Plastic Shell Vertical Intallation Manual
Contents
1. 12 Description of the order and display panel 21 28 v HEAT c COOL Function ON OFF Heating mode amp cooling mode selection Defrost Setting Light of heating mode running Flashing when heat pump defrosting Light of cooling mode running invalid in the heating only system Adjustment of the temperature desired Adjustment of the start and stop hour Adjustment of the temperature desired Adjustment of the start and stop hour Force Defrost Temperature display To adjust the current hour and function timetable set a starting hour To adjust the current hour and function timetable set a stopping hour To set the hour 43 Procedure of use Put the heat pump under tension Put in circulation the Heat pump into the pipes Start Go from heating mode to cooling mode or inversely from cooling to heating Set the wished temperature into the Heat Pump Stop Switch off 10 C to 35 C Heating mode External appliance or button of heat pump Display Heat pump answer Engage the circuit breaker of the heat pump Indicate the current hour Engage the circuit breaker of pump of l Indicate the current hour filtration Start between 1 second and 4 minutes in the last active mode heating or cooling Press the button Press the button Stop for 4 minutes reverse of cycle and restart in a new mode Up and Down2. A temperature sensor of the evaporator starting the defrosting operation A temperature sensor placed on the exchanger ensuring the cut of the heat pump when the temperature of the water reaches the required temperature The normal cycle restarts when the temperature in the exchanger goes down to a temperature lower of 2 C than this required With 4 safety systems A water flow detector placed at the entry of the exchanger A high pressure gas circuit breaker a low pressure gas circuit breaker An outlet compressor temperature sensor Integrated to the card a magnetic ammeter circuit breaker on the compressor If a defect occurs on one of these systems defective system off line or abnormal measured value a message of defect appears on the display screen see the paragraph Error codes and what to do of this note Caution the removal or the shunt of one of the control or safety systems involves the cancellation of the guarantee Electric diagram KS120 WIRING DIAGRAM BLUE 2 OUT3 OUT4 OUTS 4WV1 4WV2 OFAN TRANSFORMER COMPRESSOR TEMPERATURE AMBIENT TEMPERATURE WATER TEMPERATURE COPPER SENSOR FLOW LOW PRESSURE HIGH PRESSURE SWITCH SWITCH SWITCH 230V 50Hz COMPRESSOR FOUR WAY PUBLIC FAN MOTOR FOUR WAY T1 CREEPAGE EXAMINE Electric diagram KS150 WIRING DIAGRAM 1 LI Ll OUT3 OUT4 OUTS 4WV1 4WV2 OFAN TRANSFORMER COMPRESSOR TEMPERATURE AMBIENT TEMPERATURE WATER TEMPERATUR
3. by an experienced electrician and the supply must come from a severing equipment and differential protection the whole must be carried out according to standards in force in the country where the material is installed Characteristics of the electric supply For KS120 and KS150 230V 10 single phase current 50Hz For KS200 and K S250 400V 10 triple phase current 50Hz Mode of neutral TT and TN S the circuit of heat pump must be connected to an earth circuit Characteristic minimum of the protection Protection must be of 16A by circuit breaker or fuse it must protect the Heat pump exclusively the circuit breaker must be specified with curve D the fuse must be specified Am Differential protection 30mA the length of cable between the connector block of the heat pump and the protection of should not exceed 12m Control The heat pump is fitted out with a flow detector which function is to apply the voltage to the electronic card when the water flow is sufficient We recommend when it is possible to control the heat pump to the filtration pump by contacting relay non supplied to insert in the feeding circuit of the heat pump Removed control panel An extension cord allows the removal of the panel in inserting it in a standard electric box into the technical local the option is supplied with a cover allowing to seal the aperture let by the removal of the control panel POWER SUPPLY PHASE PROTECTION
