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1. Select the S7 programs to be analyzed for the selected block types that differ from those in the master data library Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 4 6 7 5 Updating the blocks Click Next All S7 programs selected are checked and another dialog for selecting the block types opens This provides information about the potential consequences of updating the block types Specify the block types to be updated for the various S7 programs You must select all the block types to be updated You can exclude selected block types from the update If there are no block types available for updating no block types are displayed In this case close the dialog box Click Next Cleaning up block folders Once the block types in the project have been updated it is advisable to clean up the block folder in all automation systems This action prevents inconsistency in data management caused by unused blocks 1 2 Result Open the CFC chart for each AS In the CFC Editor select Options gt Block types The Block types dialog opens Click Clean Up The Clean up block types in the block folder dialog opens Select the block you do not need from the list Click OK The block types are updated in all selected S7 programs and a log is displayed Project with SFC Note If you use SFCs
2. 13 Repeat steps 1 through 12 for all SIMATIC stations in your project Updating PCS 7 on a new engineering station If you wish to perform the update on a new engineering station or with a newly installed operating system you will need to archive the PCS 7 project again see section titled How to Back Up PCS 7 Project Data Page 26 archiving projects Perform the update with the rearchived project Generating the AS 4 2 10 Introduction NOTICE Do not generate this automation system after having moved the IM_DRV blocks The blocks would be moved to the system charts automatically and the message texts would be deleted in the course of your software update Backing Up the License Keys and Authorizations You must backup the license keys authorizations stored on your hard disks before changing the operating system or using new PC stations Note You can backup all License Keys to a License Key USB stick that is available as of PCS 7 V7 1 You must transfer the authorizations to a License Key disk multi authorization disk Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 33 Preparing for the software update 4 2 Necessary preparations Program for backing up the License Keys Use the Automation License Manager for this purpose Note Reinstall the License Keys from the backup file using Automation License Manager available on the Process Cont
3. 7 5 7 How to Copy Objects from Other Libraries to the Master Data Library This section describes how to transfer objects from the libraries supplied with your PCS 7 version or other libraries provided by external suppliers to the master data library Note During the software update copy only the objects with versions that were used in the project to be updated from PCS 7 V8 0 to the new master data library NOTICE Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Updating libraries used in the project Depending on the blocks used you need to update these with the blocks of the following libraries e PCS 7 Basic Library e PCS 7 Advanced Process Library APL e PCS 7 Library For information on this refer to the How to Install Additional PCS 7 Libraries Page 48 section Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 67 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Requirement e The master data library has been created in the project to be updated Procedure 1 Select the menu command File gt Open in the SIMATIC Manager 2 Open the Libraries tab 3 Select the required library and click OK The library opens 4 Select the library section to be copied from the open library source 5 Select the menu command Edit gt Copy e g process tag types blocks 6 Select the folder in the
4. 117 Appendix A 71 Overview of the block I O of the Pcs7Cntx blocks Standard Library APL V8 0 SIM_MSRV l SimMsRv In SUBS_CNT l SubsCnt In SUBS_MSRV l SubsMsRv In SUBS_ON l Feature bit 29 In FM_DATA I O FM_DATA In Out MODE I O mode In Out QBAD O Bad Out QMOD_ERR O ModErr Out QOP_ERR O OpErr Out QSIM O SimAct Out QRUN O CntRun Out QDIR O CntDir Out RES_SYNC I O ResSync_OUT Out QZERO O ZeroSt Out QOFLW O OFlow Out QUFLW O UFlow Out QSYNC O CntSync Out QGATE O IntGate Out QSW_G O SwGate Out QUALITY O QSET O Set_DI Out QLAST O Out QLATCH O NewLatch Out QSTA O StartDI Out QSTP O StopDI Out QSUBS O QCMP1 O CmpVal0 Out QCMP2 O CmpVal1 Out QCMP3 O CmpVal2 Out QCMP4 O CmpVal3 Out QCOMP1 O StCmpVO Out QCOMP2 O StCmpV1 Out QCOMP3 O StCmpV2 Out QCOMP4 O StCmpV3 Out ACT_MSRV O MsrV MsrV_OUT Out ACT_CNTV O CntV CntV_OUT Out Standard Library APL V8 0 Block name Block name VO Type CH_CNT1 Pcs7Cnt2 Laddr In LADDR1 l Laddr1 In Software update with utilization of new functions 118 Service Manual 03 2012 A5E02779783 02 Appendix A 1 Overview of the block V O of the Pcs7Cntx blocks Standard Library APL V8 0 LAS
5. For additional information coupler the module Service Support and 2 If required Diagnostics Manual section Perform an update or replace the Update of an Interface Module module IM 3 In addition take into account the necessary bus modules Replacement of 1 Check the type and product release of The Diagnostics Repeater diagnostic repeaters the module with the order number 6ES7 2 If required 972 0AB01 0XA0 supports Perform an update or replace the module the functions introduced with PCS 7 V6 0 e The Diagnostics Repeater with order number 6ES7 972 0AB00 0XA0 does not support the functions introduced with PCS 7 V6 0 Additional information 38 You can find additional information in the following documentation In the Windows Start menu SIMATIC gt Product information submenu in the corresponding language folder File PCS 7 WhatsNew wri In the Windows Start menu SIMATIC gt Documentation submenu in the corresponding language folder Documentation PCS 7 Released Modules Manual Process Control System PCS 7 PC Configuration and Authorization Manual STEP 7 Modifying the System during Operation via CiR Manual Process Control System PCS 7 Service Support and Diagnostics Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS 6 6 1 Overview of Installation and Settings on the ES a
6. Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 39 Installation of PCS 7 and settings on the ES and OS 6 3 How to install PCS 7 Additional information e Manual Process Control System PCS 7 PC Configuration and Authorization e PCS 7 Readme file 6 3 How to install PCS 7 Requirements e The PCS 7 project data is backed up You can find detailed information about how to back up project data in the Process Control System PCS 7 Service Support and Diagnostics documentation section Safeguarding Availability Data Backup e The hardware planning and hardware update are complete e The necessary preparations have been made e Read the current information about installation and software and hardware requirements in the PCS 7 Readme file on the DVD Process Control System SIMATC PCS 7 e Inthe case of PC stations with INTEL network adapters the driver for the network adapters must be updated before the service packs for the operating systems are installed You can find the driver on the Process Control System SIMATC PCS 7DWVD in the folder Addtional_Products Drivers NETWORK Intel e The operating system of the PC station will be updated e Install the software for time synchronization when updating SIMATIC PCS 7 BOX and SIMATIC PCS 7 AS RTX You can find information on the software for the automation system of SIMATIC PCS 7 BOX in the PCS 7 Readme documentation on DVD 1 Process Contro
7. e For APL block icons PCS 7 V8 template pictures PCS 7TypicalsAPLV8 pdl TemplateAPLV8 pdl Note Using a picture template for APL block icons of PCS 7 V7 1 3 The APL picture templates of PCS 7 V7 1 3 can continue to be used in PCS 7 V8 0 for updating picture objects e PCS 7TypicalsAPLV7 pdl e TemplateAPLV7 pdl By using these picture templates in PCS 7 V8 0 the display of the block icons remains unchanged Please note that executing the project editor copies the files PCS 7TypicalsAPLV8 pdl TemplateAPLV8 pdl into the project e Delete the PCS 7TypicalsAPLV8 pdl TemplateAPLV8 pdl files In this way these picture templates PCS 7TypicalsAPLV7 pdl TemplateAPLV7 pdl are used when executing the function Create update block icons and in compilation processes e tis imperative that you always use the same versions of the TemplateAPL lt Version gt pdl and PCS7TypicalsAPL lt Version gt pdl files Overwriting default settings User scripts and modified properties of the picture objects are overwritten by the default settings Only the block icons of the selected picture template are updated Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 83 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station Requirements Procedure O a Aa O The operator stations contained in the PCS 7 project have bee
8. Operator Station in the section How to Edit Texts for a Block Type You can find additional information in the Process Control System PCS 7 Operator Station manual in the section How to Edit Texts in a Block Type We recommend that you adapt the operator texts for block types This ensures the following Operator texts of identical blocks are consistent in the different automation systems Adapted texts are readily available for subsequent configuration You must also adapt the block type in the modified block instance if you have already adapted operator texts in CFC block instances in manual mode Additional information Manual Process Control System PCS 7 Programming Instructions for Blocks in the section ES Texts for Operator Control of Analog and Binary Values Configuration manual Process Control System PCS 7 Operator Station in section Adapting the Unit and Operating Texts 7 5 15 How to update the block types in the project Requirement Procedure 76 NOTICE It is only possible to work with a master data library if blocks with the same designation have the same structure and attributes in all projects of the multiproject The master data library has been created with the current block types Select all blocks that to be updated in the block folder of the master data library Select the menu command Options gt Charts gt Update Block Types The Update Block Types dialog box opens
9. Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 8 Additional Options 7 8 Additional Options 7 8 1 Overview of additional options Overview of the procedure Step Action ES OS Os AS Server Client 43 Updating the PCS 7 Web Option for OS Page 89 X X 44 Updating PCS 7 Components that Use SIMATIC X X X Logon Services Page 90 7 8 2 Updating the PCS 7 Web Option for OS Requirement In order to utilize the full functional scope of the PCS 7 Web Option for OS you may only use blocks from the current PCS 7 library in the PCS 7 project Procedure e You update the OS Web server an OS client similar to an OS client e The process pictures that will be opened on a Web client must be published again e You only need to update the software when performing a software update for a Web client e When updating software for a Web diagnostics client you will have to remove and then install the software Additional information For more information refer to the Process Control System PCS 7 Web Option for OS Manual Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 89 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 8 3 Updating PCS 7 Components that Use SIMATIC Logon Services Additional information e For detailed instructions about t
10. 7 6 5 How to Update the Picture ODjCCtS eee eecceeeeeeenne eee eeeeeeeaeeeeeeeeeeaaeeeeeeeeeaaaaeeeeeeeeenaaeeeeeeeneeaaas 83 7 7 Adaptations for the Maintenance Station ccccccceececeeceeeceeceeeeeeeeeeeseceeaecaeeeeeeeeeeeeeeeeeseaeens 84 7 7 1 Overview of the Maintenance Station Update cccceeeceeceeeeeeceeceeeeeeeeeeeeeeeeeeceeceasaecaeeeeeeeeess 84 7 7 2 How to change the OPC Server and adapt the SNMP configuration 85 7 7 3 How to update the diagnostics SettingS 0 ee ceccceeeeeeeneeeeeeeeeeceeeeeeeeaaeeeeeeeeaaeeeeeeeeaaeeeeeseeaaas 87 7 1 4 How to update the diagnostics SCrEONS eccecceeeeeeneeeeeeeeeceeeeeeeetaaeeeeeeeeaeeeeseeeaeeeeeseeiaeeeeeeeeaas 88 7 8 Additional OPtiOnS d si a a wat ove hag meted Bada a aerate vad Meee a 89 7 8 1 Overview of additional Options cccccceceeeeeeeeeeeecceeeeeceeeeeeeeeeececeaaaaeaeceeeeeeseeeeesessencnaeeaeeeeeess 89 7 8 2 Updating the PCS 7 Web Option for OS ccc ceesecceecceeceeeceeeceeeeeeeeeeeeeeeeeeeeeeeteeteteeeteeeeeteneeeees 89 7 8 3 Updating PCS 7 Components that Use SIMATIC Logon Services e ecceeeeeeeeeetteeeeees 90 7 9 Work for the OS in SIMATIC Managel 2 ccccecccecceeceeeeeeeeeeeeeeceeseceessaecaaaaaaecaecaeeeeeeeeeeeneess 90 7 9 1 Overview Of COMPIIING cecceeeeeeeeeeeeeneccaeeeeeceeeeeeeeeeeeeeeeeteceeeacaaeaaaaaaeaaecaeeeeeeeseeeeeeeeeeteeetetes 90 7 9 2 Information regar
11. Advanced Process Library after the installation of PCS7 V8 0 including Update 1 you must re install the latest versions of the PCS 7 Basic Library or PCS 7 Advanced Process Library via the PCS 7 system setup afterwards Do not use the product setup of these libraries to do this This relates for example to PCS 7 Library V6 1 SP1 Upd17 PCS 7 Basis Library V7 1 SP3 Upd6 and PCS 7 Advanced Process Library V7 1 SP5 Upd3 which are located on the SIMATIC PCS 7 DVD 2 2 in the Additional_Products folder This is necessary in order to guarantee proper functioning of the CFC driver generator Requirements e The operating system including the required components is installed e PCS 7 has been installed Software update with utilization of new functions 48 Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS 6 10 How to install additional faceplates on operator stations e All applications are closed e The PCS 7 software package with the required library is available on the Process Control System SIMATC PCS 7 DVD for example Procedure The following steps serve as an example 1 Run the SETUP program The libraries and corresponding setup program are available on the Process Control System SIMATIC PCS 7 DVD in the Additional_Products directory 2 Select a setup language 3 Click Next 4 Follow the instructions of the setup wizard and then close the setup program NOTICE
12. Only the AS blocks of the same PCS 7 version may be loaded on an AS 5 Install the latest version of this library from the current Process Control System SIMATC PCS 7 DVD Additional information Included with the PCS 7 libraries delivered e PCS 7 Basis Library b readme rtffile e PCS 7 Library L B Readme wri file e PCS 7 Advanced Process Library APL Readme rtffile e PCS 7 Faceplates fpod readme wri file 6 10 How to install additional faceplates on operator stations Important information Only follow the instructions below if you are using blocks from PCS 7 Standard Library of PCS 7 V7 1 3 in the automation system and you have performed a new installation of PCS 7 V8 0 Update 1 not an update installation Requirements e The operating system including the required components is installed e PCS 7 has been installed Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 49 Installation of PCS 7 and settings on the ES and OS 6 11 What are the requirements for using the Advanced Process Library e All applications are closed e The PCS 7 software package with the required library is available on the Process Control System SIMATC PCS 7 DVD for example Procedure The following steps serve as an example 1 Run the SETUP program The faceplates and corresponding setup are available in the Additional_Products folder on your Process Control System SIMATIC PCS 7 V8
13. Use the manuals for the software update of the corresponding PCS 7 version for this purpose Do you want to use the new functions of PCS 7 V8 0 Update 1 Do you want to update a redundant system in runtime This i Software update documentation PCS 7 V7 1 SP3 to V8 0 Manual Software update with Update 1 with continuous Software update utilization of the new functions Plant operation PCS 7 V7 1 SP3 to V8 0 PCS 7 V7 1 3 or higher to Function manual Update 1 without continuous V8 0 Update 1 PCS 7 Fault tolerant Process plant operation Control Systems Guidelines for Manual updating a redundant OS in Software update without runtime utilization of the new functions PCS 7 V7 1 3 or higher to V8 0 Update 1 2 2 General Requirements The following requirements must be met regardless of whether you execute the software update with or without the utilization of new functions Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 11 Introduction 2 3 Important Information for Updating Software with Utilization of New Functions General Requirements for Updating the Software e Your PC hardware must meet the hardware requirements for PCS 7 V8 0 For more information refer to the pcs7 readme documentation on your Process Control System SIMATIC PCS 7 DVD e APC on which the PCS 7 software is to be installed must meet one of the following req
14. to CD or DVD for example Additional information Section Overview of Updating the Servers for Central Archiving Page 107 4 2 Necessary preparations 4 2 1 Overview of preparations Overview of the procedure NOTICE You must perform the steps listed below prior to carrying out an update in order to prevent data being lost Always backup your PCS 7 project before you run the software update Step Action ES OS OS AS Server Client Back up PCS 7 project data Page 26 Back up the libraries you created Page 28 Export operator and display texts Page 30 Check the CPs and network cards Page 31 Prepare projects with high precision time stamping Page 32 only required for projects with high precision time stamping ojoon OD X lt X lt X lt X lt X lt 10 Backing Up the License Keys and Authorizations X X X Page 33 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 25 Preparing for the software update 4 2 Necessary preparations Additional preparations Note Update of SIMATIC BATCH If you want to update SIMATIC BATCH that you may be using in the project you must strictly observe the update information provided in section Updating SIMATIC BATCH Page 113 4 2 2 Exchanging Data Via OPC A amp E If you exchange data in the PCS 7 system by means of OPC A amp E observe the information in t
15. Activate the Synchronization via terminal bus slave check box Select the Use the time from a connected WinCC server option Close the dialog box 18 Open the Lifebeat Monitoring editor and click the Update button in the dialog box Close the dialog box Basic Data Dialog Area Note Action Top left This window lists all basic pictures having a different Activate the check boxes for all of the basic window product version and project version change date pictures identified with a red X Every basic picture with a selected check box is overwritten in the project version at the start of the OS Project Editor with the pictures from the product version Top right This window lists all local computer actions having a Activate the check boxes for all of the basic window different product version and project version change date pictures identified with a red X Every local computer action with a selected check box is overwritten in the project version at the start of the OS Project Editor with the corresponding local computer action from the product version Bottom left This window lists all faceplates having a different product You can replace the faceplates available in window version and project version change date the project with those of the relevant product version by transferring the default settings Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 95
16. O CmpVal1 Out QCMP2 O CmpVal2 Out QCNT_DN O CntDown Out QCNT_UP O CntUp Out QDI O Set_DI Out QDO1 O DO1St Out QDO2 O DO2St Out QERR_24V O V24Err Out QERR_DO1 O DO1Err Out QERR_LOAD O LoadErr Out QERR_PARA O ParaErr Out QGATE O IntGate Out QLAS O QMOD_ERR O ModErr Out QOFLW O OFlow_OUT Out QSIM O SimAct Out QSUBS O 22 QSYNC O CntSync Out QUALITY O QUFLW O UFlow_OUT Out QZERO O ZeroSt Out SET_DO1 l SetDO1 In SET_DO2 l SetDO2 In SIM_CNTV l SimCnt In SIM_MSRV l SimMsRv In SIM_LATCH l SIM_ON l SimOn In SUBS_CNTV l SubsCnt In SUBS_MSRV l SubsMsRv In l l l l UFLW UFlow UFlow_IN Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Appendix A 1 Overview of the block V O of the Pcs7Cntx blocks See also How to create new interconnections for the block I O Page 105 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 121 Index Copying objects from other libraries 65 WinCC 3D design 80 A Adaptations Basic pictures and local reactions of the computer 80 Central Archive Server 23 Adapting the archives of the Central Archive Server 107 Archive server Adaptations 23 Adaptations for central archiving 21 Adapting Archives 107 Backing up archives 24 Detaching archive segments 23 Determining the archive server configuration 22 Archive Server Adaptations for central archiving 107 Updati
17. PC station has been configured e The configuration in CFC and SFC has been completed NOTICE If you have changed unit and operator texts of the block types in the master data library be sure to set your default language as the Language for display devices Note For more information on compilation options refer to the Process Control System PCS 7 Engineering System Configuration Manual 1 Select the object multiproject project station in SIMATIC Manager that you wish to compile or compile download 2 Select the PLC gt Compile and download objects command in SIMATIC Manager The Compile and download objects dialog box opens 3 Open the tree structure 4 Activate the check box in the Compile column for all objects that you want to compile 5 Click the Operating State button and check the operating states of your objects RUN activated etc so that you can make the correct settings for compilation 6 Select the OS that you wish to compile 7 Click Edit The Settings Compile OS Areas dialog box opens 8 Click Next The Settings Compile OS Network Connections dialog box opens 9 Click Next The Settings Compile OS Compilation Data and Scope of Compilation dialog box opens 10 In the Scope group activate the Entire OS and With memory reset check boxes 11 Click Apply Note Once you have completed your settings for compiling an
18. PCS 7 PC Configuration and Authorization manual section How to set authorizations for project paths Installed libraries as of PCS 7 V8 0 The libraries of PCS 7 are updated with each PCS 7 version As of PCS 7 V8 0 the following libraries are installed by default e PCS 7 Basic Library Contains the blocks of the PCS 7 Basic Library of PCS 7 The PCS 7 Basic Library is a prerequisite for the use of the PCS 7 Library and the Advanced Process Library e Advanced Process Library Contains the blocks of the Advanced Process Library of PCS 7 Additional information e Process Control System PCS 7 PC Configuration and Authorization Manual 6 4 Updating SIMATIC PCS 7 AS RTX Update package You need the following product for the update of SIMATIC PCS 7 AS RTX PCS 7 AS RTX V8 0 Update Package Software update with utilization of new functions 42 Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS 6 5 Modules in Configured Mode and PG Mode Basic procedure 1 Backing up user and network settings 2 Backing up license keys 3 Updating SIMATIC PCS 7 AS RTX in accordance with the SIMATIC PCS 7 PCS 7 AS RTX V8 0 Update Package product information 4 Creating user and network settings 5 Loading SIMATIC PCS 7 AS RTX Additional information e Product information SIMATIC PCS 7 SIMATIC PCS 7 AS RTX 6 5 Modules in Configured Mode and PG Mode Operating Modes Two operating modes are
