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with KO Programming Operation and Service Manual

1. Item No Description Part Number Qty 1 Heat Exchange See 1 1 2 Dryer 824005 1 3 Condenser 820007 1 4 Condenser Motor 839010 1 Blade Only 810014 5 Screw 8 32 1 2 901006 2 6 Capstart Compressor 819028 1 1 3 Tecumseh R134a 7 Relay old style 6 prongs 836065 1 Relay new style 4 prongs 836130 1 8 Overload 1 3 Tecumseh 822010 9 Compressor Lead See note 1 10 Grommets Compressor 916015 4 11 Grommet Plug 815017 4 12 Clip Compressor 914002 4 13 Evaporator Coil 820002 1 14 Screw 8 1 2 902004 4 15 Fan Shroud Assy 210088 1 16 Condenser Fan Motor Bracket 810006 1 Evaporator Cover 210007 1 U Clips 906007 1 Note 1 This part is not available individually It must be ordered as an assembly Page 62 Vender SECTION 7 EXPLODED VIEWS Vandal Resistant Door Control Panel 9 Sel W A CDC 163520 Before 1525 Control Panel 7 Sel W A CDC 161530 Before 1525 Control Panel 9 Sel CDC 163580 1525 amp after Control Panel 7 Sel CDC 161577 1525 amp after Security Plate W A CDC 161550 Decal Sec Plate CDC 645467 7 Complete Plastic Trim Kits 1 79 Wide 141590 Before 1525 2 72 Wide 142530 Before 1525 3 72 Narrow 149540 Before 1525 1 79 Wide 143509 1525 a
2. 26 The Electronic Refrigeration Cycle 28 SECTION 4 Vend Sequence of Operation 29 Vend Seguente orones t beatur du a a quias 29 30 SECTION 5 Maintenance 2 0 31 Controller Board Layout 2 lt lt lt lt lt ed ek ed Ged de ed ee 31 Chute Sensor 00 32 Trouble Shoolln oco 33 Refrigeration Flow 22222200000022 43 SECTION 6 Optional Equipment 44 Kits for Vending Additional Packages 44 Hand Held Computer HHC sse 44 External Plug ed oi ed eet eite 44 NGADEK Cec cee EA gaga EN 44 Heater Kiban SERE EE EED EE GE OG E 44 Override Key Switch eee eee 44 U Hinge Retrofit drca 44 Enclosed Coin Cup KITS EE RS SEER GR EE 44 T8 Electronic Ballast o RS GE 44 Evaporator Fan 44 Section 7 Parts Catalog and Exploded Views 45 Visit us on the web www royalvendors com G III Vender SAFETY SEGMENT ROYAL VENDORS COMMITMENT TO SAFETY Royal Vendors is committed to safety w
3. 1 13 Machine Configuration Mode C1 C10 Con 14 Correct Change Only Control Mode CCOC 16 Preview Data Password Mode 16 Language Selection Mode 16 Time Date Setting 16 Lighting Control Mode Lit bte e EK ek vee Oe ee Gegee ces 17 Refrigeration Control 18 Block Selection 1 and 2 6 amp 2 20 Discountseting diSE ER agawe 21 Manual Switch Over Ride 22 Set Selection Depth Mode 23 Remote Vend Mech Routine rUnd 23 Return To Sales 24 SECTION 3 Vender Component Explanation 25 Door SWIG ee a Ee 25 Delivery Chute Sensor 25 Selection Switches eO HD 25 Low Voltage Transformer 2 4 1 1 25 TABLE OF CONTENTS continued Page4 Vend Rack Assembly
4. Pressing ENTER while the last digit is flashing saves the currently displayed password and returns to the PrEU prompt while pressing ABORT at any time in the procedure returns to the PrEU prompt without saving From the PrEU prompt pressing UP will procede to the next prompt LAnG Note Password digits correspond to selection switches If a digit is set to a nonexisting selection switch number or 0 it will not be possible to enter the external password LANGUAGE n r SELECTION MODE The LAng mode gives you the opportunity to set vending messages in any of the following international languages English EnG French German GEr Italian TA Portuguese Port Spanish ESP Slovenian SLO Finnish FIn Norwegian nor Custom CUSt Pressing ENTER will display the last programmed setting Press UP or DOWN to cycle through the available languages When desired language is displayed press the ENTER button to save your choice If ABORT is pressed anytime during this operation the controller will return to the LANG prompt Press the UP button to proceed to the next prompt tinE TIME DATE md SETTINGMODE If ENTER is pressed at the tinE time prompt the controller will enter the time setting mode and the first display will be Enb enable Using UP or DOWN will allow you to cycl
5. The 5th and 6th numbers represent the week within the year the vender was produced The 1st letter represents the style of vender The 2nd letter represents the location the vender was built The last five numbers represent the model built with in that week REFRIGERATION SERIAL PLATE The refrigeration serial plate is located in the bottom of the vender s cabinet in front of the condenser coil and 18 mounted to the refrigeration unit kick plate It looks similar to the serial plate shown in figure 1 2 with the exception that the model number specified is the refrigera tion unit model as shown below There is currently one model in use Model 8000 Compressor Size Super 1 3 Horsepower Page 7 SECTION 2 SET UP AND INSTALLATION Four Button Programming programming of the vender options is done in the Service Mode To enter the Service Mode open the vender door and press and release the Service Mode Button which 18 located on the controller board see Figure 2 7 The first four selection switches are used to navigate through the service routines as follows ABORT Escape Cancel Increase Next Decrease Previous OK Accept Save UP DOWN ENTER The controller will automatically return to the Closed Door Mode i 1 Noresponse from the selection switches 15 received within approximately five minutes 2 The Service Mode Button is pressed a second time 3 The function i
6. 2 if it is set to double depth Using UP or DOWN will toggle X between 17 and 2 When the desired setting is on the display pressing ENTER will save that setting and return to the selection level while pressing ABORT will return to the SdEP prompt without saving any changes If the ALLX setting is saved all individual selections will be set to this value Press the UP button to proceed to the next prompt rtn This function can also be accessed via the Note When viewing the ALLX setting the last value for ALL will be displayed regardless of any changes that have been made to the individual settings ET REMOTE VEND MECHANISM ROUTINE If the ENTER button is activated at the rUnd prompt the VMC will enter the universal satellite device control routine Upon entry into this routine the display will show the first summary level code Strt Using the UP or DOWN buttons will cycle through the available summary Page 23 SECTION 2 SET UP AND INSTALLATION level codes as listed below Activation ofthe ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the rUnd prompt Activation of the ABORT button at the rUnd prompt has no action Start Time Setting Strt If the ENTER button is activated at the Strt prompt the VMC will enter the start time setting rout
7. G III Vender Page 53 SECTION 7 EXPLODED VIEWS Vend Mechanism Assembly Prior to 1504 Retainer Spring Finger 812 251 041 G III Vender Page 54 SECTION 7 EXPLODED VIEWS 22 1504 and after 22 Prior to 1504 20 Prior to 1504 4 19 Ne lt 20 1504 and after x EEND 28 36 ITEMS 27 28 amp 29 PIVOT ASSEMBLY FRONT 27 Part 815403 plastic assembly Part No 210750 1379 and after Part No 147730 prior to 1379 ITEMS 27 28 amp 30 PIVOT ASSEMBLY REAR Part No 815404 plastic assembly Part No 210760 1379 and after Part No 147740 prior to 1379 Item Description PartNo Item Description PartNo Qty No No 1 Retainer Front L 79 5 210745 6 20 Stabilizer Assembly 210744 2 72 211712 6 prior to 1504 2 Retainer Front R 79 5 210746 6 Stabilizer 1504 amp after 915266 2 72 211713 6 21 Lock Nut Stabilizer 46 32 905006 2 3 Decal Case Support 931195 1 prior to 1504 4 Vend Stack Assembly 79 5 210725 1 Nut 1504 amp after 905018 2 72 211711 1 22 Insert Divider prior to 1504 815242 12 5 Case Support 811026 1
8. Insert Divider 1504 amp after 815252 12 6 Screw Self drilling 902004 2 23 E ring Release Lever 906013 12 7 Screw 8 32 3 8 901011 11 24 Release Lever 915125 12 8 Rod Retainer Rotating 810046 7 25 Spring Release Lever 914008 12 9 Shaft Pivot Product Stop 803032 18 26 Pawl Anti Rotation 915188 12 10 Rod Retainer Sliding 915184 6 27 Bearing Pivot 915206 12 11 Sheet Anti friction 915197 24 28 Pivot 813010 12 12 Spacer Column 915194 6 29 Pivot End Front 915207 6 13 Bolt Rack Retainer 811027 1 30 Pivot End Rear 915208 6 14 Rubber Strip 915199 7 31 Spacer Prod Stop 5 915181 6 15 Lock Nut Retainer 86 32 905004 1 32 Product Stop Long 813016 12 16 Retainer Assy Rear 79 5 210749 6 Adjustable 72 211714 6 33 Spacer Prod Stop 1 85 915250 12 17 Bracket Assembly 210726 1 34 Spring Anti tilt 915186 12 18 Chain Actuator Assembly 210730 1 35 Product Stop Short 813006 12 19 Screw Stab 6 32 1 5 901023 2 Adjustable prior to 1504 36 Spacer Prod Stop 1 25 915182 12 Screw 1 25 1504 amp after 901041 2 37 Spacer Front 1 915264 12 Clip Hitch pin part no 906 023 in units 1435 and after 1504 amp after except 1504 0001 00130 Vender Page 55 SECTION 7 EXPLODED VIEWS 1504 and after except 1504 00001 00130 Vend Mechanism Assembly G III Vender Page 56 SECTION 7 EXPLODED V
9. are attached 2 Make sure that two of the four have magnets pressed in them 3 Make sure that the magnets are facing the rear of the cabinet 4 Check the location of the chain The lever rabbits should be at each end of the cabinet Pull the chain until both sets of rabbits are in the middle of the cabinet Power down then repower The bottom set of rabbits should go to the home position 1 2 If not replace chain assembly 3 If not chain is in backward Remove chain and attach it so that the magnets are facing to the rear of the cabinet 4 If motor jerks but does rotate the chain check the motor s wiring to the control board and if nothing is found replace the vend motor assembly If chain rotates several times without a lever actuator rabbit stopping above vend motor at the home sensor check the above test If it is OK then check the home sensor wiring to see if it s pinched or shorted Replace home sensor if nothing is found EC Encoder error Learn how column sequencing works and vend from all columns watching the lever actuators rabbits locate each column If the encoder is defective the vend motor will not be able to find the release levers for one or more of the column s and will stop at a place where there is no release lever Replace vend motor assembly This error may also indicate the chain is sticky making it difficult for thechain to move See Taking Care of the Vender on how t
10. Clean contamination If two or more products are received increase chute sensor sensitivity or replace chute sensor To increase sensitivity turn screw clockwise See Chut section dS Door switch error Check the vender s door to see it its sticking or miswired If nothing is found at the door Switch check two wires from door switch to control board to see if they re pinched or shorted Replace the door switch if defective Repair or replace the door switch harness to the control board Average rectified voltage was under 22VDC for at least 30 consecutive seconds Check for low voltage at the wall outlet at the unit startup with all else on circuit running in an extreme condition If low voltage can t be found on the wall outlet in an extreme condition check for shorts in the vender Error Code must be manually cleared See Eror section of this manual for detailed instructions Page 36 G III Vender SECTION 5 MAINTENANCE ERROR DETAILED ERRORCODE TESTPROCEDURE CORRECTIVE ACTION AND DESCRIPTION rAM rM RAM error No test available If error shows ups frequently replace control board Set Up Info and contact Royal Corrupted Vendors SF Scale factor error working Check the connections of changer harness make sure changer is plugged up and Make corrections to harness or replace the changer if necessary IS Inlet sensor blocked Check changer harnessing
11. FrGX If X is blinking 0 the refrigeration over ride is disabled orifblinking 1 the refrigeration over ride over ride will be enabled X 1 Refrigeration over ride is enabled turns off timer control for the storage temperature X 0 Refrigeration over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrGX without saving your selection Pressing ABORT at FrG prompt will bring you out to OVEr prompt Press the UP button to proceed to the next prompt SdEP SET SELECTION DEPTH MODE If ENTER is pressed at the SdEP prompt the controller will enter the by selection depth setting mode by displaying O1X Where X represents 1 for single depth or 2 for double depth Using UP or DOWN will allow the operator to cycle through the individual selec tions OY Y as well as the ALL selection If HOME is pressed anytime during this operation the controller will return to the code level If ENTER is pressed the display will show ALLX or OY Y X depending on ifthe ALL mode is being used or if an individual selection 1s being accessed YY represents the number of the selection and A represents the current column depth setting of the selection X will 1 ifthe selection is set to single depth mode or
12. IDLER BRACKET ASSEMBLY Provides proper tensioning for the chain assembly CHAIN STABILIZER Provides support for the upper run of the chain assembly PARTITION SPRING RELEASE LEVER BAFFLE o T 57 OS mad SPR 6 IDLER 5 PIVOT END o PIVOT PAWL ADJUSTMENT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET MOTOR MOUNTING Figure 3 7 G III Vender b M em D XE CHAIN STABILIZER PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT BRACKET IDLER DRIVE CHAIN PRODUCT STOP LONG ADJUSTABLE Page 27 SECTION 3 VENDER COMPONENT EXPLANATION The Electronic Refrigeration Cycle 1 The temperature sensor electronic thermometer informs the board of the cabinet temperature The boards function 15 to interpret the temperature and turn on off according to the program setting for refrigera tion 2 The control board activates the relay turning on the compressor and condenser fan motors The control board also deactivates the relay turning off the compressor and condenser fan motors 3 The compressor circulates refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser coil The condenser aided by the condenser fan motor removes heat from the refrigerant as it flows through the condenser coil and releases it to the outside envir
13. deG Degree Fahrenheit or Celsius SEtP Set point maintaining cabinet temperature setting Stor Storage maximum cabinet temperature setting dSP P O S temperature display If ABORT is pressed at this point the controller will return to the rFrG prompt without saving the changes Note The refrigeration unit can not be disabled from the controller when using manual thermostat cold control Enable Energy Conservation EnB If ENTER is pressed at the Enb prompt the controller will enter the energy conservation enable mode If set to 1 the energy conservation control will be enabled and the cabinet temperature will be allowed to raise to the Stor programmed time blocks If set to 0 the energy conservation will be disabled and the refrigeration unit will operate as normal and will maintain the SEtP tempera ture Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to the Enb level without saving your selection Press the UP button to proceed to the next prompt Strt If X 1 Enabled on the refrigeration unit runs when the storage temperature is reached see note below If X 0 The refrigeration unit will run according to the SEtP setting Note If enabed set to 1 the cabinet temperature will rise to the Stor temperature ope
14. then begin plugging up harnesses one at a time Replace whatever causes the 8888 s to reappear Solid 8888 s on the LED Defective LED Defective control board Replace LED and or harness Replace control board Out of Order on the LED Page 40 Defective home sensor chain assembly or control board Make sure the lead rabbit is at the top of the vend motor home position Make sure the magnet on the lead rabbits face towards the rear of the cabinet Check voltage with voltmeter at the control board P16 position Check for SVDC across pins 1 and 3 The two wires will red and black If voltage is found check for G III Vender SECTION 5 MAINTENANCE PROBABLECAUSE CORRECTIVE ACTION the same voltage at the bottom of the door This will be a three way connector Replace whatever it is that you do not find voltage If the correct voltage is found replace the home sensor ELECTRONIC REFRIGERATION Refrigeration unit will not run The cabinet temperature reads 255F or 17F Defective temperature sensor 1 Check connection 2 Replace temperature sensor Vender will not display a temperature when DSP is set to 1 Unplugged temperature sensor Make sure temperature sensor is securely plugged in at controller Defective temperature sensor Unplug the existing sensor and plug the new sensor up and ground it to the board Hold down the door switch and see if
15. 16 Refrigeration Relay 12Select 842472 1 Harness CabinetSide 842237 1 9 Select Landscape 842044 1 17 Door Switch Home Sensor 9 Select Marketing 842217 1 Harness 842080 1 8 Select 842473 1 18 Home Sensor Harness Cab 842052 1 6 Stand Off 916066 5 19 Door Switch Harness 7 Serial Changer Extension Priorto 1521 842047 1 Harness 842244 1 1521 amp After 842228 1 8 Fuseto Board Harness 842146 1 1521 amp After Marketing 842229 1 9 Fusebox Assembly 842219 1 20 Options Call RV 10 Fuse 3 amp 942111 2 Cust Srvc 11 Transformer Assy 842147 1 21 Temp Sensor Harness 822030 1 12 Main Wiring Harness 842151 1 22 Control Board 836125 1 Gas Island Harness 842207 1 Page 46 Vender SECTION 7 EXPLODED VIEWS EVS Control Board and Wiring 9 1 MAIN CONTROL BOARD External opt H H C Internal H H C Jack Select Switches Item Item No Description Part Number Qty No Description Part Number Qty 1 Harness Home 842080 1 13 Home Sensor Assy 842052 1 Sensor Door Switch 14 Harness Door Switch 842047 1 2 Temperature Sensor 822030 1 1521 amp after 842228 1 3 Harness MDB Serial 842079 1 1521 amp after Marketing 842229 1 4 Harness Vend Motor 842083 1 15 Motor Assembly 210727 1 5 Harness Regulator Bd 842273 1 16 Relay Reg Board 836081 1 6 Options Call RV 17 Harness Refrigeration 842235 1 Cust Srvc Relay Door Side Landscape 842
16. ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your selection If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time and return to the StoP prompt Pressing ABORT at StoP prompt will bring you out to Lit prompt Press the UP button to proceed to the next prompt rFrG Page 18 REFRIGERATION CONTROL If ENTER is pressed at rFrG prompt the controller will enter the refrigeration control mode by displaying Enb indicating the energy conservation mode Using UP or DOWN will allow the operator to toggle between the following modes Enb Enable energy conservation Str Start time setting Stop Stop time setting
17. ENTER will save teh currently displayed setting and return the user to the dSP prompt while pressing ABORT will return to the dSP prompt without saving the changes Pressing ABORT at the dSP prompt will bring you out to rFrG prompt Press the UP button to proceed to next prompt bLC1 if Con 2 is set to 1 Page 19 SECTION 2 SET UP AND INSTALLATION Configuration 2 must be enabled set to 1 for the following timer functions to operate Note The timers or the override switch will not function if C2 is set to 0 BLOCKSELECTION 1 BLOCKSELECTION2 If ENTER is pressed at the bLC1 or bLC2 prompt the controller will enter the block selection control and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the controller will return to the bLC1 bLC2 without saving your selection Enable Blocking Enb If ENTER is pressed at the EnbX prompt the control ler will enter the blocking enable mode If set to 1 the blocking control will be enabled and the active selections will not be able to vend during the following programmed time blocks If set to 0 the blocking control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime duri
18. LT Tuff Guy Steel Door Vandal Resistant Venders built before PO 1519A a S X lir Q o E 5 DM B 0 o 0 SS 0 0 N 0 0 Item No Description Part Number Item No Description Part Number 10 Plastic Trim 1 307910 and Bottom All Wide 171518 4 id EE EE ui Top Right 79 5 171516 E E Top and Bottom Enclosure 171519 72 172001 79 5 3 p Vandal Panel 79 Bottom Right 79 5 171517 gt Left Trim 79 5 171514 4 Bolt On Control Panel 9 Sel 143510 44 1 4 20 Kep Nut 905002 7 Sel 141530 Attaches to Item 12 5 P O S Window 815007 12 1 2 20X 1 T Bolt 901037 6 Lexan Panel flavor card 171522 13 Coin Cup W A 123550 7 Front Security Plate 9 Sel 183510 14 Carriage Bolt 901045 Front Security Plate 7 Sel 181510 8 P O S Lexan Cover 171523 9 Metal Bolt On Trim Bottom All Wide 171502 NOTES Left 79 5 171507 h dd local Top and Bottom Right 79 5 171505 other trim di Oor EES contact your Loca Top and Bottom Enclosure 171512 Royal Vendors representative 79 5 2 Specify Color Page 64 Vender SECTION 7 EXPLODED VIEWS Call your Royal representative for the Lexan and or Steel Door Sign ANLE o OOOOOOOOO d Tuff Guy Steel Doo
19. Light Credit Display DOLLAR BILLS Figure 4 2 Correct Change Light G III Vender w Page 31 KO CONTROLLER MAINTENANCE SECTION 5 DEX PHONE JACK 7 pu cud HEATER 1 1 MULTI DROP BUS 8 21 ELECTRONIC CHANGER VALIDATOR EE BALLAST KT E LJ E T T aI J F ien ms in Fi 3 OVERRIDE 4 z 8 HEATER
20. RELAY sS SES MT RED 14 4 LI BLACK ET ELLOW MOTOR 3 adem ES F 48 220 VOLT 1 TRANSFORMER KV agi FUSE LO m ENCODER d q aul 7 15 3 4 ao I 2593 dl ul IEA 62 3 5 2 8 ml e EERI 8 GEL sr 559 d AF 201 CHUTE SENSOR d CONTROLLER 5 Le TEMPERATURE L E D 1 417 m SENSOR DISPLAY 15 Ed mer P rar EVAPORATOR 5 FANRELAY s Y cx Al lo z PEE pose 32 10 EE L EE APORATOR FAN MOTOR REMOTE MODE SWITCH E 7 TT CAP PLUG 1x m L zer a E ouo coils Hl ER EE e ond Ld za dl T 12127 L x PLUG CAP 4 1 LERE S 212 3 fd PLUG CAP o 8 Zz 2 TS 5 5 2 2 I E t E j BEN I Hel ele EL da E IE E FL del EL ola EL del EL ola 22 ER ER IE 2 So ka eo PHA ee 22 gy COMPRESSOR LI E N e BROWN z 7 BROWN EI o pu GREEN Lu Hd 9 q 1974 Pg SP d Pg Tyg d 24 NY DC POSITION CONNECTION NAME DOOR P1 INT EXT DEX HHC REM MODE sn TED DISPLAY SWITCH em 1 MAIN WIRING L LH P3 SELECT SWITCHES 1 SOLD OUT INDICATORS mnc HARNESS EADY TO VEND INDICATORS 24 VOLT AC NO P6 ENVIRONMEN
21. See Interconnect Drawing this section Replace if necessary Defective display or display harness harness and replace if necessary Check display and display Defective controller board Replace controller board Vender Scrolls Message On Display But Does Not Accept Money Changer out of tune Defective changer Defective controller board See Tuning Changer Replace changer Replace board Vender Accepts Money But Does Not Credit Defective changer Replace changer Defective controller board Replace board Vender Accepts And Credits Money But Does Not Vend Does Not Indicate A Sold Out Defective selection switch Defective selection switch harness Defective controller board Replace selection switch Repair or replace harness Replace controller board Vender Delivers Wrong Product Vender loaded wrong Vender space to sales set wrong Correct loading See StS Defective encoder Replace motor assembly Defective controller board Replace controller board Flashing 8888 s on the LED Chips on control board not seated properly Seat the chips down properly Bad LED connection Defective control board Defective components Scrape the pins on the LED Unplug everything from the board except the LED and power in If the 8888 s remain then replace the board If the 8888 s have disappeared from the previous step
22. add change to the remaining value on the display to make another vend Note If Con is set to 1 both CCU and will apply if set to 0 only CCU will apply CCU Correct Change Value When ENTER is pressed at CCU the display will show a value The changer must be able to pay back this value and all values below that in the changer s lowest tube value in order for the correct change light to go out In other words if CCU is set to 0 25 the changer must be able to pay back 0 25 0 20 0 15 0 10 and 0 05 in any combination or else the correct change light will be lit If this value is set to 00 the Correct Change Only light will never be lit solid ACC Unconditional Acceptance Value When ENTER is pressed at the display will show a value The vender should not accept any amount of currency bill or coin larger than the value set in unless the changer can pay out the equivalent of that amount PREVIEW DATA External PASSWORD MODE If ENTER is pressed at the PrEU prompt the controller will display the current password for the external preview mode The first digit of the number will be flashing Pressing UP or DOWN will adjust the currently flashing digit up or down Pressing ENTER will save the currently flashing digit and the next digit of the password will begin flashing All digits may be modified in this manner Page 16
23. are adjustable to vary the clearance through the mechanism for various diameter packages These parts are mounted at the bottom of each column and supported by rods through the vender s center support Beneath the rack and mounted to the left wall is a single HOME SENSOR EJ E D we LONG ADJUSTABLE PRODUCT STOP CAN POSITION PIVOT PAWL VEND MOTOR Figure 3 5 Page 26 vend motor and home sensor assembly Connected to the motor s drive sprocket and running below the center support is the drive chain and lever actuator assembly See Vend Sequence section for a complete description of the vend operation Vend Rack Components PIVOT Located directly below each of the columns Product in the column is retained between this pivot and the product stops Rotation of the pivot allows the bottom package to dispense ADJUSTABLE PRODUCT STOPS Two adjustable product stops one long and one short are located in each column Both the long and short product stops can be adjusted to vend either large diameter packages or small LEVER ACTUATORS RABBITS RELEASE LEVER SHORT ADJUSTABLE PRODUCT STOP BOTTLE POSITION PIVOT END G III Vender SECTION 3 VENDER COMPONENT EXPLANATION diameter packages In any given column both the long and the short adjustable product stops must be set to the same diameter position i e when vending 12 oz cans from a column both the long and the short adju
24. control enable mode If set to 1 the lighting control will be enabled and the lighting panels of the vender will be turned off during the following pro grammed time blocks if the lamp relay kit is installed If set to 0 the lighting control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to the Lit without saving your settings Pressing UP will procede to the next prompt Strt IfX 1 The lighting control is on enabled 0 The lighting control is off disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day ofthe week followed by a 1 ifthe timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Page 17 SECTION 2 SET UP AND INSTALLATION Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or not activate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTE
25. display will show the first error summary code that has occurred If ENTER is pressed the controller will display the detailed error for the summary code The UP and DOWN buttons will cycle through any remaining error detail codes If ABORT is pressed while displaying any detailed code the controller will return to the summary code If ABORT is pressed while displaying any summary code the controller will return to the code level NOTE When troubleshooting errors with peripherals the appropriate peripheral service manual s should also be consulted for further tests and corrective actions TESTPROCEDURE ERROR DETAILED ERRORCODE CORRECTIVE ACTION AND DESCRIPTION CHAr Coin Acceptor Error EE More than 255 escrow attempts since the last coin was accepted Check escrow lever and associated mechanisms Goto Open door Mode and wait for 30 seconds Manually clear the error If vender returns to Sales Mode from Open door Mode without input replace changer acceptor Ifit stays in Open door Mode and the manually cleared error does not reoccur system may be OK Coin Jam Check changer acceptorfor jammed coins or other obstructions If no obstructions are apparent replace changer acceptor Low Acceptance Rate more than 20 ofthe last 255 coins were rejected as slugs Check changer acceptor for obstructions or dirt Drop coins in Sales Mode or Tube Fill Mode to test acceptance If n
26. for cut pinched or crimped wires Replace changer IB Inlet is blocked Check inlet for blockage if nothing is found Check changer harnessing for cut pinched or crimped wires Replace changer ERROR PROBABLECAUSE CORRECTIVE ACTION COIN ACCEPTANCE PAYOUT RECORD ALL ERRORS ON PAPER Coin mechanism will not acceptcoins No powerto control board Check to make sure the LED and the sign lighting are lit Check fuse and transformer Harness from coin mech to board is cut ordisconnected Using a voltmeter check each wire for continuity andto ground Short in coin mechanism Unplug all connections from the control board exceptthe transformer and coin mech connections Test acceptance If it accepts replug each connection one ata time and test acceptance after each Acceptor is dirty or other problem may exist nottuned Clean acceptor or contact your local coin mech dealer Shortin control board Ifabove procedures do not work replace controller No acceptance Rejects a percentage of good coins Coin return lever pressing down on acceptor s coin plunger Make sure changer is mounted correctly and the coin return lever isinthe proper position Acceptor is dirty or foreign matter is in the path Clean acceptoror contact dealer Coin changer is improperly tuned if tunable Contact manufacturer for tuning Defective controll
27. mE B READY TO VEND INDICATORS 5 E E ES FEE EEE 1817161514131211109 76543212 EE me 1 151413121110987654321 2 Ei Br Sold Out Indicators MDB Power Figure 2 7 EVS Controller below Home Sensor Door Switch Temperature Sensor Mode Switch and HHC Interface Multi drop Bus TK Digital Read Out Vend Motor Selection Eum EE Relay Outputs Chute Sensor oa C Chute Sensor N Adjustment Screw Service Mode Button power Connector SET UP AND INSTALLATION SECTION 2 EXTERNAL MENU K O tin EAR ac Hast Programming Lk _HenbHstr dAy OFF Flowchart ewe EE S INTERNAL SERVICE MENU Sel Switch Test 1 16 LED Segments Correct Change Lamp amp Sold Out Lamp Flash Test If Configuration 2 is enabled the following menus will appear PASSWORD PROTECTED MENU SALE CLr 7 02 Rev B SECTION 2 SET UP AND INSTALLATION Code Levels Individual modes are identified by displaying their code as follows DESCRIPTION Error Display Mode Coin Payout Mode Tube Fill Mode Test Vend Mode Password Protection Return to Sales Mode Cash Counter Display Mode Vend Counter Display Mode Selection Price Setting Mode Space to Sales Programming Mo
28. of the vender This will minimize the potential dangers that are inherent in electrical and mechanical devices Royal has no control over the vender once it leaves the premises It is the owner or lessor s responsibility to maintain the vender in a safe condition See installation insert located the coin box of a new vender for proper installation procedures and refer to the service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department at 1 800 931 9214 SAF ETY REGULATIONS Read the safety segment before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire Turn off or disconnect power cord from wall outlet before servicing Only fully trained service technicians should G III Vender service vender when vender has power Remove any product before moving a vender Use appropriate equipment when moving a vender Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vender SECTION I ELECTRICAL HAZARDS GENERAL ADVICE Careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vender should be aware of this precaution Apply all of the normal
29. the LED displays a temperature Defective control board If it does not display a temperature replace the board Refrigeration unit will not run Defective unit Plug the unit directly to the wall outlet to see if it runs and cools If not then replace the unit DANGER ELECTRIC SHOCK HAZARD When plugging in the refrigeration unit directly to a wall outlet or other power source always ensure that the vender itself is also plugged in to a grounded electrical outlet Failure to do so could cause an electrical shock possibly resulting in severe injury or even death Unit will only run in the compressor relay test mode Located under tESt Defective door switch Open and close the door to make sure the LED scrolls If not then check the door Switch harness or control board Defective temperature sensor Set DSP to 1 in refrigeration mode If the temperature shown is inaccurate replace the temperature sensor Wait the 5 to 10 minute delay once the door is closed Wait to see if the unit comes on Defective control board If unit still does not come on then replace the control board Unit will not run in the compressor relay test mode NOTE Leave the compressor relay test mode on in order to check for voltage with with volt meter Defective control board Defective adapter harness Defective regulator board Defective relay harness Defective relay Check for
30. the vending over ride will be disabled if X is blinking 1 the vending over ride will be enabled When enabled no selection will be allowed to vend and a nO G III Vender SECTION 2 SET UP AND INSTALLATION SALE message will be displayed Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed during this operation the controller will return to without saving your selection Press UP to proceed to the next prompt Blocking Over ride bLC If ENTER is pressed at the prompt the controller will enter the selection blocking over ride enable setting and the first display will show the current setting bLCX If X is blinking 0 the selection blocking over ride is disabled or if blinking 1 the selection blocking amp bLC2 over ride will be enabled X 1 Selection blocking bLC1 amp bLC2 is enabled Turns off timer control modes X 0 Selection blocking 15 disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the without saving your selection Press the UP button to proceed to the next prompt dSC Discount Over ride dSC If ENTER is pressed at the dSC prompt the controller will enter the discounting over ride enable setting and the first display will show the current setting dSCX If X 18 blinki
31. this manual The password is entered via the first four selection switches while the controller is displaying PASS The password must be entered within 10 seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the seguence press ENTER If the password is not recognized the display will go back to PASS If the password is entered correctly the display will show CASH CASH COUNTER CASH DISPLAY MODE If ENTER is pressed at the CASH prompt the control ler will enter the non resettable cash display mode by displaying CASH XXXX XX XX where the X s represent total cash over machine life A decimal will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digits are not displayed Using UP or DOWN will cycle through each selection as CANN XXX X KX XX where the NN indicates the selection and the X s represent the resettable cash per selection If ABORT is pressed anytime during this operation the controller will return to the code level Press the UP button to proceed to the next prompt SALE VEND COUNTER SALE DISPLAY MODE If ENTER is pressed at the SALE prompt the controller will enter the non resettable vend display mode by displaying SALE XXXX XXXX where the X s represent the number of all paid
