USER AND MAINTENANCE MANUAL
Contents
1. eeeeeeeeee eere 9 2 3 Technical ASSISTANCE iii i a na 10 2 4 Other PFOVISIONS sxxuivesixDDdGNENEUESRESERENNAFEVIEUVEREEXIESENEEVER VOFEEKYNVXNCENER a 10 3 TECANICALSPECIFICATIONS ic 11 4 MACHINE DESCRIPIION ads poa a 12 41 Suction Syse eisses ENAN AANE E 13 4 2 Main parts of the Planer 0686 200 00 14 4 3 Identification DIAUCS issin EEEE aa 15 AA Piclograms a a Gv 15 S DESCRIPTION OF CONTROLS oisi ed gi 17 5 1 On and olIt SWILCHOS siiisiskusauskn dad gR 2 ERR UR ER CUR FIERI UK EU E KNEE FREI VER RC LEER KM ida doida ds Dada 17 de Emergency DUELO asia v RRNARCDNERIEESATEREAAREDENSES rr 18 5 29 Wesel DUELON citroen aria 19 5 4 Adjustment knobs work tables and shelters eere eee renun nnn nnn 20 6 MACHINE SAFETY DEVICES sonido adi ii BR DRE RR Rr 22 61 Electric safety devis sanfona D ia 22 6 2 Safety devices against mechanical risks rrr rrrrreee een 22 6 2 1 Protective casing of the transmission Of motion eeseeeeeseee eene nnn 22 6 2 2 Planer shaft guard cutting bla des 23 6 2 3 Cutterhead and sawdust collection interlocked protective covers eeeeeeeeeeee 23 6 3 Use ofr PPE coran iniri enin nina ERROR RC rA ROCCO TO 24 7 IMPROPER USE AND CONTRAINDICATIONS rrr uH 25 S TRANSPORT AND LIFTING cii oai cai GT EB d 25 9 INSTALLATION AND COMMISSIONING2. e rernm m mmm nmn 26 9 1 Machine delivery and unpacking ee eoseeee en nurrrrrrnnnhhha hau u ununi nuu 26 O22 ASSBHIDIV lc 27 5 5 POSIHODIDU aa HO IRR incas dass ai S EERFRRSDEREEREEU ria 27 SA Electrical connectioliusssaesexsaxk RR NERUDFH EUR ANARAN NES SRNEEEE dad 28 10 OPERATE P Li ici 29 10 1 Precautions TOF USE amis od and od dd o di 29 10 2 Starting7 StODDIDO ues ouvux EAR AEXENEVIAXFILVRUIIENSS SE dO dn o ara 29 E Page 3 ot 47 NEN EI FERV Sa PES b JE PRO ER EQUIPMENT ACCESSORIES 10 3 How to configure the lipping planer eeeeeeeeeeeee ee 30 10 4 Configuration for thickness planing iii 33 10 5 How to perform safe planing assustada CR RON RR RR a 35 I0 5 CUMaACe PIANO zara 35 L0 5 2 PINO DIABO sas iG Aid Ra RN DT AA PE RENI UP 36 10 5 3 Planing pieces of greater thickness ccssssssseeee nnne enne nnn nnn nnns 36 10 54 Planing Sport WORK DIC SS m arc re coven Ya da Ga a tat manque DR Sd UA 37 1055 5 Planing with 45 inclined guide sica 37 10 5 6 SE PIAS rn 37 T0 5 7 Resi sea vee ne a a erg E ae a a ne da redu DEN MEME KU Aa 38 bi MAIMIENAACE gia ai heed blan n E an EU 38 11 1 Ordinary Maintenance nasais assinado AANA RR IR RUND 38 11 1 1 Routine at the end of each processing cece eee eee eee eee ee ened eee eee eee nennen nnns 38 11 2 PerilodiCally iietisseiuuddandsumttxs ku DOE wed ra ua
3. Do not force the machine Use tools appropriate to the seriousness of the job Do not perform tasks on the machine other than those for which it was designed Only use the machine in the manner in which it was intended as described in this instruction manual Always wear eye protection and protective gloves while working If dust is produced use appropriate masks Wear appropriate clothing Loose and dangling clothing jewellery long hair etc can get caught in moving parts or the blade causing permanent injuries Keep the workplace tidy and free from obstruction untidiness causes accidents Always connect the appliance for vacuuming of the sawdust Do not pull the cord to unplug Keep it away from heat oil or sharp edges eee EU I WM S VS gt VUmmmMN venN lt Page 7 47 r FERVI PRO SMART EQUIPMENT FER p Oe E een o ACCESSORIES 15 Always work in safety Take all precautions to avoid accidental contact with the moving parts 16 Periodically check the stability of the machine 17 Maintain the machine with care and clean in its entirety Keep cutting tools clean and sharp Follow instructions for lubricating and changing accessories Periodically check the condition of the power cables 18 Replace worn and or damaged parts check that the repairs and protection work correctly before operating If necessary have it checked by Technical Support staff Use only original spare parts 19 Check the machine
4. N 2 SAFETY 2 1 General safety rules A Machine risks DO NOT underestimate the risks associated with using the machine and concentrate on the work in progress o Machine risks All accident prevention measures reported in this manual must be observed even when all safety devices are implemented for safe machine operation 45 Machine risks Every person responsible for machine operation and maintenance is required to have read the instruction manual first and specifically the chapter on safety instructions It is recommended that the plant safety manager get written confirmation of the above o Operator Protection Before starting any type of work on the machine the operator must wear appropriate personal protective equipment PPE such as goggles and gloves oa oom A 10 11 12 13 14 Read this manual carefully and then work safely Always check the efficiency and integrity of the machine Keep your working area clean to prevent damage Do not start the machine in an enclosed or poorly ventilated area or in the presence of a flammable and or explosive atmosphere Do not use the machine in damp and or wet locations or those exposed to rain Avoid starting accidentally Make sure that the work environment is forbidden to children non employees and animals Before starting the machine get used to ensuring that no remaining maintenance and service keys are inserted Keep the work environment tidy
5. OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine o Pay Attention This emphasizes behavioral rules to avoid damaging the machine and or the occurrence of hazardous situations A Residual Risks This emphasizes the presence of hazards causing residual risks which the operator must watch for to avoid personal injury or property damage Du CFERVI RC aE b JE PRO ER EQUIPMENT ACCESSORIES 1 1 Preface Read this manual carefully to acquire full knowledge of the machine and general precautions to be observed during operation In other words the life and performance of the Planer are dependent on how it is used Follow the instructions contained herein in addition to the general precautions to be observed while working Even if the operator is already familiar with the planer it is necessary to 1 Acquire full knowledge of the machine 2 Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the machine 3 Wear appropriate clothing for the job 4 The operator must wear appropriate clothing to prevent the occurrence of unpleasant accidents 5 Take proper care of the machine O Using the Machine The machine must only be used by qualified personnel trained to use the machine by authorized personnel ME Page 6 of 47 Doo ACCESSORIES
