APT4000 Series 4-Wire Toroidal Conductivity Analyzers User Manual
Contents
1. T 132 Sa 1 to io E All dimensions in mm Fig 51205988 001 protective hood for wall and pipe mounting 10 Honeywell max 25 Screw 4 x 78 27 Gasket 1 x Panel Span piece 4 x Threaded sleeve 4 x Y e Um E D 2 4 Panel cutout 138 x 138 mm DIN 43700 F3 RES RAS o 2 1 22 3 All dimensions in mm Fig 51205990 001 panel mount kit 11 Installation and connection Installation instructions e Installation may only be carried out by trained and qualified person nel in accordance with the instruction manual and as per applicable standards and regulations Be sure to observe the technical specifications and input ratings during installation e Be sure not to notch the conductor when stripping the insulation Before connecting the device to the power supply make sure that its voltage lies within the range 20 5 to 253V AC DC e All parameters must be set by a system administrator prior to commissioning The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 CAUTION Be sure to observe the additionally applicable national safety instruc tions Terminal assignments 29 19 18 17 16 55 14 13 12 11 192. 07 4 02 4 07 mS cm 1 200 l 50 C 1 000 SC Ets 30 C 800 2576 LG o Ia 10 C 600 me 10 C 400 20 C ees kaa 0 0 10 20 30 c by wt 40 Concentration measurement not possible in this range Conductivity in dependence on substance concentration and process temperature for hydrochloric acid HCI Source Haase Sauermann D cker Z phys Chem New Edition Vol 47 1965 102 Honeywell 03 Sodium hydroxide solution NaOH 10 4 03 10 mS cm 1 600 x I 1 400 100 C po uec 1 200 90 C 1000 80 C en 800 70 C Buc 60 C 600 50 C 400 BE be en 200 a 10 C E Ko um 0 0 10 20 30 40c 96 by wt 50 Concentration measurement not possible in this range Conductivity in dependence on substance concentration and process temperature for sodium hydroxide solution NaOH 103 Concentration curves 04 Sulphuric acid H SO 06 09 4 04 lt 09 06 X mS cm 1 800 1 600 1 400 1 200 1000 800 600 400 200 J 0 0 60 Concentration measurement not possible in this range 80 96 by wt 00 Conductivity in dependence on substance concentration and
3. The measured value is shown in the main display alternately with Hold enter flashes Press ENTER to end calibration 71 Calibration with calibration solution Be sure to use known calibration solutions and the respective tempera ture corrected conductivity values see Appendix Calibration solutions During the calibration procedure the temperature should be kept constant Display r3 Action Press CAL key enter code 0110 Select with key edit number with 4 key proceed with ENTER Ready for calibration Remove and clean sensor Immerse sensor in calibration solution Enter the temperature corrected conductivity value of the calibration solution Select with key edit number with 4 key Cell factor and temperature are alternately displayed in the lower display Confirm entry with ENTER Remark If an invalid code is entered the device returns to measur ing mode Display 3 sec Device in Hold mode measured value frozen Sensoface inactive When there has not been an entry for 6 sec the lower display alternately shows the conduc tivity and tempera ture value 72 Display Action The determined cell factor and zero point are displayed Confirm cell factor with ENTER Conductivity and temperature are displayed The measured value is shown i
4. 34 36 KENE os saiae etr et a eng 38 Output signal during HOLD 41 Select temp probe 28 SEIT EE 26 Time constant of output filter 38 Configuration Parameter Sets 22 Configuration Signaling parameter set 2 58 Configuration Temperature compensation 42 Configuration steps 24 Connection 12 13 Rinsing probe 60 Controller 50 CHANGU AE akaa 52 Controller eguations 51 Controllertest caos teni er ee ee 83 Controller functions Controller characteristic 50 Controller eguations 51 Bae O10 Ve 50 PI controller 50 PID controller 50 Pulse frequency Controller 55 Pulse length controller 54 Controlling a rinsing probe 60 D KEE 19 Diagnostics functions 81 Sa aa Ya AA AE EE 83 Display of calibration data 81 Display of last error message 81 Display of output currents 81 RE an ie Ae ere es EEE 82 Specify current at output 1 2 ER Display anri ebe en re Eege 17 Division 2 WIrINg 13 E dE 22 ENEE eh ne Varel
5. o CONF ENTER 34 Honeywell Code Display Action Choices 01 Set output current range 4 20 mA U d AR Select with arrow key 0 20 mA a i J Proceed with ENTER 4 20 MA s D nal e Select output characteristic LIN LIN Select with arrow key LIN LOG gl T Hppral Proceed with ENTER Step omitted for Yo Conc and SAL E WM With LIN selected 000 0 mS u u LLLI SG e Enter current start xxx x mS A pl Hut lower end of scale Select with gt key edit number with 4 key proceed with in nn ENTER 100 0 mS UU Enter current end xxx x mS m dAn upper end of scale Proceed with ENTER Assignment of measured values Current start and current end Example 1 Example 2 Range 100 200 mS cm Range 0 200 mS cm Advantage Higher resolution in range of interest mS cm mS cm 200 4 Conductivity 200 4 Conductivity Output current Output current 4 20 mA 4 20 mA 35 Configuration Output 1 Output current range LIN LOG characteristic LOG characteristic Current start end 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow Ig nn keys All items of this menu group are indi o UU cated by the code 01 4 Press ENTER to select menu edit with gt arrow keys see Pg 37 Confirm and pr
6. 102 Nitricacid NA 105 Sodium chloride solution NaCl 101 Sodium hydroxide solution NaOH 103 Sulphuric acid H SO4 104 Concentration measurement 32 Ke 100 Select process solution 32 Configuration 22 MAU UE Et oF tc dt es eb AAA 23 OVervieW 24 106 Honeywell Configuration Alarm settings 44 Alarm delay 45 LED in HOLD mode 45 Select Sensocheck 45 Configuration CLEAN PSet2 58 Controlling a rinsing probe 58 Signaling parameter set 2 58 61 Configuration Controller 52 Nettral zone Has near ir 52 SOUDOIDITO e a nen wt ere ee hehe hk ar 52 Configuration Controlling a rinsing probe 58 Configuration Limit function aan ee Rex 46 48 Settings of relay 1 46 Settingsofrelay2 48 Use orrelayS ana aaa 47 Configuration Output 1 26 Concentration measurement Solutions 32 LIN characteristic Current start end 34 LOG characteristic Current start end 36 Measured variable 30 Output current during Error 40 Output current range
7. Clean Power supply 60 Honeywell Signaling parameter set 2 Depending on the selected parameter set 2 the relay is active or inactive The signal can amp Ln amp LETEd be used for superordinated process control systems Parameter set 2 is indicated by 88 in the upper left corner of the display Power supply l Process control system PCS APT4000TC Parameter set 1 selected Power supply AC lt 250 V lt 3A lt 750 VA Parameter set 2 selected DC lt 30V lt 3A lt 90W 61 Selecting parameter set 1 2 Manually or via a signal at the Control input Display Action Choices ol wm A After correct input a welcome text CONF is displayed for approx 3 sec Select parameter set Press conf enter code 7654 Select with key edit number with 4 key proceed with enter Wrong settings change the measurement properties If an invalid code is entered the device returns to measuring mode Select 1 ww Parameter set 1 MAN 1 MAN Pfr all Parameter set 2 MAN 2 MAN e Automatic switchover via Ctr EXT lt Control input Ctr EXT Wa SETI Select with gt proceed with enter Ctr EXT a Fir e see next page gt LEr ext A PHr Eu With 1 or 2 selected d MANJI Sin
8. 01 Current start 01 Current end 01 Filter time 01 22 mA signal 01 Hold behavior 01 Fix current 02 Unit C F 02 0 4 20 mA 02 Current start 02 Current end 02 Filter time 02 22mA signal 02 Hold behavior 02 Fix current tc Temperature compensation tc Temperature coefficient AL Sensocheck AL Alarm delay AL LED Hold 66 Honeywell Code Parameter Setting P1 conf 1200 P2 conf 1288 rL Relay function L1 Contact function L1 Contact response L1 Switching point L1 Hysteresis L1 Delay L2 Contact function L2 Contact response L2 Switching point L2 Hysteresis L2 Delay Ct Setpoint Ct Neutral zone Ct P action Ct action Ct D action Ct PLC PFC controller Ct Pulse length Ct Pulse frequency Ct Hold behavior Cn Rinse PSet2 Cn Rinsing interval Cn Rinse duration Cn Contact response 0X These parameters are only edited in parameter set 1 They are valid for both parameter sets Calibration Calibration adjusts the device to the sensor Activate Hold During calibra tion the device remains in the Hold mode Input errors End CAL L L L Lr HOLD LRL HOLD icon CITT Activate with CAL Enter mode code e Entry
9. Hold mode ENTER gt HE 26 Honeywell Code Display Action Choices o1 Select configuration Press CONF 8 For parameter set 1 Enter mode code 1200 Select position with gt arrow en Roger key and edit number with welcome text CONF key When the display is displayed for reads 1200 press ENTER to approx 3 sec confirm L L 88 For parameter set 2 ie H H Enter mode code 1288 ej Select position with arrow key and edit number with After correct input a welcome text CONF key When the display is displayed for reads 1288 press ENTER to approx 3 sec confirm A Device is in the Hold mode HOLD HOLD icon is on G Select sensor Select with arrow 5000 TC LL key gt Proceed with ENTER 5000 TC ULI A ol Ins other Note After each sensor selection the nominal cell factor of the sensor is stored To adjust the cell factor to the device calibrate the sensor after wards Note Characters represented in gray are flashing and can be edited These parameters are only edited in parameter set 1 They are 27 valid for both parameter sets Configuration Output 1 Select sensor and temperature probe 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow d nn keys All items of this menu group are indi eo uu ca