19. Service Manual 03 2012 A5E02779783 02 21 Preparing for the software update 4 1 Adapt the central archive server X1 to be performed only for the central archive server X2 to be performed only on the StoragePlus server for central archiving 4 1 2 How to determine the configuration data on the Archive Server Introduction You need this information when you reinstall the archive server and do not wish to make any configuration changes Requirement Before you run the software update perform these steps directly on the archive server Central Archive Server CAS or StoragePlus Server Determining the database name database path and archive share name 1 Use Windows Explorer to search for the C Program Files SIEMENS StoragePlus Common folder When you have found the folder look for the StoragePlus config file in the detail view Continue editing with Step 6 If you do not find the folder perform the following steps In Windows Explorer click Search 3 Inthe Find the Following Files and Folders input box enter the StoragePlus config 22 configuration file Inthe Search in drop down list select the Local hard drives setting Click Find Now The StoragePlus config configuration file is searched for In the case of a standard installation the configuration file will be located in folder C Program Files SIEMENS StoragePlus Common Select the Sto
20. Subnet list 16 Click OK 17 Select the Station gt Save and Compile menu command 7 3 5 How to configure the SIMATIC PDM Server Requirements e The project multiproject has been created e The SIMATIC PDM Server software package is installed on the Engineering Station Note Requirements for the use of SIMATIC PDM Please observe the conditions for the use of SIMATIC PDM versions Selecting the name of the PC station Note Restrictions The following restrictions must be observed e Valid characters A Z 0 9 1 32 e Use uppercase letters only e The first character of the PC station s name must be a letter e Maximum length 32 characters Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 59 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig Procedure Note We recommend that the PC name is the same as the name of the station Select the Options gt SIMATIC PDM gt Settings command in SIMATIC Manager The SIMATIC PDM settings dialog box opens Select the Maintenance Station tab 3 Go to the input field and enter the project multiproject in which you have defined the MS server or execute the following steps Ina multiproject Click Current Multiproject or Browse You can select the current project using the Browse button Fora project Click on Current Project or Browse You can select
21. X 51 Replacing APL blocks Page 102 X Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 19 Overview of Upgrade Steps 3 2 Overview of the Procedure 20 Step Action ES OS OS Server Client AS 52 Copying blocks to the block folder Page 104 X 53 Importing blocks to the chart folder Page 104 X 54 Interconnecting block I Os Page 105 X Adjustments for the central archive server 55 Adapting the central archives Page 107 X1 X2 Downloading to target systems 56 Downloading of Target Systems Page 109 X X X X For more information on the download options refer to the Process Control System PCS 7 Engineering Station Configuration Manual Overview of activating the operator stations Sequence for activating operator stations The following sequence applies when activating process mode runtime e Master Server OS Server e Standby server redundant OS Server e OS clients 57 Checking the settings of the OS Servers Page 111 58 Checking the settings on the OS Clients Page 112 SIMATIC BATCH software update 59 Updating SIMATIC BATCH Page 113 Only for projects with SIMATIC BATCH SIMATIC Route Control software update 60 Updating SIMATIC Route Control Page 115 Only for projects with SIMATIC Route Control Software update with utilization of new func
22. contains comprehensive instructions on every step in the table below Note You must complete the software update before beginning with any additional changes to the configuration Recommendation Finish updating the engineering system and the project before you begin to update the other PC stations Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 17 Overview of Upgrade Steps 3 2 Overview of the Procedure Legend for overview X perform this step at the relevant stations X1 to be performed only for the central archive server X2 to be performed only on the StoragePlus server for central archiving Overview of the procedure Step Action ES OS OS AS Server Client Adaptations for central archiving 1 Determine archive server configuration data Page 22 X1 X2 2 Prepare for the software update on the central archive X1 X2 server Page 23 3 Detach linked archive segments Page 23 X1 X2 Back up archives from the central archive server X1 X2 Page 24 Backing up the PCS 7 project 5 Back up PCS 7 project data Page 26 X 6 Back up the libraries you created Page 28 X 7 Export operator and display texts Page 30 X 8 Check the CPs and network cards Page 31 X X X 9 Prepare projects with high precision time stamping X Page 32 only required for projects with high precisio
23. icons of the PCS 7 version to be updated are replaced with block icons of the current PCS 7 This is necessary in order to enable you to use all functions of PCS 7 V8 0 Update 1 Only the block icons of the selected picture template are updated For this reason you must use the corresponding picture template for updating the picture objects depending on the template you have used for configuration e Use TemplateAPLV8 pdl or PCS 7TypicalsAPLV8 pdl for the APL block icons e Template pdl or PCS 7Typicals pdl for block icons of the PCS 7 Library It is recommended to perform the update once on each individual picture template Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 5 How to Update the Picture Objects Introduction If you have manually inserted and interconnected picture objects from a picture template into a process picture you must manually update these picture objects When you update picture objects the block icons of the previous PCS 7 version are replaced with the latest PCS 7 block icons You have to use the corresponding picture template that you used for configuration to update the picture objects Recommendation Perform the update one by one with each picture template of the library used e For block icons of the PCS 7 library Template pdl or PCS 7Typicals pdl
24. of the WinCC application Select the destination AS or OS Select the connection Select the name for the connection Click OK Recommendation To enable you to easily identify the connections we recommend that they be assigned default names in accordance with the name of the target Example You configure an OS to AS_X connection The corresponding connection name could be ASX_connection 5 If you are using time synchronization you must check the time settings of the network adapter e g communications processor for the ES and OS Double click the network adapter of the OS ES Time of day mode must be selected for time synchronization on the Options tab 6 If you have made changes in NetPro you must perform a Save and Compile operation with the Save and Compile All option 7 4 3 How to Convert CFC Charts and SFC Charts Requirements Procedure 62 The PCS 7 project is opened on the ES Note This procedure must be carried out for all S7 programs in your PCS 7 project 1 Open a CFC chart and move any block contained within it This action will cause the conversion dialog to open immediately 2 Click Yes The Convert Format message window opens Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 7 5 1 Overview of the procedure 7 5 2 7 5 Upd
25. product release of the module 2 If required Perform an update or replace the module For additional information Process Control System PCS 7 Service Support and Diagnostics Manual section Update of the CPU Operating System Firmware update of CP 443 5 Extended 1 Check the type and product release of the module 2 If required Perform an update or replace the module Process Control System PCS 7 Service Support and Diagnostics Manual section CP 443 5 Extended Firmware Update Firmware update of CP 443 1 1 Check the type and product release of the module 2 If required Perform an update or replace the module Process Control System PCS 7 Service Support and Diagnostics Manual section CP 443 1 Firmware Update Replacing IM 153 2 and IM 157 1 Check the type and product release of the module 2 If required Perform an update or replace the module 3 Take into account the necessary bus modules Process Control System PCS 7 Service Support and Diagnostics Manual section Update of an Interface Module IM Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 37 Adaptations to the Hardware 5 4 How to Perform Updates and Replace the Hardware Hardware Update Basic procedure Hardware Replacement Firmware update of Y 1 Check the type and product release of Process Control System PCS 7
26. the OSC object of the OS client 6 Select the menu command Edit gt Open Object 9 The WinCC Explorer opens Select the menu command Configure in the shortcut menu of the Server data editor in order specify the preferred server if there are redundant OS servers Select the menu command standard server in the shortcut menu of the Server data editor in order to specify a standard server for interrupts and SSM Select the OS Project Editor and select the menu command Open in the shortcut menu 10 Activate the Complete configuration check box on the General tab 11 Click the Layout tab 12 Select the required layout and the monitor configuration 13 Click the Basic Data tab Make the required settings in accordance with the Basic Data table below 14 Only carry out this step if the authorization level For observation only must be activated for some of the users after the software has been updated Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 15 Select the Message display tab 7 9 Work for the OS in SIMATIC Manager Activate the required message filters see the Message Filters table below Note No settings are necessary for the software update on the remaining tabs The default settings can be applied 16 Click OK 17 In WinCC Explorer open the Time Synchronization editor
27. the Servers for Central Archiving Overview of the procedure OS Client AS Step Action ES OS Server 55 Adapting the central archives Page 107 X1 X2 X1 to be performed only on the central archive server X2 to be performed only on the StoragePlus server for central archiving Manually connected databases from CAS Storage Plus PCS 7 lt V7 0 Before you update the central archive server software SW update installation you need to disconnect any SPB StoragePlus Backup databases that may be linked to the project SPB databases come from CAS Storage Plus PCS 7 lt V7 0 or up to V1 1 1 inclusive Testing and disconnection takes place via the StoragePlus Administration Console Note If you still need the values archived in the SPB databases for display you must reconnect these SPB databases after the update e You may see an error message during the software update Error when disconnecting backup databases from the SQL server Provided there are no SPB databases connected with the project you can ignore this message and confirm with OK 9 2 How to adapt the archives of the Central Archive Server CAS Requirements e All archives are swapped out under PCS 7 e The data LDF files and MDF files from the database path are backed up e The name of the database of the PCS 7 project to be updated is known e The backed up data LDF files and MDF files can be accessed fro
28. 0 DVD 2 Select a setup language 3 Click Next 4 Follow the instructions of the setup wizard and then close the setup program Additional information On the faceplates supplied with PCS 7 e PCS 7 Faceplates_ lt gt fod readme wrifile Additional information You can find additional information about modifying libraries in the WinCC Online Help Faceplate Designer 6 11 What are the requirements for using the Advanced Process Library You need the following libraries to use the functions provided in PCS 7 V8 0 or higher e PCS 7 Advanced Process Library APL e PCS 7 Basic Library The PCS 7 Advanced Process Library APL can only be used if the PCS 7 Basic Library is installed Note When upgrading PCS 7 with utilization of new functions you must always upgrade all libraries It is not allowed to use the new functions only for one library in the PCS 7 project The use of APL blocks requires application specific configuration Software update with utilization of new functions 50 Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS 6 12 How to Install Additional Non standard Libraries Additional information e Section Using the APL V8 0 Page 99 6 12 How to Install Additional Non standard Libraries Introduction Note this section if you are using and would like to continue using libraries in the PCS 7 project to be updated that are not standard in PCS 7 or th
29. 08 R2 e g for CP 16xx gt SW 8 1 1 The CP 1613 A1 communication processor is no longer supported by PCS 7 on operating systems as of Windows 7 Windows Server 2008 Software update with utilization of new functions 12 Service Manual 03 2012 A5E02779783 02 Introduction 2 3 Important Information for Updating Software with Utilization of New Functions e PCS 7 can only be executed on the operating systems listed in the PCS 7 Readme file This file contains additional information pertaining to the operating systems and necessary service packs The operating system is required for the following PC stations Engineering station also for installation of SIMATIC PDM Single station system redundant and non redundant for OS SIMATIC BATCH SIMATIC Route Control Clients OS SIMATIC BATCH SIMATIC Route Control OpenPCS 7 The Server operating system is required for the following PC stations Server redundant and non redundant for OS SIMATIC BATCH SIMATIC Route Control Server for Web Option for OS Server for engineering station with multiproject central data store for engineering with multiple engineering stations e If using ultra precise time stamping in PCS 7 you should configure it in accordance with PCS 7 V8 0 e When updating the BIOS or the components firmware we recommend that these components be completely separated from any connected networks e f PCS 7 functions require
30. 5 4 Editing Texts for Faceplates Applications The procedure steps in the section Adapting Operator Texts with Import File must be executed under the following conditions You want to convert texts displayed in the faceplates from the default language English to another language such as German or French If you want to retain the old operator texts of your project Operator Texts in Block Instances Note You can no longer re integrate the operator texts by importing a block type if you have made changes to the operator texts in the block instances in your CFC charts You can then only change the operator texts in the block instances 7 5 5 Rules for Copying Objects from Other Libraries Rules for Copying If you want to copy the process tag types supplied in the PCS 7 library to your master data library select only the process tag types you require in the Templates folder Copy these types and paste them into your master data library s Charts folder If you copy blocks into the master data library from different libraries it is possible that blocks will be assigned different names and functions but the same block numbers If this does occur a dialog box will open where you can rename the block or synchronize the attributes Blocks can only be renamed reassigned when they are copied to the Offline block folder The symbolic name is also copied when you copy the blocks from a library The symbolic name is lost
31. 9783 02 109 Activate the operator stations 11 1 Overview of activating the operator stations Introduction The following sequence applies when activating process mode runtime e Master Server OS Server e Standby server redundant OS Server e OS clients Overview of the procedure 11 Step Action ES OS OS AS Server Client 57 Checking the settings of the OS Servers Page 111 X 58 Checking the settings on the OS Clients Page 112 X 11 2 How to Check the Settings on the OS Servers Before activating the projects downloaded to the various OS servers you need to check some of the settings in each OS as a safety precaution Requirement e The PCS 7 OS is open in WinCC Explorer Procedure O a A W N gt Open the Redundancy editor in WinCC Explorer Check all settings Click OK Check all of the settings in the dialog box Click OK Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Open the Time Synchronization editor in WinCC Explorer 111 Activate the operator stations 11 3 How to Check the Settings on the OS Clients 7 Repeat steps 1 through 6 for the second OS Server and all other redundant OS servers Note If you have installed a new operating system or have changed the settings restart the computer 8 Activate process mode on the OS servers 11 3 How to Check the Settings on the OS Cl
32. Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager Message Filters Parameters Messages that can be acknowledged in a separate list Meaning The message windows have two message lists One list shows all messages from the area for which the user has access rights for all operator process controls The user can acknowledge messages in this list The other list shows all messages from the area for which the user has an authorization for area but no access rights for operator process controls The user cannot acknowledge messages in this list The message line in the overview area only shows messages that can be acknowledged with the access right for operator process controls Messages that can be acknowledged on a separate page switch selectable Both of the message pages indicated above are available to the user Only messages from areas for which the user has access rights for operator process controls are displayed on the message page with only one list and in the message line of the overview area 7 9 6 Mixed Operation of Faceplates from Different Versions of PCS 7 Definition of Mixed Operation Mixed operation is the visualization of AS blocks from different PCS 7 versions on one OS client Compatibility of the PCS 7 V8 0 faceplates Note You can use the PCS 7 V8 0 faceplates to control and monitor the AS blocks of the following PCS 7 versions e PC
33. Describes the configuration and programming of S7 F FH Systems failsafe systems using S7 F systems Contains important information which must be taken into Readme for SIMATIC S7 F Systems V7 1 account when installing and using the S7 F system optional package in PCS 7 What s new Information on the differences between this version and the previous version of PCS 7 Validity of the documentation This documentation is valid for the software package Process Control System SIMATIC PCS 7 DVD V8 0 including Update 1 Required Basic Knowledge General knowledge in the area of automation engineering and basic knowledge of PCS 7 is required to understand this documentation You also need to know how to use PCs with Windows operating systems The following documentation provides basic information on working with PCS 7 e Configuration manual Process Control System PCS 7 Engineering System e Configuration manual Process Control System PCS 7 Operator Station e Getting Started Process Control System PCS 7 Part 7 Software update up to PCS 7 V7 1 3 Up to PCS 7 version 7 1 3 the update process for all projects comprises a number of steps You will receive the necessary instructions with the associated software packages Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 9 Preface Conventions In this documentation the designations of elements of the user interface are specified i
34. Help button Click OK The archiving process begins When the Archive dialog box closes archiving is finished Note The archived project will reflect the state of the project before the software update Comparing Time Stamps 1 2 3 Open your PCS 7 project in SIMATIC Manager In the component view select the chart folder of an AS Double click on any chart The CFC editor opens Select the menu command CPU gt Compare Compare the time stamps Last compilation and Compilation of the loaded program If the time stamps are Then Identical 1 Click Close The dialog box is closed Different 1 Select the menu command CPU gt Download 2 Select the Changes check box and apply all other standard settings 3 Click OK Changes start to be downloaded 4 If changes have been downloaded without errors select the menu command CPU gt Compare The Last offline program change and Last online program change time stamps must match up 6 Perform steps 2 to 5 for each automation system Reading Back the AS Parameter Settings If parameters which are not in the configuration have been set in the AS you will be able to read these settings back into the project A CAUTION Please note that the parameters in the configuration will be overwritten The decision concerning whether to use this function will depend on the nature of the system involved and must be ma
35. Information on Products from the PCS 7 Add On Catalog ceesseeceeeeeennneeeeeeeeeenneeeeeeeeenaaes 15 2 6 Licensing with the Automation License Manage cceccccceeeeeeeeceeeeeeeeeeeaeeeeeeeeeenaeeeeeeeeeaaas 15 3 Overview of Upgrade Steps ccccccscsseceeeeseeeeeeeeesceeneeeeeseceeeeeeesceeeeeseesceaeseesesecceeeeeesseeenseeeesseunaeesesssgaees 17 3 1 Information about software update ProCeCUure cccccccceccecceeeeeeeeeeeeeseaaeceeeeeeeeeeeeteeeetseenenaeees 17 3 2 Overview of the ProCedure cecccccecceceeeeeee eee eeeeeaeecaaaeaaneeceeeeeeeeeeeeeeesegeeneceaanaaeeaeeneeeeeess 17 4 Preparing for the Software UPCate ccccccssssseeeeeeesseenneeeeeeessceeeeeeeeesseeeeeeeeeesssceeeeeeeeesseceeseeeeessceeneenees 21 4 1 Adapt the central archive S rvel ccccccecceceeeeeeeceecneecaeeeeeeeeeeeeeeseceeceaeaaaeaeeeeeeeeeeeeeeteeeeeeneeaees 21 4 1 1 Overview of Adaptations for Central Archiving 0 cccccececeeeeeeceeeeeeeeeenteeeeeeeeaaeeeeeeeeaeeeeeeee 21 4 1 2 How to determine the configuration data on the Archive Servet ceccscccceeeeeeeeteteeeeeeeeeeenaaaes 22 4 1 3 How to Prepare the Software Update with Central Archiving cccccccceceeeeeeeeeeeeeeeteeeeeeseees 23 4 1 4 How to Detach Attached Archive Segments on the Central Archive Server 23 4 1 5 How to Back Up the Archives of the Central Archive Servet 2 eceececeeeeeeeeeeeeeeteet
