User Manual - Truck Utilities Inc
Contents
1. 45 21088 1 ACORNNUT1220UNF GQ lM LA AIiNlO afalalalaxaloOol lalafalalxlola So 16 TP08 User Manual as 21989 6 CAPSCREW 1 20 X1 FH SST STICKER CE 25MM ER SEAL CARRIER ONLY AVAIL ABLE IN SEAL KIT eo 7505 1 GAPSCREWaBA8X1 QUAD RING ONLY AVAILABLE IN SEAL KIT 03974 1 COUPLER SET 03974 MALE A FEMALE rere CARRY HANDLE SEE PAGE 15 TP08 MOTOR ASSEMBLY P N 73304 Tested Includes items 5 7 15 18 20 25 26 27 33 thru 36 39 thru 44 48 50 59 and 61 BOLT TORQUE SEQUENCE 60 FT LBS IN 20 FT LB INCREMENTS LUBRICATED STANLEY STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com2. EN 800 gpm 3028 Ipm KT Le 59 Ibs 26 7 kg Height NENNE 16 5 in 42 cm SD SU EEE NE O OE 19 in 48 3 cm M Tet itera S 15 in 38 1 cm IIE Ee 2000 psi 140 bar a rcc T 7 10 gpm 26 38 lpm KE DIMUN FION PPP Em 10 gpm 38 Ipm OL Eanos d i a a ai A i E i i o 10 SAE pressure 12 SAE return Connect Size and Type sees 1 2 in Male Pipe pressure 1 2 in Male Pipe return Discharge E IM 4 in 100 mm Camlock APP i i i i i i i ni CEE is as 4 in 100 mm ACCESSORIES Description Part No Male Adapter Female THDAaNbPT 21967 Lay Flat Discharge Hose Blue 4 in x 25 ft with Camlock Fittings 000nn00nnnannnnnnnnnennnsnnnnnnnnennnnnsrnnsnnrnsnrnsnneee 65624 MAINTENANCE 0 2 Grease motor Item 5 pg 15 with 2 Strokes of Under Em Grease Volute Intake Volute Intake Clean Check Fasteners for Tightness EE Clean 1 Inspect CLEANING THE PUMPING CHAMBER Debris such as weeds sand and other solids may become trapped in the water hose and pumping chamber This can reduce pump performance It is important that the pumping chamber be kept clean at all times The chamber can be cleaned as follows 1 Remove wear plate item 30 by removing the six capscrews item 17
3. TP08 HYDRAULIC TRASH PUMP USER MANUAL Safety Operation and Maintenance O 2012 Stanley Black amp Decker Inc New Britain CT 06053 U S A 66364 5 2014 Ver 13 DECLARATION OF CONFORMITY BEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned lt Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto DECLARATION OF CONFORMITY C STA N L EY Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Trash Pump Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Margue Marca Marca Stanley Type Typ Type Tipo Tipo TP08013 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del eguipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Approved body Richt
4. 14 NESE 1122 115 0 MM I EMPIRE MEME UE C ME 14 MNTEN NE 14 TOP MSN 15 Mi o oe eet eee sete Lae Spt ne perenne cesta 16 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY HYDRAULIC PUMP This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STANLEY TP08 User Manual 4 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol
5. 2 Remove all debris from the volute area 3 Thoroughly clean the volute and impeller Do not remove the impeller unless necessary for repair or replacement or to remove trapped debris 4 Re assemble and clean the capscrews and lubricate the threads with underwater grease before installation 5 Remove all debris from the hose Otherwise solids will backfill the pump 14 TP08 User Manual STAN LEY QUICK LINK P N 73577 CARRY HANDLE P N 73576 JA JE HER A 0 B l E DOr TP08 PARTS ILLUSTRATION TP08 User Manual 15 STANLEY TP08 PARTS LIST s oor 6 NYLocK NUT UNG 6 01324 9 LOCKWASHER 1 4 ID s o7 1 washer nro s Joss 1 COUPLERS FEM ZNPT 16 08037 6 Hnos 1 4 20UNC x 1000 CIRCUIT TYPE D STICKER WASHER 1 4 LD 25 zo 1 BEARING CARRIER 27 20680 2 BEARING WASHER 28 zw 3 sanoo 29 Lasel WEARPLATE 30 21068 1 PLATE STANDBASE a ze 3 m az 21967 1 CAMLOGK COUPLER 39 wr 1 Woronsmarros zer 1 MOTOR GAPASSY as zum 1 DRVEGEARTPO 36 21976 1 HOUSNGUPEXCLUDER 37 amore 3 CAPSCREWSIe 16 3s 27 1 wtueR ao ar 1 ETT 40 2 5 1 DtERGEARTPO au ziema 1 IDLER SHAFT TPO8 42 zm 1 kv as o6 3 HSHOS 1213x244 4 zwer 2 WSHOS 1213x204
6. 6 TP08 User Manual STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be egual to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this reguirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley
7. liquid will cause accelerated impeller wear 7 To maintain optimum performance it is good prac tice to periodically inspect the impeller for wear or damage This is especially important following the pumping of liquids containing sharp abrasive solids STANLEY TP08 User Manual lt 11 TOOL PROTECTION amp CARE NOTICE In addition to the Safety Precautions found in this manual observe the following for eguipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure refer to Specifications in this manual for correct flow rate and pressure If specifications are exceeded rapid failure of the internal seals m
8. sharp bends or kinks Do not attach a nozzle to the outlet end of the fire hose For high pressure water pumping use a Stanley SM20 or SM50 and nozzle The TP08 is de signed for high GPM water flow at low water pres sure head 10 TP08 User Manual 3 Attach a rope or cable to the trash pump s handle Lower the trash pump into the liquid to be pumped Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers IMPORTANT Never point the hose at bystanders 4 Turn on the hydraulic power source Watch for sol ids in the liquid being pumped If solids are exces sive the discharge flow might decrease If this hap pens stop the trash pump and check for the cause of the problem Under some conditions the liquid being pumped might be slowed enough so It can no longer push particles in the liquid If this happens particles can accumulate in the pumping chamber causing fur ther restriction The impeller then acts as a grinding wheel which causes accelerated trash pump wear Reduced liquid flow can be caused by the following The trash pump sinks into solids at the bottom of the hole The end of the outlet hose is too high causing an excessive lift height for the column of liquid being pushed by the trash pump This slows the flow of liquid to a level where it can no longer carry solids The flow and pressure of hydraulic fluid to the trash pump is too low wh
9. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS er EYE F L HAND AND DEALER PRESSURE MAY CAUSE A LEAK OR BURST REPLACE DECALS IF THEY BECOME WORN OR DAM AGED REPLACEMENTS ARE AVAILABLE FROM YOUR LO CAL STANLEY DISTRIBUTOR TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE CHECK TOOL HOSE COUPLERS AND CONNECTORS ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY YOUR HANDS CONTACT WITH A LEAK MAY RESULT TRAINED PERSONNEL IN SEVERE PERSONAL INJURY The safety tag P N 15875 at right is attached to the tool when shipped from IMPORTANT IMPORTANT the factory Read and understand the safety instructions listed on this tag before READ OPERATION MANUAL AND READ OPERATION MANUAL AND Mp SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS removal We suggest you retain this tag and TOOL BEFORE USING IT TOOL BEFORE USING IT attach it to the tool when not in use USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL OPERATION MANUAL TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR TOOL OPERATOR SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size
10. It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel DT E 4 gt TP08 User Manual STAN LE Y SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given fo
11. RECOMMENDATIONS suonoeuuo eso eoid aunbi I lt lt lt MOTH z 5 E E D E d O NYNLIY l 2 o T MO14 gt gt gt u 2 a y a E e y JYASSIYA 0 8 00 L 9T 09 67 OL EL 8 0 dn Gz 0 dn 09 67 9L EL sa oe eunssed e ve Dunes AJLA Lotte Uuejs s oinejp u unu Lom owe um s me sxe o 0 ene eussexd Buom unu su ae em a 96 07 AE Ls ve wes s ss mad sme ses tror suoneotdde somo fue soy pasn eq 10u prous sn we wwu o we ET su Le M c es ee E acy posh eq cl Popuenur si HELP A oineJp u 104 pesn aq 0 papuajul SI yeyo siu Ai m ST ES uet o A9 ajqedaooe uunuuiuiuJ e oj eunssa d y9eq sn we we e e ors corse 9 nend su uinge dooy oi pepuerut eie suon en anse ee or ais lan sean esi or epuouwooes esey udi sinuu sed sey SYOLONGNOD e Ha G M E YVAN ASN LON OG Pieig 18914 10 pleig 911IM x KW SI Ska udp aynuiu sed suojjeb uo peseq syjBua ias 1 os CT meg O o ae ped oron vest eeo snoueA Jo siejouuerp asoy ma SanL 3exong ANN 4104 plesg JeqiJ esopH 9Anonpuo2 uoN paye pepueululoo9J SMOUS juBu ayy 0 yey aU l ones Bu UN soli osas m most 9SOH nou ae 03 1001 STANLEY 8 TP08 User Manual HTMA EHTMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at
12. tool can cause serious injury e Never operate the tool near energized transmission lines Know the location of buried or covered ser vices before starting work e Donot wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury e Supply hoses must have a minimum working pres STANLEY sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Do no
13. Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REM
14. OVE THIS TAG OVL SIHL JAON3Y LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC A SEE OTHER SIDE p EIQUE AAA Pn SEE OTHER SIDE OVL SIHL AAOWSY LON OG o ke 2 I He LU gt O gt LU D He O zZ O a Shown smaller than actual size STANLEY TP08 User Manual lt 7 HOSE
15. TATION DIRECTION M Contact at a leak or burst can cause oil injection into the body MFailure to observe these precautions can result in serious personal injury 09612 12893 09612 Rotation Direction Sticker General Caution Sticker NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE DO NOT USE KINKED TORN OR TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE DEATH OR SERIOUS INJURY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON BEFORE USING HOSE LABELED AND CERTIFIED AS NON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE NECTED TO TOOL IN PORT SYSTEM RETURN HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR MUST ALWAYS BE CONNECTED TO TOOL OUT PORT RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY REVERSING CONNECTIONS MAY CAUSE REVERSE DEPARTMENT INSTRUCTIONS TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY kN eee ee E GN EET DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED EE CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY ri rl OR PRESSURE MAY
16. ay result 12 TP08 User Manual Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Pump will not start No hydraulic fluid flow or Turn on power unit and check that 7 10 pressure gpm 26 38 Ipm at 2000 psi 140 bar is available at the trash pump Defective couplers Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the ON position The power supply should operate without loading from the couplers Impeller jammed with debris Clean the pumping chamber Impeller rubbing against wear Check and adjust the impeller clearance plates Defective power module Repair or replace the power module Poor pump performance Hydraulic flow reversed Check that the hoses ar
17. e correctly connected to the pump motor ports The female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Improper hydraulic fluid flow Check that 7 10 gpm 26 38 lpm at 2000 psi 140 bar is available at the trash pump A 20 decrease in flow can result in a 50 decrease in pump performance 8 gpm 30 lpm is the best circuit flow Trash pump submersed in Lift the pump from the bottom of the hole or sediment chamber Use a flat support under the pump if necessary Trash pump inlet restricted Remove restriction and thoroughly clean Discharge hose kinked or Straighten the hoes If the hose must bend at restricted the top of the hole use a piece of split rigid conduit with large diameter of the expanded hose This keeps the hose from kinking Use a 90 4 inch pipe elbow on the trash pump outlet if necessary Discharge hose too small Use a 4 inch diameter fire hose Water lift too high Lower the outlet end of the discharge hose Impeller worn or damaged Check impeller for damage and excessive wear Replace if necessary Wear plates worn or damaged Check wear plates for damage and excessive wear Replace if necessary Hydraulic fluid in discharge Motor shaft seal failure Replace the motor shaft seal Ensure power flow unit is delivering 7 10 gpm 26 38 Ipm STANLEY TP08 User Manual lt 13 SPECIFICATIONS un AM
18. ich reduces impeller speed A 20 percent decrease in hydraulic fluid flow can reduce pump performance by 50 per cent When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 30 ft 9 m above the liquid NOTE It will not damage the pump to operate it dry o When pumping is complete set the hydraulic control valve to the OFF position Lift the trash pump from the work area using the rope or cable to avoid dam age to the hoses or couplers STANLEY OPERATION COLD WEATHER OPERATION IMPORTANT If the trash pump is to be used during cold weather preheat the hydraulic fluid at low power source speed Observe the following for trash pump When using the normally recommended fluids fluid protection and care should be at or above 50 F 10 C 400 ssu 82 centi stokes before use 6 The trash pump must maintain a minimum impeller Damage to the hydraulic system or pump motor seals speed in order to move solid particles through the can result from use with fluid that is too viscous or thick pump While pumping liquids containing large sol ids monitor the flow from the outlet of the fire hose If it begins to slow turn off the hydraulic power source and lift the trash pump from the work area Disconnect the hydraulic hoses and clean at the wa ter hose and the pumping chamber IMPORTANT Pumping liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent
19. ity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet CLASSIFICATION AAAA 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar 2495 psi 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY TP08 User Manual 9 OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Usi
20. linie Standards Pr fung durch Directives Normes S Organisme agr Directriz Los Normas Aprobado Direttiva Norme Collaudato EN 809 2009 Machinery Directive 2006 42 EC 2006 ISO 12100 1 2010 ISO 12100 2 2010 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 5 11 Signature Unterschrift Signature Firma Firma J ITANE A Position Position Fonction Cargo Posizione Engineering Manager 6 27 2013 2 TP08 User Manual STANLEY TABLE OF CONTENTS DEC LARA elnelieeie gdecec 2 PET 21 MBOLS pr 4 TETTE IN e 2 TOOL STERSSN 6 HOSE TYPES tocum gt gt gt 5 m E IMMER EE 7 HERE NENNE 8 FIGURE 1 TYPICAL HOSE CONNECTIONS ee 8 PNA TREOURE Ch E 9 OPERATION esco bai 10 TOOL PROTEC HONS CAR EE 12 TRAUBEL Iul cm 13 PE TON
21. ng a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 10 gpm 26 38 Ipm at 2000 psi 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the trash pump inlet is clear of debris Remove any obstruction before operating CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections IMPORTANT Do not connect pressure to the return port Motor shaft seal limit Is 250 psl 17 bar 2 Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the trash pump is the inlet pressure coupler PUMP OPERATION 1 Observe all safety precautions 2 Attach a 4 inch 102 mm diameter fire hose to the trash pump outlet For best performance keep the fire hose as short as possible and lay it out to avoid
22. r your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models TP08 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage e Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operations s Do not operate the tool unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool e Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Op eration section e Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the
23. t put your hands or any other body part under the volute while the trash pump is running Do not lift the trash pump by pulling on the hydrau lic hoses Use a suitable line fastened to the trash pump handle Do not point water discharge toward bystanders TP08 User Manual 5 TOOL STICKERS amp TAGS 7 10 GPM 26 38 LPM e DO NOT EXCEED 2000 PSI 140 BAR Stanley Hydraulic tools DO NOT EXCEED SPECIFIED FLOW OR PRESSURE mUSE age CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM Division of the Stanley Works WUSE OPEN CENTER TOOL ON OPEN CENTER SYSTEM 3810 SE Naef Road CORRECTLY CONNECT HOS Milwaukie OR 97267 30 LPM 138 B AR EHTMA CATEGORY TOOL ULD RESULT I T FAILURE SCONTACT AT A L CAUSE OIL INJECTION INTO THE BODY MFAI LURE TO 05152 OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS 11207 Stanley Logo Sticker NAL US 28788 Circuit Type D Sticker Manual Sticker 03787 GPM Sticker Stanley Hydraulic Tools 3810 SE Naef Road e Milwaukie OR 97267 MODEL NO 7 10 GPM 26 38 LPM 2000 PSI 140 B AR TPOS 28322 22360 CE Sticker Name Tag 28786 A CAUTION Coupler Sticker EDO NOT EXCEED SPECIFIED FLOW OR PRESSURE MUse closed center tool on closed center system MUse open center tool on open center system E Correctly connect hoses to tool IN and OUT ports M improper handling use or maintenance of tool could ck in a leak buret or other tool failure RO
24. the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE I 4 6 gpm 15 23 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TYPE II 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capac
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