32. to the next prompt CCOC Royal Vendors recommended E V S configuration settings Con 1 1 Mult price Con 2 1 Opt features on Con 3 0 Greeting displayed Con 4 0 Open Door Totals disabled Con 5 0 Mis reset Con 7 0 Five minute timer used Con 8 1 Force attempt enabled Con 9 0 Multi purchase disabled Con 10 0 Bill escrow Single Multi Price ml This configuration chooses between the single price and multi price settings by pressing UP or DOWN In the single price mode the price of selection 0 will be used for all selections In the multi price mode 1 each selection can be set to a different price If X 1 Multi pricing is used If X 0 Single pricing is used G III Vender SECTION 2 SET UP AND INSTALLATION Optional Features Enable This configuration enables optional features bLC1 bLC2 dISC OUEr SdEP and rUnd if set to 1 If set to 0 the optional features will be disabled and will not be displayed in the menus Notes The timers and the key switch functions will not work if set to 0 SdEP is the only optional feature that will work if set to 0 P O S Disable This option is used to disable the point of Sales P O S message if set to 1 If set to 0 the P O S is enabled greeting will be displayed Open Door Totals This option changes the Open Door Mode Display see Mode
33. vends over machine life If the sales amount is less than five digits the upper four digits will not be displayed Using UP or DOWN will cycle through each selection as SLNN XXXX XXXX where the NN indicates the selection and the Ks represent the resettable number of vends for that selec tion A decimal will be displayed in the right most position with the lower four digits If ABORT is pressed anytime during this operation the controller will return to the SALE prompt Press the UP button to proceed to the next prompt G III Vender SELECTION PRICE SETTING MODE If ENTER is pressed at the prompt the controller will enter the selection price setting mode The display will show Pr 1 if the machine is in multi price mode or SPri if the machine is in single price mode The G III Vender is shipped from the factory in multi price mode with a 75 cent vend price Notes 1 In the single price mode the price for selection 1 is the price for all selections Single price is displayed as SPrI instead of Prl as a reminder to the operator that the machine is currently in single price mode In the multi price mode individual selection prices can be changed using the UP and DOWN to display where XX is the selection number or choose ALL to change the prices for all selections If ENTER 15 pressed the display will show t
34. 01 00130 Description Part Number Qty 1 Inner Door Assy 72 211607 1 79 210609 1 72 Narrow 289610 1 79 Marketing 290605 1 72 Marketing 291605 1 72 Narrow Marketing 293605 1 2 Gasket Inner Door 72 815032 1 79 5 815033 1 72 Narrow 812219 1 3 Port Door Frame 815191 1 4 Port Door 815192 1 5 Port Door Rod 811028 1 6 Lock Nut 46 32 905006 1 3 6 Port Door Assy 810053 1 7 Burst Open Latch 812002 1 8 Bushing 1 38 916003 2 9 Clamp Cable 1 916004 1 10 Rivet 3 16 Diameter 908002 2 11 Bushing Inner Door 815026 2 12 Hinge Inner Door Top 010520 1 13 Nut 48 32 905001 2 14 Screw Self drilling 8 18x1 2 902001 50 15 Hinge Bottom Door 010550 1 16 Bolt 1 4 20x1 901003 2 17 Interconnect Decal 931356 1 18 Vender Controller Space To Sales Decal G lll 931225 1 E V S 931352 1 G III Vender Page 45 SECTION 7 EXPLODED VIEWS KO Control Board and Wiring i ING AD ere EA Ga Y SH3TIOHLNOO 5 N OD VEER Q Transformer Ys Item Item No Description Part Number Qty No Description Part Number Qty 1 External Dex Harness Opt 842095 1 13 Vend Motor Harness 842083 1 2 Internal DexHarness Opt 842148 1 14 Motor Assembly 210727 1 3 L E D Harness 842171 1 15 Refrigeration Relay Harness 4 Chute Sensor Harness 836004 1 Door Side Landscape 842236 1 5 Selection Switch Harness Marketing 842235 1 13Select 842216 1
35. 052 12 Coin Chute Assy Marketing 290564 Validator Guard Marketing 290101 13 T Handle Brace Marketing 290539 Painted Hole Block Cover 290108 14 Hole Block Cover Marketing 290555 LED Shroud Marketing 929031 15 POS Window Plate Marketing 290535 Select Button Spring Marketing 914024 G III Vender Page 75 SECTION 7 EXPLODED VIEWS A Black Marketing Trim 200307 amp after B 79 Wide Marketing Clip On Kit 338501 72 Narrow Marketing Clip On Kit 341503 Item Part Number Length inches Item Part Number Length inches A 339539 34 25 A 341505 28 18 B 339538 34 25 B 341504 28 18 C 338502 76 94 C 339536 69 38 D 338503 74 00 D 339537 66 44 E 339541 15 50 E 339541 15 50 F 339545 15 50 F 339545 15 50 72 Wide Marketing Clip On Kit 339535 A 339539 34 25 B 339538 34 25 C 339536 69 38 D 339537 74 00 E 339541 15 50 F 339545 15 50 Page 76 Vender SECTION 7 EXPLODED VIEWS A 79 Wide Marketing Clip On Kit 294501 Item AMOQW SYS 7 A B C D E F G III Vender Part Number 291539 291538 292513 292514 291541 291545 291539 291538 291536 291537 291541 291545 B Length inches 33 73 33 73 76 44 73 53 14 92 14 92 Wide Marketing Clip On Kit 291535 33 73 33 73 68 88 65 97 14 92 14 92 Red Marketing Trim 1522XX to 200306 72 Narrow Marketing Clip On Kit 293503 Leng
36. 141552 34 63 A 258507 29 19 B 141553 76 25 B 142502 68 75 C 141556 44 38 C 141556 44 38 D 141555 17 06 D 142504 13 38 E 141554 1706 E 142503 13 38 F 141558 5 63 F 141558 5 63 G 141557 5 63 G 141557 5 63 72 Wide Landscape Kit 142530 A 141552 34 63 B 142502 68 75 C 141556 44 38 D 142504 13 38 E 142503 13 38 F 141558 5 63 G 141557 5 63 Page 80 G III Vender CREDIT AND REPLACEMENT POLICY Credits or replacements will be issued on warranty items if the proper procedures are followed 1 ROYAL VENDORS pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way Ex within the continental U S regular ground UPS An A R S Authorized Return Service sticker will be sent with all warranty parts This method of shipping is preferred for returning parts to Royal 2 Credits will only be issued to warranty parts that have been ordered in advance for parts ordered as stock NO EXCEPTIONS 3 When ordering warranty parts in advance please have the full vendor unit serial number A copy of the Packing Slip the correct serial number and complete Return Material Tag provided with part are required for sending back parts Please fill out the Return Material Tag completely keeping the white copy for your records and sending the yellow tag back with the attached part Make sure you have your company name address phone number serial number and model numb
37. 236 1 7 MIS External DEX Harn 842095 1 Marketing 842235 1 8 Jack Internal HHC 842110 1 18 Relay Refrigeration 842237 1 9 Harness LED 842081 1 Harness Cabinet Side 10 Harness Select Switch 19 Transformer Assy 842147 1 13 select 842216 1 20 Harness Main Wiring 117v 842151 1 9 select Landscape 842044 1 Gas Island 842207 1 9 select Marketing 21 Control Board 836109 1 Gas Island 842204 1 22 Fusebox Assy 842219 1 11 Sensor Delivery Chute 836004 1 23 Fuse 3 amp 942111 2 12 Harness Fuse to Board 842146 1 24 Stand Off 916066 5 Vender Page 47 SECTION 7 EXPLODED VIEWS Cabinet Assembly Can Chute Assy 211090 without Chute Sensor Position Rear View of Vender 19 Main Door Position 15 27 26 Page 48 Main Door 16 Universal Hinge WT 33 Z 5 Cabinet Back Screen Mesh Wide 141001 Narrow 258004 Cabinet Back Screen Steel Wide 010215 Narrow 258005 G III Vender SECTION 7 EXPLODED VIEWS Item No Description Part Number Qty Item No Description Part Number Qty 1 Door Switch Priorto 1521 835003 1 21 Main Wiring Harness 842063 1 2 Door Switch 1521 amp after 835019 1 22 Cabinet Assy 79 5 210010 1 3 Delivery Chute Liner 815261 1 72 211001 1 4 Delivery Chute 210002 1 23 Condensate Pan 815368 1 5 Clip Tension 916059 2 24 Inner Door Cover Assy 815259 1 6 Rivets 1 8 90800
38. 24 VDC with voltmeter across pins 1and 3 of control board If no voltage or incorrect voltage is found then replace the control board Check wires 1 and 3 for the same voltage as above with voltmeter Replace if incorrect Check for 24VDC with voltmeter at the top of the regulator board across pins 1 and 3 Replace if incorrect Check for 24VDC with voltmeter at the relay across the 2 wires with pink connectors Replace if incorrect Check for 110VAC on the contact side of the relay with voltmeter Replace if incorrect Refrigeration unit constantly runs Defective door switch Upon opening the door the LED should not read Ice Cold If it does then replace door switch G III Vender Defective control board Replace the control board Page41 SECTION 5 MAINTENANCE ERROR PROBABLE CAUSE Adapter harness wired incorrectly CORRECTIVE ACTION Check to make sure the harness is wired 1 through 6 Correct the wires if wired wrong Defective relay Contacts are welded together Unplug one of the wires with the pink connectors from the relay Also unplug the 110VAC side of the relay If the unit cuts off then replace the relay Defective main power cord If the unit continues to run after unplugging everything from the relay replace the junction block Evaporator freeze up Check the steps above if the unit runs when the door is open See above Evaporator f
39. 290605 46 Select Button Marketing 815272 Narrow Marketing 293605 47 Water Diverter Marketing 290574 14 Vend Rack Assembly Marketing 291710 48 Burst Open Latch Strike Assy 290546 Wide 72 Marketing Wide 79 290710 49 Rain Guard Wide Marketing 290592 Narrow 289710 50 Left Vandal Panel 79 290003 15 Nyliner 916012 Marketing 16 Top Hinge Left Marketing 810057 72 Marketing 291003 17 Carriage Bolt 901008 79 UHR 141022 18 Top Hinge Spacer 010016 72 UHR 142022 19 Temperature Sensor Marketing 822041 51 Right Vandal Panel 79 290585 20 Lamp Bracket Top Marketing 290533 Marketing 21 Control Board Mounting Panel 290523 72 Marketing 291585 22 Cabinet Assembly 72 Wide 291020 52 Cable Clamp 916004 Marketing 53 Ballast Panel Marketing 290531 79 Wide Marketing 290020 54 Ballast Panel Brace Marketing 290532 23 Transformer Assy 842147 Narrow 292505 24 Rod Retainer Wide 281709 55 Port Brace Marketing 290521 Narrow 283704 56 Universal Hinge Red 294550 25 Water Diverter Top Hinge 290575 57 Top Bulkhead 290515 Marketing 58 Control Panel Brace 290529 26 Main Door Bottom Hinge 290010 59 Bottom Bulkhead 290514 Marketing Ballast Panel Assy Marketing 290571 27 Flat Washer 904002 Top Lampholder H O 842001 28 Keps Nut 3 8 16 905007 Bottom Lampholder H O 842002 29 Latch Strike Assembly 281010 Ballast Box 291571 30 Bracket Chute Locator 095002 Lamp Panel WV 291574 31 Can Chute Tie Bracket 141014 Lamp Panel
40. 4 17 25 Support Rack 281001 3 7 Vandal Panel 72 142001 1 26 Hinge Bottom Main Door 010040 1 79 141002 1 Universal Hinge 010082 1 79 UHR 141022 1 27 Washer Flat 904002 1 72 UHR 142022 1 28 Keps Nut 3 8 16 905007 1 8 Bolt 1 4 20 x 1 901003 7 29 Latch Strike Assy 010030 1 9 Screw 8 18 x 1 2 902004 11 After 1530 281010 1 10 Cable Clamp 916004 1 30 Bracket Chute Locator 141014 1 11 Sponge 815037 3 31 Bracket Cabinet Chute 010017 1 12 Condenser Baffle 010403 1 32 Door Roller Kit 141180 1 13 Bracket Door Switch 010045 1 33 Vandal Panel 012122 1 14 Relay 836065 1 Cabinet Right 79 5 15 Bushing Nyliner 916012 2 72 011002 1 16 Hinge Top Left 810002 1 34 Chute Sensor 836004 1 Universal Hinge Black 164550 1 35 Rear Baffle 010037 1 17 Bolt Carriage 1 4 20x1 901008 2 36 Drain Tube 815134 1 18 Spacer Top Hinge 010016 1 37 Wiring Cover Plate 010002 1 19 Keps Nut 1 4 20 905002 3 38 Door Switch Actuator 231009 1 20 EMI Filter 842061 1 1 4 Bolt for Latch Strike 901003 3 Drain Pan 906025 1 G III Vender Page 49 SECTION 7 EXPLODED VIEWS d E g ae E Item No Description Part Number 1 Changer Vault Brace 161518 Coin Chute Assy CDC 79 5 161590 72 162540 3 T Handle Brace See Detail A 141513 4 Button Lever Assembly 161
41. 594 5 Coin Chute Bracket 79 5 161527 72 162502 6 Hopper Mounting Bracket 161515 8 Select Panel Plate 161512 9 Plastic Coin Box CDC 815347 10 W A Port Brace 161541 11 Lock Cylinder Cover 161532 12 Coin Insert Assembly Coke 161930 Electronic CDC 79 5 Coin Insert Assembly Coke 162920 Electronic CDC 72 13 Coin Hopper 815015 14 Coin Box Coin Chute W A 231519 Page 50 0 EI U e Center Door Changer Assembly for the Narrow Port 5 9 DETAIL B Item No Description Part Number 15 Coin Box Housing CDC 273503 16 Anti Theft Plate CDC 231504 17 Coin Cup CDC after 1349 231505 prior to 1349 161505 18 Coin Retum Lever Assembly 161593 19 3 64 Diameter Cable 911032 20 Cable Sleeve at each end 906015 21 Support Bracket Coin Chute 161537 22 Changer Vault W A 161523 23 Port W A CDC 231510 Changer Vault Door not shown 161534 Change Label not shown 931341 Label Open Bottle Slow not shown 931355 Decal Sec Plate CDC not shown 845467 Coin Deflector 161526 Grommet Coin Return Cable 916002 Coin box w a CC 6 in part no 161570 Coin box w a 8 in 231550 G III Vender SECTION 7 EXPLODED VIEWS Narrow Port Assembly
42. 8 5 ui 5 Ajqissod pous eseud Josues E ue os op 01 06 0402 ponos VD yun kajana itn eunje4 RNO sah Nei pp 9 euer pte id e ui ose s N uba 01195 S dsp OSIE SI J95 josuas dwie i 109uo9sip 10 pue JBPUSA y jeu ainsua 10 tho GE dies Y99049 Q0JNOS JO ssa reu rede SseuJeu st ASVHd Aap sah usum eseud SIND 10 SseuJeu GAENE uMous MOOHS 0106 Josues y S pieog nto 1 SERE ou MOUS O O dsp ONILOOHSATENOAL eseud sah nod op 43 019333 RE OINOMNLIO2313 gt ss CEA 222 4 pue pieog 1 Ane suoieuuoo pue sseuJeu 03005 9 Suid uee eq rd yooyo eseud jeuy eseud ou sak Q1 0 6 soog yuld gun eseud eur 24 406 J
43. DC with a voltmeter the door switch If voltage is found replace the door switch If not check for voltage 5 VDO at the door switch s pin out on the control board If no voltage is found there replace the control board Page 39 SECTION 5 MAINTENANCE ERROR DETAILED ERRORCODES AND PROBABLE CAUSE AS DISPLAYED CORRECTIVE ACTION MISCELLANEOUS PROBLEMS Display shows sold out immediately upon pressing select button of full column sold out not clearing Door switch wiring incorrectly connected or cut pinched Check for cuts on the 2 door switch wires going from the switch to the control board Also check for bad connections Door Switch Check the door switch to see if it s defective Use a voltmeter to measure for voltage between Com N O positions and Com N C positions Control Board Check control board by checking voltage across the two pins for the door switch at the P16 pin position on the board If no voltage is found replace the control board Vender Appears Dead No Digital Display and No Lights Defective main harness Secondary power harness to the transformer Lights defective Replace main harness Replace secondary power harness See Interconnect Drawing this section No Digital Display Vender Lights On Transformer not properly connected or defective Check transformer connection Check power with voltmeter from transformer controller board
44. IEWS 1504 and after except 1504 00001 00130 Item No Description Part No Qty 1 Retainer Front L 79 5 210745 6 72 211712 6 2 Retainer Front R 79 5 210746 6 72 211713 6 3 Sheet Anti friction 915197 24 4 Retainer Spring Finger 815251 12 5 Vend Stack Assy 79 5 210738 1 72 211711 1 72 Narrow 289610 1 6 Case Support 811026 1 7 Screw 902004 2 8 Shaft Pivot Product Stop 803032 18 9 Rod Retainer 281709 1 Narrow 283704 1 10 Chain Actuator Assembly 210730 1 Narrow 283710 1 11 Idler Bracket Assembly 210757 1 12 Retainer Assy Rear 79 5 210749 6 72 211714 6 13 Rubber Strip 915199 7 14 Screw 8 32 3 8 901011 4 15 Stack Stiffener Wide 281704 1 Narrow 283702 1 G III Vender Page 57 SECTION 7 EXPLODED VIEWS Vend Motor Assembly 1 Without Home Sensor Item No Description Part Number Vend Motor Assembly 210727 Home Sensor Assembly 842052 Lock Nut Home Sensor 86 32 905006 Bracket Motor Sprocket 916034 Motor and Encoder Cover Motor Harness Motor Encoder Screw Machine 10 24x 50 Nut 10 24 Lock Nut 10 24 NN BR AP 8 58 Vender SECTION 7 EXPLODED VIEWS 1504 and after except 1504 00001 00130 Idler Bracket Assembly 210726 Before run 1504 210757 1504 and after Item No Descripti
45. Item No Description Part Number Item No Description Part Number 1 Sign Support 171536 11 Trim Kit Assembly 79 143509 2 318 32 Screw 2 901011 72 142507 3 1 4 Keps Nut 905002 72 Narrow 259560 4 P O S Window 815007 12 T Screw 901001 5 Control Panel 9 select CDC 163580 13 Keps Nut 905001 Non CDC 143507 14 Carriage Bolt 3 Req 901056 6 Front Security Plate 9 Sel 183510 15 Vandal Panel Cover 79 171101 7 Select 181510 72 172001 7 CokeTrim Filler Bottom 815312 8 Coke Trim Filler Top 815311 9 Lexan Panel Flavor Card 171522 10 P O S Lexan Cover 171523 G III Vender SECTION 7 EXPLODED VIEWS Evaporator Fan Motor Assembly Item No Description Part Number Qty 1 Fan Blade 810045 1 2 Nut 1 4 20 905002 1 3 Silencer 939037 1 4 Motor 35W 115V 839028 1 5 Machine Screw 8 32 1 2 901038 3 6 Fan Plate 010058 1 7 Well Nut 8 32 905026 3 8 Fan Mounting Bracket 231005 1 9 Sems Screw 8 32 3 8 901011 3 1 9 Evap Fan Motor Assembly 210400 1 EconoCool 231060 1 G III Vender Page 67 SECTION 7 EXPLODED VIEWS Miscellaneous Assemblies Gas Island Ba 3 89 7 16 mt a 85 Main Door 1 9 Position Switch Box Rear View of Vender Page 68 Vender SECTION 7 EXPLODED VIEWS Miscellaneous Assemblies Gas Island Item No Description Part Number Item No Description Part N
