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Forma 420 tabletop shaker user manual

1. 5 Tighten the three screws 6 The v belt is now under proper operating tension Warning Tighten all screws Do not allow the shaker to operate against the spring tension A Follow the procedures in the steps above to loosen all three 1 4 20 screws Warning The drive motor is under spring tension and may suddenly move when the third pivot screw is loosened When the new belt is installed tighten all screws Do not allow the shaker to operate against spring tension A 1 Place the new v belt around the bottom of both the motor and the large drive wheel 2 Force the drive motor inward toward the drive wheel and rotate the drive wheel counterclockwise forcing the v belt into the wheel groove It may be necessary to use a lever large screwdriver or pry bar to move the drive motor inward against the spring tension The large rubber foot can be used to pry against When the belt is properly seated in the motor and drive wheels the internal springs apply proper tension 3 Tighten the three screws in the slotted holes 4 Install the bottom cover and return the shaker to service Orbital Shaker 4 3 Section 4 Service Troublesh oot Replace The plastic control panel frame is attached to the cabinet by Velcro strips Circuit Boards Gras the frame by the corners and pull it off There are also small indents located along the edges of the panel to accommodate a flat screwdriver blade The display circuit board is
2. RPM Tracking Drive Belt Intestin oeste eater Check Belt Temp Sensor Integrity Sensor Fault Temp Control Status Temperature High Low Platform Movement Status Platform Stalled Motor Fuse Integrity Check Fuse Orbital Shaker 2 5 Section 2 Operation 2 6 The Shaker Alarms cont Overtemp Shutdown Cycle Complete Orbital Shaker Both audible and visual alarm warnings for these nine parameters are provided by the Orbital Shaker Visual flashing of the three diagonal indicator lights on the control panel a progression of text messages on the display and an audible tone alerts the operator that an alarm condition has occurred or currently exists For convenience the audible tone is silenced by pressing the Silence button but rings back in about 15 minutes However the alarm warning indicator lights and alarm messages continue until the alarm condition is corrected by the operator Then pressing the Silence button clears the message from the display Check Belt and Check Fuse alarms require the unit to be turned off then on again to remove the message from the display As discussed in the Configuration section of this manual the audible alarm feature may be turned off to suit operator or laboratory needs Refer also to the alarms and corrective actions chart in the Service section of this manual Overtemp Shutdown alerts the operator that the overtemp setp
3. Actual Check Belt ON A Selpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Thermo Fisher Scientific Sensor Fault Temperature High or Low View Total Operating Thermo Fisher Scientific Hours Section 2 Operation Toggle the Sensor Fault alarm with either the up On arrow or the down Off arrow Pressing the Next temperature button advances the display to the next alarm saving the on off setting to memory Actual Sensor Fault ON 4 Setpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the Temperature High Low alarm with either the up On arrow or the down Off arrow Pressing the Return temperature button advances the display to the display shown below Actual Temp High Low ON 4 Setpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Whether the shaker has been operated in the hold or countdown modes and or has been turned off and unplugged many times the microprocessor control system maintains a running total operating hours To view this information access the Configuration menu by vatvvv pressing the down arrow up arrow and Silence button in gt 79 At sequ
4. 45 7cm x 45 1cm Clips 25ml 50ml 125ml 250 300ml 500ml 1l and 21 5 2 Orbital Shaker Thermo Fisher Scientific Thermo Fisher Scientific Section 5 Specifications Ambient Operating Conditions For indoor use only Temperature 10 C 50 F to 40 C 104 F Humidity iaa 20 to 80 non condensing Sound Level Not to exceed 85db Safety Specifications Altitude 2 000 meters Temperature 10 C to 40 C Humidity 20 to 80 non condensing Mains Supply Fluctuations Operating Voltage Range Installation Category II Pollution Degree 2 Class of Equipment I 1 Installation category overvoltage category defines the level of transient overvoltage that the instrument is designed to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II which is the category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research laboratories and most industrial laboratories the expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V supply 2 Pollution Degree describes the amount of conductive pollution present in the operating environment Pollution Degree 2 assumes that normally only non conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation Orbital Shaker 5 3 Thermo Fisher Scient
5. as the platform begins its motion Temperature The temperature shown in the upper right portion of the liquid crystal display will indicate the actual ambient temperature inside the cabinet and will slowly move toward the 37 setpoint The values shown in Figure 2 2 are set at the factory and are considered default values Other factory settings are shown in the table following Table 3 1 Defaults Audible Alarm RPM Tracking Limit fixed Temperature Tracking Limit Over Temperature Shut down 83 C 85 C All Remote Alarms To get the most from the shaker s microprocessor based technology the Model 420 can be easily programmed to meet the most demanding laboratory requirements The following sections outline the procedures for changing the settings and for programming the shaker control system When first turned on or when the shaker is operating Temperature Time and RPM values are displayed on the LCD A typical screen is illustrated in Figure 2 2 For convenience this is called the Operating Screen throughout these instructions All programming or setting changes start from this screen The instructions to program the Model 420 are written in a step by step format For convenience the instructions begin and end at the Operating Screen Orbital Shaker 2 3 Section 2 Operation Change Temp Speed Note At any time during programming or changing settings if no control Time Settings co nt panel buttons are p
6. WEEE Directive 2002 96 EC It is marked with the WEEE symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State European Country and this product should be disposed of or recycled through them Further information on Thermos compliance with this directive the recyclers in your country and information on Thermo products will be available at www thermofisher com Y Always use the proper protective equipment clothing gloves goggles etc Y Always dissipate extreme cold or heat and wear protective clothing Y Always follow good hygiene practices Y Each individual is responsible for his or her own safety Thermo Fisher Scientific Orbital Shaker iii Preface Do You Need Information or Assistance on Thermo Fisher Scientific Products If you do please contact us 8 00 a m to 6 00 p m Eastern Time at 1 740 373 4763 Direct 1 888 213 1790 Toll Free U S and Canada 1 740 373 4189 FAX http www thermo com forma Internet Worldwide Web Home Page services controlenv thermo com Service E Mail Address Our Sales Support staff can provide information on pricing and give you quotations We can take your order and provide delivery information on major equipment items or make arrangements to have your local sales representative contact you Our products are listed on the Internet and we can be contacted through our Internet home page Our Service Support staff can supply techni
7. installing the platform Control Panel The microprocessor control panel has sealed push buttons and a liquid crystal display It may be cleaned by wiping with laboratory detergents and drying with a soft cloth Clean up After a Spill If an accidental spill places liquids or other materials under the platform immediately turn the unit off unplug it and remove the platform with the T handle wrench supplied with the unit Clean up the spill following regular laboratory procedures Replace the platform following the procedures in Section 1 Thermo Fisher Scientific Orbital Shaker 3 1 Section 3 Maintenance Test Ove rtemperature After every 6 000 hours of operating time it is recommended that the Alarm overtemperature alarm be tested 1 10 11 3 2 Orbital Shaker Set the OverTemp Alarm setpoint at least 20 C above ambient temperature refer to Section 2 in this manual Set the shaker operating temperature at least 10 C but no more than 15 C above ambient Allow the unit to stabilize at this temperature To change the operating temperature refer to Section 2 in this manual Lower the OverTemp Alarm setpoint to 2 C below the operating temperature setpoint refer to Section 2 in this manual Return to the Operating Screen The alarm lights and audible alarm should come on The display should read Overtemp Shutdown Press the Silence button to mute the audible alarm if desired The actual cabinet temperature sho
8. Off arrow Pressing the Next temperature button advances the display to the next alarm saving the shown Cycle Complete setting to memory Actual Cycle Complete ON A Selpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Orbital Shaker 2 15 Section 2 Operation 2 16 Power Failure RPM Tracking Orbital Shaker Check Belt Toggle the Power Failure alarm with either the up on arrow or the down off arrow Pressing the Next temperature button advances the display to the next alarm saving the Power Failure setting to memory Actual Power Failure ON E Setpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the RPM Tracking alarm with either the up On arrow or the down Off arrow Pressing the Next temperature button advances the display to the next alarm saving the RPM Tracking setting to memory Actual RPM Tracking ON A Selpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the Check Belt alarm with either the up on arrow or the down off arrow Pressing the Next temperature button advances the display to the next alarm saving the Check Belt setting to memory