4. not blocked Note these error codes are likely to occur if temperature of swimming pool water is high and the ambient air is hot 9 Regular operations of maintenance Washing the sand filter of your filtration installation Stop the Heat pump Wintering Stop and put the heat pump out of tension Stop and put the filtration pump out of tension Entirely unscrew the 2 connections on the Heat pump and have each pipe slip to make leave the openings coming out from the heat pump the Heat pump gets empty wait for the complete emptying THE EXCHANGER MIGHT BURST IF IT HAS NOT EMPTIED COMPLETEY Put back each pipe to its place and screw again the connections to entirely close again to avoid little animal s entry Remark supplement the draining of your filtration installation or call your fitter all your installation must be protected against the freezing Maintenance Make sure that nothing comes to block the gilds radiator if it s necessary clean it with a soft brush no water jet under pressure Make sure that the gilds are right rectilinear if it s necessary rectify them with a fine comb Make sure that the flue of the condensates is not blocked 49 Screen and state of the heat water pump El The heat pump continues running E2 The compressor stops and after the fan stops too E3 The heat pump continues running E 4 Compressor and fan stop E 6 Compressor and fan stop E7 Com
5. to its installation delivery control the installation the connections and to its repair It is a complementary document to the user s manual which describes its instructions for use We invite you to read it first 2 Caution This document is an integral part of the product and it must stays in the technical room This Heat pump is exclusively for heating swimming pools Any other use not in conformity and random will be considered as dangerous and unsuitable The assembly the electric connection and the start up must be carried out by specialized and professional person It is essential to maintain the temperature in the swimming pool lower than the recommended value by the swimming pool s manufacturer In a concern to a constant improvement our products can be modified without notice the present pictures in this note or the characteristics which are described are not contractual 3 Delivery s control At the delivery time check the condition of packing in case of damages have reservation about them to the carrier before 48 hours and by registered letter with acknowledged receipt Before any manipulation check the complete state of the machine 4 Technical description Model 5150 KS20 KS250 Airdischarge Vertical Vertical Vertical Vertical Shell material Plastic Plastic Plastic Plastic COP 435 Noise dB A 49 50 55 Rated current in
6. 1994 14 3 8 8 Max currentin 15 161 9 46 nmi Temperature E 5 40 5 40 5 40 Compressor Rotary Scorll Scroll Refrigerant R410a c 185 2450 2800 3000 Manometer Yes Yes Yes Yes Fanqun ty ___ _ 1 1 J 1 1 7 Min waterfiow ___ L mn 90 100 130 130 ater connect Inch 2 2 2 Heat exchanger _ Titanium Titanium Titanium Titanium PVC Flow switch J o Ye Ys Ye Ye Pressure protect HPandLP HPandLP HPandLP HPandlP Display LED LED LED LED Auto defrost Ye Ys Ys Ye Microcomputer control Ye Wirecontrol Option Option Option Packing method Wod Wod Wood Wood Unit dimension XWXH mm 670 610 958 670 610 958 793 725 980 793 725 980 Packing dimension LXWXH mm 740 670 1090 740 670 1090 840 755 1105 840 755 1105 Net shipping weight Kg 29 97 82 104 100 130 109 130 S S Loading quantity 40HQ Sets 96 96 84 Model for heating only KSI20N KS150N KS200N KS250N Heating capacity is based on inlet water temperature 25 C Ambient air temperature 24 C DB 19 C WB General diagram of the refrigerating circult The heat pump is reversible allowing the swimming pool s heating or cooling Swimming pool water s heating mode The cold and liquid refrigerant fluid absorbs the heat contained in the air through the evaporator gilled ra
7. A adjustable from 5 C to 35 C Cooling mode The heat pump heats or cools until the required temperature Press the button Immediately stop and wait Use the circuit breaker of pump of filtration Completely stop 14 Adjustment of operation timetable timer Setting the time If the pump is running press to stop it press once again or wait around 10 15 30 seconds the display will leave the setting mode by itself twice Q1 j Setthe hour using the A 5x 3 TO Press to go to minutes setting The right digits hour flash Setthe minutes using the A 15 80 to confirm the setting Setting times of hours Press on the TIMER 15 Settings Manual defrosting The heat pump is set for defrosting automatically Under special conditions it is possible to force defrosting by pressing the buttton The default force defrost time is 8 minutes This defrosting could be stopped by pressing the button OFF Temperature dis Press on for 4 seconds to enter the Temperature display Press on again to enter the next item temperature display Item NO current temperature L 1 HEAT DEFROST COOL Item NO Meanings Temperature of the ambient 8 Defrost sensor temperature 9 Compressor exhaust temperature Defrosting setting Press on mi for 3 seconds to enter the Defrosting setting Set each parameter using A and a
