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Road Relay 5 User`s Manual
Contents
1. Distance 53 Changing ETA Average Speed 54 F Fault Information 58 60 Fault Log 59 Fault Pop ups 58 Loss of Power Fault Pop up 59 Resetting the Fault Log 60 Fleet Mode 22 42 43 47 49 52 56 58 60 68 70 73 74 76 78 Fuel Purchase 66 68 Entering Fuel Purchase Information 66 Recording the Fuel Purchase State 67 Resetting Fuel Purchase Records 68 Reviewing Fuel Purchase Information 67 Fuel Rate Multiplier 54 56 Icon Overview 10 Icons 10 13 Configuration 13 Configuration amp Settings 10 13 14 Data Pages 10 11 Driver 13 Envelope 12 Lock 13 Monitor 12 Road 11 Route 11 Steering Wheel 11 Vehicle 12 14 Wrench 12 Improper Datalink Connection Pop up 85 Informational Pop ups 83 87 K Keypad 8 9 Language 18 Leg Information 25 Automatic Leg Screens 25 Leg Summary 30 Manual Leg Screens 29 Operating Hours 30 Resetting Leg Data 30 M Menu Navigation 14 17 Mini USB Port 8 N No Power from Backup Battery Pop up 86 p Parts Information 65 Pop Ups 73 87 Power Failure Pop up 86 PowerSpec 6 8 22 26 28 35 37 42 43 47 49 56 58 60 68 70 71 73 74 76 78 84 92 Preventative Maintenance 61 64 Preventative Maintenance Pop ups 63 Preventative Maintenance Schedule Setup 61 Resetting a Preventative Maintenance Schedule 64 Viewing Preventative Maintenance Schedules 61 R Reset Driver ID 51 Fault Logs 60 Fuel Purchase Rec
2. Or 2 Performing a Stationary Parked regeneration 35 3 Cruise Set Speed Pop ups When the cruise control set speed is changed the following screen will be shown Cruise Set Speed 72 mph 35 4 RoadRelay Informational Pop ups These pop ups report information in regard to the functional operation of the RoadRelay itself 35 4 1 Route Memory Pop ups Route Memory Almost Full Extract Soon 83 This screen indicates that RoadRelay information storage for the Route feature is 90 or more full This is a warning that data needs to be removed soon or it may be lost The data should be reset refer to Resetting Route Records section in this manual or extracted with the PowerSpec office software Route Memory Full Data Lost This screen indicates that RoadRelay information storage for the Route Recording feature is full and some data has been lost The data should be reset refer to Resetting Route Records section in this manual or extracted with the PowerSpec office software 35 4 2 RoadRelay Failure Pop up RoadRelay Failure This screen indicates there is a defect in the RoadRelay Return the unit for repair 35 4 3 Data Link Pop ups RoadRelay Data Link Failure 84 This screen indicates that no data has been received by the RoadRelay during the last 30 seconds from the engine This failure indicates something is wrong with the engine electronics wiring to the Ro
3. Example Pressa Press 9 until the icon is highlighted Press press until the icon is highlighted Press Move the SELECTOR until Time Format is highlighted Press You will see the current time format Press F or a to change the format switch between 12 and 24 hours Press to save your changes or press Baal several times to discard the change and return to the Configuration menu screen 8 3 4 Data Screens Screens showing data such as leg or vehicle monitor will update every second If data is unavailable or invalid the screen will have question marks in place of numerical data 9 Controlling Display Brightness The RoadRelay has six levels of brightness including off When in an AUTO LEG screen pressing P will increase the display brightness pressing will decrease the brightness When at the lowest level off any key press will turn the display on at the lowest brightness level The RoadRelay saves two separate brightness settings One setting is saved if the headlights are OFF and another setting is 17 saved if the headlights are ON If the headlights are OFF you may adjust the setting for headlights being off If the headlights are ON you may adjust the setting for headlights being on 10 Selecting a Language Related sections Using the Keypad Language English Idioma Espanol Langue Fran ais Idioma Portugu s The RoadRelay supports four languages English Spanish F
4. Keypad RoadRelay can record separate information for up to sixteen drivers using the Driver ID function You can select up to fifteen drivers In addition you can select the Other driver 22 1 Turning Driver ID On or Off To turn Driver ID On or Off press tr select KI select and select Driver ID Driver ID Off Use W or amp to change between On and Off Press 6 to save the selection Press 0 to leave this screen and NOT update the choice Driver ID can also be turned On by aese select Ki select A and select Driver ID Use F or 4 to turn Driver ID On Press to save the selection Press 0 to leave this screen and NOT update the choice If the RoadRelay is in Fleet Mode you will not be able to change this setting Fleet mode can only be turned ON or OFF using PowerSpec office software 22 2 Choosing a Driver If the Driver ID feature is ON the following screen will appear at power On or by pressing tr P selecting A selecting Driver ID and pressing When this screen is 49 selected and when it appears at power up 3 beeps will be heard to alert the driver The screen will be different if IDs have already been entered Select Driver Driver New Other If your ID appears on this screen you may use WF or to select it Pressing will accept the selection If you need to enter a new driver ID select Driver New Press Use WF or amp to scroll through the numeric l
5. Press tr select KI select and select Over Speed Over Speed Indicator Off Use the or 44 to change between On and Off Press to save the selection Press 0 to exit without changing the selection Turning the pop up off does NOT prevent an over speed occurrence from being recorded in trip data If the RoadRelay is in Fleet Mode you will not be able to change this coaching pop up setup Fleet mode can only be turned ON or OFF using PowerSpec office software Over Speed 1 Threshold 72 mph 76 Over Speed 1 is the speed at which the warning pop up occurs Use the key to move the cursor to the left Use P or amp to enter the desired threshold speed Press 9 to advance to the next character position Press when finished Press 0 repeatedly to exit without changing the threshold speed Next the Over Speed 2 threshold is entered Over Speed 2 Threshold 80 mph No pop up occurs when this speed is reached however the time spent above this speed is part of the recorded trip information Use the key to move the cursor to the left Use 2 or to enter the desired threshold speed Press 9 to advance to the next character position Press when finished Press 0 repeatedly to exit without changing the threshold speed 35 1 2 2 Vehicle Over Speed Pop up When the RoadRelay detects that the vehicle speed is greater than the Over Speed Threshold setting the RoadRelay will
6. alarm ON or OFF press tr select KI select and select Alarm Enable Use 2 or 4 to toggle between On and Off Press o to finish 13 2 Setting the Alarm Time Alarm Time 6 30 AM To set alarm time press tr select Ed select and select Alarm Time Use WF or to enter the alarm time Press to advance to the next character position If using a 24 hour clock press to finish ETA setup If using a 12 hour clock Press W to advance to the AM PM field then use F or 4 to toggle between AM and PM Press A to finish 20 When the alarm goes off the buzzer will sound and the alarm screen will appear 11 26 10 6 30 AM Alarm Press any key to shut off the buzzer Ifa key is not pressed the alarm will shut off after 1 minute 14 Adjusting the Volume Related sections Using the Keypad Setting the Alarm Pop ups This configuration setting adjusts the volume of all audible sounds made by the RoadRelay These sounds include the Alarm and all pop ups Volume To adjust the volume press tr select KI select and select Volume Use WF or 9 to increase the volume Use or to decrease the volume Press A to finish 15 Units of Measure Related sections Using the Keypad The RoadRelay has three screens dedicated to configuration of the measurement system 21 Units of Measure Choice of US UK Europe or Metric which allows the user to select the primary units of measure based on
7. country or region Volume Units Choice of gallons imperial gallons or liters Economy Units Choice of mpg mpG kpl or lpk 15 1 Units of Measure US UK Europe or Metric System Press tr select select KI select and select Units Use TF or amp to move between the four units of measure Press A to select the units of measure Press 4 to exit this screen without changing the units of measure UK Europe Metric The table below summarizes the parameters that are affected by changes to the Unit of Measure configuration Parameter__ Metric Distance Miles Miles Kilometers Kilometers Economy mpg mpIG kpl kpl Temperature Fahrenheit Celsius Celsius Celsius Air Pressure Hg millibars kPa kPa Other Pressures psi kPa kPa kPa Volume gallons Imp Gallons liter liter Time Format 12 hour 24 hour 24 hour 24 hour Date Format mm dd yy dd mm yy dd mm yy dd mm yy If the RoadRelay is in Fleet Mode you will not be able to change the units of measure Fleet mode can only be turned ON or OFF using PowerSpec office software 22 15 2 Economy Units Press tr select select KI select and select Economy Units Choices are miles per gallon mpg miles per Imperial gallon mpG kilometers per liter kpl and liters per 100 kilometers lpk Use WP or 4 to move between the four economy units Press to select the economy units Press W to exit this screen without changing the eco
8. erences te ech E E eens 15 Menw CRE CINGS carts ak stot olsk E E e 15 Eny OCT CENS ase e a r E a E 16 Wp DG wa Ei ChE SINS ia a a A 17 Data CUCCMS checatsichi ty cas aete A e yaisacuanne sonccenaces 17 Controlling Display Brightness 0 cccccccccceccccceccceceeeeeeeeeeeeeeeeeeeeeeaaeeeaas 17 DeleClinoy a Wane UAC acs ke tied ret a aes a dees 18 Configuring for a RV or Heavy Duty Application ccceeeeeeeeees 18 DeLee TS COC kev aea cecasie ee eat a E 19 Choosing a 12 or 24 hour CLOCK yesucosiet ieee sci fen ea e ceded chess 19 Semino Clock TIME ements eee te Oe 19 Usine Cl Ala ciao cist sa ee sce ea ce cece ant ees des Oe 20 Turning the Alarm On or Of ve ocd ees a ees 20 Setting the Alarm Time escuela eee ees 20 Adjusting the V OlUME nsssn erin er eee ee eet at 21 Wits Of Measures re ee et ete 21 Units of Measure US UK Europe or Metric System 0008 22 Economy US xix spencer a a 23 Vohme UniS issen eat ie akan ees as oe 23 Vebel SCUUD se echessanit ia et ane eet ee aaa as Gs 24 Setting Transmission Type acc a ee es 24 fog Fane gant 5 0 eee emennNne Ape ee ete O re anes ent eee ee 25 18 1 18 1 1 18 1 2 18 1 3 18 1 4 18 2 18 2 1 18 2 2 18 2 3 18 2 4 18 2 5 18 3 19 19 1 20 20 1 21 21 1 21 2 21 2 1 ZN DD 21 2 3 21 3 21 4 ZS 22 22 1 Za 22 5 23 23A 252 24 24 1 25 2551 26 26 1 26 2 26 3 26 4 2l 21l Automatic Lep SCRCCIS essnee a 25 Automatic Idle Displa
9. further press Again use F or amp to move between the screens Press to return to the Fault list Fault code information is provided to help service personnel trouble shoot problems The fault log will contain a short description of each fault 59 Example fault log screens If the engine is a Cummins engine fault code information will be displayed in one of the two formats below One format contains the Cummins Fault Code and advice on the seriousness of the fault The second fault format contains a SPN PID or SID number that is used to reference the faulty device or system If the fault is not from a Cummins engine then only the SPN PID or SID format will be shown Code 428 Active 1 Water in Fuel Circuit Failure Service Soon PID 97 Active 1 Engine Controller Water in Fuel indic Voltage gt Normal 26 4 Resetting the Fault Log To clear all inactive faults you need to be on a fault log screen Press tr select select A and select Fault Codes Select a fault then presse While viewing the fault log screen press and hold for 3 seconds The RoadRelay will beep and the logs will be updated to show only the active fault codes Note that no codes are reset on the engine ECM If the RoadRelay is in Fleet Mode you will not be able to reset the information Fleet mode can only be turned ON or OFF using PowerSpec office software 60 2 Preventative Maintenance Related section
10. highlighted icon and displays the list of features for the selection icon The Home key G3 toggles between the top level icon screen and the AUTO LEG screen The returns to the top level icon screen The functions the same as the key 8 3 Text Screen Navigation There are four types of text screens a Menu Screens b Entry Screens c Up Down Entry Screens d Data Screens 8 3 1 Menu Screens Menu screens can be identified by the presence of a SELECTOR reverse video text on a text screen consisting of one to four lines of text When in a menu use P or 4 to move the SELECTOR up or down in the list The EF and 4 will automatically repeat if held down If you reach the top or bottom of a menu it will wrap around to the other end of the menu To select an item move the SELECTOR to the desired item and press From a Menu screen the 0 key will back out of the menu to the second level icon screen The 9 functions the same as the key 15 The Home key G3 toggles between the top level icon screen and the AUTO LEG screen 8 3 2 Entry Screens Entry screens can be identified by the presence of a CURSOR blinking rectangle on the screen When in an Entry screen use or 4 to scroll up or down a list of selectable data Most Entry screens only allow the entry of numeric characters other Entry screens allow the entry of alphanumeric characters It may or may not be necessary to use Y or 9 keys to move the CURSOR
