HYDRAULIC WINCH C10000NH C15000NH
Contents
1. 00907 x ww TS al 8X 02 PTT xX 201 1 PI 1 E 25 5 ik BB s Em 1 L wi Ld M 00001 12 INCH PARTS LIST No Part Qty Description Remark 1 100 0100 1 Hydraulic Motor Used in C10000NH 150 0100 1 Hydraulic Motor Used in C15000NH 2 100 0001 2 Screw 12 30 3 C100NH0002 2 Lock Washer 012 4 C100NH0003 4 Screw M8x25 5 C100NH0004 4 Lock Washer 08 6 C100NH0005 1 Coupling plate 7 C100NH0006 1 Front Bearing Used in C10000NH C150NH0006 1 Front Bearing Used in C15000NH 8 100 0007 2 Bushing Drum Used in C10000NH 150 0007 2 Bushing Drum Used in C15000NH 9 100 0200 1 Break Shift Assembly Used in C10000NH C150NH0200 1 Break Shift Assembly Used in C15000NH 10 100 0008 1 Transition Shaft 100 0300 1 Drum Assembly Used in C10000NH 150 0300 1 Drum Assembly Used in C15000NH 12 100 0009 1 Screw 8 10 13 100 0010 1 Inner supporting Used in C10000NH C150NH0010 1 Inner supporting Used in C15000NH 100 0011 1 Ring Seals Used in C10000NH C150NH001 1 1 Ring Seals Used in C15000NH 15 C100NH0012 1 Gear Ring Used in C10000NH C150NH0012 1 Gear Ring Used2. HYDRAULIC WINCH C10000NH C15000NH Assembly amp Operating Instructions 5 INTRODUCTION 1 SAFETY WARNINGS AND 2 WINCH WARNINGS AND PRECAUTIONS 3 UNPACKING aeaoe osese DEEP EEE UR 4 505 955 4 OPERATION 55025 42 8 WINCH ACCESSORIES YOU WILL 9 RIGGING TECHNIQUES 9 PEN 10 CABLE ASSEMBLY 4 10 TROUBLE SHOOTIN dense 11 WINCH ASSEMBLY 222 1 4 4 4 4 12 WINCH cena aa aaa 13 SPECIFICATION C10000NH 15000 uenire n 15 INTRODUCTION We have developed a several new series that make up the current product line Each series in our product line has unique design characteristics many new patented technologies are integrated into our winches This new technology has made winches the pinnacle in user convenience and reliability You will take pride in knowing that your new winch has bee
3. Pressure Flow First layer Line pull Ibs kgs Bieta PME Line speed Mpa Psi G min L min ft min m min 0 2 0 290 1 1 3 5 0 2 3 0 7 3000 1361 4 5 652 7 2 6 10 0 4 6 1 4 6000 2722 6 8 986 2 5 3 20 0 8 9 2 7 9000 4082 9 0 1305 3 9 2 35 0 15 1 4 6 10000 4536 12 5 1812 9 10 6 40 0 17 4 5 3 Line Pull And Rope Capacity Inlayer Layer of wire rope Rated line pull Total rope on drum Ibs kgs ft m 1 10000 4536 16 4 5 0 2 8012 3634 37 2 11 3 3 6683 3031 60 9 18 6 4 5732 2600 83 7 25 5 SPECIFICATION C15000NH 15000 Ibs 6804 kgs Rated line pull Motor displacement 80ml r Oil flow 5 60L min Pressure 13Mpa 33 4 1 Gear reduction ratio Cable Dia X L 015 32 X 87 O12mm x 26 5m Drum size Dia X L 03 5 x 8 5 89mm X 217mm Mounting bolt pattern 10 4 5 254mm X 114 3mm 4 M12 Overall dimensions 21 4 X 8 9 X 10 3 LXWXH 544mm X226mm x 262mm Net weight 152 Ibs kg 68 8 Pull Speed Pressure Flow First layer Pressure Flow Line speed 295 Mpa Psi G min L min ft min m min 0 2 0 290 1 1 3 5 0 1 6 0 5 5000 2268 4 3 623 7 2 6 10 0 3 3 1 0 10000 4536 8 7 1261 8 5 3 20 0 6 6 2 0 12000 5443 10 0 1450 3 7 9 30 0 9 8 3 0 15000 6804 13 0 1885 4 15 9 60 0 19 7 6 0 Line Pull And
4. which doesn t have an oil pressure relief valve It will supply pressure for both the steering box and the winch 2 Use a combined pump with an integrated oil valve The oil valve will supply two kinds of flow based on the difference in demand One type of flow will be constant and should be used with the steering system The other will provide higher pressure and is for engineering use Caution Hydraulic system needs an relief valve to make sure the system is safe If there is not relief valve in the system it would be serious danger and the system can t operation If your winch drived by an existing hydraulic power system the relief valve is also existing Winch working demonstration 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Grab the cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review Winch Safety Warnings and Precautions on page 2 3 before continuing 3 Reengage the clutch by turning the clutch assembly to the CLUTCH IN position as needed 4 Insert the switch assembly connector onto the directional valve 5 Test run winch in both directions Turn the winch in each direction for about one or two seconds meantime make the clutch totally engaged automatically 6 While standing aside of the tow path hold and operate the switch assembly supplied by your choice W
5. Rope Capacity Inlayer TR Rated line pull Total rope on drum y Ibs kgs ft m 1 15000 6804 18 0 5 5 2 12120 5498 41 7 12 4 3 10168 4612 65 9 20 1 4 8757 3972 86 9 26 5
6. rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people LUBRICATION 1 All moving parts within the Winch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required 2 Lubricate Cable Assembly periodically using a light penetrating oil CABLE ASSEMBLY REPLACEMENT If the wire rope has become worn or is beginning to show signs of strands breaking it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the Id cable connected to the drum Insert the end of the new rope and secure the screw being tightly screwed Turning clutch to the CLUTCH IN position Retract cable assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound onto the drum under a load of at least 10 rated line pull Only replace the wire rope with the identical replacement part recommended by the manufacturer TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION 42 Check relief valve regulate pressure Winch does not y f Check all the plumbing fixtures
