PDF Manual - Walsh & Ford
Contents
1. SIGNATURE SUPERVISOR SIGNATURE WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 5 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS SAFETY 2 SAFETY GRAIN BUGGIES GRAIN HAUL OUT BINS KEY POINTS SAFETY COMES FIRST A B SAFETY OF OTHERS IS IMPERATIVE C IT IS YOUR RESPONSIBILITY TO KNOW THE OPERATIONAL REQUIREMENTS OF THE UNIT AND TO ADVISE OTHERS IN YOUR CARE D IT WILL BE CONSIDERED AS MISUSE OF THE EQUIPMENT IF YOU THE OPERATOR ARE UNFAMILIAR WITH THE SAFETY OPERATION AND ITS ORIGINAL INTENTION OF USE 2 1 FAILURE TO READ THESE INSTRUCTIONS AND FAILURE ACKNOWLEDGE THEM IS CONSIDERED AS MISUSE OF THE PRODUCT 2 2 DO NOT OPERATE UNIT WITHOUT SAFETY GUARDS ATTACHED OR OPEN 2 3 DO NOT REMOVE ANY PROTECTIVE MEASURES FOR ANY REASON 2 4 KEEP PEOPLE WHO ARE NOT INDUCTED IN THE USE AND SAFETY MEASURES AWAY FROM THE UNIT AT ALL TIMES BY A MINIMUM PHYSICAL DISTANCE EQUAL TO THE SIZE OF THE MACHINE CHILDREN AT ALL TIMES ARE NOT ALLOWED IN THE VICINITY AS DESCRIBED ABOVE 2 5 ENSURE BODY LIMBS HANDS FEET CLOTHING ARE CLEAR OF DRIVE LINE AS WELL AS PULLEYS AND BELTS 2 6 KEEP WELL CLEAR OF OVERHEAD ELECTRICAL HAZARDS AND POLES 2 7 KEEP TYRE PRESSURE AT CORRECTLY INFLATED LEVELS CHECK WITH LOCAL TYRE DEALERS IN YOUR AREA FOR INFLATION LEVELS RELATIVE TO YOUR CONDITIONS 2 8 ENSURE DRIVE LINE SYSTEMS HAVE DRIVE LINE SHIELDS WHICH TURN FREELY ON DRIVE LINES 2 9 ENSURE DR2. 6 1 7 1 UNITS WITH TWO SHUT OFFS OPEN NO 1 FIRST OPEN NO 2 ON DECREASE OF GRAIN FLOW UNTIL EMPTY 6 1 7 2 TWO SHUT OFF SYSTEM WORKS BY EVENLEY DROP OF GRAIN LEVEL IN BIN IF NO MASS OF GRAIN AT FRONT WALL OF BIN SIGNLS END OF DELIVERY 6 1 8 ENSURE DOORS ARE SHUT OFF BEFORE MOVING UNIT OFF FOR RECIVAL 6 1 9 DISENGAGE AUGER SYSTEM 6 1 10 FOLD OVER AUGER 6 1 11 MOVE BACK TO HEADER TO RECEIVE PRODUCT 6 2 GRAIN BUGGY WORKING AS GRAIN HAUL OUT BIN 6 2 1 ENSURE SHUT OFFS ARE CLOSED ENGAGE HYDRAULICS 6 2 2 AS PER GRAIN HAUL OUT BIN OPERATIONAL INSTRUCTIONS 6 3 GRAIN BUGGY SEED FERT UNIT 6 3 1 ENSURE SHUT OFFS ARE CLOSED AND HYDRAULIC SHUT OFF DOOR RAMS RETRACTED 6 3 2 FILL COMPARTMENTS WITH SEED FERT TO RATIOS THAT ARE COMPARABLE TO PLANTING 6 3 3 FRONT UNIT FOR FERTILIZER DUE TO ITS HIGHER DENSITY THAN SEED 6 3 4 APPROACH AIR SEEDER COMBINE WHERE IT ALLOWS CHUTE TO BE DIRECTLY UNDER RECEIV AL POINTS 6 3 5 RUN TRACTOR AT LOW RPM 6 3 6 POSITION CHUTES TO DELIVER PRODUCT 6 37 ACTIVATE LEVELS WITH MARGINAL INCREMENTS TO ALLOW PRODUCT DELIVERY NOTE SETTINGS ON LEVER ARM AND P T O REVS FOR FUTURE REFERENCE 6 3 8 DO NOT FULLY OPEN DOORS AS THIS WILL ONLY JAM SYSTEM 6 3 9 CLOSE OFF DOORS WHEN FINISHED 6 3 10 AUGERS SHOULD NOT BE LEFT OUT DURING TRANSPORT WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 12 0F 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS HYDRAULICS 7 HYDRAULICS KEY POINTS
3. ASSEMBLE 9 TO 5 REDUCERS 11 TO 8 REDUCERS ON GROUND AND SHORTEN PVC LENGTHS TO ALLOW FOR HEIGHT REQUIREMENTS AT AIR SEEDER COMBINE 3 2 3 2 FOR SEED FERT OPTION MOUNT REDUCER TO END OF AUGER AND USE CLIP TO FASTEN BARREL 3 2 3 3 FOR SEED FERT OPTION FOLD OVER AUGERS VIA HYDRAULICS 3 2 3 4 FOR SEED FERT OPTION ENSURE HYDRAULIC DOOR SHUT OFF RAMS ARE DISENGAGED FROM MANUAL DOOR 3 2 3 5 FOR SEED FERT OPTION ACTIVATE DOOR FROM GROUND TO TEST FREE MOVEMENT WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 8 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS TRANSPORT 4 TRANSPORT GRAIN BUGGIES GRAIN HAUL OUT BINS KEY POINTS SAFETY COMES FIRST B KNOW YOUR STATE S TRANSPORT REQUIREMENTS C BE AWARE OF ELECTRICAL HAZZARDS D USE APPROPRIATE TRANSPORT AS REQUIRED DISMANTLE UNIT FOR TRANSPORT IF UNIT DOES NOT CONFORM TO STATE REQUIREMENTS 4 1 TOWING BY ROAD ENSURE PIN IS SOUND FOR JOB IE DIAMETER OF TONGUE HOLE AND ENSURE CHAINS ARE USED 42 ON FIELD AS ABOVE 4 3 HIGHWAY TRANSPORT IF OVERSIZED ENSURE APPROPRIATE FLAGS IN ALL CORNERS OF BIN OVERSIZE SIGN AND FLASHING LIGHTS ARE IN PLACE AS PER STATE REQUIREMENTS 44 AT SPEEDS ALLOWED AS PER STATE REQUIREMENTS AND LOWER SPEEDS IF ROAD CONDITIONS DETERIORATE 4 5 ENSURE YOU USE A PILOT VEHICLE IF EXCESS DIMENSIONS PREVAIL 46 BE ALERT FOR OVERHEAD CABLES 4 7 THESE UNITS ARE OVERSIZE ENSURE ALWAYS TO ADHERE TO
4. A REFER TO MSDS FOR OIL INFORMATION B ENSURE THAT ANY OIL DISCHARGE IS CONTAINED AT SERVICES OR UNCOUPLING HOSES 7 1 ENSURE BREAKAWAYS ARE ENGAGED PROPERLY 7 2 DO NOT ATTEMPT TO CHANGE MODIFY SERVICE HOSES WHILE MACHINE IS IN OPERATION 7 3 DO NOT ATTEMPT TO CHANGE FACTORY SET RELIEFS AS THIS WILL VOID WARRANTY FOR SYSTEM DIAGRAM QUOTE UNIT SERIAL NUMBER PLUS OWNERS NAMES NO DISCLOSURE WILL OCCUR WITHOUT CONFIRMATION OF DETAIES FOR ELECTRIC OVER HYDRAULIC DO NOT ATTEMPT TO CHANGE ANY RELIEF OR SETTINGS ANY ATTEMPT WILL VOID WARRANTY WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 13 OF 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS MAINTENANCE 8 MAINTENANCE KEY POINTS A AUTHORIZED PERSONNEL ONLY TO PERFORM MAINTENANCE B ENSURE LOCK OUT PROCEDURES ARE IN PLACE IF MAINTENANCE REQUIRES GUARDS REMOVED ENSURE THEY ARE REPLACED ON MACHINERY AT END OF SERVICE D DO NOT ATTEMPT TO ENTER BIN WITHOUT BACK UP PERSONNEL AND MEANS BY WHICH TO REMOVE A PERSON E ENSURE NOTIFICATION TO YOUR SUPERVISOR AS TO YOUR INTENTION TO ENTER UNIT F UNIT IS TO BE IN STAND ALONE SITUATION BEFORE ANY ATTEMPT TO SERVICE IE UNIT IS NOT CONNECTED TO OR POWERED BY TRACTOR 8 1 GRAIN HAUL OUT BIN 8 1 0 8 1 1 8 1 2 8 1 3 8 1 4 8 1 5 8 1 6 8 1 7 8 1 8 8 1 9 DISABLE POWER SUPPLY AND LOCK OUT BEFORE ANY MAINTENANCE CHECK CHAIN VIA NYLATRON BUSH WHICH SERVES AS CHAIN TENSIONER DAILY
5. BINS INTRODUCTION 1 INTRODUCTION TO THE CUSTOMER IN THIS BRIEF INTRODUCTION TO YOUR NEW WALSH amp FORD PRODUCT WE WOULD LIKE TO ACKNOWLEDGE SAFETY AS YOUR NUMBER ONE PRIORITY IN THE USE OF ANY AGRICULTURAL PRODUCT WHETHER IT BE WALSH amp FORD OR ANY OTHER SUPPLIER TAKE NOTE OF ANY RECOMMENDATIONS WE ADVISE IN THE SAFE USE OF ANY EQUIPMENT AND PLEASE INDUCT ANY WORKERS CONTRACTORS OF THEIR RESPONSIBILITY AND SAFETY IN THE USE OF THIS UNIT ENSURE THAT THEY SIGN OFF AS A MATTER OF RECORD IN THIS BOOKLET NOTE THIS DOCUMENT SHOULD BE USED IN CONJUNCTION WITH MANUAL PHOTOS ON THE WEBSITE BE SAFE THINK SAFE AND CARE FOR YOUR WORKERS PETER WALSH SERIAL NUMBER OF UNIT THIS DOCUMENT HAS BEEN SENT TO YOU BY DELIVERY CONFIRMATION AUSTRALIA POSTJOR ATTACHED TO THE UNIT OR PROVDED BY AGENT RESELLER WE REQUEST YOU ACKNOWLEDGE THIS BY RETURNING THE PRE PAID ENVELOPE WITH THE SIGNED ACKNOWLEDGMENT FORM B LAST PAGE IN THIS DOCUMENT FAILURE TO DO SO WILL RESULT IN ALL LIABILITY ONUS UPON YOU AND NIL WARRANTY ON PRODUCT WE AIM TO CONFORM TO THE AUSTRALIAN STANDARDS AS NZS 1554 1 2004 STRUCTURAL STEEL WELDING AS 4024 1 1996 SAFEGUARDING OF MACHINERY AS 1121 1983 GUARDS FOR AGRICULTURAL PTO DRIVES AS 1755 2000 CONVEYORS SAFETY REQUIREMENTS WALSH amp FORD OPERATIONS amp SAFETY MANUAL GRAIN BUGGIES amp GRAIN HAUL OUT BINS SIGN OFF FORM PAGE 4 OF 27 SIGN OFF FORM EMPLOYEE EMPLOYEE