8. E COPPER SENSOR FLOW LOW PRESSURE HIGH PRESSURE SWITCH SWITCH ITCH 230V 50Hz COMPRESSOR FOUR WAY PUBLIC FAN MOTOR FOUR WAY or Jews Ee pf TERMINAL a CAPACITOR a VALVE 2 CREEPAGE COM PRE 550 STA n EXAMINE CAP ACI TOR 60 uf 5200 5250 WIRING DIAGRAM CONTACTOR WHITE BLACK WHITE m BROWN gn LOW PRESSURE SWITCH HIGH PRESSURE SWITCH 735 YIG COMPRESSOR CIE TEMPERATURE i __ AMBIENT TEMPERATURE TRANSFORMER FAN MOTOR FOUR WAY CONTROL BOARD FAN MOTOR NC CAPACITOR un VALVE 1 CREEPAGE POWER FOUR WAY PUBLIC 5 Installation Rules of installation Electric and hydraulic connections must be carried out according to standards in effect NF C 15 100 CE I 364 The machine must be installed outside The machine must be posed on its antivibratory studs set and lying flat and on a massive base concrete slab this base must have a sufficient height to prevent any entry of water by the bottom of the machine Height must be adjusted to fit the connector collecting the condensates The obstacles such as wall and vegetation must be separated from the machine as indicated on the diagram below Blowing side Exhausting side 0 3 m mini Do not to install the Heat pump in a confined place the fan would recycle its air and the Heat pump would be down performance The fan should not blow towards the windows or crossing point Safety d
9. Pacific Heating amp Cooling Technology Ltd N Location 9 28 Torrens Road Burswood Auckland 2013 Phone 09 2652626 Fax 09 2652525 Website www pacifichac nz SWIMMING POOL HEATER PLASTIC SHELL 5120 KS150 KS200 5250 Please read this operating manual before using the Heat Pump Summary EL _ _ _______________ p3 Za AO EOS E p3 24 4 p4 Technical characteristics General diagram of the refrigerating circuit Exploded Views Safety and control systems Electric diagram 5 Staha COM a a p10 Rules of installation Hydraulic connections Electric connections Description of the order and display panel Procedure of use Adjustment of operation timetable timer Setting 6 Water flow and refrigerating circuit 218 7s Detros 218 8 Environment problem nm meme nnn p19 9 Regular operations of maintenance p19 10 Error messages and what to p20 LIIProDlemsg solutrOPS p21 12 Further recommendations p22 1 Introduction Thank you for choosing our heat pump This installation and maintenance notice contains the necessary information
10. ccording the table below Press on imi to enter the next Item After setting the value the defrosting setting will exit automatically after several seconds And the system will memorize the last value of each setting 16 Item NO L 1 HEAT DEFROST COOL Parameter Default Meanings Range Remark NO Value Defrost starts temperature 30 0 C adjustable 2 Defrost stops temperature 0 30 10 C adjustable 3 Interval of defrost 30 90min 45min adjustable 4 Time of defrost 1 20min 8min adjustable Detection of flow switch 0 1 A When choosing O the detection does not work in 10 minutes after compressor running 10 minutes later start to detect if it is display error code Eb machine will be stop then B When choosing 1 it starts to detect as soon as compressor start if it is display error code Eb machine will be stop then Reset Button when press the button 9 for 4 seconds and the following points will return to initial state Windows default 0 Flow switch detection O 1 Defrost starts temperature 7 C 2 Defrost stops temperature 10 C 3 Interval of defrost 45 minutes 4 Time of defrost 8 minutes 17 6 Water Flow and refrigerating circuit pressure After putting into service do the settings of pressure of the refrigerant circuit for having an optimal operating of the heat pump following Stage 1 Access to the seal of the filling gas valve in removing th
