User Manual
Contents
1. Safety Information pag 2 Declaration of Conformity pag 3 Technical Specifications pag 3 Installation pag 4 Use pag 6 Maintenance pag 6 Troubleshooting pag 7 Parts pag 7 Warranty pag SAFETY INFORMATION The following safety alert symbols are used in this manual Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which will result in death or serious injury if not avoided N WARNING indicates a potentially hazardous situation which will result in death or serious injury if not avoided It is responsibility of the person that use the pump to Know and follow applicable national and local safety rules pertaining to installing and ope rating electrical equipment for use with petroleum fluids Know and follow adequate safety precautions when handling petroleum fluids Insure that all operators have access to adequate instructions concerning safe operating and maintenance procedures A DANGER This pump is designed for automotive Diesel fuel only The pump is not suitable for food substances transferring The motor of the pump is not explosion proof do NOT USE the pump in ambient with flammable vapours Do NOT USE the pump whit gasoline petrol or other flammable liquids with flash points less than 55 C 131 F DO NOT use this pump to transfer Diesel fuel when ambient tempera ture exceeds the Diesel flash point temperature 552. C 131 F DO NOT operate the pump in the presence of any source of ignition including running or hot engines lighted cigarettes or gas or electric heaters For safe operations the diesel fuel transfer system must be properly grounded this means a continuous metal to metal contact between components supply tanks pump hose metal nozzle and receiving tank Failure to follow the above mentioned instructions may rsult in death or serious injury from fire or explosion WARNING This manual is integrating part of the pump Before starting in the way to get the best results and the maximum performance from the pump please read carefully these operating instructions and store the manual in a safe place Don t leave the running pump unwatched when the pump is not in use store it in a safe place out of reach of children When the pump is not in use and before of any maintenance installation or inspection disconnect the pump from the power supply To disconnect the plug do not pull the cable but remove directly the plug clamps don t touch plug clamps switches with wet hands It s forbidden modify any part of the pump Prevent any injury observing the basic safety rules Use the pump for Diesel transferring only a misuse of the pump can results dangerous for people wares and or animals During the transferring operation pay attention to avoid any splash of Diesel Avoid prolonged contact with Diesel fuel It s recommendet the use of protecti
3. battery Tubing connection Before connection make sure that the tubing the inlet outlet of the pump and the suction tank are not clogged and free of dirt rust etc that could damage the pump and or clog the retainer The threaded connections must be 1 BSP type do not use conical threaded joints that could damage the threaded pump bores the pipes connections must be leakage proof to avoid air or fuel leakage and pump trouble When the hoses are not supplied it is consiled minimize the lenght of both suction and discharge hoses use hoses with adequate characteristics for diesel fuel antistatic with dia meter equal or greater than and working pressure equal or grater than10 bar in addition the suction hose shall be suitable for functioning under suction pressure Connect the pump observing the right fuel flow like indicated by the arrows on the pump body WARNING The use of tubing unsuitable for use with Diesel fuel can damage the pump injury persons and produce pollution because of diesel fuel splashing spilling WARNING The discharge hose and the accessories nozzle meter etc must be grounded to dissipate the electrostatic currents alternatively the hoses can be of antistatic type It is installer responsability to use tubing with adequate characteristics os AN DANGER To prevent injury observe precautions against electrical shock fire or explosion when dispensing fuel Do not operate switch with wet hands