7. turn Improper connections of hydraulic system no oil into motor according to the working principle chart Defective directional control valve Motor runs but Turn the clutch to the high or lows peed Cable drum does The clutch is Not position If problem still persists not turn engaged qualified technician needed to check and repair Winch drum runs Insufficient pressure is not suitable or defective slowly or without or oil flow normal power Insufficient fluid in the Change a new one or a suitable one system Check fluid level Add fluid until full Wrong winch working direction Change the connection of balance valve and motor Winch brake not working normally Hydraulic remnants while winch stop Wrong winch working direction pressure brake Use bigger back oil pipe Change the connection of balance valve and motor Winch cannot spool off wire rope with load smoothly Wrong winch working direction Change the connection of balance valve and motor WINCH ASSEMBLY DRAWING 977 x 16 8x uh IC p11 X wy sz GS bX AT
8. ait until the motor stops before reversing directions 7 When the towing is finished remove the switch assembly from the female connector of the directional valve and replace the female connector cover INCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire rope and hook strap Anchor Strap Chain Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point AACAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable As shown in Fig 3 1 AXCAUTION Do not winch from an acute angle as the wire will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line the wire
9. art Otherwise the winch will not reach the rated line pull and it is also dangerous for winch to power off the cable with heavy load If this symptom happens simply disconnect the balance valve exchange the oil hole between hydraulic motor and balance valve while your winch is working in different direction change 1 gt 2 into A C2 B C1 And reconnect it If your order demand the balance valve should be supplied it will have been connected with the motor at the factory Plumbing Connections Keep all hoses away from any areas where heat may be considered too extreme such as an exhaust manifold or turbo Lines should not be allowed to rub on any abrasive or vibrating surfaces In some applications 90 fittings on the directional valve and motor or balance valve are necessary to make hose mounting more flexible After plumbing has been laid out on vehicle install o ring fittings supplied to valve Torque tight Do not over tighten any fittings Install o ring fittings on Winch Motor Torque tight Connect any hose port A on motor or port V1 on balance valve to port A on directional valve port B on motor or port V2 on balance valve to port B on directional valve port P on directional valve to pump s high pressure port port T on valve to reservoir if necessary Connect any hose port S on valve to steering box Attach any o ring or seal from vehicles original tube fitting to tube fitting Working hydraulic principle chart and i
10. efully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn and Off properly WARNING Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use this tool AA WARNING Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool WINCH WARNINGS AND PRECAUTIONS WARNING Keep hands and body away from Fairlead cable intake slot when operating Secure vehicle in position before using winch AA WARNING Be certain winch is properly bolted to a structure or vehicle that can hold the winch load WARNING Do not use inappropriate attachments to extend the length of the winch cable Z SWARNING Never lift people or hoist loads over people WARNING Never come in between the winch and the load when operating WARNING Do not apply load to winch when cable is fully extended Keep at lea
11. in C15000NH 16 C100NH0400 1 Gear Carrier Assembly Output Used in C10000NH C150NH0400 1 Gear Carrier Assembly Output Used in C15000NH 17 100 0500 1 Gear Carrier Assembly Intput Used in C10000NH 150 0500 1 Gear Carrier Assembly Intput Used in C15000NH 18 100 0013 1 Transmission Shaft 19 C100NH0014 1 Antifriction Pad 20 100 0015 1 Screw M8 x 10 21 100 0600 1 Clutch handle Assembly 22 100 0016 1 Gear Housing 23 100 0002 4 Lock Washer 012 24 100 0017 4 Screw 12 35 25 100 0018 4 26 100 0019 4 Screw 10 35 27 100 0020 2 28 C100NH0021 4 Lock Washer 010 29 100 0700 1 Tensioned Of Steel Wire Supplied Assembly 30 100 0021 4 Lock Washer 210 31 C100NH0022 4 Screw 10 25 32 100 0023 1 Back Mounting Plata 33 100 0002 4 Lock Washer 012 34 100 0024 4 Screw M12 X30 35 C100NH0800 1 Cable Assembly Used in C10000NH C150NH0800 1 Cable Assembly Used in C15000NH 13 SPECIFICATION C10000NH Rated line pull 10000 Ibs 4536 kgs Motor displacement 65ml r Oil flow 15 45L min Pressure 12 5Mpa Gear reduction ratio 25 5 1 Cable Dia L O13 32 X 83 7 10 2mm x 25 5m Drum size Dia X L 2 8 X 8 6 072mm x 219mm Mounting Delt 10 4 5 254mm X 114 3mm 4 M12 pattern Overall dimensions 20 4 X8 1 x9 7 LXW XH 519mm x 206mm 246 Net weight 117 Ibs kg 53 Pull Speed
12. n designed to work as hard as you and that it will be there when you need it Congratulations on your purchase of a highest class advanced powerful two speed winch We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service WARNING Read study and follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch can develop tremendous pulling forces and if used unsafely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator A CAUTION This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert you against unsafe practices WARNING This indicates a potentially hazardous situation which if not l avoided could result in death or serious injury SAFETY WARNINGS AND PRECAUTIONS A WARNING When using the tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to the equipment Read all this instructions before using this tool WARNING Do not use winch t