46. Item No Description Part Number Qty 1 Package Stop 010508 1 2 Port Trim 815019 1 3 Sign 79 5 Can Graphics 1 Sign 72 Can Graphics 1 4 Port Spacer 815020 1 5 Port Body Assy Welded 210510 1 Marketing 290540 1 6 Anti theft Plate Non CDC 210505 1 CDC 231523 Marketing 290519 1 7 Bolt 1 4 20 x 1 2 901007 9 8 Nut 1 4 20 905002 9 9 Label Bottle Door Port 931355 1 Anti Foaming G III Vender Page 51 SECTION 7 EXPLODED VIEWS Wide Port Assembly Item No Description Part Number Qty 1 Coin Cup 231505 1 2 Port Body Assy Welded 303540 1 Non CDC 305510 1 3 Anti theft Plate CDC 303503 1 Non CDC 305501 1 4 Port Spacer 815248 1 5 Port Trim 815249 1 6 Package Stop 273508 1 Page 52 G III Vender SECTION 7 EXPLODED VIEWS A Center Door Changer for the Wide Port 1 COIN MECH 10 BE e amp LS DETAIL A Item No Description Part Number Item No Description Part Number 1 Coin Chute Assy CDC 79 5 161590 6 Coin Return Hinge Bracket 290543 72 162540 7 Coin Return Lever 161507 2 Cable 911032 8 Coin Hopper WP 303502 3 Coin Chute Support WP 303507 9 Port Brace 010515 4 Changer Vault W A 303506 1 Coin Box Chute WP 303501 5 Changer Vault Brace 161518 Coin Return Lever Assembly 161593
47. NW 292517 32 Control Board 836109 33 Fuse Box Assy 842219 Except 72 Marketing Venders which start PO 1528 and after Page 71 SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Rear View of Button 12 QD E 9 Page 72 Vender SECTION 7 EXPLODED VIEWS Specify color Item Description Part Number Item Description Part Number 1 Ad Panel Lexan only 79 10 Validator Mounting Plate Assy 844008 Marketing 200307 amp after 849166 11 Validator Decal Marketing 79 Prior to 200307 848575 200307 amp after 931513 All 72 Marketing 848574 Prior to 200307 931361 Ad panel card behind Lexan 12 Spring 914024 Can 831517 13 Select Button 815272 Can Bottle 831518 14 Validator Filler Label 931361 Bottle 831514 Feature Button Bracket Decal 831349 Prior to 200307 831421 Control Panel Decal Marketing 2 L E D Assembly 291525 200307 amp after USA 831510 3 Control Panel Assy Marketing Canada 831512 200307 amp after 338565 Prior to 200307 848233 Prior to 200307 290599 Control Panel Decal Marketing Control Panel W A 290520 200307 amp after with lock 4 Button Panel Assy with 290566 cover holes 831511 Harness Marketing Wide Prior to 200307 848295 Marketing Narrow 292530 Black Christmas Tree 916009 5 Port Trim Marketing 290516 Red Christmas Tree 916084 6 Coin Cup Marketing 290522 Red Carriage Bol
48. Position 15 26 Front View of The IM Z2 2 Rui Coca Cola Marketing Vender mi Page 70 Vender SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Miscellaneous Assemblies G III Vender Item Description Part Number Item No Description Part Number 1 Wiring Plate Cover 010002 34 Right Cabinet Vandal Panel 72 291004 2 Delivery Chute Sensor 836108 79 290004 3 Delivery Chute Liner Wide 815299 35 Door Roller Kit 141180 Marketing 36 Rack Support 281001 4 Delivery Chute Wide Marketing 290001 37 Main Wiring Harness 842063 5 Tension Clips 916059 38 EMI Filter 842061 6 Rivets 1 8 908004 39 Relay 836065 7 Coin Box Housing Marketing 815347 40 Door Switch Bracket 010045 8 Bolts 1 4 20x1 901003 41 Door Switch prior to 1521 835003 9 Screw 8 18 1 2 902004 42 Door Switch 1521 amp after 835019 10 Lamp Bracket bottom Marketing 290534 43 Ballast Assy Marketing 72 291540 11 Coin Box Marketing 290550 79 290590 12 Door Assy Wide Marketing 72 291550 T8 3 Lamp 72 291593 bottle T8 3 Lamp 79 292593 Wide Marketing 72 can 291551 44 Port W A Marketing 290540 Wide Marketing 79 bottle 290593 Anti Theft Plate Marketing 290519 Wide Marketing 79 can 290594 45 T Handle Assy Marketing 812271 13 Inner Door Assembly Wide 291605 1504 amp after 812290 Marketing 72 T Handle Housing Marketing 812336 Wide Marketing 79
49. R to save your setting If the ABORT 15 pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to procede to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by 1 if the timer is active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press
50. ROYAL VENDORS with KO Programming Operation and Service Manual 201 Industrial Boulevard Kearneysville WV 25430 CUSTOMER SERVICE 800 931 9214 304 728 7056 TECHNICAL SERVICE FAX 304 725 6579 Coca Cola PARTS FAX 304 725 4016 Marketing Vender Email Technicalinquiry royalvendors com Parts royalvendors com Royal Vendors Inc TABLE OF CONTENTS SAFETY SEGMENT tn ag genenana idu 5 SECTION 1 General Information eene 7 Vender Identification s o BG Ee EE DE EE De ee ge 7 SECTION 2 Set Up and Installation 8 Four Button Programming uet cor 8 KO Programming Flowchart aa aus vests RO RU FO 9 Code levels sie iat aan oU 10 Error Display Mode Eror 10 Ment 11 Internal Menlo oe obe SR RUSSE 12 Coin Payout Mode CPO SEE Be ee ta beg d 12 Tibe Pill Mode El ood oie EG etd 12 Test Vend Mode ES diete tatto te ones ida 12 Password Protection 5 22222222 11 13 Cash Counter Display Mode 13 Vend Counter Display Mode 13 Selection Price Setting Mode 13 Space to Sales Programming Mode 515
51. TAL CONTROL COM OPTIONS FEATURES N PRIMARY TEMP SENSOR NOTES 1 50 MODELS MAY HAVE FEWER ee WIR NG DIAGRAM E E 5 EP EU VENDMOTOENCODER FOR STRIPED WRES NOCATED oe TN P15 TYPICAL LCD OR VFD 9 P 5 SENSOR OPTIONS Uie LED1 SENSOR ADJUSTMENT LE D R150 SENSOR ADJ TRIMPOT G III Vender SECTION 5 MAINTENANCE WHAT TO ADJUST Chute Sensor The chute sensor has been pre set at the factory to sense product on the delivery chute To return the setting to the factory default locate the adjustment screw which is at R1500n the controller board see view of G III controller board Slowly turn the adjustment screw clockwise until the adjustment LED lights Next turn the screw counter clockwise until the adjustment LED barely goes out Continue turning counter clockwise 2 full turns from this point Test by vend testing the exterior rear columns and watch the chute sensor indicator light after the product hits the chute The light should flash on and off This adjustment is necessary upon delivery chute replacement chute sensor replacement controller board replacement or to return the vender to the factory setting WHAT TO CLEAN Condenser Using a small light bristled brush clean the condenser fins periodically Keep it free from dust and debris This will help the refrigeration system work more efficiently and possibly extend the life of the unit LIGHTING MAINTENANCE The lighting syst
52. The selection switches signals the vender controller when a selection is made see Figure 3 3 These switches are also used to program all vender functions see Button Programming section of this manual Low Voltage Transformer The step down transformer has a secondary winding which produces 24 volt AC output The transformer works in conjunction with an external fuse which protects the vender in the event of a short in the secondary circuit See figure 3 3 A power supply located on the vender controller changes the 24 volt transformer output to direct current G III Vender Selection Switch Figure 3 3 Control Board Fuse Transformer Computer Socket Door Switch Page 25 SECTION 3 VENDER COMPONENT EXPLANATION Vend Rack Assembly The vend rack assembly located in the cooling compart ment of the vender is composed of twelve product columns six located in the front columns one through six and six in the rear columns seven through twelve Both front and rear columns are double depth columns that can be adjusted to single depth to accommodate packages other than 12 oz cans Different package types cannot be mixed within the same column Each column has an individual vend mechanism consist ing of a rotating pivot which 15 held in place by a spring loaded release lever On the opposite side of the column are the product stops both of which
53. UP button to proceed to the next prompt Lit Lighting Control Optional relay kit required Ifthe lighting control option is activated and the ENTER button is pressed at LitX the controller will enter the current lighting control setting If X equals 1 the lighting control will be activated and the lighting will be turned off during the blocking period If X is set to 0 the lighting control will be disabled X 1 Lighting control will be actived X 0 Lighting control will be not actived Press ENTER to edit the setting 1 or 0 must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a setting will bring you back to the original setting without saving any changes Pressing ABORT at the Lit prompt will bring you out to bLC1 or bLC2 prompt Press the UP button to proceed to the next prompt diSC DISCOUNT SETTING If ENTER is pressed at diSC prompt the controller will enter the discounting control setting and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the controller will return to the diSC without saving your selection Enable Discount Enb If ENTER is pressed at the EnbX prompt the controller will enter the discount enable mode If X is s
54. adjustable product stops are set to the correct position for the package type Wrong product vending upon selection Misload by vender loader Ensure that all product within each column is the same Space to Sales not set properly Look for StS error Check or reset Space to Sales Miswired selection Check the wiring from the controller to the selection switches Bad encoder motor assembly UEnd error should be displayed Watch vend cycle from under stack mechanism Know the columns you re vending from preferably one column assigned to one selection If the lever actuators rabbits do not come close to this column upon vending change the motor assembly No vend upon selection Dry vend no refund Chute sensor too sensitive or a column is jammed or sold out Check to see if the delivery chute sensor adjustment LED is constantly on If So adjust it back to factory setting See Taking Care of the Vendor in Section 5 Check adjustable product stops to ensure that both are set to the correct position Defective chute sensor Unplug the sensor s connection from the control board Watch LED If the adjustment LED goes out replace defective sensor Defective controller If the adjustment LED stays on after unplugging the chute sensor from the control board power it down pull the fuse and unplug everything from the control board except the main power lead Reinsert t
55. alculated based on first choice attempts since StS was last changed The display will flash SL 1 and alternate this message with either nonE indicating that no columns should be assigned to selection 1 or a sequence of numbers that represent columns that should be assigned to selection 1 Pressing UP or DOWN will cycle through the remain ing selections Pressing ENTER or ABORT will move the user to the SAUE option where pressing ENTER will save the recommended space to sales or pressing ABORT will return the StS prompt without saving the changes Press the UP button to proceed to the next prompt Con MACHINE C1 C10 Eon CONFIGURATION MODE If ENTER is pressed at the prompt the controller will enter the machine configuration mode by displaying C1 1 which designates configuration option number 1 If ABORT is pressed while at the Cn level the controller will return to the code level Pressing UP or DOWN will allow the selection ofavailable configuration options Pressing ENTER will change the display to X where is the configuration number and X is the current status of the option The status is changed using UP or DOWN Pressing ENTER saves the status of the current option and returns the user to the prompt while pressing ABORT returns to the prompt without saving From the prompt press UP to proceed
56. an not running Check wiring to evaporator fan Check for 110VAC with voltmeter If no voltage is found replace the junction block If the correct voltage is found replace the evaporator fan motor Air leaks around the inner door or port body Check for condensation around the inner door for air leaks Ensure the door is tightened down far enough Make sure the port door is not held open Mullen area not properly sealed area where the harnesses enter the cabinet Apply permagum Drain tube clogged Check to make sure water can freely flow through the drain tube SETP set too low Increase the SETP to 40 Page 42 Refrigeration unit not charged properly Replace unit G III Vender REFRIGERATION FLOW CHART SECTION 5 182 dwa 1no no 1 56 dies eq sbumes ey Page 43 eui sJejsiBe1 eldsip peog 8 1 jo adh PE Si y d woo ul 4 sak guy pip OU 10 au eseud a 4 OUES 1641 1snuu pea eq 104 0 uiejqoid jo 5101 10 Josues duiel je P109 pue s1011 euuou eoe dei 2d ou Hous aseud eseud euy ees 0 sejnuiu G sseureu eui 5 0106 pels xoidde pue ujeep ue e Jo Anfu 100p SJOpU
57. ance and erasure of credit Defective controller Replace test controllerfor erasure of credit Acceptor takes a bill and allows payback of coins without a selection Controllers configurations not set properly Access vender configuration mode and check the Forced Vend setting VENDING PROBLEMS Multiple vending not canceling credit Page38 If multiple vending is from all selections delivery sensor is cut improperly grounded NOTE If the sensor is not present or is cut defective the will allow up to two products from each column assigned to be vended before the column is determined to be sold out Factory Adjustment for the trim pot screw on the controller 1 screw clockwise until the light comes on 2 Turn screw Counterclockwise until the light goes out 3 Continue turning counterclockwise 2 full turns 4 Vend test on columns 7 amp 12 and watch the light on the board make sure the only time you see the light come on is when a product hits can chute G III Vender SECTION 5 MAINTENANCE PROBABLECAUSE CORRECTIVE ACTION Depth setting not set correctly in 54 mode May be set to single depth Enter SdEP Mode and check setting to be correct Refer to SdEP section of this manual SdeP is set by selection number Mechanical error Check for correct operation of the pivot pivot end and release lever Verify that both
58. ared when proper communication is established The CSF error is cleared upon power up or via the HHC or service mode The IC error is cleared when a coin is accepted other CHAT errors are reset via the HHC or Service Mode or when the condition causing the error no longer exists Bill Acceptor Error After the bUAL prompt the controller will display Indicating a bill communication error bFuL Indicating a full bill stacker biLL Indicating a defective motor by Indicating a bill jam error brCH Indicating a bill acceptor ROM checksum error bOPn Indicating an open cash box bS Indicating a sensor error The bC error is cleared when proper communication is established The bS error is cleared upon power up via the HHC or the service mode The remaining errors are cleared whenever the validator reports no errors and is enabled the validator is enabled when it accepts money G III Vender Card Reader Error Crdr After the Crdr prompt the controller will display CrC Indicating a card reader communication error Crxy Indicating an error number reported by the card reader where x is a hexadecimal digit representing the card reader code and y isa hexadecimal digit representing the manufacturer specific sub code Refrigeration Error rFrG After the rFrG prompt the controller w
59. ate 0 255 Using the UP or DOWN buttons will increase or decrease the number in single digit increments A rate of 0 will disable the universal satellite device vending All active selection vends from above menu regardless of selection should be counted in this vend rate Activation ofthe ENTER button will save the setting and return to the rAtE RETURN TO SALES MODE If ENTER is pressed at the rin prompt or if 30 seconds passes without a selection switch being pressed while at the prompt the controller will return to the normal door open mode G III Vender SECTION 3 VENDER COMPONENT EXPLANATION Door Switch The vender door switch 15 mounted to the lower right side of the vender s door and 15 actuated by the door each time it is opened or closed see Figure 3 3 The following functions are performed each time the vender door 15 closed 1 Clears any column sold out 2 Scrolls Greeting 3 If door switch reset is enabled see Con the resettable MIS counters may be reset upon reading selection 1 4 Starts the refrigeration unit after an aproximate 5to 8 minute delay after door switch is pressed Note The door switch is mounted to the lower right side of the vender cabinet on models built prior to P O 1521 Delivery Chute Sensor The delivery chute sensor mounted on the bottom of the delivery chute signals the controller when a product is delivered Selection Switches
60. ction Press UP or DOWN to toggle between 0 or 1 When desired setting 15 shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour 15 shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Pressing ABORT while editing a selection will bring you back to Hour without saving any changes Pressing the ABORT button from the Hour prompt the controller will return to the StoP prompt Press the UP button to proceed to the next prompt SEL Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one 01 X If X 5 1 the selection is active or 0 the selection is not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controll
