Hirschmann PAT DS350 RCL Link
Contents
1. 2 5 le re e 5 400 6 Set bef 9 B2 10 K 0 11 12 M 15 N 3 14e P 4 12345 67 8 9 1011121314 999999999999 ABCDEFGHJKLMNP MALE LUFFING JIB NOSE DRAWING 031 300 100 535 VM AZM MYM MY 2 DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 19 PAT Ds 350 TROUBLESHOOTING HANDBOOK 10 0 SYSTEM 24 VOLT DIAGRAM z81 101 002 190 Lx AvYO Le 5 5 NOILINI33Q0 v3UV and ge z 9 4 gt 4 3 9 i998 3 3 S S ocs e Y y a as LA v 191IMS 430 v3sv 1 lt zve LZ 9 e aaan 82V gt 6v e 9 8 5 8 r 138 10 eG e 1 DF v 1 Wu3MOd AvZ Ze 8 Ee Q98 S1 101 002 190 Als 05 A18W3SSV 318V2 300W SNI9918 Z sil N 3 0 vl zz Avis azy lt IS e 9o0 0zv 90C vas age Sere Dus L00 90 0Zr 900 d SNIS ano so nua YOSNAS JI9NV 2029M L 319NV QNO Id lve T ano Sle s ax atsi ax a 101 0 AS gt 6l e EU MA 8 lt IIs lt n z scc a z z e lt lt a angy 91 v2. 10 4 0 General 10 4 1 Linerider Zero Point Adjustmenti rr 11 4 2 Linerider Output 12 4 3 Linender Circuits cia cia acca 13 4 4 Linerider Cannon Connection I 14 DU DIGITAL INPUTS 15 6 0 ANT IWO B OGK 2a rennen tene 16 7 0 BOOM BASE CABLE REEL 16 8 0 MAIN BOOM JIB JUNCTION BOX DIAGRAMS 17 9 0 LUFFING JIB JUNCTION BOX DIAGRAMS 18 10 0 SYSTEM 12 VOLT WIRING 19 10 1 Vertical Console Diagramm aaa cepe debe nube eee net 20 11 0 SYSTEM 24 VOLT DIAGRAMVM 21 11 1 Horizontal Console Diagram en epe epe enu eee 22 12 0 TERMINAL BOARD DESIGNATIONS 23 13 0 MAIN BOARD MEASURING POINTS 24 DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 1 GENERAL INFORMATION This handbook defines the error codes cause and actions to tro
3. x yaqigani I 9 NIVW 4 23 o ein x N 900 090 005 8 0 33QI43NI1 L 00545 108 001 00 190 Z1 8ZV NIVN 6 001 00 190 9nd 55 4 8 830I33NI1 AXYNIXNY ow p AA 82 ONZ alajo laiv aly 9 T T i i 4 vi el lt lt Zl 1x6 e LL fe OL 6 er lt BE 9 sete 3 4 8 Hi ase loe 9 LE 3 S dp PP nS PT Y P vx a I ar z si gots 92 Cae mi a z 4 35 a v gt a v oco et 217 001 005 150 em A18WN3SSV 318V2 v gt iz ee 9 in va 9vv 001 00 1 0 A LAA x08 dll WOO8 NIYW LINT MOSNIS 319NY 334401 334401 031 300 190 038 REVISION D 12 05 05 DS 350 TROUBLESHOOTING HANDBOOK PAT Ds 350 TROUBLESHOOTING HANDBOOK 20 10 1 VERTICAL CONSOLE DIAGRAM DRAWING 031 300 100 502 n a 5 A 2 x N u a em 3 gt lt z x r oO 60 N 35 ONSOLE 55 LINKBEI ATTIC 51 225 d ie Bisa E DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 21 PAT Ds 350 TROUBLESHOOTING HANDBOOK ATL Xx 330 10 AV138 10 gt AV133 82 10 and 1 AVISN AVIAN azy gt 300W NI9913 Z 1 lt 193135 HONIM lt mite lt axy gt AZL E
4. Electronic component on main board voltage defective Error in the reference Electronic component on main board voltage defective No analog voltage Crane voltage to low Short in supply voltage from crane to central unit Voltage converter is defective on main board Upper limiting value Cable from central unit to the force for the measuring transducer defective or water in the channel force main plugs hoist exceeded Electronic component in the measuring channel defective Upper limiting value Cable from central unit to the angle for the measuring sensor defective or loose or water in channel angle main the plugs boom exceeded Electronic component the measuring channel defective E Upper limiting value Cable from central unit to the angle for the measuring sensor defective or loose or water in channel angle luffing the plugs jib exceeded