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bluepoint 4 User Manual - Tangent Industries Inc.

1. ss 68 Sending a Device Report via the RS232 DRPT command sssssssss 70 4 32014e fi nle v technology 10 Servicing maintenance and cleaning eee 71 ie Ju 3r Bieniculp EE 71 Maintenance CEN 71 Replacing the UV lamp at version bluepoint 4 and bluepoint 4 ds 72 Replacing the UV lamp at version bluepoint 4 UVO eesssesseseese 75 Replacing the air filter iet rette Faure E RH ERR e Repone 78 Resetting lamp operating hours eeseenem e 78 The use of multiple light guides seennm m 79 Adjusting the lamp iisi iaeiaiai enne en nennen 79 e lsnopree ER 80 Cleaning the light guide sesseseseeeeneeneennenneen nennen 80 Cleaning the surface of the equipment ssssseeeeeeeenee 80 Software updates via Internet nennen nennen 80 Carrying out a software update ssssseeeeeneeneeneee nennen 81 11 Order data for equipment spare parts and accessories 82 Sene 82 FE QUIPMOMM PEE 82 Spare parts ACCeSSOT es 2 cree inii e tie eee neler nee 82 12 Warning sisissisissscicacceseieccniss ctasnsandvaaiacedeanicesandecseesuaedsonateansstaniehsnsdedsguaasnsraacsdatnauctananiad 83 General informatio iseci riisin e cree coi dedo date EIC EI EE PREISE ERES 83 DNE UCM
2. ssssssseeneeen eene 9 Appropriate USC c 10 Warranty and liability sessirnar neenon inana anan REO a Oaai E iTe ENS 10 NEN VADCjusi iE 11 Organizational measures ssssssssseeseeeeeneenn enne nennen rennen nens 11 lntortmal satety imeasures iecit ttti adele 11 Danger caused by electricity ener 11 Thermal NAZAR X 12 Danger caused by radiation emen 13 Danger caused by gases emeret iic eben ee peines 14 Servicing maintenance and remedying faults esssseeeeeeeee 14 5 X Transport storage delivery eeeeeseeeee essen eene nnne nnn nnne 15 Delivery volume of the bluepoint 4 esseeenm 15 6 Commissioning operation and readiness for operation 16 General information esesssessesseesseeee eene enne nnne nnne trennen nnns enne nnns 16 Commissioning esee enne nennen nnne nn nennen rennen nennen 17 Fitting lamps at version bluepoint 4 and bluepoint 4 ds ssses 17 Fitting lamps at version bluepoint 4 UVC eseseeenee 20 Optical filters Accessories 23 Shutters Accessories 25 Electrical Connectors reete ie ep p En Seis 26 Connecting up a foot operated switch Accessories 26 External shutter open signal sseeenennnnn e 26 3 pin socket alternat
3. 85 General information sese nnne nnne nnne n nennen 85 INO FUNCTION E 85 Status LED lights up red sesssssseseeeeeee eene ener 86 14 Technical data eeeeeeseeeeeseeeeeeeeeee eene enns nennt a nnn nn nasse n nnn a sit nnn naar nnns 87 Measurements and WeIQNT cccsseceeessenee essence eeeeeeeeeneaeeeeeseneeeeaeeneneeseeesesenseeeesees 87 Electrical data eec ea ee ei t EET reed E eue es 87 UV Spectr UMi M oaa aiaa 88 Radiation technology cceeesseeeeeseeeeeeeneeeeeenneeesenaeeeeeeaaeeeeseaeeesenaeesesenaeeeesenneeesenaees 88 aN ej oll nlo Lh Crea H 89 Configuration of the HyperTerminal program ccccceesceseseeseneeeeeeeeeeeteeeseeeteaeeeaes 89 Creating and transmitting text files with HyperTerminal esee 90 Programming examples for automatic program sequences of function ProcessFLOW Control eeeeecceeeceeeneeeeeeeceeeeeeeeeseeeeeaeeeseeeesaeeeseaeeseeeseeeeeeeeseeeeeaees 91 Example 1 Assembly workstation c ccesesseeeeeeneeteseeeeeseneeeeeeseeeeeenneeerenaeees 91 Example 2 Program selection via PLC eeeeeeseeeeeeeeeeeeeeeeseeeeeeeseneeeeneeeeaaee 92 Example 3 Power readjustment Via PLC cccceeseeeeeeeeeeeeeeeeeeeeeeeseaeeeeeeeenee 92 Example 4 Several program sequences for different products in a list
4. 93 Operating Manual 5 bluepoint 4 1 Introduction This user s manual introduces you to the bluepoint 4 explains how to operate it and the range of possible applications It contains safety information and information on danger points to ensure safe and correct operation of the bluepoint 4 The following terms and symbols are used in this manual Danger This symbol indicates immediate danger threatening the life and health of personnel Warning This symbol indicates possible danger threatening the life and health of personnel amp Ei Caution This symbol indicates a potentially dangerous situation Note This symbol indicates notes tips for application and other useful information 6 32014e fi nle v technology 2 Description The Sujet is a high intensity ultra violet spot Transmitting the radiation via light guide lamp for exposing small objects to very high means that the equipment is suitable for intensity radiation applications at points where access is diffi cult The Sujet consists of an operating unit with a UV lamp and a light guide A built in time switch allows you to set a precise and constantly reproducible radiation The use of a flexible light guide means that dose and to operate an optional dosage the radiation is routed to the object to be valve exposed practically without loss Areas of application Areas of appli cation The bluepoint 4 is u
5. Example Display Select storage position using arrow key 17 and confirm save pariaameiteri s by pressing the Enter key 16 t HOENLEI s Zu TES T 3 TEST 5 6 Load parameter Load parameter Here the saved parameters can be called up Example Display Select storage position using arrow key 17 and contirm by JL ad paremaeters pressing the Enter key 16 t MEE E TEST 3 TEST 5 6 Key lock Key lock When the key lock is active Key lock ON all menu items and functions except the follow ing are disabled Lamp on off key Shutter open key Menu Settings Key lock Menu Settings Load parameters Menu ProcessFlow Control Start Menu Dispensing Manual dispensing if dosage unit is used Menu Dispensing Rinse valve if dosage unit is used Dose Dose In the standard display the dose is given in mJ cm2 For very long exposure times it may be advisable to display the dose in J cm2 This menu item allows you to change the units in which the dose is displayed There is a choice between e mJ cm2 and e J cm2 Standby time Standby time Here you can select the period of time after which the equipment is to switch to stand by mode e Atime between 0 and 999 minutes can be selected e A time of 0 deactivates the stand by function Operating Manual 43 bluepoint 4 Function of Relais 44 Function of Relais With the bluepoint 4 it is possible to assign any se
6. Turn the bluepoint 4 on at the main switch 2 date Description Display H nle AG Shortly after the device is switched on the current software bluepoint 4 00 version appears in the Start menu on the bottom right of the display SN 03041234 V1 00 Check on our Internet homepage www hoenle de whether a more recent version of the software is available If so download the update file Open the file by doubleclicking on it Switch the bluepoint 4 off Connect the bluepoint 4 up to your PC using the 9 pin SUB S cable provided Use the COM1 port of your PC Activity Description Display Turn the main switch 2 on The Display shows two the rear of the device back on bars BEESEESSEENSEHERZEESE while holding the key 18 ceed ttt E EE E HC E Keep the key 18 The bluepoint 4 is in update pressed for a further 3 sec mode onds Follow the instructions given in the update program on the PC Wait until the update program has been completed Using the main switch 2 switch the bluepoint 4 off and then on again The update is complete Should a fault message be issued repeat the process If a fault message is issued again please contact the customer service department Note Please observe the additional instructions on software updates given D on our homepage You will also find a list of all software updates and upgrades there Note If you do not wish to carry
7. 3 pin socket alternating contact 3 pin socket eee lernating The 3 pin socket 10 is equipped with a potential free alternating contact which can be contact used for connecting up further external devices with higher power requirements e g signal lamps conveyor belts or solenoid valves The function can be assigned in the software menu Settings Function of Relais and when the equipment is delivered is set to Signal lamp ready See chapter Function of Relais page 44 The equipment should be connected using the 3 pin plug provided in the delivery EN NY Sjj 1 3 Assignment PIN 1 NC PIN 2 COM PIN 3 NO Contact rating max 250 V 3A Connecting light guides Connecting light guides Remove protective caps from light guide Insert the notched end of the light guide into the light guide socket 21 until the light guide engages Place light guide in prescribed position Fix light guide in position with the setscrew 23 Note IEN With multiple light guides intensity alignment must be carried out See chapter Adjusting the lamp page 79 Operating Manual 27 bluepoint 4 Readiness for operation Basic functions Switching on the equipment 28 Readiness for operation The bluepoint 4 is ready for operation when the mains cable the light guide and the foot operated switch optional have been connected Basic functions Basic procedure for ent
8. Display switches to menu Settings Load parameter Load parameters Display switches to menu Settings Save parameter Save parametersh Display switches to basic display line Operating hours Operating hours Key function Signal output switches as long as the key 18 is kept pressed only if contact is set to 10 Signal output See chapter Function of Relais page 44 Output on Switch function Signal output is switched via the key 18 and holds until the key 18 is pressed again only if contact is set to 10 signal output See chapter Function of Relais page 44 Output change Equipment switches to stand by mode Precondition lamp is switched off Standby function A previously programmed sequence is started See chapter IProcessFLOW Control page 48 Start ProcessFlow Display switches to menu Calibration Calibrate device Display switches to menu Readjust power 0 Power readjust Display switches to menu VALVE CONTROL manual dispensing a dispensing process is started manually manual dispensing Display switches to menu VALVE CONTROL srinse valve the valve is open continuously 2 Rinse valve Display switches to menu NUMBER OF DOSAGES the number of dosages already carried out is displayed 3 Number of dosages 32014e fianle v technology Note If the key 18 is used to switch the signal output
9. Standby time Function of Relais niri cmt neis 44 Function of PEG output 2e eee tte teri ee Dee eee Det 45 Funictionof Key iuih ae n ee et eic eee 46 Dosage Units a ren 2 npe gv p BREUI UD nip ert 47 UN TIME 47 ProcessFEOW GoFitrol iie eR eite de nt alee Rial eee 48 General information iiie ee bie a eh Pc ON ire eee 48 Starting ProcessFLOW Control manually eene 48 Terminating aborting ProcessFLOW Control eese 49 Commands for the function ProcessFLOW Control seessss 50 Defining program sequence for function ProcessFLOW Control manually 51 Example of a program sequence with the function ProcessFLOW Control 52 Completely deleting the program for function ProcessFLOW Control 53 7 Control system for dosage unit optional eren 54 General infotma llon oer rH RR des 54 Starting the dosage process ssssessssseseeeeseeneeenene nennen renes 54 Connecting up the dosage valve ssssseeeeneeeneenenen rennen 54 Displaying the menu Dosage eeseeeeeeseeeeeeeeeeeeenen nennen nennen nnne nnne nnns 54 Setting dosage parameters atien ana ee ae era Ene E AET EE a a a irae 55 Limit values for dosage frequency number of dosages ssseeeess 55 Rinsing thevalve P coats eee idee in eee iin ein ae ieee 56 Man al dispensirig s nieve toon ith et
10. 16 to save value Resetting the entry to zero Press the arrow keys 17 4 V simultaneously to reset all digits to 0 cS Note If no entry is made for 30 seconds the value currently set is saved Activity Description Display indi SETTINGS From basic display gt iKlely ILlolelkl oIFIF Press menu key 15 twice gt Save parameter gt Load parameter Use arrow key Display jumps to the next section SEEMS 17 to move gt language ENGLISH gt DOSE in mJ cm2 cursor downwards gt Standby 5 min SETTINGS Use arrow key Display jumps to the next section Function of relais 17 to move 2 Function of plc OUT cursor downwards Flulnleitition key Use arrow key Display jumps to the next section 17 V to move SABE Tas cursor downwards gt UV Meter YES Language Here the language can be selected There is a choice between e DEUTSCH e ENGLISH e FRANCAIS e ITALIANO 3t 32014e fi nle v technology Save parameter Save parameter This function allows you to save entire parameter sets consisting of all settings exposure time electrical power output intensity and dose under a name of your choice These pa rameter sets can then be recalled at the press of a switch There is storage space for a maximum of 6 parameter sets e Aname consisting of a maximum of 7 characters is assigned to the file e The file name is entered using the arrow keys 17
11. The lamp cannot be ignited again during the cooling down period Note Avoid switching the lamp on or off unnecessarily Each time the lamp is switched on or off its service life is shortened Only switch off the lamp if more than two hours will pass before it will be needed again Stand by mode If the lamp has been switched off and no entry is made within the set stand by time the device automatically switches to stand by mode The display and the fan are switched off the red stand by LED 12 lights up The equipment is delivered set to the default setting of 5 minutes see chapter Standby time page 43 Activity Description Display No entry for 5 Time 000 0 sec minutes mW cm2 mJ cm2 075 08073 000000 Red stand by LED 12 flashes STANDBY MODE while equipment shuts down kk RK Red stand by LED 12 lights up display dark ventilator off Warning The equipment is still supplied with mains current while in stand by mode Pull out the mains plug before opening the slide in lamp unit 32014e Exiting stand by mode The equipment can be switched back to active mode by pressing any key Activity Description Display Pr ny key Ld d STANDBY MODE Basic display Time 000 0 sec 96 mW c m2 mJ cm2 075 08073 000000 The device also switches back to active mode when e the PLC input Lamp On is set see chapter PLC input Lamp On page 60 e the PLC
12. function 5 or 6 it is also necessary to assign the corresponding function to the relay or the PLC output See chapter Function of Relais Relais page 44 or chapter Function of PLC output page 45 Dosage units Dosage units Various dosage units dosage valves can be activated via the bluepoint 4 The appropriate device can be selected from menu item Dosage unit An additional menu DOSAGES then appears between the main menus See chapter Displaying the menu Dosage page 54 Activity Description Display Press menu key Available Dow e cn bolas mane FELL Dosage Unit Pilot dose unit Pilot 1000 gt UV Meter YES appears Select a device using the arrow keys 17 V UV Meter UV Meter This menu item is used to specify whether in the process of calibration or the function Re adjust power the current readings are automatically scanned by a H nle UV Meter via the RS232 If the bluepoint 4 is operated via the RS232 of a PC or a PLC the setting must be NO Note If no UV meter is detected during the calibration process the read ings must be entered manually in the control system Note If no UV meter is detected in the function Readjust power and if the UV Meter setting is YES the control system generates a warning for D the duration of 5 seconds This warning indicates that no data is available and that the power can therefore not be readjusted Operating Manua