10. 9 81 L7 6 BOW 9238 Ach rud A AA go zo z lgo Ss a 2 ou E S b 33 E 3 a oS send receive L power L contacts 1 L output L input I 5 MAX RELAY CONTACT RATING AC lt 253V lt 3A lt 750 VA A A 9 DC lt 30 V lt 3A lt 90 W RESISTIVE E E S NI CLI DIV2 GPA B C D T4 ENCLOSURE TYPE 2 A Ki NI So ZN2 GPIIC T4 Tamb 20 to 55 C E p WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER C HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS WARNING BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE PROVIDED AS PART OF THE INSTALLATION SEE INSTALLATION INSTRUCTIONS Made in Germany COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE LLL ER NON DANGEREUX 0000000 F 2402C Fig APT4000TC terminal assignments 12 Honeywell 2238 sso 53 yor z B S s Nn 3 SET 5 8 E 2 e send receive Lpower L contacts 1 L output L input I z MAX RELAY CONTACT RATING AC lt 253 V lt 3 A lt 750 VA aanas lt 30V lt 3A lt 90W RESISTIVE EES NI CLI DIV2 GPA B C D T4 NI CLI ZN2 GPIIC TA E 0 1 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS MUST BE PROVIDED AS PART OF THE INSTALLATION SEE INSTALLATION TION Made in Germany EE TD NON DANGEREUX 1 Terminals for temperature probe and o
11. Color Bluish gray RAL 7031 Mounting Wall mounting e Pipe mounting 40 60 mm 30 45 mm e Panel mounting cutout 138 x 138 mm DIN 43700 e Sealed against panel Dimensions H 144 mm W 144 mm D 105 mm Ingress protection IP 65 NEMA 4X Cable glands 3 knockouts for cable glands M20x1 5 2 knockouts for NPT 1 2 or rigid metallic conduit Weight Approx 1 kg User defined 1 To IEC 746 Part 1 at nominal operating conditions 2 1 count 3 Plus sensor error 97 Calibration solutions Potassium chloride solutions Conductivity in mS cm Temperature Concentration C 0 01 mol l 0 1 mol l 1 mol l 0 0 776 7 15 65 41 5 0 896 8 22 74 14 10 1 020 9 33 83 19 15 1 147 10 48 92 52 16 1 173 10 72 94 41 17 1 199 10 95 96 31 18 1 225 11 19 98 22 19 1 251 11 43 100 14 20 1 278 11 67 102 07 EN 1 305 11 91 104 00 22 1 332 12 15 105 94 23 1 359 12 39 107 89 24 1 386 12 64 109 84 25 1 413 12 88 111 80 26 1 441 13 13 113 77 27 1 468 13 37 115 74 28 1 496 13 62 29 1 524 13 87 30 1 552 14 12 31 1 581 14 37 32 1 609 14 62 33 1 638 14 88 34 1 667 15 13 35 1 696 15 39 36 15 64 1 Data source K H Hellwege Editor H Landolt R B rnstein Zahlenwerte und Funktionen volume 2 part volume 6 93 Honeywell Sodium chloride solutions Conductivity in mS cm Temperature Concentration C 0 01 mol l E 0 1 mol l Saturated 0 0 631 5 786 134 5 1 0 651 5 965 138 6
12. Select a relay A Test 0 1 Return to Relay test manual test of contacts Press CONF enter code 5557 The relays are frozen This state is indicated in the display The 4 digits in the display correspond to the 4 relays as on terminal plate 1st digit R1 2nd digit R2 3rd digit AL Ath digit CLN Function test using arrow keys see left column When exiting the function ENTER the relays are set corresponding to the measured value meas 82 Honeywell Display Remark LErL BA Controller characteristic 100 Yo Controller output Setpoint a 100 The arrows indi cate which relay valve is active X Relay 2 active Meas value lt setpoint w Relay 1 active Meas value lt setpoint Controller test manual specification of controller output e Press CONF enter code 5559 After function activation Ctrl is displayed for approx 3 sec With controller turned off OFF is displayed in addition then return to measuring mode The function is used to start up control loops or check the actuators For bumpless changeover to automatic operation exiting this function configure an l action component reset time Specify value Select with key edit number with 4 key proceed with ENTER The device is in Hold mode Press ENTER to return to measurement Hold remains active for another 20 sec Controller outpu
13. process temperature for sulfuric acid H SO Source Darling Journal of Chemical and Engineering Data Vol 9 No 3 July 1964 104 Honeywell 05 Nitric acid HNO 08 lt 04 08 mS cm 1 200 eil 50 C 1 000 I IE 40 C ya 30 C 800 25 20 600 N 10 C j C 0 C 400 inc NN 20 C 0 20 40 60 80 c by wt 100 Concentration measurement not possible in this range Conductivity in dependence on substance concentration and process temperature for nitric acid HNO Source Haase Sauermann D cker Z phys Chem New Edition Vol 46 1965 105 Index 22 mA signal for error message 41 45 86 A Lee TEEN 91 Alarm settings 44 Bla ee Tee WEEN 45 Error messages ee ee 86 87 Operating States 12 x suo ee atlas OPES 84 PISSED ced EE kr nee edm RRS ems 8 C He EE 68 Calibration by input of cell factor 70 Calibration with calibration solution 72 Product calibration 74 Temperature probe adjustment 80 Zero calibration in air 76 Zero calibration with calibration solution 78 Calibration solutions 98 Concentration CUIV s 33 101 Concentrationranges 100 Hydrochloric acid HCI
14. 1105 Product calibration 74 ca 1001 Zero calibration 76 c 1015 Temperature probe adjustment 80 ca 0000 Callnfo 81 Display of cell factor Configuration coe 1200 Configuring parameter set 1 22 cont 1288 Configuring parameter set2 22 cour 7654 Parameter set 1 2 62 Internal external switchover con 0000 Error lnto seen 81 Display of last error conr 2222 Sensor monitor 81 Display resistance and temp conf 5555 Currentsource1 82 Output current 1 specified corr 5556 Currentsource2 82 Output current 2 specified con 5557 Relaytest 82 Manual test of contacts con 5559 Manualconrtroller 83 Manual specification of controller output TA 194 332 HWEO1 20071015 SW 1 x Honeywell Honeywell Field Solutions 512 Virginia Drive Fort Washington PA 19034 70 82 25 125 10 07 http hpsweb honeywell com
15. 9883 Tech Support 1 888 423 9883 Q amp A Faxback TACFACS Address Honeywell Field Solutions 512 Virginia Drive Fort Washington PA 19034 Contents Honeywell Intended use 5 Safety information 6 Overview of APT4000TC 7 Assembly EE 8 Package contents 8 Mountingplan 9 Pipe mounting panel mounting 10 Installation and connection 12 Installation INStrUCtIONS 12 Terminal assignments 12 pica WIA EE 15 User interface and display 16 Operation Keypads 42435 sur ds ana t eh 18 Safety functions 19 Sensocheck Sensoface sensor monitoring 19 GainCheck device self test 19 Automatic device self test 19 ele iere 20 Configuration 22 Menu structure of configuration 23 Overview of configuration steps 24 Output eoe a Sila mandos ke Mac title Ag D AN AE 26 Temperature compensation 42 Alarm settingS 223 acre asien Quem ates tte iq d s Nes 44 EAR CCIM UO Tu a zo Duty Ee SIb est 46 Controller functions 50 Pulse length pulse f
16. Display 3 sec When there has not been an entry for 6 sec the lower display alternately shows the conduc tivity and tempera ture value Immerse sensor in calibration The cell factor and zero point 78 Honeywell Display Action Remark Conductivity and temperature Js are displayed A g gerg Remove the sensor from the calibration solution and clean it Place sensor in process The measured value is shown in the main display alternately with Hold enter flashes End calibration with ENTER After end of calibra tion the outputs remain in Hold mode for approx 20 sec 79 Temperature probe adjustment Display Action Remark a AMMNM Lf Lt LI LI amp ES FH LIL MH A i MIF I UE i E IF 7 Boe TOE za Activate calibration Press CAL enter 1015 Select with key edit number with 4 key proceed with ENTER the process medium using an external thermometer Enter measured temperature value Select with key edit number with 4 key proceed with ENTER End adjustment with ENTER HOLD will be deactivated after 20 sec Measurement Display Remark 139045 252 fai Wrong settings change the measure ment properties If an invalid code is entered the device returns to measuring mode Display approx 3 sec Ready for calibration
17. Li ma the lab amp Shore ta un Honeywell Display Action Remark Measuring mode Until the sample E g A value is deter eB3Beces mined and can be From the flashing CAL mode entered the device indicator you see that sample is in measuring calibration has not been termi mode nated Product calibration step 2 Display r L A os When the sample value has approx 3 sec 2 been determined call up the Di s product calibration once more CAL code 1105 Enter sample value The new ig H Das cell factor is calculated X AE Confirm with ENTER B The new cell factor and zero New calibration TI OG point are displayed Press CAL Sa nn Boss Confirm with ENTER The measured value is shown After end of cali in the main display alternately bration the out with Hold enter flashes puts remain in Hold End with ENTER mode for approx 20 sec 75 Zero calibration in air Action Remark Display Press CAL key enter code 1001 Select with key edit number with 4 key proceed with ENTER Ready for calibration Remove and clean sensor Sensor must be dry Modify the zero point until zero is displayed as conductivity value in the lower display Select with key edit number with 4 key If required change the si
18. RAR IRS Re Ke ZR o CONF ENTER 48 Honeywell Code Display Action Choices L2 For limit 2 function see Fig Hi Hi below Select with key Bg Fer proceed with ENTER Lo Limit 2 contact response N O Var N O normally open contact 51g B N C normally closed contact N O Select with gt key N C proceed with ENTER Limit 2 switching point 100 0 mS HAMM Select with key edit number UU i f A 1g Eu gg With 4 key Proceed with ENTER xxxx mS n n in Limit 2 hysteresis 001 0 mS LILI LU Select with gt key edit number A Lg Hop zl with key Proceed with ENTER xxxx mS Limit 2 delay 0010 sec nn dI i i i LILI UE The contact is activated with 12 due delay deactivated without delay 0 Select with gt key edit number 9999 sec with 4 key Proceed with ENTER Limit Lo Limit Hi Hysteresis Switching Switching point f point Hysteresis d rl 4 AQ 1 1 Contact Contact dd Ll 0 0 49 Controller functions PID controller P controller Application in integrating systems e g closed tank batch processes PI controller Application in non integrating systems e g drains PID controller The additional derivative action compensates for measurement peaks Controller characteristic 100 ae Controller output Yp Neutral zone Yp 0 mS cm Setpoint pn Controller gain Gra
