum 22 Maximum Trim Voltage_ 15 nimun 22 Using the PC to Set the Maximum Voltage 22 Upload and Store the Trim and Setting
2. UG 832M NP 0 Mako UG 816 or 832 nose piece w Joystick no indicators 000862 UG 816 or 832 Joystick 8 button 030162 UG 616 632 816 amp 832 M LCD display unit 020281 16 LCD cable UG 616M NP 0 Mako UG 616 nose piece w Joystick no indicators 000865 UG 616 or 632 Joystick 6 button 020281 16 LCD cable UG410M NP 0 Mako UG 410 nose piece w Joystick no indicators 000864 UG 410 Joystick 4 button Multi Stix 210 and 314 Mako Style 000848 HFX Dual Axis Joystick 000845 HFX Single Axis Joystick 001032 Printed Lens for Sprague switch Parts that are Common to both Mako Uni Grip and Multi Stix Systems 030188 Rev B Mako CPU in blue x tech enclosure w Mako Trim 020513 DB25 Male to Female Cable 10 length HH 1001 Cirus Bus cable from Mako to HammerHead MK 1003 Mako Power Cable MK 1004 Mako Remote Blast Pass cable MK 1005 Mako Aux inputs cable MK 1006 Mako indicator lights cable IP 68 Valve Junction Box Parts TS 2030 6 active Port Junction Box TS 2018 4 active Port Junction Box TS 2010 24 Pigtail with Weatherpak termination 2 pin tower half TS 2011 24 Pigtail with AMP Jr termination 2 pin TS 2012 24 Pigtail with AMP termination 2 pin TS 2013 24 Pigtail with C2 ITT Canon Termination TS 2014 24 Pigtail with DIN Terminations TS 2016 24 Pigtail with 2 m12 to DIN Termination TS 2017 24 Pigtail with Metrapack Termination
3. 6 WIRES LEFT AS FLY LEADS NOTES 1 LABEL WIRES WITH SIGNAL EVERY 6 INCHES TERMINATE WHITE amp RED WIRES PIN 1 amp 5 2 TAPE SPLIT LOOM EVERY 12 INCHES WITH MALE SPADES C i ru s 9200 Wyoming Ave N Sulte 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro 6 763 493 9340 v TO T DESCRIPTION JUGE C o RENUMBERED MOLEX UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS L Er CHANGED WIRE LABELS FOR NEW MODES THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO a ae AUX INPUTS REPRODUCTION IN WHOLE OR PART WITH OUT 72063808 PERMISSION IS ALLOWED PROJECT NUMBER PLC PIN SIGNAL INDICATOR 1 ORANGE 18AWG INDICATOR 2 BLUE 18AWG INDICATOR 3 GREEN 18AWG INDICATOR 4 PURPLE 18AWG INDICATOR 5 YELLOW 18AWG INDICATOR 6 GRAY 18AWG INDICATOR 7 PINK 18AWG INDICATOR 8 BLACK 18AWG INDICATOR 12 VDC RED 18AWG Q N TOP VIEW LABEL LOOM WITH INDICATOR LIGHTS ON BOTH ENDS NOTES 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES CABLE MK 1006 B O M QTY PARTNUMBER 1 231 309 037 000 10FT LCP 413 WIRES SHOULD BE PLACED IN 250 SPLIT LOOM DESCRIPTION 9 PIN WAGO CONNECTOR 413 SPLIT LOOM 9 WIRES LEFT AS FLY LEADS THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WIT
4. Custom Float Modes Remate Slave Ried Button Mode Button Mode Blue Button Mode X SWITCH GROUP 1 Inactive X Inactive SWITCH GROUP 2 Inactive Switch Minus 5 Inactive PLOW left right Inactive Z Inactive Aclivate Custom Mode Activate Custom Mode Activate Custom Mode ellow Button Mode Drange Button Mode P Inactive Switch Group Target ID 10 Button Mode Switch Minus Switch Plus 5 4 Inactive Inactive Activate Custom Mode n No Button Mode x Inactive Z Inactive Y Inactive Activate Custom Mode Switch Group Setup Custom Help TX PX Senda Progress 6 Link Joystick Axis to Switches on HammerHead system a Select Switch group setup button to assign linkage with a HammerHead system target ID and with specific switch pairs on that system Note Joystick movement in the minus direction for the chosen axis actuates the switch chosen under switch minus Joystick movement in the plus direction for the chosen axis actuates the switch chosen under switch plus Any or all three joystick axes x y amp z can be assigned to switch functions Click close when complete 7 Finally click send cal to upload the configuration to the Mako box and save
5. SIDE 5 INSERTED FROM 5 pin RI JS Phone 763 493 9380 Fax 763 493 9340 CONTROLS LLC 9200 WYOMING AVE N SUITE 320 BROOKLYN PARK MN 55445 Dawe DESCRIPTION SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND PROPRIETARY NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED B O M EuroFast 4 SIG Female Pins S GND 1 N A PART NUMBER DESCRIPTION Female Threads or Coupling Nut 5 GND 2 N A M48MB12Z 4P 4P2 5 8 TERMINAL TURCK BOX 15 CABLE 39 01 2080 MOLEX RECEPTACLE 8 PIN Digi Key WM3703 ND 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG Digi Key WM2501 ND BACK VIEW SIDE PINS ARE INSERTED FROM MOLEX PIN HYD A HYD B COLOR PORT WIRES NOT USED SHOULD BE TRIMED BACK 8 PLOW DOWN WING TOE DN WHITE J1 7 PLOW RIGHT WING HEEL DN WETE G AND HEAT SHRUNK TO MAIN CABLE 6 HOIST DOWN WING SLIDE OUT PINK J5 5 GROUND GROUND BLUE 4 PLOW UP WING TOE UP GREEN J2 3 PLOW LEFT WING HEEL UP GRAY J4 2 HOIST UP WING SLIDE IN RED J6 1 GROUND GROUND GREEN YELLOW Ci rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t 0 l Fax 763 493 9340 REV oae DESCRIPTION A 81503 RENUMBERED MOLEX MAKO CABLES 11 18 04 MADE
6. Appendix B Glossary of Plow Control Terms Uni Grip Single joystick system for controlling plowing systems Multi Stix Multiple joystick system for controlling plowing systems Mako Electronics backpack housing CPU and interconnections Mako Trim Windows compatible software for configuration of plow control system Proportional Control the ability to control motion of a plow in a smooth feathering manner from slowest to fastest speed of motion possible for a given hydraulic set up The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move RevL Page 27 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Bang Bang Control the ability to control motion of a plow as either fully on or fully off resulting in a single speed of motion determined by the hydraulic system no operator control Minimum Trim the minimum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to begin to move the implement selected Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended Float Function the automatic removal of hydraulic down pressure on a p
7. Irus ONTROLS Mako Uni Grip 832 816 632 616 410 Multi Stix Trio 314 Multi Stix Twin 210 Operation Manual Pa el pes ight Sep cm du rols m oe s Res ipe o part of this mai of 2 rols uo for each reproduc Limited Warranty nq a l passa ete depot 3 Revision level of this manual un a anasu T reet ah eA a a aa 4 Package Contents one eene e e ig s e e DP e EE ertet 4 Functional Overview tatis eer rg alas nea elec Te 4 Pre Delivery System Setup Checklist 5 A end 5 Installing the control DI 5 Connecting the eablipe n u a 5 Step 2 Testing the signal outputs uy qaa a 6 Step 3 Configure the Joystick and Buttons 6 Safety DHEBGE S co eec S N Maler us i ts sem Na 7 SafeStik Run time Joystick 7 Uni Grip 410 System Description ettet tette tente 8 Uni Grip TM 616 amp 632 System DeSerptlQfi aus 9 Uni Grip 816 amp 832 System Description 11 Multi Stix 210 and 314 System 13 Other Configuration
8. SIGNAL PART NUMBER DESCRIPTION GROUND WHITE 18AWG 39 01 2040 MOLEX RECEPTACLE 4 PIN 12 VDC RED 18AWG Digi Key WM3701 ND GROUND WHITE 18AWG 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 12 VDC RED 18AWG Digi Key WM2501 ND 14 1 2 FT LCP 250 250 SPLIT LOOM BACK VIEW NOTES SIDE PINS ARE INSERTED FROM aa 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES WIRES SHOULD BE PLACED IN 250 SPLIT LOOM WIRE TO 10 AMP FUSED POWER SOURCE LABEL LOOM WITH MK 1003 PWR GND a LABLE WIRES WITH POWER GROUND 5 FROM END OF LEADS 2 18 AWG WIRES 1 14 AWG WIRE eo 2 14 AWG WIRES TRIM 1 2 OFF ENDS CRIMP AND HEATSHRINK WHITE WIRES 2 18 AWG WIRES 1 1 4 AWG WI RE 9200 Wyoming Ave N Sulte 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 a J sso RENUMBERED MOLEX ADDED POWER DISCLAIMER THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS E THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED MOLEX PIN SIGNAL 2 BLAST ORANGE 20AWG 1 PASS BLUE 20AWG BACK VIEW SIDE PINS ARE INSERTED FROM 2 PIN MOLEX LABEL LOOM WITH REMOTE BLAST PASS NOTES 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES CABLE MK 1004 B O M PART NUMBER DESCRIPTION 39 01 2020 MOLEX RECEPTACLE
9. Mako 10 0 Red Button Hoist port AJ Green Button Plow port 4 No Button Default Inactive Mode Buttons Act As Trigger Multi Mode 1 1 Send Cal Bet Cal Reset Blue Bar serial port ok check cable and serial port number Change to another serial port and try connection again Mako Configuration Tool File View Datalink Help Joysticks Global Hoist 42 Plow A4 Wing 8 Blade E Custom Float Modes Remote Slave Select Joystick Option 6 Button HG X 10 0 Green Buttorr Blue Button Plow port AJ Wing port Label PLOW Lbe 9 Yellow Button Red Button Blade port C si Hoist port A si Label HOIST Labet BLADE Blast No Button Default Pass Inactive X Label iS Live Mode 12 Label piece amaka nane Trigger Multi Moc TI SendCal Get Cal 8 Progress 0 Red bar during download download fail Reset connection amp cycle Mako power 6 28 2007 Copyright 2006 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Trouble Shooting Warning Indicators Multi Stix 210 amp 314 Module Uni Grip 410 Stick Uni Grip 616 amp 816 Display PLOW JOVSTE ERROR HOIST us Warnings Cause Correction Both
10. 2 PIN Digi Key WM3700 ND 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG Digi Key WM2501 ND LCP 250 250 SPLIT LOOM Waytek 38043 2 PIN WEATHERPACK TOWER HALF Waytek 30035 FEMALE TERMINALS 18 20 AWG WEATHERPACK PIN WIRES SHOULD BE PLACED IN 250 SPLIT LOOM LABEL LOOM WITH REMOTE BLAST PASS 2 PIN WEATHERPACK TOWER HALF C rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro Is Fax 763 493 9340 T esos RENUMBERED MOLEX UNI GRIP 4 16 OR 6 16 ze A LL M THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS CONSIDERED CONFIDENTIAL AND REMOTE BLAST PASS REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED DESIGN DRAWN 5 OJECT NUMBEI Pe m MOLEX SIGNAL B M HOIST LIMIT LOCKOUT ORANGE 18AWG DESCRIPTION PLOW FLOAT GREEN 18AWG 1 WM3703 ND MOLEX RECEPTACLE 8 PIN PLOW WING BLADE LOCKOUT YELLOW 18AWG WM2501 ND MOLEX TERMINALS FEMALE 18 24 AWG GROUND ETE 18 WG 2FT LCP 250 250 SPLIT LOOM FUTURE EXPANSION BLUE 18AWG MATE TO SIDE PINS ARE INSERTED FROM BLADE FLOAT GRAY TERMINAL TERMINALS 12 VDC RED 18AWG CABLE MK 1009 WIRE OUT TO TRUCK SENSORS NEED TO SUPPLY 12VDC TO PIN TO TURN ON FUNCTION WIRES SHOULD BE PLACED IN 250 SPLIT LOOM LABEL LOOM WITH MK 1005 AUX INPUTS