13. 49 0 89 856 08 0 Fax 49 0 89 856 08 148 Warning Display Cause Remedial action Light guide Time 000 95 Light guide not Insert light guide Shutter will not HE be Sue Te inserted properly fully open Yo mW cm2 mJ cm2 080 09406 000000 Temperature Time 000 0 sec Temperature in Clear ingoing and Overheating if LT EMPERATURWARNING device very high outgoing air temperature dz mut ome mur cm2 apertures continues to Check filter mat increase Intensity Time 000 0 sec The bluepoint 4 Check process and After execution of a NTE NS J TY ARR j ns z canno longer adjust parameters the function 0 a 0 Do 4 d 0 olo 0 Qo adjust the intensity Adjust preset Readjust power as required inten value sity too high ortoo Fit new lamp low No UV Meter Time 000 se H The UV meter has Check UV meter After execution of no UN Me tertt not transferred any and sensor the function mW ems mJ Leme valid readings Check docki l 080 09406 000000 9s eck gocang Readjust power or station the function Check mains Calibrate device power supply for z Docking station Operating Manual 83 bluepoint 4 84 Warning Display Cause Remedial action Dosage Time 000 0 sec Valve control Switch on control If dosage unit ERROR Dosage Unit reporting fault or device fitted 0 0 maL cm2 0 vn n not present Check valve If no control device is fitted change menu Set tings Dosage unit Time 00
14. Avoid switching the lamp on and off unnecessarily Each time the lamp is switched on or off its service life is reduced Only switch the lamp off if it will not be needed for more than two hours PLC input Shutter open PLC Input Shatter open The PLC input Shutter open controls the shutter e Ifthe exposure time is set to 000 0 sec the shutter remains open as long as the PLC input Shutter open is set e f an exposure time greater than 000 0 sec is set the shutter opens with the leading edge at the PLC input Shutter for the set time Another leading edge is required to open the shutter again This PLC input is used under the Function ProcessFLOW Control for the function WSPS As soon as the bluepoint 4 carries out an automatic program sequence Function Process FLOW Control the shutter does not open when the PLC input shutter open is set Danger Observe the safety instructions in chapter Danger caused by radia tion page 13 Note The key lock should be activated to prevent accidental and inappro D priate alteration of parameters See chapter Key lock page 43 PLC input Dispensing PLC input Dispensing A dosage cycle is started with this input if the bluepoint 4 is fitted with a corresponding dos age unit For further information please see the specific user s manual In the automatic program sequence Function ProcessFLOW Control this PLC input is used for the function IFIN As s
15. Danger caused by radiation Danger caused by radiation In addition to UVA radiation the radiation source of the bluepoint 4 also emits short wave UV radiation UVC and UVB Danger Never look directly into the light guide Danger of blinding If not handled correctly UV radiation can cause damage to the skin and eyes It can cause severe sunburn inflammation of the retina and conjunctiva Follow these instructions when operating the equipment e Personal Protective Equipment must e Never look directly into the light guide be worn to protect eyes and skin e Always set up the lamp in such a way e Protective goggles for the eyes should be that no one is exposed to direct radiation to standard BS EN 170 especially Ultra Shielding can be created using UV ab violet Filter Scale No 2 1 2 maximum sorbing plastics or metals spectral transmittance 313nm 0 000396 365nm 0 3 model type should be for direct and peripheral exposure side shielding e Gloves to protect hands should have a Clothing Protection Factor CPF of 30 this is equivalent to the sun protection factor quoted for sunscreens Marigold Industrial have several blue nitrile glove types that score very high 30 on the CPF index Caution UV radiation can cause material damage to electronic components When using EPROMS in the vicinity of the bluepoint 4 protect them against UV radiation Caution UV radiation causes materials to
16. Enter key 16 Enter dose using the Electrical power output and Time 012 4 Sek arrow keys 17 See intensity remain the same s TIME page 36 Exposure time is calculated 0 2 uH oma 1 me cm2 e g 100000 Press Enter key 16 Note As the exposure TIME can only be given with an accuracy of 0 1 seconds the dose is rounded up Dose Intensity exposure time If the calculated exposure time is gt 999 9 seconds the dose entered is automatically reduced to the value for 999 9 seconds Operating Manual 37 bluepoint 4 Triggering an exposure cycle with set time 38 Triggering an exposure cycle with set time In order to trigger an exposure cycle with a set time an exposure time greater than 0 must be set See chapter Setting Exposure time page 35 An exposure cycle can be triggered manually via the shutter key 19 on the front panel of the equipment or via the foot operated switch Danger Observe the safety instructions Danger caused by radiation page 13 Activity Description Display Direct the end of the Shutter opens Time 012 4 Sek light guide at the object is exposed to radiation Shutter OFFEN object to be exposed The exposure time is counted down mW cm2 mJ com2 075 08073 100104 Press shutter key backwards 19 The shutter closes after the set Time 012 4 Sek exposure time mW cm2 mJ cm2 075 08073 100104 The exposure process can b
17. Replacing the UV lamp page 72 Customer service 32014e 14 Technical data Measurements and weight Width Depth Height mm mm mm Weight kg bluepoint 4 10 Operating unit 450 300 150 bluepoint 4 ds 11 5 Electrical data Input voltage range 90 264 V Frequency range 47 60 Hz Feed current Max 3 2 A Fuse Fine wire fuse 5 x 20 mm 2x 4 0 A inert Operating Manual a honle v technology Measurements and weight Electrical data 87 bluepoint 4 M UV spectrum Radiation technology 88 UV spectrum The following diagrams show the radiation spectra emitted by the UV lamp Spektrum bluepoint 4 relative 250 300 350 400 450 wave length nm Spektrum bluepoint 4 UVC relative 250 300 350 400 450 wave length nm Radiation technology 500 500 550 550 600 600 Nominal value of the UVA radiation intensity of 330 400nm messured directly at the emitting surface of the light guide 8mm diameter 1 m length extended 10 000 mW cm 5mm diameter 1 m length extended 10 000 mW cm 32014e tionle v technology Appendix Configuration of the HyperTerminal program Configuration of E oe ne Ae sheiHyper Tet The Hyper Terminal program should be used for transmitting configuration files or entire minal program automatic progr
18. Technical data PLC inputs Input 1 Input 0 Max permissible voltage 10 30 VDC 0 0 5 VDC Input current 2 10mA Input impedance 4700 Ohm Technical data PLC outputs Max permissible voltage 10 30 VDC Max permissible output current 30 mA Warning The PLC interface can suffer damage if the limits given above are exceeded The PLC outputs are not permanently short circuit proof Activating PLC mode PLC input Lamp On PLC mode is activated by setting the PLC input Lamp On The lamp is thus ignited and the bluepoint 4 awaits the command to open the shutter at the PLC interface The pushbuttons Lamp On 11 and Open shutter 19 are deactivated The function ProcessFlow Control can only be started via the PLC Parameters such as exposure time and electrical power output can be set in the usual manner ICJ Note In PLC mode the lamp can only be switched off by resetting the PLC input Lamp On Here again the lamp cannot be reignited during the cooling down period If the PLC input Lamp On is set the signal will be ignored until the cooling down period has elapsed Note Unlike in manual operation in PLC mode the lamp can also be switched off prematurely during the warming up period by resetting the PLC input Lamp On However in the interest of long lamp service life the user should avoid doing this wherever possible 32014e fi nle v technology Note
19. age prematurely Protect UV sensitive objects and surfaces against radiation Note Protective articles are listed in the chapter Order data for equipment spare parts and accessories page 82 a mp Operating Manual 13 bluepoint 4 Danger caused by gases Servicing maintenance and remedying faults 14 Danger caused by gases Some materials under certain conditions can release fumes when irradiated with the blue point 4 e Observe the safety data sheets for the materials to be exposed to radiation e Assess the risks created by work involv ing such substances and establish measures to meet control regulations e Refer to the Control of Substances Hazardous to Health Regulations 1999 COSHH e Where necessary wear a breathing mask and ensure that the area is adequately ventilated and the vapours extracted e Before starting operation test the air in the workroom If the contamination of the air is too high a ventilation and extraction unit must be installed e Commonly used UV curing adhesives do not release fumes with exposure to blue point 4 e UV radiation increases the production of ozone Adequate ventilation is therefore necessary Danger The lamp contains mercury Mercury vapour will be emitted if the lamp breaks while it is hot or during operation In such an event personnel must leave the room immediately and the room must be adequately ventilated Subsequently a competent
20. be made to the equipment other than those listed in this user s manual 32014e fianle v technology 5 Transport storage delivery Delivery volume of the bluepoint 4 Delivery TT volume of the bluepoint 4 unit bluepoint 4 Mains cable RS232 cable SUB D 9 pin Adapter SUB D 9 pin UV goggles Hexagon tool 2 5 User s manual UV lamp 3 pin plug Light guide optional depending on order Check that all parts have been delivered and that they are in good order Document any damage at once and report it immediately to your dealer or contact the Dr H nle AG directly Lamp The lamp must be removed for dispatch and stored in its transport packaging Use the origi nal packing Note Dispose of any packaging material in an environment friendly man ner or re use it We would particularly recommend you to keep the D packing material if you intend to mail the device or otherwise trans port it Operating Manual 15 bluepoint 4 6 Commissioning operation and readiness for operation General General information information e Ensure that the Sujet is horizontal during Do not remove the cap on the notched operation end of the light guide until immediately before connecting it up to the bluepoint 4 e Do not set the unit up with its back di rectly against a wall or any other object Keep the cap in a safe place and refit it The unit must be placed with a gap of at after disconnecting the light guide f
21. be started via e the PLC input Dispensing see chapter PLC input Dispensing page 61 e the function ProcessFLOW Control see chapter ProcessFLOW Control page 48 or the control panel with the function Manual dispensing See chapter Manual dispens ing page 56 Warning Each bluepoint 4 that has a dosage control system is delivered with a detailed user s manual for the control device and the dosage valve It is vital to read this manual before you plug the valve in The safety instructions must be observed precisely Connecting up the dosage valve e The dosage valve is plugged into the socket 24 on the back of the bluepoint 4 Warning The dosage control device Pilot 1000 must be in switched off condi tion when the valve is plugged in even if the bluepoint 4 is switched off unplugged Failure to observe this may lead to damage to the valve or the blue point 4 Warning Very high voltages are required to drive the dosage valve This means that either the cable provided or an extension lead available as an option must be used D vw Displaying the menu Dosage The dosage unit is driven via a special Dosage menu This menu is located between the menus Calibration and Settings It is only displayed if a dosage unit has been selected in menu Settings See chapter Dosage units page 47 32014e Setting dosage parameters Each dosage process is governed by three param
22. fianle v technology Operating Manual bluepoint 4 bluepoint 4 ds bluepoint 4 UVC 32014e bluepoint 4 Copyright All rights reserved Copyright by Dr H nle AG Lochhamer Schlag 1 82166 Gr felfing M nchen Printed in Germany January 2008 No part of this operating manual may be reproduced in any form without the prior written permission of the Dr H nle AG If any part of this operating manual is reproduced stored in a retrieval system or transmitted in any form or by any means without obtaining the prior written permission of the Dr H nle AG this will be considered as an infringement of the copyright and legal action will be taken We reserve the right to effect technical changes for the improvement of the equipment described herein or to raise the safety standard of the said equipment without prior notice Responsible for the content Dr H nle AG Layout Dr H nle AG 32014e fi nle v technology Table of contents 1 iion eir eee 6 2 rtg 7 Areas of application eesseeesseesesseeeseeeeeeeeee nennen entere nnne rentre nnne nnn 7 Individual parts and operating elements ss e 8 3 Safety INStruCtion ceci coiere olea ecran uoc ruant needed 9 General information esessessissseeees senes en rennen 9 iugerum 9 Danger when using the equipment
23. in addition to the electronic control 60 100 of the nominal power The bluepoint 4 shutter set consists of three shutters Article No 36965 see chapter Order data for equipment spare parts and accessories page 82 The intensity can be reduced as follows Shutter Nominal value of radiation intensity without shutter approx 6000 10000 mW cm 75 96 approx 4500 7500 mW cm 50 96 approx 3000 5000 mW cm 25 96 approx 1500 2500 mW cm Nominal value between 320 390 nm as measured with H nle UV Meter directly at the light outlet of a light guide 8mm length 1m Fitting shutters at version bluepoint 4 and bluepoint 4 ds Slide lamp unit out approx 9 cm Fully insert shutter in shutter holder from above The labelling on the shutter e g 75 must point forwards Slide lamp unit in fully again Fully tighten the screw connection of the lamp unit 20 by hand Fitting shutters at version bluepoint 4 UVC Slide lamp unit out approx 9 cm Fully insert shutter in shutter holder small slit at the back from the left The labelling on the shutter e g 75 96 must point forwards Slide lamp unit in fully again Fully tighten the screw connection of the lamp unit 20 by hand Operating Manual 25 bluepoint 4 Electrical con Electrical connection nection Danger The device may only be connected up to correctly installed and earthed sockets Plug the mains cable provided into the equipment s