11. ht E EEE O P EA A EE A E T E neue 48 Drio IDe E E 49 Turning Driver ID On OF Off 222 4 ccgslesgeteceeah haiis ageehaseiat a 49 Choosina a D1 aise onee ee en arene en ier en mS eee ne eta mee er ere er er ie 49 Reese tiie a Driver ID hha 4 cei loat a Peat saucicaussastns 51 Estimated Time of Arrival ETA ccccccccccccccccceeeesessseeeeecceeeeeeeaeaeees 52 Changing ETA Arrival Time and Distance ccecccccceeeeeeeeeeeeeeees 53 Changing ETA Ayerage Speed si2sicteincse cine ececnlaabseceate sl iieri iiiaae 54 Fuel Rae Ad aStenn a S 54 Adjusting the Fuel Rate Multiplier cc ccccccscsssecssssssssssssessseeees 55 Seral POM Conteudo soea E R 56 Changing the Serial Port Configuration eseeeseeseeesssessssssssssesssssessee 56 Poult MTOANO sia e a E E EN 58 FE POP UDS eenia a a scenesdeedesdeastesauiey 58 LOss Of Power Faull Pop Up usurincasinii EA 59 PEL EOT nges r a SS 59 Re setme the FAUN LOS osna a a asada 60 Preventative Maintenant osion a E tidus 6l Viewing Preventative Maintenance Schedules cccesseseeseeeeeeeeees 61 a LT 27 4 28 29 30 31 32 32 1 32 2 329 32 4 33 34 34 1 34 2 34 3 34 4 34 5 35 39l beral IIZ 35 1 3 35 1 4 39 2 35 21 39 2 2 35 3 35 4 35 4 1 35 4 2 35 4 3 35 4 4 35 4 5 35 4 6 36 37 38 39 39 1 39 1 1 39 1 2 Preventative Maintenance Schedule Setup cccccceecesseesssesesseeeeeeeees 61 Preventative Maintenance POp ups
12. it will be the RoadRelay odometer reading No Service History Record If no service history records are in the log this screen will be shown 29 Parts Information If your vehicle has a Cummins the following screen can be seen by pressing Gj selectingitmal selecting S and selecting Parts Information For Engine Parts Information Call 1 800 DIESELS Engine SN 12345678 The last line shows the engine serial number 30 Software Version Press tr select KI select and select Software Version 05 00 12 00 Main BO 03 04 00 Boot 00 04 00 01 Aux 13 Apr 2010 14 12 The information on this screen may be useful if making a call to Cummins for support 65 31 Driver Messages Related sections Configuring for a RV or Heavy Duty Application If the RoadRelay is in RV Mode you will not be able to access this feature RV or Heavy Duty mode can be selected by using the Vehicle Setup configuration If an unread driver message is in the RoadRelay the word Message will blink in the upper left hand corner of the auto leg screens alternating with the Driver ID if Driver ID is enabled To view Driver Messages press A select and select ka Use WF or amp to move between messages Press g exit Driver Messages No Driver Messages If there are no messages you will see this screen 32 Fuel Purchase Related sections Using the Keypad Units of Measure Configuring for
13. only time will be displayed The second line identifies this as the idle screen The third line shows the amount of time the engine has been idling the percentage of total leg time the engine has been idling and performance vs a 20 goal Plus and minus symbols indicate performance against this idle time goal Therefore each or indicates a 2 difference in actual idle time vs the goal A indicates too much time is being spent idling a indicates better performance than the goal Jf the RoadRelay is in RV Mode you will not see the feedback for performance vs idle time goal RV or Heavy Duty mode can be selected by using the Vehicle Setup configuration The last line will show the remaining time until the engine automatically shuts down or how much fuel has been used while 26 idling This is determined by the type of engine and how the engine is set up 18 1 2 Heavy Duty Automatic Driving Display 125 12 44 PM ETA 2 48 PM 0 12 1234 4 mi 6 7 mpg The top line of the screen shows the current driver ID and the time If the Driver ID feature is OFF only time will be displayed The second line shows Estimated Time of Arrival ETA information This can be read as At your current speed you will arrive at 2 48 PM which is 12 minutes ahead of when you are scheduled to arrive The third line shows the number of miles traveled on this leg The last line shows the average leg fuel economy an
14. properly wired and still not working 1 800 433 9341 in The USA 0800 286646 in the United Kingdom 1 812 3778136 for international calls To make your call go as smoothly as possible please have the following information handy when you call Make and model of the vehicle in which the RoadRelay is installed Engine Type for example 2010 Cummins ISX Software Version of your RoadRelay refer to Software Version section of this manual Transmission Type Any electronic systems on the vehicle for example ABS 88 39 1 Self test The RoadRelay Self test feature verifies that critical internal hardware is functional and all necessary data are being received from the vehicle s data link It is recommended to run the RoadRelay Self test immediately after installing the RoadRelay and anytime you suspect there are problems The hardware features verified during the self test are listed in the table below Description Action Keyswitch Verifies the RoadRelay Keyswitch input is functional If the test fails verify the RoadRelay Keyswitch input wiring Refer to the RoadRelay Installation Guide for wiring details Datalinks Verifies that the RoadRelay is receiving vehicle information over the vehicle data link If the test fails verify the RoadRelay data link connections Refer to the RoadRelay Installation Guide for wiring details Verifies the internal Real time Clock is
15. s Electronic Control Module ECM is properly configured for the vehicle It is recommended that this configuration is checked prior to making a fuel rate adjustment in the RoadRelay Contact your Cummins distributor for further information It should also be noted that changing the fuel rate multiplier in the RoadRelay does NOT change the reported fuel used by the engine ECM That is once this setting is changed from its default value of 1 0 the RoadRelay reported fuel usage will no longer match the engine ECM reported fuel usage The feature will allow you to adjust the RoadRelay reported fuel used by 20 percent For example If the RoadRelay is reporting 10 optimistically reporting less fuel than what 1s actually put in the tank then you can increase the fuel adjustment factor from the default 1 0 to 1 10 likewise if the RR is reporting 10 pessimistically reporting more fuel than what is actually put in the tank then you can decrease the fuel adjustment factor from the default 1 0 to 0 90 24 1 Adjusting the Fuel Rate Multiplier To change the fuel rate multiplier setting press tr select KI select and select Adjust Fuel Rate Adjust Fuel Rate by 1 00 55 Use 2 or amp to adjust the fuel rate multiplier Press A to finish Press 0 to exit without saving changes If the RoadRelay is in Fleet Mode you will not be able to adjust the fuel rate Fleet mode can only be turned ON o
16. that all recommended maintenance has been performed Before the expiration of the watranty Owner must notify a Cummins Distributor Authorized Dealer or other repair location approved by Cummins of any Warrantable Failure and deliver the Products to such facility for repair Owner is responsible for communication expenses meals lodging and similar costs incurred as a result of a Warrantable Failure Owner is responsible for non Product repairs and for downtime expenses passenger delays cargo damage fines all applicable taxes all business costs and other losses resulting from a Warrantable Failure Owner is responsible for Antitheft Feature repairs due to incorrect passwords including failure of RoadRelay display caused by use of the RoadRelay outside of specified operating temperatures LIMITATIONS Cummins is not responsible for radio frequency interference Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse neglect including but not limited to incorrect operation and maintenance as stated in the appropriate user s guide and installation guide use of cleaners other than a moist cloth to clean RoadRelay keypads displays and enclosures This warranty does not apply to Products that bear the name of another company The Product s and parts used to repair a Warrantable Failure may be new Cummins parts Cummins approved rebuilt parts or repaired parts Cum
17. the leg data and start over hold for 3 seconds while viewing the leg data Press again to reset or press to leave this screen without resetting leg 30 Reset Leg Yes 19 Vehicle Monitor Related sections Units of Measure Vehicle Monitor configuration The vehicle monitor shows data currently being received by the RoadRelay from the data link To view the vehicle monitor screens E select kd and select ul Use or amp to move between the screens Note that your screens may not show all the data if the information is not available question marks may be shown or the entire line may be blank 1850 rpm 19 0 psi 38 3 13 2 V 55 7 mph 35 0 psi 181 3 F This screen is the Configurable Vehicle Monitor screen Refer to the Vehicle Monitor Configuration section for instructions on customizing this screen The default screen setting is shown above Holding the Enter key down for 5 seconds will reset this screen to factory defaults Engine RPM and boost pressure are on the first line Percent engine load and battery voltage are on the second line Road speed and oil pressure are displayed on the third line Engine coolant temperature is displayed on the last line 31 RPM 1850 0 Boost Pres 32 3 Load 38 3 Inst Econ 8 2 This screen shows engine RPM boost pressure current engine load and instantaneous fuel economy Cool Temp 130 Oil Pres 82 Oil Temp 110 Battery Pra This screen shows cool
18. will have the option to configure the port s baud rate number of data bits flow control and the number of stop bits Baud Rate Data Bits Flow Control Stop Bits To change Baud Rate use W or 44 to move between the choices Press to select your choice and move the cursor to the Data Bits configuration field To change the number of Data Bits use F or 4 to move between the choices Press to select your choice and move the cursor to the Flow Control configuration field To change Flow Control use P or 4 to move between the choices Press to select your choice and move the cursor to the Stop Bits configuration field To change the number of O use Y or 4 to move between the choices Press to select your choice and save the port settings Note Pressing Q while on the Data Bits Flow Control and Stop Bits field configuration fields will backspace to the previous field 57 Pressing 0 while on the Baud Rate field will exit the port configuration screen without saving changes If the RoadRelay is in Fleet Mode you will not be able to change the serial port configuration Fleet mode can only be turned ON or OFF using PowerSpec office software 26 Fault Information The RoadRelay can display active fault information for a number of electronic devices engine transmission ABS system etc on the communication data link s 26 1 Fault Pop ups When a fault occurs for the first time a pop up
19. will warn the driver that a fault condition exists A pop up reminder for an active fault will occur every 24 hours Example fault pop ups If the engine is a late model Cummins engine it will contain fault information and advice on the seriousness of the fault Water in Fuel Circuit Failure Service Soon If the engine is not a late model Cummins the following would be shown Engine Controller Water in Fuel indic Voltage gt Normal 58 26 2 Loss of Power Fault Pop up The following fault occurs when the RoadRelay has experienced a power interruption initial RoadRelay installation battery removed from vehicle cab power disconnected etc This fault serves two purposes First it serves as a reminder to set the RoadRelay clock Second if it continues to pop up after vehicle power interruptions it signifies that the RoadRelay internal back up battery 1s dead Refer to the Back up Battery Test Procedure section in this manual to determine if the back up battery is functioning properly PID 168 Active 1 RoadRelay Loss of Power Set RoadRelay Clock 26 3 Fault Log To view fault information nee select select and select Fault Codes If no faults have been received you will see No Faults Recorded Otherwise faults will be listed by Cummins Fault Code SPN SID and PID in order Use F or amp to move between the screens Once you reach a fault you would like to review
