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1. lt m dc O o B 2 6 ver E di go e SE 8 0 t FE eno S gor x oO ru Ca D 2 vor eno o Gi gt 5 EU E 09 ver D st o E gen i cd Peele e H gt co 49 X D ver D ger m SE 3 O ver i lt ei ds co pag MA 9 Lior 5 em 8 2 PE m vzr SERES o eds IN o CN E 50 g Sg co a air 2 m 5 gr z la gt E mm vir gt d d Thread Draw Off KIT Handvalve RA RA Op Late Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron amp AMF REECE _ Better Ideas ette Made H ELECTRICAL DIAGRAM YIMOd UTVI 00015 6112 L P0Z09N2 NS9 3710 193A03d JOANN INSYAAO V AXSTIOMZ ZOMUZOOWINShOdOO IO Rd vNYHHOO Y 104 HE D N l ALLAS NINSVeOHOO INOV THY Z o oz p H m dd ut FE gt N F e OPLL9 N3
2. Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made E MACHINE ADJUSTMENTS 7 CLUTCH Clutch pressure is set up by the manufacturer Under normal circumstances it is not necessary to adjust it The correct torque is 0 42 Nm Hold the nut and tighten the adjusting screw with a torque wrench Adjust the torque so that is even on both sides of the clutch NOTE If you do not have a torque wrench available set ends of both screws so that screw threads overlap nuts edges of 1 5 mm CAUTION If the torque is too small fabric will not be fed in correctly If the torque is too big it can damage some parts gearwheels 8 STITCH DENSITY Adjust position of the feeding rod in the density lever groove O in order to achieve right stitch density Increasing stitch density 1 a Loosen the hexagonal screw and move the rod from the bedplate That will increase the stitch density b Tighten the hexagonal screw Maximal stitch density is 14 stitches per 10 mm Reducing stitch density 2 a Loosen the hexagonal screw and move the rod towards the bedplate That will reduce the stitch density b Tighten the hexagonal screw 6 Minimal stitch density is 3 stitches per 10 mm Revised 10 2009 1 29 e mail service
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4. mm Max Speed 3450 eg G Max Speed 3450 Display Max Speed 3500 f 3000505 SEN maximal speed Range 1000 3800 spm m p nus SE selecting the number of stitches in slow start Range 0 3 Slow speed 1000 3 500 1000 spm setting the slow start speed at the beginning of the sewing cycle Range 500 1000 rpm 4 OBO S 320 correction of the needle bar upper position Range 0 600 imp ou 60195 m ER setting the knife draw off delay It is possible to set it in range 60 135 ms 6 30 200 Ims 199 setting the timing of the knife draw off activation It is possible to set it in range 30 200 ms 7 145 206 E ER setting the trim delay It is possible to set it in range 745 200 ms Trimtime 50 ee l l E 30 60 ms setting the timing of trim activation It is possible to set in range 30 60 ms 9 Clamp Delay 50 l 0 100 ms setting the clamp opening delay at the end of cycle It is possible to set in range 0 100 ms 1 18 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ Better Ideas ettet Made D MACHINE CONTROLS Display 10 500 2800 Git SEN setting the delay between the sewing cycles Cycling parameter must be activated It is possible to set it in range 500 2500 ms 11 AS WAN activation of the ma
5. During unpacking the shipment follow the labels which are on a cover CAUTION If the machine or crate was damaged in shipment inform the freight company immediately Check the contents of the crate immediately and report any damage or missing items to the manufacturer immediately late reports will not be considered 2 ACCESSORIES STANDARD ACCESSORIES A package of accessories is supplied with the machine please refer to page 3 48 for detailed descriptions The height of the working area is normaly set in range 830 850 mm from the manufacturer When using this height of the working area recommended height of the operator seat is in range 430 460 mm The height of the table can be set in range 670 880 mm by screws e t is possible to tilt the operator s head up to 5 Remove the shipping strap after unpacking the machine the use of this strap is recommended anytime the machine is transported This is valid for all types of tables parallel crosswise 830 850 mm 670 880 mm 430 460 mm 1 8 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas etter Made B MACHINE ASSEMBLY 3 POWER AND AIR CONNECTION 1 The machine is equipped with a quick coupler O required with connector for inner of the tub
6. in case default appears the indicator 1s switched on Released 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com 2 5 Phones 420 582 309 160 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANE REECE _ Bettan Ideas Betten Made TROUBLESHOOTING 4 ELECTRICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION voltage in the socket When switch in position l neither the work light Fuse F1 failure display or the cooling fan operate Power switch QS1 damaged Power GS1 failure Replace the power 12 0010 4 168 Cable from the display Check the display connection disconnected Replace display PN display does not operate Display or its control damaged 24 8001 2 002 or control unit PLC 24 8001 0 001 call AMF Reece Service When sewing operation started Fuse F2 damaged Replace fuse 12 0008 4 664 motor does not operate Contactor KM1 switched on Contactor KM1 damaged Replace contactor 12 0008 4 833 When switch dh Servo Ul error or filter Z2 error Call AMF Reece service or replace servo U1 page 2 9 or filter Z2 page 2 9 Error in sewing motor circuit Switch the machine off for 1 minute or restart it alternatively call AMF Reece service When switching the machine Set the potentiometr on the PLC as on the display shows a wrong Incorrect PLC setting in the electric diagram see Service model of the machine 1 e chapter Section
7. AMF REECE Better Ideas etter Made _ MODEL 8 4000 CAED Omron CUT AFTER EDGE PARTS AND SERVICE MANUAL oO PART NUMBER 97 2430 1 001 T his manual is valid from the machine serial number M241429 AMF is trademark of AMF Group Inc 11 2012 AMF REECE Better Ideas Better Made LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or material without charge for labor This portion of the warranty applies to machines sold as installed only A one 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is deter mined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall begin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as needles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of the customer 3 Cleaning and lubric
8. amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 9 LOOPERS ADJUSTMENT Before the adjustment follow the instructions below Turn the hand wheel and see carefully the position of the connecting rod Q on both extreme positions of the looper movable arm Angle A and angle B O should be even If the angles are not even loosen the hexagonal erection bolt and turn the eccentric adjusting bolt nut Q as necessary Tighten the hexagonal erection bolt O Turn the hand wheel to set the needle bar to the upper dead centre Check that the needle is straight Tilt the head onto the support pin and check that the mark on the looper cam 6 is on the left side If it is on the right side take the cam out and turn Place the machine head back to the Operation position Remove the cover disconnect pneumatic pipes from the clamping cylinder and take the clamping assembly 9 out Remove the throatplate QJ trimming hook cover D and trimming hook Dismantle the holders with loopers 1 30 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made E MACHINE ADJUSTMENTS
9. Adjustment of the first looper 1 With the machine being in the home position loosen the looper cam Q screws B and set it to the lowest position 2 Loosen the adjusting screw and turn the looper so that it is vertically towards the opening in the holder 2 Install the holder with the first looper onto the shaft 4 Loosen the looper holder screw D and move the holder so that the needle goes through the centre of looper opening There must be 0 4 mm play between the needle and the looper opening Tighten the looper holder screw QD SS Loosen the looper screw and turn the looper D towards the needle so that there is 0 1 mm play between the needle and the looper tip 6 Turn the hand wheel counter clockwise Once the needle comes back to the home position from the bottom dead centre insert the gauge UY market 1 wider side of the gauge between the needle bar holder and the needle bar clamp p Check that the looper tip is centered on the needle and that it is 1 mm above the needle eye 8 If it is not centered loosen the looper cam screw and hold it Turn the hand wheel slightly counter clockwise if the distance between the looper tip and the needle eye is larger that 1 mm clockwise if the distance is smaller than 1 mm Tighten the looper cam screw B 9 If the looper cam has been re adjusted it is necessary to check the play 0 4 mm between the needle and the looper opening Revised 10 2009 1 31 e ma
