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Powerflex 4_40 Tech Doc - Mid

1. Parameter Parameter Name Description Factory Default Number Display Group d001 Output Freq Output frequency present at T1 T2 amp T3 U V amp W Read Only d002 Commanded Freq Value of the active frequency command Read Only d003 Output Current Output current present at T1 T2 amp T3 U V amp W Read Only d004 Output Voltage Output voltage present at T1 T2 amp T3 U V amp W Read Only d005 DC Bus Voltage Present DC bus voltage level Read Only d006 Drive Status Present operating condition of the drive Read Only d007 d009 Fault x Code A code that represents a drive fault Read Only d010 Process Display The output frequency scaled by parameter A099 Process Factor Read Only d012 Control Source Displays the source of the Start Command and Speed Reference Read Only d013 Contrl In Status Status of the control terminal block control inputs Read Only d014 Dig In Status Status of the control terminal block digital inputs Read Only d015 Comm Status Status of the communications ports Read Only d016 Control SW Ver Main Control Board software version Read Only d017 Drive Type Used by Rockwell Automation field service personnel Read Only d018 Elapsed Run Time Accumulated time drive is outputting power Read Only d019 Testpoint Data The present value of the function selected in parameter A102 Testpoint Sel Read Only d020 Analog In 0 10V The
2. 298 zh sn cc ur T T x d 1 17 2 36 147 807 e e eo ES E e 3 Neel O 220 8 66 652 502 208 8 19 550 ns A A P A al d 70 E Ld l 5 5 0 22 QA A NT gt 5 5 0 22 ll Co dq Frame C EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF015 CL 22 RF018 CS CL 22 RF024 CL 22 RF025 CL 22 RF026 CS CL 22RF034 CS CL lt 60 gt lt 130 gt 2 36 go 5 12 136 t esa eo 9 XO 16 misses Ol Oo 297 309 S 11 69 12 17 1 69 2 Y Y 17 aL So ACH Y 0 67 ut L 30 4 5 5 0 22 ll Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G 29 PowerFlex 4 and 40 Technical Data Human Interface Module HIM Dimensions NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B1 114 93 0 44 252 j 8 66 j HE Y gt 99 _ pa Ly 180 5 7 09 m SEE aa el ool 5 d v 30 NEMA Type 4X 12 Remote Panel Mount HIM Dimensions are in millimeter
3. Q amp PTS afm a Een CMM pe MEM s m 38 0 TES Ce l 60 0 INSU i 1 30 CIOHCI Pu 0 C SEA a Frame B 22 JBAB Frame C 22 JBAC PowerFlex 40 IP 30 NEMA 1 UL Type 1 Option Kit with Communication Option 250 xS 25 0 d ee I 77 5 3 05 k Meroe dem V 50 0 1 97 AA 69 2 72 gt 285 ON 02 5 0 89 45 7 1 80 Va 1 12 22 2 22 2 0 87 22 2 m E CX OC OLO ID OG ds OOF 8 29 C 7 08 O Ong OO One E Bt DM em mu 0000000001 4 EER na e nme i ERL i BPK n SEP Frame B 22 JBCB Frame C 22 JBCC Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G 27 PowerFlex 4 and 40 Technical Data Dynamic Brake Resistors Dimensions are in millimeters and inches Frame A Frame B 30 0 610 Frame Catalog Number io 048 60 0 31 0 040 500 A AK R2 091P500 AK R2 047P500 AK R2 360P500 0 67 2 36 0 F3 B AK R2 030P1K2 AK R2 120P1K2 9I Y g 316 0 335 0 386 0 405 0 12 44 13 19 15 20 15 94 ANDANGER n e Hor Q i S l ee 130 O 0 51 lu Pri d Hu oU A Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds
4. i 9 m Stop SRC Wiring SNK Wiring e Control terminal screws are sized for a conventional 01 alo ol04 me 02 Start Run FWD cut ot blade screw driver 3 DEP NBEY 03 ot ot i SNK XS SRC 04 Digital Common I O Terminals 1 2 and 3 are dedicated for Stop Start M Digital Input 1 y T o5 92 TP oF occ and Reverse operation respectively These I O go Dgialmput2 o we Terminals can be programmed for 2 or 3 Wire 2AV gt saw DC operation to meet application requirements UC AV dag _ttow DC c ee i ij 00V In E e I O Terminals 4 and 5 are programmable and provide Relay NO lar 7a Analog Common Led 1 added flexibility Programmable functions include Relay Common g5 T i 15 20mA In Relay N C x fp 00 000007 76 9485 Shield Local Control Preset Frequencies 01 02 03 04 05 06 Jog Ww RS485 Control 2 m 1 12 13 14 15 16 Second Accel Decel OOO EE QD Q5 CD CD CD CD Auxiliary Fault Factory Installed Jumper Clear Fault e Speed can be controlled via a 0 10V input or 4 20 mA input Both are electrically isolated from the drive One form C relay can be programmed to provide the status of a wide variety of drive conditions The drive is shipped with a jumper installed between I O Terminals 01 and 11 to allow out of box operation
5. 4 92 8 p AT y NET 114 3 53 3 65 2 15 0 31 4 49 0 21 7 l q q hi 195 7 68 I n MOT tt 0 05 i o Liz nomi e ts e o 9 d 16 L HT 063 193 0 31 8 86 430 6 12 Frame A PowerFlex 4 only E UU 94 3 e 6i y 861 371 248 145 k 43 gt 65 lt 6 71 He gs 039 o amp E o x 9 ef TIT 7 76 627 225 H 250 2d 8869 9 gt e Qa y 3 88 953 N a CE omil LM 2 ipe A 22B CCB 14 81 49 175 o o Hs H 0 55 122 193 gg 0 30 ps 86 60 6 30 Frame B PowerFlex 4 and PowerFlex 40 Shaded areas are applicable to PowerFlex 40 only 25 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Flange Mount Drive Continued 130 3 n 5 13 300 1058 h 138 2 m 11 81 4 17 5 44 sty 646 TA Ly 4 ra l 307 5 5 1
6. 1 3 4 5 6 8 22A A 1P5 a b C a Drive Code Type 22A PowerFlex 4 22B PowerFlex 40 b Voltage Rating Code Voltage Ph V 120V ac 1 A 240V ac 1 B 240V ac 3 D 480V ac 3 E 600V ac 3 c1 Rating 100 120V Single Phase Input Code Amps kW Hp 2P3 2 8 0 4 0 5 5P0 5 0 0 75 1 0 6P0 6 0 1 1 1 5 c2 Rating 200 240V Single Phase Input Code Amps kW Hp 2P3 2 3 0 4 0 5 5P0 5 0 0 75 1 0 8P0 8 0 1 5 2 0 012 12 2 2 3 0 c3 Rating 200 240V Three Phase Input Code Amps kW Hp 2P3 2 3 0 4 0 5 5P0 5 0 0 75 1 0 8P0 8 0 1 5 2 0 012 12 2 2 3 0 017 17 5 3 7 5 0 024 24 5 5 7 5 033 33 7 5 10 Position 10 1 e c4 Rating 380 480V Three Phase Input Code Amps kW Hp 1P4 1 4 0 4 0 5 2P3 2 3 0 75 1 0 4PO 4 0 1 5 2 0 6PO 6 0 2 2 3 0 010 10 5 4 0 5 0 012 12 5 5 7 5 017 17 7 5 10 024 24 11 15 c5 Rating 460 600V Three Phase Input Code Amps kW Hp Hp 1 7 0 75 1 0 3PO 3 0 1 5 2 0 4P2 4 2 2 2 3 0 6P6 6 6 4 0 5 0 9P9 9 9 5 5 7 5 012 12 7 5 10 019 19 11 15 d Enclosure Code Enclosure C IP66 NEMA UL Type 4X F Flange Mount IP20 NEMA UL Type Open Replacement Plate Drive IP20 H NEMA UL Type Open Contact factory for ordering information N Panel Mount IP20 NEMA UL Type Open Check availability before ordering 12 13 14 g h e HIM Code Interface Module 1 Fixed Keypad f Emission Class Code Rating 0 Not Filtered 1 Filtered g Br
7. With Integral 075 10 3 6A 22A A3P6N113 A S Type EMC 15 20 68A 22A A6P8N113 B Filter 22 30 196 22A A9P6N113 B m m 240V 50 60 Hz 0 2 10 25 1 5A 22A A1P5N114 A E 1 Phase 04 05 23A 22A A2P3N114 A 2 3A 22B A2P3N114 B Tia EG 0 75 11 0 145A 22A A4P5N114 A 5 0A 22B A5PON114 B EN Fitter 15 20 80A 22A A8PON114 B E 8 0A 22B A8PON114 B DDEE UNE 12 0A 22B A012N114 C ES 240V 50 60 Hz 0 2 10 25 1 5A 22A MP5N104 A 22A MP5F104 1 Phase 04 05 23A 22A A2PSN104 A 22A A2P3F104 2 3A 22B A2P3N104 B 22B A2P3C104 22B A2P3F104 No Eiter 0 75 1 0 145A 22A MPBN104 A 22A A4P5F104 5 0A 22B A5PON104 B 22B A5P0C104 22B A5P0F104 15 20 80A 22A A8PON104 B 22A ABPOF104 8 0A 22B ABPON104 B 22B A8P0C104 22B A8POF104 22 30 12 0A 22B A012N104 C 22B A012F104 240V 50 60 Hz 0 2 10 25 1 5A 22A B1P5N104 A 22A B1P5F104 m 3 Phase 04 05 23A 22A B2P3N104 A 22A B2P3F104 2 3A 22B B2P3N104 B 22B B2P3C104 22B B2P3F104 No Filter 075 10 45A 22A B4P5N104 A 22A BAPSF104 5 0A 22B B5PON104 B 22B B5POCIO4 22B B5POF104 15 20 80A 22A B8PON104 A 22A B8POF104 8 0A 22B B8PON104 B 22B B8P0C104 22B B8POF104 22 30 12 0A 22A B012N104 B 22A B012F104 12 0A 22B B012N104 B 22B B012C104 22B B012F104 3
8. Catalog Number A B C D E Weight 1321 3R2 A 112 440 104 410 70 2 75 50 1 98 37 1 44 18 4 1321 3R2 B 112 4 40 104 410 70 2 75 50 1 98 37 1 44 18 4 1321 3R4 A 112 440 104 410 176 38 00 50 1 98 37 1 44 18 4 1321 3R4 B 112 4 40 104 410 76 3 00 50 1 98 37 1 44 18 4 1321 3R4 C 112 4 40 104 4 10 86 3 38 60 2 35 37 1 44 2 3 5 1321 3R8 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 6 8 1321 3R8 C 152 6 00 127 5 00 85 3 35 63 2 48 51 2 00 4 9 11 1321 3R12 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 1 9 1321 3R12 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 5 10 1321 3R18 A 152 6 00 133 5 25 79 3 10 54 2 13 51 2 00 4 1 9 1321 3R18 B 152 6 00 133 5 25 86 3 40 63 2 48 51 2 00 5 4 12 1321 3R25 A 183 7 20 146 5 76 85 3 35 60 2 35 76 3 00 4 9 11 1321 3R35 A 193 7 60 146 5 76 91 3 60 66 2 60 76 3 00 6 3 14 Shaded areas are applicable to PowerFlex 40 only 28 Publication 22 TD001G PowerFlex 4 and 40 Technical Data EMC Line Filters Frame A EMC Line Filters Dimensions are in millimeters and inches Frame B EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF5P7 AS AL 22 RF9P5 AS AL 22 RF010 AL Catalog Numbers 22 RF8PO BL 22 RF012 BS BL 22 RF018 BL 22 RF021 BS BL