11. ARMUNIT ON SM A WHEN SWITCH IS CLOSE THE INDICATOR LIGHT WILL COME ON GROUND WHEN OPEN THE LIGHT WILL GO OFF INDICATOR 12 VDC RED FROM ARMUNIT e TO CHASSIS C i ru s 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 C t ro s Fax 763 493 9340 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED B O M PART NUMBER DESCRIPTION 39 01 2040 MOLEX RECEPTACLE 4 PIN Digi Key WM3701 ND 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG Digi Key WM2501 ND 39 01 2041 MOLEX PLUG 4 PIN VERT PANEL Digi Key WM3601 ND BACK VIEW BACK VIEW 4 39 00 0041 MOLEX TERMINALS MALE 18 24 AWG SIDE PINS ARE INSERTED FROM Digi Key WM2500 ND SIDE PINS ARE INSERTED FROM LON 72 LCP 250 250 SPLIT LOOM 1 46025 INLINE FUSE HOLDER SOCKET SIGNAL COLOR LENGTH WIRE GAUGE PIN 1 46026 FUSE HOLDER COVER GROUND BLACK 6 1 46253 32V MINI GLASS FUSE POWER RED 6 18 2 GROUND BLACK 6 18 3 POWER RED 6 18 4 12 72 SPLIT LOOM SPLIT LOOM HEATSHRINK SYSTEM TO MK 1003 ee 6 INCHES SPLIT LOOM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION
12. DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 Ci ru s 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 REV DAE 9 DESCRIPTION A 3 16 05 ADDED HEAT SHRINK NOTE SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO M12 TO ITT CANNON PLUG REPRODUCTION IN WHOLE OR PART WITH OUT PROJECT NUMBER DATE 3 16 05 PERMISSION IS ALLOWED c sai DIN 43650 FEMALE WIRING DIAGRAM NOTES 1 INDICATES CABLE LENGTH IN METERS CONTACT TURCK TO ORDER SPECIFIC LENGTHS FX DRAWING RELEASE ORO MALE END VIEW SKETCH ONLY SPECIFICATIONS CONTACT MATERIAL PLATING EUROFAST MOLDED HEAD MATERIAL COUPLING NUT MATERIAL RATED CURRENT NUMBER OF CONDUCTORS CONDUCTOR INSULATION TEMPERATURE RATING PROTECTION CLASS CIRUS CABLE NOT OFFICIAL TURCK DRAWING MATERIAL TS 2014 SOURCE DRAWING FOR REFERENCE ONLY ANGLE 2668 TOLERANCES UNLESS DRFT OTHERWISE SPECIFIED UNIT OF MEASUREMENT VAS 22 653 0 6 5 5 3T Was DO NOT SCALE THIS DRAWING WIRING DIAGRAM B O
13. KEYED 12VDC WIRE TO GROUND V THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED PART NUMBER DESCRIPTION SPST ON OFF SWITCH INDICATOR PANEL INDICATOR LABEL INSERT 18 22 AWG FEMALE INSERT 18AWG RED WIRE 18AWG BLK WIRE 18AWG ORANGE WIRE 18AWG BLUE WIRE CONNECT A WIRE FROM THE INDICATOR PANEL TO THE BLUE WIRE LABELED FUTURE EXPAN ON THE MK 1005 CABLE Ci rus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fax 763 493 9340 AUTO BLADE UP ON BACKUP
14. M LOOKING IN AT M12 PINS M12 port B ITEM QTY PART NUMBER DESCRIPTION 1 2 WSC 4 4T 1 M12 90 degree connector and cable 2 1 VAS 3 AW Field wireable DIN connector or the follwing 2 s 931236 100 hirschman 730 801 002 hirschman LABEL TS 2016 PINCH HEAT SHRINK HERE LABEL PORT A TO SEPERATE CABLES AND IMPROVE SEAL HEAT SHRINK WITH Se I DUAL WALL HEAT SHRINK LABEL PORT B PUT HEAT SHRINK OVER SHAFT ON DIN 18 AWG 3 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font MI2 MATES TO SENSOR BOX 4MB12 4P2 CABLE SHOULD BE INDIVIDUALLY BAGGED AND LABELED Controls gt see REV Date DESCRPTON SPREADER CABLE SYSTEM A 53006 updated heat shrink notes B 104706 made turck parts longer 9200 Wyoming Ave N Suite 320 1 ru S Brooklyn Park MN 55445 Tel 763 493 9380 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO 2M12 TO DIN WALVOIL VALVE REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED 4 PROJECT NUMBER DATE 10 17 06 TS 2016 WIRING DIAGRAM B O M ITEM QTY PART NUMBER WS4T 5 38201 waytek 31077 waytek 38202 waytek 39006 waytek ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE Label Placement Notes 18 AWG 2 Conductor cable DESCRIPTION M12 9
15. center To turn off the same switch move No Button Mode the joystick back to max deflection or and then release back to center Note switches will Stl Inactive Inactive run in the manner they are set in the HammerHead on off momentary delay on etc Switch Group Setup SETTING UP A CUSTOM CONFIGURATION Y Inactive Activate Custom Mode Custom Help 1 Select the button you want to configure and determine what outputs or switches you want to TX RX SendCal Get Cal Reset Progress Linking Uni Grip 6 amp 8 Button with Hammerhead 12 Switch System When linked with a Hammerhead 12 Switch module the Uni Grip 6xx or the 8xx joystick can have some of its buttons assigned as remote actuators of functions controlled by the Hammerhead 12 switch accessory module Once linked the controlled function can be actuated with the joystick button or with the switch on the 12 switch panel This feature is available on the 6xx or the 8xx joystick using the Mako to link the particular joystick button to the function controlled on the Hammerhead To link the functions between the Mako and HammerHead 1 Plug one end of the Cirus Bus cable HH 1001 into the bus port on Mako and the other into the bus port on Hammerhead Configure Mako after connecting your PC to the PC port 2 Open Mako Trim and select the joystick mode you are working w
16. deactivating buttons if the equipment is not attached to the truck Global Trims Tab Mako Configuration Tool Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Global Trims All Hydraulics PWM Frequency Min Max 150 Hertz 01v 127v Set All Trims Enable SafeStick Enable Power Cartridge Valve Note Power Cartridge valve is used only when a common second valve is need to apply power to a function Valve signal replaces the wing slide in out signals on HYD B d SS I Seaca OK This screen is used setting coil type coil frequency and setting all trims to same with the global trim sliders Use the slider to select the voltage desired and then selects set all trims to apply those values to all channels on the system Test and Set Trims for Each Channel If you wish to set trims individually for each implement use the next 4 tabs to do so for all the axes of motion To set the hoist trims simply click the hoist tab RevL Page 21 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool File View Datalink Help Test Max Progress 0 Reset Test Max Using the PC to Identify
17. menus to assign each joystick to the hydraulic function desired and to assign top switches as desired 4 Once joysticks are configured follow the instructions to trim each of the devices 5 Click send cal to send new configuration to Mako controller and save file Other Configuration Settings LCD Screen Display Active mode is shown the black box around the active function name and all enabled button names shown in their relative position on the joystick HOIST BLADE LCD Screen Contrast To enter the screen contrast mode and joystick test mode press the remote blast and the remote pass buttons at the same time The right side of the UG 616 LCD screen will display the instructions Press the remote blast key to lower the contrast or the remote pass key to RevL Page 13 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction increase it When your contrast is set press the trigger the contrast is saved and the screen will advance to the joystick test screen UMI GRIP CONTROL MODES BLAST DOWN PLOW WING INACTIVE HOIST BLADE PASS UP TRIG EXIT 3 Axis Joystick Test From the joystick test screen one can verify if the Uni Grip joystick is sending its proper signals With the joystick in its neutral position no bars are displayed on the screen As
18. port A 2 Wing port B zi Label PLOW Label WING Red Button Yellow Button Hoist port Blade potC Label HOIST Label BLADE Blast No Button Default Mode Pass Inactive Label NACTIVE Always Live Mode Plow gt PLOW v Buttons Act As Trigger Multi Mode Tx RX I SendCal Reset Progress Custom Joystick axis assignment hydraulic functions only The Custom tab is a password protected configuration table that allows the user to assign hydraulic groups in a manner that is flexible instead of using the default groups used normally Selections should be made by a qualified technician only and are only available for Uni Grip 616 632 816 and 832 systems To access the selections 1 Verify that 6 or 8 button HG system is selected on Joysticks tab 2 Click on custom tab and enter password 3 Select the first button color you wish to customize and check activate custom mode box Rev L Page 15 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 1 Custom configure hydraulic functions use pull down menu to select the hydraulic function you wish to assign to a particular axis x y or z on that button Continue making selectio
19. printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 Ci ru s 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 Rev DATE DESCRIPTION 3 16 05 ADDED HEAT SHRINK AND DIELECTRIC NOTE SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS a THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO 12 WEATHERPACK ij REPRODUCTION IN WHOLE OR PART WITH OUT TS 20 1 0 PERMISSION IS ALLOWED DESIGN DRAWN AS BUILT PROJECT NUMBER pare 3 16 05 3 16 05 JTM JTM TS 2010 eee A WIRING DIAGRAM B O M ITEM QTY PART NUMBER DESCRIPTION WSC4 2T 0 6 M12 90 degree connector and cable 1 1 262169 1 AMP Junior Timer RECEPTACLE 2 929930 3 FEMALE TERMINAL for AMP Junior Timer 2 828905 1 18 AWG SEAL for AMP Junior Timer ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 Ci ru s 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 REV DAE 9 DESCRIPTION A 3 16 05 ADDED
20. screen Note Custom and Float tabs are only accessible with password and should not be changed except by a qualified technician RevL Page 20 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool Datalink Help Global Hoist A2 Plow 4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG X 10 0 2 Green Button Blue Button Inactive zi Inactive Label PLOW Label WING Red Button Yellow Buttorr Inactive C Label HOIST Label BLADE Blast Button Default Mode Pass Inactive s Label Always Live Mode Labs s Mode Buttons Act As Trigger 1 Send Reset Progress 0 2 After the Mako Trim program is opened turn on the blue Mako plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako and now controls the Mako plow control note that the current joystick s screen changes to display the current configuration of the Mako unit you are communicating with Use the joysticks screen to change joystick options change which button is assigned to which mode hoist plow wing or blade and for
