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8 Node Enhanced Micro TDC 3000 User`s Manual

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1. x n oooooe A lt lt Voltage Selection f 10V 595 4 7K 1K 20 7 AC Line BNC INPUT R a 8 VOLTAGE IME 6 Don Ne 2 D is r Figure 5 2 Location of Controls 12 AC INPUT VOLTAGE selector Set to the local power line voltage 115 V or 220 V 13 AC INPUT connector Connect to the AC outlet with the supplied AC power cord 14 BNC INPUT VOLTAGE selector Select the appropriate BNC video input voltage for your computer 0 7 V or 1 0 V BNC INPUT W 1 0 V VOLTAGE selector 0 7 V Enhanced Micro 3000 User s Manual 5 17 7 95 15 RGB INPUT connectors 5 Allows a computer having analog RBG output to be connected R G SYNC B V BNC analog signals Connector Sync on Green Composite sync Separate sync H Red Red Red G SYNC Sync on Green Green Green B Blue Blue Blue H HV GND unused HV sync H sync V GND unused GND unused V sync 16 TERMINATION switches Select the appropriate line impedance 75Q or infinity for video and 1 or 4 7 for sync If the monitor is used in a loop through operation set these switches to the left 5 4 1 infinity for video 4 7 for sync For single unit operation or when the monitor is the last unit in a loop thro
2. Parameter Parameter PM RPV TF 0 1 FULL PM REGULATORY PV POINT OVI 25 ANSWER N 1 MATH Cl 0 0 01 C2 1543 01 E 3141519 03 c4 1 414 1 CALCEXP C1 LOG C3 SQR P1 2 C4 MIN C1 C2 CALCULTR PISRC 1 25000 PVALDB 0 0 PVHITP D1 PVLOTLP 5000 PVROCPTP PVROCNTP BADPVR NOACTION ALENBS PRIMOD Enhanced Micro TDC 3000 User s Manual A 2 7 95 Parameter DM LOG FULL PM LOGIC POINT 12_16 4 01 01 03 1 PM 1 PM 1 PM 1 PM 1 1 414 3414159 ON ON OFF LOSRC 1 01 LODSTN 1 PM FLG PVFL OENBLE 1 FL2 Parameter Enhanced Micro TDC 3000 User s Manual Parameter LOG FL 10 LOG FL 11 gt LOG FL 12 L11 o tj U Qo j UA RY S01 O S01 ENABLE 11 OUTPUT L12 REV 1 LOGALGID 2 1 2 52 2 LOGALGID 3 1 3 S1REV 3 S2 3 S2REV 3 S3 3 S3REV 3 LOGALGID 4 16 Parameter NTWKNUM NODENUM SLOTNUM PV PVFORMAT A 3 7 95 Parameter Parameter Parameter PM DC PVSRCOPT FULL PVSOURC
3. Nodes D C B A Figure 3 1 Typical 4 Node Tower Electronics Front View Enhanced Micro 3000 User s Manual 3 2 7 95 3 1 2 4 Now initiate power up tests on tower 1 by setting the POWER switch to ON The red LEDs on the boards light for a few seconds it takes less than 30 seconds to complete the power up tests then they turn off and the green LEDs turn on If any red LEDs on the boards remain on some portion of the power up tests have failed Trecord the alphanumeric status display code and proceed to Service Section 6 in this manual If the power up test is successfully completed for all nodes all green LEDs on all boards are on there may also be some yellow LEDs or flashing and the alphanumeric status display indicates the node address ranging from 1 through 8 for each of the nodes Temporarily record these three node numbers 5 Check the power supply status LEDs POWER OK and ERROR and the FAN ALARM LED Note the FAN ALARM and ERROR LEDs are off and the POWER OK LED is on it is a fault condition if both the ERROR and POWER OK LEDs are 6 Press the momentary RESET switch Note the power up tests are initiated similar to step 4 and the results are satisfactory 7 Replace the front cover on tower 1 by holding the cover with both hands and catching the top of the cover into the lip at the top of the cabinet Be sure the sides of the cover a
4. INVID C0N01 RO MDNMNDN HH e i VSB A MMMM 0 0 Ni Oo CO CO wo Area Database 4 8 Network 4 2 1 Button B UCN PM Box Point 4 4 3 Configure Buttons 4 7 3 Enhanced Micro TDC 3000 User s Manual Index 3 7 95 Index Topic Connection Computer CRT Electrical Keyboard Printer Process Cabling Signal TPLCN Trackball Trackball UCN Cable UCN Ground Cords Electric Cover Removal Rear CRT CRT Connection Current in Amperes Current Inrush Damage Electrical Physical Database Configuration Data Desktop Orientation Diagnostic Printer Dimensions Disabling Autoboot Display Console Status Display Status Dolly Roller Editor Picture Electric Cords Electrical Connections Failure Requirements ElectroMagnetic Compatibility EMC Directive Electrostatic Discharge Engineer s Keyboard Cabling Deny Access Disconnecting Keylock Lockout Personality Reconnecting Second Environment Class C Environment Office EPDG I O Cabling EPDGC Cabling EC Enhanced Micro TDC 3000 User s Manual Index 4 Section Heading A a D NMONNNNNNNNNNNN Color Monitor 6 w N aN Fp an
5. Figure 6 4 Modem Face Plate REV Lal ASSY NO 51304511 4 7 L EI Figure 6 5 Modem Board for Directive Enhanced Micro 3000 User s Manual 6 7 7 95 6 2 3 6 2 3 21 Inch Monitor Adjustments The analog rotary type screen control knob adjustments for the IDEK 21 inch Multiscan color monitor are located on the front just below the screen The digital push button screen control adjustments for the IDEK 21 inch Vision Master color monitor are located inside a recessed sliding tray drawer located below the screen These adjustments are summarized in Table 6 2 Table 6 3 21 inch Monitor Adjustments CONTROL ADJUSTMENT Brightness Turn knob or press button to adjust the brightness of the display Contrast Turn knob or press button to adjust the contrast of the display Raster rotation Turn knob or press button to correct the raster tilt of the display Pincushion correction Turn knob or press button to correct both the right and left side distortion of the display Vertical size Turn knob or press button to adjust the vertical si
6. SPC indicator MODE 1 GREEN indicator MODE 2 The SPC indicator lights up when you select SPC in MODE 1 GREEN indicator lights up when you select GREEN in MODE 2 SPC GREEN Indicator Lights Up L HH We ROTATION indicator MODE 1 Only available for HM 4821 D BLUE indicator MODE 2 ROTATION indicator lights up when you select ROTATION in MODE 1 The BLUE indicator lights up when you select BLUE MODE 2 m ORNA 53937 ROTATION BLUE Indicator Lights Up us B HN COLOR 1 53938 Enhanced Micro 3000 Users Manual 5 34 7 95 5 4 3 MOIRE indicator MODE 1 Only available for HM 4820 D BLUE indicator MODE 2 MOIRE indicator lights up when you select MOIRE in MODE 1 The MOIRE indicator lights up when you select BLUE in MODE 2 MOIRE BLUE indicator lights up LJ MOIRE LU SEEN EHEHEHE gt s Bee 53939 5 4 3 3 Display Setting You can adjust the following settings by using the screen control buttons on the front panel 1 2 1 Contrast 8 Rotation Only available for HM 4821 D 2 Brightness 9 Moire HM 4821 D Option 3 Horizontal Width HM 4820 D Standard 4 Horizontal Centering 10 Color Temperature selection 5 Vertical Height 11 RGB Color Balance 6 Vertica
7. SELECT L J LI DELE COLOR 1 2 5 Vertical Height Setting 1 until the HEIGHT indicator lights up WU 53952 Continue adjustment press SELECT button 5395 Select MODE 1 by the mode selection switch and press the SELECT button SELECT e MODE E LJ LJ COLOR 1 2 3 53958 2 Adjust the vertical height by pressing the ADJUST button or gt setect ADJUST EEE COLOR 4 2 3 5 37 7 95 Enhanced Micro TDC 3000 User s Manual 5 4 3 3 After adjusting the vertical height if you want to Store the adjusted data press the STORE button Lt H iex i SELECT ADJUST STORE COLOR 1 2 3 n 53960 Continue adjustment press the SELECT button SO CD ae COLOR 4 2 3 un 53961 6 Vertical Centering Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the V CENT indicator lights up SO sug
8. NE COLOR 1 2 3 53962 2 Adjustthe vertical centering by pressing the ADJUST button E ADJUST COLOR 4 2 3 Ln n 53963 3 After adjusting the vertical centering if you want to Store the adjusted data press the STORE button NE 3 SELECT ADJUST STORE JE nmn 53964 Enhanced Micro 3000 User s Manual 5 38 7 95 5 4 3 Continue adjustment press the SELECT button Zu SELECT E COLOR 4 2 3 n n n 53965 7 SPC Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the SPC indicator lights up MODE Y at C SELECT OER EEE COLOR 4 2 3 LI Ba 53966 2 Adjust the side pincushion by pressing the ADJUST button or CO DJ e SELECT ADJUST EEEE COLOR 1 2 3 Ln n n 53967 3 After adjusting the side pincushion if you want to Store the adjusted data press the STORE bu
9. e Smart Controller Magnetic Disk SCMD Memory Exerciser Module Tests MEMX Communications Line Interface Tests CLIF only if optional Computer Gateway is installed e System Clock Exerciser Tests CLKX After the HVTS program is loaded we recommend you enter the command CON for configuration to obtain a printout of the node under test This printout provides you with a record copy of the node hardware configuration An example is shown in Figure 6 3 In the example entries made by the operator are enclosed in boxes Also the operator has stepped through three different nodes obtaining the configuration for each Enhanced Micro TDC 3000 User s Manual 6 13 7 95 6 6 1 05 NODE 1 ALL CON EP 1989 11 05 22 Node 1 Universal Station lot 1 K2LCN 4004 000A and 300000 Memory Words At 080000 lot 2 SPDG 44 1F02 0098 0099 0200 8400 000 0000 lot 3 EPDG 4442 6400 F0A3 0202 0 00 0101 11 05 NODE 1 ALL NODE 11 05 NODE 5 ALL CON 19 SEP 1989 11 05 ode 5 Application Module Slot 1 K2LCN 4003 0008 and 200000 Memory Words At 080000 11 05 NODE 5 ALL NODE 11 05 NODE 6 ALL CON 19 SEP 1989 11 05 ode 6 History Module Slot 1 K2LCN 4203 000A and 200000 Memory Words At 080000 Slot 2 SPC 43C1 0700 0798 0798 0500 4000 2003 0101 O O O O O O O
10. COLOR 1 2 3 53951 3 After adjusting the horizontal width if you want to Store the adjusted data press the STORE button 9 LE J 1 SELECT ADJUST STORE COLOR 1 2 3 Li EH 53952 Continue adjustment press the SELECT button d Ex E25 Jesp E SELECT COLOR 1 2 3 Ll 53953 4 Horizontal Centering Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the H CENT indicator lights up MODE ED SELECT BH COLOR 1 2 3 53954 Enhanced Micro TDC 3000 User s Manual 5 36 7 95 5 4 3 2 Adjust the horizontal centering by pressing the ADJUST button or SELECT WwW U Ly ADJUST COLOR 1 2 53955 3 After adjusting the horizontal width if you want to e 0D E 2 03 SELECT Store the adjusted data press the STORE button ADJUST STORE COLOR 1
11. Application Module FW Ver O Rev A Type Lowest Acceptable History Module FW Ver 0 Rev B Lowest Acceptable FW Ver 0 Rev 1 Hw Ver 1 Rev A 9 On vO OO O Figure 6 5 REVision Sample Printout Enhanced Micro 3000 Users Manual 6 15 7 95 Enhanced Micro 3000 User s Manual 6 16 7 95 PREBUILT POINTS Appendix A AM POINTS Parameter a Parameter EG EGULATORY PID EG DATAACQ PID 25 PVTRACK NOSUPPR NOCINPTS 5SEC NOCOPTS NO CODST COACTS OPMCHLM OPROCLM PVALDB PISRC 1 PIDSTN PIACTS ODE ODATI ODEPERM XTSWOPT o AE Q ZzZzoQo P PUog 9 un uot Enhanced Micro 3000 User s Manual 1 7 95 PM POINTS Parameter Parameter REG CTLACTN LL GAINOPT REGULATORY POINT KG HR LOW NOCINPTS CISRC 1 PM REG OP NOCOPTS CODSTN 1 PM AOC OP OPHII 105 0 OPLOL 5 0 SAF OP OP PVL
12. O G SYNC V RGB ANALOG INPUT 24 Figure 5 4 Location and Function of Rear Controls for IDEK 8221 AC INPUT CONNECTOR Connect to the AC outlet with the supplied AC power cord Note Make sure the POWER SWITCH is turned OFF before connecting the power cord 15PIN D SUBSIGNAL INPUT CONNECTOR Allows equipment having analog RGB output to be connected BNC SIGNAL INPUT CONNECTORS Allows equipment having analog RGB output to be connected BNC INPUT VOLTAGE SWITCH 07V 1 0V Used to select the appropriate BNC video input voltage for your equipment Set to 0 7V for 0 74 volt peak to peak or 1 0V for 1 0 volt peak to peak BNC IMPEDANCE SELECT SWITCHES VIDEO o9 75 2 SYNC 4 7KQ 1KQ Select 750 for the line impedance If the monitor is used in a loop through operation set these switches to the left co for video 4 7KQ for sync For single unit operation or when the monitor is the last unit in a loop through string set the switches to the right 75Q for video 1KQ for sync The switches of the unused BNC SIGNAL INPUT CONNECTORS should also be set to the right TILT SWIVEL STAND Allows the screen angle to be adjusted by 90 degrees horizontally 15 degrees up and 5 degrees down Enhanced Micro TDC 3000 Users Manual 5 24 7 95 5 4 3 5 4 3 HITACHI Model HM 4821 D Subsection 5 4 3 describes the operational controls of the Hitachi 21 inch monitor Model HM 4821 D The lo
13. Enhanced Micro TDC 3000 User s Manual A 5 7 95 Parameter Parameter PM DIC COMPONNT 01 01 ER POINT D AIF FULL PM ANALOG INPUT POINT DEF R TEMP 01 01 03 Enhanced Micro TDC 3000 User s Manual A 6 Parameter MODNU SLOTN DITYPI Parameter Parameter PVCLAMP LOCUTOFF PVSRCOPT PVSOURCE OVERVAL PVALDB PVHITP PVHIPR PVLOTLP PVHHTP PVROCPTP PVROCPPR PVROCNTP BADPVR ALENBS PRIMOD STATUS ECONDS JOURNAL 7 95 Parameter Parameter PM AOF FULL PM ANALOG OUTPUT POINT OPEN VALVE 01 01 03 2 1 ON Parameter Parameter PVCHAR PVEUHI PVEULO RMAT EUHI EULO SLOTNUM PVCLAMP PNTMODTY LOCUTOFF ENSRTYP _5 Enhanced Micro 3000 User s Manual 7 7 95 Enhanced Micro 3000 User s Manual A 8 7 95 BUTTON CONFIGURATION Appendix B 25 Jan 90 14 05 41 1 BUTTON CONFIGU Figure B 1 Button Configuration Menu Operator s Keyboard 3252 12 Jan 90 14 05 41 1
14. 3 Key into the Reference Pathname port NET amp D01 4 Select AREA 1 5 Key into the CURRENT AREA DATA BASE PATHNAME if not already there gt 01 gt 01 6 Select INSTALL AREA Reference Pathname port should contain gt amp 01 gt The Current Area Data Base Pathname and Pathname for Workfile ports should contain NET amp DO1 AREAO1 7 Press ENTER You should see a message Operation Complete Enhanced Micro TDC 3000 Users Manual 4 19 7 95 4 8 2 4 8 2 Area Database Prebuilt Configuration Data The following data is in file AREAO on the amp 001 volume It is presented in the same order as on the Area Configuration Menu Unit Assignment Configuration Units 01 10 Unit IDs 01 through 10 Initially Assigned Units 01 through 10 5 Group Display Configuration Group number 1 Group title MICRO TDC 3000 Points AM REG PM REG PM AIF PM AOF PM AIC PM AOC PM NUM PM FLG In the trend set No all 8 points Default trend timebase 20 MINUTES Associated Display Definition Screen 0 Type DETAIL Point ID PM SEG Help Display Definition Screen 0 Type PMSTAT Process NTWK No 1 Box Node 3 Group number 2 Group title MICRO TDC 3000 Points PM_RPV PM_LOG PM_DC PM_DIF PM_DIC PM_DOC PM_TMR In the trend set No all 7 points Default trend timebase 20 MINUTES Associated Display Definition Screen 0 Type DETAIL
15. LEFT TOWER 5 RIGHT TOWER Application Universal Optional Universal History Module SW Optional Programmable Logic Controller LCN 2 r Network Interface Module Module Station Computer Gateway Gateway Advanced Process Optional Redundant cs Manager 620 LCS Network Interface Advanced Process Example Module uf Manager Process Manager UNIVERSAL CONTROL NETWORK Logic Manager Figure 1 2 Typical R500 Ready Enhanced Micro TDC 3000 Control System Enhanced Micro TDC 3000 User s Manual 1 3 7 95 1 1 1 1 1 1 Basic R500 Ready Enhanced Micro 3000 Systems The R500 Ready Enhanced Micro TDC 3000 Control System is furnished with one basic version This is the single US Micro TDC 3000 The base version consists of two 4 node towers an operator s keyboard an engineer s keyboard a color monitor and printer ordered separately and the Advanced Process Manager Four nodes are contained within the two towers 1 US UNIVERSAL STATION window to the process allows all information supplied from process connected devices instrumentation subsystems and computers to be seen and used The color monitor two keyboards an optional touchscreen or trackball two cartridge disk drives and the ASPI 41 printer are integral parts of the Universal Station 2 AM APPLICATION MODULE Perf
16. 19 H POSITION CONTROL BUTTONS Press to adjust the horizontal position of the picture jh Ern ph VS 55 afd 22 lt 55 5 55 5 55 52 pe Enhanced Micro 3000 User s Manual 5 22 52544 52545 52546 52547 52548 7 95 5 4 2 20 LOCK BUTTON Use to protect the picture information from unintentional operation of LOCK the control buttons When the LOCK BUTTON is pressed you will hear beep and the following control buttons will be locked and stop operating TONE AUTO SIZE POSITION SET UP RRC TRAPEZOID PCC V SIZE V POSITION H SIZE H POSITION When you try to use the locked control buttons you will hear short beeps as an alarm release the locked condition press the LOCK BUTTON again and you will hear a beep and the control buttons will start working again 21 DEGAUSS BUTTON Use to cancel magnetism when swiveling or moving the monitor causes poor purity DG The button operates for approximately 10 seconds and goes off automatically Note Degauss occurs automatically on power on and it is best to leave 30 minutes between each degauss operation Enhanced Micro 3000 User s Manual 5 23 7 95 22 23 24 25 26 27 5 4 2 10 BNC INPUT oo 75 47 1 4 7K 1K uam
17. Figure 2 15 Enhanced Micro TDC 3000 Cabling Touchscreen Table 2 3 Micro TDC 3000 Cabling Touchscreen Part Number Application Notes 1 51192126 200 Video Cable 2 51308097 100 Touchscreen Interface Cable 3 51308114 100 Touchscreen Interface Cable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51305070 200 Cable SCSI 7 51308110 100 Cartridge Drive Power Cable 8 51308109 100 Cartridge Drive Power Cable in Enclosure 9 51308105 200 Keyboard Interconnecting Cable 10 51308104 100 Keyboard Interface Cable Keyboard Tray 11 51304496 046 Engineer s Keyboard Cable in Keyboard Tray Enhanced Micro TDC 3000 User s Manual 2 18 7 95 2 8 2 8 TOWER 2 EQUIPMENT CABLING If your Enhanced Micro TDC 3000 System has one color monitor and no options except a touchscreen or trackball there is no further cabling to be done on tower 2 Skip this section and proceed with subsection 2 10 Installation Wrap Up If you have a second Universal Station or additional options consult the paragraphs in this section that deal specifically with those options and cable them accordingly The following subsections where applicable may contain information on th
18. 2 7 2 3 For Directive cabling the connections you will make in the following steps is on the transition panel shown in Figure 2 7 Note there is one exposed transition panel located at the bottom see Figure 2 7 The panel has connectors and cable clamps on it that will be used to secure cables you will install Both towers have the same locations for specific connector clamp brackets but the bracket types in certain locations may differ depending on the options installed Optional PLCG Relay Panel Touchscreen Option or Options UCN Taps Trackball Option CG NG Ground Option VIY ENEN OC FN C ET Ju gt Figure 2 7 Transition Panel Connections for EMC Directive Rear View 4 Note the Optional EPLCG Relay Panel in Figure 2 5 above It can be mounted above the transition panel as shown in the tower containing an optional EPLCG see Section 2 8 5 Figure 2 8 and Figure 2 9 shows the EMC Directive TP 485 3 I O board faceplate The designed cable s attached to this card faceplate is also terminated to ground sheet metal module through the attaching screw on the faceplate This I O board provides the current loop interface between the modules located in an Enhanced Micro TDC 3000
19. NANOTANONIANN NN wvuoo o iv oocoro AN 7 95 Index Topic Section Heading Equipment Cabling 2 Checkout 3 Moving 2 Error LED 3 ESD 1 Exerciser Local Control Network LCNX System Clock CLKX Fabrics Synthetic 1 Fan Alarm 1 Field Adjustment Fire Extinguishing 1 2 2 Fighting 1 2 2 Floor Loading 2 2 1 Flooring Level 2 7 Free Format Logs Building 4 6 3 Frequency Cleaning 1 2 2 6 3 1 Electrical 2 3 2 Front Cover Removal 3 1 1 Replace 3 1 1 G Forces 2 2 General Description 1 1 Green LED 3 1 1 Ground TPLCN 2 7 6 Guidelines Operational 5 Hand Truck 2 6 Handling Cartridge Disk 1 4 Circuit Cards 1 3 Hardware Verification Test System 6 6 Hazard Personnel 2 7 History Module HM 1 1 1 1 1 HM 1 1 1 Loading 5 2 3 Housekeeping 1 2 How to Bootload US with Operator Personality from Cartridges 5 1 1 2 Bootload US1 with Oper Personality from Preloaded HM 5 1 1 1 Change a US s Personality 5 1 1 3 Change the Area Database 5 3 1 1 Load a US from Another Operating US 5 1 1 5 Load and Change US Personalities 5 1 1 Humidity 1 2 2 Storage 2 1 HVTS 6 6 Enhanced Micro TDC 3000 User s Manual Index 5 7 95 Index Topic Section Heading Implementation Overview Process Indicator Test Inrush Current Insert Keyboard Inspection Air Filter Installation Introduction Jumper Margin KEYB Keyboard Engineer s Chemical
20. UTDC 3000 Point names AM REG PM REG Related Display Screen 0 Type ALARMSUM Associated Display Screen 0 Type GROUP Group No 1 Slot IOM No 0 Help Display Screen 0 Type PMSTAT Process NTWK No 1 Box Node 3 Process Journals No 1 Journal Name ALARMS Journal Title MICRO TDC3000 ALARMS Journal type ALARM Invoc type DEMAND 1 Time Span 72 No Units 10 Units 1 10 2 Journal Name MESSAGES Journal Title MICRO TDC3000 MESSAGES Journal type OPERMSG Invoc type DEMAND PtrID 1 Time Span 72 No Units 10 Units 1 10 No 3 Journal Name CHANGES Journal Title MICRO TDC3000 OPERATIONS Journal type OPERCHG Invoc type DEMAND PtrID 1 Time Span 72 No Units 10 Units 1 10 System Journals No 1 Journal Name SYSTEM1 Journal Title MICRO TDC3000 SYS STATUS Journal type SYSSTAT Invoc type DEMAND PtrID 1 Time Span 72 No 2 Journal Name SYSTEM2 Journal Title MICRO TDC3000 SYS ERRORS Journal type SYSERR Invoc type DEMAND PtrID 1 Time Span 72 No 3 Journal Name SYSTEM3 Journal Title MICRO TDC3000 SYS MAINTS Journal type SYSMAINT Invoc type DEMAND PtrID 1 Time Span 72 Enhanced Micro TDC 3000 User s Manual 4 21 4 8 2 Real Time Journal Assignment Configuration Journal type Process Alarms Initially active Oper Process Chgs Initially active Oper M
21. 3 1 3 3 1 3 Color Monitor Check 1 Set the color monitor power switch to ON On the front of the 20 monitor beneath the bezel the pushbutton to your right is the Power ON OFF switch The left pushbutton is for degaussing The power switch on the 21 monitor is located at the right front of the monitor just below the display screen 2 Adjust brightness for best resolution on the blinking character that appears on the upper left side of the screen On the front of the monitor beneath the bezel the left thumbwheel is the Brightness control The right thumbwheel is the Contrast control 3 Position tilt the screen display for comfortable viewing 3 1 4 Printer Checks These tests are only initiated when power is first turned on therefore always start the tests with power OFF The power switch is at the rear of the printer just above the line cord Run both of these printer tests after initial installation Also run the self test any time a new ribbon or print head has been installed on the printer Inspect the self test printout carefully to insure high quality print copy from your printer Run the user diagnostic test whenever you suspect a malfunction in the printer electronics Table 3 1 shows the states of the printer display while in normal operation and when the tests are run If these tests do not run satisfactory or if the user diagnostic test does not finish consult Service Section 6 in this manual 3 1 4 1 Printer Self
22. lt 5 readjustable by pressing either one of the TONE CONTROL BUTTONS once when using WB1 WB2 You will hear beep and the user adjusted tone will be canceled and set back to the factory setting WB1 when you press the WHITE SELECT BUTTON for over three seconds 8 WHITE SELECT BUTTON WB1 WB2 1 Use to select white balance either WB1 9300 K bluish white or WB2 6500 K reddish white Pressing the button alternates between the white balances and the WB e indicator will be illuminated in either case Neither indicator blinks when the user adjusted adjustable tone is selected by pressing either one of the TONE CONTROL BUTTONS once 9 SIGNAL SELECT BUTTON BNC D SUB BNC D SUB Use to select the input signal either from the BNC CONNECTORS from the 15PIN D SUB CONNECTOR 52 Pressing the button alternates between the input connectors and the SIGNAL indicator will be illuminated in either case Enhanced Micro TDC 3000 User s Manual 5 20 7 95 10 11 12 13 Enhanced Micro 3000 User s Manual 5 21 5 4 2 AUTO SIZE POSITION SET UP BUTTON ON OFF Use to operate or cancel the automatic horizontal and vertical picture sizing and centering function which recognizes the picture size and AUTO position according to the signal applied to the monitor and adjusts SIZE automatically The indicator will be illuminated when the automatic function is on While the auto
23. the following two ways are available One is to press the AUTO POWER OFF setup switch The other is to press the POWER SWITCH and make sure the red light goes off Then press it again and green light will come on Note not place anything in front of the sensor It doesn t operate properly when it is dirty or covered AUTO CONTRAST SENSOR To avoid eye strain and reduce energy it adjusts the screen contrast automatically as the ambient light of the room changes Note not place anything in front of the sensor It doesn t operate properly when it is dirty or covered Enhanced Micro 3000 Users Manual 5 19 7 95 5 4 2 5 BRIGHTNESS CONTROL BUTTONS 4 Press to adjust the picture brightness When you press the BRIGHTNESS CONTROL BUTTONS at the D same time for over three seconds you will hear a beep and the adjusted brightness will be canceled and set back to the factory setting center 6 CONTRAST CONTROL BUTTONS 9 Press to adjust the picture contrast P You will hear short beeps when the contrast reaches its maximum setting 7 CONTROL BUTTONS RED BLUE RED adjust the white tone as you prefer other than WB1 WB2 g gp selectable by the WHITE SELECT BUTTON When the button is kept pressed the color tone becomes vivid gradually When the button is kept pressed it fades gradually BLUE user adjusted tone is automatically stored It is recalled and