19. Switch over to second parameter set 0 2 V AC DC Parameter set 1 10 30 V AC DC Parameter set 2 0 4 20 mA max 10 V floating galv connected to output 2 Conductivity concentration or salinity Linear or logarithmic 22 mA in the case of error messages Low pass filter time constant O 120 sec lt 0 3 current value 0 05 mA As desired within range LIN 5 of selected range LOG 1 decade 0 4 20 mA max 10 V floating galv connected to output 1 Temperature 22 mA in case of temp error messages Low pass filter time constant O 120 sec lt 0 3 current value 0 05 mA 20 200 C 4 392 F 20 320 K 36 608 F Relay contact floating ACK lt 250 V lt 3A lt 750 VA DC lt 30V lt 3A lt 90W N C fail safe type 0000 0600 sec 94 Limit values Contact ratings Contact response Delay Switching points Hysteresis PID process controller Setpoint specification Neutral zone Proportional action Integral action Derivative action Controller type Pulse period Max pulse frequency Honeywell Output via relay contacts R1 R2 Contacts R1 R2 floating but inter connected ACK lt 250 V lt 3A lt 750 VA DC lt 30V lt 3A lt 90W N O or N C 0000 9999 sec As desired within range 0 50 Yo full scale Output via relay contacts R1 R2 see limit values Within selected range Max 50 of selected range Controller gain K
20. The device is in the Hold mode Default Measure the temperature of Value of secondary display In the measuring mode the main display shows the configured process variable conductivity mS cm S m or resistivity MQ cm or concentration 96 by wt or salinity SAL and the lower display the temperature During calibration you can return to measuring mode by pressing the CAL key during configuration by pressing CONF then ENTER 80 Diagnostics functions Display Honeywell Remark Display of output currents Press ENTER while in measuring mode The current at output 1 is shown in the main display the current at output 2 in the secondary display After 5 sec the device returns to measuring mode Display of calibration data Cal Info Press CAL while in measuring mode and confirm code 0000 The current cell factor is shown in the main display the zero point in the secondary display After 20 sec the device returns to measuring mode Immediate return at pressing ENTER OY D UKs Sensor monitor for validation of sensor and complete measured value process ing Loop a defined sensing resistor e g R 100 Q through the sensor as shown in the figure Press the CONF key and enter code 2222 The sensor monitor displays the directly measured resistance and the temperature If there is a signifi cant difference between resistor value a
21. are flashing and can be edited These parameters are only edited in parameter set 1 They are valid for both parameter sets 29 Configuration Output 1 Select process variable 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow d unn keys All items of this menu group are indi eo Lil cated by the code o1 4 Press ENTER to select menu edit with gt arrow keys see Pg 31 Confirm and proceed with ENTER 5 End Press CONF then ENTER gt E sensor selection Sensor selection Tam Select PER variable Se GC solution Conc eve Select 0 20 4 20mA 0 20 4 20 mA Characteristic LIN LOG Enter current start 25 Enter current end Set output filter 2 z 22 mA in the case of error 2 Em Hold mode ENTER gt HE 30 Honeywell Action Choices Code Display o1 00 0005 EMI 8 o uni si 000 054 UNI BEE TE amp m nit 0O 00 5 y A ol nr L d Select process variable Select with arrow key Proceed with ENTER Conductivity 0 000 9 999 mS cm 00 00 99 99 mS cm 000 0 999 9 mS cm 0000 1999 mS cm 0 000 9 999 S m 00 00 99 99 S m Salinity SAL e 0 0 45 0 0 35 C Concentration Conc e 0 00 9 99 96 by wt 000 0 mS 0 00
22. frequency controller 55 Pulse length controller 54 R ele Nee E lee M EA 46 Relay socio Ee bet E eet etd 48 Rinse duration 59 Rinsinginterval 59 S Safety functions 19 81 Automatic device self test 19 GainCheck device self test 19 Sensocheck Sensoface sensor monitoring 19 110 Honeywell Safety information 6 Selecting parameter set 1 2 62 Sensocheck 19 88 Se eat ee aa Kr ee al See ek tah ten 45 SEITEN 19 88 Signaling parameter set 2 58 SCCIICAUI OMS Reie ee dba 92 T Temperature probe 28 Temperature probe adjustment 80 Terminal assignments 12 Time constant of output filter 38 Toroidal conductivity sensor 15 U User Interfaces gen oo dE Ku 16 V e tt GE EN VW Kee EE 12 Z Zero calibration in aif 76 Zero calibration with calibration solution 78 111 Mode codes allow fast access to the functions Calibration Key Code Description el 1100 Calibration 70 by input of cell factor ca 0110 Calibration 72 by input of solution ca
23. function Select contact response Enter switching point Enter hysteresis Enter delay Lo Hi N O N C 000 0 mS xxxx 001 0 mS xxxx 0010 sec 0 9999 sec Lo Hi N O N C 100 0 mS xxxx 001 0 mS xxxx 0010 s xxxx SEC Enter neutral zone P Controller gain Kp I Reset time Tg D Rate time Tp Controller type PLC Pulse length PFC Pulse frequency Select HOLD behavior Contact CLEAN PSet2 Select Cleaning Parameter set signaling Rinsing interval Rinse duration Contact response valid for both parameter sets 001 0 mS xxxx 0100 xxxx 0000 sec xxxx sec 0000 sec xxxx sec PLC PFC 0010 sec xxxx sec 0060 min xxxx min Y Last Y Off rinse PSet2 000 0 h xxx x h 0060 sec xxxx sec N O N C 25 Configuration Output 1 Select sensor type 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow d nn keys All items of this menu group are indi eo uu cated by the code o1 4 Press ENTER to select menu edit with gt arrow keys see Pg 27 Confirm and proceed with ENTER 5 End Press CONF then ENTER gt pes Sensor selection 9 Select process variable ENTER solution Conc itt son Con IE Select 0 20 4 20mA 0 20 4 20 mA Characteristic LIN LOG Enter current start E Enter current end Set output filter 2 E 22 mA in the case of error J Z
24. keys see Pg 39 Confirm and proceed with ENTER 5 End Press CONF then ENTER S Gen 2 Select en variable SE Characteristic LIN LOG Enter current end Set output filter 2 22 mA in the case of error 2 Hold mode gt HE 38 Honeywell Code Display Action Choices 01 e Time constant of output filter 0 sec Default setting O s inactive 0 120 sec To specify a time constant Select with gt key edit number with key proceed with ENTER Time constant of output filter attenuation To smoothen the current output a low pass filter with adjustable filter time constant can be switched on When there is a jump at the input 100 the output level is at 63 after the time constant has been reached The time constant can be set from 0 to 120 sec If the time constant is set to O sec the current output follows the input Note The filter only acts on the current output not on the display the limit values or the controller gt Xe Conductivity 0 4 20 mA Time constant O to 120 sec 39 Configuration Output 1 Output current during Error and HOLD 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow Ig nn keys All items of this menu group are indi eo UU cated by the code 01 ES 4 Press ENTER to select menu edit w
25. of cell factor 1100 With calibration solution 0110 e Product calibration 1105 Temp probe adjustment 1015 Select with key edit number with a key proceed with ENTER key End with CAL ENTER Output current is frozen last value or preset fixed value depending on configuration limit and alarm con tacts are inactive The controller is in the configured state Sensoface is off Calibration mode indicator is on The calibration parameters are checked during the input In the case of an incorrect input Err is displayed for approx 3 sec The incorrect parameters cannot be stored Input must be repeated End with CAL The measured value and Hold are displayed alternately enter flashes Press ENTER key to end the Hold mode The measured value is displayed The output current remains frozen for another 20 sec HOLD icon on hourglass flashes 68 Honeywell Information on calibration Calibration can be performed by e Entry of cell factor e Determining the cell factor with a known calibration solution taking account of the temperature e Product calibration e Zero calibration in air or with calibration solution e Temperature probe adjustment NOTICE If measurements are taken in containers with A A lt 110 mm be sure to choose a container with i J the same cross section and the same material metal plastic for calibration NOTICE e All calibration procedures must be
26. with gt key Proceed with ENTER ox Limit 1 switching point 000 0 mS HI IAN s Select with gt key edit number xxxx A UI Es ga With 4 key Proceed with ENTER ox Limit 1 hysteresis 001 0 mS uL If 5 Select with gt key edit number xxxx A UI Hvsgg With key Proceed with ENTER Limit 1 delay 0010 sec ler The contact is activated with 0 II dai delay deactivated without delay 9999 sec Select with key edit number with key Proceed with ENTER 47 Configuration Limit function Relay 2 o CONF 4 ri cuu E Output 1 e put Jon 2 n gt Output 2 ie Liu E d MNU oc Li Temp compensation Alarm settings D Hl e Eu AL Ei gt Limit function je 3 ENTER 1 Press CONF key WN Enter mode code 1200 Select Limit function menu group using arrow keys All items of this menu group are indicated by the code rL gt Press ENTER to select menu edit with arrow keys see Pg 49 Confirm and proceed with ENTER LI i e End Press CONF then ENTER Relay 1 menu group ENTER Contact function ENTER Contact response ENTER Enter switching point Enter hysteresis ENTER Delay ENTER Controller menu group m m E E 3 3 m m a a ee