4. Do not operate the pump in the presence of any source off ignition including running or hot engines lighted cigarettes or gas or electric heater Start the diesel fuel dispensing turning ON the switch on the pump and opening the delivery valve the lever of the nozzle if present solidly grasping the end of the hose at the end of the diesel fuel dispensing turn OFF the switch on the the pump and disconnect the main power supply AN WARNING Operate the pump in ambient with temperature between 15 C and 40 C Serious or fatal shock can result from operating electrical equipment in dump or wet locations WARNING Avoid prolonged contact with petroleum fuels Use protective goggles gloves and aprons in case of splashing or spills Change saturated clothing and wash skin promptly with soap and water This pump is designed for the transfer of diesel fuel with flash point at or above 55 C 131 F DO NOT USE this pump for other types of fluid Use of this pump with other types of fluid may damage components and will void the warranty The pump in not suitable with alimentary or food fluids Operation without fluid WARNING DO NOT LEAVE the pump running without fuel Dry running even for ew minutes only can damage the pump Operating in by pass Pump is equipped with an automatic by pass valve Pump wil go into by pass when the discharge line is close To prolong the life of the pump minimize time spent in by pass A DANGER Operation wi
5. ance with statutory country specific regulations only when it is used for the designed purpose The warranty period shall begin on the date of purchase with an original sales receipt The warranty is limited to demostrable defects that can be attributed to workmanship and or material the buyer will pay for any transport costs and will bear any transporting risks responsibilty Failure defects resulting from normal wear incorrect and or improper use erroneus connections of the device manomissions or modifi cations without our written authorization are not covered by the warranty The manufacturer exclude any additional liability in particular for subsequent ware or persons damages arising from the use of the product Timbro Rivenditore Dealers stamp us FLUID Fuel Transfer Equipment via G Fuca 119 ZI Torrazzi Sud 41100 Modena MO Italy Tel 39 059 250307 Fax 39 059 250307 e mail info fluiditalia it www fluiditalia it Pictures and descriptions are FLUID srl properties Technical datas and characteriscs indicated are intended not binding and FLUID srl could change them without any advanced notice Printed in Italy 05 08
6. e and nozzle with swivle connection Tension Power Current Current Type V Lea aA max A Fuse Port 5 by pass FL 40 12 22 1 3 6 FL 40 24 10 13 1 3 6 FLC 40 12 18 22 1 4 1 FLC 40 24 10 13 NE 4 1 FLK 40 12 19 22 FLK 40 24 11 Noise level Under normal working conditions the noise emission pression do not exceed the value of 70 dB at the distance of 1 meter from pump Diesel fuel flow Flow Liters min Delivery hose lenght meters To get the maximun pump flow rate it s necessary Minimize lenght of suction and discharge lines Avoid if possible elbow and throttling along the line Use tubing with diameter equal or grater than 3 4 Keep clean the strainer regularly Use extension cable only if necessary minimum section 2x4 mma Product identification Date of Production FLUID Serial Number ___ Typ FLC 60230 901100 a 12V DC 260 W22 A 3200 rpm Product Description 38 45 LU1 IP55 S2 40 min FLUIDS rt4 Product Code Technical Data 1100 Modena Made I DDR N I Dimensions FL 40 141 FLC 40 1 BSP 1 BSP INSTALLATION AN DANGER If the application is for gasoline petrol or fluids that require an explo sion proof product DO NOT INSTALL THIS ELECTRIC PUMP Preliminary operations Check that the product has not suffered a
7. ny damage during transport or storage in case of damages or missing parts please contact immediately the dealer 4 Remove the protection plugs on inlet and outlet of the pump Attach the pump using screws of adequate diameter for the fixing holes provided in the bracket of he pump Electrical connections WARNING I s responsibility of the installer to perform the electrical connections with respect for the applicable local or national regulations Check that the suppling electrical specifications correspond to those shown on the plate failure in the electrical specifications respect could damage the electrical pump Check the fuse efficency on the supply cable IN DANGER Preserve the supply cable from oil high temperatures and cutting edges Inspect always the supply cable against damages in case of damage replace imme diatly the supply cable with an original one Avoid that cables electrical receptacle clamps and switches have contact with water or flammable fluids and avoid high moisture ambient for the pump If necessary use extension cable 5 meters lenght with minimum section 2x4 mmq unwinding completely the extension cable All metal parts must be always grounded FL 40 12 24 wire the 2 pin connection faston 6 3x0 8 female brown cable at positive pole and blue cable at negative pole of the battery FLC 40 12 24 wire the 2 clamps red clamp at positive pole and black clamp at negative pole of the