13. nstallation illustration Winches jdm ROI Pun Control wit A V2 H v gt Directional Valve 1 rg Relief Valve ve Hydraulic Power System Oil Tank IB Penn WINCH Motor Control Valve 7 i Engine Pump Tale Cooler Throttle Valve Reservoir il Filter Below is installation illustration with mounting channel Winch A Caution The hydraulic system needs a relief valve to ensure the system safety The absence of such a valve could cause serious injury and damage the winch Winch battery cables should be placed so that there is a small amount of slack in the cable If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting You should check the hydraulic fluid level and replace any that may have seeped out The hydraulic system should be purged at this time Listed below are the directions on how to purge the hydraulic sy
14. o lift vertically WARNING Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords A WARNING Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children A WARNING Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair A WARNING Use eye and ear protection Always wear impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear a dust mask or respirator when working around metal wood and chemical dusts and mists A WARNING Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times WARNING Disconnect switch Unplug switch when not in use A WARNING Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired A WARNING Check for damaged parts Before using any tool any part that appears damaged should be car
15. st 5 full turns of cable on the spool WARNING After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period WARNING Examine winch before using Components may be affected by exposure to chemicals salts and rust ANWARNING Never operate winch if cable shows any signs of weakening such as knotting or kinking A WARNING Do not cross over or under cable when the winch is under load WARNING Do not move your vehicle with the cable extended and attached to the load You could easily exceed the winch rating and snap the cable Use gloves while handling cable A WARNING When the vehicle is parked on an incline you should use wheel chocks AXWARNING Re spool cable properly avoiding cable misalignment WARNING The winch cable must be wound onto the drum under a load of at least 10 of the rated line pull or the outer wraps will draw into inner wraps and damage winch cable WARNING Before operating the winch under load you should check proper function of the winch by engaging and disengaging the clutch by operating the directional controls and operating the speed controls This will ensure that the winch is working properly and will help prevent unintended damage and injury Cycling the winch prior to loading will also ensure the gears are properly aligned UNPACKING When unpacking check to make sure all par
16. stem Start the engine Power the winch to draw out about 5 feet of cable Shut down the engine Check the fluid level and fill as needed Repeat steps 1 through 4 as necessary Start the engine Move the cable into the desired position Turn the wheels on the vehicle from the right lock to the left lock positions five times to help bleed the hydraulic system If the hand control unit is working backwards simple exchange the brown and the white wire connections within the valve 7 Test the winch for proper operation Refer to the section below OPERATION A WARNING 1 Make sure clutch is totally engaged before starting any winch operation 2 Stay clear and away from raised loads 3 Stay clear of cable while pulling do not try to guide cable 4 Amin of 5 wraps of cable around the drum barrel General information The Winch s standard equipments contain gear reducer drum hydraulic motor solenoid valve switch assembly female connector and plumbing fittings The winch obtains its pressure from the vehicle s existing power steering pump or other hydraulic power The winch is totally sealed can be used underwater There are several other ways to supply power to the winch The first way is to use an individual pump for engineering use The second way is to provide the winch s hydraulic pressure is with the vehicle s exiting power steering pump See Installation Instructions D Use a suitable individual pump
17. ts are included Refer to Assembly Drawings and Parts List both with the like item numbers at the end of this manual INSTALLATION Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels If you cannot find a kit locally contact us and we will provide you with the name of a dealer near you If you will utilize the mounting channel you must ensure that it is mounted on a flat surface so that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw flat washer lock washer and securing with nut Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel 4 This will allow enough clearance for the winch to be placed the channel without obstruction Mount winch to the vehicle using high strength cap screw It should be aligned and secured to a solid part of the vehicle front or rear where the the full rated load will be evenly distributed Please refer to installation illustration Mounting The Balance Valve The balance valve supplied is simply connected to motor Be sure the balance valve s installing direction meets hydraulic principle ch
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