27. 0 see meas ranges Select current range 0 20 mA 4 20 mA Characteristic not for SAL Conc Linear Logarithmic LIN Enter current start 000 0 mS xxx x mS Enter current end 100 0 mS xxx x mS LOG Enter current start 0 1 mS in decades 0 1 1000 Enter current end 100 mS in decades 0 1 1000 Time constant of output filter 0 sec 0 120 sec 22 mA signal for error messages ON OFF Signal behavior during HOLD Last Fix Fix Enter fixed value 021 0 mA 000 0 21 0 mA D e H 02 Select temperature unit C F 24 Select current range Enter current start Enter current end Time constant of output filter 22 mA signal for temp error Signal behavior during HOLD Fix Enter fixed value 0 20 mA 4 20 mA 000 0 C xxx x C 100 0 C xxx x C 0 sec 0 120 sec ON OFF LAST FIX 21 0 mA 00 0 21 0 mA Code Menu tc tc These parameters are only edited in parameter set 1 They are Temperature compensation Select temperature compensation Lin Enter temperature coefficient Alarm settings Select Sensocheck Enter alarm delay LED in HOLD mode Honeywell Selection Default OFF Lin nLF 02 00 K xx xx K ON OFF 0010 s xxxx s ON OFF Relay 1 2 Limit values controller Select limit function controller LiMIT CtROL USP L1 Select contact function Select contact response Enter switching point Enter hysteresis Enter delay Select contact
28. 0 mS 00 00 mS 000 0 mS 0000 mS 0 000 S m 00 00 S m 00 00 SAL 00 00 96 Conc Note Characters represented in gray are flashing and can be edited 31 Configuration Output 1 Concentration measurement Select solution 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow d unn keys All items of this menu group are indi eo Lil cated by the code o1 4 Press ENTER to select menu edit with gt arrow keys see Pg 33 Confirm and proceed with ENTER 5 End Press CONF then ENTER gt E sensor selection Sensor Sensor selection ya Select process variable m ES solution Conc eve Select 0 20 4 20mA 0 20 4 20 mA Characteristic LIN LOG Enter current start 26 Enter current end Set output filter 2 z 22 mA in the case of error 2 E Hold mode ENTER gt HE 32 Honeywell Code Display Action Choices o1 e Only with 00 00 96 Conc can 01 SOL naanno09 4 TH select the process solution n Ze 01 SOL Select with gt arrow key 02 SOL 5 03 SOL n 01 NaCl 0 26 by wt 04 SOL UH OLI 02 HCI 0 18 96 by wt 05 SOL n NC Es 03 NaOH 0 14 96 by wt 06 SOL 04 H5SO 0 30 Yo by wt UL r 05 HNO 0 30 96 by wt pin Uu IHL O6 H5SO4 92 99 by wt 09 SOL A nhEnmuga
29. 07 HCl 22 29 96 by wt 08 HNO 35 36 96 bywt 10 50D 09 H5SO 32 84 Yo by wt 10 NaOH 18 50 Yo by wt Proceed with ENTER Concentration curves Example ranges Measurement ranges for sulphuric See Appendix Concentration curves acid i ranges 04 09 ci The concentration curves of many sub x 7 stances show a maximum This means that if the substance concentration con tinues to increase and the temperature Y remains constant the conductivity will j ES drop Therefore a one to one correla tion of values is only possible in defined ranges Jl These partial ranges must be selected as o zi c measurement ranges in the configuration 33 Configuration Output 1 Output current range LIN LOG characteristic LIN characteristic Current start end 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow Ig nn keys All items of this menu group are indi o UU cated by the code 01 4 Press ENTER to select menu edit with gt arrow keys see Pg 35 Confirm and proceed with ENTER Output 1 5 End Press CONF then ENTER ENTER Sensor Sensor selection 0 Lm Select a on on 7 variable ales Select solution Con solution Conc Select 0 20 4 20 mA de Characteristic LIN LOG Enter current start 2 Enter current end Set output filter 2 22 mA in the case of error 2 Hold mode
30. 0TC Hold active Hold inactive 10 30 V AC DC 0 2 V AC DC 21 Configuration In the Configuration mode you set the device parameters The device can store two different parameter sets and switch between them Sensor data and Clean Pset2 output are edited in parameter set 1 only They are valid for both parameter sets Configuring Press CONF Parameter set 1 Parameter set 2 88 appears in the display N Enter mode code 1200 Edit parameter set 1 with gt and 4 confirm proceed with ENTER Enter mode code 1288 Edit parameter set 2 with gt and 4 confirm proceed with ENTER Hold During configu ration the device remains in the Hold mode HOLD icon The output current is frozen at its last value or at a preset fixed value depending on the configuration limit and alarm contacts are inactive The controller is in the configured state Sensoface is off Configuration mode indicator is on Input errors End LI CONF ENTER The configuration parameters are checked during the input In the case of an incorrect input Err is displayed for approx 3 sec The incorrect param eters cannot be stored Input must be repeated End with CONF The measured value and Hold are displayed alternately ENTER flashes Press ENTER to end the Hold mode The measured value is displayed The output current r
31. 0TC Display ranges Conductivity 0 000 1999 mS cm Concentration 0 00 100 0 by wt Salinity 0 0 45 o 0 35 C Measurement ranges Conductivity 0 000 9 999 mS cm 00 00 99 99 mS cm 000 0 999 9 mS cm 0000 1999 mS cm 0 000 9 999 S m 00 00 99 99 S m Concentration 00 00 99 99 by wt Salinity 0 0 45 o 0 35 C Response time Tog Approx 2 s 1 2 3 Meas error lt 1 meas val 0 005 mS Temperature compensation Reference temp 25 C OFF Without Lin Linear characteristic 00 00 19 99 K NLF Natural waters to EN 27888 0 35 C Concentration determination Operating modes 01 NaCl 0 00 9 99 by wt 0 100 C 02 HCI 0 00 9 99 96 by wt 0 50 C 03 NaOH 0 00 9 99 96 by wt 0 100 C 04 H5SO 0 00 9 99 by wt 0 110 C 05 HNO 0 00 9 99 Yo by wt 0 50 C 06 H50 92 99 96 by wt 17 115 C 07 HCI 22 39 96 by wt 20 50 C 08 HNO 35 96 by wt 20 50 C 09 H 50 32 84 96 by wt 17 115 C 10 NaOH 18 50 96 by wt 0 100 C See Concentration curves in the Appendix 92 Sensor standardization Operating modes Permitted cell factor Permitted transfer ratio Permitted zero offset Sensor monitoring Sensocheck Sensoface Sensor monitor Temperature input Ranges Resolution 1 2 3 Meas error Honeywell e Input of cell f
32. 2 0 671 6 145 142 7 3 0 692 6 327 146 9 4 0 712 6 510 151 2 5 0 733 6 695 155 5 6 0 754 6 881 159 9 7 0 775 7 068 164 3 8 0 796 7 257 168 8 9 0 818 7 447 173 4 10 0 839 7 638 177 9 11 0 861 7 831 182 6 12 0 883 8 025 187 2 13 0 905 8 221 191 9 14 0 927 8 418 196 7 15 0 950 8 617 201 5 16 0 972 8 816 206 3 17 0 995 9 018 211 2 18 1 018 9 221 216 1 19 1 041 9 425 221 0 20 1 064 9 631 226 0 21 1 087 9 838 231 0 22 1 111 10 047 236 1 23 1 135 10 258 241 1 24 1 159 10 469 246 2 25 1 183 10 683 251 3 26 1 207 10 898 256 5 27 1 232 11 114 261 6 28 1 256 11 332 266 9 29 1 281 11 552 272 1 30 1 306 11 773 277 4 31 1 331 11 995 282 7 32 1 357 12 220 288 0 33 1 382 12 445 293 3 34 1 408 12 673 298 7 35 1 434 12 902 304 1 36 1 460 13 132 309 5 1 Data source Test solutions calculated according to DIN IEC 746 3 2 Data source K H Hellwege Editor H Landolt R Bornstein Zahlenwerte und Funktionen volume 2 part volume 6 Concentration measurement Concentration ranges Substance Concentration ranges NaCl 0 26 by wt 0 C Configura 0 28 96 by wt 100 C tion 01 HCI 0 18 96 by wt 20 C 22 39 96 by wt 20 C Configura 0 18 96 by wt 50 C 22 39 96 by wt 50 C tion 02 07 NaOH 0 13 96 by wt 0 C 15 50 96 by wt 0 C Configura 0 24 96 by wt 100 C 35 50 96 by wt 100 C tion 03 10 H5SO 0 26 by wt 17 C 28 88 by wt 17 C 94 9996 by wt 17 C Co
33. Honeywell APT4000 Series 4 Wire Toroidal Conductivity Analyzers User Manual 70 82 25 125 10 07 74888 Copyright and Notices Copyright 2007 by Honeywell 10 07 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyers sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fit ness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this print ing However we assume no responsibility for this use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application About This Document Abstract This document provides information specific to the APT4000TC Analyzer Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers http hpsweb honeywell com Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423
34. NF gt 4 ENTER Current specifiable for output 1 and 2 00 00 to 22 00 mA Controller output entered directly start of control process Automatic memory test RAM FLASH EEPROM Display of all segments Display of last error occurred Validation of sensor and complete measured value processing display resistance temperature Manual control of the four switching contacts Two selectable and configurable parameter sets for different process phases Switchover via CONTROL input or manually Signaling via relay contact PSet2 Parameters and calibration data 10 years EEPROM Safe electrical isolation of all extra low voltage circuits against mains by double insulation to EN 61010 1 24 15 230 V AC DC 41096 approx 5 VA 2 5 W AC 45 65 Hz Overvoltage category Il Class Il 96 Honeywell Nominal operating conditions Ambient temp 20 55 C Transport Storage temp 20 70 C Relative humidity 10 95 not condensing Power supply 24 15 230 V AC DC 10 Frequency for AC 45 65 Hz EMC EN 61326 Emitted interference Class B residential area Class A for mains 60 V DC Immunity to interference Industry Explosion protection FM NI Class Div2 GroupA B C amp D T4 Ta 55 C Type 2 NI Class Zone 2 Group IIC T4 Ta 55 C Type 2 CSA Class Div 2 Groups A B C and D T4 ExnA IIC TA Enclosure Molded enclosure made of PBT polybutylene terephtalate