6. THIS IS THE CORRECT WAY PERFORMANCE WILL VARY WITH TRACTOR OIL DELIVERY AGAIN CHECK FOR ANY AUTHORIZED PEOPLE START TRACTOR AND REMAIN IN TRACTOR PERFORM SYSTEM CHECK 1 RUN AUGER AT SLOW RPM 2 OPEN CLOSE HYDRAULIC SLIDES 3 FOLD AUGERS ETC IF ANY CHECKS REQUIRE MAINTENANCE WORK TURN OFF TRACTOR DISENGAGE P T O DISABLE TRACTOR IGNITION ENGAGE HAND BRAKE AND PERFORM SERVICE ONCE SYSTEM CHECK IS OK ENSURE BIN SHUT OFF SLIDES ARE SELECTED AT CLOSED POSITION UNIT IS READY TO RECEIVE PRODUCT BEFORE USE CHECK TYRE PRESSURE AND INFLATE TO PRESSURE ADVISED BY LOCAL TYRE DEALER SUITABLE TO YOUR AREA DISTRICT DO NOT USE UNIT FOR ANY OTHER PURPOSE THAN WHAT IT IS INTENDED FOR WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 11 OF 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS OPERATION 6 OPERATION KEY POINTS A SAFETY COMES FIRST B BEAWARE OF OPERATIONAL CHECK 6 1 GRAIN HAUL OUT BIN 6 1 1 ENSURE SHUT OFFS ARE CLOSED 6 12 MOVE UNIT AT SPEED APPROPRIATE TO CONDITIONS AND MAXIMUM TYRE PRESSURE LEVEL LOAD RATING CHECK WITH TYRE DEALER FOR RATING 6 13 ALLOW EVEN FILL OF GRAIN TO UNIT FROM HEADER 6 1 4 PEEL AWAY FROM HEADER IN WIDE ARC WHILST UNDER LOAD LOWER SPEEDS TO ACKNOWLEDGE SURFACE CONDITIONS ETC 6 1 5 TO DISCHARGE LINE UP UNIT TO MOTHER BIN SILO OR AUGER HOPPER 6 1 6 FOLD OVER AUGER ENGAGE P T O INCREASE REVS TO DESIRED AMOUNT SLOWLY OPEN SHUT OFF DOORS 6 1 7 REGULATE FEED VIA SHUT OFF DOORS
7. 0 MONTHS 66 MONTHS 72 MONTHS 78 MONTHS 84 MONTHS 90 MONTHS 96 MONTHS 102 MONTHS 108 MONTHS 114 MONTHS 120 MONTHS 126 MONTHS 132 MONTHS 138 MONTHS 142 MONTHS 148 MONTHS WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 15 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS MAINTENANCE MAINTENANCE SIGN OFF FORM fy moms f msnm f www pf WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 16 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS WARRANTY 9 WARRANTY WALSH amp FORD as suppliers of agricultural implements equipment provides this warranty for implements equipment manufactured at Dalby Queensland Subject to such other conditions warranties and or undertakings which may apply from time to time under the laws of Australia and or any applicable State or Territory thereof WALSH amp FORD warrants with respect to each new item of agricultural implement equipment that for a period of twelve months on agricultural implements equipment from the date of the original retail sale thereof WALSH FORD will repair or replace free of charge any part of such agricultural implements equipment found to be defective in factory materials of workmanship under normal use and operation within Australia PROVIDED THAT 1 The agricultural implement equipment as the case may be has been properly a set up and operated strictly in accordance with the recomme