6. e the machine is not in use e the machine is left unattended e after maintenance or registration the machine does not work properly e the power supply cable is damaged e replacing the cutting tool e moving or transporting the machine e cleaning 32 Users of this manual for maintenance and repair are required to have basic knowledge of mechanical principles and procedures inherent in technical repair 33 The company safety officer is required to make sure that machine operators have read and understood this manual in its entirety 34 Management is responsible for safety and verification of the company s risk status according to Legislative Decree 81 08 MN Page 8 of 47 ed SS ee TER ACCESSORIES b JE PRO SMART EQUIPMENT 2 2 Safety regulations for electric machines O Changes in the Electrical System 1 Do not modify the electrical system in any way Any attempt in this regard may jeopardize the operation of electrical devices thus causing malfunction or accident Work carried out in the electrical system of the machine must therefore be carried out only by qualified and authorized personnel If you hear unusual noises or feel something strange immediately stop the machine Then carry out an inspection and if necessary perform any repairs as required 4 The supply voltage must correspond to that stated on the label and in the technical specifications 230 V 50 Hz Never use any other type of power supply
7. ACCESSORIES L b d PRO SMART EQUIPMENT 14 ELECTRIC CIRCUIT E FERVI Ge Es b d PRO SMART EQUIPMENT o COUSSI 15 REPLACEMENT PARTS N O Vv O 00 O dm SMART EQUIPMENT MACHINES AND ACCESSORIES Flat belt Bolt Washer ooo o 0686 200 07 Motor protection 0686 200 49 Washer Bolt 0686 200 14 Spring 0686 200 17 Cap 1 0686 200 5405 Scale 0686 200 54 06 Screw 0686 200 19 01 Threaded pin nut Power cord Switch box 0686 200 66 Left lateral guard Sprocket Split ring 0686 200 36 0686 200 74 __ Pulley 0686 200 37 Split washer 0686 200 75 Plate oo Pac 45047 NENNEN FER p RSS E enon o ACCESSORIES 0686 200 38 Hexnut 0686 200 76 0686 200 39 Nut 0686 200 77 Shaft 0686 200 40 Rod 0686 200 78 _ Bolt 0686 200 41 X Bot 0686 200 79 Split washer 0686 200 80 Washer 0686 200 125 0686 200 81 Chain sprocket 0686 200 126 0686 200 82 Chain 0686 200 127 Square tube 0686 200 83 Belt drive n ae c lg 0686 200 84 Bolt 0686 200 128 0686 200 85 Bolt 200 128 Split ring 0686 200 86 Flat belt 0666 200 128 clit ring 0686 200 87 Support plate TET 0686 200 88 Pole 0686 200 130 0686 200 89 Bot 0686 200 131 0686 200 90 Split washer 0686 200 132 0686 200 93 Ball bearing 0686 200 133 0686 200 94 Bearing cover 0686 200 134 0686 200 95 Split washer d EUM 0686 200 97 Strut 0686 200 135 Lo
8. parts Figure 5 position of command buttons A Risk of injury After pressing the stop switch 0 the tree continues to rotate by inertia for a few moments Do not hold body parts near the moving blades Page 17 of 47 o FER p 7 VS E alt o ACCESSORIES 5 2 Emergency button On the planer command buttons there is an emergency stop cap To stop the machine in case of emergency press the red cap as shown in Figure 6 When you press it it stops the electric motor and by extension the cutterhead Figure 6 Emergency stop To restore the power of the machine again after an emergency stop open the red cap and press the green ignition button I O Emergency stop control Before starting any work on the machine make sure that the emergency button functions ENNN Ppae so NENNEN c2 ed ee NY gl ACCESSORIES b JE PRO SMART EQUIPMENT 5 3 Reset button There is a reset button ref 15 in Figure 7 on the front cover of the planer next to on off buttons Press this button to restore the machine as required for example after a thermal engine block etc Figure 7 reset button O Reset machine Before you reset the machine make sure you have removed the cause that caused the alarm ooo Page 19 oi 47 EH VI EE FE b JE PRO EI RUE ACCESSORIES 5 4 Adjustment knobs work tables and shelters Figure 8 Planer adjustment knobs IVA Blade guard pivot locks 20 Inclinatio
9. products that make them slippery to slide the work pieces better We recommend not using fat as it tends to blend in with the wood waste and makes the movements harder Approximately every 10 hours of use we recommend lubricating the following parts e The bearings of the workpiece feed rollers e Pulley bearings and transmission gears e Workpiece feed roller transmission chain To lubricate these moving components proceed as follows 1 Remove the front guard after unscrewing the 3 fastening nuts 2 Lubricate the bearings and chain with lubricant Figure 37 FER RR ESS E mala o ACCESSORIES After work is finished replace the cover and fasten it using the 3 fixing nuts Figure 37 Thickness planing Lubricate the headless screws for height adjustment of the working platform only with dry lubricants 11 4Checking replacing the drive belts To check the tension of the drive belts 1 Remove the front guard after unscrewing the 3 fastening nuts 2 Check the tension of the drive belts pressing them down in the middle between the two pulleys and checking the transverse gauge of these belts maximum sag They need to be replaced if the gauge is greater than 5 6 mm To replace the drive belts proceed as follows 1 Remove the front guard after unscrewing the 3 fastening nuts 2 Unscrew the 4 fixing nuts of the drive pulley and loosen the belts using the fixing holes of the pulley support 3 remove the