21. turn green At this point the PC has uploaded the current configuration in the Mako and now controls the Mako plow control note that the current joystick s screen changes to display the current configuration of the Mako unit you are communicating with Use the pull down menu for Red button Green button Blue button Yellow button Orange button Purple button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck Mako Configuration Tool File View Datalink Help Joysticks Global Hoist 42 Plow 44 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 721 Mako ID 0 Blue Button Yellow Buttorr Wing port B gt Blade pot C Label WING Label BLADE Green Button Orange Button Plow port AJ Inactive Jl Label PLOW Label INACTIVE Red Button Purple Button Hoist port Inactive No Button Default Mode Label HOIST a Label INACTIVE Inactive Screen Mode One Label INACTIVE Mode Buttons Act Trigger Send Get Cal Reset Progress 0 3 Once buttons are configured follow the instructions to trim each of the devices 4 Click send cal to send new configuration to Mako controller and save file R
22. wire color shortened heatshrink RG F 03 24 06 Changed to 24 AWG 2 pair UTP G 420 AddedWaminglabel LCD CABLE FOR DISPLAY PROJECT NUMBER pare 04 20 06 REV 1000 1 0 sis INSTALLATION OPTION 1 LONG SENSING PLATE USE THE B NORMALLY OPEN WIRE WHEN THE PROXIMITY SENSOR WILL BE NEXT TO AN INSTALLED METAL SENSING PLATE FOR UP AND DOWN OPERATION WHEN THE PART NUMBER DESCRIPTION HOIST MOVES PAST THE PREDETERMINED SENSING PLATE THE SENSOR WILL Bi10 M30 VP4X H1141 PROX SENSOR FOR MONITORING HOIST LIMIT STOP THE HOIST 15 2104 22255 INSTALLATION OPTION 2 SHORT SENSING PLATE USE THE 998 NORMALLY CLOSED WIRE WHEN THE PROXIMITY SENSOR WILL NOT BE NEXT TO THE METAL SENSING PLATE FOR UP AND DOWN OPERATION WHEN THE SENSOR 1178 REACHES ITS PREDETERMINED MAX HEIGHT AN INSTALLED METAL SENSING PLATE 1199 WILL BE SENSED WHICH WILL STOP THE HOIST CONNECT BROWN or black WIRE TO 12VDC SOURCE CONNECT BLUE or red WIRE TO GROUND EXCESS NO OR NC WIRE CAN BE TRIMMED OFF WHITE OR GREEN WIRE OFF OF TS 2104 PLUGS INTO ORANGE SWITCH WIRE KEY SWITCH OPTIONAL 7 A KEY SWITCH CAN BE INSTALLED WHITE WIRE IN SERIES WITH THIS WIRE TO DISABLE THE 30FT M12 TO FLY LEADS 1 4 HEAT SHRINK ON OFF KEY SWITCH BOTH POSITIONS REMOVABLE KEYED AS HC530 20 AWG ORANGE WIRE 20 AWG WHITE WIRE FERROUS METAL SENSING PLATE TRUCK BODY WILL MOVE UP AND DOWN WHEN THIS PLATE IS AVAILABLE NOT SUPPLIED
23. 0 degree connector and cable FEMALE METRI PACK 150 2 pin FEMALE TERMINALS 16 18 AWG TPA LOCK CABLE SEALS Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 C i r u S 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co ntro Fax 763 493 9340 DATE DESCRIPTION THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT 5 2 1 7 PERMISSION IS ALLOWED SPREADER CABLE SYSTEM M12 TO METRI PACK 150 B O M NOTES ITEM QTY PART NUMBER DESCRIPTION 1 AVAILABLE CABLES FOR DIFFERENT VALVE TYPES 1 4MB12 4P2 HYDRAULIC TRUNK AND BOX TURCK ORDER INDIVIDUALLY 1 39 01 2060 Digi Key WM3702 ND MOLEX 6 PIN PN VAS 22 B653 6M WS 5 3T DIN VALVE 6 36 00 0039 Digi Key WM2501 ND MOLEX TERMINALS 18 24 AWG 2 id NOT USED 1 WAYTEK 30513 250 FEMALE SPADE 1 WAYTEK 30512 250 MALE SPADE HEAT SHRINK amp LABEL CABLE WITH TS 2018 HYD OUT MOLEX PIN HYDC SPDR SIGNAL GROUND GROUND BLUE BLADE LEFT ANTHCE GRAY J4 BLADE UP SPINNER GREEN J2 GROUND GROUND GREEN YELLOW 4 5 BLADE RIGHT PRE WET YELLOW ONG BLADE DOWN AUGER WHITE J1 4 SIG EuroFast 3 GND 516
24. BY CIRUS CONTROLS CHOOSE INSTALLATION OPTION 1 OR 2 PROX SENSOR MOUNTED AT BACK OF TRUCK FROM SWITCH TO HOIST WHICH WILL BREAK THE SIGNAL LINE HOIST LIMIT MK 1005 4 THIS CIRCUIT WILL ALLOW THE HOIST TO GO UP AND DOWN AS LONG AS THE MAKO S INPUT SIGNAL WIRE IS 12 VDC AS SOON AS THE SIGNAL WIRE GOES TO GROUND THE HOIST WILL NO LONGER BE ABLE TO GO UP BUT STILL WILL BE ABLE TO BE LOWERED SENSOR HAS A MAX SENSING RANGE OF 394 INCHES IF PLATE IS FURTHER THEN THAT THE SENSOR IT WILL NOT SEE IT IF A KEY SWITCH IS ADDED AND THE SIGNAL LINE IS BROKEN KEYSWITCH OFF POSITION THE HOIST WILL STILL BE ABLETO BE LOWERED HOWEVER WILL NOT BE ABLE TO RISE UNTIL THE KEYSWITCH IS TURNED BACK ON HOIST LIMIT WITH LOCKOUT OPTION C i rus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro 5 Fax 763 493 9340 HOIST LIMIT WITH LOCKOUT CIRCUIT THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO TRUCK WIRING REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED DESIGN DRAN 5 GUL NUMBEI SCALE 5 30 07 pe Serer A B O M 1025 1018 1032 627 1052 1055 1091 1061 G N 1 BACK VIEW OF INDICATOR PANEL 81018 BACK VIEW OF SPST SWITCH 1025 TAP INTO BACKUP LIGHT WIRING SO YOU GET 12 VDC WHEN TRUCK IS MOVING BACKWARDS AND GROUND WHEN MOVING FORWARD WIRE TO
25. Button Default Mode when this mode is active squeezing the trigger safety switch and moving the joystick in the desired direction of motion will actuate the device assigned to it This mode is indicated by the absence of lit LED s Red Button Mode actuating the red button squeezing the trigger safety switch and move the joystick to operate this mode When selected red LED will light Green Button Mode actuating the green button squeezing the trigger safety switch and moving the joystick to operate this mode When selected green LED will light Rev L Page 8 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Remote Blast Button white when coupled with a Cirus Controls spreader this button activates the Blast function as configured on the spreader control Remote Pass Button black when coupled with a Cirus Controls spreader this button activates the Pass as configured on the spreader control Configure Joystick Buttons on Uni Grip 410 Windows 98 2000 or XP 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako 7M plow control Validate that you are using the latest version of Mako Trim Current versions are available from Cirus Controls Verify that the COM port on the PC is available Open the Mako Trim co
26. CH THAT CAN BE REMOVED IN EITHER POSITION 30513 WAYTEK FEMALE SPADES LCP 250 250 SPLIT LOOM FEMALE SPADES LABEL SPLIT LOOM WITH ONE INCH LABEL CALLED HOIST LOCKOUT THESE WIRED BY INSTALLER FROM MALE SPADES SPLIT LOOM AUX INPUTS PIN 8 HOIST LOCKOUT LIMIT WIRE FROM 12VDC HOIST LOCKOUT KEY SOURCE 8 RU S Phone 763 493 9380 Fax 763 493 9340 CONTROLS LLC 9200 WYOMING AVE N SUITE 370 BROOKLYN PARK MN 55445 Rv T BESCRPTON UNI GRIP 4 16 OR 6 16 EEE 8 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND HOIST LOCKOUT PROPRIETARY NO REPRODUCTION IN WHOLE OR PART Ee AS BUILT PROJECT NUMBER Py faces PZ ST WIRE SIGNAL INDICATOR 1 ORANGE 18AWG WIRING NOTES INDICATOR 2 BLUE 18AWG 1 ALL INDICATOR LIGHTS USE A COMMON POWER WIRE WHICH IS LABELED INDICATOR 12 INDICATOR 3 GREEN 18AWG 2 ALL OTHER WIRES NEED A GROUND SUPPLIED TO THEM TO TURN ON THE INDICATOR LIGHTS INDICATOR 4 PURPLE 18AWG THE GROUND USUALLY COMES FROM A SWITCH MOUNTED ON THE TRUCK INDICATOR 5 YELLOW 18AWG INDICATOR 6 GRAY 18AWG INDICATOR 7 PINK 18AWG INDICATOR 8 BLACK 18AWG WIRING EXAMPLE INDICATOR 12 VDC RED 18AWG O gt N JOYSTICK POD WITH INDICATOR POSITIONS INDICATOR 1 ORANGE FROM
27. Complaint Cause s Correction s Set Up Power Isn t On Mako cuts out or acts strange Plow Wing Blade or Hoist Doesn t Move System doesn t respond to joystick initial setup Implement plow moves without actuating joystick Lights CPU 1 amp CPU 2 Blink Display LED s LCD too dark or too light Uni Grip 616 only LCD Display Changes LCD is Blank or Locks Up Both LED s in nose pod blink slowly or joystk error on LCD display Both LED s in nose pod blink fast Uni Grip 410 MS 210 314 only Single LED s in nose pod blink slowly RevL a Master Power Off b Fuse is blown c Bad Power or Ground connection Low power supply voltage from truck battery alternator a PTO not engaged b Hydraulics not functioning c Electrical connection failure d Mako power off e Joystick malfunction a Mako not configured to match the joystick system in truck b one or more joysticks have failed and Mako has canceled the output signal to protect the hydraulic system a Output signal on at all times a Communications error Contrast setting needs to be changed Some variation is normal CPU Lock Up LCD Failure LCD Cable Failure Joystick failure External Wiring failure short or open Red LED Blinks Plow joystick fail Green LED Blink hoist joystick fail Both Blink wing stick fail Page 26 a Turn on power b Replace Fuse c Verify power grou
28. Connector Hoist JS1 Hoist Plow 4 or 5 wires 6 10 wires Plow 45 2 Plow alone Wing JS3 Wing blade UG 410 JS1 Hoist Plow 4 button buttons Blade 453 Wing blade UG 616 JS1 Hoist Plow 6 8 button buttons Hook 453 Wing Blade UG 632 JS1 Hoist Plow 6 8 button buttons UG 816 JS1 Hoist Plow 6 8 button buttons Combo Sticks Connector Letter name UG 832 JS1 Hoist Plow 6 8 button buttons Wing Blade 453 Wing Blade Plow Blade JS3 Wing Blade Plow Hoist 453 Wing Blade Appendix Additional Features Options HLSW100 MK Hoist Limit Sensor with Keyswitch ABU100 Auto Blade Up when truck is backing up Rev L Page 28 6 28 2007 Copyright 2006 Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Rev L Page 29 6 28 2007 Copyright 2006 Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction JOYSTICK OPTIONS 864 4 BUTTON JOYSTICK 865 6 BUTTON JOYSTICK 862 8 BUTTON JOYSTICK 848 DUAL AXIS HFX STICK 845 SINGLE AXIS HFX STICK JOYSTICK POD OPTIONS 910 2 UNI GRIP 6 16 6 32 8 16 8 32 SHEETMETAL 911 2 MULTI STIX 210 911 3 MULTI STIX 314 022023 POD JOYSTICK BOARD USED IN ALL POD OPTIONS VALVE PIGTAIL OPTIONS TS 2010 M12 TO WEATHERPACK TS 2011 M12 TO AMP JU