8. port Switch off the pump disconnect the electrical wiring disconnect the lines and flush the pump Package properly the product and be care to avoid shocks during the transportation Disposing of contamined materials Don t disperse contamined parts into the environment Refer to local regulations for proper disposal of the product TROUBLESHOOTING Possible Cause Corrective Action Motor does not run No electrical power to Check electrical connections extension pump cable and fuse Chek for possible locking of rotating shaft Motor runs slowly and low Low voltage in the Bring the voltage in the corrrcts limits fuel flow electric line lUsing extension cable cble sections shall be 2x4 mmq minimum Motor runs but no fuel Tank level low Add fuel to tank delivery Clogged suction line Clean suction line Air leak in system Check all joints PARTS FL 40 FLC 40 PARTS Pos Q ty Description P N 1 1 Bracket screw kit 695000 2 1 Gaskets kit 695001 3 1 Rotor vanes kit 695002 4 1 Pump body 40 It 210001 5 1 By pass valve kit 695003 6 1 Strainer 217001 7 1 24 Vcc motor 460002 7 1 12 Vcc motor 460001 8 1 Switch cover kit 695004 9 1 Switch 425001 10 1 Cord 2x2 5 2mt clamps 400001 10 1 Cord 2x4 4mt clamps 1400003 11 1 15Afuse 24Vcc motor 450002 11 1 25Afuse 12Vcc motor 450001 WARRANTY The product is guaranteed in accord
9. th the discharge line closed by pass mode is allowed for maximum 3 minutes only Longer pump running in by pass mode produce abnormal diesel fuel temperature raising with all the fire or explosion risks connected MAINTENANCE AN WARNING Observe precaution against electrical shock when servicing the pump Always disconnect power before attempting any service Never apply electrical power to the pump when any of the cover plates are removed The pump is designed for minimal mainte nance it is recommended observe the following indications Daily Keep the pump exterior clean to help identify leaks check the connection joints sealing and repair immediatly any leakage if necessary Check the electrical cable conditions if dama ges cuts or other defects are recognized it is necessary replace the cable with an original one this operation must be performed by an expert technician Check the conditions of suction and discharge hoses if fissures cuts bulges or other dama ges are recognized it is necessary replace the hose with an original one Weekly or every 5 hours of work Inspect and or clean the strainer integrated in the body pump a clogged retainer reduce the fuel flow delivery and the pump lifetime to disassemble the retainer unscrew the plug 2 pag 7 and remove the strainer from its seat clean by air blast spray then reassemble the strainer and the plug Every 2 years it s recommended replace the discharge hose Trans
10. ve glasses gloves and aprons in case of splashing or spiling NO Before of use chek always that the pump is in order if any problem is found don t use the pump and solve the problem and if necessary contact the service Never point the Diesel jet at electrical equipment cables open flames hot object persons animals wares or other place different from the receiving tank DECLARATION OF CONFORMITY We FLUID s r l via G Fuca 119 41100 Modena ITALIA herewith declare that the construction of the pumps FL 40 FLC 40 FLK 40 complies with the following relevant regulations 98 37 CEE 73 23 CEE 89 336 CEE complies with the following relevant standards EN 292 1 EN 6100 6 1 EN 60335 1 EN 292 2 EN 6100 6 3 EN 294 EN 60204 1 complies with the following national standards DPR 547 55 Modena li 15 09 2007 Legal Rappresentative Giovanni Bedoni TECHNICAL SPECIFICATIONS Self priming rotary vane pump equipped with by pass valve and filter integreted in the pump body driven by a brush DC low tension motor in protection class IP 55 designed for the transfer of Diesel fuel The pump is designed for an intermittent use with a working cycle of 40 minutes FL 40 Electric pump 12 24V with supply wires and fixing bracket FLC 40 Electric pump FL 40 with switch cable with fuse and clamps suitable for a quick connection to the battery FLK 40 kit including FLC 40 suction hose 1 antistatic delivery hos
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