9. DSI Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Splitter Cable RJ45 one to two port splitter cable AK UO RJ45 SC1 Terminating Resistors RJ45 120 Ohm resistor 2 pieces AK U0 RJ45 TR1 Terminal Block RJ45 Two position terminal block 6 pieces AK U0 RJ45 TB2P External DSI Communications Kit External communications kit for 22 COMM Communication Adapters Multi Drive capability allows connectivity for up to 5 drives 22 XCOMM DC BASE External Comms Power Optional 100 240V AC power supply for external DSI communications kit 20 XCOMM AC PS1 Supply Communication Adapters Embedded communication option for use with the PowerFlex family of drives Requires a Communication Adapter Cover Ordered Separately BACnet 22 COMM B ControlNet 22 COMM C DeviceNet 22 COMM D EtherNet IP 22 COMM E LonWorks 22 COMM L PROFIBUS DP 22 COMM P Compact I O Module Provides 3 channels that can be individually configured for Single Multi Drive and Modbus RTU modes 1769 SM2 Communication Adapter Houses the optional communication adapters These covers add 25 mm 0 98 in to the overall depth of the drive Covers PowerFlex 40 Drive Frame B 22B CCB PowerFlex 40 Drive Frame C 22B CCC For pricing information refer to the PowerFlex 4 Price List publication 22A PL001 and PowerFlex 40 Price List publication 22B PL001 10 Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G Power
10. base speed across a 60 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 overload capability for up to 1 minute 200 overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 protection with speed sensitive response Publication 22 TD001G 33 PowerFlex 4 and 40 Technical Data Enclosure Options and Approximate Dimensions Frame B Dimensions 405 9 e gt 15 98 88 9 4 U 355 6 0 37 u 14 00 338 g 13 25 A x LE Bu Ada m m gg aea ea E 355 1 D d 13 98 342 4 13 48 d e 304 8 2 12 00 Wan 285 8 M 11 25 Allen Bradley v eee rg Y Y A h 635 7 0 25 i 34 287 5 11 32 A Optional mounting bracket orientation Publication 22 TD001G PowerFlex 4 and 40 Technical D
11. 240 0 Hz 5 0 Hz 0 0 to 400 0 Hz 5 0 Hz A072 Preset Freq 2 0 0 to 240 0 Hz 10 0 Hz 0 0 to 400 0 Hz 10 0 Hz A073 Preset Freq 3 0 0 to 240 0 Hz 20 0 Hz 0 0 to 400 0 Hz 20 0 Hz A074 Preset Freq 4 0 0 to 400 0 Hz 30 0 Hz A075 Preset Freq 5 0 0 to 400 0 Hz 40 0 Hz A076 Preset Freq 6 0 0 to 400 0 Hz 50 0 Hz A077 Preset Freq 7 0 0 to 400 0 Hz 60 0 Hz A078 Jog Frequency 0 0 to Value set in P035 Maximum Freq 10 0 Hz A079 Jog Accel Decel 0 1 to 600 0 seconds 10 0 Secs A080 DC Brake Time 0 0 to 90 0 seconds 0 0 Secs 0 0 to 99 9 seconds 0 0 Secs A081 DC Brake Level 0 0 to Drive Rated Amps x 1 8 Drive Rated Amps x 0 05 A082 DB Resistor Sel Used to set percent duty cycle for external dynamic braking Disabled A083 Curve 0 to 100 0 Disabled A084 Boost Select 14 boost settings in of P031 Motor NP Volts redefines the Volts per Hertz curve 5 0 2 5 for 5 HP drives 15 boost settings in of P031 Motor NP Volts redefines the Volts per Hertz curve 5 0 CT 2 5 CT for 5 15 HP drives A085 Start Boost 0 0 to 25 0 2 596 A086 Break Voltage 0 0 to 100 0 25 0 A087 Break Frequency 0 0 to 400 0 Hz 15 0 Hz A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts A089 Current Limit 1 0 1 to Drive Rated Amps x 1 8 Drive Rated Amps x 1 5 A090 Motor OL Select 3 settings No Derate Minimum Derate Maximum Derate No Derate A091 PWM Frequency 2 0 to 16 0 kHz 4 0 kHz A092 Auto Rstrt Tries 0t09 0 A093 Auto Rstrt Delay 0 0 to 300 0 seconds 1 0 Secs A
12. 7 50 17 5A 22A B017N104 B 22A BO17F104 17 5A 22B BO17N104 B 22B B017C104 22B B017F104 55 75 m 240A 22B BO24N104 C 22B B024F104 75 100 33 0A 22B B033N104 C 22B B033F104 480V 50 60 Hz 0 4 10 5 14A 22A DIP4N104 A 22A D1P4F104 1 4A 22B DIP4N104 B 22B D1P4C104 22B D1P4F104 3 Phase 0 75 10 2 3A 22A D2P3N104 A 22A D2P3F104 2 3A 22B D2P3N104 B 22B D2P3C104 22B D2P3F104 No Filter 15 20 40A 22A D4PONIO4 A 22A DAPOF104 40A 20B D4PoN104 B 22B DAPOCIO4 22B D4POF104 22 30 6 0A 22A DePON104 B 22A D6POF104 6 0A 22B D6PON104 B 22B D6POC104 22B D6POF104 3 7 50 8 7A 22A D8P7N104 B 22A D8P7F104 E 40 50 10 5A 22B D010N104 B 22B D010C104 22B D010F 104 55 75 12 0A 22B D012N104 C 22B D012F104 75 100 m 17 0A 22B DO17N104 C 22B D017F104 11 0 15 0 m 240A 22B D024N104 C 22B D024F104 600V 50 60 Hz 0 75 1 0 17A 22B E1P7N104 B 22B E1P7C104 22B E1P7F104 3 Phase 15 20 3 0A 22B E3PON104 B 22B E3P0C104 22B E3P0F104 Beri 22 30 42A 22B E4P2N104 B 22B EAP2CIO4 22B E4P2F104 40 50 6 6A 22B E6P6N104 B 22B E6P6C104 22B E6P6F104 55 75 9 9A 22B E9P9N104 C 22B E9P9F104 75 100 E 12 0A 22B E012N104 C 22B E012F104 11 0 150 m 19 0A 22B E019N1
13. Comm Status Control SW Ver Drive Type Elapsed Run Time Testpoint Data Reserved Reserved Reserved Reserved Reserved 27 0 Hz 0 10 105 2 v 326 6 v 3000 0011 4 2 4 810 0 00 0101 0101 1 0100 x0 0000 xox 0101 0 31 1101 0 10h 0000 0000 0000 0 723 462 461 0 At Reference 27 0 Hz a e ooh For Help press F1 Edit upload and download parameters DriveTools SP Software Online and offline programming capability In grid and dialog based parameter editing Integrated HTML Help architecture Local DSI Immediate visual indication of drive and communication status when viewing online drive Publication 22 TD001G PowerFlex 4 and 40 Technical Data Use the chart below to assist in determining which product is most appropriate for an application Feature Catalog Reference 22A 22B Maximum kW HP Rating Input Voltage 1 1 1 5 HP T15V 10 1 1 1 5 HP 115V 10 3 HP 230V 1o 2 2 3 HP 230V 10 7 5 10 HP 230V 3o 22 3 7 5 HP 230V 3o 3 7 5 HP 460V 3o 11 0 15 HP 460V 30 11 0 15 HP 600V 3o Overload Capacity 150 for 60 seconds 15096 for 60 seconds 200 for 3 seconds 200 for 3 seconds IP30 NEMA UL Type 1 Option e e IP66 NEMA UL Type 4X 12 Indoor eo EMC Filtering Internal 19 230V External All 19 115V and 3 Ratings Internal 19 230V External All 19 115V and 39e Ratin
14. DC added flexibility Programmable functions include Local UN qe m ue DUX 1 2 or input Control Jog Second Accel Decel Clear Fault Preset a us 7 1 H a Frequencies RS485 Control and Auxiliary Fault E Pol must be Relay N O Eg 420mA Input 1 10k ohm NER Ri Ly i 0 10V m 2 Watt Min e Speed can be controlled via a 0 10V input and or 4 20 mA g Hi P o Rai MIS common P m Relay N C L pto Output input Both inputs are independently isolated from the rest S E B onu TM i pto Outpul of the drive and can be used for applications such as PID eRe ss S BETA Non inducti Voltage input can be programmed for bipolar operation EE E 77 0 10V lt Analog Output Select ENBL Enable The drive is shipped with a jumper installed between I O X ot 02 o os 5 06 o7 oe o Mes Terminals 01 and 11 to allow out of box operation from the DOOD OOO heus keypad 11 12 13 14 15 16 17 18 19 DSI O d Factory Installed E 16 Publication 22 TD001G PowerFlex 4 and 40 Technical Data No Signal Default Description R1 Relay N O Fault Normally open contact for output relay R2 Relay Common Common for output relay R3 Relay N C Fault Normally closed contact for output relay Analog Output Select 0 10V Sets analog output to either voltage or current Setting must match A065 Analog Out Sel DIP Switc
15. Trip occurs at 405V DC bus voltage 290V AC incoming line 380 480V AC Input Trip occurs at 810V DC bus voltage 575V AC incoming line 460 600V AC Input PF 40 Trip occurs at 1005V DC bus voltage 711V AC incoming line 100 120V AC Input Trip occurs at 210V DC bus voltage 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage 275V AC incoming line 460 600V AC Input PF 40 If P042 1 High Voltage trip occurs at 487V DC bus voltage 344V AC incoming line If P042 0 Low Voltage trip occurs at 390V DC bus voltage 275V AC incoming line Dynamic Braking Internal brake IGBT included with all ratings except No Brake drives Cat Nos 22A AxPxN103 or 22A AxPxN1 13 Refer to page 11 for ordering information Environment Altitude Ambient Operating Temperature Cooling Method Storage Temperature Atmosphere Relative Humidity Shock operating Vibration operating 1000 m 3300 ft maximum without derating IP20 NEMA UL Type Open 10 to 50 degrees C 14 to 122 degrees F IP30 NEMA UL Type 1 10 to 40 degrees C 14 to 104 degrees F IP66 NEMA UL Type 4X 12 PF 40 10 to 40 degrees C 14 to 104 degrees F Fan all drive ratings 40 to 85 degrees C 40 to 185 degrees F Important Drive must not be installed in an area where the ambient atmosphere contains volatile or cor