20. 19 5 SWEET SPOT 15 25 17 923 2 20 3 This screen will not be shown if the RoadRelay is in RV Mode MAXIMUM VALUES 2890 rpm 12 0 mph 74 0 mph 2430 rpm 39 COAST 0 25 2 hrs 23 2 mi 7 3 gal This screen will not be shown if the RoadRelay is in RV Mode ENGINE WEAR Hot Shutdowns Warm up Wear Derate Time IDLE SHUTDOWNS Shutdowns Overrides This screen will not be shown if the RoadRelay is in RV Mode ROAD SPEED GOVERNOR 5 25 2 hrs 193 2 mi 20 3 gal CRUISE CONTROL 5 25 2 hrs 923 2 mi 25 3 gal 40 TOP GEAR 15 25 22 hrs 923 2 mi 29 3 gal NEXT GEAR DOWN 9 25 12 hrs 923 2 mi 13 7 gal ENGINE BRAKES 1 05 2 hrs 12 2 mi Number 1123 SERVICE BRAKES 0 45 2 hrs 3 2 mi Number 523 4 20 1 Resetting Trip Data While viewing any Trip Information screen press and hold until you hear a beep from the RoadRelay approximately 3 seconds The Reset Trip confirmation screen is now displayed Reset Trip Yes Press to reset Press W to exit this screen without resetting trip Ifthe RoadRelay is in Fleet Mode you will not be able to reset the data Fleet mode can only be turned ON or OFF using PowerSpec office software 21 Anti theft Related sections Keypad Entry Screens Units of Measure The Anti theft feature deters vehicle theft by requiring the driver to enter a password using the RoadRelay k
21. A to continue Press Y to leave the screen Maintenance Schedule Popup On Use WF or amp to turn the pop up ON or OFF Press A to continue Select Title Tire Change Use or 410 see all of the pre loaded maintenance titles Press 6 to select the item If none of the pre loaded titles are appropriate you may create your own by selecting Custom This will put the RoadRelay into a special entry mode for entering a title Enter Title Grease AxlfJ Use WF or amp to move through the different letters and numbers If the arrow keys are held down they will repeat Press 62 9 to advance to the next character position Press 0 to move backwards Press to finish Next the interval information screen is selected Interval Type Distance Range 30000 mi Count Up The cursor starts on the Type line Use F or 44 to move through the different types of intervals Press to make a selection Next use WF or 4 to enter the range Press 9 to advance to the next character position Depending on the previous setting it may be necessary to use Y to erase the previous range before the new range can be entered Press when finished Finally use or 44 to select between counting up or down on the PM Schedules screen refer to Viewing Preventative Maintenance Schedules section in this manual Press to complete the Preventative Maintenance Schedule setup If a maintenance schedu
22. ROADRELAY 5 User s Guide ROADRELAY 5 User s Guide Bulletin No 4971215 Revision B Table of Contents l 2 3 4 4 1 4 2 4 3 5 5 1 X2 5 3 5 4 6 7 7 1 GZ 7 3 8 8 1 8 2 8 3 8 3 1 8 3 2 8 3 3 8 3 4 9 10 11 12 1251 12 2 13 13 1 13 2 14 15 15 1 15 2 15 3 16 17 18 Nak 5 oye LA ic Oaa A E AAA E 6 AS UPOS oireena r ueatos tangata baetceieereeceete escere meee ess 7 Cetine SCAMS eae as saat a liad nant aan cb iceuet cea nseissenaaneaes 7 Front PanchPeaires isunen n tient A a ened 7 NAS Ay ne T E enaweese inte 8 Navio aona L Key Pd eraa E miss 8 Mmr USB POT ass eh re shades ucacenndagecoseaees aaeeteroues A S 8 Rear Panci kets LAUT ifs orerar eee en eee mene meee eee 8 DB 9 Serial Port Female aixadsahaveteearsasvvescsuasdsvacvevecesncusnpensga wuensessenneactves 9 Standard USB POM adieou E 9 DB 25 COMME lOe EE EA 9 DB 9 Serial POr CUM ale sn citcadaccnavssunltncascviencttaes AEE OA E 9 ISTO the Keypad eedan E E 9 IEO Are aa aa morae E E EE ee 10 Data Paves 1Co MeNi kerni E E A E NE 11 Vehicle Teon Cnt acdaccisoccsecaree i nsn A E 12 Configuration amp Settings Icon Menu cccccccccccccccceeeeeeeeeeeeeeeeaeeeaas 13 Ment Ney ah ek CON ce tach desea ce EOE 14 Top Level Icon Screen Navigation cccccccccccccccecceceeeeeeeeeeeeeeeeeeeeeeaas 14 Second Level Icon Screen Navigation ccccccsseeesssesseeeeeeeceeseeeeeeeees 15 Text Cre ci Navit allom os s2 soca
23. States and Canada Sales and Service Directory other locations are listed in the Cummins International Sales and Service Directory 99 A Aftertreatment Pop ups 80 Alarm 20 Setting the Alarm Time 20 Turning the Alarm On or Off 20 Anti Theft 42 48 Changing the Password 47 How to Lock the Engine 44 How to Unlock the Engine 46 Idle Lock 48 Selecting the Anti theft Mode 43 B Back up battery 59 86 87 95 Back up Battery Test Procedure 95 96 Brightness 17 C Calibration Updates 96 Cleaning the RoadRelay 87 Clock Choosing a 12 or 24 hour Clock 19 Setting Clock Time 19 Coaching Pop ups 73 Engine Brake Reminder Pop up 80 Engine Over RPM Pop up 79 Engine Warm up Pop up 79 Shift Reminder 74 Vehicle Over Speed 76 Connectors 8 DB 25 Connector 9 DB 9 Serial Port Female 9 DB 9 Serial Port Male 9 Mini USB Port 8 Standard USB Port 9 Cruise Set Speed Pop ups 83 D Data Link Failure Pop up 84 Data Link Pop ups 84 100 Datalink Status Not Receiving Pop up 85 DB 25 Connector 9 DB 9 Serial Port Female 9 DB 9 Serial Port Male 9 Disconnecting Power for Extended Periods 87 Driver ID 49 52 Choosing a Driver 49 Resetting a Driver ID 51 Turning Driver ID On or Off 49 Driver Messages 66 E Engine Brake Reminder Pop up 80 Engine Over RPM Pop up 78 Engine Warm up Pop up 79 Environmental Information 87 Estimated Time of Arrival 52 54 Changing ETA Arrival Time and
24. a RV or Heavy Duty Application The fuel purchase feature can be used to store fuel purchase information and help with fuel tax records 32 1 Entering Fuel Purchase Information To create a Fuel Purchase record press select Cl select I and select Fuel Purchase 66 12 22 10 12 20 AM Fuel Purchased 00 0 gal i g The first line displays the current date and time Use ne key to move the cursor to the left Use EF or to enter the amount of fuel purchased Press W to advance to the next character position Press when finished Press S to exit without saving a fuel purchase record 32 2 Recording the Fuel Purchase State After the fuel purchase amount is successfully entered you will be prompted to enter the state in which you purchased the fuel Fuel Purchase In Alabama Alaska Alberta Use or 4 to move through the list of states provinces territories or Mexico Press when you have selected the state you want If you leave this screen without entering anything it will be marked as Unknown in the records Note This menu will not appear if the units of measure are UK or Europe 32 3 Reviewing Fuel Purchase Information To review Fuel Purchase records press tr select Cl select OI and select Review Fuel Purchases 67 Use WY or amp to review Fuel Purchases Press 0 repeatedly to exit Fuel Purchase 1 Alabama 58 4 gal 12 22 10 12 20 AM The top line indicates this is a rev
25. adRelay or possibly the RoadRelay itself Check that all wires are attached correctly and that the engine electronics have power Datalink Status 0x28 Not Receiving This screen indicates that no data is being received by the RoadRelay Typical it will be shown immediately after the RoadRelay Data Link Failure pop up This failure indicates something is wrong with the engine electronics wiring to the RoadRelay or possibly the RoadRelay itself Check that all wires are attached correctly and that the engine electronics have power The RoadRelay will no longer display the Automatic Leg screens until the data link problem is corrected Depending on your vehicle s configuration the 0x28 displayed in this pop up may show Ox8C Improper Data Link Connection This screen indicates a problem with the connection between the RoadRelay and the engine This failure indicates something is wrong with the engine electronics wiring to the RoadRelay or possibly the RoadRelay itself Check that all wires are attached correctly 85 35 4 4 Power Failure Pop up POWER FAILURE CHECK ROADRELAY BATTERY CONNECTION This pop up occurs if the vehicle battery is disconnected from the RoadRelay prior to the vehicle keyswitch being turned OFF For proper data storage and data integrity the RoadRelay requires that the vehicle keyswitch is turned OFF prior to removing vehicle unswit
26. adRelay data that is time stamped Fault Codes Vehicle Over speed etc is stamped with this RTC time The RTC time is set automatically to Universal Time when the unit is connected to PowerSpec office software or to an optional GPS antenna The default time for the RTC is Driver Clock Time Datalink Status 0x28 J1939 Receiving J1708 Receiving This screen shows the current status of the RoadRelay s communication links to the engine ECM The second line displays the RoadRelay address 0x28 or Ox8C on the communication link The third and four lines display the status of the communication links The fourth line may be blank depending on your RoadRelay to vehicle wiring If the following screen is displayed no engine ECM communication is detected The RoadRelay is not usable in this condition Datalink Status 0x28 Not Receiving 35 Contact your Cummins distributor for further information and or Service 19 1 Vehicle Monitor Configuration The Vehicle Monitor Summary screen can be customized to display up to eight vehicle monitor parameters The default settings are defined in the Vehicle Monitor section of this manual Engine Load Road Speed Leave Blank Boost Pres Battery Volts Oil Pressure Coolant temp 1 2 3 4 5 6 7 8 To customize the Vehicle Monitor Summary screen for your vehicle press tr select KI select and select VMonitor Config This screen displays th
27. and other technical information 96 41 Warranty COVERAGE Products Warranted This warranty applies to the new RoadRelay 5 sold by Cummins Inc hereinafter Cummins and delivered to the first user on or after June 1 2011 anywhere in the world where Cummins approved service is available Base Warranty The Base Warranty covers any failure of the Product that results under normal use and service from defects in material or workmanship Warrantable Failure This Coverage begins with the sale of the Product by Cummins and ends 90 ninety days from the date of delivery of the Product to the first user Consumer Products This warranty on Consumer Products in the United States is a LIMITED warranty CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Any implied warranties applicable to Consumer Products in the United States terminate concurrently with the expiration of the express warranties applicable to such products In the United States some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the limitations or exclusions herein may not apply to you This warranty is made to the first Owner in the chain of distribution and Coverage continues until the end of the period of coverage CUMMINS RESPONSIBILITIES During the Base Warranty Cummins will pay for all parts and 1 one hour of labor needed to repair the damage to the Pr
28. ange of 22 to 185 F 30 85 C It will operate from a voltage supply of 9 5 to 40 volts 37 Disconnecting Power for Extended Periods RoadRelay data should be extracted prior to extended periods of time more than 90 days without being connected to primary power vehicle battery Failure to do so will result in a loss of data once the RoadRelay s internal back up battery has discharged After an extended period of time without primary power connected it will take at least 7 days for the RoadRelay s back up battery to reach full charge with vehicle power connected During the power down time data may be lost 38 Cleaning the RoadRelay Do NOT use petroleum based solvents or cleaners Do NOT use abrasive cleansers or materials on the faceplate they may cause scratches Most standard household cleaners are suitable for use on the RoadRelay 87 39 Troubleshooting and Technical Support Related sections Software Version Fault Information Always check all wiring to the RoadRelay if you are having problems Running the RoadRelay Self test feature refer to details in this section will help determine if the RoadRelay 1s wired correctly The RoadRelay Installation Guide contains useful troubleshooting information as well Do not open the RoadRelay doing so will void any warranty you may have The RoadRelay has no user serviceable parts Call Technical Support if you believe the unit is
29. ant temperature oil pressure oil temperature and battery voltage In this example the battery voltage is not available from the vehicle and therefore is shown as question marks Road Speed 70 0 mph Fuel Rate 17 08 gph Air Pres 30 1 Hg Air Temp 110 0 F This screen shows road speed fuel rate outside air pressure and outside air temperature Transmission Gear Actual 9 Gear Requested 10 Trans Fluid 105 7 F This screen shows the gears selected and requested The bottom line shows the temperature of the transmission fluid This screen can only be seen on trucks with automatic transmissions which send this information to the RoadRelay The gear values are 32 sent by the transmission and the displayed gears will vary by transmission manufacturer 132356 2 mi 132102 7 mi 22390 17 gal 3308 52 hrs This screen shows the accumulated totals for distance traveled fuel used and hours of operation ECM in the first column indicates the total is from the engine control module RR5 indicates the total is from the RoadRelay If the ECM data is not available this data will not be shown Aftertreatment DPF Outlet 725 0 F AFT1 278 9 gal Status Due NOW This screen displays information and status of the Cummins Aftertreatment System The second line shows the Diesel Particulate Filter DPF temperature The third line shows the lifetime fuel used by the aftertreatment system The fourth line shows t