61. d a payout of the displayed value will be made Coins will continue to payout as long as ENTER is held down If ABORT is pressed at any time the controller will return to the CPO prompt Press the UP button to proceed to the next prompt tuFL TUBE FILL MODE mg If ENTER is pressed at the tuF L prompt the controller will enter the coin tube fill mode In this mode the operator 1s allowed to deposit any coin into the coin changer s acceptor where that coin tube is not full The tube inventory level will be displayed after each coin is accepted If ABORT is pressed at any time during this operation the controller will return to the tuFL prompt Press the UP button to proceed to the next prompt tESt NOTE This is the only method of loading the tubes that ensures exact cash accountability TEST VEND MODE If ENTER is pressed at the tESt prompt the controller will enter the test vend mode Using UP or DOWN will allow the operator to toggle between the following modes VEnd Column Vend Test SL Selection Switch Test SO Sold Out Test per column dSP Display Test TELY Relay Test CnP FAn Lit Htr Column Vend Test UEnd If ENTER is pressed at the UEnd prompt the control ler will enter the column vend test mode The display will show CO 1 which represents column 1 Pressing UP and DOWN cycle through the available colum
62. d status of the column Pressing ABORT at any column indicator Cnn returns the user to the SLXX display Pressing ABORT at this point will move the user to the SAUE option While at the SAUE prompt pressing ENTER saves the custom space to sales settings and returns to the code level StS while pressing ABORT returns to the CStS prompt without saving the settings Press the UP button to proceed to the next prompt rStS NOTE Assigning a column to a selection does not clear previous assignment of that column Care must be taken to ensure that a column is not mistakenly double assigned or left unassigned SPACE TO SALES SETTINGS 12 COLUMNS Opt2 Opt3 Opts Opts Opt7 Opts Sell 167 1278 12 8 1 2 7 8 1278 1228 23 23 123 Sel2 167 1278 1278 1278 39 1278 45 45 45 Sd3 2 8 12728 12728 1 2 7 8 4 39 6 6 6 Sd4 2 8 1278 1 2 7 8 1 2 7 8 5 410 7 78 7 89 Sd5 3 3 39 39 6 5 8 9 10 Sel6 3 4 39 3 9 10 6 9 HH Sd7 4 5 4 40 11 11 10 Ju 848 5 6 5 410 12 12 u 12 Sd9 9 9 6 5 1 2 7 8 1278 12 Sd10 10 10 10 6 Slit 1 m 12 12 12 12 12 Sel13 167 1278 1 2 7 8 1 2 7 8 Recommended Space to Sales rStS If ENTER is pressed at the rStS prompt a recom mended space to sales configuration is c
63. de Machine Configuration Mode C1 C10 Correct Change Only Preview Data Password Mode Language Selection Mode Time Date Setting Mode Lighting Control Mode Refrigeration Control Mode Block Selection Mode Block Selection Mode Discount Setting Mode Manual Switch Over ride Mode By selection Setting Mode Remote Vend Mechanism Routine Return to Sales Mode If optional features C2 under Con Menu are dis abled these menus will not appear and will not apply The exception to this rule is S EP which will not appear but will still apply Code level modes preceded with a are considered sensitive to incorrect setup procedures Therefore they can only be accessed after a predefined and unchangeable password has been entered via the selection switches Once the password has been entered all functions will be available PASS will be displayed only if the password has not been entered Otherwise the function codes will be displayed as listed above The password is entered via the first four selection switches while the controller is displaying PASS The password must be entered within 10 seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the sequence press ENTER If the password is not recognized the display will remain blank but will reappear if no buttons are pressed Page 10 Code Level Explanation ERRORDISPLAY MODE mm I
64. e Adjustment no adjustment required for the G III s Electronic Cold Control VENDER IDENTIFICATION Your G III vending machine can be easily identified by taking note of the following three items Vender Serial Plate mounted on the exterior left side of the vender door 2 Refrigeration Serial Plate mounted on the kick plate of the refrig unit 3 Control Chip Revision Number Mounted on the upper part of the control board Also can be read on the L E D when the door is first closed VENDER SERIAL PLATE The vender s main serial plate shown in figure 1 2 is located on the exterior left side of the vender s main door and has the following information Vender model number Vender serial number Amps required by vender Unit charge of R134A Refrigeration design pressures 0 804 OVAL MODEL RVCC 804 9 VENDORS terete ENA NIE SERIAL NUMBER AMPS R134a 199936AA00006 12 5 25 2 DESIGN PRESSURES 300 HS 156LS 115V 60HZ 1PH LISTED REFRIGERATED VENDING MACHINE 66E9 SUITABLE FOR OUTDOOR USE Figure 1 2 G III Vender The vender s model number contains two important pieces of information The machine type such as RVCC Royal Vendors Coca Cola It also contains the vender model number such as 804 9 capacity of 804 twelve ounce cans 9 selections How to read a Serial Number The first 4 numbers represent the year the vender was produced
65. e through all available time selection options Pressing ENTER will allow you to set the sub menu you have entered into example Enb If ABORT 18 pressed anytime during this operation the controller will return to the tinE prompt Press the UP button to proceed to the next prompt Lit TIMESELECTION OPTIONS current time settings Enable must be set to 1 Current Year Example 02 nth Current Month dAtE Current Day of the Month Hour Current Time hours minutes dSt Daylight Savings Time Selection NA OFF AUS EU G III Vender SECTION 2 SET UP AND INSTALLATION NOTE Enable must be set to 1 at all times to assure proper vender operations Enable Setting Enb This setting controls the time and date support by keeping a continuous updated clock connection 1 or you can turn the clock off 0 so the clock is not updated Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting and return to the Enb prompt Press the UP button to procede to the next prompt If X 1 Will keep the clock current when enabled If X 0 Will not keep the clock current if disabled Set Year YEAr If ENTER is pressed at the yEAr prompt the last two digits of the year are displayed and will be flashing Pressing UP or DOWN will increase or decrease the year setting Pressing ENTER will sa
66. egin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour 15 shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt Press the UP button to proceed to the next prompt SEL Note The time is based on 24 hour time Military time G III Vender SECTION 2 SET UP AND INSTALLATION Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one 01 X If X is 1 the selection 15 active or 0 the selection is not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controller will return to the SEL without saving your selection X 1 The selection is active X 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a selection will bring you back to the original setting without saving any changes Press the
67. em contains extremely high voltage 480 volts and power should always be disconnected when working with or around this portion of the vender Light bulbs should be replaced whenever one or more of the bulb ends are blackened or discolored or when the lights are flickering or are not lit and it has been determined that the bulbs are bad Page 32 G III Vender SECTION 5 MAINTENANCE Troubleshooting Refer to the Safety Segment of this manual and always remember to Remove power from vender when troubleshooting without a voltmeter Always use voltmeter when checking voltage and Beware of high voltage areas Take extreme caution when working in these areas The G III vender is equipped with a self diagnostic feature to aid in the repair and maintenance of the vender When servicing the vender pay close attention to the digital display When the vender door is opened the electronics will begin displaying any error codes that are stored in memory If there are no errors the display will read nonE See Four Button Programming section of this manual enter the Service Mode press and release the Service Mode Button located on the controller The display will read Eror If ENTER is pressed at Eror prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show nonE If error has been detected since the last error reset the
68. er along with a brief explanation of the problem 5 Ifthe item returned is not under warranty it will be sent back to you at your expense or it will be scrapped 6 All warranty parts should be properly wrapped and packed securely to avoid further damage Refrigeration units that are returned from the field and have been tapped into tampered with not packaged properly or have had the serial plate removed will void the warranty 7 If parts not returned within 15 working days the invoice will be due in full Royal Vendors Publication ROYAL 833025 01 e 6 05 Printed in the United States of America
69. er board Replace test controller Always accepts coins but gives erratic no credit IF NO CREDIT Defective harness between coin mech and control board will have CC error Check harness for cut wires or wrong bad connections Test each wire for continuity or test to ground If found to be defective replace IF ERRATIC OR NO CREDIT Acceptor or coin mech Replace coin mech and test If OK then check the following IF NO CREDIT Defective controller Replace test controller Changer will not payout coins Defective harness between coin mech and control board Test vender s manual coin payout If vender won t pay out using the CPO mode or during sales check harness for cuts bad continuity or wrong connections If defective replace and test G III Vender Defective coin mech Replace coin mech and test If it pays out the coin mech was defective Page37 SECTION 5 MAINTENANCE PROBABLECAUSE CORRECTIVE ACTION Defective controller If coin mech won t payout coins manually in the CPO mode or during the Sales Mode and the above two procedures have failed replace the control board and test payout both in the CPO mode and during a sale Changer payout buttons are disabled while door is closed or while in Open Door Sales Mode Enter the Service Mode or access the Coin Payout Mode BILL ACCEPTANCE Bill Acceptor will not pull bi
70. er will return to the SEL without saving your selection X 1 The selection is active X 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting and pressing ENTER will save the settings Pressing ABORT while editing a selection will bring you back to the original setting without saving any changes When finished making changes press ABORT to return to the SEL prompt Press the UP button to proceed to the next prompt LESS Page 22 Discount Amount LESS If ENTER is pressed at the LESS prompt the controller will enter the discount amount setting and the first display will show the current four digit discount amount 00 99 95 For example if the amount was set to 10 every price set in the price mode will be reduced by 10 cents Using UP or DOWN will allow you to increase or decrease the number in increments of the least coin tube amount Press ENTER to save the setting and return you to the LESS prompt Press ABORT to return to the LESS prompt without saving any changes Pressing ABORT at LESS prompt will bring you out to diSC prompt Press the UP button to proceed to the next prompt OVEr MANUAL SWITCH OVER RIDE If the vender is equipped with a key switch it can be used t
71. error does not clear replace changer Changer s scale factor is not valid for the machine configuration Ensure that changer bill acceptor and card reader are all models for same country Unplug machine wait atleast five seconds replug machine If models are compatible replace changer Crdr Card Reader Error Card reader communication error If changer or bill acceptor is being used check for CC or errors Unplug machine waitatleast five seconds and replug If there is no CC or bC error 1 Check card reader harness 2 Replace card reader If there is a CC or bC error 1 Check control board MDB harness Card reader error see card reader manual for description of error codes No test available Refer to card reader manual for corrective action OLn On Line Module On line module communication No communication for 5 sec Proper communications On line network communication Network is not responding OLM can not call out Proper cummunications On line module internal problem causing improper functions check sum etc rUnd Remote Vend Remote vend Mech No communication for 5 sec Proper communications S d Selection Display Device Display device communication No communication for 5 sec Proper communications Error code number XX device specific Unplugged or defective temperature sensor err
72. et to 1 the discount will be enabled and the active selections will be G III Vender discounted during the following programmed time blocks Or if X set to 0 the discount setting will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to EnbX without saving your selection Press the UP button to proceed to the next prompt Strt If X 1 The discounting price is enabled If X 0 The discounting price is disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your setting If ABORT 15 pressed anytime during this operation the controller will return to the daY prompt wi
73. f ENTER is pressed at the Eror prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show nonE If an error has been detected since the last error reset the display will show the first error summary code that has occurred EXAMPLE CJXX would indicate a column jam error If ENTER 15 pressed the controller will display the detailed error for the summary code UP and DOWN will cycle through any remaining error detail codes If the ABORT 15 pressed while displaying any detailed code the controller will return to the summary code If the is pressed while displaying any summary code the controller will return to the code level If ENTER is pressed and held for two seconds during the display of a detailed error code that error will be cleared If other currently accessed detailed errors exist the next error will now be displayed If no other errors of this type exist the next error summary code will be displayed or nonE if no other errors exist Vend Mechanism Error UEnd The UEnd prompt indicates that at least one vend mechanism error has been detected If the ENTER 1s activated the controller will display CJxx Indicating a column jam error CS Chute sensor is active for more than 5 mins hS Indicating a home sensor error EC Indicating an encoder error Indicating a rabbi
74. gin blinking indicating that it can now be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes Stop Time Setting Stop If the ENTER button is activated at the StoP prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the first summary level code dAY Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the StoP prompt Activation ofthe ABORT button at the StoP prompt will return the to the dISC prompt Page 24 If the ENTER button is activated at the dA y prompt the VMC will enter the day of week setting routine Upon entry into this routine the display will show the current day of the week setting i e FriX where X will be 1 ifthe state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through tUE UE Fri Sun or ALL Activation of the ABORT button will return the VMC to the prompt without making any change
75. he fuse If the adjustment LED immediately lights up turn the screw counterclockwise to see if the light goes out If not replace the controller board Will vend from some but not all columns allows refund or 2nd choice Select button switch or harnessing Check the selection switch And trace the selection harnesses back to the control board Replace if necessary Defective encoder UEnd error should be displayed Watch vend cycle from under stack mechanism Know the column you re vending from preferable one column assigned to one selection If the lever actuators rabbits do not come close to this column upon vending check the vend motor connections at the control board and in the bottom of the door If the connections look good replace the vend motor assembly Complete sold out condition motorrotates chain severaltimes then says Sold Out or Out of Order Home sensor chain or lever actuators rabbits Pull chain out into middle of column andunplug power to doorthen replug Ifthe motor rotates the chain several times without finding a home position check change home sensor chain and lever actuators rabbits Complete sold out condition Timer is enabled or StS has been cleared CLr Disable timer control or program StS G III Vender Door switch not working Open the vender s main door and make sure the LED displays the service mode If not check for voltage 5 V
76. he current price for the displayed selection Using UP or DOWN will increase or decrease the price Holding UP or DOWN for more than five seconds will cause the price to change at 10 times the normal rate When the desired price is on the display pressing ENTER will save that price while pressing ABORT will return to the selection level without saving Press the UP button to proceed to the next prompt StS SPACE TO SALES PROGRAMMING MODE If ENTER is pressed at the StS prompt the controller will enter the space to sales programming mode by displaying OPtn where n is the current option selected CStS for custom configuration or 1516 Using UP or DOWN will allow the operator to cycle through all 11 available space to sales options OPt1 OPt9 CStS and rStS When one ofthe OPt1 OPt9 options are on the display pressing ENTER will select that space to sales option and return to the code level If one ofthe OPt1 OPt9 CStS or the rStS options is displayed and ABORT is pressed the user will return to the StS prompt without changing the settings NOTES LIf ENTER is pressed at CLr the StS settings will reset to none 2 There is a decal located on the inner door that shows the relationship between columns and selections 3 If the clear program is used without assigning any columns the LED with read Sold ou