24. incorrect assembly commissioning op e repairs which are carried out incorrectly eration and servicing of the Sujet e catastrophes the action of foreign bodies operation of the Sujet with faulty and or or acts of God non functioning safety devices or protec tive devices 32014e fi nle v technology 4 Safety instructions Organizational measures Organizational measures All safety devices on the equipment must be tested for correct functioning each time prior to carrying out any work and also at each shift change Look for external signs of damage and check that the safety devices are fully functional Informal safety measures Informal safety measures In addition to this user s manual the generally and locally applicable accident prevention and environmental protection regulations must be made available and observed Danger caused by electricity Danger caused by electricity The electrical equipment of the Sujet must be inspected regularly The following must be inspected before commencing work e check all equipment components for Loose connections must be tightened and external signs of damage damaged cables replaced immediately e check that all electrical cables are in perfect working order Danger There is danger caused by direct or indirect contact with electricity Operating Manual 11 bluepoint 4 Thermal Thermal hazards hazards The following precautions must be taken when o
25. mains socket 1 Connect mains cable to earthed socket Note Mains 90 264 Volt 47 60 Hz Load rating min 4 Ampere Connecting up a foot operated switch Accessories Connecting up a foot operated switch Acces sories Note If you wish to operate the equipment with a foot operated switch we recommend that you use the foot operated switch especially devel oped for the bluepoint It is available as an accessory Art No 1866 IEN see chapter Order data for equipment spare parts and accessories page 82 Connect foot operated switch to 6 pin socket 9 Tighten the screw connection Note The shutter can only be opened after the warming up period has elapsed Status LED 14 lights up green External External shutter open signal shutter open signal Alternatively an external shutter open signal can be connected up via the socket for the foot operated switch 9 With this signal the shutter is opened via an external make contact shutter opens when contact is closed leading edge The function is comparable to press ing the shutter open key on the control panel The 6 pin plug available as an accessory should be used Art No 1622 see chapter Order data for equipment spare parts and accessories page 82 Assignment Make contact between PIN 1 and 5 Contact rating 15VDC 10mA Cable length max 5m 26 32014e fianle v technology
26. out the software update yourself please feel free to contact our customer service department see chapter Warning page 83 and chapter Faults page 2 Operating Manual 81 bluepoint 4 Ordering Equipment Spare parts Accessories 82 11 Order data for equipment spare parts and accessories Ordering Spare parts can be ordered from our spare parts service under the following address Dr H nle AG UV Technologie Lochhamer Schlag 1 D 82166 Gr felfing M nchen Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 Equipment Description Article Order number bluepoint 4 without light guide 31400 bluepoint 4 ds without light guide 31700 bluepoint 4 UVC without light guide 31500 Spare parts Accessories Description Article Order number Light guide 8 mm Length 1000 mm 1620 Light guide 8 mm Length 1500 mm 0042 Light guide 5 mm Length 1000 mm 8394 Light guide 5 mm Length 1500 mm 0493 Further light guide lengths and light guide diameters available on request Multiple light guide available on request Foot operated switch 1866 Spare lamp bluepoint 4 32427 Spare lamp bluepoint 4 uvc 32428 Fuse 5 x 20 mm 6 3 A inert 2x 0545 6 pin diode plug for external input 1622 Shutter set bluepoint 4 36965 Filter 320 500nm bluepoint 4 32203 Filter 320 390nm bluepoint 4 32204 Filter 390 500nm
27. person must collect the mercury residue using a suitable binding agent and dispose of appropriately Binding agent Powdered copper or zinc or Protectasan Firma Frankenbach D 61462 K nigstein Taunus Tel 49 0 6174 3993 Servicing maintenance and remedying faults All necessary maintenance work is described in chapter Servicing maintenance and cleaning page 71 These tasks are neces sary to ensure fault free operation In the event of a fault in the operation of the bluepoint 4 chapter Faults page 85 offers information on the causes of faults and ad vice on how to remedy them In the unlikely event of a fault occurring which cannot be remedied with the help of the fault list contact the customer service department of the Dr H nle AG Any components that are not in perfect con dition must be replaced immediately Only use original spare and wear parts Other parts may not be adequate for the application or constructed to the same high safety standards No changes may be made to the Sujet no fittings may be added or conversions carried out without obtaining the prior permission of the Dr H nle AG Contact address for claims under warranty repair and spare parts service Dr H nle AG UV Technologie Lochhamer Schlag 1 D 82166 Gr felfing M nchen Tel 49 0 89 856 08 0 Fax 449 0 89 856 08 148 E mail uvQhoenle com WebSite www hoenle de Warning No repairs or changes may
28. position gt calibrate device no UV Meter P max 10900 mW cm2 Press Enter key 16 Symbols represent the waiting time gt calibrate device gt please wait P max 0900 mW cm2 P min This message is displayed SRE NB HON Pini waiting time has S BSEC S HREE P j P min ee eR RR Press shutter key 19 Shutter opens for 4 seconds 7 84 s i b t t te aeni ce In this time the UV intensity p n x 1 ES HE must be measured using a ax ToO micme suitable measuring device P min The measured intensity in mW cm2 can now be entered via the arrow keys 17 AY Increase Decrease by one unit lt gt Increase Decrease by one position gt calibrate device no UV Meter P max 10900 mW cm2 P min 07200 mW cm2 Press Enter key 16 Equipment is calibrated CALIBRATION calibrate device gt readjust power Note If the device does not recognize a H nle UV Meter during calibration D although UV meter Yes has been entered in the menu Settings a warning message is issued for 5 seconds Operating Manual a honle v technology 33 bluepoint 4 Power read justment 34 Power readjustment In this function the set nominal value for the intensity is compared with the current reading and the electrical power readjusted as required in order to offset the drop in intensity which occurs as the lamp service life progresses Po
29. radiation intensity Press menu key Intensity and dose are shown in the Time 004 0 sec m juges M standard display bd mW em2 mJllem2 bf 060 09010 036040 menu is dis played Manual calibration If no H nle UV Meter is available the minimum and maximum power output of the blue point 4 must be measured using another suitable measuring device The readings must then be entered manually in the control system Activity Description Display Press menu key lashes at calibrate device calibration is once calibrate device gt readjust power Press Enter key Symbols represent the waiting time gt calibrate device gt 16 please wait P max This message is displayed after waiting 2 Calibrate device open shutter time has elapsed P Pla le ele ete e e e e Check again that the light guide is inserted into the UVA sensor and is locked in place Danger Observe safety instructions in chapter Danger caused by radiation page 13 32014e Activity Description Display Press shutter key 19 Shutter opens for 4 seconds In this time the UV intensity must be measured using a suitable measuring device gt calibrate device Shutter OPEN P max eee eRe The measured intensity in mW cm2 can now be entered via the arrow keys 17 AY Increase Decrease by one unit lt gt Increase Decrease by one
30. sequences on the PC and in HyperTerminal order to create configuration files This is done using a text editor In Windows this is found under Start Programs Accessories Notepad i AutoAblauf Editor p mi x Datei Bearbeiten Format LI un OOOoOOoOooH Borsooodo un Create program file Save file Once it has been saved the file can be sent to the bluepoint 4 via the HyperTerminal pro gram 90 32014e fianle v technology To do this Open the HyperTerminal program Select the desired text file Select menu Send amp 10 x Datei Bearbeiten Ansicht Anrufen bertragung ola 3 amm Datei senden Datei empfangen Text aufzeichnen Textdatei senden Am Drucker aufzeichnen Y 4 b Sendet eine Textdatei zum Remotesystem Select Send Text file The text file is sent to the bluepoint 4 via the RS232 interface Programming examples for automatic program sequences of function Programming ProcessFLOW Control examples for automatic pro The examples show text files which are created on the PC and describe an automatic pro gram se gram sequence for the function ProcessFLOW Control quences of The files are sent to the bluepoint 4 via the HyperTerminal program function Proc essFLOW Control Example 1 Assembly workstation Example 1 The bluepoint 4 is located at an assembly workstation e Press the key 18 to switch the lamp on a
31. the 25 pin SUB D socket 8 For assignation see chapter Pin assignment page 62 The following messages are possible fi nle v technology Function of PLC output Description Display Output is not triggered Function of SPS OUT 0 A fault has occurred 1 Error A warning has been issued default setting 2 Warning Shutter is open 3 Shutter opened Shutter is closed 4 Shutter closed Lamp has lit up 5 Lamp is on Lamp is on and warmed up ready for operation 6 Lamp ready Equipment connected to mains main switch on 7 Device is on Equipment controlled by PLC 8 SPS Mode aktiv 0 5 sec set after each completed dosage cycle 9 Dosage finished Dosage process running 10 Dosage running Output is activated Activation possible via the function ProcessFLOW Control the RS232 interface or the key 18 Precondition corresponding function is assigned 11 Signal Output When device is being calibrated or readjusted 12 Running calibr Operating Manual 45 bluepoint 4 Function of Key 46 Function of Key Various functions can be assigned to the key 18 for easy access The following actions can be assigned to the key 18 Description Display key without function Function of Key Display switches to menu Settings line Key lock Key lock
32. the lamp Adjusting the WF lamp Note Rs When using multiple light guides the UV intensities must be adjusted after each lamp replacement Danger Observe safety instructions in chapter Danger caused by radiation page 13 Remove the blind plug from the readjustment aperture 22 Plug in multiple light guide and secure with setscrew 23 Turn device on at main switch 2 and lamp on at Lamp on off button 11 Set exposure time to max 20 seconds Wait for warming up time to elapse Insert first light guide arm into UV sensor Open shutter with shutter key 19 Measure radiation intensity using UV meter Measure radiation intensity of all light guide arms Insert hexagon tool provided into an adjustment aperture 22 Carry out a quarter turn The following adjustments are possible Right aperture Turn clockwise to move radiation focus towards bottom right Turn anti clockwise to move radiation focus towards top left Left aperture Turn clockwise to move radiation focus towards bottom left Turn anti clockwise to move radiation focus towards top right Operating Manual 79 bluepoint 4 Cleaning the light guide Cleaning the surface of the equipment Software up dates via Internet 80 Measure radiation intensity of each light guide arm Continue readjustment depending on required degree of precision Remove hexagon tool Replace blind plug in adjustment aperture 22 No
33. to the object through overheating Note IE Observe the adhesive manufacturer s instructions Operating Manual 35 bluepoint 4 Setting Electrical power output 36 The exposure time shutter open time can be set within a range between 0 1 and 999 9 seconds A time setting of 000 0 seconds signifies continuous exposure the shutter re mains open Activity Description Display Jump to parameter Time in Cursor i flashes at TIME Mime 004 0 sec steered Nav the mW cm2 mJ cm2 y 068 07200 028800 Press Enter key 16 Cursor flashes at Value Time 004 sec 96 mW cm2 mJ cm2 068 07200 028800 The exposure time in seconds Time 0NO0 0 Sek icta nuda using the mW cm2 mJlilem2 y li 068 07200 028800 e g 10 0 sec A Y Increase Decrease by one unit lt gt Increase Decrease by one position The time is stored and the dose calculated automati cally if the device has been calibrated Press Enter key 16 Tiime 010 0 Sek 96 mW cm2 mJ cm2 680 07200 072000 Setting Electrical power output The bluepoint 4 works with an electronic ballast for setting the electrical power output of the lamp within a range of between 60 and 100 The control system automatically calculates the corresponding radiation intensity and displays it on the screen provided that the blue point 4 has been calibrated see chapter Calibration page 30 Activit Descrip
34. 0 0 sec Error Command when ERROR COMAND Command cannot be executed e g Check command 96 mW cm2 mJ cm2 ProcessFlow 080 09406 000000 Open shutter when Control or com no light guide is mand via RS232 fitted Time 000 0 sec Limit dosages Threshold value for Refill with adhesive ae limit dosages r Mes ME ds mW cma md cm2 as MUN Re ala no meee 080 09406 000000 ceeded Note ICJ A warning does not necessarily mean that the lamp is switched off It may be possible to carry on work with some restrictions 32014e tionle v technology 13 Faults General information General information The fault mode indicates that the device is If possible create a Device Report before not ready for operation or that servicing work doing so see chapter Sending a Device is due Report via the RS232 page 70 Faults are displayed via the red flashing status LED or via the PLC output 1 or if set via the potential free adapter contact Contact address Should faults occur during operation of the Dr H nle AG Sujet4 obey the following instructions to UV Technologie locate the cause of the fault Tips will also be Lochhamer Schlag 1 given on how to remedy the fault D 82166 Gr felfing M nchen If a fault occurs on your equipment and can Tel 49 0 89 856 08 0 not be remedied by following these instruc Fax 49 0 89 856 08 148 tions please contact the cust