36. NOTICE In contrast to StoragePlus a central archive server only processes the archives when process mode runtime mode is activated on the central archive server Software update with utilization of new functions 108 Service Manual 03 2012 A5E02779783 02 Downloading of Target Systems 1 0 Requirements Procedure Once you have updated your PCS 7 project in offline mode download the changes to the target systems AS OS NOTICE If using new or updated blocks from the PCS 7 libraries set the AS to STOP before you load the target systems The network addresses and network settings of the PC stations are configured The configuration of the PC stations in HW Config and in the Station Configuration Editor match The configuration of the PC stations is loaded on the PC stations Download connection and configuration data to the all stations via NetPro Begin with the ES Check the setting of the access points on all PC Stations local In the Windows Start menu select SIMATIC gt SIMATIC NET menu command Configure PC Station You can successively download all target systems systematically and automatically In SIMATIC Manager select the menu command PLC gt Compile and Download Objects Additional information For more information refer to the Process Control System PCS 7 Engineering Systemmanual Software update with utilization of new functions Service Manual 03 2012 A5E0277
37. Note Installation of SIMATIC PDM Remove SIMATIC PDM before you install a new version WebNavigator client and WebNavigator diagnostics client Please note the following when updating software e You can update the software without removing it beforehand on the WebNavigator client e With the WebNavigator diagnostics client you will have to uninstall and then reinstall the software Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 41 Installation of PCS 7 and settings on the ES and OS 6 4 Updating SIMATIC PCS 7 AS RTX Procedure 1 Insert the Process Control System SIMATC PCS 7DVD into the DVD drive 2 Select the Install setup type You will find a more detailed description of how to install the required software in the Process Control System PCS 7 PC Configuration and Authorization documentation section How to Install PCS 7 Software NOTICE Only this setup type installs all new PCS 7 components 3 Restore the old project data from the backup copy to the PC Note Required access rights for changing the project path The project path in Storage location for projects multi projects is set by default to SIEMENS STEP7 S7Proj and all necessary access rights are set for this project path If you use another project path you need to set the necessary access rights using the SimaticRights exe tool For more information refer to the Process Control System
38. PL SP5 it is imperative to create a tag link at the PermissionTag or LinkTag3 property A parameter assignment as specified in the APL style guide chapter 1 3 7 will no longer be functional Software update with utilization of new functions 52 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES F 7 1 Update of a PCS 7 Project Basic procedure This section describes how to update your PCS 7 project for use with SIMATIC PCS 7 The PCS 7 project is updated on the ES in offline mode Thus system operation is not affected The target stations will only be loaded once all the update steps listed below have been performed For more information on downloading refer to the Process Control System PCS 7 Engineering Station Configuration Manual Once you have completed all of the following update steps on the ES and continue with the configuration of the updated PCS 7 project you may need to complete specific steps such as compiling CFC charts and downloading changes or the complete project to the AS 7 2 General adaptations 7 2 1 Overview of General Adaptations in the Project Overview of the procedure Step Action ES OS OS AS Server Client 20 Updating the OS with the Project Migrator Page 55 X 21 Check PH consistency Page 55 X 7 2 2 Update of Operator Stations with the Project Migrator The Project Migrator is used to update the pictures and libraries
39. S 7 V7 1 3 e PCS 7 V8 0 Compatibility with faceplates of the Advanced Process Library APL of PCS 7 V8 0 96 Note The APL faceplates can be used to monitor and control AS blocks of the APL Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager Rules NOTICE Mixed operation is only permitted on OS clients e AS blocks of different PCS 7 versions can be visualized on an OS client if the server data of several OS servers is loaded to the OS client with AS blocks of different PCS 7 versions e Only the AS blocks of one PCS 7 version may be loaded on an AS Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 97 Using the APL V8 0 8 8 1 Migrating to APL V8 0 Measures to be taken when migrating to APL V8 0 When migrating to APL V8 0 replace the old blocks and modify the configuration data accordingly This chapter specifies the measures to take when migrating PCS 7 projects to APL V8 0 Note If you are going to use the APL V8 0 blocks you cannot use blocks of any other APL version in the project Note The APL V8 0 setup routine does not overwrite old libraries 8 2 Customization overview Replacing blocks Replace the following blocks when updating APL V7 1 to APL V8 0 e Channel blocks e g CH_CNTx e Motor sta
40. SIEMENS SIMATIC Process Control System PCS 7 Software update with utilization of new functions Service Manual Valid for PCS 7 V7 1 SP3 or higher to V8 0 Update 1 03 2012 ASE02779783 02 Preface Introduction Overview of Upgrade Steps Preparing for the software update Adaptations to the Hardware Installation of PCS 7 and settings on the ES and OS Adaptations in the PCS 7 Project on the ES Using the APL V8 0 Adaptations on the Central Archive Server O O IN O O IA O IN Downloading of Target Systems ER O Activate the operator stations Updating SIMATIC BATCH Updating SIMATIC Route Control Stations Appendix 12 13 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken A CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CA
41. Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig Overview of the procedure Step Action ES OS OS AS Server Client 22 Configuring replaced hardware Page 57 X 23 Setting the CPU properties Page 57 X 24 Updating the hardware configuration Page 58 X only for projects with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX 25 Configuring the address for the PDM Server Page 59 X only for projects with SIMATIC PDM V7 0 7 3 2 How to Configure Replaced Hardware After you have replaced modules in your process control system or performed a firmware update the hardware version status must be updated in your PCS 7 project Requirements e The PCS 7 project operator stations have been updated with the Project Migrator Procedure 1 Open HW Config 2 Drag the object e g CPU type firmware version x x from the hardware catalog to the corresponding slot in the AS configuration table The following system message is displayed Do you want to replace the component with component 3 Check the hardware types 4 Click Yes 5 Select the menu command Station gt Save Compile 7 3 3 How to Set the CPU Properties Reason for Checking the CPU Properties When you update a firmware version of a CPU for example in HW Config certain parameters might not be accep
42. TIC PDM related project data is updated automatically after the project is opened in SIMATIC Manager NOTICE During the update new PLT IDs are assigned to the configured ASSETMON objects Then perform the following steps e Adapt these PLT IDs to the corresponding ASSETMON block instances e Compile the automation systems e Create the diagnostics screens again e Compile the corresponding operator stations Please note that you need to start the SIMATIC PDM ASSET Service in the SIMATIC PDM ASSET Service Manager on the engineering station once manually in order to receive data from PDM You will find the SIMATIC PDM ASSET Service Manager in the information area of the toolbar of your operating system Software update with utilization of new functions 86 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station Additional information Information about the configuration of user diagnostic structures and user diagnostic screens is available in the Process Control System PCS 7 Operator Station Configuration Manual You will find a description of working with the maintenance station in process mode in the manual Process Control System PCS 7 Operator Station Process Control Process Control System PCS 7 Creating Driver Blocks manual 7 7 3 How to update the diagnostics settings Introduction Requirement Procedure The representation of d
43. TIC Station gt CPU gt S7 Project gt Charts tree structure 2 Select Options gt Charts gt Chart Reference Data The Chart ref Chart reference data dialog box opens 3 Select the View gt Block types menu command 4 Click the Block type header of the table The blocks of this CPU are displayed in sorted order 5 Search for IM_DRV in the Chart ref Chart reference data dialog box 6 Double click on the IM_DRV entry The CFC associated chart opens 7 Select the Chart gt New menu command in the CFC editor The Open dialog box opens 8 Go to the Object name input line and type in a name e g TEMP_IM_DRV_ Number for the temporary CFC chart e g TEMP_IM_DRV_1 9 Select the Window gt Arrange gt Tile vertically menu command in the CFC editor 10 Drag and drop the IM_DRV block from the system chart to the temporary CFC chart e g TEMP_IM_DRV_1 11 Save the CFC charts Software update with utilization of new functions 32 Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 2 Necessary preparations 12 Repeat steps 5 through 11 for all IM_DRV blocks in the CPU Note The system chart will no longer contain any IM_DRV blocks after you have successfully moved them all to temporary CFC charts The name of system charts starts with the character The path name is available in the Chart ref Chart reference data column in the dialog window
44. TL dialog box opens Note If a message appears that the block is write protected just ignore it Inthe tree structure select the block I O for which you want to specify parameters Select the menu command Edit gt Object Properties Select the Attributes tab In an empty line select the S7_trend entry from the drop down list box Enter the name of the block I Os at which you want to parameterize high and low limits for the selected I O in the Value column A comma separates the names for example LL_Name HL_Name Click OK 10 Select the menu command File gt Save The Save dialog box opens 11 Click Yes 12 Select the menu command File gt Close Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 71 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Additional information e Online help STEP 7 7 5 11 How to Update the Master Data Library Introduction The blocks of the master data library you created must be replaced with blocks of the current PCS 7 library Note PCS 7 libraries As of PCS 7 V7 1 the PCS 7 blocks included on the Process Control System SIMATC PCS 7 DVD are distributed to different libraries Library for Redundant I O Modules Requirements Rule 72 If you are using redundant modules in the project then you must also update the Redundant IO V1 library The master data l
45. TX implementation Replace the automation system in the hardware configuration of the PC station Requirements Procedure 58 NO oO fF WO DY The AS version in HW Config is not up to date Version 3 3 or older The assignments of CPs to the master systems are known Open the PC station in HW Config SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX Select the PROFIBUS CP to which the distributed I O is connected Select the Edit gt Master system gt Disconnect menu command Select the CP Select the Edit gt Delete menu command Select the Win LC RTX CPU in the rack in HW Config Go to the SIMATIC PC Station gt Controller gt Win LC RTX folder in HW Config Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 8 Double click the object V4 4 The Insert dialog box opens 9 Click Yes The controller is replaced 10 Go to the SIMATIC PC Station gt Controller gt Win LC RTX gt V4 4 folder in HW Config 11 Select the PROFIBUS CP used default CP 5613 12 Drag and drop the selected PROFIBUS CP to the controller slot in the station window The Properties dialog box opens 13 Select the entry of the associated bus system from the Subnet list 14 Click OK The Insert master system dialog box opens 15 Select the entry of the associated bus system from the
46. T_ON I O Feature bit 30 In CHANNEL l Channel In VALUE l Connect In LOAD_VAL l LoadCnt LoadCnt_IN In Struct RES_DO l ResDO_IN In RES_CNT l ResCnt_IN In GATE_STP l StopGate In SIM_ON l SimOn In SIM_CNT l SimCnt In SUBS_CNT l SubsCnt In SUBS_ON l Feature bit 29 In MODE I O mode In Out QBAD O Bad Out QMOD_ERR O ModErr Out QOP_ERR O OpErr Out QSIM O SimAct Out QZERO O ZeroSt Out QRES_DO O ResDO_OUT Out QRES_CNT O ResCnt_OUT Out QSUBS O 22 Out QGATE O Gate Out QLAST O Out ACT_CNTV O CntV CntV_OUT Struct Out QUALITY O Out Standard Library APL V8 0 Block name VO Block name Type CH_CNT2M ACT_CNTV Pcs7Cnt3 Out CH_CNT2C ACT_MSRV MsrV MsrV_OUT Out ACT_LATCH 22 CMP_VAL1 CmpV1 In CMP_VAL2 CmpV2 In CTRL_DO1 CtrIDO1 In CTRL_DO2 CtrIDO2 In CTRL_SYN CtrlSync_En In EXTF_ACK AckTrip In L_DIRECT LoadDir In L_PREPAR LoadPre In LADDR Laddr In Software update with utilization of new functions Service Manual 03 2012 A5EO2779783 02 119 Appendix A 71 Overview of the block I O of the Pcs7Cntx blocks 120 Standard Library APL V8 0 SUBS_LATCH 22 SUBS_ON SW_GATE Feature bit 29 SwGate_En LAST_ON l Feature bit 30 In LATCH l Connect In LOAD_VAL l LoadCnt LoadCnt_IN In Struct MODE l mode In MSRV l MsrV MsrV_OUT Struct In OFLW l OFlow OFlow_IN In QBAD O Bad Out QCMP1
47. Texts in Faceplates If you want to convert messages displayed in the faceplates and generated from the ES data management from the English default to other languages such as Italian or Spanish you must perform the following procedure e Copy objects from other libraries to the master data library e Copy the blocks used in the project to the master data library e Edit the event texts and operator texts in the faceplates e Update the block types in the project Message Texts in Block Instances Message texts from block instances that were created by copying block types have no type reference If other display languages such as Italian Spanish are added after the software update the message texts of these added display languages are shown in English in the block instances of the block types Including Message Text in the Block Import If you want to include messages text in a block import you need to make settings for the block type in the library master data library NOTICE The message texts will be overwritten for all block instances of the block type in the entire S7 program Additional information You can find additional information about this in the section How to Include Event Texts from the Block Type in the Block Import Page 74 Software update with utilization of new functions 64 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7
48. The information in the relevant documentation must be observed All names identified by are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG A5E02779783 02 Copyright Siemens AG 2012 Industry Sector 05 2012 Technical data subject to change All rights reserved Postfach 48 48 90026 NURNBERG GERMANY Table of contents 1 Prelato aevcccce nu lige Oui coca tia taact Leach bake hank ease aa Ee en ait ans ah ie Gs A A 7 2 IMtFOMUCHION BEEE EE E A E cassie cud bandon deneiduene E E 11 2 1 Selecting the Correct Documentation cccecceeeeeeceeeee eee eeteeee eee eaeeee eee saaeeeeeetaeeeeeeennaeeeeeene 11 2 2 General Requirements 000 aaa eti ae ase ee are aati apnea eee dee 11 2 3 Important Information for Updating Software with Utilization of New Functions 00 12 2 4 Information on the Operating SySteM ce ceeccceeeeeeeeeeeeeeeneeeeeeeeeaaeeeeeeeeeaeeeeseeeaaeeeeseenaeeeeeeeeaas 14 2 5
49. UTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the relevant information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following A WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with
50. a after having updated the software Carry out these steps for each library that you would like to back up Start SIMATIC Manager No PCS 7 project must be open In SIMATIC Manager select the menu command File gt Archive The Archiving dialog box opens 3 Open the Libraries tab 4 Select the library to be backed up and click OK The Archiving Select an Archive dialog box opens Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 2 Necessary preparations 5 Specify the file name and the storage path 6 Click on the Save button Additional information e Online help for STEP 7 4 2 5 Operator and Display Texts in Blocks Information in Faceplates Faceplates visualize processes on the operator station and provide the plant operator with information such as e Measured values e Operating limits e Units e Block operator texts Change in Operator and Display Texts in Blocks If you have modified the operator texts or display texts in the blocks so that they do not correspond to the delivery state and you want to use the new PCS 7 blocks you must back up these old operator texts or display texts Diagnostic screens with project specific adaptation In a project created with a version lower than PCS 7 V7 0 SP1 backup the diagnostic screens that were adapted to a specific project Exporting Operator and Display Text
51. adapting the connection data in NetPro X Page 61 27 Converting the CFC and SFC charts Page 62 X Steps for updating blocks 28 Copy objects from other libraries into the master data X library Page 67 29 Complete the master data library Page 68 X 30 Synchronize blocks Page 72 X 31 Include event texts Page 74 X 32 Import operator texts Page 75 X 33 Adapt operator texts Page 75 X 34 Configure limit values for online trend control Page 70 X 35 Update block types Page 76 X 36 Update SFC block types Page 78 X 37 Compile CFC charts Page 80 X Adaptation of OS relevant settings 38 Synchronize OS basic pictures local computer actions X and faceplates Page 81 39 Update picture objects Page 83 X Adaptations for the Maintenance Station 40 Changing the OPC Server and adapting the SNMP X configuration Page 85 41 Updating the diagnostics settings Page 87 X 42 Updating the diagnostics screens Page 88 X Additional options 43 Updating the PCS 7 Web Option for OS Page 89 X X 44 Updating PCS 7 Components that Use SIMATIC Logon X X x Services Page 90 Work for the OS in SIMATIC Manager 45 Specifying the compilation mode Page 91 X 46 Compiling the OS Page 92 X 47 Adapting the OS Client Page 94 X Adjustments when using the Advanced Process Library V8 0 48 Creating the project library Page 100 X 49 Copying blocks to the project library Page 101 X 50 Creating a reference list Page 102
52. additional library for example a master data library under Settings Module Drivers All driver blocks contained in the project must then be in this library F Charts F Blocks NOTICE If your project contains F charts blocks and you do not upgrade to the new F technology the F charts should not be deleted Otherwise your F program will receive a different signature The F system would then have to undergo the acceptance process again according to the country specific guidelines due to the changed signature Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 79 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 5 18 Compiling the CFC Charts Procedure 1 Perform a complete compilation of the S7 program Additional information e Process Control System PCS 7 Engineering System Manual 7 6 Adaptation of OS relevant settings 7 6 1 Overview of Adaptation of the Operator Stations Overview of the procedure Step Action ES OS OS Server Client AS 38 Synchronize OS basic pictures local computer X actions and faceplates Page 81 39 Update picture objects Page 83 X User interface and design After the software update to PCS 7 V8 0 the user interface for process mode must be set up according to the WinCC 3D design You must check or edit this setting for existing projects This setting is
53. always differentiated e Module in configured mode e Module in programming device PG mode Module in Configured Mode You can only transfer configured connections from NetPro to the module in Configured Mode All of the logs provided by SIMATIC NET are available when using this operating mode For this reason we recommend using this setting As a requirement for the Configured Mode setting your PCS 7 project must contain a SIMATIC PC station with a WinCC application for the engineering station ES Check whether this requirement has been met for your PCS 7 project Module in PG Mode In PG mode you can assign parameters for the network module You can assign the network related parameters such as station address and transmission speed with the Set PG PC Interface configuration program The configuration can only be set locally on the computer No communication is possible with the PC stations in this operating mode Requirements e The network addresses and network settings of the PC stations are configured e The configuration of the PC stations match in HW Config and in the Station Configuration Editor Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 43 Installation of PCS 7 and settings on the ES and OS 6 6 How to Configure and Download the PC Stations Procedure The configuration of the PC stations is loaded on the PC stations The connection data of the PC sta
54. am for PCS 7 documentation and the PCS 7 help system for download After the installation of the setup program you will find the documentation at the following locations on the Engineering Station as online help CHM file for the SIMATIC Manager application as PDF file in the Windows Start menu with the SIMATIC documentation The complete documentation for PCS 7 as a Manual Collection Documentation for the Software Update You will find all documentation on the topic of Software update on the Internet Contents Documentation Manual Software Update Without Utilization of the New Functions Describes the procedure for the software update of PCS 7 version 7 1 SP3 or higher to V8 0 Update 1 without utilization of the new functions Manual Software Update with Utilization of the New Functions Describes the procedure for the software update of PCS 7 version 7 1 SP3 or higher to V8 0 Update 1 with utilization of the new functions Additional documentation for the software update Additional information from the following documentation is required for carrying out the software update Documentation Manual Process Control System PCS 7 Service Support and Diagnostics Contents Ensuring the Availability of a PCS 7 System contains information on creating backups and how to perform firmware updates Manual Process Control System PCS 7 PC Configuration and Authorization PCS 7 PC H