30. beep and the following pop up is displayed on the screen This pop up will remain on the screen until the vehicle speed is less than the Over Speed 1 Threshold setting or until any key is pressed on the keypad Vehicle Speed Over 72 MPH 71 35 1 3 Engine Over RPM Engine over RPM is used to warn the driver when the engine is being run too fast Over revving the engine may damage it The default setting is 2400 RPM The following sections explain how to turn on the Engine Over RPM indicator and make adjustments to the Engine Over RPM setting 35 1 3 1 Setting Up Engine Over RPM Press tr select KI select and select Engine Over RPM Over RPM Indicator Off Use the or amp to change between On and Off Press 6 to save the selection Press 0 to exit without changing the selection Turning the pop up off does NOT prevent an over RPM occurrence from being recorded in trip data If the RoadRelay is in Fleet Mode you will not be able to change this coaching pop up setup Fleet mode can only be turned ON or OFF using PowerSpec office software Over RPM 2400 The entered number is the RPM at which the warning pop up occurs Use the key to move the cursor to the left Use F or 4 amp to enter the desired threshold speed Press 0 advance to 78 the next character position Press when finished Press 0 repeatedly to exit without changing the Over RPM speed 35 1 3 2 Engine Over RPM Pop up Wh
31. cceccccceccecseecesseessssssseeesseeeseeeees 63 Resetting a Preventative Maintenance Schedule seeesseeeeeeeees 64 Service HION LOS 255 c keene ees a ese ee 64 Pars Informatio segs leaned a 65 DOLEW ALC VErSIO Maseh N A a 65 Driver WICSSAO CS rors T A N 66 UCL Pare MAS e e E a esene usc 66 Entering Fuel Purchase Information ccccccccccccccceeeeeeeeeeeeeeeeeeeeeaes 66 Recording the Fuel Purchase Stale cnori 67 Reviewing Fuel Purchase Information cccccccccecsscessseeseeeeseeeeeeeeees 67 Resettme Fuel Purchase RecordSorasiirssnines i 68 Road Speed Recorde ronan e aE E ate at R 69 Rone RECON E or a E eta ia eatalc tence seus ilas 70 Turning Route Recording On or Off o c5 2 se eeiwse eiiinslicacetete eds diesel 70 DanS a ING W ROUTE toca feet seca sa itt eces setts ena N 70 Entering the New Route Number 2c cen eect ettentst eee ia 71 Reviewin Route RECO dS sic ssc ssaconseevadesnedvisedere N T2 R settins Route CCOMS sic 205 320 centeectireueed aai aa a 73 PODDA etek saaetecie aoe actes ntsc A onenaetecsencoue ate 73 OAC ia PO UNS epee cots Pacer hate e aeeat lad sac ecsant dea T 73 SME FQ FAN O icant tac eas aac cate ec tic E stactonnsmeneenen ouch 74 Welle OV er OPC edo costae ical gp itea tires E 76 Foge Over RPM eneeeee ence ne none nee ee oe een ne ee nee Creer ere err 78 Other Driver Coaching Pop ups ccccccccccccccecceeceeeeeeeeeeeeeeeeeeeeneas 79 Aftertreatment POP UPS 2i c1 2 lt h dc
32. ched battery power The RoadRelay will no longer display the Automatic Leg screens until the battery issue is corrected The pop up can be dismissed by simply cycling turning off then back on the vehicle keyswitch If the problem persists check the vehicle battery wiring to the RoadRelay 35 4 5 Back up Battery Pop up No Power From Backup Battery If this pop up occurs the back up battery inside the RoadRelay is not charged or is not holding charge Check that all wires are properly connected to the RoadRelay Refer to the RoadRelay Back up Battery Test Procedure section in this manual for further information M 35 4 6 RoadRelay Loss of Power RoadRelay Loss of Power Set RoadRelay Clock 86 The RoadRelay will display this fault pop up if the RoadRelay clock has not been set after the initial installation Time date stamping of data is very important for RoadRelay data integrity Refer to the Setting the Clock section of this manual to set the clock time on the RoadRelay Note This pop up is intended as a reminder for the user to set the clock and is NOT an indication that the RoadRelay has malfunctioned or has been improperly installed If this pop up continues to be displayed even after the clock time has been set refer to the Back up Battery Test Procedure section in this manual 36 Environmental Information The RoadRelay is designed to operate within a temperature r
33. cudedeaceaesdisctwsddealbalcansnpebececeaefegadedesoecotesawtes 80 Active IRC OCMCT ALON 55sec dc aallascta tcosis tia a a a eted esac edcadueiase 80 Stationary Regeneration Due Notification ccccccccceeeeceeeeeeeeeeees 82 Cruise Set Speed Pop Ups e 2 2 sivdeseadecesdcsetenaiediasiatantnnaceteande aa 83 RoadRelay Informational Pop ups ccccccccceccecseeeeesceeesssssesesseeeeseeees 83 IR OUGEAMICIMOLFYP OP UDS casera cediviatecteesilcnnirentncsabdmeeriaamenamtn tenes 83 R adRelay Failure Pop Up sc ca2i lect sede cdeetaracis Det aa 84 Data Emk Pop Upsss a a N 84 Power T alure POp stp ensingdpisian e a 86 Back Up Battery POP UP aeara cian bidatcanticnlelsecetcectetenstatuiicangs 86 Road Relay Oss Of POWE euran 86 Bay ronmental ML OP aU OM esrin a 87 Disconnecting Power for Extended Periods ccccecessseesseeeseeeeeeeeees 87 Cleamino the KOdGR Clay eiua S Miedehcenses 87 Troubleshooting and Technical Support cccccccccceeeeeeeeeeeeeeeeaes 88 Se O aea aa etatutn a rend lsumns tutti nen desl sus seuabatbenanseindcens 89 ISVS WIC In Testenine sale eile eee Gen ee ee ee 90 Pata ME ToS eae ere reer rere ee sere See nee een aera tener eee ne Treen 91 ISE RIE TES arera yeast saa aa a eset op cape eet se ee 92 391A Batory lpi ToS oseon tad ae es hanced esa eeaeatane eee eace se das 92 39 1 5 Intermal Voltages Testin ce oe es ee ee 93 S916 Humination Pests isss siscerttestn tot vars cadena R 93 S9 TELO ssc ei
34. d performance vs the overall average fuel economy Each or indicates a 10 change in the displayed fuel consumption rate For example indicates a leg fuel economy rate that is currently 20 better less than than the overall average rate If the RoadRelay is in RV Mode you will not see the feedback for leg performance vs the average fuel economy RV or Heavy Duty mode can be selected by using the Vehicle Setup configuration 18 1 3 RV Automatic Driving Display 125 3 44 PM Cruise On 722 3 mi 63 5 mph 10 4 mpg D3 D3 172 F 168 F 21 The top line of the screen shows the current driver ID and the time If the Driver ID feature is OFF only time will be displayed The second line shows that cruise control is activated and the leg distance If cruise control is off the cruise status will not be shown The third line shows the cruise control set speed and the current fuel economy If cruise control is off the cruise set speed will not be shown The last line shows the transmission gear selected attained transmission fluid temperature and coolant temperature If the transmission information is not available it will not be shown 18 1 4 Automatic PTO Display This screen will only be displayed if the Power Take Off PTO is engaged the vehicle is not moving and the displaying of PTO mode is ON PTO mode is set by PowerSpec office software Jf the RoadRelay is in RV Mode you will not be able to access
35. e action will cause the test to fail To re run the test ress then press re enter the Keyswitch test 90 The following screen indicates that the Keyswitch test passed Keyswitch Test TEST PASSED Current State Press 4 to proceed to the next test or press exit the self test You will not be able to proceed to the next test until the vehicle keyswitch is turned to the ON position You will have 15 seconds to turn the keyswitch ON or the RoadRelay will power down 39 1 2 Data link Test This screen indicates that the Datalink test passed Datalink Status TEST PASSED J1939 Receiving The Datalink test does NOT require any user action The second line automatically displays the test result Press to proceed to the next test or press Q exit the self test 91 39 1 3 RTC Test The following screen indicates that the Real Time Clock test passed Real Time Clock 2011 12 31 23 45 27 TEST PASSED The RTC test does NOT require any user action The second line displays the current real time clock time For PowerSpec users the time will be displayed in Universal Time The third line automatically displays the test result Press to proceed to the next test or press Q exit the self test 39 1 4 Battery Input Test This screen indicates that the Battery Input test passed Battery Input TEST PASSED The Battery test does NOT require any user action The second line automatically disp
36. e current default settings of the Vehicle Monitor Summary screen The Vehicle Monitor Summary screen is divided into eight fields Fields 1 through 4 will be displayed on the left of the Vehicle Monitor Summary screen and fields 5 through 8 will be displayed on the right side of the Vehicle Monitor Summary screen The default parameter for each field 1s shown above For example the steps necessary to change the parameter currently defined in field 5 Boost Pres to Fuel Rate are outlined below Note that field 5 is displayed in the upper right hand corner of the Vehicle Monitor Summary screen Use ad to move to VM 5 Boost Press Press to select this field Use WEF or to move between the list of available parameters for your vehicle Move the cursor to the Fuel Rate 36 parameter Press to select this parameter Now to verify the results of the change press select El and select mg Use EF or amp to move to the Vehicle Monitor Summary Screen Notice that field 5 upper right hand corner of screen now displays the Fuel Rate 1850 rpm 1 35 gph 38 3 13 2 V 55 7 mph 35 0 psi 181 3 F Additional notes 1 Vehicle Monitor configuration can only be changed while the ignition switch is in the ON or RUNNING position 2 Your list of parameters may be different from those of other vehicles The RoadRelay will only display those parameters available for your particular vehicle 3 The list of
37. e keys are backlit for easy reading in low light situations 4 3 Mini USB Port The front panel USB port interfaces the RoadRelay to a personal computer This port functions as a built in RP1210 compliant data link adapter The data link adapter communicates with all J1939 electronic devices connected on the vehicle network RP1210 applications such as Cummins PowerSpec can utilize this port to communicate to the Cummins engine and the RoadRelay Likewise non Cummins RP1210 applications can use this port to communicate with their network devices as well To find out more about PowerSpec visit www powerspec cummins com or talk to your local Cummins distributor 5 Rear Panel Features 0000000000000 00000 Oo es Uma Rao 1 DB 9 serial port female 2 USB port 3 DB 25 Connector 4 DB 9 serial port male 5 1 DB 9 Serial Port Female This communications port is used to connect the RoadRelay to a personal computer It has the same functionality as the front panel USB port 5 2 Standard USB Port The rear panel USB host port is reserved for future use 5 3 DB 25 Connector This connector interfaces all the RoadRelay electrical connections including vehicle network connections Refer to the RoadRelay 5 Installation Manual for further details 5 4 DB 9 Serial Port Male This communications port can be customized to support National Marine Electronic Association NMEA devices GPS devices and t
38. en the RoadRelay detects that the Engine RPM is greater than the Engine Over RPM Speed threshold setting the RoadRelay will beep and the following pop up is displayed on the screen This pop up will remain on the screen until the vehicle speed is less than the Over RPM Threshold setting or until any key is pressed on the keypad Engine Speed Over 2300 RPM 35 1 4 Other Driver Coaching Pop ups Engine Warming Up Please Wait This screen will be shown while the engine 1s too cold to be driven When the engine temperature has sufficiently increased then this screen will go away Revving or loading the engine while it is cold may reduce its useful life Turn On Engine Brake to Increase Service Brake Life 79 This pop up appears when service brakes are applied on an engine brake equipped vehicle and the engine brakes are currently not being used The use of engine brakes reduces the amount of wear on the service brakes 35 2 Aftertreatment Pop ups Aftertreatment pop ups provide information to the driver in the event that the High Exhaust System Temperature HEST lamp or the Diesel Particulate Filter DPF lamp becomes active illuminated In addition other informational aftertreatment pop ups will be displayed if regeneration is halted due to certain vehicle conditions not being met These Pop ups shall only be displayed on engines equipped with the Cummins EPA 2007 Aftertreatment System In addition