24. 02 SELECT 02 TAB UP K K AAAA AAAA Ed Ed EH E BH EB d K KK K 02 PRR DISP 02 ASC DISP 02 ACK 02 TAB LEFT 02 TAB DOWN 02 TAB RGHT Hon HW AAAXXA ED Gd E gt FY FE K K 02 DISP_BK 02 DISP_FWD 02 MSG_SUMM 02 ALM_SUM K AAAA EH Hw Enhanced Micro TDC 3000 User s Manual 02 LOWER DELAY 02 FAST LOW DE EY 02 FSTRASRL 0 0 500 KE ELAY 0 0 500 Y 02 LOWER_RL PK B 2 EY 02 FSTLWRL 7 95 Button 71 77 78 79 80 81 129 130 131 136 A Cl on Gl opm rH Q e C lt p c Action EY 02 ANNC EY MAN EY AUTO EY NORM EY DISP EY DISP FWD pd Ed E pH EY SLOT EY PAGE FWD EN EN UN NN NN O H SCRN 01 CLR SCRN EM CABLE ST STAT 1 ENU R IO IO IO IO IO IO IO Q IO I O IO OQ XJ G UO O IO IO O IO IO IO IO G Q iS IO G OQ IO IO IO OQ 00 IO O IO OO IO IO A 2 EY FAST EY SIL Ed pd Ed O U EY MSG CNFM 0 0 K Ed Ed Dd Dd Dd Bd d
25. 4 Otherwise select MANUAL LOAD Continue with step 3 3 Select OPERATOR PROGRAM and follow the prompters to specify the program source normally you will select the default source NET HM Then select EXECUTE COMMAND 4 Wait from a few seconds to a few minutes for the status for the NIM you selected in step 1 to go to OK MAKE SELECTION 24 Feb 15 50 06 1 UCN 10 STATUS UCN CONTROL STATE BASIC UCN CABLE STATUS OK UCN AUTO CHECKPNT INHIBIT IM AUTO CHECKPNT DISABLE 01 NIM 02 03 04 05 06 07 LM 08 OK OK ALIVE OK BACKUP BACKUP ALIVE BACKUP LOAD SAVE CONTROL AUTO UCN CABLE RUN SLOT DETAIL RESTORE STATES CHECKPT STATUS STATES SUMMARY STATUS PROGRAI RESTORE SAVE LADDER LADDER CANCEL ENTER LOAD DATA DATA LOAD SAVE Rin When the NIM is loaded and operating primary NIM status OK you can load the program and restore Advanced Process Manager data through the UCN status display Refer to subsection 4 4 in this manual Enhanced Micro TDC 3000 User s Manual 5 7 7 95 5 2 3 When the APM data has been restored the modules may still be in an IDLE state Check this by calling up the UCN Status display You can call up the UCN Status display in one of two ways On the System Status display select the Process Network Status 1 target
26. 4 2 3 n n n 53982 When the COLOR indicator lights up one of the three indicators WIDTH CENT and HEIGHT lights up If you press the ADJUST button indicator light shifts to the right If you press the ADJUST button indicator light shifts to the left 11 RGB Color Balance Adjustment Red of color balance 9300K 8MPCD Setting 1 Select MODE 2 by the mode selection switch and press the SELECT button until the i indicator lights up MODE eins L SELECT COLOR 4 2 3 53983 2 Adjust the red of color balance 9300K 8MPCD by pressing the ADJUST button or e3 0 0U0 C921 60C3 sr ADJUST COLOR 1 2 gt Hog 53984 3 After adjusting the red of color balance 9300K 8MPCD if you want to Store the adjusted data press the STORE button c L1 C5 gt sagr ADJUST STORE o E COLOR 1 9 3 n 53985 Continue adjustment by pressing the SELECT button L 2 SELECT EEEH EH COLOR 4 2 3 n n n 53986 Enhanced Micro T
27. Adjustment MODE 1 or MODE 2 When you select MODE 1 you can adjust select the following setting Horizontal Width SPC Horizontal Centering Rotation Only available Vertical Height for HM 4821 D Vertical Centering Moire Color Temperature When you select MODE 2 you can adjust the Color Temperature No 3 Red of Color Temperature No 3 Green of Color Temperature No 3 Blue of Color Temperature No 3 MODE 53943 Enhanced Micro 3000 User s Manual 5 32 7 95 5 4 3 COLOR Temperature indicator See DISPLAY SETTING subsection 5 4 3 3 WIDTH indicator The WIDTH indicator lights up when you select WIDTH in MODE 1 WIDTH Indicator Lights Up dome E COLOR 1 2 3 Hl EH 53933 H CENT indicator The H CENT indicator lights up when you select the H CENT in selecting MODE 1 H CENT Indicator Lights Up 107 NH 3 COLOR 1 2 e HEIGHT indicator The HEIGHT indicator lights up when you select HEIGHT in MODE 1 HEIGHT Indicator Lights Up Enhanced Micro TDC 3000 User s Manual 5 33 7 95 5 4 3 V CENT indicator MODE 1 RED indicator MODE 2 The V CENT indicator lights up when you select V CENT in MODE 1 RED indicator lights up when you select RED in MODE 2 V CENT RED Indicator Lights Up e UD 3 EJ 53936
28. NORMAL PFA PFs Pre PF10 86 1 93 94 95 1 96 SHIFT PFA PFs Pre PF10 103 110 111 112 11 113 CONTROL PFA PF9 10 Po Pas 120 11 130 129 Figure 2 Button Configuration Menu Engineer s Keyboard 3327 Enhanced Micro TDC 3000 User s Manual B 1 7 95 Button amp OTD 20 21 22 23 27 28 29 30 31 32 33 37 38 39 40 41 42 43 48 49 50 52 57 58 60 61 62 63 67 68 69 70 Action CROSSCRN 01 CROSSCRN 02 LR CRN 01 K 02 GROUP 02 DETAIL 02 SEVEN 02 EIGHT 02 NINE 02 MAN 02 AUTO 02 NORM K KKK K K K 02 UNT_TRND 02 TRE 02 FOU 02 FIV 02 SIX 02 SP 02 0UT Hw K K Ej Ej Rl RD Ed E K K K 02 FAS 02 SLOT 02 ONE 02 TWO 02 THRE Hon K K 02 DELAY 0 0 500 OSSCRN 2 CLR HK 02 FSTRAISE DELAY 0 0 500 K EY 02 RAISE RL K 02 SCHEM 02 HELP 02 PERIOD 02 ZERO 02 DASH K KKK Hon 02 HOUR AVG 02 ENTER 02 OTIRZ
29. Optimum Replaceable Unit items and are replaced when found faulty Refer to the spare parts list in subsection 6 5 and to the Universal Station Service in the LCN Service 1 binder for their order numbers Multinode Module parts which include the 3 3 2 2 cardcage power supply fan assembly and circuit cards are also replaced at the ORU level For these parts refer to the spare parts section in the 8 Node Multinode Module Service manual in the mplementation 8 Node Enhanced Micro TDC 3000 binder Although cables and power cords are not considered ORU items their part numbers are listed in the spare parts section for reference Enhanced Micro TDC 3000 User s Manual 6 3 7 95 6 2 6 2 FIELD ADJUSTMENTS There are no field adjustments for the Enhanced Micro TDC 3000 Control System other than those for the 21 color monitor When replacing a board you may have to change some pins or jumpers on the board to make the board correspond with the counterpart it is replacing Do not alter pinning on a board revision socket the revision number might have changed on the newer board The EPDGP I O board has pinning options to set the default background shade for the CRT if a palette has not been set in a schematic Set Palette is a new command in Release 320 You may find additional information on the Set Palette command in the Picture Editor Reference Manual in the Implementation Engineering Operations 2 binder The EPDGP also has a configur
30. Setting Only available for HM 4820 D 1 Select MODE 1 by the mode selection switch and press the SELECT button until the MOIRE indicator lights up C m 71 51 SELECT EEHEHE 2 1 COLOR 1 53974 MODE man 2 Adjust the moire by pressing the ADJUST button or sO CE 2 MOIRE SELECT ADJUST Sal Y co 1 2 3s B BB 53975 3 After adjusting the moire if you want to Store the adjusted data press the STORE button e CD gt ADJUST STORE 2 3 COLOR 1 53976 Continue other adjustment by pressing the SELECT button 2 3 SELECT 53977 10 Color Temperature Setting Following three types of color temperature have been stored prior to shipping and these are selectable from the front panel 655 7MPCD 9300 8MPCD User adjustable default 9300 8MPCD This color temperature is adjustable in MODE 2 of RGB Color Balance See display setting item number 11 N o Enhanced Micro 3000 User s Manual 5 41 7 95 5 4 3 2 indicator Press th
31. Station 1 1 5 The Local Control Networks the nodes in both towers communicate with each other through the TPLCN Twisted Pair Local Control Network data communications network using the RS 485 communications interface standard This network is similar to the LCN Local Control Network used in other TDC 3000X equipment but the noncoaxial RS 485 twisted pair network has been chosen here because of its simplicity and the short physical distances between nodes High speed serial data is passed between nodes at 5 megabits per second mega million and follows a token passing protocol This protocol is identical to that used on the LCN There is a user installed kit that connects the base Enhanced Micro TDC 3000 to a standard LCN system The kit includes an LCN cabinet that accommodates 4 or 6 empty chassis a fan module power supply and I O card for each chassis Winchester Disk Adapter WDA Module and History Module Refer to subsection 2 9 for additional information on the LCN upgrade Enhanced Micro 3000 User s Manual 1 6 7 95 1 2 1 2 OPERATING PRACTICES AND HOUSEKEEPING Listed here are some do s and don ts pertaining to operating practices and general housekeeping that should be followed during startup and normal everyday operations 1 2 1 Before Startup 1 Thoroughly clean all operating areas subfloor areas cable raceways heating and air conditioning ducts and plenums Make sure that all control ro
32. Test Ensure that there is ribbon and paper in the printer and that the top cover is closed 2 Press and hold the ON LINE button while setting the POWER switch to ON then release the ON LINE button 3 The printer display first shows ASPI then the printer begins its self test printing a full line of characters time after time advancing one character at the beginning of each line until the full character set is printed While printing the self test the printer display shows TEST The test continues indefinitely 4 Press the ON LINE button to stop printing The printer shows WAIT Press the ON LINE button again and the printer displays LINE It is then on line Enhanced Micro TDC 3000 User s Manual 3 4 7 95 3 1 4 Table 3 1 States of ASPI 41 Printer Displa NORMAL OPERATION Turn power on Display when turned on On line ready to print SELF TEST Hold ON LINE button while you turn power on Display when turned on Continuous pattern printed Press ON LINE button here Off line waiting Press ON LINE button here On line ready to print USER DIAGNOSTIC TEST Hold button while you turn power on Display when turned on Start of test B signifies a box is being displayed Test cycles through four states Sequences from test 1 through test G Display is flashing Printer identifies itself Test H Configuration is printed see Figure 3 2 Test End o
33. bags see approved material list e Personnel must wear an approved wrist strap connected to the chassis before removing the card from its protective bag or card slot e When shipping a suspected defective card pack it in its protective bag before placing it in the shipping carton Note that cards must be protected against further damage so that failure analysis can be accomplished Do not use standard Bubble Pack mailers Do not allow unprotected cards to come in contact with Styrofoam packing material For additional ESD information refer to the LCN Site Planning manual in the System Site Planning binder Enhanced Micro 3000 User s Manual 1 9 7 95 1 4 1 4 CARTRIDGE DISK HANDLING AND STORAGE Upon receipt of cartridge disks inspect them for signs of shipping damage Allow at least one hour for temperature adjustment to the computer room environment before using Recommended storage is on shelves in the computer or control room Although the cartridge protects the disk from most accidental damage the following cartridge handling rules should be observed e Do not try to open the cartridge when it is outside the drive e Do not insert objects into the cartridge or drive Remove the cartridge from the drive after use and store in its protective jacket Do not expose the cartridge to direct sunlight or moisture e Do not expose the cartridge to magnetic fields greater than 30 oersteds e Protect the cartridge
34. binder 2 3 ELECTRICAL REQUIREMENTS The customer selected ac power option is installed in the Enhanced Micro TDC 3000 Control System before shipment The inrush current to each electronics module is limited to 15 A 120 V 2 3 1 AC Voltage Options 120 240 Vac 10 15 2 3 2 Frequency 47 Hz to 63 Hz Enhanced Micro TDC 3000 User s Manual 2 2 7 95 2 3 3 2 3 3 Current Amperes at 120 Vac Avg True RMS Peak Wattage BTUs hr Twr 1 1 US AM amp drives typical 1 65 3 53 10 266 907 06 Twr 1 2 US AM amp drives typical 1 95 4 12 11 2 319 1087 79 Twr 1 1 US AM amp drives typical 2 01 4 25 11 4 329 1121 89 Twr 2 HM only typical 1 15 2 54 6 5 185 630 85 Twr 2 HM amp US typical 1 54 3 34 9 5 249 849 09 Twr 2 HM US amp US typical 1 84 3 91 10 7 299 1019 59 Twr 2 HM US amp CG typical 1 95 4 12 11 2 319 1087 79 Monitor 20 inch CRT typical 0 5 1 14 3 1 79 269 39 Monitor 21 inch CRT typical 0 8 1 5 4 1 83 283 ASPI 41 Printer typical 1 1 1 75 9 1 210 716 For Advanced Process Manager power consumption consult Process Manager Advanced Process Manager Site Planning part of the System Site Planning binder 2 4 UNPACKING When the equipment arrives at the system site open each shipping box remove the protective wrapping and carefully inspect each piece for any physical damage If damaged immediately notify the carrier and your Honeywell sales representative as to the exte
35. describes the differences in layout and location of the screen controls for the different monitors 5 4 1 IDEK Model MF 5221 Section 5 4 1 describes the operational controls of the IDEK 21 inch Multiscan Color Monitor older monitor Model 5221 The numbered description of each analog rotary type screen control knobs are referenced to the identification number shown in Figure 5 1 CO VW it 9 H Degauss dL eA TART wey 4 N S 9 b3 OQO QD Pow V SIZE V POSI H SIZE H POSI RRC PCC OTHER MACII VGA 11040 Figure 5 1 Location and Function of Controls 1 BRIGHT brightness control Turn this control to adjust the brightness of the display N 4 Brighter Darker Enhanced Micro TDC 3000 Users Manual 5 14 7 95 5 4 1 2 CONT contrast control Turn this control to adjust the contrast of the display D Less 3 RRC Raster Rotation Circuit control Turn this control to correct the raster tilt Raster Tilts Vom Rightward Leftward NOTE Using this control also removes poor purity from around the CRT which is generated when swiveling the unit 4 PCC Pincushion Correction Circ
36. for performing this upgrade can be found in the MX ZUKB50 51 52 or MX ZUKB70 71 72 Upgrade Kit Installation Instructions The instructions you receive with the upgrade kit will depend on the number of nodes being upgraded Enhanced Micro 3000 User s Manual 2 23 7 95 2 10 2 10 INSTALLATION WRAP UP l Check to see that all signal cables and coaxial cables entering towers are properly secured to the rear of the towers by strain relief clamps or connector screws Install the rear covers with star washers on both towers If you have not already done so dress signal and power cables neatly at the rear of the system so that they will not be a personnel hazard Dress cables that leave the area to connect to UCN taps etc so they will not be stepped on or damaged in any way Gather packing material boxes and pallets and remove them from the operations room Temporarily store the shipping boxes in the event something must be returned to the factory Clean and tidy the operations room to keep operating media cartridge disks from being unduly exposed to dust and foreign material Check each cartridge slot of the cartridge drives If there are polystyrene shipping inserts in the slots carefully remove them Make sure the power switches on both towers the color monitor s and the printer are all OFF Plug power cords from all units into the proper receptacles for the power required Continue on to Sect
37. has a status of PWR ON If any implemented module does not have a status of OK use the following procedures to load the module Refer to 5 1 1 3 to load another Universal Station If the system has an optional CG or PLCG refer to Section 18 in the System Startup Guide Cartridge Drive for the module loading procedures 5 2 1 Loading the Application Module The Application Module is loaded through the Application Modules Status display which is called up by selecting APPLICATION MODULES on the System Status display Select the node number 5 the AM 2 Ifthe AUTOLOAD NET target is present select AUTOLOAD NET press ENTER and skip to step 4 Otherwise select MANUAL LOAD Continue with step 3 3 Select OPERATOR PROGRAM and follow the prompters to specify the program and data source normally you will select the default source NET HM Then select EXECUTE COMMAND 4 Wait from a few seconds to a few minutes for the status for the AM to go to OK Enhanced Micro TDC 3000 User s Manual 5 6 7 95 5 2 2 5 2 2 Loading Network Interface Module and UCN Devices The Network Interface Module is loaded through the Gateways and Interfaces Status display which is called up by selecting GATEWAYS on the System Status display 1 Select the node number 3 primary or 4 redundant for NIM to be loaded 2 Ifthe AUTOLOAD NET target is present select AUTOLOAD NET press ENTER and skip to step
38. is built into these keyboards Unmarked keys on the left side of the operator s keyboard may be configured by the user or perhaps be preconfigured at the factory An insert sheet is available that is placed between the outside protective membrane and the keyboard electronics To replace or install a new insert remove the two corner screws beneath the metal frame Lift the frame from the keyboard assembly grasp the plastic insert using the thumb slot at the top of the keyboard and remove it Replace it with the new insert Reassemble the keyboard and frame then install and tighten the two corner screws Additional operator s keyboards are supplied with optional Universal Stations 1 1 4 The Engineer s Keyboard At least one engineer s keyboard Figure 1 3 similar in design to a personal computer keyboard will be connected to the system The engineer s keyboard is especially designed so that it may be disconnected and or reconnected while the system is in operation This way the keyboard may be removed when an engineer wishes to deny operator access to special engineering functions or the engineer may carry his keyboard to any operating system To connect this keyboard insert the plug on its cable into the small connector located on the side of the operator s keyboard Note that the plug will only fit one way An engineer s keyboard is optionally available but not supplied with the optional second third or fourth Universal
39. not detrimentally affect other products operating in their own environment Eventually the Enhanced Micro TDC 3000 hardware will display a product certification label to indicate the hardware is in compliance This label is placed inside at the bottom front of the tower As shown in Figure 1 5 a logo on the product label indicates the product is in compliance with the European EMC directive along with other descriptive information about the product System Identification Code SID European Compliance Logo 000 to 999 8 Alpha Numeric Character 8 Numeric Digits to Identify Each That Identifies Customer Bay Within a Console Complex 011099 Part Number of Unit 2 Numeric Digits For 511XXXXX Each Micro Complex i20 50 8 Digits CURRENT Z 22 Build Options 120 VAC 10 0 x 1 Right Tower 100 200 12 5x1 Left Tower 100 2 120 VAC 120 VAC 120 230 VAC 5 0 1 Right Tower 120 VAC 120 200 230 VAC 230 VAC 230 625x1 Left Tower 230 230 Power Current Power Figure 1 5 Product Certification Label Enhanced Micro TDC 3000 User s Manual 1 12 7 95 1 6 RELATED PUBLICATIONS 1 6 The following publications apply to the Enhanced Micro TDC 3000 system and should be referred to as required and available Title 8 Node Enhanced Micro TDC 3000 Specification and Technical Data 8 Node En
40. on the Operator s keyboard 2 Onthe System Status display select network 1 the box with UCNOI in it 3 Select the NTWK HWY STATUS target 4 UCN Status display select the target 03 The selected target should fill with color The status must be ALIVE 5 Select LOAD SAVE RESTORE The box should change to white 6 Select PROGRAM LOAD then select ENTER 7 On the Program Source display select DEFAULT SOURCE then select EXECUTE The Data Source display appears 8 Onthe Data Source display select DEFAULT SOURCE then select EXECUTE Loading should begin In a few minutes The APM status should change to IDLE Enhanced Micro TDC 3000 Users Manual 4 10 7 95 4 4 2 9 On the UCN Status display the target 03 APM should still be selected filled with color 10 Select LOAD SAVE RESTORE The box should change to white 11 Select RESTORE DATA then select ENTER 12 On the Restore UCN Node display select DEFAULT SOURCE then select EXECUTE When RESTORED is displayed proceed to Step 12 13 Select DETAIL STATUS Check the boxes on the Detail Status display For each implemented IOP a box should contain the IOP type e g HLAT and the word IDLE 4 4 2 Expanded Standard APM Cabinet If you are configuring a double sided nonredundant cabinet with added IOP cards use the procedure in 4 4 1 then reconstitute the entity NMO1BO3 refer to the Data Entity Builder Manual for the reconsti
41. the drive may require service see Figure 1 4 4 To remove the cartridge push the stop button The green LED then begins to blink as the motor spins down When the motor has stopped the green LED turns off and the latch pin disengages The cartridge can now be removed see Figure 1 4 e e Insert Cartridge Her Yellow LED Stop Button Green LED Unprotected Position 7 Insert Cartrid Write Protect Wey Position e Figure 1 4 Cartridge Drive and Disk Enhanced Micro TDC 3000 User s Manual 1 11 7 95 1 4 2 1 4 2 Cartridge Media Protection To protect stored media programs and data on a cartridge from being accidentally erased you must move the protect switch lower left in Figure 1 4 to the write protect position DON T attempt to move the protect switch on the cartridge while the cartridge is installed in the drive If the protect switch is moved to the unprotected position the cartridge is free to be written on by the Enhanced Micro TDC 3000 system data and programs may be lost 1 5 EMC DIRECTIVE The Enhanced Micro TDC 3000 system is being brought into compliance with European guidelines for ElectroMagnetic Compatibility EMC The European EMC directive 89 366 EEC requires that an electronics product operate reliable in its intended EMC environment It also requires that the product
42. the future Enhanced Micro TDC 3000 User s Manual 1 1 7 95 Monitor US Micro Towers APM Figure 1 1 R500 Ready Enhanced Micro TDC 3000 Control System Enhanced Micro TDC 3000 User s Manual 1 2 7 95 1 1 1 1 GENERAL DESCRIPTION The R500 Ready Enhanced Micro TDC 3000 Control System consists of two cabinets also called towers which together contain the electronics two cartridge disk drives and a history module The cabinet electronics support up to four color monitors four keyboards and optional touchscreens or trackballs A printer is also connected to the system Two electronics modules one housed in each tower provide all of the electronics for the Enhanced Micro TDC 3000 Control System excluding peripherals These modules called Multinode Modules are each capable of holding four TDC 3000X Nodes Although the Process Manager or Advanced Process Manager is part of the R500 Ready Enhanced Micro TDC 3000 Control System it is not described in this manual See subsection 1 5 for a list of publications that discuss the Program Manager Advanced Process Manager and the Universal Control Network UCN Figure 1 2 is a representation of some of the nodes used to construct a sample Enhanced Micro TDC 3000 Control System Example DEC VAX
43. to select the default source NET HM for the program source and data source 6 Wait for the Console Status display Operator or Universal Personality or the Engineering Personality Main Menu Engineering Personality to appear If the Console Status display is on screen go to subsection 5 1 1 5 Setting the Time and Date If the menu does not appear within 5 minutes something went wrong Here are some suggestions for recovery e the procedure again e Refer to the Process Operations Manual for information about status conditions that affect the ability of a US to load Refer to Section 20 of the Engineer s Reference Manual This section has information about causes of node loading failures and memory dumps that may be necessary to analyze such failures e Use the System Startup Guide to start up the Enhanced Micro TDC 3000 System 5 1 1 4 How to Change a US s Personality If you have the Universal Personality loaded you can switch between the Operator personality and Engineering personality by holding down the Control key and pressing the Help key on the Engineering Keyboard If you have two operating USs but not the Universal Personality use the steps under 5 1 1 3 If you have only one US use the procedure under 5 1 1 1 or 5 1 1 2 to reset it and load it with the Operator Personality or use the procedure in Section 4 under 4 2 1 2 to reset it and load it with the Engineering Personality Enhanced Micro TDC 3
44. to the station with the cartridge disk drives Selecting In the pages that follow when instructed to select something on the display do so by moving the cursor onto the target and then press the SELECT key on the appropriate keyboard If you have the optional touchscreen touch the target to move the cursor onto the target the select is performed by removing your finger from the display If you have the optional trackball position the cursor onto the target with the trackball and press the select key on the trackball When instructed to enter something move the cursor to the appropriate port key in type the data and then press the ENTER key on the appropriate keyboard or on the trackball In Section 4 use the Engineering Keyboard unless otherwise instructed On the trackball the right hand key is Select and the left hand key is the Enter key Enhanced Micro TDC 3000 User s Manual 4 2 7 95 4 2 1 4 2 1 Local Control Network Configuration You can load the prebuilt file or configure the entire network yourself The following questions will help you pick the next step NCF Configuration Questions 1 Does this system have a Computer Gateway CG or Programmable Logic Controller Gateway EPLCG e Yes goto step 2 e No goto step 4 2 Do you want to load the prebuilt LCN Network Configuration file and add the EPLCG or CG node later with a procedure called On Line Network Configuration You should have some experience with the