29. H OUT PERMISSION IS ALLOWED C i r u s 9200 Wyoming Ave N Sulte 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 REV DESCRIPTION 8503 changed loom size UNI GRIP 4 16 OR 6 16 s Lc INDICATOR LIGHTS _ EA B O M CABLE HOUSE B O M AT CIRUS QTY PARTNUMBER DESCRIPTION QTY PARTNUMBER DESCRIPTION 1 231 309 037 000 9 PIN WAGO CONNECTOR 4 511 502 SPRAGUE LIGHT MODULE 16 30513 WAYTEK FEMALE SPADES PIN SIGNAL LENGTH INDICATOR 1 ORANGE 20AWG 9 INDICATOR 2 BLUE 20AWG 9 INDICATOR 3 GREEN 20AWG 9 INDICATOR 4 PURPLE 20AWG 9 INDICATOR 5 YELLOW 20AWG 9 INDICATOR 6 GRAY 20AWG 9 INDICATOR 5 amp 6 INDICATOR 7 PINK 20AWG 9 INDICATOR 8 BLACK 20AWG 9 INDICATOR 12 VDC RED 20AWG SEE DWG o O Q Q N TOP VIEW INDICATOR 384 INDICATOR 7 amp 8 A N 9 TO FIRST SPADE 4 LOOPS TO NEXT SPADE C i r u s 9200 Wyoming Ave N Sulte 320 Brooklyn Park MN 55445 Tel 763 493 9380 Controls 79 Rv J 56 1503 REMOVED BACK VIEW UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS E NDIGRTOR LIGHTS IN POD THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITHOUT i 2 B O M PART NUMBER DESCRIPTION GC35 196 KEY SWIT
30. HEAT SHRINK NOTE SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO M12 TO AMP JR Timer REPRODUCTION IN WHOLE OR PART WITH OUT PROJECT NUMBER DATE 3 16 05 PERMISSION IS ALLOWED T 29H ere B O M WIRING DIAGRAM ITEM QTY PART NUMBER DESCRIPTION 222 M12 90 degree connector and cable 282080 1 AMP Superseal 1 5 RECEPTACLE 1 1 2 183025 1 FEMALE TERMINAL for Superseal 1 5 2 281934 2 18 AWG SEAL for Superseal 1 5 ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 Ci ru s 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co n t ro Fox 763 493 9340 REV DAE 9 DESCRIPTION A 3 16 05 ADDED HEAT SHRINK NOTE SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO M12 TO AMP PLUG REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED pare 3 16 05 3 16 05 5 2012 B O M ITEM QTY PART NUMBER DESCRIPTION 2 M12 connector and cable 317 1398 000 SURESEAL BOOT 120 1804 000 SURESEAL RECEPTACLE 031 1267 001 SURESEAL TIN SOCKET 030 2196 001 SURESEAL TIN PIN WIRING DIAGRAM ADD
31. IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED WIRING DIAGRAM B O M SIGNAL ITEM QTY PART NUMBER DESCRIPTION WS4T 5 M12 90 degree connector and cable 1 1 38043 waytek weatherpack 2 pin tower half 2 30035 waytek tower terminals 20 18 awg 2 39000 waytek weatherpack seals ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font MI2 MATES TO SENSOR BOX 4MB12 4P2 Ci rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Controls 07925 REV DATE DESCRIPTION s SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO M12 TO WEATHERPACK REPRODUCTION IN WHOLE OR PART WITH OUT TS 2 0 1 0 2 0 PERMISSION IS ALLOWED AS BUILT PR0JECT NUMBER DATE 10 04 05 JTM 5 2010 20 WIRING DIAGRAM B O M ITEM QTY PART NUMBER DESCRIPTION WS4T 5 M12 90 degree connector and cable 1 1 38043 waytek weatherpack 2 pin tower half 2 30035 waytek tower terminals 20 18 awg 2 39000 waytek weatherpack seals ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black
32. IT A 8 PORT BOX VS 6 PORT THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS 2 8 ADDED LABEL NOTE THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT G A B L E TS 2 0 3 0 PERMISSION IS ALLOWED 04 REV TS 2030 C SHT 1 OF 1 Notes 1 Each cable to be bagged and labelled 2 Pair 1 power ground pair 2 RJ11 PIN 1 2 3 4 TOP VIEW 3 RX 2 GROUND 1 POWER RX TX SIGNAL NAME DB9 PIN POWER 9 GROUND 5 RX 2 3 Cable 020281 C1000 LCD BILL OF MATERIALS OUR PART QTY 000394 A9091 ND NO SUBS 1 QUABBIN 5200 15 FEET 000361 DEO9PDUCD1 1 000360 NORCOMP 993 009 010 031 1 DESCRIPTION 4 PIN MODULAR PLUG 2 PAIR UTP 24 AWG STRANDED DB9 MALE SOLDERABLE DB9 BACKSHELL wTHUMBSCREWS DB9 MALE END Warning Do Not Pinch or Zip tie Cable Tightly PN 020281 Label each cable THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND PROPRIETARY NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED Phone 763 493 9380 Fax 763 493 9340 CIRUS CONTROLS LLC 9200 WYOMING AVE N SUITE 370 BROOKLYN PARK MN 55445 BARRACUDA REV DESCRIPTION A 12005 SWITCHED TO AMP PART SUBS 07 15 05 Switched to molded 15 cable MVM c 08 16 05 Added heatshrink inside conn note D 09 06 05 Bag and label instructions E 09 27 05 Changed
33. LED s blink slowly or joystk error on LCD display Single LED s in nose pod blink slowly Multi Stix only after system power up Both LED s in nose pod blink fast Uni Grip 410 MS 210 314 or Output fault shows on LCD Only occurs when safety trigger is depressed and stick is moved Warnings Lights CPU 1 amp CPU 2 Blink RevL Output disabled due to joystick axis failure or joystick unplugged Joystick moved during start up sequence pseudo failure Red LED Blinks Plow stick fail Green LED Blink hoist stick fail Both Blink Wing Blade stick fail External Wiring failure short or open Mako CPU Module Cause a Communications error between components blue amp green box Page 25 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Verify wiring or replace joystick Replace DB 25 cable to blue box Cycle power on Mako Blue box do not move joystick for 5 seconds Cycle power on Mako Blue box do not move joystick for 5 seconds Replace DB 25 cable to blue box Replace joystick Troubleshoot wiring to hydraulic coil looking for opens and or shorts Verify that all connections are plugged in completely Correction a Reset power on Mako b Replace Mako system 6 28 2007 Trouble Shooting Summary Table
34. NIOR TIMER TS 2012 M12 TO AMP TS 2013 M12 TO ITT CANNON TS 2014 M12 TO DIN MK 1006 INDICATOR LIGHTS CABLE HOISTDOWN HOIST UP pink red O O VALVE JUNCTION BOX 3 4 PLOWRIGHT PLOWLEFT yellow gray O O WING SLIDE OUT 020513 JOYSTICK MK 1004 REMOTE BLAST 285668 POWUP VALVE JUNCTION BOX white green CONTROL CABLE AND PASS REMOTE BLAST PASS E F 3 475 Q J OYSTICK WING TOE DOWN WING TOE UP white green CONTROL MK 1000 OR TS 2030 HOIST AND ae PLOW OUTPUTS MK 1005 AUX INPUTS AUX INPUTS USED TO COMMUNICATE WITH 1002 OR TS 2018 BLADE OUTPUTS PERSONAL COMPUTER BCGPORT HYD C1000 LCD MK 1003 SYSTEM POWER AND GROUND eT LCD OUT PWR GND E BUSA USED TO COMMUNICATE WITH BUS B 10 AMP FUSE OTHER CIRUS PRODUCTS MAKO UNI GRIP 6 16 6 32 8 16 8 32 MULTI STIX TWIN CON MULTI STIX TRIO C R U S Phone 083 493 9380 6 32 8 16 8 32 CONTROLS LLC 9200 WYOMING AVE N SUITE 320 BROOKLYN PARK MN 55445 REV DAE DESCRIPTION A 12904 UPDATED CABLE NAMES AND PIGTAILS MAKO CONTROL SYSTEM 8 3 9 05 ADDED SHEETMETAL AND JOYSTICK THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND CABLE OVERVIEW PROPRIETARY NO REPRODUCTION IN WHOLE OR PART SCALE DATE 3 9 05 REV WITH OUT PERMISSION IS ALLOWED MAKO OV B O M MOLEX
35. Replacement parts are warranted for the remaining portion of the original warranty period or thirty 30 days from date of shipment from our factory whichever is greater How can you get service Cirus Controls obligation under this warranty is limited to repairing and or replacing at Cirus Controls option any part or parts that are determined by Cirus Controls to be defective To be eligible for any claim under this warranty the owner or Cirus authorized dealer must return any defective part s to the factory within the applicable warranty period as set out above What will we do Cirus Controls may at its option elect to grant adjustments in the field through an authorized representative and may thereby elect to waive the requirement that parts be returned to Cirus Controls factory The repair or replacement of defective parts under this warranty will be made without charge to the owner except for transportation of the part to our authorized repair location What is not covered under this warranty Cirus Controls will not assume any expense or liability for repairs made outside our plant without our prior written consent We are not responsible for damage to any associated equipment or product and will not be liable for loss of profit or other special damages The provisions of this warranty do not apply to any product or parts which have been subject to misuse negligence or accident or which have been repaired or altered
36. ability to turn off the hoist button when an Anti Ice tank or V box is slid into a dump body thus removing the ability to dump the Anti Ice tank or V box on the road Mako Joystick amp PC Panel JOYSTICK CONTROL Connections Joystick control a DB 25 connector that runs up to the joystick pod Aux Inputs 8 pin Molex connector used for digital auxiliary inputs such as hoist lockout plow float wing float or hot low oil shutdown Optional cable RevL Page4 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction PC Port standard PC serial connection used for field setting trims and other configuration options Optional cable LCD out 4 pin phone jack used for Uni Grip 616 632 816 amp 832 dash display Bus A and B used for communication between Cirus Controls products Optional Mako Power Panel Connections PWR GND 4 pin Molex used for connecting power and ground to system HYD C 6 pin Molex connector used for controlling a Blade HYD B 8 pin Molex connector used for controlling a Wing HYD A 8 pin Molex connector used for controlling a Hoist and Plow Remote Blast Pass 2 pin Molex for remoting blast and pass from Cirus spreaders Red LED indicates power is on CPUI indicates that processor is running CPU2 indicates that processor i
37. ake revisions and alterations to this manual from time to time without notice Package Contents A complete Mako control system contains the following items note some cables may not be included if their interfacing option is not met 1 Mako control unit 2 Mako Trim program for the PC a CD 3 A DB 25 cable for connecting the control unit to the joystick pod 4 This manual 5 Power cable MK 1003 6 Remote Blast and Pass cable MK 1004 7 Auxiliary function cable MK 1005 8 Indicator wiring harness MK 1006 9 Hydraulic control cables ordered TS 2030 or TS 2018 10 Joystick Module with the ordered joysticks Uni Grip or Multi Stix TMy If any of these items are missing please contact your distributor for replacement parts Functional Overview The Mako control system is a 16 channel proportional hydraulic controller It translates movements from a joystick Uni Grip or Multi Stix to movements of truck implements such as plows hoists blades and wings The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move The Mako system is field configurable using a PC connection This allows the end user to tailor the speed of each individual function or to turn on and off certain functions An example of this would be the ability to set the speed of the wing heel down different from the wing heel up speed or the