9. a Power Fail alarm will occur The purpose of the alarm in this case is to alert the user that an extended duration power failure occurred during the Hold interval after a timed shaking operation or during a period of incubation only This alarm will also occur any time the Shaker is turned on after an extended off period greater than 2 hours such as when the unit is shipped from the factory or when it is returned to use after a period of storage A RPM Tracking RPM Tracking alerts the operator by either alarm message shown at the left that the platform speed has varied 5 RPM Actual 08 41 255 37 0 Setpoints RPM is High Actual 08 41 245 37 0 Setpoints RPM is Low Note A two minute alarm delay is built into the software A In the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes The screen message and warning lights however continue until the fault is corrected Then the alarm message is cleared by pressing the Silence button Thermo Fisher Scientific Orbital Shaker 2 7 Section 2 Operation Check Belt Sensor Fault Temperature High or Low 2 8 Orbital Shaker Check Belt alerts the operator that the drive belt may have broken or something is slowing or preventing platform movement Actual 08 41 0 37 0 Setpoints Check Belt In the alarm state the audible alarm is silenced by pressing the Silence button but will ring back in about 30 minutes The screen
10. attached to the back of the control panel by ten 6 32 x 3 8 Phillips head screws Electronics Panel All circuit boards with the exception of the control panel on the front of the unit are installed on a swing down electronics panel inside the rear portion of the cabinet To access the panel unplug the shaker and move it to a sturdy location that will allow the back of the cabinet to swing down and lie flat Remove the screws indicated by the arrows in Figure 4 2 and lower the back panel y y 5 a m m s E E WU HH Y 4 nm m m Figure 4 2 Screws to Remove Back Panel 4 4 Orbital Shaker Thermo Fisher Scientific Section 4 Service Electronics Panel Components in the electronics panel are identified in Figure 4 3 Refer to continued the parts list and the electrical schematics in the back of this manual for part numbers 115 230V Motor Driver Control Board Selector Relay Board Fuses 0 15 Amp Control Board Motor Fuses 0 8 Amp b Control Board Output Board Transformer two 0 4 Amp fuses for circulation fans Motor Driver Board Transformer Figure 4 4 Board Components Table 4 3 Board Pin Connectors Connector Description J1 pins 1 2 Lid Open Switch J1 pins 3
11. below Figure 1 5 Remove and Rotate Fuseholder Remove the two existing fuses and replace them with fuses of proper voltage and rating 1291 1 n Side view of fuse holder with Side view of fuse holder with 230V fuse in place 115V fuse in place Figure 1 6 Replace Fuses Replace the Close the Fuse Holder Hinged Cover 230V VVhen the shaker is completely assembled make sure the power switch E is turned off and plug the line cord into the power module Figure 1 7 Re install Orbital Shaker 1 3 Section 1 Installation 1 4 Install the Platform Orbital Shaker Caution Install the shaker platform before plugging in or attempting to operate the unit A The Model 420 Shaker Incubator accepts a heavy duty 18 wide x 17 3 4 front to back 5 16 aluminum platform The shaker platform is attached to the orbital mechanism with six 1 4 20 x 3 4 long hex socket flat head screws Grade 8 These screws are hardened and u should not be replaced with any other screw Figure 1 8 Included Wrench type A 5 32 hex socket wrench is included with the shaker to attach the platform Figure 1 8 identifies the hex socket wrench and hex socket flat head screws Caution Do not attempt to use a Phillips head screwdriver A To install the shaker
12. disconnect for the unit Figure 1 4 lists the voltage rating and part numbers of the power module fuses 115V fuse 10A P N 285633 230V fuse 4A P N 230165 pg ee Figure 1 3 Power Module Figure 1 4 Fuses The electrical power requirements of the Model 420 Shaker are 115VAC 50 60 Hz 1 PH 6 5 FLA 230VAC 50 60 Hz 1 PH 3 2 FLA Thermo Fisher Scientific Check Operating Voltage Change Operating Thermo Fisher Scientific Voltage Section 1 Installation A small window in the power module above the On Off switch shows the shaker s operating power configuration The voltage shown in this window must match the line voltage available where the shaker will be installed Figure 1 3 shows the shaker configured for 115 volts If the electrical service does not match the voltage shown the power module must be changed before the unit is plugged in and turned on Caution Do not plug the shaker in or try to operate it if the line voltage does not match the configuration voltage shown on the power module A Remove the line cord if it is plugged in then change the operating voltage by following the illustrations in Figures 1 5 through 1 7 Insert Open the screwdriver hinged COVer 1155 n Bp 2 Eii El 0 0 0 0 Remove and rotate the fuse holder 0 then change the fuses as shown
13. message and warning lights however will continue until the fault is corrected Then the alarm message is cleared by cycling power to the unit OFF then ON Sensor Fault alerts the operator that either of the shaker s two temperature sensors have failed An alarm message similar to those shown below will show which sensor has failed Actual 08 41 250 37 0 Setpoints Main Temp Sensor Actual 08 41 250 37 0 Setpoints Over Temp Sensor When in the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes if the fault condition persists The screen message and warning lights continues until the fault is corrected When the sensor roblem is corrected the alarm message is cleared b P 8 2 pressing the Silence button Temperature High or Temperature Low alerts the operator that the operating temperature of the shaker has risen above or fallen below the programmed temperature tracking limit control point Therefore either of the alarm messages shown below will be displayed Actual 08 41 250 47 0 Setpoints Temperature is High Actual 08 41 250 27 0 Setpoints Temperature is Low In the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes if the fault condition persists The screen message and warning lights continues until fault is corrected After the temperature problem is corrected press the Silence button to clear the al
14. 0000000 2 9 Change Shaker Configuration dd 2 9 Turn Audible Alarm On Off ects eet a SE 2 10 Ser Alarm Limits 204525 D Be 2 11 Calibrate Speed and Tempberature emo pata ts 2 13 Thermo Fisher Scientific Orbital Shaker V Table of Contents Section 2 continued Calibrate RPMs yaa s y alas reto den 2 14 Calibrate the Temperature taken A E UC 2 14 Remote Alarm System qa da each MAA 2 15 Cycle Complete os sess eto tte ual ak EE S olk 2 15 Power Eatldt 2 05 osi RICE sa 2 16 IA a ure ate ar ea te 2 16 heck Bel ice XR Sd dada 2 16 Sensor Falta s lx exse UI EE EUR Ex ME rv eie 2 17 Temperature High or Low traia Ao AD 2 17 View Total Operating Hours a 2 17 Feat 007 a ee A A e wad whoo Veneta ei 2 18 Software Version vielen wen Xe EORR OE e EO seals 2 19 Temperature Sensor Readings s oxo poa 2 19 Men Map gsi ma EA Kn RAW OREN A 2 20 Alarm Messages e cese us bolas piede Ress baa ek E els 2 21 Preventive Maintenance euo etr ey CORE ORES Gee 2 23 Section3 Maintenance 3 1 Plactoricand Cabinete onc pas iets oo uate dD an os b 3 1 Control Panel ca a RSS 3 1 Clean up After a Spill resia S l la 3 1 Test vertemperatire Alarm uba oblea paa 3 2 Section 4 Service si 52 sess as o xo I DR 4 gar Pe es 4 1 Alarms and Alarm Conditions a a ee yu d 4 1 Adjust Drive V belt Te
15. 4 Baud rate 1200 default 9600 with pins shorted J1 pins 5 6 Factory test use only J2 Display panel J8 pins 1 2 Control temperature sensor J8 pins 3 4 Overtemp temperature sensor J7 RS 232 port J9 To Motor Driver Circuit Board J10 Remote alarm contacts J11 Connector to Output Board J12 10 VAC in Thermo Fisher Scientific Orbital Shaker 4 5 Section 4 Service Output Board The Output Board is illustrated in Figure 4 5 Fuses F1 and F2 0 4 Amp protect the circulating fan circuit T J1 SS aS Co S5 o J2 J3 90000 o J1 el J4 o o Figure 4 5 Fuse Locations Figure 4 6 Driver Board Connector Locations Motor Driver Circuit Board Figure 4 6 shows the locations of the connectors Table 4 4 identifies connectors and pins of Motor Driver Circuit Board Table 4 4 Connectors and Pins Connector J1 J2 J3 J4 4 6 Orbital Shaker Pin No CO l WN 0 Co So WN Co To Description 20VAC in Ground 20VAC in Phase A out Phase B out Phase C out 5 volts HS3 HS2 HS1 Ground PA5 MISO MOSI SCK Ground Ground HS4 5 volts Thermo Fisher Scientific Manual Reset Thermostat Temperature Sensors Drive Belt Sensor Thermo Fisher Scientific Section 4 Service To prevent excessively high temperatures inside the shaker cabinet if the air circulating fans should fail a m
16. 8 24 WHITE 63 29 24 BROWN 64 65 66 57 68 69 70 71 72 73 74 75 0 118 278 02 11 04 BOB pdk CCS RELEASED FOR PROOUCTION REV ECN NO DATE BY CAD APPD DESCRIPTION OF REVISION THIS DOCUMENT CONTAINS PROPRIETARY MODEL PART NAME 420 TABLE TOP SHAKER INCUBATOR B DISCLOSED TO OTHERS FOR ANY PURPOSE MR DWG TITLE ELECTRICAL SCHEVATIC ATTENT I UN SED F R MANUFACTURING PURPOSES WITHOUT P 7 Les x WRITTEN PERMISSION FROM THERMO ELECTRON A a pdk APPD DATE 02 11 04 SCALE NONE mu PAINT COLOR N A EN SENS I T I VE DEV 6 CES Thermo TOLERANCE UNLESS OTHERWISE SPECIFIED DRAWING NUMBER SIZE Box 649 Mar tetto Gh 45750 ANGLES DECIMAL a 420 70 0 D Electrical Schenatic Model 420 Tabletop Orbita Shoker 420 70 0 D REV 0 Page 2 of 2 7 2 Orbital Shaker Thermo Fisher Scientific Section 8 Warranty Information q3441S1944 10 2 Z M 1006 ler uoneuuojul AJUCIIEM 10 Joinqusip 890 Jno 1963009 YSN eui apisimo suoneorjdde jeloeds pue eoueuogjureuJ uoneJedo AjueJeA jueuudinbe uo suonsenb Aue Jamsue O peal 921 2 0TZ2 40 epeue pue VSN 062 1 1Z 889 1 ye 1 seoiues eoiuuoe 60 esee d s sones juaudinbe JI eoueuejureuJ eAnueAoeud pue uoneJjedo uonejejsur 3ueuudinbe Ajjnjoueo sjenueuu uononujsul paud SeAUJe 3ueuudinbe eJojeq uoneuuojui uoneJedaJ
