General Safety and Maintenance Manual MODELS 65
Contents
1. Tay eae MODELS rio yteols 65 HL industrial Tools at Wer 65 HG General Safety and Maintenance Manual 65 HL 2 65 HL 3 LU 4 H P HORIZONTAL GRINDERS CAPACITY 6 Inch 150 mm or 8 Inch 200 mm Type 1 Wheels Any Type 16 17 17R 18 or 18R Cone Wheels w 5 8 11 Mounting 65H Series 4 H P HORIZONTAL GRINDERS Weight Working Spindle Model Rated Throttle Rated Spindle Overall h Length Air Con Type and Power Type Speed Thread ALUM Lenght paN amp Thread No L Lever or K Safety 12 5 Lbs Lever 5 7 Kg 4 0 H P K Safety 4500 T1 5 8 11 50 cfm 3 0KW Lever 8000RPM X1 9 23 6 L s K Safety Lever G Spade 13 5 Lbs Handle 6 1 Kg THE HENRY TOOL CO MANUFACTURED BY HENRY TOOLS 498 SO BELVOIR BLVD SOUTH EUCLID OH 44121 U S A PH 216 291 1011 OR 800 826 5257 o FAK 216 291 5949 OR 800 303 2800 EMAIL DAVIIDHOMSN COM o WEBSITE WWW HENRYTOOLS COM General Operators Instructions and Service Manual LSZS 97Z8 008 49 LLOL L6Z 9LZ ONI STOOL AUNHH MODELS 65 HL 65 HS 65 HG with cone wheel adaptor L o a T D O N T I I Ln o o ZU 4 H P HORIZONTAL GRINDERS 65 HL 2 05 HL 3 shown with 8 Guard sp en e9 OOL JovdupH m auaa 99 00L MI h OOL SalWOSSa997 1 059 Fa F Fal HA EH D mmm ee TE EA af HEDSO at tHE OS Dae puns HA OSS SLAIVHS Hib OSS morose PET yous Z OOZ 00LL mh z2. of the housing Replace snap ring 550 11H 3 Clamp housing 650 1 H in vise and screw on bearing cap 650 H 13 with wrench 4 Place key 700 15 in arbor Grip arbor and key in vise jaws to protect surfaces Screw down and tighten flange 700 5 540620 Right hand threads 5 Remove from vise Remove key Place front thrust 700 10 on arbor Replace key 6 Place housing in vise locating on the flats of the flange 700 5 540620 7 Slip rotor 700 12 on arbor aligning keyway with key in arbor Drop in blades 700 13 8 Drop in cylinder 700 11 making sure that the long dow el 700 37 goes through the hole in front thrust and the small hole in housing Install rear thrust 700 16 placing small hole over pin 700 37A 9 Press bearing 700 9 into rear endplate with bearing suitable bearing driver 10 Install lock ring 1000 5 onto spindle with use of snap ring pliers Model 65H Horizontal grinder MODELS 65 HL 65 HS 65 HG 65 HL 2 65 HL 3 There is no groove 11 Prior to reassemble inspect governor for gouges nicks or dents Oil the governor and inside of motor Screw gov ernor AA 550 XX into end of spindle and tighten with wrench left handthread 12 Assemble live handle spade handle if this was inspected or repaired 13 Install live and dead handles to case 650 1 HC 14 Secure motor housing in a vise with handle toward downward direction Clamp vise onto the live handle
3. 10 Atlantic Richfield s Duro 55 Gulf s Gulfspin 10 or an equivalent is recommended Pour about 1 tablespoon in air inlet and run tool to allow oil to be carried to the interior Additional safety information is available from the American National Standards Institute Inc 1430 Broadway New York N Y 10013 ANSI B186 1 MODELS 65 HL 65 HS 65 HG 65 HL 2 65 HL 3 www HenryTools com Page 342 For additional product information visit our website Revised 02 26 12 HENRY TOOLS INC 216 291 1011 or 800 826 5257
4. 700 47A and washer 700 46 The governor housing 650 1 HC can now be removed 4 Holding the arbor 650 8H in a vise unscrew the governor assembly turn clockwise to remove the governor left hand thread 5 Remove from vise remove snap ring 1000 5 Using a 1 4 punch tap out spindle where governor was DO NOT damage internal threads on spindle This will cause the cylinder 700 11 rotor 700 12 and rear thrust 700 16 to slide out 6 Next remove key from the arbor which will allow the front thrust 700 10 to be removed 7 Replace key in arbor using brass vise grips remove flange 