39. eypad before allowing the engine to start Anti theft will work with Cummins Celect Plus revision 4 software and later ISB ISC ISL ISM ISX and Signature 600 engines Important Note The engine control module determines whether this feature is ON or OFF ALL Cummins engines leave the factory with Anti theft turned OFF Also the key must be in the ON position in order for the engine to be locked or unlocked A customer desiring to use this feature must visit a distributorship or certified dealership and request to have INSITE Cummins authorized service tool turn the feature to ON there may be a fee In addition while connected it is VITAL that customers choose their password or passwords all numeric and write them to the ECM at this time The factory default passwords are all 000000 s and cannot be changed via 42 the RoadRelay keypad initially Once changed to some meaningful sequence users can stay with their selection of password or change it via the RoadRelay keypad 21 1 Selecting the Anti theft Mode Anti theft modes affect how the engine is locked The four choices for the anti theft mode are NOT secured password Semi Automatic The driver locks the engine by selecting Yes when asked to Arm Vehicle Security at key off Automatic The engine is automatically locked after the ignition key is turned off Read How to Lock the Engine for more details To select the Anti theft mode p
40. f stored information such as trip data fault information sudden deceleration events and much more can be extracted and presented in easy to read reports RoadRelay configurations Feature Settings and firmware can be changed with PowerSpec 2 Assumptions This User s Guide assumes that the RoadRelay has been properly installed refer to the RoadRelay Installation Guide for installation and troubleshooting information The RoadRelay will work with all electronic engines The examples assume that the engine is a late model Cummins engine Celect Plus ISB ISC ISL ISM ISX Some very few screens and features will not be present when the RoadRelay is used with engines other than those listed Contact your distributor for details 3 Getting Started When first using the RoadRelay reading a few sections of this manual will allow you to quickly start using the product The recommended sections are Front Panel Features Rear Panel Features Using the Keypad Configuring for a RV or Heavy Duty Application Selecting a Language Using the Clock and Units of Measure Scan the Table of Contents to find other sections that explain features you wish to use 4 Front Panel Features 1 Display 2 Navigational keypad 3 Mini USB Port 4 1 Display 192 x 64 pixel monochrome LCD display with LED backlighting 4 2 Navigational Keypad The keypad consists of five navigation keys and one HOME key Th
41. functional If the test fails contact your Cummins distributor Battery Input Verifies the RoadRelay Battery input is functional If the test fails verify the RoadRelay Battery input wiring Refer to the RoadRelay Installation Guide for wiring details Verifies RoadRelay internal power is functional If the test fails contact your Cummins distributor Illumination Verifies the Illumination input is functional If the test fails verify the RoadRelay Illumination input wiring Refer to the RoadRelay Installation Guide for wiring details Test Log Displays the result pass fail and the time date stamp of the last time all tests were performed 89 To run the RoadRelay Self test press select select and select Self test Note The Self test can only be executed when the vehicle is NOT moving Keyswitch Datalinks RTC Battery Input Use or 4 to select a specific item to test or press to run the test that is currently highlighted Individual tests can be executed but the Test Log time date stamp will not be updated The following sections detail the functionality of each test 39 1 1 Keyswitch Test Turn Keyswitch OFF Current State The first line displays the required user action The last line displays the current state of the keyswitch ON or OFF You will have 10 seconds to initiate the user action turning the vehicle keyswitch ON or OFF Failure to tak
42. g sections 10 7 1 Data Pages Icon Menu The Data Pages icon menu consists of three secondary icons Steering Wheel Road and Route icons The features under each secondary icon are illustrated in the drawing below Depending on your vehicle type configuration and RoadRelay options not all features listed may be available Refer to the feature description sections for further details Steering Wheel Route Driving Display Trip Information PTO Display Leg Summary Operating Hours Fuel Purchase Review Purchases Mark Location Goto Location 11 7 2 Vehicle Ilcon Menu The Vehicle icon menu consists of three secondary icons Wrench Monitor and Envelope icons The features under each secondary icon are illustrated in the drawing below Depending on your vehicle type configuration and RoadRelay options not all features listed may be available Refer to the feature description sections for further details Envelope Vehicle Monitor Driver Messages Parts Information 12 7 3 Configuration amp Settings icon Menu The Configuration amp Settings icon menu consists of three secondary icons Lock Configuration and Driver icons The features under each secondary icon are illustrated in the drawing below Depending on your vehicle type configuration and RoadRelay options not all features listed may be available Refer to the feature description sections for further details K Co
43. he Cummins proprietary Open Interface OI protocol 6 Using the Keypad Related sections Leg Information Automatic Leg Screens NOTE All examples will start from an AUTO LEG screen See the Leg Information section to view these screens To reach an AUTO LEG screen press the HOME key h The HOME key toggles between the top menu screen and the AUTO LEG screen The RoadRelay has a six key back lit keypad Five keys are used to navigate through the different screens and to enter data The Home key G3 toggles between the top level icon screen and the AUTO LEG screen The HOME key serves as a quick way to return to the AUTO LEG screen or the top menu screen regardless of where you are located in the RoadRelay menu system A picture of each key and its name is shown below A Home Up Arrow Left Arrow backspace O Right Arrow 42 gt Enter Down Arrow Note The RoadRelay will automatically power down 15 seconds after the key switch is turned off The RoadRelay may be powered by pressing the ENTER key As a long as any key 1s pressed within 15 seconds the RoadRelay will remain powered 7 Icon Overview The RoadRelay menu system consists of three top level icons A Data Pages Vehicle and Configuration Settings icon Each top level icon is assigned three secondary icons Under each secondary icon is a list of RoadRelay features The RoadRelay menu topography is described in the followin
44. he current status of the aftertreatment system The valid aftertreatment status conditions are defined in the table below 33 Status Active The aftertreatment system is performing an Active regeneration Status Passive The aftertreatment system is performing a Passive regeneration clutch service brake Halted by PTO An Active regeneration has been halted by PTO throttle vehicle not being in neutral This screen can only be seen on vehicles equipped with the Cummins EPA 2007 or later Aftertreatment System Reference your Cummins Owner s Manual for complete details on your vehicle s aftertreatment system SCR Aftertreatment SCR Outlet 727 0 F DEF Tank Level 88 3 This screen displays information and status of the Cummins Selective Catalytic Reduction SCR Aftertreatment System The second line shows SCR Outlet temperature The third line shows the percentage of Diesel Exhaust Fluid DEF remaining This screen can only be seen on vehicles equipped with the Cummins EPA 2010 or later Aftertreatment System Reference your Cummins Owner s Manual for complete details on your vehicle s aftertreatment system 34 Real Time Clock 2010 11 30 21 13 05 Powerspec This screen shows the current time of the RoadRelay s internal Real Time Clock RTC The second line displays the current date and time in 24 hour format The third line displays the device tool that was used to set the RTC Any Ro
45. iew of fuel purchases and the record number The oldest records have the lowest numbers The second line shows the jurisdiction for which the data was collected The third line shows the amount of fuel purchased in the jurisdiction The last line shows the time of the purchase 32 4 Resetting Fuel Purchase Records To reset all Fuel Purchase records press tr select Cl select Ol and select Review Fuel Purchases Press and hold until you hear a beep from the RoadRelay approximately 3 seconds The Reset Fuel Purchases confirmation screen is now displayed Reset Fuel Purchases Yes Press to reset Press to exit this screen without resetting the Fuel Purchase records This reset will erase all fuel purchase information If the RoadRelay is in Fleet Mode you will not be able to reset Fuel Purchases Fleet mode can only be turned ON or OFF using PowerSpec office software 68 33 Road Speed Recorder Related sections Menu Navigation This feature is for the recording of data after a vehicle incident An incident can be defined as any situation where a 75 second recording of road speed engine speed brake activity and clutch activity may be of value to the driver or end user To record the road speed engine speed brake activity and clutch activity press and hold the Enter key for three seconds while viewing any icon screen Icon screens include the Top Level icon screen and all Second level icon screen
46. inished Press 0 repeatedly to exit without changing the shift reminder RPM Finally the engine RPM at which to shift up is entered Shift Up RPM 1700 Use ne key to move the cursor to the left Use F or to enter the desired shift up RPM Press 9 to advance to the next character position Press when finished Press 0 repeatedly to exit without changing the shift reminder RPM 35 1 1 2 Shift Reminder Pop ups After the shift reminder has been enabled and engine RPM has been entered the following pop ups may occur Shift Up To Improve Fuel Economy This pop up appears when the engine is operating above the shift up RPM Staying below this RPM improves fuel economy Shift Down To Improve Fuel Economy This pop up appears when the engine is operating below the shift down RPM Staying above this RPM improves fuel economy 75 35 1 2 Vehicle Over Speed Vehicle over speed is used to warn the driver when the vehicle is moving too fast Driving too fast may be an unsafe condition There are two over speed thresholds used by the RoadRelay The Over Speed Threshold is what triggers the Vehicle Over Speed Pop up Its default setting is 72 mph 116 kph The second threshold Over Speed 2 Threshold has a default setting of 80 mph 129 kph The following sections explain how to turn on the pop up indicator and make adjustments to the over speed threshold settings 35 1 2 1 Setting Up Vehicle Over Speed
47. ion If using a 24 hour clock press to 53 finish ETA setup If using a 12 hour clock Press 0 advance to the AM PM field then use W or 4 to toggle between AM and PM Press to finish ETA setup Press Q oeae to exit without saving changes 23 2 Changing ETA Average Speed Related sections Units of Measure Press tr select Kl select and select ETA Speed Average ETA Speed 42 mph Use 0 to navigate the cursor to the first character position Use or amp to enter your speed Press W to advance to the next character position Press to accept the new distance and go to the next screen Press 0 repeatedly to exit without saving changes 24 Fuel Rate Adjustment Related sections Using the Keypad Vehicle Monitor configuration The Fuel Rate Adjustment feature is used to offset any discrepancies between the reported fuel used by the RoadRelay and what is actually put in the vehicle tank In most cases this adjustment should never be changed from its default setting of 1 0 however 1n some cases where a vehicle s actual fuel used measured at the pump does not match the fuel used reported by 54 the RoadRelay it could be changed to make the RoadRelay fuel reporting more accurate for your application Note There are many variables that impact the accuracy of fuel consumption reported by the engine to the RoadRelay A major variable that can be eliminated is to make sure that the engine
48. isplay This display is identical to the Automatic Driving Display except that this screen is always shown regardless of vehicle operation see Automatic Driving Display description 18 2 2 Manual Idle Display This display is identical to the Automatic Idle Display except that this screen is always shown regardless of vehicle operation see Automatic Idle Display description 18 2 3 Manual PTO Display This display is identical to the Automatic PTO Display except that this screen is always shown regardless of vehicle operation see Automatic PTO Display description 29 18 2 4 Leg Summary Summary 44 3 mph 351 6 gal 83 1 The top line of the screen shows the current driver ID and the screen title If the Driver ID feature is OFF the driver name will be blank The second line shows the average speed of the vehicle on this leg The third line shows the amount of fuel used on this leg The last line shows the average engine load on this leg 18 2 5 Operating Hours Operating Hours Drive 6 21 92 Idle 0 35 8 PTO 0 00 05 The top line of the screen shows the screen title The second line shows the amount of time and percentage of total time spent driving on this leg The third line shows the amount of time and percentage of total time spent idling on this leg The last line shows the amount of time and percentage of total time spent idling with PTO engaged on this leg 18 3 Resetting Leg Data To erase