35. PFC Pulse frequency 0060 min Dn Us Select with key edit number A TE Bona With key Proceed with ENTER xxxx min Behavior during HOLD Y Last Y pgri Select with gt key Y Off Hat neg Proceed with ENTER Y Last SE Controller functions Pulse length pulse frequency controller Pulse length controller PLC The pulse length controller is used to operate a valve as an actuator It switches the contact on for a time that depends on the controller output The period is constant A minimum ON time of 0 5 sec is maintained even if the controller output takes corresponding values Output signal switching contact of pulse length controller ON time Y 20 ON time Y 80 1 0 P Pulse length 54 Honeywell Pulse frequency controller PFC The pulse frequency controller is used to operate a frequency controlled actuator metering pump It varies the frequency with which the contacts are switched on The maximum pulse frequency pulses min can be defined It depends on the actuator The Contact ON time is constant It is automatically calcu lated from the user defined maximum pulse frequency Output signal switching contact of pulse frequency controller ON time a MEE NN Q Pulse frequency Y 20 i gt Pulse frequency Y 80 59 Protective wiring of relay outputs Protective wiring of relay contacts Relay contac
36. actor with simultaneous display of conductivity and temperature Entry of conductivity of calibration solution with simultaneous display of cell factor and temperature Product calibration Zero calibration Temperature probe adjustment 00 100 19 999 01 00 199 99 0 5 mS cm Monitoring of primary and lines for short circuit Monitoring of secondary and lines for open circuit Provides information on the sensor condition evaluation of zero point Sensocheck Sensor monitor for validation of sensor and complete measured value processing display resistance temperature Pt100 Pt1000 NTC 100 kohms 2 wire connection adjustable Pt100 Pt1000 20 200 C 4 392 F NTC100 kohms 20 130 C 4 266 F 0 1 C 1 F 0 5K lt 1K for Pt100 lt 1K for NTC gt 100 C 93 Specifications HOLD input Function Switching voltage CONTROL input Function Switching voltage Output 1 Measured variable Characteristic Overrange Output filter attenuation Measurement error Start end of scale Min span Output 2 Process variable Overrange Output filter attenuation Measurement error Start end of scale Admissible span Alarm contact Contact ratings Contact response Alarm delay Galv separated OPTO coupler Switches device to HOLD mode 0 2 V AC DC Hold inactive 10 30 V AC DC Hold active Galv separated OPTO coupler
37. ad to danger for the operator or damage to the device A CAUTION Commissioning may only be carried out by trained experts Whenever it is likely that protection has been impaired the device shall be made inoperative and secured against unin tended operation The protection is likely to be impaired if for example e the device shows visible damage e the device fails to perform the intended measurements e after prolonged storage at temperatures above 70 C e after severe transport stresses Before recommissioning the device a professional routine test in accordance with EN 61010 1 must be performed This test should be carried out by the manufacturer CAUTION Before commissioning it must be proved that the device may be connected with other equipment 6 Overview of APT4000TC receive hi receive lo drain send lo send hi shield RTD RTD HOLD HOLD CONTROL CONTROL Output 2 Output 1 R1 Sel Control input Honeywell Output 1 Output 1 2 Output 2 Relay 1 Relay 1 2 Relay 2 Alarm Alarm Clean PSet 2 Clean PSet2 Power Power Assembly Package contents Check the shipment for transport damage and completeness The package should contain e Front unit of APT4000TC e Rear unit e Bag containing small parts e This instruction manual e Specific test report 7 6 1 Jump
38. ce the complete device configuration A Hee Al IS changed in one step there is a secu rity prompt No Yes u d 7 MN Note A Vill When pressing enter directly the selection is not stored Activation of parameter set 2 is indi cated by 88 in the upper left corner of the display 62 Honeywell Display Action Choices With Control input Ctr EXT selected Er EXT You can switch between the parameter A PAr sets by applying an external signal to the Control input see below External switchover of parameter sets The parameter set can be selected from outside by sending a signal to the Control input e g from the process control system To do so Ctr EXT is set during configuration Power supply 12 24 V AC DC Control M input de APTAOOOTC Process control YA 0 2V AC DC _ Parameter set 1 selected 10 30 V AC DC Parameter set 2 selected Note Parameter set 2 is indicated by 88 in the upper left corner of the display 63 64 Honeywell Default settings of parameter sets Two complete parameter sets are stored in the EEPROM As delivered the two sets are identical but can be edited Note Fill in your configuration data on the following pages Code Parameter Default setting Code Parameter Default setting 01 Sensor selection 5000 TC rL Relay function Limit 01 Process variable 000 0 mS L1 Contact
39. dient Ke P Relay 2 100 96 50 Honeywell Controller equations 1 dY Controller output Y Yp ic st Tp P action action D action Proportional action Yp with Yp Proportional action Yp Setpoint Meas value Kc Ta Reset time s Meas range Tp Rate time s Kc Controller gain 96 Neutral zone Y 0 Tolerated deviation from desired value With the setting 1 mS cm for example a deviation of x 0 5 mS cm from the desired value does not activate the controller Proportional action Gradient K 100 96 7 pa Kc 500 96 Kc 200 Kc 100 Controller output Y Ul e ES Y 50 96 X MR 0 2 MR 0 4 MR 0 6 MR 0 8 MR Deviation Process variables mS cm S m SAL 51 Configuration Controller Setpoint Neutral zone ann ie u gt CONF 4 Output 1 out imu 2 nl gt Output 2 ie ou E duu od We Temp compensation Alarm settings n Hl e Eu 4 AL a gt Limit function 3 ENTER 1 Press CONF key 2 Enter mode code 1200 3 Select Limit function menu group using arrow keys All items of this menu group are indicated by the code rL Press ENTER to select menu edit with arrow keys see Pg 53 Confirm and proceed with ENTER End Press CONF then ENTER
40. e 0010 9999 Yo Reset time Tr 0000 9999 sec 0000 sec no integral action Rate time Tp 0000 9999 sec 0000 sec no derivative action Pulse length or pulse frequency controller 0001 0600 sec min ON time 0 5 sec pulse length controller 0001 0180 min pulse frequency controller Cleaning function Parameter set 2 Clean PSet2 Contact ratings Contact response Rinsing interval Rinse duration Relay contact floating for controlling a rinsing probe or signaling parameter set 2 AC lt 250 V lt 3A lt 750 VA DC lt 30V lt 3A lt 90W N O when signaling parameter set 2 N O or N C when used as cleaning contact 000 0 999 9 h 000 0 h 2 cleaning function switched off 0000 1999 sec 95 Specifications Display Main display Secondary display Sensoface Mode indicators Alarm indication Keypad Service functions Current source Manual controller Device self test Display test Last Error Sensor monitor Relay test Parameter sets Data retention Protection against electric shock Power supply LC display 7 segment with icons Character height 17 mm unit symbols 10 mm Character height 10 mm unit symbols 7 mm 3 status indicators friendly neutral sad smiley nu 5 mode indicators meas cal alarm cleaning config 18 further icons for configuration and messages Red LED in case of alarm or HOLD user defined 5 keys CAL CO
41. e code 1200 WN Select Contact CLEAN PSet2 menu using arrow keys All items of this menu group are indicated by the code Clin Press enter to select menu edit wit keys see Pg 59 Confirm and proceed with enter End Press conf then enter Select CLEAN PSet2 EIS Contact response h arrow ENTER ENTER ENTER ENTER o CONF ENTER 58 Honeywell Code Display Action Choices Cn Function selection rinse MSE Control of rinsing probe rinse rinse 3 Signaling selected parameter set PSet2 2 For PSet2 Select with gt proceed with see Pg 60 l enter rinse O Rinsing interval 000 0 h Lu u Dg Select with gt edit number with xxx x h A En fayr Proceed with enter Rinse duration 0060 sec n Merr Select with gt edit number with xxxx sec Far gral proceed with enter Contact response N O N C N O normally open contact N O lly closed contact amp n tes VC normally NC Select with gt proceed with enter These parameters are only edited in parameter set 1 They are valid for both parameter sets 59 Controlling a rinsing probe The Clean contact can be used to connect a simple rins ing probe Rinse time and rinsing interval are defined during configuration Contact response can be set as N O N C e g spray cleaning
42. ea 86 103 Honeywell ENOR ATO EE 81 Error MESSAGES Scr erresa iden eds ntaa EE 86 Display of last error message 81 G GainCheck 19 H Hold mode External activation 21 LED in HOLD mode 44 Output signal for HOLD 41 l Installation 12 HALOS Use EE 5 K Keypad era Bester Be 18 L Limit function LIMIT 46 47 M Measurement 80 Modecodes 114 Mounting plan 9 oO Operating States SE EN eg 84 Cup nt Sone zus Euer 38 39 Output signal for HOLD 41 OVERVIEW 2 uke abe aaa ee a 7 P Package contents 8 Panel mountkit 11 PANA IAA 10 Parameter set EE AA 27 EE EE x SUME BURNER Ns 22 BEI e EEN 65 External switchover 63 Individual settings 66 Manual selection 62 Signaling parameter set 2 61 PID controller 50 PID MU Kit ege ns dau S oed Mr 10 Pipe mounting 10 Product calibration 74 Product line and accessories 91 Protective Wiring 56 Pulse