Electronic component the measuring channel defective Upper limiting value Cable from central unit to the force for the measuring transducer defective or water in the channel auxiliary plugs force exceeded Electronic component in the measuring channel defective E 18 E 19 20 E 23 E 24 E 25 26 ACTION Check cable and plugs replace items as necessary See Section 2 angle sensor adjustments Replace main board amp reset force transducers as shown in Section 3 2 Replace main board amp reset force transducers as shown in Secti
5. switch relay signal from relay 2 being selected Fallen below lower Cable from central unit to the force Check cable and plugs limiting value for the transducer defective or water in the replace items as necessary measuring channel plugs auxiliary force E 09 13 E Electronic component in the See Section 3 force measuring channel defective transducer adjustments Fallen below lower Cable from central unit to the force Check cable and plugs limiting value for the transducer defective or water in the replace items as necessary measuring channel plugs force main hoist Electronic component in the See Section 3 force measuring channel defective transducer adjustments Fallen below lower Cable from central unit to the angle Check cable and plugs limiting value for the sensor defective or loose or water in replace items as necessary measuring channel the plugs angle main boom Electronic component the measuring See Section 2 angle sensor channel defective adjustments DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 1 1 ERROR CODE CHART continued ERROR ERROR CAUSE DISPLAY E 16 Fallen below lower Cable from central unit to the angle limiting value for the sensor defective or loose or water in measuring channel the plugs angle luffing jib Electronic component the measuring channel defective Error in the reference
6. ATL E AZ I X QNS QNO AS 915 QNS 31ONV 44 TWNOIS 82 lt A6 gt A6 gt 918 14 Sis 11 0 SYSTEM 12 VOLT DIAGRAM zs oz oce vc or 6g ig 05 ecc 1445 Q3193NNOC ON onsmor LINN 39 ums res 58 L 9 5 94 9 i gt gt 49 S 5 3 4 6 7 2 q FE 5 gt 8 2 82 l v gt ri G u A3 3 0 zz any T ax atsi o C 978 dee v lt v SS81 101 Fe ATEN 9 4 94 4 3 lt 44 9 Ix lt S ax 9 4 amp 20 L Z ON d lt d 5 lt NCC W zu 1 lt lt n Hu 3 r 6 H H 8 9 9 L 4 1 9 3 3 s lt D 8 vv D 8 0vS 001 0 A18W3SSV 31890 gt 9 2 34 V3NV 9 gt gt 9 9 19 S 3 gt 3 S S ozs 81 92509 Y Y HOLIMS LIMIT g 2 gt o 34401 z 8 gt gt 47 2 v gt gt v n N3MOd AZL 090 002 1920 100 090 002 120 Al8W3SSV 318VO 02 A18W3SSV 318V2 100 902 077 900 YOSNIS JIONV 029M FIONV TE 2 62 0 a lt lt a VERS s co 06T 11970 LvyS 00l 00 1 0 v1 A18W3SSV 318VO Yl ON ON 5 4 si si d lt i i N N lt
7. N zi N 1 lt 1 1 lt 6 6 6 r 8 He H 8 8 H L 9 r 9 L 8 9 dS d 9 9 4 S Ei S S 3 r IS 9 D 9 lt 8 z z 8 lt v L Y 1925 001 008 190 3349 118 9 69 9 4 vvv 001 00 120 7 9019 SSVdA8 za itv SNOILO3NNOO SNI 0 xog cg 57 L re 2 5 Y ved 9 ics a z Ns8 1 dist S 3 lt lt a s ouo 6 8 4 c PES lt ax d A33 8 0 z 8 z z ano 1931881 v AZ Z uvis 6 65 001 00 120 3105300 p2 4 2 2 L e z 8 8 z L gt v L 2 Z x ens N 2 3 lt 3 O 21 d lt 10 090 00S 870 NOL Z 8 1 1 OOSWHS 108 001 00 120 8zV 2 8 001 00 120 INId SSVdA8 a 33Ql43NI1 ABVITIXNV YYYY azy ONZ ERE e 6 v el lt Nef ee VA 9 lt ee LL IA res I DM JH 6 J i 8 d ig lt AL 8 9 Lie T ret S s t lt Y VNA NAJA 5 IE t v1 i Yri En ea a ees rye er s 080 h Liv 001 00 120 9 E if c av Tod 18 Alawassv 318VO VON