77. he escrow of bills If X is set to 1 and the bill value inserted takes the accumulated credit over the maximum vend price bills will always go to the cash box Ifthe rule is set to 0 the bill will be held in the escrow position If X 1 Bill escrow is disabled If X 0 Bill escrow is enabled Page 15 SECTION 2 SET UP AND INSTALLATION CORRECT CHANGE ONLY Don CONTROL MODE If ENTER is pressed at the CCOC prompt the control ler will enter the correct change only control mode Upon entry into this routine the display will show the first summary level code ConX ConX Allow Consumer Overpay This submode is used to determine whether a vend should be allowed when an overpayment situation may result If set to 0 the customer will not be cheated When set to 1 if a customer makes a selection when the change levels are low and the Use Correct Change Only light is e OFF The light will blink for up to one minute Ifafter 2 seconds but before one minute expires the customer re selects this same selection the vend will continue and as much change as possible will be returned e ON The light will blink for up to one minute How ever the vend will continue and as much change as possible will be returned The light will return to its appropriate state when the blinking period has ended In either case above remaining change due back to the customer will remain on the display The customer could
78. ill display SEnS Indicating a temperature sensor error CoLD Indicating temperatures three or more degrees below the compressor cut out setting Hot Indicating cabinet temp is above limit CnPr Indicating that the compressor is not cooling within 30 minutes of turning on or indicating the heating system has failed to increase deg per hour while heater is on Htr The CoLD error is cleared when the temperature rises above three degrees below cutout The Hot error is cleared when the temperature drops to the SetP The SEnS error is cleared when a sensor is detected The remaining rFrG errors can also be cleared via the HHC or service mode External Menu Access the External Menu by entering your 4 digit password factory set 4 2 3 1 when the main door is closed The External Menu contains Errors Eror Cash Counts CASH Sales Counts SALE Return rtn Note Use the Preview Data Password Mode PrEU under the password protected menu to display or change the current external password Page 11 SECTION 2 SET UP AND INSTALLATION Internal Service Menu COIN PAYOUT MODE EPO If ENTER is pressed at the prompt the controller will enter the coin payout mode and display the lowest coin value that can be paid out Using UP or DOWN will allow the operator to cycle through the coin values that are routed to the coin tubes If ENTER is presse
79. in T Handle Stud n a Non CDC Landscape 8 T Stud Sealer Washer 915258 Coin return 9 Button Coin Return Lever 803031 Bushing Coin return 803030 10 Retaining Ring 5 32 906005 Hex Jam Nut Coin return 905019 11 Roller Pin Door Lifter 811002 9 16 Internal Tooth Washer 904013 12 Hinge Coin Return Lever 141506 Coin return 13 Coin Return Lever 141504 s PC Board Housing 095530 14 Catch Basin Bill Validator Assy 095590 Splash Guard 815169 15 Catch Basin Drain Tube 925038 Hole Block Lock Cover 141509 16 POS Decal 931439 17 W A POS Plate metal 231579 18 Security Shelf 141512 T8 3 Bulb Parts 19 Fuse Bracket I E C 141522 Lamp Panel WV 303522 20 T Handle Housing 812190 Lamp Panel NV 305507 21 T Handle Brace 141513 Ballast Assemblies 22 Lever Stop 141514 Ballast Assy 72 CDC 232520 23 Coin Chute 815001 72 amp 79 Non CDC 010950 24 Coin Chute Cover 815002 79 CDC 231560 25 Splash Guard Coke 815169 79 T83 Bulb Wide 203531 26 141508 72 3 Bulb Wide 304531 27 Spring Select Button 914004 72 T8 3 Bulb 79 Narrow 305531 28 Select Button Coke 815165 79 T8 3 Bulb CCR 291593 29 Switch Miniature 835001 72 8 3 Bulb CCR 292593 30 Carrier Strip Assy 815167 G III Vender Page 61 SECTION 7 EXPLODED VIEWS Refrigeration Unit 156430 Md cu HA zs 55
80. ine Upon entry into this routine the display will show the first summary level code dAY Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the to the Strt prompt Activation of the ABORT button at the Strt prompt will return the to the rUnd prompt If the ENTER button is activated at the dA y prompt the VMC will enter the day of week setting routine Upon entry into this routine the display will show the current day of the week setting i e FriX where X will be 1 ifthe state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through non tUE Fri SAC Sun or ALL Activation of the ABORT button will return the VMC to the prompt without making any changes If the ENTER button 15 activated at the Hour prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to be
81. ion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer 15 active on that day or 0 if the timer is not active on that day If 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour
82. ith all of our product designs We are committed to notifying the user of a possible danger involving the improper handling or maintenance of our venders The servicing of any electrical or mechanical device involves potential dangers both to those servicing the equipment and to users of the equipment These dangers can occur because of improper maintenance or usage The purpose of this safety segment is to alert every one servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep The service manual contains various warnings that should be carefully read to minimize the risk of personal injury This manual also contains service information to insure that proper methods are followed to avoid damaging the vender or making it unsafe It is also important to under stand these warnings provide general guidance only Royal could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Consequently Royal cannot predict all of the possible dangerous results These outlined safety precautions are the basis for an effective safety program Use these safety measures along with the service bulletins helpful hints and product specification sheets when installing or servicing Royal equipment We recommend that persons servicing our equipment maintain a similar commitment to safety Only personnel properly trained should have access to the interior
83. k upon energizing with the relay test mode check the two white wires from the board to the heater relay for voltage should be 24VDC on one of the two wires Check the other wire for continuity between the control board and the relay If voltage is OK replace relay Otherwise replace control board Cabinet temperature is above the limit Procede with normal refrigeration trouble shooting Refer to the refrigeration flowchart Heating System has failed to increase 1 degree per hour Procede with normal refrigeration trouble shooting Refer to the refrigeration flowchart Compressor not cooling within 30 minutes of turning on 1 Check the refrigeration unit before opening the vender s main door to see if it s running 2 Open the vender s main door and check the display to see that the door switch is working as normal 3 Access the rFrG setup mode and check the SetP settings 4 While in the rFrG mode change dSP to 1 to show the temperature on the display during the greeting and see if it s correct 5 While in the Test mode access the rELy mode and turn the compressor on 1 If the unit is running clear the error and see if it reoccurs 2 If the display does not function as normal check the door switch circuit 3 4 Change any settings if necessary and check temperature sensor operation 5 If the unit does not run refrigeration relay not clicking upon energizi
84. l cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Press the ABORT button to return to the Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting Stop If ENTER is pressed at the StoP prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer 15 active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting 1s shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will b
85. ll in No power to validator Unplug vender for 10 seconds and replug to see if bill acceptor cycles If not check acceptor harnessing or replace the bill acceptor Wrong acceptor harness or wires of the harness are in the wrong positions Make sure that the acceptor harnessing is correct for your style acceptor and that it s wired properly Acceptance disabled by coin mech if present or bad harnessing Make sure that the coin mech is plugged in accepts coins and that the coin tubes have enough coins to enable bill acceptance Coin mech is not operative Make sure that the changer harness ing is correctly connected and has continuity Repair or replace if necessary Replace acceptor and test If acceptor accepts bill acceptor was defective Replace bill acceptor Bill Acceptor takes a bill notestablishing a credit Defective acceptor harness credit not getting from acceptorto control board through the the harness Make sure thatthe acceptor and harnessing is correct for your style of acceptor and it is plugged in and wired properly Defective acceptor Replace test acceptor Defective controller Replace test controller Bill Acceptor takes a bill and credits but not erasing credit Defective wrong acceptor interface harness Defective bill acceptor Refer to bill acceptor service manual or bill acceptor representative Replace acceptor and test accept
86. maximum clearances from both moving parts and live circuits when servicing WARNINGS 1 ONLY FULLY TRAINED PERSONNELSHOULD ACCOMPLISH POWER ON SERVICING SUCHSERVICE BY UNQUALIFIED INDIVIDUALS CAN BEDANGEROUS 2 LIGHTING CIRCUITS CAN BE HAZARDOUS ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE REPLACINGA BULB OR SERVICING THE VENDER IN THAT AREA 3 NEVER USEA HOSE PRESSURE WASHER OR ANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS SEE CLEANING SECTION OF MANUAL FOR SUGGESTED CLEAN ING METHODS IF WATER CONTAMINATION OF ELECTRICAL COMPONENTS IS SUSPECTED USE QUALIFIED ELECTRICAL TESTING EQUIPMENT AND TEST METHODS TO ASSURE THAT VENDER IS NOTA HAZARD BEFOREAPPLYING POWER FOR REASON SECTION 1 GENERAL INFORMATION Specifications Dimensions 804 cap 79 1 2 37 W x 34 D 660cap 72 Hx37 W x34 D Approximate Empty Weight Wide 79 57 653 15 EF Wide 727 599 Ibs ap Narrow 727 536 lbs Capacity 804 cap 12 oz cans 12 columns 660 cap 12 oz cans 12 columns Operating 115V AC 60 Hertz Amperage Rating Re ee EE 12 AMP Econo Cool Amperage Rating 9 AMP Charge e quee 5 25 134 Econo Cool Charge 222222 6 507 RI34A Construction ese ee ee ee Steel cabinet steel rack Selections e pae 9 or 13 selections Altitud
87. mp after 2 72 Wide 142507 1525 amp after 3 72 Narrow 259560 1525 amp after Item No Description Part Number Item No Description Part Number 1 Door w a Coke 79 Wide 307510 10 Coin Plate Coke 141516 72 Wide 308510 11 Keps Nut 1 4 20 905002 2 Control Panel 9 Select Non CDC 143510 12 Hold Down Angle 123505 Before 1525 13 DecalSelect Button 845383 7 Select Narrow Before 1525 Non CDC 141530 14 Coin Cup Mounting Plate W A 123550 9 Select after 1525 non CDC 143507 15 Carriage Bolt 1 4 20x1 2 LG 901007 7 Select Narrow after 1525 Non CDC 141577 16 18 LED Assembly 010593 Gas Island Before 1525 285520 19 Transformer 842147 Gas Island After 1525 285530 20 Harness to Board 24 volt 842146 3 Security Plate W A non CDC 141550 21 Fuse Box Assy 012165 4 Validator Cover Coke 011518 22 Keps Nut 8 32 905001 5 Security Plate Decal 845396 23 T Screw 8 32x3 4 901001 6 T bolt 1 4 20x1 LG 901037 24 Lock Cover Hole Block 141509 7 Button Coin Return Lever 803031 25 T Screw 901001 Coin Return Bushing 803030 26 Coke Trim Filler Top 815311 8 Hex Jam Nut 9 16 18 UNF2A 905019 27 Coke Trim Filler Bottom 815312 9 Sems Screw 8 32x3 8 LG 901011 Black Christmas Tree 916009 G III Vender Page 63 SECTION 7 EXPLODED VIEWS Call your Royal representative for Lexan and or Steel Door Sign BS 1
88. nce Figure 4 1 NOTE For proper operation the vender must have 2 several packages in each column The Correct Change Only light will be on if a coin changer is present and sufficient coins are not in the tubes When the customer presses a selection switch the controller senses a selection has been made and immediately compares the amount of money vali dated to the sale price of the selected product 1 Credit inserted by the customer coins bills debit card is registered by the controller A customer can only make a selection after sufficient credit has been inserted to satisfy the sales price setting NOTE At any time prior to reaching a vend price a customer may press the coin release lever on the outside of the vender cancelling credit and escrowing all inserted money If a bill or cashbox coin is inserted this escrow is disabled See 8 Escrow Rule 1 for additional information G III Vender If the amount of money credited is the same or exceeds the sales price setting the controller directs the vend motor to move the chain clockwise rotation to position the lever actuator to the vend position of the selected column After the position 15 verified by the encoder the vend motor is directed to reverse direction counter clockwise rotation The chain drives the lever actuator rabbit to engage and activate the release lever Page 29 SECTION 4 VEND SEQUENCE OF OPERATION 5 u
89. ng 0 the discounting over ride 15 disabled or if blinking 1 the discounting over ride will be enabled X 1 Discounting over ride is enabled Turns off timer control X 0 Discounting over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the dSC without saving your selection Press the UP button to proceed to the next prompt Lit Lighting Control Override Lit Optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control over ride enable setting and the first display will show the current setting LitX If X is blinking 0 the lighting control over ride is disabled or if blinking 1 the lighting control over ride will be enabled X 1 Lighting control over ride is enabled Turns off timer control X 0 Lighting control over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the Lit without saving your selection Press the UP button to proceed to the next prompt G III Vender Refrigeration Control Over Ride FrG If ENTER is pressed at the FrG prompt the controller will enter the refrigeration control over ride enable setting and the first display will show the current setting
90. ng this operation the controller will return to EnbX without saving your selection Press the UP button to proceed to the next prompt Strt prompt If X 1 The blocking control is enabled If X 0 The blocking control is disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer 15 active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 1 or 0 When desired setting 15 shown press ENTER to save your setting If ABORT 15 Page 20 pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER wil
91. ng with the relay test mode check the two white wires from the board to the refrigeration relay for voltage should be 24 VDC on one of the two wires Check the other wire for continuity between the control board and relay Note The compressor relay test mode must be on to check voltage SEL Selection Selection switch has been closed for more than 25 seconds where XX indicates selection switch number Check the selection switch number shown in the detailed error code XX to see if 1 the button is sticking 2 the switch is sticking defective 3 the harness is wired wrong shorted Try to correct the problem if one of the three is found If you can t correct it then replace componentin question StS Space to Sales Error UAXX A column is unassigned Access Space to Sales Mode and go to custom Space to Sales Check all selections for the column showed in the detailed error description XX Change space to sales setting as required In some situations it may by quicker to completely reset all Space to Sales Error Code must be manually cleared See Eror section of this manual for detailed instructions G III Vender Page 35 SECTION 5 MAINTENANCE ERROR DETAILED ERRORCODE AND DESCRIPTION TESTPROCEDURE CORRECTIVE ACTION UEnd Vend Mechanism Error hs Home sensor error 1 Observe chain to make sure the four lever actuators rabbits
92. ns If ENTER is pressed the controller will attempt to vend a product from the displayed column Vends made while in this routine will affect only the test vend counters If ABORT is pressed at anytime during this operation the controller will return to the UEnd prompt Press the UP button to proceed to the next prompt 517 Page 12 Selection Switch Test SL If ENTER is pressed at the SL prompt the controller will enter the selection switch test mode The display will show SL 4 which indicates that the fourth selection switch was pressed last When any selection switch is pressed it will be represented by the right two digits The last selection switch pressed will remain on the display until the service mode timer expires or the ABORT button is pressed and held for two seconds this will return the controller to the SL prompt Press the UP button to proceed to the next prompt SO Sold Out Test SO If ENTER is pressed at the SO prompt the controller will enter the sold out test mode The display will show C 1X which represents column one if X is 0 column one is not sold out and if X is 1 column one is sold out Pressing UP and DOWN cycles through the available columns Pressing the ENTER button has no action Pressing ABORT button will return the controller to the SO prompt Press the UP button to proceed to the next prompt dSP Display Tes