17. G GRD Figure 1 16 Remote Alarm and RS 232 Connectors e RS 232 o Pal Remote Alarms E 3 Figure 1 17 Connector Location Three wires are used for the RS 232 interface 1 Transmit data TXD pin 2 DB 25 connections 2 Receive data RXD pin 3 DB 25 connections 3 Signal ground GND pin 7 DB 25 connections The data format is Baud Scan 1200 9600 baud with jumper at J1 pins 3 and 4 on the Main Control Board Data bits 8 7 bit ASCII with leading zero Start DIS Aa cl atea ttt 1 Stop Dis daria orate tae 1 Parity x SEE AER none 1 8 Orbital Shaker Thermo Fisher Scientific Section 1 Installation RS 232 Interface The data transfer sequence is transmitted in the following format X refers Connector cont Thermo Fisher Scientific to the numerical time RPM and temperature NUL XX XX H SP SP XXXRPM SP SP XX XC SP LE CR EOT INE a NOR EN Null character 0 egeta re Space e O da ui ee 3 Line feed 0000000000 0 Carriage return RO L etnia Ts End of text 4 A Em Hold Mode The Model 420 transmits time RPM and temperature information one minute after power is first applied to the unit then every 60 minutes The shaker s microprocessor responds to two ASCII commands from the remote DC1 XON and DC3 XOFF DC 1 17 11 H
18. Model 420 Series Forma Orbital Shaker Operating and Maintenance Manual 7000420 Rev 7 Preface Triple counter balanced single eccentric drive mechanism U S Patent 45 558 437 Test tube rack U S Patent 45 632 388 MANUAL NUMBER 7000420 11 15 06 Clarified that platforms are ordered separately pack list CCS 7 22245 08284 3 26 04 Updated timer specifications to 5 minute increments CCS 08 278 2 19 04 Added unit specific electrical schematic no Model 4500 Series CCS 6 25 03 Inserted platform installation section removed erroneously CCS 6 20194 7 3 01 Changed ferrite installation and updated EMC standard aks 5 19305 08 217 10 21 00 Added platform stalled and check fuse alarm messages CCS 4 10 2 00 Quark format CCS 3 18544 0S 202 10 19 99 Added power fail time delay chg d check belt alarm message clear CCS 2 18404 7 9 99 Removed drive mechanism shipping bracket Section 2 8 CCS 17928 S1 7405 6 8 99 Added universal test tube holder 600088 CCD 1 SI 7348 2 10 99 Updated parts list and schematics board chgs per R Bruker deg REV ECR ECN DATE DESCRIPTION By Thermo Fisher Scientific Orbital Shaker i Preface CAUTION Contains Parts and Assemblies Susceptible to Damage by Electrostatic Discharge ESD Important Read this instruction manual Failure to read understand and follow the instructions in this manual may result in damage to the unit injury to operating personnel and poor
19. REMOTE ALARM m 2 JILID 1 2 581 sb Ep Ens Ferda LID SWITCH 23 SHOWN LID OPEN 24 285306 Nec cal TEP CONTROL d 2 SENSOR 290150 261 2252 e 25 DER TEP SENSOR Ww 290160 2119 DISPLAY BOARD 190816 PS UM Ss F DRIVER BOARD al 4 I A tol 1 191535 ex B fo A y 40 E MOTOR e 156089 m BELT SENSOR uu 200144 Electrical Schenatic Mode 420 Tabletop Urbital Shaker 420 70 0 D REV Page 1 of 2 Thermo Fisher Scientific Orbital Shaker 7 1 Section 7 Electrical Schematics 39 40 WIRE REFERENCE CHAR 4 zz cm gt WIRE GAUGE COLOR WIRE GAUGE COLOR 42 8 BAL 30 24 RED 43 2 8 WHITE JOA 24 RED 3 8 GRN YEL Jl 24 BLACI 44 3A 3C 8 GRN YEL JIA 24 BLAC 45 4 8 ORANGE 22 24 GREE S 8 BROW 324 2 GREE 46 me 6 8 RED 3 24 BROW 47 7 8 BANGE 334 24 BROW 48 g 8 YELLOW x 24 WHITE 40 g 8 BLUE 344 24 WHITE 0 8 PURP 35 24 GREE 50 1 8 BROW 35A 24 GREE 5 2 8 ORANGE 36 24 RED A 3 8 RED 304 24 RED 32 4 8 RED 37 24 BLAC 53 5 8 ORANGE 374 24 BLACI R 8 YELLOW 38 18 1 RED 24 17 18 BROW 38A 18 RED 55 18 22 BROW 39 18 WHITE 56 19 22 BUE 39A 18 WHITE 20 18 RED 40 18 BLACK 57 2 18 ORANGE 40A 18 BLACK 58 22 18 RED 23 22 BLAC 59 24 22 BLAC 60 25 24 BAC 81 26 24 RED m 27 2 GN 52 2
20. RPM Low Power Failure Cycle Complete Check Belt Audible is Disabled Platform Stalled Check Fuse Fault Condition System shutdown due to overtemperature condition Temperature sensor has failed Temperature sensor has failed Temperature tracking has sensed higher temperature than setting Temperature tracking has sensed lower temperature than setting RPM tracking has sensed shaker speed higher than setting RPM tracking has sensed shaker speed lower than setting Power has failed during shaker operation Notifies operator that end of countdown cycle has been reached Motor V belt has broken or slipped Continuously notifies operator that audible alarm has been disabled Free movement of the platform has been obstructed Primary drive motor fuse has blown Orbital Shaker 4 1 Section 4 Service 4 2 Adjust Drive V belt Tension Orbital Shaker Table 4 2 General Fault Conditions Symptom Display is dark shaker will not operate Display is lit motor will not operate Display is on motor operates display shows 7 5 C or over temp state Display is on motor operates fan s do not run Display is on heat is on but fans and motor do not operate Display on unit will not operate Time reads zero Forgot the Access Code Tools needed Phillips screwdriver What to Check and Where to Look Power at the wall outlet Fuses on the back of the unit are blown Power switch not turned on Voltage selector swi
21. aJojaq uoneuuojulr uonejedaJd aus eAisueueJduJoo YM djey oj pea si a91yO sejes jeuoneuieju S onpold sso JO SIYOIA so 6BunejeJ seDeuuep uoneyuu moyym Buipnjour sabewep jenuenbesuoo 1o98Jipui Aue JO e qei 9q jou j eus ouz u 1 ATddV TIVHS ISOdYNd YVINIILYVd V SSANLIA YO ALNIGVLNVHOYAW dO SAILNVYYVM ON dGaridWi YO WYO N3 lllM H3HL3HM S3LLNVHSVM TIV 40 NIN NI ANY 3AISNT19X3 SI ALNVHSVM SIHL jueuudinbe Jo sjueuoduuoo Aue jo UJnj9J JO JeAoudde sod A D ysnwW jueurniedeq sadas eoiuuo9 eu poled uenem IEU LO v puo q yed jueuoduuoo ay o JO jueuudinbe y Jaeyya o AjueJew y peeoxe 104 eys Aju amp eJiew siy Jepun jueuudinbe Jo syed jueuoduJoo jo Jreda JO jueujeoe dey Que JEM SIU WOJ pepnjoxe ase sjayse6 pil pue sqing 1461 suey ssej6 sway ejqepuedx3 juawsalBe AjueJeM siy AQ peJeAoo zou SI uoneJqieo pue uonej ejsu juo sped sies e oj synejep jueJem yun QEH EAE jou ase sinoy uni jo uonejueuinoop JO Jea J uonejueuunoop eAnoefqo Jo pue Jeu 6 v Aq pejepi eA aq jsnu esn noy 0002 1 oway WO uonezuoujne Ud JuM y INOY M paJaye si juaudinba y JI PIOA aq IM jueJem y sies ueAes snjd uononpold ui si uBisep Wusiueyoau Juano ay euin JO poued se p ul p si seiquiesse Duueeq eui se p uy p si uisiueuoeu ay Mope 4 Ajuo sped li 104 pajueJJem SI WSIUBYDOW Jayeys ey quo ay 10q
22. acking condition persists When the fault is corrected press the Silence button to clear the alarm message from the display From the Operating screen press the down arrow up VA 4 arrow and Silence button in that sequence shown at the right to open the Configuration menu 5 ress From the screen below press the down arrow twice to bring up the following screen Actual W for system configuration A Selpoints dh to return v Orbital Shaker 2 13 Section 2 Operation Calibrate RPM Calibrate the Temperature 2 14 Orbital Shaker After accessing the Configuration menu above press the Speed button beneath RPM Setpoints Calibrate RPM Temp v The value shown on this screen is the present speed setpoint Using the up and down arrows increase or decrease the platform speed until the reading on an independent accurate speed measuring device matches the shaker speed setpoint Actual Calibrate RPM A Setpoints 250 v When finished press the Speed button to save the setting The display will return to the Calibrate RPM Temp screen Or if nothing is pressed for about fifteen seconds the display will revert to the Operating Screen and the setting will be automatically saved to memory After accessing the Configuration menu above press the Temperature button beneath Temp Actual W for more A Setpoints Calibrate RPM Temp v Using the up and down arrows increase or decrease the temperature value to match an in
23. al 00 00 250 37 0 Setpoints Hold 250 37 0 Model 420 Orbital Shaker Menu Map Press V A for system config to return for more Audible Alarms Audible Alarm Temperature Alarms Overtmp Trackng Overtmp Alarm Tracking Limit 41 7 1 0 for more Calibrate RPM Temp Calibrate RPM Calibrate Temp 250 37 0 W for more RunHrs Rmte Heat Total Run Time XX Hours Cycle Complete ON ZN Next Povver Failure ON SwVers Temps Next Software Version Temp 37 9 RPM Tracking Z N 420 X Over Temp 36 7 Next Check Belt JONG Next Sensor Fault ON SOON Next Temp High Low PI Note Numerical values and alarm settings shown here return are for reference only and may not match any specific shaker Alarm Message Over Temp Shutdown Main Temp Sensor Alarm Criteria Temperature at the over temp sensor is about 1 over shut down set point Sensor circuit is open or shorted beyond the expected resistance range in either direction Alarm Ringback 15 min System State Alarm liglit on Audible alarm on Blower fans on Shaker motor on Heaters off Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters off Corrective Action Press RESET to silence audible alarm Check for air intake blockage Over temperature probe malfunction Sensor connector unplugged Heater circuit not cycling Main circuit board failure Call the Thermo Forma Service Department Pres
24. anual reset thermostat is located adjacent to the heating elements Figure 4 7 This thermal device will shut off the heaters and must be manually reset Lower the electronics panel to access this thermostat Lid Open Switch Manual Reset Thermostat Cabinet Overt i Temperature vertemperature Sensor i Sensor A ae from LCD Control Panel 1 to Motor Thru port to Motor and Check Belt Sensor Cables Figure 4 7 Components Behind Electronics Panel Two sensors located inside the back of the shaker are part of the temperature regulating and temperature alarm systems The location of these sensors is shown in Figure 4 7 Both sensors are wired to a single connector on the Controller Circuit Board Refer to Figure 4 4 If either of these sensors should fail an alarm will activate To alert the operator of a broken drive belt a sensor is located beneath the drive mechanism To access this sensor remove the platform and the sheet metal panel beneath it Refer to Figure 4 8 Drive Drive Motor Mechanism Front Belt Sensor NX Figure 4 8 Belt Sensor Orbital Shaker 4 7 Section 4 Ser 4 8 vice Spare Fuses Clean Inside Cabinet After a Major Spill Orbital Shaker Six spare fuses are provided with this shaker and are taped to the underside of the control panel plastic frame The plastic frame is attached to the cabinet by Velcro strips Grasp the frame by the corners and pull to remove T