10. Setter Made TABLE OF CONTENTS E MACHINE ADJUSTMENTS D Looper AC NASI E 1 31 10 Home position of the clamp plaie averias nan Na a ag nnn AA e aa aaa pak eka 1 34 HL Clamp plate dd USC f GE 1 35 12 Trimming mechanism ad OS tentando 1 35 13 Adjustment of the clamp plate change over 1 36 14 Adjustment of machine head clamping foot 1 37 L RS Me CA OLI aksa aaa E ANE 1 37 IG PEC AGS WSO Maines rcs otiose E D Da Ka kagak aaa ANA Aa a NG KA ANK 1 38 17 LIO dc AAA e BAR PUE nn o A 1 38 LA MIS OE DION EE 1 39 I9 Thread blow off special ACCESS OLY sosicininacoreana caida cito lirios 1 40 20 Adjustment of stop sensor position amorcito ia 1 40 Zi IC LAC ment OL the DE D enee 1 41 22 Protection during voltage fluctuation special accessory 1 42 29 Op cal Sensor Jd US NC DE a ease aaa aa kaa paved E Sura tratte croacia 1 43 F MACHINE MAINTENANCE 1 Cleaning and maintenance of the machine especia roots coral 1 44 Da Eit Orre onlar CIVICO S RTT T TT 1 46 On SCHEIN OF WT EE 1 47 T Machine WOT O D 1 48 S IIIS POS AMC AS UT SS raro 1 50 G PNEUMATIC DIAGRA r ee EEN 1 51 H ELECTRICAL DIRAGRAM Electrical diagrami sanesa warana an gawa doraa ga aana aa sara wa aaa a aa aaa IRR en aan wande REPRE cie 1 52 Released 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309286 Spare Parts Fax 420 582 360 606 AM F REECE S
11. the operating panel display Press F1 F3 Thread blow Off The range of air blow is 10 1000 ms 20 ADJUSTMENT OF STOP SENSOR POSITION Follow the instructions to adjust the position of the sensor Switch the machine over into the service mode see section E2 Turn the hand wheel until the stop disc thumb Q is placed vertically above the sensor Loosen the sensor screws and move the holder O to the right to the limit position Tighten the screws Q Loosen the screw M3 O and adjust the position of the sensor so that the stop disc thumb Q is center lined with the sensor marker The indicator amp on the sensor lights up red Tighten the screw M3 Q Tilt the machine head back into operating position Press F6 on the control panel to bring the machine into the operation mode Switch the machine on and check the correct setting The needle bar stops in the home upper position Revised 10 2009 1 39 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Made E MACHINE ADJUSTMENTS 21 REPLACEMENT OF THE BELT Dismantle the pulley cover by loosing the screws M4 25 Turn the hand wheel to set the position of the shaft so that the screw on the pu
12. CLAMP PLATE l Home position of the clamp plate before sewing a conical gear wheels O on the feeding shaft are disjointed by the vertical conical gear wheel b clamp plate is placed on the right side to the head casting 2 If the feeding wheels are not disjointed proceed as follows a loose the worm gear wheel screws of the main shaft hold the worm gear and turn the hand wheel counter clockwise or clock wise as necessary Tighten the screws Note If the adjustment is correct the conical wheels must be disjoined in the home position and the first needle puncture stitch must go into the right throatplate groove Revised 10 2009 1 33 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE 11 _ better Ideas Sette Wade E MACHINE ADJUSTMENTS CLAMP PLATE ADJUSTMENT If the distance between the clamp plate cover and the throatplate edge is too large proceed as instructed in items 2 and 3 Recommended distance 0 2 mm Loosen the nut in the lever groove O Insert the gap gauge 0 2mm into the gap between the clamp plate cover and the throatplate edge O Move the clamp plate O onto the gauge and secure the position by tightening the nut 12 TRIMMING MECHANISM ADJUSTMENT If the mechanism does not trim properly do the following Disconnect the air suppl
13. blinking Then turn the element back until the light stops blinking It is also possible to check the signal from sensor in output tests see section DS Screw M4 Fiber Sensor optic Fiber optic signal Glass eye Throat plate Caution In order to ensure correct function of the sensor keep the sensor eye clean especially from lubrication 1 42 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas ette Made F MACHINE MAINTENANCE Caution Check the condition of electric cables whether they are not damaged Check that all safety covers are in good condition Replace any damaged covers Do not put your fingers in the sewing needle area in any cases Do not modify the machine in any way which interfere the safety factors Do not plug in external lights or other devices into the electrical system of the machine Warning Do not miss out regular maintenance checks If the electricity supply breaks down switch off the main switch Do not damage modify or remove the safety labels Do not operate the machine impaired or intoxicated Make sure the workplace is illuminated with at least 750 Luxs 1l CLEANING AND MAINTENANCE OF THE MACHINE l Switch off the power supply and disconnect the air supply 2 For cleaning and lubricat
14. part number is 12 0008 3 607 Reduction O place an order in case you use connections with inch threads order number 12 0008 3 081 Hand valve amp to dissipate any air from the machine order it air circuit is bled It is necessary to order the connectors see below to the hand valve for connection to the air tubes part number 12 0008 3 463 Connectors Q 12 0008 3 464 US for connection to the tube with inner Y 8 mm O 12 0008 3 466 010 for connection to the tube with inner Y 10 mm O 12 0008 3 467 12 for connection to the tube with inner 12 mm Q 12 0008 3 465 916 for connection to the tube with inner 16 mm P To connect the tube with inner 12 and Y 16 it is also necessary to order Y 10 Thread Blow Off Kit 03 5524 0 023 Thread Draw Off Kit 03 5524 0 004 the device enables thread tail at the needle to be caught above the clamping feet order this device if you would like to use the machine for both sewing and trimming without trimming with trimming Revised 10 2009 1 7 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANSA F REECE _ better Ideas Sette Wade B MACHINE ASSEMBLY 1 CONTENT OF THE SHIPPING BOX 1 The shipment contains one box There is a carton with accessories service manual with parts section and thread stand in the box 3
15. to the section Cl 2 Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet 3 When the foot pedal is pressed to the first position the work is clamped by the clamp feet Releasing the foot pedal will rise the clamp feet Note It is possible to set in the program the machine start on first pedal position 4 When the foot pedal is pressed to its second position the sewing is started After finishing the sewing and trimming the thread the machine returns to the home position and the clamp feet rise 5 When the clamp feet are up it is possible to move the sewn work for next sewing 6 Machine can be stopped in any place of the cycle by pressing the Emergency Stop button Q which is Fi placed on the machine head After releasing the Emergency Stop button pressing the button and pressing the foot pedal the machine finishes the sewing p If the foot pedal is pressed before finishing the sewing the clamp feet will not rise and the machine will sew four cycles instead of two this is possible to set in program 8 When the work is done switch the machine off by the button Sg S 1 Revised 10 2009 1 15 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANE REECE _ better Ideas Sette Wade D MACHINE CONTROLS 2 OPERATO
16. 20 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Beti Made F MACHINE MAINTENANCE 5 DISPOSAL MEASURES l To ensure correct disposal of the machine following environmental measures it is important to remove non metal parts from the machine Once such parts are taken out it is necessary to partially dismantle the machine remove covers disassemble the machine arm and take it out of the frame 2 Aluminum and hard aluminum parts non ferrous metal parts and plastic parts must be disposed separately 3 Parts described in ad 2 are marked in the spare parts manual as follows o aluminum parts G non ferrous metal parts 000 plastic and non metal alloys Note parts assemblies containing aluminum parts non ferrous metal parts steel parts and plastic parts must be dismantled first and then sorted into groups 0 00 000 Revised 10 2009 1 49 e mail service Oamfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron 1 50 Extra parts Extra parts AMF REECE _ better Ideas Sette Wade G PNEUMATIC DIAGRAM
17. 4000 CAED Omron _ better Ideas etter Made A INTRODUCTION 1 BASIC INFORMATION The sewing machines S 4000 CAED are designed and produced to be very reliable Important design goals have been achieved to provide a safe machine that is simple and inexpensive to maintain The patented rotary needle bar shaft drive a major benefit delivers longer needle bar life The added benefits of lower vibration and less noise translate into less operator fatigue Simple buttonhole length adjustment located outside the machine eliminates the need for tilt back while the quick stop repair function delivers safety and makes repairs easier A halogen work light is included with the S 4000 CAED and LS to enhance operator safety and product quality Special electronic and mechanical safety devices protect the operator and the machine There is a special power lock out switch that permits the machine to be locked in the off position so that it cannot be cycled accidentally There is an emergency off switch There is a low air pressure detector that will not permit machine operation if air pressure is dangerously low There are safety warning labels on the machine in all areas that require special care These must not be removed If they are lost replace them immediately You are the most important safety equipment of all Be sure you understand the proper operation of the machine Never remove safety mechanisms or labels We have made every effort to p
