Lexmark OptraTM M410/M412 4045-XXX
Contents
1. Parts Catalog 6 35 4045 XXX Assembly 14 500 Sheet Tray 6 36 Service Manual 4045 XXX ee Units Description 14 1 12G0391 1 Guide Rear Paper 14 2 12G0392 1 Slider Rear Paper Guide 14 3 12G0386 1 Base 500 Sheet Paper Tray 14 4 12G0393 1 Guide Right Paper 14 5 12G0390 1 Holder Lift Plate 14 6 12G0396 1 Spring Lift Plate Holder 14 7 12G0395 1 Spring Lift Plate 14 8 12G0394 1 Pad Pick Roller Friction 14 9 12G0387 1 Buckler Corner 14 10 12G0388 1 Cover Asm Corner Buckler 14 11 12G0389 1 Plate Lift Parts Catalog 6 37 4045 XXX Assembly 14 500 Sheet Tray continued 6 38 Service Manual 4045 XXX ee SR Units Description 14 12 3 Screw M4x10 PP 12G0445 14 13 12G0404 1 Lever Tray 1 Inserted 14 14 12G0252 1 Sensor Tray 1 Inserted 14 15 12G0398 1 Frame 500 Sheet Drive 14 16 2 Clip PP 1260445 14 17 12G0399 1 Roller 500 Sheet Pick 14 18 12G0403 1 Roller Asm Alignment 14 19 12G0397 1 Base 500 Sheet Feeder M410 14 19 12G3564 1 Base 500 Sheet Feeder M412 14 20 12G0250 4 Foot Rubber 14 21 12G0402 1 Lever Asm Tray Bias 14 22 12G0405 1 Spring Tray Bias 14 23 12G0406 1 Guide Paper 14 24 1 Gears Tray 2 Idler PP 1260448 14 25 12G0409 1 Motor Asm Tray 2 M410 14 25 12G3565 1 Motor Asm Tray 2 M412 14 26 12G0400 1 Shaft Asm 500 Sheet P Roller 14 27 12G0408 1 Card Asm Tray 2 M410 14 27 12G3558 1 Card Asm Tray 2 M412 14 28 12G0444 1 Solenoid2. 6 40 Service Manual
3. 12G0269 1 Spring End Stop Parts Catalog 6 3 4045 XXX Assembly 1 Covers continued 6 4 Service Manual 4045 XXX Asm Part car Index Number Units Description 1 28 1260268 1 Stop End 1 29 12G0425 1 Link Left Hinge 1 30 12G0437 1 Bail Optional Front Paper 1 31 12G0438 1 Bail Main Rear Paper 1 32 12G0439 1 Holder Rear Paper Bail NS 12G3701 1 Overlay NLS pack English French German Italian Spanish Danish Dutch Norwegian Swedish Finnish NS 12G3702 1 Overlay XNLS pack Czech Hungarian Polish Russian Turkish NS 12G3703 1 Overlay pack French Canadian Parts Catalog 6 5 4045 XXX Assembly 2 Frame 6 6 Service Manual 4045 XXX er Units Description 2 1 12G0274 1 Frame Base 2 2 8 Screw M4x12 PP 12G0445 2 3 12G0288 1 Frame Right Side 2 4 2 Screw M3x8 PP 12G0445 2 5 12G0291 1 Contact HVPS Charge 2 6 12G0290 1 Contact HVPS Drum 2 7 12G0289 3 Contact HVPS Drum 2 8 12G0293 1 Spring Cartridge Locate 2 9 12G0292 1 Pin Cartridge Locate 2 10 12G0250 4 Foot Rubber 2 11 12G0423 2 Support Cartridge 2 12 12G0277 1 Spring IC Locate Arm Right 2 13 12G0275 1 Arm IC Locate Right 2 14 12G3560 1 Sensor Paper Input 2 15 12G0451 1 LED Asm Erase 2 16 12G0281 1 Guide Middle Paper 2 17 12G0282 1 Brush Erase 2 18 12G0296 1 Guide Paper 2 19 12G0295 1 Lever Input Sensor 2 20 12G0280 1 Guide Front Paper 2 21 12G0276 1 Arm IC Loc
