. RF17N/H Series - Marmon
Contents
1. AISWASSV 2 ALAIdWOD OIN T ALO NOILAIHDSJA HIN ON WALI D sb e Nr gt ie e rz 80 90Wd M UOJOUTIIOH UOUILN H NZL34 1 0 3433 1 WAGNVL 80 90Wd H NZL4 amp 4 VILN383ddid NWAGNVL Jeoeds Buueeg uoluld 4007 Buueeg 0045 door yeys 6 0441 Duueeg 9 01 538 9 01 38 LOLL ccdH 6201 6062 901 2149 lt aleld 4907 INN 01 238 0011 0044 0201 0044 6901 2244 2201 c c c c lt lt lt lt lt gt gt WIN 00 WIUS WIN WIUS WIN LUS WIN 0S 0 WIUS WIN 08 0 WIUS WIN S270 uus WIN 060 WIUS 98901 1890 3890 q8901 cedd 28901 638 88990 8901 6620 Joo 1948 yeys qnH deus 2901 0034 6601 2244 9901 538 8601 2244 1899 jenuasayig 88012 1995 OLXOW M S 260 6901 2244 9601 2244 85690 v 8 log XeH 9589 1 04 1948 11800911 1901 0044 0901 cecdd ALO WIN 26 soue2. RF17N H Series Parts Manual TABLE OF CONTENTS FORWARD WARRANTY POLICY AND PROCEDURE 3 5 RF17N H REAR AXLE DIFFERENTIAL CARRIER HOUSING RF17N H 6 7 TANDEM DIFFERENTIAL RF17N H 8 9 OIE PUMP ote dio one 10 11 DIFFERENTIAL LOCK AIR CHAMBER RF17N H 12 13 AXLE HOUSING 8 AXLE SHAFT RF17N H 14 15 PLANETARY Ed 20 2405 ie sim 6130854 16 17 WHEEL HUB BRAKE DRUM RF17N H 18 19 BRAKE CH 22 08 Rasa 20 21 Marmon Herrington 13001 Magisterial Drive Louisville 40223 502 253 0277 800 227 0727 Fax 502 253 0317 E mail info marmon herrington com www marmon herrington com PM06 08 Marmon Herrington a e NOTES MARMON HERRINGTON ALL WHEEL DRIVE 13001 Magisterial Drive Louisville 40223 502 253 0277 800 227 0727 Fax 502 253 0317 E mail info marmon herrington com PM06 08 FORWARD GENERAL This manual has been prepared for operators and service personnel working with the Marmon Herrington series of trans fer cases and front drive axles For further technical assistance please contact Marmon Herrington Customer Service Please observe and follow all procedural and maintenance guidelines to ensure reliable operation and optimum service life The Marmon Herrin
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5. 9101 52 Buuds 9101 5 TIXSIN 409 1 Sel vlOL ZcH WW 00 WIUS 36 01 2 WN OS O WIUS G6ror eed WW 0 0 WIUS 1 WW 950 WIUS 96 01 2 WW OZ O V6rOL ccH 4104 HUS ZLOL TZH qnH 1101 6608 91X8IN HOG ejeld 4907 1801 2211 4907 0801 6061 1ejsn py 601 2211 Buueog 1ejou edel ZLZL ZZLN Buueog Jedel 8201 2211 2908 01 LN BUISNOH 49 53 jenueJeyid 6 01 53 paunbey sy uv rz X04 US 801 IN 99600911 OPXOLIN log 600911 oneubew 9901 55 Aiquiassy 48783 8001 2249 199596 Alquessy 2001 2244 48114 404 Buuds 901 22 papel ie Jal io 8901 52 191118 9001 4 1701 6680 quiessy 191118 0101 2244 Assy 0901 6008 191118 7001 2249 weios 1ede O OL PILN quiessy 191118 00L ZcJH 890L PLLN 19 985 Joe 2001 2249 Jedse 4907 1914 16100911 jquisssy ueo 1001 2044 Assy 4007 1201 2 1118 3630 ALO ON LUVA
6. pue Jee9 S97 uoluiq pue 4995 ZE9 1 pue 1299 uoluld pue 1299 92S uoluiq pue 4995 pue 595 pue 1299 pasinbay 9201 7 LN 8501 2244 9901 2244 vLOL ecLlN veveol c801 VlL LN 601 638 SS0L ccdH vS0L ccdH 610091 901 638 6901 2 LIN 901 5638 7610091 620L v LLN SZ0L v LLN 0ScLI cedd 0201 6101 L cc LIN 880 990 SSOL cc LW ETOL CELIN 490 9S0 6901 05 6c 8c 26 19USEM epis jenueieyiq 1899 JOYSEM uoiuid eua 680 601 638 590 uoluld 88043 Sleld IO 901 L90L cc LIN LS0L ccdd OO Nir N JOUSEM LXOLW log XeH Assy ese NOILdlH0S3G 990 990 0901 5538 1 HIN N OI tO OP ON Wall 80 90 4 EOS 1018 1119 00 11 DO arin f amp H NZLA3H 4 4 0 80 90INd OJUI reu 3 240 ORS H NZ te 150 562 209 xe4 gt 7240 422 008 209 66607 AM BAU