38. choose the hydraulic function you wish to assign to each color Make all unused modes inactive It is possible to make the mode color and its linked button color the same but is not required since they do not functionally correlate unless you choose to make it so 3 Set the Mako ID of this box to match the Target ID set in the Master Mako box 4 Upload new configuration by pressing send cal and save the config file to your PC Note linking the Mako boxes is complete but each box must still be trimmed following the instructions below Step 4 Set Up for Operation Trimming Overview of Trims for Proportional Control of Motion Feathering Setting trims is the process of setting minimum and maximum signal voltages for the valve coil that result in a fine tuning of the range of proportional control available to the operator Proportional control of motion allows the operator to move the control joystick a small amount to control low speed movement and a large amount to control high speed movement When properly set the operator can feather the control joystick and move the implement plow dump body at the rate of speed that is appropriate to the task at hand for maximum safety and efficiency Trims can be set at the outer limits of the electro hydraulic system s capability for proportional control of motion or they can be narrowed to a tighter range of control larger the difference in voltage between the minimum a
39. et Send Cal Bet Cal Reset Progress 0 I I Progress 4 Click the remote slave tab 5 On remote slave tab go the remote settings for the button you selected to be a remote switch Now set the target ID 101 199 to match the Hammerhead ID If you haven t previously setup the Hammerhead yet just pick a number and write it down for when setting up the Hammerhead Note Do not use default value of 200 or 255 6 Setthe switch you d like to control choose from 1 to 12 How the switch functions is setup in the Hammerhead 7 Now upload the configuration to the Mako box and save you configuration file Companion Hammerhead setup 1 Configure all switch functions and names as you want them 2 Match the Hammerhead ID to the Target ID 101 199 used in the Mako box 3 Upload the configuration file to the Hammerhead Configuration of both systems is complete and functions are linked Using Uni Grip Joystick Axis to actuate switches on a Hammerhead This capability allows you to use joystick motion in a specific direction axis to actuate switch functions controlled by HammerHead switch controller only available for Uni Grip 616 632 816 and 832 systems In this application the joystick is a remote switch actuation system and must be linked to a HammerHead system to operate Once configured operate the joystick as a remote trigger for switch functions by 1 M
40. ety Switch The joystick will not operate a device unless the trigger safety switch is engaged prevents accidental movement of devices 7 Selectable Device Choices once the plow control is configured using Mako Trim the operator then chooses the operating mode on the joystick Configuration of the plow control allows any or all of these buttons to be active or inactive depending on configuration settings Not all systems will have all buttons active No Button Default when this mode is active squeezing the trigger safety switch and moving the joystick will actuate the device assigned to it When this mode is selected it is indicated on the LCD screen Red Button actuating the red button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD screen Green Button actuating the green button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD screen Blue Button actuating the blue button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD screen RevL Page 11 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Yellow Butto
41. evL Page 12 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Multi Stix 210 and 314 System Description The Multi Stix TM 210 and 314 joystick modules are paired with the Mako plow control giving the operator the ability to control up to five independent devices plow hoist wing blade other using two or three mini joysticks to actuate a device Configure Joystick Buttons on Multi Stix 314 amp 210 Windows 98 2000 or XP 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako plow control Use the latest version of Mako Trim Current versions are posted Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako and now controls the Mako plow control note the Mako Trim screen changes to display the configuration of the Mako TM you are communicating with 3 From the select joystick option menu choose 2 HFX for the Multi Stix 210 or 3 for Multi Stix 314 Then use the other pull down
42. ith 6 button HG or 8 button HG 3 Select the select the button you want to make control a remote switch by clicking the pull down menu and selecting Remote button and type in the name of the function that will be triggered by this button same name as on the HammerHead for that switch such as Vibrator Rev L Page 16 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow Ad Wing B Blade C Custom Float Modes Remote Slave Joysticks Global Hoist A2 Plow 4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG 2 10 0 de Button Remote Settings Mako ID 0 si Green Button Blue Button Plow pot gt Wing pot B Label PLOW Label WING Blue Button Remote Setting Red Button Yellow Buttorr Hoist pot A 7 Remote Button Label HOIST Label VIBRATOR Yellow Button Remote Settings Blast No Button Default Mode Pass Target ID 195 i 6 2 Inactive Target ID Label INACTIVE Always Live Mode T Mode Buttons Act As Trigger Label n E Send Cal Bet Cal Res
43. lf test After 5 seconds the Mako will recognize the failed joystick or axis disable all outputs and flash the LED s Uni Grip 616 632 816 832 PLO WING JOVZTE HOIST ERROR BLADE Uni Grip 410 Multi Stix 314 amp 210 Plow Joystick failure red LED blinks rapidly e Hoist Joystick failure green LED blinks rapidly e Wing Blade Joystick failure both LED s blink rapidly Once you have identified the failed joystick release the output lock that was imposed by Mako by selecting the blast toggle once on the blast pass switch This will cancel the blinking LED s and re energize the functional joysticks Once the failed joystick or damaged cable is repaired Mako will recognize the proper signal and return to normal operation Rev L Page 7 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Note In systems with Mako firmware 2 2 or lower if a Joystick is moved to maximum deflection during the 5 second self test the Mako will recognize that movement as a joystick failure and will disable the joystick until power is re set on the unit See above for operator indication that the joystick is disabled or failed Diagnostics tool for 3 axis joysticks Uni Grip 832 816 632 amp 616 From the joystick test screen one can verify if the U
44. losure 3 Connect the remote blast pass cable up to the Cirus Controls spreader if one is present 4 Connect the Aux input plug and wire it to the sensors out on the truck To turn on an aux input there has to be 12 VDC applied to the wire 12 VDC can be found on aux input pin 1 and this can be used to power truck sensors 5 Plug in the LCD out 4 pin phone plug and mount the display on the dash in a position that won t block the drivers view This is only required on a Uni Grip 616 632 816 and 832 6 Finally connect the power cable to the unit Check to make sure that the power switch is off before connecting the power leads and then connect power and ground to the cable The ground source must be direct to the battery A chassis ground is not adequate The power cable can be connected either directly to the battery as the unit is fused or to a power circuit capable of delivering a minimum of 10 amps Step 2 Testing the signal outputs WARNING KEEP ALL PERSONNEL CLEAR OF MOVING PARTS With the truck off turn on the system and wait 5 seconds for self test to complete Select the hoist mode if system is a Uni Grip and press the safety trigger or just move a joystick if the system is a Multi Stix Move the joystick up and check for the correct LED lighting up on the valve junction box out by the valve body Repeat this for every function on the truck Once this is complete start the truck and repeat The implements
45. low wing or blade using the joystick control Allows plow to float on the road with only its own weight pushing down Active Mode the joystick mode that has been selected by the operator allowing him to move the device assigned to that mode Button Assignment the device to which that joystick button is assigned Example the green button is assigned to operate the plow Button assignments may only be changed by re configuring the Mako controller No Button Mode the joystick control mode that does not require a button to be pushed When assigned to a device this mode operates without pushing one of the joystick buttons Device movement is possible after depressing the joystick safety trigger Joystick Interconnection Drawing Use this drawing of the Joystick board and the table below to verify joysticks are plugged into correct ports or follow the instructions included in Mako Trim for Multi Stix units 919 CAUTION Connector for MK 1007 cable E MEE a T E 3 z 5 6 PLOW 2 BLADE ALONE 46 8 button 5 J53 452 power connector JS 1 N Connector for MK 1006 cable Multi Stix Connect by function One Function Stick Connector LetterrName DB 25 female Uni Grip HG Joystick Connection by product System Power Connector Button
