AMP-119F type Spark detector User manual
Contents
1. AMP 119F type Spark detector User manual Jiangsu Ampeon Electronic Engineering Co Ltd http www ampeon cn Preface Thanks for using AMPEON s high performances spark diverter AMP series The AMP series is manufactured with high quality components and materials and incorporates the latest microprocessor technology available Jiangsu AMPEON continuously practices the design and innovation of the product and provides excellent products with professional attitude Furthermore it responds to the customers with professional service and benefits each other with the customers The manual is to be used for the installing parameter setting troubleshooting and daily maintenance of spark diverter In order to assure the proper installing and usage of the product please read this manual in detail before installing Please keep this user manual at hand and distribute to all users for reference Welcome to visit the website www ampeon cn A ATTENTION 1 First please carry out the delivery inspection and check whether there is damage caused by transportation process 2 After unpacking please compare with the packing list and check the type specification and components of the product If it does not conform to your order documents or if you have any questions regarding the product you can contact to the dealer or the service office of our company 3 Jiangsu Ampeon provides services of the three guarantee period 18 months from the de2. 2 External dimensions and names of parts 100 145 160 212 Fig la The dimensions of the detector control box ZE Amp 9 Specification for parts 1 Alarm lamp red 2 Working lamp green 3 Alarm reset button 4 Spark sensor 5 Magnet 6 Cable gland 7 Fix hole Fig 1b The names of AMP 119F parts A LO y 122 o Specification for parts 1 Magnet 2 Red cable DC12V 3 Black cable Fig2b The names of horn strobe parts 2 ZE Amp 9 3 Technical data Sensitivity P1mm spark moving spark visual angle is not less than 90 degree Response time lt 0 3s Operating voltage AC220V 10 Power lt SVA Sound level of Alarm 60db Relay Output N O or N C 3A 240VAC Environmental Requirements temperature 0 C 40 C and relative humidity lt 60 B Installing and wiring 1 Installing gt MAX 1m D Fig3 Installation diagram Note A Detector control box B Horn strobe C Conducting pipe or box D Moving sparks 1 Installing conditions XA place free from water drop steam and oily dirt XA solid place free from vibration XA place free from strong electromagnetic interference lt A place with ambient temperature no more than 40 C ZE Amp 9 2 Installing the spark detector XA hole of 22mm it should be smooth without burr is nee
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4. characteristics AA AER AAA ESAS AEREAS Dx External dimensio and names of parts ee ooo 3 Techical data A e a a Le Sw ee ree A B Installing and wiring e secre reer teeter creer eee ee este ree receeceeesat eet eeecsaees 3 ite Installing ERAS eee eee ee ee ee Cee RE ee ee ee eee Te eee Se Ao ad 2 Wirin MEA A O a eas 4 c Debugging and usage maintenance e o eee n nennnnnnnnnnnnnnnnnnnnnnnnrnnnrnrnrnno o 1 x Debugging RDA N ee eee eee eee ee ee a ee NAS DARAS a a eee ee eee re a eer eee ee AA 24 Fire alarm simulatio eS eereerereererrereererrereerereerereererrererrererrereererees 3 Usage and maintenance IIA AAA PASM LAA RAS EA AREA Re GOR Ge E EE TASA AAA D S Troubleshooting CEUTA AAA AR AAA E E E Ww E E E E E EE AA ERA ZA Amp 2 A Overview 1 Use and structural characteristics AMP 119F spark detector 1s installed on the duct of pneumatic transport systems for materials like fibers or tuft in spinning mills Once the detector detects sparks it will alarm immediately shut down the fan and other production machinery It is one of the series equipments which can make sure the safe production of cotton spinning mill AMP 119F Spark detector 1s an independent control unit The machine has the characteristics of simple structure economic durable easy installation and maintenance AMP 119F Spark detector can directly installed on multi mixer reciprocation bale plucker dust filtration system and other ducts
5. contact they can be connected in the contactor circuit of control fan Terminal 5 and 6 provide relay output N O they can be used to stop fan and other machines when the fire alarm is activated If the cut off circuit current 1s excessive it can be controlled by the conversion of an intermediate relay B Socket of alarm lamp C Socket of working lamp D Socket of alarm reset button E Terminal 7 and 8 are connected to Horn strobe Terminal 7 is anode connected with the red wire on the Horn stroke and Terminal 8 is cathode connected with the black wire on the Horn stroke Terminal 9 and 10 can be externally connected with alarm reset button 1f necessary F Horn strobe G Externally alarm reset button SB and the breaker QF supplied by user H If DG are short relay output state remains unchanged and it needs to manually reset MU are short relay output state keeps 1 second It will be automatic reset The factory Settings are short Note power consumption of the instrument is only 5W so it is recommended that you use the power wire over 1 0mm2 C Debugging and usage maintenance 1 Debugging 1 The operation lamp green will be on delayed 25 30seconds after the machine is first power on which means that the instrument is normal operation 2 The signal lamp red will be on when the spark goes through the inspection area Horn strobe works at the same time relay works and fan shall immediately stop operatio