49. ist Press to move the cursor to the next character or wait two seconds and the cursor will auto advance to the next character position Press to go back one character position Continue to press 0 to leave this screen and NOT update the choice Enter up to ten numbers to create an ID and press when finished Enter Driver ID For example to enter a Driver ID of 129 press tr select Kl select select Driver ID select Driver New and press Now enter the ID by pressing two times to select 50 numeral 1 press 9 to advance to the next character position press three times to select numeral 2 press to advance to the next character position press one time to select numeral 9 The screen will look like the following Enter Driver ID 129 Press and the automatic leg screen will update with a new Driver ID 129 12 44 PM ETA 2 48 PM 0 12 1234 4 mi 6 7 mpg 22 3 Resetting a Driver ID A Driver ID can be removed from the RoadRelay in the following manner Press tr select KI select A and select Driver ID From the Driver ID Menu use F or amp to scroll to the Driver ID to be reset Next hold down for 3 seconds Select Driver Driver New 129 51 A confirmation screen will be displayed Reset Driver ID 129 Yes Press to reset the Driver ID or press 0 to leave without making any changes After a Driver ID has been re
50. k the engine 45 Arm Vehicle Security Yes 21 2 3 Automatic Mode In Automatic Mode the engine automatically locks 30 seconds after the ignition key is turned OFF If the engine is a CELECT Plus it will automatically lock 20 seconds after a key off or stall This delay prevents the user from having to enter the password for inadvertent key offs or engine stalls 21 3 How to Unlock the Engine If the engine is locked you must enter a six number password As the password is entered each will be replaced with a Press when you have finished entering 6 numbers Vehicle Security Armed Enter Password If the password 1s correct the following screen will be displayed and the engine is now unlocked Vehicle Security Disarmed If the password 1s incorrect the following screen will be displayed 46 Password Incorrect Enter Password If you enter a correct password after an incorrect password you must confirm the password by entering it again Confirm Password If the units of measure are US or Metric and you fail to enter the password correctly after five attempts you will be locked out for 10 minutes If the units of measure are UK or Europe and you fail to enter the password correctly after three attempts you will be locked out for 30 minutes When this occurs the following screen will be shown Password Incorrect Vehicle Secured Note The ignition key must be ON to al
51. lays the test result Press to proceed to the next test or press exit the self test 92 39 1 5 Internal Voltages Test This screen indicates that the Internal Voltages test passed Internal Voltages TEST PASSED The Internal Voltage test does NOT require any user action The second line automatically displays the test result Press to proceed to the next test or press Q exit the self test 39 1 6 Illumination Test Entering the Illumination test displays the following confirmation screen Illumination Test NO Select No to by pass the Illumination test The Illumination test is optional since some installers choose not to connect the RoadRelay s Illumination input at the time of installation If the Illumination input is not connected on your vehicle the display brightness can be controlled manually from the RoadRelay keypad see Controlling Display Brightness section of this manual 93 To run the test use EF or 44 to toggle the selection to Yes Press to confirm your selection Turn Lights ON Current State OFF The first line displays the required user action The last line displays the current state of the illumination input ON or OFF You will have 10 seconds to initiate the user action turning the vehicle lights ON or OFF Failure to take action will cause the test to fail To re run the test reas then press selection the Illumination test Finally pre
52. le On If the RoadRelay is in Fleet Mode you will not be able to change this setting Fleet mode can only be turned ON or OFF using PowerSpec office software 34 2 Starting a New Route To start a new route press tr select Cl select fj and select Record Route 70 Route 1200 Recorded 667 3 mi 12 23 10 12 20 AM This screen will be shown for 5 seconds It indicates the previous route number distance traveled on the previous route and the time this previous route began If the Route Recording feature is OFF you will see this screen Route Recording Off 34 3 Entering the New Route Number Please Enter Route Number When the truck is stopped the screen above will appear asking for the route number Use P or to enter the route number A route number can be 1 to 10 digits in length Press Y to advance to the next character position Press to finish If the vehicle is moving when a new route is started this screen will immediately appear if Vehicle in Motion Lockout is OFF Vehicle in Motion Lockout can only be turned ON or OFF using PowerSpec office software A passenger may enter the new route number for safety reasons the driver should never enter data while driving If Vehicle in Motion Lockout is ON this 71 screen will wait to appear until 5 minutes have passed while idling or a key on the RoadRelay is pressed while idling If you leave without entering a route numbe
53. le is already running the title and count direction may be changed without resetting the elapsed count Changing the maintenance interval type and range will reset the schedule 27 3 Preventative Maintenance Pop ups When a schedule reaches 90 and every 5 of schedule thereafter a Preventative Maintenance Pop up will occur to alert the operator that it is time to schedule maintenance 63 PM Schedule 2 Oil Change 18000 of 20000 mi 27 4 Resetting a Preventative Maintenance Schedule To reset a Preventative Maintenance schedule press selectia select and select PM Schedules There are four schedules Use or 4 amp 4 to move to the schedule to be reset Press and hold until you hear a beep from the RoadRelay approximately 3 seconds The Reset PM confirmation screen 1s now displayed Press to reset Press 0 to exit this screen without resetting the PM schedule Reset PM Yes Resetting the schedule will cause it to restart and create an entry in the Service History Log 28 Service History Log To view the Service History records prea select El select i and select Service History Engine Oil 7 05 11 123010 mi Fuel Filter 3 22 11 81729 mi 64 There can be up to 6 entries 2 per screen Use 2 or to move between the screens Each record indicates the item serviced date of service and odometer reading when serviced The odometer reading will be from the engine if available otherwise
54. low the lockout timers to operate for the required 10 or 30 minutes 21 4 Changing the Password Press Gj select K select A and select Change Password If the RoadRelay is in Fleet Mode you will not be able to change this setting Fleet mode can only be turned ON or OFF using PowerSpec office software 47 Enter Existing Password Once the existing password has been correctly entered the new password can be entered on this display Enter New Password You must confirm the new password on the following display If this fails the password is not changed Confirm Password Do not forget your password When protected by the Anti theft feature the engine will not start without entering the password Do not write your password where a thief can find it Keep it someplace safe where you can find it easily See the Warranty section for important Anti theft warranty information 21 5 Idle Lock If the engine is a Cummins ISB ISC ISL ISM ISX or Signature 600 it may be locked while idling If locked while idling it will ignore accelerator pedal changes until unlocked Note This feature is not available if the units of measure are UK or Europe To lock or unlock the engine press tr selecta select A and select Lock Unlock Engine Refer to the How to Lock the Engine section The unlocking procedure can be seen in the How to Unlock the Engine section 48 22 Driver ID Related sections Using the
55. mins is not responsible for failures resulting from the use of parts not approved by Cummins A new Cummins or Cummins approved rebuilt part used to repair a Warrantable Failure assumes the identity of the part it replaced and is entitled to the remaining coverage hereunder For warranty purposes parts used in a warrantable repair assume the identity of the parts they replace CUMMINS DOES NOT COVER WEAR OR WEAROUT OF COVERED PARTS CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES 98 CUMMINS INC MAKES NO OTHER REPRESENTATION OR WARRANTY EXPRESS OR IMPLIED INCLUDING NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE UNDER NO CIRCUMSTANCES WILL CUMMINS ENGINE COMPANY BE LIABLE FOR INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES INCLUDING WITHOUT LIMITATION LOST PROFITS OR INCOME DAMAGE TO FREIGHT AND LIVING OR TRAVEL EXPENSES IN THE EVENT OF THEFT OR IF THE ANTITHEFT FEATURE PREVENTS THE ENGINE FROM STARTING FOR ANY REASON INCLUDING CUMMINS OWN NEGLIGENCE This warranty gives you specific legal rights and you may also have other rights which vary from state to state In case of consumer sales in some countries the Owner has statutory rights that cannot be affected or limited by the terms of this warranty Nothing in this warranty excludes or restricts any contractual rights the Owner may have against third parties Locations in the United States and Canada are listed in the Cummins United
56. n Type Use PF or 4 to select Manual Top 2 or Automatic Transmission Type Manual Automatic TOP 2 Press el to finish Press exit this screen without saving changes 18 Leg Information Related sections Driver ID Using the Clock Estimated Time of Arrival ETA Units of Measure Trip Information Configuring for a RV or Heavy Duty Application A leg is data collected since the last time the leg information was reset A leg has less information than a trip Leg information cannot be retrieved using office software it is only used for driver feedback 18 1 Automatic Leg Screens The leg screens are the top level screens By pressing G3 you will eventually reach an AUTO LEG screen When the vehicle s mode of operation drive idle or PTO changes the screen will automatically change between the AUTO LEG screens Heavy Duty mode has Idle Driving and PTO screens RV mode has Idle and Driving screens The change will occur immediately or after 5 minutes depending upon whether Short Stop Mode is ON or OFF short stop mode can only be turned ON or OFF using 25 PowerSpec office software All examples in this User s Guide start from an AUTO LEG screen 18 1 1 Automatic Idle Display 125 3 44 PM Idle Time 4 12 7 Shutdown 43 22 125 3 44 PM Idle Time 12 34 143 8 2 gal The top line of the screen shows the current Driver ID and the time If the Driver ID feature is OFF
57. nes eat veer a ae he ean eerie eae ene es acne ae 95 392 Backup Battery Test Procedure nasrieiasns se i nara EEE 95 40 Calibration UpdaloSsussnienre i T E acs 96 41 AN aA a a R nose eee le sua aa aes S EN 97 1 Introduction The RoadRelay 5 hereafter referred to as RoadRelay is a vehicle monitoring system that helps drivers perform better and helps owners collect important information about the operation and performance of the vehicle Driver benefits include fuel economy feedback information see Leg Information section estimated time of arrival see Estimated Time of Arrival ETA section a built in clock with alarm see Using the Clock and Using the Alarm sections driver coaching and driver information pop ups see Pop ups section and many other features For protection of the vehicle and the property it is carrying the anti theft feature see Anti theft section can be used To help service the vehicle information from the Engine Control Module can be viewed see Vehicle Monitor section To help troubleshoot vehicle problems fault information is displayed when a fault occurs and then stored for later access by service personnel see Fault Information section Maintenance is assisted by the use of periodic maintenance pop ups and stored service information see Scheduled Maintenance and Service History sections Additionally if you use the PowerSpec office software many other types o
58. nfiguration amp Settings CE b 4 Lock Configuratio Driver Lock Unlock Engine Time Driver ID Time Format Date Alarm Enable Alarm Time Units Volume Units Economy Units ETA Speed ETA Setup Driver ID Route Enable GPS Tracker Security Mode Language Change Password Transmission Type Shift Reminder Vehicle Over Speed Engine Over Speed PM Configuration Adjust Fuel Rate Vehicle Setup VM Configuration Serial Port Config Volume Software Version 13 8 Menu Navigation The navigation keys on the keypad behave slightly different depending on the screen that is being viewed 8 1 Top Level Icon Screen Navigation From the top level icon screen s or 9 to move the SELECTOR left or right The highlighted icon will be displayed in with a dark background The Vehicle icon 1s selected in the example below When 9 is pressed the Configuration amp Settings icon is highlighted as show in the example below The key selects the highlighted icon and displays the second level menu icons The Home key G3 toggles between the top level icon screen and the AUTO LEG screen Also from the top level menu the F functions the same a The functions the same as the key 8 2 Second Level Icon Screen Navigation From the second level icon screen s or 9 to move the SELECTOR left or right The highlighted icon will be displayed In ONAR with a dark background The al key selects the