45. 0 Z AT 01 5 EY _ E Ki EY MSG CLR F KEY LOWER Enhanced Micro TDC 3000 User s Manual B 3 Y 02 FAST 7 95 Enhanced Micro 3000 User s Manual B 4 7 95 Index Topic Section Heading AC Voltage Access Keyswitch Access Password Address Node After Startup Air Filter Inspection Removal and Cleaning Replacing Alarm Fan Alphanumeric Display AM AM Loading Amperes Annunciator Horn Application Module AM Area Database Configuration Configuration Data Authorized Personnel Autoboot Disabling Automatic Boot Avoiding ESD Damage Bags Protective Basic Enhanced Micro TDC 3000 Systems Before Startup Bootload Automatic From Power Off Bootloading US from Cartridges Bootloading US from the HM Bubble Pack Material Build Free Format Logs Build Pictures Cabinet Cable Dress D un Co nx c Tower 28 5 5 00 05 Enhanced Micro 3000 User s Manual Index 1 7 95 Index Topic Section Heading Cabling 2 7 2 8 Color Monitor 2 7 5 Computer Gateway 2 8 3 Diagrams 2 7 13 2 7 14 Engineer s Keyboard 2 7 6 2 7 2 EPDGC 2 7 4 PLCG 2 8 4 Printer 2 7 3 Redundant 2 8 2 Second Pr
46. 000 User s Manual 5 5 7 95 5 1 1 5 1 1 5 How to Set the Time and Date Press the CONSOLE STATUS display key on the Operator s Console On the Console Status display select the TIME DATE target 2 When the TIME DATE targets appear select DATE 3 Key in the current day month and year for example 15 OCT 91 and press ENTER The current date should appear in the upper right corner 4 Select TIME CHG Key in the time in hours and minutes for example 14 25 5 Press ENTER and the current time should appear in the upper right corner 5 2 LOADING THE MODULES AND GATEWAYS At this point at least one US should be running the Operating Personality If you went through the implementation procedures in Section 4 of this manual the modules should already be loaded and running If you didn t go through the steps in Section 4 or if you just want to check the modules press the SYST STATUS key on the Operator s Keyboard Select the HISTORY MODULES target If it doesn t have a status of OK you should not continue until the problem is fixed Return to the System Status Display either by pressing the PRIOR DISP key or the SYST STATUS key One by one select the other module and gateways targets on the System Status display and check each implemented module for a status of OK OK indicates the Operating Personality is running in the module An unimplemented module has a status of OFF An implemented but unloaded module usually
47. 2200 OR RRND OO C5 no n9 ee Circuit Card Bay OON pecan pho PNOO h RA 7 95 Index Topic Section Heading Protective Bags 1 Protocol 1 Publications 1 PWB S Radio Antenna Communications Frequency Interference RFI Interference Hand Held Red LED Redundant Computer NIM Related Publications Removal Air Filter Removal Front Cover Replaced Front Cover Replacing Air Filters Replacing Keyboard Insert Requirements Electrical Operating Site Reset Switch Resetting the US Revision Printout RFI Sources Roller Dolly 232 RS 485 Schedule Cleaning SCMD Second Engineer s Keyboard Second Operators Keyboard Second Printer Second Trackball Second Universal Station Optional Universal Station Upgrade Self Test Printer Separation between Towers Serial Data High Speed Service Setting Time and Date Shipping Defective Circuit Card Shipping Inserts Cartridge Drive Signal Connectors Site Installation Layout Preparation Requirements 3 1 5 5 ee Circuit SRN EE VE VEVEVEV 2 8 2 2 wo ra b 0 00 00 00 00 00 0D N 00 OOO o9 o MINIM
48. 5 8 1 Calling Up Operating Displays 5 3 2 The Area Database 5 3 3 Keyswitch Access Levels 5 4 Monitor Operation 5 4 1 IDEK Model MF 5221 5 4 2 IDEK Model MF 8221 5 4 3 HITACHI Model HM 4821 D 6 SERVICE Overview Field Adjustments LCN Node Addressing Pinning UCN Node Addressing Pinning 21 Inch Monitor Adjustments Cleaning Air Filter Removal and Cleaning Troubleshooting Spare Parts Hardware Verification Test System HVTS Overview D D D D D OD OD O D D APPENDIX PREBUILT POINTS B APPENDIX BUTTON CONFIGURATION INDEX Enhanced Micro TDC 3000 User s Manual iii 7 95 Enhanced Micro 3000 User s Manual iv 7 95 INTRODUCTION AND OVERVIEW Section 1 The Enhanced Micro TDC 3000 Control System is an extremely compact yet fully functional control system in the Honeywell TDC 3000X family Figure 1 1 is an illustration of the basic Enhanced Micro TDC 3000 Control System This control system communicates to the process via the Honeywell Universal Control Network UCN The process can be monitored and controlled by Program Manager or Advanced Process Manager This manual describes the R500 Ready Enhanced Micro TDC 3000 system The R500 Ready system comes in two models The model numbers Model Number Hardware Components MX DTABOI K2LCN 1 US w APM 4MW AM 512 MB HM MX DTACOI K2LCN 1 US w APM 8MW AM 512 MB HM The R500 Re
49. 6 Service of this manual Enhanced Micro TDC 3000 User s Manual 2 6 7 95 2 7 1 2 7 1 Cabling Standard 1 Remove the rear center section cover of both towers by removing four M5 flat head screws exposing the I O boards as shown in Figure 2 3 The cards seen in Figure 2 3 are a typical example for Tower 1 Note some connectors are not used and are only outlined in Figure 2 3 The cables from these card connectors to the transition panels shown in Figure 2 5 will have been installed at the factory MD WP TDN O o Cartridge Drives Printer T w m D g Q 2 m T Figure 2 3 Multinode Module Rear View 2 Note there are two TP485 cards in slots 1 and 9 The 485 in slot 9 of each tower provides the TPLCN interface The TP485 in slot 1 in each tower provides the connection at J3 see Figure 2 4 and interface for thermocouples that sense the module s temperature non EC Compliant modules only Enhanced Micro TDC 3000 User s Manual 2 7 7 95 2 7 1 001 922v0 1S TP485 Figure 2 4 TP485 Board 3 The standard cabling connections you will make in the following steps are on the transition panel
50. CG PROGRAMMABLE LOGIC CONTROLLER GATEWAY Provides a path to one or more Programmable Logic Controllers 7 NG NETWORK GATEWAY Available with software Release 400 Provides a path to an alternate network for an integrated plant solution single and dual cable Enhanced Micro TDC 3000 User s Manual 1 4 7 95 1 1 2 CO RECRD FAST A V SELECT GS ZQ e e e e e e e 6 S D Qwerty Operator s Keyboard CAPSLOCK i SHFTLOCK INSCHAR C 14 Engineer s Keyboard Figure 1 3 Enhanced Micro TDC 3000 Keyboards Enhanced Micro 3000 User s Manual 1 5 HELP MENU CANCEL PRT SELECT MAGN 7 95 1 1 3 The Operator s Keyboard The Operator s Keyboard Figure 1 3 is a flat chemically resistant membrane keyboard installed in a metal frame placeable by the operator and connected to the keyboard connector on the transition panel A three function annunciator horn
51. D by pressing the ADJUST button or eU Ut ooo COLOR 1 2 3 SELECT ADJUST 53992 3 After adjusting the blue of color balance 9300K 8MPCD if you want to Store the adjusted data press the STORE button SOOO J COLOR 4 2 fi SELECT ADJUST STORE 53993 Continue adjustment by pressing the SELECT button _ 9049219 mS EENEN COLOR 4 2 3 SELECT 53994 Factory preset data of RGB color balance is set to maximum value For this reason when you adjust balance the first time or after you press the RECALL button if you press the button the RGB color balance is not changed Enhanced Micro TDC 3000 User s Manual 5 45 7 95 Enhanced Micro 3000 User s Manual 5 46 7 95 SERVICE Section 6 This section presents service instructions unique to the Enhanced Micro TDC 3000 Control System 6 1 OVERVIEW The multinode module used in the R500 Ready Enhanced Micro TDC 3000 Control System is similar in appearance to other LCN type 10 slot modules However it uses a different backplane and power supply It also can only accept certain PWB boards generally the newer more compact board designs because of limited space for each
52. DC 3000 User s Manual 5 43 7 95 1 5 4 3 Green of color balance 9300K 8MPCD Setting Select MODE 2 by the mode selection switch and press the SELECT button until the t indicator lights up gt m CG SELECT m EE COLOR 1 2 n n 53986 Adjust the green of color balance 9300K 8 MPCD by pressing the ADJUST button or e D CD L4 JE E SELECT ADJUST EH COLOR 4 2 3 ooo 53988 After adjusting the green of color balance 9300K 8MPCD if you want to Store the adjusted data press the STORE button 3 0 gt L ADJUST STORE HNENI HEN COLOR 1 2 3 n n n n 53989 Continue adjustment by pressing the SELECT button e LU CD G3 2 EJ SELECT COLOR 4 2 3 Ll H 53990 Blue of color balance 9300K 8MPCD Setting Select MODE 2 by the mode selection switch and press the SELECT button until the B indicator lights up MODE E Y Ld LJ SELECT eee COLOR 1 2 3 n n 53991 Enhanced Micro 3000 Users Manual 5 44 7 95 5 4 3 2 Adjust the blue of color balance 9300K 8 MPC
53. EA DATA BASE target is selected on the Engineering Main Menu Reference information for these activities is in Area Form Instructions in the Implementation Engineering Operations 2 binder Area database entities are reserved entities that are built with the Data Entity Builder DEB Detailed DEB procedures are in the Data Entity Builder Manual in the Implementation Engineering Operations 1 binder Paper forms SW86 479 through SW amp 8 499 are also available to help you If you want to change only one or a few Area Database functions probably the easiest way is to select that function on the Area Database Menu type in the configuration you want then press F12 hold down CTL and press the key Note that if you get the message Must Select An Area perform steps 1 through 5 in 4 8 1 If you want to rebuild the Area Database Task 29 in the System Startup Guide in the Implementation Startup amp Reconfiguration 1 binder provides step by step instructions for a first time configuration of an area database for a system that has not yet been started up Tasks 1 through 28 are prerequisites 4 8 1 Install the Area Database If you made loaded changes to the standard data base the system will have created a working file You must now install that file as follows 1 If any Area Configuration function or the Area Menu is on screen press the CMND key If not select BUILDER COMMANDS on the Engineering Main Menu 2 Select SELECT AREA
54. Engineering Keyboard to go to the Engineering Main Menu 6 The Engineering Main Menu should be on the screen On the Engineering Keyboard press PF1 Enter the schematic name KEYLOCK and press ENTER Select the ENGR target For more information on how to use the access keylock refer to subsection 5 3 3 Keyswitch Access Levels Set the Time and Date 7 Select the SYSTEM STATUS display target on the Engineering Menu On the System Status display select the TIME DATE target 8 When the TIME DATE CHG targets appear select the DATE CHG target Key in the current day month and year for example 15 MAR 92 and press ENTER The current date should appear in the upper right corner of the display 9 Select the TIME CHG target and then key in the time in hours and minutes for example 14 25 Press ENTER and the current time should appear in the upper right corner of the display Enhanced Micro TDC 3000 User s Manual 4 4 7 95 4 2 1 Check HM Operation 10 On the Operator s Keyboard press the SYSTEM STATUS key On the System Status display select the HM Node Object Box then select the NODE STATUS target If the HM status is anything other than OK you should not continue until the problem is fixed For information on how to use the HM EC file on amp C8 refer to Sections 13 through 17 in the System Startup Guide Cartridge Drive in the Implementation Startup amp Reconfiguration 1 binder If the status is
55. Honeywell 8 Node Enhanced Micro TDC 3000 User s Manual MT11 420 Honeywell LCN Implementation 8 Node Enhanced Micro TDC 3000 8 Node Enhanced Micro TDC 3000 User s Manual MT11 420 Release 430 CE Compliant 7 95 Copyright Trademarks and Notices Printed in U S A Copyright 1995 by Honeywell Inc Revision 06 July 15 1995 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice About This Publication This publication is provided for users of the Enhanced Micro TDC 3000 Control System Basic information relating to installation checkout implementation and operation are covered This publication is to be used in conjunction with the remainder of the TDC 3000X bookset This publication supports R500 Ready MicroTDC 3000 system software release 430 It also contains preliminary hardware information about the ElectroMagnetic Compatibility Directive for European standards Any equipment designated as Compliant complies with the European Union and Health and Safety Dir
56. I oO Enhanced Micro TDC 3000 User s Manual Index 9 7 95 Index Topic Section Heading Spare Parts 6 5 Start Up First Time 4 2 With an Operable Database on the History Module 4 2 5 1 1 Static Electricity 1 2 1 Status Display Alphanumeric 3 1 1 Console 5 1 1 UCN 5 2 3 Storage Conditions 2 1 Storing Cartridge Disks 1 4 Strain Relief 2 9 Strap Wrist 1 2 1 Styrofoam 1 3 Switch Reset 3 1 1 System Checkout 3 2 System Operation 5 3 System Start Up 4 2 TDC 3000X 1 TPLCN Ground 2 7 2 Temperature 1 2 2 Operating 2 2 Storage 2 1 Template Keyboard 1 1 3 Test Indicator Locations 3 1 1 Test Message Printer 3 1 4 2 Test Communications Line Interface CLIF 6 6 Keyboard Subsystem KEYB 6 6 Memory Exerciser Module 6 6 PIC VDG Subsystem PDGI 6 6 Power On 3 1 Smart Controller Magnetic Disk 6 6 System Clock Exerciser CLKX 6 6 Tower 1 3 1 1 Time and Date setting 5 1 1 5 Token Passing Protocol 1 1 5 Tower 1 1 Tower 1 Electronics Checks 3 1 1 Tower 1 Equipment Cabling 2 7 Tower 2 Electronics Checks 3 1 2 Tower 2 Equipment Cabling 2 8 Tower Identification 2 6 Installation 2 6 Positioning 2 6 Separation 2 6 TP485Pinning 6 2 2 TPLCN 1 1 5 Cabling 2 7 7 Connection 2 7 Pinning 6 2 1 Enhanced Micro TDC 3000 User s Manual 10 7 95 Index Topic Trackball Cabling Connection Second Traffic Transition Panel Troubleshooting Truck Hand Twisted Pair UCN Cable Connection Drop Cables Ground Connectio
57. KOUT WRAP UP If your equipment passes the checks and tests in this section proceed to the Implementation and Operational Guidelines Sections 4 and 5 If not correct the problem by referring to Service Section 6 of this manual or consult your Honeywell representative Enhanced Micro 3000 User s Manual 3 7 7 95 Enhanced Micro 3000 User s Manual 3 8 7 95 IMPLEMENTATION Section 4 This section guides you though the configuration and data entry process for the Enhanced Micro TDC 3000 system If you are familiar with the Engineering Personality functions you may be able to implement your system with little or no reference to the standard LCN bookset but in case you need them references are provided to the binders and publications that contain the detailed implementation references and instructions 4 1 IMPLEMENTATION OVERVIEW The R500 Ready Enhanced Micro TDC 3000 systems consist of a limited set of equipment and functions so the range of implementation tasks is reduced to those supported by the purchased equipment and options Therefore in this implementation section we describe a predetermined set of implementation choices and values some of which are fixed by the characteristics of the Enhanced Micro TDC 3000 system for example node numbers and node pair numbers but most of which you can change to suit your application 4 1 1 Database Configuration The following example Enhanced Micro TDC 3000 system datab
58. LCN file system to do this e Yes goto step 5 Watch for EPLCG CG notes in the procedures e No goto step 3 3 Follow instructions in the System Startup Guide Cartridge Drive in the Implementation Startup amp Reconfiguration 1 binder to configure the system Instructions for a first time start up of any LCN based TDC 3000X system including the Enhanced Micro TDC 3000 system are provided to take you step by step through a first time startup of a system that has no database The procedures include the building loading and installing all data needed to attain a minimum operating system on which you can build the remainder of your system and process related data NOTE When the System Startup Guide is used to configure a system Performing certain procedures will overwrite standard software that was shipped on the History Module CG and EPLCG software is not on the HM anyway this software is on the cartridges is configured as a subset of the Hiway Gateway therefore follow the instructions for an HG configuration except where noted and refer to the HG Forms and HG manuals You must configure an HG node in Task 9 and load amp HGO and amp HGG software in Task 16 4 Do you want to load the prebuilt LCN network configuration file If you are not familiar with the configuration process this is the fastest way to get a station running the Engineering Personality You can reconfigure the system later Yes go
59. M as node 02 on process network 01 the UCN NMOINOI specifies that NIM 1 when operating as the primary NIM has responsibility for control parameter fetching and storing alarming and checkpointing and that data is to be loaded in both the NIM and the APM A similar entity is built for the optional secondary NIM if it is present This data is in the checkpoint for the NIM and was loaded when you specified the Default Data Source Parameter Description Value Primary NIM Value Sec NIM Name Entity name NMO1NO1 NMO01NO02 NTWKNUM Network number 01 01 NODENUM Node number 01 02 NODETYP UCN Node type NIM NIM NODASSN Node assignment ThisNIM ThisNIM LOADSCOP Load scope NIMandPM 4 4 LOAD THE ADVANCED PROCESS MANAGER The instructions that follow assume that the NIM was loaded in a preceding section and has a status of OK Power must be on at the APM cabinet If you are not using a standard APM cabinet as described in Chart 4 1 refer to Task 32 in the System Startup Guide for the procedures to build new IDFs and load the APM If there were minor changes or additions to the standard dual access APM cabinet you may wish to reconstitute the appropriate entities change them and load them Refer to the Data Entity Builder Manual for the procedures 4 4 1 Standard Double Sided Nonredundant APM Cabinet 1 Ifthe Engineering Main Menu is on the screen select the SYSTEM STATUS target on the Engineering Main Menu If not press the SYSTEM STATUS key
60. Module Assembly Level Replacement Item Table 6 5 Parts List LCN Upgrade for 3 4 5 or 6 Nodes PART NUMBER DESCRIPTION 51109806 002 LCN CABLE SET RG59 Two Meter Cable Set 30732052 001 PLUG TERMINATOR Termination Module 51107403 100 LOCAL CNTL NTWK TRNSCV Local Control Network Transceiver 51190728 105 CONN BNC T Connector Spare parts for the Multinode Module and its components fan power supply boards etc are listed in the 8 Node Multinode Module Service manual in the Implementation 8 Node Enhanced Micro TDC 3000 binder Spare parts for the Five Ten Slot Module and its components fan power supply boards etc are listed in the Five Ten Slot Module Service manual in LCN Service 1 binder Enhanced Micro TDC 3000 User s Manual 6 12 7 95 6 6 6 6 HARDWARE VERIFICATION TEST SYSTEM HVTS OVERVIEW Detailed test system loading and set up instructions are provided in the Test System Executive and Hardware Verification Test System manuals listed in subsection 1 5 of this manual Subsection 1 4 of this manual contains cartridge handling and loading instructions A successful pass through each of the following subsystem test programs ensures that the system hardware and firmware elements are functional and that the system is ready for the operational software required for system startup Local Control Network Exerciser LCNX e Keyboard Subsystem Tests KEYB e PIC VDG Subsystem Tests
61. O Figure 6 4 CONfiguration Sample Printout NOTE You may notice some apparent discrepancies between the printout obtained above and the physical boards actually found in the equipment For example software is made to think a physical EPDG board occupies two board slots Software reports the first slot is occupied by an SPDG board and the second nonexistent slot contains an EPDG Enhanced Micro TDC 3000 Users Manual 6 14 7 95 6 6 If you enter the REV command the revision of the hardware HW and firmware FW will be displayed as illustrated in Figure 6 4 Again entries made by the operator are enclosed in boxes in this example The operator has again stepped through three nodes obtaining the revisions for each S S S 11 09 NODE 1 ALL 11 09 NODE 5 ALL 19 SEP 1989 11 09 14 lot 11 09 NODE 5 ALL 11 09 NODE 6 ALL 19 51 lot lot 1 09 NODE 1 ALL 9 SEP 1989 11 09 05 lot lot lot 1 K2LCN HW Ver 2 SPDG HW Ver 3 EPDG HW Ver ode Rev Rev E Rev E NODI E 5 REV 1 K2LCN HW Ver 3 ode Rev NOD E 6 REV EP 1989 11 09 21 1 K2LCN HW Ver 2 SPC HW Ver 3 1 Universal Station FW Ver 0 Rev Lowest Acceptable FW Ver 1 Rev E HW Ver 0 Rev A FW Ver 1 Rev E HW Ver 0 Rev A
62. OK and you want to check the contents of the HM do the following On the Engineering Main Menu select COMMAND PROCESSOR Key in the command LSV Press ENTER The resulting output on the screen should appear similar to Table 4 1 Table 4 1 shows all volumes and directories on the HM You may not have them all For example amp CGO and amp HGO are optional Computer Gateway and Hiway Gateway programs 4 2 1 2 Network Configuration Completion At this point the Local Control Network is configured with the prebuilt NCF file You can browse through the items on the left column of the Engineering Menu if you like by selecting the targets one at a time Some of the configuration displays have several pages Use the PAGE FWD and PAGE BACK keys to see all pages Return to the Engineering Menu by pressing CTL HELP after looking over each item Refer to the subsection 4 2 2 for a listing of the prebuilt NCF file Optional EPLCG or CG If the system has an optional EPLCG or CG node you can add either or both to the network with the On Line Reconfiguration procedures described in Section 7 of the Network Data Entry manual When a EPLCG or CG node is added to the network it must be loaded with its Operator Personality as was done for the AM and NIM above You will want to have these personalities on the HM however they are not preloaded like the others and all HM space is allocated Solution the existing HM volume named PICS is large enou
63. ON The Enhanced Micro TDC 3000 may be using one of following types of monitors e 21 inch Multiscan Color Monitor older monitor Model MF 5221 Section 5 4 1 explains the analog rotary type screen control knobs e 21 inch Vision Master Monitor newer monitor Model MF 8221 Section 5 4 2 explains the digital push button screen controls e HITACHI 21 inch Color Monitor Model HM 4821 D Section 5 4 3 explains the screen controls This monitor meets CE requirements It must be ordered separately using model number 21 The newer IDEK monitor is essentially identical to the older monitor including the touchscreen option There are small physical differences between them primarily in the layout and location of the screen controls The new monitor has its screen controls mounted inside a recessed sliding tray drawer located below the screen The screen controls on the new monitor cannot be accessed once the drawer is closed pushed in The overall dimensions of the newer monitor are slightly larger than the older monitor Electrically the video cable plug and pinning are identical in both Both IDEK monitors have an optional touchscreen infrared touchscreen frame with plastic bezel assembly which are physically different The touchscreen option for the newer monitor has 4 mounting buttonholes two on each side and is only compatible with the newer monitor The older monitor has 2 buttonholes one on each s
64. On the Gateways and Interfaces Status display select node 1 then select NTWK STATUS If the status is IDLE Select the 03 APM target Select the APM SYS COMMANDS target Select the STARTUP target Select ENTER The status should change to OK If there is a redundant its status should be BACKUP Detailed instructions for loading programs and saving and restoring data for UCN devices are provided in Section 18 of the Process Operations Manual 5 2 3 Loading the History Module The History Module is configured loaded and initialized at the factory Thereafter it is able to load itself to autoboot after its operation is interrupted provided that it had not had a failure from which it cannot recover For example if the ac power supply to the HM is interrupted and then returns the HM normally autoboots and returns to normal operation showing a status of OK on the History Modules Status display If for some reason you do not want the HM to autoboot on the History Modules Status display select 6 the HM node number select ENABLE LD DUMP and select DISABLE This disables HM autobooting until the Enable Load Dump status is changed back to ENABLE If you need to reload the HM refer to the System Startup Guide 5 3 SYSTEM OPERATION At this point the system should be up with all modules running You should remove any cartridge disks from the drives The System Overview in the System Summary binder provide
