Use and maintenance manual
Contents
1. fig 01 Symbol MEANING MOBILE FUNCT E STATIONARY FUNCT y ELECTRICAL SUPPLY CHAIN CONNECTION BURNER ON WATER PUMP ON AN OVERHEATING ALARM GENERAL ALARM 2 Before Operation a Release the high pressure fittings n 24 fig 07 from steam hose n 22 fig 07 Connect the hose to the outlet fittings 8 or 9 fig 02 tightening them well do not use glue then connect the steam hose to the steam gun 23 fig 07 by tightening well the fittings do not use glue Open valve 4 or 5 corresponding to the outlet where you connected the hose fig 02 check the other one is closed If both the 2 outlets are connected the double hose connection is predisposed open both of them Open the gun trigger one of the 2 so to let air inside the boiler blow out from the machine Check there is sufficient amount of fuel in the reservoir otherwise refill it by the opposite intake n 10 fig 03 paying attention that fuel has been filtered and it s of good quality the use of dirty fuel with water residual compromises the good combustion and damages the fuel In case of mobile operation set the indicator of handle 3 fig 01 to pos c3 in case of stationary operation please go to point f Check there is enough water in the apposite water tank and eventually add some through the intake 11 fig 03 if You are using ASTRA STEAMER in stationary mode connected to the water mains set the indicator of handle2. 4 CHECK CLEANING OF THE WATER SENSORS x CHECK CLEANING OF THE WATER FUEL FILTERS OX 6 Descaling a Disconnect ASTRA STEAMER form electric mains position the switches 1 and 2 on O check all the parts of the machine are cooled down pressure gauge must be 0 and at least 10minutes after the steam water has finished only after complete discharge of the steam and the cooling down period open the machine removing the lid b empty the water tank take off the hose 19 fig 05 by little pressure and the fixation bolt 18 fig 05 empty the boiler by the discharge valve 7 fig 02 and open the gun to get the air come into the boiler After these 2 operations above reconnect the hose 19 fig 05 and close the valve 7 fig 02 c Fill the water tank with 10lit of descaling liquid FABE SALNET FOSS and 10 lit of warm water d Disconnet the steam gun put the steam hose into the water tank through the filling intake at the right side under the panel open the valve before the steam hose connection e Connect ASTRA SES to electric mains Turn switch 27 fig 05 ON turn switch 2 on and switch 3 on E Rotate main switch1 on 2b and keep this configuration unitill the descaling liquid starts to flow out of the steam hose now reposition the switch 1 on f Now turn the switch 27 OFF Attention Do not close the machine with the cover before this operation It will cause water overflow during normal operation g Wait about 2
3. hours and then repeat the emptying operation as described at step b Be careful not to waste descaling product in the environment h Put on the gun again put the cover lid on and close the steam valve which the steam hose is connected to 7 Boiler Sensors cleaning a a9 Disconnect ASTRA STEAMER from electric mains turn switches 1 and 2 off position O Only after cooling down of the machine open the cover lid by means of the screw 13 fig 03 Empty the boiler by the valve 7 fig 02 and the steam gun as well Close the steam gun then Remove the electric wire form the sensors unscrewing the bolt 14 fig 04 Unlock the sensor by a fixed wrench Hex 22 mm Clean the sensor metal extremity using descale product take care to remove all scaling deposits and remove the teflon from the screw of the sensor to fix it again see point under Place sufficient layer of teflon on the sensor screw and fix it again to the boiler Reconnect the sensor electrically Repeat the operations c d e f for all the other sensors 15 16 and 17 fig 04 Put the cover lid on again to close the machine 8 Cleaning of filters 20 21 fig 06 a Disconnect ASTRA STEAMER from the electric mains turn switches 1 and 2 on O after all the parts of the machines are cooled down then remove the plastic protective lid by unlocking the screw 13 fig 03 unlock the filter caps remove the metal net inside the filer and clean it gt to
4. 3 fig 01 in position connect the mains hose to the inlet fitting 12 fig 03 then open the valve when the water float tank is filled up the flow will automatically stop Connect the wire of ASTRA STEAMER to a plug with proper fuses and obligatory connected to the earth check the lamp A is lighting if not it means machine is not well connected or the lamp is not working The manufacturer declines every responsibility In case the user doesn t observe these important safety procedures 3 Start up operation and store of the appliance a start up set the switch 1 fig 01 on I set the second switch 2 fig 01 on fixed operational mode 5 or in mobile one depending on your choice at 2 e 2 1 then wait some seconds ASTRA STEAMER will automatically replace the minimum water level in the boiler and when lower probe sensor senses the water the burner starts with signal a signal P If initial water level is under the minimum one the machine produces 2 signals one luminous and one sound I If after 60 the water level inside the boiler is still under the minimum the machine switches off for safety KG in this case to go on with filling it You need to turn the switch 2 fig 01 off poetai and then turn it on to the operational mode chosen stationary or mobile If ASTRA STEAMER Too again KG mm look at troubleshooting table at point 9 Wait without opening the trigger that the lam
