Z-Fi - Bazzaz
Contents
1. 1 Using a small pick or jeweler s flat head screwdriver with the a factory injector connector s locking tab facing up begin to slide the small tool inside the connector just beneath the factory terminal until it stops 2 Slightly pry downward while lightly pulling on the wire until it begins to come out of the back of the connector 3 Do this for the other wire as well until the connector has been removed CONNECTOR S LOCKING TAB 4 FAGMIG UP ea 6 gt INJECTOR 6 3 2 Using the factory injector conector you just removed you will install this connector onto the Bazzaz fuel harness injector lead that is missing a connector Place the terminal attached to the white wire of the Bazzaz harness into the right side of the connector making sure to place the flat side of the terminal facing up Push the terminal into the connector You must hear a light click to know that the terminal has been installed correctly and is securely in place Place the terminal attached to the pink white wire of the Bazzaz harness into the left side of the connector making sure to place the flat side of the terminal facing up Push the terminal into the connector You must hear a light click to know that the terminal has been installed correctly and is securely in place Replace the grey locking tab 6 gt INJECTOR E A 1 Connect the newly installed connector in line with the factory a os In2. INSTALLATION INSTRUCTIONS ODEA ES UNLEASH THE SMARTEST PERFORMANCE TUNING TECHNOLOGY Z Ei FUEL YAMAHA YZ250F 2014 F732 1 gt READ WARNINGS gt INSTALLING e We strongly suggest that an experienced technician install this product e Read through all instructions before beginning installation e This document is intended for use by qualified technicians e This is not a replacement for the factory Engine Control Unit ECU Refer to a factory service manual for more specific stock component identification location information and removal assembly procedures WARNINGS gt USING e Use only in race or other closed course applications and never on public roads e Z Fi products are not certified by the California Air Resource Board CARB for use on CA public lands GETTING HELP e Factory support is available in the US at 909 597 8300 e For fastest support outside of the US find your local importer at bazzaz net 2 gt IDENTIFY INCLUDED PARTS Z Fi control unit Fuel harness Z Fi Maper Software Download off Website USB cable Z Fi Aluminum bracket Velcro Bazzaz stickers Cable ties 3 Pin connector FUEL HARNESS 6 0 60 00 00 80 GROUND MAR Z AFM SELECT INJECTOR 3 gt REMOVE 1 Rider seat 2 Fuel Tank 3 Airbox Remove the left side rear engine mount bolt Replace with the supplied m8 x 30mm flange bolt only threading th
3. em until the bolt is seen from the engine mount side Mount the ZFi unit into the supplied aluminum bracket using the supplied velcro Position the bracket and ZFi unit as shown in the above photo Tighten the engine mount bolt to 32 ft Ib 45mm Secure the bracket using the supplied 8mm flange nut Connect the Bazzaz fuel harness to the control unit and begin to route the harness to its appropriate locations 3 gt CONNECT ITEM LOCATION N N N 06 M amp C prar U O pa O ej O 03 ES Cc O O 08 amp lt lt O 03 a Cc O O O Cc O O 03 Ka prar O 62 u 0 08 lt O TPS GROUND CKPS DP po SE nni mal e a 0 gt x q INJECTOR G gt IMJECTOR For this section you will need to de pin the factory injector connector and remove it from the factory harness The supplied three pin connector will then need to be installed in its place Finally the de pinned factory connector will be installed onto the Bazzaz fuel harness E 4 1 Locate the factory black two pin injector connector found on the top a of the throttle body below the airbox 2 Disconnect the factory injector connector from the injector 3 Pop off the connector s grey lock using a small pick or flathead screwdriver and put aside for now To do this you will need to use light pressure prying outward in the shown position G gt IMJECTOR 5
4. hing is correct reinstall the components removed in step 3 13 gt USE MAPS The Bazzaz controller is capable of storing two maps Switch maps by connecting or disconnecting the map select jumper supplied with the kit Or use the optional handlebar mounted switch to switch maps on the fly sold separately MAP 1 MAP 2 14 gt MEXT LEVEL cs LINA SELF MAPPER Purchased separately Build race level fuel maps for your specific modifications fuel type engine and atmospheric conditions simply while riding 02 sensor mounts into exhaust and control box easily plugs in to any Bazzaz Z Fi product MAP SELECT 299 95 Purchased separately 79 95 Handlebar mounted switch plugs into any Z Fi product allowing the user to switch between fueL maps on the fly Easy installation Weatherproof toggle DEYN RLN POWER e INJECTED THE SMARTEST PERFORMANCE TUNING TECHNOLOGY Proudly made in the F732