65. Operator Personality operations and all standard displays are provided in the Process Operations Manual in the Process Operations binder This binder is shipped with a plastic envelope that contains a pocket sized Operator s Digest You may want to press the SYST MENU key and browse through the displays that can be selected on this menu 5 3 2 The Area Database Each Universal Station with the Operator Personality operates on an Area Database that defines for the US e Process units assigned to it e Pathnames for custom displays and button configuration files e Process related and use related characteristics of standard displays standard logs Free Format logs printed trends reports and journals e Alarm annunciation policies Enhanced Micro TDC 3000 User s Manual 5 9 7 95 5 3 2 It is relatively easy to make changes to the Area Database for more information see 4 8 but to make such changes effective it necessary to reload the new modified Area Database In some situations a US may from time to time need to operate in a different process area using a different Area Database To reload a modified Area Database or to change to a different Area Database use the following procedure 5 3 2 1 How to Change the Area Database 1 Ata US running the Operator Personality on the Console Status display select AREA CHANGE then select the target for the new area or the area whose database has been modified A new display appears wit
66. PM DIGITAL COMPOSITE 1 1 1 2 1 01 1 2 01 2 03 2 2 1 1 3 STO OP3 5 2 DODST BOXCLR BOXCLR BOXCLR MOMSTAT DISRC 1 DISRC 2 D2D1_00 D2D1_01 D2D1_10 D2D1_11 X X X Parameter Parameter PM FLG FULL PM FLAG POINT FLAG 01 01 03 1 Enhanced Micro TDC 3000 User s Manual A 4 7 95 Parameter Parameter BUSY PM FLG FULL PM FLAG POINT FLAG 01 01 03 1 0 J Www abt Parameter Parameter SLOTNUM SEQSLTSZ RSTROPT ACP ALPRIOR NOACTION Parameter Parameter PM DIF FULL PM FULL DIGITAL BLOCK VA 01 01 03 3 1 STATUS OPEN CLOSED Parameter Parameter NODENUM MODNU SLOTNUM DOTYPE STATUS
67. Point ID PM_SEQ Help Display Definition Screen 0 Type PMSTAT Process NTWK No 1 Box Node 3 Unit Trend Display Configuration Trend display number 1 Trend title MICRO TDC 3000 Trend timebase 2 HOURS Axis set definition not configured Related Help Displays 211 Enhanced Micro TDC 3000 User s Manual System Status Associated Display Definition Screen number 0 Display type SCHEM Schematic name NCF_STS1 Help Display Definition Screen number 0 Display type SCHEM Schematic name KEYLOCK Reports Not Configured Pathname Catalog Configuration Button Config File Vol ID amp D01 File Name BUTTONO1 Memory resident schematics CHG_ZONE KEYLOCK KEY BD2 NCF STS1 Schematic Pathnames NET gt PICS S F1 gt PICS SF2 gt PICS SF1 DIA1 F2 DIA1 WNET gt amp DSY Process Module Group Group number 1 Group title MICRO TDC 3000 PROGRAM Process Module ID PM SEQ Related Display 001 Screen 0 Type PMSTAT Process NTWK No 1 Box Node 3 Related Display 002 Screen 0 Type MSGSUM Related Display 003 Screen 0 Type UNITSUM 4 20 7 95 Module Summary Display Configuration Line 1 HEADER Title MICRO TDC 3000 PROGRAMS Line 2 BLANK Line 3 MODULE Module ID PM SEQ Lines 4 21 BLANK Page 3 Screen 0 Disp Type MODGROUP Group Number 1 Annunciator Display Configuration Box number 1 Number of points 2 Box
68. Printer USER TEST Configuration epr W1302 sio Y0126 ocg free asf no Figure 3 2 Printer User Diagnostic Test Message Enhanced Micro TDC 3000 User s Manual 3 6 7 95 3 1 5 3 1 5 Cartridge Drive Checks 1 First select a cartridge and check that the protect switch is in the WRITE PROTECT position see Figure 1 4 on the cartridge 2 Drive power is supplied by the tower 1 power supply If power is off the latch pin in the drive prevents cartridge insertion Carefully insert the cartridge in the drive loading slot see Figure 1 4 Note the green LED on the drive blinks for 5 to 10 seconds while the disk comes up to speed then goes on steady as the yellow LED flashes only once at this time to indicate drive access The green LED remains on steadily as long as the cartridge is in service The yellow LED will flash periodically when software writes or reads the disk in the future but the period of the flash will be very brief DON T attempt to remove the cartridge from the drive while the green LED is ON or BLINKING Also DON T attempt to move the protect switch on the cartridge while the cartridge is installed in the drive Serious damage may result to the cartridge or the drive if these cautions are not heeded 3 When you wish to remove the cartridge press the stop button on the drive and note the green LED blinks for several seconds then goes off Only then may you safely remove the cartridge 3 2 SYSTEM CHEC
69. RE A AND B CABLES CONNECT RESPECTIVELY TO THE A AND B CONNECTORS on the panel bracket without cross connection If necessary check the mini coax cables from the rear of the panel bracket to the NIM MODEM card to allow you to confirm the connections Route the UCN drop cables from the panel out of the cabinet without making sharp bends or kinks in the cables Connect a ground wire from the two UCN taps serving this NIM to the screw marked UCN GND in Figure 2 5 The NIM MODEM card has been factory pinned to UCN address 1 You will verify this address in Section 4 of this manual Consult UCN manuals listed in subsection 1 5 for installation and pinning of the Advanced Process Manager that this NIM talks to The in that Advanced Process Manager must be pinned for UCN address 3 Enhanced Micro TDC 3000 Users Manual 2 16 7 95 2 7 13 2 7 13 Cabling Diagram and Parts List Track Ball Cabling for Universal Station in classic furniture is shown in the following figure and table EPDGC Video Monitor Cursor Mouse or Trackball Printer Printer Enclosure SCSI 6 Cartridge Drive 0 Keyboard Cartridge Drive 1 Five Slot J8 8 Module PS J9 Operator Keyboard Engineering Keyboard 40 Figure 2 14 Enhanced Mi
70. TROUBLESHOOTING Before investigating deeply into a problem make some preliminary checks e s power applied to both towers and all peripherals Check power indicators on all devices in the system Check switches fuses and circuit breakers on all equipment to insure they are functioning Enhanced Micro 3000 User s Manual 6 9 7 95 6 5 Note that the front large boards can be accessed through the front of each tower by removing the front cover Remove it by grasping the edges of the panel near the bottom and pulling straight out With the front cover removed inspect the confidence indicators on each node s processor see Figure 3 1 Check the power supply and fan confidence indicators To replace the cover slip it under the top front edge and snap it into the two bottom spring catches e The small I O or paddle boards see Figure 2 3 are accessed from the rear through a center panel held in place with four M5 screws e If the history module is the only application not working check the Winchester power supply in the bottom of tower 2 the circuit breaker on the supply may be off Access this breaker through the rear center section of tower 2 To isolate a failed board power supply fan assembly or other Optimum Replaceable Unit follow the service procedures provided in the 5 Node Multinode Module Service manual in the Implementation S Node Enhanced Micro TDC 3000 binder Service Information for the cartrid
71. US 8 Universal Stations Node 1 Console 1 Station 1 Default Area AREAO1 Cartridge Drives 1 and 2 Printer Number 1 Default Access Level OPER Oper Kbd 5 Touch Screen 5 Engr Kod YES Node 2 Console 1 Station 2 Default Area AREAO1 Cartridge Drives none Printer Number none Default Access Level OPER Oper Kbd YES Touch Screen 5 Engr Kod YES Node 8 Console 1 Station 4 Default Area AREAO1 Cartridge Drives none Printer Number none Default Access Level OPER Oper Kbd YES Touch Screen YES Engr Kod YES Enhanced Micro TDC 3000 User s Manual Application Module Node 5 Startup Mode HOT Assigned Units 02 04 06 08 History Module Node 6 Node Pair No 1 Network Interface Modules Nodes 3 and 4 Process Network UCN No 1 Computer Gateway Node 7 Startup Mode HOT Assigned Units 01 03 05 07 09 System Wide Values System ID System Descriptor MICRO TDC 3000 System ID TDC Clock Source Clocks located in nodes 5 and 6 User Average Period 6 minutes Shift Data 21 shifts per week Monthly Period CALENDAR Report starts MON Shift Starts MON Each shift is 8 hours Console Data NCF Source NCF gt amp ASY gt NCF WF Fast raise lower rate 5 per increment Printer page length 66 Batch IDs Exist YES Horn Annunciation Policy Console Status Event CONTACT 1 System Sta
72. Unit Alarm Inhibit Process Network Fast Commands Enhanced Micro TDC 3000 User s Manual 4 2 2 Volume Configuration Node Pair Number 1 Number of Winchester disks 1 Type of Winchester disk 454130 HM offline program image YES System volume YES GDF files included 5 File Managers Descriptors NO Area SOE Journal Size 2000 Burst buffer 4000 System Unit Journals YES Status chg 4096 Error 4096 Maint 2048 Program Image Volume Configuration Personalities selected AM USUNP II USOPR USENG II NIM II CM II Hist Module dump vol size kb 14000 Area Data Volume Configuration Area name AREAO1 vol size kb 5000 number of files 500 Physical Node Checkpoint Configuration Node 3 NIM 20000 kb 100 files Node 4 NIM 0 kb 0 files Node 5 AM 4000 kb 100 files Node 7 CG 4000 kb 100 files Continuous History Groups Configuration Unit IDs 01 through 10 6 groups for each unit Continuous History Group Options Node pair number 1 Unit IDs 01 through 10 groups 1 thru 6 for all units and groups SNAPSHOTS and USER AVG selected 168 snapshot hours and 336 user avg hours archive hours No Process Unit Journal Configuration Unit IDs 01 through 10 1200 process alarms 600 process changes and 200 operator messages each CL Storage Volume Configuration Hiway network UCN 01 Num
73. ady Enhanced Micro TDC 3000 models have the following characteristics and features Only version A models with 1 US node are offered as the base system The old version B models with 2 US nodes no longer offered as a base system the old version B models are equivalent to a version A model plus an optional US node nodes are equipped with K2LCN processors The base models will include an Advanced Process Manager APM as standard equipment minimum AM processor memory is 4 MW the base system models are offered with AM nodes in two memory sizes either 4 MW or 8 MW The US included with the base system has 6 MW processor memory and supports Universal personality The US node in the base system is equipped with dual 150 MB Bernoulli cartridge multi drives The new multi drives are compatible with 35 MB HM included in the base system has 512 MB hard drive and 3 MW processor memory The NIM included in the base system has 3 MW processor memory The US monitor and printer are not included with the R500 Ready Enhanced Micro TDC 3000 models These two peripherals have their own model numbers and must be ordered separately The operator s keyboard however is included with the base system model The new R500 Ready Enhanced Micro 3000 models will not support UXS or AXM Currently there are no plans to provide UXS or AXM options with the system in
74. ases are described in this section e Network Configuration Network Configuration File NCF e UCN APM Box Points and Data Points Parameter values for UCN APM Box Point parameter values which must be built and loaded before data points can be built e Area Database Configuration Area database 4 1 2 The Implementation Process Implementation includes the individual startup of the system as described under 4 2 and the configuration and entry of the remaining data that defines data points pictures schematics buttons Free Format Logs and user written programs You can load all or part of the prebuilt files or configure the entire system yourself For a quick overview of the implementation process refer to Implementation Overview in the Implementation Startup amp Reconfiguration 1 binder For additional definition and guidance see Configuration Data Collection Guide in the Implementation Startup amp Reconfiguration 2 binder Enhanced Micro TDC 3000 User s Manual 4 1 7 95 4 2 Detailed configuration and data entry instructions applicable to the Enhanced Micro TDC 3000 system are in the following binders e mplementation Startup amp Reconfiguration 1 Implementation Startup amp Reconfiguration 2 e mplementation Engineering Operations 1 Implementation Engineering Operations 2 e mplementation Application Module 1 Implementation Application Module 2 e mplementation Advanced Proc
75. ation option that is set for either the Engineer s Keyboard or the Supervisor s Keyboard If both keyboards are installed the EPDGP is set up for the Supervisor s Keyboard and the Engineer s Keyboard is connected into the Supervisor s Keyboard Enhanced Micro 3000 User s Manual 6 4 7 95 6 2 1 6 2 1 LCN Node Addressing Pinning Each K2LCN board slots 1 4 7 and 9 has an LCN node address header that must be set for the particular node address it occupies If you replace one of these boards be sure the node address jumpers or switches on the header are set the same as they were on the board you are replacing See Figure 6 1 for the location of the K2LCN node header and the pinning options for the K2LCN NOTE This text is not on the board Binary Weight Parity 64 32 1 Jumper Removed 1 Overall number of jumpers removed including the parity jumper must be an odd number This example indicates node address 03 K2LCN 2 s e Figure 6 2 K2LCN Address Jumpers Enhanced Micro TDC 3000 User s Manual 6 5 7 95 6 2 2 6 2 2 Node Addressing Pinning The NIM MODEM card slot 10 in tower 1 for the optional redundant NIM slot 10 in tower 2 also has a UCN node address header that must be set for the address it occupies If you replace this card the node address switches must be set the same as the card that was r
76. ave no more than 63 directories of any type Note 2 The total number of amp Aun directories cannot exceed 100 Note 3 The HM personality images are not in volume amp 1 They are amp HMI initialization personality and amp HMO on line personality which are provided on floppies or cartridges and are copied to each HM s Local Volume 9np amp HMI and amp HMO don t exist as directories on the LCN Only HMs use amp HMI and amp HMO and only out of their own Local Volume not across the LCN Optional EPLCG or CG If the system has an optional EPLCG or CG node you can add them with the On Line Reconfiguration procedures described in Section 7 of the Network Data Entry manual Once the node s have been added to the network configuration they have to be loaded with their own Operator Personalities as was done for the AM and NIM above Refer to Section 18 in the System Startup Guide Enhanced Micro TDC 3000 User s Manual 4 6 7 95 4 2 2 4 2 2 Prebuilt Network Configuration Data The following data shows entries in the prebuilt NCF file This data is shipped as file NCF CF on volume amp ASY in the History Module and on cartridge amp C8 Units Unit Names 10 Units UNIT 1 through UNIT 10 Area Name Area Description 1 1 2 Console Number Console Description 1 MICRO TDC 3000 LCN Nodes US 1 US 2 NIM 3 Primary NIM 4 Secondary AM 5 HM 6 CG 7
77. ber of files 999 Volume size kb 20000 User File Configuration Volume ID PICS 2000 files 80000 kb Volume ID CL 2000 files 60000 kb Volume ID TEST 2000 files 60000 kb 7 95 4 3 4 3 LOAD GATEWAYS AND MODULES The following steps load the modules nodes with their operating personalities The HM also contains prebuilt data for the Enhanced Micro TDC 3000 configuration You are given the option to select blank null files as each module is loaded Subsection 4 3 1 shows the preconfigured NIM data 4 3 1 Loading the AM l A Q N On the Operator s Keyboard press the SYSTEM STATUS key On the System Status display select the AM Node Object Box then select the NODE STATUS target On the Application Modules Node Status display select the AM node number 05 When the Node Load targets appear select the MANUAL LOAD target Select a load option e g COLD LOAD When the Program Source target appears select DEFAULT SOURCE Then select the EXECUTE COMMAND target When the Data Source target appears select DEFAULT SOURCE and then select the EXECUTE COMMAND target Press the ENTER key to start loading In a few minutes the AM status should change from LOAD to OK Note that because the AM checkpoint is on the HM one prebuilt AM point is loaded If you do not want to load that point you may choose ALTERNATE SOURCE for the Data Source and read the null checkpoint from cartridge amp C8 The prebuilt point
78. cation and basic function of each panel screen control is shown in Figures 5 5 5 6 and 5 7 Figure 5 5 Location of Front Panel Controls for Hitachi 4821 D Enhanced Micro 3000 User s Manual 5 25 7 95 5 4 3 SELECT ADJUST Select Button Color Temp Indicator Mode Width Indicator Adjust Button Selection H Cent Indicator Switch Height Indicator V Cent Indicator MODE 1 Red indicator MODE 2 SPC Indicator MODE 1 Green indicator MODE 2 Rotation Indicator MODE 1 Blue indicator MODE 2 Moire Indicator MODE 1 Blue indicator MODE 2 igure 5 6 Left Side Controls of Front Control Panel for Hitachi 4821 D STORE RECALL 7 DEGAUSS b POWER 0 GREEN s Store Brightness Front Power Button Control Button Switch Recall Contrast Button Control Button Power Indicator Degauss Button 53941 ht Side Controls of Front Control Panel for Hitachi 4821 D Enhanced Micro TDC 3000 User s Manual 5 26 7 95 5 4 3 5 4 3 1 Interfacing Connecting the cables incorrectly may cause injury or damage to the monitor Turn off the power before co
79. ce 7 95 Title Programmable Logic Controller Gateway Planning Installation and Service Programmable Logic Controller Gateway Specification and Technical Data Programmable Logic Controller Gateway Control Functions Programmable Logic Controller Gateway Parameter Reference Dictionary Programmable Logic Controller Gateway Forms MTX MTLU11 Upgrade Kit Installation Instructions MTX MTLU12 Upgrade Kit Installation Instructions MTX MTLU13 Upgrade Kit Installation Instructions MTX MTLU14 Upgrade Kit Installation Instructions Enhanced Micro 3000 Users Manual 1 14 Binder Implementation PLC Gateway Implementation PLC Gateway Implementation PLC Gateway Implementation PLC Gateway Implementation PLC Gateway Not Applicable Not Applicable Not Applicable Not Applicable 1 6 7 95 SITE PREPARATION AND INSTALLATION Section 2 This section provides the following information for the Enhanced Micro TDC 3000 Control System Storage conditions site requirements electrical requirements unpacking cabling and node addressing 2 1 STORAGE CONDITIONS The Enhanced Micro TDC 3000 Control System is protectively wrapped for shipment in a dry wall pack The electronics modules color monitor operator s keyboard engineer s keyboard touchscreen trackball and printer are in separate packages If the Enhanced Micro TDC 3000 Control System is to be placed in storage the environmental constraints listed here must be follow
80. cro 3000 Cabling Standard Table 2 2 Micro TDC 3000 Cabling Standard Trackball Ref Part Number Application Notes 1 51192126 200 Video Cable 2 51308099 100 Mouse Trackball Interface Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51305070 200 Cable SCSI 7 51308110 100 Cartridge DC Power Cable 8 51308109 100 Cartridge DC Power Cable in Enclosure 9 51308105 200 Keyboard Interface Cable 10 51308104 100 Keyboard Interface Cable in Keyboard Tray 11 51304496 046 Engineer s Keyboard Cable in Keyboard Tray Enhanced Micro TDC 3000 User s Manual 2 17 7 95 2 7 14 2 7 14 Cabling Diagram and Parts List Touchscreen If the touchscreen special has been installed the following figure and table represents the cabling EPDGC I O Video Monitor Cursor Control F 3 Touch Screen Enclosure SCSI 6 Cartridge Drive 1 Power Supply or Five slot Module J8 Printer Printer Cartridge Drive 0 Operator Keyboard Engineering Keyboard 17
81. e Data Entity Builder DEB Detailed instructions for use of the DEB are in the Data Entity Builder Manual in the Implementation Engineering Operations 1 binder Task 21 in the System Startup Guide shows examples of point building Detailed descriptions of the parameters for each type data point are in the appropriate Parameter Reference Dictionary in the implementation binders CG EPLCG If you are implementing CG or EPLCG you should use the System Startup Guide for point building and all subsequent configuration of those modules Enhanced Micro TDC 3000 Users Manual 4 14 7 95 4 7 4 7 CUSTOM FUNCTIONS Once you have the system started have completed network configuration and have at least a few data points you have the basis to complete the implementation process This includes the following activities e Build pictures Build Free Format Logs e Configure buttons e Prepare user written programs These activities are interdependent and do not have to be accomplished in any particular order For example in picture building data points referred to by a process schematic must be built and loaded before the schematic can operate Buttons on the Operator Keyboard are often configured to call up user built schematics so those schematics must exist before the button can function If you do not want to build or change any of the custom functions you can skip to subsection 4 7 2 on Area Database Configuration 4 7 1 Build Pictur
82. e EMC Directive that affects the hardware When applicable the EMC hardware information will usually follow the hardware that is not in compliance with the directive 2 8 1 Optional Universal Station Upgrade Adding this kit upgrades a basic Enhanced Micro TDC 3000 System This involves adding a Universal Station node containing K2LCN EPDG2 EPDGC I O boards and keyboard The monitor is ordered separately Refer to MX MTUS34 or MX MTUS36 Upgrade Kit Installation Instructions for directions for upgrade 2 8 2 Optional Redundant Network Interface Module The redundant NIM in conjunction with a redundantly connected Advanced Process Manager provides a level of protection in case of equipment failure NOTE It is not necessary to connect process cabling to the Enhanced Micro TDC 3000 Control System before you turn power on and make the preliminary checks described in Section 3 Skip this section and go on to subsection 2 8 3 if the process connections are not yet available 1 Remove the rear center section cover of tower 2 and connect the pair of UCN drop cables for this redundant NIM to the NIM MODEM card in a similar manner to that used to connect the first pair to the primary in tower 1 subsection 2 7 8 BE SURE A AND B CABLES CONNECT RESPECTIVELY TO THE A AND B CONNECTORS on the board or card without cross connection There is a separate ground wire that connects the building ground to each UCN tap 2 Firmly reinstall t
83. e Honeywell s Control Language CL to write programs that accomplish user defined functions and algorithms CL programs in the Application Module programs are bound to data points and execute as those points are processed in the AM CL is used to write sequence programs CL APM programs that execute in Advanced Process Managers One pre written CL program is supplied with the Enhanced Micro TDC 3000 software It is file Test on the CL volume Figure 4 1 illustrates the program If you do not want to write any additional CL programs at this time skip to the next section 4 7 4 1 CL Program Preparation CL program preparation consists of Using the Engineering Personality s Text Editor to create and prepare a CL source file Using the Engineering Personality s Command Processor to activate the CL compiler which converts the source file to a listing file and an executable object file For CI AM using the Command Processor to activate the CL linker which links and loads the object file into the AM For using the Advanced Process Module point s detailed display to load the object file into the APM Detailed instructions for these activities are in the following publications In the Jmplementation AM 2 binder In the mplementation Process Manager 3 binder Control Language AM Overview Control Language APM Reference Manual e Control Language AM Reference Manual Control Language APM Data En
84. e SELECT button until COLOR indicator lights up The lights up as a default It shows the color temperature of 9300K 8MPCD 2 H CENT Press the Indicator Lights Up SELECT Button MODE 2 LJ 24 Cj SELECT HN EEE co 3 53978 2 Tochange the color temperature to 6550K 8MPCD press the ADJUST button the 3 indicator lights up WIDTH Press the Indicator Lights Up ADJUST Button 2 O 9 C 2 1 L SELECT ADJUST COLOR 4 2 3 Ll 53979 3 change the color temperature to adjusted color temperature by MODE 2 press the ADJUST button the 3 indicator lights up 3 HEIGHT Press the Indicator Lights Up ADJUST Button 2 2 24 my SELECT ADJUST COLOR 4 2 2 Ll 53980 4 After selection of color temperature store selected data by pressing the STORE button or coool SELECT ADJUST STORE i COLOR 4 2 3 7 95 Enhanced Micro 3000 User s Manual 5 42 5 4 3 Continue adjustment by pressing the SELECT button L 9 SELECT ADJUST STORE RECALL COLOR
85. e control room operating areas to a minimum Restrict access to authorized personnel whose duties require control room entry Review procedures for extinguishing electrical fires and establish fire fighting procedures Refer to a qualified fire fighting systems contractor for assistance Enhanced Micro 3000 User s Manual 1 7 7 95 1 2 2 7 Plant personnel frequently use hand held radios walkie talkies or citizens band radios mounted in maintenance vehicles for communications To avoid RFI problems review the following If radio communications must take place within an operating area or process controller area a base station transceiver with an external antenna should be used For other applications radio transmitters with outputs rated as high as 5 watts must be kept at least 3 meters 10 ft from the Enhanced Micro TDC 3000 equipment during operation Transmitters with outputs higher than 5 watts must be kept as far as possible from your equipment Keep equipment doors closed while operating Other sources of RFI include generators arcing relays or motor contacts etc 8 Follow proper cleaning procedures when cleaning the operator area or the control room Do not use water freely Mop should be only dampened not wet or dry Use a lint free antistatic type dust cloth to remove dust Do not sweep around areas containing cartridge disks or drives Use a vacuum cleaner on carpets preferably one connected to an e