59. nomy units Economy 15 3 Volume Units Press tr select select KI select and select Volume Units Choices are Gallons Liters and Imperial Gallons Use or amp to move between the three volume units Press to select the volume units Press 0 to exit this screen without changing the volume units Volume Gallons Liters Imperial Gallons 23 16 Vehicle Setup Vehicle Setup shall define the RoadRelay feature functionality based upon the vehicle s primary use Heavy Duty or Recreational Vehicle RV To change your vehicle setup press tr select KI select and select Vehicle Setup Use F or 4 to select Heavy Duty or RV Vehicle Setup Heavy Duty RV When RV mode is selected the following features will be unavailable l ETA 2 Driver Messages 3 Average vs Instantaneous Fuel economy feedback on leg driving screen 4 Idle Display Fleet Goal percent feedback on leg idle screen 5 PTO Mode screen under leg 6 Trip PTO Coast and Idle Shutdown screens are not shown 17 Setting Transmission Type Related sections Coaching Pop ups This setting does not affect the transmission in any way it tells the RoadRelay what type of transmission is present It also prevents coaching pop ups for automatic transmissions For TOP 2 transmissions it prevents pop ups while in the top 2 gears 24 To select a transmission type press tr select KI select and select Transmissio
60. oducts resulting from a Warrantable Failure Cummins will pay for the Products including but not limited to Associated harnesses and installation materials and RoadRelay that are not reusable due to the Warrantable Failure In the event the engine does not start because of a malfunction of the Cummins Antitheft feature anytime during the warranty period Cummins will repair or replace the feature when the truck is brought to an authorized Cummins Repair Facility or a mechanic authorized by Cummins visits the vehicle This is Cummins sole obligation and your sole remedy OWNER RESPONSIBILITIES During the Base Warranty Owner must deliver the Products to the repair location Owner is responsible for the cost of the Products provided during warranty repairs unless such items are not reusable due to the Warrantable Failure 97 At the time when the parts are installed Owner is responsible for the preparation of a written record containing the following 1 The date of installation of the Product s 2 the Engine serial number 3 the Engine miles kilometers or hours of operation 4 the Product s installed and 5 the location of the Product s in the application The purpose of this record is to protect Owner s interests and support any claim for a Warrantable Failure Owner is responsible for the operation and maintenance of the Products as specified in the applicable User s Guide Owner is also responsible for providing proof
61. on Fleet mode can only be turned ON or OFF using PowerSpec office software 35 Pop ups Pop ups are special screens that appear when the driver may need to be warned of certain events 35 1 Coaching Pop ups Related sections Setting Transmission Type Coaching pop ups are used to help the driver operate the vehicle in a more economical and safer manner 73 35 1 1 Shift Reminder All engines have an RPM zone in which it gets the best fuel economy Shift reminder can be used to remind the driver that it 1s time to shift up or down to remain in this range The Shift Down RPM default setting is 1200 RPM The Shift Up RPM default setting is 1700 RPM The following sections explain how to turn on the pop up indicator and how to change the Shift Reminder RPM settings 35 1 1 1 Setting up Shift Reminder Press tr select KI select and select Shift Reminder Shift Reminder Off Use the 2 or to change between On and Off Press 6 to save the selection Press 0 to exit this screen without changes If the RoadRelay is in Fleet Mode you will not be able to change this coaching pop up setup Fleet mode can only be turned ON or OFF using PowerSpec office software Next the engine RPM at which to shift down is entered Shift Down RPM 1200 Use ne key to move the cursor to the left Use F or amp to enter the desired shift down RPM Press gt to advance to the next 74 character position Press when f
62. ords 68 Leg Data 30 Preventative Maintence Schedule 64 Route Records 73 Trip Data 42 Road Speed Recorder 69 70 RoadRelay Failure Pop up 84 RoadRelay Loss of Power 86 Route Memory Pop ups 83 Route Recording 70 73 Entering the New Route Number 71 Resetting Route Records 73 Reviewing Route Records 72 Starting a New Route 70 Turning Route Recording On or Off 70 Self test 89 95 Serial Port Configuration 56 58 Service History Log 64 101 Shift Reminder Pop up 74 Software Version 65 Standard USB Port 9 T Technical Support 88 Transmission Type 24 Trip Information 37 41 Resetting Trip Data 42 Troubleshooting 88 U Units of Measure 21 By Region 22 Economy Units 23 102 Volume Units 23 USB See Connectors V Vehicle Monitor 31 36 Vehicle Monitor Configuration 36 Vehicle Over Speed 76 Vehicle Over Speed Pop up 76 77 Vehicle Setup 24 Heavy Duty 18 RV 18 Volume 21 W Warranty 97 99 NOTES NOTES Technical Support eC 1 800 433 9341 2013 Cummins Inc Bulletin No 4971215 Rev B 4 13
63. parameters also contains a Leave Blank and a Reset To Default option The Leave Blank option will not display any information in the field The Reset To Default option will reset the field to the default parameter assigned by the factory 4 Refer to the Vehicle Monitor Section for instructions on resetting the entire Vehicle Monitor Summary screen to factory defaults 20 Trip Information Related sections Driver ID Leg Information Configuring for a RV or Heavy Duty Application A trip is data collected since the last time the trip information was reset A trip has more information than a leg Trip information can be retrieved using PowerSpec office software 37 To see trip information press tr select select KI and select Trip Information Trip information shall be displayed for the driver currently selected Driver 125 in the following example Use or amp to move between the screens Press W to exit Trip Information screens Trip Information 125 1252 1 mi 6 81 Operating Hours Drive 55 25 513 Idle 54 58 49 PTO 0 00 0 PTO information will not be shown if the RoadRelay is in RV Mode Operating Fuel gal Drive 40 3 78 Idle 5 1 22 PTO 0 0 0 PTO information will not be shown if the RoadRelay is in RV Mode 38 SAFETY Coast Out of Gear 3 Panic Stops 2 Service Brakes 17 OVERSPEED 1 12 25 12 133 2 20 3 OVERSPEED 2 10 49 95 123 4
64. r route numbers will be asked for when another route is started at key off and at key on If the entered route number matches a previously entered route number the user will be asked 1f this is a new route as opposed to continuing the present route Start New Route Yes Use WY or amp to toggle between Yes and No Press A to finish 34 4 Reviewing Route Records To review the route information saved in the RoadRelay press tr select Cl select Bi and select Review Routes Route 1200 12 23 10 Drive 22 12 Idle 2 34 1084 5 mi 157 2 gal Use WF or 4 to review the routes To exit veal The route information shown is the sum of all records in a route The top line shows the route number and date when the route started 72 The second and third lines show the amount of time spent driving and idling The last line shows the total distance and fuel used on the indicated route 34 5 Resetting Route Records A route record can be reset while on the route review screen Press A select Ci select Bi and select Review Routes While viewing the record you wish to reset press and hold for 3 seconds The RoadRelay will beep and display the following confirmation screen Reset Route Yes This reset will erase all route information Press ll to reset or press 0 to exit without resetting the route record If the RoadRelay is in Fleet Mode you will not be able to reset the informati
65. r OFF using PowerSpec office software 25 Serial Port Configuration The Serial Port Configuration screen allows for the customization of the RoadRelay s Open Interface serial port This serial port is the DB 9 male connector located on the rear panel of the RoadRelay There are four choices described below Serial Port Option Description Open Interface RoadRelay will accept Cummins proprietary interface messages for reading writing RoadRelay data The serial port settings are not configurable NMEA 0183 RoadRelay will accept the receiving National Marine Electronic Association NMEA 0183 messages The serial port settings are not configurable Custom NMEA RoadRelay will accept NMEA messages based on custom serial port settings The serial port settings are configurable Custom OI RoadRelay will accept Cummins proprietary interface message for reading writing RoadRelay data The serial port settings are configurable 25 1 Changing the Serial Port Configuration To i the Serial Port Configuration press tr select KI select and select Serial Port Config Use F or amp to move between the choices Open Interface NMEA 0103 Custom NMEA Custom OI 56 Press to select your choice The next screen displayed is the serial port configuration settings For the Open Interface and NMEA 0103 configurations the serial port configuration settings are fixed For Custom NMEA and the Custom OI settings you
66. rench and Portuguese To change the language press Waf select ES select A and select Language Use F or 4 to move between the language choices Press to select the language Press W to exit this screen without changing the language 11 Configuring for a RV or Heavy Duty Application Related sections Estimated Time of Arrival ETA Mark and Go To Driver Messages Leg Information Press tr select KI select and select Vehicle Setup Use gt or amp to move between the choices Press to select your choice Press 0 to exit this screen without changing the vehicle setup Vehicle Setup Heavy Duty RV 12 Setting the Clock Related sections Using the Keypad 12 1 Choosing a 12 or 24 hour Clock Use 12 Hour Clock To change between a 12 and 24 hour clock press tr select KI select j and select Time Format Use P or amp to toggle between 12 and 24 hours Press A to finish 12 2 Setting Clock Time Clock Time 10 31 PM To set the clock time press tr select Kl select and select Time Use F or amp to enter your time Press to advance to the next character position If using a 24 hour clock press to finish If using a 12 hour clock Press Y to advance to the AM PM field then use or gt to toggle between AM and PM Press to finish 13 Using the Alarm Related sections Using the Keypad Using the Clock 13 1 Turning the Alarm On or Off Alarm On To turn the
67. ress tr selecta select A and select Security Mode Use E or 4 to select the mode you wish to use Press to select the mode Press 0 to quit If the RoadRelay is in Fleet Mode you will not be able to change this setting Fleet mode can only be turned ON or OFF using PowerSpec office software Security Mode Automatic 43 The user must enter the password Enter Password If the engine is a Celect Plus and the previous mode was Off the user must confirm the new password Confirm Password If confirmation fails then the mode is not changed and the following screen is shown Vehicle Security Change Failed 21 2 How to Lock the Engine How the engine gets locked depends upon the Anti theft Mode Off Manual Semi automatic and Automatic See Selecting the Anti theft Mode for more information 21 2 1 Manual Mode At key off you will see the screen below Key On to Arm Vehicle Security 44 Turn the key ON Enter the password on the following screen To Arm Vehicle Security Enter Password If the password is correct you will see this screen and the engine is locked Vehicle Security Armed Otherwise you must try again Password Incorrect Enter Password 21 2 2 Semi automatic Mode At key off you will see the screen below Key On to Arm Vehicle Security Turn the key ON Press to lock the vehicle Press to leave this screen and NOT loc
68. s The following screen will appear asking if you really want to record the information Use or to select Yes or No Press to make the recording Press 0 to exit this screen without creating a recording Save Road Speed Report Yes If you select Yes the previous 60 seconds and the next 15 seconds of information are stored while moving If you are stopped the 60 seconds before stopping and 15 seconds after stopping are stored You will see the following screen and hear a siren like sound while the information is stored Recording Last 60 Seconds of Road Speed 11 26 11 6 22 PM 69 The RoadRelay only saves one Roadspeed Recorder report If another report is created the previous report is deleted from memory The Road Speed Recorder data can only be viewed using PowerSpec office software 34 Route Recording Related sections Keypad Entry Screens Units of Measure Setting the Clock Time 12 or 24 Hour Clock Time Setting the Date A route is the distance and time traveled since the last time a new route was started This feature is used to create a record for each route A route does not need to include any travel It can be used to record time waiting to unload stuck in traffic etc 34 1 Turning Route Recording On or Off To turn ON or OFF the Route Recording feature press Gj select Kl select and select Route Enable Use F or to toggle between On and Off Press to finish Route Enab