10. the lateral guide next to the working table In this regard Insert the pin below the lateral guide support into the reference hole on the frame of the machine Page 31 of 47 FER p E Oe E lat o ACCESSORIES e push the guide to the right in order to align the slot on the mounting bracket with the hole on the table e attach the guide in place using the screws and washers supplied To do this use an Allen wrench as shown in Figure 21 Figure 21 Attaching the lateral guide To complete the configuration of the Planer Art 0686 200 for lipping planing proceed as described in the following pages of this manual Complete the Setup for lipping planing as follows Adjust the position of the cutterhead guard To do this e Unlock the knob 16 by unscrewing counterclockwise e Pull the cover sliding it outwards as shown in Figure 22 e lock the guard into place by tightening the knob 16 Figure 22 adjust the cutterhead guard O Adjusting and fixing guards To work safely adjust properly and secure the bridged guard of the cutterhead The shelter should be adjusted according to the height and width of the planks ENNN Pose 32 047 DEEP eC ee FEHVI ACCESSORIES o b d PRO SMART EQUIPMENT Adjust the planing thickness i e set the height of the work table by rotating the knob 19 as depicted in Figure 23 Turn the knob 19 counterclockwise to lower the table i e to increase the planning
11. worn belt and replace it with an identical one or the same type 4 Re tension the belt by moving the drive pulley on the opposite side to that conducted by exploiting the fixing holes of the pulley bracket then attach the bracket by tightening the 4 mounting bolts 5 Check the tension of the drive belts by pressing down in the middle between the two pulleys and checking the transverse gauge of the same belts After work is finished replace the cover and fasten it using the 3 fastening nuts TEE eC ee O FERVE ACCESSORIES o b d PRO SMART EQUIPMENT 11 5Replacing the cutting blades The blades of the planer must be marked with the name or logo of the manufacturer and should indicate the maximum rotation allowed Unscrew the 3 screws from the blade using the appropriate key Remove the blade and blade pusher and clean the surface Clean the blade very carefully so as not to cut yourself Insert the new blade and blade pusher so that it protrudes on the surface of the shaft up to 1 1 mm and then tighten the 3 blade fastening screws The manufacturer recommends that the blade should protrude from 0 7 to 0 8 mm Pe DT Repeat the procedure for the replacement of the second blade After completing all the steps mentioned above make sure that all locking screws for each blade are in the right position and well tightened then secure all protective covers try to turn on the machine by pressing the start button 12 DISP
12. 5 It is recommended the use of a life saving device on the power supply line for a trip range from 10 to 30 mA nominal For more detailed information contact a trusted electrician 6 The socket must be earthed Extension cables must have sections that are the same or greater than the sections of the power cable of the machine 7 Make sure that the power cord does not come into contact with hot objects wet surfaces oil or sharp edges 8 The power cord should be checked regularly and before each use to check for signs of damage or wear If these are not in good condition do not use the machine and replace the cable FER p 7 Oe E lt o ACCESSORIES 2 3 Technical assistance For any problems or concerns please contact without hesitation the Customer Service Department of the dealer from whom you purchased the product who has competent and specialised staff specific equipment and spare parts 2 4 Other Provisions It is forbidden to tamper with safety devices Check the presence and integrity of protections and the proper functioning of safety devices before starting operation Do not use the Planer in case of defects It is strictly forbidden to modify or remove guards safety devices labels and caution signs E Ppae 0047 DPF dose oe MACHINES AND ACCESSORIES P 3 TECHNICAL SPECIFICATIONS e PRO SMART EQUIPMENT Loaded acoustic pressure level dB A Loadless acoustic pressure level a
13. O Direction of rotation of the tool The Planer is dangerous if the cutterhead rotates in the opposite direction to that intended by the manufacturer Always check the direction of rotation by starting the machine for a short time 10 3How to configure the lipping planer A Risk of injury Before carrying out any planer adjustment MAKE SURE that the machine is completely STOPPED by cutting off the power supply To configure the Planer Art 0686 200 7 for the lipping planer 1 Insert the casing chip exhaust manifold under the working table as shown in Figure 17 Figure 17 inserting carter under the table 2 Pull out both bayonet couplings on the casing collector and align the outside edges of the crankcase and working table as shown in Figure 18 The edges of the shelter must be in line with the edges of the working table Figure 18 extraction of bayonet couplings Pace 80 of EEUU 77272 1 I SMART EQUIPMENT 3 Insert the two e inserts inside the slits carved on the side edge of the table as shown in e 19 Insertion of grafts D ua ALWAYS check the correct insertion of both bayonet couplings before starting up the machine Both couplings should be inserted completely 4 Lift the work platform completely turning the handle 18 clockwise in order to constrain the i Dew the bottom edge of the table and the top edge of the platform itself See 20 5 Mount
14. OSAL OF COMPONENTS AND MATERIALS If the machine is to be scrapped dispose of its components by separate collection O Respect the Environment Contact a specialist centre for the collection of metallic materials In this regard divide the materials according to their nature with the assistance of specialist companies authorized for waste disposal in compliance with the requirements of the law O Respect the Environment Dispose of tailings shavings sawdust etc in compliance with current legislation Page 41 of 47 o FER p Oe dec o ACCESSORIES 13 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION A Non lubricated bearings A Contact Technical Assistance B Rubbing the blades B Lubricate Noisy operation C Blade friction C Remove replace the blades and check for scrolling D Loose blades D Tighten the screws of the blades A Electrical power suppl O Ae E POWER CO j ER B Check the electrical connections B Electrical connections C Contact Technical Support MTM PINOS C Burnt motor windings pp D Blown fuses D Replace the fuses E Broken switch PSE E Contact Technical Support A Excessive pressure on A Apply less pressure Poor cutting the workpiece efficiency or overheating of the B Worn blades or that do B Check the sharpness and wear of blades not cut well the blades C Material too hard C Lubricate while you work OOOO ee SS ee TER g