16. available to reduce overall enclosure size Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space 50 C ambient temperatures are permitted with minimal spacing between drives Integral filtering is available on all 230V single phase ratings providing a cost effective means of meeting EN55011 Class A and BEMC requirements External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings An optional IP30 NEMA UL Type 1 conduit box is easily adapted to the standard IP20 NEMA Type Open product providing increased environmental ratings IP66 NEMA UL Type 4X 12 Indoor for mounting directly in the product environment Listed by UL to resist dust dirt etc and survive high pressure water spray Also certified by NSF to ensure conformity with international food equipment standards Start Up Programming and Operation An integral keypad provides out of the box operation using the local potentiometer and control keys The 10 most common application parameters are contained in the Basic Program Group making programming fast and easy The programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information Integral RS 485 communications can be used for programming from a
17. from the keypad 14 Publication 22 TD001G PowerFlex 4 and 40 Technical Data No Signal Default Description R1 Relay N O Fault Normally open contact for output relay R2 Relay Common Common for output relay 30V DC 125V AC 240V AC R3 Relay N C Fault Normally closed contact for output relay Resistive 3 0 A 3 0 A 3 0 A Inductive 0 5 A 0 5A 0 5 A Sink Source DIP Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting Switch 01 Stop t Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 Reverse Disable 03 Direction Run Not Active REV 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog I O 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel 06 DigitalInput2 Preset Freq Program with A052 Digital In2 Sel 11 24V DC Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 0 10V In 1 Not Active For external 0 10V input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs from
18. meter cable Can be panel mounted with optional Bezel Kit Remote Handheld Wireless Interface Module with Bluetooth technology IP30 NEMA Type 1 22 WIM N1 Panel Mount with optional Bezel Kit Remote Panel Mount Wireless Interface Module with Bluetooth technology IP66 NEMA Type 4X 12 22 WIM N4S indoor use only Bezel Kit Panel Mount for LCD Display Remote Handheld unit IP30 NEMA Type 1 Includes a 22 RJ45CBL C20 cable 22 HIM B1 DSI HIM Cable DSI HIM Cable DSI HIM to RJ45 cable 1 0 Meter 3 3 Feet 22 HIM H10 2 9 Meter 9 51 Feet 22 HIM H30 Communication Option Kits Item Description Catalog Number Serial Converter Module Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software 22 SCM 232 RS485 to RS232 Smart Self powered Serial Converter RS 232 includes DSI to RS232 serial converter DriveExplorer Lite Version 3 01 or later 1203 SFC and 22 RJ45CBL C20 Cables Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub 1203 SFC miniature D female connector to connect to a computer Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC 1203 SNM Universal Serial Bus Provides a direct isolated USB connection for use with DriveExplorer and DriveExecutive software Includes 2 0 1203 USB USB Converter meter USB cable 20 HIM H10 and 22 HIM H10 cables
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20. 012N104 5 5 7 5 12 0 342 528 11 8 142 25 40M D8E C20 100 C23 23 160 22B D017N104 7 5 10 0 17 0 342 528 16 8 18 4 30 140M D8E C20 100 C23 24 200 22B D024N104 11 0 15 0 240 342 528 234 26 0 50 140M F8E C32 100 C43 25 285 460 600V AC 3 Phase Input 0 575V 3 Phase Output 22B E1P7N104 0 75 1 0 17 414 660 2 1 23 6 140M C2E B25 100 C09 13 40 22B E3PON104 1 5 2 0 3 0 414 660 3 65 3 8 6 140M C2E B40 100 C09 13 60 22B E4P2N104 2 2 3 0 42 414 660 52 5 3 10 140M C2E B63 100 C09 17 90 22B E6P6N104 4 0 5 0 6 6 414 660 8 1 8 3 15 140M C2E C10 100 C09 14 150 22B E9P9N104 5 5 7 5 9 9 414 660 12 1 112 20 140M C2E C16 100 C16 23 160 22B E012N104 7 5 10 0 122 414 660 14 9 137 25 140M C2E C16 100 C23 24 200 22B E019N104 11 0 15 0 19 0 414 660 23 1 24 1 40 140M D8bE C25 100 C30 25 285 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Refer to Bulletin 140M Motor Protectors Selection Guide publication 140 SG001 to determine the frame and breaking capacity required for your application 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 or N103 to N113 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Input Output Ratings Output Frequency PowerFlex 4 0 240 Hz Programmable PowerFlex 40 0 400 Hz Progr
21. 04 C 22B E019F104 This filter is suitable for use with a cable length of at least 10 meters for Class A and 1 meter for Class B environments Meets IP40 54 65 NEMA 1 12 4 4X when installed in an enclosure of like rating Requires use of external DC Bus Inductor or AC Line Reactor Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G 9 PowerFlex 4 and 40 Technical Data User Installed Options IP30 NEMA 1 UL Type 1 Conversion Kit Item Description Drive PowerFlex4 PowerFlex 40 Frame Catalog Catalog Number Number IP30 NEMA 1 UL Type 1 Kit Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes conduit box A 22 JBAA with mounting screws and plastic top panel B 22 JBAB 22 JBAB C 22 JBAC IP30 NEMA 1 UL Type 1 Kit Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes B 22 JBCB with Communication Option communication option conduit box with mounting screws and plastic top panel C 22 JBCC Human Interface Module Option Kits and Accessories Item Description Catalog Number Remote Human Interface LCD Display Remote Panel Mount Digital Speed Control CopyCat capable IP66 22 HIM C2S Modules HIMs NEMA Type 4X 12 indoor use only Includes 2 0 meter cable LCD Display Remote Handheld Digital Speed Control Full Numeric Keypad CopyCat capable IP30 22 HIM A3 NEMA Type 1 Includes 1 0
22. 094 Start At PowerUp 2 settings Disabled Enabled Disabled A095 Reverse Disable 2 settings Reverse Enabled Reverse Disabled Rev Enabled Shaded areas are applicable to PowerFlex 40 only 22 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Parameter Parameter Name Description Factory Default Number Advanced Program Group Continued A096 Flying Start En 2 settings Disabled Enabled Disabled A097 Compensation 4 settings Disabled Electrical Mechanical Both Electrical A098 SW Current Trip Software instantaneous trip 0 0 to Drive Rated Amps x 2 0 0 Disabled A099 Process Factor 0 1 to 999 9 30 0 A100 Fault Clear Resets a fault and clears the fault queue Ready Idle A101 Program Lock Protects parameters against change by unauthorized personnel Unlocked A102 Testpoint Sel Used by Rockwell Automation field service personnel 400 A103 Comm Data Rate 6 settings 1200 2400 4800 9600 19 2K 38 4K 9600 A104 Comm Node Addr 1 to 247 100 A105 Comm Loss Action 4 settings Fault Coast to Stop Stop Continue Last Speed Fault A106 Comm Loss Time 0 1 to 60 0 seconds 5 0 Secs A107 Comm Format 6 settings RTU 8 N 1 RTU 8 E 1 RTU 8 O 1 RTU 8 N 2 RTU 8 E 2 RTU 8 0 2 RTU 8 N 1 A108 Language 10 settings English Francais Espanol Italiano Deutsch Reserved Portugues Reserved Engli
23. 104 0 75 1 0 4 5 90 126 2 25 18 0 30 40M D8E C20 00 C23 12 50 22A V6PON104 1 1 1 5 6 0 90 126 3 00 24 0 40 140M D8E C32 00 C37 12 70 200 240V AC 1 Phase Input 0 230V 3 Phase Output No Brake 22A A1P4N103 0 2 0 25 1 4 80 265 0 7 3 2 6 140M C2E B40 100 C09 10 25 22A A2P1N103 0 4 0 5 2 1 80 265 1 05 5 3 10 140M C2E B63 100 C09 9 30 22A A3P6N103 0 75 1 0 3 6 80 265 1 8 9 2 15 40M C2E C16 00 C12 12 50 22A A6P8N103 1 5 2 0 6 8 80 265 34 14 2 25 40M C2F C16 00 C16 16 80 22A A9P6N103 2 2 3 0 9 6 80 265 48 19 6 30 40M D8E C25 00 C23 11 110 200 240V AC 1 Phase Input 0 230V 3 Phase Output 22A A1P5N104 0 2 0 25 1 5 180 265 0 75 5 0 10 140M C2E B63 100 C09 10 25 22A A2P3N104 0 4 0 5 2 3 80 265 1 15 6 0 10 40M C2E B63 00 C09 9 30 22A A4P5N104 0 75 1 0 45 80 265 2 25 10 0 15 AOM C2E C16 100 C12 12 50 22A A8PON104 1 5 2 0 8 0 80 265 40 18 0 30 40M D8E C20 00 C23 6 80 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22A B1P5N104 0 2 0 25 1 5 180 265 0 75 1 8 3 140M C2E B25 100 C09 10 25 22A B2P3N104 0 4 0 5 23 180 265 1 15 25 6 140M C2E B40 100 C09 9 30 22A B4P5N104 0 75 1 0 45 180 265 2 25 5 2 10 140M C2E C10 100 C09 12 50 22A B8PON104 1 5 2 0 8 0 80 265 40 9 5 15 140M C2E C16 100 C12 16 80 22A B012N104 2 2 3 0 12 0 180 265 5 5 15 5 25 140M C2F C16 100 C16 16 115 22A B017N104 3 7 5 0 17 5 180 265 8 6 21 0 35 140M F8E C25 1100 C23 16 165 380 480V AC 3 Phase Input 0 4