35. 3993 Operating Manual 73 bluepoint 4 74 Fit new lamp from above as shown in the illustration Caution The upper positioning screw fits into the upper slot of the lamp socket e The reflector collar must rest on the 2 adjusting screws at the bottom Turn lamp clip 180 engage it and se Insert 5 pole lamp plug until the side cure with the knurled screw sections engage Note The plug can only be inserted with the flat contact sides see outside contacts pointing upwards Slide lamp unit in until it is extended approx 9 cm Plugin ribbon cable Slide lamp unit in fully Fully tighten the screw connection of the lamp unit 20 by hand Resetlamp operating hours see chapter Resetting lamp operating hours page 78 Carry out calibration see chapter Calibration page 30 Note In the case of multiple light guides intensity alignment must be car ried out See chapter Adjusting the lamp page 79 32014e tionle v technology Replacing the UV lamp at version bluepoint 4 UVC Replacing the UY Jamp at The relative UV intensity of the lamp decreases the longer the lamp is in service bluepoint 4 UVC If the required relative UV intensity does not suffice any longer the lamp has to be replaced Note A reduction in UV intensity means less efficient applications Warning Use only original spare parts manufactured by the Dr H nle AG Safe opera
36. C mode Dispensing completed 0 5 sec set Dosage in process Signal output Calibration Readjustment not in use Dosage unit error Warning Limit Number of dosages Warning Temperature Warning Intensity too low Warning Intensity too high No light guide plugged in Error Reading UV Meter Error ProcessFLOW Controller Not in use Not in use Lamp error Shutter error Temperature error Operating Manual Not in use 69 bluepoint 4 Sending a Device Report via the RS232 70 Sending a Device Report via the RS232 DRPT command The bluepoint 4 Device Report contains all settings and status information The Device Re port can be read as a status report and also helps the H nle customer services department to quickly diagnose the cause of errors On request we can provide the exact specifications of the Device R eport The Device Report is transmitted via the RS232 interface as a text file A terminal program is used to do this see Appendix The DRPT command can either be sent directly via the RS232 or integrated in a ProcessFLOW Control D Note Short delays in regular operation can occur during execution of the DRTP command particularly when dispensing with very short dos age times The DRTP command should therefore only be used where absolutely necessa
37. PLC The RS232 enables e direct communication with the H nle UV Meter when it is used as a reference device for calibration or power readjustment remote control of all bluepoint 4 functions with PC or PLC via the RS232 e alteration of parameters in automated operation via a PLC or a PC Various programs for the function ProcessFLOW Control can be created administered and transferred to the bluepoint 4 as required Note This method is far preferable to manual entry wherever it is desirable to change programs frequently Pin assignment RS232 plug e The device is connected to the RS232 interface by means of a 9 pin Sub D plug 7 on the rear of the equipment housing Ahigh quality screened line must be used The line must not be longer than 10 m For safety reasons the bluepoint 4 offers an electrically isolated serial interface i e the lines TxD RxD and GND for RS232 are electrically isolated against earth PIN Function 2 TxD Transmit Data 6 3 RxD Receive Data 5 GND for RS232 1 4 6 7 8 9 Not in use o Screening Connected with PE connection via housing Communications programs Any communications program can be used as a terminal program PCs with the Windows operating system are equipped with the HyperTerminal program It is located under Start menu gt Programs gt Accessories gt Communications gt Hyper Terminal It is also possible to operate the RS232 ser
38. VC bluepoint 4 UVC Warning Disconnect the mains plug before opening the slide in lamp unit Undo the screw connection of the slide in lamp unit 20 Slowly pull out slide in lamp unit approx 9 cm Note The optical filters and shutters available as accessories can now be IEN fitted in For a description see chapter Optical filters Accessories page 23 und chapter Shutters Accessories page 25 Detach ribbon cable Slide lamp unit out fully Undo knurled screw 20 32014e fi nle v technology Turn lamp clip upwards 180 engage and secure it with the knurled screw Fit the lamp from above as shown Caution e The section in the reflector collar must correspond to the section in the lamp socket e The reflector collar must rest on the 2 adjusting screws at the boom Turn lamp clip 180 engage it and se cure with the knurled screw Operating Manual 21 bluepoint 4 22 Insert 5 pole lamp plug until the side sections engage Note The plug can only be inserted with the flat contact sides see outside contacts pointing upwards Slide lamp unit in until it is extended approx 9 cm Plug in ribbon cable Slide lamp unit in fully Fully tighten the screw connection of the lamp unit 20 by hand 32014e tionle v technology Optical filters Accessories Optical filters Ac
39. WSHC PA12 4 0 i SOUT 0 PA13 0 GOTO 04 Note The Windows Notepad can be used to create a text file The Notepad can be found in the Start menu under Programs gt Accessories gt Notepad The text file is transmitted with the HyperTerminal program where you will find the menu item Send Text File under the menu Transfer IEN You can then select a file and send the data to the bluepoint 4 where it is implemented Note There are further examples and tips on how to set up your own pro gram sequences in the Appendix Calling up Calling up warnings errors and device status via the RS232 warnings er rors and device It is also possible to call up the current device status via the RS232 To do this simply send status via the the character ASCII 63 or 0x3F to the bluepoint This is the only command that does RS232 not require a CR to enable it When the bluepoint 4 has received the it sends back the current device status as a hexa decimal code in the following format received gt bluepoint 4 sends back gt ABCD EFGH IJ Each letter stands for a hexadecimal number which can be decoded using the following table 68 32014e hexadecimal code received fi nle v technology Status Warning Error 0 2 4 6 General fault General warning Shutter is open Shutter is closed Lamp is on Lamp is ready for operation Device is switched on Device in PL
40. ain switch closed Do not use for factory use only Input ProcessFLOW Control chapter PLC input Run page 61 High starts program sequence Input Dispensing High starts dispensing or in function ProcessFLOW Control conditional jump IFIN Input Shutter open opens shutter as soon as status is high Input Lamp On Lamp on as long as status is high Output Status Dispensing only with dosage control High pulse after each individual dosage Output Valve temperature only with dosage control High at nominal temperature 16 23 Do not use for factory use only 24 External voltage 10 30 VDC 25 External earth oOooooooooooooo O0oooooooooooQo T oO 14 25 62 32014e The following illustration shows an example for connecting the interface in and outputs to a PLC module Operating Manual Bluepaint 4 HE PLC interfoce Uext 10 30V0C Jog 4 VOC 24 xt Di LA n output lamp is on y 12 input shutter open i 4k H h f A 4 input lamp or s ax 0012 um 4 CND extern T GND 2 b honle v technology 63 bluepoint 4 General information Pin assignment RS232 plug Communications programs 64 9 RS232 interface General information The bluepoint 4 is equipped with a serial RS232 interface for connecting it up to a PC ora
41. al power see chapter Setting Electrical power output page 36 e Call up the function readjust power again e Recalibrate the device with the function calibrate device 32014e fianle v technology Note In order to ensure that there is enough leeway for power adjustment the nominal power value for normal operation should be set to be IEN tween 64 and 95 Otherwise a warning message will be generated if there are even slight fluctuations in lamp power Note Electrical power output can only be readjusted in increments of 1 and therefore has to be rounded up or down for calculation purposes This may result in minor deviations from the nominal value Operation Operation The radiation parameters time intensity and dose must be determined individually for each application These settings remain stored in the bluepoint 4 even when the supply voltage is switched off Note Further parameter sets e g for different products can be entered in the menu Settings Load Save parameters and can then be called up at any time simply by pressing a key Setting Exposure time Setting Expo UTEE time The exposure time depends on e the distance between the light guide and the object the greater the distance the lower the intensity and therefore the longer the exposure time required and e the type of adhesive used Caution Exposing the object to radiation for too long can lead to damage
42. am sequences Function ProcessFLOW Control It is installed on every Windows PC and can usually be found under Pro grams Accessories Communications Hyper Terminal On other Windows versions it may be installed under a different directory In the event of problems please consult the Microsoft Windows Online Manual EEicakekro a Sl 2 xj After starting the program establish a new connection ab Neue Verbindung Enter a suitable name in the Name window e g BP4 Press OK Geben Sie den Namen fur die neue Verbindung ein und weisen Sie ihr ein Symbol zu Name gP4 DITE i 2x In the window Connect to enter the serial interface via which the bluepoint 4 D BP4 is connected with the PC Press OK Geben Sie die Rufnummer ein die gew hlt werden soll Land Region Deutschland 43 rtskennzahl 083 Rufnummer Verbinden ber E TN Operating Manual 89 bluepoint 4 Pane lS 2 x In the next window define the connection settings for the serial interface Anschlusseinstellungen Set as shown in the illustration Bits pro Sekunde s rl Datenbits B H Part t Kene v Stoppbits ho sx Flusssteuerung Standard wiederherstellen Abbrechen Ubermehmen Creating and Creating and transmitting text files with HyperTerminal transmitting text files with Text files must be created for programming automatic program
43. any commands transmitted will be ignored The run time is shown in the table of commands All commands whose run time 0 can be transmitted in direct succession Description E Parameter Lamp control Set electr power output in SETP 60 100 0 ms Set shutter time in seconds SETT 0 00 999 9 0 ms Set dosage in mJ cm2 SETQ 0 999999 0 ms Set start delay SETL 0 999 0 ms Switch lamp on LPON 50 ms Switch lamp off LPOF 50 ms Open shutter SHOP 50 ms Close shutter SHCL 50 ms Operating Manual 65 bluepoint 4 66 Description up Parameter dn Dosage control Set number of dosages SETD 0 9999 0 ms Set dosage time in ms SETO 0 00 999 99 0 ms Set pause time in ms SETC 0 00 999 99 0 ms Start dispensing DOSS 50 ms End dispensing DOSE 50 ms PLC Relay output Output on off SOUT O off l on 2 changel 50ms Standby function Switch device to standby STBY 0 ms Loading Saving parameter sets Load parameter set from memory REGL 0 6 500 ms Save parameter set in memory REGS 0 6 500 ms Sequence control ProcessFLOW Control Start ProcessFLOW Control STAR 50 ms Stop ProcessFLOW Control STOP 50 ms Diagnosis function Send Device Report via RS232 See chapter Sending a Device DRPT 800 ms Report via the RS232 page 70 Note Parameter settings exposure time electr power output
44. ate the radiation intensity in mW cm2 at any given time proportional to the respective electrical power Calibration must be repeated at least each time a lamp is replaced We recommend the use of the H nle UV Meter for simple and automated calibration It can be connected up to the bluepoint 4 directly via the RS232 The readings are then transferred automatically Calibration with Calibration with the H nle UV Meter the H nle UV Meter Plug the docking station of the UV meter into the mains as described in the user s manual for the UV meter and prepare it for operation Connect light guide sensor or other suit able sensor to Channel A of the UV me ter Note If the basic setting UV METER was changed from YES to NO it has to be resetted Plug 9 pin Sub D connection cable in to the bluepoint 4 To do this you will require the RS232 adapter included in the delivery Place H nle UV Meter in the docking station Carry out offset correction See User s Manual for the H nle UV Meter Fully insert light guide into the UVA light guide sensor 30 32014e fi nle v technology Activity Description Display CALIBRATION Press Menu key Cursor flashes at calibrate device 15 calibrate device gt readjust power Press Enter key Symbols represent the waiting time 2 calibrate device 16 please wait P max This message is displayed a
45. bluepoint 4 36478 Adapter f PLC interface BP3 to BP4 32160 Protective goggles tinted 0067 Protective goggles clear glass 0068 Protective gloves 19754 User s manual German English 32014 Warning Use only original spare parts manufactured by the Dr H nle AG Safe operation of the bluepoint 4 cannot be guaranteed if spare parts from other manufacturers are used 32014e fi nle v technology 12 Warning General information General information The operating status Warning indicates that the device is not fully ready for operation or that there is a problem that needs to be remedied Warnings are displayed by means of the orange red flashing LED In addition this signal can be assigned to the free PLC output or the potential free alternating contact See chap ter Function of PLC output page 45 and chapter 3 pin socket alternating contact page 27 The following list contains all warning messages generated by the bluepoint 4 their causes and how to remedy the problem In the unlikely event of a warning message being generated where the problem cannot be remedied by following these instructions please contact the customer service department of the Dr H nle AG If possible create a Device Report before doing so see chapter Sending a Device Report via the RS232 page 70 Contact address Dr H nle AG UV Technologie Lochhamer Schlag 1 D 82166 Gr felfing M nchen Tel
46. cessary these parts must be cleaned see chapter Cleaning the light guide page 80 Danger Before carrying out maintenance work switch the equipment off and disconnect it from the mains Danger of injury possibly fatal Maintenance work must not be carried out while equipment is still warm After switching off the bluepoint 4 must be left to cool down for at least 10 minutes with the ventilator running If the ventilator is switched off it takes at least 30 minutes at 20 C ambient temperature for the equipment to cool down Do not open the equipment during this cooling off period Acute danger of burns Operating Manual 71 bluepoint 4 Replacing the UV lamp at bluepoint 4 and bluepoint 4 ds 72 Replacing the UV lamp at version bluepoint 4 and bluepoint 4 ds The relative UV intensity of the lamp decreases the longer the lamp is in service If the required relative UV intensity does not suffice any longer the lamp has to be replaced Note A reduction in UV intensity means less efficient applications Warning Use only original spare parts manufactured by the Dr H nle AG Safe operation of the bluepoint 4 cannot be guaranteed if parts from other manufacturers are used amp p amp Note To order spare parts see chapter Order data for equipment spare parts and accessories page 82 The lamp unit is pulled out to replace the UV lamp gt Danger Before openi