5. jector S Ez 1 Using the supplied Bazzaz connector you will install the factory a injector terminals into this connector The supplied connector is a three pin connector but you will only be using the two outside positions 1 Place the terminal attached to the red black wire of the factory harness into the right side of the supplied connector making sure to place the flat side of the terminal facing up This should match up to the gray white wire when it s ready to be plugged in with the Bazzaz injector connector 2 Push the terminal into the connector You must hear a light click to know that the terminal has been installed correctly and are securely in place 3 Place the terminal attached to the red wire of the factory harness into the left side of the supplied connector making sure to place the flat side of the terminal facing up This should match up to the pink white wire when it s ready to be plugged in with the Bazzaz injector connector 4 Push the terminal into the connector You must hear a light click to know that the terminal has been installed correctly and are securely in place 5 Connect the newly installed connector in line with the Bazzaz injector connector on the fuel harness CONNECT THROTTLE POSITION SENSOR FACTORY CONNECTOR 1 Locate the stock throttle position sensor located on the right side of the throtte body The sensor and the con nector will have a black rubber boot co
6. pper software Check that the pre programmed map matches the model of your bike on the fuel map page within the software You can switch from map 1 to map 2 by unplugging the map select jumper on the Bazzaz fuel harness Map 1 will be pre programmed depending on your model there may be a pre programmed map in the map 2 slot If map 2 is blank stock ECU settings are used Make sure that the jumper is left plugged in or unplugged depending on which map you choose Start the vehicle and begin to check that the following inputs read correctly on the fuel map page RPM Make sure that the RPM is reading near what the vehicle is idling at TPS When throttle is applied the TPS should read accordingly Fly by wire models must be running to check TPS Normal cable operated throttles can be checked with just the key on not running Also use software to View and or make adjustments to fuel maps Activate Z AFM self mapper sold separately Save and load new fuel maps Re calibrate throttle position sensor after throttle modifications View diagnostics for troubleshooting If any problem is found please carefully follow through the installation steps again If problem still persists please contact Bazzaz tech support e Factory support is available in the US at 909 597 8300 For fastest support outside of the US find your local importer at bazzaz net 12 gt REINSTALL After it is determined that everyt
7. vering them Disconnect the factory TPS connector and install the Bazzaz TPS connectors inline ua 22 Bl De LM pp y edo ug a ea a Tre Sie a ag 1 2 CRANK POSITION SENSOR 1 Locate the grey factory Crank Position Sensor connectors found between the frame and left side radiator Disconnect the stock connectors and install the mating Bazzaz CKPS connectors in line rActory COI INI Ss r MO a A de y A nagaz Nh IE S gt GROUND Locate the factory regulator rectifier which can be found on the left hand side of the bike on the outside of the frame Once found remove the factory three pin connector from its mounting bracket Remove the factory 8mm bolt mounting bracket and install the Bazzaz ground Install and tighten the factory 8mm bolt Disconnect the factory three pin regulator rectifier connector which was removed in the previous step Install the Bazzaz 12V SW power connectors in line and secure away from any moving parts 10 gt SECURE Use the supplied cable ties to secure the harness neatly E UN 11 gt CHECK along the routing path free of any moving or hot components which could cause damage or failure of the system A In order to check that the system is installed correctly download the Bazzaz Z Fi Mapper software at bazzaz net Plug the USB cable into the control unit and computer Locate and open the Z Fi Ma
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