4. Tray 2 Pick Roller 14 29 12G0407 1 Cable Tray 2 Interconnect 14 30 12G0449 1 Cable Tray 1 Sensor 14 31 12G0450 1 Cable Tray 2 Ground 14 32 14 Screw M3x10 PP 12G0445 Parts Catalog 6 39 4045 XXX Assembly 15 Options Asm Part Index Number Units Description 15 99A1752 1 Memory 4MB SDRAM DIMM 15 99A1753 1 Memory 8MB SDRAM DIMM 15 99A1754 1 Memory 16MB SDRAM DIMM 15 99A1755 1 Memory 32MB SDRAM DIMM 15 99A1756 1 Memory 64MB SDRAM DIMM 15 99A1757 1 Memory 2MB Flash DIMM 15 99A1758 1 Memory 4MB Flash DIMM 15 99A1759 1 Memory 8MB Flash DIMM 15 99A1774 1 Memory 16MB Flash DIMM 15 99A1683 1 Memory 2MB Flash DIMM w Optra Forms 15 99A1684 1 Memory 4MB Flash DIMM w Optra Forms 15 99A1685 1 Memory 8MB Flash DIMM w Optra Forms 15 99A1686 1 Memory 16MB Flash DIMM w Optra Forms 15 12G1695 1 Card Asm INA Ethernet 10 100BaseTX 15 12G1696 1 Card Asm INA 10Base2 T 15 12G1697 1 Card Asm INA Token Ring 15 99A0560 1 Card Asm Tri port 15 99A0516 1 Adapter Hard Disk 15 99A0459 1 Disk Drive 2 1 GB 15 99A0799 1 Disk Drive 2 1 GB w OptraForms 15 99A0923 1 Card Asm Parallel USB 15 16A0190 1 Card Asm ENA Marknet Pro 1 10 100 Base TX 15 16A0187 Card Asm ENA Marknet Pro 1 10Base 2 T 15 16A0185 1 Card Asm ENA Marknet Pro 3 10 100 Base TX 15 16A0186 1 Card Asm ENA Marknet Pro 3 Token Ring 15 99A0629 1 Adapter Coax Twinax for SCS
5. 2G0340 1 Cover Fuser 9 31 12G0345 1 Wiper Fuser 9 32 12G0453 1 Cover Lamp Parts Catalog 6 23 4045 XXX Assembly 10 Transfer 6 24 Service Manual 4045 XXX Asm Part Index Number Units Description 10 1 1260354 1 Roller Transfer 10 2 1260358 1 Bushing Right Roller 10 3 12G0355 2 Pin Transfer Roller 10 4 12G0359 2 Spring Transfer Roller 10 5 12G0357 1 Arm Right Transfer Roller 10 6 12G0356 1 Arm Left Transfer Roller Parts Catalog 6 25 4045 XXX Assembly 11 Charging 7 6 26 Service Manual 4045 XXX Asm Part Index Number Units Description 11 1 12G0364 2 Pin Charge Roller Arm 11 2 12G0362 1 Arm Right Charge Roller 11 3 12G0358 1 Bushing Right Roller 11 4 12G0360 1 Roller Charge 11 5 12G0363 1 Bushing Left Charge Roller 11 6 12G0365 1 Link Developer Drive Engage 11 7 12G0361 1 Arm Left Charge Roller Parts Catalog 6 27 4045 XXX Assembly 12 Electronics 6 28 Service Manual 4045 XXX ee Units Description 12 1 12G0367 1 Frame Upper LVPS 12 2 26 Screw M3x6 PP 12G0445 12 3 12G0370 1 Fuse 4A 110V 12 3 12G0373 1 Fuse 2A 220V 12 4 12G0371 1 Fuse 12A 110V 12 4 12G0374 1 Fuse 6 3A 220V 12 5 12 Screw M3x5 PP 12G0445 12 6 12G0369 1 Card Asm LVPS 110V 12 6 12G0372 1 Card Asm LVPS 220V 12 7 12G0376 1 Card Asm HVPS 12 8 12G0366 1 Base Plate HVPS 12 9 12G3567 1 Car
6. 351 1 Fuser Asm 115V M410 9 1 12G3554 1 Fuser Asm 115V M412 9 1 12G0352 1 Fuser Asm 220V M410 9 1 12G3555 Fuser Asm 220V M412 9 2 12G0331 4 Finger Detack 9 3 12G0344 4 Spring Detack Finger 9 4 4 Screw M4x12 PP 12G0445 9 5 3 Screw M3x8SW PP 12G0445 9 6 12G0343 1 Contact Fuser Lamp Rear 9 7 12G0347 1 Guide Fuser Paper Exit 9 8 12G0349 1 Spring Exit Sensor Lever 9 9 12G0348 1 Lever Paper Exit Sensor 9 10 12G0328 1 Lamp 115V M410 9 10 12G0329 1 Lamp 220V M410 9 10 12G3562 1 Lamp 115V M412 9 10 12G3563 1 Lamp 220V M412 9 11 12G0339 1 Frame Right Fuser 9 12 12G0330 2 Bushing Hot Roll 9 13 12G0334 2 Clip Gear Retaining 9 14 12G0337 2 Stand Bushing Spring 9 15 12G0336 2 Spring Roller Bushing M410 9 15 12G3553 2 Spring Roller Bushing M412 Parts Catalog 6 21 4045 XXX Assembly 9 Fuser continued 6 22 Service Manual 4045 XXX er Se Units Description 9 16 12G0335 2 Bushing Backup Roller 9 17 12G0327 