69. s Service History Preventative Maintenance is used to indicate when it is time to perform scheduled maintenance 27 1 Viewing Preventative Maintenance Schedules To view the Preventative Maintenance schedules press selecta select and select PM Schedules There are four schedules Use WP or 4a to move between the schedules PM Schedule 1 Oil Change 5000 of 6000 mi This screen summarizes the schedule information The first line indicates this is schedule 1 An asterisk at the end of the line indicates that the pop up is on no asterisk would indicate the popup 1s off The second line shows the schedule title oil change The next two lines show that oil is changed every 6000 miles and 5000 miles have been driven since the last oil change If the display shows 5000 to go instead of 5000 of there are 5000 miles until the next oil change is due 27 2 Preventative Maintenance Schedule Setup Preventative maintenance schedules are used to alert the driver that it is time to have the vehicle serviced The RoadRelay has four maintenance schedules A maintenance schedule has settings for pop up on off title duration base count and count direction To setup a maintenance schedule for your vehicle press tr select ES select and select Prev Maint Config 6l PM1 Oil Change PM2 Tire Change PM3 Brake Change PM4 Fuel Filter Use or 4 to select the schedule you would like to change Press
70. set the RoadRelay will default to Driver Other as shown in the updated Driver ID Menu screen below Select Driver Driver New Other Note When a Driver ID is reset the trip information associated with the Driver ID is also reset therefore one should be certain before resetting a Driver ID or use the RoadRelay Fleet Mode feature to prevent accidental Driver ID resets 23 Estimated Time of Arrival ETA Related sections Leg Information Automatic Leg Screens Driving Display Using the Clock Units of Measure Configuring for a RV or Heavy Duty Application 52 If the RoadRelay is in RV Mode you will not be able to access this feature RV or Heavy Duty mode can be selected by using the Vehicle Setup configuration The ETA feature can be used by the driver to quickly show how he or she is doing vs a scheduled arrival time ETA information is displayed on the leg Driving Screen 23 1 Changing ETA Arrival Time and Distance Press tr select Kl select and select ETA Setup Distance to Destination 0 mi Use 0 to navigate the cursor to the first oa Use or amp to enter your travel distance Press W to advance to the next character position Press to accept the new distance and go to the next screen Press 0 repeatedly to exit without saving changes Scheduled Delivery Time 6 30 PM Use WF or amp to enter your time Press Y to advance to the next character posit
71. ss to select Yes on the confirmation screen to start the test This following screen indicates that the Illumination test passed Illumination ON OFF TEST PASSED Current State ON Press to proceed to the Test Log or press 0 exit the self test 94 39 1 7 Test Log The Test Log screen summarizes the results of the Self test Test Log 2011 12 31 23 45 57 Keyswitch PASSED Datalink PASSED RTC Clock PASSED Battery PASSED Int Volts PASSED Illumination PASSED The second line displays the time date when all the tests were executed This line will be blank until the complete self test has been executed The time date stamp is NOT updated when an individual or only a portion of the tests have been executed Use or amp to scroll through the results Press or 0 to exit the Test log screen 39 2 Back up Battery Test Procedure The following procedure will determine if the RoadRelay internal back up battery is functional Note Data may be lost while performing this procedure Verify that data is extracted and or backed up before continuing 1 Install the RoadRelay as outlined in the RoadRelay Installation Manual 2 Set the time of day using the RoadRelay clock refer to Setting the Clock Time section in this manual 95 3 Remove power from the vehicle disconnect vehicle battery or disconnect RoadRelay power harness for a least 10 seconds 4 Re connec
72. t vehicle power 5 Verify that the RoadRelay retained the time of day as set in step 2 If the time of day is retained the back up battery is functioning properly If the RoadRelay Loss of Power fault was detected refer to Resetting the Fault Log section of this manual to reset the Loss of Power fault If the time of day is reset to 12 00 AM time will be flashing then the internal back up battery is dead Since the RoadRelay internal back up battery is rechargeable leave the vehicle battery and RoadRelay connected for at least 7 days and repeat steps 1 through 5 again If the time of day still resets to 12 00 AM then the internal back up battery is no longer holding charge The RoadRelay will continue to collect and monitor vehicle information but data will be lost in situations where vehicle battery power is removed from the RoadRelay such as removing the battery from vehicle disconnecting power to the cab dashboard servicing the vehicle during accidents etc The RoadRelay back up battery is not a customer replaceable part Only Cummins authorized personnel are allowed to replace the back up battery or service the RoadRelay Contact your Cummins distributor for service information 40 Calibration Updates The RoadRelay is software upgradeable to support the latest features and updates Visit us on the web at www RoadRelay com for details on the availability of new calibrations
73. the RoadRelay must be connected to the J1939 vehicle communications datalink Refer to the RoadRelay 5 Installation Manual for further details on datalink wiring configurations Refer to your Cummins Owner s Manual for further information on the Cummins Aftertreatment system 35 2 1 Active Regeneration An active regeneration is signified by the illumination of the HEST lamp and the RoadRelay Active Regeneration in Progress pop up In this condition a high exhaust temperature may exist due to aftertreatment regeneration Make sure that the exhaust pipe outlet is not directed at any surface or material that will melt burn or explode Reference your Cummins Owner s Manual for complete instructions 35 2 1 1 Active Regeneration in Progress Pop up Active Regeneration In Progress DPF Temp 1123 F The third line displays the current DPF Outlet temperature 80 35 2 1 2 Active Regeneration Complete Pop up Regeneration Complete 35 2 1 3 Active Regeneration Halted Pop ups Active Regeneration Halted Due To Clutch This pop up indicates that the Active Regeneration was halted due to the clutch being engaged Active Regeneration Halted Due To Service Brake Active This pop up indicates that the Active Regeneration was halted due to the service brake being depressed Active Regeneration Halted Due To PTO Active This pop up indicates that the Active Regeneration was halted due to PTO being ac
74. this screen RV or Heavy Duty mode can be selected by using the Vehicle Setup configuration 3 44 PM PTO Time 0 12 33 3 2 gal The top line of the screen shows the current driver ID and the time If the Driver ID feature is OFF only time will be displayed The second line identifies this as the PTO screen The third line shows how long the PTO has been engaged while the vehicle was not moving and percentage of total leg time the PTO has been engaged with the vehicle not moving 28 The last line shows the amount of fuel used while the PTO was engaged and the vehicle was not moving 18 2 Manual Leg Screens In addition to Automatic leg screens you may manually select one of the three engine mode displays Drive Idle and PTO These screens do NOT automatically switch as the vehicle operation changes you can use this to always show a particular leg screen Manual leg screens are selected by pressing fr Press W until the J icon is highlighted Press Press until the icon 1s highlighted Press The first five items in this menu Driving Display Idle Display PTO Display Leg Summary and Operating Hours represent the Manual Leg screens Move the SELECTOR until Driving Display is highlighted Press Use or 4 amp to move between the screens If the RoadRelay is powered down or another menu is selected you will need to return to this menu to restore the manual leg screen 18 2 1 Manual Driving D
75. tivated Active Regeneration Halted Due To Accelerator Pedal Off Idle 81 This pop up indicates that the Active Regeneration was halted due to the accelerator pedal being depressed Active Regeneration Halted Due To Out of Neutral This pop up indicates that the Active Regeneration was halted due to the vehicle not being in neutral 35 2 2 Stationary Regeneration Due Notification These pop ups signify that your vehicle s aftertreatment system needs to perform a stationary parked regeneration Refer to your vehicle s owner s manual for further information on performing a stationary regeneration 35 2 2 1 Stationary Regeneration Due Soon Pop up Stationary Regeneration Due Soon This pop up signifies that the Aftertreatment Diesel Particulate Filter needs to be regenerated within the next 2 6 hours of operation This can be accomplished by 1 Changing to a more challenging duty cycle such as highway driving for at least 20 minutes Or 2 Performing a Stationary Parked regeneration 82 35 2 2 2 Stationary Regeneration Due Immediately Pop up Stationary Regeneration Due Immediately This pop up signifies that the Aftertreatment Diesel Particulate Filter needs to be regenerated within the next 1 2 hours In addition engine power may be reduced automatically Regeneration can be accomplished by 1 Changing to a more challenging duty cycle such as highway driving for at least 20 minutes
76. to the next desired character to edit Once a character 1s changed the RoadRelay will auto advance to the next character to be edited When you are finished entering all characters pressNw If you want to undo the last key press sc until the CURSOR is over the desired character to be changed If you wish to leave an Entry screen and NOT modify the entry keep pressing the 0 until you return to the menu screen The Home key f toggles between the top level icon screen and the AUTO LEG screen Data entries are only a the is pressed Exiting an Entry screen by pressing the does NOT save the entry Example Pressa Press Q i the icon is highlighted Press Press until the icon is highlighted Press Move the SELECTOR until Time is highlighted Press You will see the current RoadRelay time and a blinking CURSOR Press or 4 to change the hour Press 9 move to the next character if you wait for longer than two 16 seconds the RoadRelay will auto advance to the next character for you Finish the data entry by entering the minutes The screen will now show the number you have currently selected Press to save your changes or press Baal Several times to discard the change and return to the Configuration menu screen 8 3 3 Up Down Entry Screens Some screens use or to scroll up or down a set of possible choices The screen changes to show the new choice as or amp is pressed
77. y cssc ae aes 26 Heavy Duty Automatic Driving Display cc eeceeeeeseeeeeeeeeeeeeeees 2i RV Automatic Driving Display 000000000ooosoooneseerererrersrreseseessssssssss 27 Automatic PTO Display ccna ae ee 28 Manual Leo soree iit Sisto pare desde ran sun ee eee 29 Manual Driving Display lt s i ccsc2scadccsseeiacuesaece E s A masses es 29 Manual ke Display 33 2325 segs hese eae E E tastes tes 29 Manual PTO TiS play vets sates sche caucsnceevadepsnceiecun ne yess O messes 29 Eeg Summa ne id anc caudeschacenvedsadss E N O 30 Operating HOUS ceser T O aceantebas ease ees 30 Resettime eo Dala caa E A ee 30 Wee Cle NMIOT ORs srera a E a eae teas 31 Venicle Monitor Config rati n 2 3ecccc0 neta usrecoasletet est is 36 AU vijay Bava id celia 0 O E era nnesae em A EE oan meen na acest Mercian ee 37 Resetine Lip Data sismn sehssaneensreracepaneyisesia use eae aes mess aaa 42 ANA NE DU a Stag iaceets a Gs ec enaule cea Seales ue E 42 selecting the Anti theft Mode mirisi sn aside eke 43 How to Lock he Engine ceasca a a 44 Manual NO UG tect einer Gch crc E oe Wiiantietsonatetacscacencues 44 Sem AULOMIA TC VIO Cx nce cicauinccusieecQuehateuchiaaeniacanasavstaceoaneneentacencads 45 AMOMO ModE Sansa cece crc ene E oavinantiachenatenecicacenced 46 How tosUnlock the Bie 16 isc cicaincsveicestires detchadioneeibed saecnubatioancneneesaceeaceh 46 Chamois the PassWord scce icen nc auiec tusigcteiee alec anaehahad a 47 MANS MOCK etic
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