8. q gt 5 z M 13 13 NE S t P 14 14 gt NC NC E gt 15 s A ENS 325 TO JUNCTION BOX N ON CABI REE DESCRIPTION QTY JUNCTION BOX ASSY 80X70 LATTICE REEL SCREW 8 32X3 4 SOCKET HEAD CABLE REEL LATTICE MAIN BOOM 1 CABLE 14 X 0 5 DS PER FOOT 325 HOUSING END CANNON CONNECTOR 422 CONNECTOR ACCY CAP amp CHAIN 22 CABLE END EW SLOTTED 3mm X 5mm MACHINE c NECTOR CANNON 14 PIN 22 195 PLUG FEMALE 1 x Aw f STRAIN RELIEF PG16 BLACK 1 b I U CABLE REEL ACCY THIMPLE 5 8 X4 1 4 NOT SHOWN RU DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 17 8 0 MAIN BOOM JUNCTION BOX DIAGRAMS MAIN BOOM NOSE DRAWING 031 300 100 446 YY OM Ol AO NI YN AN III o u N olol oO M 21 cf m lt BROOQUN A T JIB NOSE DRAWING 031 300 100 522 a E E 1 1 ete DS 350 IROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 18 9 0 LUFFING ATTACHMENT JUNCTION BOX DIAGRAMS LUFFING LIMIT BASE DRAWING 031 300 100 679
9. xog uollounr 031 300 190 038 REVISION D 12 05 05 DS 350 TROUBLESHOOTING HANDBOOK PAT Ds 350 TROUBLESHOOTING HANDBOOK 7 3 0 ANGLE SENSOR ADJUSTMENT The angle shown in Figure 1 needs to be within 0 0 4 of the actual angle of the boom Check boom angle at base heel Section only After adjustment compare the actual boom angle with the displayed angle at about 0 30 and 60 To comply with the SAE J375 standards the displayed angle must be 0 0 to 2 0 of the actual angle Figure 1 Angle Sensor Adjustment The supply voltage can be checked directly at the cannon connection Using a digital volt meter measure between pins A C A GND C If this voltage is not correct refer to the system wiring diagram and verify all cable connections You may need to start at the main board and check the supply voltages at their proper measuring points The following 2 drawings show the theory of operation for the main and luffing angle signals DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 3 1 ANGLE SENSOR CIRCUIT WG203 DRAWING LKB24 03 1 116 90V BOOM ANGLE SENSOR GND PENDULUM FIXED RESISTOR PA 90 PART OF THE ANGLE eee _ POTENTIOMETER CX 45 NL 7 NV D we y 0 To A D p CONVERTER ANGLE
10. connections You may need to start at the main board and check the supply voltages at their proper measuring points POSITIVE LEAD QW NEGITIVE LEAD DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 15 5 0 DIGITAL INPUTS DRAWING LKB36 01 DIGITAL INPUTS TYPICAL USE AND HOOK UP GND DS 350 TROUBLESHOOTING HANDBOOK 1 ow N 12V UB TO cl COMPUTER TO SER COMPUTER 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 16 6 0 ANTI TWO BLOCK CIRCUIT MAIN BOOM TIP JUNCTION BOX BYPASS PLUG 1 A 031 300 100 444 C A 1 2 B 9 lt lt 2 s 9 lt D 1 4 5 5 EB ES 4 6 CENTRAL UN 7 eo 7 AA CTION BOAR 4 7KOhm s CONNECTION BOARD ANN A 1 X1 2 a lt 5 E 2 B 2 gt gt E 5 39 A2B GND lt 7 ee HICE 7 acre SSF 6 40 A2B SIGNAL 1 NOT USED 9 7 He 3 c 14 A 1 2 N 6 4 epe B YY N A MAIN A2B BYPASS PLUG 031 300 100 532 7 0 BOOM BASE CABLE REEL DIAGRAM DRAWING 031 300 100 424 A 1 A y 5 2 2 2 8 gt e s 3 3 gt 8 k RN S bas 4 4 NS S E 5 5 5 5 AS f 6 6 gt gt y S y 7 NE 4 H 8 8 4 7 J 9 9 1 gt N K 10 0 K 10 L u 11 u 4 2 12 12 NL