43. easured Unsuitable sensor x x x value Conductance range gt 3000 mS flashes ERR 98 Conf System error x x x x flashes Configuration or calibration data defective completely reconfigure and recalibrate the device Memory error in device program ERR 99 FAIL Factory settings x Ix xx flashes EEPROM or RAM defective This error message only occurs in the case of a total defect The device must be repaired and recalibrated at the factory ERR 03 Temperature probe x raus Open or short circuit Temperature range exceeded 86 Honeywell U T T El E Zem Display Problem Sala flashes Possible causes E3 n s 3 15 5 lt c 0 l0 Current output 1 X x x Current below 0 3 8 mA Current output 1 Current above 20 5 mA ERR 13 GA Current output 1 X x x Span too small too large ERR 21 i Current output 2 e X Current below 0 3 8 mA ERR 22 3 Current output 2 x x x Current above 20 5 mA ERR 23 G i Current output 2 x Xx X Span too small too large ERR 33 x x x y Sensocheck Primary coil ERR 34 Secondary coil Sensoface active i Temperature outside conversion Sensoface active tables TC conc SAL 87 Sensoface The little smiley in the display Sensoface alerts to sensor problems defective sensor defective cable The conditions for a friendly neutral or sad Sensoface are summarized in the
44. ell 8BBBB eier 20 lt ED ED GE e TEM TE en aS ACH IDEO RR Isa enter 12 Essen mmm 13 17 16 15 14 1 Mode code entry 14 Lower display 2 Parameter set 2 selected 15 Manual temp indicator 3 Temperature 16 Hold mode active 4 Current output 17 Waiting time running 5 Limit values 18 Sensor data 6 Alarm 19 Main display 7 Sensocheck 20 Sensoface 8 Calibration 9 Interval response time 10 Wash contact 11 Measurement symbol 12 Proceed with ENTER 13 Bar for identifying the device status above mode indicators from left to right Measuring mode Calibration mode Alarm Wash contact Configuration mode 17 Operation Keypad CAL Start end calibration CONF Start end configuration Select digit position selected position flashes Edit digit Die IE ENTER e Calibration Continue in program flow e Configuration Confirm entries next configuration step e Measuring mode Display output current eier Cal Info Display of cell factor and zero point Error Info Display of last error message gt a Start GainCheck device self test 18 Honeywell Safety functions Sensocheck Sensoface sensor monitoring Sensocheck continuously monitors the sensor and its wiring Sensocheck can be switched off see Configuration of alarm settings Sensoface provides information on the conduc tivity sensor condition The pri
45. emains frozen for another 20 sec HOLD icon on hourglass flashes 22 Honeywell Menu structure of configuration The configuration steps are assigned to different menu groups With the arrow keys you can jump between the individual menu groups Each menu group contains menu items for setting the parameters Pressing ENTER opens a menu item The values are edited using the arrow keys Pressing ENTER confirms stores the settings Return to measurement Press CONF Select menu group Menu group Code Display Select menu item S post Output 1 o1 nut in 3 A n Eg Menu item 1 ee io nul enu Output 2 02 E NU 4 od i Vursus tc Ec mu compensation A tr Alarm settings AL Air Emu a AL El P 4 ROEIEN G rL rL Hau Previous rl Eg menu group CLEAN contact P 2 4 ri Signaling Cn LLN MNU parameter set 2 v ENEFA NY E ege 23 Overview of configuration steps od electio De e e d e og DOIQ D o1 Sensor selection 5000 TC other other Entry of cell factor XX XXX C Enter transfer ratio XXX XX Select measuring frequency 8 kHz 12 kHz Select temperature probe Pt100 Pt1000 NTC100 Select measured variable mS cm S m Conc SAL Select solution Conc NaCl HCI NaOH H550 HNO3 Code 01 1
46. er 2 x 6 Sealing insert 1 x 2 Washer 1 x 7 Rubber reducer 1 x for conduit mounting Place washer 8 Cable gland 3 x between enclosure and nut 9 Filler plug 3 x 3 Cable tie 3 x 10 Hexagon nut 5 x 4 Hinge pin 1 x 11 Sealing plug 2 x for sealing in insertable from either side case of wall mounting 5 Enclosure screw 4 x Fig Assembling the enclosure 8 Mounting plan 144 e x SH ei I UL ug ug V J J LO 42 84 a 80 6 2 Y EIN A 4 ILI Fig Mounting plan Honeywell 2 1 Cable gland 3 pieces 2 Knockouts for cable gland or conduit 1 2 21 5 mm 2 x Conduits not included 3 Knockouts for pipe mounting 4 x 4 Knockouts for wall mounting 2 x All dimensions in mm Pipe mounting panel mounting LP SS UA Fig 51205988 001 pipe mount kit ss Va lir nal i C 512005989 001 protective hood if required Hose clamp with worm gear drive to DIN 3017 2 x Pipe mount plate 1 x For vertical or horizontal posts or pipes Self tapping screw 4 x a All dim ensions in mm A 165 End Ki i E o e E
47. following chart Additional icons refer to the error cause Sensocheck Continuously monitors the primary coil and its lines for short circuits and the secondary coil and its lines for open circuits Critical values make the Sensoface sad and the corre sponding icon flashes Y The Sensocheck message is also output as error message Err 33 The alarm contact is active the red LED is lighted output current 1 is set to 22 MA when configured corre spondingly Sensocheck can be switched off during configu ration then Sensoface is also disabled Exception After a calibration a smiley is always displayed for confirmation Note The worsening of a Sensoface criterion leads to the devalua tion of the Sensoface indicator Smiley becomes sad To reset the Sensoface indicator the defect must be remedied and the device be calibrated 88 Honeywell Display Problem Status y Sensor defect Short circuit in primary coil Open circuit in secondary coil also see Error messages Err 33 and Err 34 i Temperature Temperature outside range for TC error conc SAL 89 90 Appendix Product line and accessories Devices Toroidal Conductivity Analyzer Mounting accessories Pipe mount kit Panel mount kit Protective hood Honeywell Order No APT4000TC EOO 51205988 001 51205990 001 51205989 001 91 Specifications Cond input Input for toroidal conductivity sensor e g 500
48. function Lo 01 Conc solution 01 L1 Contact response N O 01 0 4 20 mA 4 20 mA L1 Switching point 000 0 mS 01 Characteristic LIN L1 Hysteresis 001 0 mS 01 Current start LIN 000 0 mS L1 Delay 0010 s 01 Current end LIN 100 0 mS L2 Contact function Hi 01 Current start LOG 0 1 mS L2 Contact response N O 01 Current end LOG 100 mS L2 Switching point 100 0 mS 01 Filter time Os L2 Hysteresis 001 0 mS 01 22mA signal OFF L2 Delay 0010 s 01 Hold behavior Last Ct Setpoint 050 0 mS 01 Fix current 021 0 mA Ct Neutral zone 001 0 mS 02 Unit C F C Ct P action 0100 02 0 4 20mA 4 20 mA Ct action 0000 s 02 Current start 000 0 C Ct D action 0000 s 02 Current end 100 0 C Ct PLC PFC controller PLC 02 Filter time 0s Ct Pulse length 0010 s 02 22mA signal OFF Ct Pulse frequency 0060 min 02 Hold behavior Last Ct Hold behavior Last 02 Fix current 021 0 mA Cn Rinse PSet2 rinse tc Temp compensation OFF Cn Rinsing interval 000 0 h tc Temp coefficient 02 00 K Cn Rinse duration 0060 s AL Sensocheck OFF Cn Contact response N O AL Alarm delay 0010s AL LED Hold OFF These parameters are only edited in parameter set 1 They are valid 65 for both parameter sets Parameter set individual settings Code Parameter Setting P1 conf 1200 P2 conf 1288 01 Sensor selection 01 Process variable o1 Solution Conc 01 0 4 20 mA 01 Characteristic LIN LOG
49. gn of the zero point Press ENTER to confirm the zero point The device is in the Hold mode If an invalid code is entered the device returns to measur ing mode Display 3 sec When there has not been an entry for 6 sec the lower display alternately shows the conduc tivity and tempera ture value 76 Display Action The cell factor and zero point are displayed Press ENTER to confirm the calibration data Conductivity and temperature are displayed Place sensor in process The measured value is shown in the main display alternately with Hold enter flashes End calibration with ENTER After end of cali bration the out puts remain in Hold mode for approx 20 sec Honeywell Remark 77 Zero calibration with calibration solution Calibration solution with low conductivity Display Action Remark Press CAL key enter code 1001 Select with key edit number with 4 key proceed with ENTER Remove and clean sensor solution Modify the value until the lower display shows the conductivity value of the calibration solution Press ENTER to confirm calibration are displayed Press ENTER to confirm the calibration data The device is in the Hold mode If an invalid code is entered the device returns to measur ing mode Ready for calibration
50. gt LI Relay 1 menu group Relay 2 menu group setpoint neutral zone P Controller gain I Reset time TR D Rate time TD Pulse length Pulse frequency controller PLC Pulse length im gt Ie c o D dem z CD de CD A m m m m m m m m m m E E E z z z z z z z 3 3 3 3 3 3 3 3 3 3 m m m m m m m m m m a a 7 7 a a 7 a a a BEEN HOLD behavior o CONF ENTER 52 Honeywell Code Display Action Choices Ct _ Setpoint 050 0 mS n5 D I Select with key edit number A TE Gp e With 4 key Proceed with ENTER XXXX NER Neutral zone dead band 001 0 mS u u HE Select with key edit number A Eb dans With key Proceed with ENTER 00004 _ 2 Controller P action component 0100 Yo L HAE Select with key edit number Ck Pree with 4 key Proceed with ENTER xxxx Controller l action component 0000 sec MANA reset time Han UL Select with key edit num xxxx sec LE WEI ber with key Proceed with Controller D action component 0000 sec MANA rate time uuu USEL Select with key edit number xxx sec Lt Hif c9 with key Proceed with ENTER Pulse length Pulse frequency PLC HI Select with key A FL Lypgg Proceed with ENTER PFC PLC Pulse length 0010 sec d ore Select with key edit number A CEE pug With a key Proceed with ENTER xxx sec mE