24. 2 11 a e e 230 6 n Gis eee eee 325 a M 12 8 153 8 6 06 T 603 A o a 6 n LL T 9 8 22B CCC 54 tao 0 31 7 09 t U Frame C PowerFlex 40 only IP 66 NEMA UL Type 4X 12 165 J 7 6 50 146 265 6 75 0 26 E et T 46 ML ND nns 0 91 ododo OOC t 3 La 198 36 E e 7 80 1 10 mcus di f 89 A P A hes oy Lj CSAS Y 825 gt Eee A Y 8 25 26 Frame B PowerFlex 40 only Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G PowerFlex 4 and 40 Technical Data IP 30 NEMA UL Type 1 Option Kit without Communication Options PowerFlex 4 uses Frames A amp B PowerFlex 40 uses Frames B amp C 59 2 Wr 39 I arm 22 2 is a 0 88 0 81 Oo u a jg MARN jet Frame A 22 JBAA mw e ME ea m eee LI T pos OOO ES Te E OO Ons
25. 4 0 40 40M F8E C32 00 C37 2 70 200 240V AC 1 Phase Input 0 230V 3 Phase Output 22B A2P3N104 0 4 0 5 23 80 260 1 15 6 0 10 40M C2E B63 100 C09 9 3 22B A5PON104 0 75 1 0 15 0 180 264 2445 12 0 20 40M C2E C16 100 C12 2 55 22B A8PON104 1 5 2 0 8 0 80 264 40 18 0 30 140M D8E C20 100 C23 6 8 22B A012N104 2 2 3 0 12 0 180 264 5 5 25 0 40 140M F8E C32 100 C37 11 110 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22B B2P3N104 0 4 0 5 23 180 264 1 15 25 6 140M C2E B40 100 C07 9 30 22B B5PON104 0 75 1 0 5 0 180 264 2445 5 7 10 140M C2E C10 100 C09 12 55 22B B8PON104 1 5 2 0 8 0 180 200 40 9 5 15 40M C2E C16 100 C12 16 80 22B B012N104 2 2 3 0 12 0 180 264 55 15 5 25 140M C2E C16 100 C23 16 115 22B B017N104 3 7 5 0 17 5 180 264 8 6 21 0 35 140M F8E C25 100 C23 16 165 22B B024N104 5 5 7 5 24 0 180 200 118 26 1 40 40M F8E C32 00 C37 28 225 22B B033N104 7 5 10 0 33 0 180 264 16 3 34 6 60 140M F8E C45 100 C60 28 290 380 480V AC 3 Phase Input 0 460V 3 Phase Output 22B D1P4N104 0 4 0 5 14 342 528 14 1 8 3 140M C2E B25 100 C07 15 30 22B D2P3N104 075 1 0 23 342 528 23 32 6 140M C2E B40 100 C07 13 40 22B DA4PON104 1 5 2 0 4 0 342 528 40 5 7 10 140M C2E B63 100 C09 13 60 22B D6PON104 2 2 3 0 6 0 342 528 59 7 5 15 140M C2E C10 100 C09 17 90 22B D010N104 4 0 5 0 10 5 342 528 10 3 13 0 20 140M C2E C16 100 C23 14 150 22B D
26. 5 CL 11 0 150 l 22 RF024 CL Catalog Number SK U1 FAN1 A1 PowerFlex 4 40 Fan Replacement Kit Frame B 1 Fan SK U1 FAN1 B1 PowerFlex 4 40 Fan Replacement Kit Frame B 2 Fans SK U1 FAN2 B1 PowerFlex 40 Fan Replacement Kit Frame C 1 Fan SK U1 FAN1 C1 PowerFlex 40 Fan Replacement Kit Frame C 1 Fan 15 HP SK U1 FAN1 C2 PowerFlex 4 Frame A Cover with Power Terminal Guard SK U1 ACVR1 A1 PowerFlex 4 Frame B Cover with Power Terminal Guard SK U1 ACVR1 B1 PowerFlex 40 Frame B Cover with Power Terminal Guard SK U1 BCVR1 B1 PowerFlex 40 Frame C Cover with Power Terminal Guard 12 Shaded areas are applicable to PowerFlex 40 only SK U1t BCVRI C1 This filter is suitable for use with a cable length up to 10 meters for Class A and 1 meter for Class B environments This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for Class B environments Drives are available in these ratings with internal S Type filters Filter must be Series B or later Publication 22 TD001G PowerFlex 4 and 40 Technical Data Installation Considerations PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation Ground fault protection while starting and running ensures reliable operation Electronic motor overload protection increases motor life Removable MOV to ground ensures compatibility with un
27. 60V 3 Phase Output 22A D1P4N104 0 4 0 5 1 4 340 528 1 4 1 8 3 140M C2E B25 100 C09 15 30 22A D2P3N104 0 75 1 0 2 3 340 528 2 3 3 2 6 140M C2E B40 100 C09 13 40 22A D4PON104 1 5 2 0 4 0 340 528 40 5 7 10 140M C2E B63 100 C09 13 60 22A D6PON104 2 2 3 0 6 0 340 528 5 9 75 15 140M C2E C10 1100 C09 17 90 22A D8P7N104 3 7 5 0 87 340 528 8 6 9 0 15 140M C2E C16 100 C16 14 145 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Refer to Bulletin 140M Motor Protectors Selection Guide publication 140 SG001 to determine the frame and breaking capacity required for your application 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 or N103 to N113 18 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Drive Ratings PowerFlex 40 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Catalog Number kW HP Amps Range kVA Amps Fuses Protectors 6 Contactors internal Total 100 120V AC 1 Phase Input 0 230V 3 Phase Output 22B V2P3N104 0 4 0 5 23 90 132 1 15 9 0 15 140M C2E C16 100 C12 9 30 22B V5PON104 0 75 1 0 15 0 90 132 2 45 20 3 35 40M D8E C20 100 C23 2 55 22B V6PON104 1 1 1 5 6 0 90 132 3 0 2
28. 80 7 1 116 4 57 246 9 7 320 12 6 4 3 9 5 Overall height of standard IP 20 Open Type Drive Overall height of drive with IP 30 NEMA 1 UL Type 1 option kit installed Ratings are in kW and HP PowerFlex 4 Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase A 0 2 0 25 0 2 0 25 0 2 0 25 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 0 75 1 0 1 5 2 0 2 2 3 0 2 2 3 0 1 1 1 5 3 7 5 0 3 7 5 0 PowerFlex 40 Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase 600V AC 3 Phase B 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 1 1 5 1 5 2 0 1 5 2 0 1 5 2 0 2 2 3 0 2 2 3 0 2 2 3 0 4 0 5 0 3 7 5 0 4 0 5 0 G 2 2 3 0 5 5 7 5 5 5 7 5 5 5 7 5 7 5 10 0 7 5 10 0 7 5 10 0 11 0 15 0 11 0 15 0 Shaded areas are applicable to PowerFlex 40 only 24 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Flange Mount Drive
29. F9P5 AL 22 3 0 22 RF021 BS 22 RF021 BL 37 5 0 22 RF021 BS 22 RF021 BL 0 4 0 5 22 RF5P7 AS 22 RF5P7 AL 0 75 1 0 22 RF5P7 AS 22 RF5P7 AL 15 12 0 22 RF5P7 AS 22 RF5P7 AL 22 3 0 22 RF012 BS 22 RF012 BL 40 150 22 RFO12 BS 22 RF012 BL PowerFlex 4 amp 40 Spare Parts Description PowerFlex 4 Fan Replacement Kit Frame A PowerFlex 40 EMC Filters Drive Ratings S Type Filter L Type Filter Input Voltage kW HP Catalog Number Catalog Number 120V 50 60 Hz 0 4 0 5 22 RF018 BL 1 Phase 0 75 10 22 RF018 BL 14 15 22 RF018 BL 240V 50 60 Hz 0 4 0 5 e 22 RF018 BL 1 Phase 075 10 e 22 RF018 BL 15 2 0 e 22 RF018 BL 2 2 3 0 e 22 RF025 CL 240V 50 60 Hz 10 4 0 5 22 RF021 BS 22 RF021 BL 3 Phase 0 75 10 22 RF021 BS 22 RF021 BL 1 5 2 0 22 RF021 BS 22 RF021 BL 2 2 3 0 22 RF021 BS 22 RF021 BL 3 7 5 0 22 RF021 BS 22 RF021 BL 5 5 7 5 22 RF034 CS 22 RF034 CL 7 5 10 0 22 RF034 CS 22 RF034 CL 480V 50 60 Hz 0 4 0 5 22 RF012 BS 22 RF012 BL 3 Phase 0 75 1 0 22 RF012 BS 22 RF012 BL 1 5 2 0 22 RF012 BS 22 RF012 BL 2 2 3 0 22 RF012 BS 22 RF012 BL 4 0 5 0 22 RF012 BS 22 RF012 BL 5 5 7 5 22 RF018 CS 22 RF018 CL 75 10 0 22 RF018 CS 22 RF018 CL 11 0 15 0 22 RF026 CS 22 RF026 CL 600V 50 60 Hz 0 75 1 0 22 RF8P0 BL 3 Phase 15 20 l 22 RF8P0 BL 2 2 3 0 22 RF8P0 BL 4 0 5 0 22 RF8P0 BL 5 5 7 5 B 22 RF015 CL 75 100 l 22 RF01
30. Flex 4 and 40 Technical Data PC Programming Software Description Catalog Number Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9303 4DTEO1ENE drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP 9 Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9306 4EXPO01ENE drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP 6 DriveTools SP Software DriveExplorer Software See www ab com drive for support devices DC Bus Inductors Input Voltage kW HP Amps Inductance MTE Catalog Number mh 240V 50 60 Hz 3 Phase 5 5 7 5 32 0 85 32RB001 155 10 0 40 0 5 40RB001 480V 50 60 Hz 3 Phase 5 5 7 5 18 3 75 18RB004 1 5 10 0 25 4 0 25RB005 11 0 15 0 32 2 68 32RB003 600V 50 60 Hz 3 Phase 5 5 7 5 12 6 0 12RB004 7 5 10 0 18 6 0 18RB005 11 0 15 0 25 4 0 25RB005 Dynamic Brake Resistors 3 Line Reactors Drive Ratings PowerFlex 4 PowerFlex 40 Input kW JHP Fundamental Max Contin Inductance Watts Catalog Input Voltage kW HP Catalog Number 0 Ca
31. K2 55 75 12 18 2 5 31W 1321 3R12 B 55 75 AK R2 120P1K2 7 5 10 0 12 18 2 5 31W 1321 3R12 B 75 10 0 AK R2 120P1K2 11 0 15 0 18 27 1 5 43W 1321 3R18 B 11 0 15 0 AK R2 120P1K20 Catalog numbers listed are for 3 impedance open style units NEMA Type 1 and 5 600V 50 60 Hz 0 75 1 0 AK R2 360P500 impedance reactor types are also available Refer to publication 1321 TD001x EN P 3 Phase 15 12 0 AK R2 360P500 No Filter 22 3 0 AK R2 120P1K2 40 5 0 5 AK R2 120P1K2 55 7 5 AK R2 120P1K2 7 5 10 0 AK R2 120P1K2 11 0 15 0 AK R2 120P1K20 Resistors listed in this table are rated for a minimum 5 duty cycle See publication no PFLEX AT001x EN P for additional information O Requires two resistors wired in parallel Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G 11 PowerFlex 4 and 40 Technical Data PowerFlex 4 EMC Filters Drive Ratings Input Voltage 120V 50 60 Hz 1 Phase 240V 50 60 Hz 1 Phase 240V 50 60 Hz 3 Phase 480V 50 60 Hz 3 Phase ooce S Type Filter L Type Filter kW HP Catalog Number 0 Catalog Number 02 0 25 22 RF010 AL 04 05 22 RF010 AL 075 10 22 RF018 BL 02 0 25 22 RF010 AL 04 05 22 RF010 AL 0 75 10 22 RF010 AL 15 20 22 RF018 BL 0 2 0 25 22 RF9P5 AS 22 RF9P5 AL 0 4 10 5 22 RF9P5 AS 22 RF9P5 AL 0 75 1 0 22 RF9P5 AS 22 RF9P5 AL 15 12 00 22 RF9P5 AS 22 R