25. arm message Thermo Fisher Scientific Section 2 Operation Platform Stalled Platform Stalled alerts the operator that something is preventing free platform movement The motor automatically shuts off and the audible alarm screen message and warning lights are initiated The motor will attempt restart after approximately 15 20 seconds The motor will continue to cycle on and off until the obstruction is removed or the unit is turned off On motor restart the audible alarm and warning lights are automatically cleared The screen message will remain until cleared by the operator Actual 08 41 0 23 7 Setpoints Platform Stalled Check Fuse Check Fuse alerts the operator that primary drive motor fuse has blown The audible alarm screen message and warning lights are initiated When the unit is turned on after fuse replacement all alarm indicators are automatically cleared Warning Fuse replacement must be performed by qualified service personnel See Service section A Change Shaker re access the system Configuration menu press the down arrow the up Co nfiguration arrow and the Silence button in that sequence A Press 2 7 Actual 00 00 250 37 0 START Seipoits Hold 250 370 v aS ress O o Silence Time Speed Temp C 2 This screen vvill appear on the display Actual W for system configuration A Selpoints Ato return v Pressing the down arrow continues with system configuration Thermo Fisher Scientific O
26. atform is obstructed 15 min Alarm light on Audible alarm on Blower fans on Motor on off on Heaters on Press RESET to silence audible alarni Check for overloaded platform Check for obstruction to platform edges Turn unit off and call Thermo Forma s Service Department Check Fuse Primary drive motor fuse blown 15 min Alarm light on Audible alarm on Blower fans on Shaker motor off Heaters on Press RESET to silence audible alarm Check Replace drive motor fuse If alarm persists call Thermo Forma s Service Department PREVENTIVE MAINTENANCE Shakers Y our equipment has been thoroughly tested and calibrated before shipment Regular preventive maintenance is important to keep your unit functioning properly The operator should perform routine cleaning and maintenance on a regular basis For maximum performance and efficiency it is recommended the unit be checked and calibrated periodically by a qualified service technician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact us at the number below Cleaning and calibration adjustment intervals are dependent upon use environmental conditions and accu
27. cal information about proper setup operation or troubleshooting of your equipment We can fill your needs for spare or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo products Whatever Thermo products you need or use we will be happy to discuss your applications If you are experiencing technical problems working together we will help you locate the problem and chances are correct it yourself over the telephone without a service call When more extensive service is necessary we will assist you with direct factory trained technicians or a qualified service organization for on the spot repair If your service need is covered by the warranty we will arrange for the unit to be repaired at our expense and to your satisfaction Regardless of your needs our professional telephone technicians are available to assist you Monday through Friday from 8 00 a m to 6 00 p m Eastern Time Please contact us by telephone or fax If you wish to write our mailing address is Thermo Fisher Scientific Inc Controlled Environment Equipment 401 Millcreek Road Box 649 Marietta OH 45750 International customers please contact your local Thermo distributor iv Orbital Shaker Thermo Fisher Scientific Table of Contents Section1 Installation a os ERR alae 1 1 Remove the Pallet Shipping Brackets cid 1 1 LOCO NAS RR NA Dee A Shs ds 1 1 Special Ventilation Req
28. co nt in Figure 4 11 Allow the back of the unit to swing down bi ET gt Figure 4 11 Back Panel Screws 5 Remove the four screws identified by the black arrows in Figure 4 12 Disconnect the ribbon connector from J2 of the microprocessor board white arrow Also remove the two screws from the ribbon cable cover plate on the base of the cabinet 6 Remove the wiring connector from J2 of the motor control board white arrow and disconnect separate the square connector where the wiring enters the base of the unit also identified by a white arrow in Figure 4 12 e e e A guna YE tn screw T e O 121 So d jp Ceca g e oon wm gt a Figure 4 12 Screw and Ribbon Locations 7 Slowly slide the cabinet back and carefully lift it off the base being careful of the wiring It will be necessary to feed the ribbon cable through the access hole Thermo Fisher Scientific Orbital Shaker 4 9 Section 4 Service Clean Inside After 8 The mechanism will be accessible as shown in Figure 4 13 Major Spill cont Shaker Motor Bearing Drive Mechanism Counterweight Figure 4 13 Motor Bearing and Counterweight Location 9 Clean the mechanism area with a 70 solution of alcohol Everything must b
29. cts RJ 11 connector protected by an activated alarm system Papani of initiating a timely response 24 hours day These alarms provide interconnect for centralized monitoring All outputs shown in alarm condition Stock 190388 Modular to Modular Cable 12 ft Standard Telephone 4 Cond Line Cord Note Crossed Pinning BLK 2 2 YEL GRN 4 4 RED YEL 5 5 BLK Common YEL 5 N O GRN 4 N C RED 3 not used BLK 2 Modular RJ 11 jack as viewed from the back of the cabinet Figure 1 18 Alarm Contacts Thermo Fisher Scientific Thermo Fisher Scientific Section 2 Operation Figure 2 1 Front View Model 420 is a microprocessor controlled benchtop orbital shaker designed to accommodate a wide variety of flasks test tubes and other glassware The control system is easily programmed and stores the user defined time temperature and speed setting which remain in memory even when the shaker is turned off and unplugged The computer based speed controller continuously adjusts for line voltage fluctuations and provides smooth start ups and consistent RPM control The circuitry is designed to slowly bring the platform up to speed and down to a stop to prevent liquid splashing from flasks or test tubes A convenience interlock requires that the lid be closed for the drive motor circulating fans and heating elements to operate e The microprocessor speed control system may take up to one minute to b
30. d 18 eArisueueJduJoo YM djeu o Apes 51 SDINO S lES OW SY 890 INOA Sjonpoud Jo SSO JO S joud 150 o BunejeJ saBewep noyym Hulpnjoul sebewep jeynuenbasuos Jo apu Aue 104 eq jou 2 9 oway L Alddv TIVHS 3ISOdYMd YVNDILYVd V SSINLIA YO ALMISIVINVHIYJIMN JO SSILNVYYVM ON aaridii YO IVYO N3LLIHM Y3HLIHM SSILNVYYVM Y3HLO TIV NANT NI ANY 3AISNT19X3 SI ALNVYYVM SIHL jueuudinbe Jo sjueuoduuoo Aue jo eaoudde Joud n ysnw juswyedsq 300 jeouyos BY poled jueJiem jeuibiio ayy puo q Wed jueuodujoo ay oj Jo JUS dinbe ay s ul o jueJem sy pasoxa jou IlEUS Aju amp eJeM siu apun jueudinba Jo sued sjuseuoduloo jo Jeda Jo juaWaoe day UEJem SIU wos pepnjoxe sue sjex SE pil pue sq nq 1461 suey ssej6 l sway ejqepuedx3 suiedal Aue jo eoueuuoged oj oud uonoeJip pue uoneulruuejep JO pajoejuos eq 1snuu jueuryedeg 590 eoluyos ueujeeJ6e uenem siy AQ peJeAoo jou si uoneJqi eo pue uonej ejsu Joqe pue sped siea 0 synejep AjueJem pun ejqe reAe jou ae sinov un Jo uonejueuunoop JO 1 uonejueuunoop eAnoefqo Jo pue Jeuun euJajul eu Aq peyepljeA eq SNW esn sinoy 000 Z SUL oway uonezuoujne ua UM 1nOUjIM paJej e si juaudinba y JI pioa aq IM uenem eu sies ueAes snid uononpoud ui si uDisep usiueuoeuJ Juano ay euin JO poued ay se peuyep s l uo
31. dependent accurate temperature measuring device When selected press the Time Speed or Temp button to save the setting The display will return to the Calibrate RPM Temp screen Or if nothing is pressed for about fifteen seconds the display reverts to the Operating Screen and the setting is automatically saved to memory Actual Calibrate Temp A Selpoints 37 0 v Thermo Fisher Scientific Remote Alarm System Cycle Complete Thermo Fisher Scientific Section 2 Operation Any of the alarm states described can alert a remote alarm monitoring system through an internal SPDT relay connected to an RJ 11 jack on the rear of the shaker cabinet Refer also to Connect the Remote Alarm in Section 1 For the convenience of the laboratory these remote alarms can be individually turned on or off Any or all of the remote alarms set to On will activate the internal relay Note The Remote Overtemp Shutdown Platform Stalled and Check Fuse alarms cannot be deactivated A To set the remote alarms to On or Off open the Remote VA vvv Alarm Configuration menu by pressing the down arrow up press arrow and silence buttons in that sequence Then press the down arrow three times until the screen below is showing Actual TY for more A Setpoints RunHrs Rmte Heat v Press Rmte remote The alarms will be shown in the following sequence Toggle the Cycle Complete alarm with either the up On arrow or the down
32. e su dx s ouueu je pasejdas Jo aq IM diusueunjJoA Jo sje ui BuruuJojuoo uou aq oj sued 1 E SOLUOD esn jo sinoy 000 Z JO sies OM ysa ayy Bung poued AjueJem y Buunp saumo juanbas qns Aue o spuajxe uonoejoJud jueJem ey s juaudinba noA aun sues y A ojeuurxoJdde je 129jje ojur O im AjueJem y os au Buiddius swoj e siy Aue no uo peddius si juaudinba ino ay SUJUOW OM SEIS pollag eu ALNVYYVM YIAVHS TVIl840 TVNOL VNG41N OIALLNIOS 83HSI3 ONM3HL Thermo Fisher Scientific Orbital Shaker 8 2 Section 9 Appendix Declaration uf Contormity Manufacturer s Name Thermo Fisher Scientific Asheville LLC Manufacturer s Address 401 Millcreek Road Marietta Ohio 45750 U S A Product Description Forma Orbital Shaker Product Designations 420 Year of Initial Marking CE 1998 Affected Units Release 6 Release Level REL shown on Serial Tag This product conforms to the following European Union Directive s EMC 89 336 LVD 73 23 This product conforms to the following Harmonized international and National Standards EMC LVD EN 61326 1 1997 EN 61010 1 1993 EN 50081 1 92 Amendments 1 and 2 EN 50082 1 97 CSA C22 2 No 1010 1 UL 61010A 1 Richard L Miller CQE Regulatory Compliance Manager Thermo Fish