5. LOL TON T O MAINGAT ONG INGAT idromatic Use and maintenance manual ATTENTION ASTRA STEAMER is an appliance designed to sterilize and clean in case of poor water availability and when cost of installation must be reduced for example saving recycling unit cost Before operation read carefully these instructions and during the operation scrupulously follow them so to avoid malfunctioning of the appliance and damages to people and animals The manufacturer is not responsible of eventual damages caused by the machine to people and things in general if the user s operation is not conform to the handbook instructions The manufacturer reserves his right not to cover the damages when caused by wrong usage respect to the precautions that follow ASTRA STEAMER CE certified product lt idromaltic industrial cleaning equipments 97 23 CE Idromatic s r l via Petrarca n 127 46030 Borg forte MN Italy p iva e cod fiscale 02096330200 emall info idromatic it website www idromatic it tel 39 0376 648756 fax 39 0376 649140 1 Specifications TECHNICAL SPECIFICATIONS MAX FUEL CONSUMPTION 3 4 L h MAX WATER CONSUPTION 36L h ELECTRIC INPUT POWER 300W STEAM PRESSURE HEATING SWITCH OFF PRESSURE STEAM MAX TEMPERATURE 180 C FUEL TANK CAPACITY WATER TANK CAPACITY 9 BAR ONE OPERATOR IN CONTINUOUS SERVICE N ry i ASTRA STEAMER
6. clean water filter 20 fig 06 use water or compressed air for the cleaning of the fuel filter 21 fig 06 use only compressed air reinstall the filter 9 Alarms problems troubleshooting Symbol light acustic signal Problem countermeasures A Water filing Go to pint 2 e If problem persists check electric 1 ON 1 OFF Water lack connection of the Sensors If problem persists QO tp 7 If problem persists call the assistance de nana Automatic block after 1 Go to to 3 a 0 hour inoperating If problem persists call the assistance Check sensors electric connection If problem still persists go to 7 2 intermittent 1 pause Water probe sensor failure If problem still persists call the assistance D e Check sensors electric connection 3 intermittent 1 pause ice if problem persists go to 7 If problem persists call the assistance 4 intermittent 1 pause Go to 2 d Fuel shortage alarm if problem persists go to 8 Continuous If problem persists call the assistance Continuous Go to 2 d Burner error if problem persists go to 8 Intermittent If problem persists call the assistance Remove the protection lid as described Continuo Temperature error at 6 a and reactivate the thermostat by pressostat failure botton28 fig 05 If problem persists call the assistance See 2 e Pump overtime Check sensors electric connection 6 Intermittent 1 paus2 pump is working for more If problem still pers
7. erature below to 0 C follow what s indicated at point 3 e and control that no parts are frosted when the machine starts to operate c Safety and care Do not operate in closed space Do not switch on the appliance without the protecting plastic cover on it and do not remove it before all the parts of the machine are cooled down completely otherwise You may be burned Do not touch the rear fittings connecting the hose and the discharge valve before they are cooled down to the ambient temperature otherwise You may be burned Be sure before any kind of operations on hoses valves fittings and all parts inside the machine that the machine is not working and that there is no steam left inside the boiler to do that carefully follow step 3 e Keep the children at least 5 meters far from the machine Do not point the steam spray towards persons animals or materials that can be damaged at high temperature Handle with care the steam gun any metal part may cause burning For any service operation not included in this user manual please contact the service near You or directly Idromatic Srl Do not waste fuel or drain descaler liquid in the environment ASTRA STEAMER During operation period cannot be abandoned by the user or the technician who must control and survey the appliance while functioning 5 Maintenance REQUENCY RENO 1 MONTH 2 MONTH CLEANING OF THE WATER TANK AND FUEL TANK CLEANING OF THE FILTERS
8. et the pressure down to zero when pressure is 0 close valves 4 and 5 fig 02 open the pistol to discharge the hose pressure completely gt If the machine is stored at temperature below to zero lt 0 C remove the plastic cover by the screw 13 fig 03 empty the water tank removing the hose 19 fig 05 apply a small pressure on the part 18 fig 05 empty the water float tank and the boiler by the valve 7 fig 02 While keeping the do valve open turn the switch 1 fig 01 onto JI and switch 2 fig 01 onto o or tj for 10 seconds to empty the water pump too When no more water IS ono from the valve 7 fig 02 close all the valves and reposition the switches 1 fig 01 and 2 fig 01 on Y Finally put the machine cover on the machine again 4 Precautions and storing instructions a Refill of water and fuel use water from the mains or sink that is filtered and do not add detergent or chemical in the water tank Do not empty the fuel tank completely so to avoid the dirt of the bottom of the tank to flow into the fuel tank Periodically remove deposits discharging completely the fuel tank by the cap underneath it do not waste the fuel in the environment b Prevention of the frost avoid to store tte ASTRA STEAMER in places where temperature is below to zero In case the machine is frosted or some of its parts are you need to defrost the machine before starting to operate In case the ASTRA STEAMER is stored in conditions of temp