8. DED FOR WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 10 OF 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS CONT SET UP UNIT FOR WORK 5 SET UP UNIT FOR WORK GRAIN BUGGIES GRAIN HAUL OUT BINS CONT KEY POINTS A SAFETY COMES FIRST B KNOW THE AREA AND CONDITIONS YOU ARE TO WORK IN C FORMULATE JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET FOR UNIT S INTENDED USE 5 2 GRAIN BUGGIES OPERATIONAL CHECK 5 2 1 5 22 5 2 3 5 24 5 23 5 2 6 5 2 7 5 2 8 5 2 9 5 2 10 5 2 11 32 12 5 2 13 5 2 14 5 2 15 5 2 16 CLEAR AREA UNAUTHORIZED PEOPLE ATTACH PULL TO TRACTOR LIFT JACK CONNECT HYDRAULIC HOSES CONNECT P T O ENSURING ALL GUARDS ARE FITTED AND P T O SHIELD MOVE FREELY INSPECT UNIT TO ENSURE ALL GUARDS ARE IN PLACE AND FIRMLY SECURE FOR USE AS SEED FERT UNIT USE YOUR APPROPRIATE SAFETY LADDER PLATFORM SYSTEM TO ATTACH CHUTES TO END OF AUGERS CHECK DOOR OPENING SYSTEM FOR USE WITH HOPPER DISCHARGE DOORS CHUTES USE YOUR APPROPRIATE SAFETY LADDER PLATFORM SYSTEM TO ATTACH COMPONENTS FOR UNITS THAT HAVE P T O HYDRAULIC DRIVE A P T O USE ENSURE CHAIN IS REMOVED FROM SPROCKET ASSEMBLE BEHIND GEAR BOX AND STORE DO NOT RUN AT HIGH REVS AS GEAR BOX IS A MULTIPLIER FOR THE HYDRAULIC MOTOR B HYDRAULIC USE ENSURE P T O DRIVE LINE FROM TRACTOR IS REMOVED AND SAFELY STORED PLACE ON CHAINS CHECK DIRECTION BY LOOKING AT AUGER PULLEY FOR ANTI CLOCKWISE DIRECTION
9. GGIES GRAIN HAUL OUT BINS KEY POINTS SAFETY COMES FIRST B THE AGENT OR DEALER IS RESPONSIBLE FOR COMMISSION ASSEMBLY WALSH amp FORD CAN ASSEMBLE AND COMMISSION IF REQUIRED COSTS WILL OCCUR 3 1 GRAIN HAUL OUT BINS 3 1 1 MACHINES ARE FACTORY RUN FOR DRIVE PERFORMANCE AND HYDRAULIC FUNCTIONS AND ARE FACTORY SET 3 12 TRACTOR DRIVE FROM ITS P T O TO BIN WILL REQUIRE SHORTENING DUE TO SIZE OF YOUR TRACTOR ENSURE SHIELDS ARE REPLACED AFTER MODIFICATION 3 1 3 FOR TRANSPORT AUGER DISCHARGE CHUTE IS REMOVED DUE TO HEIGHT RESTRICTIONS USE LADDER PLATFORM ACCESS TO PLACE CHUTE ON UNIT USING BOLTS SUPPLIED 3 14 REMOVE HORIZONTAL SLIDE AT BASE OF BIN BEFORE USE LUBRICATE WITH DIESEL OIL AND REINSERT ENSURE THIS IS DONE SEASONALLY TO GUARANTEE SLIDE ACTION IS FREE 3 1 5 ASSEMBLE GRAIN CHUTE TO SIDE OF AUGER FOR DISCHARGE TO HOPPER 3 1 6 TO OPEN MODELS WITH ROLL OVER TARP PLACE ONE HAND ON PIPE AND THE OTHER ON HANDLE TURN ANTI CLOCKWISE TO OPEN UP TO TARP UP WIND CLOCKWISE AND CONTINUE UNTIL TARP BECOMES TIGHT DUE TO ROTATION AROUND SHEET EDGE PLACE HANDLE IN CRADLE ATTACHED TO LADDER ENSURE DUST IS PERIODICALLY REMOVED FROM TARP SURFACE 3 2 GRAIN BUGGIES 3 2 1 MACHINES ARE FACTORY RUN FOR DRIVE PERFORMANCE AND HYDRAULIC FUNCTIONS AND ARE FACTORY SET 3 2 2 P T O LENGTH WILL BE CORRECT LENGTH AS STANDARD MACHINE CHECK FOR FITTING TO DRIVE POINTS ENSURE DRIVE GUARDS MOVE FREELY 3 2 3 1 FOR SEED FERT OPTION
10. IN USE DROP SLIDE UNDER BIN WHILE NOT IN USE AND LUBRICATE WITH DIESEL CLEAN SLIDE AREA FROM DUST ETC LUBE BEARINGS DAILY ENSURE DRIVE LINE IS IN GOOD ORDER WITH SHIELD WORKING AND P T O GUARDS IN PLACE CHECK HYDRAULIC OIL LINES FOR LEAKS CHECK CONDITION OF NYLON BUSH IN OUTLOAD AUGER SEASONAL AT MAIN OUTLOAD AUGER ENSURE OUTSLIDE AT BOTTOM IS CLEANED ANY RESIDUAL GRAIN SHOULD BE REMOVED ONCE BIN IS FINISHED FOR SEASON HUBS AXLES ARE A SELF CONTAINED UNIT THEY ARE NOT TO BE SERVICED LUBE TOP AUGER SPIGOT SHAFT AT SPRING WITH NEVER SEIZE SEASONALLY 8 2 GRAIN BUGGIES 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 8 2 6 REMOVE CLEAN OUT DOORS AT BOTTOM OF AUGER ON COMPLETION OF SEASON S WORK ENSURE DRIVE LINE IS IN GOOD ORDER WITH SHIELD IN GOOD ORDER AND P T O GUARDS IN PLACE CHECK BELTS FOR ANY DETERIORATION AND REPLACE EVERY TWO YEARS ALIGN BELT PULLEYS VIA STRAIGHT EDGE APPROACH AND TENSION ACCORDINGLY TAKE MEASUREMENTS OF PULLEY POSITIONS BEFORE ASSEMBLY FOR EASE OF REASSEMBLING LUBE TOP AUGER S SPIGOTS SHAFT AT SPRING WITH NEVER SEIZE SEASONALLY ANY PERSONAL PROTECTIVE ITEMS SHIELDS GUARD DRIVE LINE GUARDS ARE TO BE REFITTED AFTER MAINTENANCE WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 14 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS MAINTENANCE SIGN OFF FORM PERIOD 6 MONTHS 12 MONTHS 18 MONTHS 24 MONTHS 30 MONTHS 36 MONTHS 42 MONTHS 48 MONTHS 54 MONTHS 6