11. 2 SENSOR MAXIMUM SIGNAL 3 125V 0 ANGLE FIXED RESISTOR CH 5 PART OF THE ANGLE OPERATING POTENTIOMETER WINDOW i Z ERROR 15 CODE Z 5 5 0V 500V MAX X1 WORKING RANGE 7 4 5V MAX ERROR Zo CODE 7 77 7 5 0V ER WIRE MP 8 VOLTAGES UMBER 90 ANGLE MIN SIG 500mV 500V X1 45 ANGLE 2 50V HH ENTA LINIT 0 ANGLE MAX SIG 4 50V SEP MINI maa NOTE ALL VOLTAGES ARE MEASURED WITH v REFERENCE TO GND TERMINAL X1 16 OR MP15 TEST POIN _ ON MAIN BOARD ON MAIN BOARD DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 3 2 ANGLE SENSOR CIRCUIT WG206 DRAWING LKB24 04 X1 1 0 0V lt I GND ANCLE LUFFING JIB ANGLE SENSOR WG 206 FIXED RESISTOR 90 PART OF THE ANGLE SENSOR MAXIMUM SIGNAL 3 125V POTENTIOMETER MINIMUM SIGNAL TO A D 1 875V 90 ANGLE EEE a B CONVERTER 2 90 ANGLE 9 TEST POINT FIXED RESISTOR CH 6 PART OF THE ANGLE OPERATING POTENTIOMETER WINDOW FZ S ERROR 5 5 0V DEI d 500V MAX X1 WORKING RANGE 4 5V MAX ERROR ESTE CODE 2 WIRE MP 8 VOLTAGES NUMBER 90 ANGLE MIN SIG 500mV 500V X1 N s T CENTAL UNIT 90 ANGLE MAX SIG 4 50V TERMINAL BOARD NOTE ALL VOLTAGES ARE MEASURED WITH x REFERENCE T
12. HIRSCHMANN PAT LOAD MOMENT INDICATOR DS350 RCL Link Belt Construction Equipment LATTICE BOOM CRANES SERVICE MANUAL P N 031 300 190 038 REV D 12 05 2005 PAT Ds 350 TROUBLESHOOTING HANDBOOK NOTICE The information in this document is subject to change without notice Hirschmann makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Hirschmann shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this manual This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without prior consent of Hirschmann DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK TABLE OF CONTENTS NOTICE GENERA INFORMATION gu aa usun ceecee ada eiee spa t WARNINGS is 1 0 ERROR CODE CHART 3252582850 2 2 0 SYSTEM COMPONENT AVOUT es elek elek 6 3 0 ANGLE SENSOR 7 SA ANGLE CIRCUIT C920 8 2 er eb oni fant eben feoda 8 3 2 ANGLE CIRCUIT 206 nennen 9 4 0 LINERIDER SETTINGS AND ADJUSTMENTS
13. O GND TERMINAL X1 12 OR MP15 TEST POINT m ON MAIN BOARD ON MAIN BOARD DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 10 4 0 LINERIDER SETTINGS AND ADJUSTMENTS 4 1 GENERAL INFORMATION Calibration of a linerider will require the hoist rope line pull information which should be provided by the manufacturer Use single part line when calibrating the linerider Lineriders require specific wire rope size see Table 2 to insure your rope size matches your linerider provided NOTE A new wire rope is normally over sized the amount oversize will depend on the diameter of the rope With normal wear the inter core breaks down and diameter decreases See your manufactures guide lines for wire rope replacement conditions Table 2 Lineriders should match the wire diameter of your hoist rope WIRE ROPE ITEM NUMBER DESCRIPTION WITH WIRE ROPE SIZE DIAMETER ADVISED RANGE 048 500 060 005 SENSOR LINERIDER SKM500 7 8 3 64 048 500 060 006 SENSOR LINERIDER SKM500 1 3 64 048 500 060 012 SENSOR LINERIDER SKM500 1 1 8 2 TON KMD 3 64 048 500 060 013 SENSOR LINERIDER SKM500 1 1 4 2 TON KMD 1 16 The linerider requires a load sheave adjustment to maximize the voltage output of the amplifier and minimize the line angle through the linerider The linerider maximum output of 2 5 volts should be equal to the maximum hoist rope line pull The load sheave may need to be
