71235 Chaff Spreader Pump Kit
Contents
1. HYDf 8 ORF CAP ASSEMBLY J 3 31 J61H1007 HYDF 12 ORB X 12 ORF M 90 DEG WITH O RINGS 23 24 25 2 2 2 NOT SHOWN DESCRIPTION 141086 BOLT Ier Seege 129703 COVER WELDMENT MU EE didi UH UN AEN eg ARNESS WIRING VINE SPREADER Un a MED MAN122 7 26 2012 23 Installation and Operation 71235 Chaff Spreader Pump Kit NOTES 24 7 26 2012 MAN1222. Installation and Operation 71235 Chaff Spreader Pump Kit NOTES 20 7 26 2012 MAN122 71235 Chaff Spreader Pump Kit Installation and Operation 3 Parts Catalog 122 7 26 2012 21 Installation and Operation 71235 Chaff Soreader Pump Kit Kit 71235 DIRECTION OF TRAVEL 22 7 26 2012 MAN122 71235 Chaff Spreader Pump Kit Installation and Operation 11035 CHAFF SPREADER PUMP KIT OPTIONAL ITEM PART NUMBER DESCRIPTION SHOWN OTY REQ D COMMENTS DR HYDF 12 ORB TO 12 ORF M ADAPTER HYDF 4 ORF TO 4 F 90 DEGREE SWIVEL SHEAVE MACHINED 4 94388 FRAME MAIN SIDE LEFT 6 129689 MOUNT PUMP 8 294 PUMP 9 1140488 Int 8 ORB X 8 ORF M RUN TEE 10 140598 11 1405 HYDF TEE 16 t6 12 140867 13 140937 HOSE 3 8 x 73 14 141008 RYDf 16 10 ORF REDUCER MF m eg Jue EN mm wm JUNE e LE due mu NM NE NE T ME NE 10 ORB X 8 ORF ADAPTER IC mem E wem 15149 VALVE RELIEF 1010 a NE HN a d E di 3 Wr ww iin e easba 141084 VALVE DIRECTIONAL W DIN CONNECTORS 18 PUMP GEAR 19 i4iog7 HOSE 3 455 102582 11500193 11500794 SCREW MI2 X 80MM HEX CAP 6 6128002 7 6180124 28 J38H1033 29 J38H1161 HYDF 8 ORF TO 8 ORB M ADAPTER amp MEE 30 338 1416
3. Propelled Peanut Combine Kit 71235 is used with the 9570 engine platform and is intended to simplify the installation of aftermarket chaff spreader products Note that this kit does NOT include aftermarket chaff spreaders these need to purchased separately Benefits This kit allows you to add aftermarket chaff spreaders without impacting combine performance If installed properly according to the directions in this manual it eliminates hydraulic and electrical installation issues that have impacted the combine s performance due to improper installation of aftermarket products MAN122 Introduction Specifications The chaff spreader pump kit consists of the following e hydraulic pump which is mounted on the sheave e Adirectional control valve assembly with relief which is mounted on the side of the combine e All hydraulic hoses needed to add the chaff spreaders e Electrical harness to tie wiring into main harness e fasteners valves and connectors necessary to install kit 7 26 2012 lil Introduction 71235 Chaff Spreader Pump Kit Parts List 71235 Kit 16320 7 fitting 4 ORF to 4 F 90 degree swivel 1 16446 Harness wiring vine spreader LL 5186 Sheave machined LL 0 129888 Mount stabilizer LL O 129689 Hub mount pump LL 129691 0 Moutengne 129703 Cover weldment 129724 Mount pump 140488 Hydraulic fitting 3 ORB x
4. 8 ORF LL 140598 Hydraulic fitting 10 ORB x 8 ORF adapter LL 140867 Hydraulic fitting 16 ORF tee MMF swivel LI 14037 HoseS 8Bx78 ll 0 Hydraulic fitting 16 10 ORF reducer MF um uu 141083 Valve relief 141084 7 Valve directional w din connectors 141085 Subplate 141086 mn ll 0 141087 Pump 1 870 141097 Hose 55 141098 Hose 1d O Setscrew 5 16 18 x 1 2 Allen cup G11500193 Llockwashen M2 1 1 1 1 1 1 O 2 O G11500194 Screw 12 80 2 O G128002 3 8 16 Serrated flange 6 O G180124 Screw 3 8 16 x 1 4USS LB IV 7 26 2012 122 71235 Chaff Spreader Pump Kit Safety 1 Safety 2 Safety Symbols Used 2 Protective Devices 2 Safety 3 Safety Alert Symbol 3 Safety Instructions 3 Klee 3 MAN122 7 26 2012 1 Safety Overview Safety is everyone s responsibility Although safety features are incorporated into the machine and dangerous areas are marked Ultimately careful operation is the best way to prevent an accident To reduce the risk of accidents please read thoroughly and follow the safety instructions and me