7. speed information from a remote sensor in the transfer case The system is calibrated to activate the shift solenoids at the first detection of motion and then cancel control functions at 4 mph Relative rotation speeds of the gear sets may require that the vehicle be rolled a few feet before the shift will complete Axle and transfer case shifting can generally be heard and felt inside the cab Indicator lights on the dash will also illuminate when the shift is complete DO NOT ACCELERATE UNTIL APPROPRIATE POSITION IS INDICATED ON DASH LIGHT OR CONTROL SWITCH Shift Procedure 1 With the vehicle at a complete stop select the desired range or front axle position 2 Place the main transmission in gear 3 Allow the vehicle to idle forward or backwards at walking speed until shift is completed 4 Verify proper position indication 5 Accelerate normally In the case of a manual transmission ease the clutch out in low gear allowing the vehicle to walk until shift is completed Some possible exclusions to the Safe T Shift program are those vehicles fitted with a transfer case mounted PTO OEM factory installations and any with non Marmon Herrington transfer cases Marmon Herrington xx 004100 22 PM06 08 MARMON HERRINGTON WARRANTY This is to certify that we Marmon Herrington Company Louisville Kentucky warrant each new chassis remanu factured or assembly or part furnished for the remanufacture of a truc
8. st NIT N O st k amp O O ALO NOILdIHOS3Q LYVd HIN WALI ALO NOILdIHOS3Q ON LYVd HIN ON WALI Marmon Herrington 13001 Magisterial Drive Louisville KY 40223 502 253 0277 800 227 0727 Fax 502 253 0317 E mail info marmon herrington com PM06 08 ud Driving power since 1931 Marmon Herritigton 55 Gr 13001 Magisterial Drive Louisville KY 40223 1 800 227 0727 www marmon herrington com
9. 191448 0 98 Aiejeue d gzLL ZLLIN 08 922 19100 9SLL ZZIW 982 19100 pu 620L vLLIN 08 982 1 SEE L 02XOLIN Hog 8zL00SH 982 1 9 HOG 00911 pnis pepeeJdL LLZL ELLIA 95 pue 5 sepnloul 966 Assy 19 1899 2221 2614 qnd Aieleueld LZL ZLLIN 95 pue 5 4 sepnloul qnd Aieleueld 114 OZOL HLLN 982 Assy 19118 49596 221 11 1295 jeue d 820L v LLIN 1 0 61 81 sepnioul Aquessy 8uueeg Joo 07ZL PLIN OSIA 83 3 595 UNS SeeL ZLLIN eoueisiQ GLZI PLLN s p g T l SA 68 8121 1895 leueld ETTI PIIN 1895 leueld ZLZL ELLIN N NIN N N N Eis N N NIN N N N Os 0 OINK Oo ALO NOILdIHOS3Q LYVd HIN ON WALI ALO NOILdIHOS3Q ON LYVd HIN ON WALI 80 90 M UOJOUTIIOH UOUIE N H NZLJ4 ANH 133HM 80 90Wd O OJUI 3 00 NZ 2120 292 209 gt 7 0 7T 008 209 66607 AM e AU EUDISIDEN 10051 018 0 98 00 2 1 ANH 133HM J
10. 7777 05 Component Model and Serial Number Vehicle Year Make and Model Vehicle Identification Number Mileage In Service Date Please refer to our website www marmon herrington com for the latest versions of our parts and service manuals as well as new products and contact information The information necessary for replacement parts and or warranty claim procedures will be found on either plate design ON HERRIN 970 MARMON HERRINGTON SALES ORDER RATIO ___ ALL WHEEL DRIVE LOUISVILLE KENTUCKY U S A FACTORY ORDER 0 SIN TYPE CUST P N INSTALLED BY MARMON HERRINGTON SALES ORDER su REN mr Wm CUST pu COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS U S PATENTS 4 878 691 4 934 733 5 016 912 5 275 430 5 839 750 AND FRONT DRIVING AXLE MODEL CAPACITY SERIAL NO TRANSFER CASE MODEL 6 398 251 AND CA PATENT 1 316 185 OTHER U S AND FOREIGN PATENTS PENDING SERIAL NO PM06 08 80 90Wd LAS MI UOJoUTIIOH UOUILN H NZLJ34 H3lHHVO TVILN38333IG 80 90INd OJUI reu 3 00 bs NZ L dH ZL 0 Sz 209 xed 2 0 2 008 209 11080 IN ONISNOH IVLEN3HSHIO 2 nua 133HM TIV 1 2101 6060
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12. equirements 1 Authorization for repairs will require a written estimate repair order of costs after determination that a warrantable condition is found to exist PM06 08 2 Estimates must contain the following information A list of all parts necessary for specific job and if applicable all parts that will be invoiced back to Marmon Herrington The cost of disassembly inspection and diagnosis of any portion of the vehicle to determine extent of repairs needed Current labor costs reflecting both hourly rate and number of hours to effect repairs must be listed Miscellaneous charges such as shop supplies must be defined Actual dollar amounts must be listed as percen tages will not be accepted Sublet repairs must also be defined and included in the estimate at their actual dollar amount NOTE If it becomes necessary to exceed the original estimate in terms of parts or labor the repair facility must call Marmon Herrington Customer Service for additional authorization 3 Only the use of Marmon Herrington supplied parts will constitute reimbursement unless prior approval has been obtained Parts Ordering While Marmon Herrington operates a full Service Parts Department replacement parts needed to effect Warranty repairs must be acquired through Customer Service to be eligible for reimbursement Post Repair Requirements The final invoice or work order must include the following e Customers name addres