33. e cleaned with special attention given to the area around the motor 10 Allow the unit to air dry about one hour before reassembling 4 10 Orbital Shaker Thermo Fisher Scientific Thermo Fisher Scientific Section 5 Specifications Specifications are based on nominal voltages of 115V or 230V in ambients of 22 C to 25 C Shaking Range es tad eee HUS 25 525 RPM oh 1 RPM Motion ec bl One inch per orbit Indicator bene ss LCD in 1 RPM increments Temperature Range txt s 5 C above ambient to 80 C 176 F Control Range Uzza 0 1 C Temperature Uniformity 0 2 at 37 C in flask 0 6 at 60 C in flask r b o 1 at 80 C in flask Timer Set for continuous hold operation or set for countdovvn operation in 5 minute increments from 5 minutes to 200 hours Timer counts up or dovvn in 5 minute increments Alarms Audible and visual alarms for adjustable tracking high low RPM inde pendent platform monitor check belt adjustable tracking high low temperature independent over temperature temperature sensor failure run termination and power failure Safeties Over temperature alarm conditions shuts down heaters independent platform monitor alarm condition shuts down motor LCD Display 40 character LCD readout continuously displays speed in 1 RPM incre ments temperature in 0 1 C increments and time to 5 minute incre ments Microprocessor Non vola
34. ed Set Temperature Alarm Tracking 2 12 Orbital Shaker Limit Change the temperature setting by pressing the up or down arrow When set press the Temperature button to return to the previous screen or press nothing for about fifteen seconds The display will change to the Operating Screen saving the new settings into memory Actual Overtemp Alarm A Setpoints 64 4 v When the overtemperature setpoint is exceeded by a few tenths of a degree the control system will shut the shaker down by turning off the heaters Actual 08 41 250 37 0 Setpoints Overtemp Shutdown The Overtemp Shutdown warning shown above will be displayed the warning lights will flash and the audible warning if not turned off will sound Pressing the Silence button turns off the audible alarm However the warning lights continues to flash and the alarm message continues to be displayed until the overtemperature condition is corrected The audible warning also sounds again in about 15 minutes if the overtemperature condition persists When the fault is corrected press the Silence button to clear the alarm message from the display The Temperature Tracking alarm activates whenever the operating temperature goes above or below the setpoint temperature by a predetermined value This adjustable limit is set at the factory as 10 above and below the temperature setpoint Note The above and below limits will always be the same value A Act
35. ence then press the down P 5 arrow three times Orbital Shaker 2 17 Section 2 Operation View Total Operating Hours continued 2 18 Orbital Shaker Heat Setpoints RunHrs__ Rmte 196 0 Pressing RunHrs shows the total accumulated run hours as displayed in the illustration below In about fifteen seconds the display returns to the Operating Screen Actual Total Run Time XX A Setpoints Hours v Actual for more A v Heat percent is intended for factory use only but can be helpful in troubleshooting the heat control system To view this information access vatyvvy the Configuration menu by pressing the down arrow up At arrow and Silence button in that PY sequence then press the down arrow three times Actual VY for more A Setpoints RunHrs Rmte Heat v Press Heat 96 Actual Heat XXX Setpoints Heat is the percentage of time that the heater is turned on during a five second period Example If the heater is being cycled on for two seconds and off for three seconds the Heat 96 value is 40 percent Return to RunHrs Rmte Heat screen by pressing any of the three buttons beneath the display If no buttons are pressed the display automatically returns to the Operating Screen in about fifteen seconds Thermo Fisher Scientific Software Version Temperature Sensor Readings Thermo Fisher Scientific Section 2 Operation Software Version
36. equipment performance A Caution All internal adjustments and maintenance must be performed by qualified service personnel A Warning Model 420 Obital Shaker may be used to process non flammable materials only A Warning Grounding circuit continuity is vital for the safe operation of this shaker Never operate this unit with the grounding circuit disconnected A Material in this manual is for information purposes only The contents and the product it describes are subject to change without notice Thermo Fisher Scientific makes no representations or warranties with respect to this manual In no event shall Thermo be held liable for any damages direct or incidental arising out of or related to the use of this manual 1999 Thermo Fisher Scientific All rights reserved ii Orbital Shaker Thermo Fisher Scientific Preface Important operating and or maintenance instructions Read the accompanying text carefully Potential electrical hazards Only qualified persons should perform procedures associated with this symbol Equipment being maintained or serviced must be turned off and locked off to prevent possible injury Marking of electrical and electronic equipment which applies to electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment
37. er SCIENTIFIC 05 February 2007 Rev 3 Thermo Fisher Scientific Orbital Shaker 9 1 Thermo Fisher Scientific Controlled Environment Equipment 401 Millcreek Road Marietta Ohio 45750 United States www thermofisher com
38. ewdriver or with the screwdriver provided with the unit Table 1 1 Platform Flask Clip Capacity Platform Number No of Clips Flask Size Springs Clip Screws Clip 11 9 238013 18 250 300 ml 1 w 1 Ig pad 238014 16 500 ml 1 m s penus Figures 1 11 and 1 12 illustrate the installation of the flask clips Note that 1 liter and 2 liter flask clips use five screws The 250 300 flask clip has an adhesive backed flask cushion pad that is installed on the flat base of the clip body A hole is provided in the pad for the mounting screw Refer to Figure 1 11 238012 125 ml Accessory Test Tube Racks and Test Tube Rack Holders are available in four sizes and are listed in Table 1 2 All the Test Tube Rack Holders are adjustable into seven positions swinging and locking at 15 30 and 45 in either direction Figure 1 13 illustrates the Test Tube Rack Holder with rack in place Spread metal tabs outward KES to remove test tube rack LESS lt T Locking Pin to swing tilt test tube rack 15 30 45 Figure 1 13 Holder with Rack Thermo Fisher Scientific Section 1 Installation Install the Test Tube remove the rack spread the metal tabs on Holders cont RS 232 Interface Thermo Fisher Scientific Connector either end of the holder and lift out the plastic Test Tube Rack To install the Test Tube Rack Holder onto the shaker platform remove the
39. exadecimal The shaker will transmit Time Temperature and RPM data upon receiving DCI XON and will restart 60 minute interval transmissions if they have been inhibited by a DC3 XOFF DC3 19 13 Hexadecimal Receiving a DC3 XOFF from the remote inhibits the shaker from sending serial data indefinitely until a DC1 XON is received Orbital Shaker 1 9 Section 1 Installation Connect the Remote Alarm 1 10 Orbital Shaker An internal SPDT relay is provided to monitor alarms and is connected by a RJ 11 telephone style jack on the rear of the cabinet The remote alarm provides NO normally open and NC normally closed output Figure 1 16 identifies the pin contacts Figure 1 17 shows the location of the Remote Alarm Connector A modular to modular cable Stock No 190388 and an RJ 11 telephone style terminal converter Stock No 190392 or equivalent may be used to convert the remote alarm output to a screw terminal connection Refer to Figure 1 18 below When using the remote alarm contacts loop and snap the cable mountable ferrite over the cable to reduce electro magnetic emissions from the unit Figure 1 15 Attach the ferrite device close to the unit NO NC ALARM CUNTAEIS ir Vi 1 green wire red wire SOV max at 1A max COM not connected yellow wire black wire 1 IMPORTANT USER INFORMATION phone cable to incubator Caution Stored product should be alarm conta
40. ff the audible portion of the alarm However the three flashing indicators continue to flash until the alarm condition is corrected The audible warning will sound again in about fifteen minutes if the condition continues The alarm features are discussed in more detail in the Configuration section of this manual The Model 420 Orbital Shaker may be operated as soon as the platform is installed the unit is plugged in and turned on Note At power up the screen at the right Solan Versions briefly appears A XXXXXXX Pressing Start and Stop will operate the shaker at the factory settings shown in Figure 2 2 When starting the Actual numbers along the top of the liquid crystal display will differ from the Setpoint values shown along the bottom These numbers will change as the unit begins to operate Thermo Fisher Scientific Quick Start Up cont Factory Default Settings Change Temperature Speed Time Settings Thermo Fisher Scientific Section 2 Operation Time With the time set at Hold the time display in the upper left por tion of the screen begins to count upward showing the total operating hours and minutes The system resets to 00 00 whenever the unit is stopped and restarted using the Stop and Start buttons The unit will not reset if the unit is turned off and on using the power switch or if the cover is repeatedly opened and closed Speed The Actual speed will display zero RPM s and will gradually rise
41. here are also small indents located along the edges of the panel that accommodate a flat screwdriver blade Figure 4 9 illustrates the underside of the frame ei ira r r 1 f 1 Figure 4 9 Spare Fuse Location The fuses are 2 each 0 4 amp circulating fans 2 each 0 15 amp microprocessor control board 2 each 0 8 amp motor driver For further information about these fuses see Figure 4 4 and the parts list If liquids or materials have entered the unit through the orbital mechanism hole the shaker must be disassembled and cleaned immediately Follow the procedure below 1 Place the shaker on a sturdy bench or table that will allow the back of the cabinet to be opened and hinged down 2 Make sure the unit is turned off unplugged and the line cord removed from the side of the cabinet The platform should already be removed 3 Remove the four screws securing the sheet metal cover plate located under the NT 3 Jeu A platform They are identified with arrows in Figure 4 10 al The plate will remain in place A Figure 4 10 Screws Securing Base Plate Thermo Fisher Scientific Section 4 Service Clean Inside After 4 Remove the six screws securing the back panel identified with arrows Major Spill