47. cessories To reduce the thermal load on the objects to be exposed to radiation we recommend that you fit optical filters which are available as accessories of the bluepoint 4 The following filters can be supplied Article No Description Radiation permeability range 32203 Filter BP4 320 500nm 320 500 nm UVA short wave visible radia compl tion 32204 Filter BP4 320 390nm 320 390 nm UVA radiation compl 32205 Filter BP4 390 500nm 390 500 nm short wave visible radiation compl Fitting a filter at version bluepoint 4 and bluepoint 4 ds Slide lamp unit out approx 9 cm Fully insert filter aslant into filter holder from the left The labelling on the filter e g 320 500 nm must point forwards Slide lamp unit in fully again Fully tighten the screw connection of the lamp unit 20 by hand i d i aF A LTTTTTT 23 Operating Manual bluepoint 4 24 Fitting a filter at version bluepoint 4 UVC Slide lamp unit out approx 9 cm Fully insert filter into filter holder large slit at the front from the left The labelling on the filter e g 320 500 nm must point forwards Slide lamp unit in fully again Fully tighten the screw connection of the lamp unit 20 by hand 32014e tionle v technology Shutters Accessories Shutters Ac cessories The optional shutters available as accessories provide a further means of reducing the ra diation intensity
48. cription Display VALVE CONTROL gt rinse valve gt manual dispensing gt start delay 000 ms Press the arrow key 17 Cursor E flashes at Manual Y repeatedly in the menu dispensing Dosage until the cursor flashes at Manual dis pensing VALVE CONTROL gt rinse valve gt manual dispensing gt start delay 000 ms Press Enter key 16 Dosage process with set parameters is started The function Manual dispensing can also be assigned to the key 18 See chapter Function of Key page 46 32014e fi nle v technology Setting start delay Setting start delay If the dosage valve is connected to an industrial robot or an XYZ table a movement is often initiated simultaneously with the provision of the dispensing signal This movement will only reach its prescribed speed after a certain delay For more precise dosage a defined start delay between the provision of the dispensing signal and the start of the actual dosage process can be programmed on the bluepoint 4 PLC Input Dispensing L Speed of robot Z Dosage L I Start delay Operating Manual 57 bluepoint 4 Dosage counter Dosage counter The dosage counter counts the number of dosages that have been carried out The count is stored even when the supply voltage is switched off It can be reset to 0 using the function Dosage counter reset Activity Display DISPENSING COUNTER 00000156 Wa
49. d for tanning manual the skin The high intensity UV would cause e compliance with the relevant accident burning and may lead to premature skin prevention regulations ageing or skin cancer The operator may only operate the equip ment if all the operating instructions in this manual are observed The operator is under obligation to ensure that the prescribed inspection cleaning and servicing work is carried out and that worn parts are always replaced immediately as indicated There are International and UK guidelines for restriction of occupational UV exposures Useful references ICNIRP Guidelines on limiting exposure www icnirp de NRPB Advice on protection www nrpb org Note The Dr H nle AG is not liable for damage resulting from inappropri ate use of the equipment Warranty and liability The General sales and delivery conditions e non observance of the instructions given of the Dr H nle AG apply The operator will in the user s manual with reference to the have received these terms at the latest upon safety transport storage assembly the closing of the contract The Dr H nle AG commissioning operation servicing and is not liable for any damage to persons or maintenance of the device property arising from any one or more ofthe e unauthorized alterations to the construc following tion of the Sujet negligent monitoring of equipment parts e inappropriate use of the Sujet subject to wear
50. e Jump commands can also be built in instructing the bluepoint 4 to move to other program lines thus enabling specific parts of the program to be run through repeatedly Starting ProcessFLOW Control manually Activity Description Display Press menu key lashes ProcessFLOW Control until the menu i ProcessFLOW START edait clear Control appears Use the arrow key 17 V to move to Start position Press Enter key The ProcessFLOW Control begins at PrjocessFLOW Contrjol 16 line 1 01 003 2 LPON The waiting time runs down EXIT with Enter When the waiting time has elapsed the ProcessFLOW Control lamp ignition command is executed 01 000 0 LPON EXIT with Enter After execution of the command thereis ProcessFLOW Control warm up time 118 sec a jump to the next line 02 001 0 SETT 003 5 EXIT with Enter 32014e fi nle v technology If a command cannot be executed the bluepoint 4 generates a warning status LED flashes red orange Example The shutter cannot be opened because no light guide is plugged in The warning can be reset by pressing any key The non executable command is ignored and the bluepoint 4 moves to the next program line The function ProcessFLOW Control can also be started via e the PLC interface see chapter PLC input Run page 61 or e the RS232 see chapter RS232 commands page 65 Terminating aborting P
51. e interrupted by pressing the shutter key 19 again Activity Description Display Press shutter key Shutter opens T Mur i 01 E 3 S S ek 19 object is exposed to radiation z WT ema aJ rebas Thre time is counted down 075 08073 100104 Press shutter key 19 Shutter closes immediately Time 012 4 Sek dut Sole E 96 mW cm2 mJ cm2 9 exp 075 08073 100104 radiation Note The shutter can only be opened if the lamp has ignited and is ready for operation green status LED lights up and if a light guide is plugged in If these conditions are fulfilled and the shutter still fails to open when triggered manually check whether the device is in PLC mode or a ProcessFLOW Controller is still running ICJ Note The shutter can also be opened via the PLC interface For a detailed description of PLC mode please see chapter PLC mode page 60 32014e Continuous exposure It is possible to set the bluepoint 4 for continuous exposure To do so the exposure time must be set to 000 0 see chapter Setting Exposure time page 35 If the shutter key 19 or the foot operated switch is pressed after the shutter has opened it will remain open until the shutter key 19 or the foot operated switch is pressed again the dose is calculated continually Activity Description Display Set exposure time Dose at 000000 mJ cm2 Time 000 0 sec to 000 0 then 3 ij 5 m cm m cm press Enta
52. e ode et neta Aenea 56 Setting Start delay ves seda eee e seven o ERR diu enis 57 Dosage counter iD HE MODEI D PE HDRIR Eee iit 58 Dosage counter warning limit seeeesenne e 58 Dosage counter reset eere ederet ite cid ieee 59 Dosage counter total 55 2 khaled 59 B PEC modeste utn D Lui 60 GeneraliinfOrmatiOn 0 cnim ep ta f eH eAlerts 60 Activating PLC mode PLC input Lamp On sssssseeeeemeeneen 60 PLC input Sh tter open ncn ree erred Here ce ine an edis 61 PLEC input Dispensing menor rte rient toe Da etae ka aes 61 PEG input BUD scs icti trt ed rrt atc pe efte t gius 61 PEG OUEDUIS scite TA at ROI E UL t dotes 62 Pin assignment eee eae oo ete e etri Ford ee RR HE Dee ERE 62 9 RS232 interface see eerte eerie tete kaaksi nsu t eiiis 64 General information ee ie cet reete eU etur 64 Pin assignment RS232 plUQ ccsecceeeeeseeeeeeeeeeeeeeeeeeeseaeeeeeeseaeeeaeeseaeeeneeeseaeeseaees 64 Communications programs essssesseeeeeenennneenneeen nene 64 Transmission parameters seeesseseeeeeeeeene eterne nnne ntn aieia tecida 65 RS232 commands ote teneam a eaves a ee eae vinnie eee re oe 65 Configuration file for the RS232 sssssssssseeeeeneeeeee nere 67 Programming the function ProcessFLOW Control via the RS232 67 Calling up warnings errors and device status via the RS232
53. ering or altering values Use arrow keys 17 to move cursor to desired parameter e g TIME Press Enter key 16 to access parameter Use arrow keys 17 to alter value e g 005 0 Sec A Y Increase decrease by one unit lt gt Increase decrease by one position Press Enter key 16 to store value Resetting the entry Press the A V keys simultaneously to reset all digits to 0 Note If 30 seconds elapse without an entry being made the value cur rently set is entered Switching on the equipment Note The lamp cannot be switched off again during the warming up period as switching off a lamp before it is hot can damage the lamp and will reduce its service life Note Avoid switching the lamp on and off unnecessarily Each time the lamp is switched on or off its service life is reduced Only switch the lamp off if it is not needed for more than two hours The lamp can be switched on via the PLC interface for a detailed description see chapter PLC mode page 60 32014e Activity Description Display Turn on main Fan starts up li H nle AG ate switch 2 on Display 13 lights up ue po the rear of th SN Serial number SN 03041234 v1 00 equipment V Software version Display TIME X Shutter opening time Time 005 sjec automatically current power setting c mW ema mema switches to mW cm2 intensity 980 I I FETET I basic mode mJ c
54. etc are not stored permanently when set via the RS232 as they are when en tered manually via the control panel They are lost when the device is switched off IEN If the settings will be needed again the next time the equipment is switched on finish by inserting the command REGS 0 32014e fi nle v technology Configuration file for the RS232 Configuration TT file for the Alternatively the bluepoint 4 can be configured via the RS232 All parameter settings are RS232 collected in one text file This file is then transmitted to the bluepoint 4 via the terminal pro gram It is very quick and easy to change parameters for example for a new product All relevant data is defined in a text file on the PC and can be administered there without problems The following table shows what such a file could look like Configuration file Product xy SETT 3 5 Time to 3 5 secs SETP 80 Electr power output 80 SETO 12 1 Dosage time 12 1 ms SETC 50 5 Pause time 50 5 ms SETD 100 No of dosages 100 Note The Windows Notepad can be used to create a text file The Notepad can be found in the Start menu under Programs Accessories Notepad The text file is transmitted with the HyperTerminal program where you will find the menu item Send Text File under the menu Transfer D You can then select a file and send the data to the bluepoint 4 where it is implemented Programming the function Proce
55. eters e dosage time e pause time and repeats see user s manual for dosage unit These three parameters are set in the main menu Dosage Activity Description Display Use the arrow keys 17 A Cursor E flashes at DOSAGES 0000 V to jump to dosage DOSAGES rn Plalulsle parameters in the menu 000 00ms 000 00ms Dosage Press Enter key 16 Cursor E flashes at value DOSAGES 0 000 Dosagetime Pause 000 00ms 000 00ms The number of dosages can DOSAGES 0015 now be entered using the plolslalglelt t mie Eae arrow keys 17 A Y 000 00ms 000 00ms AY Increase decrease by one increment lt gt move one position to the left right Press Enter key 16 Parameter is saved Repeat for parameters DOSAGES 0015 dosage time and pause Dlo s a gleit i mie Emm 035 00ms 020 00ms An entry of 0000 at number of dosages means continuous dosage The set dosage pause time is repeated until the dosage signal is given either via the PLC input or by manual entry Note D Observe the limit values for dosage frequency number of dosages A pause time of 000 00 means that the valve does not close between the dosages This is for example advisable in the case of very long dosage times up to 9999 sec Limit values for dosage frequency number of dosages a honle v technology Setting dosage parameters Limit values for dosage fre Maximum dosage frequency for up to 150 dosages 1 kHz quency number Max
56. fter waiting cal ibrate device open shutter time has elapsed P mb Te ele e eeu e e v e v Check again that the light guide is inserted into the UVA sensor and is locked in place Danger Observe safety instructions in chapter Danger caused by radiation page 13 Activity Description Display Press shutter key Shutter opens for 4 seconds pjlibrate device 19 y P Shutter OPEN P miaaix j n 8 Automatic display of the calijratje device max radiation intensity If necessary the value can be adjusted using the cursor keys P max 13557 mW cm2 Press Enter key Symbols represent the waiting time calijratje device 16 please wait P max 13557 mW cm2 P min This message is displayed after waiting ee plein ls luit t sir e tme has elapsed P max 13557 mW cm2 PI mine eee e eette Press shutter key Shutter opens for 4 seconds gt cla lli birjaltie device 19 y P Shutter OPEN P max 13557 mW cm2 P min Operating Manual 31 bluepoint 4 Manual calibration 32 Activity Description Display Automatic display of gt calibrate device o Press Enter key Equipment is calibrated calibration 16 calibrate device gt readjust power Press arrow key calibration 3 0000H 00min 17 V Time since last calibration Pl mlalxi l Hislsisizi mWlem Max radiation intensity P min 09010 mW cm2 Min
57. ial interface from any other programming envi ronment e g VBA LabView etc When operating the bluepoint 4 at the RS232 serial interface of a PLC please observe the PLC manufacturer s programming reference Note In the Appendix you will find a detailed description of the Hyper Terminal program configuration 32014e fianle v technology Transmission parameters Transmission a parameters The transmission parameters set on the bluepoint 4 are as follows Baud rate 9600 bits per second Data bits 8 Parity none Stop bits 1 Protocol Flow Control The terminal or transmission program used must be set to comply with these parameters Note If the transmission parameters are incorrect no communications will be possible or malfunctions may occur RS232 commands RS232 commands A series of commands is available for remote control of the bluepoint 4 via the RS232 They are defined as follows e The sign ASCII 58 or 0x3A must be transmitted before each command for initialisation of execution of the command e Each command consists of 4 ASCI characters and may be followed by a parameter e Each command ends with a CR ASCII 13 or OxOD Examples Ignite lamp LPON J Change exposure time to 3 5 seconds SETT 3 5 J It takes more time to run some commands than others During this time the bluepoint 4 cannot accept any further commands via the RS232 and