18. 50Hz 230V TN S according to EN 60204 1 10A charakteristic C according to EN 60947 2 16A charakteristic B according to EN 60947 2 ee a Conditions Electrical Requirements Line Circuit Breaker 1 4 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron better Ideas etter Made A INTRODUCTION 5 INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE f eee eee BERN WALL MACHINE ASIDE TABLE HI MoTorinc way IV SECOND OPERATOR OF CHINE 1 SEERNEEEENR When installing the machine we recommend the minimum clearances noted above around the machine Read all of the instructions that follow DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS DANGER Before connecting the machine to the power supply be positive that all safety covers are correctly installed Always engage the power lockout switch or disconnect the main power supply before removing any safety covers WARNING Locate the Emergency Stop button Be sure you know how to use it Be sure that you have a reliable and uniform power supply Be sure that all electrical supply lines are in good condition and have no signs of damage to avoid electrical shock If any covers become damaged they must be repaired o
19. C according to the EN 60947 2 or 16A with characteristic B No other devices must not be connected to the circuit breaker of the socker The hand wheel D must turn counter clockwise The machine is equipped with a filters which contain capacitors which generate an high frequency leakage current In order to prevent nuisance tripping residual current protection device must be protected against these high frequency currents this is the case for industrial residual current device example br type 11 T Revised 10 2009 1 9 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron A NA F REECE _ Betis Ideas Sette Wade B MACHINE ASSEMBLY 4 HEAD PNEUMATIC O cutting O changing the direction of sewing e clamping feet Q blowing off the cut material e thread trimming loopers thread blow off Extra parts shifting clamping plate JOI1 JOR air supply E air supply BQ2 manometer with pressure sensor MARKING 7 ES e pneumatic cylinder OF HOSES X X L2 X gt auxiliary line 5 Acsupply B return line I valve supply 1 10 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REE
20. CE S 4000 CAED Omron _ bette Ideas etter Made B MACHINE ASSEMBLY 5 INSTALLATION OF THREAD HOLDER 1 Put the thread holder together as per the drawing 2 Position of the ring O enables assembly of the complete holder onto tables with different thickness of the tabletop The end of the rod with threads Q shall not overtop the nut more than mm Sg Once the ring O is positioned insert the mat with the groove towards the ring place the rod into the opening in the tabletop amp on the right at the back Tighten the nut O with the mat 0 underneath Revised 10 2009 1 11 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade C PROPER APPLICATION 1 POWER UP HOME POSITION 1 Turn the main power switch on by turning clockwise to the position 2 The display is illuminated for a moment and the screen shows the model number AMF Reece 4000 CAED 3 The machine is ready for operation when the Ready message appears on the display and the green LED lights Ready 262 The machine must be in the home position before starting to sew to be certain press the foot treadle and sew one buttonhole 4 It is possible to install the power voltage control Voltage monitoring relay HRN 35 into the machine control system This power voltage control cauti
21. ENTS 5 BITE Before setting up the bite dismantle pulley cover and head cover Q 1 Bite cam a Check that the machine is in home position b Tilt the machine head onto the support pin 9 If the adjustment is correct the second setscrew Q of the cam counter clockwise must fit vertically onto the bedplate casting c Preparatory adjustment of the bite is done by tightening the setscrew of the cam on the shaft The needle 9 must travel even distance when moving up and down from the up dead centre Needle upper position Needle stroke 1 26 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made E MACHINE ADJUSTMENTS 25 Setting up the width of the bite Tilt the machine head from the support pin back into the sewing position The width of the bite is set up from the rear side of the machine head from the space below the motor Hence the head cover needs to be dismantled The machine S 4000 is assembled with the throatplate QD having the bite range from 1 5 mm 1 16 to 2 3 mm 3 31 The width of the bite is adjusted as follows a loosen the adjusting screw b liftup the drawbar B to get a wider bite c bring the drawbar B to get a narrower bite d tighten the adjusting screw 3 Setting up the
22. H 4000 ISBH instead of S4000 BH Released 10 2009 2 6 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron better Ideas etter Made TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Make sure the machine is ready Press key F6 see DI point 6 for operation Contactor KM1 damaged Replace contactor 12 0008 4 833 Check the Emergency Stop Replace button 12 0008 4 563 button Control unit PLC error Replace the control unit PLC 24 8001 2 001 Pus Sad SOC SOE atop SUME Position of the sensor BQI Adjust according to section E17 DEC pee incorrectly adjusted Sensor BQ1 failure Replace the sensor 06 2400 0 009 Check the servo amplifier and To set the servo amplifier call servomotor AMF Reece service alternatively replace motor page 2 9 and servo amplifier page 2 9 i Fork is not fitted properly into Check the connector X3 hen sewing operation started connector X3 connection air valves do no operate The When sewing operation started motor fails to operate Contactor KM1 switched off air pressure correct P Control unit PLC error Replace the control unit 24 8001 2 001 The machine does not respond The position of the sensor BQ3 Adjust correctly as in Section E23 to the signal from the sensor adjusted incorrectly BQ3 Faulty sensor B
23. M3 M4 M5 M6 MS 4 p a WI ay S 8 Ad 0 5 0 6 0 8 1 2 l5 2 0 2 9 3 0 4 0 4 0 5 0 7 0 8 0 10 0 gt s Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 45 S 4000 CAED Omron AM F REECE _ better Ideas Sette Made F MACHINE MAINTENANCE 3 SCHEME OF GROUP LUBRICATION The machine is mainly equipped with needle bearings and ball bearings which together with a single circuit lubrication reduce the maintenance requirements Circuit I the supply of lubrication for bite levers feeding levers and loopers and worm gear is in the body of the oil gauge In case of a replacement of some distribution branches the set of hoses and wicks can be ordered For mounting see the picture Circuit I Wahh T di l A 4 NS S X ONE D 1 46 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 B AMF REECE 4 _ Better Ideas Beti Made F MACHINE MAINTENANCE MACHINE LUBRICATION Before the machine is switched on for the first time or after a long time without any operation it is necessary to lubricate all areas said below Lubricating oil ESSO TERESSO 32 or oil of simila
24. N Us dia Bues LINZ zyx 90NI Sov A SONI Qq HLOOZ T 1d92 l BAN NOMIAO 21d IO ZENI i CH CH 2 2 Q Ol lo 1NO 8 LOVA Y 2 8 2 2 O O E F S 3 z mes A SONI 9 8 2 g z CC LN wm e T Y y T A 0S z ZX O 0S sino AO LEON SAA APT OSON 9JIAA dd 8X Q all GLX na d3MOd alll LU pe EN 0 02 1X O 6b bX na HO JA LS A 3d VG c xew esnj oluonoe 3 g9S 7 9000 ZL 89L F OLOO ZI ANOS AVC JaMOd ISo9 At NO 20 Qu c 2 181 152 IoeledeN OS da Ot LX Revised 11 2012 amfreece cz parts amfreece cz website www amfreece com 1 52 service l e mal Phone 420 582 309 286 Fax 420 582 360 606 S 4000 CAED Omron amp AMF REECE _ bette Ideas ette Made H ELECTRICAL DIAGRAM ALS Dld 9C c NO m o m DEUM S E SZ LOA 0 PL SL LNO SIABA EX e e o et UJ x Wu X C3 G UJ S X H ITI e is T Cc LS SLX JA 408A dA 908A m JA S08X JA FORA JS IWAI3J SL ans d c0 0 O0rc 90 4 HO Mola PEU SAA Fer 9 HO Mog EVSIEI ZAA ker S uonoelic SAA POLL S9j amp d WUS SAA POF w peolu AA 8 c PAUE CAA L HOME peelu LAA EX Cast Balas 1589 BAQUON A 9 ISI emas 1582 JOBPEJAO i ZNO IEN a B L FOLOO CL E G e qeojepoou3 SS 9K i Hr dg Q M l NOMINO OAI in eds OLNI Old C LEX CN LADA 9ONI Td GONI Old LONI O1d DONI Old SONI Old
25. NSO 310 DOT NAX0 9 LD93 13 WIAZYYN Gadd VNYHOO b DX dd ZARO AO J LH9n LH JOLONOAYIS Ov erso HAD JAJI 430408 pe su xog IN3ZIHVZ 3OINVMH va xeu SNIH H3100 gt WS xeu SOW IV LSNIOS8 DI3 13 ISTINA 1 51 Revised 11 2012 service amfreece cz parts 9 amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 e mail AME REECE S 4000 CAED Omron _ better Ideas Sette Wade H ELECTRICAL DIAGRAM AvZ INOO 1LdO SS cod CPLEX O NH 6 X O 60VX Mood Suen AvCt 05 OS NAAOM8 l 90Vx NEEN LS 90 NIFILdS PS NId LS RA I3 10IA NN Z LN NIAPZ L LNO ANDO EL LN AV 6 LNO AND FL LNO Z LZ IN INSP d ANYHLS 3Z dJ IHOd Z9 lei ZIA e2e o IsezoAles luefedeu e jue ejseN LNO 10128uu05 NOMINO os LN 54 92 LNO 19303 LN MO C LN MO ZZ LNO ana d33 rx O 91 1X Na OS vt HAD L BEX C X C cLYX Ng 05 05 S X C SOVX PLN OO bi KO UJ c L 1004 E M9 SdlAv 12 eas Eb bX SINANI LYVLS Li A9 JLIHM LS MOTIAA LS ec QZEMHX LS e x X lt gt Te ON E CO 6b bX 2 e T ie OO OO O Zz Z O o o 2 2 3 3 F 3 R S Q SONI GD ozi 06 Bue coL DON Bues Jejewonugjod l 440 7 ON LONI gt 440 SON 4HO ZON dd seh gt 440 LO
26. Q3 Replace the sensor 06 2400 0 701 Released 10 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com 3 7 Phones 420 582 309 160 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANE REECE _ Bettan Ideas Betten Pado TROUBLESHOOTING Notes Released 10 2009 2 8 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606