13. gton Service Parts are warranted for a period of ninety 90 days or five thousand 5 000 miles whichever first occurs All other regular warranty conditions apply On vehicles operating OVERSEAS the determination of defects will be made at Marmon Herrington Company Louisville Kentucky from complete information supplied in writing by overseas distributors or recognized acting distributors Complete information is defined to mean vehicle serial number user s name date of delivery mileage at time of breakage date of breakage type of service nature of break or fault distributor s recommendation for our guidance only and any other pertinent information After determination of our obligation any parts to be replaced will be shipped to distributor or acting distributor in accordance with his instructions This warranty is in lieu of all other warranties expressed or implied and of all other obligations or liabilities incurred by Marmon Herrington Marmon Herrington neither assumes nor authorizes any other person to assume any other liability in connection with this sale including but not limited to indirect or consequential damages This warranty shall not apply to any vehicle which shall have been repaired or altered in any way so as in our judgment to affect its stability or reliability nor which has been subject to misuse negligence or accident nor which shall have been operated at a speed exceeding the factory rated speed o
14. gton basic service schedule will integrate seamlessly with most preventative maintenance programs Marmon Herrington shall not be liable for component failures or damages caused by operational abuse or neglect Please review the Warranty Statement for a detailed explanation of coverage and claim reporting procedures We thank you for your investment in Marmon Herrington equipment and look forward to serving your needs in the best tradition of engineering excellence MISCELLANEOUS ISSUES Marmon Herrington equipped vehicles are designed for as needed AWD operation only in off road conditions Due to issues associated with torque drive line wind up and ratio mis match Marmon Herrington axles and transfer cases must never be operated in AWD mode or while engaged on hard dry surfaces Owner Operators should seek expert assistance when considering alternative gear ratios and or tire sizes Marmon Herrington Axles and Transfer Cases should only be shifted when at a full stop Shifting on the Fly or shifting while in motion are prohibited modes of operation This applies to front axle engagement high and low transfer case ranges and locking differentials The only exceptions are those vehicles equipped with Marmon Herrington s SAFE T SHIFT system SAFE T SHIFT In 2003 Marmon Herrington developed an electronic management system to help prevent shift on the fly damage It consists of a microprocessor that receives
15. isia WW 08 Du eoueisiq WW 89 Du eoueisiq WIN 96 soueisia WW soueisia WIN z8 eoueisiq WIN Oe soueisia WW 01 2 soueisia WW 80 soueisia WW 90 eoueisiq WW PO soueisia WW soueisia WW 00 Du soueisia WIN 06 9 ouelsiq NOILdIl4IS30 NZZ0L v LLN INZZOL v LLIN 1220L v LLN MZZOI V LIN fZZOI VLLN IZZOL PLLIN HZZOL PIIN 0 3ZZ20L v LLN 3ZZ0L v LLIN QZZ01 7 LLN OZZ01 7 LLN 1 1 1 VZZOL VILLW HIN WALI peojaid 1490040 950045 200 2 07 89 9 129 119 999 869 629 6 99 8 81 92 422 uotuid pue 1eoeds Buueeg uoluld 1890 Jeon inds JeUse 191109 G IXZbIN INN enseo INN 0171 9 4 Uolueduon JOUSEM 4907 Fld ees IIO 95 IIO den OEXOLIN Joo Joo yog 1 0 55 Bury deus 499905 uoinio pue 1299 626 1 pue 1299 18 1 uoluiq