32. PC It can also be used in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port A NEMA UL Type 4X remote and NEMA UL Type 1 hand held LCD keypad provide additional programming and control flexibility both featuring the popular CopyCat function Publication 22 TD001G RUN 9i FWD E REV SOOO e EN voLTs l M AMPS d te e HERTZ FAULT AB Allen Bradley PowerFlex 4 and 40 Technical Data Optimized Performance Removable MOV to ground provides trouble free operation when used on ungrounded distribution systems e A relay pre charge limits inrush current ntegral brake transistor available on all ratings except no brake version provides dynamic braking capability with simple low cost brake resistors DIP switch settable 24V DC sink or source control for control wiring flexibility 150 overload for 60 seconds or 200 overload for 3 seconds provides robust overload protection Adjustable PWM frequency up to 16 kHz ensures quiet operation Sensorless Vector Performance PowerFlex 4 Drive automatically provides auto boost IR compensation and slip compensation Provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation even as loading increases Sensorless Vector Control PowerFlex 40 Sensorless Vector Control provides exce
33. PowerFlex 4 and 40 Technical Data ADJUSTABLE FREQUENCY AC DRIVES LISTEN uals Rockwell i Allen Bradley Rockwell Software Automation PowerFlex 4 and 40 Technical Data Product Overview Providing users with powerful motor speed control in a compact space saving design the Allen Bradley amp PowerFlex 4 and 40 AC drives are the smallest D and most cost effective members of the PowerFlex amp family of drives Available in power ratings from 0 2 to 11 kW 0 25 to 15 HP and in voltage classes of 120 240 480 and 600 volts PowerFlex 4 and 40 are designed to meet global OEM and end user demands for flexibility space savings ease of use and are cost effective alternatives for speed control of applications such as machine tools fans pumps and conveyors and material handling systems Table of Contents Ii D scription sa siai n a a die a E Page Packaging and Mounting eese 3 Start Up Programming and Operation 3 Optimized Performance 0 0 00 cece eee ee 4 Sensorless Vector Performance 000 c cece eee eens 4 Sensorless Vector Control 0 0 0 ccc ce ee ees 4 Performance ise seeded i3 E EEEN TE UI erdsda xd 4 lor 5 Comi nications cci Se eae EE Ra esa Wes 5 Versatile Programming and Network Solutions 6 PC Programming Software eese 6 Catalog Number Explanation 0 000 000 cee eae 8 P
34. Trim A133 PID Feedback Sel 3 settings 0 10V Input 4 20mA Input Comm Port 0 10V Input A134 PID Prop Gain 0 00 to 99 99 0 01 A135 PID Integ Time 0 0 to 999 9 Seconds 0 1 Secs A136 PID Diff Rate 0 00 to 99 99 1 Secs 0 01 1 Secs A137 PID Setpoint 0 0 to 100 0 0 0 A138 PID Deadband 0 0 to 10 0 0 0 A139 PID Preload 0 0 to 400 0 Hz 0 0 Hz A140 A147 Stp Logic 0 7 0001 to bAFF 00F1 A150 157 Stp Logic Time 0 7 0 0 to 999 9 Seconds 30 0 Secs A160 EM Brk Off Delay 0 01 10 00 Secs 2 00 Secs A161 EM Brk On Delay 0 01 10 00 Secs 2 00 Secs A162 MOP Reset Sel 2 settings Zero MOP Ref Save MOP Ref Save MOP Ref A163 DB Threshold 0 0 to 110 0 100 0 A164 Comm Write Mode 2 settings Save RAM Only Save A165 Anlg Loss Delay 0 0 to 20 0 Secs 0 0 Secs A166 Analog In Filter Oto 14 0 Publication 22 TD001G Shaded areas are applicable to PowerFlex 40 only 23 PowerFlex 4 and 40 Technical Data Product Dimensions Approximate Dimensions A HS I uL MU E Dimensions are in millimeters and inches Weights are in kilograms and pounds Frame A Bo C D E F Ge Shipping Weight A 80 3 15 152 5 98 136 5 35 67 2 64 140 5 51 59 3 2 33 185 7 28 14 3 1 B 100 3 94 180 7 09 136 5 35 87 3 43 168 6 61 87 4 3 44 213 8 39 2 2 4 9 C 130 5 1 260 10 2 1
35. ake IGBT Code Description 3 Without Brake 4 With Brake h Optional Purpose Reserved for custom AA through ZZ firmware Publication 22 TD001G PowerFlex 4 and 40 Technical Data Product Selection Drive Ratings PowerFlex 4 IP 20 Flange PowerFlex 40 IP 66 UL Type IP 20 Flange Mount 4X Panel Mount Mount Input Voltage kW HP Output Catalog Frame Catalog Output Catalog Frame Catalog Catalog Number Current Number Size Number Current Number Size Number 120V 50 60 Hz 0 2 025 15A 22A ViP5N104 A 22A V1P5F104 1 Phase 04 05 23A 22A V2P3N104 A 22A V2P3F104 2 3A 22B V2P3N104 B 22B V2P3C104 22B V2P3F104 No Filter 075 1 0 45A 22A V4P5N104 B 22A V4P5F104 5 0A 22B V5PON104 B 22B V5P0C104 22B V5POF104 1 1 15 60A 22A V6PON104 B 22A VePOF104 6 0A 22B V6PON104 B 22B VePOC104 22B V6POF104 240V 50 60 Hz 0 2 10 25 14A 22A A1P4N103 A m OBRA 04 05 21A 22A A2PIN103 A z RE No Filter 075 10 3 6A 22A A3P6N103 A m 15 20 68A 22A A6P8N103 B 22 30 196 22A A9P6N103 B E 240V 50 60 Hz 0 2 10 25 1 4A 22A A1P4N113 A WM 04 10 5 121A 229A A2PIN113 A E
36. ammable Efficiency 97 5 Typical Approvals me ge LV Directive 73 23 EEC Ut usc UL csa C 22 2 No 14 EN 61800 3 C PE Erro Lr EMC EN61800 3 Control Inputs Digital SRC Source Mode SNK Sink Mode Analog 4 20 mA Analog 0 10V DC Analog External Pot Input Current 6 mA 18 24V On 0 6V Off 0 6V On 18 24V Off 250 ohm input impedance 100k ohm input impedance 1 10k ohms 2 Watt minimum Control Output Programmable Output form C relay Resistive Rating Opto Outputs PF 40 Analog Outputs PF 40 Inductive Rating Opto Outputs PF 40 Analog Outputs PF 40 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC 30V DC 50 mA 10 bit 0 10V 1k ohm minimum 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Non inductive 10 bit 4 20 mA 525 ohm maximum Fuses and Circuit Breakers Recommended Fuse Type Recommended Circuit Breakers UL Class J CC T or Type BS88 600V 550V or equivalent HMCP circuit breaker or equivalent Protective Features Motor Protection Overcurrent Control Ride Through Faultless Power Ride Through Over Voltage Under Voltage 12t Overload Protection 150 for 60 sec 200 for 3 sec provides Class 10 protection 200 hardware limit 300 instantaneous fault Minimum Ride Through is 0 5 sec typical value is 2 seconds 100 milliseconds 100 120V AC Input Trip occurs at 405V DC bus voltage 150V AC incoming line 200 240V AC Input
37. ata Frame C Dimensions 160 457 2 0 63 18 00 4959 16 74 ior U U A 460 8 18 14 427 2 P 16 82 406 4 i e 16 00 Allen Bradley Y PowerFiex y f Publication 22 TD001G 364 2 14 34 177 8 se 14641 7 00 5 75 Detail 19 1 0 75 t E 4 19 1 0 75 17 12 7 0 50 ES 4 PowerFlex Zero Stacking Force Technology DriveExplorer DriveTools SP DPI and PanelView are trademarks of Rockwell Automation Trademarks not belonging to Rockwell Automation are property of their respective companies www tockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 22 TD001G EN P October 2008 Supersedes 22 TDOO1F EN P September 2007 Copyright 2008 Rockwell Automation Inc All
38. ault A056 Relay Out Level 0 0 to 9999 0 0 A058 Opto Out1 Sel 24 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp MotorRunning Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic In1 Logic In2 Logic 1 amp 2 Logic 1 or 2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control Non Recoverable Fault EM Brake Control Above Frequency Command A059 Opto Out1 Level 0 0 to 9999 0 0 A061 Opto Out2 Sel 24 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp At Frequency Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic In1 Logic In2 Logic 1 amp 2 Logic 1 or 2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control Non Recoverable Fault EM Brake Control Above Frequency Command A062 Opto Out2 Level 0 0 to 9999 0 0 A064 Opto Out Logic Determines the logic NO or NC of the opto outputs 4 settings NO NO NC NO NO NC NC NC NO NO A065 Analog Out Sel Sets the analog output signal mode various settings Output Freq 0 10 0Vz0Hz A066 Analog Out High 0 to 800 100 A067 Accel Time 2 0 0 to 600 0 seconds 20 0 Secs A068 Decel Time 2 0 1 to 600 0 seconds 20 0 Secs A069 Internal Freq 0 0 to 240 0 Hz 60 0 Hz 0 0 to 400 0 Hz 60 0 Hz A070 Preset Freq 0 0 0 to 240 0 Hz 0 0 Hz 0 0 to 400 0 Hz 0 0 Hz A071 Preset Freq 1 0 0 to