55. and must be subsequently entered in the symbol table if you copy blocks from an S7 program and not from a library NOTICE Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 65 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Rules for Multi instance Blocks In the case of blocks whose codes are used to call other blocks multiple instance blocks these lower level blocks must be copied in the right version too Any missing lower level FBs are displayed when the user program is compiled Note Note that the ES does not identify the missing FCs when the user program is compiled If an FC is missing from the user program the AS CPU will enter the STOP mode following download If necessary test the executability of a user program with a reduced library on a separate CPU The code of the multiple instance block always stores the numbers of the blocks it calls You can edit those numbers and therefore the program code itself using the Options gt Rewire menu command in SIMATIC Manager Exception The numbers of protected blocks cannot be changed 7 5 6 Rules for Editing the Operator Texts Introduction Comply with the following rules when modifying default texts Rules 66 The new texts must not be longer than the default texts If longer texts cannot be avoid
56. aper SIMA TIC Process Control System PCS 7 Security Information Note Setting Virus Scanners This can be downloaded from the Customer Support http www siemens automation com service Web pages under the following entry number 26366540 http support automation siemens com WW view en 26366540 The architecture for SIMATIC PDM has been modified For more information on this refer to section How to configure the SIMATIC PDM Server Page 59 Licensing with the Automation License Manager Page 15 How to Prepare the Software Update with Central Archiving Page 23 How to Configure Extensions for Online Trend Control Page 70 10 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Introduction 2 1 Selecting the Correct Documentation Decision Process The selection and use of the correct documentation depends on the comprehensiveness of your software update the current status of the software and any boundary conditions that may exist The following flow chart shows you the documentation to use when updating a PCS 7 plant Intermediate steps are required to update your project Depending on the PCS 7 version of your project you need to update the engineering system and the project From PCS 7 V5 x to PCS 7 V6 1 Are blocks from the library of PCS 7 V7 1 3 used in the project From PCS 7 V6 1 SPx to PCS 7 V7 1 SP3 From PCS 7 V7 0 SPx to PCS 7 V7 1 SP3
57. ardware ccccceceeeeeeeeeeeeeee cece ceeeaeaeaaaaaaesaecaeceeeceeeeeeeeeeeeeeeeteess 35 5 2 Planning and preparations 2 s ccc5 anedsedeceea ches ededesacnesdocducudeasede steussaahea oddadeteamecneceeat sheen AE ae 35 5 3 How to Prepare for Replacement of the Hardware cccecceececeeeeeeeeeseeeceeaecaeeeeeeeeeeeeeneees 36 5 4 How to Perform Updates and Replace the Hardware ce eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeneees 37 6 Installation of PCS 7 and settings on the ES and OS ees cceecsceeeeeeeeeeeeeeeeeeeeeesaeeeeeaeeeeeeaeeeeseaeeeseaeeneneaeees 39 6 1 Overview of Installation and Settings on the ES and OS ecceeceeeeeeeeeeneeeeeeeeeeeetaeeeeeeeeeeeeaa 39 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 3 Table of contents 6 2 Preparing the PC Statiotusiei cn EE iets badass lslefssnaededetitaa R A 39 6 3 Flow tounstalli POS fixie eee ie ise ndash A ha O AATE aS AATA AM ered tee a 40 6 4 Updating SIMATIC PCS 7 AS RI Anpe ro E T T O a 42 6 5 Modules in Configured Mode and PG Mode sesssssssesserrrsssssrrrrrssstttrrrsssstttnrrsssstttnrnssssteennns 43 6 6 How to Configure and Download the PC Stations ec ceeeeeeeeeeeeeeeenneeeeeeeeaeeeeeeeeaeeeeeeeeaas 44 6 7 Transmission Rate and Operating Mode in the PC Network ecceeeceeeeeeeeeeeeeseeeeeeeeeeeeeeaeees 46 6 8 Installation of Additional PCS 7 Libraries eee c
58. ardware and Installation Windows settings and tools Software packages and authorizations required Configuration manual Process Contro System PCS 7 Engineering System Guide to configuration steps in SIMATIC Manager CFC SFC NetPro Configuration manual Process Contro System PCS 7 Operator Station Guide to configuration steps in WinCC Manual Process Control System PCS 7 Fault tolerant Process Control Systems Guide to configuration steps for fault tolerant process control systems Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Preface Documentation Contents Documentation All modules released for SIMATIC PCS 7 are listed Process Control System PCS 7 together with the following information Released Modules e Product designation e Order number e Firmware version e Brief description Online Help for Describes the updating of WinCC projects WinCC Information System Manual Process Control System PCS 7 Describes the installation and use of the Web Option for Web Option for OS OS in PCS 7 Process Control System PCS 7 Describes how an OPC A amp E server with hierarchical OpenPCS 7 Manual access is used in PCS 7 systems Function manual Process Control System Describes the principles of use of fault tolerant PCS 7 redundant components in SIMATIC PCS 7 Fault tolerant Process Control Systems SIMATIC manual S7 F FH Automation
59. art menu select the Selects options for duplex 1613 CP 1623 SIMATIC gt SIMATIC NET submenu mode and transmission rate menu command Configure PC Station 2 PC Station gt Modules gt Network Parameters PC INTEL network adapter 1 In the Windows control panel select Set the values for the settings or similar standard Administrative Tools gt Computer property network adapters Management gt Device Manager gt Typical name for the property Network adapters depends on the network 2 Select network card module used 3 File gt Properties e Speed and duplex mode 4 Advanced tab e Link speed amp duplex Switches SCALANCE X400 e To call parameter assignment dialog Port configuration SCALANCE X200 box Web based management of the switch via Internet Explorer ESM http lt TCP IP address gt OSM e Configuration via telnet DOS window telnet AS Communication processor CP HW Config CP443 1 Properties gt Automatic Setting default 443 1 Options tab gt Individual network settings group Transmission medium duplex drop down list box Additional information e Operating Instructions S MATIC NET Industrial Ethernet Switches SCALANCE X 400 e Configuration manual S MATIC NET Industrial Ethernet Switches SCALANCE X 400 6 8 Installation of Additional PCS 7 Libraries Overview Observe the following specifications with regard to the PCS 7 libraries when updating the softwar
60. ary to complete the further procedures in this chapter It is advisable to create a project specific library at this point if you have not already completed that task The blocks pending replacement in the PCS 7 project are copied to this library e The Operator Stations in the PCS 7 project have been updated using Project Migrator e The PCS 7 project is opened on the ES Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Using the APL V8 0 8 4 How to copy blocks to the project library Procedure Select File gt New to open the New dialog Select the Libraries tab and set the type Library Enter a name for your new library e g NAME NEW_BIB in the Name input field Confirm and save your entries with OK Select the folder in the next dialog Insert an S7 program with right click gt Insert new object gt S7 program Select the block folder for the new project specific library S7 program Blocks oN DOF OO N gt Copy the blocks of the same name used or to be used from the PCS 7 V8 0 APL to the new project specific library 8 4 How to copy blocks to the project library Collecting the blocks used in the project library It is not necessary to carry out this step if a project library was already available in the project before the software update You can use a copy of this project library to complete the further procedures in this chapter Copy the V7 1
61. at contain modified blocks Requirement The library has been archived with the menu command File gt Archive in SIMATIC Manager Procedure 1 Start the SIMATIC Manager A PCS 7 project does not have to be open 2 In SIMATIC Manager select the menu command File gt Retrieve The Retrieving Select Archive dialog box opens 3 Specify the path to the archived library Click Open The Select Destination Directory dialog box opens 4 Set the destination directory 5 Click OK NOTICE Only the AS blocks of one PCS 7 version may be loaded on an AS Additional information Information concerning the modification of libraries is available in the following documentation e Manual Process Control System PCS 7 Programming Instructions for Blocks e Manual Process Control System PCS 7 Programming Instructions for Driver Blocks e Online help for WinCC Faceplate Designer Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 51 Installation of PCS 7 and settings on the ES and OS 6 13 How to update user specific APL faceplates 6 13 How to update user specific APL faceplates Introduction You need to make certain adaptations for APL faceplates that were created in accordance with APL style guide using APL version SP4 You should also observe the instructions in the Readme file with regard to APL faceplates SP5 NOTICE Take into account that you have to re enter t
62. ata of an automation system are downloaded to the OS Server when this compilation mode is used This mode is set by default for e Projects created in PCS 7 version previous to V6 1 e Projects without configured PH Note If you use a maintenance station in the project you need to set area oriented compilation mode for the multiproject Additional information e Process Control System PCS 7 Operator Station Configuration Manual 7 9 3 How to Specify the Compilation Mode Requirements e The Operator Stations in the PCS 7 project have been updated using Project Migrator Procedure NOTICE After changing the compilation mode you can only perform an online download after performing a complete download of the OS 1 Open SIMATIC Manager and select any view Component view plant view or process object view 2 Select a PCS 7 project from the tree structure Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 91 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 3 Select the menu command Options gt Compile Multiple OSs Wizard gt Compilation Mode The Compilation Mode dialog box opens 4 Select the compilation mode refer to the introduction of this section above 5 Click OK The settings for the compilation mode are applied in the Compile Multiple OSs wizard Note These settings are appli
63. ating the blocks 3 Click Yes 4 Click OK Updating the blocks Overview of tasks for updating blocks Step Action ES OS Os AS Server Client 28 Copy objects from other libraries into the master data X library Page 67 29 Complete the master data library Page 68 X 30 Synchronize blocks Page 72 X 31 Include event texts Page 74 X 32 Import operator texts Page 75 X 33 Adapt operator texts Page 75 X 34 Configure limit values for online trend control X Page 70 35 Update block types Page 76 X 36 Update SFC block types Page 78 X 37 Compile CFC charts Page 80 X Integration of a New Master Data Library Basic Procedure Creating a multiproject will also create an empty master data library You copy all blocks from the first AS from the Offline block folder with the version to be updated to the master data library Then compare the blocks in the master data library with the Offline block folder of the next AS If it contains other blocks that have not been stored in the master data library you also copy these to the master data library Repeat this procedure through to the final AS NOTICE Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 63 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 3 Language of Message Texts in Faceplates
64. available automatically in projects created in PCS 7 V8 0 e Itis important to ensure a uniform design setting is made for all projects within a system e When changing the setting for the WinCC design check the visualization of user objects and customize these if necessary 7 6 2 Synchronization of OS Basic Pictures Local Computer Actions and Faceplates You have to transfer OS basic pictures and local computer actions to your project The faceplates of the project can continue to be used Synchronization in the OS Project Editor You perform this procedure with the OS project editor which is included in WinCC Explorer Software update with utilization of new functions 80 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 3 How to Synchronize OS Basic Pictures Local Computer Actions and Faceplates Requirements The operator stations contained in the PCS 7 project have been updated with the Project Migrator The PCS 7 OS is open in WinCC Explorer Procedure 1 Select the OS Project Editor and select the menu command Open in the shortcut menu 2 Select the Complete configuration check box on the General tab 3 Click the Layout tab 4 Select the required layout and the monitor configuration 5 Click the Basic Data tab Make the required settings in accordance with the Basic Data table below 6 Only carry out this
65. blocks of your PCS 7 project from the Offline folder to the new project library The objective is to copy all blocks from all automation systems to the project library Start by copying all V7 x blocks of the first AS from the Offline block folder to the master data library Compare the blocks in the library with the Offline block folder of the next AS Copy any additional blocks found to the project library Complete this task for all automation systems Requirement e The project library is opened e The block folder is opened and offline Procedure 1 Select View gt Details to open the Details View and click in the Author column heading This sorts the V7 1 blocks used in your project and contained in the offline block folder by the Author column 2 Hold down the CTRL key and select all APL V7 1 blocks listed in the Author column with left click 3 Right click a selected block or block area and select the Copy command from the shortcut menu Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 101 Using the APL V8 0 8 6 How to replace APL V7 1 blocks with V8 0 blocks 4 Select and right click the Blocks folder in the open project library Select Insert from the shortcut menu If you have selected the Always prompt for settings in the Set Message Range dialog the Message Number Assignment Selection dialog appears when you copy blocks Activate the Always assign CPU
66. cceccceeeeeeeeeeeeeeeeeaeeeeeeeeeeaaeeeeeeeeeenaaeeeeeeeeeeaaas 47 6 9 How to Install Additional PCS 7 Libraries eee eeceeeeeeeeeenneeeeeeeeaaeeeeeeeeeaeeeeeseeeaaeeeeeeeeaaas 48 6 10 How to install additional faceplates on operator stations cceccceeeeeeeeeeeeeeeeeeeeeeeentaeeeeeeeaaes 49 6 11 What are the requirements for using the Advanced Process Library cccccccseeeeeeeeeeeees 50 6 12 How to Install Additional Non standard Libraries ccc eeeeeeeeeeeeenneeeeeeeeeeeeeeeaaeeeeeeenaeeeeeeeaaes 51 6 13 How to update user specific APL faceplates 0 cccccecceeeeeeeeeeeeeeeeeeceeaneaeceeeeeeeeeeeeeeeteeeeteeteees 52 Adaptations in the PCS 7 Project on the ES ccecceeesseeeeeeeeeeeeeeeeaee ee aeee eases aaeeeesaeeeeeaeesegeeeseaenenneeetee 53 7 1 Update ot a PCS 7 ProjeGts nonennaunan ana adade a a o man aet Na 53 7 2 General adaptat OSa e dap ance dapat aaa aea Eiaa a a E sad 53 7 2 1 Overview of General Adaptations in the Project ccc ceceeceeeeeeeeeeeneeeeeeeeeeeeeeeeneeeeeeetiaeeeeenen 53 7 2 2 Update of Operator Stations with the Project Migrator ccccceeeeeeseeeeeeeeeeeenneeeeeseeeetaeeeeeeeeaaes 53 7 2 3 Changing the Configuration of Multilingual Texts 0 ec ceeeeeeeeeneeeee eee eenneeee sere taaeeeeeeeniaeeeeeeeee 54 7 2 4 Importing Data from the User Archives cceceeeeeeeeeeeeeenneeeeeeeeeeeeaaeeeeeeeeeeaaaaeeeeeeeeeaaaeeeeeeeeeaaas 54 7 2 5 How to Update Operator Stat
67. certain modules and a firmware update cannot be performed these modules must be replaced e Inan AS the blocks of all PCS 7 libraries for a PCS 7 version can be operated together e The software update of password protected projects requires SIMATIC Logon on an ES e For projects with activated FDA access protection for WinCC tag export you have to open the WinCC project in SIMATIC Manager beforehand Setting up the passivation reaction of the CPU modules The passivation reaction of the modules depends on the library used e Starting with the Redundant IO V5 0 library this setting is defined for specific channels e The Redundant lO V4 0 library allows you to select a channel specific setting depending on the module used e The Redundant IO V3 0 library only allows you to select module specific settings The Redundant IO library V5 0 or higher allows you to automatically identify the possible passivation reaction for a module based on the configured hardware The passivation reaction is automatically adjusted during generation of the user program to suit the reaction with the smallest number of passivated module channels for further information refer to the documents in Process Control System PCS 7 Redundant process control systems Time synchronization in a PCS 7 system Following the software update the time synchronization of all OS components corresponds to the PCS 7 V8 0 standard not V5 compatible mode Software
68. chive values in trend control This section is not relevant for displaying online tags in trend control Name of the Available Archive If the project being updated contains an archive called Process Value Archive the archive tags generated by the system are saved in an archive called SystemArchive If these archive values are to be accessed using the trend control display the following settings must be changed in the block icon properties in the Graphics Designer Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 69 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks e ReturnPath Transfers trend data for the corresponding process tag e StandardTrend Used to define the trend functionality to be visualized in the trend view Procedure 1 In the tree structure select the Styles object 2 Make the following settings StandardTrend Change from 2 to 3 ReturnPath Add the following in the return path archivname Systemarchiv asia Example U CO_DKGREEN archivname SystemArchive asia Additional information Manual Process Control System PCS 7 Programming Instructions for Blocks 7 5 10 How to Configure Extensions for Online Trend Control You can specify the following parameters for automatically displaying value axis values in online trend control as part of process control e Limit values Maximum value high limit Minimum value lo
69. ck icons will possibly overlap in these pictures You can move the block icons to different positions A backup copy of the diagnostics screens with project specific adaptations has been generated An asset ID has been assigned to each AS and PC station in HW Config Diagnostics settings are updated Select the multiproject project in the plant hierarchy Select the Options gt Plant Hierarchy gt Create Update Diagnostics Screens menu command Update the diagnostics screens You can find information about this in the Process Contro System PCS 7 Operator Station configuration manual 3 Compile the OS of the maintenance station changes 4 Update the server data of the MS server 5 Download the MS server Additional information 88 For information on options for accessing maintenance functions refer to the following documentation Process Control System PCS 7 Operator Station manual Process Control System PCS 7 Web Option for OS manual Process Control System PCS 7 0S Process Control operating instructions Information about the configuration of user diagnostic structures and user diagnostic screens is available in the Process Control System PCS 7 Operator Station Configuration Manual You will find a description of working with the maintenance station in process mode in the manual Process Control System PCS 7 Operator Station Process Control Process Control System PCS 7 Creating Driver Blocks manual
70. dating SIMATIC Route Control Updating SIMATIC Route Control You can find information about this in the Process Control System PCS 7 SIMATIC Route Contro documentation NOTICE STOP of automation system required SIMATIC Route Control V8 0 requires functions from the PCS 7 V8 0 libraries To load these libraries a STOP of the automation system is necessary Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 115 Appendix A 1 Overview of the block I O of the Pcs7Cntx blocks Overview The following tables list the assignment of block I O in the Standard Library to the block I O of APL V8 0 Standard Library APL V8 0 Block name VO Block name VO CH_CNT LATCH Psc7Cnt1 Connect SET_DO1 Laddr LADDR Channel CHANNEL EnSetUp ENSET_UP EnSetDn ENSET_DN CtrIDOO CTRL_DOO CtriIDO1 CTRL_DOO CtrIDO2 CTRL_DO2 CtrIDO3 CTRL_DO3 SetDOO SET_DOO SetDO1 SET_DO2 SetDO2 SW_GATE SetDO3 SET_DO3 SwGate_En GATE_STP StopGate USE_CNT Cnt_En USE_MSRV MsrV_En LAST_ON Feature bit 30 LOAD_VAL LoadCnt LoadCnt_IN Struct CMP_VO Cmpvo CMP_V1 CmpV1 CMP_V2 Cmpv2 CMP_V3 Cmpv3 LOAD_PRE LoadPre_IN LOAD_DIR LoadDir_IN RES_SYNC ResSync_IN R_OP_ERR ResOpErr_IN SIM_ON SimOn In SIM_CNT SimCnt In Software update with utilization of new functions Service Manual 03 2012 ASE02779783 02
71. de by the skilled personnel with responsibility for the system Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 27 Preparing for the software update 4 2 Necessary preparations Open your PCS 7 project in SIMATIC Manager Inthe component view select the chart folder of an AS 3 Double click on any chart The CFC editor opens Select the menu command Chart gt Read Back 5 Select the entries Program on the CPU and Only data relevant for operator control and monitoring in the Read Back dialog box Click OK The read back process begins Perform steps 2 to 6 for the automation systems whose current parameters you require Backing Up OS Data SIMATIC PDM If you want to operate the OS server on a newly installed PC following the software update we recommend you back up the OS project of the OS server By default the configuration data and the archive data of the OS are stored in the OS project of the OS server To back up data compress the project paths in this folder and save them on a suitable medium such as a CD SIMATIC PDM configuration data is included automatically in the backup of a SIMATIC project 4 2 4 How to Back Up User Created Libraries Introduction Procedure 28 Generate a backup copy of any project library that contains a collection of user specific blocks for the project to be updated so that you can retrieve this dat