5. MI Wil WI WI Will d TM ULLA Wi I III 1 Remove sheave cover from right side facing front of combine Ili di wall 4 Remove outermost sheave note that this view is from standing beneath the sheave and looking up and that the cover has not been removed Install the machined sheave on the shaft using the original nut and key This sheave replaces the sheave removed in Step 2 Part Description G11500794M51856 Machined sheave Machined sheave installed 7 26 2012 122 Installation and Operation 71235 Chaff Soreader Pump Kit Install Pump 4 Install the pump mount hub listed below on the shaft using the fasteners indicated Make sure the key supplied with the pump is correctly inserted in the shaft as you install the pump mount hub and that the set screws are installed Part Description 129688 Pump mount hub G11500744 M12 bolts x 80mm G11500193 Lockwasher M12 metric G102582 5 16 Set screws Mount pump hub installed Pump mount and pump installed 5 Install the pump mount and gear pump with the fasteners indicated Refer to photos for proper installation Part Description G180149 7 16 x 1 bolts 29724 Pump mount 141087 Gear pump Honor 8 7 26 2012 MAN122 71235 Chaff Soreader Pump Kit Installation and Ope
6. 3 Installation and Operation 71235 Chaff Soreader Pump Kit Install Hydraulic Lines 6 Attach hose 141097 from the pump to Attach hose P the hydraulic tank as shown in the photo 141097 and drawing on page 15 Use the fittings piss mm described below p e Part Description Au J38H1033 Hydraulic fitting 12 E run tee lt ge a _ Once all connections have been made Fitting disconnect the vacuum pump if used m ween 140867 from the tank If the tank was drained 141098 then refill the tank Regardless of the Fi method ensure the hydraulic tank is full to the top of the sight glass Upon completion of the installation run the combine for a few minutes Stop combine and check for leaks Correct as needed 10 Top off hydraulic tank with oil 14 7 26 2012 MAN122 71235 Chaff Soreader Pump Kit Installation and Operation iesen 1296809 21856 sheave mochined 140237 M RA BEE 30 0988 141085 A TANK RETURN OIL PART 140488 B PRESSURE TO HYDRAULIC MOTOR PART J3841161 NOTE BLOCK IS STAMPED WITH LETTERS T and P T RETURN TO TANK P PRESSURE FROM PUMP MAN122 7 26 2012 15 Installation and Operation 71235 Chaff Soreader Pump Kit Install Harness 3 In the engine bay disconnect the combine 1 Plug the electrical harness pa
7. 38H1416 Hydraulic fitting 8 assembly 16504 Hydraulic hose Ve x 20 Diagram 1 Cap off right side Diagram 2 CHAFF SPREADER CONTROL VALVE CHAFF SPREADER 12 7 26 2012 MAN122 71235 Chaff Soreader Pump Kit Installation and Operation Install Hydraulic Lines To aid in installation of the hydraulic hoses one of two methods should be used e Connect a vacuum pump to the hydraulic tank OR e Drain hydraulic tank NOTE Refer to the drawing on page 15 to help you route hydraulic hoses 1 Attach the following hoses and fittings as shown in the photo to the gear pump Part 140937 141097 Description 3 8 x 73 hose 3 4 x 55 hose fittings K Hose 4 140937 2 Attach the 3 8x73 hose part 140937 to the valve block as shown in the photo Use the following fittings Part J38H1161 Description Hydraulic fitting 8 Orf x 8 Orb M Adapter 122 E A x 4 M a Em Hose 140937 Attach the x 67 hose part 141098 to the bottom fitting of the valve block as shown in the photo above Route hose 141098 through the guide shown in the photo ess egen Attach hose 141098 from the valve block to the hydraulic tank as shown in the photo on the next page Use the fittings described below Part 140867 Description Hydraulic fitting 16 orf sw run tee mmf Hydraulic fitting 16 12 reducer mf orf 141008 7 26 2012 1