42. ific Section 6 Parts List All parts with the exception of approved fuses must be obtained from manufacturer or its authorized dealers or service representatives Part No seat Description 129034 bes Pneumatic Spring 30 lbs 103079 U channel gasket for acrylic cover front 103080 U channel gasket for acrylic cover left side 103081 uote Gasket for acrylic cover right side 900117 Tubaxial Fan 106 CFM 115 V 138010 Hearer Wirewound 600 W 115V 230V 156089 1 kk EE EIER Motor Brushless 24V 12125 eb si i dd Motor Driver Board 190816 srecne terei rotar LCD Display Panel 1905927 ya ues d hs Output Board 190802 soltura Microprocessor Control Board 230141 Fuse 800MA T D 5 x 20 mm Drive Transformer ULI98G 230149 Fuse 400MA T D 5 x 20 mm Circulation Fans UL198G 230142 Fuse 150MA T D 5 x 20 mm Control Transformer UL198G 285306 Pushbutton Switch SPDT lid open 290160 cdas dnas Probe 2252 OHM 25C 1 8 x 2 290144 Sensor 5VDC 4MA Hall Effect Check Belt deae Thermostat 420062 Le Los aaa d si Transformer 130VA 420085 AAA Transformer 25VA 230165 Fuse 4A Type T IEC 5 x 20mm Main Power In 230V 285633 Fuse 10A normal blow 1 4 x 1 1 4 Main Power In 115V 800040 1c ince or ia V Belt AX43 1 2 x 45 435051 Screwdriver Phillips 8 3 4 443020 Wrench Hex with T handle 194046 Spa
43. is for factory use only and will be important if troubleshooting the microprocessor programming is ever necessary vatvvvy A REE The screen below will appear on the display on Setpoints SwVers Temps v Actual Software Version Setpoints 420 Press the Time button beneath SwVers and the above screen will appear showing the Model 420 software version in the control system memory To access this screen press the down arrow up arrow Silence button then the down arrow button four more times To return to the previous screen press the Time button To return to the Operating Screen wait about fifteen seconds Temperature Sensor Readings is for factory use only and will be important if troubleshooting the microprocessor programming is ever necessary VAY vvvv Silence button then the down arrow button four M o o o more times The screen shown below will appear on the display Setpoints SwVers Temps v Press the Speed button beneath Temps and the following screen will appear showing the temperatures being measured or read by the Main Temperature and the Overtemperature sensors as shown above To access this screen press the down arrow up arrow Actual Setpoints Temp 37 9 Over Temp 36 7 To return to the previous screen press the Speed button To return to the Operating Screen wait about fifteen seconds Orbital Shaker 2 19 Operating screen Actu
44. le is disabled Alarm Criteria Count down time has reached zero RPM is above control set point by tracking limit RPM is below control set point by tracking limit Rotation sensor circuit sees no mechanical rotation or excessive belt slippage Operator has turned off the audible alarm Alarm Alarm Delay Ringback None 15 min Alarm light on Audible alarm on Blower fans on Shaker motor off Heaters on Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on T Normal operation Corrective Action Advisory notice only Press RESET to silence alarm Press RESET to silence audible alarm Check platform loading Check RPM tracking limit setting Shut unit off and call Thermo Forma s Service Department Press RESET to silence audible alarm Check for overloaded platform Check for obstruction to edges of platform Check for low input AC mains voltage Shut unit off and call Thermo Forma s Service Department Press RESET to silence audible alarm Shut the unit off and check the belt If alarm persists call Thermo Forma s Service Department Lower half of the LCD display will show this warning as long as the audible alarm remains turned off Platform Stalled Free movement of the pl
45. m screws should be checked monthly if the unit is operated at or near maximum RPM A Assemble the Flask Each Flask Clip up to 1 liter in size is supplied with a metal spring that Clips must be installed onto the clip Two liter flask clips are supplied with two springs For flask clips through 500 ml insert the end of each spring into the holes on the top of the clip leg as shown in Figure 1 11 One liter and larger flask clips require the spring ends to be hooked together as shown in Figure 1 12 The spring ends on the two liter flask clip are also hooked together but require the rubber spring tubes to be installed between the clip legs Figure 1 11 The second spring and spring tubes are placed around the base of the clip after it has been installed onto the platform Upper Spring and Spring Tubes Lower Spring and B Spring Tubes Figure 1 11 Clip Mounting Screw Figure 1 12 Clip Components Thermo Fisher Scientific Orbital Shaker 1 5 Section 1 Installation Install the Flask Clips The Model 420 will accommodate glassware in numbers and sizes from Install the Test Tube Holders 1 6 Orbital Shaker forty nine 25 ml flasks to six 2 liter flasks Flask clips can be attached anywhere on the shaker platform The counterbalanced design of these shakers accommodates even an unbalanced load The flask clips are supplied with the proper screws and are attached to the platform with a standard Phillips scr
46. nonpoug PUN sei quiesse Buueeq ay se peuyep si uisiueuoeul ay 0196 q O y juo sued uogonpoug PUN JO 51 51 Jexeus 4 eui sinoy 900 ZL JO SJee om jo ponad AjueiJ JEM Jenu ay Joye uonippe uj pepnjour Joqe su dx s ouueu je peoejdaJ Jo peuredeJ eq Il dIYSUBLUYJOM JO sjenayew ul BuiuuJojuoo uou aq oj sued jueuoduioo seuloo Jaensyolym asn jo sinoy 000 Z JO sies om 18114 ayy Buung poued AjueJem y Buunp saumo juenbesqns Aue o spuejxe uonoejoJd jueJem eu palanijap 51 3ueuudinboe noA euin aues y A oyeuuixoJdde e p y OU O im AjueJJeM ay os eun Buiddius smojje siy Aure uno Wo peddius 51 3ueuudinbe noA ajep ay 5 OM sue s pollag AueJeM SUL VSN ALNVSHSVM YINVHS TVIIMO DIJLLNIIOS YAHSIA ONY3HL 8 1 Orbital Shaker Thermo Fisher Scientific Section 8 Warranty Information EH EIE EH 1006 OSI 20 ed uoneuuojur AJUCIIEM JO JOJNQUISIP 890 INO 19ejuoo YSN ay apismo suoneorjdde jeloeds pue egueuajuiew uonejedo AjueJiew juaudinba uo suonsenb Jamsue o Apes L M 69Lt 0v4 Xe4 JO E9 P EZE OVZ 1e jueuniedeq seoiues jeoluyos peo eseejd s 2 m s jueuudinbe y eAnejueAoeJd pue uonejedo uonejejsur 3ueuudinbe rejep AjnjeJeo sjenueu uononujsui paud SeAuJe jueuudinbe
47. nsi n e Dio hg RO RU e os Saks 4 2 Install New Drive V belt 4 3 Troubleshoot Replace Circuit Boards 4 4 Electronics Parla ews 4 4 Output Board aces tou ans bead ios h b A 4 6 Motor Driver Circuit Board 264 6046 a p ex 4 6 Manual Reset Thermostat 4 7 Temperature Sensors a da 4 7 Drive Belt Sensor Ae 4 7 Spare FUSEY ads 4 8 Clean Inside Cabinet After a Major Spill ec RE send 4 8 Section5 Specifications e EO d ara a S oa e d wetness 5 1 Sectunb Parts List ond e ev adc stes vac s Fa Roa E E 6 1 Section7 Electrical Schematics 7 1 Section8 Warranty Information 8 1 vi Orbital Shaker Thermo Fisher Scientific Section 1 Installation The Model 420 Orbital Incubator Shaker is supplied with the following materials 1 handle 5 32 hex socket wrench 2 Platform alignment studs 1 4 20 6 Grade 8 5 32 hex socket flat head screws provided with platform 1 Screwdriver for flask clip installation and removal 1 Line cord set 2 Cable mountable ferrites for remote alarm and RS 232 connections 1 Platform if applicable must be ordered separately Remove the Pallet Warning This shaker is heavy The net weight of Model 420 is 185 Ibs Shipping Brackets 83 9kg Have assistance available when moving it Place this unit on a suppor
48. oint has been exceeded by a few tenths of a degree Actual 08 41 250 37 0 Setpoints Overtemp Shutdown The Overtemp Shutdown message displays and the heaters are turned off but the platform and the blowers continue to operate In the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes The screen message and warning lights however continue until the fault is corrected Then press the Silence button to clear the alarm message Cycle Complete alerts the operator that the end of the count down running time has been reached Actual 00 00 37 0 Setpoints Cycle Complete The Cycle Complete message shown displays and the shaker stops Press the Silence button to clear the message from the display screen Thermo Fisher Scientific Section 2 Operation Power Failure Power Failure alerts the operator that electrical power to the shaker has been interrupted and then restored while it was shaking Actual 00 00 0 37 0 Setpoints Power Failure While the system returns to normal operation when power is restored the alarm message remains and the audible tone continues to sound to alert the operator Both the display message and the audible tone are cleared by pressing the Silence button Note The alarm will not occur if the power failure is less than 15 seconds in duration A Note If power is interrupted for two hours or more while the Shaker is turned on but not shaking
49. platform 1 Insert the two 1 4 20 alignment pins into the two mounting holes identified in Figures 1 9 and 1 10 Platform mounting stud locations Pins insert alignment pins oeo o o o oe o 36 0 o o o o o o o o o o o o Platform mounting a 49 oe o o holes on the 10 d cos Or O drive mechanism o6o o o o o o o o o o o o o o o o e Platform Mounting Holes Figure 1 9 Mounting Holes and Pin Figure 1 10 Mounting Holes 2 Rotate the drive mechanism until the four mounting holes approximately match the holes in the platform 3 Place the platform onto the shaker and over the alignment pins 4 Move the platform in an orbital motion until one or more of the center mounting holes are located Thermo Fisher Scientific Section 1 Installation Install the Platfo rM 5 Insert the hex socket head screws as the four holes are located Do not cont tighten the screws 6 Remove the 1 4 20 alignment pins and replace them with the remaining two hex socket screws 7 Seat all screws very tightly using the handle wrench If a torque wrench is available tighten these screws at 120 in lbs Check these screws monthly if the unit is operated at or near maximum RPM Caution Use only the included hex socket screws and T handle wrench to fasten the platform If a torque wrench is available torque the screws to 120 in lbs The platfor