27. R CONTROL PANEL PUSH BUTTONS AND SWITCHES Indicator signaling that the Emergency stop button is activated Indicator signaling that Y E E machine is ready to start 1 F2 F3 ES PS sewing T ch Next button move onto the next screen Previous button move back onto the previous screen Ed iz E z lt T w Button to set up parameter values in programmable menu d ni de Quick access into parameters used most often Button to set up parameter values in programmable menu n RU Q e D Clear button return onto the main screen return onto the screen viewed or changed last Enter button in programmable menu m Emergency stop button Clamp feet button e 16 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 jawah I AM F REECE S 4000 CAED Omron _ bette Ideas Beti Made D MACHINE CONTROLS 3 CONTROL PANEL INFORMATION MAIN SCREEN Display messages O Ready index on O Emerg Stop Standard messages O Service mode O Wait please O Ready Fl Service F6 O Motor not ready Error messages O Low voltage O Low air pressure Daily cycle counter ATTENTION When doing any kind of adjustment keep your hands off the needle area The basic machine design is equipped with a pedal control therefore never place you
28. SY HLT ININLSA LZ day LX S9NLLO3NNOO 3NIHOVIA APOULS 3OINAOMHOAS OvAOlOdlid 0x T61 Bes T F0Z09 NI NSO SNIQuOOOV 1S31 NOLLO3NNOO 26119 b 70Z09 NI NSO 3710 ILSOLIFOdS V TOWHINOM YLNIZON313Z VANVS yuus L WAQIGOA I1SY9 HOINOMDNLSNOM HOAAIGOA INVAOPOdSOd dNNYVHHOO uno 100 MO TIA NITYO JAIM WU ST HLIM NOILO3NNOO NOLLOSLOUd di V TO Ad dd VMHOAS NOLLVINSNI SH3AOO NOLLO31O 4d 2ISVG Jroudz do WINSTOddO 3SNYOd ldd VNYSHHOO IOv lOZI WILASA VNYSHOO INIVTIVZ OVL 19 NA NSO 310 Waanosd WAMOIILMST3 W3ZV30 33d VNVHHO OFTT9 NA NSO DOV NOLL9310Yd AL34VS 1N3I44N9 91419313 NOLLO3NNOOSIQG AlddNS NIVIA JANTI ONT4Nd NOLLO3 LO d ZHOS 0S OV AO0tC Ad N 41 qavo 0007S 3POYLS OHIOVAOMMIG OHINIA3INOA ILONGA HOINDOM SISNOM INVAOfOdSOd OHANNVYHOO VIN3HOS lOVAOrOdOdd ANIHIVW 3 lOHN3LLP S8 000b S YOA SLINN NOLLOfTH LSNOO JO WNW4SVIO NOLLO3NNOO 3 LNI 3ALLO23 LOSd Bulyyes jeued njaued ouiuzejuoui Iuagso n 9 Duties JOJOLUOAIaS TS 1149 O1d JUansoxn 7 Buiype a Jayu ZZ LS MOJOWOAISS JUSJISONN Y Bulypes Iouiduipoalas Tf LN e2e o isezo jes Iuemsoxn Bulypyes Ajepuooss jod snur LS nuepunxes jod snuiu Iuansoxn p Buiypyes asnos TS ISO eloupz iuensoxn c AUIYTIES SIOOP PIBOQUIJIMS 013402 Su euis DIP ep ruensoyn z Buiypyes paeoq Us o uo2 Sy eulnis lpi luansoyn S3OV ld SNIH L4V3 viel DIS 3ON33HHIC WILNALOd ONIONV IV OCT dlAV IO Y3LNO NIVIONALOd f lazos INYNAOYAA VN VAYOAS ISINA O QN
29. V LS 3NIHOVIA drOMIS O3AVIS 3SV8 3NIHOVIA J3POMHIS WA QVSH 3NIHOVIA 31OY1S YAYIH L p zeg Das T FOZ09N3 NSO 985 HOLIMS NIVIA UX Ve Sa WALSAS SNTHIM 3NIHOVMW A I OHIS VN 3OVIv ISNIOS D4I3 13 ppoq Zest L FOZO9N3 NSO 21M 39VNIdAA INAV 1H bdX GOAINd AAMSAHOd LM AlddNS 3 18IX3 H WALSAS SNTHIM 3a31no 3OvV ISNIOM DI3 T3 ISTANA Revised 11 2012 amfreece cz parts amfreece cz website www amfreece com 1 54 service l e mal Phone 420 582 309 286 Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made TROUBLESHOOTING TABLE OF CONTENTS MECHANICAL PAULIS asana ise E a an Ie aana asas nah aa a aaa aan haa aaa aaa CONTROL PANEL DISPLAY ERROR MESSAGES nana nana nana anane SERVO ERROR MESSAGES aan banana tes Um ette cum INE MUN EDI CM M tiM IDE ELEC TRICAT EAD DS etiain te uita d ott ats e ud teneat lesse asta dab Ba ka aga au Emus c ey es Released 10 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 2 1 S 4000 CAED Omron ANE REECE _ better Ideas Sette Made TROUBLESHOOTING 1 MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle looper throat plate Change damaged parts damaged Incorrect needle and sewing Check the adjus
30. ad Needle bar cover Table Frame 1 2 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 B AME REECE _ Better Ideas etter Made S 4000 CAED Omron A INTRODUCTION 3 GENERAL MACHINE PARTS DESCRIPTION A 18 Control box Hand wheel Emergency Stop Button Motor Table Top Thread Stand Control Panel 8698608 Revised 10 2009 25 AN x Iy A SEL M Main switch Foot pedal E Clamps Up Down button amp Air pressure regulator Air pressure adjustment knob Halogen Lamp amp Rest Pin y Warning when opening the cover mind your eyes e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANA F REECE _ Beito Ideas ettet Made A INTRODUCTION 4 SPECIFICATIONS Machine type Machine type AA 4000 CAED stitching with iiic after Machine clamp foot height 12 7 mm 1 2 Lubrication semiautomate 00000000 according to ae AAN 364 3 IEC 364 5 51 temperature from 5 to 40 relative air humidity from 30 to 80 96 Machine head dimension 340 mm height x 470 width x 250 mm length 700 mm height x 600 mm width x 1100 mm length 1NPE 60Hz 230V TN S according to EN 60204 1 1NPE
31. ation of equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY and FITNESS FOR APARTICULAR PURPOSE ORANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENTIN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF WHATTODOIFTHERE ISA QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of primary concern to AMF Reece Inc In the event that a warranty matter is not handled to you
32. bite in the throatplate a the machine must be in the home position loosen the tightening screw on the bite lever D b turn the hand wheel to lower the needle bar into the bottom dead centre and move it towards the right side throatplate groove c tighten the tightening screw d turn the hand wheel to check that the needle 9 has same play on both sides of the throatplate groove NOTE This is just a reference adjustment For final adjustment loosen the eccentric screw and turn slowly the eccentric screw p Position the needle in such way that the play is same on both sides of the throatpalte groove Tighten the eccentric screw correct incorrect Revised 10 2009 1 27 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AMF REECE _ better Ideas Sette Made E MACHINE ADJUSTMENTS FEEDING Tilt the machine head onto the support pin Adjustment of feeding wheels Turn the hand wheel counter clockwise until the guiding spring snaps into the shifter left arm notch The feeding lever is on the very top point of the feeding cam Dismantle the gearwheel safety cover and loosen the screws Q9 on the horizontal gearwheels and the crank drive screw 6 Loosen two adjusting screws Q in the right ring O Pressing the end of the feeding shaft against the right ring you a
33. chine cycling It is possible to set Yes No 12 TOR ee z setting the foot pedal position for sewing start Possible setting 1 step 2 Steps 13 eM 325 setting the number of cycle repeat It is possible to set 1 2 1 or 2 3 2 lor 2 When 2 is set 2 cycle repeat are selected by holding the pedal while sewing ide E st yo total cycles counter F4 n st Ves daily counter restart set yes to restart 16 gie Ch Ee G ff setting the air blow timming of cut off material Range 10 1000ms Direction 0 l l 17 0 30 stitches Setting of number of stitches sewn over the fabric garment edge Range 0 30 stitches This range is necessary to adjust according to the mechanically set sewing density and electronically set sewing speed 18 A Ee SES ES optical sensor function activation Yes No Thread blow 30 19 1 100 x 10ms setting the thread blow timming If this device is installed on the machine Range 10 1000ms 20 c X pr m s setting the clamping plate shift time Range 300 900ms E Ready To return to the main screen press key 1239 P4 4 1 Quick access into parameters used most often Wax speed 3500 Maximal sewing speed Can be set up within the ranee of 1000 3800 stitches per 1000 3600 spm Z minute ke Double sew 1 Number of rows to be sewn Possible to set 1 221 or 2 3 2 1 2 1 or 2 3 Revised 10 2009 1 19 e mail service amfreece cz parts amfreece cz website ww
34. djust the distance between the left ring and the end of the feeding shaft Q to 11 mm Tighten the adjusting screws Q on the right ring O This is the right tension adjustment of the left ring on the shaft Place the right gearwheel into the gearing with the vertical wheel secure its position with setscrews O Turn the hand wheel counter clockwise until the guiding spring snaps into the shifter right arm notch The feeding lever is on the very bottom point of the feeding cam Place the left gearwheel into the gearing with the vertical wheel O secure its position with setscrews Push the crank drive towards the left gearwheel and secure it with the screw 6 You have set up the position of the feeding wheels Turn the hand wheel to finish the sewing cycle and bring the machine into the home position Mount the wheel safety cover on 6 The feeding always starts in other words the clamp plate moves when the needle is out of the fabric and it 1s in the position when the needle tip is right above the fabric 7 Use a sheet of paper to do the adjustment You will clearly see needle punctures If the adjustment is incorrect set the machine into such a sewing position so that the guiding spring snaps into a shifter arm notch Loosen the screws on the feeding cam D and adjust its position so that the clamp plate moves in the moment of the needle being out of the fabric above the paper Tighten the Setscrews 1 28