51. ith arrow keys see Pg 41 Confirm and proceed with ENTER Output 1 5 End Press CONF then ENTER SE esos Select nn 7 variable Een LIN LOG Ent t start JE nter current star gt Enter current end a Set output filter 2 22 MA in the case of error gt E ENTER gt HE 40 Code Display Honeywell Action Choices oi e _ 22 mA signal for error message OFF Cen Select with arrow key OFF A oi FRr vil Proceed with ENTER ON e Output signal during HOLD LAST R57 LAST During HOLD the last mea LAST nl Haras sured value is maintained at the FIX output FIX During HOLD a value to be entered is maintained at the output Select with arrow key Proceed with ENTER Only with FIX selected 021 0 mA z vi Enter current which is to flow at 00 0 A nl Hai aa the output during HOLD 21 0 mA Select position with arrow key BS in and edit number with 4 key Lt d Lil Proceed with ENTER amp oi Fre Output signal for HOLD Output signal for HOLD Setting FIX 2 21 0 mA Output current mA Output signal HOLD Setting LAST 21 HOLD active HOLD active 41 Configuration Temperature compensation Select temperature compensation o CONF i202 gt Output e nl ouk ii ES Out
52. m settings gt Temp compensation Press CONF key Enter mode code 1200 Select Alarm settings menu group using arrow keys All items of this menu group are indicated by the code AL Press ENTER to select menu edit with arrow keys see Pg 45 Confirm and proceed with ENTER End Press CONF then ENTER Select Sensocheck 3 CT lan aD mode ENTER ENTER o CONF ENTER 44 Honeywell Code Display Action Choices AL EN M Select Sensocheck OFF Hl K Continuous monitoring of ON OFF A Al Genes sensor properties Select with gt key Proceed with ENTER Alarm delay 0010 sec Xxxx sec n n u Moer Select with key A edit number with 4 key proceed with ENTER 7 LED in HOLD mode OFF Select with gt ON OFF 2d Viu A Hi rel Proceed with ENTER LED state Setting Alarm HOLD ON on flashes OFF flashes off Aem Alarm contact The alarm contact is closed during normal operation N C It opens in the case of alarm or power outage 16 As a result a failure message is provided even in the case of line breakage fail safe behavior For contact ratings see Specifications Error messages can also be signaled by a 22 mA output current see Error messages and Configuration Output 1 Output 2 The operating behavior of the alarm contact is shown in the Ope
53. mary coil and its lines are continuously monitored for short circuits the secondary coil and its lines are checked for open circuits The three Sensoface indicators inform of the sensor condition QO GainCheck device self test A display test is carried out the software version is displayed and the memory and measured value transfer are checked Start GainCheck device self test gt amp A Automatic device self test The automatic device self test checks the memory and mea sured value transfer It runs automatically in the background at fixed intervals 19 Safety functions Hold mode Display A The Hold mode is a safety state during configuration and cal ibration Output current is frozen Last or set to a fixed value Fix Alarm and limit contacts are disabled If the calibration or configuration mode is exited the device remains in the Hold mode for safety reasons This prevents undesirable reactions of the connected peripherals due to incorrect configuration or calibration The measured value and HOLD are displayed alternately The device only returns to measuring mode after ENTER is pressed and 20 seconds have passed 20 Honeywell To activate the Hold mode from outside The Hold mode can be activated from outside by sending a signal to the Hold input e g from the process control system Power supply 12 24 V AC DC L Process control system PCS input APT400
54. n the main display alternately with Hold enter flashes Press ENTER to end calibra tion After end of cali bration the outputs remain in Hold mode for approx 20 sec Honeywell Remark 73 Product calibration Calibration by sampling The measurement process is only interrupted briefly During product calibration the sensor remains in the process Calibration is without TC correction Procedure During sampling the currently measured value is stored in the device The device immediately returns to measuring mode The calibration mode indicator flashes and reminds you that calibration has not been terminated The sample is measured in the lab or directly on the site using a portable meter The measured sample value is then entered in the device The new cell factor is calculated from these two values If the sample is invalid you can take over the value stored during sampling In that case the old calibration values are stored Afterwards you can start a new product calibration Display Action Remark a o Product calibration step 1 If an invalid code is u L Press CAL key enter code entered the device A 1105 Press gt key to select returns to measur position enter number using ing mode key confirm with ENTER Display r H E PRI approx 3 sec A d Take sample and store value Now the sample E M Proceed with ENTER can be measured in
55. nd display the sensor and its transmission behavior should be checked Press ENTER to return to measurement Caution The device does not automatically go to Hold mode Display of last error message Error Info Press CONF while in measuring mode and confirm code 0000 The last error message is displayed for approx 20 sec After that the message will be deleted immediate return to measurement at pressing ENTER 81 Diagnostics functions These functions are used for testing the connected peripherals Display Remark au 1 amp l ec mH LI sg ELE mH ad A Specify current at output 1 current source 1 e Press CONF enter code 5555 The current indicated in the main display for output 1 can be edited Select with gt key edit number with 4 key proceed with ENTER The actually measured current is shown in the secondary display The device is in the Hold mode Press ENTER to return to measurement Hold remains active for another 20 sec iS ouk io Hin A t Lu UA rell ee Specify current at output 2 current source 2 e Press CONF enter code 5556 The current indicated in the main display for output 2 can be edited Select with gt key edit number with 4 key proceed with ENTER The actually measured current is shown in the secondary display The device is in the Hold mode Press ENTER to return to measurement
56. nfigura 0 37 by wt 39 88 by wt 89 9996 by wt tion 110 C 115 C 115 C 04 09 06 HNO 0 30 by wt 20 C 35 96 by wt 20 C Configura 0 30 by wt 50 C 35 96 by wt 50 C tion 05 08 For the solutions listed above the device can determine the substance concentration from the measured conductivity and temperature values in by wt The measurement error is made up of the sum of measure ments errors during conductivity and temperature measurement and the accuracy of the concentration curves stored in the device We recommend to calibrate the device together with the sensor For exact temperature measurement you should perform a temperature probe adjustment For measuring processes with rapid temperature changes a separate temperature probe with fast response should be used When measuring processes such as dilution or intensification of CIP solutions Clean In Place it is helpful to switch between the parameter sets for measuring the process medium and for measuring the CIP solution 100 Concentration curves Honeywell 01 Sodium chloride solution NaCl M g gt x mS cm 25 30 c 96 by wt Concentration measurement not possible in this range Conductivity in dependence on substance concentration and process temperature for sodium chloride solution Nach 101 Concentration curves 02 Hydrochloric acid HCI
57. oceed with ENTER Output 1 5 End Press CONF then ENTER ENTER Sensor Sensor selection 0 Lm N Select aa on on 7 variable 2S Select solution Con solution Conc Select 0 20 4 20 mA de Characteristic LIN LOG Enter current start 2 Enter current end Set output filter 2 22 mA in the case of error 2 Hold mode o CONF ENTER 36 Honeywell Code Display Action Choices o1 e With LOG selected 0 1 mS n Le e Enter current start 0 001 mS e n lower end of scale 0 01 mS Select with gt key 1 0 mS edit number with 4 key 10 mS proceed with ENTER 100 mS 1000 mS e e Enter current end 100 mS A n AR upper end of scale 0 001 mS al ET Select with key 0 01 mS edit number with 4 key 1 0 mS 10 mS Proceed with ENTER 100 mS 1000 mS Example Measurement range over 3 decades Y Conductivity Selection 0 20 4 20mA mS cm e Current start 4 mA 100 Current end 20 mA Characteristic LOG 10 e 4 mA 0 1 mS cm e 20 mA 100 mS cm 1 0 1 X 4 0 9 3 14 7 20 0 mA Output current 37 Configuration Output 1 Time constant of output filter 1 Press CONF key 2 Enter mode code 1200 3 Select Output 1 menu group using arrow d nn keys All items of this menu group are indi eo Luu cated by the code o1 4 Press ENTER to select menu edit with gt arrow
58. performed by trained personnel Incorrectly set parameters may go unnoticed but change the measuring properties e When another sensor is used its sensor data cell factor transfer ratio measuring frequency temperature probe must be entered in the configuration menu before calibration e Each time a new sensor is connected the device must be calibrated 69 Calibration by input of cell factor Input of cell factor with simultaneous display of conductivity and temperature without temperature compensation Display Action Remark nnnn Press CAL key enter code If an invalid code is LELULELI 1100 entered the device 4 ral Select with key returns to measur edit number with 4 key ing mode proceed with ENTER Ready for calibration Display 3 sec AL Device in Hold A CELL a mode measured Remove and clean sensor value frozen Sensoface inactive Enter cell factor en Dn Select with gt key X A gJs edit number with 4 key E Conductivity and temperature are alternately displayed during the input lower display Confirm entry with ENTER en 100 Mt tbc SA chic The entered cell factor and zero point are displayed Confirm with ENTER Honeywell Display Action Remark Conductivity and temperature EIS are displayed A cher After end of cali bration the outputs remain in Hold mode for approx 20 sec