6. ded to be drilled on the duct in the inspection area when we install the spark detector we just make the detector aim at the hole and fix it Or we can install the detector directly on the cotton box or pipe depending on the magnets under the detector see Figure 3 XIf the detector is installed on the round pipe please fix it with screws or reliably fix with cable tie or adhesive tape to avoid falling off and damage machines Caution Avoid direct sunlight or reflecting to the inspection area of probe head because under this condition the mistaken alarm may happen 3 The Horn strobe shall be installed at visible positions AMP 119F type detector has a alarm reset button After pressing the button the alarm reset and the detector will back in normal operation If necessary users can also connect external alarm reset button Of course if shut off the power the alarm state can also be reset 2 Wiring op 6 SLZ aE OF Fig4 Electrical wiring diagram A Terminal 1 and 2 are power input AC220V Terminal 3 is earthing gt NOTE We shall avoid the share of power supply with other equipments that may produce interference radiation We shall pay special attention to avoiding the 4A ZE Amp 24 phenomenon that on the time of spark alarm stopping the power supply of instrument itself can t be shut down for output of relay signal Terminal 4 and 5 provide passive normally closed relay
7. ices 1 Ensure reliable AC220V power supply 2 Tightly plug or replace indicator light 3 Replace detector When power on Power supply circuit 1 AC220V power supply working lamp do par k The green indicator lamp 2 The green indicator light is broken or the plug loosens lamp and plug 3 The machine is damaged 3 Circuit board 1 Alarm reset plug loosen 1 Tightly plug Alarm reset plug 2 Replace externally 2 Alarm reset button connected alarm reset 3 Circuit board button 3 Replace detector 2 Alarm reset button is damaged or externally connected alarm reset button is damaged 3 The machine is damaged 1 Direct sunlight or 1 Check whether there is 1 Avoid heat radiant light It alarms frequently reflection within machine heat radiant light source source reflects inspection without any fire inspection area within inspection area area 2 The machine is damaged 2 Circuit board 2 Replace detector Cannot reset alarm When fire alarm 1s activated the Horn strobe does not work 1 Horn strobe is damaged 1 Horn strobe 1 Replace the Horn strobe 2 The machine is damaged 2 Circuit board 2 Replace detector 1 Dust and fibers are on the The sensitivity of spark surface of les in spark 1 Spark detector detector 1s poor detector 2 Circuit board 2 The machine is damaged 1 Clean the dust and the fibers on the lens 2 Replace detector Jiangsu Ampeon Electronic Engineering Co
8. livery date 4 Troubles due to lightening strike water invasion and obvious artificial miss or damage etc are not in the range of repair guarantee 5 Metal amp spark diverter series products are important products of the fore spinning procedure in cotton spinning mill But the users in cotton spinning mill should also take integrated measures in fire protection equipments selection of material management regulations etc to assure the safety production A CAUTION 1 The power supply must first be shut down before the electric wiring 2 Wiring repairing amp maintenance of the machine should be carried out by electric professionals 3 Do not carry out compression test toward the inner components because the semiconductor units are easy to be broken down by the high voltage and are easy to damage 4 The circuit board CMOS integrated circuit is apt to static electricity damage So you should take the static electricity prevention measure before touching the circuit board with hand 5 As the machine is installed to the pipe in high place installing personnel should take safety measures Suspending or bracket should be solid to prevent the machine from dropping down 6 Select safety area to install the equipment prevent the high temperature amp direct shinning and avoid humidity and splashing of the water drops Contents Ax Overview TESTE eee Le Le ee eT CE EEE Te ee Ee ee ee ee ee a ER RE MBE dix Use and structural
9. n 2 Fire alarm simulation test We can use flash light to shine the spark sensor 1t will be ok 1f the detector can carry out normal action The tungsten filament of the torch 1s a hot body and includes infrared ray During action the Horn strobe works after resetting the alarm the machine will turn to working conditions again ZE Amp 24 Caution Do not test by means of flashlight with LED light source because LED light is featured by cold light source and less infrared radiation If test with LED flashlight the detector may not make normal alarms 3 Usage and maintenance 1 During the normal operation if fire alarm is activated operation can not be started until the cause is found out Even when occasional small sparks activate the alarm we should also stop for no less than half an hour and we can not start until it is inspected and safety can be assured 2 The spark detector should be checked at least once every two weeks by simulation test to assure that they are in good working state 3 The duct and the fibers on the surface of lens in the spark detector must be regular checked and cleaned D Troubleshooting In the below table common faults and elimination methods during debugging or normal operation are listed If faults still fails to be eliminated after referring to the below table please contact after sale service department of Jiangsu Ampeon or visit our website to acquire relevant technical support and serv
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