86. e data in the internal memories that correspond to the video signal input Press the SELECT button the monitor enters in the Adjustment mode and the picture becomes adjustable MAIN SWITCH switch see Figure 5 4 Turn on the power for the monitor by pressing the MAIN POWER switch to the position the 1 side of the switch on the rear panel To turn off the main power press the MAIN POWER switch to the OFF position the 0 side of the switch IMPORTANT If you do not use the monitor for a long time please turn off MAIN POWER switch on rear panel NOTE FRONT POWER switch If you want the monitor in Off mode by FRONT POWER switch while MAIN POWER switch in on press this switch button The POWER indicator will turn to green change the monitor from Off mode to Operation mode press the FRONT POWER switch button or turn on off the MAIN POWER switch If the monitor is in Stand by mode or Suspend mode you can not operate the monitor until the input signal status is returned to On Mode 1 Please see next item POWER indicator This monitor has power save mode and POWER indicator lights as follows Input Signal Status Power Save Power Horizontal Vertical Video Mode Indicator Sync Signal Sync Signal Signal On Green Stand by Suspend Off FRONT POWER Orange All switch is Off conditions conditions conditions Off MAIN POWER Off Out Out Out switch i
87. e top of the filter for dust buildup You can see the top of the filter behind the cartridge drives or WREN III drive 3 If the filter must be cleaned or replaced first shut down the process then assure power is completely removed from the tower by shutting the power switch OFF on the front of the tower then by disconnecting the line cord to the tower This is necessary because some electrical components in the tower may not be controlled by the power switch 4 Remove the two hex screws which hold the drive support shelf for either cartridge drives or WREN III drive in place over the filter Carefully lift the drive support shelf up not out with one hand while extracting the filter with the other Temporarily lay the drive support shelf back in place while you clean or replace the filter 5 The filter may be cleaned by hand washing it in a mild detergent then rinsing it thoroughly in clean water Be sure the filter is thoroughly dry before attempting to replace it 6 You may also discard and replace the filter if you wish Always replace a filter that 1s torn or so old that parts of it are flaking off 7 To replace the filter lift the drive support shelf with one hand using care not to stretch or damage the wiring to the back of the drive s Slip the replacement filter in place with the other hand making sure it lays flat on the Multinode Module 8 Fasten the drive support shelf in place using the hex screws you removed 6 4
88. ectives All equipment shipping into European Union countries after January 1 1996 requires this type of compliance denoted by the CE Mark Change bars are used to indicate paragraphs tables or illustrations containing changes that have been made to this manual effective with Release 430 and R500 Ready models Pages revised only to correct minor typographical errors contain no change bars Enhanced Micro TDC 3000 User s Manual 7 95 ATTENTION CAUTION 53893 53894 DANGER SHOCK HAZARD a 1 DANGER HIGH VOLTAGE 53895 53896 53897 Enhanced Micro 3000 User s Manual Standard Symbols The following defines standard symbols used in this publication Notes inform the reader about information that is required but not immediately evident Cautions tell the user that damage may occur to equipment if proper care is not exercised Warnings tell the reader that potential personal harm or serious economic loss may happen if instructions are not followed Ground connection to building safety ground Ground stake for building safety ground Electrical Shock Hazard can be lethal Electrical Shock Hazard can be lethal Rotating Fan can cause personal injury 7 95 Table of Contents 1 INTRODUCTION AND OVERVIEW 1 General Description 1 1 Basic Enhanced Micro TDC 3000 Systems 1 2 Options to the S
89. ed Temperature 10 70 Humidity RH 10 80 max wet bulb 20 30 Shock 3 0 g for 10 milliseconds When enclosed in the original shipping container Note that the temperature relative humidity shall not be cycled such that moisture condensation occurs on the equipment rate of change less than 6 per hour The storage shipping requirements are for one year duration only provided the equipment is properly packaged and contains an adequate amount of desiccant moisture removing agent 2 2 SITE REQUIREMENTS The Enhanced Micro TDC 3000 Control System is designed for a Class C office environment It must be operated in a temperature environment of 0 45 C 32 113 F While operating components of this system are not designed to withstand greater vibration than 5 22 Hz 0 254 mm 0 010 inch displacement 22 500 Hz 0 25 g For US systems each electronics module the monitor s and the printer are equipped with 1 8 meter 6 foot NEMA 5 15P power cords For the basic Version A B Enhanced Micro TDC 3000 System refer to subsection 1 1 1 there must be at least two duplex 120 Vac grounded NEMA 5 15R electrical outlets accessible to these items These outlets must be tied to the same ground If your system is equipped with a second color monitor Version B D there must be at least three duplex 110 Vac grounded NEMA 5 15R electrical outlets all tied to the same ground Additional outlets are also needed if cer
90. ed of Color temperature No 3 becomes weak MODE 2 G Green of Color temperature No 3 becomes weak B Blue of Color temperature No 3 becomes weak NOTE When you adjust MOIRE moire pattern may be reduced It depends on the preset timing If you compensate MOIRE excessively horizontal jitter may appear on the picture It depends on timing When you adjust MOIRE adjust so horizontal jitter does not appear on the picture Enhanced Micro 3000 User s Manual 5 31 7 95 5 4 3 SELECT button By pressing the SELECT button the monitor enters into two Adjustment MODEs by selecting the mode selection switch MODE 1 The WIDTH indicator lights up and you can adjust the WIDTH MODE 2 The indicator lights up and you can adjust red of Color Temperature No 3 Pressing the SELECT button will cause the indicator light to shift right enabling the adjustment feature for that indicator to become active If you press the SELECT button in MODE 1 when the ROTATION indicator lights up the COLOR indicator lights If you press the SELECT button in MODE 2 when the X B indicator was light the indicator lights Press the SELECT Button S 00 DX cave COLOR 2 3 n BB B Mode 1 Mode 2 Indicator light shifts to the right by pressing the SELECT button 53947 MODE selection switch You can select the
91. emoved See Figure 6 2 for the location of the UCN node header The UCN pinning headers are set in the same way as the LCN headers except there is a larger address range Acceptable UCN addresses on the Enhanced Micro TDC 3000 control system however are 1 for the primary and 2 for the redundant NIM To set the UCN address remove or cut jumpers to represent the weights in the node address a cut or missing jumper or switch OFF is a Adjust parity so that the number of jumpers cut including the parity jumper is an odd number UCN ADDRESS OFF 1 PARITY ODD ON Circuit Board Revision Switch Module Do not Alter sw2 UCN Node Address Switch Module See note ASSY NO 5130451 1 100 NIM MODEM Note The NIM MODEM circuit board is shown set for a UCN node address of five 5 with parity Figure 6 3 NIM MODEM Card Enhanced Micro TDC 3000 User s Manual 6 6 7 95 6 2 2 6 2 2 1 Modem Directive The NIM Modem card already has two F type coaxial connectors connected to chassis ground The Directive added a face plate as shown in Figure 6 4 F type connectors are bolted to the face plate to reinforce the chassis ground Two LEDs and a test jack are visible and accessible through the face plate Ll Qe Qe UCN A UCN B 919
92. es The Picture Editor is used to build process schematics help displays and other custom pictures used in day to day operation and for special purposes Two prebuilt pictures are included in the user volume PICS They are discussed later If you do not want to build any additional pictures skip to the next section To activate the Picture Editor call up the Engineering Main Menu and select PICTURE EDITOR Compile any new pictures that you build or existing pictures that you change Detailed picture building information is in the following publications in the Implementation Engineering Operations 2 binder e Picture Editor Form Instructions e Picture Editor Data Entry e Picture Editor Reference Manual A step by step example of a simple picture editor building session is provided in Task 23 of the System Startup Guide Enhanced Micro TDC 3000 Users Manual 4 15 7 95 4 7 2 4 7 2 Build Free Format Logs Free Format Logs are printed logs whose form and content are user defined If you do not want to build any Free Format Logs at this time skip to the next section To activate Free Format Log building call up the Engineering Main Menu then select FREE FORMAT LOGS Detailed Free Format Log building information is in the following publications in the Implementation Engineering Operations 1 binder Free Format Log Form Instructions Free Format Log Data Entry Section 26 in the System Startup Guide provides a step by step exa
93. ess Manager 1 Implementation Advanced Process Manager 2 4 2 SYSTEM STARTUP If you have the standard system an one or two NIMs one or two Universal Stations and a standard double sided APM cabinet you may want to skip any configuration changes load the standard prebuilt files and go right into the Universal Personality If so skip this section and go to subsection 5 1 1 1 How To Bootload US 1 with the Universal Personality from a Pre Loaded HM Follow the procedures in this section if the system has an optional CG or EPLCG if you want to make configuration changes 1f boards were added to the standard APM cabinet see Chart 4 1 if the system has a nonstandard APM cabinet see Chart 4 1 if you just want to learn about the configuration process Prebuilt files are supplied for the Local Control Network LCN including the AM and NIM one Area and a few AM APM points Two Universal Stations and two NIMs are included in the standard configuration but if only one of these pairs is actually present the other will show a status of OFF Parameters in the prebuilt Local Control Network configuration files NCF are shown in subsection 4 2 2 Parameters in the prebuilt data points and configurable buttons are shown in appendices to this publication Parameters in the prebuilt Area Database are shown in subsection 4 8 2 To make configuration changes the Enhanced Micro TDC 3000 must have an Engineering Keyboard connected
94. essages Initially active Syst Status Changes Initially active System Error Msgs Initially active System Maint Msgs Initially active Printer ID all journal types 1 ES ES ES ES ES ES Ho HS HS FS Overview Configuration Group numbers 1 No of fields 1 Field definition Index 01 Field title MICRO TDC3000 Top left element 1 Width 6 Height 4 Related Display 001 Definition Screen number 0 Display type NULL Associated Display Definition Screen number 0 Display type NULL Help Display Definition Screen number 0 Display type NULL Area Trend Display Configuration Trend title MICRO TDC3000 AREA TREND Trend timebase 8 HOURS Axis set definition not configured LCN Node Annunciation Policy Annunciation policy Address annunciated Addresses 01 through 08 YES Addresses 09 through 64 NO The Following Not Configured Batch Summary Standard Log Printed Trend SOE Journal Assignment 7 95 4 9 4 9 CONFIGURATION COMPLETION The next step is to load the Operating Personality into a Universal Station US Other than standard software the US requires a Network Configuration File Configurable Button File and Area Database file to load the US Operating personality These should all be available at this point If there are two Universal Stations go to subsection 5 1 1 3 How to Load a US from Another Operating US You may want to keep the Engineer
95. ets the nodes in that tower including US no 1 Wait for to appear in the upper left corner of the screen of the monitor connected to tower 1 Mount the Honeywell provided cartridge labeled amp C2 in drive 1 the top drive On s Keyboard press LOAD N 1 2 3 4 X appears Key in 1 then press ENTER Several messages appear ending with OPR UNP ENG Press the ALPHA SHIFT key until the LED lights then key in OPR and press ENTER Several messages appear ending with N 1 2 3 4 X Mount cartridge amp 8 with the prebuilt NCF in drive 2 Key in 2 then press ENTER This specifies drive 2 as the source of the NCF After a few minutes the message ARO1 N 1 2 3 4 X should appear Key in 2 then press ENTER This specifies drive 2 as the source of the Area Database After a few minutes the message ABST N 1 2 3 4 X should appear 2 then press ENTER This specifies drive 2 as the source of the abstracts After a few minutes the message BUTT N 1 2 3 4 X should appear Key in 2 then press ENTER This specifies drive 2 as the source of the Configurable Button file 11 Wait a few minutes for the Console Status display to appear If the Console Status display is on screen go to subsection 5 1 1 5 Setting the Time and Date If the display doesn t appear within five minutes something went wrong Here are some suggestions for recovery e Try the procedure agai
96. f T amp Ds waits 5 seconds to see if you want to start again No T amp Ds are off On line ready to print Enhanced Micro TDC 3000 User s Manual 3 5 7 95 3 1 4 3 1 4 2 Printer User Diagnostic Test l Hold the v button while turning the printer ON Several tests are run and their results displayed The steps which follow tell what the various displays will look like Since their are no pauses between tests you may need to run this test more than once The display will show a sequence of 4 boxes then 3 2 and so on until none are displayed Each box is replaced with an asterisk The letters T amp DX are then displayed where X is a sequence of numbers and letters as various Tests and Diagnostics T amp Ds are performed After T amp DG is displayed the printer flashes 41 indicating it is an ASPI 41 printer It then completes the T amp D tests with T amp DH goes on LINE and prints its User Test configuration which looks something like Figure 3 2 The test finishes with test T amp DI then displays END for about 5 seconds The display then cycles to ASPI then LINE and is ready to print If you wish to continually run through the diagnostic tests press v during the time is being displayed Most likely if one of the diagnostic tests fails it will stop while displaying a T amp DX figure Record the number or letter represented by X before proceeding to service it ASPI 40 41
97. from dirt spills and harsh environments e Avoid handling the front edge of the cartridge since oils can be transferred from the hands to the cartridge disk 1 4 1 Cartridge Loading and Removal 1 Drive power must be on before the cartridge can be inserted If power to the drive is off the latch pin in the drive will prevent cartridge insertion 2 The cartridge 1 inserted into the drive shutter first The cartridge edge containing the shutter faces toward the stop button on the front of the drive see Figure 1 4 Interlocks in the system prevent improper cartridge insertion If the cartridge is difficult to insert check its orientation and try again Do not force the cartridge into the drive Objects inserted into the cartridge opening in the front of the drive may cause damage to the drive Such action will void the manufacturer s warranty 3 After loading a cartridge the green indicator on the front of the drive next to the stop button blinks as the motor is coming up to speed When the indicator stops blinking and stays lit the drive is READY see Figure 1 4 Enhanced Micro TDC 3000 Users Manual 1 10 7 95 1 4 1 The yellow LED flashes briefly as the drive reads initialization information from the disk If the drive fails to initialize correctly an error condition exists If this occurs reinsert the cartridge to ensure proper seating If this does not correct the problem the media may require reformatting or
98. fter making the adjustments the adjusted data is stored in memory and the monitor exits from the Adjustment mode Enhanced Micro 3000 User s Manual 5 30 7 95 5 4 3 ADJUST button When you press the button in the Adjustment mode of MODE 1 and MODE 2 the screen image changes as follows WIDTH Horizontal display width becomes wider H CENT Display center shifts to the right HEIGHT Vertical display height becomes taller V CENT Display center shifts upward MODE 1 SPC side pinchushion Vertical edges barrel out ROTATION Display rotates clockwise Only available for HM 4821 D MOIRE Moire pattern is changed COLOR Temperature Color temperature changes to operator adjusted color temperature R Red of Color temperature No 3 becomes strong MODE 2 6 Green of Color temperature No 3 becomes strong B Blue of Color temperature No 3 becomes strong When you press the button in the Adjustment mode the screen image changes as follows WIDTH Horizontal display width becomes narrower H CENT Display center shifts to the left HEIGHT Vertical display height becomes shorter V CENT Display center shifts downward MODE 1 SPC side pinchushion Vertical edges barrel in ROTATION Display rotates counterclockwise Only available for HM 4821 D MOIRE Moire pattern is changed COLOR Temperature Color temperature changes to color temperature No 1 R R
99. ge drives and the ASPI 41 printer is provided in Universal Station Service in the LCN Service 1 binder 6 5 SPARE PARTS Table 6 4 Parts List PART NUMBER DESCRIPTION 51196739 100 Document Reference Micro TDC Configurations 51195652 100 20 CRT Color Monitor 51195904 006 20 CRT CABLE Cable from Transition Panel to CRT 51190921 100 20 CRT POWER CORD 120 V Power Cord for CRT 51190921 200 20 CRT POWER CORD 240 V Power Cord for CRT 51196075 100 21 CRT 21 Inch FST Desk Top Color Monitor 51196363 100 21 CRT 21 Inch Multi Sync CRT Color Monitor 51197007 100 TOUCHSCREEN FOR 21 T S for 21 FST Desk Top Color Mon 1 51197019 100 TOUCHSCREEN FOR 21 CRT T S for 21 Multi Sync Color Monitor 1 51197005 100 CONTROL BOX Control Box for 21 Touchscreen 1 51195904 XXX CABLE SET Video Copier to EPDG Cable 51302287 100 MICRO CABLE Micro cable for 21 Touchscreen 1 51302297 100 UTDC CABLE UTDC cable for 21 Touchscreen 1 51108385 508A 4 8 SCREWS 21 SCRN Cable connector Screws at M F 1 51195904 106 21 CRT CABLE 21 Inch RT Data Cable 51303654 092 AC 125 V POWER CORD AC Cable for Winchester Power Supply 51303655 092 AC 250 V POWER CORD AC Cable for Winchester Power Supply 51201201 600 AIR FILTER Air Filter in the top of each tower 51108305 100 ASPI 41 PRINTER Printer Continued ORU Level Replacement Item 1 Complete 21 Touchscreen Asm available by ordering MX MTTS1 1 100 not including monit
100. gh to hold this software Create directories for the files you need to load e g amp HG0 amp HGG and or amp CIO Refer to Section 16 in the System Startup Guide Cartridges for loading procedures and Section 18 to load the Operating personality into the node s Note that a EPLCG is configured as a subset of the Hiway Gateway node The next step is to load the Gateways and Modules subsection 4 3 Enhanced Micro TDC 3000 User s Manual 4 5 7 95 4 2 1 Table 4 1 System Volumes and Directories Directories Volume Use amp ASY amp DSY amp HGG amp NMG amp AMG System files amp ARG amp KFO amp LDR amp OPR amp ENG amp UNP amp OV1 amp OV2 Personality load images amp OVA amp OP1 amp OP2 amp 4 amp PIO amp ALO amp APO amp CIO amp NMO amp PMO amp LMO amp AMD amp CGD amp HGD amp HMD Dump volume amp OPD amp PMD amp NMD amp LMD amp PID amp ALD amp APD amp 001 Area database amp Fun 100 amp Z05 Note 1 AM checkpoint amp 101 NIM PM checkpoint amp 01 8101 CL PM Sequences Aun 100 Notes 1 and 2 Continuous history ICSY Cun 100 Note 1 Journal manager journals IESY On proc analysis maint support Schematics CL Programs User files Custom Data Segments Key number un unit number hn number Note 1 The numbers in parenthesis indicate the maximum number of each type of directory per system Each volume can h
101. h targets to select the default Area Database source NET HM or the alternate source cartridges 2 Ifthe Area Database is on the HM normally it will be select NET Otherwise select ALTERNATE SOURCE and select the cartridge drive with the Area Database 3 Select EXECUTE COMMAND AREA CHANGE IN PROGRESS appears and after several seconds the Console Status display reappears 5 3 3 Keyswitch Access Levels functions that can change data within the Enhanced Micro 3000 System are assigned by Network Configuration or by the system to one of these keyswitch access levels e Operator e Supervisor Engineer Universal Stations on other TDC 3000X Systems have a 3 position keyswitch The ability of an individual to change the position of the keyswitch and therefore to have the ability to change certain types of data depends on the key he or she holds Engineer keys can move the switch to any position supervisor keys can move it to the Operator and Supervisor positions and the key can be removed only in the Operator position Because a keyswitch is not provided on the Enhanced Micro TDC 3000 System a password protected display is provided to allow authorized people to change the keyswitch access level The content of the display is affected by the password used Those with operator access authority are given no password those with supervisor access authority are given a supervisor access password and those with eng
102. hanced Micro TDC 3000 User s Manual this pub 8 Node Multinode Module Service History Module Service System Maintenance Guide Test System Executive Hardware Verification Test System Core Module Test System Maintenance Test Operations Process Operations Manual Universal Control Network Site Planning Universal Control Network Installation Universal Control Network Guidelines Universal Control Network Specification and Technical Data PM and APM Site Planning Advanced Process Manager Installation Advanced Process Manager Implementation Guidelines Advanced Process Manager Checkout Advanced Process Manager Service Process Manager Module Test System PMMTS Process Manager Test System PMTS Process Manager Test Executive PMEX Enhanced Micro 3000 User s Manual 1 13 Binder Implementation 8 Node Enhanced Micro TDC 3000 Implementation 8 Node Enhanced Micro TDC 3000 Implementation 8 Node Enhanced Micro TDC 3000 LCN Service 1 LCN Service 1 LCN Service 2 LCN Service 2 LCN Service 2 LCN Service 1 Operation Process Operations System Site Planning 1 Installation Universal Control Network Installation Universal Control Network Installation Universal Control Network System Site Planning 1 Implementation Advanced Process Manager 1 Implementation Advanced Process Manager 1 Implementation Advanced Process Manager 1 PM APM Service PM APM Service PM APM Service PM APM Servi
103. he SUPV box The command is Select Variant Move the cursor just above the SUPV box and press the Select key Move the cursor just below the box and again press the Select key When you press ENTER the SUPV box should turn white and blink Keyinthe command Modify Variant When the Variant screen Form appears locate the words in quotation marks These the passwords TDC3000 is the string for Supervisory level and TDC3000 ENGR is the string for Engineering level Type new character string over the old string to change the password for that authorization level hold down CTL and press TAB to move the cursor Delete extra letters or spaces within the quotes by pressing the DEL CHAR key If you need to add letters press the INS CHAR key first Lowercase letters can be used only on a US with an Engineer s keyboard so do not use them in a password if the password must be entered from a US that has only an Operator s keyboard e Press ENTER after all the changes have been made The keylock picture returns e Compile the picture The command is Compile Net gt amp D01 gt Keylock At a station with the Operator Personality running perform the Area Database change procedure except select the same area that was running before You must either do this or reload the US to make the newly compiled keylock picture available Enhanced Micro TDC 3000 User s Manual 5 12 7 95 5 4 5 4 MONITOR OPERATI
104. he TP 485 faceplate connector marked BUS A and the other cable plug to BUS B at the rear of Tower 2 Use a small screwdriver to tighten the screws 2 on the connectors 3 Attach the ground wires to the small screws if they are on your cable Enhanced Micro TDC 3000 Users Manual 2 14 7 95 2 7 10 2 7 10 Touchscreen Cabling The optional Touchscreen and Trackball are not to be used together on the same US so they share the same connector J1 on the EPDGP I O card When the Trackball or Touchscreen is selected are bulkhead connected at the transition panel see Figure 2 7 1 The cables from the optional touchscreen pass through the clamps in the left location marked TOUCHSCREEN on the lower transition panel in Figure 2 5 and are to be connected to the EPDGP I O card in slot 2 as shown in Figure 2 6 2 Plug the large connector into J1 marked TOUCHSCREEN or TRACKBALL in Figure 2 6 on the EPDGP I O card and the small connector into J4 marked POWER in Figure 2 6 The EPDGP I O card may have to be partially or completely pulled out to make these connections Use proper board handling precautions including a grounded wrist strap to extract the card Use care not to disturb or dislodge existing cables and then firmly reseat the card 3 Using cable tie 51190879 001 on each cable fasten the cables to their strain relief clamps on the upper transition panel 2 7 11 Trackball Cabling The cable from the optional trackball is to be co