11. diator in which it is vaporizing it is then put up in pressure and in temperature by the compressor which sends it in the condenser exchanger where it loses its heat in giving it to the water of swimming pool and comes back in liquid state it loses its pressure and still cools in the expansion capillaries before turning back to the evaporator for a new cycle Hot air Evaporator Cold air A Pressure and Gas intake Hot water Cold water Compressor Titanium pipe heat exchanger Swimming pool water s cooling mode The 4 way valve reverses the circulation of the refrigerant fluid the fluid vaporizes in the exchanger evaporator in getting the heat of the water goes through in the compressor which reheats it and through in the gilled radiator which becomes condenser where it comes back to liquid state Evaporator gilled radiator Hot air QQ Pressure and Gas Expansion intake capillary 7 4 valve HGH Cold water Hot water Compressor Titanium pipe heat exchanger Exploded Views Four Way Valve Copper Pipe 23 Temm Fir 2 Compressor 6 Low Pressure switche 20 RghonPud 4 Chassis 18 Condenser 4 Chassis 18 Condenser Titanium and PVC Heat Exchanger 17 Top cover 3 Left Front Panel Right Pillar sT Safety and control systems The heat pump is fitted out With 2 control systems
12. e connections the wires change it or replace the electronic card Check the connections the wires change it or replace the electronic card Increase lightly the water flow going into the heat pump the effect is to increase the temperature of the refrigerant in the evaporator Environment problem Environment problem Switch off the current and call an electrician for repairing or replacing the defective component Check the connections the wires change it or replace the electronic card Compressor Replace the piston clamped call a condenser refrigerating engineer Call a refrigerating engineer who will do the necessary controls of the circuit pressure Call a refrigerating engineer who will do the necessary controls of the circuit pressure 11 Problems solutions The difficulties met the most often can be solved by reading the table below If nothing corresponds to the list or if the solutions applied do not solve the problem refer to DIRECTIONS FOR INSTALLATION AND MAINTENANCE or contact your retailer Difficulty Probable cause Explanation Solution Check that the circuit breaker Extinct screen of the table is engaged in the technical room Extinct screen and heat The power supply is pump supplied in power defective The heat pump does not start Call your retailer The in and out pipes of the Check on the heat pump that Extinct screen filtration is heat pump are reversed or the in and
13. e rubber cover before starting the Heat Pump connect the manometer the needle must shows before starting and to an ambient temperature around 20 a pressure from 14 to 16kg cm Stage 2 Close completely the by pass valve and open largely inlet and outlet valves of the Heat Pump in these conditions the totality of the water flow goes by the Heat Pump Put into service the Heat Pump in heating mode wait for the indicated pressure being stabilized the correct setting of the pressure is from 28 to 30 kg cm In most of cases pump of filtration given a flow until 20m3 h you do not have to open the by pass valve If the stabilized pressure is under 28kg cm the progressive opening of the by pass valve will allow rising this pressure The adjustment of the by pass valve done you have in principle no reason to modify it during the season See the paragraph Environment problem too Defrosting The defrosting is necessary only in heating mode Sequences of the defrosting l Start The defrosting is engaged if the following conditions are at the same time fulfiled the compressor and the fan motor run without stopping the defrosting sensor temperature lower than 3 C and the duration of time more than 45 minutes the defrosting sensor temperature goes down to 7 C factory setting 2 The compressor and the fan stop 3 After 10 seconds the 4 way valve shifts 4 Five seconds after its stop the compresso