15. USER AND MAINTENANCE MANUAL TICKNESS AND LIPPING PLANER Art 0686 200 dm SMART EQUIPMENT TRANSLATION OF THE ORIGINAL INSTRUCTIONS EI FERV Sa C Ens b JE PRO ER EQUIPMENT ACCESSORIES PREFACE Q Read this manual before carrying out any operation ORIGINAL INSTRUCTIONS Please ensure you have read the owner s manual before operating the planer All the instructions in this manual must be applied rigorously to ensure optimum machine performance O Operator Qualifications Please ensure all machine operators are given all required information and adequate safety instruction and training in a Machine operating conditions b Foreseeable abnormal situations C pursuant to art 73 of Legislative Decree 81 08 We guarantee the Machine s conformity to specifications and technical instructions described in the Manual on the date of issue listed on this page however the machine may be subject to potentially major technical changes in future without the Manual being updated Therefore contact FERVI for information about modifications that could be implemented REV 1 April 2013 EN Page 2 of 47 eC ee SFERY ACCESSORIES o b 4 PRO SMART EQUIPMENT TABLE OF CONTENTS i INTRODUCTION cicsazvsanvaREVREXSEIERERM dona ID RUE E REA RU RR da a 5 Elie EE S E rr rere rrr rc re errr re er reer rrr rs 6 2 SAFETY 7 2 1 General safetvrules iii 7 2 2 Safety regulations for electric machines
16. WAYS unplug the plug from the power outlet to avoid the risk of electric shock Regularly clean and take care of this machine to ensure perfect efficiency and durability Use a compressor to blow off shavings chips and sawdust accumulating inside the machine and on work surfaces at the end of each machining operation Pace 38 Oh 7 eee eC ee FEHVI ACCESSORIES o b 4 PRO SMART EQUIPMENT o Working with compressed air ALWAYS wear goggles when using compressed air Check the state of the Planer and CE plate and warning plate at the same time If they are no longer legible ask for more A Faults or defects Disable the machine and affix a warning sign to forbid its use until it works properly again and it is safe to use 5 Cleaning the machine DO NOT use detergents or solvents the plastic parts are easily attacked by chemical agents 11 2Periodically Every 6 months of the machine s life perform a thorough inspection of operation and wear Disconnect the plug from the mains and check the length and the efficiency of the electric motor brushes If necessary replace them with identical ones 11 3Lubrification The machine is lubricated by the manufacturer The electric motor does not require maintenance sealed bearings The wood feed rollers tend to get dirty working resin softwoods Therefore the rollers and bearing seats must always be kept clean The surfaces of the plates must always be sprayed with
17. as follows Art 0686 200 Lipping planer configured for planing the suction nozzle is placed under the work table Planer for planing configured thicknessing the suction nozzle is positioned above the work table It is important to respect the environment to dispose of the shavings in compliance with current legislation NEN Page 13 oi 47 FER RR ES E lt o ACCESSORIES 4 2 Main parts of the Planer 0686 200 Figure 1 main parts of lipping Planer Art 0686 200 6 Work tables lipping planer E Lateral guide Fixed front cover m Moveable guard cutterhead guard E On off buttons Figure 2 main parts Planer thickness Art 0686 200 crankcase 12 Power cable Interlocked blade protection Suction nozzle 14 Work platform thickness Planer ENNN Page 140147 EEEEEFFFFFFFFFFFFFFFFFFFFFPPPP PPT mg ee TER gl ACCESSORIES b JE PRO SMART EQUIPMENT 4 3 Identification plates The identification plate shown below is attached to the machine FERVI Via del commercio 81 41058 Vignola MO C ROHS um Made in PRC Marca ETIR Ld PROSMARTEQUIPMENT Capacit pialla filo mm Tipo Piallaafilo spessore Capacit spessore Articolo Tensione 250 V Lotto n 1 Frequenza 0 IH Anno Potenza 12500 w Giri albero Massa 27 kg Figure 3 identification plate Art 0686 200 Figure 4 warning and hazard pictograms 4 4 Pictograms The machine has the fol
18. d CAN ux l da du KE Kali wi ua D ER RU OS i rate 39 11 3 LUDFIFICALIO orisa CV RV ER CV RR SR CV RIVER CV RN RR ms wus 39 11 4 Checking replacing the drive belts eeeeeeeeeeee eoo n annu nnn nnn nnn nnn 40 11 5 Replacing the cutting DIaGeS ussssunpiowink aoi cR OR RENE ARR GR OR R GU CR HC RR ERROR RR Ga RE CE 41 12 DISPOSAL OF COMPONENTS AND MATERIALS e rere 41 ES TROUBLESHOOTING Saad doi RUN in RA UR a 42 i4 ELEGIRNIG CIRCULO iungi an wanna wc nc Yn ORC an OV KOC Von RC RP GE ORE le n 43 io REPLACEMENT EAR IS An 44 BI Page 4 of 47 Doo es CF es ERU ACCESSORIES o b 4 PRO SMART EQUIPMENT 1 INTRODUCTION The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the Thickness and lipping planer Art 0686 200 and create a sense of responsibility and a knowledge of the possibilities and limitations of the tool entrusted to the operator As the machine is entrusted to experienced and skilled operators the following machine must be perfectly known by the operator if you want it to be used safely and effectively The selection of personnel is an important factor for the purposes of efficiency and safety in the workplace and the people considered suitable to perform a specific job must have the sufficient physical and mental capacity to allow them to understand the instructions that they are given GRAPHIC REPRESENTATION OF SAFETY