35. e 10 The connector for inner of the tube 8 is not supplied with the machine a customer has to order it The manufacturer recommends to use connector Q for customers who requires to connect the tube with connector NPT If a customer needs to use a shut off valve Q which allows fast releasing of the air from the circuit he must order it A variety of connectors can be used separately or in combination to adapt to the available input supply hose It depends on type of the tube which is used by a customer These connectors are not included in the accessories A tubing clamp is provided NOTE Parts O Q are included in Extra Parts see 3 48 2 After air connection check the set air pressure on the dial of the regulator It should be in range 0 5 0 6 MPa The green pointer indicates the lowest working air pressure 0 5 MPa which is set from the manufacturer on the regulator If the air pressure is lower than 0 5 MPa after connecting the machine to the power supply Low Pressure message appears on the control panel display To adjust the working pressure loosen the regulator cap lock and turn the regulator cap clockwise to increase the pressure Push the regulator cap 9 down The LED QD is for setting the minimal operation air pressure 3 Power supply must be 230 volts Receptacle plug must meet requirements of IEC standard 364 4 41 its circuit breaker must be minimal 10A with characteristic
36. e Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ Better Ideas ettet Made E MACHINE ADJUSTMENTS 4 NEEDLE BAR 1 Position of the bell shaped eccentric Turn the hand wheel and loose the fastening screw OQ in the bell shaped eccentric Keep turning the hand wheel until the needle bar reaches upper position Pulley screw on the main shaft is on the same level with the bearing cage screws O Tighten the fasting screw Q NOTE In order to check this device home position turn the hand wheel forward and backward The needle bar must go down not up The needle 9 must start sewing in the direction of the arrow see the picture After the adjustment of the eccentric check the position of loopers and main shaft with the upper shaft See loopers adjustment 2s Setting up the heieht of the needle bar With the machine in home position set up the needle bar with the gauge O to the height of 16 mm 5 8 from the top of the throatplate to the low edge of the needle eye Loosen the setscrew and move the needle bar up or down as necessary the first stitch direction Revised 10 2009 1 25 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ bette Ideas Sette Wade E MACHINE ADJUSTM
37. groove Q is in the rear and the spot for the clamping screw is in line Do not install a bent or broken needle Roll the needle on a flat surface to check for straightness 4 Tighten the screw well Revised 10 2009 1 13 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade C PROPER APPLICATION 3 THREADING WARNING Switch the main machine power off to prevent accidental starting of the machine Disconnect the air supply and dissipate any stored energy When threading see the pictures below Change the thread tension by nut according to the sewing conditions To increase the thread draw off for example sewing on the thin fabrics there is an arm installed on the thread draw off lever The appearance and quality of the sewing may be affected by one or more of the following clamping of the material thread tension type of thread size etc sewn material thickness density 1 14 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Beti Made D MACHINE CONTROLS 1 PROGRESS OF SEWING 1 Bring the machine to the home position according
38. gt key you F1 choose the row you need to change The changed output is signalized by blinking Press to get to the F2 F5 following screen Press to go back in tests Press key to get back to the main screen Display Output tests 10 te Kai Of To activate clamps press key Glan ae On confirm 5D Gupuh ee On Clamps close To lift the clamps press F4 ra Output tests lol 1 key Clamps Ott confirm gt mb een ee off and clamps are lifted This parameter tests the YV2 value i Off 11 alado oni To activate the cutting lever and draw off press Knife Off fi Knife On Trim Or o ee Trim Off Cutting lever moves down This parameter tests the YV1 valve Revised 10 2009 1 21 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANSA F REECE _ better Ideas Sette Wade D MACHINE CONTROL 12 Ak EU To activate thread trimming press key mm 2 UN en confirm gt dus E This parameter tests the YV3 valve 13 Shift Off To activate clamping plate shift press key the clamp plate is shifted This parameter tests the valve YV5 valve Direction Off S Direction On 14 Mater Blow do a To activate shifter press the key S Mater Blow Off confirm gt vols cu On and the cylinder for shifter is mo
39. he operation mode 1 40 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas atten Made E MACHINE ADJUSTMENTS 22 PROTECTION DURING VOLTAGE FLUCTUATION SPECIAL ACCESSORY The special accessory guard voltage relay HRN 35 VC1 is placed in the machine control box It is pre set and sealed from the manufacturer If the supply voltage runs within the required range the Led light Un on the relay lits green Once the upper limit is exceeded 255V the LED lights lits red U2 If the bottom limit is exceeded 185V the green LED light turns out and the red LED light U2 comes on The control LED lights turn out if the voltage goes back to the required values The delay of the relay activation is set up to a minimal value Supply and monitoring terminals Uz indication Setting of level Umax Setting of time pause x Setting of level Umin Output contacts Umax Output contacts Umin Exceeding upper supply voltage limit 255V a Turning the switch on red LED light is on supply voltage for electronics is cut off the g 8 o display is not illuminated the machine cannot be turned on b Ifthe limit values of the supply voltage are exceeded during sewing the machine automatically switches off in order to
40. il service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron Adjustment of the second looper 10 11 12 13 14 15 1 32 AMF REECE _ bette Ideas Zoe Wade E MACHINE ADJUSTMENTS Insert the second looper onto the looper shaft Loosen the looper holder screw and move the holder so that the needle goes through the centre of looper opening There must be 0 4 mm play between the needle and the looper opening Tighten the looper holder screw Loosen the looper screw and turn the looper D towards the needle so that there is 0 1 mm play between the needle and the looper tip Turn the hand wheel counter clockwise Once the needle comes back to the home position from the bottom dead centre insert the gauge UY market 2 narrower side of the gauge between the needle bar holder and the needle bar clamp Check that the looper tip is centered on the needle and that it is 1 mm above the needle eye When adjusting the looper cam it is necessary to check the set up of the first looper again Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made E MACHINE ADJUSTMENTS 10 HOME POSITION OF THE
41. ion dismantle the cover Q and take out the clamp foot mechanism Remove material waste from the clamping area 3 Open the needle bar cover and clean the guides O and thread draw off amp from thread waste 4 Clean the sewing mechanism throatplate and loopers from fabric and thread waste 5 Lubricate the machine as in section F 4 Revised 10 2009 1 43 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade F MACHINE MAINTENANCE 6 Take out the filter cover Q with the cleaning pad Beat or hoover the pad In case of severe fouling wash the pad in washing liquid Do the same maintenance with the back filter T Maintenance of the filter and regulator Filter jar the polycarbonate filter jar must not in any case come into contact with synthetic oil thinning agent coal oil or other aroma hydrocarbon For cleaning purposes use neutral cleaning agents only Automatic condensate separator maximal length of the condensate drain can be 5 m It must be placed in the way so that the condensates can continually drain away If the device does not work a check if the input pressure is bigger that the output pressure set b check the cleanness of the valve seating C check if the spring or membrane are not damaged d check out the d
42. irection of air flow Exchange of the filter pad O Conditions decline of flow supply sudden drop of pressure if the pressure drops onto 0 7 bars after a year of operation in case it has not been changed a unscrew the filter jar Q b take out the filter pad O with the rectifier disk c remove the old filter pad and replace it with anew one d fit the rectifier disk into the new filter pad and put both back in place e screw the filter Jar back in 8 Check the mechanisms visually especially the area of the sewing mechanism 9 Once the maintenance and visual checking is completed put the clamping foot mechanism back in place 1 44 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 B AMF REECE _ Better Ideas Betta Made F MACHINE MAINTENANCE 2 LIST OF REGULAR SERVICES Ix day 8 hours Ix week 40 hours Ix month 160 hours Recommended values for srews tihtening Nm cleaning sewing devices and machine frame Lubrication of mechanisms see section F4 visual checking of internal and external mechanisms Filling the oil tank with oil checking plays in sewing mechanism drive Checking screw joins keep below mentioned values Checking condensate in regulator Checking fouling of cleaning pads of the control box S 4000 CAED Omron