105. he card Route the UCN cables from the card out of the cabinet without making sharp bends or kinks in the cables Using a cable tie 51190879 001 on each cable fasten the UCN cables to their strain relief clamps marked UCN CBL in Figure 2 5 on the lower transition panel of Tower 2 3 The MODEM card in this redundant NIM has been factory pinned to UCN address 2 You will verify this address in Section 4 of this manual Consult UCN manuals listed in subsection 1 5 for installation and pinning of the Advanced Process Manager that this NIM talks to Pinning for the odd address for the first yields the even address for the redundant PMM automatically Enhanced Micro 3000 User s Manual 2 19 7 95 2 8 3 2 8 3 Optional Computer Gateway CLI I O The optional computer gateway adds one or two connections to a host computer 1 Remove the rear center section cover of tower 2 and connect the computer cable 503790 xxx to JA of the CLI board see Figure 2 16 Use small screwdriver to tighten the screws 2 on the connector The tab number xxx in the cable drawing number refers to its length in meters The maximum cable length is 305 meters 1000 feet eo s P e Figure 2 16 CLI I O Board 2 Ifthe host computer is running in a redundant mode an additional cable must be connected from the computer to JB of the CLI I O board see Figure 2 16 Use a small screwdriver to tigh
106. housings back shells completely enclose the cable for contiguous shield braid or braid over foil is used on coaxial cables foil is used as a shield where applicable on multipair cables 1 Remove the rear center section cover of both towers by removing four M5 flat head screws exposing the EMC Directive I O boards as shown in Figure 2 6 Note that the I O boards have the faceplates attached to the free edge of the board The faceplates are secured to the sheet metal module with screws The cards seen in Figure 2 6 are a typical example for Tower 1 Note some chassis slots are not used and have filler faceplates covering the board slot The cables from these board faceplates to the transition panels will have been installed at the factory Ole lt 90 na WBOON WIN E ng eC b o eC O S8vd L dOdad WACOW WIN Figure 2 6 Multinode Module for Directive Rear View 2 Note there are two TP485 cards slots 1 and 9 The 485 in slot 9 of each tower provides the TPLCN interface The TP485 in slot 1 in each tower provides the connection at J3 see Figure 2 4 and interface for thermocouples that sense the module s temperature non EMC Directive equipment Enhanced Micro TDC 3000 User s Manual 2 9 7 95
107. ide The touchscreen controller electronics and cable for the new monitor 1s identical to the older monitor and can be easily transferred Table 5 1 shows the touchscreen hardware used with each monitor The only difference between the two IDEK monitors is the larger Bezel for the newer IDEK Model 8821 The Hitachi uses the same touchscreen frame as the IDEK monitors Table 5 1 Touchscreen Hardware Vs Monitor Used Touchscreen Hitachi IDEK IDEK MITSUBISHI Components HM 4821 D 8221 5221 HC3905ATK 51197021 100 51196363 100 51196075 100 51195652 100 T S Controller 51197005 100 51197005 100 51197005 100 to Controller TS Power Cable Touchscreen TS Data Cable Bezel mounting 51197022 400 51197019 300 A buttons pkg of 4 Notes lt gt These two items are required when moving a touchscreen from an IDEK model 5221 to a IDEK model 8221 The IDEK 8221 requires a slightly larger plastic bezel housing The same touchscreen sensor frame is used in both IDEKs and the Hitachi The four stick on buttons physically secure the touchscreen to the monitor These cables go from the touchscreen to the I O card in the node chassis Includes the 4 mounting buttons This Bezel will adapt either IDEK touchscreen to fit the Hitachi monitor These assemblies all contain the same touchscreen Only the Bezel is different Enhanced Micro TDC 3000 User s Manual 5 13 7 95 5 4 1 The following information
108. ilt and loaded you usually proceed to build data points One AM point and fifteen prebuilt APM data points of several different types are provided by Honeywell Each such point is provided in an IDF and in an exception build file IOP types and slot location for these points are configured to match the standard single sided cabinet in Chart 4 1 so if you do not have those card types and card locations numbers you should either build your own points or revise the prebuilt points as desired The prebuilt AM point and APM points were automatically loaded if you chose the Default Data Source when loading the AM module and the APM cabinet You can delete or change existing points or add additional points If you chose to use the null checkpoints on cartridge amp C8 no points were loaded The prebuilt AM and points with all their parameters are listed in Appendix A to this manual If you loaded the standard points and do not wish to make any changes or additions skip to the next section You can use these prebuilt points as the basis for building other points or you can define your data points on the appropriate paper forms PM68 401A through 88 440 in the Implementation Advanced Process Manager 2 binder and then enter the data into the screen forms on a Universal Station If you are somewhat familiar with the parameters you can bypass the paper forms and go directly to the screen forms Data points are built and initially loaded with th
109. ineer access authority are given an engineer access password Enhanced Micro TDC 3000 Users Manual 5 10 7 95 5 3 3 24 Feb 92 16 12 04 1 EY DISPLAY SELECT HERE TO ENTER PASSWORD THIS STATION IS THIS STATION OPE ER STATION ESS CHG TARGET ON CONS STATS DISPLAY 11232 To call up the display at a US running the Operator Personality with the System Status display on the screen press HELP This display appears with the OPER target but without the SUPV and ENGR targets You can select OPER to change to the operator keyswitch level To change to supervisor or engineer keyswitch level select the TOUCH HERE TO ENTER PASSWORD target key in the password and press ENTER If you use an Engineer s Keyboard you must use capital letters If you are in the Engineering Personality and want to go from operator keylock level to engineer keylock level press 1 on the Engineer s Keyboard SUPV and ENGR targets appear Select the desired access level The THIS STATION IS line changes to indicate the new keyswitch level The prebuilt passwords in systems shipped from the factory are TDC3000 SUPV and TDC3000 ENGR be sure to key in the space You can call up the display as schematic KEYLOCK The line that reads MAY BE VIEW CHECK ACCESS CHG TARGET ON CONS STATS DISPLAY reminds users that in Network Configurati
110. inter 2 8 1 Second Trackball 2 8 1 Second Universal Station 2 8 1 Touchscreen 2 7 7 Trackball 2 7 8 Cartridge Disk Bootload From 5 1 1 2 Do s Don ts 1 4 Drive 1 1 Handling 1 4 Storage 1 4 Cleaning 1 2 2 Insertion 1 4 1 Orientation 1 4 1 Protect 1 4 2 Removal 1 4 1 Write Protect 1 4 2 Cartridge Drive Checks 3 1 5 Cleaning 1 2 2 Power 3 1 5 Ready 1 4 1 Shipping Inserts 2 9 Shutter 1 4 1 Stopped 1 4 1 Cartridge Loading 1 4 1 Media See Cartridge Disk Media Protection 1 4 2 Removal 1 4 1 CEE 2 2 CG 1 1 2 4 2 1 Changing Area Database 5 3 2 1 Changing Passwords 5 3 3 2 Changing US Personalities 5 1 1 3 Checks Cartridge Drive 3 1 5 Color Monitor 3 1 3 Preliminary 6 4 Printer 3 1 4 Tower 1 3 1 1 Enhanced Micro TDC 3000 User s Manual Index 2 7 95 Index Topic Section Heading Checkout Circuit Card Defective Handling Locations Protection Shipping Class C Environment Cleaner Vacuum Cleaning Air Filters Cartridge Disk Cartridge Drive Color Monitor General Keyboard Printer Schedule System Area CLI I O CLI I O Cabling CLIF CLKX CL Program Preparation Closet Coat Rack Color Monitor Adjustments Cabling Check Cleaning Communications Network Computer Cable Maximum Connection Gateway Gateway CG Gateway Cabling Host Redundant Cable Configuration Printout Configuration e Dv 4 w HER A A
111. ion 3 for power up tests and other checkout procedures Enhanced Micro TDC 3000 Users Manual 2 24 7 95 CHECKOUT Section 3 This section tells you how to check the Enhanced Micro TDC 3000 Control System after it has been installed plugged in and is ready to go 3 1 POWER ON TESTS Do not perform any of these tests until the Enhanced Micro TDC 3000 Control System has been installed according to Section 2 Check that the rear panels on the towers have been installed and all signal cables and power cords connected See that the area is cleared of packing material and other installation debris and the area is clean Check that all power switches are off You will now perform a series of checks and tests to insure the equipment is working If any of the tests are not met refer to Section 6 Service 3 1 1 Tower 1 Electronics Checks Tower 1 is the tower on the right with two black cartridge drives in the upper left corner 1 Use both hands to remove the front panel from tower 1 by grasping the edges of the panel near the bottom and pulling the panel straight out Spring loaded catches on each side of the panel disengage and the panel may be removed by pulling it out and down Be careful not to damage the cartridge drives when removing the panels NOTE The front panels of the towers may be removed or replaced while power is on because there are no lethal voltages exposed Of course observe caution with metallic objects because the e
112. l Centering 7 SPC Side Pincushion Contrast The contrast control adjusts the contrast of the screen image Press the button the screen increases the contrast between light and dark Press the button the screen decreases the contrast between light and dark When you press button and button at the same time Contrast value becomes maximum Q 53944 Brightness The brightness control adjusts the brightness of the screen Press the button the screen increases brightness Press the button the screen decreases brightness When you press button and button at the same time Brightness value becomes maximum vw 1 2 Y 53945 Enhanced Micro 3000 User s Manual 5 35 7 95 5 4 3 NOTE _ If you want to keep the adjusted contrast and brightness settings for the next time you turn on the monitor store the adjusted data by pressing the STORE button before you turn off the monitor 3 Horizontal Width Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the WIDTH indicator lights up E3D DO ID Sof eae 5 MODE 53950 2 Adjust the horizontal width by pressing the ADJUST button or zI D E3 ADJUST pmd E E E E
113. l safety the following practices and procedures must be followed e Turn off power to the module before removing or inserting the card e Handle the card only by its edges Do not touch the printed wire board runs connectors or components unless you are wearing a grounded wrist strap and the card is on a conductive work surface When applying power to the system before installation is complete terminate all loose wires within the cabinet or console Make sure power is off when doing any wiring work e ESD generating materials such as plastic rubber nylon polyester vinyl silk or synthetic materials or garments should not be allowed in the area of the cards If you are wearing clothing of such material you must stand on a grounded floor mat while wearing a grounded shoe strap or you must wear a grounded wrist strap while handling cards Note take special care to always keep the cards away from such material because static charges cannot be drained off except by discharge e Do not carry unprotected cards across carpeting unless it is grounded conductive carpet such as conventional fiber with woven in ground wires Always keep the circuit card in its protective bag until it is actually needed e All test equipment and tools must be connected to the metal chassis or module frame with a ground wire before touching the card or internal wiring e Cards must be handled and transported to and from the job site in their protective
114. l tells you to do so Be sure the power switches are OFF on all equipment and that no power cords are plugged into electrical ac mains Failure to heed this caution may subject personnel to severe electrical shock or cause permanent damage to the equipment In the following steps you will move relatively heavy and bulky units containing sensitive electronic equipment When moving a tower we recommend you use two people to place the tower on a low flat roller dolly for transfer within the building If a hand truck is used it must be well padded and you must use care not to put excessive stress on the short feet under the tower Color Monitor Operator s Keyboard Engineer s 41 Keyboard Cartridge Drive 2 Power Switches Status Indicators Table Not Included pL Tower 2 Tower 1 Figure 2 2 Enhanced Micro TDC 3000 System Front View 1 First identify the electronics cabinets These cabinets towers are shown in Figure 2 2 and in Figure 2 1 with shaded lines The towers look nearly identical with a translucent panel and a power switch near the middle front of each cabinet Tower 1 can be identified by two black cartridge drives installed near the top front of its cabinet Tower 1 is also referred to as the right 4 node tower tower 2 as the left 4 node tower 2 Do not place Color Moni
115. lots 150 FAILOPT n Output failure option Unpower Enhanced Micro 3000 User s Manual 4 11 7 95 4 4 3 Chart 4 1 PM Box Point I O Chart 1 through 40 Double Sided Nonredundant Cabinet Number IOMFILEA File No IOMCARDA Card No IOMTYPE n Card Type Ll lk 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 CO CO C CO CO ORONDaoOo09900 om continued Enhanced Micro TDC 3000 User s Manual 4 12 7 95 4 4 3 Chart 4 1 Box Point Chart 1 through 40 continued Double Sided Cabinet Redundant PM Number IOMFILEA File No IOMCARDA Card No IOMTYPE n Card Type a ee ee ARON gt 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 Enhanced Micro TDC 3000 User s Manual 4 13 7 95 4 5 4 5 LOADING THE EPLCG If optional EPLCG or CG nodes have been added to the network configuration they must be loaded with their own Operator Personalities as was done for the AM and NIM above Use the Null Checkpoint on amp C8 for the Data Source Refer to Section 18 in the System Startup Guide 4 6 DATA POINT BUILDING After the various box points have been bu
116. ly Resistant Cleaning Connection Free standing Insert Insert Replacing Membrane Operator s Power Second Engineer s Second Operator s Spills Template Keylock Engineering Keys Preconfigured Unmarked User Configured Keyswitch Access Layout LCN LCN Upgrade LCNX LED Error Fan Alarm Green Locations Power OK Red Yellow Loading Application Module History Module Network Interface Module PM US from another US US Personalities N N c zi 5 e e 4 ll lol 4 gt gt Cra a TAR ATR ROO a Enhanced Micro TDC 3000 User s Manual Index 6 7 95 Index Topic Local Control Network Location Circuit Cards LEDs Test Indicator Mailers Bubble Pack Manuals Margin Jumper Maximum Computer Cable Media Cartridge MEMX Menu Engineering Missing Items Monitor Monitor Operation Moving Equipment Multinode Module Parts NEMA Network Interface Module NIM NIM Loading Redundant NIM MODEM No Smoking Node Address Unique Addressing Pinning Loading Pinning Nodes Total Office Environment Operating Displays Practices Requirements Operating the System Operational Guidelines Operator s Keyboard Operator s Personality Optional Computer Gateway PLCG Red
117. matic function is on it operates every time you turn the power on or change the input signal It is best to keep the button off when it is not necessary Note When you operate the automatic function you will need full size picture information on the screen and the video input signal with the maximum brightness such as Windows screen It may not operate properly with special picture information such as only a prompt C on the screen When picture adjusted by the automatic function needs to be changed operate the SIZE or POSITION BUTTON you desire to change AUTO CONTRAST SET UP BUTTON ON OFF e Use to operate or cancel the AUTO CONTRAST SENSOR The indicator will be illuminated when the sensor is in operation AUTO Note When set to ON it will automatically adjust the crt contrast as CONT the ambient light of the room changes AUTO POWER OFF SET UP BUTTON ON OFF e Use to operate or cancel the AUTO POWER OFF SENSOR The indicator will be illuminated when the sensor is in operation AUTO Note When set to ON it will sense the presence of an operator in front of the monitor It will automatically power down the POWER monitor when an operator is absent for more than an hour The power indicator will be green in a normal operation and red when in stand by state To restore operation either cycle power or press the AUTO POWER button cancels sensor RRC CONTROL BUTTONS Press to correct raster rotation
118. mple of how to configure a Free Format Log 4 7 3 Configure Buttons Several user configurable buttons are provided on the Operator s Keyboard and the Engineer s Keyboard PF keys These buttons can be configured to call up standard displays custom displays schematics and to accomplish actions specified by most of the TDC 3000X actors Note that the configured button actions execute when the Operating Personality is running fairly extensive prebuilt button configuration file has been shipped with the system It is file 1 on the amp 001 volume Appendix B to this manual describes the preconfigured buttons If you do not want to make any changes or additions skip to the next section To activate Button Configuration on the Engineering Main Menu select BUTTON CONFIGURATION To make changes or additions read in the existing file The command is Read NET gt amp D01 gt Button01 or you can build a new file After changes or additions compile the button file Detailed button configuration information is in the following publications in the Implementation Engineering Operations binders e Button Configuration Form Instructions binder 1 e Button Configuration Data Entry binder 1 Actors Manual binder 2 Section 24 in the System Startup Guide provides a step by step example of how to configure a few buttons Enhanced Micro TDC 3000 Users Manual 4 16 7 95 4 7 4 4 7 4 Prepare User Written Programs You can us
119. mputer Gateway CLI A 2 8 5 Optional PLC Gateway 2 9 Optional LCN Upgrade 2 10 Installation Wrap Up 3 CHECKOUT 3 1 Power On Tests 3 1 1 Tower 1 Electronics Checks 3 1 2 Tower 2 Electronics Checks 3 1 3 Color Monitor Check 3 1 4 Printer Checks 3 1 5 Cartridge Drive Checks 3 2 System Checkout Wrap Up 4 IMPLEMENTATION 1 Implementation Overview 1 1 Database Configuration 1 2 The Implementation Process 2 System Startup 2 1 Local Control Network Configuration 2 2 Prebuilt Network Configuration Data 3 Load Gateways and Modules 3 1 Loading the AM 3 2 Loading the NIM 4 Load the Process Manager 4 1 Standard Double Sided Nonredundant PM Cabinet 4 2 Expanded Standard PM Cabinet 4 3 UCN PM Box Point Configuration Data 5 Loading the PLCG or CG 6 Data Point Building Enhanced Micro 3000 User s Manual ii 7 95 Table of Contents 4 7 Custom Functions 4 7 1 Build Pictures 4 7 2 Build Free Format Logs 4 7 3 Configure Buttons 4 7 4 Prepare User Written Programs 4 8 Area Database Configuration 4 8 1 Install the Area Database 4 8 2 Area Database Prebuilt Configuration Data 4 9 Configuration Completion 5 OPERATIONAL GUIDELINES 5 1 The Engineering and Operator Personalities 5 1 1 How to Load and Change US Personalities 5 2 Loading the Modules and Gateways 5 2 1 Loading the Application Module 5 2 2 Loading Network Interface Module and UCN Devices 5 2 3 Loading the History Module 5 3 System Operation
120. n e Refer to the Process Operations Manual for information about status conditions that affect the ability of a US to load Refer to Section 20 of the Engineer s Reference Manual This section has information about causes of node loading failures and memory dumps that may be necessary to analyze such failures Use the System Startup Guide to start up the Enhanced Micro TDC 3000 System Enhanced Micro TDC 3000 User s Manual 5 4 7 95 5 1 1 5 1 1 3 How to Load a US Another Operating US This procedure requires an operating HM that has been configured initialized and loaded with the volumes directories and data defined in Table 4 1 1 Call up the Console Status Display To do this from the Engineering Personality Main Menu select CONSOLE STATUS or in the Operator Personality press the CONS STATUS 2 Select the node number for the US to be loaded The node number turns white 3 If the status for the US to be loaded is FAIL READY ON or QUALIF skip to step 4 Otherwise select SHUT DOWN and press ENTER This shuts down and resets the other US 4 If AUTOLOAD NET target is present select AUTOLOAD NET and press ENTER to load the Operator Personality and skip to step 6 Otherwise select MANUAL LOAD Four new targets appear Continue with step 5 5 Select either the OPERATOR PROGRAM or ENGINEER PROGRAM or UNIVERSAL PROGRAM target then follow the prompters that appear
121. n Node Entity NIM Node Entity PM Status Display Taps UCN PM Box Point Configuration data Box Points PM Data Points Universal Control Network UCN Universal Station US Universal Station Second Unpacking Upgrades Upgrade Second Operators Keyboard Second Universal Station US User Written Programs Velcro M Version A Version A to Version B Upgrade Version B Walkie Talkies Weight Windows Open Windows Sealed WREN III Drive Drive Power Wrist Strap Write Protect Write In Process Yellow LED Enhanced Micro TDC 3000 User s Manual 11 Section Heading 5 5 pp co D in p Ju wd M et ee MEOT 1 a NH Mj LR 1 3 7195 Enhanced Micro 3000 User s Manual Index 12 7 95 READER COMMENTS Honeywell IAC Automation College welcomes your comments and suggestions to improve future editions of this and other publications You can communicate your thoughts to us by fax mail or toll free telephone call We would like to acknowledge your comments please include your complet name and address BY FAX Use this form and fax to us at 602 313 4108 BY TELEPHONE In the U S A use our toll free number 1 800 822 7673 available in the 48 c
122. nd 1 Connect the end of the cable marked PIC to the connector on the faceplate of the EPDGC board marked PRINTER in Figure 2 11 Use a small screwdriver to tighten the screws 2 on the connector 2 Connect the other end of the printer cable marked PRINTER to the back of the printer Using a small screwdriver tighten the screws 2 on the connector 2 7 7 Color Monitor Cabling Connect the cable from the color monitor to the EPDGC I O faceplate connector marked VIDEO in Figure 2 11 on the upper transition panel Using a small screwdriver tighten the screws 2 on the connector Finally attach the power cord to the monitor and plug it in 2 7 8 Engineer s Keyboard Cabling Insert the plug on the cable from the engineer s keyboard into the small connector located on the right of the operator keyboard Note the plug will only fit one way 2 7 9 TPLCN Cabling The two 2 TPLCN cables 51304505 100 have similar connectors on each end The standard cable length is 5 feet 1 5 meters The optional cable Option number MX MTLCI 1 is 33 feet 10 meters long allowing a maximum distance between towers of 10 meters The cable set connects directly to the TP 485 board faceplates in the towers 1 Attach one cable plug to the TP 485 faceplate connector marked BUS A and the other cable plug to BUS B at the rear of Tower 1 Using small screwdriver tighten the screws 2 on the connectors 2 Attach the other end of the cable to t
123. nd shading J9 and 110 and vertical sync J11 for the monitor as shown in Figure 2 10 n N Trackball Mouse Connector SCSI 51304584 300 Mouse Adapter Cable 51304033 045 EPDGP I O m Power Touchscreen Keyboard J2 Engineer Keyboard CRT Adapter Cable Supervisor Engineer Keyboard Keyboard Cable from cnr Mouse or Trackball Figure 2 11 EPDGP I O Cabling Ergonomic furniture with 21 FST monitor Enhanced Micro TDC 3000 User s Manual 2 12 7 95 2 7 4 2 7 4 Cabling EPDGC I O Board The EPDGC I O is the EMC Directive board version used to interface with the monitor keyboard touchscreen SCSI cartridge drives and printers The EMC Directive version is shown in Figures 2 12 and 2 13 All the connectors have been converted to D type connectors with full 360 degree shielding The connectors are bulkhead mounted into the board faceplate which provides a contiguous shield from module to cable The cabling of peripheral devices are connected at this faceplate The Touchscreen and Trackball cables are connected to the cabinet bulkhead shown in Figure 2 7 c J SCSI Figure 2 12 I O Faceplate The background color of the monitor can be selected as one of four c
124. neering Main Menu 14 Aug 14 54 36 2 D SELECT FUNCTION CONSOLE STATUS AND ASSIGNMENT CONSOLE 1 CONSOLE 1 LOCAL STA ADB 14 280ct 16 34 07 160 STN NODE TYPE STATUS AREA PERIPHS PRTRS DRIVES PENS ACCESS MAINT 1 1 UNVL OK BOILER2 OK 1 14 52 1 ENGR 2 2 UNVL OK BOILER2 OK 2 OPR 3 3 0 5 OK BOILER2 OK 3 4 ENGR 4 4 US OFF 2 5 5 BOILER2 SERVICE 3 ENGR 6 6 US OFF 222 YES ENB AUTO LOAD TIME ACCESS AREA LCN STATUS LOAD DMP DUMP DATE CHG CHG OVERVIEW DETAIL SHUT MAINT PRTR PERIPH UNIT RULA DOWN INFO ASSIGN STATUS DISPLAY CONTROL 53289 When the Operator or Universal Personality is loaded the first display to appear is the Console Status display This display is available in both the Operator Personality and the Engineering Personality Enhanced Micro TDC 3000 User s Manual 5 2 7 95 5 1 1 Selecting In the pages that follow when instructed to select something on the display do so by moving the cursor onto the target and then press the SELECT key on the appropriate keyboard If you have the optional touchscreen touch the target to move the cursor onto the target the select is performed by removing your finger from the display If you have the optional trackball position the cursor onto the target with the trackball and press the select key on the trackball When instructed to enter something move the cursor to the app