72. ding the compilation MOES cceceeeeeeeeeeeeeeee eee eeeeeeeeeaaeeaaaeaaaeaaeeaeeeaeeaeeees 90 7 9 3 How to Specify the Compilation MOde c c ccccecceceeeeeeeeeeeeaecaeceeeeeeeeeeeseceannaecaeeeeeeeeteeeeneees 91 7 9 4 How to Compile the OS c ccccccsccccceceeee eee eeeteceeceeceeaeeaeceeceeeeeeeeeeedesdecaaecsaaeaeaeeeeeseeeeeeeeeeeseeees 92 7 9 5 How to make adaptations for the OS Clients ccccccccccecceeeeeeeeee eect eee teeeeeeeteeeeeteeteeeeeeeeeeeeees 94 7 9 6 Mixed Operation of Faceplates from Different Versions of PCS 7 ccccceceeceeeeceeeeeteeeteees 96 8 Using the APL V80 mitrina eria eiae aadete adi oa we Seed cea ede Magee eae adobe teeth ds eee ent nese 99 8 1 Migrating to APLVE Oaea sates apes utente canted tates seamen aa tide eA 99 8 2 Customization OVerview c cesccececcecceceeeeeeeeeeecesaeeaaeeeceeeeeeee ea decaaaeaaeaeceeeeeeeeeseeeeecnnsaneeeeeeeeees 99 8 3 How to create a project lIDrary ee eeeeceeee sence ee eee eeene eee eee eee ee eee taaeeeeeeetaaeeeeeesaeeeeeeeniaeeeeenen 100 8 4 How to copy blocks to the project liDrary eee ceeceeeeeeeteeeeeeeeeeeneeee sees eaaeeeeeeeeaaeeeeeeetaeeeeeeneaa 101 8 5 How to create a reference list c ccccccccceeceeeeeeeeeeeeeeceeeeaeeeeceeeeeeeeeeseseeeceaacaeceeeeeeeeeeeteeeeeees 102 8 6 How to replace APL V7 1 blocks with V8 0 DIOCKS cccccccececeeeeeeeeeeeeeeeteeeteeteeteeteeeseeee
73. e The PCS 7 Library V7 1 SP3 must be post installed on the engineering station for the software update to PCS 7 V8 0 Update 1 if the blocks of this PCS 7 Library are also to be used in the PCS 7 project Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 47 Installation of PCS 7 and settings on the ES and OS 6 9 How to Install Additional PCS 7 Libraries e If you wish to operate a mixture of APL V8 blocks and PCS 7 standard blocks you need to update the blocks with the blocks stored in the PCS 7 Library V7 1 SP3 in the ChnBlocks for PCS7 V8 folder e If you are using the PCS 7 Library in the project to be updated under PCS 7 V8 0 Update 1 you need to install the PCS 7 V7 1 SP3 PCS 7 Faceplates on the following PC stations after a new installation of PCS 7 Engineering station All operator stations Note You can find the setup program for the faceplates on the Process Control System SIMATIC PCS 7 DVD in the folder Additional_Products PCS7Faceplates__V7 1 SP3 Basic Installation Procedure The procedure is described in the section How to install additional PCS 7 libraries Page 48 NOTICE Only the AS blocks of the same PCS 7 version may be loaded on an AS 6 9 How to Install Additional PCS 7 Libraries NOTICE Post installing or removing PCS 7 libraries If you install or remove an older version of the PCS 7 Library PCS 7 Basic Library or PCS 7
74. e objects 82 Planning and preparation 35 Preparations for the software update 25 Preparing the PC Station 39 Programming device operation 43 Project Migrator Password protection 55 R Redundancy 13 Requirements 11 Runtime data 54 S Selecting the correct documentation 11 SIMATIC BATCH 11 Migration 11 Software update procedure 17 Software update procedures 17 StoragePlus Adaptations 23 Adapting Archives 107 Backing up archives 24 Detaching archive segments 23 Determining the archive server configuration 22 Overview of Adaptations 21 107 Overview of the update 107 T Transferring event texts from the block type 74 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Index U Updating 53 BATCH 113 Operator Stations with the Project Migrator 53 PCS 7 11 PCS 7 project 53 Picture objects 82 Server for central archiving 107 SIMATIC BATCH 11 SIMATIC Route Control 11 Using PCS 7 Components that use the SIMATIC Logon services 90 Updating block types in the project 76 Updating PCS 7 40 Updating SFC block types in the project 78 User interface in process mode 80 W Web Option for OS 89 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 125
75. eaeeeeeeeeseeeeaeeeeeeseeeaaees 72 7 5 12 How to include event texts from the block type in the block iMmport ccccceccceeeeeeeeeeeeeeeeeeees 74 7 5 13 How to import the operator texts ccccecccscccecceeceeeeeeeeeeeeeeeeeeeeesessaceaeecaecaaaeaaecaecaeeeeeeeeeeeeeeeeeess 75 7 5 14 How to adapt the operator texts ccecceccscccecceeceeeeeeeeeeeeeeeeeeee cece saeseecaecaaaeaaeaaecaeeseeeeeeeeeeeeeeess 75 7 5 15 How to update the block types in the Project 22 ccc ccceeeeeeeceeeeeeeaeceeeceeeeeeeeeeeeeeseceencaeeaeeeeeeenes 76 7 5 16 How to update the SFC block types in the project cccccecceeeeeceeeececeeceeeeeeeeeeeeeesenssnsaeeeeeeeeees 78 7 5 17 Sequences during Compiling of CFC Charts cccccccccceceeeeeeeeeeecenecaeeeeeeeeeeeeesessennaecaeeeeeeeeess 79 7 5 18 Compiling the CFC Charts srs dures peed ara aia aaae a E aaia aae darat aadis a caveats 80 7 6 Adaptation of OS relevant settingS ssssseesesrrieseenrnneerssnreestinrnnentnnnneannnnnennntnnnaasnnananantenneeannanne 80 7 6 1 Overview of Adaptation of the Operator Stations eccecceeeeeeeeeeeeeneeecaecaeecaeeeeeeeeeeeeeeeeeeneees 80 7 6 2 Synchronization of OS Basic Pictures Local Computer Actions and Faceplates 5 80 7 6 3 How to Synchronize OS Basic Pictures Local Computer Actions and Faceplates 81 7 6 4 Update of Picture Objects acct cess cceivccptedekh T AEE beet d san E A 82
76. ed you must check to see whether the message is displayed correctly on the faceplate The s7_unit attribute does not have to be considered for the translation since blank spaces or international codes were used as default values Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks e Ifyou need multilingual texts use the WinCC Editor Text Library to translate these to other languages In SIMATIC Manager you must therefore set exactly the dialog language that is to be used by default to configure the operator texts and display texts usually English for display devices This is the only way to ensure that the translated messages are not overwritten the next time the OS is translated e When the OS is compiled the column that is always used as a reference is the one containing the language set in SIMATIC Manager as the Standard language for display units The texts in the Text Library of WinCC Explorer are automatically entered by PCS 7 Change the texts only if you have adapted unit and operator texts Note If you recompile the OS you cannot switch the Default language for display devices in SIMATIC Manager In this case translated entries can be overwritten For more information refer to the Process Control System PCS 7 Operator Station documentation section Relationship between Compile OS and Text Library
77. ed These blocks will be deleted from the chart folder The second dialog lists the block types that are not in use in your program but still contained in your offline block folder or which are superfluous Select the blocks you no longer need These blocks will be deleted from the offline block folder 5 Close the dialog 8 9 How to create new interconnections for the block I O Inserting and reconnecting blocks You need to complete this task if blocks of a different library not APL are to be replaced with APL V8 0 blocks The following actions must be completed for all connections of each block to be replaced block types reference list A comparison of the block I O is available in the Overview of the block I O of the Pcs7Cntx blocks Page 117 section Requirements e The reference list is open e The chart folder contains the APL V8 0 blocks e The CPU is in offline state Procedure 1 Open the chart 2 Copy the new block to the chart 3 Drag the interconnections from the old block e g CH_CNT1 input LADDR to the new block e g Pcs7Cnt2 input Laddr 4 Repeat steps 1 to 3 for all other blocks to be replaced Note Run a test prior to commissioning You are strongly advised to test your reconfigured charts before you start commissioning Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 105 Adaptations on the Central Archive Server 9 1 Overview of Updating
78. ed the operating system on the PCs you should check whether the CPs or network adapters being used are recognized by the operating system Procedure Click the Workspace icon on the desktop Inthe context menu select the menu command Properties Open the Hardware tab A OO N gt Click the Device Manager button The Device Manager dialog opens The detected modules can be found in the Device Manager The detected communication processors CPs are listed in the SIMATIC NET folder The detected network adapters can be found in the Network Adapters folder 5 Close the dialog box Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 31 Preparing for the software update 4 2 Necessary preparations Additional information e Documentation PCS 7 Released Modules 4 2 9 How to prepare projects with high precision time stamping These steps are only required for projects in which the PCS 7 function high precision time stamping is used Note Blocks of the Advanced Process Library APL If you intend to use the APL functions you need to reconfigure the project in accordance with the Process Control System PCS 7 High precision time stamping documentation Requirements e The current version of all SIMATIC stations has been compiled and transferred Procedure For each CPU with time stamping 1 Select the following path from the Project gt SIMA
79. ed to all OS servers in a project Additional information 7 9 4 92 e Process Control System PCS 7 Operator Station Configuration Manual How to Compile the OS Note You must compile the OS if you changed the target paths on the ES Note Using a picture template for APL block icons of PCS 7 V7 1 3 The APL picture templates of PCS 7 V7 1 3 can continue to be used in PCS 7 V8 0 for updating picture objects e PCS7TypicalsAPLV7 pdl e TemplateAPLV7 pdl By using these picture templates in PCS 7 V8 0 the display of the block icons remains unchanged Please note that executing the project editor copies the files PCS 7TypicalsAPLV8 pdl TemplateAPLV8 pdl into the project e Delete the PCS 7TypicalsAPLV8 pdl TemplateAPLV8 pdl files In this way these picture templates PCS 7TypicalsAPLV7 pdl TemplateAPLV7 pdl are used when executing the function Create update block icons and in compilation processes e It is imperative that you always use the same versions of the TemplateAPL lt Version gt pdl and PCS 7TypicalsAPL lt Version gt pdl files Overwriting default settings User scripts and modified properties of the picture objects are overwritten by the default settings Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES Requirements Procedure 7 9 Work for the OS in SIMATIC Manager e The
80. eeeeees 24 4 2 Necessary pr paration 22 2 in in e eae hee Meade tee ne eae eee eeu de 25 4 2 1 Overview of preparations ccccccccccccceceeeeeeeeeeeeeeaaeeeceeeeeeeeeeeceeeaeaanaeceeceeeeeeseesessecaneeseeeeeeess 25 4 2 2 Exchanging Data Via OPC A amp E srair iraia a aa a aa CAES aiaa AS ARET A 26 4 2 3 How to Back Up PCS 7 Project Data ee ceeececceeeeenneeeeeeeneeeeeeeeaeeeeeeeaaaeeeseeeaeeeeeeeiaaeeeeeesaes 26 4 2 4 How to Back Up User Created Libraries ccccccecceeeeeeeeeecenecaeceeeeeeeeeeesenaceaecaeeeeeeeeeneeeteees 28 4 2 5 Operator and Display Texts in BIOCKS cccceeceeeeeeeeeeeeeee eee eeeeeaeaeaaeeaaeaaecaeceeeececeeeeeseeeeeeeetess 29 4 2 6 How to Export Operator and Display Texts c ccccceceeeeeeeeceennecaeceeeceeeeeeeeeeeeeeeeeeeeeeeeteeteeeeees 30 4 2 7 Unauthorized CPs and Network Adapters c ccc ceseeceecaeceeeeeeeeeeeeeeeeecaeaaaeaeseeeeeeeeeeeeeeeneees 30 4 2 8 How to Check the CPs and Network Adapte rs ceccecceeeeeeeeeeeeeeeeececeaecaeeeeeeseeeeeeeeeenees 31 4 2 9 How to prepare projects with high precision time stamping cecceeeeeeeeeeeeeeteeeeeeeeeeseeeneees 32 4 2 10 Backing Up the License Keys and Authorizations ccccceeseeeeeeeeeceeeeeeeeeenaaeeeeeesenaeeeeeeeeeaas 33 5 Adaptations to the Hardwat E a e E rra arara a aa a aa ara a aaa A n papa e Dahri poan akadaro iaa 35 5 1 Overview of Update of the H
81. eees 102 8 7 How to copy the new blocks to the block folder eee ceeeeeeeeteeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeeetnaeeeeeeeaa 104 8 8 How to import the blocks to the Chart folder ceeeeeeceecceecceeceeeeeeeeeeeeeeeeeeeteteeteeteeeseeed 104 8 9 How to create new interconnections for the block I O ccccceceeeeeeeeeeteeeeeeeetteeeeeeteeeneetteees 105 9 Adaptations on the Central Archive S rvel cccccsscccccsseneeeesssseneeeecsseeeeeeessnneeeesesseeeeessseneeeeseseneeeeeseees 107 9 1 Overview of Updating the Servers for Central Archiving cccccccccecceceeeeeeeeeeeeeeeteeeeeeteeees 107 9 2 How to adapt the archives of the Central Archive Server CAS 0 ccceccsceeeeeeeeeetttieeeeeerenees 107 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 5 Table of contents 10 Downloading of Target Systems ccecccceeesseeeeseeeeeeeeeeeeeeeeeeaeeeeeeaeeeeaeeeeesaeeeeaeeeeesaeesesaeeeseceeeesneeeeneaes 109 11 Activate the operator Stations 02 2 2 ccccccceceeeeeeeeeeeeeeseeceneeneeeeeeneeeeeeeeeeeeenessegaesaaaaaaaeaaeseeaaeeeeseeseneeeeeeeneneeegs 111 11 1 Overview of activating the operator StatiOns cc ceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeseeeeaeeeetenaaeees 111 11 2 How to Check the Settings on the OS Servers eceeceeeeeeteeeeeeeeeneee eee taaeeeeeeeaeeeeeeeaaeeeeeteea 111 11 3 How to Check the Settings on the OS Clients cceeceeeee
82. eleted Click OK 6 Repeat steps 2 through 5 for all closed archives 4 1 5 How to Back Up the Archives of the Central Archive Server Requirements Preparation 24 Before you run the software update perform these steps directly on the archive server Central Archive Server CAS or StoragePlus Server You are authorized to access the Windows user interface on the CAS Note Before you update the central archive server software SW update installation you need to disconnect any SPB StoragePlus Backup databases that may be linked to the project SPB databases come from CAS StoragePlus PCS 7 lt V7 0 or up to V1 1 1 inclusive Testing and disconnection takes place via the StoragePlus Administration Console Perform the following tasks for the software update 1 Double click Add or remove programs in the Windows Control Panel 2 Click the Add Remove Windows Components button in this dialog 3 Remove the StoragePlus software package Note Path of the directories to be backed up For additional information refer to the How to determine the configuration data on the Archive Server Page 22 section Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 2 Necessary preparations Procedure 1 Open Windows Explorer 2 Select the database directory DatabasePath 3 Back up all the files from this directory
83. eneeeee eee einneeeeeeetaaeeeeeeeetnaeeeeeeeeea 112 12 Updating SIMATIG BAT CH i ren ccd cai cccetests icevueyeslancsenedesingeadelelcesceddsin tuntasdzeaveveesatsvanuetesdegdevtey eve ccechdaveiedits 113 13 Updating SIMATIC Route Control Stations ccccccceesceeeeneeeeeeeeeeeeneeeeaeeeeeaeeeeaeeesesaeeenaeeeeeeeeenaeeeenaes 115 13 1 Updating SIMATIC Route Control 2 eeeceeceeeeeeeetcneeee tere encneeeee eee eeaeeeeeeeeenaaeeeeeeeeeeiaeeeeeenenea 115 A ADDON IX ieee fs ee A E EA eleven EE cae eee ie E T EE E E A eas cwdeanyutereaelitae dei S 117 A 1 Overview of the block I O of the Pes7Cntx DIOCKS cccceeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeteeeenaaeeeees 117 IND OX iss cs ees ieecicheetaceeyc eaten night E th dered mies eid ae E eee da ee teddteeis Stieebceetodes 123 Software update with utilization of new functions 6 Service Manual 03 2012 A5E02779783 02 Preface 1 Purpose of this documentation This documentation provides a comprehensive overview of the steps you must take to adapt your existing PCS 7 process control system to the new SIMATIC PCS 7 version 8 0 It supports you in updating PCS 7 projects and guides you through installation and commissioning of the current software The contents of the documentation are directed toward service personnel commissioning personnel and experienced PCS 7 users with the necessary system knowledge The documentation provides instructions for carrying out the software upda
84. evices and the block icons have been revised The modified geometry has an impact on the positioning of objects in the pictures The revised design will be used in the pictures if you run the Migrate diagnostics settings function This has the following implications Overview screen The new overview pdl overview screen will be created Changes you inserted from the previous overview screen will be discarded The previous overview screen will be renamed and saved to the Graphics folder of WinCC Explorer Copy the changes from the previous overview screen The OS Project Editor is running It is not necessary to make any setting in the OS Project Editor Select the multiproject in the plant hierarchy Select the Options gt Plant Hierarchy gt Settings menu command The Plant Hierarchy Settings dialog opens Activate the Migrate diagnostics settings check box Click OK Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 87 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 4 How to update the diagnostics screens Requirements Procedure Updating the diagnostics screens has the following effects Pictures in the AS objects area Block icons that represent racks will be repositioned in the picture You can move the block icons to different positions Pictures in the PC Stations and network objects area The blo
85. fline block folder according to Author 3 Select all blocks listed with an older version number in the Author column e g DRIVER6O 60 70 Keep the lt Ctrl gt key pressed to select several blocks Note You also need to select the following BATCH blocks for projects with BATCH configuration e All blocks with the BATCH entry in the Family column e The blocks READ_CLK and NOTIFY_8P when they are used Select the blocks or block areas that are not available in the master data library Select the menu command Copy in the shortcut menu Select the Blocks folder in the open master data library N DO oO A Select the menu command Paste in the shortcut menu If you have selected the Always prompt for settings check box in the Set Message Range dialog box the Message Number Assignment Selection dialog box appears when you copy blocks 8 Select the Always assign CPU oriented unique message numbers check box 9 Select the next Offline block folder and compare its blocks to the blocks that are already contained in your master data library If the Offline block folder contains additional blocks copy these blocks to the master data library you have created 10 Repeat the steps 5 through 9 with all other Offline block folders 7 5 9 Trend Control for Displaying Archive Values Display in Trend Control The following notes only need to be taken into account if you want to display ar
86. he Configuration object in the Detail View to open HW Config The hardware configuration of the SIMATIC PC station opens If you cannot see the hardware catalog select the View gt Catalog menu command The hardware catalog opens Select the current version of the OPC Server from the hardware catalog at SIMATIC PC Station gt User application gt OPC Server and drag and drop it to the position of the OPC Server Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 85 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station Click OK to confirm the replacement of the OPC Server Save and compile your changes Select the OPC Server object in the rack Select the menu command Station gt Properties Open the SNMP tab 9 Click the Export Tags for WinCC button 10 Select the Station gt Save and Compile menu command COL 2 Oe Oly a 11 Repeat steps 1 to 5 if using the MS Server in a redundant MS multiple station system 12 Perform the following actions if the project contains field devices that were configured in SIMATIC PDM Select the Options gt SIMATIC PDM gt Settings command in SIMATIC Manager The SIMATIC PDM settings dialog box opens Select the Maintenance Station tab Enter the file path of the PCS 7 project Click OK Updating SIMATIC PDM to V8 0 Install SIMATIC PDM Refer to the PDM Readme The SIMA
87. he Process Control System PCS 7 OpenPCS 7 documentation when updating the software 4 2 3 How to Back Up PCS 7 Project Data NOTICE Before you install or update PCS 7 you must prepare and backup your original project so that you can perform the software update Carry out the following instructions in succession Archiving a project 1 In SIMATIC Manager select the menu command File gt Archive The Archive dialog box opens 2 Select the Multiprojects or User Projects tab 3 Click Browse and select the project you want to archive from the list 4 Click OK to save your settings The Archive Select Archive dialog box opens 5 Make the following settings for archiving Select the drive and the folder for the archive file from the Save drop down list box Enter the name under which the archive file should be saved in the File name text box Recommendation Choose a name for the project s archive file which indicates the date on which archiving took place Example yearmonthdayprojectname 091230name Software update with utilization of new functions 26 Service Manual 03 2012 A5E02779783 02 Preparing for the software update 6 4 2 Necessary preparations Click Save to apply your entries The Archive Options dialog box opens If you wish to archive your project on a disk select the disk size You can find additional information on this dialog box by clicking the
88. he master data library Click Next All S7 programs selected are checked and another dialog for selecting the block SFC types opens The dialog also provides information about the possible effects of the update of the block SFC types Specify the block SFC types to be updated for the S7 programs You have selected all block SFC types to be updated You can exclude selected block types from the update if required If there are no block SFC types to be updated no block SFC types will be displayed In this case close the dialog box Click Make The block SFC types are updated in all selected S7 programs and a log is displayed Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Additional information e Online help on the dialog boxes e Process Control System PCS 7 Engineering System Manual 7 5 17 Sequences during Compiling of CFC Charts Driver Blocks for Compiling the CFC Charts Since new block types were imported in the chart folder you need to compile all CFC charts This will use the imported driver blocks and optimize the program Relationship between the Driver Blocks and the Master Data Library Note In the case of PCS 7 libraries the reference to the associated library is assumed by the driver generator When compiling with the Generate module drivers option you can select an
89. he parameterization of the objects you replaced Requirements Advanced Process Library Version SP5 Procedure Replace the following objects in your basic faceplate picture e g PG_MyAPLFP PDL with the corresponding object from the PCS7ElementsAPL pdl picture e The AlwaysOnTop object with the APL_PIN_BUTTON object Version gt 10061101 e The ObjCollection object with the ObjCollection Version gt 10102501 e The Faceplate object with the Faceplate Version gt 10110501 e Copy the complete C script from the PG_PIDConL pdl picture of APL SP5 ViewWindow Height OnPropertyChanged and completely replace the script in your own basic picture ViewWindow Height OnPropertyChanged e Copy the complete C script from the PG_PIDConL pdl picture of APL SP5 ViewWindow PictureName OnPropertyChanged and completely replace the script in your own basic picture ViewWindow PictureName OnPropertyChanged NOTICE Take into account that you have to re enter the parameterization of the objects you replaced as specified in the APL style guide chapter 1 3 2 e Change the following parameter assignments Inthe Faceplate object change the Firstview property to the new picture name e g PG_MyAPLFP_Standard PDL Inthe ObjCollection object change the BlockType property to the name of the new faceplate type server name e g MyAPLFP NOTICE When using controllable objects with A