11. IVE LINE SHIELDS ARE IN PLACE AT ALL TIMES 2 10 DO NOT OPERATE MACHINES WITHOUT DRIVE LINES SECURED TO MACHINE AND DRIVE UNIT 2 11 DO NOT MODIFY ANY PROTECTIVE MEASURES 2 12 DO NOT CLIMB UPON THE BIN WHILST IN OPERATION 2 13 DO NOT CLIMB UPON BIN WHILST ATTACHED A TRACTOR OR ATTEMPT TO RIDE ON UNIT WHILE IN USE 2 14 DO NOT ENTER BIN WITHOUT DISENGAGEMENT FROM TRACTOR AND TRACTOR DRIVE SYSTEM 2 15 IN STEPS 2 1 12 2 1 13 2 1 14 ENSURE USE OF SAFETY HARNESS IN ALL APPLICATIONS 2 16 KEEP CLEAR OF BIN BY A MINIMUM PHYSICAL DISTANCE EQUAL TO THE SIZE OF THE BIN 2 17 DO NOT CLEAN ADJUST LUBRICATE THE BIN WHEN IT IS RUNNING OR MOVING 2 18 DO NOT REACH UNDER BIN WHILE IT IS IN OPERATION WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 6 0F 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS SAFETY CONT 2 SAFETY GRAIN BUGGIES GRAIN HAUL OUT BINS 2 19 SELECTION OF TRACTOR SIZE IS IMPORTANT TO THE CHARACTERISTICS AND PERFORMANCE OF A TOWING AND B PERFORMANCE CHECK WITH YOUR SUPPLIER OF THE TRACTOR TO CONFIRM ITS ABILITY TO BE ABLE TO TOW UNIT AND CHECK WITH WALSH amp FORD FOR TRACTOR HP TO ASSESS ITS ABILITY TO POWER UNIT 2 20 DISABLE TRACTOR VIA REMOVING KEY FROM CAB IGNITION IF UNIT IS COUPLED TO TRACTOR AND NOT IN USE 2 21 ENSURE RISK ASSESSMENT IS COMPLETED PRIOR TO USE WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 7 0F 27 GRAIN BUGGIES 8 GRAIN HAUL OUT BINS ASSEMBLY 3 ASSEMBLY GRAIN BU
12. ON ROAD TRANSPORT REQUIREMENTS IN ALL STATES AND TERRITORIES WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 9 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS SET UP UNIT FOR WORK 5 SET UP UNIT FOR WORK GRAIN BUGGIES GRAIN HAUL OUT BINS KEY POINTS SAFETY COMES FIRST B KNOW THE AREA AND CONDITIONS YOU ARE TO WORK IN FORMULATE JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET FOR UNIT S INTENDED USE 5 1 GRAIN HAUL OUT BINS OPERATIONAL CHECK 5 1 1 3 1 2 5 1 3 5 1 4 5 1 5 5 1 6 5 1 7 5 1 6 5 1 9 5 1 10 5 1 11 5 1 12 5 1 13 CLEAR AREA UNAUTHORIZED PEOPLE ATTACH PULL TO TRACTOR LIFT JACK ATTACH CHAIN CONNECT HYDRAULIC HOSES CONNECT P T O ENSURING ALL GUARDS ARE FITTED AND P T O SHIELD MOVE S FREELY INSPECT UNIT TO ENSURE ALL GUARDS ARE IN PLACE AND FIRMLY SECURE AGAIN CHECK AREA FOR UNAUTHORIZED PEOPLE START TRACTOR AND REMAIN IN TRACTOR PERFORM SYSTEM CHECK 1 RUN AUGER AT SLOW RPM 2 OPEN CLOSE HYDRAULIC SLIDES 3 FOLD AUGER ETC IF ANY CHECKS REQUIRE MAINTENANCE WORK TURN OFF TRACTOR DISENGAGE P T O DISABLE TRACTOR IGNITION ENGAGE HAND BRAKE AND PERFORM SERVICE ONCE SYSTEM CHECK IS OK ENSURE BIN SHUT OFF SLIDES ARE SELECTED AT CLOSED POSITION UNIT IS READY TO RECEIVE PRODUCT BEFORE USE CHECK TYRE PRESSURE AND INFLATE TO PRESSURE ADVISED BY LOCAL TYRE DEALER SUITABLE TO YOUR AREA DISTRICT DO NOT USE UNIT FOR ANY OTHER PURPOSE THAN WHAT IT IS INTEN