39. avings applications flexibility and reliability the PowerFlex 40 Configured AC drive options have been pre engineered to ensure superior reliability Publication 22 TD001G 31 PowerFlex 4 and 40 Technical Data Standard Features This package integrates the PowerFlex 40 Standard Drive as the base power control component Enclosure features include NEMA Type 4 12 and 4X IP66 indoor and outdoor applications Heat out the back design reduces enclosure size Viewing window drive display and all indicators are visible Mounting feet orientation is adjustable per customer requirements The drive can be removed from the front of the enclosure for ease of assembly or repair Low cost highly configurable I O inputs and or 0 10V 4 20mA outputs that are not used by program standard features and options are available for customer use e Supports indoor and outdoor applications other than direct sunlight Program Options Communication Options ControlNet DeviceNet EtherNet IP LonWorks PROFIBUS DP Power Disconnect Options Drive Input Fused Disconnect Switch 100kA short circuit withstand rating Motor Circuit Protector 65kA short circuit withstand rating Door Mounted Operator Devices Hand Off Auto Selector Switch Auto Manual Selector Switch Start and Stop Pushbuttons Forward Reverse Selector Switch Local Control Off Run Forward and Local Remote Selector Switches Local Off Remote Sele
40. ctor Switch with One Normally Open Interposing Relay Panel Clear Fault Pushbutton Quick Disconnect DeviceNet Quick Disconnect Bottom or left side mounted e I O Options DeviceNet I O with Hand Off auto selector switch and power disconnect auxiliary contact 4 in 2 out I O quick disconnect optional DeviceNet Point I O with IB4 4 in For option specific detail refer to the PowerFlex 40 Adjustable Frequency AC Configured Drives Installation Instructions publication 23B INOOI Drive Ratings PowerFlex 40 Configured Drives Catalog Number kW HP Input Ratings Output Ratings Voltage Amps Voltage Amps 23B D1P4 0 4 0 5 480 1 8 460 14 23B D2P3 0 75 1 0 480 32 460 2 3 23B D4P0 1 5 2 0 480 5 7 460 4 0 23B D6P0 2 2 3 0 480 75 460 6 0 23B D010 4 0 5 0 480 13 0 460 10 5 23B D012 5 5 7 5 480 14 2 460 12 0 23B D017 7 5 10 0 480 18 4 460 17 0 23B D024 11 0 15 0 480 26 0 460 24 0 32 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Specifications for Configured Drive Products Input Output Ratings Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical SIS m m M en uss Qosa C 22 2 No 14 61800 3 cE EMC Directive 89 838 EEC Fuses and Power 140M Motor Circuit Protector Provides branch circuit protection 65 kA short circuit withstand Disconnecting Means 194R Fused Disconnect Provides branch circuit protection 100 kA sh
41. digital 1 0 15 4 20mA In 1 Not Active For external 4 20mA input supply input impedance 250 ohm 16 RS485 DSI Terminal should be connected to safety ground PE when using the RS485 DSI communications port Shield 1 Only one analog frequency source may be connected at a time If more than one reference is connected at the same time an undetermined frequency reference will result Publication 22 TD001G 15 PowerFlex 4 and 40 Technical Data PowerFlex 40 The control logic is 24V DC and can be set for either Sink cas nable or Source control via a DIP switch setting supr stop 4 sat Wing SNK Wing n oo 01 o c alo E vx Start Run FWD 2 Control terminal screws are sized for a conventional blade g UE a e j Direction Run REV al ee screw driver EET ties Canin 8 ia m NC Digital Input 1 T O Terminals 1 2 and 3 are dedicated for Stop Start and te arm 4 igital Input a Reverse operation respectively These I O Terminals can BM uius 07 be programmed for 2 or 3 Wire operation to meet Digital Input 4 08 o application requirements os Pto Common s ed 24V DC T O Terminals 5 6 7 and 8 are programmable and provide Ler QE 10V 10V
42. e Analog Outputs 10 bit 4 20 mA 525 ohm maximum Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMCP circuit breaker or equivalent Protective Features Motor Protection l t Overload Protection 150 for 60 sec 200 for 3 sec provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Control Ride Through Minimum Ride Through is 0 5 sec typical value is 2 seconds Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings Environment Altitude 1000 m 3300 ft maximum without derating Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Control Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Analog Output 2 of full scale 10 bit resolution Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range 1 of
43. grounded systems e 6KkV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex 4 or PowerFlex 40 User Manual Publications 22A UMO01 or 22B UMO001 available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wave protection motor cable types and motor cable distances Block Diagram Branch Circuit Protective Devices See Specifications on page 18 i _ lt ____ Input Power Conditioning See Line Reactors on page 11 Line EMC Filter See page 12 lt Integral Keypad Reflected Wave Protection Consult the appropriate User Manual Motor Cable Type and Length Recommendations Consult the appropriate User Manual Class 10 Overload Protection Provided by the PowerFlex drive Motor See publication MOTORS CA001 Publication 22 TD001G 13 PowerFlex 4 and 40 Technical Data Control Wiring PowerFlex 4 The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting Typical Typical
44. gs DIN Rail Mounting Standard e e Through 5 HP Integral Keypad with Speed Pot e e Keypad Remote LCD e e Keypad CopyCat Function e e Control Type V Hz Sensorless Vector amp V Hz Internal DB Transistor e e Not available on no brake models Preset Speeds 4 8 Carrier Frequency 2 16 kHz 2 16 kHz Skip Frequency Process Control Loop e PID StepLogic Functionality e Timer Counter Functions e Control Voltage 24V sink source 24V sink source Discrete Inputs 3 fixed for START STOP REV 3 fixed for START STOP REV 2 fully programmable 4 fully programmable Analog Input Unipolar 1 0 10V or 4 20 mA 2 0 10V and 4 20 mA Analog Input Bipolar 1 10V e Analog Response 2 Hz 500 ms 100 Hz 10 ms Relay Output 1 N O N C dry contact 1 N O N C dry contact Digital Optocoupler Output 2 Analog Output e 0 10V or 4 20 mA Integral RS485 e e RS232 Requires use of Serial Converter Module e e BACnet eo e ControlNet eo e DeviceNet eo e EtherNet IP eo e LonWorks eo e PROFIBUS DP eo e With 22 XCOMM DC BASE External mounting kit 6 Frame B only When using bipolar input the 0 10V unipolar input cannot be used Publication 22 TD001G PowerFlex 4 and 40 Technical Data Catalog Number Explanation
45. h Sink Source Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting DIP Switch 01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 Reverse Disable 03 Direction Run REV Not Active 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog l O and opto outputs 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel 06 Digital Input 2 Preset Freq Program with A052 Digital In2 Sel 07 Digital Input 3 Local Program with A053 Digital In3 Sel 08 Digital Input 4 Jog Forward Program with A054 Digital In4 Sel 09 Opto Common For opto coupled outputs Electronically isolated with opto outputs from analog I O and digital inputs 11 24V DC Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 10V In 1 Not Active For external 0 10V unipolar or 10V bipolar input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs and outputs from digital I O and opto outputs 15 4 20mA In 1 Not Active For external 4 20mA input supp
46. hemes Timer function Relay or opto outputs controlled by drive performing timer function Timer is initiated by activating a digital input programmed as Timer Start Counter function Relay or opto outputs controlled by drive performing counter function Counter function is activated by a digital input programmed as Counter Input Basic Logic Relay or opto outputs controlled by status of digital inputs programmed as Logic Inputs Performs basic Boolean logic StepLogic Logic based steps using preset speed settings Each step can be programmed for a specific speed direction and accel decel profile Drive outputs can be used to indicate which step is being performed I O Two 2 Analog Inputs one unipolar and one bipolar are independently isolated from the rest of the drive I O These inputs can be toggled between via a digital input Three 3 fixed and four 4 fully programmable Digital Inputs provide application versatility One 1 Analog Output is DIP switch selectable for either 0 10V or 0 20mA This scalable 10 bit output is suitable for metering or as a speed reference for another drive Two 2 Opto Outputs and one 1 form C relay output can be used to indicate various drive motor or logic conditions Communications Integral communication cards such as DeviceNet EtherNet IPTM PROFIBUS DP LonWorks and ControlNet can improve machine performance The DSI Wireless Interface M