90. he setup parameter assignment and changes to complete for SIMATIC Logon refer to the respective components that use SIMATIC Logon e Generally valid basic information about SIMATIC Logon is available in the S MATIC Logon Online Help 7 9 Work for the OS in SIMATIC Manager 7 9 1 Overview of compiling Overview of the procedure Step Action ES OS OS AS Server Client 45 Specifying the compilation mode Page 91 X 46 Compiling the OS Page 92 X 47 Adapting the OS client Page 94 X 7 9 2 Information regarding the compilation modes The compilation mode determines which data are downloaded to the OS Server The setting must be made separately for each project of a multiproject Software update with utilization of new functions 90 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES Compilation modes 7 9 Work for the OS in SIMATIC Manager The following modes are available Mode Area oriented Meaning This setting enables you to assign an OS area of the PH to an OS Server This is the default setting for projects created as of PCS 7 version 6 1 All data of an OS area are downloaded to the OS Server when this compilation mode is used This mode can only be set for projects with configured PH AS oriented This setting enables you to assign an S7 program to an OS Server i e you define which OS accesses data from which automation system All d
91. ibrary contains all blocks of the project being updated e The master data library is open It does not contain any PCS 7 V4 or V5 blocks types IN_ Out_ and PA_blocks of a block version lower than 5 2 Note The attributes of the individual blocks must be synchronized when replacing the blocks in the project being updated Individual attributes of the old blocks can be applied if you have assigned the S7_m_c attribute to additional outputs for example You can apply the attributes of the new blocks if you have not made any changes to the default settings Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES Validity Procedure 7 5 Updating the blocks Note The procedure described in the sections that follow is only valid for blocks whose object name and name header have not changed between library versions Select the menu command File gt Open in the SIMATIC Manager Open the Libraries tab Select a library from which you want to import blocks e g PCS 7 AP Library V80 Click OK The library opens Double click the Blocks Templates folder and then on the Blocks folder Arrange the library one beneath the other so that the contents of both windows can be easily seen and the master data library is on the top Keeping the lt Ctrl gt key pressed select all blocks which also exist in the mas
92. ical when you configure an OS or BATCH Server and an Engineering Station Computer name Name of the PC Station in the PCS 7 project Note Additional naming conventions for projects are specified in e WinCC Information system Working with projects gt Appendix gt Invalid characters e C Program Files SIEMENS WINCC Documents English Projects pdf Software update with utilization of new functions 14 Service Manual 03 2012 A5E02779783 02 Introduction 2 6 Licensing with the Automation License Manager 2 5 Information on Products from the PCS 7 Add On Catalog Important Information If you used PCS 7 add on products software packages or hardware components in your process control system contact your SIMATIC PCS 7 representative 2 6 Licensing with the Automation License Manager Managing the License Keys Both license keys and authorizations can be transferred using the Automation License Manager In the following the term license key is always used even when a product uses the old license scheme based on authorizations Different types of licenses are used in the Automation License Manager Each license consists of a basic license type and a license type Licensing levels You can find an overview of the licenses and quantity structures in the ST PCS 7 catalog or on the Internet at Technical Support http www siemens com automation service e Keyword PCS7 licenses and quantity structures Pr
93. ients Introduction Before activating the projects downloaded to the various OS clients you must check some of the settings in each OS Requirements e The PCS 7 OS is open in WinCC Explorer Procedure Open the Time Synchronization editor in WinCC Explorer Check all settings Click OK Repeat steps 1 through 3 for the other OS clients a BF wo N gt Activate process mode on the OS clients Software update with utilization of new functions 112 Service Manual 03 2012 A5E02779783 02 Updating SIMATIC BATCH 1 2 Introduction Note Please observe the following when updating the software from PCS 7 V7 1 SP3 with SIMATIC BATCH V7 1 SP1 to PCS 7 V8 0 with BATCH V8 0 e To save the project with reorganization you first need to manually replace the BATCH application in the PC stations in HW Config e Set the BATCH Start Coordinator to Manual start mode before you update the software It is essential that you observe these points when you prepare the software update You can find additional information on this topic in the section Overview of preparations Page 25 For more information on updating SIMATIC BATCH refer to the following documentation e SIMATIC BATCH Readme Part C1 Installation e Manual Process Control System PCS 7 SIMATIC BATCH Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 113 Updating SIMATIC Route Control Stations 1 3 13 1 Up
94. in your project please note that you need to update the SFC blocks Refer to the SFC Readme Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 77 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Additional information e Online help on the dialog boxes 7 5 16 How to update the SFC block types in the project NOTICE It is only possible to work with a master data library if blocks with the same designation have the same structure and attributes in all projects of the multiproject Listing components with old versions of a block type Requirements Procedure Result 78 After having inserted a new version of a block type orSFC type into the master data library or after you customized a block type in the master data library you can use the Update Block Types function to list all components in which an older version of the modified block type is still in use Throughout the entire multiproject you can also select the components in which the modified block type will be updated The master data library has been created with the current block types Select one or more SFC types in the chart folder of the master data library Select the menu command Options gt Charts gt Update Block Types The Update Block Types dialog box opens Select the S7 programs to be checked for differences compared with the block types SFC types selected in t
95. ing the DOCKS iiuna aa i a Steve acee a cee dee sed E a ER beans 63 7 5 1 Overview of tasks for Updating DIOCKS cc cceeeeeeee eee e entre eee ee eeneeee eee eeaeeeeeeeeeaeeeeeeetiaeeeeeee 63 7 5 2 Integration of a New Master Data Library ce ceeeseeeeeeeeneeeeeeeeeeeeeeeeeeaaaeeeeeeeaaaeeeeeeeenaeeeeeeeeaaas 63 7 5 3 Language of Message Texts in Faceplates 0 0 0 0 eeecceceeeeeeeeeeeeeeeeeneeeeeeeeaaeeeeeeeeaeeeeeeeeaaeeeeeeeeaaas 64 7 5 4 Editing Texts for Faceplates sisisi nrar reia A a E N aa aa aa 65 7 5 5 Rules for Copying Objects from Other Libraries eeeeeccceeeeeeeneeeeeeeeeneeeeeeeeaaeeeeeeeeaeeeeeeeeaaas 65 7 5 6 Rules for Editing the Operator Texts eecceeceeeeeeenneeeeeeeeeeaeeeeeeeeeaaeeeeeeeeeaaeeeeeseeeaaeeeeeeeeeaaas 66 7 5 7 How to Copy Objects from Other Libraries to the Master Data Library ceeeseeeeeeee 67 7 5 8 How to fill the master data liDrary cc cceeeeeceeeee eee eennne tees eeeeeaaeeeeeeeeeaaaeeeeeeeeeaaaeeeeeeeeaaeeeeeseeeaaas 68 7 5 9 Trend Control for Displaying Archive Values c ccccecceeeeeseeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeneeeeeeeeeeenaees 69 7 5 10 How to Configure Extensions for Online Trend Control ceccceeeseeeceeeeeeeeeeeeeeseeeeeeeeeeeeeaeees 70 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Table of contents 7 5 11 How to Update the Master Data Library ee cecceeeeeeeeeneeeeeeeeeeeeeeeeeete
96. inistrative Tools icon and then Computer Management 2 In the tree view select the folder System gt Shared Folders gt Shares 3 Select the archive path from the list 4 Select the menu command Action gt Clear Share The Shared Folders dialog box is displayed 5 Click Yes Note The CAS downtime must not exceed the shortest circular archive time of the OS servers 4 1 4 How to Detach Attached Archive Segments on the Central Archive Server Requirements e Before you run the software update perform these steps directly on the archive server Central Archive Server CAS or StoragePlus Server e You are authorized to access the Windows user interface on the CAS Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 23 Preparing for the software update 4 1 Adapt the central archive server Procedure Inthe Windows Start menu select the Administration Console command from the SIMATIC gt StoragePlus submenu Inthe detail view click Detach The catalog of all linked archive segments which have already been swapped out is displayed 3 Select an archive segment you wish to remove from the archive 4 Click Open The selected archive segment is detached from the archive Once the archive segment has been detached from the archive the archive segment is deleted from the hard disk of the CAS A message window whether the archive segment has been d
97. ions in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 2 How to change the OPC Server and adapt the SNMP configuration OPC Server version Run a compatibility check after migration to a different operating system as the OPC Server version is dependent on the operating system used Requirements Procedure If incompatible replace the OPC Server The following table lists the compatibilities Operating system of the MS Server OPC Server version Windows XP V7 0 Windows Server 2003 Windows Server 2008 Windows Server 2008 R2 V8 1 Windows 7 The blocks charts and OS pictures of the project are updated The SIMATIC programs and OS are compiled The PC stations of the Maintenance Station MS Server and MS Client are updated in a similar way to an OS MS multiple station system The OPC Server is configured on the PC Station of the MS Server In a system with redundant MS Servers you configured an OPC Server both for the PC Station of the MS Server and for the PC Station of the redundant partner MS single station system An OPC Server is configured on the PC Station of the MS single station system Select the PC station in the Component View In an MS multiple station system this is the PC Station of the MS Server or of the redundant partner In an MS single station system this is the PC Station of the MS single station system Double click t
98. ions with the Project Migrator cceecseeeeeeeescteeeeeeeetteeeeeeeeaaes 55 7 2 6 How to Check the PH Consistency ccccceeeeeceeeeeeeeneneeeeeeenaeeeeeeeeaeeeeeeeaaaeeeeeeeaeeeeseenaeeeeeeeaaes 55 7 3 Adaptations in HW Config essesi aaraa a aN Ea a N ani 56 7 3 1 Overview of Adaptation of the Hardware ccccccceceeeeeeeeeceeenceeeeeceeeeeeeeeeeeeeeeecesesaaeeeeeeeeeeeess 56 7 3 2 How to Configure Replaced Hardware ssssssseessssserrrssstirtrssstttrrststttnttnttttnnnatstttnnnssttnnnnnntenn n 57 7 3 3 How to Set the CPU Properties ccceccececeeceeceecccaecee cee eee teste eet d ta aeeaeaaesaeeaeeeeeeeeeeeeeeeeeeeeeeees 57 7 3 4 How to update the hardware configuration for SIMATIC PCS 7 BOX RTX and SIMATIC PCS 7 AS RIG Ai alec fen tana AEAEE ARE Aaaa te Daath Dt a Mahan A DA ott a ite Al rade Tees 58 7 3 5 How to configure the SIMATIC PDM Servet ccccececceceeeeeeeeecccneeeeeeeeeenaeeeeeeseeenaaeeeeeeeeeeaaes 59 7 4 Adaptations in NetPro and conversion of the CFC SFC charts cccscceceeeeseeeeeeeeeetueeeeeeeenaaes 61 7 4 1 Overview of Adaptation of OS relevant SettingS cc eeceeeee eee eeeeneeeeeeeeetaeeeeeeeeeeaeeeeeeeenaa 61 7 4 2 How to Check and Adapt the Connection Data in NetPro cccceecceceeeeeeeeeeeeeeeeeteeeeeeneees 61 7 4 3 How to Convert CFC Charts and SFC Chatts 0 eeeeccccceeeeeesneeeeeeeeeenaeeeeeeeeeaaeeeeeeeeaaeeeeeeseeaaas 62 7 5 Updat
99. ith utilization of new functions Service Manual 03 2012 A5E02779783 02 81 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings Message Filters Parameters Messages that can be acknowledged in a separate list Meaning The message windows have two message lists One list shows all messages from the area for which the user has access rights for all operator process controls The user can acknowledge messages in this list The other list shows all messages from the area for which the user has an authorization for area but no access rights for operator process controls The user cannot acknowledge messages in this list The message line in the overview area only shows messages that can be acknowledged with the access right for operator process controls Messages that can be acknowledged on a separate page switch selectable Both of the message pages indicated above are available to the user Only messages from areas for which the user has access rights for operator process controls are displayed on the message page with only one list and in the message line of the overview area Additional information Online help WinCC Information System gt Options gt Options for Process Control gt OS Project Editor e Online help OS Project Editor 7 6 4 Update of Picture Objects Introduction Rules 82 Inthe course of the update of picture objects the block
100. ks if you have not made any changes to the default settings Software update with utilization of new functions 102 Service Manual 03 2012 A5E02779783 02 Using the APL V8 0 Requirement Procedure 8 6 How to replace APL V7 1 blocks with V8 0 blocks The project library contains APL V7 1 blocks The project library is opened In SIMATIC Manager select the Libraries tab and click File gt Open to open the PCS 7 AP Library V80 Double click the Blocks Templates folder and then the Blocks folder Arrange both library windows vertically to obtain a clear view of their contents The library window should be positioned on the top Inthe PCS 7 AP Library V80 hold down the CTRL key and select all blocks that are also contained in the project library with left click Right click a selected block or block area and select the Copy command from the shortcut menu Select and right click the Blocks folder in the project library Select Insert from the shortcut menu Click Synchronize Attributes to synchronize the attributes separately for each block Adialog displays any attribute differences found Check the attributes and the project specific settings Note It is recommended to accept the default settings that are offered Click OK to copy the corresponding block to the project library including the synchronized attributes A dialog informs you accordingly if no diffe
101. l System SIMATC PCS 7 Note Software update of password protected projects The software update of password protected projects requires SIMATIC Logon on an ES Note Windows User Groups Members of the Windows user group SIMATIC HMI should not be members of the Windows user group SQLServer2005MSSQLUser lt computer name gt WINCC at the same time Members of the SQLServer2005MSSQLUser lt computer name gt WINCC group have administrator rights on the SQL Server You should therefore remove all Windows users who only need restricted access to the OS database from this group Software update with utilization of new functions 40 Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS SIMATIC PDM 6 3 How to install PCS 7 Note Hotfix and SQL server PCS 7 Setup automatically installs the necessary hotfix and SQL Server Note Replacing the operating system of servers Observe the following instructions if the server operating system is replaced during a software update Shut the redundant server down completely if you do not want to perform a server software update during operation e Restart the servers following installation If you are using the PCS 7 Maintenance Station and the project contains intelligent field devices configured with SIMATIC PDM install SIMATIC PDM on the Engineering Station Select User defined settings in the setup dialog
102. lowing scenarios e Module can continue to be used in its full scope e Module can be updated e Current module must be replaced with a new module CAUTION A STOP of the AS may be required to update or replace a component Example During a CPU firmware update or when the plant bus is changed from PROFIBUS to Industrial Ethernet Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 35 Adaptations to the Hardware 5 3 How to Prepare for Replacement of the Hardware 5 3 How to Prepare for Replacement of the Hardware Options for Reading Out Module Information You can read out information about the following modules in HW Config Component Information concerning Network components Menu command Object Properties gt Diagnostics NCM S7 Diagnostics CPU Menu command Object Properties Interface modules Menu command CPU gt Module information e IM 153 The interface module IM product version can be found of the front e IM157 panel at the lower right e IM151 Basic procedure The following tasks are required if you plant to replace hardware in an AS 1 Analyze the actual state of the modules used 2 Define the desired state Define what the future structure of your system should be Define your future automation objectives and coordinate these with the requirements specified in the PCS 7 Released Modules documentation For more inf
103. m the PC station of the CAS e The server data for the OS server are generated Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 107 Adaptations on the Central Archive Server 9 2 How to adapt the archives of the Central Archive Server CAS Procedure 1 Install the software of the archive server central archive server or StoragePlus server Make sure the following information is entered correctly see section titled Overview of Adaptations for Central Archiving Page 21 Name of the database Path of the database Path of the data log Shared archive directory 2 Check the configuration of the archive server Central archive server In SIMATIC Manager check the parameterized properties of the CAS and load the Central Archive Server target system For more information refer to the Process Control System PCS 7 Operator Station Manual StoragePlus Server Inthe Windows Start menu select the Administration Console command from the SIMATIC gt StoragePlus submenu Check the parameter assignment of the StoragePlus Server in the System Configuration gt Common folder 3 In the Windows Start menu select the Administration Console command from the SIMATIC gt StoragePlus submenu 4 The data LDF files and MDF files are saved to the database path Differences between Archiving with the Central Archive Server and StoragePlus
104. master data library target where the copied library section is to be stored 7 Select the menu command Edit gt Paste The copied library section is saved in the master data library Adapting default texts Adapt the default texts in the master data library in which you have replaced the blocks created in PCS 7 V7 1 SP3 for example with PCS 7 V8 0 blocks Additional information e Section Editing Texts for Faceplates Page 65 7 5 8 How to fill the master data library The following tasks are only necessary if you update a project that has not been completely configured from the master data library Requirements e The master data library has been created and is open e The Offline block folder of a SIMATIC station is open e You are only using the original blocks from the PCS 7 libraries in the SIMATIC stations e You are not using blocks from different PCS 7 versions in the SIMATIC stations and wish to continue using the blocks from a single PCS 7 version following the PCS 7 update Note Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Software update with utilization of new functions 68 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Procedure 1 Select the menu command View gt Details 2 Select the detail view and click the column heading Author This arranges the blocks used in your project and contained in the of
105. n the language of this documentation If you have installed a multi language package for the operating system some of the designations will be displayed in the base language of the operating system after a language switch and will therefore differ from the designations used in the documentation Changes compared with previous versions Below you will find an overview of the most important changes compared with previous versions e As of PCS 7 V8 0 Update 1 Use of PCS7 Library V6 1 SP1 Update 17 This library allows the software update of projects from PCS 7 V6 1 SP4 to PCS 7 V8 0 Update 1 without an automation system STOP although the project must first be updated to PCS 7 V7 1 SP3 e As of PCS 7 V8 0 Use of the Advanced Process Library APL V8 0 as standard library for configuration e PCS 7 V7 1 or higher See also PCS 7 setup automatically installs the necessary hotfixes and SQL server Use of OS clients as maintenance clients default configuration for an OS client in terms of the maintenance server You can find information on Microsoft Windows settings and security settings in the whitepaper S MATIC Process Control System PCS 7 Security Information Note This can be downloaded via the Internet at Customer Support http www siemens automation com service under the following entry ID 26462131 http support automation siemens com WW view en 26462131 Information on virus scanners can be found in the whitep
106. n time stamping 10 Back up the license keys and authorizations Page 33 X X X Update of Hardware 11 Prepare for replacing hardware Page 36 X 12 Update and replace hardware Page 37 X Installation and settings on the ES and OS 13 Prepare the PC station Page 39 X X X 14 Install the PCS 7 software Page 40 X X X 15 Set the operating mode configured mode PG mode X X Page 43 16 Configure and download the PC stations Page 44 X X X 17 Install additional PCS 7 libraries Page 48 X 18 Install additional non standard libraries Page 51 X 19 Installing additional faceplates on the OS Page 49 X General adaptations in the project 20 Updating the OS with the Project Migrator Page 55 X 21 Check PH consistency Page 55 X Adaptations in HW Config 22 Configuring replaced hardware Page 57 X 23 Setting the CPU properties Page 57 X Software update with utilization of new functions 18 Service Manual 03 2012 A5E02779783 02 Overview of Upgrade Steps 3 2 Overview of the Procedure Step Action ES OS OS AS Server Client 24 Updating the hardware configuration Page 58 only for projects with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX 25 Configuring the address for the PDM Server Page 59 X only for projects with SIMATIC PDM V7 0 Adaptations in NetPro and conversion of the CFC SFC charts 26 Checking and