700 5 540620 right hand thread 8 Remove from vise and reclamp vise on housing 650 1H Un screw bearing cap 650 H 13 9 Remove from vise and remove snap ring 550 11H with proper pliers 10 With arbor press press out spindle on threaded end of spindle removing bearing 550 10H Remove double bearing 550 9H 11 The only part of the valve which will require replacement is the o ring 200 9 To replace this ring unscrew plug 700 S 26 and lift out valve spring 600 51 and plunger 560 13 Remove the o ring with sharp tool and replace with a new ring 200 9 REASSEMBLY 1 Slip the two bearings 550 9H into housing 650 1 H Screw on the cap 650 H 13 2 Invert housing and press arbor 650 8H into the housing be ing careful to fully support front double bearing Press on bearing 550 10H until it bottoms on shoulder
5. AA 650 1 AL or spade handle AA 550 H 3 15 Place gasket 650 13 in rear face of case 16 Slide the motor lightly and STRAIGHT into case The motor assembly must be kept straight to install into the case easily 17 Install 4 bolts 700 47A and lock washers 700 46 Tighten bolts down until snug then back off 1 2 turn 18 Connect tool to air supply and apply air in several short bursts 19 Now run tool and tighten down bolts evenly Alternating from corner to corner 20 Attach Guard to the tool DO NOT OPER ATE your model 65H grinder without a wheel guard Check RPM with a reliable tachometer Tool must run at or below speed stamped on the tool This tool is designed to operate on 90 psig 6 2 bar maximum air pressure with 1 2 12 7mm hose Do not use a grinder without recommended wheel guard Do not use any wheel for which the operating speed listed is lower than the ac tual free speed on the grinder SAFETY 1 Before operation check spindle speed with a tachometer If the RPM s exceed the rated speed stamped on tool servicing is required 2 Inspect grinding wheels for bends chips nicks cracks or severe wear If the wheel has any of these or has been soaked in liquids do not use On brushes check for loose wires that may fly off in operation 3 Start new grinding wheels under a steel bench Run at full throttle for one minute Defective wheels usually come apart immediately When starting a cold
6. RD Same as 700 66A Same as 700 68A www HenryTools com Page 338 For additional product information visit our website Revised 02 26 12 HENRY TOOLS INC 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual 7 Model 6 with cone wheel adaptor 650 1 ALS _ Latest Bisnis 550 33 SP 550 33 SW 50 33 L a al o s LZNPT E E le i 200 9 O Ring 500 46 Snap Ring Throttle Valve Assembly aaa with 200 9 O ring installed 650 1 AL Live Handle Body Non Lock out type 650 1 ALS Safety Lock Valve Body Bare AA 650 1 AL Handle Assembly Complete Non lockout handle MODELS 65 HL 5H Horizontal grinder 65 HS Model 65H Horizontal grinder shown nee eea 65 HG 65 HL 2 65 HL 3 55049 OPTIONAL Part Number Description AA 650 1 ALS Safety Lock Handle Assembly Complete www HenryTools com Page 339 For additional product information visit our website Revised 02 26 12 HENRY TOOLS INC 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual lS 65 HL Model 65H Horizontal grinder 65 HS shown with 8 Guard Model 65H Horizontal grinder shown 65 HG with cone wheel adaptor 65 H 2 65 HL 3 Hlariveniad rind Pype Vwheel mounting such that opening in guard is Ga ii wheel wacker s away from operator SHEE whorl washer r X Before using or after mounting a wh