8. 71235 Chaff Spreader Pump Kit 9970 Self Propelled Peanut Combine 9570 Engine Platform AMAIA y December 2011 MAN122 2011 Updated July 2012 You can find us on the Web at www amadas com or e mail us at amadas amadas com You can also contact us at P O Box 1833 Suffolk VA 23439 P O Box 3687 Albany GA 31701 mailing mailing 1100 Holland Road Suffolk VA 23434 1701 South Slappey Blvd Albany GA 31706 shipping shipping 757 539 0231 phone 229 439 2217 phone 757 934 3264 FAX 229 439 9343 FAX 71235 Chaff Spreader Pump Kit Table of Contents 122 Introduction fe ii Bier IV AA 1 2 Safety Symbols Used 2 Protective Devices 2 Safety 3 Safety Alert Symbol 3 Safety Instructions 3 ute tege utet bs 3 2 Installation and Operation 5 Before Installing 6 WASTAN ATION et 7 Install Pap 7 Install Valves 10 Install Hydraulic Lines 13 Install Harness 16 Install Cover 17 ODOLalloD tee nee 18 Troubleshooting oce e ets 19 3 Parts Cata
9. art Description Fasteners from bolt kit Hydraulic directional valve 141084 control Install the relief valve as shown in the photo above Part Description 141083 Relief valve MAN122 71235 Chaff Spreader Pump Kit Installation and Operation Install Valves Install the following fittings in the A and 7 Install the following fittings in the and P B ports as in the photo Note that part ports as shown 140488 is installed in the A port and part J38H1161 in the B port Also Part Description refer to drawing on page 15 J38H1 161 Hydraulic fitting 8 Orf x 8 Oro M Part Description adapter 2 140488 Hydraulic fitting 8 J38H1161 ORB x 8 ORF M Fittings installed note the T and P run tee markings on valve subplate K Hydraulic fitting 8 Orf x 8 Orb M adapter 2 P pressure from pump MAN122 7 26 2012 11 Installation and Operation 71235 Chaff Spreader Pump Kit Install Valves 10 Connect the hoses for the chaff spreader 9 If the chaff spreaders are not being as shown in Diagram 2 connected at this time use the cap and hose below to close off the system as NOTE Hoses shown in Diagram 2 shown in Diagram 1 for the chaff spreader are NOT included in this pump kit They If the chaff spreaders are being connected should be included with whatever at this time then the cap and hose below are not needed chaff spreader kit you purchase Part Description J
10. d into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury may call the Deere amp Company Medical Department in Moline lllinois or other knowledgeable medical source MAN122 71235 Chaff Spreader Pump Kit Safety Symbols Safety Alert Symbol This symbol alerts you to possible hazards Follow the recommended precautions and safe operating procedures If you have any questions please contact your dealer or the manufacturer 4 DANGER This symbol indicates imminently hazardous situation which if not avoided will result in death or serious injury The use of the word DANGER is limited to the most extreme situations Extreme care should be taken when you are near these areas DANGER decals are located at or as near as possible to these areas 44 WARNING This symbol identifies areas or practices which if not avoided could result in serious personal injury These injuries could range from minor cuts to dismemberment WARNING decals are located at or as near as possible to these areas CAUTION This symbol identifies a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices that could cause damage to the machine CAUTION decals are located at or as near as possible to these areas MAN122 Safety Safety Instructions Safety features
11. have been designed into the machine with hazardous areas marked Please read and follow the instructions in this manual prior to operating maintaining or servicing this machine Notes Throughout the manual information that needs to be emphasized is set apart with either a NOTE OR IMPORTANT heading Please be sure to carefully read this information as it usually indicates a situation that could cause machine damage Example NOTE Refer to the drawing on page 12 to help you route hydraulic hoses 7 26 2012 3 Safety 71235 Chaff Spreader Pump Kit NOTES 4 7 26 2012 MAN122 71235 Chaff Soreader Pump Kit Installation and Operation 2 Installation And Operation___ Before Installing 6 NES le eT 7 HIST IP e EE Install Vales 10 Install Hydraulic Lines 13 Install Harness 16 Install GOVOL ud ans 17 ODE AN OM mec TS 18 ee feine et dl 19 122 7 26 2012 5 Installation and Operation 71235 Chaff Soreader Pump Kit Before Installing Before you install the chaff spreader kit CAUTION please read the following e Carefully read over the installation instructions and familiarize yourself with the installation procedure Remove all packing materials Carefully inspect the chaff spreader kit and all associated parts and equipment If there i