107. n updated with the Project Migrator All basic pictures are replaced with the OS Project Editor The PCS 7 OS is open in WinCC Explorer Open any WinCC picture containing a picture object in the Graphics Designer Select the picture object Inthe dynamic wizard open the Picture Functions tab and select Update Picture Objects This Dynamic Wizard dialog opens Click Next Select the Yes all pictures check box Click Next Select the template in the list which has been configured with the picture objects of the OS Default Template pdl Select the default TemplateControl cfg configuration file from the Please specify name of configuration file field 8 Click Next Click Finish Generation of the picture objects is initiated in the Dynamic Wizard 7 7 Adaptations for the Maintenance Station 7 7 1 Overview of the Maintenance Station update Along with the steps specified for the OS Server you also need to complete a sequence for updating an MS server The corresponding additional steps are listed below Overview of the procedure 84 Step Action ES OS Os AS Server Client 40 Changing the OPC Server and adapting the SNMP X configuration Page 85 41 Updating the diagnostics settings Page 87 X 42 Updating the diagnostics screens Page 88 X Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptat
108. nd OS Overview of the procedure Step Action ES OS OS AS server client 13 Prepare the PC station Page 39 X X X 14 Install the PCS 7 software Page 40 X X X 15 Set the operating mode configured mode PG X X mode Page 43 16 Configure and download the PC stations Page 44 X X X 17 Install additional PCS 7 libraries Page 48 X 18 Install additional non standard libraries Page 51 X 19 Installing additional faceplates on the OS Page 49 X 6 2 Preparing the PC Station Preparing the PC Station The further procedure depends on the operating system of the PC Stations to be updated The operating systems recommended for PCS 7 are listed in the PCS 7 Readme file on the Process Control System SIMATIC PCS 7 DVD Recommendation Use the latest approved operating systems for PC Stations workstation and server e Consult with a network administrator about the configuration of the networks e You can find information about backing up data in the manual Process Control System PCS 7 Service Support and Diagnostics e You can find information about the installation and configuration of the PC stations in the Installing the Operating System section of the Process Control System PCS 7 PC Configuration and Authorization manual Note Re installing the operating system You can re install the operating system directly if the operating system partition does not contain project or archive data
109. ng 107 Autonegotiation 46 B Backup 25 License Keys and Authorizations 33 Block import 74 C Changing the Configuration of Multilingual Texts 54 Channel blocks PCS 7 Library V7 1 SP3 47 Checking and adapting connection data in NetPro 61 Checking PH consistency 55 Compiling CFCs 79 80 Compiling the OS 90 Computer name 14 Configured mode 43 Configuring hardware after replacements 57 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Converting CFC SFC charts 62 Copying blocks 68 Customizing operator texts 76 D Download 44 PC stations 44 E Editing the operator texts 66 Exporting Operation and display texts 30 Import How to transfer event texts from the block type during block import 74 Import Runtime Data 54 Importing Data from the User Archives 54 Importing operator texts 75 Installation Additional library 47 PCS 7 40 SIMATIC PDM 41 L Language in faceplates and message texts 64 Library 13 Backing up user created libraries 28 Channel blocks PCS 7 Library V7 1 SP3 47 Copying objects from other libraries 65 Copying objects from other libraries to the master data library 67 Installing additional libraries 47 48 Installing additional libraries on the OS 49 License key 15 Backup 33 Licensing with the Automation License Manager 15 Loading the target systems 109 123 Index M Master data library 67 Cop
110. ns in HW Contig Requirements e The project is opened in the Plant View in SIMATIC Manager Procedure The following steps can be performed for the multiproject or for each individual project in the multiproject 1 2 In the tree view select the object to be checked e g the multiproject Select the Options gt Plant Hierarchy gt Check Consistency menu command The PH will be checked The Check Consistency Log dialog box opens Correct any errors that were found Note If you need more information about the possible errors click the Help button in the Check Consistency Log dialog box 7 3 Adaptations in HW Config 7 3 1 Overview of Adaptation of the Hardware Important information The PCS 7 configuration data must be adapted in the following cases 56 When a module is replaced with a different type When the CPU operating system or the firmware for CPs or IMs is updated If you switch to the Windows 7 Windows Server 2008 R2 operating system you will have to update the version of the communication components in the Station Configuration Editor and HW Config The version depends on the version of SIMATIC NET installed on the target station SIMATIC NET V8 1 x is installed as of Windows 7 and Windows Server 2008 R2 e g for CP 16xx gt SW 8 1 1 The CP 1613 A1 communication processor is no longer supported by PCS 7 on operating systems as of Windows 7 Windows Server 2008
111. ocess Control System SIMATIC PCS 7 Licenses and Quantity Structures documentation Additional information e Manual Process Control System PCS 7 PC Configuration and Authorization e Online help for Automation License Manager Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 15 3 Overview of Upgrade Steps 3 1 Information about software update procedure The following tables provide an overview of all of the necessary steps for updating software with utilization of new functions Rules to Follow Based on the Tables e Use these tables as guidelines for systematically carrying out all of the updating steps ina sequence Note The exact sequence of configuration steps specified in this documentation must be followed in order to carry out the software update You will receive information for every step as to where you must carry out the configuration work If you do not require some of the new PCS 7 functions you do not need to activate them It is possible to activate them later However we recommend the complete upgrade of functions described in this document Exchanging Data Via OPC A amp E If exchanging data in the PCS 7 system by means of OPC A amp E note the information in the Process Control System PCS 7 OpenPCS 7 documentation when updating the software 3 2 Overview of the Procedure The following is a general overview of the procedure for updating software This document
112. of an OS Requirement Projects that were created with PCS 7 versions earlier than V7 1 SP3 must first be updated to PCS 7 V7 1 SP3 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 53 Adaptations in the PCS 7 Project on the ES 7 2 General adaptations Length of the Updating Process Note Depending on the scope the updating process can take several hours 7 2 3 Changing the Configuration of Multilingual Texts If you want to use additional interface languages please take note of the information below Changing Multilingual Texts If you want to display text in more than one language in PCS 7 for example message texts or OS area IDs always use the export import function to change the multilingual texts menu command Options gt Manage Multilingual Texts gt Export and then Import after the changes have been made NOTICE If you change individual texts with the functions in CFC SFC or PH be sure to immediately compile the texts in all locations for example all block types and all copies of a blocks Otherwise inconsistencies may occur and lead to the display of an incorrect language version of this text 7 2 4 Importing Data from the User Archives Import Runtime Data NOTICE You must always import runtime data from the user archives in the language in which the runtime data was exported Software update with utilization of new functi
113. on Rate and Operating Mode in the PC Network Introduction For communication in a network ensure that the following parameters are set consistently for all network nodes e Transmission rate e Operating mode Automatic Recognition of the Transmission Rate and the Operating Mode The term autonegotiation denotes the automatic identification and negotiation of transmission rate and operating mode full duplex half duplex e Full duplex is an operating mode with bidirectional data exchange in which the communication partners can send data independently of one another on the transmission link e Half duplex is an operating mode with bidirectional data exchange in which only one communication partner at a time can send data on the transmission link Requirement With their factory settings Siemens devices used in PCS 7 automatically identify autonegotiation the transmission rate and operating mode parameters This setting must be changed only if communication in the network is necessary with nodes that do not have the autonegotiation setting Software update with utilization of new functions 46 Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings on the ES and OS 6 8 Installation of Additional PCS 7 Libraries Assigning Parameters to Network Nodes Location of Network Node Steps for Calling Parameter Assignment Parameter Setting Use Dialog Box PC Communication processor CP 1 In the Windows St
114. on the ES and OS 6 6 How to Configure and Download the PC Stations 1 In SIMATIC Manager open the PCS 7 project 2 In the Component View select the target computer 3 Select the menu command CPU gt Configure The Configure dialog box opens 4 From the Local Network Connection drop down list box select the network connection to be used to access the target computer 5 Click Update The list of accessible computers is updated The PC station selected in the project is entered in the Target computers area 6 Select the desired target computer PC station Note If the selected PC station does not appear in the list this suggests network problems or a faulty configuration in the project 7 Click Configure Dialog box Configure lt Selected Station gt opens 8 In the Configure Target Computer dialog box click OK 9 Click OK in the Information dialog box The configuration data is transferred to the PC station To activate the network connections you must then download the network settings to this PC station The completion of the Configuration step is indicated in the dialog box message line 10 Click Close 11 For the computer selected in step 2 select the menu command CPU gt Download The Download to CPU in Current Project dialog box opens Note The configured network address of the Ethernet interface in the PC station must match the preset address in the target s
115. ons 54 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 2 General adaptations 7 2 5 How to Update Operator Stations with the Project Migrator Requirements Procedure Projects that were created with PCS 7 versions prior to V7 1 3 must first be updated to PCS 7 V7 1 SP3 Only for password protected projects Deactivate password protection for the following actions Carry out the following steps for each OS project 1 In the Windows Start menu select SIMATIC gt WinCC gt Tools menu command Configure PC Station The CCMigrator dialog opens with Step 1 of 3 Click Next Step 2 of 3 opens Select the MCP file in the project path for the OS OS projects are located in the PCS 7 project path under wincproj Click Finish in Step 3 of 3 The update is performed automatically Repeat these steps for every OS of your PCS 7 project Additional information Online help WinCC Information System gt Migration Online help WinCC Information System gt Working with WinCC gt Archiving process values Process Control System PCS 7 Operator Station Configuration Manual 7 2 6 How to Check the PH Consistency Introduction This step shows you if all the data in the plant hierarchy are consistent Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 55 Adaptations in the PCS 7 Project on the ES 7 3 Adaptatio
116. operator station please wait until the compilation settings have been saved and the download dialog box appears 12 Make the required settings for the individual objects 13 Click Help in the dialog box for detailed information about the settings 14 Click the Start button Compilation starts Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 93 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 5 Procedure 94 15 Follow the instructions on the screen 16 If you wish to see a log of the compilation once it is complete click the following buttons in the Display Log area Single object the detailed compilation log of the selected OS is displayed All Displays the results of all compilations without details How to make adaptations for the OS clients Note The following procedures musts be carried out for each OS Server if there are several OS servers present in the project Inthe component view of the SIMATIC Manager select the OS client project on the PC station Select the menu command Options gt OS gt Assign OS Server The Assign OS Server dialog box opens Inthe list of OS servers check for the server whose data you would like to view on this client to ensure the check boxes for this OS Server have been selected Click OK In the component view in SIMATIC Manager select
117. oriented unique message numbers check box 5 Select the next offline block folder and compare its block content with the block content of your project library Copy any additional blocks found from the offline block folder to your new project library 6 Repeat step 5 with all other offline block folders 8 5 How to create a reference list Creating reference lists A reference list of all blocks can be useful when you replace driver blocks Procedure Complete the following actions to create this reference list block types 1 CFC Open any chart of the AS 2 CFC Select the Options gt Chart Reference Data menu command to open the view of chart reference data 3 Chart ref Run the View gt Cross References menu command The list that is now generated covers all blocks e Select Chart Reference Data gt Generate Export File to save the list to a file It is recommended to review the list in a tool such as MS EXCEL The list should only contain the references to channel and driver blocks as well as to the blocks for high precision time stamping e Select Chart Reference Data gt Print to obtain a printed copy of the list 8 6 How to replace APL V7 1 blocks with V8 0 blocks Replacing blocks APL V7 1 blocks that you copied to your new project library must be replaced with the new APL V8 0 blocks Note Synchronize the attributes of all APL V7 1 blocks that you replace You can apply the attributes of the new bloc
118. ormation on the various modules refer to the Process Control System PCS 7 PC Configuration and Authorization Manual 3 Carry out the module planning Produce planning documents which establish the following Parts of the plant that should remain Parts of the plant that should be expanded Old modules that should still be used Parts of the plant that should be upgraded with new modules in order to utilize the full functional scope of SIMATIC PCS 7 V8 0 Update 1 Special Information via the Internet You can find special information about the firmware update and the corresponding updates on the Internet at http Awww siemens com automation service http www siemens com automation service Select Search and enter CP1623 firmware update in the search window for example 36 Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations to the Hardware 5 4 How to Perform Updates and Replace the Hardware 5 4 How to Perform Updates and Replace the Hardware Introduction The following table offers an overview of the hardware updates that may be required You can find detailed step by step instructions for the procedure in the manual Process Control System PCS 7 Service Support and Diagnostics Overview of the Hardware Updates with Supplemental Information Hardware Update Hardware Replacement Updating the CPU Operating System Basic procedure 1 Check the type and
119. ou are managing multilingual projects repeat steps 3 thru 5 Make sure that you specify different destination directories or export file names 4 2 7 Unauthorized CPs and Network Adapters Communications Processors that Are No Longer Supported Note General rules as of PCS 7 V7 0 PROFIBUS is no longer supported as the plant bus Only Industrial Ethernet is supported as the plant bus For this reason the following PCS 7 communication processors CPs are no longer supported e CP 1413 Industrial Ethernet e CP 5412 A2 PROFIBUS e CP 5613 PROFIBUS Software update with utilization of new functions 30 Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 2 Necessary preparations These CPs must be uninstalled and removed Communications Processors that Are Not Detected The following communication processors cannot be detected during installation of the operating system e Non Plug amp Play compatible communications processors e ISA plug in cards as communications processors Replace these CPs with PCI cards prior to installation of the operating system Communications Processors in the PC Stations Note that you must also remove the hardware specified above from the PC stations of your PCS 7 project Note You must reconfigure the connections after the communications processors are removed 4 2 8 How to Check the CPs and Network Adapters Introduction After you have install
120. ragePlus config file from the list Inthe shortcut menu select the menu command Open with gt Notepad Search the entries for the following configuration information Database lt Database gt name of the database lt Database gt DatabasePath lt Database gt path of the database lt Database gt Logpath lt Logpath gt path of the data log lt Logpath gt ArchivePath lt ArchivePath gt directory of the archive lt ArchivePath gt In the Windows Control Panel double click the Administrative Tools icon and then Computer Management Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 1 Adapt the central archive server 10 In the tree view select the folder System gt Shared Folders gt Shares 11 Look for the archive path in the list in the Shared Path column The archive share name for the OS archives is displayed in the Shared Folders column in this line 4 1 3 How to Prepare the Software Update with Central Archiving Requirement Before you run the software update perform these steps directly on the archive server Central Archive Server CAS or StoragePlus Server Lock Archiving To prevent new data from being entered in the central archive server the archive server can be locked for archiving The data is then saved on the OS server 1 In the Windows Control Panel double click the Adm
121. rent attributes are found Confirm this dialog with OK Click Yes to copy the corresponding block to the project library including the synchronized attributes Click the All button in the Insert Function Block dialog to copy all blocks without synchronizing their attributes Copy the APL V8 0 counterpart of the remaining blocks that were not replaced to the project library and delete the old blocks Use the overview of old and new blocks that are provided in the annex of this documentation to select the suitable blocks Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 103 Using the APL V8 0 8 8 How to import the blocks to the chart folder Further notes e For more information on the APL V8 0 blocks refer to the documentation in the PCS 7 Library file LIB Readme wri 8 7 How to copy the new blocks to the block folder Copying blocks Copy all new blocks from the project library to the offline folder of the S7 program Complete the following steps for all S7 programs of your PCS 7 project or for all offline block folders as well as for the program folder that possibly contains model solutions Requirements e The APL V7 1 blocks in the project library were replaced with APL V8 0 blocks with attribute synchronization e The project library is opened e The block folder is opened and in offline state Procedure 1 Select all blocks in your project library and then
122. right click these 2 Select Copy from the shortcut menu 3 Left click in the selected area hold down the mouse button and move the selected blocks from the project library to the offline folder 4 Click the All button in the Insert Function Block warning dialog as you already synchronized their attributes 5 Close the project library 8 8 How to import the blocks to the chart folder Importing Blocks Import the newly replaced blocks from the offline folder to the chart folder Complete the steps specified in the procedures section for all S7 programs of your PCS 7 project or for all offline block folders as well as for the program folder that possibly contains model solutions Procedure 1 Open a CFC chart from the S7 program in which you have just replaced the library blocks 2 Inthe CFC select Options gt Block types to open the Block types dialog Software update with utilization of new functions 104 Service Manual 03 2012 A5E02779783 02 Using the APL V8 0 8 9 How to create new interconnections for the block I O 3 Select all blocks in the Chart folder field on the right side and click New version The new block versions are now imported Confirm all dialogs output during the import with Yes 4 Once you completed the block import click Clean Up The first dialog lists the block types that are not in use in your program but still contained in your chart folder Select the blocks you no longer ne
123. rol System SIMATIC PCS 7 DVD after having installed the operating systems to enable an upgrade of the License Keys Upgrade License Key and Power Pack License Key You can only upgrade the License Keys if the License Keys to be updated are available on the corresponding PC station Additional information e Online help for Automation License Manager e Online help for WinCC Information System gt Authorization Software update with utilization of new functions 34 Service Manual 03 2012 A5E02779783 02 Adaptations to the Hardware 5 1 Overview of Update of the Hardware Overview of the procedure Step Action ES OS OS AS server client 11 Prepare the hardware replacement Page 36 12 Update and replacement of the hardware Page 37 5 2 Planning and preparation If you want to use the new PCS 7 V8 0 functions all hardware components modules of the process control system in the PCS 7 system must meet the requirements of the PCS 7 version Necessity of Updating or Replacing Hardware Components To determine whether it is necessary to update a hardware component refer to the PCS 7 Released Modules documentation It does not automatically follow that you will be able to use the new PCS 7 V8 0 functions if you have earlier product releases and versions Contact your Siemens representative if replacement of a module is required Result of the Analysis An analysis of the hardware can result in the fol