47. i D 480V ac 3 y wiring into top of device P6 Disconnect Switch Fused f Disconnect Switch Fused C P6T Tia i i Emission CI Customer wiring into top of device Amp Rating mission Class Code Rating DeviceNet I O 4 In 2 Out w Spring 480V 60Hz Input R3 Return HOA and Power Disconnect GSHS Amps kW Hp 0 Not Filtered Aux Contact 1P4 1 4 0 4 0 5 R4 DeviceNet Point I O w IB4 4 Inputs 2P3 23 0 75 1 0 g R5 R3 plus 4 I O Quick Disconnects 4P0 4 0 1 5 2 0 Version andi i 24V DC Receptacle Hand Off Auto S S SED E Ee Code Version S Start Stop Speed Ref 010 10 5 4 0 5 0 4 RS485 Standard S4 Auto Manual S S Speed Ref 012 12 5 5 7 5 C cours 57 Start and Stop PB z 2 2 eae S8 Forward Reverse S S 05 E EtherNet IP 18 Door Mounted Local Speed Pot 1 E PROFIBUS DP Turn d S20 Local Remote and Local Control Off Run Forward Selector Switches Ec n Local Off R te with 1 N O ocal emote wi O Code Enclosure Code Rating S21 Interposing Relay NEMA UL Type 4X N Reserved 522 Spring Return Hand Off Auto S S D NEMA UL Type 4 t Start Stop Speed Ref t The design of the PowerFlex 40 Standard i E604 Clear Fault P B Configured Drive supports indoor and outdoor applications that are not in direct sunlight Code Rating N Reserved Product Description PowerFlex 40 Configured AC drives are ideal for OEM s and end users with special installation needs Designed to meet your customer demand for space s
48. igh Speed Comm Port Keypad Momentary FWD REV P037 Stop Mode 8 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Ramp CF Clear Fault Clear Fault Ramp Coast DC Brake DC Brake w Shutoff 10 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Ramp CF Clear Fault Clear Fault Ramp Coast DC Brake DC Brake w Shutoff Ramp Stop w EM Brake Control Clear Fault Ramp Stop w EM Brake Control P038 Speed Reference 6 settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 3 Communications Port 8settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 7 Communications Port Step Logic Analog In Mult P039 Accel Time 1 0 0 to 600 0 seconds 10 0 Secs P040 Decel Time 1 0 1 to 600 0 seconds 10 0 Secs P041 Reset To Defalts Used to reset drive to factory default settings Ready Idle P042 Voltage Class Sets the voltage class of 600V drives Low Voltage 460 480V or High Voltage 575 600V High Voltage 575 600V P043 Motor OL Ret Enables Disables the Motor Overload Retention function Disabled Advanced Program Group A051 Digital Int Sel 16 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Preset Freq A052 Digital In2 Sel Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog For
49. ly input impedance 250 ohm 16 Analog Output OutFreq 0 10 The default analog output is 0 10V To covert to a current value change the Analog Output Select DIP Switch to 0 20mA Program with A065 Analog Out Sel Max analog value can be scaled with A066 Analog Out High Maximum Load 4 20mA 525 ohm 10 5V 0 10V 1k ohm 10mA 17 Opto Output 1 MotorRunning Program with A058 Opto Out1 Sel 18 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel 19 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 1 0 10V In and 4 20mA In are distinct input channels and may be connected simultaneously Inputs may be used independently for speed control or jointly when operating in PID mode Publication 22 TD001G 17 PowerFlex 4 and 40 Technical Data Specifications Drive Ratings PowerFlex 4 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Catalog Number kW HP Amps Range kVA Amps Fuses Protectors 6 Contactors nternal Total 100 120V AC 1 Phase Input 0 230V 3 Phase Output 22A V1P5N104 0 2 0 25 1 5 90 126 0 75 6 0 10 140M C2E C10 00 C09 10 25 22A V2P3N104 0 4 0 5 2 3 90 126 1 15 9 0 15 140M C2E C16 00 C12 9 30 22A V4P5N
50. odule SCM provides connectivity to any controller with a DF1 port The i SCM can be eliminated if the controller acts as a Ey RTU Master SCM PC Programming Software DriveExplorer Through the use of a Serial Converter Module and File Edit Explore Actions Help Network Communication PowerFlex 40 up to 31 PowerFlex 4 or PowerFlex 40 drives PowerFlex 40 up to 31 PowerFlex 4 or PowerFlex 40 drives 8 x DriveExplorer or DriveTools SP software programming can be greatly simplified poo TES L w 0 PowerFlex4 1 Phe R 1 02 1 22 SCM 232 Seria E j 2d DriveExplorer Software punica R 105 7 r 4 r R 1 07 e View and modify drive and adapter parameters in a a io method similar to the file management capability of Bae Microsoft Windows Explorer o Did R 1 044 Operate the drive via an on screen Control Bar Boa dy which is a tool that allows you to start stop and prota R 1 049 change the speed reference of the drive R 1 020 R 1 021 R 1 022 Save restore and print parameter information R 1 023 la 2 R 1 024 Compare current parameters with factory defaults o ooo Stop Jog Start Fwd Rev or previously saved parameter values D bHu amp esg es s Nere a Output Freq Commanded Freq Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Fault 2 Code Fault 3 Code Process Display Process Frac Control Source Contrl In Status Dig In Status
51. odule WIM provides a wireless communication interface between a Pocket PC laptop computer or desktop computer equipped with Bluetooth wireless technology and any Allen Bradley product supporting the DSI protocol Field installed option allows for future addition of stand alone drives to a network Online EDS file creation with RS NetWorx providing ease of set up on a network Publication 22 TD001G Common 14 Analog Out Analog Signal Follwer Drive 1 8 Drive 2 Analog In 9 00000 229000000 PowerFlex 4 and 40 Technical Data Versatile Programming and Network Solutions PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and supports standard 03 and 06 RTU commands A network can be configured using PowerFlex 40 drives with optional communication cards for high performance and flexible configuration capabilities BACnet ControlNet DeviceNet EtherNet IP LonWorks PROFIBUS DP e A multi drive solution can be reached using a single PowerFlex 40 DeviceNet option with the ability for up to five 5 drives to reside on one 1 node PowerFlex 40 with Comms card with Comms card with Comms card DeviceNet Integral RS485 communications enable the drives to be used in a multi drop network configuration A serial converter m
52. ort circuit withstand Class J fuses Protective Features Over Voltage 480V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Environment Ambient Operating Temperature NEMA 4 12 4X IP66 10 to 40 degrees C 14 to 104 degrees F Cooling Method Fan all drive ratings Control Carrier Frequency 2 4 kHz Drive rating and heat calculations are based on 4 kHz The design of the PowerFlex 40 Configured Drive supports indoor and outdoor applications that are not in direct sunlight Specifications for Standard PowerFlex 40 Drives Electrical Voltage Tolerance 120V 200 240V 380 480V 460 600V 10 Frequency Tolerance 48 63 Hz Displacement Power Factor 0 98 across entire speed range Maximum Short Circuit Rating 100 000 Amps symmetrical Control Inputs Digital Input Current 6 mA SRC Source Mode 18 24V On 0 6V Off SNK Sink Mode 0 6V On 18 24V Off Analog 4 20 mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10k ohms 2 Watt minimum Control Output Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC Programmable Outputs Opto Outputs 30V DC 50 mA form C relay Analog Outputs 10 bit 0 10V 1k ohm minimum Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Opto Outputs Non inductiv
53. present value of the voltage at I O Terminal 13 100 0 10 volts Read Only d021 Analog In 4 20mA The present value of the current at I O Terminal 15 0 0 4 mA 100 0 20 mA Read Only d022 Output Power Output power present at T1 T2 amp T3 U V amp W Read Only d023 Output Power Fctr The angle in electrical degrees between motor voltage and motor current Read Only d024 Drive Temp Present operating temperature of the drive power section Read Only d025 Counter Status The current value of the counter when counter is enabled Read Only d026 Timer Status The current value of the timer when timer is enabled Read Only d028 Stp Logic Status When P038 Speed Reference is set to 6 Stp Logic this parameter will display the current step Read Only logic profile as defined by parameters A140 A147 Stp Logic x d029 Torque Current Displays the current value of the motor torque current as measured by the drive Read Only Basic Program Group P031 Motor NP Volts 20 to drive rated volts Based on Drive Rating P032 Motor NP Hertz 10 to 240 Hz 60 Hz 15 to 400 Hz 60 Hz P033 Motor OL Current 0 0 Amps to Drive Rated Amps x 2 in units of 0 1 Amps Based on Drive Rating P034 Minimum Freq 0 0 to 240 0 Hz 0 0 Hz 0 0 to 400 0 Hz 0 0 Hz P035 Maximum Freq 0 to 240 Hz 60 Hz 0 to 400 Hz 60 Hz P036 Start Source 6 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed Comm Port Keypad 7 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire H