125. ng Frequency of Inspection Environment and Cleaning Harsh 30 Days Heavy 60 Days Moderate 90 Days Office 6 Months Enhanced Micro 3000 User s Manual 6 2 7 95 6 1 Table 6 1 lists node types which can be installed in the Enhanced Micro 3000 Control System In addition the table lists the factory assigned node numbers and the board slots where those node types are found For details about specific boards used in each option consult the 8 Node Multinode Module Service manual in the Implementation 8 Node Enhanced Micro TDC 3000 binder Table 6 2 Enhanced Micro TDC 3000 Node Numbers and Node Types LCN UCN NO NO NODE TYPES SLOTS AM Application Module US Universal Station NIM Network Interface Module HM History Module US Second Universal Station US Third Universal Station optional US Fourth Universal Station optional NiM Redundant NIM optional CG Computer Gateway optional NG Network Gateway single cable NG Network Gateway dual cable PLCG Programmable Logic Controller Gateway optional EPLCG Enhanced Programmable Logic Controller Gateway optional PNM Plant Network Module Proc Mgr Mod Primary Proc Mgr Mod optional Secondary Right Tower is 1 and Left Tower is 2 The touchscreen trackball keyboards WREN drive power supply cartridge drive printer printer head printer ribbon and air filters are ORU
126. nnected to the lower transition panel at the left location marked Trackball in Figure 2 5 Use a small screwdriver to tighten the screws 2 on the connector In accordance with the user s preference place the trackball either to the right or left side of the keyboard 2 7 12 Process Cabling NOTE It is not necessary to connect process cabling to the Enhanced Micro TDC 3000 Control System before you turn power on and make the preliminary checks described in Section 3 Skip this section and go on to subsection 2 8 if the process connections are not yet available Two UCN taps must be mounted within 5 cable meters 15 cable feet of the UCN connectors on the transition panel see Figure 2 5 Before you continue with these cabling instructions be sure you have mounted the UCN trunk and taps in accordance with instructions in the UCN manuals listed in subsection 1 5 Also be sure the taps and drop cables have been tested and clearly marked A and to avoid miswiring Use only the UCN drop cables to and within the towers of this equipment UCN trunk cables are too bulky and lack the appropriate electrical characteristics for proper operation Enhanced Micro TDC 3000 User s Manual 2 15 7 95 2 7 12 Examine the 15 meter drop cables previously connected to the two UCN taps Note the cables are clearly marked A and B l Connect these UCN cables to their proper connectors on the lower transition panel see Figure 2 5 BE SU
127. nnecting any cables INPUT SIGNALS Connect video signals cables to the corresponding BNC input connectors on the rear panel as shown in Figure 5 4 SYNC SELECTION Synchronization input is possible for composite sync on green signal mixed external sync signal and H V separate external sync signal Auto selection REMOTE CONTROL INTERFACE PORT This port is used only for Factory preset and this is not user accessible INPUT VOLTAGE The input voltage range for this equipment will be selected automatically NOTE To comply with FCC regulations a shielded interface cable is recommended Enhanced Micro TDC 3000 User s Manual 5 27 7 95 5 4 3 5 4 3 1 Interfacing Continued REMOTE G V 53932 Figure 5 8 Rear Panel View of Hitachi 4821 D Monitor for Interfacing Inputs AC Input H or H V Main Power Switch Mixed Sync Remote Control Interface Port RS 232C Video Inputs Figure 5 9 Rear Panel Interface Functions of Hitachi 4821 D Monitor Enhanced Micro 3000 User s Manual 5 28 7 95 5 4 3 5 4 3 2 Operator Controls The monitor usually operates in the Operation mode and the picture is aligned according to th
128. node For service information on this module and the printed circuit boards contained in it refer to the 8 Node Multinode Module Service manual in the Implementation 8 Node Enhanced Micro TDC 3000 binder The cartridge drives and history module used in this system are the same or similar to those used in the Universal Station US except for physical mounting arrangements The WREN III drive part of the history module in tower 2 is powered by a Winchester Power Supply in the bottom of the tower For service information on these peripherals refer to Universal Station Service in the LCN Service 1 binder Enhanced Micro TDC 3000 User s Manual 6 1 7 95 6 1 The Enhanced Micro 3000 towers contain an air filter located just above the Multinode Module Figure 6 1 shows the location of the scotfoam air filter Subsection 6 3 contains information on how to gain access to the air filter Scotfoam Air Filters Figure 6 1 Location of Air Filter in Tower 1 and 2 Table 6 1 gives a summary of a recommended inspection schedule for different operating environments Maintenance is performed by removing cleaning by hand washing and reinstalling the air filter If the air filter has been cleaned numerous times total replacement may be necessary It can be ordered through logistics using part number 51201201 600 Table 6 1 Recommended Periodic Inspection and Cleaning of Air Filters Equipment Operati
129. nt and type of damage Also check each piece of equipment against the invoice list for any missing items Optional touchscreens will be factory installed Be careful not to lift the CRTs by holding the touchscreen bezel Due to the weight you may easily damage the touchscreen Enhanced Micro 3000 User s Manual 2 3 7 95 2 5 2 5 SITE LAYOUT Figure 2 1 shows a typical installation of the Enhanced Micro TDC 3000 System in a minimum sized 4 meter x 4 meter 13 1 foot x 13 1 foot area Allow a minimum of one meter 3 3 feet behind and to the side of the equipment for cabling and service 80 cm 31 5 All Four Sides Access Cabinet Figure 2 1 Enhanced Micro TDC 3000 System Layout Top View The dual access Advanced Process Manager cabinet is included with the Enhanced Micro TDC 3000 System and is shown for reference in Figure 2 1 Complete planning and installation instructions for the Advanced Process Manager are given in the Process Manager Advanced Process Manager Site Planning part of the System Site Planning 2 binder and Process Manager Installation manual part of the Implementation Process Manager 1 binder Enhanced Micro TDC 3000 User s Manual 2 4 7 95 2 6 2 6 INSTALLATION WARNING DO NOT apply power to any of the Enhanced Micro TDC 3000 Control System equipment until this installation is completed and this manua
130. off the power switch on tower 1 the right tower for a few seconds and then back on This resets the nodes in that tower including US number 1 Wait for to appear in the upper left corner of the screen of the monitor connected to tower 1 2 On the Operator s Keyboard press LOAD 1 2 3 4 X appears 3 Press the ALPHA SHIFT key until the LED comes on key in N then press ENTER Several messages appear ending with OPR UNP ENG UNP is for Universal Personality 4 or UNP Press ENTER If you make a typing mistake either use the back arrow key or left tab to recover 5 Wait a few minutes for the Console Status display to appear If it doesn t appear within five minutes the HM probably did not autoboot in which case you should try to load the system from cartridges Refer to 5 1 1 2 for the procedure NOTE Beeping Noise As the US Operating Personality comes up you may hear a beeping noise indicating that some alarm needs to be evaluated and acknowledged For now you can stop the noise by pressing the SIL silence key Enhanced Micro TDC 3000 User s Manual 5 3 7 95 5 1 1 If the Console Status display is on screen go to subsection 5 1 1 5 Setting the Time and Date 5 1 1 2 How to Bootload US with the Operator Personality from Cartridges l 10 If it is not already off turn off the power switch on tower 1 the right tower for a few seconds and then back on This res
131. olors as shown in Figure 2 13 The pinning shown is for the default background color Pin the board for desired background color The pinned background color selection is only in force until the station is loaded with software The sync pulse requirements of the monitor used is pinned at J6 factory set as shown in Figure 2 13 The pinning of J6 will determine the tab number of the board and is factory set The monitor sync pulse source will either be direct Tab 100 or inverted Tab 200 Default CRT Background BAR CODE EPDGC O B ck 1 1 0 Dark Grey 0 1 Med Grey 0 Tab 100 DIR Tab 200 INV 0 Light Grey Factory Set gt 42 _ ASSY NO 51402447 100 REV Al Figure 2 13 EPDGC I O Pinning Enhanced Micro TDC 3000 User s Manual 2 13 7 95 2 7 5 2 7 5 Operator Keyboard Cabling Connect the keyboard cable to the connector on the faceplate of the EPDGC I O board see Figure 2 11 Use a small screwdriver to tighten the screws 2 on the connector 2 7 6 Printer Cabling The printer cable 51303631 003 has similar connectors on each e
132. om windows are sealed Place impregnated mats at each entrance to a control area to prevent dirt and dust from being tracked in Provide a coat rack and or closet outside the operating area for removal of any outer clothing made of nylon or other synthetic fabrics except where flame retardant uniforms are mandatory at all times Make sure that the furniture and carpets are not made of materials that can combine with clothing to create static electricity Prepare a regular cleaning schedule for specific area requirements and for cleaning of consoles cabinets and peripheral devices where necessary Caution Do not attempt to clean the printed wiring boards themselves Establish a no smoking rule in the operating area Smoke and other fine dust particles can damage cartridge disks and drives When swapping or handling printed circuit cards use a static control device such as a wrist strap see Circuit Card Handling subsection 1 3 of this manual 1 2 2 After Startup 1 Continue your no smoking rule in the operating area Smoke and fine dust particles can damage cartridge disks and drives Maintain humidity levels ideally between 40 and 6096 lower humidity may cause static discharge problems Control humidity fluctuations to a rate of change less than 646 per hour Do not defeat temperature and humidity controls by opening doors and windows for example to enhance operator comfort Keep traffic in th
133. on under System Wide Values the Default Access Level for this US may have been configured as VIEW no database changes allowed rather than OPER so selecting OPER results in the VIEW level To verify the actual keyswitch level for this US call up the Console Status display and check under the ACCESS heading Enhanced Micro TDC 3000 User s Manual 5 11 7 95 5 3 3 5 3 3 1 Keylock Graphic Files The following files are provided in the PICS volume to support the KEY LOCK display e KEYLOCK DS Display source file e KEYLOCK DO Display object file e 5 OPER Operator target subpicture e S SUPV Supervisor target subpicture S ENGR Engineer target subpicture You can incorporate the subpictures in any of your custom displays to allow keyswitch level changes from those displays For information about the picture editor refer to the Picture Editor Reference Manual and Picture Editor Data Entry in the Implementation Engineering Operations 2 binder 5 3 3 2 Changing the Password At a US with the Engineering Personality running and an Engineering Keyboard connected you can use the Picture Editor to edit the KEYLOCK source file to change the passwords and then recompile the picture to make the new passwords effective The general procedure is press Enter after each command Read the source file into the Picture Editor The command is Read Net gt amp PICS gt Keylock Keyinthe command Set Textsize Large e Select t
134. ontiguous states except Arizona in Arizona dial 1 602 313 5558 BY MAIL Use this form detach fold tape closed and mail to us Title of Publication 8 Node Micro TDC 3000 User s Manual Issue Date 7 95 Publication Number MT13 420 R430 Writer D Downey R Ball COMMENTS RECOMMENDATIONS NAME DATE TITLE COMPANY ADDRESS CITY STATE ZIP TELEPHONE FAX If returning by mail please tape closed Postal regulations prohibit use of staples Communications concerning technical publications should be directed to Automation College Industrial Automation and Control Honeywell Inc 2820 West Kelton Lane Phoenix Arizona 85023 3028 BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4332 PHOENIX ARIZONA POSTAGE WILL BE PAID BY Honeywell Industrial Automation and Control 2820 West Kelton Lane Phoenix Arizona 85023 3028 Attention Manager Quality NO POSTAGE NECESSARY IF MAILED IN THE USA Sjuouruo jeuonippy Cut Along Line Honeywell Industrial Automation and Control Helping You Control Your World Honeywell Inc 16404 North Black Canyon Highway Phoenix Arizona 85023 3099
135. or Enhanced Micro TDC 3000 User s Manual 6 10 7 95 51190921 110 51190921 210 51400975 100 51195156 200 51108305 700 30731611 001 51304787 100 51304396 100 51304392 200 51107144 101 51401577 100 51304788 046 51400997 100 51195096 100 51195096 200 51304421 100 51304421 100 51304789 100 51303508 100 51303508 200 51107144 102 51304506 100 51303631 003 51304514 100 51304776 100 51304776 200 51304776 300 51304776 400 51304507 100 51304505 100 51304505 200 51195992 100 51108306 100 51304502 100 6 5 DESCRIPTION PRINTER POWER CORD PRINTER POWER CORD AUX STA ENGINEERS KEYBD BETA 20 BLACK RIBBON CABLE ASSEMBLY CABLE CRTG DISK INTERFACE DISK DC POWER CABLE FUSE 3 A 250 V ENHCD OPER KEYBD ASM KEYBD ADAPTER CABLE PLCI BOARD PLCI O ADAPTER PLCI I O BOARD PLCI RELAY SWITCH PLCG RELAY SWITCH EMC OPER KEYBD CABLE POWER CORD POWER CORD 250V PRINT HEAD PRINTER ADAPT CABLE PRINTER I F CABLE RS232 DATA CABLE TP485 BOARD TP485 BOARD TP485 3 BOARD EMC TP485 4 BOARD EMC TPLCN NON TERMINATED 120 V Printer Power Cord 240 V Printer Power Cord Engineer s Keyboard Cartridge Drive Ribbon for ASPI 41 Printer PLCI Board to PLCG Relay Panel CRT Adapter Cable inside Enclosure From EPDGP to Cartridge Drives DC from Winchester P S to WREN III Fuse for ASPI 41 Printer QWERTY Operator s Keyboard From Termination Panel
136. or poor purity caused by magnetism when the monitor is swiveled while in operation When you press the RRC CONTROL BUTTONS at the same time for over three seconds you will hear a beep and the adjusted condition will be canceled and set back to the factory setting center Note The RRC CONTROL BUTTONS must be used after degauss has been operated b 52542 7 95 14 TRAPEZOID CONTROL BUTTONS 5 4 2 Press to correct trapezoid distortion and to produce parallel vertical edges 15 PCCCONTROL BUTTONS 52543 Press to correct pincushion or barrel distortion and to produce straight vertical edges IT EL ETE EET ET Nes EE EE 16 V SIZECONTROL BUTTONS Press to adjust the vertical size of the picture EE 255 EE ERE 2 lt E 75 2 7 52 lt OSEE MEM OE rete EE pH MEME MEM E 52 lt lt lt lt 7 lt lt lt lt 7 jh ph Ed He 55 Ed 55 55 lt lt lt lt Ed E hott ttt het tt tt tt NNMMMNNMMM 55 5 i 7 gt 25 17 V POSITION CONTROL BUTTONS Press to adjust the vertical position of the picture 18 H SIZE CONTROL BUTTONS Press to adjust the horizontal size of the picture EEE 25 25 En
137. orms calculations and control strategies that are not possible or practical using only process connected devices The Application Module has 4 or 8 megawords of memory 3 NIM NETWORK INTERFACE MODULE Connects the Enhanced Micro TDC 3000 Control System to a process controller generally to a Advanced Process Manager 4 HM HISTORY MODULE Provides mass storage of software system data and customer user data 1 1 2 Options to the System Monitors touchscreens or trackballs printers are options to all the Universal Stations in all versions of systems A touchscreen or trackball allows you to point to areas on the graphic display and select operations to be performed Without either of these options you must use directional keys arrows on the keyboards to navigate across the screen Up to four additional nodes making a total of eight nodes may be added to basic Enhanced Micro TDC 3000 Control System Choose from the following 1 NIM REDUNDANT NETWORK INTERFACE MODULE Provides a second path to the process controller in the event of an electrical failure 2 US UNIVERSAL STATION 4Mw and 6Mw Provides a window to the process 3 EPLCG ENHANCED PROGRAMMABLE LOGIC CONTROLLER GATEWAY Provides a path to one or more Enhanced Programmable Logic Controllers 4 PLNM PLANT NETWORK MODULE Provides the hardware and software to link the LCN to the VAX interfaces 5 CG COMPUTER GATEWAY Provides a path to a host computer 6 PL
138. quipment may still be damaged if low voltages are shorted 2 You now have access to the front of the Multinode Module in tower 1 Locate the power switch see Figure 3 1 Before turning power on ensure the LO NOM HI jumper just below and to the right of the power switch is set in the NOM or center position This is a maintenance jumper that is not to be changed by the user 3 Compare your module with the Figure 3 1 illustration Note the module contains four nodes and each node has a processor board in the first board slot and a personality or peripheral board in the second slot Nodes have unique numbers from 1 to 8 not A B C Das in the figure and are factory set You will identify the node numbers in an upcoming test Other board slots may or may not contain boards therefore are shown shaded Note a horizontal row of green LEDs along the bottom with another row of either yellow or green LEDs just above them Note each processor board contains a display containing several red LEDs and a red alphanumeric status display Enhanced Micro 3000 User s Manual 3 1 7 95 Fan Assembly 9 Fan Alarm LED vc ios se Power Supply LO NOM HI Alphanumeric I Jumper Status Displays Reset Switch Red 5 Green LEDs Power OK Yellow 9 Green LEDs Error
139. r 7 empty chassis for nodes to be moved into The installation process is fairly involved in that those nodes not associated with the Universal Station node will have to be moved from the Enhanced Micro TDC 3000 towers to individual 5 slot modules located in an LCN cabinet The 5 slot modules in the cabinet come equipped with a power supply and fan mounted in the cabinet and coax cabling already assembled The History Module Drive must also be removed from the Enhanced Micro TDC 3000 and reassembled in the WDA Module located in the cabinet Up to two Universal Station US nodes may remain in the Enhanced Micro TDC 3000 to function with the coax interface but must be relocated to appropriate slots Additional USs will each require an additional Enhanced Micro TDC 3000 tower with multinode module and power supply The remaining slots can no longer be used and blocking panels are included with the upgrade kits LCN coax connections from the console to the LCN cabinet and the cabinet to the LCN system must then be performed Different configurations are allowed for but there are a number of constraints to keep in mind These constraints are listed in the upgrade kit instructions Finally you will need to reassign node numbers in the Enhanced Micro TDC 3000 to ones that are compatible with the LCN system Node reassignment is described in LCN Guidelines Implementation Troubleshooting and Service in the LCN Installation binder Detailed directions
140. re on the outside of the cabinet Now swing the bottom of the cover into place pressing firmly on the bottom until the cover is secured by both spring loaded catches 3 1 2 Tower 2 Electronics Checks Tower 2 is similar to tower 1 but it has a 512 MB hard disk drive where the cartridge drives are located in tower 1 but the hard disk drive is normally hidden by the front panel Note the Multinode Module in tower 2 may not be as completely filled with nodes as it was in tower 1 1 Now repeat all the tests in subsection 3 1 1 again on tower 2 NOTE Your system has already been shipped with bootload software Directory amp LDR installed on the Winchester disk drive The HM History Module automatically boots its node after power up tests in this tower have finished It is OK to press the RESET switch or turn the power off in the middle of this automatic bootload because there is no write activity to the drive at this time However in an operating system NEVER press the RESET switch if there is a possibility of a write in process Please note the HM automatically boots every other time the RESET switch is pressed 2 Note the node numbers used in tower 2 are different from the node numbers you found in tower 1 Temporarily record these node numbers Now compare all of your node numbers with Table 6 1 in Section 6 of this manual and verify you have the correct node types Enhanced Micro 3000 User s Manual 3 3 7 95
141. repare the other end of the RS232 cable s according to the PLC and modem you are using Refer to the PLC Gateway Planning Installation amp Service manual in the Implementation PLC Gateway binder and the manuals with your PLC for more detailed information 1 Remove the rear center section cover of the tower and check that the pinning header is plugged into the OTHERS socket near the top right side of the PLCG relay panel refer to Figure 2 19 2 Connect the PLCG RS232 cable 51304514 100 to either PORT 1 or PORT 2 on the PLCG relay panel see Figure 2 19 Use a small screwdriver to tighten the screws 2 on the connector PORT CONNECTIONS SH3HlO uU Q D m r gt lt U gt 2 r 00L LcvvOELG Figure 2 19 PLCG Relay Panel 3 An additional cable may be connected to PORT 2 or PORT 1 see Figure 2 19 if your PLC configuration uses it Use a small screwdriver to tighten the screws 2 on the connector 4 Using a cable tie 51190879 001 on each cable fasten the cables to their strain relief clamps marked OPTIONS in Figure 2 5 or 2 7 on the lower transition panel Enhanced Micro TDC 3000 User s Manual 2 22 7 95 2 9 2 9 OPTIONAL LCN UPGRADE The LCN upgrade kit can connect a base Enhanced Micro TDC 3000 systems into a standard LCN system There are 6 different LCN upgrade Kits one to accommodate either 5 o
142. ropriate port key in type the data and then press the ENTER key on the appropriate keyboard or on the trackball In Section 5 use the Operator s keyboard unless otherwise instructed On the trackball the right hand key is the Select key and the left hand key is the Enter key 5 1 1 1 How to Bootload US 1 with the Universal Personality from a Preloaded HM The HM has been factory loaded configured initialized with the volumes directories and data defined in Table 4 1 you can apply power and let it boot itself up autoboot To do this after the tower 2 left tower power switch has been off for at least several seconds turn it on After several seconds the three digit LED status indicator for the HM should show the node number 6 The HM is the node C position board slots 7 and 8 in tower 2 For more information refer to Table 6 1 Wait about five minutes before attempting to start up the US NOTE Startup is the only situation where an HM should be forced to autoboot by turning power off and then back on After a US is running you can use the HM Status display with the ENABLE LD DMP status set to ENABLE to twice SHUT DOWN the HM for instructions refer to the Process Operations Manual This forces the HM to do an orderly shutdown and then to fail and autoboot If no US is running do the following to start up a US with the Operator or Universal Personality 1 If itis not already off turn
143. s Off Enhanced Micro 3000 Users Manual 5 29 7 95 5 4 3 DEGAUSS button The degauss function is automatically initiated when power is applied By pressing the DEGAUSS button the monitor will be manually degaussed NOTE Manual degaussing is highly recommended after tilt and swivel operation POWER Indicator DEGAUSS 9 POWER zu ORANGE SAVE DEGAUSS Button FRONT POWER Switch 53946 CONTRAST control button Refer to DISPLAY SETTING subsection 5 4 3 3 BRIGHTNESS control button Refer to DISPLAY SETTING subsection 5 4 3 3 ADJUST STORE RECALL ADJUST Button STORE Button RECALL Button 53942 RECALL button You can recall the factory adjusted data or initial default data not user stored data by pressing the RECALL button more that two seconds After this you press the STORE button the displayed data is stored in the memory If you want to recall the user stored data turn on off the FRONT POWER switch NOTE If you press the RECALL button and turn off the MAIN POWER switch before pressing the STORE button and turn on the MAIN POWER switch again the screen displays the original stored data When the input signal is not a preset timing signal if you press the STORE button all the LEDs light up indicating an error STORE button Press the STORE button a