7. eel the tool must be run for one minute in protected enclo Lirive Flanger sure to check the integrity of the 70 4 foe inch Wheel wheel pah hi E bh Wherl Fling Lopes feti Bahid comecth INSPECT THE WHEEL OR ACCESSORY Check the maximum safe RPM marked on the wheel or accessory Never use a wheel or accessory rated below the actual tool speed Cracked dropped faulty or bent accessories are dangerous Suspect accessories should not be used and should be disposed of Inspect wheel for cracks or chips water stains or signs of abuse or improper storage Cracked or faulty grinding wheels are dangerous They must be destroyed rather than risk their use by someone who may not notice that they are damaged Never operate a grinder without a wheel guard Guard must not be modified and any guard damaged or bent must be replaced Grinder must be used www HenryTools com Page 340 For additional product information visit our website Revised 02 26 12 HENRY TOOLS INC 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual Sm Model 65H Horizontal grinder shown with cone wheel adaptor shown with 8 Guard DISASSEMBLY 1 Disconnect air amp remove all wheels and accessories 2 Remove the wheel guard by removing the two screws which clamp it to the case 3 Hold the hand grip portion of the case in a vise and remove the four socket head cap screws
8. i 00k p baw p gr t o1 001 SLYYd YOLOW HS9 15300W STOOLAYNSH Upg se pios iis HE 055 afue enug 8 O20rS abuwig ona a s oo PEOD 0O e FL H iSS iet on a Hon iig p bay pi 8 BLo0rS Yiri Revised 02 26 12 For additional product information visit our website www HenryTools com Page 337 General Operators Instructions and Service Manual MODELS gt 3 nE mi 4 ee 65 HL i ii L Lo Model 65H Horizontal grinder shown 65 HS with cone wheel adaptor Model 65H Horizontal grinder 65 HG shown with 8 Guard 65 HL 2 PART NO DESCRIPTION 3 Cylinder Pin 65 HL 3 FRONT SPINDLE HOUSING PANUNG DESCRIRTION 650 LHC TOE EOT SAS ag GUARD Same as 650 HS 56A CVANDERQRINSHNSTALLED 700 68A 8 INCH TYPE 1 WHEEL GUARD 700 16 ae 700 12 GOVERNORS 700 13 ROTOR BLADE 4 REQ AA 550 30 GOVERNOR ASSY 3000 RPM 700 10 AA 550 45 GOVERNOR ASSY 4500 RPM 650 8 H SPINDLE STANDARD LENGTH AA 550 60 GOVERNOR ASSY 6000 RPM TYPE 1 standard 650 8 H 2 GOVERNOR ASSY 8000 RPM 650 8 H43 ae 550 9 H WRENCHES 550 10 H 550 11 H 1100 200 2 Wrench 700 15 REPAIR KITS 650 13 REPAIR KIT INCLUDES BEARINGS 600 48 ROTOR BLADES SNAP RINGS AND 650 H 13 GASKETS 650 H 14 700 4 700 4D 700 5 700 50 700 4 CWA CONE WHEEL ADAPTOR UN THREADED I D 700 4 CWB CONE WHEEL ADAPTOR THREAD ED I D 700 9 same as 700 4D Same as 700 5D GUARDS GUA
9. wheel apply to the work slowly al www HenryTools com Page 341 For additional product information visit our website Revised 02 26 12 HENRY TOOLS INC 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual rE Model 65H Horizontal grinder shown with 8 Guard Model 65H Horizontal grinder shown with cone wheel adaptor SAFETY continued low wheel to warm up gradually 4 Safety lock levers are available from the manufacturer 650 1 ALS 5 Before mounting or removing a wheel disconnect grinder from air supply The wheel should fit properly on arbor do not use bushings or wheel flanges to adapt a wheel to any arbor unless recommended by manufacturer Wheel flanges should be at least 1 3 the diameter of the grinding wheel 6 Wear safety goggles and other protective clothing when necessary See regulations 7 Properly maintained air tools are less likely to fail or cause accidents If tool vibrates or produces an unusual sound repair immediately WARNING Do not disassemble the governor The governor is guaranteed for the life of the tool if it is not abused Prior to reassembly inspect governor for gouges nicks or dents LUBRICATION 1 An air line filter regulator lubricator should be located as closely as possible to the tool 2 Clean out dirt and moisture from air hoses daily Keep screen handle bushing in tool 3 OIL TOOLS DAILY Exxon s Spinesstic
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