46. n actuating the yellow button squeezing the trigger safety switch and moving the Joystick to operate this mode When this mode is selected it is indicated on the LCD screen Orange Button actuating the orange button squeezing the trigger safety switch and moving the Joystick to operate this mode When this mode is selected it is indicated on the LCD screen Purple Button actuating the purple button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD screen Remote Blast Button white when coupled with a Cirus spreader this button activates blast Remote Pass Button black when coupled with a Cirus spreader this button activates Pass Configure Joystick Buttons on Uni Grip 816 amp 832 Windows 98 2000 or XP WHEN CONNECTING MAKO TRIM TO A UNI GRIP 616 632 816 OR 832 THE LCD MUST BE UNPLUGGED OR THE SERIAL CONNECTION MAY FAIL 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako plow control Use the latest version of Mako Trim Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako plow control The red bar that says waiting for link will
47. nd connections Minimum truck voltage must be gt 12 0 volts a Engage PTO b Verify Hydraulics actuate plow or hoist manually operate using manual over ride on valve c Check LED at coil connection and at valve junction box Repair cable connections d Check wiring connections e Power up joystick self test Repair replace indicated joystick a Use Mako Trim to configure the system to match the joystick installed in the truck b See Joystick Safety section in this manual to diagnose which joystick has failed a Verify joystick cable is plugged in properly on both ends b Verify that individual joysticks are plugged into joystick PCB in arm unit C Joystick was damaged by incorrect wiring and must be replaced a Reset power on Mako b Replace Mako system Simultaneously push Blast and Pass buttons to enter contrast mode Then push blast to raise pass to lower Re set contrast as needed a Master System Reset power b Replace LCD c Replace LCD Cable Replace joystick Trouble shoot wiring to hydraulic coil looking for opens and shorts Replace joystick Replace joystick Replace joystick 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Appendix A Spare parts list Uni Grip 832 616 410 Mako Style
48. nd maximum settings the larger the range of movement of the control joystick and the finer degree of proportional control of motion is available to the operator Minimum Trim the minimum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to begin to move the implement selected This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder RevL Page 19 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction and the weight of the implement dump body plow wing etc Minimum settings can only be determined at operating engine RPM s with hydraulic fluid warmed to its normal operating temperature Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder and the weight of the implement in use dump body plow wing etc and is normally pre set at the factory Typical Settings largest difference between min and max settings choosing these settings results in the largest amount of proportional control available for that hydraulic system The ope
49. nect the PC as before and simply press the Get Cal button Save the new file on your PC Using Stored Trims and Settings Restore Settings You may use a settings file stored on your PC to upload an existing configuration to a new or repaired Mako plow control Connect the PC to the Mako plow control as before and click on Send Cal The Mako plow control now is configured with the stored file How to identify Firmware Revision on Installed Mako System The Mako controller indicates the current revision of firmware installed during each power up cycle of the system For troubleshooting purposes knowing the revision of the firmware in your system will help the technician identify needed updates 1 Uni Grip 616 632 816 832 with external LCD Press blast pass buttons simultaneously white and black buttons on joystick and observe contrast screen on the right half of the display At the bottom on that section will list the firmware revision eg Version 2 2 2 Uni Grip 410 Multi Stix 414 314 and 210 Observe red and green LED during power up a Green LED will blink the number of times for the major revision number 2 blinks revision 2 b Red LED will blink the number of times for the minor revision number 3 blinks revision 0 3 In this example the system revision 2 3 Units with firmware below 2 0 do not display firmware version on the system Contact your service representative for q
50. nfiguration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako and now controls the Mako plow control note that the current joystick s screen changes to display the current configuration of the Mako unit you are communicating with Use the pull down menu for Red Button Green Button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck Mako Configuration Tool Es File View Datalink Help Joysticks Global Hoist 2 Plow 44 Wing 8 Blade C Custom Float Modes Select Joystick Option 4 Button H 7 Red Button Green Button Hoist port A Plow port AJ No Button Default Inactive z Send Cal Get Cal TX Progress 0 Pee 3 Once buttons are configured follow the instructions in the trimming section to trim each of the devices 4 Click send cal to send new configuration to Mako controller and save file Uni Grip 616 amp 632 System Description The Uni Grip 616 or 632 joystick is paired with the Mako plow control giving the operator the ability to control up
51. ng the joystick to operate When selected it is indicated on the LCD screen Yellow Button actuating the yellow button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Remote Blast Button white when coupled with a Cirus spreader button activates blast Remote Pass Button black when coupled with a Cirus spreader button activates the Pass Configure Joystick Buttons on Uni Grip 616 amp 632 Windows 98 2000 or XP NOTE WHEN CONNECTING MAKO TRIM TO A UNI GRIP 616 632 816 OR 832 THE LCD MUST BE UNPLUGGED OR THE SERIAL CONNECTION MAY FAIL 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako plow control Use the latest version of Mako Trim Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako and now controls the Mako plow control note that the current joystick s screen changes to display the current configuration of the Mako unit you are communicating with Use the pull down menu for Red button Green button Blue butt
52. ngaged using the joystick Display of Float Status When float is active for an implement operator indication is 1 Uni Grip 616 632 816 amp 832 the active float is displayed on the LCD screen and disappears when float is disengaged 2 Uni Grip 410 Multi Stix 314 and 210 a Plow LED blinks once every 3 seconds when plow float is engaged b Hoist LED blinks once every 3 seconds when wing toe or wing heel is engaged c Both LED s blink once every 3 seconds when blade float is engaged NOTE Once in a float mode the Mako box will deliver max trim to the implement in float until the float is removed Rev L Page 14 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mode Buttons Act as Safety Trigger Uni Grip 616 632 816 amp 832 For Uni Grip systems with LCD displays 6xx or the 8xx systems Mako allows you to use the buttons as momentary contacts for controlling hydraulic functions In this mode the button must be selected and held down to operate a function The safety trigger becomes inactive if this function is configured using Mako Trim To re assign the mode buttons from latched connections which require the safety trigger to actuate the function to mode buttons as momentary contacts which then become their own safety triggers since they must be held do
53. ni Grip joystick is sending its proper signals With the joystick in its neutral position no bars are displayed on the screen As you move the joystick in the positive direction you will see the bar grows the further from neutral you get or decrease as you move back to neutral This display of signal will be the same for each joystick axes of motion If a joystick axis is bad there will be a bar extending to max while the joystick is in the held neutral position To exit the joystick test screen simply press the trigger and the Mako will return to normal running mode but the failed axis will stay disabled by SafeStik uHI GRIP CONTROL MODES IO STI DK PLDLI WING INACTIVE HOIST BLADE Uni Grip 410 System Description The Uni Grip 410 joystick is paired with the Mako plow control giving the operator the ability to control up to three independent devices plow hoist wing blade using a single joystick Trigger Safety Switch the joystick will not operate a device unless the trigger safety switch is engaged This safety feature prevents accidental movement of devices 3 Selectable Device Choices once the plow control is configured the operator then chooses the operating mode on the joystick by selecting one of these modes Configuration of the plow control allows any or all of these modes to be active or inactive depending on configuration settings Not all systems will have all modes active No
54. ns until all hydraulic functions are assigned to a button and axis ii Finally click send cal to upload the configuration to the Mako box and save your configuration file Mako Configuration Tool Mako Help CUSTOM CONFIGURATION WORKS Joysticks Global Hoist 2 Plow 4 Wing B Blade Custom Float Modes Remote Slave Red Button Mode Green Button Mode Blue Button Mode PLOW left right Inactive wING HEEL dos gt PL0W up down Inactive WING TOE up dow gt WING HEEL up 7 do assiya PLOW up down Each Mako has 16 valve outputs that are broken up into 8 groups of 2 Each group consists Meas Conon Mode 9600905866 IZ Activate Custom Mode of a hydraulic ram in and out The in and out motion of the ram could be controlling plow UCET GB ME up down plow left right etc These groups can be pointed at any axis by using the custom X Inactive gt Y lt screen Custom Configuration allows the end user to set what happens when the joystick is moved in a particular direction up down left right clockwise twist counter clockwise twist Y Inactive The Mako also has 12 switch groups which can control up to 24 switches on a HammerHead Inactive z switch controller Switches are turned on and off by moving the joystick to max deflection or Activate Custom Mode in the axis choosen and then releasing it back to