12. ll down to turn OFF The only way to shut off the chaff spreaders and still engage the separators is to disconnect the wiring The road transport disconnect switch must be in field position to turn the separator engage switch to ON the indicator light must be OFF Road Indicator transport light disconnect LI 18 7 26 2012 MAN122 71235 Chaff Spreader Pump Kit Installation and Operation Troubleshooting If everything is correctly installed and the If the chaff spreaders do not function chaff spreader still does not run with the automatically when the separators are separator engage switch turn the combine engaged ignition switch to the RUN position The accessories should be turned on but the 1 up the combine according 10 engine not running instructions in your combine user manual Turn the separator engage switch to the Turn on the separator engage switch as ON position described on the previous page Check to make sure there are 12 volts of Check to make sure the chaff spreaders power to the chaff relief valve assembly are functioning If yes everything is correctly plumbed installed If no Turn off the combine Make sure all plumbing is installed as indicated in this manual Make sure the electrical harness is correctly installed 4 CAUTION Make sure engine is turned off and key removed from ignition before checking plumbing connections etc 122 7 26 2012 19
13. log 21 7 26 2012 Introduction 71235 Chaff Spreader Pump Kit We Come With origins dating back to 1963 AMADAS Industries and its predecessors have a long history of providing high quality reliable T AM A DAS and innovative equipment for the farming industry AMADAS equipment is currently at work throughout the United States and in n d u st r many other countries This equipment ranges from the Magnum Fource Peanut Combine Tree Bark Processing and Packaging Machinery Hi Speed Cotton Stalk Puller Chopper Reel Rain Traveler Irrigation Systems to the 9970 Self Propelled Peanut Combine Thank for choosing AMADAS Industries We are strongly committed to your satisfaction and safety Our goal is for you to be satisfied with our machinery for many years and it is our hope that you will choose AMADAS again for your equipment needs One of the most important factors in both safety and maximum performance is for every machine operator to understand thoroughly the safe operation of this equipment Please invest in the time to read this manual to ensure that injuries are prevented and also to receive the maximum productivity from your AMADAS machine 7 26 2012 122 71235 Chaff Spreader Pump Kit Chaff Spreader Pump Kit 71235 for 9970 SP Peanut Combine Congratulations on your purchase of a chaff spreader pump kit for your 9970 Self
14. ration Install Pump 6 Install the stabilizer mount as shown in the photos Use the fasteners indicated Part Description G180124 3 3 8 x 1 bolts 129688 otabilizer mount 129691 Engine mount Attach stabilizer using fasteners to engine gear case flange Note that 3 pictures are taken from the down at the engine i stabilizer is inserted in cutout MAN122 7 26 2012 9 Installation and Operation 71235 Chaff Spreader Pump Kit Install Valves 1 Locate the area shown in the photos to install the valve subplate It is under the rear shield as shown in the photo Install valve subplate in this location 2 After the area shown has been located use the subplate as a template to mark holes for drilling 7 26 2012 After marking the location for the holes drill two 13 32 holes Before drilling make sure the area behind the combine frame is clear of any hoses or wiring Install the aluminum valve subplate in the indicated area using the fasteners below and the holes drilled in Step 3 Part 141086 141085 Description Bolt kit Aluminum subplate valve Relief valve installed Valve subplate installed in correct location Do Not Clean Lu bricate Adjust or Repair this machine while in Operation 8183 Hydraulic directional control valve installed Install the hydraulic direct control valve as shown in the photo above Use the fasteners indicated below P