58. imum dosage frequency for continuous operation 150 Hz of dosages For individual dosages number of dosages lt 150 the maximum frequency for dosage is 1 kHz The bluepoint 4 monitors whether this precondition is fulfilled and adjusts the pause time accordingly where necessary dosage time pause time gt 1ms Operating Manual 55 bluepoint 4 Rinsing the valve Manual dis pensing 56 If dosage time and pause time mean a dosage frequency of gt 150 Hz and if a number of dosages 150 or continuous dosage is set the warning DOSAGE FREQUENCY appears on the display If this happens the number of dosages is automatically limited to 150 Rinsing the valve There is a special menu item available in the dosage menu for rinsing the valve continuous opening regardless of the set dosage parameters Activity Description Display Press the arrow key 17 Cursor amp flashes at Rinse _WALVE CONTROL Y repeatedly in the menu valve gt nse val ve Dosage until the cursor SARAN delia ohoo iis flashes at Rinse valve VALVE CONTROL gt rinse valve gt manual dispensing gt start delay 000 ms Press Enter key 16 Valve remains open until the Enter key 16 is released again The function Rinse valve can also be assigned to the key 18 See chapter Function of Key page 46 Manual dispensing A dosage process with the set parameters can be started manually Activity Des
59. ing contact sssseennn mener 27 Connecting light guides esesssessseseeeeenenennenennnen nennen 27 Readiness for Operation s cccccsecceeesseeeeeeseeeeeesaeeneneneeeeeeeeeeensnseeseseeeesteneenenes 28 sre INC MU Hi Ghee tan ie tata ata 28 Switching on the equipment nennen 28 erarnuppscf c EER 30 Calibration with the H nle UV Meter sesseeennee 30 Manual callbratlon i io iai eir e re ER KA tta es 32 Power read UstimenL 2 2 crore tii perte tie eere Miia tides 34 OMS TAT OM M 35 Setting Exposure time sssssssssseseeee eene 35 Setting Electrical power output nennen 36 Settling DI diss dstih lene erage a leer 37 Triggering an exposure cycle with set time 0 00 0 eeeeeeeseneeeeeeeeeeteneeeeeeeenereaes 38 Continuous exposure sssessssesssseeeeeeneenneeneen nennen nennen enne e nennen nnns 39 Switehing ott AMP mox 40 Stand by mode init ict een tege cere ein EDEN 40 Exiting Stand by mode iere E E e Tem bee ie 41 Displaying operating hours esseeeenenn ene 41 Operating Manual 3 bluepoint 4 Menu Settings efi base eet erepto eati e ee eL uns 42 language itc T sag enasensdasaseeavesepangdasissaadeapacandeasteacensts 42 Save parameter eicere t a nen eroe epe een ee 43 Load parameter icirem i e ettet cni ee ede ended ee eed 43 Ae Dose
60. input Dispensing is set see chapter PLC input Dispensing page 61 e the PLC input Run is set see chapter PLC input Run page 61 e acommand is received via the RS232 interface see chapter RS232 commands page 65 To switch the device off completely press the main switch on the back of the equipment Displaying operating hours Activity Description Display Basic display Time 000 0 sec mW cm2 mJ cm2 075 08073 000000 Use arrow key Display jumps to the next section 17 Vto move cursor down wards lamp Shows the no of lamp operating OPerating hours Temp hours lamp device Cc 1h ih 41 device Shows the total number of 9003 0003 E operating hours for the device This value cannot be reset C Shows the current temperature inside the device in C Note Lamp operating hours should be reset to zero each time a lamp is replaced See chapter Resetting lamp operating hours page 78 Operating Manual a honle v technology Exiting stand by mode Displaying operating hours 41 bluepoint 4 Menu Settings Language 42 Menu Settings Basic procedure for entering or altering values Use arrow keys 17 to move cursor to desired parameter e g TIME Press Enter key 16 to access parameter Use arrow keys 17 to alter value e g 005 0 sec A Y Increase decrease by one unit lt gt Increase decrease by one position Press Enter key
61. l 47 bluepoint 4 ProcessFLOW Control General information Starting ProcessFLOW Control manually 48 ProcessFLOW Control General information The function ProcessFLOW Control enables the execution of entire program sequences consisting of radiation processes waiting times alteration of parameters and dosages and driving additional external devices It enables the integration of the bluepoint 4 into auto mated production processes without the necessity of an external PLC In manual mode too a complete sequence can be worked through again and again with the function ProcessFLOW Control without the operator having to repeatedly call up the func tions individually on the bluepoint 4 Programming is carried out either directly on the bluepoint 4 or the entire program is set up with a computer It can then be transferred from the computer to the bluepoint 4 via the RS232 interface The program for the function ProcessFLOW Control consists of a maximum of 99 lines One command can be assigned to each line A waiting time can be programmed for each line a period that must elapse before the command is carried out When the function ProcessFLOW Control has been initiated the bluepoint 4 starts to work through the command in program line 1 Once this command has been executed the blue point 4 moves from line to line working through the whole program The user can abort the function ProcessFLOW Control at any tim
62. lamps at version bluepoint 4 and bluepoint 4 ds Warning Disconnect the mains plug before opening the slide in lamp unit Undo the screw connection of the slide in lamp unit 20 Slowly pull out slide in lamp unit approx 9 cm Note The optical filters and shutters available as accessories can now be D fitted in For a description see chapter Optical filters Accessories page 23 und chapter Shutters Accessories page 25 Detach ribbon cable Operating Manual 17 bluepoint 4 Slide lamp unit out fully Undo knurled screw Turn lamp clip upwards 180 engage and secure it with the knurled screw Fit the lamp from above as shown Side view on lamp Caution The upper positioning screw fits into the upper slot of the lamp socket e The reflector collar must rest on the 2 adjusting screws at the bottom 18 32014e tionle v technology Turn lamp clip 180 engage it and se cure with the knurled screw Laine 7 Insert 5 pole lamp plug until the side sections engage Note The plug can only be inserted with the flat contact sides see outside contacts pointing upwards Slide lamp unit in until it is extended approx 9 cm Plug in ribbon cable Slide lamp unit in fully Fully tighten the screw connection of the lamp unit 20 by hand Operating Manual 19 bluepoint 4 Fitting lamps at Fitting lamps at version bluepoint 4 U
63. lected function to a potential free alternat ing contact in order to make further signals available externally The function of the alternat ing contact at the 3 pin socket 10 can be assigned with menu item Settings Function of Relais see chapter 3 pin socket alternating contact page 27 Description Display Relay without function Function of Relais PIN 2 and 3 closed if fault 1 Error PIN 2 and 3 closed if warning 2 Warning PIN 2 and 3 closed if shutter open 3 Shutter opened PIN 2 and 3 closed if shutter closed 4 Shutter closed PIN 2 and 3 closed lamp on 5 Lamp is on PIN 2 and 3 closed lamp on and warm default setting 6 Lamp ready PIN 2 and 3 closed equipment on mains main switch on 7 Device is on PIN 2 and 3 closed if equipment controlled by PLC 8 SPS Mode aktiv PIN 2 and 3 closed for 0 5 sec when dosage cycle has been completed 9 Dosage finished PIN 2 and 3 closed when dosage cycle running 10 Dosage running PIN 2 and 3 closed if output is activated Can be activated via the function ProcessFLOW Control the RS232 interface the key 18 Precondition corresponding function is assigned 11 Signal Output PIN2 and 3 closed if device is being calibrated or read justed 12 Running calibr 32014e Function of PLC output This menu item can be used to assign the function of PLC output 3 at
64. ly and the room must be adequately ventilated Subsequently a competent person must collect the mercury residue using a suitable binding agent and dispose of appropriately Binding agent Powdered copper or zinc or Protectasan Firma Frankenbach D 61462 K nigstein Taunus Tel 49 0 6174 3993 32014e tionle v technology Fit new lamp from above as shown in the illustration Caution e The section in the reflector collar must correspond to the section in the lamp socket e The reflector collar must rest on the 2 adjusting screws at the bottom Turn lamp clip 180 engage it and se Insert 5 pole lamp plug until the side cure with the knurled screw sections engage Note D The plug can only be inserted with the flat contact sides see outside contacts pointing upwards Slide lamp unit in until it is extended approx 9 cm Plug in ribbon cable Slide lamp unit in fully Fully tighten the screw connection of the lamp unit 20 by hand Reset lamp operating hours see chapter Resetting lamp operating hours page 78 Carry out calibration see chapter Calibration page 30 Note IEN In the case of multiple light guides intensity alignment must be car ried out See chapter Adjusting the lamp page 79 Operating Manual 77 bluepoint 4 Replacing the air filter Resetting lamp operating hours 78 Replacing the air filter A spare air filter is included
65. m2 dose Press lamp Lamp is switched on Ti Tek 0 3 i 2 oin cl on off switch Status LED 14 flashes green bd T WU cma mJ I7 emia 11 olalg 1 1 1 1 11 T 9 T Warm up TIME of 180 seconds is counted VITE ule 9 4 2 8 i 1 8 o down mW cm2 mJ cm2 Status LED 14 flashes green oslo I I I 2 TT T H T T T Lamp ready Time 005 0 sec Status LED 14 mW cm2 mJ cm2 green lamp ready Olsio I I I I F T I l l l l l orange flashing Warning lamp is on red flashing Warning lamp is not on red Fault lamp has been switched off See chapter Faults page 85 and chapter Warning page 83 Press Enter flashes Mime 005 0 sec 16 Display returns to basic mode if 30 seconds o mwW cm2 meme elapse without an entry being made olalol I I F T T I Note ICJ The equipment must be calibrated in order to display the intensity mW cm2 and the dose mJ cm2 A suitable measuring device is required for this purpose e g a H nle UV Meter Operating Manual a honle v technology 29 bluepoint 4 Calibration Calibration Power read justment Calibrating the bluepoint 4 makes it possible to display the absolute value of the radiation intensity directly in mW cm2 An external measuring device is used to determine the mini mum and maximum radiation power output of the bluepoint 4 These values are then en tered in the control system and can be used to calcul
66. nd set all parameters e As soon as the lamp is ready an exposure process is initiated each time the foot operated switch is pressed e After completion of the exposure process the potential free alternating contact is acti vated for 1 second in order to start up a conveyor belt PAO1 0 LPON Line 1 Switch on lamp PA02 0 SETP 80 Line 2 Electrical power output set to 80 PAO3 0 WLMP Line 3 Wait until lamp ready PAO4 0 SETT 10 0 Line 4 Exposure time set to 10 seconds PAOB 0 WFSW Line 5 Wait until foot operated switch is pressed PAOG 0 SHOP Line 6 Open shutter PAO7 0 WSHC Line 7 Wait until shutter is closed again PA08 0 5 SOUT 1 Line 8 Set output after waiting time of 0 5 secs PAO9 1 0 SOUT 0 Line 9 Reset output after waiting time of 1 0 sec PA10 0 GOTO 05 Line 10 Repeat process from line 5 Operating Manual 91 bluepoint 4 Example 2 Example 3 92 The function Start ProcessFLOW must be assigned to the key 18 in menu Settings See chapter Function of Key page 46 The function Signal output must be assigned to the relay in menu Settings See chapter Function of Relais page 44 Example 2 Program selection via PLC A bluepoint 4 device is being used to harden different bonding locations in an automatic production process e Exposure time Bond point A 3 5 seconds e Exposure time Bond poin
67. ng the equipment switch it off and disconnect it from the mains Danger of injury possibly fatal After switching off the bluepoint 4 must be left to cool down for at least 10 minutes with the ventilator running If the ventilator is switched off it takes at least 30 minutes at 20 C ambient temperature for the equipment to cool down Do not open the equipment during this cooling off period Acute danger of burns Turn equipment off and disconnect from the mains Wait at least 10 minutes for the device to cool down Undo the screw connection of the slide in lamp unit 20 Slowly pull out slide in lamp unit approx 9 cm 32014e tionle v technology Detach ribbon cable Slide lamp unit out fully Undo knurled screw Turn lamp clip 180 engage it and se cure with the knurled screw Press lateral securing flaps against the 5 pin plug and pull the plug off towards the front Remove old lamp in an upward direction Danger The lamp contains mercury Mercury vapour will be emitted if the lamp breaks while it is hot or during operation In such an event personnel must leave the room immediately and the room must be adequately ventilated Subsequently a competent person must collect the mercury residue using a suitable binding agent and dispose of appropriately Binding agent Powdered copper or zinc or Protectasan Firma Frankenbach D 61462 K nigstein Taunus Tel 49 0 6174
68. oducts in a list Example 4 e Three completely different programs are required for three different products e t should be possible to alter the current program very quickly directly via the control panel and without an additional PC PAO 1 0 GOTO It makes sense to divide the 99 lines into three sec PA02 tions and to assign each product its own section to Program for Product 1 There will then be a GOTO command in the first line of PA18 the program This effects a jump to the first program PA19 0 STOP line of the corresponding section The operator can alter the jump address for the GOTO PA20 command very quickly thus making it possible to make t Program for Product 2 adjustments within just a few seconds PA48 PA49 0 STOP PA50 to Program for Product 3 PA98 PA99 0 STOP 05 Operating Manual 93
69. omer service department of the Dr H nle AG No function No function Warning Display Cause Remedial action Display dark fan Device on stand Press any key not working by stand by LED lit Device not con nected to mains Check main Switch mains cable mains fuse equipment fuse see illustration below Operating Manual 85 bluepoint 4 Status LED lights up red 86 Status LED lights up red Warning Display Cause Remedial action Overheating Lamp goes out Time 000 0 sec TEMPERATURE ERROR 96 080 mW c m2 09406 mJ cm2 000000 Temperature inside device too high Clear ingoing and outgoing air apertures clean or replace air filter See chapter Replacing the air filter page 78 check that fan is functioning correctly Wait until equip ment has cooled down again Shutter fault Lamp goes out Time 000 0 sec SHUTTER ERROR 96 080 mW c m2 09406 mJ Cm2 000000 Shutter jammed Shutter defective Disconnect the mains plug Slide lamp unit out Shutter must not catch anywhere If necessary readjust Customer service Lamp fault Time 000 0 sec LAMP ERROR 96 080 mW c m2 09406 mJ cm2 000000 Lamp does not ignite Lamp not fitted correctly or defective EVG defective Wait until lamp has cooled down and ignite again Replace lamp See chapter