55. on Yellow button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck RevL Page 10 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool File View Datalink Help Global Hoist 42 Plow Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG 0 2 Green Button Blue Button Inactive X Inactive X Label PLOW Labet WING Red Button Yellow Button Inactive Blade Label HOIST Label BLADE Blast No Button Default Mode Pass Inactive gt Labet Always Live Mode Labet z Buttons Act As Trigger Send Cal Get Cal Reset m 5018 3 Once buttons are configured follow the instructions in the trim section to trim each device Uni Grip 816 amp 832 System Description The Uni Grip 816 or 832 joystick is paired with the Mako plow control giving the operator the ability to control up to seven independent devices plow hoist wing blade other using a single joystick An external LCD displays operating modes Trigger Saf
56. outside of Cirus Controls factory in any way in the judgment of Cirus Controls so as to affect adversely its performance or reliability Neither does this warranty apply to normal maintenance service and parts or to normal deterioration due to wear and exposure This warranty is expressly in lieu of other warranties expressed or implied in fact or by law including any implied warranty of merchantability of fitness for a particular purpose The remedies of repair or replacement as set forth are the only remedies under this warranty Cirus Controls disclaims any obligations or liability for loss of time inconvenience commercial loss or direct consequential special or incidental damages This warranty is in lieu of any other obligation or liability of Cirus Controls of any nature whatsoever by reason of the manufacture sale lease or use of such products and Cirus Controls neither assumes not authorizes anyone to assume for it any other obligation or liability in connection with such products RevL Page 3 6 28 2007 Copyright 2006 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Revision level of this manual Rev Letter Date Detail K 9 12 05 Added SafeStik Channel Safe features L 3 21 06 Added Mako indicators summary new Mako trim images M 5 30 07 Yearly Update Cirus Controls reserves the right to m
57. ove joystick to maximum deflection in the configured axis direction and then hold for 0 5 second 2 The linked switch on HammerHead will then activate in the manner defined on the HammerHead momentary on off delay etc 3 To turn off any switch with a latched function on off delay on etc return the joystick to maximum deflection in the configured axis direction as before Note switch behavior momentary on off etc is controlled in the HammerHead Changes to switch behavior must be accomplished in the Hammer Configuration utility To begin configuration open Mako Trim on your laptop PC 1 Verify that 6 or 8 button HG system is selected on Joysticks tab 2 Click on custom tab and enter password 3 Select the first button color you wish to customize and check activate custom mode check box Rev L Page 17 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 4 Custom configure switch actuation using Joystick use pull down menu to select the switch group you wish to control with a particular Joystick axis x y or z Note that each switch group controls 2 switches one in the plus direction and one in the minus direction 5 Mako Configuration Tool BEES Switch Group 1 Target ID Joysticks Global Hoist A2 Plow 44 Wing B Blade
58. r joystick harness with power on or joystick may be damaged and warranty will be voided All Uni Grip and Multi Stix joysticks are true Hall Effect magnetic joysticks When handled properly these joysticks will give long service since there are no contact parts inside the joystick Safety Trigger All Uni Grip and Multi Stix systems are configured with a safety trigger available to protect against unintended movement of a device plow hoist etc Cirus recommends that all safety triggers be used as designed to achieve the maximum system safety SafeStik Run time Joystick Check All Uni Grip and Multi Stix joysticks are monitored for any joystick or cable failure at all times when power is on by a software mechanism called SafeStik TM In the event of a joystick or cable failure the Mako system disables the hydraulic output that is affected by the particular joystick and gives a warning to the operator Uni Grip 616 632 816 832 PLO WING JOVZTE HOIST ERROR BLADE Uni Grip 410 Multi Stix 314 amp 210 Any joystick or axis failure both LED s blinks slowly Note in the event of this warning the damaged joystick or axis is disabled until repairs can be made The non affected joystick s or joystick axes function normally Start up Self Test and Multi Stix Joystick Failure Identification To identify the failed joystick axis turn the power off and then on to the Mako to trigger the system start up se
59. rator will be able to make large and small adjustments to speed of motion by moving the control Joystick a corresponding amount Bang Bang Control On Off Set the minimum and maximum trim voltage levels at 12V Zero proportional control of speed is available at this setting Other Setting Combinations because each implement has different performance characteristics setting trims uniquely for each one will create the best sense of control for both safety and efficiency Instructions for Setting Trims and Button Configuration In order for a Mako plow control system to proportionally move implements the system may have to be trimmed The unit comes factory set for a variety of different coils which allows the unit to run without changes However if some of the implements don t move as desired they can be adjusted by setting new min and max trim settings via the Mako Trim configuration program which can be found on the CD accompanying the system user manual Mako Trim is compatible with personal computers PC or laptops running Windows 2000 or XP operating system 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako plow control Validate that you are using the latest version of Mako Trim TM Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks
60. rim 2 Select each of the buttons that will control the slave hydraulics by clicking the pull down menu and selecting slave hydraulics For example choose the red button to control hydraulics whose electrical signal is coming from the slave Mako box 3 Then click the remote slave tab 4 remote slave tab go the remote setting for the button you select to be slave hydraulics Set the target ID to match the slave Mako ID Since you haven t setup the slave yet pick a number and write it down for use when setting up the slave box 5 Select the slave mode you d like to control Your choices are red green blue and yellow The colors refer to the 4 separate hydraulic groups on the slave Mako that are accessed through the master Mako The color serves as the name of each particular group unique group ID Color names are used since any of these groups can be assigned to control any of the hydraulic functions on the truck 6 Now upload the configuration to the Mako box by choosing the send cal tab and save you configuration file to your PC Configure Slave Mako after connecting your PC to the PC port on the Slave 1 Open Mako Trim On the joystick tab page under select joystick option choose slave mode 2 Select the mode you d like to setup It must match the color of the mode selected in the master The system defaults to Hoist red Plow green Wing blue and Blade yellow Now
61. s e et te edi d 22 Downloading Trim and Settings Backup Copy 23 Using Stored Trims and Settings Restore Settings 23 How to identify Firmware Revision on Installed Mako System 23 Trouble Shooting Communications 23 Trouble Shooting Warning Indicators enne eren nennen 25 Trouble Shooting Summary 26 Appendix A Spare parts re eO eet Hb e 27 Appendix Glossary of Plow Control 27 Appendix C Additional Features Options eese nennen nennen nennen 28 RevL Page 2 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Limited Warranty Cirus Controls LLC What and who is covered This warranty covers all defects in materials or workmanship in your Cirus Controls system under normal use maintenance and service This warranty coverage applies only to the original owner and 15 not transferable How long is the warranty period This warranty coverage runs for a period of 1 year from the date of initial installation or 13 months from date of shipment from Cirus Controls whichever occurs first
62. s running Pre Delivery System Setup Checklist Description Completed By Date Step 1 Install System and connect cables Step 2 Test the Signal Outputs Step 3 Configure the Joystick Step 4 Trim hydraulics for all axes of motion Step 1 Installing the control unit The blue control unit may be mounted on the floor back wall of the truck or underneath a seat When mounting the control unit make sure the DB 25 cable coming from the arm unit will reach the blue Mako plow control unit once it s mounted Do not mount the control unit with either cable end facing up Connecting the cabling Note there are no installer connections needed inside the joystick pod Modification of any factory wiring in the joystick pod arm unit Mako unit or drilling holes in any of the sheet metal housings voids the product s warranty 1 Verify that power is off Connect one end of the DB 25 cable hanging from the arm unit tube to the joystick control port on the Mako plow control Tighten the threaded jackscrew connections RevL Page 5 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 2 Connect the hydraulic cables to the labeled ports All cables are labeled on the sleeving with a HYD A or HYD B or HYD C Plug them into the correct port on the Mako blue enc