59. put A d Gei ouk gau El gt Temp compensation 3 1 Press CONF key 2 Enter mode code 1200 3 Select Temperature compensation menu group using arrow keys All items of this menu group are indicated by the code tc 4 Press ENTER to select menu edit with arrow keys see Pg 43 Confirm and proceed with ENTER 5 End Press CONF then ENTER temperature compensation o CONF ENTER 42 Code Display tc DEE UFF Ec 5 i J Li fi amp Ec e i LE JILI amp Ec mn rir Lt LCLIELIEIH A Ec LINE Honeywell Action Select temperature compensa tion not for SAL CONC OFF Temperature compensation switched off Select with gt key proceed with ENTER LIN Linear temperature compensa tion with entry of tempera ture coefficient and reference temperature NLF Temperature compensation for natural waters to EN 27888 Only with linear temperature compensation LIN selected Enter temperature coefficient Select position with key and edit number with key Proceed with ENTER Choices OFF OFF LIN nLF 02 00 K XX XX K 43 Configuration Alarm settings 2 3 6 4 gt Output 1 e ouk ii 5 n gt Output 2 auk Pnu 4 od Fal D TT nm E gt Alar
60. rating states table The alarm delay acts on the LED the 22 mA signal and the alarm contact 45 Configuration Limit function Relay 1 o CONF o 9 1 ouk MNU ni ee gt ui 2 Liu m dau A od gt Temp compensation Aa gt Alarm settings Abr knw RL BE gt Limit function 1 Press CONF key 2 Enter mode code 1200 3 Select Limit function menu group using arrow keys All items of this menu group are indicated by the code rL 4 Press ENTER to select menu edit with arrow keys see Pg 47 Confirm and proceed with ENTER 5 End Press CONF then ENTER gt E Contact function Contact response Controller menu group 2E 2 2 2 pou Peev 2 menge s o CONF ENTER ENTER 46 Honeywell Code Display Action Choices rL Use of relays LiMIT Li mtt Limit function LIMIT LiMit A ri 5l rre Controller CtROL CtROL Select with key proceed with ENTER AD a Note we TLF d Selecting CtROL leads to Controller menu group Ct L1 For limit 1 function Lo la see Pg 49 Select with gt key Hi ut Ere proceed with ENTER wo LJ T L E Limit 1 contact response N O Var N O normally open contact NO an we N C normally closed contact N C Lt 2S Select
61. requency controller 54 Protective wiring of relay OUtputs 56 Controlling a rinsing probe or signaling parameter set 2 58 Selecting parameter set 1 2 62 Default settings of parameter sets 65 Parameter set individual settings 66 Calibration is das aa dose ae ae 68 Calibration by inputofcellfactor 70 Calibration with calibration solution 72 Product calibration 74 Zero calibration in aif 76 Zero calibration with calibration solution 78 Temperature probe adjustment 80 Diagnostics functions 81 Display of output CUrrents 81 Display of calibration data 81 Sensor monitor for validation 81 Display of last error message 81 Specify current at output 1 current source 1 82 Specify current at output 2 current source 2 82 Relay test manual test of contacts 82 Controller test manual specification of controller output 83 Operating states 84 Error messages Error codes 86 Sensoface 36 5 AA crue arte 88 Appendix TEE 91 Product line and accessorie
62. s 91 SENI a er AA AI ab 92 Calibration solutions 98 Concentrationranges 100 Concentration CURVES 101 E EE 106 Modescodes 112 Honeywell Intended use The APT4000TC is used for measurement of electrical conductivity and temperature in liquids using electrodeless toroidal sensors Fields of application are biotechnology chemical industry environment food processing water waste water treatment The sturdy molded enclosure can be fixed into a control panel or mounted on a wall or at a post The protective hood provides additional protection against direct weather exposure and mechanical damage The device provides a second current output for temperature measurement a PID controller making use of the relay con tacts and a universal power supply for 24 230 V AC DC For CIP applications you can switch between two parameter sets Trademarks The following names are registered trademarks For practi cal reasons they are shown without trademark symbol in this manual Sensocheck Sensoface VariPower Safety information Be sure to read and observe the following instructions The device has been manufactured using state of the art technology and it complies with applicable safety regulations When operating the device certain conditions may neverthe less le
63. t 100 to O 96 Relay 2 active Controller output O to 100 Yo Relay 1 active Momentary controller output adjusted value has not been stored yet 83 Operating states m U as e Opera D 3 Oo 6 Ki a5 ag ch P 3 J l 2 El olg wo oO D SE an 20 25508 z Sie Cal Info 20 CAL 0000 sec CONF 0000 sec Zero point CAL 1001 Calibration CAL 1100 Calibration CAL 0110 Temp adjustment CAL 1015 Product cal 1 CAL 1105 Product cal 2 CAL 1105 Conf par set 1 CONF 1200 20 min Conf par set 2 CONF 1288 Parameter set 1 2 CONF 7654 EK EE TE EVA VU HIE 20 min 20 min 84 Honeywell 3 al Sla 5 e ajas eu P 3 p TE mel ne E v 8 8 28 5 85 3 3 Sensor monitor di CONF 2222 min Current source 1 m CONF 5555 min Current source 2 op CONF 5556 Sg Relay test CONF 5557 min Manual controller 3 CONF 5559 min Cleaning function u E u Al UU DEN Explanation BW active u as configured Last Fix or Last Off 85 Error messages Error codes o qa X 2 JEE Problem Cie SIS Possible causes ElZlcle s 3 15 5 lt c O o ERR 01 Measured Sensor x x x value Wrong cell factor flashes Measurement range violation e SAL gt 45 o Sensor connection or cable defective ERR 02 M
64. ted by the code o1 4 Press ENTER to select menu edit with gt arrow keys see Pg 29 Confirm and proceed with ENTER 5 End Press CONF then ENTER gt pes Sensor selection 9 Select process variable ENTER solution Conc itt son Con IE Select 0 20 4 20mA 0 20 4 20 mA Characteristic LIN LOG Enter current start E Enter current end Set output filter 2 E 22 mA in the case of error J Z Hold mode ENTER gt HE 28 Code Display o1 DS ES Se ULI 4 ol nse nog LU tbo ec A n LELLA 3nn EU amp m Oera 1 E KHZ A ol Fries OKH amp n Fries ie TI ULILI LIT 4 ng ril ie DLL ULL LIC A np riea ie nm c UU amp ng rl Honeywell Action With other selected the sensor parameters are entered separately Enter cell factor Select position with key and edit number with 4 key Proceed with ENTER e Enter transfer ratio Proceed with ENTER Select measuring frequency Select with arrow key gt Proceed with ENTER Select temperature probe Select with arrow key gt Proceed with ENTER Note When other is called once more the last sensor parameters are displayed and can be edited Choices 12 KHZ 8 KHZ 12 KHZ 1000Pt 100Pt 1000Pt 100NTC Note Characters represented in gray
65. ts are subjected to electrical erosion Especially with inductive and capacitive loads the service life of the contacts will be reduced For suppression of sparks and arcing components such as RC combinations nonlinear resistors series resistors and diodes should be used x 7 Typical AC applications with inductive load 1 1 Load 2 RC combination e g RIFA PMR 209 r Typical RC combinations IT for230 VAC Capacitor 0 1 uF 630 V 3 LHI Resistor 100 ohms 1 W 3 Contact A N Ww 56 Honeywell Typical protective wiring measures B C B2 o 35 A DC application with inductive load B AC DC applications with capacitive load C Connection of incandescent lamps A1 Inductive load A2 Free wheeling diode e g 1N4007 Observe polarity A3 Contact B1 Capacitive load B2 Resistor e g 8 ohms 1 W at 24 V 0 3 A B3 Contact C1 Incandescent lamp max 60 W 230 V 30 W 115 V C3 Contact Warning Make sure that the maximum ratings of the relay contacts are not exceeded even during switching 57 Configuration Controlling a rinsing probe or signaling parameter set 2 o CONF o ri D o Output 1 Ei 2 n ouk MNU gt en 2 od Liu ub dau ES Temp compensation Contact CLEAN PSet2 B s li 1 Press conf key Enter mod
66. uter shield 2 Terminals for toroidal conductivity sensor 3 Terminals for power supply Fig Information on installation rear side of device Division 2 wiring lt em gt The connections to the analyzer must be installed in accordance with the National Electric Code ANSI NFPA 70 Division 2 hazardous classified location non incendive wiring techniques 13 14 Typical wiring Honeywell Conductivity measurement with Honeywell 5000TC toroidal conductivity sensor The Honeywell 5000TC toroidal conductivity sensor is used to measure low to highest conductivity values It can be used for measurements in safe areas APT4000TC ic oO o pe 2 2 a D 3 lv c c Ki D D Z Lei Lei WY WY LO Note For special mounting condi tions of the sensor the cell factor can vary between 4 0 l and 4 5 Therefore the user should perform a wet cali bration of each new sensor to determine the exact cell factor Settings for Honeywell 5000TC toroidal conductivity sensor Menu Setting Temp probe CONF 1200 Pt 1000 Cell factor CAL 1100 4 44 15 User interface and display User interface Honeywell 8i le m Xue sp o g 0 mr Sich AA MEAS CAL ALARM WASH CONF 6 5 1 Display 3 Keypad 2 Mode indicators no keys 4 Coding from left to right 5 Rating plate Measuring mode 6 Model designation Calibration mode 7 Alarm LED Alarm Wash contact Configuration mode 16 Honeyw
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