1 Roller Fuser Backup M410 9 17 12G3561 1 Roller Fuser Backup M412 9 18 12G0350 1 Guide Fuser Paper Entry 9 19 12G0326 1 Hot Roll Fuser 9 20 3 Screw M3x8 PP 12G0445 9 21 12G0353 1 Thermistor Fuser 9 22 12G0338 1 Frame Left Fuser 9 23 12G0332 1 Gear Hot Roll 9 24 12G0346 1 Gear Fuser Idler 9 25 12G0446 1 Guide Upper Fuser Entry 9 26 12G0342 1 Contact Fuser Lamp Front 9 27 2 Screw M3x5 PP 12G0445 9 28 12G0333 1 Fuse Thermal 9 29 12G0341 1 Contact Lamp to Fuse 9 30 1
7. Parts Breakdown Lexmark Optra M410 M412 4045 XXX Extracted From Service Manual LEXMARK Passion for printing ideas 4045 XXX Edition May 2000 The following paragraph does not apply to any country where such provisions are inconsistent with local law LEXMARK INTERNATIONAL INC PROVIDES THIS PUBLICATION AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Some states do not allow disclaimer of express or implied warranties in certain transactions therefore this statement may not apply to you This publication could include technical inaccuracies or typographical errors Changes are periodically made to the information herein these changes will be incorporated in later editions Improvements or changes in the products or the programs described may be made at any time A form for reader s comments is provided at the back of this publication If the form has been removed comments may be addressed to Lexmark International Inc Department D22A 032 2 740 West New Circle Road Lexington Kentucky 40550 U S A Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 9727 In other countries contact your point of purc
8. ate Left 2 22 12G0278 1 Spring IC Locate Arm Left 2 23 2 Screw M4x8 PP 12G0445 2 24 12G0294 1 Plate Asm MPF 2 25 12G0283 1 Frame Left Side 2 26 12G0285 1 Duct Fuser Cooling Air 2 27 12G0284 1 Cable amp Fan Asm Cooling 2 28 12G0286 1 Cover Inner Air Duct 2 29 12G0279 2 Pin IC Locate Arm Parts Catalog 6 7 4045 XXX Assembly 3 Printhead 6 8 Ser 4045 XXX Asm Part index Number Units Description 3 1 3 Screw M4x12 PP 1260445 3 2 2 Washer PP 1260445 3 3 12G0298 1 Printhead Complete M410 3 3 12G3551 1 Printhead Complete M412 Parts Catalog 6 9 4045 XXX Assembly 4 Paper Feed Multipurpose Unit 6 10 Service Manual 4045 XXX ee OG Units Description 4 1 12G0299 1 Roller Asm MPF Pick 4 2 4 Screw M4x12 PP 12G0445 4 3 12G0301 1 Feeder Asm MPF 4 4 12G0252 1 Sensor MPF Input 4 5 12G0251 1 Solenoid MPF Pick Roller 4 6 1 Screw M3x8 PP 12G0445 4 7 12G0300 1 Shaft Asm MPF Pick Roller 4 8 12G0302 1 Cover Gear 4 9 1 Screw M4x8 PP 12G0445 4 10 1 Clip PP 1260445 Parts Catalog 6 11 4045 XXX Assembly 5 Paper Feed Alignment 6 12 Service Manual 4045 XXX AE OG Units Description 5 1 12G0303 1 Aligner Asm Paper Feed 5 2 2 Screw M4x8 PP 12G0445 5 3 1 Spring Washer PP 1260445 5 4 1 Screw Adjustment M3x16 PP 12G0445 5 5 12G0452 1 Spacer Adjustment Screw Parts Catalog 6 13 4045 XXX Ass