63. should now move when each function is selected The speeds of each function can be tailored using the Mako Trim configuration tool which is described in the Trimming Step 4 Channel Safe TM External Shorts and Opens Protection Mako TM revision D Serial 05 431 and higher shipped after 9 1 05 include an external wiring detection feature called Channel Safe TM In event that wiring external to the Mako TM system develops a shorted or open circuit Mako will warn the operator when he she attempts to move the joystick with the safety trigger depressed a Open Circuits include broken wiring or not plugged in all the way to the hydraulic coil b Short Circuits include damaged hydraulic coils or cables shorting to frame Fault Indication Uni Grip 616 632 816 832 Fault Indication Uni Grip 410 Multi Stix 210 314 e Red and Green LED s flash rapidly when the safety trigger is depressed and the joystick is moved Step 3 Configure the Joystick and Buttons Joystick Damage Prevention Joysticks can by damaged by incorrect wiring Joysticks are installed wired and tested at the factory and must not be wired in the field by anyone other than a qualified technician Do not RevL Page 6 6 28 2007 Copyright 2006 Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction plug in or un plug eithe
64. the Minimum Voltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up slider up in 0 1 volt increments Each mouse click will move the value up 0 1V and the displayed value will change 2 After each increase press and hold the TEST MIN button This will tell the Mako TM box to move the hoist at the set level It is not necessary to move the joystick 3 If the hoist doesn t move move the slider and repeat the process until the hoist just starts to move Ideal minimum voltage is the point at which the hoist barely moves when you hit the test min button 4 To set the next channel independently select the tab for the implement you want to change and repeat this process Maximum Trim Voltage The maximum voltage setting is pre set at the factory to match the valve coil in use on this system The max trim can be reduced below the pre set level to from full on to barely moving by moving the max slider downward This type of lowered maximum is used to balance the speed of the wing toe and wing heel or to lower the speed of a lighter implement to keep it from banging when run at top speed The procedure is the same for the plow wing and blade tabs Increasing the maximum voltage will only increase speed of motion up to the maximum capacity of the hydraulic system increasing above that point will not increase the speed of the system Using the PC to Set the Maxim
65. to five independent devices plow hoist wing blade other using a single joystick An externally mounted LCD displays operating modes RevL Page 9 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Trigger Safety Switch The joystick will not operate a device unless the trigger safety switch is engaged prevents accidental movement of devices 5 Selectable Device Choices once the plow control is configured using Mako Trim the operator then chooses the operating mode on the joystick Configuration of the plow control allows any or all of these buttons to be active or inactive depending on configuration settings Not all systems will have all buttons active No Button Default when this mode is active squeezing the trigger safety switch and moving the joystick in the desired direction of motion will actuate the device assigned to it When this mode is selected it is indicated on the LCD screen Red Button actuating the red button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Green Button actuating the green button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Blue Button actuating the blue button squeezing the trigger safety switch and movi
66. uestions on earlier models Trouble Shooting Communications Ports RevL Page 23 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow Ad Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option Red Button Hoist port 4 Green Button Plow port AJ No Button Default Inactive 7 Mode Buttons Act As Trigger Multi Mod TX RX Red Bar indicates serial port issue on PC in use Close other programs using that serial port Contact IT department Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow Ad Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 4 Button HG X 10 0 Red Button Hoist port AJ Green Button Plow port E No Button Default Inactive Mode Buttons Act As Trigger Multi Mode Send Cal Reset Green Bar connected and listening see progress bar for status of data transfer Rev L Send Cal Bet Cal Reset Page 24 Mako Tool Datalink He Joysticks Global Hoist 82 Plow Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 4 Button HG
67. um Voltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up max slider down in 0 1 volt increments Each mouse click will move the value down 0 1V and the displayed value will change 2 After each increase press and hold the TEST MAX button This will tell the Mako to move the hoist at the set level Do not move the joystick 3 Final setting will depend on the desired maximum speed you seek Observe the speed at several Max settings and choose the speed that meets your needs 4 To set the next channel independently select the tab for the implement you want to change and repeat this process Upload and Store the Trim and Settings Once all the trims are set to the users liking they must uploaded to the Mako box by clicking the Send Cal button RevL Page 22 6 28 2007 Copyright 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction NOTE TRIMS ARE NOT UPDATED OR SAVED IN THE SYSTEM UNTIL THE SEND CAL BUTTON IS PRESSED This file can also be saved on the PC by clicking the file menu and saving the configuration When the PC is connected to a printer the numerical values can be printed for your records Downloading Trim and Settings Backup Copy In the event you wish to download the trim setting from a Mako box Con
68. wn to operate check the box on Mako Trim Configure joystick in always live mode For Uni Grip systems with LCD displays 6xx or the 8xx systems Mako can be configured so the joystick is always live for one of its standard function groups In this mode the pistol grip safety trigger or the buttons do not need to be depressed to actuate the mode assigned Caution Use of this mode increases the chance that an operator can move a plow un intentionally For this reason Cirus Controls recommends that always live mode be left disabled for maximum operator safety To configure your system in always live mode 1 Open Mako Trim and check the box labeled buttons act as trigger 2 Select the function you wish to operate in the always live mode from the drop down menu selection list titled always live mode 3 Type in the label of the function you wish to appear on the screen 4 Select send cal to send new configuration to Mako TM controller Note the function assigned in the always live mode will always default on shown by a black border around that function on the LCD When another button is selected the box will move to the selected function Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG gt 10 0 2 Green Button Blue Buttorr Plow
69. you move the joystick in the positive X direction you will see a bar increase the further from neutral you get and it will also decrease as you move back to neutral This same display of signal will be the same for each joystick axes of motion If a joystick axis is bad there will be a bar extending to max while the joystick is in the neutral position To exit the joystick test screen simply press the trigger and the Mako will return to normal running mode UHI GREIP CONTROL MODES TEST PLDLI WING IHRCTIUE HOIST BLADE Float Function Configuration is password protected In the Uni Grip and Multi Stix products the float function is created by electrically terminating the hydraulic down force on the implement and relying on the weight of the implement to hold it down Plow Wing or Blade floats can be enabled or disabled for the system by using the Mako Trim float tab and the proper password Float should not be configured except by a qualified technician Engage Float Function can be triggered in one of two ways 1 External switch that the driver must turn on and off to engage or disengage the float does not include wing toe float 2 Move the joystick to max deflection in the direction of the desired float To disengage the float squeeze the trigger and move the joystick in the opposite direction of the float typically move the joystick in the up direction Wing toe float can only be e
70. your configuration file Companion Hammerhead setup 1 Configure all switch functions and names as you want them 2 Match the Hammerhead ID to the Target ID used in the Mako box 3 Upload the configuration file to the Hammerhead Configuration of both systems is complete To electrically link the HammerHead and Mako systems 1 Plug one end of the Cirus Bus cable HH 1001 into the bus port on Mako and the other into the bus port on Hammerhead Configure Master and Slave Mako boxes for Uni Grip 632 or 832 The Uni Grip 632 amp 832 systems use a pair of Mako TM boxes working as master and slave to deliver 32 independent PWM channels In this system buttons on a single joystick control PWM signals for two Mako boxes which are wired to separate hydraulic functions To link the two Mako boxes Plug one end of the Cirus Bus cable HH 1001 into the bus port on master Mako and the other into the bus port on the slave Mako Configure Master Mako after connecting your PC to the PC port on the Master RevL Page 18 6 28 2007 Copyright O 2006 by Cirus Controls LLC Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 1 Master unit is the blue box with Joystick connected to it Select either 6 button or 8 button modes from the select joystick option on the joystick screen on Mako T

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