19. ect positioning and operation of the interlocked cutterhead protection guard See Chapter 10 of this manual for further details e Also before you start working connect the suction device to the guard collector vent o Pac 23047 EH EI FER RC EE b JE PRO ER EQUIPMENT ACCESSORIES 6 3 Use of PPE Even if the Planer is equipped with safety devices there are dangers of injury related to the execution of the work It is good that the operator before starting to work wearing personal protective equipment PPE e wear glasses or protective mask to prevent chips dust or other parts from damaging your eyes or face e to protect your hands from splinters on the workpiece scratch resistant gloves e to protect your hearing wear ear protection devices such as ear muffs or ear plugs e use suitable clothing at work close fitting and free of dangling parts A Use of PPE ALWAYS use appropriate personal protective equipment PPE such as see Figure 11 e Gloves e Goggles or face shields e Ear muffs or ear plugs e Overalls or aprons Safety shoes Figure 11 Personal protective equipment E Page 240147 TT ee ee Fen ACCESSORIES o b d PRO SMART EQUIPMENT 7 IMPROPER USE AND CONTRAINDICATIONS The following actions which obviously cannot cover the entire range of possible misuse of the machines are strictly forbidden A IT IS STRICTLY FORBIDDEN To use the machine for cutting non wood
20. for damaged parts Before you use the machine after the replacement repair of the parts you need to check that it is working properly Check for alignment and connection of moving parts failures the correct mounting 20 Pay maximum attention to what you are doing and use common sense when you use the machine Use the machine only when in good physical condition never when you are tired 21 The use of accessories or devices other than those recommended in this instruction manual and may pose a risk to the safety of the operator 22 Repairs may only be carried out by qualified and authorised personnel 23 Do not use the machine if the caps are not in their designated position and correctly adjusted Each part of the blade not used for planing should be protected 24 Do not use blades which are not sharpened because this increases the risk of rejection return back of the workpiece 25 When planing short and or tight workpieces use the push piece tool to push them towards the blade 26 Do not use the machine to make grooves 27 The effectiveness of the workpiece anti rejection device and the feed roller should be checked periodically 28 Work without disturbances 29 Work only with good lighting 30 Do not leave the tool unattended until the blade and other moving parts are completely shut down To do this use the shutdown command to stop the machine 31 Unplug the power cord of the machine from the power socket when
21. guide 10 5 6 Strip planing Adjust the guard as for surface planing and pay particular attention while pushing the workpiece A Risk of injury With strip planing pay particular attention while pushing the workpiece Page 37 of 47 EI FER Sa 7 Ens E I EM o ACCESSORIES 10 5 7 Thicknessing Follow the procedure below to obtain the correct planning thickness see Figure 36 1 Position the workpiece on the work platform for thickness planing with the unworked side facing upwards 2 Lift the platform in relation to the workpiece 3 Adjust chip removal up to a maximum of 2 mm using the handle 18 4 Switch on the machine and push the workpiece forward see Figure 36 fi a A f J D Figure 36 Thickness planning The pieces with the ends shaped differently should always be inserted by the biggest side When planing wood with knots we recommend covering the thickness table with paraffin wax to make its movement smoother 11 MAINTENANCE Any maintenance except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer This manual does not elaborate information on disassembly and maintenance as these operations should always be carried out exclusively by Technical Assistance staff 11 10rdinary maintenance 11 1 1 Routine at the end of each processing A Electric shock Before maintenance or checks turn off the machine and AL
22. ing the guard against the output table bring the guard against the guide with your left hand then lift it up according to the thickness of the workpiece Push the piece just below the guard with your right hand and place the latter on the workpiece see Figure 28 Figure 28 Adjustment of the guard With your hands on the workpiece guide it to the input table and then slip it over the guard or move it further with one hand as shown in Figure 29 As soon as possible keep guiding the workpiece with both hands onto the output piece This technique can be implemented with reduced thickness workpieces Figure 29 Surface planing ooo Pao 35047 EH FER p oe E lt o ACCESSORIES 10 5 2 Lipping planing Place the workpiece against the guide and guide it with the right hand approximately up to the entry side of the lip of the input table Push the guard with your left hand against the workpiece The guard should be based on the output table see Figure 30 With the left hand for example with clenched fist with the thumb against the piece press and hold the workpiece against the output table Advance the piece regularly with the right hand for example with a clenched fist with your thumb on the piece see Figure 31 This technique can be implemented with reduced thickness workpieces 10 5 3 Planing pieces of greater thickness Rest the guard on the table and adjust it horizontally on the width of the wor
23. kpiece Align the workpiece against the guide with your hands resting on the workpiece at the side of the guard see Figure 32 Advance the workpiece with both hands In this action the left hand for example a clenched fist push the workpiece against the table and help out Res the right hand on the workpiece Figure 32 Planing thicker pieces MM Page 36 of 47 HT es ee FERVI ACCESSORIES o b d PRO SMART EQUIPMENT 10 5 4 Planing short workpieces Push the workpiece on the table with the palm of your hand and advance it holding the block piece with your right hand Slide your left hand on the guard or bring your left hand beyond it and as soon as the piece rests on the output table move the pressure on the left hand on the output table see Figure 33 The block piece should not be thicker than the workpiece Figure 33 Planing short workpieces 10 5 5 Planing with 45 inclined guide Rest the workpiece with your right hand against the inclined guide Press the guard horizontally with your left hand so that it just touches the workpiece and tighten the locking lever with your right hand This way the shelter is stuck sideways and the workpiece cannot slip out of the guide see Figure 34 Keep the workpiece pressed against the outout table and with the left hand clenched into a fist push it forward with the right hand closed see Figure 35 Figure 35 Planing with 45 inclined