9. ists go to 7 than 4 If problem still persists call the assistance No alarm pressure overcomes Overpressure failure of the maximum bearable pressure the sensors and or and safe valve opens pressostat No alarm pressure overcomes Overpressure failure of Check sensors electric connection the maximum bearable pressure the safety and control if problem persists go to 7 and safe valve opens system If problem persists call the assistance 10 Wiring Diagram update 16 06 09 LF b D FAN w E 5 duma Jaye 44 il 3 y j TO L I M F di 3 O i E os g NOTE S EA an4 Agay ATE ugs MNES Sg J IN AWA SERA Jajlog MIN IHEM YI PAS APE 2455 gt IT AGES Hd JBULOJSUEI jang ANC 119301041 d JO OU ES Automatic turn off 30 OFF SS idromatic industrial cleaning equipments Dichia razione di conformit Via Petrarca 127 46030 Borgoforte MN ITALY Tel 39 0376 648756 Fax 39 0376 649140 Declaration of Conformity e mail info idromatic it Web http www idromatic it REA MN 223709 C F P Iva IT 02096330200 Cap Soc 65 000 00 i v FABBRICANTE MANUFACTURER Nome Name IDROMATIC S r l Indirizzo Address Via F Petrarca 127 46030 BORGOFORTE MN ITALY La soprascritta Societ dichiara sotto la propria responsabilit che i particolari d attrezzatura sotto specificati sono stati progettati fabbricati controllati e provati come
10. p gt switches off advising the operating pressure is reached the burner takes about 2 minutes to get the maximum operational pressure b Operation Open the trigger to start cleaning with steam While operating ASTRA STEAMER will automatically maintain the right operational conditions by the water pump water level 2 and the burner pressure range gt If the cleaning is stopped for more than 5 to preserve the steam hose it s suggested to close the outlet steam valve and open the trigger to discharge the steam inside the hose itself c Water and diesel restore if during cleaning operation the machine makes a signal A O You need to refill the fuel tank as explained at 2 0 If the machine is working in mobile way and produces the signal KG and not D refill the water tank as described at 2 e Both the refill operations must be done only after positioning the switch 2 fig 01 on O Once finished the refill operations position the same switch 2 fig 01 on the operational mode chosen d Moisture device In case You use the machine in mobile way and You need to remove the dirt by the flow power rather than temperature only You can mix dry steam to water by the valve 6 fig 02 so to operate more like a common pressure cleaner e Switch off and appliance storing once finished cleaning operation position switch 2 fig 01 and switch 1 fig 01 on WJ open the gun to empty the steam left inside the boiler so to s
11. richiesto dalle relative disposizioni della Direttiva Attrezzature in Pressione 97 23 CE ed in accordo con il Modulo A1 controllo di fabbricazione interno e sorveglianza della verifica finale rilasciato da The upper signed Company declares under its sole responsibility that items of equipment specified below have been designed manufactured inspected and tested as required by the relevant provisions of the Pressure Equipment Directive 97 23 CE and in accordance with the A1 Module internal manufacturing inspection and internal manufacturing checks whit monitoring of the final assessment released by T V ITALIA S R L 0948 Via Giosu Carducci 125 edificio 23 20099 Sesto San Giovanni MI N TIS PED BO 11 02 081524 4675 Data 24 02 2011 Attrezzatura numero di serie Equipment serial number 110218 03 Descrizione Description SCAMBIATORE DI CALORE ASTRA STEAMER COD 15 341 Insieme per pulitrici a vapore serie ASTRA STEAMER Pressione min max di progetto PS bar Designed min max pressure bar 0 10 Temperatura min max di progetto TS C min max designed temperature C 0 220 Volume I Volume I 14 5 Norma tecnica applicata Technical formula VSR Rev 95 Ed 99 La soprascritta Societ dichiara inoltre sotto la propria responsabilit che la serie ASTRA STEAMER al quale questa dichiarazione si riferisce conforme ai requisiti essenziali di sicurezza e di tutela della salute e ai requisiti delle seguen
12. ti direttive C 2006 42 CE 2006 95 CE The upper signed company also declares under its own responsibility that the ASTRA STEAMER series referred to this declaration is in conformity with the essential safety and health protection requirements and also complies with the requirements concerning the following C regulations 2006 42 CE 2006 95 CE
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