16. k chassis against defects in material and workmanship under normal use and service Marmon Herrington s obligation under this warranty is limited to replacement of at our factory any part or parts thereof which shall within one 1 year after delivery of such vehicle to the final user after installation of the all wheel drive installation kit be returned to us with trans portation charges prepaid and which our examination shall disclose to our satisfaction to have been thus defective Marmon Herrington will warrant covered components against defects in material and workmanship under normal use and service for the specified period This warranty includes all internal components with the following exceptions Exceptions include but are not limited to wear items such as brake linings and drums oil seals and bearings which will be covered for a period of 12 months or 12 000 miles which ever occurs first Failure to follow designated maintenance procedures and schedules maintain required lubrication levels or any form of operational abuse or misuse will void all warranty coverage expressed or implied Failure reporting and claims submission procedures are to be followed as outlined in the standard warranty guidelines Service parts are manufactured to the same standards as production installed parts However since the installation thereof as well as the age and condition of the receiving vehicle are beyond the control of Marmon Herrin
17. mber does not guarantee payment but is an acknowledgement that the vehicle is within the warranty period in terms of date and mileage and that a claim has been activated It will be the responsibility of the operator to ensure that their repair facility is aware of and complies with the guidelines of this policy 2 To expedite the authorization process you will need the Sales Order Number or S number found on the component tag You will also need the Vehicle Identification Number or the last six digits of the VIN the date the vehicle was placed in service and the current mileage Please note the following This Warranty Registration should have been submitted at the time of delivery If our records do not include a warranty registration you must complete one before any authori zation for repair can be issued We will make them available by mail or fax upon request 3 Marmon Herrington will pre approve 5 hours diagnosis inspection time prior to your call for repair authorization If the the diagnosis inspection complaint does not reveal a warrantable failure or result in a warrantable repair the customer will be responsible for all charges including diagnosis inspection time 4 The Operators Manual contains information covering proper equipment use and maintenance schedules Operators must adhere to these guidelines to be eligible for reimbursement and service records must be provided upon request Pre Repair R
18. nous 2201 214 yog 60 1 S Assy 80bl zzH 911 SH oup HI Assy 2071 8 840A ol 8801 1 dameg 1914480 Gnid OZOL HLIN 801 138 5 D 6 9 5 5 CC 5 ALO NOILdIHOS3Q 1HVd ON WALI ALO NOILdIHOS3Q ON LYVd HIN ON 16 RF17N H gt lt LLI c lt D 0 G 8 1 1 1 1 Ip 7 7 10 DRE Marmon Herrington PM06 08 O OJUI 3 NZ 4120 292 209 7220 222 008 2120 292 209 60607 AM AIIASINO gt SAUA 10061 AYVLANW Id 133HM TIV NOLOSNIHHSH NOIWHVIN Jeoeds EGLL ZZLN osiq 085 3 6911 661 WIN 00 ulus 28911 6 WIN 06 ulus 98911 22 GC V8SIL ZZIW deus 1 801 ZSLL ZLLIN 93 1 9SLL ZLLIN 1090 ung tZOL t LLIN deus vSLL ZZ LIN S L SCXOLIN 409 1 qnH 995 9501 11 Jeon eleueld 1 9001 1 966 1899 1911 661 982