13. OPERATIONS amp SAFETY MANUAL EFFECTIVE 1 SEPTEMBER 2013 VERSION IV WALSH amp FORD Established 1949 BULK HANDLING SPECIALISTS GRAIN BUGGIES GRAIN HAUL OUT BINS 2 4 ROW CROP BINS REPLACES VERSION 2010 VERSION PETER WALSH INVESTMENTS PTY LTD ABN 48144741748 FACTORY OFFICE 4 DAN STREET P O BOX 272 DALBY QUEENSLAND 4405 AUSTRALIA FACTORY PHONE NUMBERS 07 46626174 07 46626110 FACTORY FAX NUMBER 07 46622435 A HRS SALES MOBILE NUMBER 0412836938 WALSH amp FORD E MAIL ADDRESS admin walshandford com au WALSH amp FORD WEBSITE www walshandford com au N B Owners Operators of models prior to SEPTEMBER 2013 are advised to update safety requirements as per description in this document Additional detailed photos are included on the website under manuals images buggies bins WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 2 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS TABLE OF CONTENTS 10 11 12 TABLE OF CONTENTS INTRODUCTION SIGN OFF FORM SAFETY P P E ASSEMBLY TRANSPORT SET UP OF UNIT FOR WORK OPERATION HYDRAULICS MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE WARRANTY JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET WE ADVISE YOU DUPLICATE ON MASS AND USE AND FILE FOR EACH JOB PARTS OWNER CONFIRMATION WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 3 OF 27 GRAIN BUGGIES 8 GRAIN HAUL OUT
14. SEA WORKSHEET Other Potential Hazards to consider G Electrical G Occupational Noise G Work at Height G Other workers G Gas dust fumes G Chemical G Access amp egress G Pressure air water gas G Manual Handling G Heat G Radiation G Light illumination G Other Special Training Requirements Prescribed Occupation Certification Requirement WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 21 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET ob Safety and Environmental Analysis JSEA Worksheet JSEA Number Job steps list the major steps required to perform Potential Hazard Required Hazard Control Person Responsible the task Additional comments or details of special precautions to be taken WALSH FORD OPERATIONS amp SAFETY MANUAL PAGE 22 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET C Risk Assessment Likelihood that the accident will follow to completion Most likely and expected result if the selected complete sequence of events takes place 1 in 10 B Likely Quite possible not usual 1 in 10 to 100 chance Would be unusual but possible sequence of events or coincidence 1 in 100 to 1 000 chance D Unlikely Would be a remotely possible coincidence 1 in 1 000 to 10 000 chance Nev
15. dmin walshandford com au WALSH FORD OPERATIONS amp SAFETY MANUAL PAGE 18 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET Unit Site Date Tick I Normal Operation Location SE Maintenance Location 5 Location Il qi C SE Name s of employee s completing this JSEA Type of permit required O Confined Space O Excavation Hot Work Fall Risk Control O Other Special PPE Requirements WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 19 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET Special Tools or Equipment Required consider such things as gas detection ventilation fans lighting scaffolding etc Potential Environmental Hazards Air pollution dust fumes Spills to ground Dirty Water discharge Hazard flora fauna Noise pollution off site Spills to water Other Hazardous Materials to be used attach MSDS ssee Fire Emergency Requirements LS WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 20 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS J