24. lift the machine packed in cardboard box we recommend that you use a pallet truck or a forklift with sufficient capacity ooo Page 25 oi 47 EH FER p RS B mt E ACCESSORIES 9 INSTALLATION AND COMMISSIONING 9 1 Machine delivery and unpacking The planer is delivered packed inside a cardboard box Each box contains Figure 12 contents of the package Art 0686 200 Description Quantity Combined planing machine Art 0686 200 Casing with suction nozzle both lipping and thickness planer Thickness adjustment knob thickness planer Workpiece pusher Lateral Guide Belt drive spare User s manual Declaration of conformity 1 1 Before disposing of packing check no parts of the machine including the user manual or other documentation are thrown away Also make sure that at the time of unpacking the machine is in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery WI Page 26 of 47 m SMART EQUIPMENT MACHINES AND ACCESSORIES o Standard packing e The packing materials plastic bags polystyrene cardboard etc must not be left within reach of children as a source of potential danger qe e Respect the environment Dispose of the packaging in accordance with current legislation Machine parts that are not varnished are protected by a protective layer applied by the manufacturer Use a cloth moistened with alcoh
25. lowing pictograms oo Page 55 17 EH EENENE Page 16 of 47 SMART EQUIPMENT Description PLATE IN ITALIAN ATTENZIONE Leggete attentamente le istruzioni prima di utilizzare la macchina L operatore deve avere un adeguata conoscenza e familiarita della macchina prima dell uso La macchina deve essere adeguatamente fissata al pavimento prima dell uso Indossate indumenti appropriati e occhiali protettivi Indossate cuffie antirumore se necessario Non usate la macchina senza le protezioni antinfortunistiche La manutenzione e le regolazioni devono essere eseguite da personale competente ed esperto Non effettuate regolazioni quando la macchina in moto Usate la macchina solo quando gira regolarmente Non forzate mai il materiale durante le lavorazioni Quando usate la macchina il motore deve girare regolarmente senza forzare Tenete le dita e le mani lontano dai coltelli Quando eseguite lavori di regolazione o sostituzioni di parti togliete la spina della presa di corrente Si consiglia di consultare il manuale d istruzione per altre indicazioni sulla sicurezza Usate l apposito spingipezzo per operazioni di piallatura MACHINES AND ACCESSORIES PLATE IN ENGLISH ATTENTION Read the instructions carefully before using the machine The operator must have adequate knowledge and familiarity of the machine before use The machine must be securely fastened to the floor before use Wear appr
26. materials To hold the workpiece by hand To use the machine without protective cover or with the cover open To use the machine for purposes other than those for which it was designed To Exceed the working capacity stated by the manufacturer To leave the machine unattended with the plug inserted To allow untrained staff to use the machine TO Operate this machine if you are not psychophysically fit To use the machine without due attention To use the machine without using suitable personal protective equipment such as footwear gloves goggles or face shields ear protection etc To use the machine in unforeseen environmental conditions weather high magnetic fields etc To use the machine in explosive atmospheres To use the machine in inadequate light To let the machine come into contact with foodstuffs To tamper with equipment and or safety devices To tamper with the electrical circuit 8 TRANSPORT AND LIFTING The planer weighs 29 kg so it can be lifted and moved by hand by a single operator To do this safely the operator must e disconnect the power plug and wrap the cable on the brackets at the rear of the machine e grab the machine at the ends of the work tables with both hands O Machine transport e All transport operations must ALWAYS be carried out when the machine is stopped and no pieces of wood or other material are on the machine table e ALWAYS disconnect the power plug To move and
27. n lock side guide Thickness adjustment lipping planer 16 Blade guard transverse scroll lock 18 Thickness adjustment thickness Planer EN Page 20 of 47 ie CF es ERU ACCESSORIES o b 4 PRO SMART EQUIPMENT Blade guard transverse scroll lock 16 The knob is above the safety guard on the blade Figure 8 Screw this knob turning it clockwise to lock the blade guard into the desired position Blade guard pivot locks 17 The knobs are positioned at the ends of the support arm of the safety guard on the blade Figure 8 Tighten these knobs turning them clockwise to lock the support arm of the blade guard into the required position Thickness adjustment thickness Planer 18 The handle is next to the side of the table at the top of the machine Figure 8 Rotate the crank clockwise to lift the platform of lower job i e to decrease planing thickness thick The operator can control the planing thickness on a scale this close to the lower floor Thickness adjustment lipping planer 19 The knob is located at the end of the table at the top of the machine Figure 8 Turn this knob clockwise to raise the working table i e to decrease lipping planer thickness The operator can control the planing thickness on the graduated scale near the upper table Inclination lock side Guide 20 The knob is behind the lateral guide i e at the opposite side of the cutterhead Figure 8 Screw this knob tu