14. O PRESSURE CODE ZZ ow T MNI 4 50V MAX SIGNAL RATED FORCE WORKING MAIN ALL VOLTAGES ARE MEASURED WITH RANGE REFERENCE TO TESTPOINT GROUND N F R IDE R TERMINAL X1 16 OR MP15 ERROR 7 Ay MAR a EXCEPT DIFFERENTAL OUTPUT SIGNAL AT E 24 X1 34 amp 33 ON TERMINAL BOARD s LZ e DRAWING LKB24 02 FORCE TRANSDUCER X1 TO A D CONVERTER 9 5 TEST POINT 0 0V GND PRE AMP 111 p DIFFERENTIAL OUTPUT SIGNAL BETWEEN X1 23 amp 24 P5 ZERO POINT ZERO FORCE 0 000V 25mV MAX RATED FORCE 2 5 ADJUSTMENT FORCE TRANSDUCER CH 2 MEASURING FORCE IN MP 5 VOLTAGES D WINDOW LINERIDER 500mV 500V MIN SIGNAL ERROR f MAU ZERO PRESSURE CODE P p 4 50V MAX SIGNAL n T ARDY RATED FORCE AUXILIARY NOE ALL VOLTAGES ARE MEASURED WITH REFERENCE TO TESTPOINT GROUND TERMINAL X1 16 OR MP15 77 ERROR E 25 EXCEPT DIFFERENTAL OUTPUT SIGNAL AT CODE 7 X1 23 amp 24 ON TERMINAL BOARD LL L N E RI D E 4 5V MAX R 5 0V DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 14 4 4 LINERIDER CANNON CONNECTION LINERIDER CANNON CONNECTION The supply voltage can be checked directly at the cannon connection Using a digital volt meter measure between pins A and B A B 18volts If this voltage is not correct refer to the system wiring diagram and verify all cable
15. a ptv lt cy cop n lt 915 gle m 090 005 150 306 Coz A18WN3SSV 371972 ze 9 66 915 aze s lt lt 9 SS0 090 002 10 133135 HONIM 10 lt vy 9 2 4 amp 4 9 11 A18N3SSV 318VO 5 1 1 axi gge v axa Lie ON vl ano 85 z 6 4 8 2 5 d E SI Arz gt cee D lt N zu lt M lt 6 nu 1 lt 1 ge at 3 i 6 F 6 we day 2 8 HH 8 Ayz lt ge 1 9 5 1 oze ON 8 9 QNO 089 ix si s 3 s 0 lt q AS vie ET lt 4 TET 5 9 3 44N1 lt 91S Ele au NEN eu Y gt 8 lt 8 anov zie m IET u gt v 0 D 6 rr 5 Seg vzv 001 00 120 915 Ze 8 HXCH 8 338 31999 915 5 9 IWNOIS BZV lt Ov e 9 lt lt 9 OND 82 E 3 3 E YYY 001 002 190 A6 gt ioe v lt y 9019 SSVdA8 A6 gt ege 5 s lt lt 9155 j z a lt lt a z 1 x ta IS ree L v lt lt v NOILO3NNOO S1y 001 00 190 OSI 101 00 1 0 LINN 1VNIN32 62 A18W3SSV 318V2 gir EL gh 1 2 980 z Ds z z a nag 1 Us d i pt 5 I 8 H gt low ee ax A34 3 0 e e Hat 205 001 005 180 3195 2 ra gt gt ar 2 L s z a8 a z S
16. adjusted by turning the eccentric wheel on the load sheave of the SKM500 linerider see figure below Ny uw IL Y V M 09 NX WN LY DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 Ds 350 TROUBLESHOOTING HANDBOOK 11 4 1 LINERIDER ZERO POINT ADJUSTMENT NOTE Complete the following processes before placing cable through the linerider ZERO POINT SETTINGS a Check that the differential output of the main and auxiliary linerider is within 25millivolts at zero force Main Linerider central unit terminal connection X1 33 and X1 34 Auxiliary linerider central unit terminal connection X1 23 and X1 24 b Adjust the linerider voltages on the main board Refer to Figure 2 below SYSTEM EPROM MP 6MP 7 8 MP 9 Figure 2 Main Board e Adjust the main linerider zero point by placing your positive volt meter lead on MP 3 measuring point 3 with your ground lead on MP 11 Turn the screw on potentiometer P3 so the volt meter reads a value of 0 500 volts e Adjust the auxiliary linerider by placing your positive volt meter lead on MP 5 with your ground lead on MP 11 Turn the s