16. draulic motors hydraulic wheel drives and hydraulic hose rims or any other component parts not manufactured by WALSH amp FORD This Warranty does not extend to any consequential loss or damage however caused or arising including failure in operation or performance of goods sold or repaired or replacement work or service performed thereon or thereto or any loss incurred inter alia for hire or unauthorized labour supplies substituted machinery or rented machinery or for any loss or damage incurred because of delay in harvesting or removal of crops or grain or for any event resulting in loss of crops livestock or other losses nor shall WALSH amp FORD be liable for any injury or negligence howsoever caused This Warranty does not exclude and necessarily applicable condition or warranty implied by the Trade Practices Act1974 or any such condition or warranty implied by the applicable State Laws Subject thereto no warranty guarantee or representation as to WALSH amp FORD implements equipment other than as contained herein is made or given by WALSH amp FORD WALSH amp FORD accepts no liability whatsoever for damage loss or injury howsoever resulting from misuse or non compliance with and strict adherence to the operating instructions and safety manual WALSH amp FORD OPERATIONS amp SAFETY MANUAL GRAIN BUGGIES amp GRAIN HAUL OUT BINS WARRANTY CONT PAGE 17 OF 27 9 WARRANTY cont The following are the answers to t
17. er happened after many years exposure but is conceivably possible 1 in 10 000 to 100 000 Injury Illness Damage Environmental Impact 1 Noticeable First aid minor damage contained spill Disabling injury damage up to 5 000 small uncontained spill 3 Serious Permanent disability injury damage 5 000 500 000 spill or release requiring notifying EPA 4 Very Serious Fatality damage 500 000 1 million major spill or release with minor offsite impact Multiple fatalities damage lt 1 million major spill or release with major offsite impact WALSH FORD OPERATIONS amp SAFETY MANUAL PAGE 23 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET To determine the risk choose the Likelihood and the Consequence ee __ _ Ja vesens spam O Your assessment Before controls Likelihood Consequence Risk Score After controls Likelihood Consequence Risk Score WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 24 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET 10 JOB SAFETY AND ENVIRONMENTAL ANALYSIS JSEA WORKSHEET D Approvals Extreme Immediate action activity Manager Risk discontinued until risk is Safety and minimized Training Co ordinator High Risk Immediate action activity Manager discontinued until
18. he most frequently asked questions about the WALSH amp FORD Warranty provided with agricultural implements equipment purchased through your authorized WALSH amp FORD Dealer Distributor 1 When does WALSH amp FORD Warranty period commence If the equipment was purchased as new equipment the WALSH FORD Warranty period will commence on the date the equipment was purchased new at retail If the equipment has been purchased as used equipment the WALSH amp FORD Warranty commencement date is the date on which the equipment was first purchased new at retail 2 Who performs WALSH amp FORD Warranty repairs or replacements While any other authorized WALSH amp FORD Dealer may carry out WALSH amp FORD Warranty repairs or replacements the authorized WALSH 8 