70. oon as the bluepoint 4 carries out an automatic program sequence no dosage cycle will be started with this input The input serves as a query crite rion for a conditional jump command for further information see the programming exam ples in the Appendix PLC input Run PLC input Run An automatic program sequence is started with this input As soon as the input is set the commands are worked through starting with line 01 of the function ProcessFLOW Control Any exposure process that is underway will be aborted As soon as the PLC input Run is reset the device stops working through the commands in the current line Any exposure process that is underway will be aborted Operating Manual 61 bluepoint 4 PLC outputs PLC outputs Users have the following outputs at their disposal Device switched on Lamp ready Shutter opened Group fault message PLC output with variable function Assignment via menu Settings chapter Function of PLC output page 45 Devices with an additional dosage unit have two further PLC outputs Individual dosage completed e Valve temperature OK Pin assignment Pin assignment PIN Function Output Group fault message High Fault Output Lamp ignited and warmed up High Lamp ready Output programmable PLC output see chapter Function of PLC output page 45 Output Shutter open High Shutter is open Output Device on High Device on mains m
71. osage DOSE PLC Relay output Output on off SOUT O off l on 2 change Standby Function Switch device to standby STBY Waiting functions Wait until lamp is ready WLMP Wait until dosage is completed WDOS Wait until shutter is closed WSHC Wait for foot operated switch WFSW Wait for PLC input open shutter WPLC Wait for shutter key WKEY Load Save parameters Load parameter set from memory REGL 0 6 Store parameter set in memory REGS 0 6 ProcessFLOW Control automatic program sequence Exit automatic program sequence STOP Jump command to other program line GOTO 01 99 Jump is PLC input DOS set IFIN 01 99 Diagnosis function Send Device Report via RS232 See chapter Sending a Device Report via the RS232 page 70 DRPT 50 32014e Defining program sequence for function ProcessFLOW Control manually It is possible to define your own sequences by entering the commands directly into the blue point 4 This will only take a few minutes and does not require programming skills The table above Commands for the function ProcessFLOW Control entered ww shows the commands to be Note To delete a line in the function ProcessFLOW Control press the ICJ arrow keys 17 V A in the Edit menu simultaneously instead of the Enter key 16 after selecting the program line to be deleted Activit Description Displa y Press menu key until the FrocsssPLON pUuRntro menu P
72. perating the bluepoint 4 e Never touch the end of the light guide Danger High intensity bundled radiation is emitted from the end of the light guide There is acute danger of ignition and burns e When working within the radiation field e Do not operate the UV lamp in explo always wear protective clothing and UV sion protected areas goggles e The end of the light guide must be kept at least 1m away from flammable objects Danger Due to the high temperature of the UV lamp 1000 C use of the equipment in explosion protected areas is forbidden Acute danger of explosion e The equipment must never under any e Allow the equipment to cool sufficiently circumstances be operated in the vicinity before opening it to replace the lamp or of flammable or explosive substances for other servicing work The bluepoint 4 gases or liquids There is acute danger of requires a cooling off period of at least 10 fire and explosion due to the high inten minutes with the fan switched on sity radiation emitted by the equipment If the equipment is left to cool without the and the high lamp temperature fan at an ambient temperature of 20 C The lamp may still be hot enough to start a period of at least 30 minutes is re a fire or trigger an explosion even several quired minutes after it has been switched off Danger Acute danger of burns due to the high temperature of the UV lamp 12 32014e fianle v technology
73. prevention regulations e to read the chapter on safety and the warnings printed in this manual and to observe them at all times while using the equipment Danger when using the e Personal Protective Equipment PPE is equipment worn to protect eyes and skin e for the purpose for which it was con structed e in a condition in which it complies with all the requirements of safety technology Danger In the event of improper use there is a danger to the health of the user or third parties serious skin or eye damage In such a case there may also be damage to the equipment or other material damage Note IEN This sign appears next to information on faults that may represent safety hazards Operating Manual bluepoint 4 Appropriate use Warranty and liability 10 Appropriate use The Sujet is a high intensity ultra violet spot The following are also regarded as neces lamp UV for exposing small surfaces to sary for appropriate use of the equipment radiation Any other use or use above and beyond e the observance of all notes in this user s these terms is defined as inappropriate and manual thus dangerous e the execution of all prescribed inspection Any other use or use above and beyond maintenance and servicing work these terms is defined as inappropriate and e the observance of the general and spe thus dangerous cific safety instructions in this user s The bluepoint 4 must not be use
74. rkey 075 08073 000000 16 Press shutter key Shutter opens Time 001 0 sec 19 Object is exposed to radiation Exposure time is counted forwards mW cm2 mJ cm2 075 08073 008073 Press shutter key 19 again e g after 6 sec Shutter closes Exposure time and dose are displayed Precondition Device is calibrated Time 006 0 Sek 96 mW cm2 mJ cm2 075 08073 49729 Press any key Display reset to 0 Time 000 0 Sek 96 mW cm2 mJ cm2 075 08073 000000 Note The shutter can only be opened if the lamp has ignited and is ready for operation green status LED lights up and if a light guide is plugged in If these conditions are fulfilled and the shutter still fails to open when triggered manually check whether the device is in PLC mode or a ProcessFLOW Controller is still running Note The shutter can also be opened via the PLC interface For a detailed description of PLC mode see chapter PLC mode page 60 Operating Manual a honle v technology Continuous exposure 39 bluepoint 4 Switching off lamp Stand by mode 40 Switching off lamp Activity Description Display Press lamp on off Lamp goes out Time 000 0 sec key 11 The cooling down TIME of 60 seconds cooling down 60 is counted down mW cm2 mJ cm2 Status LED 14 does not light up 075 08073 000000 Time 000 0 sec mW cm2 mJ cm2 075 08073 000000 Note
75. rning limit Reset 00010000 In the menu dosage press the arrow key 17 Y re peatedly until the dosage counter is displayed The function Display dosage counter can also be assigned to the key 18 See chapter Function of Key page 46 Dosage counter Dosage counter warning limit warning limit The number of dosages provides a rough idea of how much adhesive is being used On the bluepoint 4 a warning limit can be defined When this limit is exceeded a warning is issued Note Counting the number of dosages administered in order to monitor how much adhesive is left only provides a very rough estimate as the entry on the dosage counter does not take into account how much adhesive is used when rinsing the valve Activity Description Display In the menu Dosage press Cursor g flashes at warning DI s P E nS 1 Er COUNTER the arrow key 17 Y limit TE repeatedly until the cursor Marning limit Resett 00010000 flashes at warning limit Press Enter key 16 Cursor flashes at numeri D SP ENS ING COUNTER cal value 00000156 Warning limit Reset 00010000 DISPENSING COUNTER 00000156 Warning limit Reset 00010000 Use arrow keys 17 to set warning limit 58 32014e Dosage counter reset The user can reset the dosage counter to 0 Activit Description Display y Inthe menu Dosage Cursor flashes at warning limit P S j ES ue COUNTER use
76. rocessFLOW Control appears START edit clear Move to the edit position using the arrow keys 17 vb Press Enter key 16 Current program is displayed K T Time 5 Instruction 02 000 0 03 000 0 Use the arrow keys 17 Scroll through program lines Nri Time Instruction A Y to select the program m cong IA line you wish to alter 09 000 0 Hold the key pressed fast i forward Press Enter key 16 Cursor jumps to the program as SU 7 Instiructijon line 08 000 0 09 000 0 The individual positions can Set waiting time command d SUD 5 Instiructijon ee the arrow and possibly parameters 08 001 0 SETT 003 5 09 000 0 Use the arrow keys lt P gt to jump to the next position T Nr Time Instruction Press Enter key 16 Program line is saved olz lololol lol I T 08 001 0 SETT 003 5 09 000 0 Repeat process for the Tl Time OB n other program lines 907 005 0 S 08 001 0 SETT 003 5 09 002 0 SHOP Press menu key 15 Exit edit function PrjiocessFLOW Control START edit clear Operating Manual a honle v technology Defining pro gram sequence for function Process FLOW Control manually 51 bluepoint 4 Example of a program se quence with the function Process FLOW Control 52 Note Parameter settings made with the command SETx exposure time electr power output etc are not permanently saved during the pro gram sequence of the f
77. rocessFLOW Control Terminat ing aborting Once the Start command has been given the function ProcessFLOW Control works through ProcessFLOW the program line by line It can be terminated as follows Control e By pressing the Enter key 16 if the function ProcessFLOW Control was started via the keypad e Automatically after execution of the command in line 99 e Executing the command STOP in the program see next chapter Commands for the function ProcessFLOW Control page 50 e The command STOP is received via the RS232 e The input is set back to 0 if the function ProcessFLOW Control was started via the PLC input Run Operating Manual 49 bluepoint 4 Commands for Commands for the function ProcessFLOW Control the function Process The following commands are available for the function ProcessFLOW Control FLOW Control Description Command Parameter Lamp control Setting electrical power output in 96 SETP 60 100 Setting shutter time in sec SETT 0 00 999 9 Setting dose in mJ cm2 SETO 0 999999 Switch lamp on LPON Switch lamp off LPOF Open shutter SHOP Close shutter SHCL Start power readjustment PADJ Dosage control Setting no of dosages SETD 0 9999 Setting dosage time in ms SETO 0 00 999 99 Setting pause time in ms SETC 0 00 999 99 Setting start delay SETL 0 999 Start dosage DOSS End d
78. rom least 10 cm between it and walls other the equipment objects The gap the equipment feet cre ate between the surface on which the e Do not remove the cap on the radiation equipment is placed and the bottom of output end of the light guide until imme the equipment must be maintained diately before commencing work Warm outgoing air is emitted from the floor and the back of the unit Adequate Keep the cap and refit it after completing ventilation must be provided work e Ambient temperature max 35 C Before switching on check that the venti lation apertures are unobstructed and e Never fold or squash the flexible light free of foreign bodies guide It should never be bent to a diame ter of less than 25 cm 16mm Danger When installing the bluepoint 4 ensure sufficient cooling If the cool ing is not adequate there is acute danger of fire Neither the ambient temperature nor the cooling air temperature may exceed 35 C Shield the equipment from chemical e Only operate the bluepoint 4 in dry vapours rooms Max rel air humidity 7096 16 32014e tionle v technology Commissioning Commissioning Note For a description of PLC at PLC interface SUB D 25 8 see chapter PLC mode page 60 For a description of RS 232 at RS232 interface SUB D 9 7 see chapter 8 RS232 interface page 64 Fitting lamps at bluepoint 4 and bluepoint 4 ds Fitting
79. ry Example of a Device Report drpt HO bluepoi P 100 D 0001 STATUS 007 PMAX 00000 PH DEV 00 S ALL 00 EMP 024 6 SPS 0 KEY 04 0 00 00 01 01 00 0 100 00 IN LMP 2 E FSPS 0002 FREL 0020 0 ENLE nt 4 DS T 003 0 Q 0 C 100 0 8 WARNING 0000 PMIN 00000 000h05min OPH LAMP 0000000000 3 TEMP SET 42 IN ERR F SHOP 0000000 00 04 12 RT x x V0 60 0000 00 FAILURE 0OO LAST 0000n00min 00000h04min DOS CNT 00000000 PWM 080 32014e fianle v technology 10 Servicing maintenance and cleaning General information General information Servicing maintenance and cleaning work must be carried out by authorised personnel only e When carrying out servicing mainte Only handle the UV lamp by its ceramic nance and cleaning work ensure that no base fingerprints are left on the lamp and the e Where necessary clean the lamp and the filter filter when they are cold using a clean e Always work with a clean cloth or clean cloth and alcohol gloves Note Marks left on the UV lamp or the reflector e g fingerprints will be IEN burnt on when the lamp is put into operation and reduce the service life and the performance of the UV lamp Maintenance Maintenance The following maintenance work must be carried out on the bluepoint 4 Every day Check the light guide for damage and soiling of the outlet window Where ne
80. s can be found in the Appendix Note Chapter RS232 interface page 64 explains in detail how to create programs on a PC and transfer them via the RS232 interface 32014e fianle v technology Completely deleting the program for function ProcessFLOW Control Completely deleting the Activity Description Display program for function Press menu key ProcessFLOW Control Process 3 x until the menu FLOW Control HESSE START edit clear Control appears Jump to position Clear using arrow key 17 V Press Enter key Cursor is at NO 16 Clear all lines NO YES Press arrow key Cursor is at YES 17 gt Clear all lines NO YES Press Enterkey All lines are cleared ProcessFLOW Control 16 START edit clear Operating Manual 53 bluepoint 4 General information Starting the dosage process Connecting up the dosage valve Displaying the menu Dosage 54 7 Control system for dosage unit optional General information As an option the bluepoint 4 is available equipped with a control device for an external dos age valve This makes it possible to control the dispensing of adhesives and the hardening process with UV radiation The dispensing of adhesive and the exposure can be combined in an automatic program sequence function ProcessFLOW Control thus enabling a com plete system solution with just one device Starting the dosage process The dosage process can either