17. crew on potentiometer P5 so the volt meter reads a value of 0 500 volts e After completing this adjustment run the hoist rope through the lineriders DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 12 4 2 LINERIDER OUTPUT ADJUSTMENT LINERIDER OUTPUT ADJUSTMENTS a Calculate the output voltage required from the linerider using the known the total load and maximum line pull information The tolerance for the output voltage X is 0 0 0 2 volts NOTE The total load includes the load rigging cables and hook block Test load should be 80 of maximum rated load for the cranes configuration or condition To comply with the SAE J376 standards the test load must be to a known accuracy of 1 TEST LOAD x 2 5 PARTS OF LINE X LINE PULL 23 600 x 2 5 2 0 1 2 0 29 500 X is equal to the to optimum output voltage of the linerider The output voltage required in this example is 1 8 to 2 0 volts WARNING THE OPERATOR IS RESPONSIBLE FOR OPERATING THE CRANE WITHIN THE MANUFACTURE S SPECIFIED PARAMETERS b Pick the test load used in the calculation for the output voltage with a single part of line Take a voltage reading with a voltmeter and compare the reading with the calculated voltage and decide if a mechanical adjustment of the linerider is needed e Main Linerider central unit terminal connection X1 33 and X1 34 e Auxiliary linerider central unit ter
18. from console defective replace console as necessary E 93 94 Error in the data Cable to the console not plugged in or Check cable attach plug transmission to the interrupted properly console Eprom not installed or defective Replace Eproms Defect in the central electronics main Replace main board amp reset board force transducers as shown in Section 3 2 E 19 20 29 Error in reference supply voltage Identify supply voltage that is being shorted 5 or 9 disconnect ribbon cable If power supply returns then problem is external Reconnect ribbon cables and disconnect all components individually to identify the location of the short DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 2 0 SYSTEM COMPONENT LAYOUT So J0sso22V 1 BUDID U youms Fz7 001 008 1580 18151450 88 450 f o xog uouounf 100 902 0Z2Yv 900 Josuegs ejBuy Hu 0181183 u za s osuoo Z0S 001 00 1 0 US9HAS 94 8 9r7 001 008 180 xog uoijounf P 300 090 006 Jeply eur 00S WJS UIN 100 9007 900 Josues ej 6uy XL 900 090 008 8790 005 WHS 1 4eply eur xny 228 001 009 190
19. gt gt gt NOT USED SIG SIG gt gt NOT USED gt gt ANGLE MAIN BOOM gt ANGLE JIB SIGS NOT USED CONNECTION BOARD 024 350 300 175 n 2X SERIAL INTERFACE NOISN31X3 ABOWIN SNId 330SV3N DS 350 TROUBLESHOOTING HANDBOOK MAIN BOARD 024 350 300 161 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 24 13 0 MAIN BOARD MEASURING POINTS MEASURING POINT LAYOUT DRAWING 024 350 300 081 MEMORY EXT X4 9 2 7 o 7 v 5 5 5 S 5 j j 1 s Emi X 800 2 5 DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05
20. i z ej ee 9449 in ve vis 9yy 001 00 120 a ANAA dil WOO8 HOLMS BOSNIS 334401 334401 031 300 190 038 REVISION D 12 05 05 DS 350 TROUBLESHOOTING HANDBOOK PAT Ds 350 TROUBLESHOOTING HANDBOOK 22 11 1 HORIZONTAL CONSOLE DIAGRAM DRAWING 031 300 100 539 A RV 1 EN N Z lt din 2 l T Oo 4 1 r TUE 2 a EA miz lt 12 gt 2 N 04 o o Zi HU gt U o Z O lt o gt 2 o 2 quz Qux Y Jolo i n mx olo O zT UI zt lt 2 i SN lt AD 2 PARTS NOT x be WARNING er BAT 250 DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 23 12 0 TERMINAL BOARD DESIGNATION TERMINAL BOARD DRAWING 024 350 060 739 A lag d 74 K5 y V3 I ph V 4 4 Y v4 2 I 1 F1 NRIS GRI vvi OVERLOAD 3 2 F8 RIS ERIS H m d er u K9 y vs DE GND sie 2 sek COMPARATOR Y SIG gt KMD 1 SIG