43. ith air switched on Make sure the foot is open If it is not press the feet button to activate it a loosen the nut Q b turning the screw clockwise the clamping foot mechanism moves away from the clamping mat Turning the screw counterclockwise the mechanism comes forward c tighten the nut O Adjustment of the clamping foot directing at the centre of the needle Check that the foot is closed If it is not press the feet button a turn the hand wheel to make sure the needle does not hit the clamping feet If they do then take the following steps b press the feet button to open the foot C loosen the screw and move the foot arm away from the needle and tighten the screw O again d with the foot closed turn the hand wheel again to see that the adjustment is correct In that case the needle must not hit the foot Adjustment of pressure To ensure a good quality sewing it is important the clamp feet hold the fabric along its entire length a close the feet Q by pressing the feet button b loosen the nuts and turn the screw to set the feet in the right position c tighten the nuts a the same pressure THREAD DRAW OFF Adjustment of the end thread If there are some skipped stitches at the beginning of sewing or the cycle is not finished do the following loosen the screw A turn the draw off lever counterclockwise
44. lley O levels the screw Q on the bearing housing 3 Secure the position with the holder 24 0030 0 000 60 which is a part of the accessory With the screw Q mount the holder to the bearing housing Turn the needle bar shaft pulley until the needle bar comes to the upper position 5 Secure the position with the holder 24 0024 0 000 Q which is a part of the accessory With the screw 9 mount the holder to the bearing housing 6 Turn the motor pulley until the marks on the motor flange and roller level 7 Loosen the screws B on the motor flange E and the motor with the flange downwards in order to mount the belt 8 Fit the belt B onto the pulley of the shafts and motor pulley p Move the flange Ey together with motor upwards This is the way to tension the belt D Tighten the screws B to secure the flange Make sure the marks are leveled 9 Remove the pulley holders 9 9 10 Check the adjustment by pressing the pedal The needle bar must be in the top dead centre 11 Small changes in the position of the needle bar can be changed in program parameters a needle bar just before top dead centre F1 F3 e press em M gt Ndl up pos imp e increase the value to reach correct position of the needle bar FS press es to go back to the operation mode b needle bar behind top dead cen re e reduce the value to reach correct position of the needle bar BS press ea to go back to t
45. machine call for maintenance assistance immediately Be sure that there is adequate light for safe operation A normal minimum light level is 750 lux 6 SPECIAL ACCESSORIES machine device which is not included in the standard equipment of the machine and can be ordered by the customer Voltage guard relay HRN 35 06 2400 0 004 The machine operation is ensured when the power supply is in range AC 230V 10 EN 60204 1 It is possible to equip the machine with the relay HRN 35 in case of larger fluctuation of power supply It prevents the machine from damage and in case of large decrease of power supply the operator is informed by error message If the power supply range is exceeded max 255V and min 185V the voltage guard relay HRN 35 which ensures that machine does not start After the power supply is in required range it is possible to start the machine Needles 750 SC 80 12 90 14 the manufacturer recommends to use these needles when sewing thin material part numbers 02 0750 2 100 80 12 02 0750 2 110 90 14 1 6 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ better Ideas etter Wade A INTRODUCTION Connector 98 O order it if the connecting tube has the inner diameter 8 mm The connector 10 is supplied with the machine
46. ns machine Belt broken or loose See section E21 for changing does not sew Machine sews continually Stopping sensor adjusted See section E20 for correct position does not stop incorrectly adjustment Zero pressure on regulator Shut off valve closed Open the shut off valve Filter element dirty Change the filter element Air fitting or tubing obstruction Check supply guides Released 10 2009 2 4 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ better Ideas etter Wade TROUBLESHOOTING 2 ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Low air pressure Hand valve of the regulator switched off if assembled Open the hand valve The air pressure in the air supply piping below 0 5 MPa Emergency stop red LED Emergency Stop button is Release the Emergency Stop light is ON D WEE ES button and press F6 key on the control panel The machine is in the service dien EEN mode motor is disconnected P 3 ERROR MESSAGES OF THE SERVO Increase the air pressure PWR Power supply indication INDICATOR STATUS Power supply indicator Alarm indicator ALM Lit orange Flashes atal Varning i e sec intervals Exceeded power Exceeded feed back Default of inner fan ALM Default indication Alarm indicator
47. ons a machine operator if the supply voltage is not in the required range 185V 255V and the machine could be damaged see section E19 Note The power voltage guard is installed in the machine only if a customer has ordered it with the machine 1 12 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas Betts Made C PROPER APPLICATION 2 NEEDLE INSTALLATION WARNING Before doing this adjustment switch the machine off and let the remaining compressed air from the machine out For thin fabrics the machine uses needles order number 02 0750 2 109 750 SC 70 10 Groz Beckert as standard and for thicker fabrice needles order number 02 0750 2 110 750SC 90 14 Groz Beckert see accessories I tis possible to use needles order number 02 0750 2 100 750 SC 80 12 Groz Beckert for thin fabrice these needles are not in a standard accessory kit l Using the screwdriver push the latch and open the needle bar cover O Note The accessories contain the lever part number 22 0213 0 000 and screw part number 08 6000 4 005 with washer 08 6850 4 000 Q which is possible to fit to the latch It allows opening of the cover without using the tool Ze Loosen the screw and remove the needle 3 Insert the new needle so that the long thread
48. p See Section E10 to do the right plate is adjusted incorrectly adjustment Stitch skip during sewing Needle looper throat plate Change damaged parts damaged Incorrectly adjusted needle bar See section E4 point 2 height Incorrectly adjusted clearance See section E5 point 3 between needle and throat plate adjustment section E16 Incorrectly adjusted clamp feet See section E14 point 3 pressure The clamp feet are adjusted too See section E14 point 2 far from the sewing Released 10 2009 e mail service O amfreece cz parts amfreece cz website www amfreece com 2 3 Phones 420 582 309 160 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron ANE REECE _ bette Ideas ettet Pado TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Trimming knife damaged Replace end of the cycle Low air pressure at trimming cylinder Incorrect loopers timing See section E9 Incorrect setting of trimming delay Change Trim delay parameter D4 Tr imming length incorr ectly set Change Trim time parameter D4 The fabric is not cut at the The trimming knife is damaged Re sharpen or replace with end of the cycle a new one The edge of the stitching plateis Re sharpen or replace with damaged a new one Low pressure in the cylinder Check the supply pressure The trimming mechanism to cut Check with the instructions provided fabric adjusted incorrectly in Section E12 Sewing motor tur
49. prevent control electronics from damaging Once the value gets back to normal 185V 255V the machine can be switched on in a standard way see section C1 Exceeding bottom supply voltage limit 185V a Once the voltage drops below the bottom limit the display shows the LOW VOLTAGE message and the machine cannot be switched on b If the supply voltage drops during sewing the machine automatically stops and the display shows the LOW VOLTAGE message Once the voltage reaches the value 185V the machine can be switched on in a standard way see section C1 Revised 10 2009 1 41 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Made E MACHINE ADJUSTMENTS 23 OPTICAL SENSOR ADJUSTMENT Loosen the holder of the optical sensor by loosing the screew M4 and adjust it in such way so that the ray of the optical sensor projected by the sensor meets the glass eye in throat plate and returns back to sensor The sensor is switched on After adjusting the sensor tighthen the screws on holder In case the fabric is put in front of the glass eye for example the control light of sensor is switched off To adjust the sensitivity of the sensor use the control element on sensor To decrease the sensitivity turn this element into the left until the sensor light starts