50. rack and rotate the swing bed of the holder 90 by pulling the knobs of the locking pins on either end of the holder outward The pins are locked outward by turning the knob 1 4 turn Figure 1 14 Holder with Figure 1 14 Attach the tray to the platform Rack Removed with the screws provided Table 1 2 Accessory Test Tube Racks and Adjustable Angle Rack Holders PartNo Description Test Tube Rack 10 13 mm size Test Tube Rack 16 20 mm size Test Tube Rack 21 25 mm size Test Tube Rack 26 30 mm size The Model 420 Orbital Shaker is equipped with an RS 232 Serial Communication Interface for the remote transmission of data A RJ 11 telephone style connector is located on the left side of the incubator A cable with RJ 11 plugs and an RJ 11 to DB 25 adapter are required Refer to Figure 1 16 for pin identification and Figure 1 17 for connector locations on the shaker side panel A cable mountable ferrite is included for installation of the RJ 11 cable Loop and snap Figure 1 15 the ferrite over the cable to reduce electro magnetic emissions from the unit Attach the ferrite device l close to the unit Figure 1 15 Ferrite Orbital Shaker 1 7 Section 1 Installation RS 232 Interface The RS 232 data is a formatted dumb terminal which permits Connector c ont interfacing with either a computer or a serial printer ALARM CONTACTS 30V MAX 1 A MAX INTERFACE 2 CO 2 il ii TXD 3 N O 4 NC 3 SI
51. racy required Tips for all shakers e Use only our standard flat head screws for flask clips e Use only our standard round head screws for test tube racks holders and utility trays 401 Millcreek Road Box 649 Marietta Ohio 45750 USA e 740 373 4763 USA and Canada 888 213 1790 e Telefax 740 373 4189 http www services controlenv thermo com forma Preventive Maintenance for 420 Series Shakers Refer to Manual Action Daily Monthly Yearly Section Clean the unit with mild detergent and wipe dry Y as needed Clean the acrylic cover with a dedicated plastic Y cleaner and wipe dry with lint free towels Check under the platform for broken glass or Y other debris 3 Check and document calibration of Y temperature alarms speed and time as applicable Verify operation of circulation fan motor Y Qualified service technicians only Section 3 Maintenance Model 420 Orbital Shaker uses a brushless DC motor and oversized permanently lubricated bearings that require no maintenance Platform and Cabinet The anodized brushed aluminum platform and powder coated steel cabinet surfaces can be cleaned with a mild detergent and water However liquids should not be allowed to enter the shaker cabinet from under the platform All spills should be cleaned up immediately If necessary remove the platform Refer to Clean up After a Spill below See Section 1 when re
52. rbital Shaker 2 9 Section 2 Operation Change Shaker Configuration cont Turn Audible Alarm On Off 2 10 Orbital Shaker Pressing the up arrow returns to the Operating Screen Actual W for system configuration A Setpoints Ato return nm Press to adyance to 7 System Configuration OR Press to return to the Actual W for system configuration A x Operating Screen Setpoints A to return v During the following configuration procedures menu options are given to either modify a setting as it appears in sequence or scroll past to the next item If no selection is made by pressing a button or arrow the display will revert to the Operating Screen in about fifteen seconds The complete configuration menu is illustrated in the chart at the end of this section In these procedures values and settings for time temperature speeds alarms and so forth are shown on the display screens These numbers are for example only and may not be the values encountered when programming your shaker Begin by pressing the down arrow the up arrow and V A A 4 the Silence button The screen shown below will appear on the display Pres ties 5 Selpoints Ato return v When this screen opens press the down arrow once Actual TY for more A Setpoints Audible Alarms v Thermo Fisher Scientific Turn Audible Alarm On Off continued Set Alarm Limits Set Overtemperature Alarm Thermo Fisher Scientific Section 2 Operation At thi
53. re Part Screw Bag platform clips Platform clips are provided by the manufacturer Orbital Shaker 6 1 Section 7 Electrical Schematics Rh W NN oOo CO YU N 35 36 37 38 POWER CONNECTION 115V PHASE 50 60HZ 6 5A UR 230V 1 PHASE 50 60 HZ 3 2A n PA E p VOLTAGE SELECT 2 e uy U X CAP_ 170037 y L 250 VAC POWER SWITCH INLET FILTER 450170 FUSE 10 AMP 285633 ON 115V 4 AMP TEL 230165 UN 230V VOLTAGE SELECT SW CLOSED 115VAC OPEN 230VAC RELAY 300307 MANUAL RESET THERMAL CUT DUT 400113 600w 115V 5 47 600 230 Be Se Xu r HEATER 138010 gt Two 12 Sw2 1 122 W23 f BLOWER os 900117 3 Ip oul T EN Y PTA 5g L 13 1 MTR BL WER T UI 900117 5 FUSES B ANP evel M eb 20141 zin E f b MOTOR DRIVER 2 2222 TRANSFURMER AAA 420085 a 1 pl sXu JH l aX d Lo be 18 90 Pe M 21 1555 Jl INTERFACE BD 190594 2 JIT J7 RS232 485 JI2 de i e CONTROL BOARDO 190802 JIO
54. ressed for about fifteen seconds the display automatically returns to the Operating Screen storing any settings made New settings are also stored immediately when either arrow key is pressed A Change Temperature 1 Press the button beneath the temperature setpoint Temp C The temperature value will begin to flash 2 Press the up or down arrows to set the new temperature in 0 1 C increments Hold either button to scroll 3 Press the temperature button again to return to the Operating Screen Change RPM 1 Press the button beneath the Speed setpoint The RPM value will begin to flash 2 Press the up or down arrows to set the new speed in 1 RPM increments Hold either button to scroll 3 Press the Speed button again to return to the Operating Screen Change Time The Model 420 manages operating time in two ways Hold When Time is set to Hold the value shown in the Actual portion of the display represents total operating time and may be reset at the opera tors convenience The shaker will continue to count upwards even if the cover has been repeatedly opened and closed or turned off and on with the power switch The Time will however reset to 00 00 when the Stop button is pressed and the unit then restarted by pressing the Start button Countdown When the Hold setpoint is changed to countdown entering a time value in hours and minutes the shaker will operate for that period and automatically shut down The displa
55. ring the platform up to speed e Never leave the shaker unattended when starting it Make sure all flasks and test tube racks are firmly seated in the clips and check the security of the flask clip and platform attachment screws monthly The lid must be closed to operate the shaker Do not operate the shaker at maximum RPM without a load Orbital Shaker 2 1 Section 2 Operation Control Panel Operation Quick Start Up 2 2 Orbital Shaker The Model 420 Control Panel has a liquid crystal display and eight operating keys or buttons which are identified by word and symbol During programming activities the up and down arrows increase and decrease the numerical values of time platform speed or temperature Pressing and holding either arrow will cause the values to scroll in that direction Pressing and holding for about five seconds will increase the scrolling speed When programming the system configuration the UP arrow returns the display to the systems Operating Screen showing the Time RPM and Temperature while the DOWN arrow advances the display to the next programming screen 22 7 Actual 00 00 000 37 0 A START Setpoints Hold 100 37 0 v Silence Time Speed Temp C Figure 2 2 Control Panel The alarm indicator and alarm silence button complete the shaker control panel When in alarm the unit sounds an audible warning and flashes the three red indicators Pressing the Silence button turns o
56. s RESET to silence audible alarm Check board connector Check sensor circuit Replace sensor Call the Thermo Forma Service Department Over Temp Sensor Temperature is High Temperature is Low Power Failure Sensor circuit is open or shorted beyond the expected resistance range in either direction Temperature is above control set point by temperature tracking limit Temperature is below control set point by temperature tracking limit Electrical power has been disrupted 30 min Upon power up 15 min 15 min Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on Alarm light on Audible alarm on Blower fans on Shaker motor on Heaters on Not affected Press RESET to silence audible alarm Check board connector Check sensor circuit Replace sensor Call the Thermo Forma Service Department Press RESET to silence audible alarm Check temperature tracking limit Check sensor circuit Replace main temperature sensor Call the Thermo Forma Service Department Press RESET to silence audible alarm Check if lid is completely closed Check temperature tracking limit Check sensor circuit Replace main temperature sensor Call the Thermo Forma Service Department Warning notice only Press RESET to silence audible alarm Alarm Message Cycle Complete RPM High RPM Low Check Belt Audib
57. s screen press the Time button beneath Audible The following screen will appear and the current setting will flash Actual Audible Alarm ON A Setpoints v Press the up or down arrow to turn the audible alarm function on or off Pressing any of the three buttons Time Speed or Temp will return the display to the previous screen Not pressing anything for about fifteen seconds returns the display to the Operating Screen When the audible alarm is disabled a warning message is placed in the Setpoint portion of the Operating Actual Tosa 250 370 Screen display as illustrated at the right Setpoints Audible is disabled Two temperature alarms are programmed into the Model 420 orbital shaker Overtemperature and Tracking limits To F P 8 v A 4 change these values open the Configuration menu by pressing the down arrow up arrow and the Silence 222 button in the sequence shown at the right Press When this screen below opens Press the down arrow once Actual W for system configuration A Selpoints to return v Then press the temperature button beneath Alarms Actual TY for more A Setpoints Audible Alarms v To change the overtemperature alarm setting press the Time button beneath Overtemp The following screen appears and the current over temperature alarm setting flashes Actual Temperature Alarms A Setpoints Overtmp Trackng v Orbital Shaker 2 11 Section 2 Operation Set Overtemperature Alarm continu