14. ertificate 2 1 according to the norm NF EN 1020004 to the supplier and keep the certificate into the technical file of the installation Any replacement of a piece by another one any modification of the refrigerating circuit any replacement of the refrigerant by a fluid different from the one shown on the descriptive badge any use of the apparatus beyond the applications shown into the documentation would entail the cancellation of the marking CE conform to the PED and would be placed under the responsibility of the person having done those modifications The technical information concerning the requirements of safety of the differents directives applied are shown on the descriptive badge AII of these pieces of information must be registered on the installation notice of the apparatus which must be shown on the technical file of the installation Model code serial number B maxi and mini DECLARATION OF CONFORMITY Year of manufacturing Heat pumps of swimming pools Marking CE KS120N R KS150N R KS200N R KS250N R Address of the manufacturer Refrigerant and weight 3 Electrical parameters are conform to the provisions Thermodynamic and acoustic performances of the directive ELECTROMAGNETIC COMPATIBILITY 89 336 CEE of the directive LOW PRESSURE 73 23 CEE C 22
15. istance between the swimming pool and the foot bath the fitter must imperatively refer to the standard C15 100 section 702 the machine should not be installed in volume 1 surrounding the swimming pool but at least in volume 2 so at a distance of 3 m minimum of the swimming pool and foot bath Other precautions of installation Do not to install the machine near a way with circulation of car in order to avoid mud projections Avoid directing blowing against dominant winds f the machine is intended to be used in winter put it in a place protected from the falls of snow The machine must be able to be supervised in order that children do not play around 40 Je duind jueueoJ J91eM 40193343 DuiweJos JO eorueuo y eseeJb y 10 seouei dde uonedu JO eu ejut BY Duiwoj o eu jo uo po1eoo ssed q JNO pated si uonoeuuo y 0 OGNA Sedid 19 no exeiur 12 Suonooeuuoo 290591 0 44 Electric connections CAUTION before connecting the machine make sure that the feeder is disconnected to the electrical network The electric installation must be carried out
16. out pipes are not working the flow switch is not reversed Check the filtration sufficient pump works or is not defused Drain of the condensates It s natural these condensates not installed or stopped are caused by condensation of black plastic conduit the humid air on the gilds of prolonged with a flexible the evaporator pipe of evacuation The rising in temperature is more or less rapid according to the volume of the swimming pool and to the climatic conditions An isothermic cover will improve the performances in heating The layer of the white frost The outside temperature See the paragrah 5 of this is thin is low and the air is humid manuel The layer of the white frost is thick the blades of the Outside temperature very ventilator may rub on the low and air very humid ice much thicker inside Water is running The water comes from the below the heat pump bottom of the heat pump The temperature of the swimming pool is The heat pump works increasing very slowly White frost or ice appears outside on the gilds of the evaporator The automatic de icing is not sufficient stop the heat pump for the operations of wintering It s not horizontal or not The heat pump emits The vibrations can be well fixed the pipes may noises of vibration or located or the heat pump is have moved into the pump Call your retailer sheet not stable during the transport or the installation 24 12 Further recommendations Linked
17. pressor and fan stop Eb The compressor hums without starting and the electric supply breaks E9 EA 10 Error codes and what to do This table explains the error codes caused by a defective regulating component or by a security operation Component Water temp sensor Ambient air temperature sensor Oultlet compressor temperature sensor Defrosting system Magnetic ammeter Oultlet compressor temperature sensor Magnetic circuit breaker Flow switch Starting condenser of the compressor High pressure pressostat Low pressure pressostat Possible Sensor disconnected non supplied or defective Sensor disconnected non supplied or defective Sensor disconnected non supplied or defective The defrosting is incomplete and the automatism decides to stop the heat pump The compressor stops 3 times in 24h because of intensity excess in the compressor Oultlet compressor temperature detected up to 105 C more than 3 times in 24h Electric current leak from the compressor from the fan or from an electrovalve electric safety system of the heat pump Flow switch disconnected non supplied or defective The condenser is defective Pressostat is disconnected or defective Pressostat is disconnected or defective 20 Second reason if the intervention is without effect Intervention Check the connections the wires change it or replace the electronic card Check th