15. rt 16446 harness connection indicated in the photo into the front of the hydraulic directional control valve AN X A A ER x FA ie TS y a Zo MEL diz AJ Uh 2 Route the harness up as shown in the photo harness into the left side of the connection you just separated Plug the pigtail portion of the chaff kit harness into the right side of the connection Attach main portion of harness to this end E wy pigtail to this end 7 26 2012 122 71235 Chaff Spreader Pump Kit Installation and Operation Install Cover Install the cover part 129703 over the gear pump Use the fasteners removed with the pA original cover m A AO MA E 4 a Win XXX MAN122 7 26 2012 17 Installation and Operation 71235 Chaff Spreader Pump Kit Operation When properly installed with this kit aftermarket chaff spreaders run automatically with the separator engage function The separator engage switch turns on the separator and functions as follows This switch must be off to start the engine The separator should only be engaged at low idle speed When the combine is run at high idle the separator should be disengaged after the engine is brought down to mid idle Separator engage When the separator engage switch is turned off the chaff spreaders also stop e Push up to turn ON pu
16. s any evidence of damage from shipping or handling report it immediately Use extreme care when working with to your AMADAS representative 9 hydraulic components Escaping fluid under pressure can penetrate the skin Causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene result Doctors unfamiliar with this type of injury may call the Deere amp Company Medical Department in Moline Illinois or other knowledgeable medical source 6 7 26 2012 MAN122 Installation and Operation 71235 Chaff Soreader Pump Kit 2 Remove the outer sheave shown in photo Installation Install Pump NOTE The cover and sheave removed will not be re used Retain the fasteners 4 DANGER for the cover as they will be used to install Also Before beginning installation the new cover included in the kit dme comedie reinen ume retain the nut and key for the sheave as they will be needed when the new sheave 1 is installed ignition key il 2 Set parking brake 3 Turn off battery disconnect located in the engine bay ll d
17. ssages included in this manual and on the machine In addition to the information in this manual please read all safety information in Chapter 1 Safety of the Model 9970 Self Propelled Peanut Combine user manual before beginning the installation process Safety Symbols Used Three safety symbols are used on the machine and in this manual 44 DANGER 44 WARNING CAUTION Please familiarize yourself with each symbol and its meaning It is crucial to your safety and the safety of others that you follow the safety precautions indicated by these symbols The section beginning on the next page explains each of these symbols in detail Protective Devices Protective guards and shields have been installed to protect you from hazards 2 7 26 2012 71235 Chaff Spreader Pump Kit CAUTION NEVER remove tamper with or modify guards or shields NEVER open or take off the shields while the machine is operating NEVER run the machine if the shields are missing or removed 44 CAUTION Use extreme care when working with hydraulic components Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injecte
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