124. rters e Blocks for high precision time stamping Expenditure e Replacement of APL V7 1 blocks with APL V8 0 blocks e Corresponding modification of the configuration data for all blocks migrated from the Standard Library to APL Note It is not possible to customize all blocks to suit the new requirements of APL V8 0 by running an operating system update i e it is possibly inevitable to replace hardware Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 99 Using the APL V8 0 8 3 How to create a project library Requirement APL V8 0 has been installed Procedure Step Action ES OS OS AS Server Client 48 Creating the project library Page 100 X 49 Copying blocks to the project library Page 101 X 50 Creating a reference list Page 102 X 51 Replacing APL blocks Page 102 X 52 Copying blocks to the block folder Page 104 X 53 Importing blocks to the chart folder X 54 Interconnecting block I Os Page 105 X Note Run a test prior to commissioning You are strongly advised to test your reconfigured charts before you start commissioning See also How to import the blocks to the chart folder Page 104 8 3 How to create a project library Optional task Requirements 100 It is not necessary to complete this task if you have already created a project library in your V7 x project You can use a copy of this project libr
125. s Overview of the procedure Step Action ES OS Os AS Server Client 26 Checking and adapting the connection data in NetPro X Page 61 27 Converting the CFC and SFC charts Page 62 X 7 4 2 How to Check and Adapt the Connection Data in NetPro In NetPro you check the configuration to the target stations e Connection data e Configuration data e after a change of operating system Processing sequence of network adapters in the system Requirements e The PCS 7 project is open on the ES Procedure 1 In SIMATIC Manager select the PCS 7 project 2 Select the menu command Options gt Configure Network NetPro opens 3 Select the menu command View gt Cross Project Network View The cross project network view is displayed This allows you to toggle directly between all projects in the multiproject Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 61 Adaptations in the PCS 7 Project on the ES 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 4 Check the connections to the various stations AS OS AS AS ES AS You can make any necessary changes when the cross project network view is deactivated You must configure the connection between the ES and AS if you want to check the communication for process mode runtime on the ES This requires the following steps to be taken Select the menu command New Connection in the shortcut menu
126. s SIMATIC Manager supports the export of information pertaining to parameters signals and messages to a file format csv You can edit this file in standard MS Office applications such as Excel and Access The same mechanisms are used for the export as are used for changeover to project specific languages Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 29 Preparing for the software update 4 2 Necessary preparations 4 2 6 How to Export Operator and Display Texts Requirement e The required language is installed in your project Note You can view the languages available in the project in SIMATIC Manager using the menu command Options gt Language for Display Devices The number of available languages is specified when Windows is installed system characteristics Procedure 1 Open the project to be updated in the SIMATIC Manager 2 Select the master data library folder in the Component View If this folder is not available select the project folder 3 Select the Options gt Manage Multilingual Texts gt Export menu command The Export user texts dialog opens 4 Make the following settings Inthe Text tables group select the storage location and the format of the export file possible formats xls and csv Select the target language and source language that correspond with the display language in the Language area 5 Click OK 6 If y
127. step if the For observation only authorization level must be activated for some users after the software has been updated Select the Message Display tab Activate the required message filters see the Message Filters table below Note No settings are necessary for the software update on the remaining tabs The default settings can be applied 7 Click OK Basic Data Dialog Area Note Action Top left This window lists all basic pictures having a different Activate the check boxes for all of the basic window product version and project version change date pictures identified with a red X Every basic picture with a selected check box is overwritten in the project version at the start of the OS Project Editor with pictures from the product version Top right This window lists all local computer actions having a Activate the check boxes for all of the basic window different product version and project version change date pictures identified with a red X Every local computer action with a selected check box is overwritten in the project version at the start of the OS Project Editor with the corresponding local computer action from the product version Bottom left This window lists all faceplates having a different product You can replace the faceplates available in window version and project version change date the project with those of the relevant product version by transferring the default settings Software update w
128. te Refer to the documentation for specific products for information regarding the handling of these products Options for accessing PCS 7 documentation Note PCS 7 Readme The information given in the PCS 7 Readme on the Internet takes precedence over all the PCS 7 manuals Please read this PCS 7 Readme carefully it contains important information and amendments on PCS 7 e The PCS 7 Readme on the Process Control System SIMATIC PCS 7 DVD includes important notes on PCS 7 and takes precedence over the documentation supplied for PCS 7 e Following the installation of PCS 7 you can find documents such as Process Control System PCS 7 PCS 7 Readme and What s New in PCS 7 via the submenu SIMATIC gt Product Information gt lt Language gt As of PCS 7 V8 0 you receive basic PCS 7 system documentation with the Process Control System SIMATIC PCS 7 DVD The PCS 7 Internet site http www siemens com pcs7 documentation http www siemens com pcs7 documentation provides convenient access to the complete PCS 7 documentation You can find the following for current PCS 7 versions Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 7 Preface e Inthe section Hardware manuals for SIMATIC PCS 7 The manuals for components approved for a PCS 7 version e Inthe section Software manuals for SIMATIC PCS 7 The complete system documentation The separate setup progr
129. ted and might be replaced by default values during the update In this case a message will appear When this occurs check the settings of the CPU properties and adapt them if necessary Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 57 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig Requirements Procedure A message indicates that not all parameters were applied when the modules were replaced HW Config is open Select the CPU being used in the configuration table in HW Config 2 In the context menu select the menu command Object Properties 3 Open the Diagnostics Clock tab and check the settings in the Clock area The In AS synchronization must be set to the As slave synchronization type The On MPI synchronization must be set to the None synchronization type Open the Cycle Clock Memory tab and check the settings Ifyou are using module drivers from PCS 7 V6 0 and higher the Update OB1 process image cyclically check box must be selected Fromthe OB85 Call for I O Access Errors drop down list box select Only for incoming and outgoing errors Select the menu command Station gt Save Compile 7 3 4 How to update the hardware configuration for SIMATIC PCS 7 BOX RTX and SIMATIC PCS 7 AS RTX The steps described below only have to be carried out for project with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS R
130. ter data library from the library you selected Right click a selected block or block area and select the menu command Copy in the shortcut menu Select the Blocks folder in the master data library and select the menu command Paste in the shortcut menu Synchronize the attributes for each block individually by clicking the Synchronize Attributes button If various attributes are found a dialog box displays the differences between the block attributes 10 Check the attributes and the project specific settings Note We recommend applying the default settings Note If you click the All button in the Insert Function Block dialog box all blocks will be copied without synchronizing the attributes 11 Click OK If no differences between the attributes are identified a dialog box indicating this is displayed 12 Click OK Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 73 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 13 Click Yes The corresponding block is copied to the master data library with the synchronized attributes 14 Repeat those steps to select additional libraries Note For projects with BATCH configuration repeat the procedure with the SIMATIC BATCH BLOCKS library 7 5 12 How to include event texts from the block type in the block import Introduction One aspect that should be noted
131. texts will be overwritten at all block instances of the block type in the S7 program If you wish to modify the instances of the block types again you must clear the corresponding check marks and perform another block import 5 Click OK 7 5 13 How to import the operator texts Requirements The user texts have been exported from the project to be updated Importing User Texts 1 Open the project to be updated in the SIMATIC Manager 2 Select the master data library folder in the Component View If this folder is not available select the project folder 3 Select the Options gt Manage Multilingual Texts gt Import menu command The Import User Texts dialog opens 4 Specify the storage location and the format of the import file possible formats xls and CSV 7 5 14 How to adapt the operator texts Requirements e The master data library contains the PCS 7 V8 0 Update 1 blocks e The master data library is open e You have noted down the texts of the S7_shortcut S7_string_0 and S7_string_1 parameter attributes and the corresponding PCS 7 blocks Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 75 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Procedure There are different procedures for adapting the operator texts Adapting for block types You can find more information about this in the manual Process Control System PCS 7
132. the current project using the Browse button 4 Click OK 5 Open SIMATIC Manager in the component view 8 9 In the project select the engineering station in which you wish to insert the PDM Server object Double click the Configuration object in the detail view The hardware configuration of the SIMATIC PC station opens If you cannot see the hardware catalog select the View gt Catalog menu command The hardware catalog opens Select SIMATIC PC Station gt PDM Server from the list in the folder Drag and drop the PDM Server object to the PC station of the engineering station 10 Select the menu command File gt Save 11 Download the configuration to the engineering station Requirements for diagnostics with SIMATIC PDM Diagnostics can only be performed on the PDM devices for a given station OS client maintenance server etc if SIMATIC PDM is active on the engineering station This is the default scenario after the configuration has been downloaded Additional information 60 STEP 7 and SIMATIC PDM Online Help Whitepaper SIMATIC Security concept PCS 7 and WinCC Main document Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 7 4 1 Overview of Adaptation of OS relevant Setting
133. tions Service Manual 03 2012 A5E02779783 02 Preparing for the software update 4 1 Adapt the central archive server 4 1 1 Overview of Adaptations for Central Archiving Introduction If archive data is to be available after the software update you must perform the steps listed below Note The steps in this section apply only if one of the following servers is used for archiving in the PCS 7 project e Central archive server e StoragePlus server only recommended for smaller systems Preparation time Start with the preparations for updating the Central Archive Server or StoragePlus Server before you start updating the PCS 7 project The amount of time you have for updating the archive server is the amount of time in which archive data can be stored in the short term archive on the OS servers The time will depend on the following system specific features e Available memory for the short term archive of the OS server e Scope defined for the short term archive of the OS server e Available memory for page files Overview of the Procedure Step Action ES OS OS AS server client 1 Determine archive server configuration data Page 22 X1 X2 2 Prepare for the software update on the central archive X1 X2 server Page 23 3 Detach linked archive segments Page 23 X1 X2 4 Back up archives from the central archive server X1 X2 Page 24 Software update with utilization of new functions
134. tions are loaded Inthe Windows Start menu select SIMATIC gt SIMATIC NET menu command Configure PC Station Inthe tree view select the Modules gt lt Network Card on System Bus gt gt General folder 3 Select the appropriate entry from the Module Mode drop down list box 4 Click Apply NOTICE For process mode the network card must be set to Configured Mode 6 6 How to Configure and Download the PC Stations Introduction Requirements Procedure 44 The project specific network settings for the communication types Ethernet of the Engineering Station are downloaded directly to the PC station The following is installed on each PC station Operating system Specific software for the PC station e g PCS 7 Engineering OS Server All PC stations to be downloaded are linked to the engineering station by means of at least one network The protocol for the communication on the terminal bus is set to TCP IP The network is administered terminal bus and system bus The network addresses of the PC stations are configured The PC station access point is set on each PC station as follows S7ONLINE PC internal local Note Perform the following steps for the engineering station first before configuring and downloading the other PC stations Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 Installation of PCS 7 and settings
135. uirements The PC can access a DVD drive via a network Ithas its own DVD drive example USB DVD drive Note You must complete the software update before beginning with any additional changes to the configuration e The project must be updated on PCS 7 V7 1 SP3 because only the AS blocks of the following PCS 7 versions can be operated and monitored with the PCS 7 V8 0 libraries PCS7 V7 1 SP3 PCS 7 V8 0 2 3 Important Information for Updating Software with Utilization of New Functions Requirements for Performing a Software Update e The software update with utilization of new functions requires that the CPU be switched to STOP mode e The manual contains some sections that are not listed in the overview Observe the information provided in these sections when updating the software and check whether this information is relevant to your PCS 7 system e The project must be fully compatible with a project that was configured in PCS 7 V7 1 3 or higher Pay particular attention to the following if you have carried out earlier updates without utilization of new functions e If you switch to the Windows 7 Windows Server 2008 R2 operating system you will have to update the version of the communication components in the Station Configuration Editor and HW Config The version depends on the version of SIMATIC NET installed on the target station SIMATIC NET V8 1 x is installed as of Windows 7 and Windows Server 20
136. update with utilization of new functions Service Manual 03 2012 A5E02779783 02 13 Introduction 2 4 Information on the Operating System Result of the Software Update e Following the software update with utilization of new functions an updated PCS 7 project will behave in a similar way to a project created in PCS 7 V8 0 Update 1 2 4 Information on the Operating System Recommendation In Windows domains too you must always use the operating systems approved for PCS 7 if you want to connect your system to other PCs via Intranet or Internet or if using the PCS 7 Web Option for OS For more information on the approved operating systems refer to the PCS 7 Process Control System PCS 7 Readme documentation Naming conventions for a PC station name and its computer names Select short and descriptive computer names that provide some information about the function of the PC station in the overall system e The name of a PC must be set before PCS 7 is installed e The computer name starts with a letter e The computer name contains only uppercase letters and numbers e The first 12 characters max 15 characters in the computer name are unique Note When using the Windows 7 and Windows Server 2008 operating systems verify that the naming conventions for computer names have been adapted in accordance with RFC1123 However a dash character in the computer name is invalid in PCS 7 e The following names must be ident
137. w limit e Unit These parameters for displaying a tag in online trend control are automatically adopted by the associated function block when the OS is compiled Parameter Attribute S7_ trend Parameter attribute S7_trend can be assigned for function block I Os if the data type is one of the following e INT e DINT e Real Software update with utilization of new functions 70 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES Requirements 7 5 Updating the blocks Parameter attribute S7_m_c is set to TRUE for the block and corresponding I Os to be taken into account with high and low limit values in online trend control The Online trend control object is inserted in the process picture Note The automatic check box is activated by default for Online Trend Control objects Properties Value axis tab Range selection group Note Automatic adaptation of the high an low limits for archive tags in the Online Trend Control requires the following CFC configuration Set the archiving parameter that is assigned parameter S7_trend when you configure the associated block in the CFC Configurations using WinCC Tag Logging are not supported in PCS 7 Procedure oN DO A 9 Open SIMATIC Manager in the component view Select the block block type in the library master data library Select the menu command Edit gt Open Object The LAD FBD S
138. with a software update of projects is that the message texts of block instances generated by copying block types have no type references If other display languages such as Italian Spanish are added after the software update the message texts of these display languages are shown in English in the block instances of the block types Importing and Editing Message Text of Block Instances The following setting is required if you want to automatically overwrite the message texts of all instances in a block type for the entire S7 program If you want to edit the message texts of the instances you need to deactivate this setting and perform an import again Procedure 1 Open the SIMATIC Manager in the Component View 2 Select the block block type in the library master data library 3 Select the Edit gt Special Object Properties gt Message Numbers menu command The PCS 7 message configuration dialog opens Software update with utilization of new functions 74 Service Manual 03 2012 A5E02779783 02 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 4 Complete the following settings in the message texts column on the right side of the Event column of the table The symbol appears as follows Activate the check box for the message texts you want to import from the block type Deactivate the check box for the message texts you do not want to import from the block type NOTICE The message
139. ying blocks 68 Updating blocks 72 Migrating diagnostics settings 87 Migration SIMATIC BATCH 11 SIMATIC Route Control 11 Mixed operation 96 Modify operating mode 46 Modify transmission rate 46 Modules in configured mode and programming device PG mode 43 O Online trend control 71 Defining 71 Operating principle 89 PCS 7 Web Option for OS 89 Operating system Computer name of the PC Station 14 Operation and display texts Exporting 30 Operator texts or display texts 29 OS Checking the OS Client settings 112 Checking the settings on OS servers 111 Compilation mode 90 Compiling 92 Customizing the settings for OS Clients 94 Overview of compiling 90 Overview of the activation 111 Specifying the compilation mode 91 Updating with Project Migrator 55 User interface in process mode 80 OS compilation mode 90 91 Overview 53 Adaptation on operator stations 80 General adaptations in the project 53 Software update procedure 17 Software update procedures 17 Updating the blocks 63 Overview of activating the operator stations 111 Overview of Adaptations for Central Archiving 21 107 Overview of block updating 63 Overview of conversion of CFC SFC charts 61 124 Overview of Installation and Settings on the ES and OS 39 P Passivation reaction 13 Password protection 55 PC station 44 Computer name 14 Configuring 44 Downloading 44 Name in project 14 Picture template Updating pictur
140. ystem 12 When the dialog box tells you that you are overwriting the configuration data respond as follows During initial commissioning click Yes Ifthe PC station is in process mode you can only click Yes when a communication interruption is permissible The Stop Target Module dialog box opens 13 In the Stop Target Module dialog box click OK to confirm The Download dialog box opens 14 Click OK to confirm The download is performed Once the configuration has been applied the PC station is ready to operate 15 Repeat steps 2 through 14 for all of the PC stations Software update with utilization of new functions Service Manual 03 2012 A5E02779783 02 45 Installation of PCS 7 and settings on the ES and OS 6 7 Transmission Rate and Operating Mode in the PC Network Switching the Logs on the Bus Industrial Ethernet NOTICE You must not deactivate the TCP IP protocol or the ISO protocol during operation These protocols are mandatory for the configured operating mode If a bus within a system must be switched to a different protocol for example from TCP protocol to ISO protocol you must temporarily set a mixed protocol TCP and ISO on the engineering station You then download the configuration data to the AS and the operator control and monitoring systems Additional information e SIMATIC NET Commissioning PC Stations Manual and Getting Started manual 6 7 Transmissi

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