18. r starts alone and the accumulated freeze on the gills becomes melting what is generally with a steam cloud 5 Stop The defrosting stops if one of the following conditions is fulfiled the defrosting operates 20 seconds and the detected temperature by the defrost sensor goes up to 10 C factory setting the defrosting mode had run totally 8 minutes 6 The compressor stops 7 After 10 seconds the 4 way valve shifts 8 Five seconds after its stop the compressor and the fan start for restarting in heating mode 18 8 Environment problem Under certain external conditions the heat exchanges between the refrigerant and the water on one hand and between the fluid and the air on the other hand are insufficient the consequence is that the refrigerating circuit runs up in pressure and the compressor consumes more electricity The temperature sensors compressor outlet and the magnetic circuit breaker on the compressor power supply protect the compressor from these extreme conditions the error messages 05 06 occur The condition causing this situation is as follows In heating mode insufficient water flow close the by pass valve for increasing the heat exchange refrigerant gt water In cooling mode too big water flow open the by pass valve for decreasing the water flow and make the heat exchange water gt refrigerant more electricity insufficient air flow be sure that the gills of the radiator are
19. rs are connected directly to the refrigerating circuit and that they cut the electric circuit in case of release During the maintenance make sure that there are no traces of corrosion or of oils around the refrigerating components Before intervening on the refrigerating circuit you have to stop the apparatus and to wait for a few minutes before posing temperature or pressure gauges Some equipment as the compressor and the pipes can reach temperatures superior to 100 C and high pressures can entail serious burns Repairing Any intervention on the refrigerating circuit will have to be done with respect to the code of practice and safety in force into the profession recovery of the refrigerant brazing under nitrogen etc Any brazing will have to be done by qualified brasors For the apparatuses filled of R410a refer to the specific instructionsinto the use notice The pipes will have to replaced only by copper tube conform to the NF EN 12735 1 Detection of leaks case of test under pressure Never use oxygenate or dry air due to fire or explosion hazard Use nitrogenize dehydrated or a mixture of nitrogenize and refrigerant as shown on the descriptive badge The pressure of the test side low and high pressure must not exceed 20 bars and 15 bars when the apparatus is equipped with a manometer As regards the pipes of the high pressure circuit made with copper tube of a diameter equal or superior to 1 5 8 you ll have to request a c
20. to the Directive of the under Pressure Equipment PED 97 23 CE 10 Installation and Maintenance Before any intervention on the machine installation startup use maintenance the staff will have to know all of the instructions and recommendations shown into the notice of the apparatus and the technical file of the project The staff taking delivery of the apparatus will have to control visually that the apparatus has not had any damage during the transport refrigerating circuit electric box frame and carossery It s prohibited to use the apparatus near a a heat source b combustible materials c aretur air grille of air of an adjacent building For some apparatuses you have to use the protective grille if it s located in a place of which the access is not ruled The apparatus must be installed started maintained repaired by a qualified staff with respect to the requirements of the directives laws rules of the country and with respect to the rules of the profession During the installation repairing maintenance you are not allowed to use pipes as a footboard The pipe could break under the weight and the refrigerant could entail serious burns During the maintenance of the apparatus you ll control the composition and the state of the coolant fluid and that there is no trace of refrigerant During the annual control of the sealing of the apparatus with respect to the rules in force check that the high and low pressure controlle
Download Pdf Manuals
Related Search