9. d Asm Controller RIP M410 12 9 12G3556 1 Card Asm Controller RIP M412 12 9A 2 Screw M4x8 PP 12G0445 12 10 12G0379 1 Card Asm Interconnect 12 11 12G0380 1 Contact Ground 12 12 12G0375 1 Frame Lower LVPS 12 13 12G0378 1 Card Asm Engine M410 12 13 12G3557 1 Card Asm Engine M412 12 14 12G0368 1 Cover LVPS Connector 12 15 3 Screw w Starwasher M3x6 PP 12G0445 Parts Catalog 6 29 4045 XXX Electronics continued Assembly 12 6 30 Service Manual 4045 XXX Asm Part Index Number Units Description 12 16 1260381 1 Shield Controller Board 12 16A 2 Screw M3x6T PP 1260445 12 17 9 Screw M4x8 PP 1260445 12 17A 1 Screw M3x25 PP 1260445 12 18 12G0384 1 Shield Engine Board 12 19 12G0383 1 Shield Interface Board 12 20 12G0382 1 Cover Controller Bd Shield 12 21 12G0385 1 Cover Blank Bus 12 22 12G0436 1 Cover Internal Gear Parts Catalog 6 31 4045 XXX Assembly 12 Electronics continued 6 32 Service Manual 4045 XXX Asm Part i ae Index Number Units Description 12 23 1260422 1 Cable Printhead 12 24 12G0413 1 Cable Thermistor amp Mirror Motor 12 25 12G0420 1 Cable HVPS 12 26 12G1860 1 Cable Asm Op Panel amp Cover Open Switch 12 27 12G0411 1 Cable Solenoid 12 28 12G0421 1 Cable Tray 2 M410 12 28 12G3559 1 Cable Tray 2 M412 12 29 12G0417 1 Cable MPF Paper Present Sensor 12 30 12G0419 1 Cable Main Moto
10. e indenture indicates the relationship of a part to the next higher assembly For example INDENTURE RELATIONSHIP OF PARTS No dot MAIN ASSEMBLY One dot o Detail parts of a main assembly One dot o Subassembly of the main assembly Two dot o o Detail part of a one dot subassembly Two dot o o Subassembly of a one dot subassembly Parts Catalog 6 1 4045 XXX Assembly 1 Covers 6 2 Service Manual 4045 XXX ee Units Description 1 1 12G0258 1 Cover Exit 1 2 12G0259 1 Duct Fuser Cooling Air 1 3 12G0254 1 Support Paper 1 3 1263566 1 Bail Assembly Optional 1 4 12G0253 1 Cover Top 1 5 12G0257 1 Cover Rear 1 6 12G0428 1 Link Right Hinge 1 7 12G0267 2 Link Spring 1 8 6 Screw M4x8 PP 12G0445 1 9 12G0256 1 Cover Right Side 1 10 12G0426 2 Pin Hinge 1 11 10 Screw M3x8 PP 12G0445 1 12 2 Clip PP 1260445 1 13 12G0427 1 Hinge Right 1 14 12G0260 1 Cover Upper Front M410 1 14 12G3550 1 Cover Upper Front M412 1 15 4 Screw w washer M3x8 PP12G0445 1 16 12G0264 1 Hook Upper 1 17 12G0265 1 Spring Upper Hook 1 18 12G0431 1 Spring MPF Latch 1 19 12G0266 1 Tray MPF Input 1 20 12G0430 1 Latch MPF Tray 1 21 12G0429 1 Cover MPF Latch 1 22 12G0440 1 Panel Asm Operator 110V 1 22 12G0441 1 Panel Asm Operator 220V 1 23 12G0424 1 Hinge Left 1 24 12G1860 1 Cable Asm Op Panel amp Cover Open Switch 1 25 12G0262 1 Cover Left Hinge 1 26 12G0255 1 Cover Left Side 1 27
11. embly 6 Paper Feed Output 6 14 Service Manual 4045 XXX ee OG Units Description 6 1 12G0308 1 Roller Lower Redrive 6 2 2 Screw M3x6 PP 12G0445 6 3 12G0305 1 Bail Rear Door Paper 6 4 12G0252 1 Sensor Rear Door 6 5 12G0309 1 Deflector Paper 6 6 12G0304 1 Door Rear 6 7 12G0306 1 Frame Rear Paper Exit 6 8 12G0310 1 Belt Redrive Roller 6 9 12G0252 1 Sensor Paper Exit 6 10 12G0307 1 Roller Upper Redrive 6 11 2 Screw M4x8 PP 12G0445 Parts Catalog 6 15 4045 XXX Assembly 7 Main Drive 6 16 Service Manual 4045 XXX Se Units Description 7 1 3 Screw M4x12 PP 12G0445 7 2 12G0321 1 Drive Asm Main M410 7 2 12G3552 1 Drive Asm Main M412 7 3 12G0323 1 Roller Pick 7 4 12G0322 1 Shaft Asm Pick