28. nd exit tables of the lipping planer and the work platform of the thickness Planer e electric motor and its pull rollers e two cutterhead blades cutting tools e on and off buttons and thickness adjustment devices Conversely the Planer differs primarily for means of protection crankcase micro switches etc used to set the machine in safety in the transition from one job to another configuration For a detailed view of the various parts of the machine refer to paragraph 4 1 of this manual The motor works at constant speed there is no rotation speed adjuster The Planer must be installed and used on a flat stable surface and adequate resistance The Planer is designed and intended for use in enclosed workplaces production departments warehouses etc The best performance can be obtained only if certain conditions are met e use within the temperature range from 5 to 40 C e relative humidity from 30 to 95 non condensing e height above sea level max 1000 m The environment must also be sufficiently well lit to ensure maximum operational safety at least 50 lux is recommended E Pac i2047 Se w FERI gl ACCESSORIES b JE PRO SMART EQUIPMENT 4 1 Suction system The Planer must peremptorily be connected to a dust suction device before each use The suction device must have an air flow with a minimum speed of 20 m s The appliance s suction tube for sawdust and dust must be connected to the suction nozzle
29. ng headless screw 0686 200 98 Washer 0686 200 136 Hex nut 0686 200 99 Bolt A 0686 200 137 Split washer 0686 200 100 Feed roller 0686 200 138 Washer 0686 200 101 Anti expulsion 0686 200 139 Rear table 0686 200 102 Feed roller 0686 200 140 Blade guard 0686 200 103 116 0686 200 141 Pin 0686 200 104 Bearing bushing 0686 200 142 Short stem 0686 200 105 Rod 0686 200 143 Angle adjustment 1 ENNN Page 46 of 47 eee MACHINES AND ACCESSORIES N Long stem 0686 200 114 0686 200 154 Washer Lid 0686 200 124 Scale ENNMNMMMMZZ D E Page 47 off 47 r FERVE PRO SMART EQUIPMENT
30. nversely 4 Support the casing collector above the working table as shown in Errore L origine riferimento non e stata trovata Errore L origine riferimento non e stata trovata Figure 25 Figure 25 Casing above the work table 4 Pul out both bayonet couplings on the casing collector and aligning the outside edges of the casing and working table 5 Insert the two bayonet inserts inside the slits on the side edge of the table as shown in Figure 26 Figure 26 Inserting the bayonet couplings O Insertion of grafts Always check the correct insertion of both bayonet couplings before starting up the machine Both couplings should be inserted completely E alt o ACCESSORIES gom ee SFERY ACCESSORIES o b d PRO SMART EQUIPMENT 6 Adjust the planing thickness i e set the height of the work platform by turning the handle 18 See Figure Figure 27 e Turn the crank 18 anticlockwise to lower the platform to increase planning thickness e Conversely turn the crank 18 clockwise to raise the platform i e to decrease planing thickness Figure 27 Thickness adjustment Q Chips and sawdust suction In any case whatever the configuration of the machine before starting to work always connect a vacuum cleaner to the crankcase vent exhaust manifold It is forbidden to operate without having connected the device to the Planer 10 5How to perform safe planing 10 5 1 Surface planing Keep
31. ol rub and clean surfaces thoroughly to remove it 9 2 Assembly The Planer comes almost completely assembled The only parts that must be mounted on the machine are e the thickness adjustment crank e the lateral guide only for the lipping planer To mount the crank insert the PIN and press it to the bottom as shown in Figure 13 Figure 13 Installing the crank See paragraph 10 3 of this manual to assemble the lateral guide when using the machine as a lipping planer 9 3 Positioning T Loss of stability Place the Planer on a solid and durable surface such as a workbench to prevent it from tipping and causing vibrations Before performing any type of work place the Planer on a flat surface that can withstand the weight and vibrations of the machine during operation The planer is equipped with four rubber support feet see Figure 14 in order to reduce vibration of the machine during operation Page 27 of 47 o FER p 7 Oe pion o ACCESSORIES Figure 14 Planer support stand 9 4 Electrical connection 4 Voltage Before connecting the machine to the mains check that the voltage corresponds to that provided by the manufacturer 1 Insert the power plug into a grounded bipolar wall socket 230 V AC 2 Start the machine by pressing the green on switch see section 10 2 and make sure that the direction of rotation of the cutterhead complies with that indicated by the arrow printed on the pr
32. opriate clothing and protective goggles Wear ear protection if necessary Do not use the machine without the safety guards Maintenance and adjustments must be performed by skilled and experienced staff Do not make adjustments while the machine is running Use the machine only when it is running smoothly Never force the material during processing When using the machine the motor should run smoothly without forcing Keep your fingers and hands away from the knives When performing any adjustment or replacement of parts remove the plug from the socket Please consult the instruction manual for other safety guidelines Use the appropriate pusher for planing operations eC ee FEHVI ACCESSORIES o b d PRO SMART EQUIPMENT 5 DESCRIPTION OF CONTROLS 5 1 On and off switches The Planer command buttons of the are at the bottom of the front guard as shown by the red line in Figure 5 The green button I starts the Planer By pressing this button the electric motor is powered and the cutterhead and grooved pull rollers are put into rotation When the machine starts push the yellow cap towards the clamp without clamping it O Machine start up When you press the Green start switch the cutterhead immediately starts to rotate Conversely the red button 0 is used to tum off the Planer By pressing this button remove the power supply to the electric motor and stop the Planer shaft rotation and other moving