54. ptional speed regulation and very high levels of torque across the entire speed range of the drive The Autotune feature allows the PowerFlex 40 to adapt to individual motor characteristics Performance This graph depicts the ability of a PowerFlex 40 drive to accelerate into at least 15096 load A PowerFlex 4 will perform similarly but with a slightly higher acceleration time At 10096 motor load the drive will run the motor at synchronous speed Excellent current regulation Linear acceleration Bestin class digital input response time and repeatability AB PowerFlex 4 3Hp High Speed Torque Per Unit Frequency HZ AB PowerFlex 40 3Hp High Speed 3 0 z25 5 20 o amp 41 5 g g 1 0 o5 0 0 T T T T 0 10 20 30 40 50 60 70 80 90 100 Frequency HZ Ter Stop Single Spa 50 0 5 5 be bo ated qus T al wlll 30 Jan 2003 13 06 22 T Cha 10 0myD Publication 22 TD001G PowerFlex 4 and 40 Technical Data Performance Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics Variable PWM allows the drive to output more current at low frequencies Integral PID functionality enhances application flexibility Timer Counter Basic Logic and StepLogic functions can reduce hardware design costs and simplify control sc
55. roduct Selection 0 0 000 e 9 P owerFlex User Installed Options 10 Installation Considerations 0 0 00 ccc cee eee eee 13 1 Control Winng ii 2 2izasda ilerk b eR eed eee E 14 6 Specifications sh Wek Genesee deeds wierd CAP ER 18 Parameter Descriptions 0 000 e eee eee eee 21 Product Dimensions 000 cece eee eee 24 PowerFlex 4 and 40 Configured Drives 31 Reference Materials For additional PowerFlex 4 and 40 data and general drive information refer to the following publications Title Publication Available Online at PowerFlex 4 User Manual 22A UM001 www rockwellautomation com literature PowerFlex 40 User Manual 22B UM001 Wiring and Grounding Guidelines for PWM AC Drives DRIVES INOO1 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 For other information contact Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives Shaded areas are applicable to PowerFlex 40 only 2 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Packaging and Mounting Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives Panel mounting is also available providing added flexibility Flange mount drives are
56. rosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere 0 to 95 non condensing 15G peak for 11ms duration 1 0ms 1G peak 5 to 2000 Hz Control Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Analog Output PF 40 2 of full scale 10 bit resolution Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range PF 40 1 of base speed across a 60 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 overload capability for up to 1 minute 200 overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 protection with speed sensitive response Electrical Voltage Tolerance 120V 200 240V 380 480V 460 600V 10 Frequency Tolerance 48 63 Hz Displacement Power Factor 0 98 across entire speed range Maximum Short Circuit Rating 100 000 Amps symmetrical 20 Publication 22 TD001G PowerFlex 4 and 40 Technical Data Parameter Descriptions
57. s and inches Catalog Number 22 HIM C2S l4 250 930 0 98 8 66 f Ra EET Y FB 180 0 P 7 08 20m Y Ps d FB E U y Publication 22 TD001G PowerFlex 4 and 40 Technical Data PowerFlex 4 and 40 Configured Drives The heart of every Configured Drive is an Allen Bradley standard drive These world class products help to provide a single solution for virtually all of your motor speed control requirements Configured Drive programs provide you with an offering of factory mounted options enhancing the Standard Drive program The options defined within the programs are pre engineered for consistency of design This translates to time and money savings in set up integration and maintenance of your automation systems Catalog Number Explanation Position 1 3 4 5 9 10 11 12 13 14 15 16 a b d e f g h i j a e j Drive HIM Options Code Type Code Interface Module Code Description 23B PowerFlex 40 1 Fixed Keypad on Drive E22 DeviceNet Quick Disconnect Fixed Keypad on Drive and LCD Bottom b F Display with Digital Speed Control E23 DeviceNet Quick Disconnect Left HIM on Enclosure Door Side Voltage Rating 22 HIM C2S P3 Motor Circuit Protector Code Voltage Ph This option changes the enclosure rating to Motor Circuit Protector Customer indoor only PST irina
58. sh Reserved Nederlands A109 Anlg Out Setpt 0 0 100 0 100 0 A110 Anlg In 0 10V Lo 0 0 to 100 0 0 0 A111 Anlg In 0 10V Hi 0 0 to 100 0 100 0 A112 Anlg In4 20mA Lo 0 0 to 100 0 0 0 A113 Anlg In4 20mA Hi 0 0 to 100 0 100 0 A114 Slip Hertz FLA 0 0 to 10 0 Hz 2 0 Hz A115 Process Time Lo 0 00 to 99 99 0 00 A116 Process Time Hi 0 00 to 99 99 0 00 A117 Bus Reg Mode 01 Enabled A118 Current Limit 2 0 1 to Drive Rated Amps x 1 8 Drive Rated Amps x 1 5 A119 Skip Frequency 0 to 400 Hz 0 Hz A120 Skip Freq Band 0 0 to 30 0 Hz 0 0 Hz A121 Stall Fault Time 6 settings 60 Seconds 120 Seconds 240 Seconds 360 Seconds 480 Seconds Fit Disabled 60 Seconds A122 Analog In Loss 7 settings Disabled Fault F29 Stop Zero Ref Min Freq Ref Max Freq Ref Int Freq Ref Disabled A123 10V Bipolar Enbl 2 settings Uni Polar In Bi Polar In Uni Polar In A124 Var PWM Disable 2 settings Enabled Disabled Enabled A125 Torque Perf Mode 2 settings V Hz Sensorless Vector Sensrls Vect A126 Motor NP FLA Drive Rated Amps x 0 1 2 Drive Rated Amps A127 Autotune 3 settings Ready Idle Static Tune Rotate Tune Ready Idle A128 IR Voltage Drop 0 0 to 230 0 VAC Based on Drive Rating A129 Flux Current Ref 0 00 to Motor NP FLA Based on Drive Rating A130 PID Trim Hi 0 0 to 400 0 60 0 A131 PID Trim Lo 0 0 to 400 0 0 0 A132 PID Ref Sel 9 settings PID Disabled PID Setpoint 0 10V Input 4 20mA Input Comm Port Setpoint Trim PID Disabled 0 10V Trim 4 20mA Trim Comm
59. talog Number 0 Voltage Amps uous Amps mh Loss Number 0 120V 50 60 Hz 0 2 10 25 AK R2 091P500 240V 0 2 10 25 2 3 12 0 7 5W 1321 3R2 A 1 Phase 0 4 10 5 AK R2 091P500 50 60 Hz 04 05 4 6 12 0 21W 1321 3R4 D 0 75 10 AK R2 091P500 3 Phase 0 75 1 0 8 12 3 0 29W 1321 3R8 B 11 41 5 AK R2 091P500 15 2 0 8 12 1 5 19 5 W 1321 3R8 A 240V 50 60 Hz 0 2 10 25 AK R2 091P500 5 22 30 12 18 1 25 26W 1321 3R12 A 1 Phase 04 10 5 AK R2 091P500 37 15 0 18 27 0 8 36W 1321 3R18 A 0 75 1 0 AK R2 091P500 5 5 75 25 37 5 0 5 48W 1321 3R25 A 15 12 0 AK R2 091P500 7 5 110 0 35 52 5 0 4 49W 1321 3R35 A 22 3 0 AK R2 047P500 480V 04 05 2 3 20 0 11 3 W 1321 3R2 B 240V 50 60 Hz 0 2 10 25 AK R2 091P500 50 60 Hz 0 75 1 0 4 6 9 0 20W 1321 3R4 C 3 Phase 04 05 AK R2 091P500 3 Phase 5 20 4 6 6 5 20W 1321 3R4 B 0 75 1 0 AK R2 091P500 22 30 8 12 5 0 25 3 W 1321 3R8 C 15 20 AK R2 091P500 37 50 8 12 3 0 29W 1321 3R8 B 22 3 0 AK R2 047P500 40 50 12 18 2 5 31W 1321 3R12 B 37 50 AK R2 047P500 55 75 12 18 2 5 31W 1321 3R12 B 55 75 AK R2 030P1K2 7 5 10 0 18 27 1 5 43W 1321 3R18 B 7 5 10 0 AK R2 030P 1K2 11 0 15 0 25 37 5 1 2 52W 1321 3R25 B 480V 50 60 Hz 0 4 0 5 AK R2 360P500 600V 075 1 0 2 3 20 0 11 3 W 1321 3R2 B 3 Phase 0 75 1 0 AK R2 360P500 50 60Hz 15 20 4 6 6 5 20W 1321 3R4 B 15 20 AK R2 360P500 3 Phase 2 30 4 6 6 5 20W 1321 3R4 B 22 30 AKCR2 120PTK2 No Filter 40 50 8 12 5 0 25 3 W 1921 8R8 C 40 5 0 AK R2 120P1
60. ward Jog Reverse 10V In Control 20 mA In Control Analog Invert 28 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Forward Jog Reverse 10V In Control 20 mA In Control PID Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic In1 Logic In2 Current Limit2 Analog Invert EM Brake Release Shaded areas are applicable to PowerFlex 40 only Publication 22 TD001G 21 PowerFlex 4 and 40 Technical Data Parameter Parameter Name Description Factory Default Number A053 Digital In3 Sel 28 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Local A054 Digital In4 Sel Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Jog Forward Forward Jog Reverse 10V In Control 20 mA In Control PID Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic In1 Logic In2 Current Limit2 Analog Invert EM Brake Release A055 Relay Out Sel 13 different settings for a variety of drive status conditions Ready Fault 24 different settings for a variety of drive status conditions Ready F

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