Roller NS 12G3673 1 Clutch Spring Pick Roller 7 5 1 Screw M3x8 PP 12G0445 7 6 12G0443 1 Solenoid Main Pick Roller 7 7 12G0324 1 Coupling Spline Drive 7 8 2 Washer PP12G0445 7 9 1 Clip PP12G0445 Parts Catalog 6 17 4045 XXX Assembly 8 Developer Drive 6 18 Service Manual 4045 XXX Asm Part Index Number Units Description 8 1 12G0325 1 Drive Asm Developer 8 2 1 Screw M3x25 PP12G0445 8 3 2 Screw M4x12 PP12G0445 Parts Catalog 6 19 4045 XXX Assembly 9 Fuser 6 20 Service Manual 4045 XXX Units Description 9 1 12G0
12. hase Lexmark and Optra are trademarks of Lexmark International Inc registered in the United States and or other countries Color Jetprinter is a trademark of Lexmark International Inc Other trademarks are the property of their respective owners O Copyright Lexmark International Inc 2000 All rights reserved UNITED STATES GOVERNMENT RESTRICTED RIGHTS This software and documentation are provided with RESTRICTED RIGHTS Use duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph c 1 ii of the Rights in Technical Data and Computer Software clause at DFARS 252 227 7013 and in applicable FAR provisions Lexmark International Inc Lexington KY 40550 4045 XXX 6 Parts Catalog How To Use This Parts Catalog SIMILAR ASSEMBLIES If two assemblies contain a majority of identical parts they are shown on the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description AR As Required in the Units column indicates that the quantity is not the same for all machines NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration PP Parts Packet in the parts description column indicates the part is contained in a parts packet INDENTURE The indenture is marked by a series of dots located before the parts description Th
13. r 12 31 12G0418 1 Cable Paper Input Sensor 12 32 12G0412 1 Cable Rear Door amp Exit Sensor 12 33 12G0284 1 Cable amp Fan Asm Cooling 12 34 12G0416 1 Cable Erase LED NS 1342530 1 Power Cord Set Brazil HV NS 1342534 1 Power Cord Set 8 ft Chile HV NS 1339535 1 Power Cord Set 8 ft U S Canada LV Nicaragua Venezuela Peru LV Bolivia Colombia Costa Rica Ecuador El Salvador Guatemala Honduras Mexico Panama Brazil LV NS 1342536 1 Power Cord Set 6 ft Argentina HV Paraguay HV Uruguay HV APG LV NS 1339537 1 Power Cord Set 8 ft U K Ireland Finland Bahrain Qatar Oman Jordan Iraq Quwait Yeman Egypt Sudan Saudi Arabia NS 1339538 1 Europe 6 ft NS 1339539 1 Power Cord Set 6 ft Israel NS 1339540 1 Power Cord Set 6 ft Switzerland NS 1339541 1 Power Cord Set 6 ft South Africa NS 1339542 1 Power Cord Set 6 ft Italy NS 1339543 1 Power Cord Set 8 ft Denmark Parts Catalog 6 33 4045 XXX Assembly 13 250 Sheet Tray 10 6 34 Service Manual 4045 XXX ee Units Description 13 1 12G0315 1 Guide Rear Paper 13 2 12G0313 1 Guide Right Paper 13 3 12G0311 1 Base 250 Sheet Paper Tray 13 4 12G0319 1 Holder Lift Plate 13 5 12G0320 1 Spring Lift Plate Holder 13 6 12G0318 1 Spring Lift Plate 13 7 12G0314 1 Buckler Corner 13 8 12G0316 1 Cover Asm Corner Buckler 13 9 12G0317 1 Pad Pick Roller Friction 13 10 12G0312 1 Plate Lift
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