58. t surface that will accommodate the weight and operating motion of this shaker A The Orbital Shaker is secured to its shipping pallet with two brackets one on each side of the frame Figure 1 1 A 7 16 wrench is required to remove the brackets from the pallet Remove the shipping brackets from the shaker by unhooking them from the shaker frame 28 NC Pallet Shipping Bracket Figure 1 1 Bracket Location Install the shaker on a sturdy table or bench The support structure must be able to accommodate both the weight and operating motion of the shaker The shaker can also be placed under a bench or in a knee well Thermo Fisher Scientific Orbital Shaker 1 1 Section 1 Installation Special Ventilation Requirements Power Module Electrical Requirements 1 2 Orbital Shaker If the shaker is to be operated at a temperature 5 to 10 C above ambient the circular vent at the rear of the cabinet must be 1 from the wall and the rear vent must be fully opened by turning the Phillips screw clockwise Refer to Figure 1 2 If operating temperatures are more than 10 above ambient the rear vent must remain closed fully counterclockwise Vent T Power B Module mains disconnect olunm Figure 1 2 Vents A povver module Figure 1 3 located on the right side of the shaker contains the On Off power switch two fuses and the line cord receptacle It is the mains
59. tch at wrong position Drive motor fuses inside cabinet are blown Acrylic lid is not closed No time value entered into the system see Section 2 Time countdown has been reached see Section 2 Faulty temperature sensor Faulty overtemperature sensor Blower motor fuses are blown Connections or wires to fan relay board inter rupted Voltage selector switch Countdown time reached reset TIME see Section 2 Call Technical Services Department 3 8 drive socket wrench with 7 16 socket 1 Remove all connectors and the line cord from the back of the shaker 2 Lift the front of the shaker and rest it on its back Remember that the weight of the shaker is 185 pounds 83 9kg Warning The shaker is not stable when on its back A second person may be necessary to support the shaker while in this position A 3 Remove the bottom cabinet cover 8 Phillips screws Thermo Fisher Scientific Adjust Drive V belt Tension continued Install a New Drive Thermo Fisher Scientific V belt Section 4 Service 4 Loosen but do not remove the three 1 4 20 screws located in the slotted holes adjacent to the shaker drive motor Refer to Figure 4 1 Internal springs will automatically apply the proper tension against the drive belt 1 4 20 hex head screws 3 slotted holes Io A 4 Drive belt Y E motor ib Two 1 4 20 screws in a recessed hole do not loosen these screws Figure 4 1 Loosen Three Screws
60. tile memory retains all programming and automatically restarts in the event of a power failure controlled acceleration provides smooth start up and stopping Orbital Shaker 5 1 Section 5 Specifications Drive Motor 1 3 HP brushless DC permanently lubricated ball bearing Cover Hardened acrylic dual gas spring cylinder assisted Construction Tu vt ER Va HER aks Cold rolled steel Exterior tuac Com Me eee 3 Cold rolled steel Finish Powder coated for a durable easily maintained surface Platform exar Anodized brushed aluminum Dimensions Exterior co u 4 3 W x 20 9 H x 29 0 F B rola Maret Ses ote astern 61 7cm x 53 1cm x 73 7cm Exterior lid open 4 3 W x 35 7 H x 29 0 F B 0000000000 61 7cm x 90 7cm x 73 7cm Interior 0 6 W x 12 6 H x 20 5 F B 0000 52 3cm x 32 0cm x 52 1cm Electrical Nominal 115 VAC 50 60 Hz 1 PH 6 5 FLA Operating Range 90 125 VAC Nominal 230 VAC 50 60 2 1 PH 3 2 FLA Operating Range 180 253 VAC Data Output Que unos eda RS 232 standard Remote Alarm Contacts Time RPM Temperature and Power Failure Alarms Certification JE sciret v eut s be wg Standard 3101 1 USA sav EXE Ed Standard C22 2 No 1010 CE Marki Y anita a TEC 1010 and EMC Capacity Flasks from 49 25ml up to 6 2L VVeights etc ooo h dis 185 lbs 83 9kg Shipping 266 lbs 120 7kg Optional Platforms SIZES si assa 18 x 17 3 4
61. ual Temperature Alams A Setpoints Overtmp Trackng v To change this limit open the configuration menu as in the previous Overtemperature Alarm procedure From the screen above press the temperature button beneath Tracking Thermo Fisher Scientific Set Temperature Alarm Tracking Limit continued Calibrate Speed and Temperature Thermo Fisher Scientific Section 2 Operation The following screen appears and the present temperature tracking alarm limit setting flashes Actual Tracking Limit A Selpoints 10 0 v Change the temperature tracking limit by pressing the up or down arrow When set press the Temperature button to save the setting and return to the previous screen If no buttons are pressed for about fifteen seconds the display changes to the Operating Screen saving the new setting to memory When the chamber temperature rises above or falls below the temperature tracking limit the appropriate message is displayed the warning lights flash and the audible warning if not turned off sounds Actual 08 41 250 47 0 Setpoints Temperature is High Actual 08 41 250 27 0 Setpoints Temperature is Low Pressing the Silence button turns off the audible alarm However the warning lights continue to flash and the alarm message continues to be displayed until the high or low temperature condition is corrected The audible warning also sounds again in about fifteen minutes if the over or under temperature tr
62. uirements 0 daa a 1 2 Power Nile ees atero la a at asi nur 1 2 Electrical Requirements dai 1 2 Check Operating Voltage ounce iu ardid Iusta dalana 1 3 Change Operating Voltage soot oue eroi este ede escas e LAUR US 1 3 Install she Platten Dono x esos Poe bun doeet 1 4 Assemble the Flask Clips 5 2 505 ee A t s 1 5 Install the Flask CDS dod e dia 1 6 Install the Test Tube Holders sez tasado ve SEE ere 1 6 15 222 Interface Connector var dala eet s 1 7 Connect the Remote Alarm 54 ve B RL R 1 10 Section2 peration uyu uu yada eve haha s ka ara ka es 2 1 Control Panel Operation x o3 3 ee Lap eA c l 2 2 Quick Start Up s y s eut ge PS RN TCU REQUE RED 2 2 Factory Default Settings edere dob Rv ex VE MUERE 2 3 Change Temperature Speed Time Settings vtr 2 3 Change lem permite 2025 aon lo pA taco oe Aas 2 4 Change RPM Spc ig achat She 2 4 Change Time aceite Yo og eee Eee er EE 2 4 Change from Hold to Countdown 2 5 The shaker AERIS oci a0 O docto Mera ko b 2 5 Overtemp Shutdown cox do eate a ed 2 6 Cycle Complete sua a b erage eee ene 2 6 Power Failure isunen a e Care ibat 2 7 REM racking ed ta dl Coca Cone astute o 2 7 CB see Sie a cheat gS LA Mec 1005030 2 8 Sensor Fault e o eee ea de LE 2 8 Temperature High or ss 2 8 Platformisedlled o a ae oo a 2 9 Check SE Me eee se 000
63. uld drop to just above the OverTemp Alarm setpoint The alarm lights and audible alarm will momentarily go off as the cabinet temperature drops below the Over Temp Alarm setpoint Reset the Over Temp Alarm and Operating Temperature setpoints to their original settings If the shaker control system does not react as outlined above contact the Technical Services Department at the numbers listed on the service page at the beginning of this manual Thermo Fisher Scientific Alarms and Alarm Thermo Fisher Scientific Conditions Section 4 Service Caution The procedures outlined in this section shall be performed by persons experienced in servicing and maintaining laboratory equipment Lockout and tagout electrical power connections whenever removing cabinet panels or working on electrical or motor control components A With the exception of replacing the drive v belt and the six electrical fuses the Model 420 Orbital Shaker contains no user serviceable components The following lists display messages which may help diagnose abnormal conditions If the microprocessor control system senses a fault malfunction or abnormal operating condition alarm messages appears on the liquid crystal display These messages will be helpful should service or repair assistance be necessary Table 4 1 Alarm Indications Alarm Message Overtemp Shutdown Main Temp Sensor Over Temp Sensor Temperature is High Temperature is Low RPM High
64. y will show the total time in the Setpoint segment and the operating time remaining in the Actual part of the display as the microprocessor counts down to zero 2 4 Orbital Shaker Thermo Fisher Scientific Change from Hold to Countdown The Shaker Alarms Thermo Fisher Scientific Section 2 Operation 1 Press the button beneath the Time setpoint Hold will begin to flash 00 00 250 37 0 Hold 250 37 0 Time Speed Temp C Figure 2 3 Flashing Hold Actual Setpoints 2 Press either arrow to access the Countdown Time setpoint The preset time setpoint will begin to flash 3 Press the up or down arrows to set the desired operating time in five minute increments Hold either arrow to scroll in that direction 4 When the desired elapsed time is set 8 hours 30 minutes in this example press the Time button to return to the Operating Screen Pressing the Start button will start the shaker and begin the countdown sequence When 00 00 is reached the shaker will automatically shut off and the Cycle Complete alarm will sound 00 00 250 37 0 08 30 250 37 0 9 Time Speed Temp C Figure 2 4 Time Set Actual Setpoints The Model 420 Orbital Shaker control system monitors and provides alarms for nine operating parameters Parameter quos canta Alarm Message Overtemp Setpoint Status Overtemp Shutdown E Cycle Complete Loss of Input Power Power Failure RPM versus Setpoint

Forma 420 tabletop shaker user manual

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