21. minal connection X1 23 and X1 24 d If a mechanical adjustment is necessary follow steps below if no mechanical adjustment is necessary proceed to next Section and begin calibration e Before and after you set the mechanical adjustment scribe a line on the side of the eccentric wheel to show the amount of change e Loosen the adjustment nut see Figure 3 Note that there is a single lockout nut on one side and a double on the other These both should be loosened to some degree Adjustment from the double nut side seems to work the best after tightening the 2 nuts together e Depending upon the output voltage you can look at the eccentric nut from the side of the linerider and determine the direction you should turn Increasing the height of the load sheave will increase the output voltage Tighten all lock nuts insuring not to move the wheel e Return and repeat step c DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 13 4 3 LINERIDER CIRCUIT MAIN LINERIDER DRAWING LKB24 01 FORCE TRANSDUCER 1 31 9 0V TO A D yss 916 CONVERTER 32 9 0V MP 5 TEST POINT 1 DIFFERENTAL OUTPUT SIGNAL P5 ZERO POINT BETWEEN X1 34 amp 33 TM ZERO FORCE 0 000V 25mV ADJUSIMENI MAX RATED FORCE 2 5V CH 4 FORCE TRANSDUCER MP 5 VOLTAGES WINDOW MEASURING FORCE IN C500V MIN SIGNAL ERROR LINERIDER ZER
22. on 3 2 Check crane voltage Check wiring Replace main board amp reset force transducers as shown in Section 3 2 Check cable and plugs replace items as necessary Replace main board amp reset force transducers as shown in Section 3 2 Check cable and plugs replace items as necessary Replace main board amp reset force transducers as shown in Section 3 2 Check cable and plugs replace items as necessary See Section 2 angle sensor adjustments Check cable and plugs replace items as necessary See Section 2 angle sensor adjustments DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 4 1 2 ERROR CODE CHART continued ERROR ERROR CAUSE ACTION DISPLAY E 28 Error in the reference Electronic component on main board Replace main board amp reset voltage defective force transducers as shown in Section 3 2 E 31 34 Error in system Eprom s with system software Replace system Eprom software defective Replace main board amp reset force transducers as shown in Section 3 2 Error in system Eprom s with system software Replace system Eprom software defective Replace main board amp reset force transducers as shown in Section 3 2 E 38 Wrong system or Eprom s with system software does Replace system Eprom data Eprom not correspond with data Eprom E 41 42 Error on the ram Ram range on the main board Replace main board amp re
23. r operation of the RCL System is dependent upon proper inspection maintenance and observance of the operating instructions DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 2 1 0 ERROR CODE CHART DISPLAY E 01 Fallen below radius or Fallen below the minimum radius or Put boom back to a radius or angle range angle given in the load chart due to angle given in the load chart rising the boom too far E 02 Radius or angle The maximum radius or angle given in Raise boom back to a radius range exceeded the load chart was exceed due to or angle given in the load lowering the boom too far chart 03 Prohibited slewing Slewing range prohibited with load Slew back into permissible range no load area range E 04 Operating mode not Operating mode switch on the Set operating mode switch available console set incorrectly correctly to the code assigned to the