33. otective casing 3 Before you begin check the planing shaft and the other rotating parts as follows e making them turn blank for at least 5 minutes at a speed of operation e without the presence of staff ENNN 9270 Ta a eC ee FEHVI ACCESSORIES o b d PRO SMART EQUIPMENT 10 OPERATION 10 1Precautions for use T Using the Machine The Planer must be used exclusively to work on wooden planks A Risk of injury Before using the machine e Make sure it is positioned correctly e Check that all guards are correctly positioned and fastened e Wear appropriate personal protective equipment PPE such as gloves goggles overalls or apron and shoes 10 2Starting Stopping To start the Planer press the green button marked with the symbol 1 as shown in Figure 15 By pressing this button the electric motor is powered and placed in the cutterhead rotation that drag grooved roller Figure 15 switching on of the Planer Conversely to stop the Planer press the red button marked with the symbol 0 as shown in Figure 16 By pressing this button the power supply to the electric motor is cut off and the cutterhead and the other rotating parts stop Figure 16 stopping the Planer A Risk of injury After pressing the stop switch 0 the tree continues to rotate by inertia for a few moments Do not hold body parts near moving blades Page 29 of 47 o FER p SS E lat o ACCESSORIES
34. re 9 front guard WI Page 22 of 47 eC ee SFERY ACCESSORIES o b d PRO SMART EQUIPMENT 6 2 2 Planer shaft guard cutting blades The planer is equipped with a bridged shelter adjustable transversally and in height for the protection of the cutterhead Figure 10 Figure 10 Cutterhead guard This guard prevents splinters shards of blade or fragments that were to pull out to be thrown towards the operator s face but also that the operator may come in direct contact with the rotating cutting tool Q Repair Control Each time you use the Planer check that the blade shaft guard is in perfect position and safely fastened See paragraph 10 5 of this manual for further details 6 2 3 Cutterhead and sawdust collection interlocked protective covers The Planer is equipped with an interlocked guard to be placed on the cutterhead to cover the part not involved in the process The guard prevents the operator from coming into contact with the tool in motion collects dust and sawdust produced during planing to protect the operator s face The type and assembly of these repair depends on the type of planning performed lipping or thickness please refer to Chapter 10 of this manual for a more detailed explanation The shelter is still interlocked preventing machine startup until it has been fixed correctly into safe position Checking interlocked guards e Each time you use the Planer check the perf
35. rning it clockwise to lock the edge guide in the desired position ENNMNMMMMZIHD Page 210t47 FER p ee E lat o ACCESSORIES 6 MACHINE SAFETY DEVICES 6 1 Electric safety devices In the event of malfunction or breakdown the Planer is equipped with power cable and plug with grounding conductor which provides a path of least resistance for electric current and reduces the risk of electric shock The plug must be plugged into an appropriate outlet earthed in accordance with current regulations Any extension cords must be of a section at least equal to or greater than the power cord of the machine A Electric shock Improper earth connection of the machine can result in the risk of electric shock Check with a qualified electrician if you don t understand the grounding instructions or if you have any doubts about grounding the machine 6 2 Safety devices against mechanical risks 6 2 1 Protective casing of the transmission of motion The protective casing prevents the operator s body parts particularly hands and or fingers from coming into direct contact with the transmission components of the machine when it is activated O Casing Position Control Each time you use the Planer check that the front guard is in perfect position and check that the protective front cover is safely fastened Figure 9 shows the correct position of the front cover It is fastened by the appropriate nuts supplied Figu
36. t operator s workstation dB 101 2 A Acoustic pressure level under load at operator workstation dB 102 1 A Vibration measured by the hand arm system m s Thickness Planer configuration Art 0686 200 Cutting capacity mm 204 x 2 x 120 Table size mm 250 x 204 FER p 7 SS E ean o ACCESSORIES 4 MACHINE DESCRIPTION The THICKNESS PLANER ART 0686 200 is a machine designed to plane a surface and give a piece of wood one predetermined thickness When planing the piece of wood is pushed forward over the cutterhead and scraped the bottom surface Excised thickness is adjustable by turning the feed table height When thicknessing the wooden piece rests on adjustable floor height of planer and advancing under the cutterhead the top surface is scraped The machine is designed for processing wooden planks Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damages resulting therefrom A Intended use and materials The Planer has been designed and manufactured for the use specified a different use and non observance of the technical parameters laid down by the manufacturer may be dangerous to operators In particular with regard to the type of material DO NOT use the machine for non wood materials The planer consists of e The main frame entrance a
37. thickness Conversely rotate the knob 19 clockwise to raise the table i e to decrease planing thickness Figure 23 Thickness adjustment 10 4Configuration for thickness planing A Risk of injury Before adjusting the Planer MAKE SURE that the machine is completely STOPPED by turning off the power supply Proceed as follows to configure the Planer Art 0686 200 for thickness planing 1 If you previously configured it to perform lipping planing remove the lateral guide Q Removing the lateral guide If necessary disassemble the lateral guide on the side of the work table performing the operations described in paragraph 10 3 2 Adjust the position of the cutter block guard so that the entire cuttershaft and the blades is completely uncovered In this regard e Unlock the knob 16 by unscrewing it counterclockwise e Pull the cover sliding it outwards along its entire length in order to take it out of the work table as shown in Figure 24 e Lock the cover into place by tightening the knob 16 TN Figure 24 Casing in the correct position for the thickness configuration Page 33 of 47 WO Page 34 of 47 3 If it was previously configured for lipping planing remove the casing collector from under the table O Casing collector disassembly If necessary disassemble the casing collector under the work table performing the operations described in paragraph 10 3 i
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