19. or Work Authorization call To Submit Claims by Fax Submit Claims by Mail to Marmon Herrington Company Customer Service Department 13001 Magisterial Drive Louisville KY 40223 REPLACEMENT PARTS When ordering replacement parts for MARMON HERRINGTON installations the following information should be given 1 FACTORY ORDER NUMBER found Plate or small plate affixed to axle housing This will be a six 6 digit number See illustrations this page 2 Component for which parts are required i e front drive axle or transfer case drop box 3 Model of axle and or transfer case drop box i e MT10 MVG 750 MDB500 4 Give quantity and part number required NOTE Drivelines shift linkage etc can be found on the computer printout of Bill of Material which is included in the Service Manual 5 Give complete billing and shipping address CALL IN PROCEDURE Before proceeding with repairs or ordering parts that you feel may be covered under warranty you must first contact Marmon Herrington Customer Service Department to obtain a Repair Authorization Number 800 227 0727 Ext 282 8am 5pm EST 502 693 1129 5pm 8pm EST Please be prepared to supply the following information Factory Order Number or S Number This is located on plate fixed to either the driver s door panel or the component axle or transfer case itself This plate will also show the component s model and serial number Example S
20. r loaded beyond the factory rated load capacity or operated in violation of Marmon Herrington s instructions Marmon Herrington makes no warranty whatever on components of the original manufacturer s chassis not related to the modification work Also no warranty is made on tires rims ignitions or other parts usually warranted separately by their respective manufacturers The manufacturers reserve the right to make changes in design and changes or improvements upon their product without notice and without incurring any obligation to install such changes or improvements upon their products theretofore manufactured This warranty shall become effective only when the Warranty Certificate has been returned to Marmon Herrington and validated by the same In the case of vehicles operating in extreme conditions such as corrosive material mines deep water zones or areas of hostile aggression the following warranty limitations apply Marmon Herrington shall not be responsible for damage caused by chemical corrosion internal water damage due to total immersion or explosive impact These conditions constitute severe duty and are not covered by Marmon Herrington standard warranty WARRANTY REPAIR AND CLAIM PROCEDURE Initial Failure Reporting 1 Operator must call Marmon Herrington Customer Service prior to performing any repairs and receive a Repair Authorization Number to be eligible for reimbursement The work authorization nu
21. s and phone number The Vehicle Identification number The Sales Order Number or 5 number which the customer can provide or can be located on the 1 0 tag fixed to the transfer case or axle The Axle or Transfer Case Model and Serial Number also located on the I D tag Mileage In Mileage Out The Cause and Correction of the repair including detailed description of repairs and parts replaced The date the repair order was open and the date the repairs were completed The Work Authorization Number obtained from Customer Service Notes to Repair Facilities 1 Miscellaneous charges such as shop supplies must be listed as separate line items and shown on the final invoice as stated in Pre Repair Requirements Invoices for sublet repairs must be made available upon request 2 All repairs must comply with any or all state and DOT requirements 3 Downtime of vehicle and incurred costs associated due to the delay of parts shipments or any other condition beyond our control is not reimbursable and should not be listed on the invoice 4 All failed parts that are required to be returned to Marmon Herrington must be received before payment will be made The Return Authorization will be sent with the replacement parts when shipped from Marmon Herrington 5 All Claims must be submitted within 60 days of completion of repairs to be eligible for reimbursement 800 227 0727 Ext 282 502 253 0317 F
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