operating mode of the machine see Section 9 operator s handbook Angle luffing jib The minimum angle given in the Raise luffing jib to an angle exceeded corresponding load chart was given in the load chart exceeded due to lowering the luffing jib too much E 07 No acknowledge Over load limit switch relay is stuck Replace relay signal from overload defective or not being selected relay E E 08 No acknowledge Hoist limit switch relay is stuck Replace relay signal from hoist limit defective or not being selected
24. set defective force transducers as shown in Section 3 2 E 45 Error in internal Electronic component on main board Replace main board amp reset communications defective force transducers as shown in Section 3 2 Error in read write Electronic component on main board memory defective Error in data memory Data Eprom s defective Replace data Eprom Electronic component on main board Replace main board amp reset defective force transducers as shown in Section 3 2 Incorrect Anti two block relay is stuck or Replace 1 Relay acknowledgment of defective the 1 Relay on the terminal board a101 Anti two block relay is not being Check terminal board a101 selected due to a break on the main board and ribbon terminal board a101 main board or cables as well as replace ribbon cables defective part if necessary E72 TT analogous to E71 for Analogous to e71 for the relays 2 7 Analogous to E71 for the the relays 2 7 relays 2 7 E89 Change of the The operating mode switch in the Lower the load and set the operating code during console was used during lifting a operating mode switch lifting a load load correctly to the code assigned to the actual operating mode of the crane DS 350 TROUBLESHOOTING HANDBOOK 031 300 190 038 REVISION D 12 05 05 PAT Ds 350 TROUBLESHOOTING HANDBOOK 5 1 3 ERROR CODE CHART continued DISPLAY E 91 92 No data transmission Plug on console loose cable Check cable and plug
25. ubleshoot the PAT DS 350 Rated Capacity Limiter RCL System for Link Belt Lattice Boom Cranes Refer to the operating handbook for operation and maintenance of the PAT DS 350 Rated Capacity Limiter RCL This system assists the crane operator in promoting efficient operation by monitoring crane loads and by warning the operator of approaching overload conditions Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits WARNINGS e The operator is always responsible for operating the crane within the manufacture s specified parameters e The PAT DS 350 Rated Capacity Limiter RCL is an operational aid which warns a crane operator of an approaching overload and over hoist condition which could cause damage to equipment property and or injury to the operator or bystanders e This device is not and shall not be a substitute for good judgment experience and the practice of accepted safe crane operation e The operator is solely responsible for the safe operation of the crane and must observe and obey all warnings and instructions supplied by Hirschmann and the crane manufacturer e Prior to operating a crane the operator must carefully and thoroughly read and understand the information in operator s handbook and the crane manufacturer s manual to ensure that the operator understands the function and limitations of the RCL system and the crane e Prope
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