50. r characteristics can be used The quantity of oil in the oil tank OQ with an oil gauge is shown by a red mark Too much oil can leak into the bedplate Fill the oil tank with approximately 10 cm of oil through the filling hole O Needle bar mechanism and draw off mechanism can be lubricated after opening the needle bar cover O It is also necessary to oil the main cam worm gear through the oiling opening O Areas shown in the picture must be lubricated once 1x a day 8 hours Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron 1 47 S 4000 CAED Omron ANA F REECE _ Betis Ideas Sette Wade F MACHINE MAINTENANCE 5 Tilt the machine head onto the support pin and lubricate the areas shown in the picture loppers shaft feeding cam Q feeding shaft p bite cam gearwheel trimming shaft 9 looper cam Bring the machine head back into the operation position 6 Once the machine is well oiled it is efficient to run the machine at least 10 times with testing material in order to prevent sewn workpieces from possible stains and to wipe out visible oil remains on the machine 1 48 Revised 10 2009 e mail service amfreece cz parts 2amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 4
51. r foot onto the foot pedal Error messages on the display are mentioned in Troubleshooting section 4 THE PROGRAMMING MENU F1 Ready Back F2 Param F3 Main screen 1239 Press NEO mm Test F4 Ver F5 appears on the F3 l l Max Speed 3500 display To enter the programming menu press 1000 3800 spm appears on the display The first line of the display indicates the parameter which is set and the second line indicates the F2 Si range of setting To scroll the lines down press key to scroll the lines up press key To change PS P4 F3 the value of any parameter press key Press key to set the first digit Press key The y P p y P E3 second digit starts flashing on the display To set the value press key Press E key The third digit starts flashing on the display Repeat this setting until all digits of the parameter are set To confirm the set PS value of a parameter press pus key Revised 10 2009 1 17 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ bette Ideas Sette Wade D MACHINE CONTROLS Example To change the sewing speed from 2000 to 3450 Display Press Display Press Max Speed 2000 1000 3800 spm DD mb Max Speed 2000 mm P4 F4 E Max Speed A F4 E Max Speed 0340 m v FS Max Speed 034 5 mm
52. r operator safety and maintenance ccccoconnocccnnnnnnnnnnnnninononnnos 1 5 0 ER EE 1 6 B MACHINE ASSEMBLY l Contentor the SIPPING DOX siciliana its 1 8 EE 1 8 Ds POW Cl and Ail GONE AAA PP 1 9 A Head UCU HUI snoot MN E E DEM dE 1 10 ox Installation ol thread holder enee l 11 C PROPER APPLICATION l Power Up Homie POS WOU sopresa 1 12 2 NGGOLE Mstalla Om sei anaa akasa baana aa apa DN gak E a Da aaa erase 1 13 ON 1 14 D MACHINE CONTROLS ll PROCESS OE SOWIE O asada iento ron nailon its 1 15 2 Operator control panel push buttons and switches cccccccooonncnncnnncnnnnnnno 1 16 o Control panel EE 1 17 4s Lhe programimin MENU osse comen e neath n doc NEG avast Eo a ron PM A DR RP E DOM Dd 1 17 a CSU H 1 20 Or PTOS ram Ver O aa 1 22 Ta cas ma0E PEO QTIOD P conoce ni nga Na aa ae a A ag aaa bea 1 23 5 ina pak Ee EE 1 24 E MACHINE ADJUSTMENTS l MGG DING home POSION semanita Acta cda 1 25 ZA BS Ht OT CBE SHITET ee 1 25 5 Principles tor Tee UE EE E 1 25 A NCCLS T Un 1 26 SE M aa 1 27 PP SAANGKATE TAN E ES 1 29 ed X 1 30 Se SMON DIUI d TT ticas 1 30 Released 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S4000 CAED Omron AMF REECE etter Ideas
53. r replaced immediately Do not touch moving parts of the machine while it is operating Keep clear of the needle Always switch off the main power before changing the needle Before cleaning the machine or performing service to the machine engage the power lock out switch or disconnect the main power supply When the machine is not in use engage the power lock out switch or disconnect the main power supply When this machine is used incorrectly or is incorrectly maintained it can be dangerous Everyone who uses this machine or maintains this machine must be completely familiar with this manual Revised 10 2009 1 5 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ Bettan Ideas Betten Made A INTRODUCTION CAUTION Perform all regular service as described in this manual If there is any problem with the power supply turn off the main power switch Do not remove paint over damage or in any way change safety labels If a safety label cannot be easily read replace it Long hair and loose clothing may be dangerous near any machinery Always contain long hair and avoid loose clothing so that it cannot be caught by machinery and cause injury Never use this machine while under the influence of drugs or alcohol If anything seems to be operating incorrectly in the
54. r satisfaction please contact the appropriate AMF Reece office Prostejov Czech Republic Phone 420 582 309 286 Fax 420 582 360 608 e mail service amfreece cz ANF REECE Bette Ideas etter Made _ Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S100 S101 S104 S105 S 311 Deco 4000 EBS Mark Il ES505 etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number oupervising Mechanic s or Technician s Name oignature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better Tovarni 837 798 11 Prostejov Czech Republic Fax 420 582 360 606 e mail service amfreece cz website www amfreece com ANF REECE S4000 CAED Omron etter Ideas Better Made TABLE OF CONTENTS A INTRODUCTION BS ASIC AN POLI OBI EE 1 1 D ALCL y deyiee ATA CIS A gana ah aaa kae 1 2 3 General maclime parts descripto sitial 1 3 PPP O NG E 1 4 5 Instructions fo
55. rovide the safest possible machine but without complete knowledge of how this machine operates and the use of proper care by the operator this machine can cause serious injury or death That is why there are safety warnings throughout these instructions that carry one of these messages DANGER Possible loss of life WARNING Possible serious injury or machine damage NOTICE Possible injury or machine damage We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators The most effective safety precaution is a well managed safety program Be sure those who use this machine are properly trained Never disable safety equipment Always wear safety goggles when operating or servicing the machine Revised 10 2009 1 1 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AMF REECE _ better Ideas Sette Wade A INTRODUCTION 2 SAFETY DEVICE AND LABELS ee BE AP AMF REECE gt S 4000 AN YEAR OF PRODUCTION MS po 7 N Ze VOLTAGE X ut POWER OUTPUT wa A AMF REECE a s CZECH REPUBLIC Q Warning Q Eye guard Q Covers removed possible injury Q Head cover e Grounding mM Q Fan cover Rotational direction Manometer with pressure sensor Standard Label WI Machine he
56. rvice 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 1l MACHINE HOME POSITION l Needle bar is in the upper position When making the first stitch the needle Q must go into the right side throatplate groove Mark on the hand wheel must meet mark G on the pulley cover 2 ADJUSTMENT OF THE SHIFTER 1 Machine must be in the home position 2 Tilt the machine lean it onto the support pin and look at the assembly of the main cam There must be a minimal play x between the main cam shifting mechanism If you see the mechanisms clash into each other lose screws and take out the spring Loose screws and move arms 9 from the main cam as much as possible Check the minimal play x after the adjustment dl Maximum 3 PRINCIPLES FOR MACHINE ADJUSTMENT m Before starting doing adjustments switch the machine into the service mode by pressing the emergency stop button on the machine head and releasing it again Press BS the button on the control panel afterwards Service mode message appears on the display WARNING THE MACHINE CANNOT START OPERATION BY PRESSING THE FOOT PEDAL IN THE SERVICE MODE Si 2 Press Maar button to go back onto the main screen 1 24 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spar
57. s not been embarrassed 6 Take a blank sheet of paper and insert it into the trimming mechanism Push the trimming mechanism with your hand The cut must be neat If it is not proceed as per the instructions 1 6 13 ADJUSTMENT OF THE CLAMP PLATE CHANGE OVER Standard set up of the device is 2 mm It is the minimal value for the knife to go through firmly With such set up following results can be achieved 1 7 mm 3 mm If you wish to shorten the distance between stitches and cut fabric you L can adjust the value with the nut and the screw to 3 mm at the most Otherwise the knife may cut stitches 1 7 mm 1 mm NOTE The set value must never be smaller than 2 mm because of the knife which can get damaged in such case Adjustment instructions tilt the machine head loosen the nut Y turn the screw and set up the required distance secure the position with the nut O Revised 10 2009 1 35 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 14 ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT NOTE once the foot uplift is adjusted and the machine is in its home position the clamping foot should not be higher than the needle tip 2 15 a b 1 36 Adjustment of the uplift Adjustment must be done w