FORD Dealer through whom the equipment was purchased the selling Dealer has primary responsibility for performing WALSH amp FORD Warranty repairs and replacements under the WALSH amp FORD Warranty 3 What should I do to obtain WALSH amp FORD Warranty service Contact the selling Dealer or if that is inconvenient any authorized WALSH amp FORD Dealer explain the problem you have encountered and arrange with the Dealer a mutually convenient time for the warranty repairs or replacement to be effected Alternatively contact may be made direct to Factory Headquarters at 4 Dan Street Dalby Queensland P O Box 272 Telephone 07 46626174 Facsimile 07 466 22435 Email a
19. ndations set forth in the Owner s and or Service Manual provided with the implement equipment b Used and operated strictly within the capacity and operation limitations specified by WALSH 8 FORD and c Properly maintained and cared for d Used solely for the purpose for which it was designed in customary agricultural operations intended use Use in any other way is considered contrary to intended use e All regulations rules practices on safety and or occupational medicine and or road traffic Acts and Regulations are observed at all times and 2 The repair and replacement is carried out by an authorized WALSH 8 FORD Dealer Agency and 3 The defective part is returned at the request of the authorized WALSH amp FORD Dealer Agency freight prepaid 4 On sale of the implement Equipment Dealer must disclose and supply details of Warranty in written form This warranty shall be void if any part or parts not manufactured or approved by WALSH amp FORD are used either in the maintaining or servicing of the implement equipment covered by this Warranty No Warranty whatsoever is given on modified altered or rebuilt machinery Any arbitrary modification alteration or rebuilding carried out on the implement equipment will relieve WALSH amp FORD of any liability whatsoever for and resulting loss damage or injury This Warranty is not applicable to engines electrical motors clutches universal joints tyres and tubes hy
20. risk is Safety and minimized Training Co ordinator G Moderate Risk addressed as part of Site Manager Risk risk control program G Low Risk Risk identified to Supervisor employees WALSH FORD OPERATIONS amp SAFETY MANUAL PAGE 25 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS CONFINED SPACE WORKSHEET 11 CONFINED SPACE WORKSHEET JOB P P E MEASURES A B RESPIRATION PROTECTIVE CLOTHING FIRST AID HARNESSES LIFTING EQUIPMENT ETC NOTIFY A B C A AUTHORIZED BY BACK UP SITE MEMBER A B REMOVAL MEASURES PROCEDURE WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 26 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS PARTS 12 PARTS FOR PARTS PLEASE CONTACT WALSH amp FORD WITH UNIT S SERIAL NUMBER WALSH amp FORD OPERATIONS amp SAFETY MANUAL PAGE 27 OF 27 GRAIN BUGGIES amp GRAIN HAUL OUT BINS OWNER CONFIRMATION 13 OWNER CONFIRMATION I gt ___ ACKNOWLEDGE BY PURCHASE OF THIS WALSH FORD UNIT THAT I HAVE AND WILL ACCEPT INSTRUCTIONS OF ITS INTENDED USE AND WILL ALSO TRAIN AND INDUCT EMPLOYEES AND SUBCONTRACTORS IN THE MACHINE USE PLEASE ENCLOSE A MUD MAP OF DIRECTIONS FROM YOUR NEAREST TOWN INCLUDING DISTANCES AND ROAD NAMES ETC SIGNED DATE SERIAL NUMBER OF UNIT PLEASE SEND BACK DUPLICATE COPY TO WALSH FORD IN SUPPLIED ENVELOPE
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