144. s Personality in one and load the Operator s Personality in the other If not you can wait until US 2 is loaded and running shut down US1 and then use the same procedures to reload US 1 If you have only one US go to subsection 5 1 1 1 How to 051 with the Operator Personality from an Operating HM If the memory size for US s is 4Mb then you may want to load the Universal Personality in one or all stations Enhanced Micro TDC 3000 User s Manual 4 22 7 95 OPERATIONAL GUIDELINES Section 5 This section provides guidance for the operation of the Enhanced Micro TDC 3000 system Node loading and area change procedures are provided which are tailored for the Enhanced Micro TDC 3000 system and references are made to additional operating guidelines and instructions 5 1 THE ENGINEERING AND OPERATOR PERSONALITIES Each Universal Station US in a basic Enhanced Micro TDC 3000 system operates in either the Engineering Personality or the Operator Personality The personality that is operating running is determined by the software that is loaded into the US Only one of the personalities can be running on a US at a time The Engineering Personality is used to implement or configure the system to meet the needs of its particular application Implementation Guidelines for the Enhanced Micro TDC 3000 system are provided in Section 4 The Operator personality is used by process operators and supervisors for day to day opera
145. s a description of overall system operations including descriptions of the use of standard and custom graphic or schematic displays and other human interface features to monitor control and manage a process If you are new to LCN based TDC 3000X Systems we recommend that you read the following sections in the System Overview e Section 5 Man Machine Interface Section 6 System Operation Section 8 System Maintenance Enhanced Micro TDC 3000 User s Manual 5 8 7 95 5 3 1 5 3 1 Calling Up Operating Displays If you have either loaded the prebuilt checkpoints or built and loaded a few other points you should be able to call up some of the operating displays at a station that is running the Operator Personality 5 3 1 1 To Call up a Detail Display Press the DETAIL Display key on the Operator s Keyboard A port appears after the message Enter Point ID Press the Alpha Shift key the indicator comes on in alpha mode Key in a point ID For example PM REG see Appendix A for a list of the prebuilt points Press ENTER The Detail display should appear for this point 5 3 1 2 To Call Up a Group Display Press the GROUP Display key on the Operator s Keyboard A port appears after the message Enter Group No Keyin a Group number For example 1 then press ENTER Groups 1 2 and 401 are available on standard systems and you can build other groups 5 3 1 3 Other Displays Detailed descriptions of
146. s are described in Appendix A of this manual 4 3 2 Loading the NIM l ON A Q On the Operator s Keyboard press the SYSTEM STATUS key On the System Status display select the NIM Node Object Box then select the NODE STATUS target On the Process Networks Node Status display select the primary NIM node number 03 Select the LOAD DUMP target When the Node Load targets appear select MANUAL LOAD target When the Load Option targets appear select OPERATOR PROGRAM When the Program Source target appears select DEFAULT SOURCE Then select the EXECUTE COMMAND target The Data Source display appears On the Data Source display select DEFAULT SOURCE then select the EXECUTE COMMAND target Press ENTER to start loading In a few minutes the NIM status should change from LOAD to OK If you do not want to load the preconfigured data you must use a null checkpoint as the data source The null checkpoint is on cartridge amp C8 Insert cartridge amp C8 When prompted for the Data Source choose ALTERNATE SOURCE and then select the drive number that contains amp C8 Use the procedures in Section 32 of the System Startup Guide Cartridges to configure the NIM Enhanced Micro TDC 3000 User s Manual 4 9 7 95 4 3 2 8 Ifthe System has an optional redundant NIM it is loaded in a similar way except choose node 04 4 3 2 1 NIM Prebuilt Configuration Data These entities define the primary NIM as node 01 and the redundant NI
147. s in Figure 2 5 Note there are two exposed transition panels one at the top of the center section and another at the bottom see Figure 2 5 The panel has connectors and cable clamps on it that will be used to secure cables you will install Both towers have the same locations for specific connector clamp brackets but the bracket types in certain locations may differ depending on the options installed Trackball Option _ Optional Second m _US In Tower m CD Be T Keyboard Touchscreen Option Optional PLCG Relay Panel UCN A amp B Options Cables Option UCN Taps PLCG CG NG Ground Option Printer TPLCN ere Figure 2 5 Transition Panel Connections Tower 1 left or 2 right 4 Note the Optional PLCG Relay Panel in Figure 2 5 above It can be mounted above the transition panel as shown in the tower containing an optional EPLCG see Section 2 6 5 Enhanced Micro 3000 User s Manual 2 8 7 95 2 7 2 2 7 2 Cabling EMC Directive Generally EMC Directive cabling on the LCN systems follow these rules any cable exiting an enclosure is shielded cable shields are terminated at both ends of the cable to chassis ground metallic connector
148. tain options are installed for example the PLCG option may use a free standing modem powered from 110 Vac lines Enhanced Micro TDC 3000 User s Manual 2 1 7 95 2 2 1 International models 240 Vac of the Enhanced Micro 3000 Control System are equipped with 1 8 meter 6 foot power cords having CEE 7 standard VII dual earthing plugs Likewise there must be four or more CEE 7 standard VII dual earthing electrical outlets provided all tied to the same ground 2 2 1 Dimensions and Weight These are the approximate dimensions and weight for each electronics tower color monitor LCN cabinet APM and printer Electronics Tower each Advanced Process Manager Single Access Height 72cm 28 3 Height 201 cm 79 1 Width 32cm 12 6 Width 80 cm 31 5 Depth 58cm 22 8 Depth 50 cm 19 7 Weight 45 kg 99 2 Ib Weight 118 kg 249 1 Ib Printer ASPI 41 Color Monitor 20 Height 17 6 7 Height 44 9 17 7 Width 62 cm 24 4 Width 49 8cm 19 6 Depth 31 cm 12 2 Depth 53 4 21 0 Weight 14 kg 80 8 Ib Weight 29 kg 63 9 Ib IDEK Color Monitor 21 HITACHI Color Monitor 21 Height 47 1 cm 18 5 Height 47cm 19 7 Width 49 2 19 4 Width 50 18 5 Depth 53 6 21 17 Depth 51cm 20 1 Weight 33 kg 72 7 Ib Weight 34 kg 74 910 For Advanced Process Manager dimensions and weight consult Process Manager Advanced Process Manager Site Planning part of the System Site Planning
149. ten the screws 2 on the connector 3 Using a cable tie 51190879 001 on each cable fasten the cables to their strain relief clamps marked OPTIONS in Figure 2 7 on the lower transition panel Enhanced Micro 3000 Users Manual 2 20 7 95 2 8 4 2 8 4 Optional Computer Gateway CLI A I O The optional computer gateway adds one or two connections to a host computer Figure 2 17 and Figure 2 18 show the physical characteristics of the Computer Gateway I O board designed to follow the EMC Directive The board design remains the same as the old version A bulkhead faceplate is added to the PWA and supports the two D type connectors The cables are changed to braid over foil shield with 360 degree metalized plastic back shells Ol le Figure 2 17 CLI A Faceplate CODE 19 100 0 209 08 ON ASSY Figure 2 18 CLI A I O Board Enhanced Micro 3000 User s Manual 2 21 7 95 2 8 5 2 8 5 Optional PLC Gateway The optional Programmable Logic Controller Gateway PLCG allows connection to various Programmable Logic Controllers You must configure your PLCG and p
150. tion of the system and management of the process It is also used by process engineers to verify operations and control strategies and to see the results of implementation activities that were accomplished in the Engineering Personality Detailed operating instructions for the Engineering Personality are provided in several data entry publications in the Implementation binders Detailed operating instructions for the Operator Personality are provided in the Process Operations Manual in the Process Operations binder In that binder you should also find a plastic envelope that contains a pocket sized Operator s Digest 5 1 1 How to Load and Change US Personalities The easiest way to change the personality of a US is through the Console Status display on another US If there is only one US or if there are two USs but neither one is running bootload procedure must be used to load a personality into a US Enhanced Micro TDC 3000 User s Manual 5 1 7 95 5 1 1 28 Feb 92 13 13 24 2 ENGINEERING PERSONALITY MAIN MENU APPLICATION MODULE SYSTEM WIDE VALUES NETWORK INTERFACE D MODULE JAMES JAMES NAMES VOLUME CONFIGURATION Support Functions and Utility Programs PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS SUPPORT SMCC ET TIES MAINTENANCE R 400 C HONEYWELL INC 1984 11229 When the Engineering Personality is loaded the first display to appear is this Engi
151. to EPDGP PLC Interface Board PLCI Paddleboard PCLI Interface Board Panel on rear of Multinode Module PLCG Relay Board From Keyboard to Termination Panel 125V Power Cord for Tower 250V Power Cord for Tower Print Head for ASPI 41 Printer Adapter Cable inside Enclosure Tower to Printer Cable PLCG Field Port Cable TPLON Interface Board TPLON Interface Board TPLON Interface Board TPLON Interface Board Twisted Pair LCN Cable w o termination TPLCN TOWER TO TOWER CBL Connects between Towers 10 M TWR TWR CABLE OPN 10 meters Cable between Towers FLAT TOUCHSCREEN ASM TRACKBALL TRACKBALL CABLE ORU Level Replacement Item Enhanced Micro 3000 User s Manual 6 11 Touchscreen for 20 CRT Trackball and attached cable Adapter Cable inside enclosure 7 95 6 5 PART NUMBER DESCRIPTION 51107595 100 WINCHESTER PS Power Supply 51196243 100 445 MEGABYTE DRIVE History Module Hard Disk Drive 51196680 100 512 MEGABYTE DRIVE History Module Hard Disk Drive 51304395 100 WREN INTF CABLE Signal Cable from SPC I O to WREN III 51109181 010 LCN CABLE SET Standard cable set for LCN Upgrade 51401551 XXX K2LCN BOARD High Performance Processor w Memory 80360206 001 CLI BOARD Computer Interface Board 51196701 100 CLI A EMC Computer Interface Board RS449 80360209 001 CLI ADAPTER Paddleboard RS232D 80360230 001 CLI ADAPTER CLI Paddleboard RS449 51401669 100 FAN ASSEMBLY Micro Fan
152. to step 5 No goto step 2 in 4 2 1 1 5 Follow the instructions in subsection 4 2 1 1 to load the prebuilt network configuration file NCF Enhanced Micro TDC 3000 User s Manual 4 3 7 95 4 2 1 4 2 1 1 Loading Prebuilt Network Configuration Data In the steps that follow you will load US 1 with the Universal Personality and the prebuilt NCF file The Universal Personality allows you to switch quickly between the Operator s Personality and the Engineering Personality The Engineering Personality is used to configure the system or to change system configuration 1 If not already off turn off the power switch on tower 1 the right tower and on tower 2 the left tower for a few seconds and then back on Loss return of power in tower 2 resets the node s and forces the HM to autoboot Loss return of power in tower 1 resets the nodes in that tower Wait for gt to appear in the upper left corner of the screen of the monitor connected to tower 1 2 On Operator s Keyboard press LOAD 1 2 3 4 X appears 3 On the Operator s Keyboard press the ALPHA SHIFT key until the indicator comes on key in N then press ENTER Several messages appear ending with OPR UNP ENG 4 On the Operator s Keyboard key in UNP and press ENTER Several messages appear as the Universal personality loads Finally the message NCF N 1 2 3 4 X appears 5 Wait a few minutes for the System Status display to appear Press CTRL HELP on the
153. tors closer than 12 to each other 3 Using Figures 2 1 and 2 2 as examples place the towers in position parallel to each other The printer must be positioned near tower 1 for connection to US 1 but within the 6 foot length of the printer cable Put the towers within 84 cm 33 apart unless you have the optional 10 meter cable Make sure both towers sit firmly on level flooring Enhanced Micro TDC 3000 User s Manual 2 5 7 95 2 7 2 7 TOWER 1 EQUIPMENT CABLING Before removing the rear panel of either tower ensure that all power switches are OFF and that the power cords are unplugged You will now electrically connect the electronics cabinets towers together and to their peripherals with a variety of signal cables Refer to Figures 2 3 2 4 2 5 and 2 6 for the location s of the connectors mentioned The following subsections where applicable may contain information on the EMC Directive that affects the hardware When applicable the EMC hardware information will usually follow the hardware that is not in compliance with the directive NOTE No instructions are given in this section for peripheral equipment that has been factory mounted within a tower such as Cartridge Drives or the History Module since they have been fully cabled at the factory Likewise no node addressing pinning is contained in this section because nodes have been factory pinned For replacement board pinning instructions see Section
154. tower Enhanced Micro 3000 Users Manual 2 10 7 95 2 7 2 Figure 2 8 TP 485 3 I O Faceplate ASSY NO 51304766 300 REV p BAR CODE TP485 uw E Figure 2 9 TP 485 3 I O Board Enhanced Micro 3000 User s Manual 2 11 7 95 2 7 3 2 7 3 Board I O boards see Figures 2 10 and 2 11 interface nearly all the peripherals of the Enhanced Micro TDC 3000 Control System You are now going to connect those cables which could not be installed at the factory Default CRT Background J J10 1 TSI Orientation 1 Light Grey Dim 0 0 Med Grey Brighter mm 0 Warm Grey Brightest J9 Engineer Supervisor Ji Keyboard Keyboard J8 51304584 300 J11 Pinning EPDGP I O TS1 Jumper Vertical Sync Signal J2 J7 e DIRECT L DIR VSYNC INV ee INVERT Figure 2 10 CRT Background Shade Pinning and Sync on the I O EPDGP I O boards can be pinned for default backgrou
155. try Control Language AM Data Entry Enhanced Micro TDC 3000 User s Manual 4 17 7 95 4 7 4 ENCE TEST PM POINT 51 NUM REG note that PM NUM is a tag at box numeric 1 COUNT1 AT BOX NN 1 same as PM NUM PV jOCAL COUNT2 A NN 1 same as PM 51 PHASE CL TEST SET PM NUM PV PM NUM PV 0 1 IF PM gt 1000 THEN SET PM NUM PV 0 IF PM FLG PVFL ON THEN SEND CRT ONLY THIS IS A T SET PM FLG PVFL OFF WAIT 3 SECS ET COUNT2 1 ET PM REG MODE EN PM NUM PV 25 MAN n PM NUM PV 50 AUTO n PM NUM PV gt 50 CAS GOTO PHASE END CL TEST Figure 4 1 CL Program CL TEST Enhanced Micro 3000 Users Manual 4 18 7 95 4 8 4 8 AREA DATABASE CONFIGURATION An Area Database Area 01 is preconfigured for the Enhanced Micro TDC 3000 file It uses the standard prebuilt data points described in Appendix A for Reports Group displays etc You may want to look through the standard configuration data shown in subsection 4 7 2 If you loaded the standard points and do not need to change the Area Database configuration at this time skip to subsection 4 9 Area Database Configuration is accomplished through the activities listed on the Area Configuration Menu which appears when the AR
156. tton t LJ SELECT ADJUST STORE COLOR 4 53968 Continue adjustment press the SELECT button 0D C321 t SELECT BEHNHENH COLOR 1 2 3 n 53969 Enhanced Micro 3000 User s Manual 5 39 7 95 8 Rotation Setting Only available for HM 4821 D 5 4 3 1 Select MODE 1 by the mode selection switch and press the SELECT button until the ROTATION indicator lights up SELECT MODE 3 24 CJ EB B 53970 2 Adjust the rotation by pressing the ADJUST button or CD C32 f CJ SELECT ADJUST pm COLOR 1 2 3 Ln n n 3 After adjusting the rotation if you want to Store the adjusted data press the STORE button SOD NO COLOR 4 2 und SELECT ADJUST 53971 STORE 53972 Continue other adjustment by pressing the SELECT button Ex p Bl Cj COLOR 4 2 Enhanced Micro TDC 3000 User s Manual SELECT 5 40 53973 7 95 5 4 3 9 Moire
157. tus Event CONTACT 1 Operator Ack Only Message CONTACT 1 Operator Confirm Message CONTACT 2 Low Priority Alarm CONTACT 1 High Priority Alarm CONTACT 2 Emergency Priority Alarm CONTACT_3 Red Color Alarm Priority EMERGENCY 7 95 System Wide Values Continued Physical Node Command Access Table Load Operations Non US Node Load Operations Local Console US Load Operns Remote Console US Maintenance Function Load Engineer Personality Dump Node Override Dump Shutdown Node Override Shutdown Enable Disable Load Dump Change Time or Date Change Area Override Change Area Change ALENBST Idle Shutdown Process Manager Demand Checkpoint Node Enable Disable Auto Checkpoint Switch Primary to Secondary Override Switch Primary to Secndry Enable Disable History Collection Hot Warm Cold No Proc Start AM Warm Cold Start HG Printer Assignment Change Clear Maintenance Load Test Load Init No Point Process Load Cmnd Load of Proc Gateway Node Cmnd Restore of Proc Ntwk Dev s Cmnd Load of Proc Ntwk Dev s Cmnd Checkpt of Proc Ntwk Dev s Miscellaneous Commands Access Sequence Command Load Prog Sequence Command Save Prog Box Variable Change Access Syst Event Acknowledge Access Floppy Init Access Accs Level to Change View Access Accs Lvl to Change Unit Assignment Accs Lvl to Change Unit Deassgnmt Accs Lvl to Change Unit Alarm Enable Accs Lvl to Change Unit Alarm Disable Accs Lvl to Change
158. tute procedure Add the extra I O Modules to the configuration for the cabinet Load the data by pressing F12 To configure any other APM cabinet follow the procedures in Task 32 of the System Startup Guide Cartridge Drive 4 4 3 UCN APM Box Point Configuration Data The following entity defines the primary Advanced Process Manager Module as node 03 on process network 01 the UCN This checkpoint information was loaded as the Data Source for the APM A redundant APM is configured as node 04 but otherwise contains default values Parameter Description Value Primary APM Name Entity name NMO01NO03 NTWKNUM Network number 01 NODENUM Node number 03 NODETYP Node type APM NODASSN Node assignment ThisNIM MOVPVTXT Moving text descriptor Neither BADPVTXT Bad PV text Both The following entity defines the physical configuration of the Advanced Process Manager and several key operational characteristics Parameter Description Value Parameter Description Value Name Entity name NMO1BO3 NPMSLOT No of Process Module Slots 30 NTWKNUM Network number 01 NUMERIC No Numerics in PM Box Pnt 2047 NODENUM Node number 03 SCANRATE Scan rate RegiLog1 CTLOPT Control option On PKGOPT PMM Packaging Option Nonredun NCTLSLOT Number of control slots 40 IOMFILEA IOP file number see chart NPVSLOT Number of PV slots 20 IOMCARDA card number see chart NLOGSLOT Nmbr of Logic slots 25 IOMTYPE card type see chart NDCSLOT Nmbr of Digital Comp s
159. ugh string set these switches to the right 75 for video 1 K for sync The switches of unused BNC connectors should also be set to the right Enhanced Micro 3000 User s Manual 5 18 7 95 5 4 2 IDEK Model 8221 Subsection 5 4 2 describes the operational controls of the 21 inch Vision Master Monitor newer monitor Model MF 8221 The numbered description of each of the 5 4 2 digital pushbutton screen controls make reference to the identification number shown in Figure 5 3 13 14 15 16 17 18 19 20 21 N RED BLUE ee eee o dba eum mg SIGNAL AUTO AUTO AUTO WB Control Buttons SE CQNT POWER on the Sliding Tray 8 9 10 11 12 52549 vw Figure 5 3 Location and Function of Front Controls for IDEK 8221 POWER SWITCH ON OFF Use to turn the power ON or OFF Press the switch to turn ON and press it again to turn OFF POWER STANDBY INDICATOR Indicates power ON OFF or stand by state When the power is ON green light comes on and it goes off when the power is OFF When the AUTO POWER OFF SENSOR is activated and switches to the stand by state the green light turns red AUTO POWER OFF SENSOR To save energy it detects the presence of an operator and powers down to the standby state automatically when no one is in front of the monitor for over an hour To turn the power back on in the standby state
160. uit control Turn this control to correct both right and left side distortion of the display Barrell tl Pincushion e 5 V SIZE vertical size control Turn this control to adjust the vertical size of the display i c Enlarge Lessen 6 V POSI vertical position control Turn this control to adjust the center of the display vertically XU ue 7 H SIZE horizontal size control Turn this control to adjust the horizontal size of the display Enhanced Micro 3000 User s Manual 5 15 7 95 5 4 1 8 H POSI horizontal position control Turn this control to adjust the center of the display horizontally Right Left 9 SIGNAL SELECT switch VGA Select when using graphics card Select MACII when using an Apple Macintosh II with the standard Apple Video card or PGC graphics card Select OTHER when using any other graphics card or generator than the above with a horizontal frequency between 30 and 80 kHz 10 DEGAUSS button Press this button to degauss CRT OTHER 11 POWER switch and indicator To turn on the power of the unit press this switch The indicator will light up To turn off the unit press it again Enhanced Micro 3000 User s Manual 5 16 7 95 5 4 1
161. undant Network Interface Module Options to the System Options AC Voltage Orientation Cartridge Disk Equipment Overview Enhanced Micro TDC 3000 User s Manual Index 7 Section Heading 1 1 5 wor Cartridge Disk ee Color Monitor zoom ON 0300 M c9 oo ca N l4 cl d acp un oto 00000 gt QNID 4 gt DNR NIN Todes OF 2 7 95 Index Topic Panel Rear Transition Parts Password PDGI Personalities Personnel Authorized Pinning Node 485 PLC PLCG PLCG modem PM Box Point Data Point Building Data Points Positioning Printer Towers Power OK LED Power On Tests Prebuilt Data Area Database Configuration Database Configuration Network Configuration UCN PM Box Point Configuration Preliminary Troubleshooting Preparation of Site Printed Wire Board Printer Cable Cabling Checks Cleaning Connection Diagnostic Positioning Second Self Test Test Message User Diagnostic Test Printout Configuration Revision Process Cabling Process Manager Protecting Cartridge Disk Cartridge Media Circuit Card Enhanced Micro TDC 3000 User s Manual Index 8 Section Heading m isi va bul gt
162. xternal system Do not allow liquids to be placed on the Enhanced Micro TDC 3000 keyboards and equipment Liquid spills will damage electronic components 9 Clean the cartridge disk drive as outlined in the Universal Station Service manual in the LCN Service 1 binder to prevent errors and loss of data when loading programs 10 Regularly clean the CRT face to minimize operator fatigue Cleaning procedures are found in Universal Station Service manual in the LCN Service 1 binder 11 Clean the printer before startup and periodically thereafter as described in the Universal Station Service manual in the LCN Service 1 binder 12 Periodically clean the operator and engineer keyboards by dampening a cloth with mild detergent and wiping the keys Do not spray detergent solution on the keys as moisture may ruin the circuits underneath 13 Periodically check and clean or replace the air filters in each cabinet Refer to subsection 6 3 1 of this manual for filter removal and cleaning procedures Enhanced Micro TDC 3000 User s Manual 1 8 7 95 1 3 1 3 CIRCUIT CARD HANDLING The circuit cards or Printed Wire Boards PWBs are adequately protected from damage caused by Electrostatic Discharge ESD only while installed in the system module or packed inside the conductive plastic bag in which they are shipped To avoid ESD damage when the card is handled outside its enclosure to guard against electrical overstress and to maintain personne
163. ystem 1 3 The Operator s Keyboard 1 4 The Engineer s Keyboard 1 5 The Local Control Network 2 Operating Practices and Housekeeping 2 1 Before Startup 2 2 After Startup 3 Circuit Card Handling 4 Cartridge Disk Handling and Storage 4 1 Cartridge Loading and Removal 4 2 Cartridge Media Protection 5 EMC Directive 6 Related Publications oL oL oA cR oA A oL L lb lA ol 2 SITE PREPARATION AND INSTALLATION Storage Conditions Site Requirements Dimensions and Weight Electrical Requirements AC Voltage Options Frequency Current in Amperes at 120 Vac Unpacking Site Layout Installation Tower 1 Equipment Cabling Cabling Standard Cabling EMC Directive Cabling EPDG I O Board Standard Cabling EPDGC I O Board Operator Keyboard Cabling Printer Cabling Color Monitor Cabling Engineers Keyboard Cabling TPLON Cabling Touchscreen Cabling Trackball Cabling Process Cabling Cabling Diagram and Parts List Track Ball Cabling Diagram and Parts List Touch IO IO IO IO IO IO IO IO TO TO IO QN a RONDO Enhanced Micro TDC 3000 User s Manual i 7 95 Table of Contents 2 8 Tower 2 Equipment Cabling 2 8 1 Optional Universal Station Upgrade 2 8 2 Optional Redundant Network Interface Module 2 8 3 Optional Computer Gateway CLI 2 8 4 Optional Co
164. ze of the display Vertical position Turn knob or press button to adjust the center of the display vertically Horizontal size Turn knob or press button to adjust the horizontal size of the display Horizontal position Turn knob or press button to adjust the center of the display horizontally Signal select switch three position switch VGA Select VGA when using a VGA graphics card MACII Select MACII when using an Apple Macintosh or PGC graphics card OTHER Select OTHER when using any other graphics card or generator than the above with a horizontal frequency between 30 and 80 khz For the UWS place this switch in the MACII position Degauss Press this button to degauss the CRT Enhanced Micro 3000 User s Manual 6 8 7 95 6 3 6 3 CLEANING The monitor screen printer keyboard and the cartridge drive heads must be periodically cleaned For cleaning intervals and instructions refer to Universal Station Service in the LCN Service 1 binder 6 3 1 Air Filter Removal and Cleaning 1 Periodically inspect the air filters in each tower for dust buildup perhaps as frequent as every month all the way up to an annual basis Refer to Figure 6 1 for the location of the filter s and Table 6 1 for a recommended inspection timetable 2 Each filter is located just above the Multinode Module in a tower and is accessed by removing the front cover of the tower Visually inspect th

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