81. sed in laboratories in manufacturing and repair processes for the follow ing applications e Rapid precision hardening of UV adhe e High intensity radiation for the chemical sives and plastics biological and pharmaceutical industry e Bonding and casting electrical and elec Bonding glass fibres tronic components e Bonding glass metal and plastics Operating Manual 7 bluepoint 4 Individual parts and operating elements Individual parts and operating elements bluepoint 4 rear view A afore opening disconnect hasibe vor iinan des Gentes Natrstecl N NON NN 11 12 18 14 15 16 17 18 19 20 21 22 23 bluepoint 4 front view 1 Mains socket IEC 13 Display 2 Main switch 14 Status LED 3 Fuses 2 x 4Amp inert 15 Menu key 4 Ventilation apertures waste air 16 Enter key 5 Rating plate 17 Arrow keys Cursor 6 Air filter intake aperture fan 18 Asterisk key 7 RS232 interface SUB D 9 19 Shutter switch 8 PLC interface SUB D 25 20 Screw connection slide in lamp unit 9 6 pin socket foot operated switch 21 Socket for light guide 10 3 pin socket alternating contact 22 Lamp adjuster 11 Switch Lamp on off 23 Setscrew light guide 12 Stand By LED 24 Socket dosage valve optional 32014e 3 Safety instructions General information A
82. sound knowledge of all basic safety regu lations is essential to ensure safe and fault free operation of the Sujet This user s manual contains all important safety regulations to ensure safe operation of the equipment This user s manual and in particular the safety instructions must be observed by all persons working with the equipment fianle v technology Under the Health and Safety Management at Work Regulations 1999 users are required to carry out a suitable and sufficient assessment of the risks created by the use of the blue point 4 They must ensure adequate control measures are in place to minimise or eliminate any of the risks created The information contained within this operating manual will assist in creating your own risk assessment Staff obligation Before commencing work all persons work ing with the bluepoint 4 undertake the follow ing Danger when using the equipment The bluepoint 4 has been manufactured in accordance with the very latest state of the art technology and the recognized rules of safety technology The equipment is to be operated only under the following conditions General information In addition all relevant rules and accident prevention regulations relating to the opera tion site must be observed At regular intervals the operator will check that all personnel are observing the safety regulations Staff obligation e to observe the safety at work and acci dent
83. ssFLOW Control via the RS232 Programming the function It is even quicker and easier to program function ProcessFLOW Control on the PC than on Process the device itself Again a text file must be created and is then transmitted to the bluepoint 4 FLOW Control The added advantage of this is that several program sequences can be administered on the via the RS232 PC and transmitted to the bluepoint 4 if required enabling a program change to be effected in just a few seconds For each line in the program of the function ProcessFLOW Control a line with the following format is defined in the text file PALine number Wait time Command Parameter to initialise processing of the command ASCII 58 or 0x3A PA Command for programming a text line Line number Line number of function ProcessFLOW Control Wait time Waiting time before a command is executed given in seconds i Separator ASCII 59 or 0x3B Command Parame as described in chapter RS232 commands page 65 terj xl Termination of line CR ASCII 13 or OxOD Operating Manual 67 bluepoint 4 Example of a text file for programming the function ProcessFLOW Control Text file for programming the function ProcessFLOW Conirol PAO1 0 LPON PAO2 0 SETP 100 PAO3 0 WLMP PAO4 10 0 WPLC PAOS5 1 0 SOUT PA06 0 SETT 3 5 PAO7 0 5 i SHOP PA08 0 WSHC PAO9 0 SETT 10 PA10 5 0 SHOP PA11 0
84. t B 10 seconds The exposure time is to be selected via PLC PAO1 0 5 IFIN 04 Line 1 4 Conditional jump PAO2 0 SEIT 35 If the PLC input Dispensing is set Line 4 is executed PAO3 0 GOTO 05 if not Line 2 is executed PA04 0 SETT 10 PAO5 0 SHOP Line 5 Open shutter PAO6 0 WSHC Line 6 Wait until shutter closed again PA07 1 0 GOTO 07 Line 7 Endless loop e The lamp is ignited via the 1 output of the PLC Input Lamp On e ProcessFLOW Controller is started via the 2 output of the PLC Input Run e Exposure time is selected via the 3rd output of the PLC Input Dispensing Example 3 Power readjustment via PLC The function Readjust power is to be started via the PLC as soon as the PLC has positioned the light guide above the sensor A H nle UV Meter is connected to the serial interface A01 0 5 PADJ Line 1 Power readjustment is started the bluepoint 4 opens the shutter for approx 4 seconds and then transmits the UV Meter readings PAO2 0 STOP e The lamp is ignited via the 1st output of the PLC Input Lap On e The function ProcessFLOW Controller is started via the 2 output of the PLC Input Run e The shutter is opened via the 3rd output of the PLC Danger Observe the safety instructions Danger caused by radiation page 13 32014e fi nle v technology Example 4 Several program sequences for different pr
85. te IEN The UV intensities must be adjusted after each lamp or light guide replacement to ensure perfect alignment Cleaning Cleaning Note IE Never use aggressive or abrasive cleaning agents Cleaning the light guide The end of the light guide may become soiled if the equipment is operated in a dusty envi ronment or because of adhesive fumes This impairs the UV intensity Clean the end of the light guide with a clean lint free cloth and alcohol or acetone Cleaning the surface of the equipment Use only mild cleaning agents containing tensides e g household cleaning agents clean ing wipes or a damp sponge to clean the surface of the equipment Never allow moisture to penetrate into the interior of the equipment Software updates via Internet The bluepoint 4 is equipped with a FLASH program memory for the operating software We recommend that you visit our homepage on the Internet at regular intervals to profit from future software improvements and upgrades From our homepage you can download the latest version of the operating software as required and update your bluepoint 4 software A software update takes about 10 minutes and can be carried out by the user without ad justments to the software and without additional hardware on a PC with Windows interface 32014e fi nle v technology Carrying out a software update Carrying out a 0 5 software up
86. the arrow key 17 Reset TL Y to jump to menu item Warning limit Reset 00010000 Reset DISPENSING COUNTER 00000000 Warning limit Reset 00010000 Press Enter key 16 Dosage counter total The bluepoint 4 also provides a second dosage counter which registers the total number of dosages administered since the control device was installed This counter is used to monitor maintenance and servicing intervals Activity Description Display In the menu Dosage The total number of dosages is DISPENSING COUNTER I press the arrow key 17 displayed exponentially in the toitja V until the dosage bottom line Dod H 9 2 2 2 1 BB counter total appears Note The Dosage counter total can also be reset to 0 To do this press D the Enter key 16 for at least 3 seconds in Menu Dosage Dosage counter Operating Manual a honle v technology Dosage counter reset Dosage counter total 59 bluepoint 4 General information PLC input Lamp On 60 8 PLC mode General information The bluepoint 4 can also be operated via an external control system or PLC programmable logic controller if desired It is equipped with a PLC interface to allow the most important device functions to be controlled and monitored The interface is electrically isolated via optocouplers and must be supplied with an external auxiliary voltage Uext 10 30 VDC
87. tion Display y Jump to parameter inthe Cursor flashes at power Time 010 0 Sjk standard menu using the z arow keys 17 A Y ole owt oaen then press Enter key 16 The electrical power output Electr power output is Time 010 0 Sjk can be adjusted using the adjusted 96 mW cm2 mJ cm2 arrow keys 17 A V Intensity and dose are 075 08073 080730 Hold arrow key 17 in automatically calculated pressed down position value is altered in increments e g 80 Press Enter key 16 32014e fianle v technology Note The electrical power output of the ballast is not directly proportional to the intensity of the radiation emitted by the lamp Thus an adjustment range of 60 100 electrical power output does not mean 60 100 radiation discharge Note Over the course of time the lamp intensity relative to the electrical power consumption decreases Begin with a low electrical power in order to be able to offset the lamp ageing process for as long as possible Setting Dose Setting n 4 Dose Once the desired dose has been entered the bluepoint 4 automatically calculates the time required The set electrical power output is not altered The dose can only be entered if the bluepoint 4 has been calibrated Activity Description Display Use arrow keys 17 Time 010 0 Sek A Vio move cursor to 96 mW cm2 mJ cm2 dose mJ cm2 075 08073 080729 Press
88. tion of the bluepoint 4 cannot be guaranteed if parts from other manufacturers are used Note To order spare parts see chapter Order data for equipment spare parts and accessories page 82 amp p The lamp unit is pulled out to replace the UV lamp Danger Before opening the equipment switch it off and disconnect it from the mains Danger of injury possibly fatal After switching off the bluepoint 4 must be left to cool down for at least 10 minutes with the ventilator running If the ventilator is switched off it takes at least 30 minutes at 20 C ambient temperature for the equipment to cool down Do not open the equipment during this cooling off period Acute danger of burns Turn equipment off and disconnect from the mains Wait at least 10 minutes for the device to cool down Undo the screw connection of the slide in lamp unit 20 Slowly pull out slide in lamp unit approx 9 cm Operating Manual 75 bluepoint 4 76 Detach ribbon cable Slide lamp unit out fully Undo knurled screw Turn lamp clip 180 engage it and se cure with the knurled screw Press lateral securing flaps against the 5 pin plug and pull the plug off towards the front Remove old lamp in an upward direction Danger The lamp contains mercury Mercury vapour will be emitted if the lamp breaks while it is hot or during operation In such an event personnel must leave the room immediate
89. unction ProcessFLOW Control unlike entries made via the keypad They are lost when the device is switched off If the settings are to be displayed again the next time the equipment IEN is switched on the command REGS 0 must be inserted in the auto matic program sequence Example of a program sequence with the function ProcessFLOW Control The task is to harden two bonding locations with the bluepoint 4 The first bonding location is to be hardened with an exposure time of 3 seconds and a power output of 8095 but the second bonding location with an exposure time of only 2 5 seconds The shutter is to be activated via the foot operated switch in both cases Description Display Nr Time Instruction Switch lamp on 01 000 0 LPON Electrical power output at 80 96 92 000 9 SETP 89 Wait until lamp is ready 0 3 10 00 O WMLEMP Nr Time Instruction Wait until foot operated switch is pressed 04 000 0 WFSW Exposure time at 3 seconds 0 5 0 00 0 SIE TIT 00S 0 Open shutter 06 000 0 SHOP Nr Time Instruction Wait 3 5 seconds and then wait again until foot operated 07 003 5 WFSW switch is pressed 095 1090 00 SETT 991 5 Set exposure time to 1 5 seconds 0 9 0 0 0 0 SIHIOIP Open shutter Nr Time Instruction Wait 3 5 seconds continue with line 04 10 003 5 GOTO 04 11 000 0 12 000 0 Note Other example programs and tips for creating automatic program sequence
90. wer readjustment can only be carried out in an automated process using the H nle UV Meter For information on connecting up the H nle UV Meter see chapter Calibration with the H nle UV Meter page 30 If the electronic ballast cannot set the required power value e g because the lamp intensity is insufficient even at 10096 power a warning is generated symbolised by an orange green flashing status LED and a corresponding text message Note The bluepoint 4 must be calibrated before the function Readjust power can be activated Activity Description Display flashes CALIBRATION Press menu key Cursor 15 calibrate device gt readjust power Press arrow key CALIBRATION 17 v calibrate device gt readjust power Press Enter key gt readjust power 16 0pen shutter gt readjust power Press shutter key Shutter opens Shutter OPEN 19 Power is readjusted and a warning CALIBRATION generated if required slali brate aleile gt readjust power Press menu key If necessary the power in is adjusted Time 004 0 sec 15 until the basic so that radiation intensity and dose o mw lema mJl7lemi2 display appears remain constant 068 07200 28800 further menus are explained at a later point If a warning message is generated it will continue to be issued until cancelled manually The message is deleted as follows e Set anew value for the electric
91. with every spare lamp The air filter should be replaced every time a lamp is replaced Resetting lamp operating hours Remove the air filter protective grid on the rear of the device Remove the spent air filter Insert new air filter Replace protective grid grid engages in place Activity Description Display Turn on main switch 2 on Fan switches on Time 000 0 sec the back of the device Display lights up 96 mW cm2 mJ cm2 080 09406 000000 Use the Arrow key 17 Y to Display jumps to the ger ati 5 g z n ore rs Temp odd cursor down next section 03217h 0 33 56 Ih 3161 15 Press Enter key 16 and Cursor flashes at NO Reset lamp hours 2 hold depressed for at least 3 seconds No YES Use arrow key 17 gt to Cursor amp flashes at YES Reset lamp hours 2 position cursor on YES NO YES Press Enter key 16 Operating hours Temp lamp device c 00000h 03356h 25 5 32014e tionle v technology The use of multiple light guides The use of f 7 7 multiple light As a rule the UV intensities emitted by the individual arms of the multiple light guides will guides vary This is due to the individual radiation characteristics of the lamps and the geometry of the double light guides To compensate for this the light guide can be turned in its holder If this is not sufficient the lamp must be readjusted see next chapter Adjusting the lamp Adjusting

bluepoint 4 User Manual - Tangent Industries Inc.

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