93. nual for detailed instructions These Error Codes will be automatically cleared when the validator reports no errors and is enabled the validator is enabled when it accepts money G III Vender Page 33 SECTION 5 MAINTENANCE DETAILED ERRORCODE AND DESCRIPTION TESTPROCEDURE CORRECTIVE ACTION Changer communication error If card reader bill acceptor is being used check for rC or errors Unplug machine wait atleast five seconds and replug If there is no rC or bC error 1 Check changer harness 2 Replace changer If there is a rC or bC error 3 Check control board MDB harness Tube sensor error Check changer tubes for blockage Clear tube blockage if found If no blockage found replace changer Inlet chute blocked error no coins sensed in the acceptorfor over 96 hours Checkinlet chute for blockage Drop coins in Sales Mode or Tube Fill Mode to test acceptance Manually clear the error Clear inlet chute blockage Ifno blockage found replace changer If acceptance rate is acceptable system 15 probably OK If acceptance rate is low or changer will not acceptcoins replace changer Tube jam error Check changer tubes and payoutfor blockage Clear blockage if found If no blockage found replace changer Changer ROM Checksum error Unplug machine wait atleast five seconds replug machine Manually clear the error If
94. o clean the chain rE Rabbit error Lever Actuator error 1 Closely examine the four rabbits mounted to the chain assembly Make sure they are tightly mounted two of which have magnets and none are are missing 2 Check to make sure that the upper run of the chain assembly is above the stabilizers Check the chain s alignmentunderthe mechanism Checkthe idler pulley sprocket andthe vend motor sprocket to see if aligned 1 If a rabbit is missing replace the chain assembly 2 If upper run of chain assembly is below stabilizers raise itabove them see Figure 5 7 3 If the idler pulley sprocket is in the wrong position on the shaft order new idler sprocket assembly If the vend motor sprocket is in the wrong position on the shaft order a new vend motorassembly Chut Chute Sensor Error CS Chute sensor error Chute sensor is active for more than 5 mins Check to see that the sensor is adjusted properly Make sure that the sensor adjustment LED is normally not lit but blinks as product impacts the delivery chute Adjust the sensor to factory specs See Taking Care of the Vender in Section 5 for detailed instructions COLJ Column Jam Error CJXX Column jam error where XX indicates the the column number of the jam Check column for problem Check for contamination on release lever pivot and pivot end Enter test and vend one time from column Correct problem
95. o obstructions are apparent and acceptance appears to be OK this may be an indication of cheating attempts If no obstructions are apparent and coins do not accept or acceptance rate is poor replace changer acceptor bUAL Bill Communication Error If changer or card reader is being used check for CC or rC errors Unplug machine and wait atleastfive seconds Plug machine back in If there is no CC or rC error 1 Check bill acceptor harness 2 Replace bill acceptor If there is a CC error 1 Check control board MDB harness Full bill stacker Ensure bill cashbox is empty andthatthe cashbox is properly closed and in place If cashbox appears to be OK replace bill acceptor Motoris defective Notestavailable Replace bill acceptor Billjam error Check bill acceptor for obstructions or dirt obstructions are apparent replace bill acceptor Billacceptor ROM checksum error Unplug machine wait atleast five seconds replug machine Manually clear the error If error does not clear replace billacceptor Open cash box Check that bill cashbox is closed andin correct position If cashbox appears to be OK replace bill acceptor Sensorerror Check bill acceptor for obstructions or dirt If no obstructions are apparent replace bill acceptor Error Code must be manually cleared See Eror section of this ma
96. o over ride numerous operations of the vender timer control The key switch can control one or several features When the switch 15 activated the feature is over ridden Press ENTER atthe OUEr prompt the controller will enter the key switch over ride setting and the first display will show FrE Using UP and DOWN will allow the operator to toggle between the following modes FrE Und dSC Lit and FrG An over ride switch kit must be used to over ride the following features FrE Free Vend Enable Und Vending Over Ride bLC Selection Blocking Over Ride dSC Discounting Over Ride Lit Lighting Control Over Ride Refrigeration Over Ride Free Vend Enable FrE If ENTER is pressed at the FrE prompt the controller will enter the free vend over ride setting FrEX if X is set to 1 free vending is enabled if X is set to 0 free vending is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrE prompt without saving your selection Press the UP button to proceed to the next prompt bLC X 1 Free vending is enabled X 0 Free vending is disabled Vending Over ride Und If ENTER is pressed at the Und prompt the controller will enter the vending over ride setting If X is blinking 0
97. on Part Number Qty 1 Bracket before run 1504 210703 1 Bracket 1504 amp after 281713 1 2 Shaft Sprocket Assy Before run 1504 095770 2 Shaft Sprocket Idler Assy 1504 amp after 281716 2 3 Bearing Idler Shaft 915079 4 4 Spring Idler 914021 2 G III Vender Page 59 SECTION 7 EXPLODED VIEWS Select Panel Assembly 24 Volt AC fuse box for transformer 110 Volt vend motors SS fuse box D j 110 Volt AC power n connections for the SNO validator and ballast NG Page 60 G III Vender SECTION 7 EXPLODED VIEWS Select Panel Assembly 1504 and after except 1504 00001 00130 Item No Description Part Number Item No Description Part Number 1 Welded Assy 79 307510 31 Button Panel 815168 72 308510 Gas Island 285507 79 Narrow 306510 32 Retaining Strap 141507 72 Gas Island 309510 Gas Island 285504 2 Flush Mount Pop Out 812176 33 Sems Screw 8 32 3 8 901011 T Handle Assy 34 Screw Self drilling 8 1 2 902001 Items 3 4 5 6 7 amp 20 1 2 Washer T Handle Assy 812289 35 Sew Screw 6 32 3 8 901004 T Handle Assy Stainless 812291 36 Nuts Keps 8 32 905001 3 T Handle Body n a 37 Nuts Keps 1 4 20 905002 4 Spring n a 38 Wire Tie Large 4 916007 5 T Handle Stud n a 39 Sold Out Spring 914003 6 Retaining Ring n a Bottom Coin Chute Assy 010594 7 P
98. onment The dropping of the refrigerant temperature changes the vapor to a liquid The capillary tube controls the amount of refrigerant released to the evaporator coil The evaporator coil allows the vaporized refrigerant to absorb heat from the cooling compartment as it flows through the coil The falling temperature in the cooling compartment 18 caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside environment Note Afier the door is closed there will be a 5 8 minute delay before the refrigeration system will come on REFRIGERATION SYSTEM EVAPORATOR Evaporator Fan motor Y es pn i Suction Accumulator ape gt Tube Drier CONDENSER Condenser Fan Motor Discharge Legend COMPRESSOR 4 Flow Page 28 G III Vender SECTION 4 VEND SEQUENCE OF OPERATION RELEASE LEVER CENTER SUPPORT PIVOT PARTITION SPRING RELEASE LEVER BAFFLE o gt oe TA o 5 PIVOT END G IDLER CHAIN STABILIZER L PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT ADJUSTMENT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET IDLER DRIVE CHAIN BRACKET MOTOR MOUNTING PRODUCT STOP LONG ADJUSTABLE Figure 4 1 Vend Seque
99. or Check the temperature sensor connection of the control board to make sure it is plugged in Check if it is wired properly and the pins are making contact If the sensor is unplugged replug it If it is miswired replace the temperature sensor If the connections are bad attempt to repair them or replace the temperature sensor if it is unrepairable Error Code must be manually cleared See Eror section of this manual for detailed instructions Page34 G III Vender SECTION 5 MAINTENANCE DETAILED ERRORCODE AND DESCRIPTION TESTPROCEDURE CORRECTIVE ACTION CoLd Temperature three or more degrees below the compressor cut out setting 1 Check the refrigeration unit before opening the vender s main door to see if it s running 2 Open the vender s main door and see if the unit cuts off 3 Make sure the vender s door switch is working properly 4 Unplug one of the two white wires plugged into the refrigeration relay If upon unplugging one of the white wires the unit stops 1 Check the temperature sensor reading 2 Check Setp settings 3 Check two white wires for shorts from the control board 4 If upon unplugging one of the white wires the unit still runs unplug one of black wires If the unit stops replace refrigeration relay If optional heater kit is not installed one may be required 5 If heater kit is installed and heater does not turn on heater relay does not clic
100. pper tooth on the release lever disengages the pivot end allowing the pivot assembly to rotate one increment At that time the lower tooth engages the pivot end preventing further rotation 6 When the vend motor again reverses clockwise rotation the lever actuator pulls away from the release lever allowing the pivot to complete its rotation It is at this point that double depth product e g a 12 oz can is released to the customer The lever actuator strikes an additional time two times total for single depth product e g 20 oz bottles 7 lever actuator rabbit continues running in a clockwise rotation until the forward one of the two rabbits reaches the home position 8 Adelivery sensor on the bottom of the delivery chute indicates a product was delivered and signals the controller to reset and initiate a payback of change if too much money was inserted Sold Out If the product selected is sold out the digital display will indicate SOLD OUT and flash the SOLD OUT lamp signalling the customer to make another selection or push the coin return lever for a full refund The SOLD OUT lamp will continue to flash until a successful vend is completed If the vender is totally sold out of product illumination of the SOLD OUT lamp and the SOLD OUT message on the digital display will be continuous No money will be accepted into the vender in a total sold out condition Page 30 Sold Out
101. precautions when handling electrical circuits such as Refrigeration servicing to be performed by qualified personnel only Unplug the vender before servicing Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers of the correct size electrical connections must be dry and free of moisture before applying power WARNING ALWAYS TESTTO VERIFY PROPER GROUND INGPRIOR TO INSTALLATIONIN ORDER TO REDUCETHERISK OF ELECTRICALSHOCK ANDFIRE Page 5 SAFETY SEGMENT SECTION Il ELECTRICAL HAZARDS A Servicing with Power Off For maximum safety unplug the power cord from the wall outlet before opening the vender door This will remove power from the equipment and avoid electrical hazards Service personnel should remain aware of possible hazards from hot components although electrical power 15 off B Servicing with Power Some service situations may require access with power on Only fully qualified service technicians should perform power on servicing Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa Itis therefore important to maintain
102. pt This configuration prevents the machine from becoming a change maker When this mode is set to 1 enabled escrow of coins is allowed until any of the following Any bill is inserted into the bill acceptor Any cash box coin a coin that is not assigned to a tube is inserted The maximum vend price is reached Once any of these conditions are met escrow is ignored and a vend must be made If a selection is made that is sold out or locked out this option will override and an escrow will be honored If this mode is set to 0 the force attempt option will be disabled NOTE Force attempt has no effect on the card reader Once a card is inserted it can always be returned to the customer via an escrow or the return switch on the card reader If X 1 Force attempt is enabled If X 0 Force attempt is disabled Multi Purchase Allows multiple purchases without reentering coins If enabled instead of returning the change after a vend the credit will remain on the display to be used for another selection An escrow will be honored at any time This option will take precedence over the force attempt option after the first vend has been completed If X 1 Multi purchase is enabled If X 0 Multi purchase is disabled NOTE If the card reader is not multi vend capable the card will be ejected after each vend regardless of the state of this option Bill Escrow Inhibit This configuration allows t
103. r Center Door Changer o 8 118 0 0 0 0 0 Venders built before PO 1519A Item No Description Part Number Item No Description Part Number 1 Door Weld Assy CDC 72 304510 9 Metal Bolt On Trim Door Weld Assy CDC 79 303520 Top and Bottom All Wide 171502 2 Vandal Panel Cover 79 5 171101 Left 79 5 171507 Vandal Panel Cover 72 172001 Top and Bottom Right 79 5 171505 3 Right Vandal Panel 79 010519 Top and Bottom Enclosure 171512 Right Vandal Panel 72 011501 79 5 4 Bolt On Control Panel 163580 Right Trim 79 5 171506 9 5 10 Plastic Trim Bolt On Control Panel 161530 and Bottom All Wide 171513 7 Sel CDC Top Right 79 5 171516 5 P O S Window 815007 Top and Bottom Enclosure 171512 6 Lexan Panel 171522 79 5 7 Front Security Plate 9 Sel 173510 Bottom Right 79 5 171517 Front Security Plate 7 Sel 171510 Left Trim 79 5 171514 8 P O S Lexan Cover 171523 11 1 4 20 Kep Nut 905002 Attaches to Item 12 12 1 4 20 x 1 T Bolt 901037 NOTES 1 For other trim and door sizes contact your local Royal Vendors representative 2 Specify Color G III Vender Page 65 SECTION 7 EXPLODED VIEWS Steel Door Venders built PO 1519A and after control panel 2 260060606069 BE Page 66
104. rated by the timer program ONLY if the Start and Stop times are set Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 the timer is not active on that day G III Vender SECTION 2 SET UP AND INSTALLATION Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired setting 1s shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fash
105. s If the ENTER button 15 activated at the Hour prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to begin blinking indicating that it can now be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes SEL If the ENTER button is activated at the SEL prompt the VMC will enter the selection setting routine Upon entry into this routine the display will show the current setting for selection one as 01 X where X is 1 if the state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through the valid selections or ALL Activation of the ABORT Button will return the VMC to the SEL prompt without making any changes rAtE If the ENTER button is activated at the prompt the VMC will enter the universal satellite device vend rate routine Upon entry into this routine the display will show the current vend r
106. s activated If the door is closed the controller will return to the Sales Mode If credit exists the credit amount will be displayed after returning to the Sales Mode Dex Phone a Jack a LOH HI 111 s 22345 67 8 91011121314 1516 RED a lt Siwe Temperature KEY Mode Switch BEEK Sensor amp HHC B ls Interface Home Sensor el Door Switch RED Options FEM LED aromia BLACK Display ki 2 YELLOW 5 9 2 2 lt a2 28 a Relay S KEY Outputs EE Chute sed e EENE Sensor 850 Q EE gt 2 m Pig 3 WHTBLU S WHITE WHTIGRN E Selection RED m S GREEN Switches ets Vend GREY PURPLE ORANGE aoe INEUTRAL ol VIOLET GREEN 5 ORANGE zi YELLOW B28 WHITE 8 zm
107. s of Operation section of this manual for a description of the Open Door Mode If enabled the total machine sales and total machine cash values are displayed before the error codes These values represent the number of all paid vends and the cash amount of all paid vends respectively The sales and cash values are displayed the same as in the SALE and CASH service mode functions The display shows SALE XXXX KAKAK for two seconds each four digits then then existing errors or nonE If this option is disabled existing errors are displayed or nonE if no errors exist IfX 1 SALE XXXX KXXX and existing errors are displayed If X 0 Existing errors or nonE is displayed Door Switch Reset This option is used to allow the door switch to reset all resettable MIS resettable cash and sales counts If X 1 All resettable MIS registers are reset when the door switch is activated if any one of the resettable MIS registers are read If X 0 All resettable MIS registers will be reset only when the CF command is received from the HHC Save Credit This configuration is used to determine how long the credit is displayed If X 1 The credit is left on the display indefinitely If X 0 After 5 minutes the credit is erased G III Vender Forced Attem
108. setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt Press the UP button to proceed to the next prompt dEG Note The time is based on 24 hour time Military time G III Vender Fahrenheit Celsius Setting dEG If ENTER is pressed at the dEG prompt the controller will display dEGX if X 15 F the controller is currently in F Fahrenheit mode or if X is C the controller is in the C Celsius mode Pressing UP or DOWN will toggle the X digit between F and Pressing ENTER will save the displayed temperature mode and return the user to the dEG prompt while pressing ABORT will return to the dEG prompt without saving any changes Press the UP button to proceed to the next prompt SEtP This function can also be accessed via the HHC FACTORYSETTING Fahrenheit 35 F Set point 60 F Storage Celsius 1 5 C Set point 15 5 C Storage Set Point Setting SEtP The set point setting is what temperature the cabinet will maintain and when ENTER is pressed at the SEtP prompt the controller will display tt tX where will be in degrees and X
109. stable product stops must be set to the small package posi tion For adjustment see Setting the Adjustable Product Stops section of this manual PIVOT END AND RELEASE LEVER geared pivot end is inserted in the pivot Its gear teeth engage with the teeth of the spring loaded release lever thereby locking the pivot assembly until the release lever is pulled by the motor driven lever actuator PIVOT PAWL A pivot pawl is used on each column s vend mechanism to reduce the backlash play between the pivot assembly and the release lever Pivot pawls are mounted behind the release lever springs ANTI TILT SPRING Prevents lowest can on long product stop from free vending if the vender is tilted or shaken by vandals RELEASE LEVER CENTER SUPPORT PIVOT VEND MOTOR ASSEMBLY This assembly is com prised of a vend motor and electronic encoder These are controlled by the vender s electronic controller The encoder confirms the motor s positioning of the lever actuator HOME SENSOR The home sensor is mounted directly above the vend motor sprocket on the vend motor mounting bracket It senses the lever actuator using this information to signal the controller that the lever actuator has reached the home position DRIVE CHAIN AND LEVER ACTUATOR Attached to the drive chain are the two sets of lever actuators The vend motor accurately positions the lever actuator to strike the appropriate release lever
110. t Page 13 SECTION 2 SET UP AND INSTALLATION Custom Space to Sales Programming CStS If ENTER is pressed at the CStS prompt the custom space to sales programming mode is entered The display will show CLr If ENTER is pressed the current space to sales settings will be cleared From CLr pressing UP will show SL XX and alternate this message with either a blank screen if no columns are assigned to the selection or a sequence of numbers XX that represent the columns currently assigned to the selection Pressing UP or DOWN will cycle through the remaining selections plus the SAUE save option Pressing ABORT at this point will move the user to the SAUE option where pressing ENTER will save the changes and pressing ABORT will return to the CStS prompt without saving any of the changes If ENTER is pressed at a SLXX prompt the display will show Cnn where nn is the column number Pressing UP or DOWN will cycle through all 12 columns If ENTER is pressed at any column indicator the display will change to CnnY where Y will be 1 if column nn is currently assigned to the selection or 0 if it is not UP and DOWN can be used to change the assignment status of the column Pressing ABORT at this time will return the user to the Cnn display without changing the status of the column while pressing ENTER saves the displaye
111. t dSP If ENTER is pressed at the dSP prompt the controller will enter the display test mode The display correct change only light and sold out light will run a diagnostic test until service timer expires or if the ABORT button is pressed Press the UP button to proceed to the next prompt Relay Test Mode If ENTER is pressed at the rELY prompt the controller will enter the relay test mode by displaying CnpX If ABORT is pressed in this mode the user will return to the rELy prompt Using UP or DOWN will allow the operator to toggle between the following modes CnP Compressor Relay FAn Evaporator Fan Relay Lit LightRelay HeaterRelay If ENTER is pressed at the CnPX prompt the controller will enter compressor relay test If X 0 the relay 1s not activated and if X 1 the relay is activated Pressing ENTER will toggle the display between 0 and 1 For all relays X 1 relay is activated X 0 relay 1s not activated Pressing ABORT at the rELy display will bring you out to tESt Press the UP button to proceed to the next prompt PASS G III Vender SECTION 2 SET UP AND INSTALLATION Password Protected Menu PASSWORD PROTECTION PAGE PASS will be displayed only if the password has not been entered Otherwise the function codes will be displayed as listed under the Code Level section of
112. t error If more than one detailed error is presented they may be viewed using UP and DOWN These errors are cleared via the HHC or Service Mode Control System Error After the Ctrl prompt the controller will display 45 Indicating a door switch error Indicating RAM error ACLo Indicatinglow AC SF Indicating a scaling factor error IS Indicating an inlet sensor error Ib Indicating the inlet is blocked G III Vender SECTION 2 SET UP AND INSTALLATION Selection Switch Error SEL After the SEL prompt the controller will display SSXX where XX indicates the selection switch has been active for more than 15 seconds while in the sales mode Space to Sales Error StS After the StS prompt the controller will display where represents the column which is not assigned to a selection Coin Changer Error CHAr After the CHAT prompt the controller will display CC Indicating a changer communications error tS Indicating a tube sensor error IC Indicating an inlet chute blocked error no coins sensed in the acceptor for over 96 hours Indicating a tube jam error where indicates the tube number CrCH Indicating a changer ROM checksum error EE Indicates excessive escrow nJ Indicating a coin jam LA Indicating a low acceptance rate The CC error is cle
113. t 901051 7 Lexan POS Window Marketing 815304 Red Pop Rivet 908015 POS Window Card Thirsty 831348 Validator Cover with Studs 291521 8 Feature Button Bracket Marketing 290569 9 Port Panel Sign Marketing 200307 amp after 849167 Prior to 200307 848278 G III Vender Page 73 SECTION 7 EXPLODED VIEWS R Te amp E P o E i Ki rN A 0 g 1 i 1 gt 1 11 Assembl CD f 6522 a at s mu p Rear Door Miscellaneous Assemblies SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Rear Door Miscellaneous Assemblies Item No Description Part Number Item Description Part Number 1 Control Panel Strap Marketing 290582 16 T Stud Sealer Washer 915258 2 Validator Divider Marketing 290541 17 Bulkhead Top 290515 3 LED Assy Marketing 291525 18 Validator Support 291543 4 Coin Return Lever Assy 291529 19 Cable Sleeve 906015 Marketing 20 Coin Return Hinge Bracket 290543 5 Lever Stop Marketing 290544 21 Button Channel Marketing 290506 6 Control Panel Brace Marketing 290529 22 Cable 911038 7 Changer Shield Marketing 290525 23 Feature Button Bracket 290512 8 Coin Return Lever Marketing 161507 24 Feature Button Plate 290538 9 Changer Door Assy Marketing 290562 25 Bulkhead Bottom 290514 10 Select Switch 835001 26 Coin Chute Support 290542 11 Switch Carrier Strip Marketing 815273 27 T Bolt 901
114. t the minutes Pressing ENTER at this point will save the displayed hour and minutes setting and return the user to G III Vender hour Pressing ABORT while the hour or minutes digits are flashing returns to Hour without saving the hour or minutes Press the UP button will procede to the next prompt dSt Daylight Savings Time dSt After the ENTER button is pressed at the dSt prompt the display will show the current daylight saving time code Using the UP and DOWN buttons will rotate through the available options Pressing ENTER any time will save the selected options and return the user to dSt Pressing ABORT button while in NA OFF AUS or EU will return you to the dSt without saving any changes NA North American Rules OFF No daylight savings time changes made AUS Australian Rules EU European Rules Pressing the ABORT button at the dSt display the controller will return to the tinE prompt Press the UP button to proceed to the next prompt Lit LIGHTINGCONTROLMODE Optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control mode and the first display will be Enb enable Using UP or DOWN willallow you to cycle through all available lighting control mode options Enb Strt Stop Enable Enb If ENTER is pressed at the Enb prompt the controller will enter the lighting
115. ter when they were manufactured will require a kit to vend the Evian and Naya 500 ml water bottles Please contact Royal Vendors Customer Service Department for information Hand Held Computer HHC The G III Vender interfaces with the Direct Exchange Uniform Communications Standard DEX UCS and DEX UCS Compatible Hand held Computers HHC The HHC may be used to program the G III Vender s vend price and STS as well as other pertinent MIS and security information The HHC interfaces to the vender s controller board via the computer socket located near the top of the main door Once the HHC is connected and meets initial communication requirements it may then be used to program the G III Vender For more information on the HHC see separate HHC manual External MIS Plug An external MIS Plug is available with Kit 4842099 Install in accordance with kit instructions Page 44 Light Kit Kit 141160 Non CDC Kit 161110 CDC Heater Kit Kit4141130 Override Key Switch Kit Kit 231107 GII VII EVS Kit 290007 KO U Hinge Retrofit Kits Kit 164110 Black Kit 294110 Red Enclosed Coin Cup Kits Landscape Venders Kit 231575 Narrow Port Kit 303140 Wide Port T8 Electronic Ballast Retro Kit Kit 292590 Marketing 303570 Landscape Evaporator Fan Kit SmartFan Kit 231070 G III Vender SECTION 7 EXPLODED VIEWS e Inner Door Assembly yet E 10 1504 8 after except 1504 000
116. th inches Item Hwa Part Number 292516 292515 291536 291537 291541 291545 27 66 27 66 68 88 65 97 14 92 14 92 Page 77 SECTION 7 EXPLODED VIEWS 79 Wide Marketing Kit 290586 Item Part Number A 290587 B 290588 C 290589 D 290596 E 290597 A Marketing Trim prior to run 1522 B Length inches Item Part Number 33 64 A 292508 33 64 B 292509 76 64 C 291508 73 72 D 291509 14 94 E 290597 72 Wide Marketing Kit 291507 A 290587 B 290588 291508 291509 290597 Page 78 33 64 33 64 69 08 69 08 14 94 72 Narrow Marketing Kit 293502 Length inches 27 57 27 57 69 08 66 16 14 94 Vender SECTION 7 EXPLODED VIEWS A A 79 Wide Landscape Kit 143509 Item Part Number Length inches A 141552 34 63 B 141553 76 25 C 143511 42 12 D 143512 16 00 E 815311 F 815312 72 Wide Landscape Kit 142507 A 141552 34 63 B 142502 68 75 C 143511 42 12 D 142508 12 25 E 815311 F 815312 G III Vender Landscape Trim run 1525 and after 72 Narrow Landscape Kit 259560 Item Part Number 258507 142502 143511 142508 815311 815312 Hwa Length inches 29 19 68 75 42 12 12 25 Page 79 SECTION 7 EXPLODED VIEWS A G Landscape Angled Trim prior to run 1525 F D A 79 Wide Landscape Kit 141590 72 Narrow Landscape Kit 259520 Item Part Number Length inches Item Part Number Length inches A
117. thout saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Page21 SECTION 2 SET UP AND INSTALLATION Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer 1s active on that day 0 if the timer 15 not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days ofthe week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the sele
118. u sam Kelas om oy eseud eu 0106 A OLD gax lt 8e v2 196 yooyo 94 pue pejs Josu s dw 0108 Jejda yooud op eoe dei 10 yun pip eseud pueog 0106 sak ETER aoeide 1se Jejo1juoo esn 5 10 105195 57 0106 9 eja jal aul 20 preoq jonuoo eseud Sek useuis Hozd 0106 Sue A ou 4010u uej wun je ip d i pe sak SI sesseuieu 9ni m oy onunuoo en 1091103 eseud jeu Boejda1 ou l ou pue sina 10 SseuJeu aui 3 90 ure1604d 01 o6 sek OM jun pip 5 Josues amp yoyo ssouney bueoo ae eseu JO euo sak JO ou jeu ou 1010 esi legno 0106 y SI oseud jeu 4 soh 95 d dies 01 51004 S sek 10 0uH Iejpue kelo buluu Yurd uii z 9 HS sam 4810448 SI Tr nb z y jo 100p uedo JjH3H Boerdai hun pip ou ou 01 ou ou LHYVLS uo due Os ji
119. uezoJj JOU nes MOUS 01 1 O 5 100 eui i din ue a 100 Bur edo uodn S101419 p10991 JOOP s E dsp yeu ensue Yayo sah 5 Sah seh Duiuuni unb Joop uedo se Gumung PA buy si iun pip duns 5 SECTION 6 OPTIONAL EQUIPMENT Options Kits For Vending Additional Packages These kits were the latest available at the time of publica tion of this manual For the latest information on kits that will enable the G III to vend other packages please contact Royal Vendors Customer Service Department SURGE BOLT 20 OZ PACKAGE In general all G IIIs with serial numbers after 1415XX XXXX are capable of vending the Surge Bolt package as delivered from the factory If you are unsure as to the configuration of your vender or want to order the Surge Bolt package kit for earlier venders please contact Royal Vendors Customer Service Department POWERADE 20 OZ PLB In general all G IIIs with serial numbers after 1381XX XXXX are capable of vending the Powerade 20 oz PLB package as delivered from the factory Some earlier serial number venders are also Powerade capable If you are unsure as to the configuration of your vender or want to order the Powerade kit for earlier venders please contact Royal Vendors Customer Service Department EVIAN AND NAYA 500 ml 16 9 oz WATER BOTTLES G IIIs no mat
120. umber 1 Wiring Cover Plate 010002 23 Back Decal Gas Island 848081 2 Delivery Chute Sensor 836004 24 CableClamp 916004 3 Delivery Chute Liner 815261 25 Left Vandel Panel 142001 4 Delivery Chute 210002 26 Main Door Bottom Hinge 010040 5 Tension Clips 916059 27 Pop Rivot 908003 6 Rivets 1 8 908004 28 Flat Washer 904002 7 Cabinet Back Screen Gas Island 285009 29 Keps Nut 3 8 16 905007 8 Bolts 1 4 20x1 901003 30 Latch Strike Assembly 010030 9 Screw 8 18x1 2 902004 31 Bracket Chute Locator 141014 10 Access Door Gas Island 285001 32 Can Chute Tie Bracket 010017 11 Stand W A 16 Gas Island 285010 33 P C Board Cover Assembly 815260 12 Door Assembly 72 Gas Island 285550 34 P C Board Housing 095530 13 Cable Clamp Gas Island 842200 35 Right Cabinet Vandal Panel 72 011002 14 Toggle Switch Cover Gas Island 842199 36 Door Roller Kit 141180 15 Nyliner 916012 37 Rack Support 281001 16 Top Hinge Left 810002 38 Main Wiring Harness Gas Island 842207 17 Carriage Bolt 901008 39 EMI Filter 842061 18 Top Hinge Spacer 010016 40 Relay 836065 19 Keps Nut 1 4 20 905002 41 Door Switch Bracket 010045 20 Toggle Switch Gas Island 835016 Key Pad Cover Plate Gas Island 285503 21 Handy Switch Box Gas Island 842198 Wiring Diagram Gas Island 931359 22 Cabinet Assembly 285050 G III Vender Page 69 SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Miscellaneous Assemblies 17 Main Door 54 osition 15 Main Door
121. ve the displayed year setting and return the user to yEAr while pressing ABORT will return to yEAr without saving Press the UP button to proceed to the next prompt nth Set Month nth After ENTER is pressed at the nth prompt you will be able to select the current month 01 12 Pressing UP or DOWN will increase or decrease the month setting Pressing ENTER will save the displayed month and return the user to the month level Pressing ABORT while the month digits are flashing returns to the month level without saving the month Press the UP button to proceed to the next prompt dAtE Set Date dAtE If ENTER is pressed at the dAtE prompt two digits will appear and represent the day of the month 01 31 Pressing UP or DOWN will increase or decrease the number Pressing ENTER will save the displayed number and return the user to the date level Pressing ABORT while the numbers are flashing returns to the date level without saving the number Press the UP button to proceed to the next prompt Hour Set Hour Hour If ENTER is pressed at the Hour prompt the current time 1s displayed in a 24 hour format The left two digits of the display show the current hour the right two digits show the current minutes While the hour setting is flashing pressing UP or DOWN will increase or decrease the hour setting If ENTER is pressed the minute setting will flash UP or DOWN will se
122. will represent either F Fahrenheit or Celsius Pressing UP or DOWN will increase or decrease by 1 F or 0 5 C Pressing ENTER will save the set point and return the user to the SEtP prompt while pressing ABORT will return to the prompt without saving any changes Press the UP button to proceed to the next prompt Stor Storage Setting Stor Applies only when using timer The storage setting is the maximum temperature you want the cabinet to reach when the timer mode is in use If ENTER is pressed at the Stor prompt the controller will display the current storage setting tt tX where tt t will be in degrees and X will represent either F Fahrenheit or C Celsius Pressing UP or DOWN will increase or decrease by 1 F or 0 5 C Pressing ENTER will save the setting and return the user to the Stor prompt while pressing ABORT will return to the Stor prompt without saving any changes Press the UP button to proceed to the next prompt dSP POS Temperature Display dSP If ENTER is pressed at the dSP prompt the controller will display dSPX if X is 0 the controller is not displaying the cabinet temperature in the POS message or 17 if the controller is currently displaying the cabinet temperature after teh POS message Pressing UP or DOWN will toggle the X digit between 0 and 1 Pressing

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