58. s the relay VC 1 min Pedal 1 step Off 4 Pedal 2 step Of Once the foot pedal is pressed into the first position Pedal 1 ste On Pedal 2 acy Off appears on the display This parameter checks the switch SB4 Pedal 1 step Off 9s off After pressing the foot pedal into the second position Pedal 1 step Off Pedal 2 step On appears on the display This parameter checks the switch SBS Pedal 2 step 1 20 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ Better Ideas ettet Made D MACHINE CONTROLS Em Stop On l Em Stop O ff 6 Clamp Button Off After pressing ED button Clamp Button Off appears on the display After releasing the button Un 2s A ma appears on the display This parameter checks the switch SAT Em stop On 7 Clamp button Off By pressing the clamps Q button Es n Clamp button On appears on the display and clamps close By pressing this button once more the clamps are lifted This parameter checks the switch SB3 8 motor TES en If BEES SR appears on the display go to the section Troubleshooting 9 CAED Sensor On Correction of the sensor position If the fabric is inserted CAED sensor Off F1 key on the last inputs test screen Fea Qut teste off appears on display By pressing
59. so that the remaining thread in the needle gets longer Stitching Follow the above mentioned procedure in cases some stitches skip during sewing process Turn the draw off lever counterclockwise It enlarges the loops at loopers which then catches the stitches better Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 B AMF REECE S 4000 CAED Omron _ bette Ideas Betts Made E MACHINE ADJUSTMENTS 16 THREAD TENSION Correct thread tension affects the final appearance of sewing The tension changes with the change of material sewn The thinner and the more elastic material is the wider the thread tension must be opened When replacing any part affecting the thread passing check the smooth finish of surfaces getting in touch with thread p c Q e Turn the tension knob O clockwise to increase the 6 d fa y A A d thread tension VU el X 3 9 Turn the tension knob counterclockwise to 5 n d 7 NA decrease the thread tension gt 34 NOTE If there is too much thread tension when sewing MA 4 light and elastic materials the workpiece can deflect in wu the sewing area and the final look is not nice LH DA WA 17 THREAD TRIMMING The trimming mechanism ensures correct trimming of all treads after finishing the last stitch The trimming hook which mo
60. t the 1 0 mm play between the throatplate and the trimming hook tip C tighten the screw of the trimming actuator d open the air supply and by switching the trimming cylinder valve check that the actuator does not hit the bedplate casting 18 CUTS OFF BLOW OFF Cuts off are blown off through openings in the right arm of the clamping feet by air forced in 1 Regulation of airflow The airflow can be regulated with a choke placed on YV7 branch Turn the screw clockwise to reduce the airflow Turn the screw counterclockwise to increase the airflow 2 Regulation of air blow period This function is operated directly from the operating panel display Press F1 F3 gt Mater blow The range of air blow is 10 1000 ms 1 38 Revised 10 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ Better Ideas Betts Made E MACHINE ADJUSTMENTS 19 THREAD BLOW OFF SPECIAL ACCESSORY Thread blow off is ensured by a pipe placed in the bedplate under the throatplate and air forced into the pipe 1 Regulation of airflow The airflow can be regulated with a choke placed on YV8 branch Turn the screw clockwise to reduce the airflow Turn the screw counterclockwise to increase the airflow Regulation of air blow period This function is operated directly from
61. tment of the mechanism adjustment mechanisms Incorrect threading See section C3 for checking Thread guides polished Polish incorrectly Poor thread quality Replace thread Thread is too heavy for Use recommended thread sizes selected needle and throat see section A4 plate Machine fails TOSS Needle looper throat plate Change damaged parts Stitch skipping damaged Incorrectly adjusted needle bar See section E4 point 2 for height checking Incorrectly adjusted clearance between needle and throat See section E5 point 3 for plate checking Incorrect loopers timing See section E9 for checking The home position of the clamp Adjust the stop see section El 1 Machine sews in one spot plate 1s adjusted incorrectly Released 10 2009 2 2 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ bette Ideas ette Made TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Stitch skip at the beginning Needle looper throat plate Change damaged parts of sewing damaged Needle thread end is too short See section E15 point 1 Incorrectly adjusted needle bar See section E4 point 2 height Incorrectly adjusted clearance See section E5 point 3 between needle and throat plate Incorrectly adjusted clamp feet See section E 14 point 3 pressure The home position of the clam
62. ved This parameter tests the YV6 valve m m F4 m i D i 15 ee M DH 5 To activate this press the key eee Blow E v confirm pa gt ec E o The clamping foot starts blowing air This parameter tests the YV7 16 Thread Blow Off To activate the thread blow off press the key Thread Blow On Confirm ES Thread Blow On ilie air starts blowing This parameter tests the YV8 valve if this valve is assembled 6 PROGRAM VERSION Read F Back F2 Param F3 f PLC 21 01 a Back F2 Param F3 FP Read 1 22 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM FE REECE S 4000 CAED Omron Better Ideas etter Made _ D MACHINE CONTROL 7 PARAMETER CHECKLIST PARAMETER RANGE SETTING MAX SPEED 1000 3800 rpm 3500 SLOW STITCH 0 3 0 SLOW SPEED 500 1000 rom 1000 NDL UP POS 0 600 imp 320 KNIFE DELAY 60 150 ms 120 KNIFE TIME 30 200 ms 100 TRIM DELAY 0 200 ms 150 TRIM TIME 30 60 ms 50 CLAMP DELAY 0 100 ms 50 CYCLE DLY 500 2500 ms CYCLING yes no NO PEDAL 1 step 2 steps DOUBLE SEW 1 2 10r2 8 2 MATER BLOW 10 1000 ms DIRECTION 0 10 stitches OPTICAL SENS yes no THREAD BLOW 10 1000 ms SHIFT TIME 300 900 ms Revised 10 2009 1 23 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Se
63. ves in the direction of the arrow pulls both thread ends A B Once the hook is close to the uplift it guides the left side of the loop A on the knife edge The thread is trimmed 1 Adjustment of the trimming cylinder a X tilt the machine head onto the support pin and close the air supply Push out the piston Q of the cylinder to the possible limit b check that the lever does not overlap the surface of the plate O If the lever is above the surface do the following C loosen the screw Q d loosen the nut 8 and by using some tools pliers turn the piston A of the cylinder clockwise It will ensure the lever is in the right position e tighten the nut O and the screw Check there is no axial play on the shaft after the adjustment f if there is some play on the shaft loosen the screw move the shaft to the left so that the lock ring 8 touches the cut in the plate 6 Move the lever to the right until it stops and tighten the screw Q Revised 10 2009 1 37 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 2 Adjustment of the trimming hook a press the piston O of the trimming cylinder down to the maximal limit and loosen the screw O of the trimming actuator Q b turn the trimming actuator and se
64. w amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 CAED Omron AM F REECE _ better Ideas Sette Wade D MACHINE CONTROLS Display Press F3 to Rst Counter of total number of cycles E Counter 4538 eet Direction 0 Setting up number of stitches sewn over 0 10 _ stitches the edge of fabric workpiece Return onto the main screen 5 TESTS WARNING TESTS CAN BE CARRIED OUT BY QUALIFIED SERVICE ENGINEERS ONLY CAUTION BEFORE STARTING THE TESTS REMOVE CUTTING KNIFE AND NEEDLE F1 Back F2 Param F3 With the main screen on the display press hex Test F4 Ver rel appears on the display In order to F4 Intput tests lt enter ES Em HOW AF DIGG Off appears on the display You can browse through the F1 F 2 menu down by pressing the button or up pressing the button INPUT TESTS Display tout te sts E E l bu Bas m on E EE On this appears on the display in case the air pressure is lower than 0 5 MPa This parameter checks the switch BQ2 Home sensor Off 2 Voltage RI Off The end position sensor Activate the sensor with a metal item YN Home sensor o dr appears on the display Voltage Rly This parameter checks the switch BQ1 9 Voltage Rh D This only input signify if the voltage relay is installed on the machine If the power voltage drops below 185V Voltage Aly du appears on the display This parameter check
65. y close the clamp feet and move the clamp plate to the left from the shear edge 1 34 Check the shear knife and throatplate edges If they are damaged they can be sharpened or replaced with new parts Puss the trimming mechanism from the top by your hand and check whether the shears slightly overlap along the shear edge If they do not overlap loosen the screw M4 and turn the studs Secure the position by tightening the screws M4 Revised 10 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 CAED Omron _ Better Ideas ettet Made E MACHINE ADJUSTMENTS 3 Secure the correct position of the mechanism with the stopper Q in the upper dead centre and the stopper in the plate in the bottom dead centre 4 Correct adjustment of the stop screw loosen the nut Q turn the stop screw Q until it touches the cutting lever move the mechanism by your hand to check whether the motion has not been embarrassed secure the correct position by tightening the nut Q sf Correct adjustment of the stopper O in the bottom dead centre tilt the machine head loosen the screws with your hand push the trimming mechanism into the bottom dead centre push the stopper Y onto the knife and secure its position by tightening the screws Q check again whether the motion ha

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